Dynaset

USER MANUAL
HIGH PRESSURE WATER PUMPS

HPW 90 HPW 220 HPW 460 HPW 1000
HPW 130 HPW 300 HPW 520 HPW 1200
HPW 180 HPW 420 HPW 800 HPW 1600
HPW 200 rev 1.0
Congratulations!
You have just purchased DYNASET hydraulic equipment!
The equipment allows you to maximize the productivity and

efficiency of your mobile machine. Read this User Manual
before using your new equipment. It contains important
information that will help you to take the full advance of the
technical features avaible in your equipment.
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products. Your feedback is important to us for improving our
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Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | [email protected] | www.dynaset.com 3
TABLE OF CONTENTS
1. GENERAL 7
1.1. PRODUCT INFORMATION 7
1.2. PRODUCT IDENTIFICATION KEY 8
1.3. TYPE PLATE 10
1.4. HPW PUMP LINE-UP 11
1.5. MAIN COMPONENTS OF HPW PUMP 12
2. SAFETY 13
2.1. SAFETY PRECAUTIONS 13
2.2. SAFETY EQUIPMENT 13
2.3. OPERATING SAFETY 14
2.4. MAINTENANCE SAFETY 15
2.5. WARNING LABELS 15
3. OPERATING PRINCIPLES 17
3.1. OPERATING DESCRIPTION 17
3.2. HYDRAULIC CONNECTION IN PARALLEL AND SERIES 19
3.3. PUMPING FLUID CONNECTION IN PARALLEL AND SERIES 20
4. INSTALLATION 21
4.1. BEFORE INSTALLATION 21
4.1.1. HYDRAULIC SYSTEM OF A BASE MACHINE 21
4.1.2. DYNASET VALVES 30
4.2. INSTALLING DYNASET HYDRAULIC PRODUCT 31
4.2.1. PLACING DYNASET HYDRAULIC PRODUCT 31
4.2.2. INSTALLING DYNASET VALVES 32
4.2.3. CONNECTING HYDRAULIC HOSES 32
4.2.4. HYDRAULIC FLUIDS 33
4.3. INSTALLING HPW-PUMP 34
4.3.1. MAXIMUM INCLINATIONS 34
4.3.2. CONNECTION TO THE PUMPING FLUID INTAKE 34
4.3.3. CONNECTION TO THE PUMPING FLUID OUTPUT 36
Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | [email protected] | www.dynaset.com
TABLE OF CONTENTS
5. OPERATION 37
5.1. STARTING THE HPW PUMP 37
5.2. ADJUSTING FLOW RATE AND PRESSURE OF PUMPING FLUID 38
5.3. PUMPING FLUIDS 39
5.4. WORKING IN COLD TEMPERATURES 40
5.5. STOPPING THE HPW PUMP 40
6. MAINTENANCE 41
6.1. MAINTENANCE INTERVAL 41
6.2. HYDRAULIC FLUIDS 42
6.3. CLEANING THE HPW PUMP 42
6.4. REPLACING WATER VALVES 42
6.5. REPLACING PUMP SEALS 44
6.6. TROUBLESHOOTING 51
7. MANUFACTURER’S LIMITED WARRANTY 55
8. PRODUCT DISPOSAL 57
9. DECLARATION OF CONFORMITY 59
10. TECHNICAL SPECIFICATIONS 61
TABLE OF PICTURES
Picture 1: Identification key for HPW pumps 8

Picture 2: Type plate 10
Picture 3: HPW pump line-up 11
Picture 4: Main components of HPW pump 12
Picture 5: Operating description of HPW pump 1 17
Picture 6: Operating description of HPW pump 2 18
Picture 7: Relation of pumping fluid’s flow rate and pressure. 19
Picture 8: HPW hydraulic line connection in paraller 19
Picture 9: HPW hydraulic line connection in series 20
Picture 10: Open centre hydraulic system with Load Sensing variable displacement pump 22
Picture 11: Connection figure for open centre hydraulic system with Load Sensing variable displacement pump 23
Picture 12: Closed centre hydraulic system with Load Sensing variable displacement pump 24
Picture 13: Connection figure for closed centre hydraulic system with Load Sensing variable displacement pump 25
Picture 14: Hydraulic system with fixed displacement pump 26
Picture 15: Connection figure for hydraulic system with fixed discplacement pump 27
Picture 16: Open centre hydraulic system with fixed displacement pump 28
Picture 17: Connection figure for hydraulic system with fixed displacement pump at fixed rotation speed 29
Picture 18: Load sensing valve LSV 30
Picture 19: Priority valve PV-SAE 30
Picture 20: Free flow valve VKV 31
Picture 21: Placing HPW high pressure water pumps 31
Picture 22: Connecting hydraulic hoses 32
Picture 23: Base machine’s pumps 32
Picture 24: Return line connection 33
Picture 25: Leakage detecting holes 34
Picture 26: Connection to the pumping fluid intake 34
Picture 27: Installation into pumping fluid line 35
Picture 28: Connection to the pumping fluid output 36
Picture 29: Starting the HPW pump 37
Picture 30: HPW pump with water pressure unloader valve 38
Picture 31: HPW pump without water pressure unloader valve 38
Picture 32: Stopping the HPW pump 40
Picture 33: Stopping procedure of the HPW pump 40
GENERAL
1. GENERAL
This manual contains general information about assembly, installation, operation
and maintenance of DYNASET HPW high pressure water pumps.
ATTENTION!
Read this user manual before installation, use or maintenance of the HPW
pump to ensure proper handling, operation and maintenance right from
the beginning. Pay attention to warnings and safety instructions. READ
CHAPTER “2. SAFETY” for more information.
1.1. PRODUCT INFORMATION

DYNASET HPW pump converts the hydraulic oil flow of a base machine into
high pressure water. HPW pumps are used for pumping water and other fluids
depending on a model. The power of the pump is defined by flow rate and
pressure. Actuating power is supplied from the hydraulic system of the base
machine or other hydraulic installation. Pumping fluid can be taken from reservoir
or pressurized supply network. Water can also be taken form natural source such
as lake or river.
The relation ship between hydraulic oil flow and pressure to pumping fluid flow
and pressure is linear. HPW pumps can be safely operated in power range of
0-100%.
Most of HPW pumps are self-priming. READ CHAPTER “10. TECHNICAL

