Welding Handbook

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WELDING HANDBOOK

20 Sandvik welding handbook – 30 September, 2015 | CHAPTER 8


TABLE OF CONTENTS

WELCOME TO SANDVIK 3
We are a world-class developer and manufacturer of
stainless steels and special alloys for demanding
environments. And for more than 80 years, one of the
leading global suppliers of welding materials.

涂涂涂涂 4
Welding is all about cleanliness and choosing the right
filler metal. These guidelines are a step-by-step aid to
welding stainless steels and nickel alloys.

CHOOSING WELDING CONSUMABLES 8


The tables are guides for choosing the correct welding
consumable when welding similar or dissimilar materials. If
the materials you need to join are not on the list, please
contact us.

JOINING SIMILAR MATERIALS 12


The table gives typical selections of welding consumables
and basic designations for wire electrodes and filler
wire/rods. It does not indicate the silicon-alloyed variants
used for MIG welding or the variants of covered
electrodes or wire-flux combinations for submerged arc
welding.

JOINING DISSIMILAR MATERIALS 13


The table gives our recommendations for the most
suitable welding consumable when dissimilar materials
are to be joined. If the materials you need to join are not
on the list, please contact us.
SHIELDING THE WELD 16
The primary tasks of a shielding gas are to protect the
weld pool from the influence of the atmosphere and to
stabilize the electric arc.

涂涂涂涂涂 18
Sandvik welding wire and rods are filler metals optimized
for MIG (GMAW), TIG (GTAW), plasma-arc (PAW) and
submerged-arc welding (SAW). These are available in
stainless steels and nickel alloys.

涂涂 154
Strip electrodes are used in electro-slag welding (ESW)
and submerged arc welding (SAW).

涂涂 196
Sandvik provides welding fluxes for joint welding and
surfacing in submerged arc welding (SAW) and electro-
slag welding (ESW).

涂涂涂涂 224
Sandvik's flux cored wire electrodes are of rutile type and
have an austenitic stainless steel sheath.

涂涂涂涂 256
Shielded metal arc welding (SMAW), or manual metal arc
welding (MMA) is a slow but versatile welding method, and
is therefore an important complement to other welding
processes.

涂涂涂涂 353
Thermal spraying wire in a wide range of alloys for high-
temperature corrosion protection, bonding layers and
sealing.
FERRITE CONTENT DIAGRAMS 380
Schaffler, Delong and WRC-92 diagrams for predicting
ferrite levels from the composition of austenite and ferrite
stabilizing elements and thereby reduce the risk for hot
cracking during welding.
WELCOME TO SANDVIK
At Sandvik it's innovation that makes the grade.

We are a world-class developer and manufacturer of stainless steels and special alloys for demanding
environments. And for more than 80 years, we have been one of the leading global suppliers of welding
materials in stainless steel and nickel alloys.

Our welding consumables guarantee;

– Safety - proven performance in demanding environments, consistent and high weld quality makes service
life safe for people and the environment.
– Cost reduction - grades that reduce the number of manufacturing operations and reduce repair work. It’s
also safe against cracking.
– Productivity - chemistry consistent between heats and batches makes manufacturing more predictive and
consistent. Consumables for high speed welding take your productivity to a new level of industry standard.

The development of welding materials always goes hand-in-hand with the development of our new steel grades.

This means that you can use our material innovations and can rest assured that the matching welding materials
will maintain the required quality for both industry standards and your own company’s particular needs.

Our experience in very many applications and our capable technical support is always at your disposal when you
are unable to find the solution you need.

Quality Management
Sandvik Materials Technology has quality management systems approved by internationally recognized
organizations. We hold, for example, the ASME Quality System Certificate as a Material Organization, approvals to
ISO 9001:2008, ISO 17025:2005 and PED 97/23/EC. We also have product and/or shop approvals from bodies
such as TÜV, JIS, DNV and Lloyd’s Register.

Environment, health and safety


Environmental awareness, health and safety are integral parts of our business and are at the forefront of all
activities within our operation. We hold ISO 14001 and OHSAS 18001 approvals.

Don’t take our word for it – try our welding consumables and find out for yourself.

3 WELCOME TO SANDVIK
不锈钢和镍合金的焊接指南

焊接不锈钢和镍合金的关键在于清洁度和选择正确的填充金属。这些指南旨在提供逐步指导,帮助成功焊接不锈钢和
镍合金。

第 1 步:为焊接工艺选择填充金属合金
根据指南,当基底金属相同时,使用基底金属合金。例如,如果需要将 316L 与 316L 接合,请使用 316L 填充金属。
根据之前的经验可能会判断出焊接中的优先腐蚀区域,在此情况下,可能需要提高合金含量。很有必要认真思考需要
将合金含量提高到何种程度,以免合金含量过高导致接触腐蚀。

对于异种金属的焊接(例如,不锈钢与碳钢)

注意事项:如果选择了错误的填充金属或稀释率过高,则这些低合金混合物可能会导致焊接失败。最常见的失败类型
是开裂,但也有可能会导致焊缝脆化。

因此,适当的合金选择和焊接方法对于成功焊接非常重要:

– 不要使用低合金焊条来接合低合金与不锈钢。这种情况会导致脆性焊缝。
– 不要使用低合金不锈钢填充焊丝来接合低合金与不锈钢。由于马氏体的形成,这种情况会导致脆性焊缝。
– 不要使用合金含量过高的等级(例如 309 和 312 型),这些是专用型的。

对于异种不锈钢与不锈钢或镍与镍接合,请参阅异种材料结合指南。通常,最佳做法是使用专用于两种材料中合金含
量较高的那种材料的填充金属。例如,如果将 304L 基底金属与 316L 基底金属接合,请使用 316L 填充金属。

将不锈钢与镍基合金接合时,应始终使用镍基填充金属。

– 不要使用不锈钢填充金属来将不锈钢与镍基合金接合,因为这样做极有可能导致中心线开裂。这是由于接合处的
镍端稀释导致的。不锈钢堆焊中的镍含量较高会导致成分的不平衡,从而增加开裂的可能性。

第 2 步:为焊接工艺选择焊接参数
选择可以实现尽可能低的热量输入的参数,从而最大程度地减少变形。热变形太高会导致过度拉伸基材,从而导致应
力断裂。

热量输入 = (电流安培 x 电压伏特 x 60)/移动速度。较低的电流或电压产生的热量输入较低。更快的移动速度(例如,


相对于摆动焊接的线状焊道)产生的热量输入更低。

调整电流或电压以优化:

4 ????
– 电弧稳定性
– 焊透能力(较低的电压可实现较低的焊透能力)
– 飞溅(使用较低的送丝速度或较高的电压)
– 底切(较高的电压可增强底切。或者,减慢移动速度以允许焊接熔池填充底切)
– 稀释(较低的穿透可实现较少的稀释)

使用弧长较短的焊接法以最大程度地减少合金元素的烧尽。

第 3 步:适当的接头预处理
污染
– 去除或消除所有可能的污染源,包括产品引起的腐蚀:污垢、油、润滑脂、水锈、油漆和标印油墨(可能含氯化物)。
– 如果使用焊接金属保护剂,请使用专用于不锈钢的此类材料。如果使用压缩空气来冷却或干燥焊缝,请注意压缩
空气中的含油量。
– 请注意,去油会添加污染物(将影响焊接)并产生危险毒气。
– 不要混合不锈钢和碳钢结构以避免铁污染。铁粉将引发局部腐蚀。

湿度和基底金属温度
去除凝结。让存放在室外的焊件回温到室温以避免凝结。检查保护气体的水分污染。

等离子切割
精磨以清洁金属、等离子切割准备的接合处或在等离子体中使用氮或空气的过程。接合处的渗氮会导致精磨后的接合
处的热影响区域生锈。

使用专用于不锈钢的未污染的磨料。

预期变形
不锈钢的热膨胀率比碳钢的热膨胀率高 50%。镍合金的膨胀较小。使用常见粗缝或跳焊以减小应力。最大程度地减少
将导致较慢的移动速度和较高的热量输入的摆动焊接工艺。在焊接不锈钢或镍基合金时,最需要线状焊道。

窄隙
避免窄隙。根部间隙至少应等于焊条的直径。这一点在焊接双相不锈钢和镍基合金时特别重要,它将产生较差的焊接
流特征,从而导致未焊透或底切。

第 4 步:焊后清理
这是一个非常重要的步骤。焊后清理旨在确保在表面形成氧化铬膜以实现最佳耐腐蚀性:光洁度越高,耐腐蚀性就越
高。来自焊接的热量会耗尽表面的铬,从而导致腐蚀。要避免腐蚀,通过化学或机械方法的焊后清理来去除耗尽铬的
区域是非常重要的。

强烈建议使用不锈钢刷子和其他工具以避免铁粉撞击表面而导致生锈。

清理方法
电解抛光
这是最佳方法,但速度较慢且费用高。

酸洗
氮和氢氟酸。此方法可使表面变得光滑且具有最佳耐腐蚀性,同时将去除表面污渍。避免将导致粗糙表面的过度酸
洗。请注意,根据当地环境法规,应适当地中和并处理酸洗副产品。同时使酸洗后的焊件钝化。钝化解决方案没有用于
去除污染的酸洗解决方案那样高效。

磨削
耐腐蚀性取决于表面的细度。

5 ????
机械抛光
几乎与电解抛光一样高效,具体取决于使用的沙砾:表面越精细,耐腐蚀性就越高

刷洗
在使用未污染的不锈钢刷子的情况下,此方法很适合。

喷砂
使用未污染的介质。避免将导致粗糙抛光的过度喷砂。

镍合金和超奥氏体合金的特别注意事项
标准 300 系列堆焊包含一层有助于抑制微裂纹的铁素体。微裂纹会传播到通常在焊缝中心看到的贯穿性裂纹中。微裂
纹通常是由固化焊接的晶界中的低熔液膜以及高热膨胀 导致的。铁素体旨在提供更精细的边界区域,从而减少低熔点
金属互化物的量。

由于镍合金和超奥氏体合金不含铁素体,因此它们更易受开裂的影响。要降低开裂的风险,以下各项会很有用:

接头设计
由于镍含量较高,因此焊池的流动会较缓慢。为了防止未焊透,建议使用更宽的接合角钢和更大的根部间隙(与不锈钢
中常用的接合角钢和根部间隙相比)。

热量输入
热量输入越少,就越不易受开裂的影响。使用直径更短的耗材(使用的电流更低)会很有益。通常,首选的最大热量输
入为 25 千焦耳/英寸(1 千焦耳/毫米)。

焊缝形状
应避免凹面的焊缝外形。首选平的至微凸的焊缝。

层间温度
对于不含铁素体的焊接合金,首选较低的层间温度,这可减小热应力。建议的最大层间温度为 300°F (150°C)。

双相不锈钢的特别注意事项
双相合金完全不同于标准不锈钢。其铁素体和奥氏体各占约 50%。如果焊接不当,则此类合金易受形成的脆化相或形
成的沉淀物(易受点腐蚀的影响)的影响。通过认清这一点并适当地遵循建议的过程,可轻松完成机械上合理的、耐腐
蚀性的构造。

山特维克提供了用于成功接合双相基材的焊接指南。

一般来说,需遵循以下参数:

接头设计
由于铁素体材料的缓慢特性,焊池的流动会较缓慢。为了防止未焊透,建议使用更宽的接合角钢和更大的根部间隙(与
不锈钢中常用的接合角钢和根部间隙相比)。有关更多具体信息,请参阅“山特维克焊接指南”。

保护气体和背衬气体选择
由于铁素体材料的缓慢特性,焊池的流动会较缓慢。这可通过选择适当的保护气体进行补偿,同时也有利于奥氏体和
铁素体的适当平衡。选择背衬气体可对耐腐蚀性产生有益影响。

有关更多具体信息,请参阅“山特维克焊接指南”。

热量输入
为了获得铁素体和奥氏体的最佳比率,必须适当地控制热量输入。建议的热量输入范围取决于要焊接的双相不锈钢的
等级。有关更多具体信息,请参阅“山特维克焊接指南”。

层间温度

6 ????
双相合金具有建议的特定层间温度,以防止形成脆性金属间相。适当的层间温度取决于要焊接的等级和基底金属厚
度。有关更多具体信息,请参阅“山特维克焊接指南”。

焊接铁素体钢
就其本质而言,铁素体不锈钢合金的流动性差这一特性导致其焊接速度缓慢。

山特维克研发了适用于多个等级的铁素体不锈钢的特殊化学反应流程来改善此情况。请联系山特维克以了解更多信
息。

焊接覆盖
对于许多工业应用,必须包含符合各种压力容器规范(例如 ASME)的相对较高的压力。同时,需要防腐以延长容器的
寿命。

常见解决方案是用高强度的低合金钢制造容器,并通过各种工艺使用各种高合金材料对容器进行焊接。使用的常见工
艺是 MIG、TIG、SMAW 和 SAW,这些工艺使用光焊丝或焊丝与焊剂的组合。在过去的几十年中,在埋弧工艺或电渣
工艺中越来越多地使用焊带。

山特维克已开发一系列广泛的可使用的焊丝、焊带和焊剂,可以 90 lb/hr (40 kg/hr) 以上的熔敷率形成合金焊层。

通常,需要在第一层上涂覆超合金化焊接材料以实现机械性能良好的焊缝熔敷。可将填充金属与所需的化学沉淀物结
合使用来形成后续层。

有关焊丝、焊带或焊剂组合的可用等级的更多信息,请联系山特维克。

7 ????
CHOOSING WELDING
CONSUMABLES
The tables are guides for choosing the correct welding consumable when welding similar or dissimilar
materials. If the materials you need to join are not on the list, please contact us.

JOINING SIMILAR MATERIALS


The table gives typical selections of welding consumables and basic designations for wire electrodes and filler
wire/rods. It does not indicate the silicon-alloyed variants used for MIG welding or the variants of covered
electrodes or wire-flux combinations for submerged arc welding.

Base metal Sandvik welding consumable


ASTM/UNS ISO Sandvik Normal choice1 Over-alloyed choice1
304L2 1.43062 3R122 19.9.L (19.9.Nb) 19.12.3.L (19.12.3.Nb)
321 /3472 1.4541 /1.45502 6R35 / 8R402 19.9.Nb (19.9.L) 19.12.3.Nb (19.12.3.L)
316L2 1.44352 3R602 19.12.3.L (19.12.3.Nb) 25.22.2.LMn
"316Ti" 2, 3 / 3182 1.45712 / - 5R752 / - 19.12.3.Nb (19.12.3.L) (20.25.5.LCu)
317L 1.4438 3R64 19.13.4.L 20.25.5.LCu
310 1.48452 7RE102 25.20.C -
S30815 1.4835 253 MA* 22.12.HT -
S35315 1.4854 353 MA* 28.34.HT -
"310"3 1.4435 2RE10 25.20.L (25.22.2.LMn)
S31050 1.4466 2RE69 25.22.2.LMn -
S31500 1.4417 3RE60 22.8.3.L -
S31803 1.4462 SAF 2205 22.8.3.L 25.10.4.L
S32205 1.4462 SAF 2205 22.8.2.L 25.10.4.L
S32304 1.4362 SAF 2304 23.7.L 22.8.3.L
S32750 1.4410 SAF 2507 25.10.4.L4 27.7.5.L
S32707 - SAF 2707 HD 27.7.5.L -
S32906 - SAF 2906 29.8.2.L -
N08028 1.4563 Sanicro 28 27.31.4.LCu -
N08904 1.4539 2RK65 20.25.5.LCu 27.31.4.LCu
S31254 1.4547 254 SMO* Sanicro 60 -

8 CHOOSING WELDING CONSUMABLES


Base metal Sandvik welding consumable
ASTM/UNS ISO Sandvik Normal choice1 Over-alloyed choice1
Alloy 600 - Sanicro 70 Sanicro 72HP -
Alloy 625 - - Sanicro 60 -
Alloy 690 - - Sanicro 68HP -
Sanicro 69
Alloy 800 1.4876 Sanicro 31HT Sanicro 72HP -
Alloy 825 - Sanicro 41 27.31.4.LCu Sanicro 60
1) Alternative selection within brackets.
2) Also other grades with similar chemical composition (minor variations mainly the C and/or N contents). Stabilizing element, if
any, can be either Ti or Nb.
3) "xxx" = constructed classification, denotes the type.
4) Sandvik 25.10.4.L can also be used for the welding of other similar super-duplex steels as well as for a group of 25% Cr
duplex steels with PRE values between 37 and 40 (UNS S31803 has PRE 35 and UNS S32750 PRE >41).
* 253 MA, 353 MA and 254 SMO are trademarks owned by Outokumpu OY.

JOINING DISSIMILAR MATERIALS


The table gives our recommendations for the most suitable welding consumable when dissimilar materials are to
be joined. If the materials you need to join are not on the list, please contact us.

Base metal 1a Base metal 2b


Type
ASTM/UNS ASTM/UNS EN Sandvik welding consumable
EN
Sandvik
Carbon and low-alloyed steel 304L 1.4306 18.8.Mn/24.13.LHF/22.15.3.L
321 1.4541 18.8.Mn/24.13.LHF/22.15.3.L
347 1.4550 18.8.Mn/24.13.LHF/22.15.3.L
316L 1.4435 18.8.Mn/24.13.LHF/22.15.3.L
"316Ti"/318 1.4571/– 18.8.Mn/24.13.LHF/22.15.3.L
S30815 1.4835 22.12.HT
S35315 1.4854 28.34.HT
S31803 1.4462 22.8.3.L
S32304 1.4362 22.8.3.L
S32750 1.4410 25.10.4.L
S32906 - 29.8.2.L
N08028 1.4563 27.31.4.LCu
N08904 1.4539 20.25.5.LCu
S31254 1.4547 Sanicro 60
Alloy 600c - Sanicro 72HP/ Sanicro 60

18/8, 304L, 321/347 1.4541/1.4550 19.9.L/19.9.Nb


316L 1.4435 19.12.3.L
1.4306 "316Ti"/318 1.4571/– 19.12.3.L/19.12.3.Nb
3R12 S30815 1.4835 22.12.HT

9 CHOOSING WELDING CONSUMABLES


S35315 1.4854 28.34.HT
S31803 1.4462 22.8.3.L
S32304 1.4362 22.8.3.L
S32750 1.4410 25.10.4.L
S32906 - 29.8.2.L
N08028 1.4563 27.31.4.LCu
N08904 1.4539 20.25.5.LCu
S31254 1.4547 Sanicro 60
Alloy 600c - Sanicro 72HP/ Sanicro 60

18/8/Ti or Nb 316L 1.4435 19.12.3.L


321/347 "316Ti"/318 1.4571/– 19.12.3.L/19.12.3.Nb
1.4541/1.4550 S30815 1.4835 22.12.HT
6R35/8R40 S35315 1.4854 28.34.HT
S31803 1.4462 22.8.3.L
S32304 1.4362 22.8.3.L
S32750 1.4410 25.10.4.L
S32906 - 29.8.2.L
N08028 1.4563 27.31.4.LCu
N08904 1.4539 20.25.5.LCu
S31254 1.4547 Sanicro 60
Alloy 600c - Sanicro 72HP/ Sanicro 60

18/12/Mo "316Ti"/318 1.4571/– 19.12.3.L/19.12.3.Nb


316L S30815 1.4835 22.12.HT
1.4435 S35315 1.4854 28.34.HT
3R60 S31803 1.4462 22.8.3.L
S32304 1.4362 22.8.3.L
S32750 1.4410 25.10.4.L
S32906 - 29.8.2.L
N08028 1.4563 27.31.4.LCu
N08904 1.4539 20.25.5.LCu
S31254 1.4547 Sanicro 60
Alloy 600c - Sanicro 72HP/ Sanicro 60

18/12/Mo/Ti S30815 1.4835 22.12.HT


or Nb S35315 1.4854 28.34.HT
"316Ti"/318 S31803 1.4462 22.8.3.L
1.4571/– S32304 1.4362 22.8.3.L
5R75 S32750 1.4410 25.10.4.L
S32906 - 29.8.2.L
N08028 1.4563 27.31.4.LCu
N08904 1.4539 20.25.5.LCu

10 CHOOSING WELDING CONSUMABLES


S31254 1.4547 Sanicro 60
Alloy 600c - Sanicro 72HP/ Sanicro 60

Duplex S32750 1.4410 25.10.4.L


S31803 S32906 - 29.8.2.L
1.4462 N08028 1.4563 27.31.4.LCu
SAF 2205 N08904 1.4539 20.25.5.LCu
S31254 1.4547 Sanicro 60
Alloy 600c - Sanicro 72HP/ Sanicro 60

Duplex S32750 1.4410 25.10.4.L


S32304 S32906 - 29.8.2.L
1.4362 N08028 1.4563 27.31.4.LCu
SAF 2304 N08904 1.4539 20.25.5.LCu
S31254 1.4547 Sanicro 60
Alloy 600c - Sanicro 72HP/ Sanicro 60

Super-duplex N08028 1.4563 Sanicro 60


S32750 N08904 1.4539 Sanicro 60
1.4410 S31254 1.4547 Sanicro 60
SAF 2507 Alloy 600c - Sanicro 60

Super-duplex N08028 1.4563 Sanicro 60


S32906 N08904 1.4539 Sanicro 60
- S31254 1.4547 Sanicro 60
SAF 2906 Alloy 600c - Sanicro 60

20/25/5 N08028 1.4563 Sanicro 60


N08904 S31254 1.4547 Sanicro 60
1.4539 Alloy 600c - Sanicro 60
2RK65

20/18/6 N08028 1.4563 Sanicro 60


S31254 Alloy 600c - Sanicro 60
1.4547
254 SMO

27/31/4 Alloy 600c - Sanicro 60


N08028
1.4563
Sanicro 28

a Each group of stainless steels is also valid for other grades


with similar compositions.
b Also other steels with similar compositions.
c Represents a whole group of Ni/Cr and Ni/Cr/Mo alloys, such as Alloy 625, Alloy 800 and Alloy 825.

11 CHOOSING WELDING CONSUMABLES


JOINING SIMILAR MATERIALS
The table gives typical selections of welding consumables and basic designations for wire electrodes and filler
wire/rods. It does not indicate the silicon-alloyed variants used for MIG welding or the variants of covered
electrodes or wire-flux combinations for submerged arc welding.

Base metal Sandvik welding consumable


ASTM/UNS ISO Sandvik Normal choice1 Over-alloyed choice1
304L2 1.43062 3R122 19.9.L (19.9.Nb) 19.12.3.L (19.12.3.Nb)
321 /3472 1.4541 /1.45502 6R35 / 8R402 19.9.Nb (19.9.L) 19.12.3.Nb (19.12.3.L)
316L2 1.44352 3R602 19.12.3.L (19.12.3.Nb) 25.22.2.LMn
"316Ti" 2, 3 / 3182 1.45712 / - 5R752 / - 19.12.3.Nb (19.12.3.L) (20.25.5.LCu)
317L 1.4438 3R64 19.13.4.L 20.25.5.LCu
310 1.48452 7RE102 25.20.C -
S30815 1.4835 253 MA* 22.12.HT -
S35315 1.4854 353 MA* 28.34.HT -
"310"3 1.4435 2RE10 25.20.L (25.22.2.LMn)
S31050 1.4466 2RE69 25.22.2.LMn -
S31500 1.4417 3RE60 22.8.3.L -
S31803 1.4462 SAF 2205 22.8.3.L 25.10.4.L
S32205 1.4462 SAF 2205 22.8.2.L 25.10.4.L
S32304 1.4362 SAF 2304 23.7.L 22.8.3.L
S32750 1.4410 SAF 2507 25.10.4.L4 27.7.5.L
S32707 - SAF 2707 HD 27.7.5.L -
S32906 - SAF 2906 29.8.2.L -
N08028 1.4563 Sanicro 28 27.31.4.LCu -
N08904 1.4539 2RK65 20.25.5.LCu 27.31.4.LCu
S31254 1.4547 254 SMO* Sanicro 60 -
Alloy 600 - Sanicro 70 Sanicro 72HP -
Alloy 625 - - Sanicro 60 -
Alloy 690 - - Sanicro 68HP -
Sanicro 69
Alloy 800 1.4876 Sanicro 31HT Sanicro 72HP -
Alloy 825 - Sanicro 41 27.31.4.LCu Sanicro 60
1) Alternative selection within brackets.
2) Also other grades with similar chemical composition (minor variations mainly the C and/or N contents). Stabilizing element, if
any, can be either Ti or Nb.
3) "xxx" = constructed classification, denotes the type.
4) Sandvik 25.10.4.L can also be used for the welding of other similar super-duplex steels as well as for a group of 25% Cr

duplex steels with PRE values between 37 and 40 (UNS S31803 has PRE 35 and UNS S32750 PRE >41).
* 253 MA, 353 MA and 254 SMO are trademarks owned by Outokumpu OY.

12 JOINING SIMILAR MATERIALS


JOINING DISSIMILAR MATERIALS
The table gives our recommendations for the most suitable welding consumable when dissimilar materials are
to be joined. If the materials you need to join are not on the list, please contact us.

Base metal 1a Base metal 2b


Type
ASTM/UNS ASTM/UNS EN Sandvik welding consumable
EN
Sandvik
Carbon and low-alloyed steel 304L 1.4306 18.8.Mn/24.13.LHF/22.15.3.L
321 1.4541 18.8.Mn/24.13.LHF/22.15.3.L
347 1.4550 18.8.Mn/24.13.LHF/22.15.3.L
316L 1.4435 18.8.Mn/24.13.LHF/22.15.3.L
"316Ti"/318 1.4571/– 18.8.Mn/24.13.LHF/22.15.3.L
S30815 1.4835 22.12.HT
S35315 1.4854 28.34.HT
S31803 1.4462 22.8.3.L
S32304 1.4362 22.8.3.L
S32750 1.4410 25.10.4.L
S32906 - 29.8.2.L
N08028 1.4563 27.31.4.LCu
N08904 1.4539 20.25.5.LCu
S31254 1.4547 Sanicro 60
Alloy 600c - Sanicro 72HP/ Sanicro 60

18/8, 304L, 321/347 1.4541/1.4550 19.9.L/19.9.Nb


316L 1.4435 19.12.3.L
1.4306 "316Ti"/318 1.4571/– 19.12.3.L/19.12.3.Nb
3R12 S30815 1.4835 22.12.HT
S35315 1.4854 28.34.HT
S31803 1.4462 22.8.3.L
S32304 1.4362 22.8.3.L
S32750 1.4410 25.10.4.L
S32906 - 29.8.2.L
N08028 1.4563 27.31.4.LCu
N08904 1.4539 20.25.5.LCu
S31254 1.4547 Sanicro 60
Alloy 600c - Sanicro 72HP/ Sanicro 60

18/8/Ti or Nb 316L 1.4435 19.12.3.L


321/347 "316Ti"/318 1.4571/– 19.12.3.L/19.12.3.Nb

13 JOINING DISSIMILAR MATERIALS


1.4541/1.4550 S30815 1.4835 22.12.HT
6R35/8R40 S35315 1.4854 28.34.HT
S31803 1.4462 22.8.3.L
S32304 1.4362 22.8.3.L
S32750 1.4410 25.10.4.L
S32906 - 29.8.2.L
N08028 1.4563 27.31.4.LCu
N08904 1.4539 20.25.5.LCu
S31254 1.4547 Sanicro 60
Alloy 600c - Sanicro 72HP/ Sanicro 60

18/12/Mo "316Ti"/318 1.4571/– 19.12.3.L/19.12.3.Nb


316L S30815 1.4835 22.12.HT
1.4435 S35315 1.4854 28.34.HT
3R60 S31803 1.4462 22.8.3.L
S32304 1.4362 22.8.3.L
S32750 1.4410 25.10.4.L
S32906 - 29.8.2.L
N08028 1.4563 27.31.4.LCu
N08904 1.4539 20.25.5.LCu
S31254 1.4547 Sanicro 60
Alloy 600c - Sanicro 72HP/ Sanicro 60

18/12/Mo/Ti S30815 1.4835 22.12.HT


or Nb S35315 1.4854 28.34.HT
"316Ti"/318 S31803 1.4462 22.8.3.L
1.4571/– S32304 1.4362 22.8.3.L
5R75 S32750 1.4410 25.10.4.L
S32906 - 29.8.2.L
N08028 1.4563 27.31.4.LCu
N08904 1.4539 20.25.5.LCu
S31254 1.4547 Sanicro 60
Alloy 600c - Sanicro 72HP/ Sanicro 60

Duplex S32750 1.4410 25.10.4.L


S31803 S32906 - 29.8.2.L
1.4462 N08028 1.4563 27.31.4.LCu
SAF 2205 N08904 1.4539 20.25.5.LCu
S31254 1.4547 Sanicro 60
Alloy 600c - Sanicro 72HP/ Sanicro 60

Duplex S32750 1.4410 25.10.4.L


S32304 S32906 - 29.8.2.L

14 JOINING DISSIMILAR MATERIALS


1.4362 N08028 1.4563 27.31.4.LCu
SAF 2304 N08904 1.4539 20.25.5.LCu
S31254 1.4547 Sanicro 60
Alloy 600c - Sanicro 72HP/ Sanicro 60

Super-duplex N08028 1.4563 Sanicro 60


S32750 N08904 1.4539 Sanicro 60
1.4410 S31254 1.4547 Sanicro 60
SAF 2507 Alloy 600c - Sanicro 60

Super-duplex N08028 1.4563 Sanicro 60


S32906 N08904 1.4539 Sanicro 60
- S31254 1.4547 Sanicro 60
SAF 2906 Alloy 600c - Sanicro 60

20/25/5 N08028 1.4563 Sanicro 60


N08904 S31254 1.4547 Sanicro 60
1.4539 Alloy 600c - Sanicro 60
2RK65

20/18/6 N08028 1.4563 Sanicro 60


S31254 Alloy 600c - Sanicro 60
1.4547
254 SMO

27/31/4 Alloy 600c - Sanicro 60


N08028
1.4563
Sanicro 28

a Each group of stainless steels is also valid for other grades


with similar compositions.
b Also other steels with similar compositions.
c Represents a whole group of Ni/Cr and Ni/Cr/Mo alloys, such as Alloy 625, Alloy 800 and Alloy 825.

15 JOINING DISSIMILAR MATERIALS


SHIELDING THE WELD
The primary tasks of a shielding gas are to protect the weld pool from the influence of the atmosphere, i.e.
from oxidation and nitrogen absorption, and to stabilize the electric arc. The choice of shielding gas can also
influence the characteristics of the weld penetration profile.

SHIELDING GAS PROTECTION


Shielding gases for MIG/GMAW welding
The basic gas for MIG/MAG welding is argon (Ar). Helium (He) can be added to increase penetration and fluidity of
the weld pool. Argon or argon/helium mixtures can be used for welding all grades. However, small additions of
oxygen (O2) or carbon dioxide (CO2) are usually needed to stabilize the arc, improve the fluidity and also improve
the quality of the weld deposit. For stainless steels there are also gases available containing small amounts of
hydrogen (H2).

The table indicates the appropriate choice of shielding gas for MIG/MAG welding, taking account of different
types of stainless steel and arc types.

Parent metal (type of material)


Austenitic Duplex Super-duplex Ferritic High-alloy Nickel
stainless stainless stainless stainless austenitic alloys
steel steel steel steel stainless steel
Ar - - ●a - ●a ●a
Ar + He - - ●a - ●a ●a
Ar + (1-2)% O2 ●b ●b (●) ●b ●c -
Ar + (1-2)% CO2 d ●e ●e (●) ●e ●c -
Ar + 30% He + (1-2)% O2 ●f ●f ●f ●f ●c -
Ar + 30% He + (1-2)% CO2d ●f ●f ●f ●f ●c -
Ar + 30% He + (1-2)% N2 - - ● - ●g -
a) Preferably in pulsed MIG welding.
b) Higher fluidity of the molten pool than with CO2 addition.
c) Except for Sandvik 22.12.HT and Sandvik 27.31.4.LCu where Ar is preferred.
d) Not to be used in spray-arc welding where extra low carbon is required.
e) Better short-arc welding and positional welding properties than with Ar + (1-2)% O2 .
f) Higher fluidity of the molten pool than with Ar. Better short-arc welding properties than with Ar + (1-2)% CO2 .
g) For nitrogen-alloyed grades.

Shielding gases for TIG/GTAW welding


The normal gas for TIG welding is argon (Ar). Helium (He) can be added to increase penetration and fluidity of the

16 SHIELDING THE WELD


weld pool. Argon or argon/helium mixtures can be used for welding all grades. In some cases nitrogen (N2) and/or
hydrogen (H2) can be added in order to achieve special properties. For instance, the addition of hydrogen gives a
similar, but much stronger effect as adding helium. However, hydrogen additions should not be used for welding
martensitic, ferritic or duplex grades.

Alternatively, if nitrogen is added, the weld deposit properties of nitrogen alloyed grades can be improved.
Oxidizing additions are not used because these destroy the tungsten electrode.

Recommendations for shielding gases used in TIG welding of different stainless steels are given in the table. For
plasma-arc welding, the gas types with hydrogen additions in the table are mostly used as plasma gas, and pure
argon as shielding gas.

Parent metal (type of material)


Austenitic Duplex Super- Ferritic High-alloy austenitic Nickel
stainless stainless duplex stainless stainless steel alloys
steel steel stainless steel
steel
Ar ● ● ● ● ●
Ar + Hea ● ● ● ● ● ●a
Ar + (2-5)% H2a,b ●b - - - ●b ●b
Ar + (1-2)% N2 - ● ● - - -
Ar + 30% He + (1- - ● ● - - -
2)% N2
a) Improves flow compared with pure Ar.
b) Preferably for automatic welding. High welding speed. Risk of porosity in multi-run welds.

Root protection
A perfect welding result, without impairment of corrosion resistance and mechanical properties, can only be
obtained when using a backing gas with very low oxygen content. For best results, a maximum of 20 ppm O2 at
the root side can be tolerated.

This can be achieved with a purging setup and can be controlled with a modern oxygen meter. Pure argon is by
far the most common gas for root protection of stainless steels. Formiergas (N2 + 5 - 12% H2) is an excellent
alternative for conventional austenitic steels. The gas contains an active component, H2, which brings down the
oxygen level in the weld area.

Nitrogen can be used for duplex steels in order to avoid nitrogen loss in the weld metal. The purity of the gas
used for root protection should be at least 99.995%. When gas purging is impractical root flux can be an
alternative.

MOLTEN SLAG PROTECTION


In submerged-arc welding (SAW) and electro-slag welding (ESW), the shield is achieved by a welding flux,
completely covering the consumable, the arc and the molten pool. The flux also stabilizes the electric arc. The
flux is fused by the heat of the process, creating a molten slag cover that effectively shields the weld pool from
the surrounding atmosphere.

17 SHIELDING THE WELD


焊丝和焊条

山特维克焊丝和焊条是已针对 MIG (GMAW)、TIG (GTAW)、等离子弧 (PAW) 和埋弧焊 (SAW) 优化的填充金属。它们


适用于高性能的不锈钢和镍合金,用于提高生产力并降低生产成本。

降低生产成本并提高性能是耐腐蚀性合金制造的主要目标。山特维克生产从原材料熔化到成品焊丝和焊条的填充金
属。山特维克焊丝的特征如下所示:

– 针对每种焊接工艺优化了化学成分
– 受控的铁素体含量和极低的杂质水平,可防止热裂和显微裂纹
– 微量元素控制,用于实现最佳电弧稳定性、润湿特性以及极少的飞溅
– 用于无故障机械化焊接的受控焊丝表面
– 合金设计,用于实现最佳耐腐蚀性和机械属性

焊接工艺 ISO AWS


金属惰性气体焊接/ MIG/MAG GMAW
金属活性气体焊接
钨惰性气体焊接 TIG GTAW
埋弧焊 SAW SAW

面向焊丝和焊条的供应形式
可通过以下交付形式来提供面向不锈钢和镍合金的 MIG/MAG/GMAW、TIG/GTAW 和 SAW 焊接的焊丝:

面向 MIG 焊接的 BASKET 线轴 (BS


300)
焊丝的直径为 0.8、1.0、1.2 和 1.60 毫米。焊丝重量为 15 千克。机密层绕制。可将
高度环保的 Basket 线轴视为废金属(当它为空时)。

18 ?????
面向 MIG 焊接的 SANPAC 散装
焊丝的直径为 0.8、1.0、1.2 和 1.60 毫米。卷筒的外部直径为 510 毫米。卷筒的高
度为 820 或 450 毫米。焊丝重量为 300 或 150 千克。

面向 MIG 和 TIG 焊接的 MASONITE


线轴 (BS 300)
焊丝的最大直径为1.60 毫米。焊丝的重量为 27 千克。精密层绕制。

面向 TIG 焊接的 PLASTIC 线轴 (S 200)


焊丝的最大直径为 1.2 毫米。焊丝的重量为 5 千克。正常绕制。

面向 TIG 焊接的 PLASTIC 线轴 (S 100)


焊丝的最大直径为 1.0 毫米。焊丝的重量为 1 千克。精密层绕制。

用于 TIG 焊接的焊条
焊丝直径为 1.0、1.2、1.6、2.0、2.4、3.2、4.0 和 5.0 毫米。长度为 1000 毫米,重量
为 5 千克。已标记每个焊条以便识别。纸箱。

19 ?????
面向 SAW 焊接的 BASKET 垫环 (B
450)
焊丝直径为 2.0、2.4、3.2、4.0 和 5.0 毫米。焊丝重量为 28 千克。精密层绕制。高度
环保。空垫环可被视为废金属。

焊丝不锈钢等级
下表显示山特维克的不锈钢焊丝等级的标准程序。

等级

山特维克等级 AWS* ER ISO 14343


13.4 410NiMo 13 4
18.LNb - 18 L Nb
18.8.Mn (307) 18 8 Mn Si
19.9.L 308L 19 9 L
19.9.LQ 308L 19 9 L
19.9.LSi 308LSi 19 9 L Si
19.9.Nb 347 19 9 Nb
19.9.NbSi 347Si 19 9 Nb Si
19.9.L CRYO 308L 19 9 L
19.12.3.L CRYO 316L 19 12 3 L
19.12.3.L 316L 19 12 3 L
19.12.3.LSi 316LSi 19 12 3 L Si
19.13.4.L 317L 19 13 4 L
19.12.3.Nb 318 19 12 3 Nb
19.12.3.NbSi 318Si 19 12 3 Nb Si
Sanweld AXT (307) 18 8 Mn Si
23.7.L - 23 7 L N
24.13.L 309L 23 12 L
24.13.LSi 309LSi 23 12 L Si
24.13.LHF 309L 23 12 L
24.13.Si 309Si 22 12 H
24.13.LNb "309LNb" 23 12 Nb
22.15.3.L (309LMo) 23 12 2 L
24.16.3.L (309LMo) (23 12 2 L)
25.20.C 310 25 20
25.20.L 310 25 20 L
29.9 312 29 9

20 ?????
山特维克等级 AWS* ER ISO 14343
22.8.3.L 2209 22 9 3 N L
22.8.3.LSi 2209 22 9 3 N L
25.10.4.L 2594 25 9 4 N L
27.7.5.L - -
29.8.2.L - -
22.12.HT - -
25.20.L - -
25.22.2.LMn (310LMo) 25 22 2 N L
20.25.5.LCu 385 20 25 5 Cu L
27.31.4.LCu 383 27 31 4 Cu L
山特维克 SX - -

* (xxx) = 最接近的产品;"xxx" = 构造分类,表示类型。

镍合金等级
下表显示山特维克的镍合金焊丝等级的标准程序。

等级
山特维克等级 AWS* ER ISO 18274
Sanicro 41 Cu NiFeCr-1 Ni 8065
Sanicro 53 NiCrCoMo-1 Ni 6617
Sanicro 54 NiCrMo-10 Ni 6022
Sanicro 56 NiCrMo-4 Ni 6276
Sanicro 59 NiCrMo-13 Ni 6059
Sanicro 60 NiCrMo-3 Ni 6625
Sanicro 68 HP NiCrFe-7 Ni 6052
Sanicro 72 HP NiCr-3 Ni 6082

* (xxx) = 最接近的产品;"xxx" = 构造分类,表示类型。

焊丝和焊条的属性和应用
不锈钢
山特维克 适当 机械 典型应用
AWS ER 的 属性
ISO 焊接 典型值
方法 温度条件:20ºC
(68ºF)
13.4 MIG Rp0.2 790 MPa 适合于水轮机部件和连铸机辊筒的表面堆焊。
410NiMo TIG Rm 990 MPa
13 4 A 15%
KV 48 J
19.9.L MIG Rp0.2 390 MPa 在最高 350°C (662°F) 的维护温度下,接合不锈 CrNi 钢(稳定或不稳
308L TIG Rm 600 MPa 定),例如 304、304L、321 和 347。也适用于具有最高 19% Cr 的不
19 9 L PAW A 34% 锈 Cr 钢。最低 -269°C (-452°F) 的低温应用,具体取决于焊接工艺。
SAW KV 135 J

21 ?????
山特维克 适当 机械 典型应用
AWS ER 的 属性
ISO 焊接 典型值
方法 温度条件:20ºC
(68ºF)

19.9.LSi MIG Rp0.2 390 MPa 在最高 350°C (662°F) 的维护温度下,接合不锈 CrNi 钢(稳定或不稳
308LSi TIG Rm 600 MPa 定),例如 304、304L、321 和 347。也适用于具有最高 19% Cr 的不
19 9 L Si PAW A 42% 锈 Cr 钢。最低 -269°C (-452°F) 的低温应用,具体取决于焊接工艺。
KV 120 J
19.9.Nb MIG Rp0.2 400 MPa 接合稳定的不锈 CrNi 钢,例如 321 和 347。由于 Nb 的强化效应,对
347 TIG Rm 610 MPa 于承受 400°C (752°F) 以上的温度的焊缝金属,建议使用 19.9.Nb。由
347 PAW A 42% 于低钴和杂质水平,它特别适合用于核工业。也适用于石油化学工业
SAW KV 150 J 的压力容器的堆焊。
19.9.NbSi MIG Rp0.2 400 MPa 接合稳定的不锈 CrNi 钢,例如 321 和 347。由于 Nb 的强化效应,对
347Si TIG Rm 610 MPa 于承受 400°C (752°F) 以上的温度的焊缝金属,建议使用 19.9.NbSi。
19 9 Nb Si PAW A 35%
KV 110 J
19.12.3.L MIG Rp0.2 410 MPa 在最高 400°C (752°F) 的维护温度下,接合不锈 CrNiMo 和 CrNi 钢
316L TIG Rm 610 MPa (稳定或不稳定),例如 316、316L 和 316Ti 以及 304、304L、321 和
19 12 3 L PAW A 35% 347。也适用于具有最高 19% Cr 的不锈 Cr 钢。
SAW KV 110 J
19.12.3.LSi MIG Rp0.2 400 MPa 在最高 400°C (752°F) 的维护温度下,接合不锈 CrNiMo 和 CrNi 钢
316LSi TIG Rm 610 MPa (稳定或不稳定),例如 316、316L 和 316Ti 以及 304、304L、321 和
19 12 3 L Si PAW A 37% 347。也适用于具有最高 19% Cr 的不锈 Cr 钢。
KV 130 J
19.13.4.L MIG Rp0.2 380 MPa 接合不锈 CrNiMo ELC 钢(例如 316L 和 317L)以便在更严重的腐蚀
317L TIG Rm 600 MPa 条件(例如,在石油化学工业和纸浆造纸工业中)下使用。
19 13 4 L PAW A 47%
SAW KV 140 J
19.12.3.Nb MIG Rp0.2 400 MPa 在最高 400°C (752°F) 的维护温度下,接合不锈 CrNiMo 和 CrNi 钢
318 TIG Rm 610 MPa (稳定或不稳定),例如 316、316L 和 316Ti 以及 304、304L、321 和
19 12 3 Nb PAW A 36% 347。
SAW KV 135 J
19.12.3.NbSi MIG Rp0.2 400 MPa 在最高 400°C (752°F) 的维护温度下,接合不锈 CrNiMo 和 CrNi 钢
"318Si" TIG Rm 610 MPa (稳定或不稳定),例如 316、316L 和 316Ti 以及 304、304L、321 和
19 12 3 Nb PAW A 35% 347。
Si KV 110 J
18.8.Mn MIG Rp0.2 460 MPa 接合可硬化钢、装甲板、奥氏体不锈 Mn 钢和易切削钢(例如 303)。也
(307) TIG Rm 650 MPa 适用于具有最多 18% Cr 的不锈 Cr 钢(例如,在汽车工业中)。碳钢和
18 8 Mn Si PAW A 41% 低合金钢的堆焊。
SAW KV 140 J
18.8.CMn MIG Rp0.2 460 MPa 接合可硬化钢、装甲板、奥氏体不锈 Mn 钢和易切削钢(例如 303)。也
"307C" TIG Rm 650 MPa 适用于具有最多 18% Cr 的不锈 Cr 钢。碳钢和低合金钢的堆焊。
18 8 Mn PAW A 42%
SAW KV 150 J
24.13.L MIG Rp0.2 400 MPa 接合 309 型不锈 CrNi 钢(锻造的或铸型)。也适用于不锈 Cr 钢。异种
309L TIG Rm 600 MPa 钢(例如,在最高温度 320°C (608°F) 下使用的奥氏体不锈钢到碳钢
23 12 L PAW A 40% 或低合金钢)。碳钢或低合金钢的第一层堆焊可提供 304L 沉积物。
SAW KV 140 J
24.13.LSi MIG Rp0.2 400 MPa 接合 309 型不锈 CrNi 钢(锻造的或铸型)。也适用于不锈 Cr 钢(例
309LSi TIG Rm 600 MPa 如,在汽车工业中)。
23 12 L Si PAW A 35%

22 ?????
山特维克 适当 机械 典型应用
AWS ER 的 属性
ISO 焊接 典型值
方法 温度条件:20ºC
(68ºF)
KV 140 J
24.13.LHF MIG Rp0.2 410 MPa 接合异种钢(例如,在最高温度 300°C (572°F) 下使用的奥氏体不锈钢
309L TIG Rm 600 MPa 到碳钢或低合金钢)。309 型不锈 CrNi 钢(锻造的或铸型)。当 24,13.L
23 12 L PAW A 40% 的中心线开裂时的问题解决方法。碳钢或低合金钢的堆焊。
SAW KV 140 J
24.13.Si MIG Rp0.2 400 MPa 接合 304 型和 309 型不锈 CrNi 钢(锻造的或铸型)。耐热的同种钢。
309Si TIG Rm 640 MPa 异种钢(例如,奥氏体不锈钢到碳钢或低合金钢)。也适用于不锈 Cr 钢
22 12 H PAW A 35% (例如,在汽车工业中)。
KV 115 J
22.15.3.L MIG Rp0.2 400 MPa 接合 304、309 或 316 型不锈 CrNi 或 CrNiMo 钢以确保耐腐蚀性(例
(309LMo) TIG Rm 600 MPa 如,在纸浆造纸工业中)。对于异种接头,使用 Mo 进行合铸是必备
23 12 2 L PAW A 40% 的。在第二层和第三层中需要更高的 Mo 含量的覆盖应用。
SAW KV 140 J
25.20.C MIG Rp0.2 390 MPa 接合 310 型耐热性不锈 CrNi 钢。
310 TIG Rm 590 MPa
25 20 PAW A 43%
KV 175 J
29.9 MIG Rp0.2 520 MPa 需要高强度或耐磨性的不锈钢接合。接合焊接性受限的同种钢或异种
312 TIG Rm 730 MPa 钢时的问题解决方法。碳钢和低合金钢的堆焊。
29.9 PAW A 25%
SAW KV 100 J
22.8.3.L MIG Rp0.2 600 MPa 接合双相不锈钢山特维克 3RE60、SAF 2205 和 SAF 2304 或其他同
2209 TIG Rm 750 MPa 种双相钢。
22 9 3 N L PAW A 25%
SAW KV 160 J
25.10.4.L MIG Rp0.2 650 MPa 接合超双相不锈钢山特维克 2507 或其他同种超双相钢。在需要最高
- TIG Rm 850 MPa 耐腐蚀性时,也可用于接合山特维克 SAF 2205 和其他 25% Cr 型双
25 9 4 L PAW A 25% 相钢。
SAW KV 160 J
29.8.2.L MIG Rp0.2 700 MPa 接合超双相不锈钢山特维克 2906 或其他同种超双相钢。
- TIG Rm 850 MPa
- PAW A 25%
KV 180 J
22.12.HT MIG Rp0.2 400 MPa 接合不锈 Cr-Ni 钢山特维克 253 MA* 或其他同种耐高温钢。
- TIG Rm 580 MPa
- PAW A 35%
SAW KV 120 J
28.34.HT MIG Rp0.2 410 MPa 接合不锈 CrNi 钢山特维克 353 MA* 或其他同种耐高温钢。
- TIG Rm 600 MPa
- PAW A 30%
KV 120 J
25.20.L MIG Rp0.2 380 MPa 接合不锈 CrNi 钢山特维克 2RE10 或暴露在严重氧化介质(如硝酸)中
- TIG Rm 590 MPa 的其他同种钢。
- PAW A 37%
KV 120 J
25.22.2.LMn MIG Rp0.2 335 MPa 接合尿素工业中使用的不锈 CrNiMo 钢(例如,山特维克 2RE69)或其
(310LMo) TIG Rm 575 MPa 他同种钢以及改良型 316L。不锈 CrNi 和 CrNiMo 钢(304L、304LN、

23 ?????
山特维克 适当 机械 典型应用
AWS ER 的 属性
ISO 焊接 典型值
方法 温度条件:20ºC
(68ºF)
25 22 2 N L PAW A 42% 316L 和 316LN),用于低温应用(温度低至 -269°C (-452°F))和/或需
SAW KV 120 J 要低导磁率的应用。
20.25.5.LCu MIG Rp0.2 400 MPa 接合不锈高合金 NiCrMoCu 等级 904L 或其他同种材料。
385 TIG Rm 540 MPa
20 25 5 Cu PAW A 35%
L SAW KV 120 J
27.31.4.LCu MIG Rp0.2 360 MPa 接合不锈超奥氏体等级(例如,Sanicro 28、Alloy 825)或其他同种材
383 TIG Rm 540 MPa 料。
27 31 4 Cu PAW A 35%
L SAW KV 165 J

*253 MA 和 353 MA 是 Outokumpu OY 拥有的商标


镍合金

山特维克 适当 机械 典型应用
AWS ER 的 属性
ISO 焊接 典型值
方法 温度条件:20ºC
(68ºF)
Sanicro 53 MIG Rp0.2 510 MPa 关于接合耐热型镍合金、耐热型奥氏体合金和铸造合金,例如
ERNiCrCoMo-1 TIG Rm 770 MPa UNS N08810、UNS N08811 和 N06617。适用于耐高温的热交换
SAW A 37% 器和阀门、石油化学工业中的炉管、辐射热管、燃气轮机、化学加
KV 130 J 工工业中的耐高温部件以及发电厂中的部件。
Sanicro 54 MIG Rp0.2 500 MPa 关于接合 UNS N06022 (2.4602)。广泛用作合金 UNS N10276
ERNiCrMo-10 TIG Rm 780 MPa (2.4819) 的过度匹配的填充金属,其他铬镍钼合金以及低合金钢堆
SAW A 40 % 焊。用于攻击性的腐蚀介质,例如制氯系统、地热井、HF 炉洗涤
KV 110 J 器、农药生产、法磷酸生产、二氧化硫冷却塔和阀门堆焊。
Sanicro 56 MIG Rp0.2 470 MPa 关于接合合金 UNS N06022 (2.4602) 和其他铬镍钼合金。也可用
ERNiCrMo-4 TIG Rm 750 MPa 于镍合金、不锈钢、低合金钢的异种金属接合和低合金钢堆焊。用
SAW A 40 % 于攻击性的腐蚀介质,例如化学处理工厂、污染控制、制浆造纸系
KV 170 J 统、废物处理和酸性天然气收回。
Sanicro 59 MIG Rp0.2 470 MPa 接合匹配的合金或其他镍合金的异种接合,例如 UNS N10276
ERNiCrMo-13 TIG Rm 750 MPa (2.4819)、UNS N06022 (2.4602)、UNS N06625 (2.4856) 和
SAW A 45 % N08825 (2.4858) 型。使用超奥氏体和超双相不锈钢接头或它们与
KV 170 J 镍合金的组合进行的异种焊接的无 Nb 的焊缝金属。还用于堆焊。
适用于烟气脱硫 (FGD)、化学处理工厂以及严重的近海和石油加工
环境中的洗涤器。
Sanicro 60 MIG Rp0.2 430 MPa 接合合金 625、合金 825 和其他同种材料。异种材料(例如,奥氏
ERNiCrMo-3 TIG Rm 670 MPa 体不锈钢到 NiCrMo 等级)。适用于低温操作的 9% Ni 型钢。254
PAW A 42% SMO* 和同种 6% MoN 不锈钢。碳钢和低合金钢的堆焊。
SAW KV 150 J
Sanicro 68HP TIG Rp0.2 420 MPa 接合合金 690 和合金 600。核工业中的堆焊。
ERNiCrFe-7 PAW Rm 650 MPa
- A 38%
KV 180 J
Sanicro 72HP MIG Rp0.2 390 MPa 接合合金 800、合金 800H、合金 600 和其他同种材料。用于低温
ERNiCr-3 TIG Rm 660 MPa 操作的 9% Ni 型钢。异种钢(例如,用于耐高温操作的奥氏体不锈
- PAW A 45% 钢)、NiCu 合金到碳钢以及 NiCu 合金到镍合金。
SAW KV 245 J

24 ?????
* 254 SMO 是 Outokumpu OY 拥有的商标

适用于低温应用的焊丝
对于低温应用,山特维克焊接等级中的化学成分针对夏比冲击韧性和其他特征进行了优化,其中包括:

– 极低杂质水平,可降低热裂风险
– 受控的铁素体含量,可防止显微裂纹
– 均衡的微量元素含量,可提供最佳电弧稳定性和润湿特性

等级组 合金 山特维克标示 AWS


实心焊丝 镍 Sanicro 60 NiCrMo-3
镍 Sanicro 72HP NiCr-3
不锈 山特维克 25.22.2.LMn 不适用
不锈 山特维克 20.25.5.LCu 385
不锈 山特维克 19.12.3.L Cryo 316L
不锈 山特维克 19.9.L Cryo 308L

25 ?????
SANDVIK 13.4
WELDING WIRE
DATASHEET

Sandvik 13.4 is a filler material for the welding of parent metals of similar composition. The weld metal has high
hardness and erosion resistance.

