Case Skid Steer Loader Service Manual Pgs 988-1192

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New Holland Site 100 Brubaker Avenue New Holland, Pennsylvania United States 17557

SERVICE - Technical Publications & Tools

PRINTED IN U.S.A.

© 2011 CNH America LLC.

All rights reserved. No part of the text or illustrations of this publication may be reproduced.

CASE CONSTRUCTION policy is one of continuous improvement and the right to change prices, specification
or equipment at any time without notices is reserved.

All data given in this publication is subject to production variations. Dimensions and weight are approximate only
and the illustrations do not necessarily show products in standard condition. For exact information about any
particular product, please consult your CASE CONSTRUCTION Dealer.

84423866 25/07/2011
EN
SERVICE MANUAL
ENGINE AND PTO IN

SR130 , SR150 , SR175 , SR200 , SR220 , SR250 , SV185 , SV250 , SV300 ,


TR270 , TR320 , TV380

84423866 25/07/2011
B
Contents

ENGINE AND PTO IN - B

ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B.10.A
SR130 , SR150 , SR175 , SR200 , SR220 , SR250 , SV185 , SV250 , SV300 , TR270 , TR320 , TV380

FUEL AND INJECTION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B.20.A


SR130 , SR150 , SR175 , SR200 , SR220 , SR250 , SV185 , SV250 , SV300 , TR270 , TR320 , TV380

AIR INTAKE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B.30.A


SR130 , SR150 , SR175 , SR200 , SR220 , SR250 , SV185 , SV250 , SV300 , TR270 , TR320 , TV380

ENGINE COOLANT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B.50.A


SR130 , SR150 , SR175 , SR200 , SR220 , SR250 , SV185 , SV250 , SV300 , TR270 , TR320 , TV380

STARTING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B.80.A


SR130 , SR150 , SR175 , SR200 , SR220 , SR250 , SV185 , SV250 , SV300 , TR270 , TR320 , TV380

84423866 25/07/2011
B
ENGINE AND PTO IN - B

ENGINE - 10.A

SR130 , SR150 , SR175 , SR200 , SR220 , SR250 , SV185 , SV250 , SV300 ,


TR270 , TR320 , TV380

84423866 25/07/2011
B.10.A / 1
Contents

ENGINE AND PTO IN - B

ENGINE - 10.A

SERVICE

ENGINE
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SR130, SR150, SR175, SV185

Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
SR200, SR220, SR250, SV250, SV300, TR270, TR320, TV380

Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
SR130, SR150, SR175, SV185

Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
SR200, SR220, SR250, SV250, SV300, TR270, TR320, TV380

84423866 25/07/2011
B.10.A / 2
ENGINE AND PTO IN - ENGINE

ENGINE - Remove
SR130, SR150, SR175, SV185

WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A

WARNING
Fire hazard!
When handling diesel fuel, observe the following precautions:
1. Do not smoke.
2. Never fill the tank when the engine is running.
3. Wipe up spilled fuel immediately.
Failure to comply could result in death or serious injury.
W0099A

WARNING
Escaping fluid!
Hydraulic fluid or diesel fuel leaking under pressure can penetrate the skin and cause infection or
other injury. To prevent personal injury: Relieve all pressure before disconnecting fluid lines or per-
forming work on the hydraulic system. Before applying pressure, make sure all connections are tight
and all components are in good condition. Never use your hand to check for suspected leaks under
pressure. Use a piece of cardboard or wood for this purpose. If injured by leaking fluid, see your
doctor immediately.
Failure to comply could result in death or serious injury.
W0178A

WARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply could result in death or serious injury.
W0398A

Prior operation:
Tilt system - Tilt (E.34.A).
Prior operation:
Battery - Disconnect (A.30.A).

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ENGINE AND PTO IN - ENGINE

1. Remove the hood strut (1) from hood

931001682 1

2. Remove hood mounting hardware (2) from left and


right hand side

931002025 2

3. Remove the hood (3).

931002026 3

4. Remove the rear access door refer to Engine hood


- Remove (E.20.A).
5. Drain the engine oil.
6. Remove the radiator refer to Radiator - Remove
(B.50.A).
7. Remove the oil cooler refer to Oil cooler - Remove
(A.10.A).

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ENGINE AND PTO IN - ENGINE

8. Remove the four mounting bolts (4) and slide the fan
off the hub.

931002027 4

9. Remove the five mounting bolts (5) retaining the muf-


fler inlet pipe mounting flange to the turbocharger
and remove muffler.

931002028 5

10. Remove the two retaining bolts (6) from the muffler
support.

931002029 6

11. Disconnect air restriction sensor (7).

931002030 7

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ENGINE AND PTO IN - ENGINE

12. Loosen the hose clamps on the intake tube at both


ends, remove the intake tube (8), cover turbocharger
inlet to avoid entry of debris.

931002031 8

13. Remove air cleaner housing (9).

931002032 9

14. Loosen hose clamp and remove upper radiator hose


(10) from engine.

931002033 10

15. Disconnect the glow plug connection (11). Remove


wire clamp (12).

931002034 11

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ENGINE AND PTO IN - ENGINE

16. Disconnect the starter connections (13).

931002035 12

17. Disconnect the alternator connection (14).

931002036 13

18. Disconnect temperature sender wire (15).

931002037 14

19. Disconnect oil pressure sender wire (16) and wire


clamp (17).

931002038 15

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ENGINE AND PTO IN - ENGINE

20. Disconnect throttle cable by removing the nut (A)and


bolt (B) from the throttle body. Remove cable support
clamp (C) by loosening the two hex head bolts (D).

931002039 16

21. Disconnect wire harness (18) and clamps (19) from


the top of the flywheel housing.

931002040 17

22. WARNING
Fire hazard!
When handling diesel fuel, observe the
following precautions:
1. Do not smoke.
2. Never fill the tank when the engine is
running.
3. Wipe up spilled fuel immediately.
Failure to comply could result in death or
serious injury.
W0099A

WARNING 931002042 18
Escaping fluid!
Hydraulic fluid or diesel fuel leaking un-
der pressure can penetrate the skin and
cause infection or other injury. To prevent
personal injury: Relieve all pressure be-
fore disconnecting fluid lines or perform-
ing work on the hydraulic system. Be-
fore applying pressure, make sure all con-
nections are tight and all components are
in good condition. Never use your hand
to check for suspected leaks under pres-
sure. Use a piece of cardboard or wood
for this purpose. If injured by leaking
fluid, see your doctor immediately.
Failure to comply could result in death or
serious injury.
W0178A

Place a suitable container under lines to prevent


spillage and remove the fuel supply line (20).

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ENGINE AND PTO IN - ENGINE

23. Remove the fuel return line (21).

931002041 19

24. Disconnect the spade connector (E)from the back


side of the fuel shut off solenoid.

931002043 20

25. Place a suitable container under the remote engine


oil filter lines. Label and disconnect oil filter lines (22).
NOTE: Cap the ends to avoid entry of debris.

931002044 21

26. Disconnect the ground from the engine (23) to the


battery quick disconnect.

931002045 22

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ENGINE AND PTO IN - ENGINE

27. Remove the twelve mounting bolts (24) securing the


hydraulic pump to the engine plate

931002046 23

28. Remove engine oil pan drain hose clamp (F).

931002050 24

29. Remove the front engine mounts (25).

931002047 25

30. Remove the rear engine mount (26).

931002048 26

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ENGINE AND PTO IN - ENGINE

31. Remove the four mounting bolts (27) from the fixed
hood, remove hood.

931002049 27

32. Place a suitable support beam across the skid steer


frame. Tie a suitable strap around the pump and
secure to the support beam, as shown.

931002051 28

33. DANGER
Heavy parts!
Support designated component(s) with
adequate lifting equipment.
Failure to comply will result in death or
serious injury.
D0018A

Attach proper lifting straps to the eye hooks (28) pro-


vided on the engine.

931002052 29

34. Use a suitable hoist to carefully lift the engine slightly


rearward to separate from the hydraulic pumps.
Once free, lift the engine and remove from the rear
of chassis.

931002053 30

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ENGINE AND PTO IN - ENGINE

ENGINE - Remove
SR200, SR220, SR250, SV250, SV300, TR270, TR320, TV380

WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A

WARNING
Fire hazard!
When handling diesel fuel, observe the following precautions:
1. Do not smoke.
2. Never fill the tank when the engine is running.
3. Wipe up spilled fuel immediately.
Failure to comply could result in death or serious injury.
W0099A

WARNING
Escaping fluid!
Hydraulic fluid or diesel fuel leaking under pressure can penetrate the skin and cause infection or
other injury. To prevent personal injury: Relieve all pressure before disconnecting fluid lines or per-
forming work on the hydraulic system. Before applying pressure, make sure all connections are tight
and all components are in good condition. Never use your hand to check for suspected leaks under
pressure. Use a piece of cardboard or wood for this purpose. If injured by leaking fluid, see your
doctor immediately.
Failure to comply could result in death or serious injury.
W0178A

WARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply could result in death or serious injury.
W0398A

Prior operation:
Tilt system - Tilt (E.34.A).
Prior operation:
Battery - Disconnect (A.30.A).
Prior operation:
Radiator - Remove (B.50.A)

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ENGINE AND PTO IN - ENGINE

1. Remove the hood struts (1) from each side by gently


prying the retaining clip (2) just enough to release the
strut.

931001887 1

2. Remove hood mounting hardware (1) from left-hand


and right-hand side of the hood.

931002025 2

3. Remove the hood (1).


4. Remove the rear access door refer to Engine hood
- Remove (E.20.A).
5. Remove the oil cooler refer to Oil cooler - Remove
(A.10.A).

931002026 3

6. Remove the three mounting bolts (1) retaining


the muffler inlet pipe mounting flange to the tur-
bocharger, cover turbocharger inlet the avoid entry
of debris.

931001896 4

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ENGINE AND PTO IN - ENGINE

7. Remove the four retaining bolts (1) from the muffler


support.

931001895 5

8. Disconnect air restriction sensor (1).

931002030 6

9. Loosen the hose clamps on the intake tube at both


ends, remove the air cleaner to turbo charger tube
(1).

931001898 7

10. Remove the engine cover (1).

931001899 8

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ENGINE AND PTO IN - ENGINE

11. Remove air cleaner housing (1) by removing the


three bolts (2).

931001900 9

12. Loosen hose clamp (1) and remove upper radiator


hose (2) from engine.

931001903 10

13. Disconnect the alternator electrical connections (1).

931001908 11

14. Disconnect the starter electrical connections (1).

931001909 12

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ENGINE AND PTO IN - ENGINE

15. Disconnect ground connection (1) below the starter


(2).

931001910 13

16. Unplug wire harness connection (1).

931001911 14

17. Disconnect low pressure line (1) from the Air-condi-


tioning compressor (2).

931002113 15

NOTE: Place a suitable container under the machine to catch any lost fuel.

84423866 25/07/2011
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ENGINE AND PTO IN - ENGINE

18. WARNING
Fire hazard!
When handling diesel fuel, observe the
following precautions:
1. Do not smoke.
2. Never fill the tank when the engine is
running.
3. Wipe up spilled fuel immediately.
Failure to comply could result in death or
serious injury.
W0099A

WARNING 931001917 16
Escaping fluid!
Hydraulic fluid or diesel fuel leaking un-
der pressure can penetrate the skin and
cause infection or other injury. To prevent
personal injury: Relieve all pressure be-
fore disconnecting fluid lines or perform-
ing work on the hydraulic system. Be-
fore applying pressure, make sure all con-
nections are tight and all components are
in good condition. Never use your hand
to check for suspected leaks under pres-
sure. Use a piece of cardboard or wood
for this purpose. If injured by leaking
fluid, see your doctor immediately.
Failure to comply could result in death or
serious injury.
W0178A

Remove the fuel return line (1).


19. Remove the fuel supply line (1).

931001919 17

20. Remove the throttle cable (1).

931001922 18

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ENGINE AND PTO IN - ENGINE

21. Place a suitable container under the remote engine


oil filter lines (1). Label and disconnect oil filter lines.

931001923 19

22. Remove the twelve mounting bolts (24) securing the


hydraulic pump to the engine plate

931002046 20

23. Disconnect fuel pump electrical connection (1).

931001925 21

24. Disconnect harness (1) from connector (2).

931001926 22

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ENGINE AND PTO IN - ENGINE

25. Place a suitable support beam (1) across the skid


steer frame. Tie a suitable strap (2) around the pump
(3) and secure to the support beam, as shown.

931001929 23

26. Remove the two pump mounting bolts (1).

931001928 24

27. Disengage pump assembly (1) from engine housing


(2).

931001936 25

28. DANGER
Heavy parts!
Support designated component(s) with
adequate lifting equipment.
Failure to comply will result in death or
serious injury.
D0018A

Attach proper lifting straps (1) to support the engine


(2).

931001944 26

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ENGINE AND PTO IN - ENGINE

29. Remove the front and rear engine mounts (1).

931001933 27

30. Raise the engine slightly as shown.

931001938 28

31. Remove engine oil drain hose clamp (1).

931002050 29

32. Remove heater hose clamp (1).

931001943 30

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ENGINE AND PTO IN - ENGINE

33. Remove upper heater hose (1).


NOTE: Use a suitable device to catch any coolant not
drained previously.

931002114 31

34. Remove lower heater hose (1).

931001940 32

35. WARNING
Heavy object!
ALWAYS use adequate lifting equipment
(heavy-duty hoist, loader, or forklift) to lift
the component.
Failure to comply could result in death or
serious injury.
W0101A

Remove engine (1) from the chassis.

931001946 33

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ENGINE AND PTO IN - ENGINE

ENGINE - Install
SR130, SR150, SR175, SV185

DANGER
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply will result in death or serious injury.
D0076A

Prior operation:
ENGINE - Remove (B.10.A)

1. Attach proper lifting straps to the eye hooks (1) pro-


vided on the front right and rear left of the engine.

931002052 1

2. Using a suitable hoist carefully lower engine into en-


gine compartment on the skid steer.

931002053 2

3. Slowly orient the hydraulic pump coupler to the


adapter on the engine ensuring the attachment of
engine plate to flywheel housing.
4. Attach engine to hydraulic pump mounting plate us-
ing the twelve mounting bolts (2).

931002046 3

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ENGINE AND PTO IN - ENGINE

5. Remove support brace and straps from hydraulic


pump.

931002051 4

6. Install front engine mounting bolts (3).

931002047 5

7. Install rear engine mounting bolt (4).

931002048 6

8. Install Fixed hood and secure with hardware (5).

931002049 7

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ENGINE AND PTO IN - ENGINE

9. Install engine oil pan drain hose into clamp (6).

931002050 8

10. Connect ground from the quick battery disconnect to


the engine (7).

931002045 9

11. Connect remote engine oil filter lines (8).

931002044 10

12. Connect the spade connector to the back of the fuel


shut off solenoid (9).

931002043 11

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ENGINE AND PTO IN - ENGINE

13. Connect the fuel return line (10).

931002041 12

14. Connect the fuel supply line (11).

931002042 13

15. Connect the wire harness (12) and clamps (13) to the
top of the flywheel housing..

931002040 14

16. Connect throttle cable by installing the nut (A)and


bolt (B) to the throttle body. Install cable support
clamp (C) and tighten the two hex head bolts (D).

931002039 15

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ENGINE AND PTO IN - ENGINE

17. Connect oil pressure sender wire (14) and support


(15).

931002038 16

18. Connect temperature sensor wire (16).

931002037 17

19. Connect alternator connection (17).

931002036 18

20. Connect starter connections (18).

931002035 19

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ENGINE AND PTO IN - ENGINE

21. Connect glow plug connection (19) and wire clamp


(20).

931002034 20

22. Install upper radiator hose (21) to engine and tighten


hose clamp.

931002033 21

23. Install air cleaner housing to bracket, secure with


mounting bolts (22).

931002032 22

24. Install air cleaner to turbo hose (23) and tighten hose
clamp.

931002031 23

84423866 25/07/2011
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ENGINE AND PTO IN - ENGINE

25. Connect air restriction sensor (24).

931002030 24

26. Install muffler inlet pipe mounting flange to tur-


bocharger and secure with the five mounting bolts
(25).

931002028 25

27. Install the two retaining bolts (26) to the muffler sup-
port.

931002029 26

28. Place fan on hub and secure with the four retaining
bolts (A).

931002027 27

29. Install oil cooler refer to Oil cooler - Install (A.10.A).


30. Install radiator refer to Radiator - Install (B.50.A).
31. Add engine oil.

84423866 25/07/2011
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ENGINE AND PTO IN - ENGINE

32. Fill hydraulic oil reservoir refer to Reservoir - Filling


(A.10.A).
33. Fill coolant refer to Radiator - Filling (B.50.A).
34. Lift engine hood into place on the top of the skid steer.

931002026 28

35. Install the left and right hand side hood mounting
bolts (27).

931002025 29

36. Connect the hood support strut (B) to the left hand
side of hood.

931001682 30

37. Install rear access door refer to Engine hood - In-


stall (E.20.A).
38. Lower cab refer to Tilt system - Lower (E.34.A).

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ENGINE AND PTO IN - ENGINE

ENGINE - Install
SR200, SR220, SR250, SV250, SV300, TR270, TR320, TV380

DANGER
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply will result in death or serious injury.
D0076A

Prior operation:
ENGINE - Remove (B.10.A)

1. Attach proper lifting straps to the eye hooks provided


on the front and rear of the engine, as shown.

931001946 1

2. Using a suitable hoist carefully lower engine into en-


gine compartment on the skid steer.

931001944 2

3. Carefully orient hydraulic pump coupler to adapter


on the engine ensuring attachment of engine plate
to flywheel housing.

931001936 3

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ENGINE AND PTO IN - ENGINE

4. Install pump mounting bolts and washers (1) into


pump housing.

931001928 4

5. Install the two rear engine mounting bolts and bush-


ings (2).

931001933 5

6. Install the two front engine mounting bolts and bush-


ings (3).

931002047 6

7. Verify pump mounting bolts are secure and carefully


remove support brace (4)and straps (5) from pump.