SPECIFICATIONS” for specific characteristics of any pump.
NOTE!
The design of HPW pump is protected with an international patent.
GENERAL
1.2. PRODUCT IDENTIFICATION KEY
HPW 200 / 30 - 45 - ST - VR
PRODUCT GROUP
MAXIMUM WATER PRESSURE, BAR
MAXIMUM WATER FLOW, L/MIN
MAXIMUM HYDRAULIC FLOW, L/MIN
OPTIONS
Picture 1: Identification key for HPW pumps
MAXIMUM WATER PRESSURE

Maximum water pressure that HPW pump can produce (40-1600 bar).
MAXIMUM WATER FLOW

Maximum amount of water or other pumping fluid that moves through HPW
pump (15-300l/min).
MAXIMUM HYDRAULIC FLOW

Maximum amount of hydraulic oil from the hydraulic system of base
machine that HPW pump is designed to run (8-350 l/min).
OPTIONS
Water unloader valve (ST/PA)

The unloader valve directs water flow into bypass when the high pressure water
output is closed or not needed. In HPW200 pumps water unloader valve is ST-
model, other HPW pumps has PA-model.
Flow limiter (VR)

Limits the oil flow from the base machine. This function allowes to use the HPW
pump with partial load instead of maximum flow.
Pressure reducing valve (PA)

Reduces the oil pressure from the base machine. This function gives possibilities
to drive HPW pump with partial load instead of maximum pressure.
8 Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | [email protected] | www.dynaset.com
GENERAL
Load Sensing (LS)

Load Sensing on PT-flange. Senses and provides only the pressure and flow
required by the HPW pump. This function saves significantly energy and customer’s
expenses preventing excessive part wear in long term.
Marine (M)
For marine use. Pipes of unloader valve and all bolts are made of stainless steel.
Center body and water heads stainless steel (AIS)

The center body and the water heads of the pump are made of stainless steel.
Center body and water heads aluminium bronze (AB)

The center body and the water heads of the pump are made of aluminium bronze.
Center body aluminium bronze + water heads aluminium (AB-AL)

The center body is made of aluminium bronze and the water heads of are made
of aluminium.
Under water use (SUB)

For under water use. The center body and the water heads are made of stainless
steel or aluminium. Plugs are made of stainless steel, bolts are made of stainless
steel or with special coating.
Seals for hot fluids and specific chemicals (HOT)

Seals are made to tolerate hot fluids and some specific chemicals.
Load Sensing Control (LSC)

Automatic Load Sensing Control on PT-flange. It is useful when hydraulic flow and
pressure is occasionally needed. Off-state drives main hydraulic pump via LS-line
to 0 ° angle and on-state drives hydraulic pump to full angle, producing maximum
oil flow to the HPW pump. This function saves significantly energy and customer’s
expenses preventing excessive part wear in long term.
GENERAL
1.3. TYPE PLATE
Made in Finland
1
3
2 POWERED BY HYDRAULICS
Type HPW 200/30 - 45 ST 5

4 Code Dxxxxxxxxx Nr 12345-6789
6
Oil Flow 45 l/min Pressure 210 bar Year 11/15
7
Qw = 30 l/min
8 Pw = 200 bar
Manufacturer: www.dynaset.com
Dynaset Oy [email protected]
33470 Ylöjärvi Finland Tel +358 3 3488200
Picture 2: Type plate

The products type plate shows the following information.
1. Product identification key 6. Production month / year
2. Product code 7. Output water flow
rate and pressure.
3. Serial number
8. Manufacturer’s contact
4. Maximum hydraulic flow information
5. Maximum hydraulic pressure
GENERAL
1.4. HPW PUMP LINE-UP
1 2
3 4 5 6
7 8 9
10 11 12 13
Picture 3: HPW pump line-up
1. HPW 200 8. HPW 130

2. HPW 420 9. HPW 800
3. HPW 220 10. HPW 1000
4. HPW 520 11. HPW 1200
5. HPW 90 12. HPW 1600
6. HPW 180 13. HPW 300
7. HPW 460
GENERAL
1.5. MAIN COMPONENTS OF HPW PUMP
2 1 12 3 6 2 1 4 3 5 2 6 10 1 3
7 8 11 9 10 7 8 9 13 5 9 7 8
Picture 4: Main components of HPW pump
1. Body 7. Hydraulic pressure line (P)

2. Head right 8. Hydraulic tank line (T)
3. Head left 9. Pumping fluid intake (S)
4. PT-flange 10. Pumping fluid outlet (WP)
5. Suction manifold 11. Pressure gauge
6. Discharge manifold 12. Water unloader valve
SAFETY
2. SAFETY
2.1. SAFETY PRECAUTIONS
ATTENTION!
Operators and maintenance personnel must always comply with local
safety regulations and precautions in order to close out the possibility of
damages and accidents.
The pressure in both hydraulic oil and water circuits of HPW pump is considerably
high. Keep the condition of your equipment and hydraulic system under constant
observation.
WARNING
HIGH PRESSURE WATER AND OIL!
Can cause severe injuries.
Always wear appropriate clothing
and safety equipment.
Couplings, valves and hoses need to be kept tight and clean to avoid possible
leakages. Leaks in the hydraulic system must be repaired immediately to avoid
injuries caused by high pressure blowouts.
In order to avoid accidents, it is not allowed to clean or inspect HPW unit when
hydraulic fluid circuit is pressurized. Prior to any cleaning, inspection and service,
hydraulic system of your base machine must be stopped and all hydraulic fluid
circuits must be depressurized.
Prevent nozzles, water circuit and pipeline from freezing. Draining and air flushing
of the water circuit have to performed before ambient temperature reaches 0°C
or lower.
2.2. SAFETY EQUIPMENT

Always wear appropriate clothing and safety equipment such as safety goggles,
safety shoes and ear protection when operating the HPW pump.
SAFETY
2.3. OPERATING SAFETY
When operating the HPW pump, beware of the unit parts warmed by hot hydraulic
oil.
WARNING
RISK OF BURNS!
The unit parts and hydraulic oil can
be hotter than 80 °C!
Wear personal safety equipment!
Never aim high pressure water at a person.
WARNING
HIGH PRESSURE WATER!
Never aim high pressure water at a person.
This can cause severe injuries.
ATTENTION!
Do not exceed the maximum pressure, temperature or load.
SAFETY
2.4. MAINTENANCE SAFETY
ATTENTION
Installation and service of hydraulic equipment must be performed by
qualified and experienced personnel only.
NOTE!
When carrying out any maintenance to HPW pump keep the components
of the system clean. This is to ensure safe, reliable and longlife operation of
your equipment.
Hydraulic system of the base machine should be maintained according to the

service program.
2.5. WARNING LABELS

Product recipient is obligated to place warning labels on the DYNASET product.
Attach labels to visible and appropriate place onto or close to DYNASET product
where it’s easily seen. Clean surface with solvent detergent before attaching labels.
READ OPERATING BEWARE OF HIGH KEEP FROM USE EAR PROTECTION