STANDARDS
– ISO 14343: 13 4
– AWS A5.9/ASME SFA-5.9: ER410NiMo

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Cu
0.01 0.4 0.6 0.002 0.015 12 4.5 0.5 0.3

APPLICATIONS
Sandvik 13.4 is a filler material for the welding of parent metals of similar composition with high resistance to
erosion and cavitation. It is particularly suited for welding hydroturbine components and surfacing continuous
caster rolls. Sandvik 13.4 is used for welding with TIG, MIG and PAW.

FORMS OF SUPPLY
Sandvik 13.4 is supplied as wire and straight rods.

WELD METAL CHARACTERISTICS


Sandvik 13.4 provides a martensitic-austenitic microstructure.

MECHANICAL PROPERTIES

Temperature ºC (ºF) 20 (68) -20 (-4) 20 (68)1)


Yield strength, RP0.2 MPa (ksi) 790 (115) - -
Tensile strength, Rm MPa (ksi) 990 (144) - min 760 (110)
Elongation, A % 15 - min 15
Reduction in area, Z % 60 - -
?????? 2016/3/17 14:28:18 (????????)

Impact strength, Charpy V J (ft lbs) 48 (35) 42 (31) -


Hardness, Vickers HV 320 - -

1) after heat treatment at 590-620°C (1095- 1150°F), held for 1 hour, and air cooled.

CORROSION RESISTANCE
Sandvik 13.4 has good resistance to erosion corrosion and cavitation.

26 SANDVIK 13.4
Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/17 14:28:18 (????????)

27 SANDVIK 13.4
SANDVIK 16.5.1
WELDING WIRE
DATASHEET

Sandvik 16.5.1 is a filler material for joining EN 1.4418 and similar steels. It is also used for overlay welding. The
weld metal has excellent resistance to cavitation and is used typically for shafts, propellers, pumps and valves
in for example, hydropower generation. Sandvik 16.5.1 is available as wire and rods for MIG/MAG, TIG, plasma-
arc and submerged-arc welding.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo
≤0.020 0.4 1.4 ≤0.025 ≤0.015 16 5.5 1.0

WELD METAL CHARACTERISTICS


The following data is typical for non heat treated all-weld metal made by MIG or TIG welding with argon shielding
gas.

Chemical composition, wt%

C Si Mn P S Cr Ni Mo
0.017 0.4 1.4 0.020 0.012 16 5.5 1

The following data is typical for non heat treated all-weld metal made by SAW and flux 15W.

Chemical composition, wt%

C Si Mn P S Cr Ni Mo
0.02 0.7 0.9 0.025 0.012 16 5.5 1

Martensitic/austenitic microstructure with a ferrite content of 12 FN.

MECHANICAL PROPERTIES
TIG after post weld heat treatment at 590 °C for 4 hours. Typical values

Temperature ° C (° F) 20 (68)
?????? 2016/6/22 10:07:25 (????????)

Yield strength, RP0.2 MPa (ksi) 470 (68)


Tensile strength, Rm MPa (ksi) 850 (123)
Elongation, A5 % 22
Impact strength, Charpy V J (ft/lb) 80 (59)

SAW after post weld heat treatment at 590 °C for 4 hours. Typical values

28 SANDVIK 16.5.1
Temperature °C (°F) 20 (68)
Yield strength, RP0.2 MPa (ksi) 490 (71)
Tensile strength, Rm MPa (ksi) 850 (123)
Elongation, A5 % 20
Impact strength, Charpy V J (ft/lb) 40 (29)

CORROSION RESISTANCE
The weld deposit is resistant to scaling in air up to 850 °C (1560 °F). Its pitting and general corrosion resistance is
comparable to EN 1.4306, ASTM 304.

FABRICATION
MIG welding
Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for MIG welding.

Wire diameter, mm (in.) Wire feed, m/min (in./min) Current, A Voltage, V Gas, l/min (CFH)
Short-arc welding
1.0 (0.039) 4-8 (157-315) 60-140 15-21 12 (25)
Spray-arc welding
1.0 (0.039) 6-12 (236-472) 140-220 23-28 18 (38)
1.2 (0.047) 5-9 (197-354) 180-260 24-29 18 (38)
Pulsed-arc welding1)
1.2 (0.047) 3-10 (118-394) 150-250 23-31 18 (38)

1)Pulse parameters: Peak current 300 - 400 A


Background current 50 - 150 A
Frequency 80 - 120 Hz

Sandvik can provide recommendations for shielding gases.

– Short-arc welding is used with light gauge material of less than about 3 mm (0.118 in.), in depositing root
runs, and in welding out-of-flat positions.
– The higher the inductance in short-arc welding, the higher the fluidity of the molten pool.
– Spray-arc welding is normally used for heavier gauge material.

TIG welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.

Electrode negative and a shielding gas of argon or helium should be used to prevent oxidation of the weld metal.

Submerged-arc welding
?????? 2016/6/22 10:07:25 (????????)

Electrode positive is suggested for joint welding to give good penetration.

Wire diameter, mm (in.) Current, A Voltage, V


2.4 (0.094) 250-400 28-32
3.2 (0.126) 300-450 29-34
4.0 (0.157) 350-500 30-35

29 SANDVIK 16.5.1
Recommended flux is Sandvik 15W.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/6/22 10:07:25 (????????)

30 SANDVIK 16.5.1
SANDVIK 18.8.MN
WELDING WIRE
DATASHEET

Sandvik 18.8.Mn is a filler material is a filler metal of AWS ER 307 type with increased managanese content,
reducing the risk for fissuring/hot cracking that otherwise can be a problem in fully austenitic weld metals. It is
similar to ER 307 type suitable for joining work-hardenable steels, armor plate, austenitic stainless manganese
steels, free-machining steels (such as ASTM 303) and stainless Cr steels with max. 18% Cr.

The grade is used, for example, in the automotive industry for joining dissimilar steels as well as tractor trailers and
passenger rail cars. It is also suitable for overlay welding on carbon and low-alloy steels. Sandvik 18.8.Mn is
available as wire and rods for MIG/MAG, TIG and plasma-arc welding.

STANDARDS
– ISO 14343: 18 8 Mn Si
– AWS A5.9ASME SFA-5.9: ER(307)

Product Approvals
– CE
– DB
– TÜV

Certificates of approval, including Declaration of Performance, can be found in the Materials Center, Welding
materials - approvals.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Co Cu N
0.08 0.9 7.0 ≤0.025 ≤0.015 18 8 <0.3 <0.5 <0.10 <0.060

CHEMICAL COMPOSITION - ALL-WELD METAL


The following data are typical for non heat treated weld metal made by MIG welding with a shielding gas of Ar +
2% O2.

Chemical composition, wt%


?????? 2016/3/17 14:32:34 (????????)

C Si Mn P S Cr Ni N
0.07 0.8 6 0.010 0.009 18 8 0.05

WELD METAL CHARACTERISTICS


Fully austenitic.

31 SANDVIK 18.8.MN
MECHANICAL PROPERTIES
MIG and TIG - typical for non heat treated weld metal

Temperature °C (°F) 20 (68)


Yield strength, RP0.2 MPa (ksi) 460 (67)
Tensile strength, RM MPa (ksi) 650 (94)
Elongation, A5 % 41
Reduction in area, Z % 61
Impact strength, Charpy V J (ft/lb) 140 (103)
Hardness, Vickers HV 200

PHYSICAL PROPERTIES - ALL WELD METAL


Temperature, °C 20 100 300 500
Thermal conductivity, W/m 15 16 18 20

CORROSION RESISTANCE - ALL WELD METAL


Sandvik 18.8.Mn has corrosion resistance similar to that of the of the corresponding parent metal. For joints
between non alloyed or low alloyed steels and stainless steels, resistance to corrosion is of secondary
importance.

FABRICATION
MIG welding
Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for MIG welding.

Wire diameter, mm (in.) Wire feed, m/min (in./min) Current, A Voltage, V Gas, l/min (CFH)
Short-arc welding
1.0 (0.039) 4-8 (157-315) 60-140 15-21 12 (25)
Spray-arc welding
1.0 (0.039) 6-12 (236-472) 140-220 23-28 18 (38)
1.2 (0.047) 5-9 (197-354) 180-260 24-29 18 (38)
Pulsed-arc welding1)
1.2 (0.047) 3-10 (118-394) 150-250 23-31 18 (38)

1)Pulse parameters: Peak current 300 - 400 A


Background current 50 - 150 A
Frequency 80 - 120 Hz

Sandvik can provide recommendations for shielding gases.


?????? 2016/3/17 14:32:34 (????????)

– Short-arc welding is used with light gauge material of less than about 3 mm (0.118 in.), in depositing root
runs, and in welding out-of-flat positions.
– The higher the inductance in short-arc welding, the higher the fluidity of the molten pool.
– Spray-arc welding is normally used for heavier gauge material.

TIG welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.

32 SANDVIK 18.8.MN
Electrode negative and a shielding gas of argon or helium should be used to prevent oxidation of the weld metal.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/17 14:32:34 (????????)

33 SANDVIK 18.8.MN
SANDVIK 18.LNB
WELDING WIRE
DATASHEET

Sandvik 18.LNb is a filler material suitable for joining Cr-steels with max 18% Cr, stabilized or non-stabilized. It
is available as wire and rods for MIG/MAG, TIG and plasma-arc welding.

STANDARDS
– ISO 14343: 18 L Nb

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn S S Cr Nb
0.02 0.6 0.3 ≤0.03 ≤0.015 18.1 0.5

FILLER METAL
Chemical composition (aim), wt%

C Si Mn P S Cr Nb
<0.030 0.7 0,5 <0.025 <0.015 18.5 0,5

CHEMICAL COMPOSITION- ALL-WELD METAL


The following data are typical for none heat treated all weld metal made by the MIG/MAG process using Argon +
2% O2 as shielding gas.

C Si Mn P S Cr Nb
0.02 0.5 0.3 <0.030 <0.015 18.1 0.5

MICROSTRUCTURE- ALL-WELD METAL


Ferritic

CORROSION RESISTANCE
Matches the corrosion resistance of 17Cr (AISI 430-type) base metals.
?????? 2016/3/18 11:55:02 (????????)

RECOMMENDED WELDING DATA


MIG welding
Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for MIG welding.

Wire diameter, mm Wire feed, m/min Current, A Voltage, V Gas, l/min


Short-arc welding

34 SANDVIK 18.LNB
Wire diameter, mm Wire feed, m/min Current, A Voltage, V Gas, l/min
1.0 4-8 60-140 15-21 12
Spray-arc welding
1.0 6-12 140-220 23-28 18
1.2 5-9 180-260 24-29 18
Pulsed-arc welding1)
1.2 3-10 150-250 23-31 18

1)Pulse parameters: Peak current 300 - 400 A


Background current 50 - 150 A
Frequency 80 - 120 Hz

Sandvik can provide recommendations for shielding gases.

Short-arc welding is used with light gauge material of less than about 3 mm, in depositing root runs, and in
welding out-of-flat positions.

The higher the inductance in short-arc welding, the higher the fluidity of the molten pool.

Spray-arc welding is normally used for heavier gauge material.

TIG welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.

Electrode negative and a shielding gas of argon or helium should be used to prevent oxidation of the weld metal.

APPLICATIONS
Mainly used for welding of exhaust systems in the automotive industry
Continuous development may necessitate changes in technical data without notice.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/18 11:55:02 (????????)

35 SANDVIK 18.LNB
SANDVIK 19.12.3.L
WELDING WIRE
DATASHEET

Sandvik 19.12.3.L is a filler material for joining stainless CrNiMo and CrNi steels, stabilized or non-stabilized,
e.g. ASTM 316, 316L and 316Ti as well as 304, 304L, 321 and 347.

STANDARDS
– ISO 14343: 19 12 3 L
– AWS A5.9/ASME SFA-5.9: ER316L

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo N
<0.020 0.4 1.8 <0.025 <0.015 18.5 12.5 2.6 <0.060

APPROVALS
CE, DNV, TÜV

Certificates of approval, including Declaration of Performance, can be found in the Materials Center, Welding
materials - approvals.

APPLICATIONS
Sandvik 19.12.3.L is used for joining stainless CrNiMo and CrNi steels, stabilized or non-stabilized, e.g. ASTM 316,
316L and 316Ti as well as 304, 304L, 321 and 347, used for service temperatures up to 400oC (750oF). It is also
used for Cr steels with max. 19% Cr. Sandvik 19.12.3.L is used for MIG/MAG, TIG, PAW and SAW.

FORMS OF SUPPLY
Sandvik 19.12.3.L is supplied as wire and straight rods

WELD METAL CHARACTERISTICS


Sandvik 19.12.3.L gives a microstructure with an austenitic matrix and a ferrite content of approximately 10FN
according to DeLong.

Chemical composition - all-weld metal


?????? 2016/3/11 11:13:39 (????????)

The data below is typical for non heat treated all-weld metal made by SAW, Flux 15W.

Chemical composition, wt %

C Si Mn P S Cr Ni Mo N
0.018 0.5 1.5 0.023 0.011 18 12 2,6 0.06

MECHANICAL PROPERTIES

36 SANDVIK 19.12.3.L
Temperature °C (°F) 20 (68) 400 (752) -196 (-321)
Yield strength, RP0.2 MPa (ksi) 410 (60) 290 (42) -
Tensile strength, RM MPa (ksi) 610 (88) 470 (68) -
Elongation, A5 % 35 26 -
Reduction in area, Z % 40 - -
Impact strength, KV J (ft lbs) 110 (81) - 50 (37)
Hardness, Vickers HV 160 - -

SAW - typical for non heat treated weld metal using flux 15W

Temperature °C (°F) 20 (68)


Yield strength, RP0.2 MPa (ksi) 390 (57)
Tensile strength, Rm MPa (ksi) 580 (84)
Elongation, A % 35
Impact strength, KV J (ft lbs) 60 (44)

CORROSION
Sandvik 19.12.3.L has good resistance to general corrosion and due to its low carbon content, good resistance to
intercrystalline corrosion. It also has good resistance to pitting corrosion due to the balanced molybdenum
content. Example: Pitting corrosion test. Three days in 1% FeCl3 at 20oC (68oF), no corrosion observed.

FABRICATION
Recommended welding data
MIG welding
Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for MIG welding.

Wire diameter, mm Wire feed, m/min Current, A Voltage, V Gas, l/min


Short-arc welding

0.8 4-8 40-120 15-19 12


1.0 4-8 60-140 15-21 12
Spray-arc welding
1.0 6-12 140-220 23-28 18
1.2 5-9 180-260 24-29 18
1.6 3-5 230-350 25-30 18
Pulsed-arc welding1)
1.2 3-10 150-250 23-31 18
?????? 2016/3/11 11:13:39 (????????)

1)Pulse parameters:

– Peak current 300 - 400 A


– Background current 50 - 150 A
– Frequency 80 - 120 Hz

Sandvik can provide recommendations for shielding gases.

37 SANDVIK 19.12.3.L
– Short-arc welding is used with light gauge material of less than about 3 mm, in depositing root runs, and in
welding out-of-flat positions.
– The higher the inductance in short-arc welding, the higher the fluidity of the molten pool.
– Spray-arc welding is normally used for heavier gauge material.

TIG welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.

Electrode negative and a shielding gas of argon or helium should be used to prevent oxidation of the weld metal.

Submerged-arc welding
Electrode positive is suggested for joint welding to give good penetration.

Wire diameter, mm Current, A Voltage, V


2.0 200-300 28-32
2.4 250-400 28-32
3.2 300-450 29-34
4.0 350-500 30-35

Recommended flux is Sandvik 15W.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/11 11:13:39 (????????)

38 SANDVIK 19.12.3.L
SANDVIK 19.12.3.L CRYO
WELDING WIRE
DATASHEET

Sandvik 19.12.3.L CRYO is a filler material for joining austenitic stainless steels, e.g. ASTM 316, 316L, as well
as 304, 304L, for cryogenic applications and meets the requirements of ASME Section VIII, Division 1, UHA 51
((a) (4) (-a) (-1)) and others. It is used for service temperatures down to -269ºC (-452ºF), and ferritic or
martensitic stainless steels, with maximum 19% Cr. Sandvik 19.12.3.L CRYO is available as wire and rods for
MIG/MAG, TIG, plasma arc and submerged arc welding (SAW). The grade has been specifically developed for
welding in cryogenic applications, typically: manufacturing of dewars, containers, tanks, cryostats, and transfer
systems for transportation and storage of LNG, LPG, liquid nitrogen and liquid helium.

The chemical composition is optimized for cryogenic applications in terms of impact strength and other
characteristics. It has controlled chemical composition and ferrite content for resistance to microfissuring, and
balanced minor additions of certain elements for optimum arc stability and wetting characteristics. Impurity levels
are lower in the consumable in order to reduce the risk of hot cracking and to obtain the best arc stability, fluidity,
low spatter and wetting properties.

STANDARDS
– ISO 14343: 19 12 3 L
– AWS A5.9/ASME SFA-5.9: ER316L

Product Approvals
– CE
– DNV
– TÜV
– CWB

CHEMICAL COMPOSITION - FILLER METAL


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo N
≤0.023 0.4 1.8 ≤0.025 ≤0.003 18.5 13.0 2.3 0.06

CHEMICAL COMPOSITION - ALL WELD METAL


The following data is typical for non-heat treated weld metal made by MIG welding with a shielding gas of Ar + 2%
?????? 2016/3/17 14:33:48 (????????)

O2.

Chemical composition, wt%

C Si Mn P S Cr Ni Mo N
0.018 0.3 1.8 0.012 0.002 18.5 12.8 2.3 0.06

39 SANDVIK 19.12.3.L CRYO


The following data is typical for non-heat treated all weld metal made by SAW, Flux 15W/35W.

C Si Mn P S Cr Ni Mo N
0.021 0.5 1.5 0.023 0.003 18.0 12.8 2.3 0.06

WELD METAL CHARACTERISTICS


Austenitic-ferritic microstructure with approximately 3 FN, calculated from the WRC-92 diagram.

MECHANICAL PROPERTIES

Temperature °C (°F) 20 (68) 400 (752) -196 (-320)


Proof strength, RP0.2 MPa (ksi) 410 (59) 290 (42) -
Tensile strength, Rm MPa (ksi) 610 (88) 470 (68) -
Elongation, A % 35 26 -
Reduction of area, Z % 40 - -
Impact strength, Charpy V J (ft/lbs) 110 (81) - 70 (52)
Hardness, Vickers HV 160 - -

SAW, Flux 15W

Temperature °C (°F) 20 (68)


Proof strength, RP0.2 MPa (ksi) 390 (57)
Tensile strength, Rm MPa (ksi) 580 (84)
Elongation, A % 35
Impact strength, Charpy V J (ft/lbs) 110 (81)

PHYSICAL PROPERTIES - ALL WELD METAL


Temperature, °C (°F) 20 (68) 100 (212) 300 (572) 500 (932)
Thermal conductivity, W/m 15 16 19 20

CORROSION RESISTANCE - ALL WELD METAL


Sandvik 19.12.3.L CRYO has good resistance to general corrosion and due to its low carbon content, good
resistance to intercrystalline corrosion. It also has good resistance to pitting corrosion due to the balanced
molybdenum content. No corrosion was observed after pitting corrosion testing for three days in 1% FeCl3 at
20°C (68°F).

FABRICATION
Recommended welding data
MIG welding
Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for MIG welding.
?????? 2016/3/17 14:33:48 (????????)

Wire diameter, mm (in.) Wire feed, m (in.)/min Current, A Voltage, V Gas, l/min (CHF)
Short-arc welding
0.8 (0.031) 4-8 (157-315) 40-120 15-19 12 (25)
1.0 (0.039) 4-8 (157-315) 60-140 15-21 12 (25)
Spray-arc welding
1.0 (0.039) 6-12 (236-472) 140-220 23-28 18 (38)

40 SANDVIK 19.12.3.L CRYO


Wire diameter, mm (in.) Wire feed, m (in.)/min Current, A Voltage, V Gas, l/min (CHF)
1.0 (0.039) 6-12 (236-472) 140-220 23-28 18 (38)
1.2 (0.047) 5-9 (197-354) 180-260 24-29 18 (38)
1.6 (0.063) 3-5 (118-197) 230-350 25-30 18 (38)
Pulsed-arc welding1)
1.2 (0.047) 3-10 (118-394) 150-250 23-31 18 (38)

1)Pulse parameters:

– Peak current 300 - 400 A


– Background current 50 - 150 A
– Frequency 80 - 120 Hz

Sandvik can provide recommendations for shielding gases.

– Short-arc welding is used with light gauge material of less than about 3 mm, in depositing root runs, and in
welding out-of-flat positions.
– The higher the inductance in short-arc welding, the higher the fluidity of the molten pool.
– Spray-arc welding is normally used for heavier gauge material.

TIG welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.

Electrode negative and a shielding gas of argon or helium should be used to prevent oxidation of the weld metal.

Submerged-arc welding
Electrode positive is suggested for joint welding to give good penetration.

Wire diameter, mm Current, A Voltage, V


2.0 (0.079) 200-300 28-32
2.4 (0.094) 250-400 28-32
3.2 (0.126) 300-450 29-34
4.0 (0.157) 350-500 30-35

Recommended flux is Sandvik 15W/35WF.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.
?????? 2016/3/17 14:33:48 (????????)

41 SANDVIK 19.12.3.L CRYO


SANDVIK 19.12.3.LSI
WELDING WIRE
DATASHEET

Sandvik 19.12.3.LSi is suitable for joining stainless Cr-Ni-Mo and Cr-Ni steels, stabilized or non-stabilized, e.g.
ASTM 316, 316L and 316Ti as well as 304, 304L, 321 and 347,

STANDARDS
– ISO 14343: 19 12 3 L Si
– AWS A5.9/ASME SFA-5.9: ER316LSi

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo N
≤0.025 0.9 1.8 ≤0.025 ≤0.015 18.5 12 2.6 ≤0.060

PRODUCT APPROVALS
CE, DB, DNV, TÜV

Certificates of approval, including Declaration of Performance, can be found in the Materials Center, Welding
materials - approvals.

APPLICATIONS
Sandvik 19.12.3.LSi is suitable for joining stainless Cr-Ni-Mo and Cr-Ni steels, stabilized or non-stabilized, e.g. ASTM
316, 316L and 316Ti as well as 304, 304L, 321 and 347, for service temperatures up to 400oC (750oF). It is also
used for welding of stainless Cr-steels with max 19% Cr. Sandvik 19.12.3.LSi is particularly suited for MIG/MAG-
welding but can also be used for TIG and PAW.

FORMS OF SUPPLY
Sandvik 19.12.3.LSi is supplied as wire and straight rods.

WELD METAL CHARACTERISTICS


MECHANICAL PROPERTIES
Temperature °C (°F) 20 (68) 400 (752) -196 (-321)
?????? 2016/3/11 11:17:47 (????????)

Yield strength, RP0.2 MPa (ksi) 400 (58) 290 (42) -


Tensile strength, RM MPa (ksi) 610 (88) 440 (64) -
Elongation, A5 % 37 29 -
Reduction in area, Z % 68 - -
Impact strength, Charpy V J (ft lbs) 130 (96) - 50 (37)
Hardness, Vickers HV 160 - -

42 SANDVIK 19.12.3.LSI
CORROSION
Sandvik 19.12.3LSi has good resistance to general corrosion and due to its low carbon content, good resistance
to intercrystalline corrosion. It also has good resistance to pitting corrosion due to the balanced molybdenum
content. Example: Pitting corrosion test. Three days in 1% FeCl3 at 20oC (68oF), no corrosion observed.

FABRICATION
Recommended welding data
MIG welding
Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for MIG welding.

Wire diameter, mm Wire feed, m/min Current, A Voltage, V Gas, l/min


Short-arc welding
1.0 4-8 60-140 15-21 12
Spray-arc welding
1.0 6-12 140-220 23-28 18
1.2 5-9 180-260 24-29 18
Pulsed-arc welding1)
1.2 3-10 150-250 23-31 18

1)Pulse parameters: Peak current 300 - 400 A


Background current 50 - 150 A
Frequency 80 - 120 Hz

Sandvik can provide recommendations for shielding gases.

Short-arc welding is used with light gauge material of less than about 3 mm, in depositing root runs, and in
welding out-of-flat positions.

The higher the inductance in short-arc welding, the higher the fluidity of the molten pool.

Spray-arc welding is normally used for heavier gauge material.

TIG welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.

Electrode negative and a shielding gas of argon or helium should be used to prevent oxidation of the weld metal.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
?????? 2016/3/11 11:17:47 (????????)

notice. This datasheet is only valid for Sandvik materials.

43 SANDVIK 19.12.3.LSI
SANDVIK 19.12.3.NB
WELDING WIRE
DATASHEET

Sandvik 19.12.3.Nb is suitable for joining stainless steels of the 18Cr/8Ni/Mo, 18Cr/8Ni/Mo/Ti and
18Cr/8Ni/Mo/Nb types.

STANDARDS
– ISO 14343A: 19 12 3 Nb
– AWS A5.9/ASME SFA-5.9: ER318

Product Approvals
– TÜV
– UDT

Certificates of approval, including Declaration of Performance, can be found in the Materials Center, Welding
materials - approvals.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Co Cu N
>0.04 0.4 1.5 ≤0.025 ≤0.015 18.5 11.5 2.6 <0.20 <0.2 <0.060

Nb >12xC <0.60

APPLICATIONS
Sandvik 19.12.3.Nb is a niobium stabilised filler metal suitable for joining stainless steels of the 18Cr/8Ni/Mo,
18Cr/8Ni/Mo/Ti and 18Cr/8Ni/Mo/Nb types. Due to the strengthening effect of niobium, this grade is
recommended if the weld metal will be exposed to temperatures above 400°C (750oF).

FORMS OF SUPPLY
Sandvik 19.12.3.Nb is supplied as wire and straight rods.

WELD METAL CHARACTERISTICS


Gives a microstructure with austenitic matrix and a ferrite content of approximately 10FN according to the
DeLong diagram.
?????? 2016/3/17 14:30:15 (????????)

MECHANICAL PROPERTIES

Temperature °C (°F) 20 (68) 400 (752) -196 (-321)


Yield strength, RP0.2 MPa (ksi) 400 (58) 390 (57) -
Tensile strength, RM MPa (ksi) 610 (88) 540 (78) -
Elongation, A5 % 37 29 -

44 SANDVIK 19.12.3.NB
Temperature °C (°F) 20 (68) 400 (752) -196 (-321)
Reduction in area, Z % 68 - -
Impact strength, Charpy V J (ft lbs) 135 (100) - 60 (44)
Hardness, Vickers HV 220 - -

Temperature °C (°F) 600 (1112) 700 (1292)


Creep strength, 5 x 104 h MPa (ksi) 155 (22) 45 (6)

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/17 14:30:15 (????????)

45 SANDVIK 19.12.3.NB
SANDVIK 19.12.3.NBSI
WELDING WIRE
DATASHEET

Sandvik 19.12.3.NbSi is suitable for joining chromium-nickel-molybdenum steels, stabilized or non-stabilized,


e.g. ASTM 316Ti, 316 and 316L.

STANDARDS
– ISO 14343A: 19 12 3 Nb Si
– AWS A5.9/ASME SFA-5.9: ER”318Si”

Product Approvals

– TÜV

– UDT

Certificates of approval, including Declaration of Performance, can be found in the Materials Center, Welding
materials - approvals.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Co Cu N
0.04 0.9 1.2 <0.025 <0.015 18.5 12.5 2.6 <0.20 <0.2 <0.06

Nb>12xC<0.60

APPLICATIONS
Sandvik 19.12.3.NbSi is suitable for joining chromium-nickel-molybdenum steels, stabilized or non-stabilized, e.g.
ASTM 316Ti, 316 and 316L for service temperatures up to 400oC (750oF). Sandvik 19.12.3.NbSi is used for
MIG/MAG-, TIG- and plasma-arc welding.

FORMS OF SUPPLY
Sandvik 19.12.3.NbSi is supplied as wire and straight rods.

WELD METAL CHARACTERISTICS


?????? 2016/3/10 9:04:07 (????????)

Themicrostructure has an austenitic matrix and a ferrite content of about 10FN according to the DeLong
diagram.

MECHANICAL PROPERTIES

Temperature °C (°F) 20 (68) 400 (752) -196 (-321)


Yield strength, RP0.2 MPa (ksi) 400 (58) 390 (57) -

46 SANDVIK 19.12.3.NBSI
Temperature °C (°F) 20 (68) 400 (752) -196 (-321)
Tensile strength, RM MPa (ksi) 610 (88) 540 (78) -
Elongation, A5 % 35 30 -
Reduction in area, Z % 60 - -
Impact strength, Charpy V J (ft lbs) 110 (81) - 40 (30)
Hardness, Vickers HV 160 - -

CORROSION
Sandvik 19.12.3.NbSi has good resistance to general corrosion and due to the niobium content, good resistance
to intergranular corrosion. It also has good resistance to pitting corrosion due to the balanced molybdenum
content.

FABRICATION
Recommended welding data
MIG welding
Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for MIG welding.

Wire diameter, mm Wire feed, m/min Current, A Voltage, V Gas, l/min


Short-arc welding
1.0 4-8 60-140 15-21 12
Spray-arc welding
1.0 6-12 140-220 23-28 18
1.2 5-9 180-260 24-29 18
Pulsed-arc welding1)
1.2 3-10 150-250 23-31 18

1)Pulse parameters: Peak current 300 - 400 A


Background current 50 - 150 A
Frequency 80 - 120 Hz

Sandvik can provide recommendations for shielding gases.

Short-arc welding is used with light gauge material of less than about 3 mm, in depositing root runs, and in
welding out-of-flat positions.

The higher the inductance in short-arc welding, the higher the fluidity of the molten pool.

Spray-arc welding is normally used for heavier gauge material.

TIG welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.
?????? 2016/3/10 9:04:07 (????????)

Electrode negative and a shielding gas of argon or helium should be used to prevent oxidation of the weld metal.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed

47 SANDVIK 19.12.3.NBSI
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/10 9:04:07 (????????)

48 SANDVIK 19.12.3.NBSI
SANDVIK 19.13.4.L
WELDING WIRE
DATASHEET

Sandvik 19.13.4.L is suitable for joining stainless CrNiMo steels e.g. 317L or similar.

STANDARDS
– ISO 14343A: 19 13 4 L
– AWS A5.9/ASME SFA-5.9: ER317L

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Co Cu N
<0.020 0.4 1.8 <0.015 <0.015 19 13.5 3.6 <0.20 <0.10 <0.060

APPLICATIONS
Sandvik 19.13.4.L is suitable for joining stainless CrNiMo steels e.g. 317L or similar. It is used for MIG/MAG-, TIG-,
plasma-arc and submerged-arc welding.

FORMS OF SUPPLY
Sandvik 19.13.4.L is supplied as wire and straight rods.

WELD METAL CHARACTERISTICS


Sandvik 19.13.4.L gives a microstructure with austenitic matrix and a ferrite content of about 9-10FN according
to the DeLong diagram.

MECHANICAL PROPERTIES

Temperature °C (°F) 20 (68) 400 (752)


Yield strength, RP0.2 MPa (ksi) 380 (55) 290 (42)
Tensile strength, RM MPa (ksi) 600 (87) 460 (67)
Elongation, A5 % 42 28
Reduction in area, Z % 70 -
Impact strength, Charpy V J (ft lbs) 140 (103) -
?????? 2016/3/17 14:29:48 (????????)

Hardness, Vickers HV 160 -

CORROSION RESISTANCE
Sandvik 19.13.4L has, due to the high molybdenum content, good resistance to corrosion in most inorganic and
organic acids. The weld metal has good resistance to pitting corrosion in chloride containing solutions. The
resistance to intergranular corrosion is also good due to the low carbon content.

49 SANDVIK 19.13.4.L
FABRICATION
MIG welding
Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for MIG welding.

Wire diameter, mm Wire feed, m/min Current, A Voltage, V Gas, l/min


Short-arc welding
0.8 4-8 40-120 15-19 12
1.0 4-8 60-140 15-21 12
Spray-arc welding
1.0 6-12 140-220 23-28 18
1.2 5-9 180-260 24-29 18
1.6 3-5 230-350 25-30 18
Pulsed-arc welding1)
1.2 3-10 150-250 23-31 18

1)Pulse
parameters: Peak current 300 - 400 A
Background current 50 - 150 A
Frequency 80 - 120 Hz

Sandvik can provide recommendations for shielding gases.

Short-arc welding is used with light gauge material of less than about 3 mm, in depositing root runs, and in
welding out-of-flat positions.

The higher the inductance in short-arc welding, the higher the fluidity of the molten pool.

Spray-arc welding is normally used for heavier gauge material.

TIG welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.

Electrode negative and a shielding gas of argon or helium should be used to prevent oxidation of the weld metal.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.
?????? 2016/3/17 14:29:48 (????????)

50 SANDVIK 19.13.4.L
SANDVIK 19.9
WELDING WIRE
DATASHEET

Sandvik 19.9 (308/308H) is a chromium-nickel filler metal for joining austenitic stainless steels of type
18%Cr/10%Ni. The welding wire gives a high carbon deposit (minimum 0.04% carbon) for high temperature
applications.

STANDARDS
– ISO 14343: 19 9 H
– AWS A5.9/ASME SFA-5.9: ER308/308H

Product Approvals
– CE

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn Cr Ni
0.05 0.4 1.8 19.8 9.2

APPLICATIONS
Sandvik 19.9 (308/308H) is used for welding steels of the following types:

ISO 1.4310, 1.4948 and 1.4303


ASTM 302, 304H and 305

Typical applications are found in high temperature service in the chemical and petrochemical industries as well as
distillery, dairy and restaurant equipment.

FORMS OF SUPPLY
Sandvik 19.9 (308/308H) is supplied as wire and straight rods.

WELD METAL CHARACTERISTICS


The all weld metal for Sandvik 19.9 (308/308H) is austenitic with a ferrite content of approximately 10 FN
?????? 2016/3/17 14:29:28 (????????)

according to WRC-92.

FABRICATION
Recommended welding data
MIG welding
Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for MIG welding.

51 SANDVIK 19.9
Wire diameter, mm (in.) Wire feed, m (in.)/min Current, A Voltage, V Gas, l/min (CHF)
Short-arc welding
0.8 (0.031) 4-8 (157-315) 40-120 15-19 12 (25)
1.0 (0.039) 4-8 (157-315) 60-140 15-21 12 (25)
Spray-arc welding
1.0 (0.039) 6-12 (236-472) 140-220 23-28 18 (38)
1.2 (0.047) 5-9 (197-354) 180-260 24-29 18 (38)
1.6 (0.063) 3-5 (118-197) 230-350 25-30 18 (38)
Pulsed-arc welding1)
1.2 (0.047) 3-10 (118-394) 150-250 23-31 18 (38)

1) Pulse parameters:

– Peak current 300 - 400 A


– Background current 50 - 150 A
– Frequency 80 - 120 Hz

Sandvik can provide recommendations for shielding gases.

– Short-arc welding is used with light gauge material of less than about 3 mm, in depositing root runs, and in
welding out-of-flat positions.
– The higher the inductance in short-arc welding, the higher the fluidity of the molten pool.
– Spray-arc welding is normally used for heavier gauge material.

TIG welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.

Electrode negative and a shielding gas of argon or helium should be used to prevent oxidation of the weld metal.

Submerged-arc welding
Electrode positive is suggested for joint welding to give good penetration.

Wire diameter, mm Current, A Voltage, V


2.0 (0.079) 200-300 28-32
2.4 (0.094) 250-400 28-32
3.2 (0.126) 300-450 29-34
4.0 (0.157) 350-500 30-35

Recommended flux is Sandvik 15W/35WF.


?????? 2016/3/17 14:29:28 (????????)

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

52 SANDVIK 19.9
SANDVIK 19.9.L
WELDING WIRE
DATASHEET

Sandvik 19.9.L is used for welding stainless steels of the 18Cr/8Ni/ELC and 18Cr/8Ni/Nb types.

STANDARDS
– ISO 14343-A: 19 9 L
– AWS A5.9/ASME SFA-5.9: ER308L

Product Approvals
– CE
– DB
– TÜV

Certificates of approval, including Declaration of Performance, can be found in the Materials Center, Welding
materials - approvals.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Co Cu N
<0.025 0.4 1.8 <0.025 <0.015 20 10 <0.5 <0.20 <0.2 <0.06

APPLICATIONS
Sandvik 19.9.L is used for MIG/MAG, TIG, plasma arc welding and submerged arc welding. It is suitable for joining
stainless steels of the 18Cr/8Ni/ELC and 18Cr/8Ni/Nb types for service temperatures up to 350°C (660oF).
Sandvik 19.9.L is approved by TÜV-Rheinland for use at cryogenic temperatures down to 4°K (-269°C).

FORMS OF SUPPLY
Sandvik 19.9.L is supplied in wire and straight rods.

WELD METAL CHARACTERISTICS


Austenitic microstructure with ferrite number 10FN according to the DeLong diagram (based on aim analysis).

CHEMICAL COMPOSITION - ALL-WELD METAL, %


?????? 2016/3/14 15:19:07 (????????)

The data below is typical for non heat treated all-weld metal made by SAW, Flux 15W.

C Si Mn P S Cr Ni N
0.02 0.6 1.2 0.025 0.012 19,5 10 0.05

MECHANICAL PROPERTIES

53 SANDVIK 19.9.L
MIG TIG - typical for non heat treated weld metal

Temperature °C (°F) 20 (68) 400 (752) -196 (-321)


Yield strength, RP0.2 MPa (ksi) 390 (57) 290 (42) -
Tensile strength, Rm MPa (ksi) 600 (87) 440 (64) -
Elongation, A % 35 25 -
Reduction in area, Z % 56 - -
Impact strength, Charpy V J (ft lbs) 135 (100) - 60 (44)
Hardness, Vickers HV 160 - -

SAW - typical for non heat treated weld metal using flux 15W

Temperature °C (°F) 20 (68)


Yield strength, RP0.2 MPa (ksi) 390 (57)
Tensile strength, Rm MPa (ksi) 560 (81)
Elongation, A % 35
Impact strength, Charpy V J (ft*lbs) 90 (66)

CORROSION PROPERTIES
Sandvik 19.9.L has good resistance to general corrosion and due to its low carbon content, good resistance to
intercrystalline corrosion. It also has good resistance to oxidizing agents. Example: Huey test for MIG weld metal (5
x 48 hours in boiling 65% HNO3). Rate of corrosion mean value, 0.11 mm/year.

FABRICATION
Recommended welding data
MIG welding
Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for MIG welding.

Wire diameter, mm Wire feed, m/min Current, A Voltage, V Gas, l/min


Short-arc welding
0.8 4-8 40-120 15-19 12
1.0 4-8 60-140 15-21 12
Spray-arc welding
1.0 6-12 140-220 23-28 18
1.2 5-9 180-260 24-29 18
1.6 3-5 230-350 25-30 18
Pulsed-arc welding1)
1.2 3-10 150-250 23-31 18
?????? 2016/3/14 15:19:07 (????????)

1)Pulse
parameters: Peak current 300 - 400 A
Background current 50 - 150 A
Frequency 80 - 120 Hz

Sandvik can provide recommendations for shielding gases.

54 SANDVIK 19.9.L
Short-arc welding is used with light gauge material of less than about 3 mm, in depositing root runs, and in
welding out-of-flat positions.

The higher the inductance in short-arc welding, the higher the fluidity of the molten pool.

Spray-arc welding is normally used for heavier gauge material.

TIG welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.

Electrode negative and a shielding gas of argon or helium should be used to prevent oxidation of the weld metal.

Submerged-arc welding
Electrode positive is suggested for joint welding to give good penetration.

Wire diameter, mm Current, A Voltage, V


2.0 200-300 28-32
2.4 250-400 28-32
3.2 300-450 29-34
4.0 350-500 30-35

Recommended flux is Sandvik 15W.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/14 15:19:07 (????????)

55 SANDVIK 19.9.L
SANDVIK 19.9.L CRYO
WELDING WIRE
DATASHEET

Sandvik 19.9.L CRYO is a filler material for joining austenitic stainless steels, e.g. ASTM 304, 304L
(18Cr/8Ni/ELC), for cryogenic applications and meets the requirements of ASME Section VIII, Division 1, UHA
51 ((a) (4) (-a) (-1)) and others. It is also used for service temperatures down to -269°C (-452°F), and ferritic or
martensitic stainless steels with maximum 19% Cr. Sandvik 19.9.L Cryo is approved by TÜV Rheinland for use
at cryogenic temperatures down to 4K (-269°C (-452°F)). It is suitable for joining stainless steels of 18Cr/8Ni/Nb
types, e.g. ASTM 347, for service temperatures up to 350°C (660°F).

Sandvik 19.9.L CRYO is available as wire and rods for MIG/MAG, TIG, plasma arc, and submerged arc welding
(SAW). Specifically developed for welding in cryogenic applications, typically: manufacturing of dewars, containers,
tanks, cryostats, and transfer systems for transportation and storage of LNG, LPG, liquid nitrogen and liquid
helium.

The chemical composition is optimized for cryogenic applications in terms of impact strength and other
characteristics. It has a controlled chemical composition and ferrite content for resistance to microfissuring, and
balanced minor additions of certain elements for optimum arc stability, fluidity and low spatter.

STANDARDS
– ISO 14343: 19 9 L
– AWS A5.9/ASME SFA-5.9: ER308L
– EnNumber: 19 9 L

Product Approvals
– CE
– DNV
– TÜV
– CWB

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo N
≤0.023 0.4 1.8 ≤0.025 ≤0.014 19.8 10.6 ≤0.3 ≤0.10
?????? 2016/3/17 14:27:48 (????????)

CHEMICAL COMPOSITION, ALL-WELD METAL, %


The following data is typical for non-heat treated weld metal made by MIG welding with a shielding gas of Ar + 2%
O2.

C Si Mn P S Cr Ni Mo N
0.02 0.3 1.7 0.020 0.010 19.8 10 0.15 0.08

56 SANDVIK 19.9.L CRYO


The following data is typical for non-heat treated all weld metal made by SAW, Flux 15W/35W.

C Si Mn P S Cr Ni Mo N
0.02 0.6 1.2 0.025 0.011 19.3 10 0.15 0.09

WELD METAL CHARACTERISTICS


Austenitic-ferritic microstructure of about 6, calculated from the WRC-92 diagram

MECHANICAL PROPERTIES - ALL-WELD METAL

Temperature, °C (°F) 20 (68) 400 (752) -196 (-320)


Proof strength, RP0.2 MPa (ksi) 390 (57) 290 (42) -
Tensile strength, Rm MPa (ksi) 600 (87) 440 (64) -
Elongation, A % 35 25 -
Reduction in area, Z % 56 - -
Impact strength, Charpy V J (ft/lbs) 135 (100) - 60 (44)
Hardness, Vickers HV 160 - -

SAW - typical for non-heat treated weld metal using flux 15W.
Temperature, °C (°F) 20 (68)
Proof strength, RP0.2 MPa (ksi) 390 (57)
Tensile strength, Rm MPa (ksi) 560 (81)
Elongation, A % 35
Impact strength, Charpy V J (ft/lbs) 90 (66)

PHYSICAL PROPERTIES - ALL-WELD METAL


Temperature °C (°F) 20 (68) 100 (212) 300 (572) 500 (932)
Thermal conductivity, W/m 15 16 19 21

CORROSION RESISTANCE - ALL-WELD METAL


Sandvik 19.9.L CRYO has good resistance to general corrosion and due to its low carbon content, good
resistance to intercrystalline corrosion. It also has good resistance to oxidizing agents. Huey testing of MIG weld
metal (5 x 48 hours in boiling 65% HNO3) resulted in a low mean corrosion rate of 0.11 mm/year.

FABRICATION
Recommended welding data
MIG welding
Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for MIG welding.
?????? 2016/3/17 14:27:48 (????????)

Wire diameter, mm (in.) Wire feed, m (in.)/min Current, A Voltage, V Gas, l/min (CHF)
Short-arc welding
0.8 (0.031) 4-8(157-315) 40-120 15-19 12 (25)
1.0 (0.039) 4-8(157-315) 60-140 15-21 12 (25)
Spray-arc welding

57 SANDVIK 19.9.L CRYO


Wire diameter, mm (in.) Wire feed, m (in.)/min Current, A Voltage, V Gas, l/min (CHF)
1.0 (0.039) 6-12(236-472) 140-220 23-28 18 (38)
1.2 (0.047) 5-9 (197-354) 180-260 24-29 18 (38)
1.6 (0.063) 3-5 (118-197) 230-350 25-30 18 (38)
Pulsed-arc welding1)
1.2 (0.047) 3-10 (118-394) 150-250 23-31 18 (38)

1)Pulse
parameters: Peak current 300 - 400 A
Background current 50 - 150 A
Frequency 80 - 120 Hz

Sandvik can provide recommendations for shielding gases.

Short-arc welding is used with light gauge material of less than about 3 mm, in depositing root runs, and in
welding out-of-flat positions.

The higher the inductance in short-arc welding, the higher the fluidity of the molten pool.

Spray-arc welding is normally used for heavier gauge material.

TIG welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.

Electrode negative and a shielding gas of argon or helium should be used to prevent oxidation of the weld metal.