931001929 7

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ENGINE AND PTO IN - ENGINE

8. Connect the lower heater hose (6).

931001940 8

9. Connect the upper heater hose (7).

931002114 9

10. Attach heater hose support clamp (8).

931001943 10

11. Attach engine oil pan drain hose support clamp (9).

931002050 11

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ENGINE AND PTO IN - ENGINE

12. Connect the wiring harness connection (10).

931001926 12

13. Connect the fuel pump wire connection (11).

931001925 13

14. Connect the two remote oil filter lines (12) and (13)
as previously labeled.

931001923 14

15. Connect throttle cable by installing the nut (A) and


bolt (B) to the throttle body. Install cable support
clamp and tighten the two hex head bolts (C).

931001922 15

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ENGINE AND PTO IN - ENGINE

16. Connect fuel supply line (14).

931001919 16

17. Connect fuel return line (15).

931001917 17

18. Connect low pressure line to the air condition com-


pressor (16).

931002113 18

19. Connect wire harness connection (17) located on left


hand side above motor mount.

931001911 19

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ENGINE AND PTO IN - ENGINE

20. Connect the ground to engine from battery quick dis-


connect (18) and cab ground (19).

931001910 20

21. Connect the two starter connections (D) and (E).

931001909 21

22. Connect the two alternator connections (F) and (G).

931001908 22

23. Install upper radiator hose (20) to engine and tighten


hose clamp.

931001903 23

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ENGINE AND PTO IN - ENGINE

24. Install the three mounting bolts (21) that secure air
cleaner housing and bracket to frame.

931001900 24

25. Install the fixed hood and secure with hardware (22).

931001899 25

26. Connect air cleaner to turbo hose (23).

931001898 26

27. Connect air restriction sensors electrical connection


(24).

931001897 27

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ENGINE AND PTO IN - ENGINE

28. Install the four mounting bolts from the muffler brack-
ets (25).

931001895 28

29. Install the three retaining bolts (26) to the exhaust


manifold mounting flange .

931001896 29

30. Attach lifting straps through the engine hood and


hoist in mounting location.

931001894 30

31. Install left and right hand side hood mounting hard-
ware (27).

931001887 31

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ENGINE AND PTO IN - ENGINE

32. Connect left and right hand side hood struts (28).

931001887 32

33. Connect condenser fan electrical connection (29).

931001893 33

34. Connect top and bottom air condition condenser


lines (30).

931001890 34

35. Install air condition refrigerant.

931001889 35

Next operation:
Oil cooler - Install (A.10.A).
Next operation:
Radiator - Install (B.50.A).

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ENGINE AND PTO IN - ENGINE

Next operation:
Reservoir - Filling (A.10.A).
Next operation:
Radiator - Filling (B.50.A).
Next operation:
Tilt system - Lower (E.34.A).

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Index

ENGINE AND PTO IN - B

ENGINE - 10.A
ENGINE - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
SR130, SR150, SR175, SV185
ENGINE - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
SR200, SR220, SR250, SV250, SV300, TR270, TR320, TV380
ENGINE - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SR130, SR150, SR175, SV185
ENGINE - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
SR200, SR220, SR250, SV250, SV300, TR270, TR320, TV380

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ENGINE AND PTO IN - B

FUEL AND INJECTION SYSTEM - 20.A

SR130 , SR150 , SR175 , SR200 , SR220 , SR250 , SV185 , SV250 , SV300 ,


TR270 , TR320 , TV380

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Contents

ENGINE AND PTO IN - B

FUEL AND INJECTION SYSTEM - 20.A

TECHNICAL DATA

Sensing system
General specification Resistance Fuel Bar Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

SERVICE

Throttle command
Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Fuel tank
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Sensing system
Level sensor - Remove Fuel Level Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Level sensor - Install Fuel Level Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

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ENGINE AND PTO IN - FUEL AND INJECTION SYSTEM

Sensing system - General specification Resistance Fuel Bar


Conversion
Resistance Fuel Bar Conversion for Large Machines
Resistance Low (in Ω) Resistance High (in Ω) Bars
< 32 32 8
33 67 7
68 107 6
108 154 5
155 187 4
188 210 3
211 242 2
243 > 243 1

Resistance Fuel Bar Conversion for Medium Machines


Resistance Low (in Ω) Resistance High (in Ω) Bars
< 32 32 8
33 47 7
48 87 6
88 131 5
132 154 4
155 200 3
201 230 2
231 > 231 1

Resistance Fuel Bar Conversion for Small Machines


Resistance Low (in Ω) Resistance High (in Ω) Bars
86 > 86 8
80 85 7
73 79 6
66 72 5
55 65 4
38 54 3
16 37 2
0 15 1

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ENGINE AND PTO IN - FUEL AND INJECTION SYSTEM

Throttle command - Adjust


1. Start the machine. Press and Hold Auxiliary Over
Ride Button (1) for 2 seconds. Release button, and
press to toggle (2) to next display setting. Continue
to press and release button until RPM’s are displayed

931007504 1

2. Adjust the clevis (1) on the end of the foot pedal, so


that with the first 5 degrees of handle movement the
pedal starts to move. If the pedal does not move with
the throttle handle, turn the clevis in to shorten the
cable.

93111552 2

3. Loosen the jam nut (1), turn the stop bolt (2) IN sev-
eral turns.

93111549 3

NOTE: Make sure the plunger is through the L-Bracket when the jam nut is tight. Plunger must move freely through
L-bracket . Do not pinch the L-Bracket between plunger and washer.
4. Place engine throttle in low idle position to adjust ca-
ble length on the engine. Turn the plunger thumb
screw (1) in until cable (2) is fairly tight. If cable is
too tight, the engine will not return to low idle. Idle
should be approximately 1075 RPM +/- 75 RPM.

93111551 4

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ENGINE AND PTO IN - FUEL AND INJECTION SYSTEM

5. Move hand throttle (1) to full position. Full throttle


should be approximately 2675 RPM +/- 75 RPM.

93111550 5

6. Turn stop bolt (1) OUT until is contacts the pedal.


Tighten the jam nut (2).

93111549 6

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ENGINE AND PTO IN - FUEL AND INJECTION SYSTEM

Fuel tank - Remove


WARNING
Fire hazard!
When handling diesel fuel, observe the following precautions:
1. Do not smoke.
2. Never fill the tank when the engine is running.
3. Wipe up spilled fuel immediately.
Failure to comply could result in death or serious injury.
W0099A

Prior operation:
ENGINE - Remove (B.10.A)

1. Disconnect the fuel sender connector (1).

931002098B 1

2. Label and disconnect fuel supply line (2).

931002098B 2

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ENGINE AND PTO IN - FUEL AND INJECTION SYSTEM

3. Remove left hand side fuel tank bracket (3).

931002099B 3

4. Remove right hand side fuel tank bracket (4).

931002100B 4

5. Drain fuel from the tank using the drain plug located
at the bottom of the tank.

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ENGINE AND PTO IN - FUEL AND INJECTION SYSTEM

6. Remove fuel tank.

931002102B 5

Next operation:
Fuel tank - Install (B.20.A)

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ENGINE AND PTO IN - FUEL AND INJECTION SYSTEM

Fuel tank - Install


WARNING
Fire hazard!
When handling diesel fuel, observe the following precautions:
1. Do not smoke.
2. Never fill the tank when the engine is running.
3. Wipe up spilled fuel immediately.
Failure to comply could result in death or serious injury.
W0099A

Prior operation:
Fuel tank - Remove (B.20.A)

1. Position fuel tank into correct location on skid steer.

931002102B 1

2. Install left hand side fuel tank bracket (1).

931002099B 2

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ENGINE AND PTO IN - FUEL AND INJECTION SYSTEM

3. Install right hand side fuel tank bracket (2).

931002100B 3

4. Connect fuel supply line (3).

931002098B 4

5. Connect fuel sender (4).

931002098B 5

6. Install engine refer to ENGINE - Install (B.10.A).

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ENGINE AND PTO IN - FUEL AND INJECTION SYSTEM

Sensing system Level sensor - Remove Fuel Level Sender


1. Locate and open rear engine hood (1).

93111006AB 1

2. Remove hardware (1) from air filter housing (2).

931002032 2

3. Disconnect connector X-14 (1) from the fuel level


sender B-001 (2).

931002098 3

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ENGINE AND PTO IN - FUEL AND INJECTION SYSTEM

4. Label and disconnect the fuel lines (1).

931002098 4

5. Remove hardware (1) and fuel level sender retainer


(2).

931002098 5

6. Remove fuel level sender B-001 (1) from fuel tank.

931002098 6

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ENGINE AND PTO IN - FUEL AND INJECTION SYSTEM

Sensing system Level sensor - Install Fuel Level Sender


1. Insert fuel level sender B-001 (1) into the fuel tank.

93111533 1

2. Place the fuel level sender retainer (1), and hardware


(2) onto fuel tank. Tighten hardware.

93111534 2

3. Reconnect the fuel lines (1).

931002098 3

4. Reconnect connector X-14 (1) to the fuel level sender


B-001 (2).

931002098 4

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ENGINE AND PTO IN - FUEL AND INJECTION SYSTEM

5. Install air filter housing (1) and bolts (2). Tighten the
bolts.

931002032 5

6. Close rear engine hood (1).

93111006AB 6

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Index

ENGINE AND PTO IN - B

FUEL AND INJECTION SYSTEM - 20.A


Fuel tank - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Fuel tank - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Sensing system - General specification Resistance Fuel Bar Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Sensing system Level sensor - Install Fuel Level Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Sensing system Level sensor - Remove Fuel Level Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Throttle command - Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

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ENGINE AND PTO IN - B

AIR INTAKE SYSTEM - 30.A

SR130 , SR150 , SR175 , SR200 , SR220 , SR250 , SV185 , SV250 , SV300 ,


TR270 , TR320 , TV380

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Contents

ENGINE AND PTO IN - B

AIR INTAKE SYSTEM - 30.A

SERVICE

Sensing system
Air cleaner restriction - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Air cleaner restriction - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

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ENGINE AND PTO IN - AIR INTAKE SYSTEM

Sensing system Air cleaner restriction - Remove


1. Locate and open rear engine hood (1) and service
door (2).

93107449A1 1

2. Remove hardware (1) from air filter housing (2).

931002032 2

3. Remove hose clamp (1) from air cleaner assembly


(2).

931002030 3

4. Remove clip (1) securing connector X-508. Discon-


nect connector X-508 from the air filter restriction
switch B-016 (2).

931002030 4

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ENGINE AND PTO IN - AIR INTAKE SYSTEM

5. Unscrew the air filter restriction switch B-016 (1) by


hand from air cleaner assembly (2).

931002030 5

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ENGINE AND PTO IN - AIR INTAKE SYSTEM

Sensing system Air cleaner restriction - Install


1. Install the air filter restriction switch (1) into the air
cleaner assembly.

931002030 1

2. Connect the connector (1) to the air filter switch, and


insert clip (2).

931002030 2

3. Place hose clamp (1) over hose and connect to air


cleaner assembly (2). Tighten the hose clamp.

931002030 3

4. Insert hardware (1), and attach air cleaner assembly


(2) to mount.

931002032 4

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Index

ENGINE AND PTO IN - B

AIR INTAKE SYSTEM - 30.A


Sensing system Air cleaner restriction - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Sensing system Air cleaner restriction - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

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ENGINE AND PTO IN - B

ENGINE COOLANT SYSTEM - 50.A

SR130 , SR150 , SR175 , SR200 , SR220 , SR250 , SV185 , SV250 , SV300 ,


TR270 , TR320 , TV380

84423866 25/07/2011
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Contents

ENGINE AND PTO IN - B

ENGINE COOLANT SYSTEM - 50.A

SERVICE

Radiator
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Drain fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

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ENGINE AND PTO IN - ENGINE COOLANT SYSTEM

Radiator - Remove
WARNING
Burn hazard!
Be very careful to avoid contact with hot fluids. If fluid is extremely hot, allow it to cool to a moderately
warm temperature before proceeding.
Failure to comply could result in death or serious injury.
W0362A

Prior operation:
Radiator - Drain fluid (B.50.A).

1. Disconnect the radiator over-flow hose, (1), at the ra-


diator and elevate above the overflow reservoir al-
lowing fluid to drain into over-flow. Hose can be
draped anywhere it is save from damage.

931001645 1

2. Loosen the hose clamp and remove the upper radi-


ator hose from the radiator (2).

931001648 2

3. Loosen the top mounting bolts from both left hand


side and right hand side of radiator (3).

931001650 3

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ENGINE AND PTO IN - ENGINE COOLANT SYSTEM

4. Tilt the top of the radiator out, as shown.

931001653 4

5. Loosen the hose clamp and disconnect lower radia-


tor hose (4).

931002071 5

6. Remove the two radiator support clips (5) from the


support pins on the right hand side of bracket. Push
the support pins out.

931002060 6

931002061 7

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ENGINE AND PTO IN - ENGINE COOLANT SYSTEM

7. Remove left hand side support hardware (6) from the


bottom of the bracket.

931002062 8

8. Remove radiator along with left hand side bracket.

931001654 9

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ENGINE AND PTO IN - ENGINE COOLANT SYSTEM

Radiator - Install
1. Slide radiator back in right hand side mounting
bracket (1).

931001654 1

2. Install left hand side bracket support hardware (2).

931002062 2

3. Tilt radiator out and connect lower radiator hose (3)


and tighten hose clamp.

931002071 3

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ENGINE AND PTO IN - ENGINE COOLANT SYSTEM

4. Push right hand side radiator support pins through


bracket and install retaining clips (4).

931002060 4

931002061 5

5. Tilt radiator in and align top brackets.

931001653 6

6. Tighten top mounting bolts (5) on both left and right


hand side.

931001650 7

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ENGINE AND PTO IN - ENGINE COOLANT SYSTEM

7. Connect the upper radiator hose (6) to the radiator


and tighten hose clamp.

931001648 8

8. Connect over flow hose (7).

931001645 9

9. After the radiator has been installed refer to the fol-


lowing procedure for filling the radiator. Radiator -
Filling (B.50.A).

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ENGINE AND PTO IN - ENGINE COOLANT SYSTEM

Radiator - Drain fluid


WARNING
Burn hazard!
Be very careful to avoid contact with hot fluids. If fluid is extremely hot, allow it to cool to a moderately
warm temperature before proceeding.
Failure to comply could result in death or serious injury.
W0362A

1. If engine is HOT do not drain cooling system. Allow


the system to cool before draining the radiator.
2. Open the rear access door.
3. Drain the engine coolant system by loosening the
drain valve (1), and drain the coolant into a suitable
container. When the radiator is empty, tighten the
drain valve

931001644 1

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ENGINE AND PTO IN - ENGINE COOLANT SYSTEM

Radiator - Filling
CAUTION
Burn hazard!
Take care if removing the filler cap while the system is hot. Before removing the cap: completely cover
the cap using a thick cloth, and slowly open the filler cap to allow the pressure to escape. Do not add
cold water to a hot coolant reservoir.
Failure to comply could result in minor or moderate injury.
C0031A

1. Open the rear access door and remove the radiator


cap (1) after the engine has cooled.

931001652 1

2. Fill the radiator with a 50% mixture of ethylene glycol


engine coolant and 50% water mixture. The coolant
level must be to the top of the radiator fill neck, just
below the overflow tube (1). Install cap loosely (2).

931001645 2

3. Start and run the engine until it reaches operating


temperature. Stop the engine and check the level of
the coolant in the recovery bottle (2). Fill the recov-
ery bottle with a 50% mixture of ethylene glycol en-
gine coolant and 50% water mixture to the full level
marked on the bottle. Once level is good tighten cap.
NOTICE: Do not remove the radiator cap from the radiator
while the engine is HOT.

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Index

ENGINE AND PTO IN - B

ENGINE COOLANT SYSTEM - 50.A


Radiator - Drain fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Radiator - Filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Radiator - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Radiator - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

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ENGINE AND PTO IN - B

STARTING SYSTEM - 80.A

SR130 , SR150 , SR175 , SR200 , SR220 , SR250 , SV185 , SV250 , SV300 ,


TR270 , TR320 , TV380

84423866 25/07/2011
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Contents

ENGINE AND PTO IN - B

STARTING SYSTEM - 80.A

FUNCTIONAL DATA

Cold start aid


Overview Engine preheat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

DIAGNOSTIC

Start control
Testing Ignition Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

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ENGINE AND PTO IN - STARTING SYSTEM

Cold start aid - Overview Engine preheat


During cold starts, diesel engine preheating is completed by the use of glow plugs. Engines use glow-plugs in each
combustion chamber to increase the temperature of the cylinder. Diesel engines rely solely on compression to raise
the temperature of the air to a point where the diesel will combust spontaneously when introduced to the hot high
pressure air. At normal temperature, the high pressure and spray pattern of the diesel ensures a controlled, complete
burn. The piston rises, compressing the air in the cylinder; this causes the air's temperature to rise. By the time the
piston reaches the top of its travel path, the temperature in the cylinder is very high. The fuel mist is then sprayed into
the cylinder; it instantly combusts, forcing the piston downwards, thus generating power.