INSTRUCTIONS. PRESSURE SPLATTERS. FREEZING. AND SAFETY
GLOGGLES.
SAFETY
OPERATING PRINCIPLES
3. OPERATING PRINCIPLES
3.1. OPERATING DESCRIPTION

The patented HPW-pump utilizes the reciprocal motion of the hydraulic piston.
WP 2 1
T P
S
Picture 5: Operating description of HPW pump 1
HPW-pump is driven by hyraulic flow through the hydraulic ports (P) and (T).
Hydraulic flow moves the piston assembly (1) into its extreme position. After
exteme position reached, reversal valve (2) inside the piston assembly changes
the direction of hydraulic flow and the piston assembly starts to move into the
opposite direction.
5 6 WP
T P
S 4 3
Picture 6: Operating description of HPW pump 2
Move of the piston assembly creates pressure and suction. Pump self-primes from
water supply line (S) and generates pressure into pressure line (WP). When piston
assembly moves away from head it creates underpressure (3) and water (or other
pumping fluid) is sucked through intake valve (4) into head.
When water piston moves towards the head, it creates pressure (5) and water is
pushed through pressure valve (6) into pumping fluid outlet (WP).
NOTE !
Most of HPW-pumps are self-priming. Specific characteristics of any pump
can be verified according to parameters, READ CHAPTER “10. TECHNICAL
SPECIFICATIONS”.
The relation ship between hydraulic oil flow and pressure to pumping fluid flow
and pressure is linear.
PUMPING Qw_max PUMPING Pw_max
FLUID FLUID
FLOW PRESSURE
Qh_max Ph_max
0 HYDRAULIC FLUID FLOW 0 HYDRAULIC PRESSURE
Picture 7: Relation of pumping fluid’s flow rate and pressure.
HPW pumps can be safely operated in power range of 0-100%.
3.2. HYDRAULIC CONNECTION IN PARALLEL AND SERIES

Hydraulic lines of multiple HPW pumps can be connectec in parallel to get
maximum output pressure and double the output flow. Use flow contoller valves
when high pressure water pumps are connected in parallel.
P T
HPW
S WP
P T
HPW
S WP
Picture 8: HPW hydraulic line connection in parallel
Hydraulic lines of multiple HPW pumps can be connectec in series to get higher
output flow in small hydraulic flow. Maximum output pressure is divided by the
count of the pumps in series connction.
P T P T
HPW HPW
S WP S WP
Picture 9: HPW hydraulic line connection in series
3.3. PUMPING FLUID CONNECTION IN PARALLEL AND SERIES

Pumping fluid lines of multiple HPW pumps can also be connected in parallel or
in series.
NOTE!
If pumps with different pressure level is used, the pump which has lower
nominal pressure, must be protected with for example check valve.
INSTALLATION
4. INSTALLATION
4.1. BEFORE INSTALLATION
ATTENTION!
Read the instructions before installing the DYNASET product!
4.1.1. HYDRAULIC SYSTEM OF A BASE MACHINE
Base machines have different type of hydraulic systems. Most common hydraulic
systems in mobile machinery are:
• Open centre hydraulic system with Load Sensing variable displacement pump
• Closed centre hydraulic system with Load Sensing variable displacement pump
• Hydraulic system with fixed displacement pump
• Hydraulic system with fixed displacement pump at fixed rotation speed
Before installing the DYNASET product, find out the type of the
hydraulic system of your machine.
Hydraulic Diagram
If you are unsure of the hydraulic system, please contact the base machine
manufacturer.
Next four paragraphs describe the hydraulic systems in more detail.
INSTALLATION
OPEN CENTRE HYDRAULIC SYSTEM WITH LOAD SENSING VARIABLE

DISPLACEMENT PUMP
Picture 10: Open centre hydraulic system with Load Sensing variable
displacement pump
In open centre hydraulic system the flow is returned to tank through the control
valves open centre; that is, when the control valve is centered. It provides an open
return path to tank and the fluid is not pumped into a high pressure. In Load
Sensing variable-displacement pump, the flow rate and output pressure adjusts
automatically based on the load of the hydraulic system.
INSTALLATION
3 2.1 4 2 2.2 1
P T
LS
CF
LS
T P
P
7 6 5
Picture 11: Connection figure for open centre hydraulic system with Load Sensing
variable displacement pump
1. DYNASET hydraulic equipment 4. Open centre directional

control valves
2. DYNASET Priority valve PV-SAE
5. Oil cooler
2.1. DYNASET PC-SAE
pressure compensator 6. Oil filter
2.2. DYNASET LSV Load 7. Oil tank
sensing valve
3. Base machines variable
displacement pump
INSTALLATION
CLOSED CENTRE HYDRAULIC SYSTEM WITH LOAD SENSING VARIABLE

DISPLACEMENT PUMP
Picture 12: Closed centre hydraulic system with Load Sensing variable
displacement pump
In a closed centre hydraulic system the oil flow is stopped from the pump when
control valve is centered. The pump can rest when the oil is not required to operate
a function. In Load Sensing variable-displacement pump, the flow rate and output
pressure adjusts automatically based on the load of the hydraulic system.
INSTALLATION
4 3 5 2 1
P T
LS
CF
T P
8 7 6
Picture 13: Connection figure for closed centre hydraulic system with Load
Sensing variable displacement pump
1. DYNASET hydraulic equipment 5. Closed centre directional
control valves
2. DYNASET LSV Load
Sensing valve 6. Oil cooler
3. DYNASET Shuttle valve 7. Oil filter
4. Base machines variable 8. Oil tank
displacement pump
INSTALLATION
HYDRAULIC SYSTEM WITH FIXED DISPLACEMENT PUMP
Picture 14: Hydraulic system with fixed displacement pump

In hydraulic system which has the fixed displacement pump, the oil flow from the
pump is fixed. Every stroke of the hydraulic motor moves the same amount of oil.
The output flow is function of the motor’s rpm and pump’s displacement.
INSTALLATION
4 2.1 3 2 2.2 1
P T
LS
CF
LS
T P
P
7 6 5
Picture 15: Connection figure for hydraulic system with fixed discplacement
pump
1. DYNASET hydraulic equipment 4. Open centre directional
control valves
2. DYNASET Priority valve PV-SAE
5. Oil cooler
2.1. DYNASET PC-SAE
pressure compensator 6. Oil filter
2.2. DYNASET LSV Load 7. Oil tank
sensing valve
3. Base machines fixed
displacement pump
INSTALLATION
HYDRAULIC SYSTEM WITH FIXED DISPLACEMENT PUMP AT FIXED

