.

PIPING DESIGN INSTRUCTION

, .?

. TOYO ENGINEERING CORPORATION

. TOKYO JAPAN
 2. PLANNING

1. Plant layout 8

1.1 Plant area 8

1.2 Safe distance 9
1.3 Distance 9
1.4 Overhead clear ante 9
1.5 Design of tank yard 10
1.6 Height of foundation top and floor 10
1.7 Road 10

2. Installation of platform, stairs and ladder 11

2.1 Installation sf sructure 11
2.2 bstaliatioti of ladder .13
2.3 Installation of platform and ladder 15
2.4 Staira, ladder and handrail 16
2.5 Live load for platform 16

3. Nozzle orientation 17
3.1 Type and size of platform .17
3.2 Limitation on platform installation 1%
(1) Manhole 1%
(2) Level control 19
(3) Gauge glass 19
(41 AP/CELL type liquid level instrument 22
(5) Temperature instrument 22
(6) Opening in platform 23
(7) Installation of davit ai the top of tower 24
.
3.3 Consideration on nozzle orientation 25
3.3,1 Nomenclature 25
3.3.2 Considerations required for tower nozzle orientation 27
3.3.3 Considerations for orientation in other vessels and 34
heat exchangers

34486 Contents -2 -
 3. PIPING

1. Manuals relat ded to piping design 37

1.1 Relation between this design instruction and other manuals 37

1.2 Related manuals 37

2. Draftxing rule 38

2.1 Unit and scale 38

2.2 Lines to be used 38

2.3 Indication of pipes (Double line) 39

3. Piping materials 39

3.1 'Pipe 39
,
A 3.1.1 Equation to determine the thickness of steel pipe 39
(KI3K.S 0302)
i
3.1.2 Pipes requiring postweld heat treatment (PWHT) 39

3.1.3 Pipe eelection criteria 40

3.2 Valve 41

3.2.1 Gear operated valve 41

3.2.2 Special valve 41

3.2.3 Valve material 41

3.3 Pitting 41

3.3.1 Bend 41

3.3.2 Blitre bend 42

3.3.3 Reducer 43

3.3.4 Tee 44

3.3.5 Standard application of fitting 45

3.3.6 Comparison of material between JIS and ASTM 45

3.4 Flange 45

4. Scope of work for piping materials 46

4.1 Scope of work at equipment nozzle 46

4.2 Matching with instrument 50

4.3 Uatching with vendor's piping 50

4.4 Matching with customer's equipment and piping 50

3448G Contents -3 -
5. Insulation 51

5 .l General 51
5.2 Hot insulation 51
5.3 Cold insulation 51
5.4 Personnel protection 52
5.5 Fire proofing 52
5.6 poise protection 53

6. Noise and vibration 54

6.1 poise 54
6.1.1 General 54
6.1.2 Noise level limitation 54
6.1.3 Sources of noise 56
6.2 Vibration 57
6.2.1 General 57
6.2.2 Vibration of piping 58

7. Cathodic protection and grounding for static electricity protection 59

7.1 Cathodic protection 59

7.2 Grounding for static electricity protection 61

8. Piping design detail 63

8.1 Piping around tower and vertical tank 63

8.1.1 Layout 63
8.1.2 Nozzle orientation 64
8.1.3 Piping around tower 64
8.2 Piping around heat exchanger 69
8.2.1 Type of heat exchanger 69
8.2.2 Considerations required for arrangement and piping 70
8.2.3 Example of piping around horizontal heat exchanger 72
8.2.4 Piping around reboiltr 73
8.2.5 Piping around Al-heat exchanger 77
8.2.6 Piping around air cooler 81
8.3 Piping around rotating machine 81
8.3.1 Piping around pump 81
8.3.2 Piping around turbine 95
8.3.3 Piping around compressor 96

3448G Contents -4 -
 8.10 Drain and Vent 144
8.11 Utility piping 146
8.11.1 Hose station 146
8.11.2 Eye washer and shower 148
8.11.3 Ejector piping 149
8.11.4 Cooling water piping for pump, turbine etc. 149
8.12 Sample connection and analyzer 149
(1) Installation criteria 149
(2) Type of valve 150
8.13 Tank yard piping 150
8.13.1 Regulations and safe distance 150
8.13.2 Tank yard piping 150
i.13.3 Drains-ge -system 153
8.13.4 Fire~ext&guishing system 153 :
8.14 Underground piping 153
8.14.1 Lines to be installed underground 153
8.14.2 Design 153
8.14.3 Cooling water piping 155
8.14.4 Sewer piping 164
8.114.5 Trench piping 178
8.15 Firefighting piping (when regulations in Japan are applied.) 179
0.15.1 Type of rystems 179
8.15.2 Water extinguishing system 179
8.15.3 Air-foam system 184
8.15.4 CO2 extinguishing system 186
8.15.5 Cases where WFPACODEis applied 186