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ENGINE AND PTO IN - STARTING SYSTEM

Start control - Testing Ignition Switch


NOTE: Use schematics
Wiring harness - Electrical schematic frame 03 (A.30.A)
Wiring harness - Electrical schematic frame 04 (A.30.A)
Wiring harness - Electrical schematic frame 14 (A.30.A)
N° Test Point Expected Result Other Result (Possible Cause)
1 Condition Result Action
Use Fuse and relay box - Test- Test satisfactory. If problems are found,
ing Main Power Relay Control Action repair them. This test is complete.
(A.30.A) to check MAIN POWER Go to test 2
RELAY.
2 Condition Result Action
Use ELECTRICAL POWER SYS- No wire problems If wire problems are found,
TEM - Testing General Wire Test- Action repair or replace broken wire 132/
ing (A.30.A) to check wire condition Go to test 3 133 (Orange).
between connector X-9 pin 3 and
connector X-316 pin A.
3 Condition Result Action
Use ELECTRICAL POWER SYS- No wire problems If wire problems are found,
TEM - Testing General Wire Test- Action repair or replace broken wire 132
ing (A.30.A) to check wire condition Go to test 4 (Orange) / 131 (White).
between connector X-9 pin 3 and
connector X-C23 pin 21.
4 Condition Result Result
Disconnect connector X-316 from Test satisfactory Diode is faulty,
the IGNITION BACKFEED DIODE V-007 Action Action
Check Go to test 5 replace the diode.
Use ELECTRICAL POWER SYS-
TEM - Testing Diode Testing
(A.30.A) to test the diode
5 Condition Result Action
Use ELECTRICAL POWER SYS- No wire problems If wire problems are found,
TEM - Testing General Wire Test- Action repair or replace broken wire 624/
ing (A.30.A) to check wire condition Go to test 6 622 (White) or 624/623 (White).
between connector X-9 pin 2 and
connector X-C23 pins 9 and 11.
6 Condition Result Action
Use ELECTRICAL POWER SYS- No wire problems If wire problems are found,
TEM - Testing General Wire Test- Action repair or replace broken wire 140
ing (A.30.A) to check wire condition Go to test 7 (Red) / 311 (Yellow).
between connector X-9 pin 1 and
connector X-C23 pin 3.
7 Condition Result Action
Use ELECTRICAL POWER SYS- No wire problems If wire problems are found,
TEM - Testing General Wire Test- Action repair or replace broken wire 138
ing (A.30.A) to check wire condition Go to test 8 (Orange) / 153 (Black).
between connector X-9 pin 6 and
connector X-15 pin 1.
8 Condition Result Result
Disconnect connector X-15 from the Test satisfactory Diode is faulty,
ACCESSORY BACKFEED DIODE V-004 Action Action
Check Go to test 9 replace the diode.
Use ELECTRICAL POWER SYS-
TEM - Testing Diode Testing
(A.30.A) to test the diode

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ENGINE AND PTO IN - STARTING SYSTEM

N° Test Point Expected Result Other Result (Possible Cause)


9 Condition Result Action
Use ELECTRICAL POWER SYS- No wire problems If wire problems are found,
TEM - Testing General Wire Test- Action repair or replace broken wire 137
ing (A.30.A) to check wire condition Go to test 10 (White).
between connector X-15 pin 2 and
connector X-C23 pin 22.
10 Condition Result Action
Use Data bus - General specifica- No resistance problems If resistance problems are found,
tion Instrument Cluster pin infor- Action replace the Instrument Cluster.
mation (A.50.A) to check Instrument The Ignition Switch S-008 has failed.
Cluster pins 3, 9 ,11, 21, and 22. Replace the IGNITION SWITCH S-008.

84423866 25/07/2011
B.80.A / 5
Index

ENGINE AND PTO IN - B

STARTING SYSTEM - 80.A


Cold start aid - Overview Engine preheat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Start control - Testing Ignition Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

84423866 25/07/2011
B.80.A / 6
84423866 25/07/2011
B.80.A / 7
New Holland Site 100 Brubaker Avenue New Holland, Pennsylvania United States 17557

SERVICE - Technical Publications & Tools

PRINTED IN U.S.A.

© 2011 CNH America LLC.

All rights reserved. No part of the text or illustrations of this publication may be reproduced.

CASE CONSTRUCTION policy is one of continuous improvement and the right to change prices, specification
or equipment at any time without notices is reserved.

All data given in this publication is subject to production variations. Dimensions and weight are approximate only
and the illustrations do not necessarily show products in standard condition. For exact information about any
particular product, please consult your CASE CONSTRUCTION Dealer.

84423866 25/07/2011
EN
SERVICE MANUAL
TRANSMISSION, DRIVE AND PTO OUT

SR130 , SR150 , SR175 , SR200 , SR220 , SR250 , SV185 , SV250 , SV300 ,


TR270 , TR320 , TV380

84423866 25/07/2011
C
Contents

TRANSMISSION, DRIVE AND PTO OUT - C

TRANSMISSION Hydrostatic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.20.F


SR130 , SR150 , SR175 , SR200 , SR220 , SR250 , SV185 , SV250 , SV300 , TR270 , TR320 , TV380

84423866 25/07/2011
C
CONSUMABLES INDEX

Consumable IU PAGE
Molykote® G-N Metal Pump - Install mechanical hydrostatic pump C.20.F / 47
assembly paste
CASE Akcela Moly grease Pump - Install mechanical hydrostatic pump C.20.F / 47
Loctite® 243 Pump - Install mechanical hydrostatic pump C.20.F / 47
Loctite® 243 Pump - Install mechanical hydrostatic pump C.20.F / 47
CASE Akcela Moly grease Pump - Install EH hydrostatic pump C.20.F / 55
Loctite® 243 Pump - Install EH hydrostatic pump C.20.F / 55
Loctite® 598 Ultra Black Motor - Install Drive motor C.20.F / 126
Loctite® 243 Motor - Assemble Single speed drive motor C.20.F / 138
Loctite® 243 Motor - Assemble Single speed drive motor C.20.F / 141
Loctite® 243 Motor - Assemble Two speed drive motor C.20.F / 155
Loctite® 243 Motor - Assemble Two speed drive motor C.20.F / 157
CASE AKCELA GEAR 135 H Motor - Assemble Track drive motor C.20.F / 179
EP 85W-140

84423866 25/07/2011
C
84423866 25/07/2011
C
TRANSMISSION, DRIVE AND PTO OUT - C

TRANSMISSION Hydrostatic - 20.F

SR130 , SR150 , SR175 , SR200 , SR220 , SR250 , SV185 , SV250 , SV300 ,


TR270 , TR320 , TV380

84423866 25/07/2011
C.20.F / 1
Contents

TRANSMISSION, DRIVE AND PTO OUT - C

TRANSMISSION Hydrostatic - 20.F

TECHNICAL DATA

Pump
General specification 35cc EH Hydrostatic pump, used with small and medium frame models. . . . . . . . 8
SR130 Electro hydraulic controls, SR150 Electro hydraulic controls, SR175 Electro hydraulic controls, SV185 Electro
hydraulic controls

General specification 46cc EH Hydrostatic pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9


SR220 Electro hydraulic controls, SR250 Electro hydraulic controls, SV250 Electro hydraulic controls, SV300 Electro
hydraulic controls, TR270 Electro hydraulic controls, TR320 Electro hydraulic controls, TV380 Electro hydraulic controls

General specification 46cc EHF Hydrostatic pump, used with large frame models. . . . . . . . . . . . . . . . . . 10
SR250 Electro hydraulic controls, SV300 Electro hydraulic controls, TV380 Electro hydraulic controls

General specification Mechanical controls 35cc Hydrostatic tandem pump, used with small and medium
frame models. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
SR130 Mechanical hydraulic controls, SR150 Mechanical hydraulic controls, SR175 Mechanical hydraulic controls,
SV185 Mechanical hydraulic controls

General specification 46cc Hydrostatic tandem pump, used with medium and large frame models. . . . 12
SV185 Mechanical hydraulic controls, SR200 Mechanical hydraulic controls, SR220 Mechanical hydraulic controls,
SR250 Mechanical hydraulic controls, SV250 Mechanical hydraulic controls, SV300 Mechanical hydraulic controls, TR270
Mechanical hydraulic controls, TR320 Mechanical hydraulic controls, TV380 Mechanical hydraulic controls

General specification 53cc hydrostatic pump, used with large frame models. . . . . . . . . . . . . . . . . . . . . . . 13
SR250 Electro hydraulic controls, SV300 Electro hydraulic controls, TV380 Electro hydraulic controls

General specification 46cc Hydrostatic tandem pump, used with large frame models. . . . . . . . . . . . . . . 14
SR220 Mechanical hydraulic controls, SR250 Mechanical hydraulic controls, SV250 Mechanical hydraulic controls, SV300
Mechanical hydraulic controls, TR320 Mechanical hydraulic controls, TV380 Mechanical hydraulic controls

Motor
General specification for EH and Mechanical 325cc single speed motor on medium and small frame mod-
els . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
SR130, SR150, SR175, SV185

General specification for mechanical 470cc single speed motor on medium and large frames . . . . . . . 16
SR200, SR220, SR250, SV250, SV300

General specification for 325cc 2 speed motor on medium frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17


SR175, SV185, SR200

General specification for EH and Mechanical 470cc 2 speed motor on medium and large frames . . . . 18
SR200, SR220, SR250, SV300

General specification for track drive 2 speed motor on medium and large frames . . . . . . . . . . . . . . . . . . 19
TR270, TR320, TV380

FUNCTIONAL DATA

Pump
Overview Hydrostatic pump model identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

SERVICE

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TRANSMISSION Hydrostatic
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Command
Remove Right hand drive solenoid(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
SR130 Electro hydraulic controls, SR150 Electro hydraulic controls, SR175 Electro hydraulic controls, SV185 Electro
hydraulic controls, SR200 Electro hydraulic controls, SR220 Electro hydraulic controls, SR250 Electro hydraulic controls,
SV250 Electro hydraulic controls, SV300 Electro hydraulic controls, TR270 Electro hydraulic controls, TR320 Electro
hydraulic controls, TV380 Electro hydraulic controls

Install Right hand drive solenoid(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24


SR130 Electro hydraulic controls, SR150 Electro hydraulic controls, SR175 Electro hydraulic controls, SV185 Electro
hydraulic controls, SR200 Electro hydraulic controls, SR220 Electro hydraulic controls, SR250 Electro hydraulic controls,
SV250 Electro hydraulic controls, SV300 Electro hydraulic controls, TR270 Electro hydraulic controls, TR320 Electro
hydraulic controls, TV380 Electro hydraulic controls

Remove Left hand drive solenoid(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25


SR130 Electro hydraulic controls, SR150 Electro hydraulic controls, SR175 Electro hydraulic controls, SV185 Electro
hydraulic controls, SR200 Electro hydraulic controls, SR220 Electro hydraulic controls, SR250 Electro hydraulic controls,
SV250 Electro hydraulic controls, SV300 Electro hydraulic controls, TR270 Electro hydraulic controls, TR320 Electro
hydraulic controls, TV380 Electro hydraulic controls

Install Left hand drive solenoid(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26


SR130 Electro hydraulic controls, SR150 Electro hydraulic controls, SR175 Electro hydraulic controls, SV185 Electro
hydraulic controls, SR200 Electro hydraulic controls, SR220 Electro hydraulic controls, SR250 Electro hydraulic controls,
SV250 Electro hydraulic controls, SV300 Electro hydraulic controls, TR270 Electro hydraulic controls, TR320 Electro
hydraulic controls, TV380 Electro hydraulic controls

Relief valve
Pressure test Ground Drive Relief Valve - Manual control models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
SR130 Mechanical hydraulic controls, SR150 Mechanical hydraulic controls, SR175 Mechanical hydraulic controls,
SV185 Mechanical hydraulic controls, SR200 Mechanical hydraulic controls, SR220 Mechanical hydraulic controls,
SR250 Mechanical hydraulic controls, SV250 Mechanical hydraulic controls, SV300 Mechanical hydraulic controls, TR270
Mechanical hydraulic controls, TR320 Mechanical hydraulic controls, TV380 Mechanical hydraulic controls

Pressure test (Machines Equipped with EH Controls) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30


SR130 Electro hydraulic controls, SR150 Electro hydraulic controls, SR175 Electro hydraulic controls, SV185 Electro
hydraulic controls, SR200 Electro hydraulic controls, SR220 Electro hydraulic controls, SR250 Electro hydraulic controls,
SV250 Electro hydraulic controls, SV300 Electro hydraulic controls, TR270 Electro hydraulic controls, TR320 Electro
hydraulic controls, TV380 Electro hydraulic controls

Pressure release valve


Remove High pressure relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
SR130 Electro hydraulic controls, SR150 Electro hydraulic controls, SR175 Electro hydraulic controls, SV185 Electro
hydraulic controls, SR200 Electro hydraulic controls, SR220 Electro hydraulic controls, SR250 Electro hydraulic controls,
SV250 Electro hydraulic controls, SV300 Electro hydraulic controls, TR270 Electro hydraulic controls, TR320 Electro
hydraulic controls, TV380 Electro hydraulic controls

Install High pressure relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34


SR130 Electro hydraulic controls, SR150 Electro hydraulic controls, SR175 Electro hydraulic controls, SV185 Electro
hydraulic controls, SR200 Electro hydraulic controls, SR220 Electro hydraulic controls, SR250 Electro hydraulic controls,
SV250 Electro hydraulic controls, SV300 Electro hydraulic controls, TR270 Electro hydraulic controls, TR320 Electro
hydraulic controls, TV380 Electro hydraulic controls

Remove Low pressure relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35


SR130 Electro hydraulic controls, SR150 Electro hydraulic controls, SR175 Electro hydraulic controls, SV185 Electro
hydraulic controls, SR200 Electro hydraulic controls, SR220 Electro hydraulic controls, SR250 Electro hydraulic controls,
SV250 Electro hydraulic controls, SV300 Electro hydraulic controls, TR270 Electro hydraulic controls, TR320 Electro
hydraulic controls, TV380 Electro hydraulic controls

Install Low pressure relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37


SR130 Electro hydraulic controls, SR150 Electro hydraulic controls, SR175 Electro hydraulic controls, SV185 Electro
hydraulic controls, SR200 Electro hydraulic controls, SR220 Electro hydraulic controls, SR250 Electro hydraulic controls,
SV250 Electro hydraulic controls, SV300 Electro hydraulic controls, TR270 Electro hydraulic controls, TR320 Electro
hydraulic controls, TV380 Electro hydraulic controls

Pump
Adjust Servo Piston Centering Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
SR130 Mechanical hydraulic controls, SR150 Mechanical hydraulic controls, SR175 Mechanical hydraulic controls,
SV185 Mechanical hydraulic controls, SR200 Mechanical hydraulic controls, SR220 Mechanical hydraulic controls,
SR250 Mechanical hydraulic controls, SV250 Mechanical hydraulic controls, SV300 Mechanical hydraulic controls, TR270
Mechanical hydraulic controls, TR320 Mechanical hydraulic controls, TV380 Mechanical hydraulic controls

84423866 25/07/2011
C.20.F / 3
Travel adjust (Stopping machine creep) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
SR130 Mechanical hydraulic controls, SR150 Mechanical hydraulic controls, SR175 Mechanical hydraulic controls,
SV185 Mechanical hydraulic controls, SR200 Mechanical hydraulic controls, SR220 Mechanical hydraulic controls,
SR250 Mechanical hydraulic controls, SV250 Mechanical hydraulic controls, SV300 Mechanical hydraulic controls, TR270
Mechanical hydraulic controls, TR320 Mechanical hydraulic controls, TV380 Mechanical hydraulic controls

Adjust Hydraulic Neutral . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41


SR130 Mechanical hydraulic controls, SR150 Mechanical hydraulic controls, SR175 Mechanical hydraulic controls,
SV185 Mechanical hydraulic controls, SR200 Mechanical hydraulic controls, SR220 Mechanical hydraulic controls,
SR250 Mechanical hydraulic controls, SV250 Mechanical hydraulic controls, SV300 Mechanical hydraulic controls, TR270
Mechanical hydraulic controls, TR320 Mechanical hydraulic controls, TV380 Mechanical hydraulic controls

Adjust EH Servo Piston Centering Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42


SR130 Electro hydraulic controls, SR150 Electro hydraulic controls, SR175 Electro hydraulic controls, SV185 Electro
hydraulic controls, SR200 Electro hydraulic controls, SR220 Electro hydraulic controls, SR250 Electro hydraulic controls,
SV250 Electro hydraulic controls, SV300 Electro hydraulic controls, TR270 Electro hydraulic controls, TR320 Electro
hydraulic controls, TV380 Electro hydraulic controls

Remove mechanical hydrostatic pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44


SR130 Mechanical hydraulic controls, SR150 Mechanical hydraulic controls, SR175 Mechanical hydraulic controls,
SV185 Mechanical hydraulic controls, SR200 Mechanical hydraulic controls, SR220 Mechanical hydraulic controls,
SR250 Mechanical hydraulic controls, SV250 Mechanical hydraulic controls, SV300 Mechanical hydraulic controls, TR270
Mechanical hydraulic controls, TR320 Mechanical hydraulic controls, TV380 Mechanical hydraulic controls

Install mechanical hydrostatic pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47


SR130 Mechanical hydraulic controls, SR150 Mechanical hydraulic controls, SR175 Mechanical hydraulic controls,
SV185 Mechanical hydraulic controls, SR200 Mechanical hydraulic controls, SR220 Mechanical hydraulic controls,
SR250 Mechanical hydraulic controls, SV250 Mechanical hydraulic controls, SV300 Mechanical hydraulic controls, TR270
Mechanical hydraulic controls, TR320 Mechanical hydraulic controls, TV380 Mechanical hydraulic controls

Remove EH hydrostatic pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50


SR130 Electro hydraulic controls, SR150 Electro hydraulic controls, SR175 Electro hydraulic controls, SV185 Electro
hydraulic controls, SR200 Electro hydraulic controls, SR220 Electro hydraulic controls, SR250 Electro hydraulic controls,
SV250 Electro hydraulic controls, SV300 Electro hydraulic controls, TR270 Electro hydraulic controls, TR320 Electro
hydraulic controls, TV380 Electro hydraulic controls

Install EH hydrostatic pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55


SR130 Electro hydraulic controls, SR150 Electro hydraulic controls, SR175 Electro hydraulic controls, SV185 Electro
hydraulic controls, SR200 Electro hydraulic controls, SR220 Electro hydraulic controls, SR250 Electro hydraulic controls,
SV250 Electro hydraulic controls, SV300 Electro hydraulic controls, TR270 Electro hydraulic controls, TR320 Electro
hydraulic controls, TV380 Electro hydraulic controls

Install Gear pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59


Remove Gear pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Disassemble Hydrostatic pump unit disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
SR200 Mechanical hydraulic controls, SR220 Mechanical hydraulic controls, SR250 Mechanical hydraulic controls,
SV250 Mechanical hydraulic controls, SV300 Mechanical hydraulic controls, TR270 Mechanical hydraulic controls, TR320
Mechanical hydraulic controls, TV380 Mechanical hydraulic controls

Assemble Hydrostatic pump unit assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63