ROTATION SPEED
Picture 16: Open centre hydraulic system with fixed displacement pump
n hydraulic system which has the fixed displacement pump, the oil flow from the
pump is fixed. Every stroke of the hydraulic motor moves the same amount of oil.
The engine of the base machine is set to run at fixed rpm when pump is used.
INSTALLATION
3 2 1
T P
6 5 4
Picture 17: Connection figure for hydraulic system with fixed displacement pump
at fixed rotation speed
1. DYNASET hydraulic equipment 4. Oil cooler

2. DYNASET VKV free flow valve 5. Oil filter
3. Base machines fixed 6. Oil tank
displacement pump
INSTALLATION
4.1.2. DYNASET VALVES
DYNASET valves are designed to enable easy installation of your DYNASET

hydraulic product.
DYNASET LOAD SENSING VALVE
LS
P
Picture 18: Load sensing valve LSV

DYNASET LSV load sensing valves are made for installations in a closed centre
hydraulic systems.
DYNASET PRIORITY VALVE
Picture 19: Priority valve PV-SAE

DYNASET PV- SAE priority valve enables the installations of the DYNASET products
into any hydraulic system.
INSTALLATION
DYNASET FREE FLOW VALVE
Picture 20: Free flow valve VKV

DYNASET VKV free flow valve enables the installations of the DYNASET products
into a hydraulic system with fixed displacement at a fixed rotation speed.
4.2. INSTALLING DYNASET HYDRAULIC PRODUCT
4.2.1. PLACING DYNASET HYDRAULIC PRODUCT
Place DYNASET hydraulic product where there is an easy access to the unit. Ensure
proper ventilation.
Picture 21: Placing HPW high pressure water pumps
NOTE!
When positioning the HPW pump note the maximum inclinations and
ensure that required oil cooling capacity of hydraulic system is sufficient.
READ CHAPTER “10. TECHNICAL SPECIFICATIONS” for specific cooling
capcities.
INSTALLATION
4.2.2. INSTALLING DYNASET VALVES
Installation instructions can be found in DYNASET LSV, DYNASET PV SAE or

DYNASET VKV instructions manual.
4.2.3. CONNECTING HYDRAULIC HOSES
Connect pressure- (P) and return (T) lines of a hydraulic system to the corresponding
hydraulic ports of the DYNASET unit.
Picture 22: Connecting hydraulic hoses
NOTE!
Location of P- and T-ports variates between different DYNASET hydraulic
equipment.
In case of hydraulic flow being too high. The flow must be reduced either by
dropping down the rotation speed of base machine’s hydraulic pump or using
flow limiter valve. DYNASET PV-SAE priority valve is recommended.
27.3 cm 3 /tr 45 cm 3 /tr

17.1 cm 3 /tr
Picture 23: Base machine’s pumps
INSTALLATION
Generally DYNASET products T-line is to be connected directly to the return line

of a hydraulic system.
If oil cooler is used between HPW pump and oil tank the return hydraulic prerssure
should be under 5 bar.
< 5 bar
PRESSURE
5 70
MIN
PSI MAX
BAR
Picture 24: Return line connection
ATTENTION!
Ensure that the filtering degree and cooling capacity of the hydraulic
system are sufficient. READ CHAPTER “10. TECHNICAL SPECIFICATIONS” for
more information.
4.2.4. HYDRAULIC FLUIDS
To use proper hydraulic fluid READ CHAPTER “6.2. Hydraulic fluids” for more
information.
INSTALLATION
4.3. INSTALLING HPW-PUMP
4.3.1. MAXIMUM INCLINATIONS
Pump should be mounted on sufficiently horizontal surface to enable proper

working of leakage detecting holes, which are found either on bottom surface or
side faces of pump housing (depends on model).
Picture 25: Leakage detecting holes
4.3.2. CONNECTION TO THE PUMPING FLUID INTAKE
Connect water supply line pipe to the intake port (S).
Picture 26: Connection to the pumping fluid intake
INSTALLATION
When installing HPW pump into pumping fluid line note following things:
5
2 +40
+50
0 +5
2 30 174 12
PRESSURE
MIN
PSI MAX
BAR
1 Ø 4
MAX 3
3m
Picture 27: Installation into pumping fluid line
1. Intake filter for pumping fluid.

2. Air separator for pumping fluid.
3. Pumping fluid intake line hose diameter.
4. Pumping fluid intake line can be pressurised, maximum feed pressure can be
typically 16 bar.
5. Pumping fluid temperature, typically between 5 to 70 °C
6. Most HPW pumps can be used as self-priming and the head of a pumping fluid
intake line is typically 3 m as maximum.
NOTE!
READ CHAPTER “10. TECHNICAL SPECIFICATIONS” for specific
characteristics of your HPW pump.
INSTALLATION
4.3.3. CONNECTION TO THE PUMPING FLUID OUTPUT
Connect the water or other pumping fluid output line to the water pressure port
(WP).
Picture 28: Connection to the pumping fluid output
OPERATION
5. OPERATION
5.1. STARTING THE HPW PUMP
ATTENTION!
Check all hoses and couplings in hydraulic and pumping fluid circuits
before use to ensure there are no leaks or damages.
Ensure that there is water or other pumping fluid available in intake line.
When the engine of base machine is running and hydraulic flow is available, the
HPW pump can be started by opening the hydraulic control valve.
Picture 29: Starting the HPW pump
ATTENTION !
Never put your hand, fingers or body directly in front of the spray nozzle!
The spray nozzle attached to a pressure tool determines the flow rate and the
pressure when operating parameters of hydraulic circuit meet the HPW pump’s
requirements.
Correct size of the spray nozzle of pressure tool is a very important step for ensuring
the optimal water jet or hydro-demolition power in each application.
OPERATION
5.2. ADJUSTING FLOW RATE AND PRESSURE OF PUMPING FLUID
5.2.1. ADJUSTING FLOW RATE AND PRESSURE WITH WATER UNLOADER

VALVE
Picture 30: HPW pump with water pressure unloader valve

1. The water unloader valve is used to adjust the desired maximum output pressure
limit. The adjusting knob is tightened to increase pressure and loosened to
decrease pressure.
2. Whereupon the adjusted maximum pressure limit is being reached, water
unloader valve circulaters the water within the pump and prevents the output
pressure to rise over the limit.
5.2.2. ADJUSTING FLOW RATE AND PRESSURE WITHOUT WATER