Submerged-arc welding
Electrode positive is suggested for joint welding to give good penetration.

Wire diameter, mm Current, A Voltage, V


2.0 (0.079) 200-300 28-32
2.4 (0.094) 250-400 28-32
3.2 (0.126) 300-450 29-34
4.0 (0.157) 350-500 30-35

Recommended flux is Sandvik 15W.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.
?????? 2016/3/17 14:27:48 (????????)

58 SANDVIK 19.9.L CRYO


SANDVIK 19.9.LQ
WELDING WIRE
DATASHEET

Sandvik 19.9.LQ is particularly suited for welding in the nuclear industry. It is used for MIG-, TIG-, plasma-arc
and submerged-arc welding.

STANDARDS
– ISO 14343: 19 9 L
– AWS A5.9/ASME SFA-5.9: ER308L
– EnNumber: 19 9 L

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Co Cu N
<0.025 0.4 1.8 <0.025 <0.015 19.5 10 <0.05 <0.10 <0.06

CHEMICAL COMPOSITION- ALL-WELD METAL


The data below is typical for non heat treated all-weld metal made by TIG-welding with a shielding gas of Ar.

Chemical composition, wt%

C Si Mn P S Cr Ni Co Cu N
0.02 0.3 1.7 0.020 0.011 19.5 10 0.04 0.06 0.05

The data below is typical for non heat treated all-weld metal made by SAW, Flux 15W.

Chemical composition, wt%

C Si Mn P S Cr Ni Co Cu N
0.02 0.6 1.4 0.025 0.012 19.5 10 0.04 0.07 0.05

MICROSTRUCTURE- ALL-WELD METAL


Austenitic matrix with 9 FN WRC.
?????? 2016/3/17 14:27:08 (????????)

MECHANICAL PROPERTIES- ALL-WELD METAL


TIG - typical for non heat treated weld metal

Temperature °C 20 350
Yield strength, RP0.2 MPa 420 270
Tensile strength, RM MPa 630 390

59 SANDVIK 19.9.LQ
Temperature °C 20 350
Elongation, A5 % 38 33
Reduction in area, Z % 60 -
Impact strength, Charpy V J 140 -
Hardness, Vickers HV 160 -

SAW - typical for non heat treated weld metal using flux 15W

Temperature °C 20 350
Yield strength, RP0.2 MPa 350 250
Tensile strength, Rm MPa 540 360
Elongation, A % 40 33
Impact strength, Charpy V J 885 -

CORROSION PROPERTIES- ALL-WELD METAL


Resistant to intergranular corrosion according to ASTM A262 Practice E in as welded condition and after post
weld heat treatment.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/17 14:27:08 (????????)

60 SANDVIK 19.9.LQ
SANDVIK 19.9.LSI
WELDING WIRE
DATASHEET

Sandvik 19.9.LSi is suitable for joining stainless steels of the 18Cr/8Ni ELC-type and 18Cr/8Ni/Nb type.

STANDARDS
– ISO 14343: 19 9 L Si
– AWS A5.9/ASME SFA-5.9: ER308LSi

Product Approvals
– CE
– DB
– TÜV

Certificates of approval, including Declaration of Performance, can be found in the Materials Center, Welding
materials - approvals.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo N
<0.025 0.9 1.8 <0.025 <0.015 20 10.5 <0.3 <0.06

APPLICATIONS
Sandvik 19.9.LSi is a filler metal particularly suited for MIG welding but can also be used for TIG and plasma arc
welding. It is suitable for joining stainless steels of the 18Cr/8Ni ELC-type and 18Cr/8Ni/Nb type for service
temperatures up to 350°C (660°F).

FORMS OF SUPPLY
Sandvik 19.9.LSi is supplied as wire and straight rods.

WELD METAL CHARACTERISTICS


Austenitic matrix with a ferrite content of about 12FN according to DeLong diagram.

MECHANICAL PROPERTIES
?????? 2016/3/17 14:26:39 (????????)

MIG TIG - typical for non heat treated weld metal

Temperature °C (°F) 20 (68) 400 (752) -196 (-321)


Yield strength, RP0.2 MPa (ksi) 390 (57) 290 (42) -
Tensile strength, RM MPa (ksi) 600 (87) 440 (64) -
Elongation, A5 % 42 24 -

61 SANDVIK 19.9.LSI
Temperature °C (°F) 20 (68) 400 (752) -196 (-321)
Reduction in area, Z % 60 - -
Impact strength, Charpy V J (ft lbs) 120 (88) - 50 (37
Hardness, Vickers HV 160 - -

CORROSION RESISTANCE
Sandvik 19.9.LSi has good resistance to general corrosion and due to its low carbon content, good resistance to
intergranular corrosion. Example: Huey test for MIG weld metal (5 x 48 hours in boiling 65% HNO3). Rate of
corrosion mean value, 0.13 mm/year.

FABRICATION
Recommended welding data
MIG welding
Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for MIG welding.

Wire diameter, mm Wire feed, m/min Current, A Voltage, V Gas, l/min


Short-arc welding
1.0 4-8 60-140 15-21 12
Spray-arc welding
1.0 6-12 140-220 23-28 18
1.2 5-9 180-260 24-29 18
Pulsed-arc welding1)
1.2 3-10 150-250 23-31 18

1)Pulse parameters: Peak current 300 - 400 A


Background current 50 - 150 A
Frequency 80 - 120 Hz

Sandvik can provide recommendations for shielding gases.

Short-arc welding is used with light gauge material of less than about 3 mm, in depositing root runs, and in
welding out-of-flat positions.

The higher the inductance in short-arc welding, the higher the fluidity of the molten pool.

Spray-arc welding is normally used for heavier gauge material.

TIG welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.

Electrode negative and a shielding gas of argon or helium should be used to prevent oxidation of the weld metal.
?????? 2016/3/17 14:26:39 (????????)

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

62 SANDVIK 19.9.LSI
63
SANDVIK 19.9.LSI
?????? 2016/3/17 14:26:39 (????????)
SANDVIK 19.9.NB
WELDING WIRE
DATASHEET

Filler metal Sandvik 19.9.Nb is suitable for joining stainless steels of the 18Cr/8Ni/Nb and 18Cr/8Ni/Ti types.

STANDARDS
– ISO 14343: 19 9 Nb
– AWS A5.9/ASME SFA-5.9: ER347

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Co Cu N
0.03 0.4 1.3 <0.025 <0.015 19.5 9.5 <0.3 <0.05 <0.10 <0.07
Nb>12xC<0.7

PRODUCT APPROVALS
CE, DB, TÜV

Certificates of approval, including Declaration of Performance, can be found in the Materials Center, Welding
materials - approvals.

APPLICATIONS
Filler metal Sandvik 19.9.Nb is suitable for joining stainless steels of the 18Cr/8Ni/Nb and 18Cr/8Ni/Ti types. Due to
the strenghtening effect of niobium, this grade is recommended if the weld metal will be exposed to
temperatures above 400°C (750oF). It is used for MIG/MAG-, TIG-, plasma-arc and submerged-arc welding.

FORMS OF SUPPLY
Sandvik 19.9.Nb is supplied in wire and straight rods.

WELD METAL CHARACTERISTICS


The weld metal has an austenitic matrix with a ferrite number of 8-10FN according to the DeLong diagram.

The following data are typical for weld metal made by SAW using the flux 15W.
?????? 2016/3/17 14:26:15 (????????)

Chemical composition, wt%

C Si Mn P S Cr Ni Nb N
0.03 0.5 0,9 0.02 0.013 19 9.5 0.5 0.05

MECHANICAL PROPERTIES

Temperature °C (°F) 20 (68) 400 (752) -196 (-321)

64 SANDVIK 19.9.NB
Temperature °C (°F) 20 (68) 400 (752) -196 (-321)
Yield strength, RP0.2 MPa (ksi) 400 (58) 340 (49) -
Tensile strength, RM MPa (ksi) 610 (88) 560 (81) -
Elongation, A5 % 42 28 -
Reduction in area, Z % 73 - -
Impact strength, Charpy V J (ft lbs) 150 (111) - 50 (37)
Hardness, Vickers HV 160 - -

Temperature °C (°F) 600 (1112) 700 (1292)


Creep strength, 5 x 104 h MPa (ksi) 135 (20) 50 (7)

SAW with flux Sandvik 15W - typical for non heat treated weld metal:

Temperature °C (°F) 20 (68)


Yield strength, RP0.2 MPa (ksi) 400 (58)
Tensile strength, RM MPa (ksi) 600 (87)
Elongation, A5 % 35
Reduction in area, Z % 73
Impact strength, Charpy V J (ft*lbs) 80 (59)

CORROSION PROPERTIES- ALL-WELD METAL


Sandvik 19.9.Nb has good resistance to general corrosion and due to its niobium content, good resistance to
intercrystalline corrosion.

FABRICATION
Recommended welding data
MIG welding
Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for MIG welding.

Wire diameter, mm Wire feed, m/min Current, A Voltage, V Gas, l/min


Short-arc welding
0.8 4-8 40-120 15-19 12
1.0 4-8 60-140 15-21 12
Spray-arc welding
1.0 6-12 140-220 23-28 18
1.2 5-9 180-260 24-29 18
1.6 3-5 230-350 25-30 18
?????? 2016/3/17 14:26:15 (????????)

Pulsed-arc welding1)
1.2 3-10 150-250 23-31 18

1)Pulse
parameters: Peak current 300 - 400 A
Background current 50 - 150 A
Frequency 80 - 120 Hz

65 SANDVIK 19.9.NB
Sandvik can provide recommendations for shielding gases.

Short-arc welding is used with light gauge material of less than about 3 mm, in depositing root runs, and in
welding out-of-flat positions.

The higher the inductance in short-arc welding, the higher the fluidity of the molten pool.

Spray-arc welding is normally used for heavier gauge material.

TIG welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.

Electrode negative and a shielding gas of argon or helium should be used to prevent oxidation of the weld metal.

Submerged-arc welding
Electrode positive is suggested for joint welding to give good penetration.

Wire diameter, mm Current, A Voltage, V


2.0 200-300 28-32
2.4 250-400 28-32
3.2 300-450 29-34
4.0 350-500 30-35

Recommended welding flux is Sandvik 15W.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/17 14:26:15 (????????)

66 SANDVIK 19.9.NB
SANDVIK 19.9.NBSI
WELDING WIRE
DATASHEET

Sandvik 19.9.NbSi is a filler metal mainly suited for MIG welding of stainless steels of the 18Cr/8Ni/Nb and
18Cr/8Ni/Ti types.

STANDARDS
– ISO 14343: 19 9 Nb Si
– AWS A5.9/ASME SFA-5.9: ER347Si

Product Approvals

– CE
– DB
– TÜV

Certificates of approval, including Declaration of Performance, can be found in the Materials Center, Welding
materials - approvals.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Co Cu N
0.04 1.0 1.3 <0.025 <0.015 19.5 10 <0.3 <0.2 <0.2 <0.050
Nb>12xC<0.75

PRODUCT APPROVALS
– CE
– DB
– TÜV

Certificates of approval, including Declaration of Performance, can be found in the Materials Center, Welding
materials - approvals.
?????? 2016/3/17 14:25:49 (????????)

APPLICATIONS
Sandvik 19.9.NbSi is particularly suited for MIG welding. It can also be used for TIG and plasma arc welding. It is
suitable for joining stainless steels of the 18Cr/8Ni/Nb and 18Cr/8Ni/Ti types. Due to the strengthening effect of
niobium, this grade is recommended if the weld metal is exposed to temperatures above 400°C (750oF).

FORMS OF SUPPLY
Sandvik 19.9.NbSi is supplied as wire and straight rods

67 SANDVIK 19.9.NBSI
WELD METAL CHARACTERISTICS
Sandvik 19.9.NbSi gives an austenitic microstructure with approximately 8-9FN according to the WRC-92
diagram.

MECHANICAL PROPERTIES

Temperature °C (°F) 20 (68) 400 (752) -196 (-321)


Yield strength, RP0.2 MPa (ksi) 400 (58) 320 (46) -
Tensile strength, RM MPa (ksi) 610 (88) 470 (68) -
Elongation, A5 % 35 23 -
Reduction in area, Z % 61 50 -
Impact strength, Charpy V J (ft lbs) 110 (81) - 60 (44)
Hardness, Vickers HV 225 - -

CORROSION RESISTANCE
Sandvik 19.9.NbSi has good resistance to general corrosion and due to its niobium content, good resistance to
intercrystalline corrosion.

FABRICATION
Recommended welding data
MIG welding
Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for MIG welding.

Wire diameter, mm Wire feed, m/min Current, A Voltage, V Gas, l/min


Short-arc welding
1.0 4-8 60-140 15-21 12
Spray-arc welding
1.0 6-12 140-220 23-28 18
1.2 5-9 180-260 24-29 18
Pulsed-arc welding1)
1.2 3-10 150-250 23-31 18

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.
?????? 2016/3/17 14:25:49 (????????)

68 SANDVIK 19.9.NBSI
SANDVIK 19.LNBTI
WELDING WIRE
DATASHEET

Sandvik 19.LNbTi welding wire has excellent resistance to oxidation in air and in sulphur containing
combustion gases. Its strength at high temperatures is enhanced by the addition of Ti and Nb. It is suitable for
joining base metals such as 409, 430L, and 439. The high silicon content of this grade improves weld metal
flow characteristics over conventional ferritic welding consumables.

It is suitable for joining similar parent metals in, for example, the high temperature sections of exhaust systems for
the automotive industry such as manifolds, catalytic converters, and diesel exhaust systems. It is also suitable for
overlay welding where oxidation resistance is required.

STANDARDS
– Iso: 19 L Nb Ti
– AWS A5.9/ASME SFA-5.9: ER"439"

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Nb Ti
≤0.025 0.8 0.5 ≤0.030 ≤0.015 19 0.4 0.5

WELD METAL CHARACTERISTICS


Fully ferritic.

CORROSION RESISTANCE
Sandvik 19.LNbTi has corrosion resistance comparable to other 18% chromium extra low carbon stainless steels.

FABRICATION
Recommended welding data
MIG welding
Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for MIG welding.

Wire diameter Wire feed Current Voltage Gas


?????? 2016/3/17 14:42:52 (????????)

mm (in.) m/min (in./min) A V l/min (CFH)


Short-arc welding
1.0 (0.039) 4-8 (157-315) 60-140 15-21 12 (25)
Spray-arc welding
1.0 (0.039) 6-12 (236-472) 140-220 23-28 18 (38)
1.2 (0.047) 5-9 (197-354) 180-260 24-29 18 (38)

69 SANDVIK 19.LNBTI
Wire diameter Wire feed Current Voltage Gas
mm (in.) m/min (in./min) A V l/min (CFH)

Pulsed-arc welding1)
1.2 (0.047) 3-10 (118-394) 150-250 23-31 18 (38)
1)Pulse parameters:
–– Peak currentcurrent
Background 300 - 400
50 -A150 A
– Frequency 80 - 120 Hz

Sandvik can provide recommendations for shielding gases.

– Short-arc welding is used with light gauge material of less than about 3 mm, in depositing root runs, and in
welding out-of-flat positions.
– The higher the inductance in short-arc welding, the higher the fluidity of the molten pool.
– Spray-arc welding is normally used for heavier gauge material.

TIG welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.

Electrode negative and a shielding gas of argon or helium should be used to prevent oxidation of the weld metal.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/17 14:42:52 (????????)

70 SANDVIK 19.LNBTI
SANDVIK 20.25.5.LCU
WELDING WIRE
DATASHEET

Sandvik 20.25.5.LCu welding wire is suitable for joining steels of the 20Cr/25Ni/4.5Mo/1.5Cu type - for
example Sandvik 2RK65 used in many areas of the process industry, such as in the production of acetic acid,
sulphuric acid, terephthalic or tartaric acid and vinyl chloride. It is also suitable for use in cooling operations
involving sea water or heavily polluted river water.

This grade can be used for MIG, TIG, plasma-arc and submerged-arc welding.

STANDARDS
– ISO 14343: 20 25 5 Cu L
– AWS A5.9/ASME SFA-5.9: ER385

Product Approvals
– CE
– TÜV

Certificates of approval, including Declaration of Performance, can be found in the Materials Center, Welding
materials - approvals.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Cu
≤0.020 0.4 1.8 ≤0.015 ≤0.015 20 25 4.5 1.5

WELD METAL CHARACTERISTICS


The following data is typical for non heat treated all-weld metal made by MIG welding with argon shielding gas.

Chemical composition, wt%

C Si Mn P S Cr Ni Mo Cu
≤0.020 0.4 1.5 ≤0.015 ≤0.015 19.5 25 4.5 1.5
?????? 2016/3/17 14:51:26 (????????)

Fully austenitic matrix.

MECHANICAL PROPERTIES
Temperature °C (°F) 20 (68) 400 (752) -196 (-320)
Yield strength, RP0.2 MPa (ksi) 320 (46) 250 (36) -
Tensile strength, Rm MPa (ksi) 540 (78) 410 (59) -

71 SANDVIK 20.25.5.LCU
Temperature °C (°F) 20 (68) 400 (752) -196 (-320)
Elongation, A % 37 29 -
Reduction in area, Z % 60 - -
Impact strength, Charpy V J (ft/lb) 120 (89) - 100 (74)
Hardness, Vickers HV 160 - -

PHYSICAL PROPERTIES

Thermal conductivity, W/m °C, at 20°C 13


Thermal expansion per °C, from 20° to 400°C 17x10-6
Density, g/cm3, at 20°C 8.1

CORROSION RESISTANCE
Sandvik 20.25.5.LCu shows very good resistance to stress corrosion cracking, intercrystalline corrosion and to
attack in acidic, non-oxidizing environments, such as sulphuric, phosphoric and acetic acid. The resistance to
pitting corrosion and crevice corrosion is significantly better than that of ordinary 18Cr/8Ni and 18Cr/8Ni/Mo
steels.

FABRICATION
Recommended welding data
MIG welding
Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for MIG welding.

Wire diameter Wire feed Current Voltage Gas


mm (in.) m/min (in./min) A V l/min (CFH)
Short-arc welding
0.8 (0.031) 4-8 (157-315) 50-140 16-25 12 (25)
1.0 (0.039) 4-8 (157-315) 70-160 16-25 12 (25)
Spray-arc welding
1.0 (0.039) 6-12 (236-472) 150-230 26-31 18 (38)
1.2 (0.047) 5-9 (197-354) 170-280 27-32 18 (38)
1.6 (0.063) 3-5 (118-197) 230-350 25-30 18 (38)
Pulsed-arc welding1)
1.2 (0.047) 3-10 (118-394) 150-250 23-31 18 (38)
1) Pulse parameters:
–– Peak currentcurrent
Background 300 - 400
50 -A150 A
– Frequency 80 - 120 Hz

Sandvik can provide recommendations for shielding gases.


?????? 2016/3/17 14:51:26 (????????)

– Short-arc welding is used for thin gauge material of less than about 3 mm, in depositing root runs, and in
welding out-of-flat positions.
– The higher the inductance in short-arc welding, the higher the fluidity of the molten pool.
– Spray-arc welding is normally used for heavier gauge material.

TIG welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.

72 SANDVIK 20.25.5.LCU
Electrode negative and a shielding gas of argon or helium should be used to prevent oxidation of the weld metal.

Electrode positive is suggested for joint welding to give good penetration.

Wire diameter Current Voltage


mm (in.) A V
2.0 (0.078) 200-300 28-32
2.4 (0.094) 250-400 28-32
3.2 (0.126) 300-450 29-34
4.0 (0.157) 350-500 30-35

Submerged-arc welding
Electrode positive is suggested for joint welding to give good penetration.

Wire diameter Current Voltage


mm (in.) A V
2.0 (0.078) 200-300 28-32
2.4 (0.094) 250-400 28-32
3.2 (0.126) 300-450 29-34

Recommended welding flux is Sandvik 15W.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/17 14:51:26 (????????)

73 SANDVIK 20.25.5.LCU
SANDVIK 22.12.HT
WELDING WIRE
DATASHEET

Sandvik 22.12.HT is an austenitic filler material for welding the high temperature steel grade Sandvik 253 MA*,
UNS S30815. It is characterized by high creep strength, good resistance to oxidation and good weldability.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo N Ce
0.08 1.6 0.5 ≤0.025 ≤0.015 21 10 ≤0.3 0.17 0.06

WELD METAL CHARACTERISTICS


Austenitic matrix with a ferrite content of 6FN according to the WRC-92 diagram.

MECHANICAL PROPERTIES
Temperature °C (°F) 20 (68) 600 (1112) 800 (1472) 1000 (1832)
Yield strength, Rp0,2 MPa (ksi) 360 (52) - - -
Tensile strength, Rm MPa (ksi) 580 (84) - - -
Elongation, A % 40 - - -
Impact strength, Charpy V J (ft/lb) 120 (89) - - -
Hardness, Vickers HV 180 - - -
Creep rupture strength, . . 100 15 5
5 x 105h

PHYSICAL PROPERTIES - ALL WELD METAL


Temperature °C 20 100 300 500
Thermal conductivity, W/m 14.5 16 17.5 21

– Thermal expansion per °C, from 20 °C (68°F) to 400°C (750°F) 17.6 x 10-6
– Density, g/cm3, at 20°C (68°F), 7.8
?????? 2016/3/11 11:30:45 (????????)

CORROSION RESISTANCE - ALL WELD METAL


Sandvik 22.12.HT has good resistance to oxidation and can be used in air up to 1150°C (2100°F).

FABRICATION
Recommended welding data
MIG welding
Electrode positive is used to give good penetration in all types of welded joint. The following table shows common

74 SANDVIK 22.12.HT
conditions for MIG welding.

Wire diameter Wire feed Current Voltage Gas


mm (in.) m/min (in./min) A V l/min (CFH)
Short-arc welding
0.8 (0.031) 4-8 (157-315) 40-120 15-19 12 (25)
1.0 (0.039) 4-8 (157-315) 60-140 15-21 12 (25)
Spray-arc welding
1.0 (0.039) 6-12 (236-472) 140-220 23-28 18 (38)
1.2 (0.047) 5-9 (197-354) 180-260 24-29 18 (38)
1.6 (0.063) 3-5 (118-197) 230-350 25-30 18 (38)
Pulsed-arc welding1)
1.2 (0.047) 3-10 (118-394) 150-250 23-31 18 (38)
1)Pulse
parameters: Peak current 300 - 400 A
Background current 50 - 150 A
Frequency 80 - 120 Hz

Short-arc welding is used with light gauge material of less than about 3 mm, in depositing root runs, and in
welding out-of-flat positions.

The higher the inductance in short-arc welding, the higher the fluidity of the molten pool.

Spray-arc welding is normally used for heavier gauge material.

TIG welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.

Electrode negative and a shielding of argon or helium should be used to prevent oxidation of the weld metal.

Wire diameter Current Voltage


mm (in.) A V
2.0 (0.078) 200-300 28-32
2.4 (0.094) 250-400 28-32
3.2 (0.126) 300-450 29-34
4.0 (0.157) 350-500 30-35

Submerged-arc welding
Electrode positive is suggested for joint welding to give good penetration.

Wire diameter Current Voltage


?????? 2016/3/11 11:30:45 (????????)

mm (in.) A V
2.0 (0.078) 200-300 28-32
2.4 (0.094) 250-400 28-32
3.2 (0.126) 300-450 29-34

Recommended welding flux is Sandvik 15W.

75 SANDVIK 22.12.HT
* 253 MA is a trademark owned by Outokumpu OY.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/11 11:30:45 (????????)

76 SANDVIK 22.12.HT
SANDVIK 22.15.3.L
WELDING WIRE
DATASHEET

Sandvik 22.15.3.L is an austenitic filler material for joining stainless steels to carbon steels or low-alloy steels
and for overlay welding.

STANDARDS
– ISO 14343: 23 12 2 L
– AWS A5.9/ASME SFA-5.9: ER(309LMo)

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo
≤0.025 0.4 1.5 ≤0.025 ≤0.015 21.5 15 2.7

WELD METAL CHARACTERISTICS


Sandvik 22.15.3.L gives a microstructure with an austenitic matrix and a ferrite content of about 12FN according
to the DeLong diagram.

MECHANICAL PROPERTIES
Temperature °C (°F) 20 (68)
Yield strength, RP0.2 MPa (ksi) 400 (58)
Tensile strength, Rm MPa (ksi) 600 (87)
Elongation, A % 40
Reduction in area, Z % 60
Impact strength, Charpy V J (ft lbs) 140 (103)
Hardness, Vickers HV 180

CORROSION RESISTANCE
Sandvik 22.15.3.L is normally used for joints between non alloyed or low alloyed steels and stainless steels, where
resistance to corrosion is of secondary importance.
?????? 2016/3/17 14:14:19 (????????)

FABRICATION
MIG welding
Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for MIG welding.

Wire diameter, mm Wire feed, m/min Current, A Voltage, V Gas, l/min


Short-arc welding

77 SANDVIK 22.15.3.L
Wire diameter, mm Wire feed, m/min Current, A Voltage, V Gas, l/min
Short-arc welding
0.8 4-8 40-120 15-19 12
1.0 4-8 60-140 15-21 12
Spray-arc welding
1.0 6-12 140-220 23-28 18
1.2 5-9 180-260 24-29 18
1.6 3-5 230-350 25-30 18
Pulsed-arc welding1)
1.2 3-10 150-250 23-31 18

1)Pulse
parameters: Peak current 300 - 400 A
Background current 50 - 150 A
Frequency 80 - 120 Hz

Sandvik can provide recommendations for shielding gases.

Short-arc welding is used with light gauge material of less than about 3 mm, in depositing root runs, and in
welding out-of-flat positions.

The higher the inductance in short-arc welding, the higher the fluidity of the molten pool.

Spray-arc welding is normally used for heavier gauge material.

TIG welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.

Electrode negative and a shielding gas of argon or helium should be used to prevent oxidation of the weld metal.

Submerged-arc welding
Electrode positive is suggested for joint welding to give good penetration.

Wire diameter, mm Current, A Voltage, V


2.0 200-350 28-32
2.4 250-450 28-32
3.2 300-500 29-34
4.0 400-600 30-35

Recommended welding flux is Sandvik 15W.


?????? 2016/3/17 14:14:19 (????????)

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

78 SANDVIK 22.15.3.L
SANDVIK 22.8.3.L
WELDING WIRE
DATASHEET

Sandvik 22.8.3.L is a duplex stainless filler metal for welding duplex stainless steels. Weldability as well as
properties of the all-weld metal is excellent. Corrosion resistance is equal to 904L in most applications.

STANDARDS
– ISO 14343: 22 9 3 N L
– AWS A5.9/ASME SFA-5.9: ER2209

Product Approvals
– CE
– DNV
– TÜV

Certificates of approval, including Declaration of Performance, can be found in the Materials Center, Welding
materials - approvals.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo N
≤0.020 0.5 1.6 ≤0.020 ≤0.015 23 9 3.2 0.16

APPLICATIONS
Sandvik 22.8.3.L is used for welding of duplex stainless steels such as Sandvik SAF 2205 and SAF 2304. It can
also be used for welding of duplex stainless steels to carbon steel. Sandvik 22.8.3.L is used for joint welding and
cladding with TIG, MIG, SAW, PAW and laser welding.

FORMS OF SUPPLY
Sandvik 22.8.3.L is supplied as wire and straight rods.

WELD METAL CHARACTERSTICS


Sandvik 22.8.3.L gives an austenitic-ferritic (duplex) microstructure with approximately 50 FN, calculated from the
WRC-92 diagram.
?????? 2016/4/20 16:54:57 (????????)

Chemical composition - all-weld metal


The data below is typical for non heat treated all-weld metal made by SAW, Flux 15W.

Chemical composition, wt%

C Si Mn P S Cr Ni Mo N

79 SANDVIK 22.8.3.L
Chemical composition, wt%

C Si Mn P S Cr Ni Mo N
≤0.020 0.7 1.2 ≤0.025 ≤0.015 22.5 9 3 0.15

MECHANICAL PROPERTIES
MIG and TIG

Temperature °C (°F) 20 (68) -20 (-4)


Yield strength, RP0.2 MPa (ksi) 600 (87) -
Tensile strength, Rm MPa (ksi) 750 (109) -
Elongation, A % 25 -
Impact strength, Charpy V J (ft lbs) 160 (118) 100 (74)
Hardness, Vickers HV 240 -

SAW, Flux 15W


Temperature °C (°F) 20 (68) -40 (-40)
Yield strength, RP0.2 MPa (ksi) 650 (94) -
Tensile strength, Rm MPa (ksi) 770 (112) -
Elongation, A % 33
Impact strength, Charpy V J (ft lbs) 90 (66) 85 (63)

CORROSION RESISTANCE
Sandvik 22.8.3.L is resistant to intergranular corrosion and pitting. It also has good resistance to stress corrosion
cracking, especially in environments containing H2S.

FABRICATION
MIG welding
Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for MIG welding.

Wire diameter, mm Wire feed, m/min Current, A Voltage, V Gas, l/min


Short-arc welding
0.8 4-8 40-120 15-19 12
1.0 4-8 60-140 15-21 12
Spray-arc welding
1.0 6-12 140-220 23-28 18
1.2 5-9 180-260 24-29 18
1.6 3-5 230-350 25-30 18
Pulsed-arc welding1)
?????? 2016/4/20 16:54:57 (????????)

1.2 3-10 150-250 23-31 18

1)Pulse
parameters: Peak current 300 - 400 A
Background current 50 - 150 A
Frequency 80 - 120 Hz

Sandvik can provide recommendations for shielding gases.

80 SANDVIK 22.8.3.L
Short-arc welding is used with light gauge material of less than about 3 mm, in depositing root runs, and in
welding out-of-flat positions.

The higher the inductance in short-arc welding, the higher the fluidity of the molten pool.

Spray-arc welding is normally used for heavier gauge material.

TIG welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.

Electrode negative and a shielding gas of argon or helium should be used to prevent oxidation of the weld metal.

Submerged-arc welding
Electrode positive is suggested for joint welding to give good penetration.

Wire diameter, mm Current, A Voltage, V


2.0 200-300 28-32
2.4 250-400 28-32
3.2 300-450 29-34
4.0 350-500 30-35

Recommended welding flux is Sandvik 15W.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/4/20 16:54:57 (????????)

81 SANDVIK 22.8.3.L
SANDVIK 22.8.3.LSI
WELDING WIRE
DATASHEET

Sandvik 22.8.3.LSi is a duplex stainless filler metal for welding of duplex stainless steels, such as Sandvik SAF
2205 and Sandvik SAF 2304.

STANDARDS
– ISO 14343: 22 9 3 N L Si
– AWS A5.9/ASME SFA-5.9: ER2209

Product Approvals
– CE
– TÜV

Certificates of approval, including Declaration of Performance, can be found in the Materials Center, Welding
materials - approvals.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo N
≤0.020 0.8 1.6 ≤0.025 ≤0.015 23 9 3.2 0.16

APPLICATIONS
Sandvik 22.8.3.LSi is designed for gas shielded arc welding and particularily MIG welding of duplex stainless steels,
such as Sandvik SAF 2205 and Sandvik SAF 2304. Its corrosion resistance is equal to 904L in most applications.
It combines high strength with excellent ductility. Sandvik 22.8.3.LSi can also be used for joining Sandvik SAF
2205 or Sandvik SAF 2304 to carbon steel or low-alloy steels.

FORMS OF SUPPLY
Sandvik 22.8.3.LSi is supplied as wire and straight rods.

WELD METAL CHARACTERSTICS


Sandvik 22.8.3.LSi gives an austenitic-ferritic (duplex) microstructure with approximately 50FN according to the
WRC-92 diagram.
?????? 2016/3/17 14:13:24 (????????)

MECHANICAL PROPERTIES
MIG and TIG

Temperature °C (°F) 20 (68) -40 (-40)


Yield strength, RP0.2 MPa (ksi) 600 (87) -
Tensile strength, Rm MPa (ksi) 750 (109) -

82 SANDVIK 22.8.3.LSI
Temperature °C (°F) 20 (68) -40 (-40)
Elongation, A % 25 -
Impact strength, Charpy V J (ft lbs) 130 (96) 110 (81)
Hardness, Vickers HV 240 -

CORROSION RESISTANCE
Sandvik 22.8.3.LSi is resistant to intergranular and pitting corrosion. It also has good resistance to stress corrosion
cracking, especially in environments containing H2S.

FABRICATION
MIG welding
Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for MIG welding.

Wire diameter Wire feed Current Voltage Gas


mm m/min A V l/min
Short-arc welding
0.8 4-8 40-120 16-20 12
1.0 4-8 60-140 16-22 12
Spray-arc welding
1.0 6-12 140-220 24-29 18
1.2 5-9 180-260 25-30 18
1.6 3-5 230-350 25-30 18
Pulsed-arc welding1)
1.2 3-10 150-250 23-31 18
1)Pulse
parameters: Peak current 300 - 400 A
Background current 50 - 150 A
Frequency 80 - 120 Hz

Sandvik can provide recommendations for shielding gases.

Short-arc welding is used with light gauge material of less than about 3 mm, in depositing root runs, and in
welding out-of-flat positions.

The higher the inductance in short-arc welding, the higher the fluidity of the molten pool.

Spray-arc welding is normally used for heavier gauge material.

TIG welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.

Electrode negative and a shielding gas of argon or helium should be used to prevent oxidation of the weld metal.
?????? 2016/3/17 14:13:24 (????????)

Recommended thermal data


The interpass temperature should be kept below 250°C (482°F) and the heat input between 0.5 and 2.5kJ/mm
for joint welding. Preheating is normally not recommended. In case post weld heat treatment is needed from a
construction point of view, contact Sandvik for support

83 SANDVIK 22.8.3.LSI
Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/17 14:13:24 (????????)

84 SANDVIK 22.8.3.LSI
SANDVIK 23.7.L
WELDING WIRE
DATASHEET

Sandvik 23.7.L is a duplex stainless filler metal for welding lean duplex stainless steels such as Sandvik SAF
2304, LDX 2101* and similar. Corrosion resistance is equal to 316L in most applications. This alloy is not
alloyed with molybdenum and has found applications for production of Nitric Acid in the fertilizer industry.

STANDARDS
– ISO 14343: 23 7 L N

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo N
≤0.020 ≤0.7 1.7 ≤0.025 ≤0.005 23 7 0.3 0.14

WELD METAL CHARACTERISTICS


Austenitic-ferritic microstructure with approximately 50 FN, calculated from the WRC-92 diagram.

MECHANICAL PROPERTIES
TIG (GTAW)
Temperature °C (°F) 20 (68) -20 (-4)
Yield strength, RP0.2 MPa (ksi) 525 (76) -
Tensile strength, Rm MPa (ksi) 710 (103) -
Elongation, A % 25 -
Impact strength, Charpy V J (ft/lb) 170 (125) 150 (110)
Hardness, Vickers HV 230 -

SAW, Flux 15W


Temperature °C (°F) 20 (68) -20 (-4)
Yield strength, RP0.2 MPa (ksi) 500 (72.5) -
?????? 2016/3/17 14:56:06 (????????)

Tensile strength, Rm MPa (ksi) 600 (87) -


Elongation, A % 30 -
Impact strength, Charpy V J (ft/lb) 100 (74) 90 (66)

PHYSICAL PROPERTIES

Thermal conductivity, W/m °C, at 20°C (68°F) 16

85 SANDVIK 23.7.L
Thermal expansion per °C, from 20 to 400°C (68 to 752°F) 14.5x10-6
Density, g/cm3 (lb/in.3), at 20°C (68°F) 7.9 (0.285)

CORROSION RESISTANCE
Sandvik 23.7.L is resistant to intergranular and pitting corrosion at the same level as 316L. Resistance to stress
corrosion cracking is better than 316L

FABRICATION
Recommended welding data
MIG welding
Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for MIG welding.

Wire diameter Wire feed Current Voltage Gas


mm (in.) m/min (in./min) A V l/min (CFH)
Short-arc welding
0.8 (0.031) 4-8 (157-315) 40-120 15-19 12 (25)
1.0 (0.039) 4-8(157-315) 60-140 15-21 12 (25)
Spray-arc welding
1.0 (0.039) 6-12 (236-472) 140-220 23-28 18 (38)
1.2 (0.047) 5-9 (197-354) 180-260 24-29 18 (38)
1.6 (0.063) 3-5 (118-197) 230-350 25-30 18 (38)
Pulsed-arc welding1)
1.2 (0.047) 3-10 (118-394) 150-250 23-31 18 (38)
1)Pulse
parameters: Peak current 300 - 400 A
Background current 50 - 150 A
Frequency 80 - 120 Hz

Short-arc welding is used with light gauge material of less than about 3 mm, in depositing root runs, and in
welding out-of-flat positions.

The higher the inductance in short-arc welding, the higher the fluidity of the molten pool.

Spray-arc welding is normally used for heavier gauge material.

TIG welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.

Electrode negative and a shielding of argon or helium should be used to prevent oxidation of the weld metal.

Wire diameter Current Voltage


mm (in.) A V
?????? 2016/3/17 14:56:06 (????????)

2.0 (0.078) 200-300 28-32


2.4 (0.094) 250-400 28-32
3.2 (0.126) 300-450 29-34
4.0 (0.157) 350-500 30-35

Submerged-arc welding

86 SANDVIK 23.7.L
Electrode positive is suggested for joint welding to give good penetration.

Wire diameter Current Voltage


mm (in.) A V
2.0 (0.078) 200-300 28-32
2.4 (0.094) 250-400 28-32
3.2 (0.126) 300-450 29-34

Recommended welding flux is Sandvik 15W.

* LDX 2101 is a trademark owned by Outokumpu OY.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/17 14:56:06 (????????)

87 SANDVIK 23.7.L
SANDVIK 24.13.L
WELDING WIRE
DATASHEET

Sandvik 24.13.L is suitable for joining stainless Cr-Ni steels of the 309 type, Cr-steels and dissimilar steels.

STANDARDS
– ISO 14343: 23 12 L
– AWS A5.9/ASME SFA-5.9: ER309L

Certificates of approval, including Declaration of Performance, can be found in the Materials Center, Welding
materials - approvals.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Co Cu
<0.02 0.4 1.8 <0.02 <0.015 23.5 13.5 <0.3 <0.1 <0.2

APPLICATIONS
Sandvik 24.13.L is suitable for joining stainless Cr-Ni steels of the 309 type, Cr-steels and dissimilar steels e.g.
austenitic stainless steel to carbon or low-alloyed steels for service up to 320oC (610oF). It is used for MIG/MAG-,
TIG-, plasma-arc and submerged-arc welding. Widely used as barrier layer between carbon/low alloy steel and
different stainless grades in cladding operations.

FORMS OF SUPPLY
Sandvik 24.13.L is supplied as wire and straight rods.

WELD METAL CHARACTERISTICS


Sandvik 24.13.L gives a microstructure with an austenitic matrix and a ferrite cintent of about 10FN according to
the DeLong diagram.

MECHANICAL PROPERTIES

Temperature °C (°F) 20 (68)


Yield strength, RP0.2 MPa (ksi) 400 (58)
?????? 2016/3/17 13:48:14 (????????)

Tensile strength, Rm MPa (ksi) 600 (87)


Elongation, A % 40
Reduction in area, Z % 60
Impact strength, Charpy V J (ft lbs) 140 (103)
Hardness, Vickers HV 160

88 SANDVIK 24.13.L
CORROSION RESISTANCE
Sandvik 24.13.L is normally used for joints between non alloyed or low alloyed steels and stainless steels where
resistance to corrosion is of secondary importance.

FABRICATION
Recommended welding data
MIG welding
Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for MIG welding.

Wire diameter, mm Wire feed, m/min Current, A Voltage, V Gas, l/min


Short-arc welding
0.8 4-8 40-120 15-19 12
1.0 4-8 60-140 15-21 12
Spray-arc welding
1.0 6-12 140-220 23-28 18
1.2 5-9 180-260 24-29 18
1.6 3-5 230-350 25-30 18
Pulsed-arc welding1)
1.2 3-10 150-250 23-31 18

1)Pulse parameters: Peak current 300 - 400 A


Background current 50 - 150 A
Frequency 80 - 120 Hz

Sandvik can provide recommendations for shielding gases.

Short-arc welding is used with light gauge material of less than about 3 mm, in depositing root runs, and in
welding out-of-flat positions.

The higher the inductance in short-arc welding, the higher the fluidity of the molten pool.

Spray-arc welding is normally used for heavier gauge material.

TIG welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.

Electrode negative and a shielding gas of argon or helium should be used to prevent oxidation of the weld metal.

Submerged-arc welding
Electrode positive is suggested for joint welding to give good penetration.
?????? 2016/3/17 13:48:14 (????????)

Wire diameter, mm Current, A Voltage, V


2.0 200-350 28-32
2.4 250-450 28-32
3.2 300-500 29-34
4.0 400-600 30-35

89 SANDVIK 24.13.L
Recommended welding flux is Sandvik 15W.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/17 13:48:14 (????????)

90 SANDVIK 24.13.L
SANDVIK 24.13.LHF
WELDING WIRE
DATASHEET

Sandvik 24.13.LHF welding wire is particularly suitable for overlay welding and joining of dissimilar steels.

STANDARDS
– ISO 14343: 23 12 L
– AWS A5.9/ASME SFA-5.9: ER309L

Product Approvals
– CE
– TÜV

Certificates of approval, including Declaration of Performance, can be found in the Materials Center, Welding
materials - approvals.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Co Cu N
≤0.015 0.3 1.8 ≤0.015 ≤0.015 24 13 ≤0.3 ≤0.05 ≤0.10 ≤0.05

APPLICATIONS
Sandvik 24.13.LHF welding wire is used for TIG, plasma-arc, MIG and submerged-arc welding. It is particularly
suitable for overlay welding and joining dissimilar steels, for example austenitic stainless steels to low alloyed or
non alloyed steels. It has excellent resistance to hot cracking due to its enhanced ferrite content.

FORMS OF SUPPLY
Sandvik 24.13.LHF is supplied as wire and straight rods.

WELD METAL CHARACTERISTICS


Sandvik 24.13.LHF gives a microstructure with an austenitic matrix and a ferrite content of 15-16FN according to
the DeLong diagram.

MECHANICAL PROPERTIES
?????? 2016/3/17 14:12:13 (????????)

Temperature °C (°F) 20 (68)


Yield strength, RP0.2 MPa (ksi) 410 (60)
Tensile strength, Rm MPa (ksi) (87)
Elongation, A % 41
Reduction in area, Z % 71

91 SANDVIK 24.13.LHF
Temperature °C (°F) 20 (68)
Impact strength, Charpy V J (ft lbs) 140 (103)
Hardness, Vickers HV 160

CORROSION RESISTANCE
Sandvik 24.13.LHF is normally used for joints between non alloyed or low alloyed steels and stainless steels,
where resistance to corrosion is of secondary importance.

FABRICATION
Recommended welding data
MIG welding
Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for MIG welding.

Wire diameter Wire feed Current Voltage Gas


mm m/min A V l/min
Short-arc welding
0.8 4-8 40-120 15-19 12
1.0 4-8 60-140 15-21 12
Spray-arc welding
1.0 6-12 140-220 23-28 18
1.2 5-9 180-260 24-29 18
1.6 3-5 230-350 25-30 18
Pulsed-arc welding1)
1.2 3-10 150-250 23-31 18
1)Pulse
parameters: Peak current 300 - 400 A
Background current 50 - 150 A
Frequency 80 - 120 Hz

Sandvik can provide recommendations for shielding gases.

Short-arc welding is used with light gauge material of less than about 3 mm, in depositing root runs, and in
welding out-of-flat positions.

The higher the inductance in short-arc welding, the higher the fluidity of the molten pool.

Spray-arc welding is normally used for heavier gauge material.

TIG welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.

Electrode negative and a shielding gas of argon or helium should be used to prevent oxidation of the weld metal.
?????? 2016/3/17 14:12:13 (????????)

Submerged-arc welding
Electrode positive is suggested for joint welding to give good penetration.

Wire diameter Current Voltage


mm A V
2.0 200-350 28-32

92 SANDVIK 24.13.LHF
Wire diameter Current Voltage
mm A V

2.4 250-450 28-32


3.2 300-500 29-34
4.0 400-600 30-35

Recommended welding flux is Sandvik 15W.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/17 14:12:13 (????????)

93 SANDVIK 24.13.LHF
SANDVIK 24.13.LNB
WELDING WIRE
DATASHEET

Sandvik 24.13.LNb is a niobium-stabilized filler metal for overlay welding of carbon and low-alloy steels, where
a type 347 of overlay is required.

STANDARDS
– ISO 14343: 23 12 Nb
– AWS A5.9/ASME SFA-5.9: ER”309LNb”

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Nb
≤0.020 0.3 2.0 ≤0.020 ≤0.015 24 12.5 0.8

APPLICATIONS
Sandvik 24.13.LNb is a niobium-stabilized overalloyed filler metal suitable for overlay welding of carbon and low-
alloy steels, where a type 347 of overlay is required. It is used for MIG/MAG, TIG and SAW.

FORMS OF SUPPLY
Sandvik 24.13.LNb is supplied as wire and straight rod.

WELD METAL CHARACTERISTICS


Sandvik 24.13.LNb gives a microstructure with an austenitic matrix and a ferrite content of about 13FN according
to the DeLong diagram.

Chemical composition - all-weld metal


The data below is typical for non heat treated all-weld metal made by SAW, Flux 15W.

Chemical composition, wt %

C Si Mn P S Cr Ni Nb
≤0.020 0.7 1.2 ≤0.025 ≤0.015 23.5 12 0.7
?????? 2016/3/17 14:11:53 (????????)

MECHANICAL PROPERTIES
MIG and TIG
Temperature °C (°F) 20 (68)
Yield strength, RP0.2 MPa (ksi) 400 (58)
Tensile strength, RM MPa (ksi) 600 (87)
Elongation, A5 % 35

94 SANDVIK 24.13.LNB
Temperature °C (°F) 20 (68)
Impact strength, Charpy V J (ft lbs) 110 (81)
Hardness, Vickers HV 180

SAW, flux 15W


Temperature °C (°F) 20 (68)
Yield strength, RP0.2 MPa (ksi) 400 (58)
Tensile strength, Rm MPa (ksi) 600 (87)
Elongation, A % 35
Impact strength, Charpy V J (ft lbs) 90 (66)

CORROSION RESISTANCE
Overlay welds using Sandvik 24.13.LNb have similar corrosion resistance to type 347, EN 1.4550, base material.

FABRICATION
Recommended welding data
MIG welding
Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for MIG welding.

Wire diameter Wire feed Current Voltage Gas


mm m/min A V l/min
Short-arc welding
0.8 4-8 40-120 15-19 12
1.0 4-8 60-140 15-21 12
Spray-arc welding
1.0 6-12 140-220 23-28 18
1.2 5-9 180-260 24-29 18
1.6 3-5 230-350 25-30 18
Pulsed-arc welding1)
1.2 3-10 150-250 23-31 18
1)Pulse
parameters: Peak current 300 - 400 A
Background current 50 - 150 A
Frequency 80 - 120 Hz

Sandvik can provide recommendations for shielding gases.

Short-arc welding is used with light gauge material of less than about 3 mm, in depositing root runs, and in
welding out-of-flat positions.
?????? 2016/3/17 14:11:53 (????????)

The higher the inductance in short-arc welding, the higher the fluidity of the molten pool.

Spray-arc welding is normally used for heavier gauge material.

TIG welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.

95 SANDVIK 24.13.LNB
Electrode negative and a shielding gas of argon or helium should be used to prevent oxidation of the weld metal.

Submerged-arc welding
Electrode positive is suggested for joint welding to give good penetration.

Wire diameter Current Voltage


mm A V
2.0 200-350 28-32
2.4 250-450 28-32
3.2 300-500 29-34
4.0 400-600 30-35

Recommended welding flux is Sandvik 15W.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/17 14:11:53 (????????)

96 SANDVIK 24.13.LNB
SANDVIK 24.13.LSI
WELDING WIRE
DATASHEET

Sandvik 24.13.LSi is a filler material suitable for joining stainless chromium-nickel steels of the ASTM 309 type,
chromium steels and dissimilar metals.

STANDARDS
– ISO 14343: 23 12 L Si
– AWS A5.9/ASME SFA-5.9: ER309LSi

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo N
<0.025 0.9 1.8 <0.025 <0.015 23.5 13.5 <0.4 0.10

APPLICATIONS
Sandvik 24.13.LSi is suitable for joining stainless chromium-nickel steels of the ASTM 309 type, chromium steels
and dissimilar metals e.g. austemitic stainless steel to carbon or low-alloyed steel. It is used for MIG/MAG-, TIG-
and plasma-arc welding.

FORMS OF SUPPLY
Sandvik 24.13.LSi is supplied as wire and straight rods.

WELD METAL CHARACTERISTICS


Sandvik 24.13.LSi gives a microstrucrure with an austenitic matrix and a ferrite content of about 10FN according
to the DeLong diagram.

MECHANICAL PROPERTIES

Temperature °C (°F) 20 (68)


Yield strength, RP0.2 MPa (ksi) 400 (58)
Tensile strength, Rm MPa (ksi) 600 (87)
Elongation, A % 35
?????? 2016/3/17 14:11:23 (????????)

Reduction in area, Z % 55
Impact strength, Charpy V J (ft lbs) 140 (103)
Hardness, Vickers HV 160

CORROSION RESISTANCE
Sandvik 24.13.LSi is normally used for joints between non alloyed or low alloyed steels and stainless steels where
resistance to corrosion is of secondary importance.

97 SANDVIK 24.13.LSI
FABRICATION
Recommended welding data
MIG welding
Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for MIG welding.

Wire diameter, mm Wire feed, m/min Current, A Voltage, V Gas, l/min


Short-arc welding
1.0 4-8 60-140 15-21 12
Spray-arc welding
1.0 6-12 140-220 23-28 18
1.2 5-9 180-260 24-29 18
Pulsed-arc welding1)
1.2 3-10 150-250 23-31 18

1)Pulse parameters: Peak current 300 - 400 A


Background current 50 - 150 A
Frequency 80 - 120 Hz

Sandvik can provide recommendations for shielding gases.