SR200 Mechanical hydraulic controls, SR220 Mechanical hydraulic controls, SR250 Mechanical hydraulic controls,
SV250 Mechanical hydraulic controls, SV300 Mechanical hydraulic controls, TR270 Mechanical hydraulic controls, TR320
Mechanical hydraulic controls, TV380 Mechanical hydraulic controls

Disassemble Sauer Danfoss 35cc mechanical pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64


SR130 Mechanical hydraulic controls, SR150 Mechanical hydraulic controls, SR175 Mechanical hydraulic controls,
SV185 Mechanical hydraulic controls

Assemble Sauer Danfoss 35cc mechanical pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71


SR130 Mechanical hydraulic controls, SR150 Mechanical hydraulic controls, SR175 Mechanical hydraulic controls,
SV185 Mechanical hydraulic controls

Right hand pump - Disassemble Hydrostatic pump Sauer Danfoss 46cc . . . . . . . . . . . . . . . . . . . . . . . . . . 78


SR200 Mechanical hydraulic controls, SR220 Mechanical hydraulic controls, SR250 Mechanical hydraulic controls,
SV250 Mechanical hydraulic controls, SV300 Mechanical hydraulic controls, TR270 Mechanical hydraulic controls, TR320
Mechanical hydraulic controls, TV380 Mechanical hydraulic controls

Right hand pump - Visual inspection Hydrostatic pump visual inspection . . . . . . . . . . . . . . . . . . . . . . . . . . 91


SR200 Mechanical hydraulic controls, SR220 Mechanical hydraulic controls, SR250 Mechanical hydraulic controls,
SV250 Mechanical hydraulic controls, SV300 Mechanical hydraulic controls, TR270 Mechanical hydraulic controls, TR320
Mechanical hydraulic controls, TV380 Mechanical hydraulic controls

Right hand pump - Measure Hydrostatic pump - measure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92


SR200 Mechanical hydraulic controls, SR220 Mechanical hydraulic controls, SR250 Mechanical hydraulic controls,
SV250 Mechanical hydraulic controls, SV300 Mechanical hydraulic controls, TR270 Mechanical hydraulic controls, TR320
Mechanical hydraulic controls, TV380 Mechanical hydraulic controls

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C.20.F / 4
Right hand pump - Assemble Hydrostatic pump assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
SV185 Mechanical hydraulic controls, SR200 Mechanical hydraulic controls, SR220 Mechanical hydraulic controls,
SR250 Mechanical hydraulic controls, SV250 Mechanical hydraulic controls, SV300 Mechanical hydraulic controls, TR270
Mechanical hydraulic controls, TR320 Mechanical hydraulic controls, TV380 Mechanical hydraulic controls

Left hand pump - Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108


SV185 Mechanical hydraulic controls, SR200 Mechanical hydraulic controls, SR220 Mechanical hydraulic controls,
SR250 Mechanical hydraulic controls, SV250 Mechanical hydraulic controls, SV300 Mechanical hydraulic controls, TR270
Mechanical hydraulic controls, TR320 Mechanical hydraulic controls, TV380 Mechanical hydraulic controls

Left hand pump - Visual inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109


SV185 Mechanical hydraulic controls, SR200 Mechanical hydraulic controls, SR220 Mechanical hydraulic controls,
SR250 Mechanical hydraulic controls, SV250 Mechanical hydraulic controls, SV300 Mechanical hydraulic controls, TR270
Mechanical hydraulic controls, TR320 Mechanical hydraulic controls, TV380 Mechanical hydraulic controls

Left hand pump - Measure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110


SV185 Mechanical hydraulic controls, SR200 Mechanical hydraulic controls, SR220 Mechanical hydraulic controls,
SR250 Mechanical hydraulic controls, SV250 Mechanical hydraulic controls, SV300 Mechanical hydraulic controls, TR270
Mechanical hydraulic controls, TR320 Mechanical hydraulic controls, TV380 Mechanical hydraulic controls

Left hand pump - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111


SV185 Mechanical hydraulic controls, SR200 Mechanical hydraulic controls, SR220 Mechanical hydraulic controls,
SR250 Mechanical hydraulic controls, SV250 Mechanical hydraulic controls, SV300 Mechanical hydraulic controls, TR270
Mechanical hydraulic controls, TR320 Mechanical hydraulic controls, TV380 Mechanical hydraulic controls

Remove Drive shaft seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112


SR130 Electro hydraulic controls, SR150 Electro hydraulic controls, SR175 Electro hydraulic controls, SV185 Electro
hydraulic controls, SR200 Electro hydraulic controls, SR220 Electro hydraulic controls, SR250 Electro hydraulic controls,
SV250 Electro hydraulic controls, SV300 Electro hydraulic controls, TR270 Electro hydraulic controls, TR320 Electro
hydraulic controls, TV380 Electro hydraulic controls

Install Drive shaft seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114


SR130 Electro hydraulic controls, SR150 Electro hydraulic controls, SR175 Electro hydraulic controls, SV185 Electro
hydraulic controls, SR200 Electro hydraulic controls, SR220 Electro hydraulic controls, SR250 Electro hydraulic controls,
SV250 Electro hydraulic controls, SV300 Electro hydraulic controls, TR270 Electro hydraulic controls, TR320 Electro
hydraulic controls, TV380 Electro hydraulic controls

Charge pump
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
SR130 Electro hydraulic controls, SR150 Electro hydraulic controls, SR175 Electro hydraulic controls, SV185 Electro
hydraulic controls, SR200 Electro hydraulic controls, SR220 Electro hydraulic controls, SR250 Electro hydraulic controls,
SV250 Electro hydraulic controls, SV300 Electro hydraulic controls, TR270 Electro hydraulic controls, TR320 Electro
hydraulic controls, TV380 Electro hydraulic controls

Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
SR130 Electro hydraulic controls, SR150 Electro hydraulic controls, SR175 Electro hydraulic controls, SV185 Electro
hydraulic controls, SR200 Electro hydraulic controls, SR220 Electro hydraulic controls, SR250 Electro hydraulic controls,
SV250 Electro hydraulic controls, SV300 Electro hydraulic controls, TR270 Electro hydraulic controls, TR320 Electro
hydraulic controls, TV380 Electro hydraulic controls

Inspect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
SR130 Mechanical hydraulic controls, SR150 Mechanical hydraulic controls, SR175 Mechanical hydraulic controls,
SV185 Mechanical hydraulic controls

Motor
Remove Drive motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
SR130, SR150, SR175, SV185, SR200, SR220, SR250, SV250, SV300

Install Drive motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126


SR130, SR150, SR175, SV185, SR200, SR220, SR250, SV250, SV300

Remove track drive motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131


TR270, TR320, TV380

Install track drive motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133


TR270, TR320, TV380

Assemble Single speed drive motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135


SR130, SR150, SR175, SV185, SR200, SR220, SR250, SV250, SV300

Disassemble Single speed drive motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143


SR130, SR150, SR175, SV185, SR200, SR220, SR250, SV250, SV300

Assemble Two speed drive motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152


SR130, SR150, SR175, SV185, SR200, SR220, SR250, SV250, SV300

Disassemble Two speed drive motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159


SR130, SR150, SR175, SV185, SR200, SR220, SR250, SV250, SV300

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C.20.F / 5
Assemble Track drive motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
TR270, TR320, TV380

Disassemble Track drive motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180


TR270, TR320, TV380

Sensing system
Remove Right hand swash plate sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
SR130 Electro hydraulic controls, SR150 Electro hydraulic controls, SR175 Electro hydraulic controls, SV185 Electro
hydraulic controls, SR200 Electro hydraulic controls, SR220 Electro hydraulic controls, SR250 Electro hydraulic controls,
SV250 Electro hydraulic controls, SV300 Electro hydraulic controls, TR270 Electro hydraulic controls, TR320 Electro
hydraulic controls, TV380 Electro hydraulic controls

Install Right hand swash plate sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195


SR130 Electro hydraulic controls, SR150 Electro hydraulic controls, SR175 Electro hydraulic controls, SV185 Electro
hydraulic controls, SR200 Electro hydraulic controls, SR220 Electro hydraulic controls, SR250 Electro hydraulic controls,
SV250 Electro hydraulic controls, SV300 Electro hydraulic controls, TR270 Electro hydraulic controls, TR320 Electro
hydraulic controls, TV380 Electro hydraulic controls

Remove Left hand swash plate sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196


SR130 Electro hydraulic controls, SR150 Electro hydraulic controls, SR175 Electro hydraulic controls, SV185 Electro
hydraulic controls, SR200 Electro hydraulic controls, SR220 Electro hydraulic controls, SR250 Electro hydraulic controls,
SV250 Electro hydraulic controls, SV300 Electro hydraulic controls, TR270 Electro hydraulic controls, TR320 Electro
hydraulic controls, TV380 Electro hydraulic controls

Install Left hand swash plate sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197


SR130 Electro hydraulic controls, SR150 Electro hydraulic controls, SR175 Electro hydraulic controls, SV185 Electro
hydraulic controls, SR200 Electro hydraulic controls, SR220 Electro hydraulic controls, SR250 Electro hydraulic controls,
SV250 Electro hydraulic controls, SV300 Electro hydraulic controls, TR270 Electro hydraulic controls, TR320 Electro
hydraulic controls, TV380 Electro hydraulic controls

DIAGNOSTIC

TRANSMISSION Hydrostatic
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

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CONSUMABLES INDEX

Consumable IU PAGE
Molykote® G-N Metal Pump - Install mechanical hydrostatic pump C.20.F / 47
assembly paste
CASE Akcela Moly grease Pump - Install mechanical hydrostatic pump C.20.F / 47
Loctite® 243 Pump - Install mechanical hydrostatic pump C.20.F / 47
Loctite® 243 Pump - Install mechanical hydrostatic pump C.20.F / 47
CASE Akcela Moly grease Pump - Install EH hydrostatic pump C.20.F / 55
Loctite® 243 Pump - Install EH hydrostatic pump C.20.F / 55
Loctite® 598 Ultra Black Motor - Install Drive motor C.20.F / 126
Loctite® 243 Motor - Assemble Single speed drive motor C.20.F / 138
Loctite® 243 Motor - Assemble Single speed drive motor C.20.F / 141
Loctite® 243 Motor - Assemble Two speed drive motor C.20.F / 155
Loctite® 243 Motor - Assemble Two speed drive motor C.20.F / 157
CASE AKCELA GEAR 135 H Motor - Assemble Track drive motor C.20.F / 179
EP 85W-140

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Pump - General specification 35cc EH Hydrostatic pump, used with


small and medium frame models.
SR130 Electro hydraulic controls, SR150 Electro hydraulic controls, SR175 Electro hydraulic controls, SV185 Electro hydraulic controls

Manufacturer Bosch Rexroth

Type Tandem, Axial Piston, EH control

Direction of Rotation Clockwise

Nominal displacement 35 cm³ (2.1 in³)

Shaft test speed 2000 RPM

Charge pressure 25 bar (363 psi)+/- 1.0 bar (15 psi)

Differential pressure A 360 bar (5220.0 psi)+/- 10 bar (145.0 psi)

Differential pressure B 360 bar (5220.0 psi)+/- 10 bar (145.0 psi)

Nominal voltage 14 V

Port (A) Service line port


(B) Service line port
(T) Case drain port
(X1) Control Pressure (before the orfice)
(X2) Control Pressure (before the orfice)
(R) Air bleed
(Ma) Pressure gauge operating pressure A
(Mb) Pressure Gauge Operating pressure B
(G) Pressure port for auxiliary circuit
(G2) Pressure port for auxiliary circuit
(S) Boost suction port
(Mg) Pressure gauge operating pressure G
(Yst) Control pressure gauge port

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Pump - General specification 46cc EH Hydrostatic pump


SR220 Electro hydraulic controls, SR250 Electro hydraulic controls, SV250 Electro hydraulic controls, SV300 Electro hydraulic controls, TR270 Electro
hydraulic controls, TR320 Electro hydraulic controls, TV380 Electro hydraulic controls

Manufacturer Bosch-Rexroth
Type Tandem pump
Direction of Rotation Clockwise
Nominal displacement 46 cm³ (3 in³)
Shaft test speed 2000 RPM
Charge pressure 25 bar (363 psi +/- ) 1 bar (15 psi)
Differential pressure A 360 bar (5220.0 psi +/- 14.5 bar +/- 1)
Differential pressure B 360 bar (5220.0 psi +/- 14.5 bar +/- 1)
Nominal voltage 14 V
Port (A) Service line port
(B) Service line port
(T) Case drain port
(X1) Control Pressure (before the orfice)
(X2) Control Pressure (before the orfice)
(R) Air bleed
(Ma) Pressure gauge operating pressure A
(Mb) Pressure Gauge Operating pressure B
(G) Pressure port for auxiliary circuit
(G2) Pressure port for auxiliary circuit
(S) Boost suction port
(Mg) Pressure gauge operating pressure G
(Yst) Control pressure supply port

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Pump - General specification 46cc EHF Hydrostatic pump, used


with large frame models.
SR250 Electro hydraulic controls, SV300 Electro hydraulic controls, TV380 Electro hydraulic controls

Manufacturer Bosch Rexroth

Type Combination pump

Direction of Rotation Clockwise

Nominal displacement 46 cm³ (3 in³)

Maximum displacement port A 46 cm³ (3 in³ +/- ) 0.9 cm³ (0.1 in³)

Maximum displacement port B 46 cm³ (3 in³ +/- ) 0.9 cm³ (0.1 in³)

Shaft test speed 2000 RPM

Charge pressure 25 bar (363 psi +/- ) 1 bar (15 psi)

Relief valve A 385 bar (5583 psi +/- ) 10 bar (145 psi)

Differential pressure A 360 cm³ (22 in³ +/- ) 10 cm³ (0.6 in³)

Relief valve B 385 bar (5583 psi +/- ) 10 bar (145 psi)

Differential pressure B 360 cm³ (22 in³ +/- ) 10 cm³ (0.6 in³)

Nominal voltage 12 V

Port (A) Service line port


(B) Service line port
(T) Case drain port
(X1) Control Pressure (before the orfice)
(X2) Control Pressure (before the orfice)
(R) Air bleed
(Ma) Pressure gauge operating pressure A
(Mb) Pressure Gauge Operating pressure B
(G) Pressure port for auxiliary circuit
(G2) Pressure port for auxiliary circuit
(S) Boost suction port
(Mg) Pressure gauge operating pressure G
(Yst) Control pressure gauge port

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Pump - General specification Mechanical controls 35cc Hydrostatic


tandem pump, used with small and medium frame models.
SR130 Mechanical hydraulic controls, SR150 Mechanical hydraulic controls, SR175 Mechanical hydraulic controls, SV185 Mechanical hydraulic controls

Manufacturer Sauer-Danfoss

Type Pump-Tandem - Axial piston

Direction of Rotation Clockwise - When viewed looking into the input shaft

Front and rear displacments 35 cm³ (2.1 in³)

Manual swashplate displacement control 19.05 mm (0.75 in) square input shaft

Charge pressure relief setting 24 - 25 bar (348 - 363 psi) @ 1800 RPM

System pressure relief setting 345 bar (5003 psi) +5 / 0 %

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Pump - General specification 46cc Hydrostatic tandem pump, used


with medium and large frame models.
SV185 Mechanical hydraulic controls, SR200 Mechanical hydraulic controls, SR220 Mechanical hydraulic controls, SR250 Mechanical hydraulic
controls, SV250 Mechanical hydraulic controls, SV300 Mechanical hydraulic controls, TR270 Mechanical hydraulic controls, TR320 Mechanical hydraulic
controls, TV380 Mechanical hydraulic controls

Manufacturer Sauer-Danfoss

Type Combination pump

Direction of Rotation Clockwise

Nominal displacement 46 cm³ (2.8 in³)

Maximum displacement port A 46 cm³ (2.8 in³ +/- ) 0.9 cm³ (0.1 in³)

Maximum displacement port B 46 cm³ (2.8 in³ +/- ) 0.9 cm³ (0.1 in³)

Shaft test speed 2000 RPM

Charge pressure 25 bar (363 psi +/- ) 1.0 bar (15 psi)

Relief valve A 385 bar (5583 psi +/- ) 10 bar (145 psi)

Differential pressure A 360 cm³ (22 in³ +/- ) 10 cm³ (0.6 in³)

Relief valve B 385 bar (5582 psi +/- ) 10 bar (145 psi)

Differential pressure B 360 cm³ (22 in³ +/- ) 10 cm³ (0.6 in³)

Nominal voltage 12 V

Port (A) Service line port


(B) Service line port
(T) Case drain port
(X1) Control Pressure (before the orfice)
(X2) Control Pressure (before the orfice)
(R) Air bleed
(Ma) Pressure gauge operating pressure A
(Mb) Pressure Gauge Operating pressure B
(G) Pressure port for auxiliary circuit
(G2) Pressure port for auxiliary circuit
(S) Boost suction port
(Mg) Pressure gauge operating pressure G
(Yst) Control pressure gauge port

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Pump - General specification 53cc hydrostatic pump, used with


large frame models.
SR250 Electro hydraulic controls, SV300 Electro hydraulic controls, TV380 Electro hydraulic controls

Manufacturer Rexroth

Type Piston pump

Direction of Rotation Clockwise

Nominal displacement 63 cm³ (3.8 in³)

Test speed 2800 RPM

Charge pressure 25 bar (363 psi)

Relief valve A 276 bar (4002 psi)

Differential pressure A 241 bar (3495 psi)

Relief valve B 207 bar (3002 psi)

Differential pressure B 182 bar (2639 psi)

Nominal voltage 12 V

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Pump - General specification 46cc Hydrostatic tandem pump, used


with large frame models.
SR220 Mechanical hydraulic controls, SR250 Mechanical hydraulic controls, SV250 Mechanical hydraulic controls, SV300 Mechanical hydraulic controls,
TR320 Mechanical hydraulic controls, TV380 Mechanical hydraulic controls

Manufacturer Sauer-Danfoss

Type Pump-Tandem

Direction of Rotation Clockwise

Front and rear displacments 46 cm³ (2.8 in³)

Bushed block rotating speed up to 3600 RPM

Manual displacement control Mechanical input, servo actuated with swashplate position feedback

Charge pump flow 30.3 l/min (8 US gpm) at 1800 RPMwith 48.9 °C (120 °F) oil

Charge pressure relief setting 24 - 25 bar (348 - 363 psi) @ 1800 RPM with 48.9 °C (120 °F) oil

System pressure relief setting 360 bar (5220 psi) +5 % set at 4.5 - 4.9 l/min (1.2 - 1.3 US gpm)
with 48.9 °C (120 °F) oil

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Motor - General specification for EH and Mechanical 325cc single


speed motor on medium and small frame models
SR130, SR150, SR175, SV185

Manufacturer Bosch-Rexroth

Type Direct drive radial piston motor

Direction of Rotation Bi-directional

Displacement 325 cm³/rev (20 in³/rev)

Speed Maximum Operating: 330 RPM

Maximum Operating Pressure System operating differential relief pressure 345 bar (5003 psi).