UNLOADER VALVE
Picture 31: HPW pump without water pressure unloader valve

1. The water pressure and flow are adjusted by adjusting corresponding parameters
in the hydraulic circuit.
2. In circuits based on fixed displacement pump closing the water pressure line
opens the pressure relief valve in hydraulic system.
OPERATION
NOTE!
Hydraulic fluid circulation through pressure relief valve causes heating of
oil and hydraulic system!
3. In circuits based on variable displacement hydraulic pump closing the water

pressure line adjusts hydraulic pump’s swashplate at 0° angle. Hydraulic pump
produces flow only for self-lubrication and self-flushing.
5.3. PUMPING FLUIDS

Most liquids, which can be transferred by pumping, can be pumped also with
HPW pump.
Water based fluids and seawater can be pumped without any special arrangements,
however the pump must be flushed and cleaned thoroughly after a working shift
with clean fresh water. Same rule applies when pumping gelatinous fluids, flush
HPW pump with clean fresh water or suitable solvent. Solvents, fuels and oils can
be pumped without any special arrangements.
Fluids with abrasives or high content of solids can be pumped as well, but should
be kept in mind, that HPW pump’s service lifetime is considerably shortened.
Note that DYNASET HDF-pump series is especially designed for pumping abrasive
fluids. If pumping solution is aggressive to NBR-rubber, special seals must be used.
When HPW pump is going to be used as a self-priming unit with a special or high
viscosity liquid, the flow and self-priming conditions should be valuated. If the
self-priming property can not be reached, pumping liquid is to be fed with certain
pressure, or the pump should be used at lower hydraulic flow. READ CHAPTER “10.
TECHNICAL SPECIFICATIONS” for specific values of your HPW pump.
HPW-models made of special materials are available by request.
NOTE!
HPW pump can be run dry unlimited time without any harm, because self-
lubricating sealing and circulating hydraulic oil prevent the pump from
overheating.
OPERATION
5.4. WORKING IN COLD TEMPERATURES

To prevent pipes and HPW pump from freezing in cold season, pump and pumping
fluid output line should be dewatered after a working shift. Detach the intake
hose from HPW pump and run it dry for a while until all water is removed from
water circuit.
5.5. STOPPING THE HPW PUMP

HPW pump is stopped by shutting off the hydraulic flow.
Picture 32: Stopping the HPW pump

High pressure can remain in closed pressure circuit. Release water pressure to
avoid unexpected water discharges and injuries. If spray gun or similar tool has
been used, pull the trigger for some time after the pump has stopped.
1 3
PRESSURE
P RESSURE
SU
U
MIN
PSI MAX
BAR
Picture 33: Stopping procedure of the HPW pump

1. Shut off hydraulic flow.
2. Pull the trigger of spray gun to let the pressure out the system.
3. Ensure that there is no pressure left in the system from the pressure gauge.
NOTE!
Clean the pump completely after work, if special pumping fluid is used!
READ CHAPTER “5.3. Pumping fluids” or contact your supplier for use of
special pumping fluids.
MAINTENANCE
6. MAINTENANCE
DYNASET HPW pumps are low-maintenance pumps. In normal operating
conditions HPW pump does not require any other service, except replacement
of sealings or occasionally replacement of water valves. It depends on content of
abrasives in pumping fluid, as well as on cleanliness of hydraulic oil.
ATTENTION!
Before beginning any maintenance or repair, ensure that the system is
stopped and completely depressurized. Make sure that the system can not
start accidentally.
6.1. MAINTENANCE INTERVAL

All maintenance must be complied with as they are scheduled in this manual.
The following table provides maintenance schedule for DYNASET HPW pumps.
CHECK POINTS Daily After daily Every 3 Every 1500 hours

use months or if necessary
Observe leakage detactors x
Clean HPW pump x
Change water intake filter x
Change sealings x
Check constantly whether the fluid dropping from pump’s leakage detectors is
growing. Replace sealing in proper time to exclude intermixing of hydraulic oil
and pumping fluid.
MAX
10 drops / min
1min
MAINTENANCE
6.2. HYDRAULIC FLUIDS

Wide range of standard hydraulic fluids can be used with DYNASET hydraulic
equipment. Depending on the operating temperature, following mineral hydraulic
oils are recommended:
Mineral hydraulic oil Operation temperature up to

ISO VG 32S 60 °C
ISO VG 46S 70 °C
ISO VG 68S 80 °C
Synthetic and bio-oils can also be used if their viscosity characteristics and
lubricating efficiency are similar to the mineral oils.
Automatic transmission fluids and even engine oils can be used, provided that
they are allowed to be used in hydraulic system of your base machine.
For the hydraulic fluid change interval follow the base machine’s maintenance
instructions.
To use special hydraulic fluids with DYNASET equipment, please contact the
nearest DYNASET representative for more information.
6.3. CLEANING THE HPW PUMP
ATTENTION!
Keep the HPW pump clean to enable its safe and longlife operation. Check
and clean your HPW pump after every work shift.
6.4. REPLACING WATER VALVES
1. Remove screws from the head.
MAINTENANCE
2. Pull out the head.
3. Remove water valves and O-rings.
ATTENTION!
The pressure valve’s spring has less turns than the suction valve’s spring.
Do not mix up the valves when re-assembling the pump!
1 2
1. Suction valve 2. Pressure valve
MAINTENANCE
4. Install new suction (1) and pressure (2) valves.
1 2
5. Install the head.
6. Repeat the operation to the other head.
6.5. REPLACING PUMP SEALS
1. Remove screws from the head.
MAINTENANCE
2. Pull out the head and remove water valves.
3. Remove the other head and water valves.
4. Turn the pump frame into a vertical position.
MAINTENANCE
5. Use rubber hammer and special tool to remove piston assembly with cylinder
and sealing flanges from the pump.
6. Remove the sealing flanges from the piston assembly.
7. Remove seals and o-rings from the sealing flanges.
MAINTENANCE
8. Remove the piston assembly from the cylinder.
9. Remove seal from the piston assembly and o-ring from the cylinder.
10. Install new o-ring to the cylinder, new o-ring and seal to the piston assembly.
MAINTENANCE
11. Install the piston assembly to the cylinder. Use vaseline or mineral oil on the
seal and mating surfaces to make installation easy.
LUBRICANT
12. Install new o-rings and seals to the sealing flanges. First install o-rings and then
the seals. Compress the seal into a kidney shape, place it into groove and push
it back to normal shape. Avoid making sharp bends on the seal.
ATTENTION!
Seals of the sealing flange differs from each other, make sure that correct
seal is installed into correct place.
MAINTENANCE
13. Install sealing flanges into the piston assembly. Use lubricant to make the
installation easy.
LUBRICANT
14. Lubricate mating surfaces of the piston assembly and insert it to the body.
Place the special tool in the top of the piston assembly.
LUBRICANT
NOTE!
Make sure that the piston assembly is installed correctly.
MAINTENANCE
15. Use rubber hammer to install piston assembly into the body.
16. Remove seals from the heads.
17. Install new seals into the heads.
18. Install water valves. SEE CHAPTER “6.4. Replacing water valves”.
MAINTENANCE
NOTE!
DYNASET recommends replacing the water valves at the same time as the
pump seals.
19. Install both heads into the body.
20. Test run the pump and make sure that there are no leakages.
6.6. TROUBLESHOOTING
Performing the maintenance tasks requires a qualified hydraulic mechanic.
Please, contact DYNASET authorized workshop or dealer for more maintenance
information.
FAILURE REASON CORRECTIVE ACTION