Short-arc welding is used with light gauge material of less than about 3 mm, in depositing root runs, and in
welding out-of-flat positions.

The higher the inductance in short-arc welding, the higher the fluidity of the molten pool.

Spray-arc welding is normally used for heavier gauge material.

TIG welding

The parameters for TIG welding depend largely upon the base metal thickness and the welding application.

Electrode negative and a shielding gas of argon or helium should be used to prevent oxidation of the weld metal.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.
?????? 2016/3/17 14:11:23 (????????)

98 SANDVIK 24.13.LSI
SANDVIK 24.13.SI
WELDING WIRE
DATASHEET

Sandvik 24.13.Si is a filler metal for joining stainless steels of the 18Cr/8Ni type and for dissimilar joints, e.g.
austenitic steels to low alloyed steels.

STANDARDS
– ISO 14343: 22 12 H
– AWS A5.9/ASME SFA-5.9: ER309Si

APPLICATIONS
Sandvik 24.13.Si is particularly suited for MIG welding but can also be used for TIG and PAW. It can be used for
joining stainless steels of the 18Cr/8Ni type when higher corrosion resistance is desired in the weld metal. It can
also be used for dissimilar joints, e.g. austenitic steels to low alloyed steels.

FORMS OF SUPPLY
Sandvik 24.13.Si is supplied as wire and straight rods.

WELD METAL CHARACTERISTICS


Sandvik 24.13.Si gives a microstructure with an austenitic matrix and a ferrite content of about 10FN according to
the DeLong diagram.

MECHANICAL PROPERTIES

Temperature °C (°F) 20 (68)


Yield strength, RP0.2 MPa (ksi) 420 (61)
Tensile strength, Rm MPa (ksi) 640 (93)
Elongation, A % 35
Reduction in area, Z % 60
Impact strength, Charpy V J (ft lbs) 110 (81)
Hardness, Vickers HV 180

CORROSION RESISTANCE
Sandvik 24.13.Si is normally used for joints between non alloyed or low alloyed steels and stainless steels where
?????? 2016/3/17 14:11:02 (????????)

resistance to corrosion is of secondary importance.

FABRICATION
Recommended welding data
MIG welding
Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for MIG welding.

99 SANDVIK 24.13.SI
Wire diameter, mm Wire feed, m/min Current, A Voltage, V Gas, l/min
Short-arc welding
1.0 4-8 60-140 15-21 12
Spray-arc welding
1.0 6-12 140-220 23-28 18
1.2 5-9 180-260 24-29 18
Pulsed-arc welding1)
1.2 3-10 150-250 23-31 18

1)Pulse parameters: Peak current 300 - 400 A


Background current 50 - 150 A
Frequency 80 - 120 Hz

Sandvik can provide recommendations for shielding gases.

Short-arc welding is used with light gauge material of less than about 3 mm, in depositing root runs, and in
welding out-of-flat positions.

The higher the inductance in short-arc welding, the higher the fluidity of the molten pool.

Spray-arc welding is normally used for heavier gauge material.

TIG welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.

Electrode negative and a shielding gas of argon or helium should be used to prevent oxidation of the weld metal.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/17 14:11:02 (????????)

100 SANDVIK 24.13.SI


SANDVIK 24.16.3.L
WELDING WIRE
DATASHEET

Sandvik 24.16.3.L is a filler material for overlay welding on carbon and low-alloy steels where a 316L weld
deposit is specified.

STANDARDS
– ISO 14343: (23 12 2 L)
– AWS A5.9/ASME SFA-5.9: ER(309LMo)

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo N
≤0.020 0.4 1.5 ≤0.025 ≤0.015 24.5 17 2.8 0.13

APPLICATIONS
Sandvik 24.16.3.L is particularly suitable for overlay welding on carbon and low-alloy steels, including seam closing
of clad plate, where a 316L weld deposit is specified. Sandvik 24.16.3.L is used for TIG, plasma-arc, MIG and
submerged-arc welding.

FORMS OF SUPPLY
Sandvik 24.16.3.L is supplied as wire and straight rods.

WELD METAL CHARACTERSTICS


Sandvik 24.16.3.L gives a microstructure with an austenitic matrix and a ferrite content of about 11FN according
to the DeLong diagram.

MECHANICAL PROPERTIES

Temperature °C (°F) 20 (68)


Yield strength, RP0.2 MPa (ksi) 450 (65)
Tensile strength, Rm MPa (ksi) 650 (94)
Elongation, A % 30
?????? 2016/3/17 14:10:29 (????????)

Reduction in area, Z % 60
Impact strength, Charpy V J (ft*lbs) 70 (52)

CORROSION RESISTANCE
The corrosion resistance of Sandvik 24.16.3.L weld overlays are at the level of the 316L base metal.

FABRICATION

101 SANDVIK 24.16.3.L


Recommended welding data
MIG welding
Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for MIG welding.

Wire diameter Wire feed Current Voltage Gas


mm m/min A V l/min
Short-arc welding
0.8 4-8 40-120 15-19 12
1.0 4-8 60-140 15-21 12
Spray-arc welding
1.0 6-12 140-220 23-28 18
1.2 5-9 180-260 24-29 18
1.6 3-5 230-350 25-30 18
Pulsed-arc welding1)
1.2 3-10 150-250 23-31 18
1)Pulse
parameters: Peak current 300 - 400 A
Background current 50 - 150 A
Frequency 80 - 120 Hz

Sandvik can provide recommendations for shielding gases.

Short-arc welding is used with light gauge material of less than about 3 mm, in depositing root runs, and in
welding out-of-flat positions.

The higher the inductance in short-arc welding, the higher the fluidity of the molten pool.

Spray-arc welding is normally used for heavier gauge material.

TIG welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.

Electrode negative and a shielding gas of argon or helium should be used to prevent oxidation of the weld metal.

Submerged-arc welding
Electrode positive is suggested for joint welding to give good penetration.

Wire diameter Current Voltage


mm A V
2.0 200-350 28-32
2.4 250-450 28-32
?????? 2016/3/17 14:10:29 (????????)

3.2 300-500 29-34


4.0 400-600 30-35

Recommended welding flux is Sandvik 15W.

102 SANDVIK 24.16.3.L


Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/17 14:10:29 (????????)

103 SANDVIK 24.16.3.L


SANDVIK 25.10.4.L
WELDING WIRE
DATASHEET

Sandvik 25.10.4.L welding wire has been specially developed for welding Sandvik SAF 2507 and other super-
duplex steels.

STANDARDS
– ISO 14343: 25 9 4 N L
– AWS A5.9/ASME SFA-5.9: ER2594

Product Approvals
– CE
– DNV
– TÜV

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo N
≤0.020 0.3 0.4 ≤0.020 ≤0.015 25 9.5 4 0.25

APPLICATIONS
Sandvik 25.10.4.L is used for welding of Sandvik SAF 2507 and other super-duplex steels. The grade is
characterized by excellent resistance to stress corrosion in chloride-bearing environments and excellent
resistance to pitting and crevice corrosion.

Sandvik 25.10.4.L can also be used for welding Sandvik SAF 2205 and corresponding duplex steels when the
highest possible corrosion resistance is required.

FORMS OF SUPPLY
Sandvik 25.10.4.L is supplied as wire and straight rod.

WELD METAL CHARACTERISTICS


Sandvik 25.10.4.L gives an austenitic-ferritic (duplex) microstructure with approximately 40 FN, calculated from
the WRC-92 diagram
?????? 2016/3/17 15:02:07 (????????)

Chemical composition - all-weld metal


The following data is typical for non heat treated weld metal made by SAW and flux 15W.

Chemical composition, wt%

C Si Mn P S Cr Ni Mo N

104 SANDVIK 25.10.4.L


Chemical composition, wt%

C Si Mn P S Cr Ni Mo N
≤0.020 0.6 0.3 ≤0.020 ≤0.015 24.5 9.6 4 0.21

MECHANICAL PROPERTIES
TIG

Temperature °C (°F) 20 (68) -40 (-40) -46 (-51) -50 (-58)


Yield strength, RP0.2 MPa (ksi) 650 (94) - - -
Tensile strength, Rm MPa (ksi) 850 (123) - - -
Elongation, A % 25 - - -
Impact strength, Charpy V J (ft lbs) 210 (155) 170 (125) 150 (111) 140 (103)

SAW

Temperature °C (°F) 20 (68) -40 (-40)


Yield strength, RP0.2 MPa (ksi) 690 (100) -
Tensile strength, Rm MPa (ksi) 880 (128) -
Elongation, A % 25 -
Impact strength, Charpy V J (ft lbs) 90 (66) 60 (44)

CORROSION RESISTANCE
Sandvik 25.10.4.L has a high resistance to intergranular corrosion and pitting. Nominal CPT in the ASTM G48 test
is 40°C (105 oF). The filler also has good resistance to stress corrosion cracking, especially in environments
containing H2S or chlorides.

FABRICATION
Recommended welding data
MIG welding
Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for MIG welding.

Wire diameter Wire feed Current Voltage Gas


mm (in.) m/min A V l/min (CFH)
Short-arc welding
0.8 (0.031) 4-8 (157-315) 40-120 15-19 12 (25)
1.0 (0.039) 4-8 (157-315) 60-140 15-21 12 (25)
Spray-arc welding
1.0 (0.039) 6-12 (236-472) 140-220 23-28 18 (38)
1.2 (0.047) 5-9 (197-354) 180-260 24-29 18 (38)
?????? 2016/3/17 15:02:07 (????????)

1.6 (0.063) 3-5 (118-197) 230-350 25-30 18 (38)


Pulsed-arc welding1)
1.2 (0.047) 3-10 (118-394) 150-250 23-31 18 (38)
1)Pulse
parameters: Peak current 300 - 400 A
Background current 50 - 150 A
Frequency 80 - 120 Hz

105 SANDVIK 25.10.4.L


Sandvik can provide recommendations for shielding gases.

Short-arc welding is used with light gauge material of less than about 3 mm, in depositing root runs, and in
welding out-of-flat positions.

The higher the inductance in short-arc welding, the higher the fluidity of the molten pool.

Spray-arc welding is normally used for heavier gauge material.

TIG welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.

Electrode negative and a shielding gas of argon or helium should be used to prevent oxidation of the weld metal.

Submerged-arc welding
Electrode positive is suggested for joint welding to give good penetration.

Wire diameter Current Voltage


mm (in.) A V
2.0 (0.079) 200-300 28-32
2.4 (0.094) 250-450 28-32
3.2 (0.0126) 300-500 29-34

Recommended flux is Sandvik 15W.

Recommended thermal data


The interpass temperature should be kept below 150°C (302°F) and the heat input between 0.2 and 1.5kJ/mm
for joint welding. Preheating is normally not recommended. In case post weld heat treatment is needed from a
construction point of view, contact Sandvik for support.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/17 15:02:07 (????????)

106 SANDVIK 25.10.4.L


SANDVIK 25.20.C
WELDING WIRE
DATASHEET

Sandvik 25.20.C is a filler material for joining heat resistant austenitic steels of the 25 Cr/20 Ni type.

STANDARDS
– ISO 14343: 25 20
– AWS A5.9/ASME SFA5.9: ER310

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Cu N
0.12 0.3 1.8 ≤0.015 ≤0.015 26 21 ≤0.3 ≤0.3 ≤0.06

APPLICATIONS
Sandvik 25.20.C is suitable for joining heat resistant austenitic steels of the 25 Cr/20 Ni type. It can be used in air
up to about 1100°C (2010°F), in oxidizing sulphurous atmospheres up to 1050°C (1920°F) and in reducing
sulphurous atmospheres up to 650°C (1200°F). Sandvik 25.20.C has moderate creep strength and structure
stability.

FORMS OF SUPPLY
Sandvik 25.20.C is supplied as wire and straight rods.

WELD METAL CHARACTERISTICS


Sandvik 25.20.C gives a fully austenitic microstructure.

MECHANICAL PROPERTIES

Temperature °C (°F) 20 (68) 400 (752) -196 (-321)


Yield strength, RP0.2 MPa (ksi) 390 (57) 250 (36) -
Tensile strength, Rm MPa (ksi) 590 (86) 490 (71) -
Elongation, A % 40 - -
Reduction in area, Z % 60 - -
?????? 2016/3/17 14:07:13 (????????)

Impact strength, Charpy V J (ft lbs) 130 (96) - 60 (44)


Hardness, Vickers HV 160 - -

CORROSION RESISTANCE
Sandvik 25.20.C has a high scaling temperature, 1100°C (2010 oF) and, therefore, good oxidation resistance at
high temperatures.

107 SANDVIK 25.20.C


FABRICATION
Recommended welding data
MIG welding
Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for MIG welding.

Wire diameter, mm Wire feed, m/min Current, A Voltage, V Gas, l/min


Short-arc welding
1.0 4-8 60-140 15-21 12
Spray-arc welding
1.0 6-12 140-220 23-28 18
1.2 5-9 180-260 24-29 18
Pulsed-arc welding1)
1.2 3-10 150-250 23-31 18

1)Pulse parameters: Peak current 300 - 400 A


Background current 50 - 150 A
Frequency 80 - 120 Hz

Sandvik can provide recommendations for shielding gases.

Short-arc welding is used with light gauge material of less than about 3 mm, in depositing root runs, and in
welding out-of-flat positions.

The higher the inductance in short-arc welding, the higher the fluidity of the molten pool.

Spray-arc welding is normally used for heavier gauge material.

TIG welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.

Electrode negative and a shielding gas of argon or helium should be used to prevent oxidation of the weld metal.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.
?????? 2016/3/17 14:07:13 (????????)

108 SANDVIK 25.20.C


SANDVIK 25.20.L
WELDING WIRE
DATASHEET

Sandvik 25.20.L is a filler wire for joining Sandvik 2RE10 (UNS S31002) and similar grades used in heavily
oxidizing media such as pipes in preheaters, coolers and condensers in the chemical industry. Sandvik 25.20.L
can used for gas-shielded arc and gas-tungsten arc welding.

STANDARDS
– AWS A5.9/ASME SFA-5.9: ER"310L"

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Co Cu
≤0.020 0.2 1.8 ≤0.020 ≤0.015 24 20 ≤0.30 ≤0.20 ≤0.10

CHEMICAL COMPOSITION
The following data is typical for non heat treated all-weld metal made by TIG welding with argon shielding gas.

Chemical composition, wt%

C Si Mn P S Cr Ni
≤0.020 0.2 1.6 ≤0.020 ≤0.015 24 20

MICROSTRUCTURE
Fully austenitic matrix.

MECHANICAL PROPERTIES
Temperature °C 20 -196
Yield strength, RP0.2 MPa 380 -
Tensile strength, Rm MPa 590 -
Elongation, A % 37 -
Reduction in area, Z % 57 -
?????? 2016/3/17 15:01:06 (????????)

Impact strength, Charpy V J - 150


Hardness, Vickers HV 170 -

PHYSICAL PROPERTIES
Temperature, °C 20 100 300 400
Thermal conductivity, W/m 14 15 17 19

109 SANDVIK 25.20.L


Thermal expansion per °C, from 20°C (68°F) to 400°C (750°F) 16.7x10-6
Density, g/cm3, at 20°C (68°F) 8.0

CORROSION RESISTANCE
Sandvik 25.20.L has very good resistance to intergranular corrosion, pitting and stress corrosion cracking due to
its high chromium and nickel contents. As an example, the mean value corrosion rate in a Huey test for MIG weld
metal (5 x 48 hours in boiling 65% HNO3) after 1 h sensitization at 675°C (1245 oF), is 0.35 mm/year.

RECOMMENDED WELDING DATA


MIG welding
Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for MIG welding.

Wire diameter, mm Wire feed, m/min Current, A Voltage, V V Gas, l/min


Short-arc welding
0.8 4-9 70-140 16-25 15
1.0 4-9 80-160 13-25 15
Spray-arc welding
1.0 6-12 150-230 24-31 22
1.2 5-9 170-280 25-32 22
1.6 3-5 250-370 29-33 22
Pulsed-arc welding1)
1.2 3-10 150-250 23-31 18
1)Pulse parameters: Peak current 300 - 400 A
Background current 50 - 150 A
Frequency 80 - 120 Hz

Sandvik can provide recommendations for shielding gases.

Short-arc welding is used with light gauge material of less than about 3 mm, in depositing root runs, and in
welding out-of-flat positions.

The higher the inductance in short-arc welding, the higher the fluidity of the molten pool.

Spray-arc welding is normally used for heavier gauge material.

TIG welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.

Electrode negative and a shielding gas of argon or helium should be used to prevent oxidation of the weld metal.

Submerged-arc welding
Because of the fully austenitic structure Sandvik 25.20.L is not recommended for SAW welding. Instead Sandvik
?????? 2016/3/17 15:01:06 (????????)

25.22.2.LMn is recommended which is more resistance to hot cracking, due to its higher content of Manganese.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

110 SANDVIK 25.20.L


111 SANDVIK 25.20.L
?????? 2016/3/17 15:01:06 (????????)
SANDVIK 25.22.2.LMN
WELDING WIRE
DATASHEET

Sandvik 25.22.2.LMn is a manganese alloyed chromium-nickel-molybdenum filler material used for welding
Sandvik 2RE69 (UNS S31050, 1.4466), Sandvik 3R60 U.G. (UNS S31603, 1.4435). The weld deposit has
excellent low temperature toughness that makes it suitable for joining stainless steels for cryogenic service.

STANDARDS
– ISO 14343: 25 22 2 N L
– AWS A5.9/ASME SFA-5.9: ER"310LMo"

Product Approvals
– CE
– TÜV

Contact your nearest sales office for details.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo N
≤0.020 ≤0.2 4.5 ≤0.015 ≤0.015 25.0 22.0 2.1 0.13

APPLICATIONS
Sandvik 25.22.2.LMn has extensively been used successfully in all critical high-pressure units of modern urea
processes, such as:

Stripper tubes Stamicarbon, Montedison IDR


Outerlayer of bimetallic ( stripper tubes) Saipem
Ferrules All processes
Carbamate condensers All processes
Decomposers Montedison
Reactor coils UTI
?????? 2016/3/17 14:06:23 (????????)

Sandvik 25.22.2.LMn has also found extensive use in other corrosive environments in fertilizer plants, such as:

– Nitric acid cooler/condensers cooled with polluted cooling water


– Heating coils and pipe in NPK plants – Norsk Hydro process

WELD METAL CHARACTERISTICS

112 SANDVIK 25.22.2.LMN


Fully austenitic.

MECHANICAL PROPERTIES
Temperature °C 20 (68) 400 (752) -196 (-321)
Yield strength, Rp0.2 MPa 335 (49) 225 (33) -
Tensile strength, Rm MPa 575 (83) 410 (59) -
Elongation, A % 42 29 -
Reduction in area, Z % 58 -
Impact strength, Charpy V J 120 (89) 100 (74)
Hardness, Vickers HV 170 -

CORROSION RESISTANCE
Sandvik 25.22.2.LMn has been developed primarly to cope with the severe corrosion conditions existing in the
urea industry. Therefore, this filler has excellent resistance to corrosion in ammonium carbamate and nitric acid.
Sandvik 25.22.2.2LMn also exhibits excellent resistance to intregranular corrosion. As an example, the corrosion
rate in a Huey test for TIG weld metal, (5 x 48 hours in boiling 65% HNO3), is below 0.12 mm/year.

FABRICATION
Recommended welding data MIG/GTAW welding
Electrode positive is used to give good penetration in all types of welding joint. The following table shows
common conditions for MIG welding.

Wire diameter,mm (in.) Wire feed, m/mm Current, A Voltage, V Gas, l/min. (CFH)
Short-arc welding
0.8 (0. 5-9 50-140 16-25 15 (31)
1.0 5-9 70-160 16-25 15 (31)
Spray-arc welding
1.0 6-12 150-230 26-31 22 (46)
1.2 5-9 170-280 27-32 22 (46)
Pulsed arc welding 1)
1.2 3-10 150-250 23-31 18 (38)

1) Pulse parameters:

– Peak current 300 - 400 A


– Background current 50 - 150 A
– Frequency 80 - 120 Hz

Sandvik can provide recommendations for shielding gases.


?????? 2016/3/17 14:06:23 (????????)

– Short-arc welding is used with thin gauge material of less than about 3 mm, in depositing root runs, and in
welding out-of-flat positions.
– The higher the inductance in short-arc welding, the higher the fluidity of the molten pool.
– Spray-arc welding is normally used for heavier gauge material.

TIG welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.

113 SANDVIK 25.22.2.LMN


Electrode negative and a shielding gas of argon or helium should be used to prevent oxidation of the weld metal.

Submerged-arc welding
Electrode positive is suggested for joint welding to give good penetration.

Wire diameter, mm (in.) Current, A Voltage, V


2.0 (0.079) 200-300 28-32
2.4 (0.094) 250-400 28-32
3.2 (0.125) 300-450 29-34

Recommended welding flux is Sandvik 31S.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/17 14:06:23 (????????)

114 SANDVIK 25.22.2.LMN


SANDVIK 27.31.4.LCU
WELDING WIRE
DATASHEET

Sandvik 27.31.4.LCu is a copper alloyed chromium-nickel-molybdenum filler material for welding of high-alloy
austenitic stainless steels such as Sanicro 28 (UNS S08028, 1.4363) type. It is also suitable for joining Sanicro
41 (UNS N08825, 2.4858) and other similar materials.

STANDARDS
– ISO 14343: 27 31 4 Cu L
– AWS A5.9/ASME SFA-5.9: ER383

Product Approvals
– CE
– TÜV

Contact your nearest sales office for details.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Cu
≤0.020 ≤0.2 1.7 ≤0.015 ≤0.010 27.0 31.0 3.5 1.0

APPLICATIONS
Due to its outstanding corrosion properties, Sandvik 27.31.4.LCu can be used in the most diverse environments,
such as phosphoric and sulphuric acid, sour gas service in the oil & gas industry and chloride bearing seawater.
Typical applications are found in heat exchangers, evaporators and transport piping.

WELD METAL CHARACTERISTICS


Fully austenitic.

MECHANICAL PROPERTIES

Temperature °C (°F) 20 (68)


Yield strength, RP0.2 MPa (ksi) 360 (52)
?????? 2016/3/17 14:05:01 (????????)

Tensile strength, Rm MPa (ksi) 540 (78)


Elongation, A % 35
Reduction in area, Z % 65
Hardness, Vickers HV10 160

CORROSION RESISTANCE

115 SANDVIK 27.31.4.LCU


Sandvik 27.31.4.LCu has high resistance to general corrosion, particularly in contaminated technical phosphoric
acid. It has also very good resistance to intergranular corrosion and stress corrosion cracking. For example in
50% sulphuric acid at 80 °C for 1+3+3 days, the corrosion rate is about 0.23 mm/year.

FABRICATION
Recommended welding data
MIG welding
Electrode positive is used to give good penetration in all types of welding joint. The following table shows
common conditions for MIG welding.

Wire diameter,mm Wire feed, m/mm Current, A Voltage, V Gas, l/min. (CFH)
Short-arc welding
0.8 5-9 50-140 16-25 15 (31)
1.0 5-9 70-160 16-25 15 (31)
Spray-arc welding
1.0 6-12 150-230 26-31 22 (46)
1.2 5-9 170-280 27-32 22 (46)
Pulsed-arc welding1)
1.2 3-10 150-250 23-31 18 (38)

1) Pulse parameters:

– Peak current 300–400 A


– Background current 50–150 A
– Frequency 80–120 Hz

Sandvik can provide recommendations for shielding gases.

Short-arc welding is used for thin gauge material of less than about 3 mm, in depositing root runs, and in welding
out-of-flat positions.

The higher the inductance in short-arc welding, the higher the fluidity of the molten pool.

Spray-arc welding is normally used for heavier gauge material.

TIG welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.

Electrode negative and a shielding gas of argon or helium should be used to prevent oxidation of the weld metal.

Submerged-arc welding
Electrode positive is suggested for joint welding to give good penetration.
?????? 2016/3/17 14:05:01 (????????)

Wire diameter, mm Current, A Voltage, V


2.0 200-300 28-32
2.4 250-400 28-32
3.2 300-450 29-34

Recommended welding flux is Sandvik 15W.

116 SANDVIK 27.31.4.LCU


Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/17 14:05:01 (????????)

117 SANDVIK 27.31.4.LCU


SANDVIK 27.7.5.L
WELDING WIRE
DATASHEET

Sandvik 27.7.5.L is a filler material of hyper-duplex (austenitic-ferritic) stainless steel that has been specially
developed for welding of the hyper-duplex steel Sandvik SAF 2707HD.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Co N
≤0.02 0.3 1.0 ≤0.020 ≤0.015 27 6.5 5 1 0.4

APPLICATIONS
Sandvik 27.7.5.L is a hyper-duplex (austenitic-ferritic) filler metal with improved yield strength and better pitting
and crevice corrosion resistance compared to super-duplex stainless steels (UNS S32750 and S32760). It also
has higher HISC (hydrogen induced stress cracking) resistance compared to super-duplex stainless steels and
higher resistance to aggressively sour environments.

Sandvik 27.7.5.L can be advantageously used for welding 13% Cr flow pipes, as its high strength enables
reduction of repair rates during pipeline production, because finite element analysis is not required for weld metal
of matching strength and the acceptance criteria can be less conservative.

The high pitting resistance of Sandvik 27.7.5.L makes it suitable for root pass welding in Sandvik SAF 2507 and
other super-duplex stainless steels (UNS S32750 and S32760) when the risk of pitting corrosion is critical, or
when mixed shielding gases cannot be used.

Sandvik 27.7.5.L can also be used for overlay welding on e.g. tube sheets in heat-exchangers or for joint welding
of hyper-duplex (UNS S32707) pipe with wall thickness < 13 mm.

FORMS OF SUPPLY
Sandvik 27.7.5.L is supplied as wire and rod.

WELD METAL CHARACTERISTICS


Sandvik 27.7.5.L gives an austenitic-ferritic (duplex) microstructure with approximately 60-70% ferrite measured
according to ASTM E562.
?????? 2016/7/25 8:33:38 (????????)

MECHANICAL PROPERTIES

Temperature °C (°F) 20 (68) -30 (-22) --50 (-58) -60 (-76)


Yield strength, RP0.2 MPa (ksi) 690 (100) - - -
Tensile strength, Rm MPa (ksi) 890 (129) - - -
Elongation, A % 25 - - -
Hardness HV10 ≤350 - - -

118 SANDVIK 27.7.5.L


Temperature °C (°F) 20 (68) -30 (-22) --50 (-58) -60 (-76)

Impact strength, Charpy V J (ft lbs) 190 (140) 106 (78) 58 (43) 47 (35)
a) Rp0.2 corresponds to 0.2% offset yield strength.

CORROSION PROPERTIES
Sandvik 27.7.5.L has excellent resistance to intergranular corrosion and pitting. Nominal CPT in the ASTM G48
test is 57.5°C. The filler also excellent resistance to stress corrosion cracking, especially in environments
containing H2S or chlorides.

FABRICATION
Recommended welding data
TIG welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.

Electrode negative and a shielding gas of argon+3%N2 should be used to prevent oxidation and to maintain
nitrogen in the weld metal.

Recommended thermal data


Heat-input is restricted to 0.2-1.0 kJ/mm and maximum interpass temperature is 100°C (212°F).

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/7/25 8:33:38 (????????)

119 SANDVIK 27.7.5.L


SANDVIK 29.8.2.L
WELDING WIRE
DATASHEET

Sandvik 29.8.2.L is a filler material suitable for welding the super-duplex grade Sandvik SAF 2906.

STANDARDS
– Uns: S32906

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo N
≤0.025 0.4 1.0 ≤0.020 ≤0.015 29 7 2.4 0.36

APPLICATIONS
Sandvik 29.8.2.L is used for TIG and SAW welding of the super-duplex grade Sandvik SAF 2906. Typical
applications are welding of piping systems in Caustic soda production as well as welding of pipes and heat
exchangers in Alumina production.

FORMS OF SUPPLY
Sandvik 29.8.2.L is available as wire and straight rods.

WELD METAL CHARACTERISTICS


Sandvik 29.8.2.L gives an austenitic-ferritic (duplex) microstructure with approximately 50 FN, calculated from the
WRC-92 diagram.

Chemical composition - all-weld metal, wt %

C Si Mn P S Cr Ni Mo N
0.02 0.6 0.8 ≤0.020 ≤0.015 28.5 6.8 2.3 0.32

MECHANICAL PROPERTIES
TIG

Temperature °C (°F) 20 (68)


?????? 2016/3/10 10:43:59 (????????)

Yield strength, RP0.2 MPa (ksi) 670 (97)


Tensile strength, Rm MPa (ksi) 880 (128)
Elongation, A % 25
Impact strength, Charpy V J (ft lbs) 150 (111)

SAW

120 SANDVIK 29.8.2.L


Temperature °C (°F) 20 (68)
Yield strength, RP0.2 MPa (ksi) 660 (96)
Tensile strength, Rm MPa (ksi) 860 (125)
Elongation, A % 25
Impact strength, Charpy V J (ft lbs) 115 (85)

CORROSION RESISTANCE
Sandvik 29.8.2.L has a very high resistance to pitting and crevice corrosion. Intergranular corrosion resistance is
also good. Typical value for testing according to ASTM A262 Pr. B is 0.15mm/year.

FABRICATION
Recommended welding data
TIG welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.

Electrode negative and a shielding of Argon+2%N2.

Submerged-arc welding
Electrode positive is suggested for joint welding to give good penetration.

Wire diameter, mm Current, A Voltage, V


2.0 200-300 28-32
2.4 250-450 28-32
3.2 300-500 29-34

Recommended flux is Sandvik 15W.

Recommended thermal data


Welding should be conducted within the heat input range of 0.2-1.5 kJ/mm, and an interpass temperature of
maximum 150°C (302°F).

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials. ?????? 2016/3/10 10:43:59 (????????)

121 SANDVIK 29.8.2.L


SANDVIK 29.9
WELDING WIRE
DATASHEET

Sandvik 29.9 is a filler material suitable for joining dissimilar steels and for overlay welding of carbon and low-
alloy steels. It gives a ferritic-austenitic structure with a high ferrite content.

STANDARDS
– ISO 14343: 29 9
– AWS A5.9/ASME SFA-5.9: ER312

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Co Cu N
0.10 0.4 1.8 <0.025 <0.015 30.5 9 <0.40 <0.20 <0.20 <0.060

APPLICATIONS
Sandvik 29.9 is suitable for joining dissimilar steels and for overlay welding of carbon and low-alloy steels with
MIG/MAG-, TIG-, plasma-arc or submerged-arc welding. It gives a ferritic-austenitic structure with a high ferrite
content.

Even with considerable dilution by austenite forming elements such as nickel, the micro structure remains
ferritic-austenitic and thus highly resistant to weld metal cracks and fissures.

FORMS OF SUPPLY
Sandvik 29.9 is supplied as wire and straight rods.

WELD METAL CHARACTERISTICS


Sandvik 29.9 gives a microstructure with a ferrite content of about 70-75FN according to WRC-92.

MECHANICAL PROPERTIES (ALL-WELD METAL)


Temperature °C°F 20 (68)
Yield strength, RP0.2 MPa (ksi) 520 (75)
Tensile strength, Rm MPa (ksi) 730 (106)
?????? 2016/3/14 15:33:56 (????????)

Elongation, A5 % 25
Reduction in area, Z % 30
Impact strength, Charpy V J (ft lbs) 100
Hardness, Vickers HV 200-250

CORROSION RESISTANCE

122 SANDVIK 29.9


The high chromium content gives Sandvik 29.9 high oxidation resistance up to 1100°C (2010°F).

FABRICATION
Recommended welding data
MIG welding
Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for MIG welding.

Wire diameter, mm Wire feed, m/min Current, A Voltage, V Gas, l/min


Short-arc welding
0.8 4-8 40-120 15-19 12
1.0 4-8 60-140 15-21 12
Spray-arc welding
1.0 6-12 140-220 23-28 18
1.2 5-9 180-260 24-29 18
1.6 3-5 230-350 25-30 18
Pulsed-arc welding1)
1.2 3-10 150-250 23-31 18

1)Pulse parameters: Peak current 300 - 400 A


Background current 50 - 150 A
Frequency 80 - 120 Hz

Sandvik can provide recommendations for shielding gases.

Short-arc welding is used with light gauge material of less than about 3 mm, in depositing root runs, and in
welding out-of-flat positions.

The higher the inductance in short-arc welding, the higher the fluidity of the molten pool.

Spray-arc welding is normally used for heavier gauge material.

TIG welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.

Electrode negative and a shielding gas of argon or helium should be used to prevent oxidation of the weld metal.

Submerged-arc welding
Electrode positive is suggested for joint welding to give good penetration.

Wire diameter, mm Current, A Voltage, V


2.0 200-350 28-32
?????? 2016/3/14 15:33:56 (????????)

2.4 250-450 28-32


3.2 300-500 29-34
4.0 400-600 30-35

Recommended flux is Sandvik 15W.

123 SANDVIK 29.9


Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/14 15:33:56 (????????)

124 SANDVIK 29.9


SANDVIK SX
WELDING WIRE
DATASHEET

Sandvik SX is a filler wire for joining Sandvik SX steel (UNS S32615, ASME Code Case 2029-3) used in
concentrated sulphuric acid. Sandvik SX wire can be used for MIG-, TIG- and PAW welding.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Co
≤0.018 5.0 1.7 ≤0.015 ≤0.005 18.5 13.5 2.0

MICROSTRUCTURE (ALL-WELD METAL)


Austenitic matrix with a ferrite content of about 16FN according to DeLong.

MECHANICAL PROPERTIES (ALL-WELD METAL)


Temperature °C 20
Yield strength, Rp0.2 MPa 327
Tensile strength, Rm MPa 668
Elongation, A % 55

CORROSION RESISTANCE (ALL-WELD METAL)


Sandvik SX has excellent corrosion resistance in concentrated sulphuric acid, both in static and dynamic
conditions. The corrosion resistance is close to that of the parent material.

RECOMMENDED WELDING DATA


Always weld with as low heat input as possible (max 1,0 kJ/mm). Keep interpass temperature below 60°C (140°F).
Clean joints before welding and use pickling paste for post weld cleaning.

MIG WELDING
No weaving except for vertical up position. Recommended shielding gas: pure Argon or Argon/Helium mixture
(20-30% He).

TIG WELDING
?????? 2016/3/10 10:49:18 (????????)

Always weld Sandvik SX tube and plate with filler metal. Recommended shielding gas: pure Argon or
Argon/Helium mixture (20-30% He).

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without

125 SANDVIK SX
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/10 10:49:18 (????????)

126 SANDVIK SX
SANICRO 41CU
WELDING WIRE
DATASHEET

Sanicro 41Cu welding wire is suitable for overlay welding when a deposit with chemistry corresponding to UNS
N08825 is required. The weld deposit is a nickel-iron-chromium-molybdenum-copper alloy suitable for use in
extremely corrosive environments.

Sanicro 41Cu has very good resistance to stress corrosion cracking (SCC) in chloride containing environments
and is particularly suited for use in reducing environments such as those containing sulphuric and phosphoric
acids. Sanicro 41Cu is available as wire and rods.

STANDARDS
– ISO 18274: Ni8065
– AWS A5.14/ASME SFA5.14: ERNiFeCr-1

Product Approvals
Contact your nearest sales office for details.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Fe Cu
≤0.025 ≤0.3 1.0 ≤0.025 ≤0.010 23 ≥42.0 3.0 ≥22.0 2.3

APPLICATIONS
Sanicro 41Cu is used for corrosion resistant alloy surfacing of components in the chemical, pollution control, oil &
gas and petrochemical industries and often in connection with sour gas service. Typical components are tanks,
heat exchangers, evaporators, transport pipes and scrubbers etc.

FORMS OF SUPPLY
Sanicro 41Cu is available in wire and rods.

WELD METAL CHARACTERISTICS


The following data is typical for two layer deposits made by the TIG, MIG, or PAW methods using argon as
shielding gas, or SAW using flux Sandvik 50SW.
?????? 2016/3/14 15:35:15 (????????)

C Si Mn P S Cr Ni Mo Fe Cu
≤0.030 0.3 0.8 ≤0.02 ≤0.010 21.5 40.0 2.8 30.0 2.1

The microstructure is fully austenitic.

MECHANICAL PROPERTIES

127 SANICRO 41CU


Overlays made with Sanicro 41Cu passed side bend testing.

CORROSION RESISTANCE
Sanicro 41Cu shows very good resistance to pitting corrosion and stress corrosion cracking (SCC) in chloride-
containing environments. Nickel, together with molybdenum and copper, also gives excellent resistance to
reducing environments such as those containing sulfuric and phosphoric acids. The alloy's chromium content
gives good resistance in oxidizing environments such as nitric acid.

FABRICATION
Recommended welding data
MIG/GTAW welding
Electrode positive is used to give good penetration in all types of welding joint. The following table shows
common conditions for MIG welding.

Pulsed-arc welding1)
Wire diameter,mm Wire feed, m/mm Current, A Voltage, V Gas, l/min. (CFH)
1.2 3-10 130-230 23-27 20 (42)

1) Pulse parameters:Peak current 300–400 A


Background current 50–130 A
Frequency 80–120 Hz

TIG welding

Wire diameter,mm Current, A Voltage, V Gas, l/min. (CFH)


2.4 (manual) 100-200 9-12 9-12 (19-25)
1.2 (mechanized) 180-220 10-12 9-12 (19-25)

Electrode negative and a shielding gas of argon or helium should be used to prevent oxidation of the weld metal.

Submerged-arc welding
Electrode positive is suggested for joint welding to give good penetration.

Wire diameter, mm Current, A Voltage, V Travelspeed,mm/min


2.4 250-400 28-34 250-450

Recommended welding flux is Sandvik 50SW.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.
?????? 2016/3/14 15:35:15 (????????)

128 SANICRO 41CU


SANICRO 53
WELDING WIRE
DATASHEET

Sanicro 53 is a nickel-chrome-cobalt-molybdenum alloy of type alloy 617. It has an excellent resistance to


high temperature corrosion such as oxidation and carburization. The weld metal provides a combination of
excellent metallurgical stability and strength in short and long term exposure to temperatures up to 1100°C
(2012°F).

Applications for Sanicro 53 are found in high temperature heat exchangers and valves, furnace tubing in the
petrochemical industry, radiant heat tubes, gas turbines, components subjected to high temperatures in the
chemical processing industry and components for power plants.

Sanicro 53 is suitable for joining heat resistant nickel alloys, heat resistant austenitic and cast alloys such as:

– UNS N08810 (1.4958)


– UNS N08811 (1.4959)
– UNS N06617 (2.4663)

Sanicro 53 can also be used for surfacing.

STANDARDS
– ISO 18274: NiCr22Co12Mo9/Ni 6617
– AWS A5.14/ASME A5.14: ERNiCrCoMo-1

Product Approvals
– CE

Contact your nearest sales office for details.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Co Ti Al Fe
0.08 ≤1.0 ≤1.0 ≤0.010 ≤0.010 22.5 53 9 12 ≤0.6 1 ≤1.0
?????? 2016/9/19 14:44:11 (????????)

APPLICATIONS
Applications for Sanicro 53 are found in high temperature heat exchangers and valves, furnace tubing in the
petrochemical industry, radiant heat tubes, gas turbines, components subjected to high temperatures in the
chemical processing industry and components for power plants.

FORMS OF SUPPLY
Sanicro 53 is available in wire and rods.

129 SANICRO 53
WELD METAL CHARACTERISTICS
The following data is typical for non heat treated all-weld metal made by the TIG, MIG or PAW methods using
argon as shielding gas.

Chemical composition (nominal) %


C Si Mn Cr Ni Mo Co Fe
0.06 0.20 0.04 22.5 55 9.0 11.5 0.5

The microstructure is fully austenitic.

MECHANICAL PROPERTIES

Temperature °C 20 (68) -196 (-321)


Yield strength, Rp0.2 MPa 510 (74) -
Tensile strength, Rm MPa 770 (112) -
Elongation, A % 37 -
Reduction in area, Z % 42 -
Impact strength, KV J (ft/lb) 130 (96) 105 (77)
Hardness, Vickers HV10 260 -

FABRICATION
Recommended welding data
MIG/GTAW welding
Electrode positive is used to give good penetration in all types of welding joint. The table shows common
conditions for MIG welding.

Wire diameter,mm (in.) Wire feed, m/mm Current, A Voltage, V Gas, l/min. (CFH)
Spray arc welding
1.0 (0.039) 6 - 12 150-230 26-31 22 (46)
1.2 (0.047) 5-9 170-280 27-32 22 (46)
1.6 (0.063) 3-5 230-370 29-33 22 (46)
Pulsed arc welding 1)
1.2 (0.047) 3 - 10 150-250 23-31 20 (42)

1)Pulse parameters:

– Peak current 300 - 400 A


– Background current 50 - 150 A
– Frequency 80 - 120 Hz
?????? 2016/9/19 14:44:11 (????????)

Shielding gases are used for sufficient protection of the weld pool.

TIG/GTAW welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.
Electrode negative and a shielding gas of argon or helium should be used to prevent oxidation of the weld metal.

130 SANICRO 53
Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/9/19 14:44:11 (????????)

131 SANICRO 53
SANICRO 54
WELDING WIRE
DATASHEET

Sanicro 54 is a nickel-chrome-molybdenum alloy of type alloy C-22. It is a versatile alloy with excellent wet
corrosion resistance in oxidizing and reducing media. It has better overall corrosion resistance than other Ni-
Cr-Mo alloys such as alloy UNS N10276 (2.4819) and alloy UNS N06626 (2.4856). However, in severely reducing
media alloy UNS N10276 is preferred where Sanicro 56 is a better matching consumable. Applications for
Sanicro 54 are found in aggressively corrosive media such as chlorination systems, geothermal wells, HF
furnace scrubbers, pesticide production, phosphoric acid production, SO2 cooling towers and for weld
overlays on valves.

Sanicro 54 is used for joining alloy UNS N06022 (2.4602) and is widely used as overmatching filler material for alloy
UNS N10276 (2.4819) and other nickel-chrome-molybdenum alloys for better weld metal properties. It is used for
surfacing low alloyed steels.

STANDARDS
– ISO 18274: NiCr21Mo13Fe4W3/Ni 6022
– AWS A5.14/ASME SFA-5.14: ERNiCrMo-10

Product Approvals
– CE

Contact your nearest sales office for details.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo W Co V Fe
≤0.015 ≤0.08 ≤0.50 ≤0.020 ≤0.010 21.5 56 13.5 3.0 ≤2.5 ≤0.35 ≤4

APPLICATIONS
Applications for Sanicro 54 are found in components for organic synthesis, flue gas scrubber systems,
electrolytic galvanizing, plate heat exchangers, phosphoric acid production, wet chlorine gas, hypochlorite and
chlorine dioxide atmosphere. Sanicro 54 is also used in combustion-resistant components for high pressure
oxygen service and ferric and cupric chloride environments.
?????? 2016/9/26 14:37:41 (????????)

FORMS OF SUPPLY
Sanicro 54 is available in wire and rods.

WELD METAL CHARACTERISTICS


The following data is typical for non heat treated all-weld metal made by the TIG, MIG or PAW methods using
argon as shielding gas.

Chemical composition (nominal) %

132 SANICRO 54
Chemical composition (nominal) %

C Si Mn Cr Ni Mo W Fe
0.008 0.05 0.1 22 57.5 14 3 3

The microstructure is fully austenitic.

MECHANICAL PROPERTIES
Temperature °C 20 -196
Yield strength, Rp0.2 MPa 500 -
Tensile strength, Rm MPa 770 -
Elongation, A % 45 -
Reduction in area, Z % 50 -
Impact strength, Charpy V J 150 80
Hardness, Vickers HV10 250 -

FABRICATION
Recommended welding data
MIG/GTAW welding
Electrode positive is used to give good penetration in all types of welding joint. The table shows common
conditions for MIG welding.

Wire diameter, mm Wire feed, m/mm Current, A Voltage, V Gas, l/min.(CFH)


Spray arc welding
1.0 (0.039) 6 - 12 150 - 230 26 - 31 22 (46)
1.2 (0.047) 5-9 170 - 280 27 - 32 22 (46)
1.6 (0.063) 3-5 230 - 370 29 - 33 22 (46)
Pulsed arc welding 1)
1.2 (0.047) 3 - 10 150 - 250 23 - 31 20 (42)

1) Pulse parameters:

– Peak current 300 - 400 A


– Background current 50 - 150 A
– Frequency 80 - 120 Hz

Shielding gases are used for sufficient protection of the weld pool.

TIG/GTAW welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.
Electrode negative and a shielding gas of argon or helium should be used to prevent oxidation of the weld metal.
?????? 2016/9/26 14:37:41 (????????)

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

133 SANICRO 54
134 SANICRO 54
?????? 2016/9/26 14:37:41 (????????)
SANICRO 55
WELDING WIRE
DATASHEET

Sanicro 55 is a nickel-chrome-molybdenum alloy of type alloy 686 and is the highest alloyed of all Ni-Cr-Mo
alloys. Sanicro 55 is used for joining nickel alloy such as UNS N06022 (2.4602), UNS N06059 (2.4605), UNS
N10276 (2.4819) and super duplex.

The material is thermally unstable at temperatures above 1200°C (2192°F) resulting in great risk for intermetallic
phases after welding.

STANDARDS
– ISO 18274: NiCr21Mo16W4/Ni6686
– AWS A5.14/ASME SFA-5.14: ERNiCrMo-14

Product Approvals
– CE

Contact your nearest sales office for details.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo W Cu Ti Al Fe
0.01 0.06 0.40 0.02 0.003 20 57 16 3.5 0.05 0.10 0.3 0.6

APPLICATIONS
Sanicro 55 provides the best corrosion resistance in most applications and is particularly useful for weld overlay
surfacing of boiler tubes in waste-to-energy boilers. Also, the material can be used in the petrochemical,
chemical, oil and gas and marine industries.

FORMS OF SUPPLY
Sanicro 55 is available in wire and rods.

WELD METAL CHARACTERISTICS


The following data is typical for non heat treated all-weld metal made by the TIG, MIG or PAW methods using
?????? 2016/9/28 13:57:20 (????????)

argon as shielding gas.

Chemical composition (nominal) %

C Si Mn Cr Ni Mo W Cu Fe
0.01 0.05 0.3 20 57 16 3.5 0.05 0.6

The microstructure is fully austenitic.

135 SANICRO 55
MECHANICAL PROPERTIES
Temperature °C (°F) 20 (68) -196 (-321)
Yield strength, Rp0.2 MPa (ksi) 565 (82) -
Tensile strength, Rm MPa (ksi 815 (118) -
Elongation, A % 45 -
Reduction in area, Z % 41 -
Impact strength, Charpy V J (ft/lb) 110 (81) 75 (55)
Hardness, Vickers HV10 260 -

CORROSION RESISTANCE
Resistant to intergranular corrosion according to ASTM G28 A and ASTM G28 B respectively pitting corrosion
according to ASTM G48 C at 85°C. Highly resistant to pitting, crevice and stress corrosion cracking in chloride-
bearing media.

FABRICATION
Recommended welding data
MIG/GTAW welding
Electrode positive is used to give good penetration in all types of welding joint. The table shows common
conditions for MIG welding.

Wire diameter, mm (in.) Wire feed, m/mm Current, A Voltage, V Gas, l/min.(CFH)
Spray arc welding
1.0 (0.039) 6 - 12 150 - 230 26 - 31 22 (46)
1.2 (0.047) 5-9 170 - 280 27 - 32 22 (46)
1.6 (0.063) 3-5 230 - 370 29 - 33 22 (46)
Pulsed arc welding 1)
1.2 (0.047) 3 - 10 150 - 250 23 - 31 20 (42)

1) Pulse parameters:

– Peak current 300 - 400 A


– Background current 50 - 150 A
– Frequency 80 - 120 Hz

Shielding gases are used for sufficient protection of the weld pool.

TIG/GTAW welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.
Electrode negative and a shielding gas of argon or helium should be used to prevent oxidation of the weld metal.
?????? 2016/9/28 13:57:20 (????????)

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

136 SANICRO 55
SANICRO 56
WELDING WIRE
DATASHEET

Sanicro 56 is a low carbon nickel-chrome-molybdenum alloy of type alloy C-276. It is a versatile alloy with
excellent wet corrosion resistance in oxidizing and especially in reducing media. However, in oxidizing chloride
containing environments alloy UNS N06022 (2.4602) is preferred where Sanicro 54 is a better matching
welding consumable. Applications for Sanicro 56 are found in aggressively corrosive media such as chemical
processing plants, pollution control, pulp and paper production, waste treatment and for the recovery of sour
natural gas.

Sanicro 56 is used for joining alloy UNS N10276 (2.4819) and other nickel-chrome-molybdenum alloys. It can also
be used for dissimilar metal joining of nickel alloys, stainless steels and low-alloy steels. Sanicro 56 can be used
for surfacing low alloyed steels.

STANDARDS
– ISO 18274: NiCr15Mo16Fe6W4/Ni 6276
– AWS A5.14/ASME SAF-5.14: ERNiCrMo-4

Product Approvals
– CE

Contact your nearest sales office for details.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo W Co V Fe
≤0.02 ≤0.08 ≤1.0 ≤0.030 ≤0.030 16 56 16 3.5 ≤2.5 <0.35 5

APPLICATIONS
Applications for Sanicro 56 are found in cryogenics, components in pulp and paper plants such as bleeching
vessels, flue gas scrubber systems, components in sour-gas service, sulphuric acid coolers, chlorine gas,
hypochlorite and chlorine dioxide atmosphere. Sanicro 56 is also used in combustion-resistant components for
high pressure oxygen service.

FORMS OF SUPPLY
?????? 2016/9/26 14:36:31 (????????)