Brake Release 11 - 15 bar (160 - 218 psi)

Ports Main Ports: A and B


Case Drain Port: L
Brake Release Port: Z

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Motor - General specification for mechanical 470cc single speed


motor on medium and large frames
SR200, SR220, SR250, SV250, SV300

Manufacturer Bosch-Rexroth

Type Direct drive radial piston motor

Direction of Rotation Bi-directional

Displacement 470 cm³/rev (28.7 in³/rev)

Speed Maximum Operating: 385 RPM

System Operating Pressure Differential relief pressure 345 bar (5003 psi).

Brake Release 11 - 15 bar (160 - 218 psi)

Ports Main Ports: A and B


Case Drain Port: L
Brake Release Port: Z

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Motor - General specification for 325cc 2 speed motor on medium


frames
SR175, SV185, SR200

Manufacturer Bosch-Rexroth

Type Direct drive radial piston motor

Direction of Rotation Bi-directional

Displacement 325 - 200 cm³/rev (19.8 - 12.2 in³/rev).

Speed Maximum Operating: 330 RPM, 430 RPM at minimum


displacement.

Output Shaft 10 Tooth RC 80 Sprocket

Maximum Operating Pressure System operating differential relief pressure 345 bar
(5003 psi).

Brake Release 11 - 15 bar (160 - 218 psi)

Displacement Shift Pressure 15 bar (218 psi) maximum.

Ports Main Ports: A and B


Case Drain Port: L
Brake Release Port: Z

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Motor - General specification for EH and Mechanical 470cc 2 speed


motor on medium and large frames
SR200, SR220, SR250, SV300

Manufacturer Bosch-Rexroth

Type Direct drive radial piston motor

Direction of Rotation Bi-directional

Displacement 470 - 282 cm³/rev (28.7 - 17.2 in³/rev).

Speed Maximum Operating: 385 RPM, 465 RPM at minimum


displacement.

Output Shaft 9 Tooth RC 100 Sprocket

Maximum Operating Pressure 414 bar (6000 psi)


System operating differential relief pressure 345 bar
(5003 psi).

Brake Release 11 - 15 bar (160 - 218 psi)

Displacement Shift Pressure 15 bar (218 psi) maximum.

Ports Main Ports: A and B


Case Drain Port: L
Brake Release Port: Z

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Motor - General specification for track drive 2 speed motor on


medium and large frames
TR270, TR320, TV380

Manufacturer Bonfiglioli
Type Radial or Axial piston with planetary reducer
Direction of Rotation Dual rotation
Displacement Two speed 50.9 - 33.1 cm³/rev (3.1 - 2.0 in³/rev) with 21.58:1 output reducer.
Speed Maximum Operating: 106 RPM in low range. 162 RPM in high range.
Maximum Operating 241 bar (3500 psi)
Pressure Maximum differential relief pressure 345 bar (5003 psi).
Brake Release Fully released at 13 bar (189 psi). Maximum allowable brake pressure 49 bar (711 psi)
Displacement Shift 15 bar (218 psi) maximum.
Pressure
Ports Service Ports: P1 and P2
2 Speed Control Port: Ps
Drain Port: Dr

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Pump - Overview Hydrostatic pump model identification


The skid steer product line is very versatile and comes with many options. The information below is to help with
understanding what hydrostatic pumps may be equipped with certain models.

Model Controls Hydrostatic Pump


SR130 Mechanical Sauer Danfoss 35 cm³ mechanical
hydrostatic tandem pump
Electro-hydraulic Bosch Rexroth 35 cm³
electro-hydraulic hydrostatic pump
SR150 Mechanical Sauer Danfoss 35 cm³ mechanical
hydrostatic tandem pump
Electro-hydraulic Bosch Rexroth 35 cm³
electro-hydraulic hydrostatic pump
SR175 Mechanical Sauer Danfoss 35 cm³ mechanical
hydrostatic tandem pump
Electro-hydraulic Bosch Rexroth 35 cm³
electro-hydraulic hydrostatic pump
SV185 Mechanical Sauer Danfoss 35 cm³ mechanical
hydrostatic tandem pump
Electro-hydraulic Bosch Rexroth 35 cm³
electro-hydraulic hydrostatic pump
SR200 Mechanical Sauer Danfoss 46 cm³ mechanical
hydrostatic tandem pump
Electro-hydraulic Bosch Rexroth 46 cm³
electro-hydraulic hydrostatic pump
SR220 Mechanical Sauer Danfoss 46 cm³ mechanical
hydrostatic tandem pump
Electro-hydraulic Bosch Rexroth 46 cm³
electro-hydraulic hydrostatic pump
SR250 Mechanical Sauer Danfoss 46 cm³ mechanical
hydrostatic tandem pump containing
bushed blocks for use with 67 kW
(91.1 Hp) F5C engines
Electro-hydraulic Bosch Rexroth 46 cm³
electro-hydraulic hydrostatic pump
Optional:
Bosch Rexroth 46 cm³
electro-hydraulic EHF hydrostatic
pump
Bosch Rexroth 53 cm³
electro-hydraulic EHF hydrostatic
pump
SV250 Mechanical Sauer Danfoss 46 cm³ mechanical
hydrostatic tandem pump
Electro-hydraulic Bosch Rexroth 46 cm³
electro-hydraulic hydrostatic pump
SV300 Mechanical Sauer Danfoss 46 cm³ mechanical
hydrostatic tandem pump containing
bushed blocks for use with 67 kW
(91.1 Hp) F5C engines
Electro-hydraulic Bosch Rexroth 46 cm³
electro-hydraulic hydrostatic pump
Optional:
Bosch Rexroth 46 cm³
electro-hydraulic EHF hydrostatic
pump
Bosch Rexroth 53 cm³
electro-hydraulic EHF hydrostatic
pump

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Model Controls Hydrostatic Pump


TR270 Mechanical Sauer Danfoss 46 cm³ mechanical
hydrostatic tandem pump
Electro-hydraulic Bosch Rexroth 46 cm³
electro-hydraulic hydrostatic pump
TR320 Mechanical Sauer Danfoss 46 cm³ mechanical
hydrostatic tandem pump containing
bushed blocks for use with 67 kW
(91.1 Hp) F5C engines
Electro-hydraulic Bosch Rexroth 46 cm³
electro-hydraulic hydrostatic pump
TV380 Mechanical Sauer Danfoss 46 cm³ mechanical
hydrostatic tandem pump containing
bushed blocks for use with 67 kW
(91.1 Hp) F5C engines
Electro-hydraulic Bosch Rexroth 46 cm³
electro-hydraulic hydrostatic pump
Optional:
Bosch Rexroth 46 cm³
electro-hydraulic EHF hydrostatic
pump
Bosch Rexroth 53 cm³
electro-hydraulic EHF hydrostatic
pump

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TRANSMISSION Hydrostatic - Cleaning


The hydrostatic system is a closed loop made up of the charging pump, piston pump, drive motors and the hoses
between these components. The hydraulic cooler and reservoir are also part of the closed loop system. Any con-
tamination in the hydrostatic system will stay in the closed loop, and probably cause damage. If the piston pump or a
motor in the hydrostatic system is removed for repair or replacement, you must clean the hydrostatic system. If any
contamination is left in the closed loop, the contamination will damage the remaining components of the hydrostatic
system.

1. Remove the piston pumps and at least the motor in


the circuit that failed. If there is a quantity of contam-
ination present, removal of the opposite pump and
motor is also required.
2. Disassemble, clean, and inspect the piston pumps
and motor(s).
3. Clean all hoses and tubes in the hydrostatic sys-
tem. Remove each hose and tube from the machine.
Flush and clean the hoses and tubes with hot soapy
water. Hang and allow them to air dry. Hoses and
tubes must be dry before installing.
4. Install, inspected and repaired, or new piston pumps
and motors.
5. Change the hydraulic filter.
6. Make sure that the hydraulic system is clean so that
the charge pump will not cause new contamination
in the closed loop. Remember that the oil cooler
may have internal passages that can trap and hold
contamination that can be dislodged later and cause
a repeat failure.
NOTE: THE FOLLOWING PROCEDURE SHOULD BE
USED FOR CLEANING HOSES, TUBES, AND FITTINGS.
It is recommended that hoses, tubes and fittings be cleaned
with a steam cleaner and dried with compressed air.
7. Fasten the parts to a rack in a position as near to
vertical as possible. This will allow water to drain as
you flush parts.
8. Clean the exterior surfaces of the parts thoroughly.
9. Clean the interior surfaces of the parts. Use hot wa-
ter and soap first. Then use clean hot water to rinse.
NOTE: If the steam cleaner does not have a soap injection
system, spray an oil solvent into the parts. This will dissolve
the oil film that holds contaminants inside the parts. Then
use clean hot water to rinse.
10. Fasten the parts in the rack so that the parts can be
flushed from opposite ends. Repeat steps 8 an 9.
11. Use compressed air to dry the inside of each part.
Dry the parts from both ends to make sure all of the
water is removed.
12. Install caps or plugs in the ends of each hose, tube or
fitting as soon as the parts are dry. This will prevent
entry of contaminants. Remove the caps or plugs
from the part only when the part is in position in the
machine and you are ready to make the connection.

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Command - Remove Right hand drive solenoid(s)


SR130 Electro hydraulic controls, SR150 Electro hydraulic controls, SR175 Electro hydraulic controls, SV185 Electro hydraulic controls, SR200 Electro
hydraulic controls, SR220 Electro hydraulic controls, SR250 Electro hydraulic controls, SV250 Electro hydraulic controls, SV300 Electro hydraulic controls,
TR270 Electro hydraulic controls, TR320 Electro hydraulic controls, TV380 Electro hydraulic controls

Prior operation:
Tilt system - Tilt cab, secure the lift arm in the raised position. (E.34.A)

NOTE: This procedure covers how to remove the right hand forward and right hand reverse drive solenoids located
on the electro-hydraulic hydrostatic pump.
1. Locate the electro-hydraulic hydrostatic pump (1).

931001814 1

2. Locate the drive solenoid that needs to be removed.


The right hand reverse (1) and right hand forward (2)
solenoids are located on the input shaft side of the
hydrostatic pump.

931001814 2

3. Disconnect the connector (2) from the solenoid. Un-


screw the cap (1).

931001814 3

4. Slide the solenoid off.

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Command - Install Right hand drive solenoid(s)


SR130 Electro hydraulic controls, SR150 Electro hydraulic controls, SR175 Electro hydraulic controls, SV185 Electro hydraulic controls, SR200 Electro
hydraulic controls, SR220 Electro hydraulic controls, SR250 Electro hydraulic controls, SV250 Electro hydraulic controls, SV300 Electro hydraulic controls,
TR270 Electro hydraulic controls, TR320 Electro hydraulic controls, TV380 Electro hydraulic controls

NOTE: This procedure covers how to install the right hand forward and right hand reverse drive solenoids located on
the electro-hydraulic hydrostatic pump.
1. Place the solenoid on to the valve body. See picture
for location of solenoids. The right hand reverse (1)
and right hand forward (2) solenoids are located on
the input shaft side of hydrostatic pump.

931001814 1

2. Screw the cap (1) onto valve body. Connect the con-
nector (2) to the solenoid.

931001814 2

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Command - Remove Left hand drive solenoid(s)


SR130 Electro hydraulic controls, SR150 Electro hydraulic controls, SR175 Electro hydraulic controls, SV185 Electro hydraulic controls, SR200 Electro
hydraulic controls, SR220 Electro hydraulic controls, SR250 Electro hydraulic controls, SV250 Electro hydraulic controls, SV300 Electro hydraulic controls,
TR270 Electro hydraulic controls, TR320 Electro hydraulic controls, TV380 Electro hydraulic controls

Prior operation:
Tilt system - Tilt cab, secure the lift arm in the raised position. (E.34.A)

NOTE: This procedure covers how to remove the left hand forward and left hand reverse drive solenoids located on
the electro-hydraulic hydrostatic pump.
1. Locate the electro-hydraulic hydrostatic pump (1).

931001814 1

2. Locate the drive solenoid that needs to be removed.


The left hand forward (1) and left hand reverse (2)
solenoids are located near the auxiliary pump.

931001814 2

3. Disconnect the connector (1) from the solenoid. Un-


screw the cap (2).

931001814 3

4. Slide the solenoid off.

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Command - Install Left hand drive solenoid(s)


SR130 Electro hydraulic controls, SR150 Electro hydraulic controls, SR175 Electro hydraulic controls, SV185 Electro hydraulic controls, SR200 Electro
hydraulic controls, SR220 Electro hydraulic controls, SR250 Electro hydraulic controls, SV250 Electro hydraulic controls, SV300 Electro hydraulic controls,
TR270 Electro hydraulic controls, TR320 Electro hydraulic controls, TV380 Electro hydraulic controls

NOTE: This procedure covers how to install the left hand forward and left hand reverse drive solenoids located on the
electro-hydraulic hydrostatic pump.
1. Place the solenoid on to the valve body. See picture
for location of solenoids. The left hand reverse (1)
and left hand forward (2) solenoids are located near
the auxiliary pump.

931001814 1

2. Screw the cap (1) onto valve body. Connect the con-
nector (2) to the solenoid.

931001814 2

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Relief valve - Pressure test Ground Drive Relief Valve - Manual


control models
SR130 Mechanical hydraulic controls, SR150 Mechanical hydraulic controls, SR175 Mechanical hydraulic controls, SV185 Mechanical hydraulic controls,
SR200 Mechanical hydraulic controls, SR220 Mechanical hydraulic controls, SR250 Mechanical hydraulic controls, SV250 Mechanical hydraulic controls,
SV300 Mechanical hydraulic controls, TR270 Mechanical hydraulic controls, TR320 Mechanical hydraulic controls, TV380 Mechanical hydraulic controls

WARNING
Pressurized hydraulic fluid can penetrate the skin and cause severe injuries.
Hydraulic fluid can also infect a minor cut or opening in the skin. Serious infection or reaction can
result without immediate medical treatment. If injured by leaking fluid, see your doctor immediately.
Failure to comply could result in death or serious injury.
W0358A

DANGER
Crushing hazard!
Always install the safety lock before working under the raised attachment.
Failure to comply will result in death or serious injury.
D0075A

Test Procedure:

1. Raise and securely block the unit off the ground.

NOTE: See PRIMARY HYDRAULIC POWER SYSTEM - Depressurising (A.10.A) to depressurize the hydraulic
system.
2. Remove the brake release line from the tee fitting that
connects to the B port (1) of the brake valve (2).

931002074 1

3. Cap the tee fitting that connects to the B port (1) of


the brake valve (2).

931002074 2

4. Connect a 690 bar (10,000 psi) pressure gauge to the


high pressure loop gauge port. See the illustration
below.

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HI01E019 3
Sauer M46 (1) Right Hand motor reverse test port, (2) Right Hand forward test port, (3) Left Hand motor
test port, (4) Left Hand reverse test port

93111529 4
Sauer M35 right side view (1) front service line port, (2) rear service line port

93111523 5
Sauer M35 top view (1) front service line port, (2) rear service line port (opposite side bottom)
5. Lower the cab and route the pressure gauge so that
it can be viewed while running the unit from the op-
erator’s seat. Start the unit and disengage interlocks
to operate unit.

NOTE: An error will appear on the Instrument Cluster during this test. When the unit is shut down and all connections
are returned to normal, the fault code will be stored as inactive. This fault can be cleared using the Electronic Service
Tool (EST).
6. If the hydraulic oil is not at operating temperature, run
the engine at full throttle and hold the bucket control
lever in the ROLLBACK position for 5 seconds. Then
return the bucket control lever to NEUTRAL for 5 sec-
onds. Repeat this cycle until the temperature of the
oil is at least 52°C (125°F).

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7. Increase the engine speed to full throttle. Move the


control lever for the circuit being tested one half the
distance of full travel and watch the pressure gauge.
When the pressure gauge stops increasing, read the
pressure gauge and move the control lever to NEU-
TRAL.
8. The correct pressure is the gauge reading minus the
charge pressure. If the pressure is not correct, use a
new circuit relief valve. You can temporarily repair a
forward circuit by interchanging a functioning reverse
circuit relief valve with the forward circuit relief valve.
See the illustration below.

HI01E019_2 6
Sauer M46

93111523 7
Sauer M35 top view (1) bypass relief valves, (2) bypass relief valves (opposite side bottom)

93111529 8
Sauer M35 right side view (1) charge pressure relief valve
9. Reconnect the brake lines to their original state.

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Relief valve - Pressure test (Machines Equipped with EH Controls)


SR130 Electro hydraulic controls, SR150 Electro hydraulic controls, SR175 Electro hydraulic controls, SV185 Electro hydraulic controls, SR200 Electro
hydraulic controls, SR220 Electro hydraulic controls, SR250 Electro hydraulic controls, SV250 Electro hydraulic controls, SV300 Electro hydraulic controls,
TR270 Electro hydraulic controls, TR320 Electro hydraulic controls, TV380 Electro hydraulic controls

WARNING
Pressurized hydraulic fluid can penetrate the skin and cause severe injuries.
Hydraulic fluid can also infect a minor cut or opening in the skin. Serious infection or reaction can
result without immediate medical treatment. If injured by leaking fluid, see your doctor immediately.
Failure to comply could result in death or serious injury.
W0358A

DANGER
Crushing hazard!
Always install the safety lock before working under the raised attachment.
Failure to comply will result in death or serious injury.
D0075A

NOTE: See PRIMARY HYDRAULIC POWER SYSTEM - Depressurising (A.10.A) to depressurize the hydraulic
system.
1. Connect a 68 947 kPa (690 bar) (10,000 psi) pres-
sure gauges to the test ports MA (1) and MB (2). See
the figure below.
NOTICE: For the following test the machine MUST be
raised up on supports until the tires are above the floor.
This is a safety procedure if the parking brakes fail to hold.
NOTE: You will need two people to perform this test. The
operator seat must be in the raised position to gain access
to the hydrostatic pump. This test can be done in either
ISO or H pattern. H pattern in preferred, only one pump
will be actuated at a time.