Hydraulic flow not
Enable or adjust the hydraulic
sufficient or no hydraulic
flow.
flow at all.
Hydraulic pressure too low. Adjust the hydraulic pressure.
HPW pump does not work. Check and reconnect hydraulic

hoses. Pressure hose should be
Hydraulic flow reversed.
connected to P-port and return
hose to T-port.
Hydraulic piston damaged
Replace damaged part.
mechanically.
MAINTENANCE

Water intake and pressure Check water valves and clean
valves are open (jammed them thoroughly or replace when
with debris) or damaged. damaged.
HPW pump works, but does

Regulator’s unloader
not deliver water flow.
valve opens from intake
to pressure (models with Check the valve and repair failure.
water pressure unloader
valve).

Intake hose detached or Check and fix the hose and
hose breathes. connectors.
HPW pump does not receive Check strainer or water filter and
Water supply line clogged.
pumping fluid clean thoroughly.
Check the performance with
Suction head to high. pressurized water supply when
possible.
Check the nozzle and clean
Nozzle clogged.
thoroughly.
Regulator’s check valve
Water pressure line blocked. damaged, pressure line
blocked (models with Check the valve and repair failure.
water pressure unloader
valve).

Adjust the hydraulic flow to the
Insufficient hydraulic flow
demanded level at required
or pressure.
pressure.
Water flow rate too small Nozzle of your pressure Verify the nozzle sizing and
tool undersized. replace with proper one.
Pressure loss in delivery Verify the hose sizing and replace
hose. with proper one.
MAINTENANCE

Adjust the hydraulic pressure to
the demanded level at required
hydraulic oil flow.
Insufficient hydraulic flow
Pressure loss should be minimized
or pressure.
- Do not use hoses of too small
diameter or/and of an excessive
length.
Nozzle of pressure tool Verify the nozzle sizing and
oversized. replace with proper one.
Water pressure too low
Wear-out of nozzle. Replace the nozzle.
Check and fix the problem.

Insufficient water supply. Use pressurised water supply if
available.
Water pressure unloader
valve set too low (models Check and re-adjust to
with water pressure specification.
unloader valve).

Some of water intake and
Check water valves, clean
pressure valves are open or
thoroughly or repair.
damaged.
Water intake line breathes Check water intake line and fix the
causing pump cavitation. problem.
Water intake line’s diameter
Verify the hose sizing and replace
Intence pulsating of water to small, resulting in pump
with proper one.
pressure. cavitation.
Excessive hydraulic flow,
Adjust the hydraulic flow to the
when HPW-pump runs too
demanded level.
fast.
Clean filter or replace filter of

Filter clogged or too small.
correct size.
MAINTENANCE

Adjust the hydraulic pressure
up as much as necessary to
enable proper operation of water
Closing the water pressure Insufficient hydraulic pressure unloader valve.
line does not drop pressure pressure in relation to Note that the maximum hydraulic
to free circulaiton mode. pumping fluid pressure, pressure should not be overrun!
adjusted with water
Hydraulic system starts to pressure unloader valve. If boosting the hydraulic pressure
run through the pressure is not possible, the water unloader
relief pressure setting should be
valve, emitting excessive dropped.
heat. Defective water pressure
unloader valve (models Repair or replace water pressure
with water pressure unloader valve.
unloader valve).

Broken filter. Check and replace filter.
Sealings and water pistons
wear off repeatedly. Install filter. Always must use filter,
Filter missing totally.
even with clear tap water.
Check the tightness of component
mating, tighten screws.
Replace sealings of pumps mated
Hydraulic oil leakages.
surfaces if necessary.
Check and tighten couplings.
Replace if necessary.
Check the tightness of component
mating, tighten screws.
Replace sealings of pumps mated
Leakages. Pumping fluid leakages.
surfaces if necessary.
Check and tighten couplings.
Replace if necessary.
If the draining from leakage

detectors exceeds rate of 10
drops per minute, pump’s sealings
Hyraulic oil-pumping fluid should be replaced.
leakage.
The rule applies to dropping of
hydraulic fluid, pumping fluid and
their commixture.
WARRANTY
7. MANUFACTURER’S LIMITED WARRANTY
1. Warranty coverage
All hydraulic accessories manufactured by DYNASET OY are subject to the terms
and conditions of this limited warranty. Products are warranted to the original
purchaser to be free from defects in materials or workmanship. Exclusions from
warranty are explained in item Exclusions from warranty.
2. Beginning of warranty period
Warranty period begins from the delivery date of the product. Delivery is
considered to be done on the date when installation has been accomplished or
purchaser has taken the product in use. Product is considered as taken in use at the
date when DYNASET OY has delivered the product to purchaser, unless separately
agreed otherwise by written agreement.
3. Warranty period
Warranty period is twenty four (24) months based on maximum of 2000 hours
usage during this time period. In cases where the system is provided complete with
certain special components (e.g. drive unit), those components are considered as
a subject to their manufacturer’s warranty.
4. Warranty procedures
Immediately upon identifying a problem which purchaser believes to be a failure
subject to the product’s limited warranty, purchaser must contact primary to the
seller of the product. Contact must be made as soon as possible, latest thirty (30)
days after the problem was identified. Seller and/or manufacturer technical staff
determines the nature of the problem primarily by phone or e-mail. Purchaser
commits to give necessary information and to perform routine diagnostic
procedures in order to determine the nature of the problem and necessary
procedures.
5. Warranty repairs
If the product is found to be defective during the warranty period, DYNASET
OY will, at its option, either repair the product, author it to be repaired at its
authorized workshop or exchange the defective product. If the product must be
repaired elsewhere than premises of DYNASET OY or authorized workshop, all
costs excluded from this warranty (traveling and waiting hours, daily allowance,
traveling expenses and uninstallation/reinstallation costs) will be charged from
the purchaser. If the problem is not covered by this limited warranty, DYNASET OY
has the right to charge purchaser of troubleshooting and repairing.
6. Delivery terms of warranty repair
If the product is found possible to be defective under this limited warranty and it
needs to be repaired, DYNASET OY gives Warranty Return Number (WRN). Items
being returned must be shipped, at the purchaser’s cost, adequately packed for
shipment, to the DYNASET OY or to other location authored by DYNASET OY.
Shipment documents must contain:
• Purchaser’s name and contact information
• Receipt of original purchase
• WRN code
• Problem description
WARRANTY
7. Warranty of repaired product