Sanicro 56 is available in wire and rods.

WELD METAL CHARACTERISTICS


The following data is typical for non heat treated all-weld metal made by the TIG, MIG or PAW methods using
argon as shielding gas.

Chemical composition (nominal) %

137 SANICRO 56
C Si Mn Cr Ni Mo W
0.005 0.04 0.3 16 56.5 15.5 3.5

The microstructure is fully austenitic.

MECHANICAL PROPERTIES
Temperature °C 20 -196
Yield strength, Rp0.2 MPa 470 -
Tensile strength, Rm MPa 750 -
Elongation, A % 40 -
Reduction in area, Z % 45 -
Impact strength, Charpy V J 170 130
Hardness, Vickers HV10 240 -

FABRICATION
Recommendation welding data
MIG/GTAW welding
Electrode positive is used to give good penetration in all types of welding joint. The table shows common
conditions for MIG welding.

Wire diameter, mm Wire feed, m/mm Current, A Voltage, V Gas, l/min.(CFH)


Spray arc welding
1.0 (0.039) 6 - 12 150 - 230 26 - 31 22 (46)
1.2 (0.047) 5-9 170 - 280 27 - 32 22 (46)
1.6 (0.063) 3-5 230 - 370 29 - 33 22 (46)
Pulsed arc welding 1)
1.2 (0.047) 3 - 10 150 - 250 23 - 31 20 (42)

1) Pulse parameters:

– Peak current 300 - 400 A


– Background current 50 - 150 A
– Frequency 80 - 120 Hz

Shielding gases are used for sufficient protection of the weld pool.

TIG/GTAW welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.
Electrode negative and a shielding gas of argon or helium should be used to prevent oxidation of the weld metal.
?????? 2016/9/26 14:36:31 (????????)

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

138 SANICRO 56
SANICRO 59
WELDING WIRE
DATASHEET

Sanicro 59 is a nickel-chrome-molybdenum alloy of type alloy 59. It is a versatile alloy with excellent wet
corrosion resistance for the most demanding applications. It combines excellent corrosion resistance in
oxidizing and reducing media, has excellent resistance in chloride containing media and to localized corrosion
environments. Sanicro 59 has excellent thermal stability compared to other common nickel alloys and has
therefore outstanding resistance to intermetallic precipitation during welding. Applications for Sanicro 59 are
found in aggressive and contaminated corrosive media including scrubbers for flue gas desulfurisation (FGD),
chemical process plants and in severe offshore and petrochemical environments.

Sanicro 59 is used for joining matching alloys or dissimilar joining to other nickel alloys such as UNS N10276
(2.4819), type UNS N06022 (2.4602), UNS N06625 (2.4856) and N08825 (2.4858). It provides strong, tough, Nb-
free weld metal for dissimilar welds in super-austenitic and super-duplex stainless steel joints or combinations of
these with nickel alloys. Sanicro 59 can be used for surfacing.

STANDARDS
– ISO 18274: NiCr23Mo16/Ni 6059
– AWS A5.14/ASME SFA-5.14: ERNiCrMo-13

Product Approvals
– ISO 15156/NACE MR0175
– CE
– TÜV

Contact your nearest sales office for details.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Co Al Fe
≤0.010 ≤0.10 ≤0.5 ≤0.015 ≤0.010 23 59 15.5 ≤0.3 0.3 ≤0.5

APPLICATIONS
Applications for Sanicro 59 are found in contaminated mineral acid environments such as sulphuric acid,
?????? 2016/9/26 14:33:49 (????????)

hydrochloric acid, phosphoric acid, nitric acid etc. Components in sulphuric acid coolers, digesters and bleechers.
Chemical, petrochemical, marine, pharmaceutical, energy production and pollution control.

Sanicro 59 is approved in ISO15156/MR0175 (highest test level VII in sour-gas environments).

Sanicro 59 is used to weld most of the nickel alloys such as alloy 59, C-22, C-276 etc. It can also be used for
joining nickel alloys with duplex stainless steels, super duplex stainless steels and hyper duplex stainless steels.

139 SANICRO 59
FORMS OF SUPPLY
Sanicro 59 is available in wire and rods.

WELD METAL CHARACTERISTICS


The following data is typical for non heat treated all-weld metal made by the TIG, MIG or PAW methods using
argon as shielding gas.

Chemical composition (nominal) %

C Si Mn Cr Ni Mo
0.007 0.02 0.2 23 60 15.5

The microstructure is fully austenitic.

MECHANICAL PROPERTIES
Temperature °C 20 -196
Yield strength, Rp0.2 MPa 470 -
Tensile strength, Rm MPa 750 -
Elongation, A % 40 -
Reduction in area, Z % 45 -
Impact strength, Charpy V J 170 130
Hardness, Vickers HV10 250 -

FABRICATION
Recommended welding data
MIG/GTAW welding
Electrode positive is used to give good penetration in all types of welding joint. The table shows common
conditions for MIG welding.

Wire diameter, mm (in.) Wire feed, m/mm Current, A Voltage, V Gas, l/min. (CFH)
Spray arc welding
1.0 (0.039) 6 - 12 150 - 230 26 - 31 22 (46)
1.2 (0.047) 5-9 170 - 280 27 - 32 22 (46)
1.6 (0.063) 3-5 230 - 370 29 - 33 22 (46)
Pulsed arc welding 1)
1.2 (0.047) 3 - 10 150 - 250 23 - 31 20 (42)

1) Pulse parameters:

– Peak current 300 - 400 A


– Background current 50 - 150 A
?????? 2016/9/26 14:33:49 (????????)

– Frequency 80 - 120 Hz

Shielding gases are used for sufficient protection of the weld pool.

TIG/GTAW welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.
Electrode negative and a shielding gas of argon or helium should be used to prevent oxidation of the weld metal.

140 SANICRO 59
Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/9/26 14:33:49 (????????)

141 SANICRO 59
SANICRO 60
WELDING WIRE
DATASHEET

Sanicro 60 welding wire is suitable for joining nickel-chromium-molybdenum nickel alloys and chromium-
nickel-molybdenum steels with very high corrosion resistance in oxidizing, aqueous and high temperature
environments such as 6Mo-steels, UNS N06625 (2.4856) and corresponding grades. It is also suitable for
joining stainless steels and nickel alloys for high-temperature service.

Sanicro 60 can also be used for dissimilar joining of stainless steels to nickel alloys, for overlay welding and is
available as both wire and rod.

STANDARDS
– ISO 18274: NiCr22Mo9Nb/Ni 6625
– AWS A5.14/ASME SFA-5.14: ERNiCrMo-3

Product Approvals
– ISO 15156/NACE MR0175
– CE
– TÜV

Certificates of approval, including Declaration of Performance, can be found in the Materials Center, Welding
materials - approvals.

Contact your nearest sales office for details.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Fe Nb
≤0.03 0.2 0.2 ≤0.015 0.010 22 ≥60 9 ≤1 3.5

APPLICATIONS
Applications for Sanicro 60 are found in cryogenics, components subject to high temperature service up to
980°C (1800°F) such as aircraft ducting, engine exhaust systems, power boilers and recovery boilers and a
diversity of seawater applications. The combination of strength and corrosion resistance over a wide range of
?????? 2016/9/26 14:35:16 (????????)

temperatures is utilized in reaction vessels, line pipe distillation columns and heat exchangers.

FORMS OF SUPPLY
Sanicro 60 is available in wire and rods.

WELD METAL CHARACTERISTICS


The following data is typical for non heat treated all-weld metal made by the TIG, MIG or PAW methods using
argon as shielding gas.

142 SANICRO 60
C Si Mn P S Cr Ni Mo Fe Nb
≤0.030 0.2 0.2 ≤0.015 ≤0.010 22 60 9 0.5 3.4

MECHANICAL PROPERTIES

Temperature oC 20 -196
Yield strength, RP0.2 MPa 510 -
Tensile strength, Rm MPa 770 -
Elongation, A % 42 -
Reduction in area, Z % 51 -
Impact strength, Charpy V J 150 70
Hardness, Vickers HV 220 -

PHYSICAL PROPERTIES

Temperature, °C 20 100 300 500 700


Thermal conductivity, W/m 15 16 18 22 25

Thermal expansion per °C, from 20°C to 400°C: 12 x 10-6

Density, at 20°C: 8.3 g/cm3

CORROSION RESISTANCE
Sanicro 60 shows very good resistance to pitting corrosion, intergranular corrosion (corrosion rate <0.4 mm/year
when tested acc. to ASTM G28 A) and is almost immune to stress corrosion cracking in chloride-containing
environments.

FABRICATION
Recommended welding data
MIG/MAG welding
Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for MIG welding.

Wire diameter, mm (in.) Wire feed, m/min Current, A Voltage, V Gas, l/min. (CFH)
Spray-arc welding
1.0 (0.039) 6-12 150-230 26-31 22 (46)
1.2 (0.047) 5-9 170-280 27-32 22 (46)
1.6 (0.063) 3-5 230-370 29-33 22 (46)
Pulsed-arc welding1)
1.2 (0.047) 3-10 150-250 23-31 20 (42)
?????? 2016/9/26 14:35:16 (????????)

1)Pulse parameters: Peak current 300 - 400 A


Background current 50 - 150 A
Frequency 80 - 120 Hz

Short-arc welding is used with thin gauge material of less than about 3 mm, in depositing root runs, and in welding
out-of-flat positions.

143 SANICRO 60
The higher the inductance in short-arc welding, the higher the fluidity of the molten pool.

Spray-arc welding is normally used for heavier gauge material.

TIG/GTAW welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.
Electrode negative and a shielding gas of argon or helium should be used to prevent oxidation of the weld metal.

Submerged-arc welding
Electrode positive is suggested for joint welding to give good penetration.

Wire diameter, mm Current, A Voltage, V


2.0 200-300 30-33
2.4 250-400 30-33
3.2 300-450 30-33

Recommended flux is Sandvik 50SW.

* 254 SMO is a trademark owned by Outokumpu OY.

Thermal Data

Interpass temperature ≤100°C (212°F)


Heat input ≤1.5 kJ/mm (38 kJ/in.)
Post weld heat treatment None

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/9/26 14:35:16 (????????)

144 SANICRO 60
SANICRO 68HP
WELDING WIRE
DATASHEET

Sanicro 68HP is a filler material for welding Sanicro 69, i.e. alloy 690, and similar alloys. It produces corrosion
resistant overlays on most low-alloy and stainless steels. Sanicro 68HP can also be used for dissimilar joints
between the common nickel alloys and carbon, low-alloy and stainless steels. Sanicro 68HP is available as wire
and rods.

STANDARDS
– ISO 18274: NiCr30Fe9/Ni 6052
– AWS A5.14/ASME SFA-5.14: ERNiCrFe-7

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Fe Nb Ti Al
≤0.03 0.2 0.9 ≤0.01 ≤0.01 30 60 ≤0.10 9 ≤0.10 0.5 0.5

CHEMICAL COMPOSITION - ALL-WELD METAL


Chemical composition, wt%

C Si Mn P S Cr Ni Mo Fe Nb Ti Al
≤0.03 0.1 0.9 ≤0.01 ≤0.01 29.5 58.5 ≤0.10 9 ≤0.10 0.5 0.5

MICROSTRUCTURE - ALL-WELD METAL


Fully austenitic.

MECHANICAL PROPERTIES - ALL-WELD METAL


Mechanical properties after PWHT1) at 610°C (1130 o F) for 24 hours

Temperature °C 20 360 400


Yield strength, RP0.2 MPa 410 350 330
Tensile strength, Rm MPa 650 550 520
Elongation, A % 37 37 37
?????? 2016/3/17 13:55:13 (????????)

Reduction in area, Z % 43 48 48
Impact strength, Charpy V (KV) J 180 - -
Impact strength, U-notch (KU) J 75 - -

Mechanical properties after PWHT1) at 610°C (1130 o F) for 40 hours

Temperature °C 20 360

145 SANICRO 68HP


Mechanical properties after PWHT1) at 610°C (1130 o F) for 40 hours

Temperature °C 20 360
Yield strength, RP0.2 MPa 460 380
Tensile strength, Rm MPa 690 565
Elongation, A % 32 34
Reduction in area, Z % 38 40
1) Post Weld Heat Treatment

PHYSICAL PROPERTIES - ALL-WELD METAL


Temperature, °C 20 100 300 500
Thermal conductivity, W/m 11 16 16 19

Thermal expansion per °C, from 30°C to 400°C 15 x 10-6


Density, g/cm3, at 20°C 8.1

CORROSION RESISTANCE - ALL-WELD METAL


Sanicro 68HP shows very good resistance to stress corrosion cracking in nuclear pure water environments. The
alloy has also good resistance to high temperature oxidation.

RECOMMENDED WELDING DATA


MIG/MAG welding
Electrode positive is used to give good penetration in all types of welded joints. The following table shows
common conditions for MIG welding.

Wire diameter, mm Wire feed, m/min Current, A Voltage, V Gas, l/min


Short-arc welding
0.8 5-9 50-140 16-25 15
1.0 5-9 70-160 16-25 15
Spray-arc welding
1.0 6-12 150-230 22-27 18
1.2 5-9 170-280 23-28 18
1.6 3-5 230-370 24-30 18
Pulsed-arc welding1)
1.2 3-10 150-250 23-31 18

1) Pulse parameters:

– Peak current 300 - 400 A


– Background current 50 - 150 A
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– Frequency 80 - 120 Hz

Sandvik can provide recommendations for shielding gases.

Short-arc welding is used with thin gauge material of less than about 3 mm, in depositing root runs, and in welding
out-of-flat positions.

146 SANICRO 68HP


The higher the inductance in short-arc welding, the higher the fluidity of the molten pool.

Spray-arc welding is normally used for heavier gauge material.

TIG welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.

Electrode negative and a shielding gas of argon or helium should be used to prevent oxidation of the weld metal.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

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147 SANICRO 68HP


SANICRO 72HP
WELDING WIRE
DATASHEET

Sanicro 72HP is filler material for joining NiCrFe alloys, 9% Ni steels used at cryogenic temperatures, stainless
steels to carbon steels, high service temperature NiCu alloys to carbon steels and NiCu alloys to nickel alloys.
Sanicro 72HP can be used in air up to 1175°C (2145°F) and in sulphur dioxide atmospheres up to 800°C
(1470°F).

Sanicro 72HP is suitable for MIG, TIG, PAW and SAW and available as wire and rods.

STANDARDS
– ISO 18274: NiCr20Mn3Nb / Ni 6082
– AWS A5.14/ASME SFA-5.14: ERNiCr-3

Product Approvals
– CE
– TÜV

Certificates of approval, including Declaration of Performance, can be found in the Materials Center, Welding
materials - approvals.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Co Cu N Ti Nb Fe
≤0.03 0.1 3.0 ≤0.010 ≤0.010 20.0 72.5 ≤0.2 ≤0.10 ≤0.05 ≤0.05 0.4 2.6 ≤1.0

CHEMICAL COMPOSITION - ALL-WELD METAL


The following data is typical for non heat treated all-weld metal made by MIG welding with argon shielding gas.

Chemical composition, wt%

C Si Mn P S Cr Ni Ti Fe Nb
≤0.03 0.1 3 ≤0.010 ≤0.010 20.5 72 0.2 0.5 2.5
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MICROSTRUCTURE - ALL-WELD METAL


Fully austenitic

MECHANICAL PROPERTIES- ALL-WELD METAL


Temperature °C 20 400 600 700 800 -196
Yield strength, RP0.2 MPa 390 240 - - - -

148 SANICRO 72HP


Temperature °C 20 400 600 700 800 -196
Tensile strength, Rm MPa 660 540 - - - -
Elongation, A % 45 . - - - -
Reduction in area, Z % 50 - - - - -
Impact strength, Charpy V J 245 - - - - 150
Hardness, Vickers HV 180 -- - - - -
Creep rupture strength 5 x 105 h MPa. - 180 53 20 -

PHYSICAL PROPERTIES - ALL-WELD METAL


Temperature, °C 20 100 300 500 700
Thermal conductivity, W/m 15 16 18 22 25.5

Thermal expansion per °C, from 20°C (68°F) to 400°C (750°F) 12 x 10-6
Density, g/cm3, at 20°C (68°F) 8.3.

CORROSION RESISTANCE - ALL-WELD METAL


Sanicro 72HP has very good resistance to general corrosion, stress corrosion cracking, and due to its low carbon
and high chromium contents, good resistance to intergranular corrosion.

RECOMMENDED WELDING DATA


MIG/MAG welding
Electrode positive is used to give good penetration in all types of welded joints. The following table shows
common conditions for MIG welding.

Wire diameter, mm Wire feed, m/min Current, A Voltage, V Gas, l/min


Short-arc welding
0.8 5-9 50-140 16-25 15
1.0 5-9 70-160 16-25 15
Spray-arc welding
1.0 6-12 150-230 22-27 18
1.2 5-9 170-280 23-28 18
1.6 3-5 230-370 24-30 18
Pulsed-arc welding1)
1.2 3-10 150-250 23-31 18

1) Pulse parameters:

– Peak current 300 - 400 A


– Background current 50 - 150 A
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– Frequency 80 - 120 Hz

Sandvik can provide recommendations for shielding gases.

Short-arc welding is used with thin gauge material of less than about 3 mm, in depositing root runs, and in welding
out-of-flat positions.

The higher the inductance in short-arc welding, the higher the fluidity of the molten pool.

149 SANICRO 72HP


Spray-arc welding is normally used for heavier gauge material.

TIG welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.

Electrode negative and a shielding gas of argon or helium should be used to prevent oxidation of the weld metal.

Submerged-arc welding
Electrode positive is suggested for joint welding to give good penetration.

Wire diameter, mm Current, A Voltage, V


2.0 200-300 28-32
2.4 250-400 28-32
3.2 300-450 29-34

Recommended welding flux is Sandvik 50SW.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/17 13:56:20 (????????)

150 SANICRO 72HP


SANWELD AXT
WELDING WIRE
DATASHEET

Sanweld AXT is a filler metal of AWS ER 307 type with increased managanese content, reducing the risk for
fissuring/hot cracking that otherwise can be a problem in fully austenitic weld metals. It is suitable for joining
work-hardenable steels, armor plates, austenitic stainless manganese steels and free-machining steels (such
as ASTM 303) and stainless Cr steels with max. 18% Cr.

STANDARDS
– ISO 14343: 18 8 Mn
– AWS A5.9/ASME SFA-5.9: ER(307) modified

Product Approvals
– CE
– DB
– TÜV
– CWB

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Cu N
0.08 0.9 7 ≤0.025 ≤0.015 18 8 ≤0.3 ≤0.1 ≤0.06

APPLICATIONS
Typical applications for Sandweld AXT are welding of work-hardenable steels, armor plate and austenitic stainless
manganese steels. It can also be used for welding stainless chromium steels with max. 18% Cr as well as for
overlay welding of carbon and low-alloy steels.

FORMS OF SUPPLY
Sanweld AXT is supplied as wire and straight rods.

WELD METAL CHARACTERISTICS


Sanweld AXT gives a fully austenitic microstructure.
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MECHANICAL PROPERTIES
At 20ºC (68ºF), typical values
Metric units

Proof strength Rp02, MPa Tensile strength Rm , MPa Elong. A, % Hardness HV


460 650 41 200

151 SANWELD AXT


Imperial units

Proof strength Rp0.2, ksi Tensile strength Rm , ksi Elong. A, % Hardness HV


67 94 41 200

Impact strength, Charpy V, typical values

Temperature, ºC Impact strength, J Temperature, ºF Impact strength, ft lbf


20 140 68 103
-196 27 -321 20

CORROSION RESISTANCE
Sanweld AXT has corrosion resistance similar to that of the of the corresponding parent metal. For joints
between non-alloyed or low-alloy steels and stainless steels, resistance to corrosion is of secondary importance.

FABRICATION
Recommended welding data
MIG welding
Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for MIG welding.

Wire diameter, mm Wire feed, Wire feed, Current, Voltage, Gas, Gas,
(in.) m/min in./min A V l/min CFH
Short-arc welding
0.9 (0.035) 4-8 150-300 40-120 14-18 12 25
1.0 (0.039) 4-8 150-300 60-140 15-21 12 25
Spray-arc welding
1.0 (0.039) 6-12 225-450 140-220 23-28 18 35
1.2 (0.045) 5-9 200-350 180-260 24-29 18 35
1.6 (0.063) 3-10 115-400 230-350 24-29 18 35
Pulsed-arc welding1)
1.2 (0.045) 3-10 115-400 150-250 23-31 18 35

1)Pulse parameters:

– Peak current: 300-400 A


– Background current: 50-150 A
– Frequency: 80-120 Hz

Recommended shielding gases; Ar+(1-3)% O2, Ar+(1-3)%CO2, Ar+He+(1-3)%O2, Ar+He+(1-3)%CO2

Short-arc welding is used with light gauge material of less than about 3 mm, in depositing root runs, and in
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welding out-of-flat positions. The higher the inductance in short-arc welding, the higher the fluidity of the molten
pool.

Spray-arc welding is normally used for heavier gauge material.

TIG welding
The parameters for TIG welding depend largely upon the base metal thickness and the welding application.
Electrode negative and a shielding of argon or helium should be used to prevent oxidation of the weld metal.

152 SANWELD AXT


Contact us for more information.

Submerged-arc welding
Electrode positive is suggested for joint welding to give good penetration.

Wire diameter, mm (in.) Current, A Voltage, V


1.6 (0.063) 200-300 28-32
2.4 (0.093) 250-400 28-32
3.2 (0.125) 300-350 29-34
4.0 (0.156) 350-500 30-35

Recommended welding fluxes are Sandvik 15W, Sandvik 34WF or Sandvik 35WF.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/5/16 14:29:10 (????????)

153 SANWELD AXT


焊带

50 多年来,山特维克一直是用于碳钢和低合金钢堆焊的耐腐蚀性合金领域的一流企业。我们在从化工和石化行业到
石油天然气和冶金行业的核发电领域拥有独特的行业经验。一系列广泛的堆焊合金产品包括奥氏体、双相和超双相不
锈钢、高合金奥氏体和镍合金。

焊带用于电渣焊接 (ESW) 和埋弧焊 (SAW)。借助堆焊合金领域的一流冶金术,我们开发了适用于受控铁氧体 (±2 FN)


和极低杂质水平的焊带。我们的焊带的属性是一致的,并确保高合金奥氏体和镍合金的极高耐开裂和显微裂纹性。

山特维克焊带的碳含量较低且合金含量较高,因此,焊缝金属中所需的属性可通过非合金焊剂(即使高度稀释)实现。
借助非合金熔剂,可实现极度可靠的焊接和非常高的生产力水平。利用 ESW,超低碳 (ELC) 沉淀物可附于单层,并且
利用非合金熔剂,也可实现极高速的焊接。

焊带的供应形式
焊带以内径为 305 毫米的冷轧线圈的形式提供,表面光亮干燥,没有毛刺边。标准焊带厚度为 0.4 和 0.5 毫米。

最 大线圈重量(厚 度为 0 . 5 毫 米 )

带宽(毫米) 线圈重量(千克)
30 170
60 350
90 525
120 700

焊带的不锈钢等级
焊带标准程序
山特维克等级 AWS,A5.9 ISO 14343
19.9.L 308L 19 9 L
19.9.LNb 347 19 9 Nb
19.12.3.L 316L 19 12 3 L
19.13.4.L 317L 19 13 4 L
24.13.L 309L 23 12 L
23.12.L* (309L) 23 12 L

154 ??
山特维克等级 AWS,A5.9 ISO 14343
22.11.L (309L) 22 11 L
24.13.LNb "309LNb" 23 12 Nb
23.11.LNb "309LNb" 23 12 Nb
21.11.LNb "309LNb" 22 12 L Nb
21.13.3.L (309LMo) 21 13 3 L
22.8.3.L 2209 22 9 3 N L
25.10.4.L 2594 25 9 4 N L
29.8.2.L* - -
25.22.2.LMn "310LMo" 25 22 2 N L
20.25.5.LCu 385 20 25 5 Cu L
24.29.5.LCu (385) -

焊带的镍合金等级
山特维克等级 AWS,A5.14 ISO 18274
Sanicro 60 NiCrMo-3 Ni 6625
Sanicro 69HP NiCrFe-14 Ni 6043
Sanicro 72HP NiCr-3 Ni 6082
Sanicro 41Cu NiFeCr-1 Ni 8065

焊带的属性和应用

类型 典型过程 属性 应用
ASTM/UNS
ISO
18/8 1 层 24.13.L + 良好的耐全面腐蚀性,有限的 适用于轻度腐蚀介质的通用奥氏体堆
304 SAW Cr 补偿熔剂 耐点状腐蚀性。在 Strauss 检 焊。低成本堆焊(因为只需要 1 层)。
1.4301 1 层 23.12.L + 测良好(如果未进行焊后热处 通常不进行焊后热处理 (PWHT),因为
ESW 熔剂,高速 理)的情况下,耐晶间腐蚀 C 含量大于 0.03%
1 层 24.13.L + (IGC)。
ESW 熔剂,高速
18/8/ELC 2 层 24.13.L/19.9.L 与 18/8 相同的耐全面腐蚀性 适用于轻度腐蚀介质的通用奥氏体堆
304L + SAW Cr 补偿熔 和耐点状腐蚀性。良好的耐 焊。原则上,与 18/8 的应用相同。最
1.4306 剂 IGC 性,甚至在 PWHT 常见的焊缝金属。可使用 ESW 在 1
1 层 22.11.L + (Strauss/Huey) 后。可选择熔 层上获得所需属性。
ESW 熔剂 剂来控制 SAW 的铁素体含
1 层 23.12.L + 量。
ESW 熔剂,中速
18/8/Nb 1 层 24.13.LNb + 与 18/8/ELC 相同的耐全面腐 适用于轻度腐蚀介质的通用奥氏体堆
347 AW Cr 补偿熔剂 蚀性和耐点状腐蚀性。非常好 焊(也在高温下)。通常是首选(如果维
1.4550 2层 的耐 IGC 性,甚至在 护温度在 400oC (752oF) 以上)
24.13.L/19.9.LNb + PWHT(最多 690oC (1274oF))
SAW Cr 补偿熔剂 后。
1 层 21.11.LNb +
ESW 熔剂
1 层 23.11.LNb +
ESW 熔剂,中速
1 层 24.13.LNb +
ESW 熔剂,中速

155 ??
类型 典型过程 属性 应用
ASTM/UNS
ISO
19/12/3/ELC 2层 比 18/8 型和所有酸(硝酸除 在需要更高的耐酸腐蚀性或点腐蚀性
316L 21.13.3.L/19.12.3.L 外)的耐点腐蚀性更高。几乎具 的情况下使用。热交换器的常见选
1.4435 + SAW Cr 补偿熔 有与 18/8/Nb 相同的耐 IGC 择,例如,在石油化学工业或近海环
剂 性(在进行 PWHT 后)。 境中。Mo 含量(对于耐腐蚀性很重
2层 要)因过程而异。对于更高的耐腐蚀性
24.13.L/19.12.3.L 要求,请使用 20/25/5/Cu/ELC。
+ SAW Cr 补偿熔

1 层 21.13.3.L +
ESW 熔剂
25/22/2/ELC 2 层 25.22.2.LMn 非常高的耐氨基甲酸铵和硝酸 尿素装置中最常用的堆焊之一,其中
s31050 v+ SAW 熔剂 31S 性。Huey 检测通常用于限制。 需要奥氏体覆盖。
1.4466 2 层 25.22.2.LMn + 覆盖物将通过最大 1 µm/48
ESW 熔剂 37S 小时和最大 70µm 选择性腐
蚀。全奥氏体。
20/25/5/Cu/ELC 2-3 层 非常好的耐点状腐蚀性和耐酸 用于化学、石油化工、纸浆造纸和冶
904L 20.25.5.LCu + 腐蚀性。良好的耐应力腐蚀裂 金工业,通常与海水冷却相关。此等
1.4539 SAW Cr 补偿熔剂 痕性(由于 Ni 含量较高)。在进 级通常用于需要全奥氏体覆盖的情
2-3 层 行 PWHT 后(最多 5 小时, 况。
20.25.5.LCu + 600oC (1112oF)),通过
ESW 熔剂 Strauss 检测。CPT 为 30oC
(86oF)。
22/8/3/ELC 2-3 层 22.8.3.L + 良好的耐 IGC 性。CPT 为 在加工工业中用来解决应力腐蚀裂痕
N31803 SAW Cr 补偿熔剂 25oC (77oF)。良好的耐应力腐 (SCC) 和点状腐蚀的问题。其高强度
1.4462 2-3 层 22.8.3.L + 蚀裂痕性,由于其铁素体奥氏 使其具有极好的耐腐蚀性,因此适合
ESW 熔剂 体微观结构。 阀座(特别是在海水中)。全奥氏体覆
盖的经济实用的替代。
25/10/4/L 2 - 3 层 25.10.4.L 出色的耐应力腐蚀裂痕性。出 在纸浆造纸工业、海水应用和化学工
S32750 + ESW 熔剂 47S 色的耐点状腐蚀性和耐裂缝腐 业中,用于含氯的漂白环境。
蚀性。CPT 45ºC
20/70/Nb/ELC 2-3 层 Sanicro 良好的耐 IGC 性(也是在进行 高镍合金主要用于核工业,例如,用
N06600 72HP + SAW 熔剂 PWHT 后)。良好的耐应力腐蚀 于管板和出口。对于更高的耐腐蚀性
- 50SW 裂痕 (SCC) 性。 要求,请使用 30/60/Nb/ELC。
2-3 层 Sanicro
72HP + ESW 熔剂
30/60/Nb/ELC 2-3 层 Sanicro 比 N06600 更好的耐 IGC 性。 用于蒸汽发生器的高镍合金,例如,
N06690 69HP + SAW 熔剂 良好的耐应力腐蚀裂痕性。 管板和出口。
- 50SW
2-3 层 Sanicro
69HP + ESW 熔剂

156 ??
SANDVIK 19.12.3.L
WELDING STRIP
DATASHEET

Sandvik 19.12.3.L is a chromium-nickel-molybdenum strip electrode used for electro-slag welding (ESW) or
submerged arc welding (SAW) to deposit a second layer corrosion resistant alloy of 19%Cr/12%Ni/3%Mo
composition on carbon- and low alloyed steels.

The buffer layer is deposited using an over-alloyed consumable, such as Sandvik 21.13.3.L, Sandvik 22.11.L or
Sandvik 24.13.L.

STANDARDS
– ISO 14343: 19 12 3 L
– AWS A5.9/ASME SFA 5.9: EQ316L

Product Approvals
– Contact your nearest sales office for details.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Cu
≤0.020 0.4 1.8 ≤0.020 ≤0.020 18.5 13 2.9 ≤0.3
The ferrite content is nominally FN 8 according to WRC-92.

APPLICATIONS
Sandvik 19.12.3.L is used for weld surfacing of components in the chemical, petrochemical and marine industries
where corrosion resistance matching with 316L is required. Typical components are pressure vessels, heat
exchangers, shafts, industrial piping etc.

FORMS OF SUPPLY
Strip electrodes are delivered in coils with internal diameter 305 mm.

Standard dimensions 0.5 x 30, 60, 90, 120 mm


0.4 x 50, 75, 150 mm
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Max coil weight 700 kg

WELD METAL CHARACTERISTICS


Typical chemical compositions in the second layer obtained on C-Mn steel and low-alloy steel.

Chemical composition, wt%


Type of overlay C Cr Ni Mo FN, WRC

157 SANDVIK 19.12.3.L


Chemical composition, wt%
SAW 24.13.L+19.12.3.L/10SW E316L ≤0,04 18-19,5 11-12,5 2,0-2,5 3-8
SAW 21.13.3.L+19.12.3.L/10SW E316L ≤0,04 17,5-19 11,5-12,5 2,5-3 3-8
ESW 22.11.L+19.12.3.L/47S 316L,E316L ≤0,03 17,5-19 11,5-12,5 2,0-2,7 3-8
ESW 24.13.L+19.12.3.L/49S 316L,E316L ≤0,03 17-18,5 11,5-12,5 2,0-2,5 3-8
Consider the figures as examples. Parameters selected and conditions influence on the result. Please contact Sandvik for
details and guidelines.

MECHANICAL PROPERTIES
Passes side bend testing according to ASME Section IX.

CORROSION RESISTANCE
On par with the base metal 316L. The resistance to pitting corrosion is better than for 304L. The resistance to
acids, except nitric acid, is also better than for 304L.

FABRICATION
For electro-slag welding (ESW) and submerged arc welding (SAW), weld fluxes are used for protective shielding
of the weld metal.

Recommended fluxes for Sandvik 19.12.3.L

Flux Welding method


Sandvik 47S ESW
Sandvik 49S ESW-High speed
Sandvik 10SW SAW

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/14 10:30:14 (????????)

158 SANDVIK 19.12.3.L


SANDVIK 19.13.4.L
WELDING STRIP
DATASHEET

Sandvik 19.13.4.L is a chromium-nickel-molybdenum strip electrode used for electro-slag welding (ESW) or
submerged arc welding (SAW) to deposit a second layer corrosion resistant alloy of 19%Cr/13%Ni/4%Mo
composition on carbon- and low alloyed steels. The buffer layer is deposited using an over-alloyed
consumable, such as Sandvik 21.13.3.L, Sandvik 22.11.L or Sandvik 24.13.L

The buffer layer is deposited using an over-alloyed consumable, such as Sandvik 21.13.3.L, Sandvik 22.11.L or
Sandvik 24.13.L.

STANDARDS
– ISO 14343: 19 13 4 L
– AWS A5.9/ASME SFA5.9: EQ317L

Product Approvals
Contact your nearest sales office for details.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Cu
≤0.02 0.4 1.5 ≤0.020 ≤0.020 19 14 3.6 ≤0.3
The ferrite content is nominally FN 7 according to WRC-92.

APPLICATIONS
Sandvik 19.13.4.L is used for weld surfacing of components in the chemical, petrochemical, marine industries
where corrosion resistance on a par with 317L is required. Typical components are pressure vessels, heat
exchangers, shafts, industrial piping etc.

FORMS OF SUPPLY
Strip electrodes are delivered in coils with internal diameter 305 mm.

Standard dimensions 0.5 x 30, 60, 90, 120 mm


0.4 x 50, 75, 150 mm
?????? 2016/3/11 10:34:41 (????????)

Max coil weight 700 kg

WELD METAL CHARACTERISTICS


Typical chemical compositions in the second layer obtained on C-Mn steel and low-alloy steel.

Chemical composition, wt%

159 SANDVIK 19.13.4.L


Type of overlay C Cr Ni Mo FN, WRC
SAW 21.13.3.L+19.13.4.L/10SW 317L, E317L ≤0,04 18-19 12,5-13,5 3,1-3,5 3-8
ESW 21.13.3.L+19.13.4.L/47S 317L, E317L ≤0,03 18-19 12,5-14 3,3-3,6 3-8
ESW 22.11.L+19.13.4.L/47S 317L, E317L ≤0,03 18-19 12,5-13,5 3,0-3,5 3-8
ESW 24.13.L+19.13.4.L/49S E316L, EN1.4435 ≤0,03 18-19 12,5-13,5 2,5-3,0 3-8

Consider the figures as examples. Parameters selected and conditions influence on the result. Please contact Sandvik for
details and guidelines.

MECHANICAL PROPERTIES
Passes side bend testing according to ASME Section IX.

CORROSION RESISTANCE
– On a par with base metal 317L
– The resistance to pitting corrosion is better than for 316L

FABRICATION
For electro-slag welding (ESW) and submerged arc welding (SAW), weld fluxes are used for protective shielding
of the weld metal.

Recommended fluxes for Sandvik 19.13.4.L

Flux Welding method


Sandvik 47S ESW
Sandvik 49S ESW-High speed
Sandvik 10SW SAW

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/11 10:34:41 (????????)

160 SANDVIK 19.13.4.L


SANDVIK 19.9.L
WELDING STRIP
DATASHEET

Sandvik 19.9.L is a chromium-nickel strip electrode used for electro-slag welding (ESW) or submerged arc
welding (SAW) to deposit a second layer corrosion resistant alloy of 18%Cr/8%Ni composition on carbon- and
low alloyed steels. The buffer layer is deposited using an over-alloyed consumable, such as Sandvik 22.11.L or
Sandvik 24.13.L.

STANDARDS
– ISO 14343: 19 9 L
– AWS A5.9/ASME SFA5.9: EQ308L

Product Approvals

Contact your nearest sales office for details.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Cu
≤0.015 0.35 1.8 ≤0.015 ≤0.015 20 10 ≤0.3 ≤0.1
The ferrite content is nominally FN 12 according to WRC-92.

APPLICATIONS
Sandvik 19.9.L is used for weld surfacing of components in the chemical, petrochemical, nuclear, marine
industries where corrosion resistance on par with 304L is needed. Typical components are pressure vessels,
heat exchangers, shafts, indiustrial piping etc.

FORMS OF SUPPLY
Strip electrodes are delivered in coils with internal diameter 305 mm.

Standard dimensions 0.5 x 30, 60, 90, 120 mm


0.4 x 50, 75, 150 mm
Max coil weight 700 kg
?????? 2016/3/11 10:35:28 (????????)

WELD METAL CHARACTERISTICS


Typical chemical compositions in the second layer obtained on C-Mn steel and low-alloy steel.

Chemical composition, wt%


Type of overlay C Cr Ni FN, WRC
SAW 24.13.L+19.9.L/10SW E308L ≤0,03 19-20,5 9,5-10,5 5-10

161 SANDVIK 19.9.L


Chemical composition, wt%
Type of overlay C Cr Ni FN, WRC

SAW 24.13.L+19.9.L/10S E308L ≤0,03 18-19,5 9,5-10,5 3-8


ESW 22.11.L+19.9.L/47S E308L ≤0,030 19-20 9,5-10,5 5-10
ESW 24.13.L+19.9.L/49S 304L,E308L ≤0,03 18,5-20 9,5-10,5 5-10

Consider the figures as examples. Parameters selected and conditions influence on the result. Please contact
Sandvik for details and guidelines.

MECHANICAL PROPERTIES
Passes side bend testing according to ASME Section IX.

CORROSION RESISTANCE
On par with the base metal 304L. The weld deposit is resistant to intergarnular corrosion in Strauss testing (ASTM
A262 Practice E) also after the commonly applied post-weld heat treatment specified for C, CMn and low-alloyed
steels.

In pitting corrosion applications Mo-alloyed strip electrodes shall be selected. Contact Sandvik for more
information.

FABRICATION
For electro-slag welding (ESW) and submerged arc welding (SAW), weld fluxes are used for protective shielding
of the weld metal.

Recommended fluxes for Sandvik 19.9.L

Flux Welding method


Sandvik 47S ESW
Sandvik 49S ESW-High speed
Sandvik 10SW SAW

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.
?????? 2016/3/11 10:35:28 (????????)

162 SANDVIK 19.9.L


SANDVIK 19.9.LNB
WELDING STRIP
DATASHEET

Sandvik 19.9.LNb is a niobium stabilized chromium-nickel strip electrode used for electro-slag welding (ESW)
or submerged arc welding (SAW) to deposit a second layer corrosion resistant alloy of stabilized 19%Cr/9%Ni
composition on carbon- and low alloyed steels.

The buffer layer is deposited using an over-alloyed consumable, such as Sandvik 21.11.LNb or Sandvik 24.13.LNb.

STANDARDS
– ISO 14343: 19 9 Nb
– AWS A5.9/ASME SFA5.9: EQ347

Product Approvals
Contact your nearest sales office for details.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Cu Nb
≤0.02 0.4 1.8 ≤0.02 ≤0.02 20 10.5 ≤0.3 ≤0.3 0.5
The ferrite content is nominally FN 11 according to WRC-92.

APPLICATIONS
Sandvik 19.9.LNb is most commonly used for weld surfacing of components petrochemical industries at service
temperatures up to 850°C but are also found in the chemical and nuclear industries where corrosion resistance
on level with 347 is needed. Typical components are pressure vessels, heat exchangers, shafts, industrial piping
etc.

FORMS OF SUPPLY
Strip electrodes are delivered in coils with internal diameter 305 mm.

Standard dimensions 0.5 x 30, 60, 90, 120 mm


0.4 x 50, 75, 150 mm
?????? 2016/3/11 10:36:45 (????????)

Max coil weight 700 kg

WELD METAL CHARACTERISTICS


Typical chemical compositions in the second layer obtained on C-Mn steel and low-alloy steel.

Chemical composition, wt%


Type of overlay C Cr Ni Nb/C FN, WRC

163 SANDVIK 19.9.LNB


Chemical composition, wt%
Type of overlay C Cr Ni Nb/C FN, WRC
SAW 24.13.LNb+19.9.LNb/10SW E347 ≤0,04 19-20 9,5-10,5 8-20 5-10
SAW 24.13.LNb+19.9.LNb/10S E347 ≤0,04 18-19,5 9,5-10,5 8-20 3-8
ESW 21.11.LNb+19.9.LNb/47S E347 ≤0,03 18,5-19,5 9,5-10,5 10-30 4-9
ESW 24.13.LNb+19.9.LNb/49S E347 ≤0,04 18,5-19,5 10-11 10-30 3-8
SAW 24.13.L+19.9.LNb/10SW E347 ≤0,04 19-20 10-11 8-15 3-8
ESW 22.11.L+19.9.LNb/47S E347 ≤0,03 18,5-19,5 10-11 10-20 3-8
ESW 24.13.L+19.9.LNb/49S E347 ≤0,04 18,5-19,5 10-11 10-20 3-8
Consider the figures as examples. Parameters selected and conditions influence on the result. Please contact Sandvik for
details and guidelines

MECHANICAL PROPERTIES
Passes side bend testing according to ASME Section IX.

CORROSION RESISTANCE
– On a par with base metal 347
– The weld overlay is resistant to intergranular corrosion in Strauss testing (ASTM A262 Practice E) also after
the commonly applied post weld heat treatments specified for C-, CMn- and low-alloyed steels
– Better corrosion resistance at elevated temperature than 304/304L

FABRICATION
For electro-slag welding (ESW) and submerged arc welding (SAW), weld fluxes are used for protective shielding
of the weld metal.

Recommended fluxes for Sandvik 19.9.LNb

Flux Welding method


Sandvik 47S ESW
Sandvik 49S ESW-High speed
Sandvik 10SW SAW

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.
?????? 2016/3/11 10:36:45 (????????)

164 SANDVIK 19.9.LNB


SANDVIK 20.25.5.LCU
WELDING STRIP
DATASHEET

Sandvik 20.25.5.5.LCu is a copper alloyed chromium-nickel-molybdenum strip electrode used for electro-slag
welding (ESW) or submerged arc welding (SAW) to deposit a second and third layer corrosion resistant alloy of
20%Cr/25%Ni/5%Mo/Cu composition on carbon- and low alloyed steels.

The buffer layer can be deposited using Sandvik 20.25.5.LCu, but also strip electrodes such as Sandvik 21.12.3.L
or Sandvik 22.11.L can be used. When the over-alloyed electrode Sandvik 24.29.5.L is used, only one second
layer is required to achieve the 904L/E385 composition.

STANDARDS
– ISO 14343: 20 25 5 Cu L
– AWS A5.9/ASME SFA5.9: EQ385

Product Approvals
Contact your nearest sales office for details.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Cu
≤0.020 0.4 1.8 ≤0.015 ≤0.015 20 25 4.5 1.5
Fully austenitic microstructure.

APPLICATIONS
Sandvik 20.25.5.LCu is used for weld surfacing of components in the chemical, petrochemical, marine industry
where corrosion resistance equal to UNS N08904 is required. Typical components are heat exchangers, pressure
vessels, shafts etc.

FORMS OF SUPPLY
Strip electrodes are delivered in coils with internal diameter 305 mm.

Standard dimensions 0.5 x 30, 60, 90, 120 mm


0.4 x 50, 75, 150 mm
?????? 2016/3/11 10:37:32 (????????)

Max coil weight 700 kg

WELD METAL CHARACTERISTICS


Typical chemical composition of overlays obtained on C-Mn steel and low-alloy steel.

Two layer welding procedures are also possible. Contact Sandvik for details and guidelines.

165 SANDVIK 20.25.5.LCU


Chemicalcomposition,wt%

Type of C Cr Ni Mo Cu
overlay

SAW 10SW 904L, E385 ≤0,03 19,5-20,5 24-25 4,2-4,5 1,2-1,6


20.25.5.LCu+20.25.5.LCu+20.25.5.LCu
SAW 10SW 904L, E385 ≤0,03 19,5-20,5 23,5-24,5 4-4,5 1,2-1,5
21.13.3.L+20.25.5.LCu+20.25.5.LCu
ESW 47S 904L ≤0,02 19-20 24-25 4,2-4,5 1,2-1,6
20.25.5.LCu+20.25.5.LCu+20.25.5.LCu
ESW 47S 904L ≤0,02 19-20 24-25 4-4,5 1,2-1,6
22.11.L+20.25.5.LCu+20.25.5.LCu
ESW 47S 904L ≤0,02 19-20 24-25 4,2-4,5 1,2-1,6
21.13.3.L+20.25.5.LCu+20.25.5.LCu
ESW 47S 904 ≤0,02 19-20 24-25 4,2-4,5 1,2-1,6
24.29.5.LCu+20.25.5.LCu

The micro structure of the weld overlay is fully austenitic.

Consider the figures as examples. Parameters selected and conditions influence on the result. Please contact
Sandvik for details and guidelines.

MECHANICAL PROPERTIES OF OVERLAY


Passes side bend testing according to ASME Section IX.

CORROSION RESISTANCE
On a par with base metal 904L (UNS N08904). The resistance to pitting corrosion is better than for 317L. Good
resistance to stress corrosion cracking.

The resistance to intergranular corrosion is good.

In constructions that have to be post-weld heat treated for longer periods, Sandvik 22.11.L or Sandvik 21.13.3.L
should be used for the first layer and the heat treatment should be carried out before welding the subsequent
layer(s).

FABRICATION
For electro-slag welding (ESW) and submerged arc welding (SAW), weld fluxes are used for protective shielding
of the weld metal.

Recommended fluxes for Sandvik 20.25.5.LCu


Flux Welding method
Sandvik 47S ESW
?????? 2016/3/11 10:37:32 (????????)

Sandvik 10SW SAW

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

166 SANDVIK 20.25.5.LCU


167 SANDVIK 20.25.5.LCU
?????? 2016/3/11 10:37:32 (????????)
SANDVIK 21.11.LNB
WELDING STRIP
DATASHEET

Sandvik21.11.LNb is a niobium stabilized chromium-nickel strip electrode used for electro-slag welding (ESW)
to deposit a single layer overlay of stabilized corrosion resistant alloy of 19%Cr/9%Ni composition on carbon-
and low alloyed steels.

It can also be combined with Sandvik 19.9.LNb for surfacing of two layer overlays.

STANDARDS
– ISO 14343: 22 11 L Nb
– AWS A5.9/ASME SFA5.9: EQ”309LNb”

Product approvals
Contact your nearest sales office for details.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Cu Nb
≤0.015 0.2 1.8 ≤0.020 ≤0.020 21 11 ≤0.3 ≤0.3 0.55
The ferrite content is nominally FN 14 according to WRC-92.

APPLICATIONS
Sandvik 21.11.LNb is mostly used for corrosion resistant weld surfacing of components in the petrochemical
industry at service temperatures up to 850°C but is also used in the chemical and nuclear industries. Typical
components are pressure vessels, heat exchangers, shafts, industrial piping etc.

It is often used as transition layer on which a second layer is welded, using 19.9.LNb for better corrosion
resistance.

WELD METAL CHARACTERISTICS


Typical chemical composition of single layer obtained on C-Mn steel and low-alloy steel.

Chemical composition, wt%


?????? 2016/3/11 10:38:33 (????????)

Welding process and consumable Type of overlay C Cr Ni FN, WRC


ESW Sandvik 21.11.LNb/47S 347, E347 ≤0.06 17.5-19.5 9-10.5 3-8

Consider the figures as examples. Parameters selected and conditions influence the result. Please contact
Sandvik for details and guidelines.

MECHANICAL PROPERTIES OF OVERLAY

168 SANDVIK 21.11.LNB


Passes side bend testing according to ASME Section IX.

CORROSION RESISTANCE
The resistance to general corrosion is good. It is a general purpose overlay for mildly corrosive media, also at
elevated temperatures for example in the petrochemical industry.

The resistance to intergranular corrosion in Strauss testing (ASTM A262 Practice E) is good also after post-weld
heat-treatment.

FABRICATION
Recommended fluxes for Sandvik 21.11.LNb

Flux Welding method


Sandvik 47S ESW
Sandvik 49S ESW-High speed

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/11 10:38:33 (????????)

169 SANDVIK 21.11.LNB


SANDVIK 21.13.3.L
WELDING STRIP
DATASHEET

Sandvik 21.13.3.L is a chromium-nickel-molybdenum strip electrode used for corrosion resistant alloy
surfacing with electro-slag welding (ESW) or with submerged arc welding (SAW). In ESW, single layer overlays
on carbon- and low alloyed steels of 316/316L composition can be deposited. In SAW, buffer layers of
18%Cr/8%Ni/2%Mo composition can be deposited on carbon- and low alloyed steels before surfacing of
second layers with molybdenum containing alloys.

– Combined with Sandvik 19.13.4.L for the second layer it will give 317L weld deposit
– Combined with Sandvik 20.25.5.LCu for the second layer it will give 385 weld deposit
– Other combinations and conditions are possible

STANDARDS
– ISO 14343: 23 12 2 L
– AWS A5.9/ASME SFA5.9: EQ(309LMo)

Product approvals
Contact your nearest sales office for details.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Cu
≤0.015 0.2 1.8 ≤0.020 ≤0.015 20.5 13.5 2.9 ≤0.3
The ferrite content is nominally FN 13 according to WRC-92.