20111250 1

2. Connect a 4137 kPa (41.4 bar) gauge in the Yst port


located on the top center of pump.
3. Remove brake release lines from B port of the brake
valve, plug lines and cap fittings in B port.
4. If the hydraulic oil is not at operating temperature run
the engine at full throttle and hold the bucket con-
trol lever in the ROLLBACK position for 30 seconds.
Then return the bucket control lever to NEUTRAL for
15 seconds. Repeat this cycle until the temperature
of the oil is at least 52°C (125°F).
5. Run the engine at low idle. Move the ground drive
control lever slowly to the FORWARD position.
6. Increase the engine speed to full throttle. Slowly
move the ground drive control lever for the circuit
being tested one half the distance of full travel and
watch the pressure gauge. When the pressure
gauge stops increasing, read the pressure gauge
and move the ground drive control lever to NEU-
TRAL.

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7. The correct pressure is the gauge reading minus the


charge pressure. If the pressure is not correct, use a
new circuit relief valve. You can temporarily repair a
forward circuit by interchanging a functioning reverse
circuit relief valve with the forward circuit relief valve.
See the figure below.

20111248 2

(1)Right Hand Forward Drive Circuit Relief Valve (3) Left Hand Forward Drive Circuit Relief Valve
(2) Right Hand Reverse Drive Circuit Relief Valve (4) Left Hand Reverse Drive Circuit Relief Valve

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Pressure release valve - Remove High pressure relief


SR130 Electro hydraulic controls, SR150 Electro hydraulic controls, SR175 Electro hydraulic controls, SV185 Electro hydraulic controls, SR200 Electro
hydraulic controls, SR220 Electro hydraulic controls, SR250 Electro hydraulic controls, SV250 Electro hydraulic controls, SV300 Electro hydraulic controls,
TR270 Electro hydraulic controls, TR320 Electro hydraulic controls, TV380 Electro hydraulic controls

WARNING
Pressurized hydraulic fluid can penetrate the skin and cause severe injuries.
Hydraulic fluid can also infect a minor cut or opening in the skin. Serious infection or reaction can
result without immediate medical treatment. If injured by leaking fluid, see your doctor immediately.
Failure to comply could result in death or serious injury.
W0358A

DANGER
Crushing hazard!
Always install the safety lock before working under the raised attachment.
Failure to comply will result in death or serious injury.
D0075A

Prior operation:
To depressurize the system, refer to PRIMARY HYDRAULIC POWER SYSTEM - Depressurising (A.10.A).

NOTE: Currently the Bosch Rexroth electro-hydraulic pump is limited to certain serviceable parts.
NOTICE: The pictures below may vary from the pump you are working on. The removal procedure is the same.
1. Locate the high pressure relief valve(s) (1).

20115485 1

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2. Remove the high pressure relief valve(s) (1).

20115785 2

Next operation:
Pressure release valve - Install High pressure relief (C.20.F).

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Pressure release valve - Install High pressure relief


SR130 Electro hydraulic controls, SR150 Electro hydraulic controls, SR175 Electro hydraulic controls, SV185 Electro hydraulic controls, SR200 Electro
hydraulic controls, SR220 Electro hydraulic controls, SR250 Electro hydraulic controls, SV250 Electro hydraulic controls, SV300 Electro hydraulic controls,
TR270 Electro hydraulic controls, TR320 Electro hydraulic controls, TV380 Electro hydraulic controls

NOTE: Currently the Bosch Rexroth electro-hydraulic pump is limited to certain serviceable parts.
NOTICE: The pictures below may vary from the pump you are working on. The install procedure is the same.
1. Lubricate the threads (1) and support surface (2).

20115785 1

2. Thread the high pressure relief valve(s) (1) into the


pump housing. Torque to 250 N·m (184.4 lb ft).

20115485 2

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Pressure release valve - Remove Low pressure relief


SR130 Electro hydraulic controls, SR150 Electro hydraulic controls, SR175 Electro hydraulic controls, SV185 Electro hydraulic controls, SR200 Electro
hydraulic controls, SR220 Electro hydraulic controls, SR250 Electro hydraulic controls, SV250 Electro hydraulic controls, SV300 Electro hydraulic controls,
TR270 Electro hydraulic controls, TR320 Electro hydraulic controls, TV380 Electro hydraulic controls

WARNING
Pressurized hydraulic fluid can penetrate the skin and cause severe injuries.
Hydraulic fluid can also infect a minor cut or opening in the skin. Serious infection or reaction can
result without immediate medical treatment. If injured by leaking fluid, see your doctor immediately.
Failure to comply could result in death or serious injury.
W0358A

DANGER
Crushing hazard!
Always install the safety lock before working under the raised attachment.
Failure to comply will result in death or serious injury.
D0075A

Prior operation:
To depressurize the system, refer to PRIMARY HYDRAULIC POWER SYSTEM - Depressurising (A.10.A).

NOTE: Currently the Bosch Rexroth electro-hydraulic pump is limited to certain serviceable parts.
NOTICE: The pictures below may vary from the pump you are working on. The removal procedure is the same.
1. Locate the low pressure relief valve (1).

20115485 1

2. Remove the low pressure relief valve (1).

20115786 2

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3. Remove the spring collar (1).

83115530 3

4. Remove the pressure spring (1).

83115531 4

Next operation:
Pressure release valve - Install Low pressure relief (C.20.F).

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Pressure release valve - Install Low pressure relief


SR130 Electro hydraulic controls, SR150 Electro hydraulic controls, SR175 Electro hydraulic controls, SV185 Electro hydraulic controls, SR200 Electro
hydraulic controls, SR220 Electro hydraulic controls, SR250 Electro hydraulic controls, SV250 Electro hydraulic controls, SV300 Electro hydraulic controls,
TR270 Electro hydraulic controls, TR320 Electro hydraulic controls, TV380 Electro hydraulic controls

NOTE: Currently the Bosch Rexroth electro-hydraulic pump is limited to certain serviceable parts.
NOTICE: The pictures below may vary from the pump you are working on. The install procedure is the same.
1. Place the collar (1) and pressure spring (2) onto the
low pressure relief valve.

20115786 1

2. Thread the low pressure relief valve (1) into the pump
housing. Torque to 70 N·m (51.6 lb ft).

20115485 2

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Pump - Adjust Servo Piston Centering Spring


SR130 Mechanical hydraulic controls, SR150 Mechanical hydraulic controls, SR175 Mechanical hydraulic controls, SV185 Mechanical hydraulic controls,
SR200 Mechanical hydraulic controls, SR220 Mechanical hydraulic controls, SR250 Mechanical hydraulic controls, SV250 Mechanical hydraulic controls,
SV300 Mechanical hydraulic controls, TR270 Mechanical hydraulic controls, TR320 Mechanical hydraulic controls, TV380 Mechanical hydraulic controls

NOTE: If more than one full turn of the servo adjusting screw was required when performing Pump - Travel adjust
(C.20.F), or if the machine has the tendency to continue traveling in the direction that it was going last, both forward
and reverse, check and adjust the locking nut on the adjusting screw at the servo piston centering spring. The only
way for this nut to change adjustment, is if the internal centering spring should break, the spring retainer snap ring
fails or the lock nut becomes loose.
1. Remove the cap and external sealing nut (1).
2. Remove the bolts retaining the servo piston cover in
place.
3. Rotate the piston cover off of the servo adjusting
screw.
4. Tighten or loosen the centering spring lock nut (2) un-
til all looseness is removed from the centering spring.
To adjust the lock nut, hold the screw with an Allen
Wrench and use whatever is necessary to adjust the
nut inside the piston bore. If the lock nut is too tight or
too loose, the centering spring will not function cor- 23111053 1

rectly. The lock nut must be exactly positioned just


tight to the spring. After the lock nut is adjusted it
must remain in that exact position, the nut may have
to be replaced to provide adequate holding power.
5. Install the piston end covers and bolts.
6. Perform Pump - Travel adjust (Stopping machine
creep) (C.20.F) to center the servo piston.

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Pump - Travel adjust (Stopping machine creep)


SR130 Mechanical hydraulic controls, SR150 Mechanical hydraulic controls, SR175 Mechanical hydraulic controls, SV185 Mechanical hydraulic controls,
SR200 Mechanical hydraulic controls, SR220 Mechanical hydraulic controls, SR250 Mechanical hydraulic controls, SV250 Mechanical hydraulic controls,
SV300 Mechanical hydraulic controls, TR270 Mechanical hydraulic controls, TR320 Mechanical hydraulic controls, TV380 Mechanical hydraulic controls

Pump Adjustments

Stopping Machine Creep


1. In order to correct a creeping hydrostatic drive, a sys-
tematic diagnosis procedure must be followed. First,
determine if it is the pump’s fault by disconnecting
the control linkage to the servo control levers on the
pump. If the problem disappears, inspect the linkage
and correct the problem. Improper rod length, bind-
ing control bushings, binding control cables, etc., are
some common problems.
If after disconnecting the linkage, the system still
moves, pump adjustments are available to correct
the problem. If the only operational symptom noted
is that one or both drive systems continue to move
with the controls in neutral, adjustment of the servo
control valve may possibly be all that is required (See
Pump - Adjust Hydraulic Neutral (C.20.F)). If the
unit does not track in a straight line or if one side
tends to continue in the direction that it was going
last, it is recommended to adjust the servo piston
centering mechanism before adjusting the hydraulic
neutral control.

Centering the Servo Piston


2. The servo control piston has a very strong spring
centering mechanism to return the pump to neutral
condition when the hydraulic servo control is in neu-
tral. A control rod from the centering mechanism
runs through one end cover to allow for external ad-
justment. Use the following procedure to center the
pilot servo piston:

NOTE: You will need two people to perform this procedure.

NOTICE: The machine MUST be raised up on supports until the tires are above the floor. This is a safety procedure
if the parking brakes fail to hold.
3. Raise and secure block the unit off the ground.

NOTE: Never disconnect a hydraulic hose without depressurize the system, see PRIMARY HYDRAULIC POWER
SYSTEM - Depressurising (A.10.A).
4. Disconnect and cap the charge pressure supply line
(from the brake release solenoid valve) to the servo
control inlet line. This is a small steel line that runs
in between the two servos. This will allow you to
adjust both pumps without hydraulic interference to
the mechanical adjust you are performing.

931001966 1

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5. Start the engine and run at full throttle.


6. Loosen the jam nut and turn the servo adjusting
screw in one direction until the tires just begin rotate,
note the position of the adjusting screw. Turn the ad-
justing screw in the opposite direction until the tires
just begin to rotate in the opposite direction, note the
position of the screw. Repeat these steps again to
verify the position of the screw when the tires begin
to rotate. Center the adjusting screw between both
positions and tighten the lock nut. NOTE: if more
than one full turn of the adjusting screw is required
to attain tire rotation in each direction, the internal
locking nut at the servo piston centering spring is
probably misadjusted (see servo centering spring
adjustment).

NOTE: If more than one full turn of the adjusting screw is required to attain tire rotation in each direction, the inter-
nal locking nut at the servo piston centering spring is probably misadjusted. Perform Pump - Adjust Servo Piston
Centering Spring (C.20.F).
7. If the other pump requires adjustment, repeat Step 6
on the other pump.
8. Stop the engine.
9. Uncap and reconnect the charge pressure supply
line

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Pump - Adjust Hydraulic Neutral


SR130 Mechanical hydraulic controls, SR150 Mechanical hydraulic controls, SR175 Mechanical hydraulic controls, SV185 Mechanical hydraulic controls,
SR200 Mechanical hydraulic controls, SR220 Mechanical hydraulic controls, SR250 Mechanical hydraulic controls, SV250 Mechanical hydraulic controls,
SV300 Mechanical hydraulic controls, TR270 Mechanical hydraulic controls, TR320 Mechanical hydraulic controls, TV380 Mechanical hydraulic controls

1. Raise and secure block the unit off the ground.


2. Start and run the engine at full throttle.
3. Loosen the lock bolt for the servo control adjustment
bracket. Move the bracket in one direction until the
tires just begin to rotate in one direction and mark the
position of the bracket. Move the bracket in the oppo-
site direction until the tires just begin to rotate in op-
posite direction and mark the position of the bracket.
Repeat the above steps to assure that the proper
bracket position was marked. Center the adjustment
bracket between the marks and tighten the lock bolt.
Securely hold the bracket in position when tightening
the lock bolt to prevent movement caused by the bolt
head. 23111054 1

4. After the bracket has been secured in position, grad-


ually move the pump control lever away from the
centered position in both directions. The servo con-
trol adjustment bracket is properly adjusted when an
even amount of lever travel is required to begin tire
rotation in both directions. Readjust as necessary to
attain the centered position.
5. If the other pump requires adjustment, repeat Steps
3 and 4 on the other pump.
6. Stop the engine.

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Pump - Adjust EH Servo Piston Centering Spring


SR130 Electro hydraulic controls, SR150 Electro hydraulic controls, SR175 Electro hydraulic controls, SV185 Electro hydraulic controls, SR200 Electro
hydraulic controls, SR220 Electro hydraulic controls, SR250 Electro hydraulic controls, SV250 Electro hydraulic controls, SV300 Electro hydraulic controls,
TR270 Electro hydraulic controls, TR320 Electro hydraulic controls, TV380 Electro hydraulic controls

WARNING
Pressurized hydraulic fluid can penetrate the skin and cause severe injuries.
Hydraulic fluid can also infect a minor cut or opening in the skin. Serious infection or reaction can
result without immediate medical treatment. If injured by leaking fluid, see your doctor immediately.
Failure to comply could result in death or serious injury.
W0358A

DANGER
Crushing hazard!
Always install the safety lock before working under the raised attachment.
Failure to comply will result in death or serious injury.
D0075A

WARNING
Crushing hazard!
Before performing service under the machine, park the machine on a level surface, engage the parking
brake, and stop the engine. Put blocks at the front and rear of the tires.
Failure to comply could result in death or serious injury.
W0350A

NOTE: Creep adjustments for the EH unit are less involved due to there being no linkage or hydraulic neutral ad-
justments. The procedure below is used to reduce drive creep in a electro-hydraulic machine. After checking charge
pressure to confirm they are in spec there is only one adjustment, the centering of the servo piston. The procedure
is very similar to a mechanical machine.
1. Raise and securely block the unit off of the ground.

931002069 1

2. Depressurize the system, PRIMARY HYDRAULIC


POWER SYSTEM - Depressurising (A.10.A) De-
activate the hydraulic servo control spool for the
pump to be adjusted by disconnecting and capping
the pressure supply hose (1). This completely takes
the hydraulic control out of the servo and allows for
a mechanical adjustment.
3. Start the engine and run the engine at full throttle.

931001814 2

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4. Tighten or loosen the centering spring lock nut until


all looseness is removed from the centering spring.
To adjust the lock nut, hold the screw with an Allen
Wrench and use whatever is necessary to adjust the
nut inside the piston bore. If the lock nut is too tight
or too loose, the centering spring will not function
correctly. The lock nut must be exactly positioned
just tight to the spring. After the lock nut is adjusted it
must remain in that exact position, the nut may have
to be replaced to provide adequate holding power.
NOTE: If more than one full turn of the adjusting screw is
required to attain tire rotation in each direction, the internal
locking nut at the servo piston centering spring is probably 20115830 3
misadjusted. See step 5.
5. Remove the cap and external sealing nut (1).
6. Remove the bolts retaining the servo piston cover in
place.
7. Rotate the piston cover off of the servo adjusting
screw.
8. Tighten or loosen the centering spring lock nut (2) un-
til all looseness is removed from the centering spring.
To adjust the lock nut, hold the screw with an Allen
Wrench and use whatever is necessary to adjust the
nut inside the piston bore. If the lock nut is too tight or
too loose, the centering spring will not function cor- 23111053 4

rectly. The lock nut must be exactly positioned just


tight to the spring. After the lock nut is adjusted it
must remain in that exact position, the nut may have
to be replaced to provide adequate holding power.
9. Install the piston end covers and bolts.
10. Repeat steps as needed, if other pump requires ad-
justment.

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Pump - Remove mechanical hydrostatic pump


SR130 Mechanical hydraulic controls, SR150 Mechanical hydraulic controls, SR175 Mechanical hydraulic controls, SV185 Mechanical hydraulic controls,
SR200 Mechanical hydraulic controls, SR220 Mechanical hydraulic controls, SR250 Mechanical hydraulic controls, SV250 Mechanical hydraulic controls,
SV300 Mechanical hydraulic controls, TR270 Mechanical hydraulic controls, TR320 Mechanical hydraulic controls, TV380 Mechanical hydraulic controls

WARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply could result in death or serious injury.
W0398A

Prior operation:
Tilt system - Tilt (E.34.A)

NOTE: See PRIMARY HYDRAULIC POWER SYSTEM - Depressurising (A.10.A) to depressurize the hydraulic
system.
1. Label and disconnect the four left hand side hydraulic
hoses (1) and cap open ports

931002072 1

2. Label and disconnect the gear pump hydraulic tube


(1) and supply hose (2) and cap open ports.

931002073 2

3. Label and disconnect right hand side hydraulic hoses


(1) and cap open ports

931002074 3

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4. Disconnect control linkage hardware (1).

931002075 4

5. Disconnect electrical connection (1).

931002076 5

6. Using a metal rod as a brace across the pump attach


lifting straps and hoist to support pump, as shown.