Warranty period of the product repaired under this limited warranty continues to
the end of original warranty period.
8. Exclusions from warranty
This warranty shall not apply to:
• Failures due to normal wear and tear, improper installation, misuse, abuse,
negligence, purchaser selection of improper product to intended use, accident,
improper filtration of hydraulic oil or intake water or lack of maintenance.
• Cost of maintenance, adjustments, installation or startup.
• Coating, hydraulic oil, quick couplings and interconnection hoses (internal or
external to system assemblies).
• Products altered or modified in a manner not authorized by DYNASET OY in
writing.
• Products which have been repaired during warranty period by others than
DYNASET OY or its authorized workshop.
• Costs of any other damage or loss, whether direct, indirect, incidental, special
or consequential, arising out of the use of, or the inability to use, the product.
• Telephone or other communications expense.
• Product that is used in exceptional conditions, considered to cause excessive
wear and tear.
• Faults caused by nature phenomenon’s like flood, thunder, etc.
© DYNASET OY, all rights reserved
HIGH PRESSURE WATER PUMP
PRODUCT DISPOSAL
8. PRODUCT DISPOSAL
Dispose and recycle all DYNASET products and their packaging environmentally
responsible way.
Do not dispose used oils, electrical components, batteries or any other hazardous
waste with normal waste. They are harmful for the environment and can be
recycled for re-use.
Contact your local waste recycling facility for more information about recycling
hazardous waste.
NOTE!
Always act according to the waste legislation, regulations and
recommendations in waste disposal and waste recycling issued by your
local authorities.
HIGH PRESSURE WATER PUMP
PRODUCT DISPOSAL
DECLARATION OF CONFORMITY
9. DECLARATION OF CONFORMITY
We hereby declare that the design and manufacture of the product stated below
are in conformity with the provisions of the European Parliament and Councils on
the harmonization of the laws of Member States on the safety of machines.

Machine directive 2006/42/EC

LVD directive 2006/95/EC

EMC directive 2004/108/EC
Applied conformity standards:

CEN EN ISO 4413: EN ISO 4413:2010 Hydraulic fluid power -
General rules and safety requirements for systems and their
components.
EN60204-1 Safety of machinery – Electrical equipment of

machines.
Manufacturer: DYNASET Oy
Menotie 3, FI-33470 Ylöjärvi, Finland
Product group: HIGH PRESSURE WATER PUMPS
Product: HPW High pressure water pumps
If the device has been modified by someone other than the manufacturer or
without the manufacturer’s permission, this declaration is not valid.
Timo Nieminen
R&D Manager
Ylöjärvi, Finland 01.12.2015
DECLARATION OF CONFORMITY
TECHNICAL SPECIFICATIONS
10. TECHNICAL SPECIFICATIONS

HPW HPW HPW HPW HPW HPW HPW HPW
200 420 220 90 520 180 460 130
/30-45 /20-50 /50-70 /150-85 /30-85 /90-115 /50-115 /180-140
DISCHARGE CHARACTERISTICS
Pumping fluid l/min 30 20 50 150 30 90 50 180
flow max. (gpm) (7.92) (5.28) (13.21) (39.62) (7.92) (23.78) (13.21) (47.56)
Pressure max. bar 200 420 220 90 520 180 460 130
(psi) (2901) (6092) (3191) (1305) (7542) (2611) (6672) (1885)
Power kW 10 14 18,5 22,5 26 27 38 39

HYDRAULIC CONNECTIONS
Pressure line P BSP 1/2” BSP 1/2” BSP 3/4” BSP 3/4” BSP 3/4” BSP 3/4” BSP 3/4” BSP 3/4”
Return line T BSP 1/2” BSP 1/2” BSP 3/4” BSP 3/4” BSP 3/4” BSP 3/4” BSP 3/4” BSP 3/4”
Service line BSP1/8” BSP1/8” BSP1/8” BSP1/8” BSP1/8”

Outlet line WP BSP 3/8” BSP 3/8” BSP 1/2” BSP 1” BSP 3/8” BSP 3/4” BSP 1/2” BSP 1”
Intake line S BSP 3/4” BSP 3/4” BSP 1” BSP 2” BSP 3/4” BSP 1 BSP 1” BSP 2”
1/4”
HYDRAULIC POWER REQUIREMENTS
Oil flow max. l/min 45 50 70 85 85 115 115 140
(gpm) (11.89) (13.21) (18.49) (22.4) (22.45) (30.37) (30.37) (37.98)
Operating ∆p. bar 185 190 180 190 190 190 240 240
pressure (psi) (2683) (2756) (2611) (2756) (2756) (2756) (3481) (3481)
Pressure max. bar 200 220 210 210 250 210 250 250
(psi) (2901) (3191) (3046) (3046) (3626) (3046) (3626) (3626)
HYDRAULIC FLUID REQUIREMENTS

Viscocity cSt 10-200 / optimum 25-35
Temperature * ° C (° F) max. 70 (158)
Filter ratio, μm min. 25
recommendation
Cooling capacity kW 2 2 3 4 4 6 5 6
requirement
PUMPING FLUID INTAKE REQUIREMENTS
Suction head max m (ft) 3 (9.8)
Feed pressure bar -0,3...16 (-43.5...232)
(psi)
Water filter mesh min. 80
OVERALL DIMENSIONS
Length mm 160 160 170 175 140 240 195 175
(in) (6.3) (6.3) (6.7) (6.9) (5.5) (9.4) (7.7) (6.9)
Width mm 245 245 280 345 290 330 314 400

(in) (9.6) (9.6) (11.0) (13.6) (11.4) (13.0) (12.2) (15.7)
Height mm 165 155 185 250 175 175 197 270