APPLICATIONS
Sandvik 21.13.3.L is used for corrosion resistant alloy surfacing, in particular where pitting corrosion is involved, of
components in the chemical, petrochemical and marine industries. Typical components are pressure vessels,
heat exchangers, shafts, industrial piping etc.

It is used in applications where corrosion resistance similar to 316/316L is required.

FORMS OF SUPPLY
?????? 2016/3/11 10:39:27 (????????)

Strip electrodes are delivered in coils with internal diameter 305 mm.

Standard dimensions 0.5 x 30, 60, 90, 120 mm


0.4 x 50, 75, 150 mm
Max coil weight 700 kg

170 SANDVIK 21.13.3.L


WELD METAL CHARACTERISTICS
Typical chemical composition of single layer obtained on C-Mn steel and low-alloyed steel.

Chemical composition, wt%

Welding process and consumable Type of overlay C Cr Ni FN, WRC


ESW21.13.L/47S 316, 316L, E316, E316L ≤0.06 16.5-18.5 10.5-12.5 3-8

Consider the figures as examples. Parameters selected and conditions influence on the result. Please contact
Sandvik for details and guidelines.

MECHANICAL PROPERTIES OF OVERLAY


Passes side bend testing according to ASME Section IX.

CORROSION RESISTANCE
The resistance to pitting corrosion and corrosion in acids is on par with the base metal 316L. The resistance to
intergranular corrosion in Strauss testing (ASTM A262 Practice E) is good.

FABRICATION
For electro-slag welding (ESW) and submerged arc welding (SAW), weld fluxes are used for protective shielding
of the weld metal.

Recommended fluxes for Sandvik 21.13.3.L.


Flux Welding method
Sandvik 47S ESW
Sandvik 10SW SAW

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/11 10:39:27 (????????)

171 SANDVIK 21.13.3.L


SANDVIK 22.11.L
WELDING STRIP
DATASHEET

Sandvik 22.11.L is a chromium-nickel strip electrode used for electro-slag welding (ESW) to deposit a single
layer overlay of corrosion resistant alloy of 19%Cr/9%Ni composition on carbon- and low alloyed steels. It can
also be combined with Sandvik 19.9.L for surfacing of two layer overlays.

STANDARDS
– ISO 14343: 22 11 L
– AWS A5.9/ASME SFA5.9: EQ(309L)

Product Approvals
Contact your nearest sales office for details.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Cu
≤0.015 0.2 1.8 ≤0.020 ≤0.020 21 11.5 ≤0.3 ≤0.1
The ferrite content is nominally FN 13 according to WRC-92.

APPLICATIONS
Sandvik 22.11.L is a multi purpose grade used for corrosion resistant weld surfacing of components in the
chemical, petrochemical, nuclear and marine industries. Typical components are pressure vessels, heat
exchangers, shafts, industrial piping etc.

It is often used as transition layer on which a second layer is welded, using for example Sandvik 19.9.L, 19.9.LNb,
19.12.3.L or 22.8.3.L, for better corrosion resistance.

WELD METAL CHARACTERISTICS


Typical chemical composition of single layer obtained on C-Mn steel and low-alloyed steel.

Chemical composition, wt%

Welding process and consumable Type of overlay C Cr Ni FN, WRC


?????? 2016/3/11 10:40:09 (????????)

ESW22.11.L/47S 304, 304L, E308, E308L ≤0.06 17.5-19.5 9-10.5 3-8

Consider the figures as examples. Parameters selected and conditions influence the result. Please contact
Sandvik for details and guidelines.

MECHANICAL PROPERTIES OF OVERLAY


Passes side bend testing according to ASME Section IX.

172 SANDVIK 22.11.L


CORROSION RESISTANCE
– The resistance to general corrosion is good in many mildly corrosive media
– The resistance to intergranular corrosion in Strauss testing (ASTM A262 Practice E) is good if the overlay is
not post-weld heat-treated - unless the carbon content is maximum 0,03 %
– In pitting corrosion applications Mo-alloyed strip electrodes shall be selected

Contact Sandvik for more information.

FABRICATION
Recommended fluxes for Sandvik 22.11.L

Flux Welding method


Sandvik 47S ESW
Sandvik 49S ESW-High speed

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/11 10:40:09 (????????)

173 SANDVIK 22.11.L


SANDVIK 22.8.3.L
WELDING STRIP
DATASHEET

Sandvik 22.8.3.L is a strip electrodes used to obtain a 2209 (SAF 2205) corrosion resistant overlay weld deposit
on carbon, carbon-manganese and low-alloy steels using submerged-arc welding (SAW) with Sandvik 10SW
flux or electroslag welding (ESW) with Sandvik 47S flux. Other combinations and conditions are possible.

STANDARDS
– ISO 14343: 22 9 3 N L
– AWS A5.9/ASME SFA5.9: EQ2209

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo N
≤0.020 0.5 1.6 ≤0.020 ≤0.015 23 9 3.1 0.15
The ferrite is nominally 50 FN WRC.

CHEMICAL COMPOSITION OF OVERLAY


Typical chemical composition of overlay in three layers obtained on C-Mn steel and low-alloy steel.

Two layer welding procedures are also possible. Contact Sandvik for details and guidelines.

Chemical composition, wt%

Type of overlay C Cr Ni Mo N FN, WRC


SAW 10SW ER2209 ≤0,03 22-23,5 7,5-8,5 2,8-3,3 0,15-0,20 35-55
22.8.3.L+22.8.3.L+22.8.3.L
SAW 10SW ER2209,E2209 ≤0,03 22-23,5 8-9 2,7-3,2 0,14-0,19 30-50
24.13.L+22.8.3.L+22.8.3.L
ESW 47S ER2209, E2209 ≤0,02 22-23 8-9 2,9-3,3 0,14-0,18 35-55
22.8.3.L+22.8.3.L+22.8.3.L
ESW 47S ER2209,E2209 ≤0,02 22-23 8-9 2,8-3,2 0,13-0,18 35-55
22.11.L+22.8.3.L+22.8.3.L
?????? 2016/3/11 10:41:00 (????????)

Consider the figures as examples. Parameters selected and conditions influence on the result. Please contact
Sandvik for details and guidelines.

MECHANICAL PROPERTIES OF OVERLAY


Passes side bend testing according to ASME Section IX.

CORROSION PROPERTIES OF OVERLAY

174 SANDVIK 22.8.3.L


Equal to the base metal UNS S31803 and to UNS S32205, provided a welding procedure resulting in a PRE value
exceeding 34 is selected.

Good resistance to stress corrosion cracking.

The resistance to intergranular corrosion is good.

In constructions that have to be post-weld-heat-treated Sandvik 22.11.L or 24.13.L should be used for the first
layer and the heat treatment be carried out before welding the subsequent layer(s).

WELDING DATA
Process/Flux Size Current, A Voltage, V Travel speed, mm/min
SAW/10SW 30 x 0.5 mm 300 - 425 28-30 80 - 160
SAW/10SW 60 x 0.5 mm 650 - 850 28-30 80 - 160
SAW/10SW 90 x 0.5 mm 975 - 1275 28-30 80 - 160
ESW/47S 60 x 0.5 mm 1100 - 1400 23 - 26 130 - 220
ESW/47S 90 x 0.5 mm 1650 - 2100 23 - 26 130 - 220

Direct current, with electrode positive is normally used.

The welding data in the table represent the operation capability of the flux. The desired properties of the overlay
are obtained by proper selection of the settings within the ranges.

APPLICATIONS
Sandvik 22.8.3.L is used for weld surfacing of components in the chemical, petrochemical, marine idustries
where corrosion resistance on level with the duplex stainless steel UNS S31803 or UNS S32205 (Sandvik SAF
2205) is required. Typical components are pressure vesels, heat exchangers, shafts, idustrial piping etc.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/11 10:41:00 (????????)

175 SANDVIK 22.8.3.L


SANDVIK 23.11.LNB
WELDING STRIP
DATASHEET

Sandvik 23.11.LNb is a niobium stabilized chromium-nickel strip electrode particularly suited for high speed
electro-slag welding (ESW) to deposit a single layer overlay of stabilized corrosion resistant alloy of
19%Cr/9%Ni composition on carbon- and low alloyed steels. It can also be combined with Sandvik 19.9.LNb
for surfacing of two layer overlays.

STANDARDS
– ISO 14343: 23 12 L Nb
– AWS A5.9/ASME SFA5.9: EQ”309LNb”

Product Approvals
Contact your nearest sales office for details,

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Cu Nb
≤0.02 0.2 2.0 ≤0.020 ≤0.015 23 12 ≤0.2 ≤0.2 0.75

APPLICATIONS
Sandvik 21.11.LNb is mostly used for corrosion resistant weld surfacing of components petrochemical industries
at service temperatures up to 850°C but is also used in the chemical and nuclear industries. Typical components
are pressure vessels, heat exchangers, shafts, industrial piping etc.

It is often used as transition layer on which a second layer is welded, using 19.9.LNb for better corrosion
resistance.

WELD METAL CHARACTERISTICS


Typical chemical composition of single layer obtained on C-Mn steel and low-alloy steel.

Chemical composition, wt%

Welding process and consumable Type of overlay C Cr Ni FN, WRC


SAW Sandvik 23.11.LNb/Sandvik10SW E347 ≤0.06 18.0-20.0 9-10.5 5-8
?????? 2016/3/17 15:08:59 (????????)

ESW Sandvik 23.11.LNb/Sandvik 49S 347, E347 ≤0.05 18.0-20.0 9-10.5 5-8
Consider the figures as examples. Parameters selected and conditions influence on the result. Contact Sandvik for details and
guidelines.

MECHANICAL PROPERTIES
Passes side bend testing according to ASME Section IX.

176 SANDVIK 23.11.LNB


CORROSION RESISTANCE
– The resistance to general corrosion is good. It is a general purpose overlay for mildly corrosive media, also at
elevated temperatures in, for example, the petrochemical industry
– The resistance to intergranular corrosion in Strauss testing (ASTM A262 Practice E) is good also after post-
weld-heat-treatment (PWHT)
– In pitting corrosion applications Mo-alloyed strip electrodes shall be selected

Contact Sandvik for more information.

FABRICATION
For electro-slag welding (ESW) and submerged arc welding (SAW), weld fluxes are used for protective shielding
of the weld metal.

Recommended fluxes for Sandvik 23.11.LNb

Flux Welding method


Sandvik 49S ESW-High speed
Sandvik 10SW SAW

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/17 15:08:59 (????????)

177 SANDVIK 23.11.LNB


SANDVIK 24.13.L
WELDING STRIP
DATASHEET

Sandvik 24.13.L is a chromium-nickel strip electrode used for submerged arc welding (SAW) and high speed
electro-slag welding (ESW) to deposit a buffer overlay of corrosion resistant alloy of 19%Cr/9%Ni composition
on carbon- and low alloyed steels. It is combined with Sandvik 19.9.L for surfacing of two layer overlays.

STANDARDS
– ISO 14343: 23 12 L
– AWS A5.9/ASME SFA5.9: EQ309L

Product Approvals
Contact your nearest sales office for details.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Cu
≤0.015 0.35 1.8 ≤0.015 ≤0.015 23.5 13 ≤0.3 ≤0.1
The ferrite content is nominally FN 15 according to WRC-92.

APPLICATIONS
Sandvik 24.13.L is a multi purpose grade for corrosion resistant weld surfacing of components in the chemical,
petrochemical, nuclear, marine industries. Typical components are pressure vessels, heat exchangers, shafts,
indiustrial piping etc. It is often used as transition layer on which a second layer is welded, using for example
Sandvik 19.9.L, 19.9.LNb, 19.12.3.L, 22.8.3.L, for better corrosion resistance.

WELD METAL CHARACTERISTICS


Typical chemical composition of single layer obtained on C-Mn steel and low-alloyed steel.

Chemical composition, wt%

Type of overlay C Cr Ni FN, WRC


SAW 24.13.L/10SW 304, E308 ≤0.07 18.5-20 10-11 3-8
ESW 24.13.L/49S 304, E308, E308L ≤0.07 18-20 9.5-11 3-8
?????? 2016/3/11 10:43:53 (????????)

Consider the figures as examples. Parameters selected and conditions influence on the result. Please contact
Sandvik for details and guidelines.

MECHANICAL PROPERTIES
Passes side bend testing according to ASME Section IX.

178 SANDVIK 24.13.L


CORROSION RESISTANCE
– The resistance to general corrosion is good in mildly corrosive media
– The resistance to intergranular corrosion in Strauss testing (ASTM A262 Practice E) is good if the overlay is
not post-weld heat treated – unless the carbon content is less than 0.03%
– In pitting corrosion applications Mo-alloyed strip electrode shall be selected

Contact Sandvik for more information.

FABRICATION
For electro-slag welding (ESW) and submerged arc welding (SAW), weld fluxes are used for protective shielding
of the weld metal.

Recommended fluxes for Sandvik 24.13.L

Flux Welding method


Sandvik 10SW SAW
Sandvik 49S ESW-High speed

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/11 10:43:53 (????????)

179 SANDVIK 24.13.L


SANDVIK 24.13.LNB
WELDING STRIP
DATASHEET

Sandvik 24.13.LNb is a niobium stabilized chromium-nickel strip electrode used for submerged arc welding
(SAW) to deposit a buffer layer of stabilized corrosion resistant alloy of 19%Cr/9%Ni composition on carbon-
and low alloyed steels. In high speed electro-slag welding (ESW) it can be used for single layer deposits of 347
composition on carbon- and low alloyed steels. It can also be combined with Sandvik 19.9.LNb for surfacing of
two layer overlays.

STANDARDS
– ISO 14343: 23 12 Nb
– AWS A5.9/ASME SFA5.9: EQ”309LNb”

Product Approvals
Contact your nearest sales office for details.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Cu Nb
≤0.02 0.3 2 ≤0.020 ≤0.020 24 12.5 ≤0.3 ≤0.3 0.75

The ferrite content is nominally FN 22 according to WRC-92.

APPLICATIONS
Sandvik 24.13.LNb is used for corrosion resistant weld surfacing of components in the chemical, petrochemical,
nuclear industry. Typical components are pressure vessels, heat exchangers, shafts, industrial piping etc.

It is often used as buffer layer on which a second layer is welded, using 19.9.LNb for better corrosion resistance.

WELD METAL CHARACTERISTICS


Typical chemical composition of single layer obtained on C-Mn steel and low-alloyed steel.

Chemical composition, wt%

Type of overlay C Cr Ni FN, WRC


?????? 2016/3/11 10:45:44 (????????)

SAW 24.13.LNb/10SW E347 ≤0,06 18,5-20 9-10,5 3-8


ESW 24.13.LNb/49S 347, E347 ≤0,06 17,5-19,5 9-10,5 3-8

Consider the figures as examples. Parameters selected and conditions influence on the result. Please contact
Sandvik for details and guidelines.

MECHANICAL PROPERTIES

180 SANDVIK 24.13.LNB


Passes side bend testing according to ASME Section IX.

CORROSION RESISTANCE
– The resistance to general corrosion is good. It is a general purpose overlay for midly corrosive media, also at
elevated temperatures, for example in the petrochemical industry
– The resistance to intergranular corrosion in Strauss testing (ASTM A262 Practice E) is good also after post-
weld heat treatment
– In pitting corrosion applications Mo-alloyed strip electrodes shall be selected

Contact Sandvik for more information

FABRICATION
For electro-slag welding (ESW) and submerged arc welding (SAW), weld fluxes are used for protective shielding
of the weld metal.

Recommended fluxes for Sandvik 24.13.LNb

Flux Welding method


Sandvik 10SW SAW
Sandvik 49S ESW-High speed

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/11 10:45:44 (????????)

181 SANDVIK 24.13.LNB


SANDVIK 24.29.5.LCU
WELDING STRIP
DATASHEET

Sandvik 24.29.5.LCu is a copper alloyed chromium-nickel-molybdenum strip electrode used for electro-slag
welding (ESW) or submerged arc welding (SAW).

In ESW, single layer overlays on carbon- and low alloyed steels of E385 composition can be deposited. In SAW,
buffer layers of 20%Cr/25%Ni/5%Mo/Cu composition can be deposited on carbon- and low alloyed steels
before surfacing of second layers of 904/385 composition using Sandvik 20.25.5.LCu.

STANDARDS
– AWS A5.9: EQ(385)

Product Approvals
Contact your nearest sales office for details.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Cu
≤0.020 0.4 2 ≤0.015 ≤0.015 23.5 29 5.4 1.8
Fully austenitic microstructure.

APPLICATIONS
24.29.5.LCu is used for corrosion resistant weld surfacing, in particular where pitting corrosion is involved, of
components in the chemical, petrochemical industries often in connection with sea-water cooling. Typical
components are pressure vessels, heat exchangers etc.

It is used where fully austenitic overlays are required and where corrosion properties exceeding those of 317L
are needed.

WELD METAL CHARACTERISTICS


Typical chemical composition of single layer obtained on C-Mn steel and low-alloyed steel.

Chemical composition, wt%


?????? 2016/3/11 10:46:36 (????????)

Type of overlay C Cr Ni Mo Cu
ESW 24.29.5.LCu/47S E385 ≤0,03 19,5-21 24-26 4,3-5 1,2-1,7

The microstructure is fully austenitic.

Consider the figures as examples. Parameters selected and conditions influence on the result. Please contact
Sandvik for details and guidelines.

182 SANDVIK 24.29.5.LCU


MECHANICAL PROPERTIES
Passes side bend testing according to ASME Section IX.

CORROSION RESISTANCE
– On par with the base metal 904L (UNS N08904). The resistance to pitting corrosion is better than for 317L
– Good resistance to stress corrosion cracking
– Good resistance to stress corrosion cracking
– The resistance to intergranaular corrosion is good

FABRICATION
For electro-slag welding (ESW) and submerged arc welding (SAW), weld fluxes are used for protective shielding
of the weld metal.

Recommended fluxes for Sandvik 24.29.5.LCu

Flux Welding method


Sandvik 10SW SAW
Sandvik 49S ESW-High speed

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/11 10:46:36 (????????)

183 SANDVIK 24.29.5.LCU


SANDVIK 25.10.4.L
WELDING STRIP
DATASHEET

Sandvik 25.10.4.L is a nitrogen alloyed duplex chromium-nickel-molybdenum strip electrode used in electro-
slag welding (ESW) to deposit a second and third layer corrosion resistant alloy of 25%Cr/10%Ni/4%Mo/N
composition on carbon- and low alloyed steels.

The buffer layer can be deposited using Sandvik 25.10.4.L, but when the carbon- or low alloyed steel component
require post weld heat treatment the buffer layer is welded using Sandvik 24.13.L with heat treatment before
subsequent layers.

The grade is characterized by:

– Excellent resistance to stress corrosion cracking (SCC) in chloride-bearing environments


– Excellent resistance to pitting and crevice corrosion
– High resistance to general corrosion
– High resistance to erosion corrosion and corrosion fatigue

STANDARDS
– ISO 14343: 25 9 4 N L
– AWS A5.9/ASME SFA5.9: EQ2594

Product Approvals
Contact your nearest sales office for details.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo N
≤0.020 0.3 0.4 ≤0.020 ≤0.015 25 9.5 4 0.25
The ferrite is nominally FN 50 according to WRC-92.

APPLICATIONS
The high corrosion resistance of overlays using SANDVIK 25.10.4.L, makes it suitable for use in aggressive
environments such as chlorinated seawater and acidic, chloride containing media up to temperatures of 280°C.
?????? 2016/3/11 10:47:29 (????????)

Typically the grade is found in found in seawater applications, chloride-containing bleaching environments in the
pulp and paper industry and the chemical industry.

FORMS OF SUPPLY
Strip electrodes are delivered in coils with internal diameter 305 mm.

184 SANDVIK 25.10.4.L


Standard dimensions 0.5 x 30, 60, 90, 120 mm
0.4 x 50, 75, 150 mm
Max coil weight 700 kg

WELD METAL CHARACTERISTICS


Typical chemical composition of overlay in two layers without heat-treatment, and three layers including
intermediate heat-treatment after buffer layer welding.

Chemical composition, wt%

Sandvik Type of overlay C Cr Ni Mo N FN, WRC PRE*


1st: 25.10.4.L S32750 ≤0.03 24.0-25.5 9.0-10.0 3.7-4.2 0.20-0.25 50-60 41
2nd:
25.10.4.L
1st: 24.13.L S32750 ≤0.03 24.0-25.5 9.0-10.0 3.7-4.2 0.20-0.25 50-60 41
2nd: 25.10.4.L
3rd: 25.10.4.L
The figures for overlay chemical composition are given as examples. The weld parameters selected and conditions under which
welding is carried out may influence the result obtained. Please contact Sandvik for details and guidelines.
*) PRE = %Cr + 3.3 x %Mo + 16 x %N

MECHANICAL PROPERTIES
Passes side bend testing according to ASME Section IX.

CORROSION RESISTANCE
The corrosion resistance of a milled cladding surface meets the following criteria:

– The overlay obtained meets 40°C in ASTM G48A testing


– CPT value of 45°C according to ASTM G48E

FABRICATION
For electro-slag welding (ESW) and submerged arc welding (SAW), weld fluxes are used for protective shielding
of the weld metal.

Recommended fluxes for Sandvik 25.10.4.L


Flux Welding method
Sandvik 47S ESW

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.
?????? 2016/3/11 10:47:29 (????????)

185 SANDVIK 25.10.4.L


SANDVIK 25.22.2.LMN
WELDING STRIP
DATASHEET

Sandvik 25.22.2.LMn is a chromium-nickel-molybdenum strip electrode used for electro-slag welding (ESW) or
submerged arc welding (SAW) to deposit a second layer corrosion resistant alloy of 25%Cr/22%Ni/2%Mo
composition on carbon- and low alloyed steels. It can also be used as buffer layer before depositing second
layers.

STANDARDS
– ISO 14343: 25 22 2 N L
– AWS A5.9/ASME SFA5.9: EQ”310LMo”

Product Approvals
Contact your nearest sales office for details.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo N
≤0.020 ≤0.2 4.5 ≤0.015 ≤0.015 25 22 2.1 0.13
Fully austenitic microstructure.

APPLICATIONS
Sandvik 25.22.2.LMn is used for corrosion resistant weld surfacing of components in urea plants. Typical
components are pressure vessels, heat exchangers and over-head condensers.

FORMS OF SUPPLY
Strip electrodes are delivered in coils with internal diameter 305 mm.

Standard dimensions 0.5 x 30, 60, 90, 120 mm


0.4 x 50, 75, 150 mm
Max coil weight 700 kg

WELD METAL CHARACTERISTICS


?????? 2016/3/11 10:48:17 (????????)

Typical chemical composition of overlay obtained on C-Mn steel.

Two layer welding procedures are also possible. Contact Sandvik for details and guidelines.

Chemical composition, wt%

Type of overlay C Cr Ni Mo
SAW 3 layer 25.22.2.LMn/31S 25Cr-22Ni-2Mo 0,03 24,0- 24,5 21-22 2,0-2,1

186 SANDVIK 25.22.2.LMN


Chemical composition, wt%

Type of overlay C Cr Ni Mo

ESW 2 layer 25.22.2.LMn/37S 25Cr-22Ni-2Mo 0,02 24,0-25,0 21,5-22 2,0-2,1

The ferrite content of the overlay is max 0,5 %.

Consider the figures as examples. Many parameters influence the result. Please consult Sandvik for details
guidelines.

MECHANICAL PROPERTIES
Passes side bend testing according to ASME Section IX.

CORROSION RESISTANCE
– Meets the commonly specified corrosion rates in Huey testing (ASTM A262 Practice C). Typical corrosion
rate 0,10 mm/year.

FABRICATION
For electro-slag welding (ESW) and submerged arc welding (SAW), weld fluxes are used for protective shielding
of the weld metal.

Recommended fluxes for Sandvik 25.22.2.LMn

Flux Welding method


Sandvik 37S ESW
Sandvik 31S SAW

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/11 10:48:17 (????????)

187 SANDVIK 25.22.2.LMN


SANICRO 41CU
WELDING STRIP
DATASHEET

Sanicro 41Cu is a nickel-iron-chromium strip electrode used for electro-slag welding (ESW) to deposit single
layer or second layer corrosion resistant alloy overlays of Ni8065/UNS N08825 composition on carbon- and low
alloyed steels using non-alloying flux.

The grade has very good resistance to stress corrosion cracking (SCC) in chloride containing environments and
is particularly suited for use in reducing environments such as those containing sulphuric and phosphoric acids.

STANDARDS
– ISO 18274: Ni 8065
– AWS A5.14/ASME SFA5.14: EQNiFeCr-1

Product Approvals
Contact your nearest sales office for details.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Fe Cu
≤0.025 0.3 1.0 ≤0.025 ≤0.010 23 ≥42 3 ≥22 2.3

APPLICATIONS
Sanicro 41Cu is used for corrosion resistant alloy surfacing of components in the chemical, pollution control, oil &
gas and petrochemical industries and often in connection with sour gas service. Typical components are tanks,
heat exchangers, evaporators and scrubbers etc.

FORMS OF SUPPLY
Strip electrodes are delivered in coils with internal diameter 305 mm.

Standard dimensions 0.5 x 30, 60, 90, 120 mm


0.4 x 50, 75, 150 mm
Max coil weight 700 kg
?????? 2016/3/11 10:50:35 (????????)

WELD METAL CHARACTERISTICS


The following data is typical for single layer deposits made by the ESW method using the non-alloying flux
Sandvik 57S.

C Si Mn P S Cr Ni Mo Fe Cu
≤0.05 0.4 0.9 ≤0.03 ≤0.01 20 39 2.6 34 2

188 SANICRO 41CU


The figures for overlay chemical composition are given as examples. The weld parameters selected and
conditions under which welding is carried out may influence the result obtained.

Fully austenitic microstructure.

CORROSION RESISTANCE
Sanicro 41Cu shows very good corrosion resistance in both reducing and oxidicing media, and has good
resistance to general corrosion, pitting, crevice corrosion and stress corrosion cracking. It is particularly useful in
environments such as sulfuric acid, phosphoric acid, sulfur-containing flue gases, sour oil and gas wells, and sea
water.

FABRICATION
For electro-slag welding (ESW) and submerged arc welding (SAW), weld fluxes are used for protective shielding
of the weld metal.

Recommended flux for Sandvik Sanicro 41Cu

Flux Welding method


Sandvik 57S ESW

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/11 10:50:35 (????????)

189 SANICRO 41CU


SANICRO 60
WELDING STRIP
DATASHEET

Sanicro 60 is a nickel-chromium-molybdenum strip electrode used for electro-slag welding (ESW) to deposit a
second layer corrosion resistant alloy of Ni6625/UNS N06625 composition on carbon- and low alloyed steels.

It can also be used as buffer layer before depositing second layers. Due to the low carbon content of the strip
Sanicro 60 is often used for single layer deposits when the required Fe content in the overlay is less than 10%.

The grade is characterized by:

– Excellent resistance to stress corrosion cracking in chlorides


– Very good resistance to pitting and intergranular corrosion

STANDARDS
– ISO 18274: NiCr22Mo9Nb/Ni 6625
– AWS A5.14/ASME SFA 5.14: EQNiCrMo-3

Product Approvals
Contact your nearest sales office for details.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Fe Nb
≤0.03 0.2 0.2 ≤0.015 ≤0.010 22 ≥60 9 ≤1 3.5

APPLICATIONS
Applications for Sanicro 60 are found in cryogenics, components subject to high temperature service up to
980°C (1800°F) such as aircraft ducting, engine exhaust systems, power boilers and recovery boilers and a
diversity of seawater applications. The combination of strength and corrosion resistance over a wide range of
temperatures is utilized in reaction vessels, line pipe distillation columns and heat exchangers.

FORMS OF SUPPLY
Strip electrodes are delivered in coils with internal diameter 305 mm.
?????? 2016/4/28 8:37:43 (????????)

Standard dimensions 0.5 x 30, 60, 90, 120 mm


0.4 x 50, 75, 150 mm
Max coil weight 700 kg

WELD METAL CHARACTERISTICS

190 SANICRO 60
Typical chemical composition of overlays in two layers obtained on C-Mn steel and low-alloy steel.

Chemical composition (nominal) %

ESW 57S Type of overlay C Cr Ni Mo Fe Nb


Sanicro 60
ERNiCrMo-3 0.02 21.5 ≥60 8-9 ≤4 3
(2 layers)

The figures for overlay chemical composition are given as examples. The weld parameters selected and
conditions under which welding is carried out may influence the result obtained.

MECHANICAL PROPERTIES
Passes side bend testing according to ASME Section IX.

CORROSION RESISTANCE
Sanicro 60 shows very good resistance to pitting corrosion, intergranular corrosion (corrosion rate <0.4 mm/year
when tested acc. to ASTM G28 A) and has excellent resistance to stress corrosion cracking in chloride
containing environments.

FABRICATION
For electro-slag welding (ESW) and submerged arc welding (SAW), weld fluxes are used for protective shielding
of the weld metal.

Recommended flux for Sanicro 60


Flux Welding method
Sandvik 57S ESW

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/4/28 8:37:43 (????????)

191 SANICRO 60
SANICRO 69HP
WELDING STRIP
DATASHEET

Sanicro 69HP is a strip electrode used mainly in the nuclear industry to obtain a ENiCrFe-7 (UNS N06690)
corrosion resistant overlay weld deposit on carbon, carbon-manganese and low-alloy steels using electroslag
welding (ESW) with Sandvik 59S flux. Other combinations and conditions are possible.

STANDARDS
– Iso: Ni6043
– AWS A5.14/ASME SFA5.14: EQNiCrFe-14

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Fe Nb
≤0.025 0.1 1.3 ≤0.01 ≤0.01 30 57 ≤9 1.8

CHEMICAL COMPOSITION OF OVERLAY


Typical chemical composition of overlays in three layers obtained on C-Mn steel and low-alloy steel.

Two layer welding procedures are also possible. Contact Sandvik for details and guidelines.

Chemical composition, wt%

Type of overlay C Cr Ni Fe Nb
ESW 59S ENiCrFe-7 ≤0,03 28,5-30 57-59 8-10 1,2-1,7
Sanicro 69HP+Sanicro 69HP+Sanicro 69HP

The micro structure of the weld overlay is fully austenitic.

Consider the figures as examples. Parameters selected and conditions influence on the result. Please contact
Sandvik for details and guidelines.

MECHANICAL PROPERTIES OF OVERLAY


Passes side bend testing according to ASME Section IX.
?????? 2016/3/11 10:53:16 (????????)

CORROSION PROPERTIES OF OVERLAY


Better resistance to intergranular corrosion than N06600. Good resistance to stress corrosion cracking.

WELDING DATA
Process/Flux Size Current, A Voltage, V Travel speed, mm/min
ESW/59S 30 x 0.5 mm 500 - 700 24-28 140 - 180

192 SANICRO 69HP


Process/Flux Size Current, A Voltage, V Travel speed, mm/min
ESW/59S 60 x 0.5 mm 1100 - 1300 24-28 140 - 180

APPLICATIONS
Sandvik Sanicro 69HP is used for corrosion resistant weld surfacing of components in the nuclear industry - for
example tube sheets and closure heads of steam generators.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/11 10:53:16 (????????)

193 SANICRO 69HP


SANICRO 72HP
WELDING STRIP
DATASHEET

Sanicro 72HP is a strip electrode used to obtain a ERNiCr-3 (UNS N06600) corrosion resistant overlay weld
deposit on C-, CMn- and low-alloy steels using electroslag welding (ESW) with Sandvik 57S flux. Other
combinations and conditions are possible.

STANDARDS
– ISO 18274 : Ni6082
– AWS A5.14/ASME SFA 5.14: EQNiCr-3

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni
≤0.030 0.1 3 ≤0.01 ≤0.01 20 72

CHEMICAL COMPOSITION OF OVERLAY


Typical chemical composition of overlays in three layers obtained on C-Mn steel and low-alloy steel.

Chemical composition, wt%

Type of overlay C Cr Ni Fe Nb
ESW 57S ERNiCr-3 ≤0,03 19-20 ≥70 ≤1,5 2-2,5
Sanicro 72HP+Sanicro 72HP+Sanicro 72HP

The micro structure of the weld overlay is fully austenitic.

Consider the figures as examples. Parameters selected and conditions influence on the result. Please contact
Sandvik for details and guidelines.

MECHANICAL PROPERTIES OF OVERLAY


Passes side bend testing according to ASME Section IX.

CORROSION PROPERTIES OF OVERLAY


?????? 2016/3/11 10:54:09 (????????)

Good resistance to intergranular corrosion also after PWHT. Good resistance to stress corrosion cracking.

WELDING DATA

Process/Flux Size Current, A Voltage, V Travel speed, mm/min


ESW/57S 30 x 0.5 mm 500 - 700 24-28 140 - 180
ESW/57S 60 x 0.5 mm 1100 - 1300 24-28 140 - 180

194 SANICRO 72HP


APPLICATIONS
Sandvik Sanicro 72HP is mostly used for corrosion resistant weld surfacing of components in the nuclear
industry – for example, tube sheets and closure heads of steam generators.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/11 10:54:09 (????????)

195 SANICRO 72HP


焊剂

山特维克提供用于不锈钢和镍合金的搭焊和堆焊的焊剂。它们可与埋弧焊 (SAW) 中的焊丝和焊带以及埋弧焊 (SAW)


或电渣焊 (ESW) 中的焊带结合使用。

焊剂可保护焊池,并提供适合制造业的高生产率且可靠的焊接条件。山特维克焊剂具有适用于已优化的焊接性能和一
致的焊接冶金的非合金化特征。

所有焊剂都聚结成块,并用密闭的金属容器存放。5 年内前生产的、存放在未打开的容器中的山特维克焊剂可直接使
用,而无需二次烘培。

我们的焊剂
埋 弧焊 ( S A W ) 的焊 剂

焊剂 特 应用

山特维克 10SW Cr 适用于 CrNi 钢和 CrNiMo 钢的焊带和焊丝(稳定或不稳定)的常用焊剂。良好的除渣性。
补 铁素体含量比 10S 高 2%。



1.0
山特维克 15W 非 适用于 CrNi 钢和 CrNiMo 钢的焊丝(稳定或不稳定)以及双相钢、超级双相钢和奥氏体钢
Cr (例如 20.25.5.LCu)的焊丝的专用焊剂。良好的除渣性。提供良好的冲击性能。在使用稳
补 定的焊丝(例如 19.9.Nb)时,铌烧除量非常小。



1.7
山特维克 31S 非 适用于 25.22.2.LMn 的焊带和焊丝的单一用途焊剂,专用于尿素应用。良好的除渣性。
Cr




1.1
山特维克 50SW 非 镍合金的焊带和焊丝的一般焊剂。良好的除渣性。

196 ??
埋 弧焊 ( S A W ) 的焊 剂

焊剂 特 应用

Cr




2.4

电渣焊 ( E S W ) 的焊 剂

焊剂 特征 应用
山特维克 37S 非 适用于 CrNi 钢和 CrNiMo 钢的焊带(稳定或不稳定)以及双相和全奥氏体钢(例如
Cr 25.22.2.LMn)的焊带的通用焊剂。出色的除渣性和焊道成形。




3.8
山特维克 47S 非 适用于 CrNi 钢和 CrNiMo 钢的焊带(稳定或不稳定)以及双相和全奥氏体 CrNiMo 钢(例
Cr 如 20.25.5.LCu)的焊带的通用焊剂。出色的除渣性和焊道成形。低回硅。




4.0
山特维克 48S1) 非 适用于超级双相钢型的焊带的特殊镍合金焊剂。
Cr







4.0
山特维克 49S 非 适用于 CrNi 钢和 CrNiMo 钢的焊带(稳定或不稳定)的高速焊剂。出色的除渣性和焊道成
Cr 形。




4.4
山特维克 57S 碱 适用于镍合金型的焊带的焊剂,出色的除渣性和焊道成形。

4.0
山特维克 59S 非 适用于镍合金型的焊带的焊剂。出色的除渣性和焊道成形。提供良好的抗微裂性。
Cr




5.0

197 ??
1) 联系我们以了解更多信息。

焊剂碱度指数
碱度通常用于描述焊剂的冶金特性。碱度指数是构成焊剂的碱性化合物和酸性化合物(氧化物和氟化物)之间的比率。

可通过多种方式计算碱度,在焊接中,使用 Boniszewski 公式已成为计算碱度的主要方式。

可将焊剂分成三组:

焊剂类型 碱度
酸性溶剂 <0.9
中性溶剂 0.9 - 1.2
碱性溶剂 >1.2

碱度对焊缝金属的冲击韧性有很大的影响。增加碱度会降低氧含量,从而降低焊缝金属的添加水平。因此,冲击韧性
将提高,并且焊缝金属的韧性也将得到一定程度的提高。

碱度和冲击韧性之间的关系对于高熔合等级(例如双炼钢)特别重要。

焊剂的搬运和存放
通过仔细挑选原材料并优化制造条件,山特维克焊剂的含水量在出厂时已得到保证。

通常,焊剂是使用钢桶来运输的,每个钢桶存放 25 kg (55 lbs) 焊剂。每个货盘的净重为 500–1000 kg (1100–2200


lbs),在从工厂运出之前,货盘将会包裹在塑料中或放在木箱中。

要尽可能长久地保持发货时的含水量,必须根据以下要求搬运和存放焊剂。

运输
必须使用带篷车辆来运输焊剂。

– 必须将整个货盘包裹在塑料中或放在木箱中。

– 必须在 1 小时内重新包好未受保护的容器,否则必须将其报废。

– 最多可将两个货盘相互固定。

存放
未打开的焊剂圆桶必须在适当的条件下存放:

– 温度:20 ± 10°C。
– 相对湿度:尽可能低,不要超过 70%。
– 在上述条件下存放的焊剂具有最长 5 年的使用寿命。
– 在倒班的情况下,必须将未受保护的焊剂料仓中的焊剂存放在干燥箱或加热的焊剂料仓中(温度为 150 ±
25°C)。
– 打开的圆桶中的剩余焊剂也必须在 150 ± 25°C 的温度下存放。

回收
– 必须通过适当的方式从再循环系统中使用的压缩空气中去除水汽和油。
– 必须按照新焊剂与回收焊剂之间最低 1:3 的比例添加新焊剂。
– 应通过适当的筛选去除异物,例如氧化皮、氧化渣等。

198 ??
二次焙烧
在进行上述搬运和存放的情况下,山特维克焊剂可像往常一样使用。不过,如果根据材料规格需要严格的使用条件,
建议对焊剂进行二次焙烧。

此外,如果焊剂因搬运或存放不当而吸收了水分,可通过二次焙烧使焊剂恢复原始状态。

应按如下方式执行二次焙烧:

– 350 ± 25°C,至少 4 小时。


– 二次焙烧时必须使用浅盘存放焊剂,且焊剂的堆放高度不得超过 50 mm。
– 经过二次焙烧的焊剂若不立即使用,则在使用前必须在 150 ± 25°C 的温度下存放。

199 ??
SANDVIK 10SW
WELDING FLUX
DATASHEET

Sandvik 10SW is a chromium-compensating agglomerated flux giving good slag removal and a fine bead
appearance. It is suitable for welding with wire and strip electrodes of the chromium, chromium-nickel and
chromium-nickel-molybdenum steel types either with or without niobium.

Sandvik 10SW is an allround flux which can be used for many applications varying from surfacing continuous
caster rolls to large componens in chemical plants. Sandvik 10SW gives about 2% higher ferrite content than
flux Sandvik 10S.

STANDARDS
– ISO 14174: S A CS 2 Cr

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

Si0₂ MgO AL₂O₃ CaF₂ Cr


35 30 15 7 5

APPLICATIONS
Sandvik 10SW is an all-round flux which can be used for many applications varying from surfacing continuous
caster rolls to large components in chemical plants. Sandvik 10SW gives about 2% higher ferrite content than
flux Sandvik 10S.

FORMS OF SUPPLY
Agglomerated non-alloying welding flux.

WELD METAL CHARACTERISTICS


Surfacing – strip welding
Chemical composition (nominal) %
The chemical compositions below are typical results after weld surfacing on 2¼ Cr1Mo steel.

Alloy type ASTM 347 ASTM 347 ASTM 316L


Layer 1 Sandvik Sandvik Sandvik
?????? 2016/9/8 13:54:07 (????????)

24.13.LNb 24.13.L 24.13.L


Layer 2 Sandvik Sandvik Sandvik
19.9.LNb 19.9.LNb 19.12.3.L
C 0.02 0.02 0.02
Si 0.6 0.8 0.7
Mn 0.8 0.7 0.8

200 SANDVIK 10SW


Alloy type ASTM 347 ASTM 347 ASTM 316L
Layer 1 Sandvik Sandvik Sandvik
24.13.LNb 24.13.L 24.13.L
Layer 2 Sandvik Sandvik Sandvik
19.9.LNb 19.9.LNb 19.12.3.L
Cr 21.0 19.5 19.0
Ni 10.4 10.1 11.5
Mo 0 0.2 2.2
Nb 0.3 0.3 0
N 0.05 0.05 0.06

Mechanical properties
All three surfacings have passed side bend testing (ASME IX) after heat treatment at for 690°C 15 hours.

Corrosion resistance
All three surfacings above have been intergranular corrosion tested (ASTM A262 E) after heat treatment at
690°C for 15 hours, and passed.

Surfacing - wire welding


Chemical composition (nominal) %
The chemical compositions below are typical results after weld surfacing on 2¼ Cr1Mo steel.

Alloy type ASTM 347 ASTM 316L


Layer 1 Sandvik Sandvik
24.13.LHF 24.13.LHF
Layer 2 Sandvik Sandvik
19.9.Nb 19.12.3.L
Layer 3 Sandvik Sandvik
19.9.Nb 19.12.3.L
C 0.04 0.02
Si 1.0 1.0
Mn 0.6 0.8
Cr 19.0 18.5
Ni 9.2 11.4
Mo 0 2.1
Nb 0.3 0
N 0.06 0.06

Joining
Mechanical properties
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Sandvik 10SW gives the following typical mechanical properties of all-weld metal for the wire electrodes below.

R P0.2 MPa R m MPa A% KV J


Sandvik 20oC -40oC -196oC
wire
19.9.L 400 580 38 69 59 40

201 SANDVIK 10SW


R P0.2 MPa R m MPa A% KV J
Sandvik 20oC -40oC -196oC
wire
19.9.Nb 440 625 38 72 61 34
19.12.3.L 355 555 33 69 60 66

FABRICATION
Fabrication
Welding data
Direct current with electrode positive is normally used.

Strip dimensions, mm Current, A Voltage, V Travel speed, mm/m


20 x 0.50 200-275 28-30 80-160
30 x 0.50 300-425 28-30 80-160
60 x 0.50 650-850 28-30 80-160
90 x 0.50 975-1275 28-30 80-160

Wire diameter, mm Current, A Voltage, V Travel speed, mm/mm


2.4 250-400 26-32 300-500
3.2 300-550 26-32 300-600
4.0 400-700 26-32 300-600

FLUX DATA
Bulk weight 1.0 kg/l
Basicity (Boniszewski) 1.0
Current capacity 1200 A
using 60 x 0.5 mm strip electrode
Flux consumption 0.7 kg/kg strip electrode
0.7 kg/kg wire electrode at 30 V
1.0 kg/kg wire electrode at 35 V

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.
?????? 2016/9/8 13:54:07 (????????)

202 SANDVIK 10SW


SANDVIK 15W
WELDING FLUX
DATASHEET

Sandvik 15W is a basic welding flux for submerged arc welding giving good slag removal and a fine bead
appearance. Its relatively high basicity makes it suitable for joining of the austenitic and duplex stainless steel
when high impact strength is desired. Due to its low niobium content burn-off it can be used advantageously
with stabilized wire electrodes.

STANDARDS
– ISO 14174: S A AF 2

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

SiO₂ CaF₂ Al₂O₃


7 50 40

APPLICATIONS
Sandvik 15W is a high performance welding flux in many joining applications in the chemical, petrochemical and
oil&gas industry. It is particularly suited for Sandvik's range of duplex wire electrodes (e.g. Sandvik
22.8.3.L/25.10.4.L) due to the highly neutral behaviour, which ensures an optimal balanced microstructure.

FORMS OF SUPPLY
Agglomerated non-alloying welding flux.

WELD METAL CHARACTERISTICS


Chemical composition (nominal) %
The chemical compositions are typical all-weld metal results for the Sandvik wire listed.

Element 19.12.3.L 20.25.5.LCu 22.8.3.L 25.10.4.L


C 0.01 0.01 0.01 0.01
Si 0.5 0.5 0.7 0.5
Mn 1.5 1.4 1.2 0.3
Cr 18.1 19.6 22.6 24.5
?????? 2016/9/8 13:54:22 (????????)

Ni 12.3 25.0 8.6 9.5


Mo 2.6 4.5 3.1 4.0
Nb - - - -
N - - 0.15 0.22

Mechanical properties

203 SANDVIK 15W


Sandvik 15W gives the following mechanical properties for the filler wires below.

Sandvik R p0.2 MPa R m MPa A% KV J


wire
20°C -40°C -196°C
19.12.3.L 390 530 41 100 85 40
20.25.5.LCu 345 550 40 125 - 100
22.8.3.L 620 790 29 115 85 -
25.10.4.L

FABRICATION
Fabrication
Welding data
Direct current with electrode positive is normally used.

Wire diameter, mm Current, A Voltage, V Travel speed, mm/min


1.2 250-450 28-32 200-400
2.4 300-500 29-34 250-500
3.2 400-600 30-35 250-600
4.0 500-700 30-35 250-600

FLUX DATA

Bulk weight 1.0 kg/l


Basicity (Boniszewski) 1.9
Current capacity 1200 A
using 60 x 0.5 mm wire electrode
Flux consumption 0.5 kg/kg wire electrode at 28 V
0.6 kg/kg wire electrode at 31 V
0.8 kg/kg wire electrode at 34 V

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.
?????? 2016/9/8 13:54:22 (????????)

204 SANDVIK 15W


SANDVIK 31S
WELDING FLUX
DATASHEET

Sandvik 31S is a neutral welding flux for submerged arc welding giving good slag removal and fine bead
appearance. It is suitable for surfacing with strip and wire electrodes and can also be used for joining.

STANDARDS
– ISO 14174: S A AB 2

APPLICATIONS
Sandvik 31S is intended primarily for welding with strip or wire electrodes of the 310LMo type, such as Sandvik
25.22.2.LMn, for urea applications.

FORMS OF SUPPLY
Agglomerated non-alloying welding flux.

WELD METAL CHARACTERISTICS


Chemical composition (nominal), %
The chemical compositions are typical all weld metal results for the below strip and wire electrodes.

Sandvik 25.22.2.LMn C Si Mn Cr Ni Mo N
Strip electrode 0.02 0.6 3.6 24.2 22 2.0 0.13
Wire electrode 0.02 0.6 3.8 24.5 22 2.0 0.12

MECHANICAL PROPERTIES
Sandvik flux 31S gives the following mechanical properties in combination with Sandvik 25.22.2.LMn strip and
wire electrodes.

Sandvik 25.22.2.L R p0.2 MPa R m MPa A% KV J


20°C -40°C -196°C
Strip electrode 320 560 50 125 115 65
Wire electrode 380 570 40 75 - 40
?????? 2016/5/12 14:51:10 (????????)

FABRICATION
Welding data
Direct current, with electrode positive is normally used for joint welding to give good penetration.

Strip dimensions, mm Current, A Voltage,V Travel speed, mm/min


30 x 0.5 400-500 26-30 100-180
60 x 0.5 700-900 26-30 100-160

205 SANDVIK 31S


Strip dimensions, mm Current, A Voltage,V Travel speed, mm/min

90 x 0.5 1100-1500 26-30 100-160

Wire diameter, mm Current, A Voltage,V Travel speed, mm/min


1.6 250-450 28-32 200-400
2.4 300-500 29-34 250-500
3.2 400-600 30-35 250-600
4.0 500-700 30-35 250-600

FLUX DATA

Bulk weight 0.9 kg/l


Basicity (Boniszewski) 1.0
Current capacity 1200 A
using 60 x 0.5 mm strip electrode
Flux consumption 0.7 kg/kg strip electrode

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/5/12 14:51:10 (????????)

206 SANDVIK 31S


SANDVIK 34S
WELDING FLUX
DATASHEET

Sandvik 34S is a neutral slightly chromium compensating welding flux for submerged arc welding giving good
slag removal and fine bead appearance. It is suitable for surfacing with strip and wire electrodes and can also
be used for joining.

STANDARDS
– ISO 14174: S A AB 2 Cr

APPLICATIONS
Sandvik 34S is intended primarily for welding with strip or wire electrodes of austenitic types, such as Sandvik
19.9.LQ and Sandvik 24.13.LQ, for nuclear and chemical applications.

FORMS OF SUPPLY
Agglomerated non-alloying welding flux.

WELD METAL CHARACTERISTICS


The chemical compositions are typical all-weld metal results for the strip electrodes below.

Strip electrode C Si Mn Cr Ni Mo
Sandvik 19.9.LQ 0.02 0.8 1.3 20.5 9.2 0.1
Sandvik 24.13.LQ 0.02 0.8 1.3 23.5 12.1 0.1

MECHANICAL PROPERTIES
Sandvik flux 34S gives the following mechanical properties in combination with Sandvik strip electrodes below.

Strip electrode R p0.2 MPa (ksi) R m MPa (ksi) A5, %


Sandvik 19.9.LQ 420 (61) 600 (87) 47
Sandvik 24.13.LQ 430 (62) 580 (84) 43

CORROSION RESISTANCE
The all-weld metal of both above electrodes have been tested for intergranular corrosion (ASTM A262 E) in as
?????? 2016/3/10 14:50:23 (????????)

welded and PWHT condition (608°C ± 10°C 40 h), and passed.

FABRICATION
Welding data

Direct current, with electrode positive is normally used for joint welding to give good penetration.