931002077 6

7. Remove the four pump mounting bolts (1) and (2).

931002078 7

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8. DANGER
Heavy objects!
Lift and handle all heavy components us-
ing lifting equipment with adequate ca-
pacity. Always support units or parts with
suitable slings or hooks. Make sure the
work area is clear of all bystanders.
Failure to comply will result in death or
serious injury.
D0076A

Using the hoist carefully remove pumps.


931002079 8

Next operation:
Pump - Install mechanical hydrostatic pump (C.20.F)

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Pump - Install mechanical hydrostatic pump


SR130 Mechanical hydraulic controls, SR150 Mechanical hydraulic controls, SR175 Mechanical hydraulic controls, SV185 Mechanical hydraulic controls,
SR200 Mechanical hydraulic controls, SR220 Mechanical hydraulic controls, SR250 Mechanical hydraulic controls, SV250 Mechanical hydraulic controls,
SV300 Mechanical hydraulic controls, TR270 Mechanical hydraulic controls, TR320 Mechanical hydraulic controls, TV380 Mechanical hydraulic controls

WARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply could result in death or serious injury.
W0398A

Prior operation:
Pump - Remove mechanical hydrostatic pump (C.20.F)

1. Before pump installation, apply MOLYKOTE® G-N


METAL ASSEMBLY PASTE or CASE AKCELA MOLY
GREASE to the pump and the coupling splines. Pre-fill
the pump with clean hydraulic oil. Inspect O-ring on
the pump pilot and replace if necessary. Lubricate
the O-ring with clean hydraulic oil.
2. Position the pump in the mounting location. Rotate
the gear pump shaft until it aligns with the coupling
splines at the rear of the hydrostatic pump. After the
splines are aligned, move the pump inward until the
mounting flange is flush with the mounting surface of
the hydrostatic pump.

931002077 1

3. Apply LOCTITE® 243 to the pump mounting bolts (1).


Install washers on the bolts and install the bolts (1)
into the pump mounting flange. Tighten the mount-
ing bolts to 86 - 117 N·m (63.4 - 86.3 lb ft). Apply
LOCTITE® 243 to pump support bracket bolts (2). In-
stall washer on bolts and install bolts. Tighten the
pump support bracket bolts 55 - 60 N·m (40.6 - 44.3
lb ft).

931002078 2

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4. Connect electrical connection (1).

931002076 3

5. Connect control linkage (1).

931002075 4

6. Connect the right hand side hydraulic hoses (1).

931002074 5

7. Connect the rear hydraulic tube (1) and supply hose


(2).

931002073 6

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8. Connect the four left hand side hydraulic hoses (1)


to the correct ports.

931002072 7

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Pump - Remove EH hydrostatic pump


SR130 Electro hydraulic controls, SR150 Electro hydraulic controls, SR175 Electro hydraulic controls, SV185 Electro hydraulic controls, SR200 Electro
hydraulic controls, SR220 Electro hydraulic controls, SR250 Electro hydraulic controls, SV250 Electro hydraulic controls, SV300 Electro hydraulic controls,
TR270 Electro hydraulic controls, TR320 Electro hydraulic controls, TV380 Electro hydraulic controls

WARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply could result in death or serious injury.
W0398A

Prior operation:
Tilt system - Tilt (E.34.A)
Oil cooler - Remove (A.10.A)

1. Label and disconnect control wires (1) on bottom of


pumps

931001961 1

NOTE: See PRIMARY HYDRAULIC POWER SYSTEM - Depressurising (A.10.A) to depressurize the hydraulic
system.
2. Label and disconnect the two front (1) and two rear
(2) pump control connections.

20111248 2

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3. Label and disconnect the hydraulic oil temperature


sender (1).

931001963 3

4. Label and disconnect the right hand side hydraulic


hose (1).

931001964 4

5. Label and disconnect the oil supply hose (1) by loos-


ening the hose clamp and cap ports.

931001965 5

6. Label and disconnect the top hydraulic tube (1) and


cap open ports.

931001966 6

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7. Label and disconnect right hand side drive motor


hoses (1) and cap open ports.

931001970 7

8. Label and disconnect left hand side drive motor


hoses (1) and cap open ports.

931001971 8

9. Label and disconnect hydraulic hose (1) and cap


open ports.

931001972 9

10. Label and disconnect case drain hose (1) and cap
open ports.

931001963 10

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11. Label and disconnect gear pump supply hose (1) and
cap open ports.

931001955 11

12. Label and disconnect gear pump hydraulic tubes (1)


and cap open ports.

931001956 12

13. WARNING
Heavy objects!
Lift and handle all heavy components us-
ing lifting equipment with adequate ca-
pacity. Always support units or parts with
suitable slings or hooks. Make sure the
work area is clear of all bystanders.
Failure to comply could result in death or
serious injury.
W0398A

Place a lifting strap around the pump and using a


hoist support the pump, as shown.
931001974 13

14. Remove the two mounting bolts and washers (1)


from the pump.

931001928 14

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15. Using the hoist, carefully remove pumps.

931001976 15

Next operation:
Pump - Install EH hydrostatic pump (C.20.F)

84423866 25/07/2011
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Pump - Install EH hydrostatic pump


SR130 Electro hydraulic controls, SR150 Electro hydraulic controls, SR175 Electro hydraulic controls, SV185 Electro hydraulic controls, SR200 Electro
hydraulic controls, SR220 Electro hydraulic controls, SR250 Electro hydraulic controls, SV250 Electro hydraulic controls, SV300 Electro hydraulic controls,
TR270 Electro hydraulic controls, TR320 Electro hydraulic controls, TV380 Electro hydraulic controls

WARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply could result in death or serious injury.
W0398A

Prior operation:
Pump - Remove EH hydrostatic pump (C.20.F)

NOTE: Before pump installation, apply CASE AKCELA MOLY GREASE to the pump and the coupling splines. Mount
coupling star (1) to pump shaft with supplier logo facing out, toward the engine. Set coupling to dimension shown in
the image below. Torque set screws to 25.7 - 28.3 N·m (19.0 - 20.9 lb ft) . Pre-fill the pump with clean hydraulic oil.
Inspect O-ring on the pump pilot and replace if necessary. Lubricate the O-ring with clean hydraulic oil.
1. Position the pump in the mounting location. Rotate
the gear pump shaft until it aligns with the coupling
splines (1) at the rear of the hydrostatic pump. The
distance (X) should be 49 mm (1.9 in) . After the
splines are aligned, move the pump inward until the
mounting flange is flush with the mounting surface of
the hydrostatic pump.

93111555A 1

2. Apply LOCTITE® 243 to the pump mounting bolts (1).


Install washers on the bolts and install the bolts into
the pump mounting flange. Tighten the mounting
bolts to 86 - 117 N·m (63.4 - 86.3 lb ft).

931001928 2

3. Connect gear pump hydraulic hoses (1) as shown.

931001956 3

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4. Connect the gear pump supply hose (1) and tighten


hose clamp.

931001955 4

5. Connect case drain hose (1) and secure with clamp.

931001963 5

6. Connect hydraulic hose (1), as shown.

931001972 6

7. Connect left hand side drive motor hoses (1).

931001971 7

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8. Connect right hand side motor hoses (1).

931001970 8

9. Connect the top hydraulic hose (1).

931001966 9

10. Connect the oil supply hose (1) and tighten hose
clamp.

931001965 10

11. Connect right hand side hydraulic hose (1).

931001964 11

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12. Connect hydraulic oil temperature sender (1) and se-


cure with nut.

931001963 12

13. Connect the front (1) and rear pump control connec-
tions (2).

20111248 13

14. Connect the sensor wires (1) located on the bottom


of pumps.

931001961 14

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Pump - Install Gear pump


NOTICE: The hydrostatic pumps have different options for gear pumps. The pictures below may vary from the pump
you are working on. The procedure is the same.
1. Install gear pump (1) and retaining bolts (2). Tighten
bolts to torque.

931002073 1

2. Connect gear pump hydraulic tube (1).


NOTE: Picture shown is of a single gear pump. If the pump
you are working on is a double gear pump, connect second
hydraulic tube.

931002073 2

3. Connect gear pump supply hose (1).

931001955 3

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Pump - Remove Gear pump


WARNING
Pressurized system!
System is still under pressure. Release pressure according to instructions in this manual.
Failure to comply could result in death or serious injury.
W1044A

Prior operation:
For depressurizing the hydraulics, refer to PRIMARY HYDRAULIC POWER SYSTEM - Depressurising (A.10.A).

NOTICE: The hydrostatic pumps have different options for gear pumps. The pictures below may vary from the pump
you are working on. The procedure is the same.
1. Label and disconnect gear pump supply hose (1).
Cap open ports.

931001955 1

2. Label and disconnect gear pump hydraulic tube (1).


Cap open ports.
NOTE: Picture shown is of a single gear pump. If the pump
you are working on is a double gear pump, label and re-
move second hydraulic tube. Cap open ports.

931002073 2

3. Remove the gear pump retaining bolts (1). Remove


gear pump.

931002073 3

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Pump - Disassemble Hydrostatic pump unit disassemble


SR200 Mechanical hydraulic controls, SR220 Mechanical hydraulic controls, SR250 Mechanical hydraulic controls, SV250 Mechanical hydraulic controls,
SV300 Mechanical hydraulic controls, TR270 Mechanical hydraulic controls, TR320 Mechanical hydraulic controls, TV380 Mechanical hydraulic controls

Some types of failures will require the disassembly of the tandem pump for cleaning and inspection. If there is failure
in the drive motors or tandem pump, disassemble both the rear and front pumps, the drive motors, and all hoses
between the pumps and drive motors.

1. Remove the bolts that fasten the pumps together.

83111565 1

2. Remove the nut and bracket from the stud.

83111566 2

3. Separate the pumps (1).

83111567 3

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4. Remove the two O-rings (1) and back-up ring (2).

83111568 4

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Pump - Assemble Hydrostatic pump unit assemble


SR200 Mechanical hydraulic controls, SR220 Mechanical hydraulic controls, SR250 Mechanical hydraulic controls, SV250 Mechanical hydraulic controls,
SV300 Mechanical hydraulic controls, TR270 Mechanical hydraulic controls, TR320 Mechanical hydraulic controls, TV380 Mechanical hydraulic controls

1. Install new O-rings and back-up ring.

83111568 1

2. Install bracket and nut. Connect the front and rear


pump together.

83111567 2

3. Torque the retaining nut to 102 N·m (75.2 lb ft)

83111566 3

4. Install the bolts that fasten the front and rear pumps
together. Torque the bolts to 91 - 111 Nm ( 67 - 82
lb ft

83111565 4

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Pump - Disassemble Sauer Danfoss 35cc mechanical pump


SR130 Mechanical hydraulic controls, SR150 Mechanical hydraulic controls, SR175 Mechanical hydraulic controls, SV185 Mechanical hydraulic controls

NOTE: Some of the photos in the following procedure may appear slightly different than the model you are repairing.
The procedure is the same.
1. Separate the pumps by removing the left and right
side pump mounting bolts (1).

20115788A 1

2. Remove the coupling (1) and gerotor (2) assembly


from the gerotor cover.

20105293N 2

3. Note the orientation of the gerotor assembly (1) and


pins (2) for reassembly into housing (3).

20115791 3

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4. Remove pin (1) from the coupler. For inspection of


the charge pump, refer to Charge pump - Inspect
(C.20.F).

20115790 4

5. Remove the end cap mounting bolts (1) from the


pump housing (2). Discard the gasket.

20115820 5

6. Remove the valve plate.

83115796 6

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7. Remove circuit relief valve (1) from both sides of end


cap.

20115795 7

8. Remove charge relief plug (1).

20115825 8

9. Remove the needle bearing.

20115794 9

10. Remove cylinder and piston assembly.

83115797 10

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11. Remove the thrust plate.

20115826 11

12. Remove pistons and guide.

83115799 12

13. Remove the retainer guide, washer, pins and pin re-
tainer.

83115801 13

14. Install a bolt with two washers to compress the


spring.

83115798 14

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15. Remove retaining ring. Release the spring. Remove


the spring seats and spring

83115800 15

16. Remove the snap ring (1).

20115787 16

17. Remove seal and retainer.

83115802 17

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18. Discard o-ring and seal.

83115804 18

19. Remove drive shaft and bearing.

83115806 19

20. Remove snap ring and bearing from drive shaft.

83115803 20

21. Remove trunnion cover (1).

20105288N 21

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22. Remove top trunnion cover bolts (1) and cover.

20115822 22

23. Remove swashplate and bearing.

83115809 23

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Pump - Assemble Sauer Danfoss 35cc mechanical pump


SR130 Mechanical hydraulic controls, SR150 Mechanical hydraulic controls, SR175 Mechanical hydraulic controls, SV185 Mechanical hydraulic controls

NOTE: Some of the photos in the following procedure may appear slightly different than the model you are repairing.
The procedure is the same.
1. Install a new seal in trunnion cap. Seal lip goes to
inside.

83115810 1

2. Install bearing cone on the swash plate.

83115811 2

3. Install swash plate. Shaft comes out the side of hous-


ing nearest the serial number plate.

83115812 3

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4. Install the bearing, original shims, spacers, a new


quad ring and blank trunnion cover.

83115805 4

5. Install the bearing cup, original shims, spacer, and


new quad ring.

83115807 5

6. Install the trunnion cover. Tighten the bolts to a


torque of 24.4 - 32.5 N·m (18 - 24 lb ft)

20115822 6

7. Remove approximately 0.1 mm (0.005 in) of shims


from each of the trunnion shim packs. Assemble the
trunnion assemblies with the reduced shim packs.
Tighten the bolts to a torque of 24.4 - 32.5 N·m (18
- 24 lb ft). Move the control arm up and down while
measuring the end play with a dial indicator. Add
shims to provide a 0.1 - 0.1 mm (0.002 - 0.004 in)
preload on the swash plate bearings. Add shims
equally on each side of pump housing. The swash
plate should move freely with a torque of 0.6 - 1.7
N·m (5 - 15 lb in) applied to the control arm.

20115829 7

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8. Install the bearing and snap ring on the drive shaft.


Install the drive shaft and bearing into the housing.

83115806 8

9. Install a new seal and o-ring in the seal retainer. In-


stall the seal retainer and snap ring.

83115804 9

10. Install the thrust plate.

20115826 10

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11. Install the inner spring seat, spring and outer spring
seat into the cylinder. Compress the spring with the
bolt and washers and install the retaining ring.

83115800 11

83115798 12

12. Install the pin retainer flush with top of cylinder. Install
the pins in the recesses of the splines. Install the
washer then retainer guided on top of the pins.

83115801 13

13. Install the pistons in the slipper guide. Lubricate the


pistons and cylinder block bores. Install the pistons
into the cylinder block.

83115799 14

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14. Install the cylinder assembly into the housing. Turn


the shaft to help align the splines. The cylinder must
go into the housing until the slippers contact he thrust
plate.

83115797 15

15. Install the needle bearing so 2.0 - 2.5 mm (0.08 - 0.1


in) protrudes above the end cap surface. Printed end
of bearing cage must face up.

20115794 16

16. Install the two circuit relief valves, springs and plugs
with new o-rings. Both relief valves are the same.
Tighten to a torque of 40.7 - 67.8 N·m (30 - 50 lb ft).

20115795 17

17. Install the charge relief valve, shims, spring and pop-
pet into the housing with a new o-ring. Tighten to a
torque of 54.2 - 135.6 N·m (40 - 100 lb ft).

20115825 18

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18. Install the valve plate on the end cap with the brass
side toward the pump cylinder. The cut out notch
on OD locates on the roll pin in the end cap. Do not
interchange valve plates. RH Drive Pump valve plate
(1), LH Drive Pump valve plate (2)

83115796 19

20115821 20

19. Install the end cap with a new gasket. Tighten the
socket head screws to a torque of 47.5 - 61.0 N·m
(35 - 45 lb ft). Rotate the shaft to assure correct
assembly. When properly assembled, a torque of 2.3
- 5.7 N·m (1.7 - 4.2 lb ft) should be required to turn
the shaft.

83115813 21

20. Install the coupling on the shaft. Assemble the two


piston pumps using new o-rings.

20105293N 22

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21. Tighten the socket head screws (1) to a torque of


47.5 - 61.0 N·m (35 - 45 lb ft). Check for proper
internal assembly by slowly rotating the pump shaft
while tightening these screws.

20115788A 23

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Pump Right hand pump - Disassemble Hydrostatic pump Sauer


Danfoss 46cc
SR200 Mechanical hydraulic controls, SR220 Mechanical hydraulic controls, SR250 Mechanical hydraulic controls, SV250 Mechanical hydraulic controls,
SV300 Mechanical hydraulic controls, TR270 Mechanical hydraulic controls, TR320 Mechanical hydraulic controls, TV380 Mechanical hydraulic controls

NOTE: This procedure is for all M46 Sauer Danfoss hydrostatic pumps. Left side pump disassembly is the same.
NOTE: Some of the photos in the following procedure may appear slightly different than the model you are repairing.
The procedure is the same.
1. Remove the charge pump cover. Note the position
of the charge pump cover pin (1) for use during as-
sembly.

83111569 1

2. Remove the coupling from the inner gear.

83111570 2

3. Remove the inner gear from the outer gear.

83111571 3

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4. Remove the outer gear from the charge pump cover.

83111572 4

5. Remove the bolt stud.

83111573 5

6. Remove the special bolts from the cover.

83111574 6

7. Remove the cover, the gasket, and the shaft assem-


bly.

83111575 7

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8. Remove the swash plate.

83111576 8

9. Remove the retainer and the pistons.

83111577 9

10. Remove the guide.

83111578 10

11. Remove the cylinder block.


NOTE: Do not disassemble the cylinder block.

83111579 11

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12. Do not lose the three pins (1) that are inserted into
the cylinder block. They must stay in position.

83111580 12

13. Remove the wear plate.

83111581 13

14. Remove the gasket.

83111582 14

15. Remove the snap ring from the seal.

83111583 15

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16. Fasten the cover in a vise with soft jaws. Use a


prybar to remove the seal.

83111584 16

17. Remove the snap ring from the groove, just above
the ball bearing.

83111585 17

18. Push the shaft out of the cover. Inspect the bearing
on the shaft. Replace if necessary.

83111586 18

19. Inspect the bearings (1) on the cover. If the tan sur-
face has worn through to the dark base, use new
bearings.

83111587 19

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20. Remove the screws from the cover.