(in) (6.5) (6.1) (7.2) (9.8) (6.9) (6.9) (7.8) (10.6)
Weight kg (lbs) 8 16 18 31 22 28 26 35
(17.6) (35.2) (39.6) (68.3) (48.5) (61.7) (57.3) (77.2)
* SEE CHAPTER “6.2. Hydraulic fluids”
TECHNICAL SPECIFICATIONS
HPW HPW HPW HPW HPW

300 800 1000 1200 1600
/300-350 /30-140 /30-140 /100-440 /15-140
DISCHARGE CHARACTERISTICS
Pumping fluid flow max. l/min (gpm) 300 (79.25) 30 (7.92) 30 (7.92) 100 (26.41) 15 (3.96)
Pressure max. bar (psi) 300 (4351) 800 (11603) 1000 (14504) 1200 (17405) 1600 (23206)
Power kW 150 40 50 200 40
HYDRAULIC CONNECTIONS
Pressure line P SAE 6000 BSP 3/4” BSP 3/4” SAE 6000 BSP 3/4”
1 1/4” 1 1/4”
Return line T SAE 6000 BSP 3/4” BSP 3/4” SAE 6000 BSP 3/4”
1 1/4” 1 1/4”
Service line BSP 1/8” BSP 1/8” BSP 1/8” BSP 1/8” BSP 1/8”
Outlet line WP SAE 6000 1” BSP 3/8” MP 9/16” MP 3/4” HP 1/4”
(BSP 3/4”)
Intake line S SAE 3000 BSP 3/4” BSP 3/4 SAE 3000 BSP 1/2”
2” 2”
HYDRAULIC POWER REQUIREMENTS
Oil flow max. l/min (gpm) 350 (92.46) 140 (39.96) 140 (39.96) 440 (116.16) 140 (39.96)
Operating pressure ∆p. bar (psi) 350 (5076) 210 (3046) 260 (3771) 300 (4351) 230 (3336)
Pressure max. bar (psi) 350 (5076) 210 (3046) 280 (4061) 350 (5076) 230 (3336)
PUMPING FLUID REQUIREMENTS
Suction head max m (ft) 3 (9.8) 2 (6.5)
Feed pressure bar (psi) -0,3...16 -0,2...16 5...20 1...16 1...16
(-43.5...232) (-29...232) (72.5...290) (14.5..232) (14.5..232)
Water filter mesh min. 80 min. 80 min. 625 min. 625 min. 625
HYDRAULIC FLUID REQUIREMENTS
Viscocity cSt 10-200 / optimum 25-35
Temperature * ° C (° F) max. 70 (158)
Filter ratio, μm min. 25
recommendation
Cooling capacity kW 30 6 8 35 6
requirement
OVERALL DIMENSIONS
Length mm (in) 270 (10.6) 195 (7.6) 168 (6.6) 265 (10.4) 195 (7.6)
Width mm (in) 745 (29.3) 340 (13.3) 379 (15.6) 915 (36) 405 (15.9)
Height mm (in) 360 (14.2) 195 (7.6) 194 (7.6) 350 (13.8) 160 (6.3)
Weight kg (lbs) 170 (374.7) 39 (85.9) 39 (85.9) 177 (390.2) 36 (79.3)
* SEE CHAPTER “6.2. Hydraulic fluids”
© DYNASET OY, all rights reserved
Menotie 3
FI-33470 Ylöjärvi, Finland
tel: +358 3 3488 200
[email protected]
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USER MANUAL

HIGH PRESSURE WATER PUMPS

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7. MANUFACTURER’S LIMITED WARRANTY 55

10. TECHNICAL SPECIFICATIONS 61

Picture 1: Identification key for HPW pumps 8

1.1. PRODUCT INFORMATION

Most of HPW pumps are self-priming. READ CHAPTER “10. TECHNICAL

1.2. PRODUCT IDENTIFICATION KEY

Picture 1: Identification key for HPW pumps

MAXIMUM WATER PRESSURE

MAXIMUM WATER FLOW

MAXIMUM HYDRAULIC FLOW

Water unloader valve (ST/PA)

Flow limiter (VR)

Pressure reducing valve (PA)

Load Sensing (LS)

Center body and water heads stainless steel (AIS)

Center body and water heads aluminium bronze (AB)

Center body aluminium bronze + water heads aluminium (AB-AL)

Under water use (SUB)

Seals for hot fluids and specific chemicals (HOT)

Load Sensing Control (LSC)

1.3. TYPE PLATE

Type HPW 200/30 - 45 ST 5

Picture 2: Type plate

1.4. HPW PUMP LINE-UP

1. HPW 200 8. HPW 130

1.5. MAIN COMPONENTS OF HPW PUMP

1. Body 7. Hydraulic pressure line (P)

2.1. SAFETY PRECAUTIONS

2.2. SAFETY EQUIPMENT

2.3. OPERATING SAFETY

Wear personal safety equipment!

Never aim high pressure water at a person.

2.4. MAINTENANCE SAFETY

Hydraulic system of the base machine should be maintained according to the

2.5. WARNING LABELS

READ OPERATING BEWARE OF HIGH KEEP FROM USE EAR PROTECTION

3.1. OPERATING DESCRIPTION

0 HYDRAULIC FLUID FLOW 0 HYDRAULIC PRESSURE

Picture 7: Relation of pumping fluid’s flow rate and pressure.

HPW pumps can be safely operated in power range of 0-100%.

3.2. HYDRAULIC CONNECTION IN PARALLEL AND SERIES

Picture 8: HPW hydraulic line connection in parallel

Picture 9: HPW hydraulic line connection in series

3.3. PUMPING FLUID CONNECTION IN PARALLEL AND SERIES

4.1. BEFORE INSTALLATION

4.1.1. HYDRAULIC SYSTEM OF A BASE MACHINE

Next four paragraphs describe the hydraulic systems in more detail.

OPEN CENTRE HYDRAULIC SYSTEM WITH LOAD SENSING VARIABLE

1. DYNASET hydraulic equipment 4. Open centre directional

CLOSED CENTRE HYDRAULIC SYSTEM WITH LOAD SENSING VARIABLE

HYDRAULIC SYSTEM WITH FIXED DISPLACEMENT PUMP

Picture 14: Hydraulic system with fixed displacement pump

HYDRAULIC SYSTEM WITH FIXED DISPLACEMENT PUMP AT FIXED

7. MANUFACTURER’S LIMITED WARRANTY 55

10. TECHNICAL SPECIFICATIONS 61

Picture 1: Identification key for HPW pumps 8