Strip dimensions, mm Current, A Voltage, V Travel speed, mm/min

207 SANDVIK 34S


30 x 0.5 400-500 26-30 100-180
60 x 0.5 700-900 26-30 100-160
90 x 0.5 1100-1500 26-30 100-160

FLUX DATA

Bulk weight 1.0 kg/l


Basicity (Boniszewski) 0.85
Current capacity 1200 A
using 60 x 0.5 mm wire electrode
Flux consumption 0.7 kg/kg strip electrode

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/10 14:50:23 (????????)

208 SANDVIK 34S


SANDVIK 37S
WELDING FLUX
DATASHEET

Sandvik 37S is a highly basic welding flux for electroslag strip surfacing. It gives excellent slag removal and
bead appearance also for niobium-alloyed strip electrodes.

Flux Sandvik 37S is used together with strip electrodes of chromium, chromium-nickel and chromium-nickel-
molybdenum steel types with or without niobium.

STANDARDS
– ISO 14174: (E) S A FB 2

CHEMICAL COMPOSITION (NOMINAL), %


CaF2 Al2O3 SiO2+MgO
63 25 8

APPLICATIONS
Sandvik 37S is intended primarily for welding with fully austenitic strip electrodes, such as the Sandvik
25.22.2.LMn for urea applications.

FORMS OF SUPPLY
Agglomerated non-alloying welding flux.

WELD METAL CHARACTERSTICS


Chemical composition (nominal) %
The chemical compositions below are typical results after weld surfacing on 2¼ Cr1Mo steel.

Layer 1 Sandvik 25.22.2.LMn


Layer 2 Sandvik 25.22.2.LMn
C 0.02
Si 0.04
Mn 3.4
Cr 24.2
?????? 2016/3/8 14:33:57 (????????)

Ni 21.8
Mo 2.1
N 0.12

Mechanical properties
The above surfacing has passed side bend testing (ASME IX) after heat treatment at 690°C for 15 hours.

209 SANDVIK 37S


Disbonding results are available on request.

Corrosion resistance
The above surfacing has been intergranular corrosion tested (ASTM A262 C) after heat treatment at 690°C for
15 hours, with corrosion rate <0.12 mm/year.

FABRICATION
Welding data
Direct current, with electrode positive is normally used.

Strip electrode Current, A Voltage, V Travel speed, mm/min


60x0.50 1100-1400 23-26 130-220
90x0.50 1650-2100 23-26 130-220

FLUX DATA
Bulk weight 0.8 kg/l
Basicity (Boniszewski) 3.8
Current capacity 1800 A
using 60 x 0.5 mm strip electrode
Flux consumption 0.7 kg/kg strip electrode

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/8 14:33:57 (????????)

210 SANDVIK 37S


SANDVIK 47S
WELDING FLUX
DATASHEET

Sandvik 47S is a highly basic welding flux for electroslag strip surfacing. It gives excellent slag removal and
bead appearance also for niobium-alloyed strip electrodes. Flux Sandvik 47S is used together with strip
electrodes of steel types chromium, chromium-nickel and chromium-nickel-molybdenum with or without
niobium.

STANDARDS
– ISO 14174: (E) S A FB 2

APPLICATIONS
The high basicity of flux Sandvik 47S makes it especially suitable for duplex, super-duplex and fully austenitic
stainless steel surfacings.

CHEMICAL COMPOSITION (NOMINAL), %


CaF2 Al2O3 SiO2+MgO
63 25 8

FORMS OF SUPPLY
Agglomerated non-alloying welding flux.

WELD METAL CHARACTERISTICS


Chemical composition (nominal) %

The chemical compositions below are typical results after weld surfacing on 2¼Cr1Mo steel.

Alloy type ASTM 347 ASTM 310MoLN


Layer 1 Sandvik 21.11.L Sandvik 25.22.2.LMn
Layer 2 Sandvik 19.9.LNb Sandvik 25.22.2.LMn
C 0.01 0.02
Si 0.4 0.4
Mn 1.2 3.5
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Cr 19.2 24.6
Ni 10.5 22.0
Mo 0.1 2.0
Nb 0.3 -
N 0.03 0.14

211 SANDVIK 47S


Alloy type ASTM 347 ASTM 347 ASTM 316
Layer 1 Sandvik 22.11.LNb Sandvik 24.13.LNb Sandvik 21.13.3.L
C 0.02 0.03 0.02
Si 0.5 0.4 0.4
Mn 1.3 1.5 1.1
Cr 19.3 20.8 18.7
Ni 10.1 10.7 12.5
Mo 0.1 0.2 2.7
Nb 0.5 0.6 -
N 0.05 0.04 0.03

Mechanical properties

All five surfacings have passed side bend testing (ASME IX) after heat treatment at 690°C for 15 hours.
Disbonding results are available on request.

Corrosion resistance

All five surfacings above have been intergranular corrosion tested (ASTM A262 E) after heat treatment at 690°C
for 15 hours, and passed.

FABRICATION
Welding data

Direct current, with electrode positive is normally used.

Strip electrode Current, A Voltage, V Travel speed, mm/min


60x0.50 1100-1400 23-26 130-220
90x0.50 1650-2100 23-26 130-220

FLUX DATA

Bulk weight 1.0 kg/l


Basicity (Boniszewski) 4.0
Current capacity 1700 A
using 60 x 0.5 mm wire electrode
Flux consumption 0.6 kg/kg strip electrode
?????? 2016/11/2 11:02:55 (????????)

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

212 SANDVIK 47S


SANDVIK 49S
WELDING FLUX
DATASHEET

Sandvik 49S is a basic, agglomerated flux for electroslag strip surfacing. This flux is particularly intended for
high-speed welding. In spite of high welding speed, flux Sandvik 49S gives excellent slag removal and bead
appearance, also for niobium-alloyed strip electrodes. It is used together with strip electrodes of the
chromium, chromium-nickel and chromium-nickel-molybdenum steel types with or without niobium.

ALLOYING VECTOR
The alloying vector describes the difference in chemical composition between the filler metal and the undiluted
all-weld metal due to the influence of the flux. Welding speed: 350mm/min.

Element Sandvik strip electrode


19.9.LNb 24.13.LNb 19.12.3.L
C -0.001 0 -0.001
Si +0.2 +0.2 +0.2
Mn -0.4 -0.4 -0,4
Cr -0.4 -0.4 -0.3
Ni -0.1 -0.1 0
Mo 0 0 0
Nb -0.1 -0.1 -
N 0 0 0

CHEMICAL COMPOSITION (NOMINAL), %

Al2O3 CaF2 SiO2+MgO


20 70 10

FLUX DATA

Bulk weight 1.0 kg/l


Basicity (Boniszewski) 4.4
?????? 2016/1/18 14:44:14 (????????)

Current capacity 2200 A


using 60 x 0.5 mm strip electrode
Flux consumption 0.6 kg/kg strip electrode

SURFACING
The chemical compositions below are typical results after weld surfacing on 2¼Cr1Mo steel.

213 SANDVIK 49S


Alloy type 347 347 347
Welding speed 350 mm/min 350 mm/min 250 mm/min
Layer 1 Sandvik Sandvik Sandvik
24.13.LNb 24.13.L 21.11.LNb
Layer 2 Sandvik Sandvik -
19.9.LNb 19.9.LNb
C 0.02 0.02 0.02
Si 0.3 0.3 0.4
Mn 1.4 1.3 1.4
Cr 19.6 19.5 18.9
Ni 105 10.6 9.7
Mo 0.1 0.1 0.1
Nb 0.4 0.3 0.5
N 0.03 0.03 0.05

Intergranular corrosion – All three surfacings above have been IGC tested (ASTM A262, Pr.E, Strauss) after heat
treatment at 690°C for 15 hours, and passed.

Bend testing – All three surfacings have passed side bend testing (ASME IX) after heat treatment at 690°C for 15
hours. Disbonding results are available on request.

WELDING PARAMETERS
Direct current, with electrode positive is normally used.

Strip electrode Current, A Voltage, V Travel speed, mm/min


60x0.50 1600-2200 23-26 250-450
90x0.50 2400-2800 23-26 250-350

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.
?????? 2016/1/18 14:44:14 (????????)

214 SANDVIK 49S


SANDVIK 50SW
WELDING FLUX
DATASHEET

Sandvik 50SW is a basic agglomerated flux with low silicon pickup. It gives good slag removal, good tie-ins and
a finely rippled surface. It is suitable for welding with either wire or strip electrodes of nickel alloy type. It is
particularly suitable for surfacing with Sanicro 72HP strip electrodes (ERNiCr-3 type).

Typical applications for flux Sandvik 50SW are found in nuclear and chemical equipment fields. It is also
suitable for dissimilar material welding of nickel alloy grades to stainless steel grades.

STANDARDS
– ISO 14174: S A AF 2

ALLOYING VECTOR
The alloying vector describes the difference in chemical composition between the filler metal and the undiluted
all-weld metal due to the influence of the flux. The following table presents data for flux Sandvik 50SW in
combination with strip and wire electrodes.

Element Strip electrode Wire electrode


Sanicro 72HP Sanicro 72HP
C +0.003 +0.003
Si +0.2 +0.1
Mn ±0 ±0
Cr -0.9 -0.8
Ni ±0 ±0
Nb -0.2 -0.2
Fe ±0 ±0

CHEMICAL COMPOSITION (NOMINAL), %

​SiO2+TiO2 CaF2 Al2O3+MnO


14 52 30
?????? 2016/3/14 16:01:49 (????????)

FLUX DATA
Bulk weight 1.2 kg/l
Basicity (Boniszewski) 2.4
Current capacity 900 A
using 60 x 0.5 mm strip electrode
Flux consumption 0.7-0.8 kg/kg strip electrode

215 SANDVIK 50SW


WELDING PARAMETERS
Direct current, with electrode positive is normally used.

Strip dimensions, mm Current, A Voltage, V Travel speed, mm/min


60x0.5 700 29 130

Wire diameter, mm Current, A Voltage, V Travel speed, mm/min


3.25 400 30 400

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/14 16:01:49 (????????)

216 SANDVIK 50SW


SANDVIK 57S
WELDING FLUX
DATASHEET

Sandvik 57S is a highly basic welding flux for electroslag strip surfacing. It gives excellent slag removal and
bead appearance also for niobium-alloyed strip electrodes. It gives excellent slag removal and bead
appearance. Flux Sandvik 57S is used together with strip electrodes of nickel alloy type, such as EQNiFeCr-1,
EQNiCr-3, EQNiCrMo-3 or similar.

STANDARDS
– ISO 14174: (E) S A FB 2

CHEMICAL COMPOSITION

CaF2 Al2O3 SiO2+MgO


75 20 5

APPLICATIONS
Sandvik 57S is used for single and double layer surfacing with nickel alloys for sour service environments,
chemical, petrochemical and oil and gas industries.

FORMS OF SUPPLY
Agglomerated non-alloying welding flux.

WELD METAL CHARACTERISTICS


Chemical composition (nominal) %

The chemical compositions below are typical results after weld surfacing on 2¼Cr1Mo steel.

Alloy type 825 625


No. of layers 1 2
Strip electrode Sanicro 41Cu Sanicro 60
C 0.02 0.02
Si 0.4 0.5
?????? 2016/3/14 14:17:30 (????????)

Mn 0.5 0.03
Cr 20.5 21.5
Cu 1.8 -
Mo 2.8 8.0
Nb + Ta - 3.2
Fe 32 4.0

217 SANDVIK 57S


FABRICATION
Welding data

Direct current, with electrode positive is normally used.

Strip electrode Current, A Voltage, V Travel speed, mm/min


30x0.50 500-700 24-28 140-180
60x0.50 1100-1300 24-28 140-180
90x0.50 1650-1800 24-28 140-180

FLUX DATA

Bulk weight 1.0 kg/l


Basicity (Boniszewski) 4.0
Current capacityusing 60 x 0.5 mm wire electrode 2500 A
Flux consumption 0.6 kg/kg electrode

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/14 14:17:30 (????????)

218 SANDVIK 57S


SANDVIK 59S
WELDING FLUX
DATASHEET

Sandvik 59S is a highly basic, agglomerated flux for electroslag strip surfacing. It gives excellent slag removal
and bead appearance. Flux Sandvik 59S is used together with strip electrodes of nickel alloy type, such as
ERNiCr-3, ERNiCrMo-3, ERNiCu7 and ERNiCrFe-7 or similar.

CHEMICAL COMPOSITION (NOMINAL), %

SiO2 Al2O3+TiO2 CaO+MgO


5 20 50

FLUX DATA

Bulk weight 1.0 kg/l


Basicity (Boniszewski) 5.0
Current capacity 3000 A
using 60 x 0.5 mm strip electrode
Flux consumption 0.6 kg/kg strip electrode
Redrying, when necessary 350°C, 4 h

STRIP WELDING
ALLOYING VECTOR
The alloying vector describes the difference in chemical composition between the filler metal and the undiluted
all-weld metal due to the influnce of the flux.

Element Sandvik strip electrode


Sanicro 72HP Sanicro 69HP
ERNiCr-3 (ERNiCrFe-7)
C 0 0.003
Si 0 +0.1
Mn -0.35 -0.1
Cr -0.2 -0.7
?????? 2016/10/11 8:20:37 (????????)

Ni +1.5 +1.3
N +0.001 +0.001
Nb -0.35 -0.15

WELDING PARAMETERS
Direct current, with electrode positive is normally used.

219 SANDVIK 59S


Strip electrode Current, A Voltage, V Travel speed, mm/min
30x0.50 500-700 24-28 140-180
60x0.50 1100-1300 24-28 140-180
90x0.50 1650-1800 24-28 140-180

SURFACING
The chemical compositions below are typical results after weld surfacing on A508 class 3.

Alloy type 600 690


No. of layers 2 2
Strip electrode Sanicro 72HP Sanicro 69HP
C 0.01 0.01
Si 0.3 0.3
Mn 2.7 1.2
Cr 19.6 29.3
Ni 71.9 56.6
Mo 0.1 0
Nb 2.5 1.8
N 0.02 0.03
Fe 2.9 10.5

Alloy type 600 690


No of layers 3 3
Strip electrodes Sanicro 72HP Sanicro 69HP
C 0.01 0.01
Si 0.3 0.3
Mn 2.7 1.2
Cr 19.7 29.7
Ni 72.0 57.3
Mo 0.1 0
Nb 2.5 1.8
N 0.02 0.04
Fe 2.5 9.3

All four surfacings have passed side bend testing (ASME IX) after heat treatment at 610°C for 24 hours.
?????? 2016/10/11 8:20:37 (????????)

WIRE WELDING
ALLOYING VECTOR
The alloying vector describes the difference in chemical composition between the filler metal and the undiluted
all-weld metal due to the influnce of the flux.

Element Sandvik wire electrode


Sanicro 72HP Sanicro 69HP

220 SANDVIK 59S


ERNiCr-3 (ERNiCrFe-7)
C 0 0.003
Si 0 +0.1
Mn -0.35 -0.1
Cr -0.2 -0.7
Ni +1.5 +1.3
N +0.001 +0.001
Nb -0.35 -0.15

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/10/11 8:20:37 (????????)

221 SANDVIK 59S


SANDVIK 69S
WELDING FLUX
DATASHEET

Sandvik 69S is a highly basic, agglomerated flux for electroslag strip surfacing. It gives excellent slag removal
and bead appearance.

Flux Sandvik 69S is used together with strip electrodes of nickel alloy type, such as EQNiCr-3, EQNiCrMo-3,
EQNiFeCr-1 and ERNiCrFe-7 or similar.

CHEMICAL COMPOSITION (NOMINAL) %


SiO2 Al2O3+TiO2 CAF2
7 20 75

FLUX DATA
Bulk weight 1.0 kg/dm3
Basicity (Boniszewski) 5.4
Current capacity 2500 A
using 60 x 0.5 mm strip electrode
Flux consumption (25V DC+) 0.5 kg/kg strip electrode
Redrying, when necessary 350°C, 4 h

FABRICATION
Welding parameters
Direct current with electrode positive is normally used. Magnetic steering may be needed at high currents/wide
strip width.

Strip electrode, mm Current, A Voltage, V Travel speed, mm/min


30 x 0.50 500-800 24-27 160-320
60 x 0.50 1100-1500 24-27 160-320
90 x 0.50 1700-2300 24-27 160-320
?????? 2016/9/13 15:21:32 (????????)

SURFACING
The chemical compositions below are typical results after weld surfacing on A533.

Alloy type 625 825


No. of layers 1 1
Strip electrode Sanicro 60 Sanicro 41Cu
C 0.024 0.029

222 SANDVIK 69S


Alloy type 625 825
No. of layers 1 1
Strip electrode Sanicro 60 Sanicro 41Cu

Si 0.47 0.46
Mn 0.13 0.57
Cr 20.9 19.9
Ni Bal. 38.5
Mo 8.9 2.7
Nb 3.2 0.01
Cu 0.05 1.9
Fe 7.0 34

Alloy type 625 825


No. of layers 2 2
Strip electrode Sanicro 60 Sanicro 41Cu
C 0.019 0.021
Si 0.46 0.47
Mn 0.08 0.55
Cr 21.8 21.7
Ni Bal. 41.4
Mo 9.2 2.8
Nb 3.3 0.01
Cu 0.05 2.1
Fe 2.1 30

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.
?????? 2016/9/13 15:21:32 (????????)

223 SANDVIK 69S


药芯焊丝

药芯焊丝电弧焊 (FCAW) 是一种速度快且用途广的焊接方法,它是其他焊接工艺的重要补充。山特维克提供多种用于


焊接不锈钢的药芯焊丝,旨在提高生产效率和降低生产成本。

FCAW 沉积物是金属护层和焊剂成分的组合,在生产过程中,两者的大小和化学成分受到严密监控。生产过程中的严
格控制使得焊丝具有稳定的电弧、焊接的飞溅量极少且易于除渣,而且焊接点可平稳过渡到基础材质。

山特维克药芯焊丝具有显著的氧化钛特征。这些焊丝可提供较高的生产效率,而且维修工作极少。我们开发了适合匹
配基础材质并且可提供最佳耐腐蚀性和机械性能的药芯焊丝。这些焊丝易于焊接,可始终确保所需的焊接属性,并且
具有出色的耐热裂性。

我们的 FCAW 焊丝
适用于平卧焊接、横向焊接或全位置焊接的各种等级和尺寸的药芯焊丝。

山特维克等级 AWS A5.22 ISO 17633


19.9.L T0 E308LT0-1/T0-4 T 19 9 L R C 3/T 19 9 L R M 3
19.9.L T1 E308LT1-1/T1-4 T 19 9 L P M 1
19.9.H T1 E308HT1-1/T1-4 -
19.9.Nb T1 E347T1-1/T1-4 -
19.12.3.L T0 E316T0-1/T0-4 T 19 12 3 L R C 3/T 19 12 3 L R M 3
19.12.3.L T1 E316T1-1/T1-4 T 19 12 3 L P M 2
19.13.4.L T0 E317T0-1/T0-4 -
19.13.4.L T1 E317T1-1/T1-4 -
22.9.3.L T1 E2209T1-1/T1-4 T 22 9 3 N L P C M 2
23.12.2.L T0 E309LMoT0-1/T0-4 T 23 12 2 L R C M 3
23.12.2.L T1 E309LMoT1-1/T1-4 T 23 12 2 L R C M 1
24.13.L T0 E309LT0-1/T0-4 T 23 12 L R C 3/T 23 12 L R M 3
24.13.L T1 E309LT1-1/T1-4 T 23 12 L R C 2/T 23 12 L P M 2
25.10.4.L T1 E2594T1-1/T1-4 -
29.9.T1 E312T1-1/T1-4 -

224 ????
225 ????
SANDVIK 19.9.H T1
FLUX CORED WIRE ELECTRODES
DATASHEET

Sandvik 19.9.H–T1 (308/308L-T1) is a chromium-nickel flux core electrode for welding of low carbon 18%
Cr/10% Ni austenitic stainless steels.

The electrode has excellent arc stability, low spatter and fast burn off rate. It is also characterized by improved
moisture resistance, self-peeling slag and easy post weld finishing. Sandvik 19.9.H-T1 (308/308L-T1) gives
smooth uniform beads and works in any standard weld position.

STANDARDS
– AWS A5.22/ASME A5.22: E308HT1-1/T1-4

Product Approvals
– AWS

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn Cr Ni
0.55 0.85 1.15 19.4 9.7
The all weld metal for Sandvik 19.9.H-T1 (308/308L-T1) is an austenitic matrix with a ferrite content of about 10FN according
to DeLong.

APPLICATIONS
Sandvik 19.9.H-T1 (308/308L-T1) is used for welding steels of the following types:

ISO 1.4301, 1.4307


UNS S30400, S32100, S32109, S34700, S34709
ASTM 304, 304H, 321, 321H, 347, 347H

In cases where creep strength is of secondary importance Sandvik 19.9.H-T1 (308/308L-T1) is suitable for
welding stabilized austenitic steels, e.g. ASTM 321 and 347.
?????? 2016/3/15 11:04:02 (????????)

FORMS OF SUPPLY
Sandvik 19.9.H-T1 (308/308L-T1) is supplied in wire of diameters 0.9, 1.2, 1.6 mm (0.035, 0.047, 1/16 in.).

MECHANICAL PROPERTIES
Using Ar 75%/CO2 25%

Temperature °C (°F) 20 (68)


Proof strength, RP0.2 MPa (ksi) 430 (62)

226 SANDVIK 19.9.H T1


Tensile strength, Rm MPa (ksi) 600 (87)
Elongation, A % 42

Using CO2 100%

Temperature °C (°F) 20 (68)


Proof strength, RP0.2 MPa (ksi) 392 (57)
Tensile strength, Rm MPa (ksi) 578 (84)
Elongation, A % 44

CORROSION RESISTANCE
Sandvik 19.9.H-T1 (308/308L-T1) is resistant to intergranular corrosion according to ASTM A262 practice E in the
as-welded and quench-annealed condition.

FABRICATION
Welding Data
Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for FCAW welding. Electrode extension is 12.5-25.4 mm (1/2-3/4 in.). These parameters are for C02
shielding. If using Ar-C02 mixture, decrease voltage by up to 2V.

Wire diameter, mm (in) Wire feed, m/min (in/min) Current, A Voltage, V Gas, l/min (CFH)
0.9 (0.035) 6.7-13.5 (265-530) 100-170 23-26 12 (25)
1.2 (0.047) 5.8-14.4 (225-570) 170-300 25-30 12 (25)
1.6 (1/16) 3.9-8.2 (150-320) 170-300 25-29 18 (38)

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/15 11:04:02 (????????)

227 SANDVIK 19.9.H T1


SANDVIK 19.9.L T0
FLUX CORED WIRE ELECTRODES
DATASHEET

Sandvik 19.9.L–T0 (308/308L) is a chromium-nickel flux core electrode for welding of low carbon 18% Cr/10%
Ni austenitic stainless steels.

The electrode has excellent arc stability, low spatter and fast burn off rate. It is also characterized by improved
moisture resistance, self-peeling slag and easy post weld finishing. Sandvik 19.9.L-T0 (308/308L) gives smooth
uniform beads and works in the flat and horizontal fillet weld positions.

STANDARDS
– ISO 14174: T 19 9 L R C 3/T 19 9 L R M 3
– AWS A5.22/ASME A5.22: E308LT0-1/T0-4

Product Approvals
– AWS
– CWB

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn Cr Ni
0.03 0.48 1.3 19.4 9.9
The all weld metal for Sandvik 19.9.L-T0 (308/308L-T0) is an austenitic matrix with a ferrite content of about 10FN according
to DeLong.

APPLICATIONS
Sandvik 19.9.L-T0 (308/308L-T0) is used for welding steels of the following types:

ISO 1.4301, 1.4307


UNS S30400, S32100, S32109, S34700, S34709
ASTM 304, 304H, 321, 321H, 347, 347H

In cases where creep strength is of secondary importance Sandvik 19.9.L-T0 (308/308L-T0) is suitable for
?????? 2016/3/15 11:04:38 (????????)

welding stabilizedaustenitic steels, e.g. ASTM 321 and 347. When a weld metal similar to the parent metal is not
required Sandvik 19.9.L-T0 (308/308L-T0) can be used for welding ferritic and martensitic steels.

FORMS OF SUPPLY
Sandvik 19.9.L-T0 (308/308L-T0) is supplied in wire of diameters 1.2, 1.6 mm (0.047, 1/16 in.).

MECHANICAL PROPERTIES

228 SANDVIK 19.9.L T0


Using Ar 75%/CO2 25%

Temperature °C (°F) 20 (68)


Proof strength, RP0.2 MPa (ksi) 410 (60)
Tensile strength, Rm MPa (ksi) 580 (85)
Elongation, A % 40

Using CO2 100%

Temperature °C (°F) 20 (68)


Proof strength, RP0.2 MPa (ksi) 409 (59)
Tensile strength, Rm MPa (ksi) 550 (79)
Elongation, A % 55

CORROSION RESISTANCE
Sandvik 19.9.L-T0 (308/308L-T0) is resistant to intergranular corrosion according to ASTM A262 practice E in the
as-welded and quench-annealed condition.

FABRICATION
Welding Data
Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for FCAW welding. Electrode extension is 12.5-25.4 mm (1/2-3/4 in.). These parameters are for C02
shielding. If using Ar-C02 mixture, decrease voltage by up to 2V.

Wire diameter, mm (in) Wire feed, m/min(in/min) Current, A Voltage, V Gas, l/min (CFH)
1.2 (0.047) 8-18 (315-710) 150-300 25-32 12 (25)
1.6 (1/16) 4-11 (155-435) 200-350 26-34 18 (38)

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/15 11:04:38 (????????)

229 SANDVIK 19.9.L T0


SANDVIK 19.9.L T1
FLUX CORED WIRE ELECTRODES
DATASHEET

Sandvik 19.9.L–T1 (308/308L-T1) is a chromium-nickel flux core electrode for welding low carbon 18% Cr/10%
Ni austenitic stainless steels.

STANDARDS
– ISO 14174: T 19 9 L P M 1
– AWS A5.22/ASME A5.22: E308LT1-1/T1-4

Product Approvals
– AWS
– CWB

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn Cr Ni
0.028 0.8 1.15 19.2 10.1
The all weld metal for Sandvik 19.9.L-T1 (308/308L-T1)is Austenitic matrix with a ferrite content of about 10FN according to
DeLong.

APPLICATIONS
Sandvik 19.9.L-T1 (308/308L-T1) is used for welding steels of the following types:

ISO 1.4301, 1.4307


ASTM 301, 304L, 304LN, 304 and 302

In cases where creep strength is of secondary importance Sandvik 19.9.L-T1 (308/308L-T1) is suitable for
welding stabilized austenitic steels, e.g. ASTM 321 and 347. When a weld metal similar to the parent metal is not
required Sandvik 19.9.L-T1 (308/308L-T1) can be used for welding ferritic and martensitic steels.

FORMS OF SUPPLY
Sandvik 19.9.L-T1 (308/308L-T1) is supplied in wire of diameters 0.9, 1.2, 1.6 mm (0.035, 0.047, 1/16 in.).
?????? 2016/3/15 11:05:16 (????????)

MECHANICAL PROPERTIES
Using Ar 75%/CO2 25%

Temperature °C (°F) 20 (68) -20 (-4)


Proof strength, RP0.2 MPa (ksi) 410 (60)
Tensile strength, Rm MPa (ksi) 580 (85)

230 SANDVIK 19.9.L T1


Elongation, A % 44
Impact strength, Charpy V J (ft/lb) 55 (40)

Using CO2 100%

Temperature °C (°F) 20 (68) -20 (-4)


Proof strength, RP0.2 MPa (ksi) 372 (54)
Tensile strength, Rm MPa (ksi) 568 (82)
Elongation, A % 61
Impact strength, Charpy V J (ft/lb) 55 (40)

CORROSION RESISTANCE
Sandvik 19.9.L-T1 (308/308L-T1) is resistant to intergranular corrosion according to ASTM A262 practice E in the
as-welded and quench-annealed condition.

FABRICATION
Welding Data
Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for FCAW welding. Electrode extension is 12.5-25.4 mm (1/2-3/4 in.). These parameters are for C02
shielding. If using Ar-C02 mixture, decrease voltage by up to 2V.

Wire diameter, mm (in) Wire feed, m/min (in/min) Current, A Voltage, V Gas, l/min (CFH)
0.9 (0.035) 6.7-13.5 (265-530) 100-170 23-26 12 (25)
1.2 (0.047) 5.8-14.4 (225-570) 170-300 25-30 12 (25)
1.6 (1/16) 3.9-8.2 (150-320) 170-300 25-29 18 (38)

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/15 11:05:16 (????????)

231 SANDVIK 19.9.L T1


SANDVIK 19.9.NB T1
FLUX CORED WIRE ELECTRODES
DATASHEET

Sandvik 19.9.Nb–T1 (347-T1) is a niobium-stabilized chromium-nickel flux core electrode for welding of ASTM
321 and 347 types as well as overlays. It is used in structural applications up to 400ºC.

The electrode has excellent arc stability, low spatter and fast burn off rate. It is also characterized by improved
moisture resistance, self-peeling slag and easy post weld finishing. Sandvik 19.9.Nb-T1 (347-T1) gives smooth
uniform beads and works in any standard weld position.

STANDARDS
– AWS A5.22: E347T1-1/T1-4

Product Approvals
– AWS

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn Cr Ni
0.038 0.85 1.15 19.2 10.1
The all weld metal for Sandvik 19.9.Nb-T1 (347-T1) is austenitic matrix with a ferrite content of about 10FN according to
DeLong.

APPLICATIONS
Sandvik 19.9.Nb-T1 (347-T1) is used for welding steels of the following types:

UNS S32100, S32109, S34700 and S34709


ASTM 321, 321H, 347 and 347H

When a weld metal similar to the parent metal is not required Sandvik 19.9.Nb-T1 (347-T1) can be used for
welding ferritic and martensitic steels.

FORMS OF SUPPLY
Sandvik 19.9.Nb-T1 (347-T1) is supplied in wire of diameters 0.9, 1.2, 1.6 mm (0.035, 0.047, 1/16 in.).
?????? 2016/3/15 11:05:56 (????????)

MECHANICAL PROPERTIES
Using Ar 75%/CO2 25%

Temperature °C (°F) 20 (68) -20 (-4)


Proof strength, RP0.2 MPa (ksi) 520 (75)
Tensile strength, Rm MPa (ksi) 650 (94)

232 SANDVIK 19.9.NB T1


Elongation, A % 35
Impact strength, Charpy V J (ft/lb) 67 (49)

Using CO2 100%

Temperature °C (°F) 20 (68) -20 (-4)


Proof strength, RP0.2 MPa (ksi) 433 (63)
Tensile strength, Rm MPa (ksi) 622 (90)
Elongation, A % 47
Impact strength, Charpy V J (ft/lb) 67 (49)

CORROSION RESISTANCE
Sandvik 19.9.Nb-T1 (347-T1) is resistant to intergranular corrosion according to ASTM A262 practice E in the as-
welded and quench-annealed condition.

FABRICATION
Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for FCAW welding. Electrode extension is 12.5-25.4 mm (1/2-3/4 in.). These parameters are for C02
shielding. If using Ar-C02 mixture, decrease voltage by up to 2V.

Wire diameter, mm(in) Wire feed, m/min(in/min) Current, A Voltage, V Gas, l/min (CFH)
0.9 (0.035) 6.7-13.5 (265-530) 100-170 23-26 12 (25)
1.2 (0.047) 5.8-14.4 (225-570) 130-220 25-30 12 (25)
1.6 (1/16) 3.9-8.2 (150-320) 170-300 25-29 18 (38)

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/15 11:05:56 (????????)

233 SANDVIK 19.9.NB T1


SANDVIK 19.12.3.L T0
FLUX CORED WIRE ELECTRODES
DATASHEET

Sandvik 19.12.3.L T0 (Sandvik 316/316L) is a chromium-nickel-molybdenum flux core electrode for welding of
low carbon 18% Cr/10% Ni/ 2%Mo austenitic stainless steels of type 316.

The electrode has excellent arc stability, low spatter and fast burn off rate. It is also characterized by improved
moisture resistance, self-peeling slag and easy post weld finishing. Sandvik 19.12.3.L T0 gives smooth uniform
beads and works in the flat and horizontal fillet weld positions.

STANDARDS
– ISO 14174: T 19 12 3 L R C 3 / T 19 12 3 L R M 3
– AWS A5.22/ASME A5.22: E316T0-1/T0-4

Product Approvals
– AWS
– CWB

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn Cr Ni Mo
≤0.03 ≤0.52 1.39 18.8 12 2.7
The all weld metal for Sandvik 19.12.3.L T0 is austenitic matrix with a ferrite content of 4–10 FN according to WRC-92.

APPLICATIONS
Sandvik 19.12.3.L T0 (Sandvik 316/316L) is used for welding steels of the following types:

UNS S31600, S31603, S31653, S31609 and S31635


ASTM 316, 316L, 316LN, 316H and 316Ti

In cases where creep strength is of secondary importance Sandvik 19.12.3.L T0 is suitable for welding
corresponding stabilized austenitic steels. When a weld metal similar to the parent metal is not required, Sandvik
19.12.3.L T0 can be used for welding ferritic and martensitic steels.
?????? 2016/3/15 11:08:55 (????????)

FORMS OF SUPPLY
Sandvik 19.12.3.L T0 is supplied in wire of diameters 1.2, 1.6 mm (0.45, 1/16 in.)

MECHANICAL PROPERTIES
Mechanical properties using Ar 75%/CO2 5%

Temperature °C (°F) 20 (68) -20 (-4)

234 SANDVIK 19.12.3.L T0


Proof strength, RP0.2 MPa (ksi) 450 (65) -
Tensile strength, Rm MPa (ksi) 580 (84) -
Elongation, A % 36 -
Impact strength, Charpy V J (ft lbs) - 57(42)

Mechanical properties using CO2 100%


Temperature °C (°F) 20 (68) -20 (-4)
Proof strength, RP0.2 MPa (ksi) 430 (62) -
Tensile strength, Rm MPa (ksi) 565 (82) -
Elongation, A % 37 -
Impact strength, Charpy V J (ft lbs) - 57(42)

CORROSION RESISTANCE
Sandvik 19.12.3.L T0 is resistant to intergranular corrosion according to ASTM A262 practice E in the as-welded
and quench-annealed condition.

FABRICATION
Welding Data
Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for FCAW welding. Electrode extension is 12.5 - 19 mm (1/2 - 3/4 in.). These parameters are for C02
shielding. If using Ar-C02 mixture, decrease voltage by up to 2V.

Wire Diameter, mm (in) Wire Feed, m/min (in/min) Current, A Voltage, V Gas, l/min
1.2 (0.045) 8-18 (315-710) 150-300 25-32 12
1.6 (1/16) 4-11 (155-435) 200-350 26-34 18

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/15 11:08:55 (????????)

235 SANDVIK 19.12.3.L T0


SANDVIK 19.12.3.L T1
FLUX CORED WIRE ELECTRODES
DATASHEET

Sandvik 19.12.3.L–T1 (316/316L-T1) is a chromium-nickel-molybdenum flux core electrode for welding of low
carbon 18% Cr/10% Ni/ 2%Mo austenitic stainless steels of type 316.

The electrode has excellent arc stability, low spatter and fast burn off rate. It is also characterized by improved
moisture resistance, self-peeling slag and easy post weld finishing. Sandvik 19.12.3.L–T1 (316/316L-T1) gives
smooth uniform beads and works in any standard weld position.

STANDARDS
– ISO 14174: T 19 12 3 L P M 2
– AWS A5.22/ASME A5.22: E316-T1-1/T1-4

Product Approvals
– AWS
– CWB

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn Cr Ni Mo
0.029 0.85 1.15 18.5 11.9 2.6
The all-weld metal for Sandvik 19.12.3.L-T1 (316/316L-T1) is austenitic matrix with a ferrite content of 4–10 FN according to
WRC-92.

APPLICATIONS
Sandvik 19.12.3.L-T1-1/T1-4 (316/316L-T1) is used for welding steels of the following types:

UNS S31600, S31603, S31653, S31609 and S31635

ASTM 316, 316L, 316LN, 316H and 316Ti

In cases where creep strength is of secondary importance Sandvik 19.12.3.L–T1 (316/316L-T1) is suitable for
welding of corresponding stabilized austenitic steels. When a weld metal similar to the parent metal is not
?????? 2016/3/15 11:09:24 (????????)

required, Sandvik 19.12.3.L-T1 (316/316L-T1) can be used for welding ferritic and martensitic steels.

FORMS OF SUPPLY
Sandvik 19.12.3.L-T1 (316/316L-T1) is supplied in wire of diameters 0.9, 1.2, 1.6 mm (0.035, 0.047, 1/16 in.)

MECHANICAL PROPERTIES
Using Ar 75%/CO2 25%

236 SANDVIK 19.12.3.L T1


Temperature, °C (°F) 20 (68) -20 (-4)
Proof strength, RP0.2 MPa (ksi) 450 (65)
Tensile strength, Rm MPa (ksi) 580 (84)
Elongation, A % 40
Impact strength, Charpy V J (ft/lb) 69 (51)

Using CO2 100%

Temperature, °C (°F) 20 (68) -20 (-4)


Proof strength, RP0.2 MPa (ksi) 442 (64)
Tensile strength, Rm MPa (ksi) 570 (83)
Elongation, A % 53
Impact strength, Charpy V J (ft/lb) 69 (51)

CORROSION RESISTANCE
Sandvik 19.12.3.L-T1 (316/316L-T1) is resistant to intergranular corrosion according to ASTM A262 practice E in
the as-welded and quench-annealed condition.

FABRICATION
Welding data
Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for FCAW welding. Electrode extension is 12.5-19 mm (1/2"-3/4"). These parameters are for C02
shielding. If using Ar-C02 mixture, decrease voltage by up to 2V.

Wire diameter, mm (in) Wire feed, m/min (in/min) Current, A Voltage, V Gas, l/min (CFH)
0.9 (0.035) 6.7-13.5 (265-530) 100-170 23-26 12 (25)
1.2 (0.047) 5.8-14.4 (225-570) 130-220 25-30 12 (25)
1.6 (1/16) 3.9-8.2 (150-320) 170-300 25-29 18 (38)

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.
?????? 2016/3/15 11:09:24 (????????)

237 SANDVIK 19.12.3.L T1


SANDVIK 19.13.4.L T0
FLUX CORED WIRE ELECTRODES
DATASHEET

Sandvik 19.13.4.L–T0 (317/317L-T0) is a chromium-nickel-molybdenum flux core electrode for welding of low
carbon 18% Cr/10% Ni/ 3%Mo austenitic stainless steels of type 317.

The electrode has excellent arc stability, low spatter and fast burn off rate. It is also characterized by improved
moisture resistance, self-peeling slag and easy post weld finishing. Sandvik 19.13.4.L–T0 (317/317L-T0) gives
smooth uniform beads and works in the flat and horizontal fillet weld positions.

STANDARDS
– AWS A5.22/ASME A5.22: E317-T0-1/T0-4

Product Approvals

– AWS

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn Cr Ni Mo
0.03 0.52 1.39 18.8 12 2.7
The all-weld metal for Sandvik 19.13.4.L-T0 (317/317L-T0) is austenitic matrix with a ferrite content of 4–10 FN according to
WRC-92.

APPLICATIONS
Sandvik 19.13.4.L-T0 (317/317L-T0) is used for welding steels of the following types:

UNS S31700, and S31703

ASTM 317 and 317L

In cases where creep strength is of secondary importance Sandvik 19.13.4.L–T0 (317/317L-T0)is suitable for
welding of corresponding stabilized austenitic steels. When a weld metal similar to the parent metal is not
required, Sandvik 19.13.4.L-T0 (317/317L-T0) can be used for welding ferritic and martensitic steels.
?????? 2016/3/15 11:10:03 (????????)

FORMS OF SUPPLY
Sandvik 19.13.4.L-T0 (317/317L-T0) is supplied in wire of diameters 1.2, 1.6 mm (0.047, 1/16 in.).

MECHANICAL PROPERTIES
Using Ar 75%/CO2 25%

Temperature, °C (°F) 20 (68) -20 (-4)

238 SANDVIK 19.13.4.L T0


Proof strength, RP0.2 MPa (ksi) 450 (65)
Tensile strength, Rm MPa (ksi) 580 (84)
Elongation, A % 36
Impact strength, Charpy V J (ft/lb) 57 (42)

Using CO2 100%


Temperature, °C (°F) 20 (68) -20 (-4)
Proof strength, RP0.2 MPa (ksi) 430 (62)
Tensile strength, Rm MPa (ksi) 565 (82)
Elongation, A % 37
Impact strength, Charpy V J (ft/lb) 57 (42)

CORROSION RESISTANCE
Sandvik 19.13.4.L-T0 (317/317L-T0) is resistant to intergranular corrosion according to ASTM A262 practice E in
the as-welded and quench-annealed condition.

FABRICATION
Welding data
Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for FCAW welding. Electrode extension is 12.5-19 mm (1/2”-3/4”). These parameters are for C02
shielding. If using Ar-C02 mixture, decrease voltage by up to 2V.

Wire diameter, mm(in) Wire feed, m/min(in/min) Current, A Voltage, V Gas, l/min (CFH)
1.2 (0.047) 8-18 (315-710) 150-300 25-32 12 (25)
1.6 (1/16) 4-11 (155-435) 200-350 26-34 18 (38)

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/15 11:10:03 (????????)

239 SANDVIK 19.13.4.L T0


SANDVIK 19.13.4.L T1
FLUX CORED WIRE ELECTRODES
DATASHEET

Sandvik 19.13.4.L–T1 (317/317L-T1) is a chromium-nickel-molybdenum flux core electrode for welding of low
carbon 18% Cr/10% Ni/ 3%Mo austenitic stainless steels of type 317.

The electrode has excellent arc stability, low spatter and fast burn off rate. It is also characterized by improved
moisture resistance, self-peeling slag and easy post weld finishing. Sandvik 19.13.4.L–T1 (317/317L-T1) gives
smooth uniform beads and works in any standard weld position.

STANDARDS
– AWS A5.22/ASME A5.22: E317-T1-1/T1-4

Product Approvals
– AWS

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn Cr Ni Mo
0.028 0.82 1.2 19 12.8 3.45
The all-weld metal for Sandvik 19.13.4.L-T1 (317/317L-T1) is austenitic matrix with a ferrite content of 4–10 FN according to
WRC-92.

APPLICATIONS
Sandvik 19.13.4.L-T1 (317/317L-T1) is used for welding steels of the following types:

UNS S31700, and S31703

ASTM 317 and 317L

In cases where creep strength is of secondary importance Sandvik 19.13.4.L–T1 (317/317L-T1) is suitable for
welding of corresponding stabilized austenitic steels. When a weld metal similar to the parent metal is not
required, Sandvik 19.13.4.L-T1 (317/317L-T1) can be used for welding ferritic and martensitic steels.

FORMS OF SUPPLY
?????? 2016/3/15 11:10:53 (????????)

Sandvik 19.13.4.L-T1 (317/317L-T1) is supplied in wire of diameters 0.9, 1.2, 1.6 mm (0.035, 0.047, 1/16 in.).

MECHANICAL PROPERTIES
Using Ar 75%/CO2 25%

Temperature, °C (°F) 20 (68)


Proof strength, RP0.2 MPa (ksi) 480 (69)

240 SANDVIK 19.13.4.L T1


Tensile strength, Rm MPa (ksi) 620 (90)
Elongation, A % 35

Using CO2 100%

Temperature, °C (°F) 20 (68)


Proof strength, RP0.2 MPa (ksi) 460 (67)
Tensile strength, Rm MPa (ksi) 600 (87)
Elongation, A % 34

CORROSION RESISTANCE
Sandvik 19.13.4.L-T1 (317/317L-T1) is resistant to intergranular corrosion according to ASTM A262 practice E in
the as-welded and quench-annealed condition.

FABRICATION
Welding data

Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for FCAW welding. Electrode extension is 12.5-19 mm (1/2”-3/4”). These parameters are for C02
shielding. If using Ar-C02 mixture, decrease voltage by up to 2V.

Wire diameter, mm(in.) Wire feed, m/min(in/min) Current, A Voltage, V Gas, l/min (CFH)
0.9 (0.035) 6.7-13.5 (265-530) 100-170 23-26 12 (25)
1.2 (0.047) 5.8-14.4 (225-570) 130-220 25-30 12 (25)
1.6 (1/16) 3.9-8.2 (150-320) 170-300 25-29 18 (38)

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/15 11:10:53 (????????)

241 SANDVIK 19.13.4.L T1


SANDVIK 22.9.3.L T1
FLUX CORED WIRE ELECTRODES
DATASHEET

Sandvik 22.9.3.L–T1 (2209L-T1) is a chromium-nickel-molybdenum-nitrogen flux core electrode for welding of


for welding of 22-23%Cr duplex (ferritic-austenitic) stainless steels (e.g. Sandvik SAF 2205).

The electrode has excellent arc stability, low spatter and fast burn off rate. It is also characterized by improved
moisture resistance, self-peeling slag and easy post weld finishing. Sandvik 22.9.3.L–T1 (2209L-T1) gives smooth
uniform beads and works in any standard weld position.

STANDARDS
– ISO 14174: T 22 9 3 N L P C M 2
– AWS A5.22/ASME A5.22: E2209-T1-1/T1-4

Product Approvals
– AWS

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn Cr Ni Mo N
0.03 0.47 1.15 22.9 9 3.2 0.16
The all-weld metal for Sandvik 22.9.3.L-T1 (2209L-T1) is ferritic-austenitic with a ferrite content of approximately 45 FN
according to WRC-92.

APPLICATIONS
Sandvik 22.9.3.L-T1 (2209-T1) is used for welding steels of the following types:

ISO 1.4462, 1.4362, 1.4162, 1.4662, 1.4460, 1.4417


ASTM UNS S32205, S31803, S32304, S32101, S82441

Sandvik 22.9.3-T1 (2209-T1) is used for welding duplex and lean duplex stainless steels in service temperatures
up to 280°C (536°F).

FORMS OF SUPPLY
?????? 2016/3/15 11:11:23 (????????)

Sandvik 22.9.3.L-T1 (2209-T1) is supplied in wire of diameters 0.9, 1.2, 1.6 mm (0.035, 0.047, 1/16 in.).

MECHANICAL PROPERTIES
Using Ar 75%/CO2 25%
Temperature, °C (°F) 20 (68) -40 (-40)
Proof strength, RP0.2 MPa (ksi) 650 (94)

242 SANDVIK 22.9.3.L T1


Tensile strength, Rm MPa (ksi) 820 (119)
Elongation, A % 25
Impact strength, Charpy V J (ft/lb) 49 (36)

Using CO2 100%


Temperature, °C (°F) 20 (68) -40 (-40)
Proof strength, RP0.2 MPa (ksi) 614 (89)
Tensile strength, Rm MPa (ksi) 825 (120)
Elongation, A % 32
Impact strength, Charpy V J (ft/lb) 49 (36)

CORROSION RESISTANCE
Sandvik 22.9.3.L-T1 (2209L-T1) meets pitting resistance of 22°C according to ASTM G48 A, and resistance to
intermetallic formation as defined by ASTM A 923 C with weight loss less than 10 mdd.

Intergranular corrosion

Huey test, ASTM A262 Practice C 0.25 g/m2/h


Strauss test, ASTM A262 Practice E Resistant to intergranular corrosion

Stress corrosion cracking, NACE TM 0177

Applied stress Time to fracture


650 MPa 65.6 h
520 Mpa >720 h (no fracture)

FABRICATION
Welding data
Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for FCAW welding. Electrode extension is 12.5-19 mm (1/2”-3/4”). These parameters are for C02
shielding. If using Ar-C02 mixture, decrease voltage by up to 2V.

Wire diameter, mm(in) Wire feed, m/min(in/min) Current, A Voltage, V Gas, l/min (CFH)
0.9 (0.035) 6.7-13.5 (265-530) 100-170 23-26 12 (25)
1.2 (0.047) 5.8-14.4 (225-570) 130-220 25-30 12 (38)
1.6 (1/16) 3.9-8.2 (150-320) 170-300 25-29 18 (38)

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
?????? 2016/3/15 11:11:23 (????????)

notice. This datasheet is only valid for Sandvik materials.

243 SANDVIK 22.9.3.L T1


SANDVIK 23.12.2.L T0
FLUX CORED WIRE ELECTRODES
DATASHEET

Sandvik 23.12.2.L–T0 (309LMo-T0) is a high alloyed chromium-nickel-molybdenum flux core electrode for
welding of dissimilar joints between stainless steel and mild or low alloyed steels. It is also used to create
buffer layers with a composition of 18%Cr/8%Ni/2%Mo before overlay alloys are deposited.

The electrode has excellent arc stability, low spatter and fast burn off rate. It is also characterized by improved
moisture resistance, self-peeling slag and easy post weld finishing. Sandvik 23.12.2.L–T0 (309LMo-T0) gives
smooth uniform beads and works in the flat and horizontal fillet weld positions.

STANDARDS
– ISO 14174: T 23 12 2 L R C M 3
– AWS A5.22: E309LMoT0-1/T0-4

Product Approvals
– AWS

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn Cr Ni Mo
0.027 0.59 1.57 23.8 13.5 2.4
The all weld metal for Sandvik 23.12.2.L-T0 (309LMo-T0) is austenitic matrix with a ferrite content of 14–20 FN according to
WRC-92.

APPLICATIONS
Sandvik 23.12.2.L (309LMo-T0) is used for welding steels of the following types:

– Welding of stainless steels to mild or low alloy steels


– Buffer layers on low alloy steels before overlays of 316 composition
– Welding of medium carbon hardenable steels, e.g. armour plate
– When a weld metal similar to the parent metal is not required, Sandvik 23.12.2.L-T0 (309LMo-T0) can be
used for welding ferritic and martensitic steels
?????? 2016/3/15 11:12:02 (????????)

FORMS OF SUPPLY
Sandvik 23.12.2.L-T0 (309LMo-T0) is supplied in wire of diameters 1.2, 1.6 mm (0.047, 1/16 in.).