3448G Contents -6 -
 4. PIPE SUPPORi

1. General
1.1 Purpose
1.2 Scope of application 187
1.3 Related manuals and manuals for reference 187

2. Support design 188

2.1 Procedurcof support design 188

2.2 Standard of support design 188
2.3 Allowable stress and safety factor 190

3. Supports for rack piping 192

3.1 Support span 191

3.2 Pipe spacing 191
3.3 Supports for bare pipe 191
3.4 Supports for hot-insulated pipe 192
3.5 Supports for cold-insulated pipe 195
3.6 Supports for large-dia. pipe 195
3.7 Other considerations required in design of supports 196
3.8 Use of anti-friction agent 200
3.9 Supporting to cope with vibration 200
3.10 Absorption of thermal expansion 202
3.10.1 Model plan 202
3.10.2 l&en U-loops are used 203
3.10.3 When bellows-type expansion joints are used 203
3.10.4 When Yarway’s gun-packed expansion joint is used 204
3.10.5 Dissipation of heat 204
3.i0.6 Pressure loss 205

4. Supports for piping around vessels 207

4.1 Limitation of load 207

4.2 Supports for discharge pipe of safety valve 208
4.3 Vessel clips 208
4.3.1 Supporting of tank piping 209
4.3.2 Supporting of tower piping 210

3448G Contents -7 -
5. Supports for piping around compressor and turbine 211
5.1 General 211
5.2 .Manuals for reference 211
5.3 Piping provided with sxapnsion joint 211
5.4 Pipingsupports to be used in general 212
5.4.1 Slliding supports 212
5.4.2 Spring support 212
5.4.3 Thermal-expansion-direction restraining device 213
(Directional, stopper)
5.4.4 Directional stopper of free-in-one-direction type 214
5.4.5 Pipe hanger 215
5.4.6 Vibration atopper for piping 215
..:-
: .:- ,I..
6. Supports for piping arc&d pump .219
. 219
6.1 Manuals for reference
6.2 Piping around pump and location of supports .220

7. Spring hanger 230

7.1 Variable hanger 230

7.2 Design of variable hanger 231
7.3 Construction and material of variable hangers 231
7.4 Specification for placing order of variable hangers 233
7.5 Selection of variable hanger's type No. 234
7.6 Supporting load of spring hanger 237

3448G Contents -8 -
5. Supports for piping around compressor and turbine 211

5.1 General 211

5.2 .Manuals for reference 211
5.3 Piping provided with exapnsion joint 211
5.4 Piping supports to be used in general 212
5.4.1 Slliding supports 212
5.4.2 Spring support 212
5.4.3 Thermal-expansion-direction restraining device 213
(Directional, stopper)
5.4.4 Directional stopper of free-in-one-direction type 214'
5.4.5 Pipe hanger 215
5.4.6 Vibration stopper for piping 215
_:
.. .- .:.
6. Supports for piping~around pump -219

6.1 Manuals for reference . 219

6.2 Piping around pump and location of supports .220

7. Spring hanger 230

7.1 Variable hanger 230

7.2 Design of variable hanger 231
7.3 Construction and mater ial of variable hangers 231
7.4 Specification for placing order of variable hangers 233
7.5 Selection of variable hanger's type No. 234
7.6 Supporting load of spring hanger 237

34486 Contents -8 -
 1. GENERAL

1.1 Intent and scope

(1) Intent

This design instruction is intended to standardize vays of equipment

layout and piping design of the plant to be designed or constructed by TEC, in
order to obtain correct , economical and quick plant design.

(2) Scope

This design instruction applies to all TEC jobs.

(3) Notes:

a. Blanks in this instruction should be filled out and selections made at

the time of job.

b.. If conflict, due to customer's requirements, weather conditions etc.,

arises between the requirements of this instruction, this instruction
should be revised and then used so as to meet them.

c. Where there are conflicts between this instruction and otherj TEM or TES
etc., such conflicts should be solved by assigned Job Engineers and if
revisidn of other TEM, TES is necessary, contact Standard Engineer and
Section Chief. Whenever revision of this instruction is required,
contact Section Chief.

d. Where applicable codes, customer's requirements etc. are in

contradiction to this instruction, the formers should govern.

1.2 Outline of project

(1) Name of client :

a. Main Contractor :

b. End user :

(2) Name of project :

I

(3) Type of contract q ENGINEERING

n F.0.B
D TURN-KEY
q SUPERVISING
tl COST PLDS FEE
iJ LDMPSUM PRICE
q UNIT PRICE
0 OTHERS

(4) Scope of engineering

PROCESS FLOW DIAGRAM c! TEC 113CUST 0 OTHER

P&I E TEC 0 CUST 3 OTHER
PLOT PLAN q TEC 0 CDST ;3 OTHER

UNDERGROUND PIPING f3 TEC a CUST C OTHER

ABOVEGROUND PIPING 2 TEC 0 CUST 3 OTHER
FIRE-FIGHTING PIPING c! TEC q CDST 0 OTHER

CIVIL INFORMATION q TEC 0 CUST 3 OTHER

DETAIL CIVIL DESIGN DTEC 17 CUST q OTHER

3402G -l-
1.3 Outline of plant

Licenser :

Production capacity :

Contract money :

Unit included in the plant

I I
(5) Site of plant :

1.4 Climatic conditions

1.4.1 Ambient temperature

maximum : OC
minimum : OC
yearly average : OC
design max. : OC (for equipment design)
design min. : 'C (for equipment disign)

3402G -2-