83111588 20

21. Pull out the piston assembly from the housing.

83111589 21

22. Remove and discard the gasket.

83111590 22

23. Fasten the piston assembly in a vise with soft jaws.


Hold the special bolt in place. Remove the special
nut. Ensure that the special bolt does not turn while
removing the special nut.

83111591 23

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24. Measure the distance between the top of the special


bolt and the cover. Record that measurement.

83111592 24

25. Thread the cover counterclockwise until it is removed


from the special bolt.
26. Fasten the piston in a vise with soft jaws. Hold the
adjusting nut in place. Loosen the jam nut.

83111593 25

27. Hold the special bolt in place. Tighten the adjusting


nut to push the outer spring guide down, and away
from the retaining ring.

83111594 26

28. Remove the retaining ring.


NOTE: The retaining ring will be difficult to remove.

83111595 27

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29. Hold onto the end of the special bolt and pull out the
spring assembly.

83111596 28

30. Thread the jam nut (1) and the adjusting nut (2) coun-
terclockwise until they are removed from the special
bolt. Separate the outer spring guide (3), spring (4),
sleeve, and inner spring guide (5) from the special
bolt.

83111597 29

31. Remove the piston from the housing. Remove and


discard the O-rings, and the piston rings from each
end of the piston (1).

83111598 30

32. Remove the screws from the cover.

83111599 31

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33. Remove the cover and discard the gasket.

83111600 32

34. Go to the spool assembly. Mark the position of where


the stop bracket is bolted. Repeat for the other side.

83111601 33

35. Remove the bolts and the spool assembly from the
housing.

83111602 34

36. Remove the sleeve from the housing.

83111603A 35

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37. Remove the lock nut and washer from the spool.

83111604 36

38. Remove and discard the backup ring (1) and O-ring
(2) from the spool.

83111605 37

39. Remove and discard the backup ring (1) and O-ring
(2) from the sleeve.

83111606 38

40. Remove the hex plug and shims for the charge pres-
sure relief valve.

83111607 39

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41. Remove the shims from the hex plug. Save the
shims for later use.

83111608 40

42. Remove the spring.

83111609 41

43. Remove the valve poppet with a slide hammer.

83111610 42

44. Mark the hex plug that is used for the circuit relief-
check valve.

83111611 43

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45. Remove the hex plug.

83445485 44

46. Remove the spring.

83111612A 45

47. Remove the circuit relief-check valve.

83111613A 46

48. Loosen the bypass valve.

83111614B 47

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49. Thread the bypass valve counterclockwise until it is


removed.

83111615C 48

50. Remove and discard the O-ring (1) and backup ring
(2).

83115460 49

51. Remove the plug.

83115461 50

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Pump Right hand pump - Visual inspection Hydrostatic pump


visual inspection
SR200 Mechanical hydraulic controls, SR220 Mechanical hydraulic controls, SR250 Mechanical hydraulic controls, SV250 Mechanical hydraulic controls,
SV300 Mechanical hydraulic controls, TR270 Mechanical hydraulic controls, TR320 Mechanical hydraulic controls, TV380 Mechanical hydraulic controls

NOTE: This procedure is for all M46 Sauer Danfoss hydrostatic pumps.
1. Inspect the face of the cylinder block for wear, scor-
ing, and other damage. Use a new cylinder assembly
as necessary.
2. Inspect the cylinder bores for wear, scoring, and
other damage. Use new cylinder assembly as nec-
essary.
3. Inspect the bronze surface of the wear plate. Use a
new wear plate as necessary.
4. Inspect the parts of the charging pump for wear and
damage. Use a new pump as necessary.
5. Inspect the pistons for wear and damage, use new
parts as necessary.
6. Inspect the shaft for damage to the splines and wear
at the seal surfaces.
7. Inspect the bearings. Replace any damaged bear-
ings.
8. Inspect the circular relief valve seats in the housings.

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Pump Right hand pump - Measure Hydrostatic pump - measure


SR200 Mechanical hydraulic controls, SR220 Mechanical hydraulic controls, SR250 Mechanical hydraulic controls, SV250 Mechanical hydraulic controls,
SV300 Mechanical hydraulic controls, TR270 Mechanical hydraulic controls, TR320 Mechanical hydraulic controls, TV380 Mechanical hydraulic controls

NOTE: This procedure is for all M46 Sauer Danfoss hydrostatic pumps.
1. Measure the free travel between the shoes and the
pistons. If all the measurements are not equal to
within 0.13 mm ( 0.005 in), use a new cylinder as-
sembly.

83115462 1

2. Measure the thickness of each shoe. If the measure-


ments are not equal to within 0.02 mm ( 0.0001 in),
use a new cylinder assembly.

83115463 2

3. Check the fit of the pistons in the bores. The piston


must move freely with minimum clearance. Use a
new cylinder assembly as necessary.
4. Measure the gear tip clearance between the inner
gear and the outer gear. Clearance must not be more
than 0.13 mm ( 0.005 in).
5. Measure the width of the inner gear and the outer
gear. The width of each gear must be equal to within
0.05 - 0.06 mm ( 0.002 - 0.003 in).

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Pump Right hand pump - Assemble Hydrostatic pump assemble


SV185 Mechanical hydraulic controls, SR200 Mechanical hydraulic controls, SR220 Mechanical hydraulic controls, SR250 Mechanical hydraulic
controls, SV250 Mechanical hydraulic controls, SV300 Mechanical hydraulic controls, TR270 Mechanical hydraulic controls, TR320 Mechanical hydraulic
controls, TV380 Mechanical hydraulic controls

NOTE: This procedure is for all M46 Sauer Danfoss hydrostatic pumps.
NOTE: Some of the photos in the following procedure may appear slightly different than the model you are repairing.
The procedure is the same.
1. Install the plug. Tighten the plug to a torque of 0.9 -
1.3 Nm (8 - 12 lb in).

83115461Z 1

2. Slide a new backup ring (2) and O-ring (1) into the
grooves of the bypass valve.

83115460Z 2

3. Thread the bypass valve into the housing.

83111615L 3

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4. Tighten the bypass valve to a torque of 9 - 13 Nm (84


- 120 lb in)

83111614Q 4

5. Thread the circuit relief-check valve into the housing.

83111613H 5

6. Insert the spring on top of the circuit relief-check


valve.

83111612T 6

7. Thread the plug on top of the spring. Tighten the plug


to a torque of 115 - 230 Nm ( 85 - 170 lb ft).

83445485V 7

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8. Use a slide hammer to insert the valve poppet into


the housing for the charge pressure relief valve.

83111610T 8

9. Insert the spring on top of the valve poppet.

83111609S 9

10. Insert the necessary quantity of shims into the hex


plug. Thread the hex plug on top of the spring.
Tighten but do not overtighten.

83111607- 10

11. Slide a new O-ring (2) and backup ring (1) into the
grooves of the sleeve.

83111606H 11

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12. Slide a new O-ring (2) and backup ring (1) into the
grooves of the spool.

83111605S 12

13. Insert the spool into and through the stop bracket.
Refer to the alignment mark made during disas-
sembly Pump Right hand pump - Disassemble
(C.20.F).

83115464G 13

14. Slide the washer and nut onto the protruding threads
of the spool. Hold the spool assembly in place.
Tighten the nut, but do not overtighten.

83111604P 14

15. Lubricate the sleeve. Insert the sleeve into the hous-
ing. Ensure that the notch on the end of the sleeve
is properly aligned with the notch inside housing.

83111603PNA55 15

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16. Lubricate the spool. Insert the spool inside the


sleeve.

83115465H0 16

17. Refer to the alignment mark made during disas-


sembly Pump Right hand pump - Disassemble
(C.20.F). Ensure the marks are in alignment. Secure
the spool assembly with two bolts.

83111602AS 17

18. Place the new gasket and cover onto the rim of the
housing.

83111600HJ 18

19. Secure the cover with screws.

83111599FUG 19

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20. Slide the inner spring guide (5), sleeve, spring (4),
outer spring guide (3), the adjusting nut (2), and the
jam nut (1) onto the special bolt.

83111597I 20

21. Hold the bolt assembly in place. Tighten the adjust-


ing nut to begin compression of the spring.

83115466GH 21

22. Insert one new ring (2) and one O-ring (1) into the
grooves on each end of the piston.

83111598P 22

23. Fasten the piston in a vise with soft jaws. Hold onto
the end of the of the special bolt to insert the spring
assembly into the piston.

83111596RQWE 23

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24. Hold the special bolt in place. Tighten the adjusting


nut until the outer spring guide is below the groove.
This will allow space for the retaining ring.

83111594FHJ 24

25. Install the retaining ring onto the spring assembly.

83115467DB 25

26. Slightly loosen the special bolt. Ensure that the


spring and adjusting nut do not become loose.

83111594G 26

27. Hold the adjusting nut and special bolt in place.


Tighten the jam nut. Recheck the special bolt and
spring. Verify that the spring did not become loose.

83115468KIJ 27

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28. Lubricate the piston with clean oil. Slide the piston
into the housing.

83115469HY 28

29. Slide a new gasket and cover onto the special bolt.

83115470TRY 29

30. During disassembly, the measured distance between


the top of the special bolt and cover was recorded.
Pump Right hand pump - Disassemble (C.20.F).
Thread the cover up or down the special bolt until
the distance is equal to that recorded measurement.

83115471GH 30

31. Secure the cover with four screws. Tighten the


screws to the torque of 11 - 15 Nm ( 96 - 132 lb in).

83111588SD 31

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32. Hold the special bolt in place. Slide the special nut
(with the sealing surface side down) onto the special
bolt. Tighten the special nut, but do not overtighten.

83115472DFH 32

33. During disassembly, the bearings on the cover were


inspected Pump Right hand pump - Disassemble
(C.20.F). If one of the bearings need to be replaced,
align and insert the cover roll pin into the hole of the
bearing. This will ensure proper placement.
NOTE: If a new cover is being used, install new roll pins so
the distance between the tops of the roll pins and the face
cover are 2.3 - 2.8 mm ( 0.090 - 0.110 in).

83115473MIO 33

34. During disassembly, the ball bearing for the shaft was
inspected Pump Right hand pump - Disassemble
(C.20.F). If the ball bearing for the shaft has been
replaced, install one snap ring on each side of the
ball bearing.

83115474KO 34

35. Fasten the cover in a vice with soft jaws. Firmly press
the ball bearing and the shaft into the cover.

83115475DR 35

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36. Install the snap ring into the groove, just above the
ball bearing.

83111585DFDFHFH 36

37. Lubricate the lip of the seal with clean oil. Carefully
press the new seal with the lip down, into the cover.

83115476ASDFG 37

38. Install the snap ring into the seal.

83111583F 38

39. Lubricate the wear plate with clean oil. Align the
notch on the wear plate with the roll pin that is lo-
cated inside the cylinder port. Insert the wear plate
with the bronze surface side up, into the cylinder port.

83111581DFF 39

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40. Ensure that the three pins are still inserted in the
cylinder block.

83111580DFFG 40

41. Hook the retaining collar and slide it up the splines


until it reaches the top.

83115477WEED 41

42. Insert the cylinder block into the pump.

83111579CVBNJ 42

43. Align and install the guide on top of the pins.

83115480SDF 43

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44. Slide the retainer on top the guide. Ensure that the
holes of the retainer are properly aligned with the
holes of the cylinder block

83115479ASD 44

45. Lubricate the pistons with clean oil. Insert one pis-
ton into each aligned hole of the retainer and cylin-
der block. Ensure that the guide is still properly po-
sitioned on top of the three pins.

83115480SDF 45

46. If a new swash plate or pin is being used, go to the


underside of the swash plate. Insert the pin into the
top, center slot. Press down on the pin until the dis-
tance between the top of the pin and the swash plate
is 8.4 - 8.9 mm ( 0.33 - 0.35 in).

83115481X 46

47. Slide the guide (1) onto the pin located on the side of
the swash plate.

83115482MKP 47

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48. Install the swash plate. The pin must engage the slot
in the body of the control valve. The retainer must
engage the groove in the piston.

83111576CV 48

49. Place a new gasket on the outside rim.

83115483FN 49

50. Carefully place the cover and the shaft assembly


onto the gasket. Rotate the shaft to align the sup-
port with the cylinder block.

83115484I 50

51. Secure the cover with special bolts. Use the bolts to
evenly draw the cover to the housing. Tighten the
3/8 in special bolt to a torque of 53 - 64 Nm 39 - 47
lb ft. Tighten the 7/16 in special bolts to a torque of
81 - 100 Nm ( 60 - 74 lb ft).

83111574WER 51

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52. Insert the bolt stud into the housing.

83111573CFF 52

53. Slide the outer gear into the charge pump cover.

83111572HJU 53

54. Slide the inner gear into the outer gear.

83111571BL 54

55. Align the coupling pin with the inner gear slot. Slide
the coupling into the inner gear.

83111570DF 55

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56. Lubricate the charge pump cover with clean oil. Align
the cover pin (1) with the hole found at the top of the
housing. Slide the cover onto the cylinder block and
into the housing.

83111569FTR 56

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Pump Left hand pump - Disassemble


SV185 Mechanical hydraulic controls, SR200 Mechanical hydraulic controls, SR220 Mechanical hydraulic controls, SR250 Mechanical hydraulic
controls, SV250 Mechanical hydraulic controls, SV300 Mechanical hydraulic controls, TR270 Mechanical hydraulic controls, TR320 Mechanical hydraulic
controls, TV380 Mechanical hydraulic controls

1. Disassembly and inspection for the left pump is the


same as the right pump except for the shaft and end
cover. Please refer to Pump Right hand pump -
Disassemble (C.20.F).

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Pump Left hand pump - Visual inspection


SV185 Mechanical hydraulic controls, SR200 Mechanical hydraulic controls, SR220 Mechanical hydraulic controls, SR250 Mechanical hydraulic
controls, SV250 Mechanical hydraulic controls, SV300 Mechanical hydraulic controls, TR270 Mechanical hydraulic controls, TR320 Mechanical hydraulic
controls, TV380 Mechanical hydraulic controls

1. Visual inspection for the left pump is the same as the


right pump. Please refer to Pump Right hand pump
- Visual inspection (C.20.F).

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Pump Left hand pump - Measure


SV185 Mechanical hydraulic controls, SR200 Mechanical hydraulic controls, SR220 Mechanical hydraulic controls, SR250 Mechanical hydraulic
controls, SV250 Mechanical hydraulic controls, SV300 Mechanical hydraulic controls, TR270 Mechanical hydraulic controls, TR320 Mechanical hydraulic
controls, TV380 Mechanical hydraulic controls

1. Measuring the left pump is the same as the right


pump. Please refer to Pump Right hand pump -
Measure (C.20.F).

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Pump Left hand pump - Assemble


SV185 Mechanical hydraulic controls, SR200 Mechanical hydraulic controls, SR220 Mechanical hydraulic controls, SR250 Mechanical hydraulic
controls, SV250 Mechanical hydraulic controls, SV300 Mechanical hydraulic controls, TR270 Mechanical hydraulic controls, TR320 Mechanical hydraulic
controls, TV380 Mechanical hydraulic controls

1. The assembly of the left pump is the same as the


right pump except for the shaft and end cover. Re-
peat steps as necessary for the left pump. Please re-
fer to Pump Right hand pump - Assemble (C.20.F).

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Pump - Remove Drive shaft seal


SR130 Electro hydraulic controls, SR150 Electro hydraulic controls, SR175 Electro hydraulic controls, SV185 Electro hydraulic controls, SR200 Electro
hydraulic controls, SR220 Electro hydraulic controls, SR250 Electro hydraulic controls, SV250 Electro hydraulic controls, SV300 Electro hydraulic controls,
TR270 Electro hydraulic controls, TR320 Electro hydraulic controls, TV380 Electro hydraulic controls

Prior operation:
To remove the gear pump, refer to Pump - Remove Gear pump (C.20.F)

NOTE: Currently the Bosch Rexroth electro-hydraulic pump is limited to certain serviceable parts.

NOTICE: The pictures below may vary from the pump you are working on. The removal procedure is the same.
1. Locate the drive shaft seal (1).

20115485 1

2. Remove snap ring (1).

20115783 2

3. Screw in self tapping screw(s) (1) into the holes (2)


fitted with rubber. Pull out shaft seal with pliers.

20115784 3

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Next operation:
Pump - Install Drive shaft seal (C.20.F)

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Pump - Install Drive shaft seal


SR130 Electro hydraulic controls, SR150 Electro hydraulic controls, SR175 Electro hydraulic controls, SV185 Electro hydraulic controls, SR200 Electro
hydraulic controls, SR220 Electro hydraulic controls, SR250 Electro hydraulic controls, SV250 Electro hydraulic controls, SV300 Electro hydraulic controls,
TR270 Electro hydraulic controls, TR320 Electro hydraulic controls, TV380 Electro hydraulic controls

NOTE: Currently the Bosch Rexroth electro-hydraulic pump is limited to certain serviceable parts.
NOTICE: The pictures below may vary from the pump you are working on. The install procedure is the same.
1. Lubricate the lip of the seal (1) with clean oil.

20115827 1

2. Carefully press the new seal, with the lip down, into
the cover.
NOTE: Be careful not to press the seal to far in.

83115476 2

3. Insert the snap ring (1).

20115783 3

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Charge pump - Install


SR130 Electro hydraulic controls, SR150 Electro hydraulic controls, SR175 Electro hydraulic controls, SV185 Electro hydraulic controls, SR200 Electro
hydraulic controls, SR220 Electro hydraulic controls, SR250 Electro hydraulic controls, SV250 Electro hydraulic controls, SV300 Electro hydraulic controls,
TR270 Electro hydraulic controls, TR320 Electro hydraulic controls, TV380 Electro hydraulic controls

NOTE: Some of the pictures in the following procedure may vary from the pump you are repairing. The procedure is
the same.
1. Install the wear plate (1).

83115517 1

2. Check that the locating pin (1) and channels (2) are
correct (direction of rotation Clockwise looking on the
drive shaft).

20115828 2

3. Install the coupler (1).

83115515 3

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