MECHANICAL PROPERTIES
Using Ar 75%/CO2 25%
Temperature °C (°F) 20 (68) -20
Proof strength, R MPa (ksi) 550 (79)

244 SANDVIK 23.12.2.L T0


Proof strength, RP0.2 MPa (ksi) 550 (79)
Tensile strength, Rm MPa (ksi) 690 (100)
Elongation, A % 30
Hardness HB
Impact strength, Charpy V J (ft/lb) 57 (42)

Using CO2 100%


Temperature °C (°F) 20 (68) -20
Proof strength, RP0.2 MPa (ksi) 525 (76)
Tensile strength, Rm MPa (ksi) 660 (95)
Elongation, A % 33
Hardness HB
Impact strength, Charpy V J (ft/lb) 57 (42)

CORROSION RESISTANCE
Sandvik 23.12.2.L-T0 (309LMo-T0) is resistant to intergranular corrosion according to ASTM A262 practice E in
the as-welded and quench-annealed condition.

FABRICATION
Welding data

Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for FCAW welding. Electrode extension is 12.5-19 mm (1/2”-3/4”). These parameters are for C02
shielding. If using Ar-C02 mixture, decrease voltage by up to 2V.

Wire diameter, mm (in) Wire feed, m/min (in/min) Current, A Voltage, V Gas, l/min (CFH)
1.2 (0.047) 8-18 (315-710) 150-300 25-32 12 (25)
1.6 (1/16) 4-11 (155-435) 200-350 26-34 18 (38)

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials. ?????? 2016/3/15 11:12:02 (????????)

245 SANDVIK 23.12.2.L T0


SANDVIK 23.12.2.L T1
FLUX CORED WIRE ELECTRODES
DATASHEET

Sandvik 23.12.2.L–T1 (309LMo-T1) is a high alloyed chromium-nickel-molybdenum flux core electrode for
welding of dissimilar joints between stainless steel and mild or low alloyed steels. It is also used to create
buffer layers with a composition of 18%Cr/8%Ni/2%Mo before overlay alloys are deposited.

The electrode has excellent arc stability, low spatter and fast burn off rate. It is also characterized by improved
moisture resistance, self-peeling slag and easy post weld finishing. Sandvik 23.12.2.L–T1 (309LMo-T1) gives
smooth, uniform beads and works in any standard weld position.

STANDARDS
– ISO 14174: T 23 12 2 L R C M 1
– AWS A5.22/ASME A5.22: E309LMo-T1-1/T1-4

Product Approvals
– AWS

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn Cr Ni Mo
0.029 0.73 1.1 23.3 12.9 2.6
The all weld metal for Sandvik 23.12.2.L-T1 (309LMo-T1) is austenitic matrix with a ferrite content of 14–20 FN according to
WRC-92.

APPLICATIONS
Sandvik 23.12.2.L (309LMo-T1) is used for welding steels of the following types:

– Welding of stainless steels to mild or low alloy steels


– Buffer layers on low alloy steels before overlays of 316 composition
– Welding of medium carbon hardenable steels, e.g. armour plate
– When a weld metal similar to the parent metal is not required, Sandvik 23.12.2.L-T1 (309LMo-T1) can be
used for welding ferritic and martensitic steels
?????? 2016/3/15 11:15:22 (????????)

FORMS OF SUPPLY
Sandvik 23.12.2.L-T1 (309LMo-T1) is supplied in wire of diameters 0.9, 1.2, 1.6 mm (0.035, 0.047, 1/16 in.).

MECHANICAL PROPERTIES
Using Ar 75%/CO2 25%

Temperature °C (°F) 20 (68) -20


Proof strength, R MPa (ksi) 570 (79)

246 SANDVIK 23.12.2.L T1


Proof strength, RP0.2 MPa (ksi) 570 (79)
Tensile strength, Rm MPa (ksi) 750 (109)
Elongation, A % 30
Hardness HB
Impact strength, Charpy V J (ft/lb) 52 (38)

Using CO2 100%

Temperature °C (°F) 20 (68) -20


Proof strength, RP0.2 MPa (ksi) 550 (78)
Tensile strength, Rm MPa (ksi) 715 (104)
Elongation, A % 35
Hardness HB
Impact strength, Charpy V J (ft/lb) 52 (38)

CORROSION RESISTANCE
Sandvik 23.12.2.L-T1 (309LMo-T1) is resistant to intergranular corrosion according to ASTM A262 practice E in
the as-welded and quench-annealed condition.

FABRICATION
Welding data

Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for FCAW welding. Electrode extension is 12.5-19 mm (1/2”-3/4”). These parameters are for C02
shielding. If using Ar-C02 mixture, decrease voltage by up to 2V.

Wire diameter, mm (in) Wire feed, m/min (in/min) Current, A Voltage, V Gas, l/min (CFH)
0.9 (0.035) 6.7-13.5 (265-530) 100-170 23-26 12 (25)
1.2 (0.047) 5.8-14.4 (225-570) 170-300 25-30 12 (25)
1.6 (1/16) 3.9-8.2 (150-320) 170-300 25-29 18 (38)

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.
?????? 2016/3/15 11:15:22 (????????)

247 SANDVIK 23.12.2.L T1


SANDVIK 24.13.L T0
FLUX CORED WIRE ELECTRODES
DATASHEET

Sandvik 24.13.L–T0 (309/309L) is a high alloyed chromium-nickel-molybdenum flux core electrode for welding
of dissimilar joints between stainless steel and mild or low alloyed steels. It is also used to create buffer layers
with a composition of 18%Cr/8%Ni before overlay alloys are deposited.

The electrode has excellent arc stability, low spatter and fast burn off rate. It is also characterized by improved
moisture resistance, self-peeling slag and easy post weld finishing. Sandvik 24.13.L–T0 (309/309L) gives smooth,
uniform beads and works in the flat and horizontal fillet weld positions.

STANDARDS
– ISO 14174: T 23 12 L R C 3 / T 23 12 L R M 3
– AWS A5.22/ASME A5.22: E309/309LT0-1/T0-4

Product Approvals
– AWS
– CWB

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn Cr Ni
0.031 0.72 1.45 24.5 12.9

The all weld metal for Sandvik 24.13.L-T0 (309/309L) is an austenitic matrix with a ferrite content of 14-20FN according to
WRC-92.

APPLICATIONS
Sandvik E317TO-1/T0-4 (309/309L) is used for welding steels of the following types:

– Welding of stainless steels to mild or low alloy steels


– Buffer layers on low alloy steels before overlays of 304 composition
– Welding of stainless steels of 23%Cr/12%Ni (309) type
– Welding of medium carbon hardenable steels, e.g. armour plate
?????? 2016/3/15 11:18:13 (????????)

– When a weld metal similar to the parent metal is not required, Sandvik 24.13.L-T0 (309/309L) can be used for
welding ferritic and martensitic steels

FORMS OF SUPPLY
Sandvik 24.13.L-T0 (309/309L) is supplied in wire of diameters 1.2, 1.6 mm (0.047, 1/16 in.).

MECHANICAL PROPERTIES
Using Ar 75%/CO2 25%

248 SANDVIK 24.13.L T0


Temperature °C (°F) 20 (68) -20
Proof strength, RP0.2 MPa (ksi) 480 (70)
Tensile strength, Rm MPa (ksi) 600 (87)
Elongation, A % 35
Hardness HB
Impact strength, Charpy V J (ft/lb) 57 (42)

Using CO2 100%


Temperature °C (°F) 20 (68) -20
Proof strength, RP0.2 MPa (ksi) 410 (59)
Tensile strength, Rm MPa (ksi) 545 (79)
Elongation, A % 38
Hardness HB
Impact strength, Charpy V J (ft/lb) 57 (42)

CORROSION RESISTANCE
Sandvik 24.13.L-T0 (309/309L) is resistant to intergranular corrosion according to ASTM A262 practice E in the
as-welded and quench-annealed condition.

FABRICATION
Welding data

Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for FCAW welding. Electrode extension is 12.5-19 mm (1/2”-3/4”). These parameters are for C02
shielding. If using Ar-C02 mixture, decrease voltage by up to 2V.

Wire diameter, mm (in) Wire feed, m/min (in./min) Current, A Voltage, V Gas, l/min (CFH)
1.2 (0.047) 8-18 (315-710) 150-300 25-32 12 (25)
1.6 (1/16) 4-11 (155-435) 200-350 26-34 18 (38)

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.
?????? 2016/3/15 11:18:13 (????????)

249 SANDVIK 24.13.L T0


SANDVIK 24.13.L T1
FLUX CORED WIRE ELECTRODES
DATASHEET

Sandvik 24.13.L–T1 (309/309L-T1) is a high alloyed chromium-nickel-molybdenum flux core electrode for
welding of dissimilar joints between stainless steel and mild or low alloyed steels. It is also used to create
buffer layers with a composition of 18%Cr/8%Ni before overlay alloys are deposited.

The electrode has excellent arc stability, low spatter and fast burn off rate. It is also characterized by improved
moisture resistance, self-peeling slag and easy post weld finishing. Sandvik 24.13.L–T1 (309/309L-T1) gives
smooth uniform beads and works in any standard weld position.

STANDARDS
– ISO 14174: T 23 12 L P C 2 / T 23 12 L P M 2
– AWS A5.22/ASME A5.22: E309/309L-T1-1/T1-4

Product Approvals
– AWS
– CWB

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn Cr Ni
0.031 0.85 1.2 23.3 12.5
The all weld metal for Sandvik 24.13.L-T1 (309/309L-T1) is austenitic matrix with a ferrite content of 14–20 FN according to
WRC-92.

APPLICATIONS
Sandvik 24.13.L (309/309L-T1) is used for welding steels of the following types:

– Welding of stainless steels to mild or low alloy steels


– Buffer layers on low alloy steels before overlays of 304 composition
– Welding of stainless steels of 23%Cr/12%Ni (309) type
– Welding of medium carbon hardenable steels, e.g. armour plate
?????? 2016/3/15 11:19:32 (????????)

– When a weld metal similar to the parent metal is not required, Sandvik 24.13.L-T1 (309/309L-T1) can be
used for welding ferritic and martensitic steels

FORMS OF SUPPLY
Sandvik 24.13.L-T1 (309/309L-T1) is supplied in wire of diameters 0.9, 1.2, 1.6 mm (0.035, 0.047, 1/16 inch).

MECHANICAL PROPERTIES
Using Ar 75%/CO2 25%

250 SANDVIK 24.13.L T1


Temperature °C (°F) 20 (68) -20
Proof strength, RP0.2 MPa (ksi) 480 (70)
Tensile strength, Rm MPa (ksi) 600 (87)
Elongation, A % 35
Hardness HB
Impact strength, Charpy V J (ft/lb) 57 (42)

Using CO2 100%

Temperature °C (°F) 20 (68) -20


Proof strength, RP0.2 MPa (ksi) 392 (57)
Tensile strength, Rm MPa (ksi) 539 (78)
Elongation, A % 51
Hardness HB
Impact strength, Charpy V J (ft/lb) 57 (42)

CORROSION RESISTANCE
Sandvik 24.13.L-T1 (309/309L-T1) is resistant to intergranular corrosion according to ASTM A262 practice E in
the as-welded and quench-annealed condition.

FABRICATION
Welding data

Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for FCAW welding. Electrode extension is 12.5-19 mm (1/2”-3/4”). These parameters are for C02
shielding. If using Ar-C02 mixture, decrease voltage by up to 2V.

Wire diameter, mm (in) Wire feed, m/min (in/min) Current, A Voltage, V Gas, l/min (CFH)
0.9 (0.035) 6.7-13.5 (265-530) 100-170 23-26 12 (25)
1.2 (0.047) 5.8-14.4 (225-570) 170-300 25-30 12 (25)
1.6 (1/16) 3.9-8.2 (150-320) 170-300 25-29 18 (38)

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.
?????? 2016/3/15 11:19:32 (????????)

251 SANDVIK 24.13.L T1


SANDVIK 25.10.4.L T1
FLUX CORED WIRE ELECTRODES
DATASHEET

Sandvik 25.10.4.L–T1 (2594L-T1) is a high alloyed chromium-nickel-molybdenum-nitrogen flux core electrode


for welding of for welding of 25%Cr super duplex (ferritic-austenitic) stainless steels (e.g. Sandvik SAF 2507
and Zeron* 100).

The electrode has excellent arc stability, low spatter and fast burn off rate. It is also characterized by improved
moisture resistance, self-peeling slag and easy post weld finishing. Sandvik 25.10.4.L–T1 (2594L-T1) gives
smooth, uniform beads and works in any standard weld position.

STANDARDS
– AWS A5.22/ASME A5.22: E2594-T1-1/T1-4

Product Approvals
– AWS

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn Cr Ni Mo N
0.03 0.6 0.9 25 9.7 4 0.25
The all weld metal for Sandvik 25.10.4.L-T1 (2594-T1) is ferritic-austenitic with a ferrite content of approximately 45 FN
according to WRC-92.

APPLICATIONS
Sandvik 25.10.4.L-T (2594-T1) is used for welding steels of the following types:

ISO 1.4410, 1.4501, 1.4507


ASTM UNS S32750, S32760, S31260, S32550

Sandvik 25.10.4-T1 (2594-T1) is used for welding of super duplex stainless steels in service temperatures up to
280°C (536°F). It can also be used as overmatching consumable for 21-23%Cr duplex stainless steels.

FORMS OF SUPPLY
?????? 2016/3/15 11:20:13 (????????)

Sandvik 25.10.4.L-T1 (2594-T1) is supplied in wire of diameters 0.9, 1.2, 1.6 mm (0.035, 0.047, 1/16 in.).

MECHANICAL PROPERTIES
Using Ar 75%/CO2 25%

Temperature °C (°F) 20 (68) -20


Proof strength, RP0.2 MPa (ksi) 690 (100)

252 SANDVIK 25.10.4.L T1


Tensile strength, Rm MPa (ksi) 900 (130)
Elongation, A % 25
Hardness HB
Impact strength, Charpy V J (ft/lb) 42 (31)

CORROSION RESISTANCE
Sandvik 25.10.4.L-T1 (2594-T1) meets pitting resistance of 40°C according to ASTM G48 A, and resistance to
intermetallic formation as defined by ASTM A 923 C with weight loss less than 10 mdd.

Intergranular corrosion
Strauss test, ASTM A262 Practice E – Resistant to intergranular corrosion

FABRICATION
Welding data

Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for FCAW welding. Electrode extension is 12.5-19 mm (1/2”-3/4”). These parameters are for C02
shielding. If using Ar-C02 mixture, decrease voltage by up to 2V.

Wire diameter, mm (in) Wire feed, m/min (in/min) Current, A Voltage, V Gas, l/min (CFH)
0.9 (0.035) 6.7-13.5 (265-530) 100-170 23-26 12 (25)
1.2 (0.047) 5.8-14.4 (225-570) 170-300 25-30 12 (25)
1.6 (1/16) 3.9-8.2 (150-320) 170-300 25-29 18 (38)

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/15 11:20:13 (????????)

253 SANDVIK 25.10.4.L T1


SANDVIK 29.9 T1
FLUX CORED WIRE ELECTRODES
DATASHEET

Sandvik 29.9–T1 (Sandvik 312-T1) is a chromium-nickel flux core electrode giving a duplex (ferritic-austenitic)
all weld metal. It is used for welding of dissimilar materials, high carbon and manganese steels like tool steels
as well as surfacing. Sandvik 29.9-T1 is also used for overlays on hot forming steels and as a universal
electrode for repair and maintenance work.

The electrode has excellent arc stability, low spatter and fast burn off rate. It is also characterized by improved
moisture resistance, self peeling slag, easy post weld finishing. Sandvik 29.9-T1 gives smooth uniform beads
and works in any standard weld position.

STANDARDS
– AWS A5.22: E312T1-1/T1-4

Product Approvals
– AWS

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn Cr Ni
0.1 0.72 1.25 28.7 9.6
The all weld metal for Sandvik 29.9-T1 is austenitic matrix with a ferrite content of about 50FN according to WRC-92.

APPLICATIONS
Sandvik 29.9-T1 (Sandvik 312-T1) is maintenance and repair alloy used for welding of dissimilar materials, high
carbon and manganese steels as well as surfacing and is used for universal repair and maintenance work. Even
with high dilution by austenitizers such as nickel and manganese, the weld metal remains highly resistant to
cracking. To avoid embrittlement by formation of secondary phases, the service temperature should be limited to
a maximum of 420 °C (800 °F).

FORMS OF SUPPLY
Sandvik 29.9-T1 is supplied in wire of diameters 0.9, 1.2, 1.6 mm (0.35, 0.45, 1/16 inch).

MECHANICAL PROPERTIES
?????? 2016/3/15 11:20:57 (????????)

Using Ar 75%/CO25%

Temperature °C (°F) 20 (68) -20


Proof strength, RP0.2 MPa (ksi) 630 (91)
Tensile strength, Rm MPa (ksi) 830 (120)
Elongation, A % 24

254 SANDVIK 29.9 T1


Using CO2 -100%

Temperature °C (°F) 20 (68) -20


Proof strength, RP0.2 MPa (ksi) 620 (910
Tensile strength, Rm MPa (ksi) 810 (117)
Elongation, A % 24

CORROSION RESISTANCE
Sandvik 29.9-T1 is resistant to intergranular corrosion according to ASTM A262 practice E in the as-welded and
quench-annealed condition.

FABRICATION
Welding data

Electrode positive is used to give good penetration in all types of welded joint. The following table shows common
conditions for FCAW welding. Electrode extension is 12.5-19mm(1/2”-3/4”). These parameters are for C02
shielding. If using Ar-C02 mixture, decrease voltage by up to 2.

Wire diameter, mm (in) Wire feed, m/min (in/min) Current, A Voltage, V Gas, l/min (CFH)
0.9 (0.35) 6.7-13.5 (265-530) 100-170 23-26 12 (25)
1.2 (0.45 5.8-14.4 (225-570) 170-300 25-30 12 (25)
1.6 (1/16) 3.9-8.2 (150-320) 170-300 25-29 18 (38)

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/3/15 11:20:57 (????????)

255 SANDVIK 29.9 T1


被覆焊条

气体保护金属极电弧焊 (SMAW) 或手工金属电弧焊 (MMA) 是一种速度慢但用途广的焊接方法,因此已成为其他焊接


工艺的重要补充。我们提供各种用于焊接不锈钢和镍合金的被覆焊条。

通常,SMAW 是最适合现场安装和维修工作的过程。它也是唯一可在户外使用而不需要采取专业焊接防护措施的焊
接方法。
我们开发了适合于基础材质的焊条,这些焊条易于焊接,并且可以始终确保所需的焊接属性并具有出色的耐热裂性。

山特维克焊条具有显著的氧化钛特征,而氧化钛焊条生产效率高,所需的维修工作最少。它们可提供易于闪击的稳定
电弧和飞溅最少且易于除渣的焊接点,并且这些焊接点可平稳过渡到基础材质。

山特维克焊条可用于低温应用或更易开裂的基础材质(例如,纯奥氏体不锈钢和镍合金),并拥有更多基本特性。这些
焊条可提供更清洁的焊接冶金和很少的非金属夹杂物及杂质。碱性焊条形成的凸珠形比氧化钛焊条更轻微,渗透也更
深,但是闪击电弧和除渣可能会更难。

我们的被覆焊条的不锈钢等级
山特维克 AWS* A5.4 ISO 3581
19.9.LR 308L-17 19 9 L R
19.9.LR Cryo 308L-16 19 9 L R
19.9.NbR 347-17 19 9 Nb R
19.12.3.LR 316L-17 19 12 3 L R
19.12.3.LR Cryo 316L-16 19 12 3 L R
22.12.HTR - -
23.12.2.LR 309LMo-17 23 12 2 L R
24.13.LR 309L-17 23 12 L R
29.9.R 312-16 29 9 R
22.9.3.LR 2209-17 22 9 3 N L R
22.9.3.LB 2209-15 22 9 3 N L B
25.10.4.LR 2594-16 25 9 4 N L R
25.10.4.LB 2594-15 25 9 4 N L B
25.22.2.LMnB (310LMo-15)* 25 22 2 N L B

256 ????
山特维克 AWS* A5.4 ISO 3581
20.25.5.LCuR 385-16 20 25 5 Cu N L R
27.31.4.LCuR (383-16)* 27 31 4 Cu L R
* 最近似等级。

我们的被覆焊条的镍合金等级

山特维克 AWS A5.11 ISO 14172


Sanicro 60 NiCrMo-3 Ni 6625
Sanicro 69 NiCrFe-7 Ni 6152
Sanicro 71 NiCrFe-3 Ni 6182
AquaSan Ni50 A5.35(即将首次发布) -

被覆焊条的属性和应用

山特维克 机械 典型应用
AWS E 属性:
ISO 典型值
温度条件:20ºC
(68ºF)
22.9.3.LR Rp.02 600 MPa 适用于接合双相不锈钢(例如山特维克 3RE60、SAF 2205 和 SAF 2304)的
2209-17 Rm 750 MPa 氧化钛碱性焊条。
22 9 3 N L R A 25%
KV 50 J
22.9.3.LB Rp.02 510 MPa 适用于 UNS S31803/S32205 型双相(铁素体-奥氏体)不锈钢(例如山特维
2209-15 Rm 730 MPa 克 SAF 2205)焊接的氧化钛碱性焊条。
22 9 3 N L B A 25%
KV 93 J
25.10.4.LR Rp.02 650 MPa 适用于接合超双相不锈钢(例如山特维克 SAF 2507)的氧化钛碱性焊条。在
- Rm 850 MPa 需要最高耐腐蚀性时,也可用于接合山特维克 SAF 2205 和其他 25% Cr
25 9 4 N L R A 25% 双相钢。
KV 50 J
22.12.HTR Rp.02 500 MPa 适用于接合不锈 CrNi 钢山特维克 253 MA* 或其他同种耐高温钢的氧化钛碱
- Rm 650 MPa 性焊条。
- A 35%
KV 85 J
25.22.2.LMnB Rp.02 380 MPa 适用于接合尿素工业中使用的不锈 CrNiMo 钢(例如山特维克 2RE69)以及
310LMo-15 Rm 600 MPa 改良型 316L 的碱性焊条。不锈 CrNi 和 CrNiMo 钢(204L、304LN、316L 和
25 22 2 N L B A 40% 316NL),适用于低温应用(温度低至 -196oC (-321oF))和/或需要低导磁率
KV 80 J 的应用。
20.25.5.LCuR Rp.02 400 MPa 适用于接合不锈高合金 NiCrMoCu 级山特维克 2RK65 ('904L') 或其他同种
385-16 Rm 540 MPa 材料的氧化钛碱性焊条。
20 25 5 CU L A 35%
R KV 80 J
27.31.4.LCuR Rp.02 400 MPa 适用于接合不锈超级奥氏体等级(例如 Sanicro 28、合金 825)的氧化钛碱性
(383-16) Rm 580 Mpa 焊条。
27 31 4 Cu L A 35%
R KV 80 J
*253 MA 和 353 MA 是 Outokumpu OY 拥有的商标

山特维克 机械 典型应用

257 ????
AWS ER 属性
ISO 典型值
温度条件:20ºC
(68ºF)
Sanicro Rp.02 430 MPa 适用于接合合金 625、合金 825 和其他同种材料的碱性焊条。异种材料,例如,奥
60 Rm 670 MPa 氏体不锈钢到 NiCrMo 等级。适用于低温操作的 9% Ni 型钢。254 SMO* 和同种
NiCrMo- A 35% 6% MoN 不锈钢。碳钢和低合金钢的堆焊。
3 KV 65 J
-
Sanicro Rp.02 400 MPa 适用于接合合金 690 和合金 600 的碱性焊条。核工业中的堆焊。
69 Rm 620 MPa
NiCrFe- A 35%
7 KV 100 J
-
Sanicro Rp.02 390 MPa 适用于接合合金 800、合金 800H、合金 600 和其他同种材料的碱性焊条。用于低
71 Rm 620 MPa 温操作的 9% Ni 型钢。异种材料,例如用于耐高温操作的奥氏体不锈钢到碳钢,以
NiCrFe- A 35% 及 Ni-Cu 合金到镍合金。
3 KV 80 J
-
*254 SMO 是 Outokumpu OY 拥有的商标

山特维克 机械 典型应用
AWS A5.35 属性
(即将 典型值
首次 温度条件:20ºC (68ºF)
发布)
AquaSan Ni50 Rp0.2 524 MPa 能够在最大深度
Rm 648 MPa 为 50 ft (15 m) 的水下对
A 14% 以下钢材型号进行焊接:
等级:HY 80、HY 100、204B、A36、
300 系列不锈钢。

被覆焊条的存放和再干燥说明
存放
在制造过程中,将会先对被覆焊条进行干燥处理,然后再用密封的塑料封壳进行包装。塑料封壳可提供有力的保护来
防止机械损伤,并提供防潮保护。焊条在正常条件下可存放一年。

如果在以下正常条件下存放被覆焊条,受潮速度将非常缓慢:

– 5-15°C (41-59°F):相对湿度 ≤ 60%


– 15-25°C (59-77°F):相对湿度 ≤ 50%
– > 25°C (> 77°F):相对湿度 ≤ 40%

如果被覆焊条存放在温度较低的地方,则应先等包装达到环境温度,然后再打开包装。

在以下情况下,应将被覆焊条从塑料封壳中取出并存放在 120-150°C (248-302°F) 的加热箱中:

1. 使焊条重新干燥后
2. 将焊条从密封的封壳中取出后

在工作场所,应将焊条从塑料封壳中取出并存放在最低温度为 70°C (158°F) 的电加热舱中。

被覆焊条的再干燥

258 ????
被覆焊条的湿度在出厂时经过了检查。不过,如果焊条受潮,也可以很轻松重新进行干燥。温度和放置时间取决于焊
条的类型(每个包装上都提供了建议)。请注意,规定的时间是从被覆焊条达到炉温时开始计算的。为了达到最佳干燥
效果,一次干燥的焊条不应超过四层。

259 ????
SANDVIK 19.9.LR
COVERED ELECTRODES
DATASHEET

Sandvik 19.9.LR (308/308L-17) is a chromium-nickel covered electrode with rutile coating for welding of low
carbon 18% Cr/10% Ni austenitic stainless steels.

The electrode has excellent arc stability, low spatter and fast burn off rate with minimal stub loss. It is also
characterized by improved moisture resistance, self peeling slag, easy post weld finishing. Sandvik 19.9.LR
(308/308L-17) gives smooth uniform beads and works in any standard weld position.

STANDARDS
– ISO 3581: 19 9 L R
– AWS A5.4/ASME SFA-5.4: E308/308L-17

Product Approvals
– CE

Contact your nearest sales office for details.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn Cr Ni
0.025 0.95 0.75 19.0 9.5
The all weld metal for Sandvik 19.9.LR (308/308L-17) is austenitic with a ferrite content of approximately 4-10 FN according to
WRC-92.

APPLICATIONS
Sandvik 19.9.LR (308/308L-17) is used for welding steels of the following types:

ISO 1.4301, 1.4307


ASTM 301, 304L, 304LN, 304 and 302

In cases where creep strength is of secondary importance Sandvik 19.9.LR (308/308L-17) is suitable for welding
stabilized austenitic steels, e.g. ASTM 321 and 347. When a weld metal similar to the parent metal is not required
?????? 2016/11/4 11:04:36 (????????)

Sandvik19.9.LR (Sandvik 308/308L-17) can be used for welding ferritic and martensitic steels.

FORMS OF SUPPLY
Diameter, mm Length, mm Diameter, in. Length, in.
2.50 300 ~3/32 ~12
3.2 350 ~1/8 ~14

260 SANDVIK 19.9.LR


4.00 350 or 450 ~5/32 ~14 or ~18
5.00 450 ~3/16 ~18

The electrodes are delivered in hermetically sealed metal cans.

MECHANICAL PROPERTIES
The following data are valid for as welded all-weld metal.

Temperature °C (°F) 20 (68) -20 (-4)


Proof strength, RP0.2 MPa (ksi) 440 (64)
Tensile strength, Rm MPa (ksi) 600 (87)
Elongation, A % 40
Hardness HB 200
Impact strength (KV) J (ft lbs) 75 (55) 60 (44)

CORROSION RESISTANCE
Sandvik 19.9.LR (308/308L-17) is resistant to intergranular corrosion according to ASTM A262 practice E in the
as-welded and quench-annealed condition.

FABRICATION

Diameter, mm (in.) Current, A


2.50 (~3/32) 45–80
3.20 (~1/8) 80–115
4.00 (~5/32) 100–155
5.00 (~3/16) 150–220

Thermal data
Interpass Temperature ≤250°C (500°F)
Heat input ≤2.0 kJ/mm
Post weld heat treatment None

Welding data
Welding positions Diameter ≤3.2 mm (~1/8 in.) All except vertical down
Diameter ≤4.00 mm (~5/32 in.) Horizontal
Current/polarity DC+ or AC

Redrying of the electrodes when necessary: 300°C (570°F)/2h


?????? 2016/11/4 11:04:36 (????????)

PRODUCTIVITY DATA
Electrode diameter mm (in.) 2.50 (~3/32) 3.20 (~1/8) 4.00 (~5/32) 5.00 (~3/16)
Length, mm 300 (~12) 350 (~14) 450 (~18) 450 (~18)
in.
Deposition rate
kg weld metal/h (approx) 1 1.5 2.0 2.7

261 SANDVIK 19.9.LR


lb weld metal/h (approx) 2.2 3.3 4.4 6.0
Effective value
kg weld metal/kg electrodes 0.57 0.61 0.61 0.60
lb weld metal/lb electrodes 0.57 0.61 0.61 0.60
Change value
Electrodes/kg weld metal 94 48 24 16
Electrodes/ lb weld metal 43 22 11 7
Burn-off time per electrode at max current, s 44 57 83 85
Weight/1000 pcs, kg (lb) 18.6 (41.0) 34.3 (75.6) 68.0 (149.9) 106.2 (234.1)

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/11/4 11:04:36 (????????)

262 SANDVIK 19.9.LR


SANDVIK 19.9.LR CRYO
COVERED ELECTRODES
DATASHEET

Sandvik 19.9.LR CRYO (308L-16 CRYO) is a covered chromium nickel electrode with a rutile-basic coating for
welding of steels of ASTM 304L base materials for cryogenic applications. Ferrite is controlled within a range of
2-5 FN according to WRC92. The low carbon content reduces the susceptibility to intergranular carbide
precipitation and intergranular corrosion without the use of stabilizers such as niobium or titanium.

The electrode has excellent arc stability and fast burn off rate with minimal stub loss. It is also characterized by
improved moisture resistance, self-peeling slag and easy post weld finishing. Sandvik 19.9.LR CRYO (308L-16
CRYO) gives smooth uniform beads and works in any standard weld position.

STANDARDS
– ISO 3581: 19 9 L R
– AWS A5.4 / ASME SFA-5.4: E308L-16

Product Approvals
CWB

Contact your nearest sales office for full details.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn Cr Ni
0.025 0.6 1 18.5 10
The all weld metal for Sandvik 19.9.LR CRYO (308L-16 CRYO)is austenitic with a ferrite content of 2-5 FN according to WRC-
92.

APPLICATIONS
Sandvik 19.9.LR CRYO (308L-16 CRYO) is used for welding steels of the following types:

UNS S30100 S30403 S30453 S30400 - -


ASTM 301 304L 304LN 304 CF3 CF8
?????? 2016/11/7 8:39:25 (????????)

Suitable for welding 18/8 stainless steels with service temperatures down to -196°C (-320°F) such as cryogenic
piping systems and LNG vessels.

These electrodes have a controlled ferrite content designed for cryogenic applications and meet the
requirements of ASME UHA-51.

FORMS OF SUPPLY

263 SANDVIK 19.9.LR CRYO


Diameter, mm Length, mm Diameter, in. Length, in.
2.50 300 ~3/32 ~12
3.20 350 ~1/8 ~14
4.00 350 ~5/32 ~14
5.00 450 ~3/16 ~14

The electrodes are delivered in hermetically sealed metal cans.

MECHANICAL PROPERTIES
The following data are valid for as welded all-weld metal.

Mechanical properties (nominal), at 20°C


Temperature °C (°F) 20 (68) -100 (-150) -196 (-320)
Proof strength, RP0.2 MPa (ksi) 440 (64)
Tensile strength, Rm MPa (ksi) 600 (87)
Elongation, A % 45
Hardness; Brinell (Rockwell B) HB (HRB) 200 (93)
Impact strength, Charpy V J (ft/lb) 45 (33) 35 (26)
Lateral expansion, mm (in.) 0.50 (0.020)

CORROSION RESISTANCE
Sandvik 19.9.LR CRYO (308L-16 CRYO) is resistant to intergranular corrosion according to ASTM A262 practice E
in the as-welded and quench annealed condition.

FABRICATION
Welding positions Diameter All except vertical down
Current/polarity DC+ or AC
Diameter, mm (in.) Current, A
2.50 (~3/32) 60-90
3.20 (~1/8) 75-120
4.00 (~5/32) 100-155
5.00 (~3/16) 130-210

Thermal data
Interpass temperature: 150°C (300°F)

PRODUCTIVITY DATA
Electrode diameter mm (in.) 2.50 (~3/32) 3.20 (~1/8) 4.00 (~5/32) 5.00 (~3/16)
Length, mm (in.) 300 (~12) 350 (~14) 350 (~14) 350 (~14)
?????? 2016/11/7 8:39:25 (????????)

Deposition rate
kg weld metal/h (approx.) 1 1.5 2.0 2.8
lb weld metal/h (approx.) 2.2 3.3 4.4 6.2
Effective value
kg weld metal/kg electrodes 0.62 0.63 0.68 0.64

264 SANDVIK 19.9.LR CRYO


lb weld metal/lb electrodes 0.62 0.63 0.68 0.64
Change value
Electrodes/kg weld metal 91 45 31 15
Electrodes/lb weld metal 41 21 14 5
Burn-off time per electrode
at max current, s 33 45 55 75
Weight/1000 pcs, kg (lb) 14 (30) 30.4 (67) 45 (100) 65 (143)

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/11/7 8:39:25 (????????)

265 SANDVIK 19.9.LR CRYO


SANDVIK 19.12.3.R
COVERED ELECTRODES
DATASHEET

Sandvik 19.12.3.R (316/316H-16) is a covered chromium-nickel-molybdenum electrode with rutile-basic


coating used for welding of steels of 316 types as well as overlays giving 316 type composition. This electrode
has the same composition as type 316 except the carbon restriction eliminates carbon content below 0.04%.
Carbon content in the range 0.04-0.08 facilitates higher tensile and creep strengths at elevated temperatures.
The coating for this electrode is of the American rutile type with a faster freezing rate over -17 Type of the
same weld deposit chemistry.

The electrode has excellent arc stability and fast burn off rate with minimal stub loss. It is also characterized by
improved moisture resistance, self-peeling slag, high resistance to porosity and easy post weld finishing. Sandvik
19.12.3.R (316/316H-16) gives smooth uniform beads and works in any standard weld position.

STANDARDS
– ISO 3581: 19 12 3 R
– AWS A5.4/ASME SFA-5.4: E316-16

Product Approvals
– AWS, ASME, ISO 3581

Contact your nearest sales office for full details.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn Cr Ni Mo
0.06 0.6 2 19.5 11.5 2.5
The all-weld metal for Sandvik 19.12.3.R (316/316L-16) is austenitic with a ferrite content of 4–12 FN according to WRC-92.

APPLICATIONS
Sandvik 19.12.3.R (316/316H-16) is used for welding steels of 316H composition intended for high temperature
service. The presence of molybdenum provides creep resistance and increased ductility at elevated
temperatures.

FORMS OF SUPPLY
?????? 2016/11/4 11:06:58 (????????)

Diameter, mm Length, mm Diameter, in. Length, in.


2.50 300 ~3/32 ~12
3.20 350 ~1/8 ~14
4.00 350 ~5/32 ~14
5.00 350 ~3/16 ~14

266 SANDVIK 19.12.3.R


The electrodes are delivered in hermetically sealed metal cans.

MECHANICAL PROPERTIES
Temperature °C (°F) 20 (68)
Proof strength, RP0.2 MPa (ksi) 406 (59)
Tensile strength, Rm MPa (ksi) 607 (88)
Elongation, A % 35
Hardness HB 180
Impact strength (KV) J (ft/lb) 61 (45)

CORROSION RESISTANCE
Due to the higher carbon content, Sandvik 19.12.3.R (316/316L-16) is not resistant to intergranular corrosion
according to ASTM A262 practice E in the as-welded and quench-annealed condition.

FABRICATION
Welding positions Diameter All except vertical down
Current/polarity DC+ or AC
Diameter, mm (in.) Current, A
2.50 (~3/32) 60-90
3.20 (~1/8) 75-120
4.00 (~5/32) 100-155
5.00 (~3/16) 130-210

Thermal data
Interpass temperature: 150°C (300°F)

Heat input: As low as practical to limit distortion

PRODUCTIVITY DATA
Electrode diameter mm (in.) 2.50 (~3/32) 3.20 (~1/8) 4.00 (~5/32) 5.00 (~3/16)
Length, mm (in.) 300 (~12) 350 (~14) 350 (~14) 350 (~14)
Deposition rate
kg weld metal/h (approx.) 1 1.5 2.0 2.8
lb weld metal/h (approx.) 2.2 3.3 4.4 6.2
Effective value
kg weld metal/kg electrodes 0.62 0.63 0.68 0.64
lb weld metal/lb electrodes 0.62 0.63 0.68 0.64
?????? 2016/11/4 11:06:58 (????????)

Change value
Electrodes/kg weld metal 91 45 31 15
Electrodes/lb weld metal 41 21 14 5
Burn-off time per electrode at max current, s 33 45 55 75
Weight/1000 pcs, kg (lb) 14 30.4 45 65
(30) (67) (100 ) (143)

267 SANDVIK 19.12.3.R


Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/11/4 11:06:58 (????????)

268 SANDVIK 19.12.3.R


SANDVIK 19.12.3.LR
COVERED ELECTRODES
DATASHEET

Sandvik 19.12.3.LR (316/316L-17) is a chromium-nickel-molybdenum covered electrode with rutile coating for
welding of low carbon, molybdenum alloyed, austenitic stainless steels of 316L (1.4436) type.

STANDARDS
– ISO 3581: 19 12 3 L R
– AWS A5.4/ASME SFA-5.4: E316/316-17

Product Approvals
– CE
– CWB

Contact your nearest sales office for details.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn Cr Ni Mo
0.02 1 0.8 18.5 12 2.8
The all-weld metal for Sandvik 19.12.3.LR (316/316L-17) is austenitic with a ferrite content of approximately 4-10 FN
according to WRC-92.

APPLICATIONS
Sandvik 19.12.3.LR (316/316L-17) is used for welding steels of the following types:

ISO 1.4401, 1,4404, 1.4435, 1.4436, 1.4571


ASTM 316, 316L, 316LN, 316H and 316Ti

In cases where creep strength is of secondary importance, Sandvik 19.12.3.LR (316/316L-17) is suitable for
welding of corresponding stabilized austenitic steels. When a weld metal similar to the parent metal is not
required, Sandvik 19.12.3.LR (316/316L-17) can be used for welding ferritic and martensitic steels.

FORMS OF SUPPLY
?????? 2016/11/7 8:40:02 (????????)

Diameter, mm Length, mm Diameter, in. Length, in.


2.50 300 ~3/32 ~12
3.20 350 ~1/8 ~14
4.00 350 or 450 ~5/32 ~14 or ~18
5.00 450 ~3/16 ~18

269 SANDVIK 19.12.3.LR


The electrodes are delivered in hermetically sealed metal cans.

MECHANICAL PROPERTIES
The following data are valid for as welded all-weld metal.

Mechanical properties (nominal), at 20°C (68°F)


Proof strength Rp0.2 MPa (ksi) 470 (59)
Tensile strength Rm MPa (ksi) 590 (85)
Elongation, A % 35
Hardness HB 210

Impact strength (nominal), Charpy V

Temperature, °C (°F) 20 (68) -20 (04) -105 (-157)


KV, J/ft-lbs 70 (52) 60 (44) 40 (30)

CORROSION RESISTANCE - ALL-WELD METAL


Sandvik 19.12.3.LR (316/316L-17) is resistant to intergranular corrosion according to ASTM A262 practice E in
the as-welded and solution annealed and quenched condition.

FABRICATION
Welding data
Diameter, mm (in.) Current, A
2.50 (~3/32) 45–80
3.20 (~1/8) 80–120
4.00 (~5/32) 100–160
5.00 (~3/16) 160–220

Thermal data
Intepass temperature Max 200°C (300°F)
Heat input Max 2.0 kJ/mm
Post weld heat treatment None

PRODUCTIVITY DATA
Welding positions, mm (in.) diameter ≤3.20 (~1/8) all except vertical down
diameter ≥4.00 (~5/32) preferably flat position
Current/polarity DC+ or AC

Redrying of the electrodes when necessary 300°C (570°F)/2h


?????? 2016/11/7 8:40:02 (????????)

Electrode and deposition data

Electrodediameter, mm (in.) 2.50 (~3/32) 3.20 (~1/8) 4.00 (~5/32) 5.00 (~3/16)
Length, mm 300 350 350-450 450
(in.) (~12) (~14) (~14-18) (~18)
Max deposition rate

270 SANDVIK 19.12.3.LR


kg weld metal/h (approx) 1.0 1.5 2.0 2.8
lb weld metal/lb (approx) 2.2 3.3 4.4 6.2
Effective value
kg weld metal/kg electrodes 0.56 0.59 0.59 0.59
lb weld metal/lb electrodes 0.56 0.59 0.59 0.59
Change value
kg weld metal/kg electrodes 71 48 24 16
lb weld metal/lb electrodes 32 22 11 7
Burn-off time per electrode at max current, s
37 49 73 84
Weight/1000 pcs, kg (lb) 18.5 (40.8) 35.3 (77.8) 69.2 (152.6) 107.8 (237.7)

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/11/7 8:40:02 (????????)

271 SANDVIK 19.12.3.LR


SANDVIK 19.12.3.LR-16
COVERED ELECTRODES
DATASHEET

Sandvik 19.12.3.LR-16 (316/316L-16) is a covered chromium-nickel-molybdenum electrode with rutile-basic


coating welding of steels of 316 types as well as overlays giving 316 type composition.

The low carbon content reduces the susceptibility to intergranular carbide precipitation and intergranular
corrosion without the use of stabilizers such as niobium or titanium. For cryogenic applications down to -196°C
(-452°F) use of Sandvik 19.12.3.LR-16 (316L-16) CRYO is recommended. The coating for this electrode is of the
American rutile type with a faster freezing rate over -17 Type of the same weld deposit chemistry.

The electrode has excellent arc stability and fast burn off rate with minimal stub loss. It is also characterized by
improved moisture resistance, self-peeling slag, high resistance to porosity and easy post weld finishing. Sandvik
19.12.3.LR-16 (316/316L-16) gives smooth uniform beads and works in any standard weld position.

STANDARDS
– ISO 3581: 19 12 3 L R
– AWS A5.4/ASME SFA-5.4: E316L-16

Product Approvals
– AWS, ASME, CWB, ISO 3581

Contact your nearest sales office for full details

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn Cr Ni Mo
0.02 0.6 2 18.5 12 2.8
The all weld metal for Sandvik 19.12.3.LR-16 (316/316L-16) is austenitic with a ferrite content of 4–10 FN according to WRC-
92.

APPLICATIONS
Sandvik 19.12.3.LR-16 (316/316L-16) is used for welding steels of the following types:

UNS s31600, s31603, s31653, s31609 and s31635


?????? 2016/11/7 8:40:50 (????????)

ASTM 316, 316L, 316LN, 316H and 316Ti

The molybdenum content of this filler metal reduces the risk of pitting where exposure to chlorides is expected
such as coastal areas and food processing equipment cleaned with chloride solutions.

In cases where creep strength is of secondary importance, Sandvik 19.12.3.LR-16 (316/316L-16) is suitable for

272 SANDVIK 19.12.3.LR-16


welding of corresponding stabilized austenitic steels. When a weld metal similar to the parent metal is not
required, Sandvik 19.12.3.LR-16 (316/316L-16) can be used for welding ferritic and martensitic steels.

FORMS OF SUPPLY

Diameter, mm Length, mm Diameter, in. Length, in.


2.50 300 ~3/32 ~12
3.20 350 ~1/8 ~14
4.00 350 ~5/32 ~14
5.00 350 ~3/16 ~14

The electrodes are delivered in hermetically sealed metal cans.

MECHANICAL PROPERTIES

Temperature °C (°F) 20 (68) -20 (-4) -105 (-157)


Yield strength, RP0.2 MPa (ksi) 470 (68)
Tensile strength, Rm MPa (ksi) 690 (86)
Elongation, A % 35
Hardness HB 210
Impact toughness (KV) J (ft lbs) 70 (52) 60 (44) 40 (29)

Rp0.2 corresponds to 0.2% offset yield strength

CORROSION RESISTANCE
Sandvik 19.12.3.LR-16 (316/316L-16) is resistant to intergranular corrosion according to ASTM A262 practice E
in the as-welded and quench-annealed condition.

FABRICATION
Welding data

Welding positions Diameter All except vertical down


Current/polarity DC+ or AC

Diameter, mm (in.) Current, A


2.50 (~3/32) 60–90
3.20 (~1/8) 75–120
4.00 (~5/32) 100–155
5.00 (~3/16) 130–210

Thermal data

Interpass Temperature 150°C (300°F)


?????? 2016/11/7 8:40:50 (????????)

Heat input As low as practical to limit distortion

PRODUCTIVITY DATA

Diameter, mm (in.) 2.50 (~3/32) 3.20 (~1/8) 4.00 (~5/32) 5.00 (~3/16)
Length, mm (in.) 300 (~12) 350 (~14) 350 (~14) 350 (~14)

273 SANDVIK 19.12.3.LR-16


Deposition rate
kg weld metal/h (approx) 1 1.5 2.0 2.8
lb weld metal/h (approx) 2.2 3.3 4.4 6.2
Effective value
kg weld metal/kg electrodes 0.62 0.63 0.68 0.64
lb weld metal/lb electrodes 0.62 0.63 0.68 0.64
Change value
Electrodes/kg weld metal 91 45 31 15
Electrodes/ lb weld metal 41 21 14 5
Burn-off time per electrode at max current, s 33 45 55 75
Weight/1000 pcs, kg 14.0 30.4 45.0 65.0
Weight/1000 pcs, lbs 30.0 67.0 100.0 143.0

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/11/7 8:40:50 (????????)

274 SANDVIK 19.12.3.LR-16


SANDVIK 19.12.3.LR CRYO
COVERED ELECTRODES
DATASHEET

Sandvik 19.12.3.LR CRYO (316L-16 CRYO) is a covered chromium-nickel-molybdenum electrode with rutile-basic coating for welding of
steels of ASTM 316L base materials for cryogenic applications. The low carbon content reduces the susceptibility to intergranular carbide
precipitation and intergranular corrosion without the use of stabilizers such as niobium or titanium.

The electrode has excellent arc stability and fast burn off rate with minimal stub loss. It is also characterized by improved moisture resistance,
high resistance to porosity, self-peeling slag and easy post weld finishing. Sandvik 19.12.3.LR CRYO (316L-16 CRYO) gives smooth uniform
beads and works in any standard weld position.

STANDARDS
– ISO 3581: 19 12 3 L R
– AWS A5.4/ASME SFA-5.4: E316L-16

– Product Approvals
CWB
Contact your nearest sales office for full details.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn Cr Ni Mo*
0.025 0.6 1 18 12 2.2
* Does not meet the DIN and EN requirement of Mo 2.5-3.0%
The all-weld metal for Sandvik 19.12.3.LR CRYO (316L-16 CRYO) is austenitic with a ferrite content of 2-5 FN according to WRC-92.

APPLICATIONS
Sandvik 19.12.3.LR CRYO (316L-16 CRYO) is used for welding steels of the following types:

UNS S30100 S30400 S30403 S30453 S31600 S31603 S31653 S31609 S32635 - - - -
ASTM 301 304 304L 304LN 316 316L 316LN 316H 316Ti CF3 CF8 CF3M CF8M

Sandvik 19.12.3.LR CRYO (316L-16 CRYO) produces a weld metal with low ferrite or a fully austenitic structure, crack susceptibility may result.
To reduce crack susceptibility use as low heat input as practical, a flat to convex bead shape, and maintain an interpass temperature of 150°C
(300°F).

FORMS OF SUPPLY
?????? 2016/11/7 8:41:29 (????????)

Diameter mm (in.) 2.50 (~3/32) 3.20 (~1/8) 4.00 (~5/32) 5.00 (~3/16)
Length mm (in.) 300 (11.8) 350 (13.8) 350 (13.8) 350 (13.8)
kg (lb)/carton 11.4 (25.1) 13.5 (29.7) 13.5 (29.7) 13.5 (29.7)
Pieces (lb)/carton 618 296 261 159

The electrodes are delivered in hermetically sealed metal cans.

275 SANDVIK 19.12.3.LR CRYO


MECHANICAL PROPERTIES
The following data are valid for as welded all-weld metal.

Mechanical properties (nominal)

Temperature, °C (°F) 20 (68) -100 (-150) -196 (-320)


Proof strength, RP0.2 MPa (ksi) 440 (64)
Tensile strength, Rm MPa (ksi) 600 (87)
Elongation, A % 45
Hardness
Brinell HB 230
Rockwell B HRB 98
Impact strength (KV) J (ft/lb) 50 (37) 30 (32)
Lateral expansion, mm (in.) 0.45 (0.018)

1 MPa = 1 N/mm2

CORROSION RESISTANCE
Sandvik 19.12.3.LR CRYO (316L-16 CRYO) is resistant to intergranular corrosion according to ASTM A262 practice E in the as-welded and
quench-annealed condition.

FABRICATION
Welding data

Welding positions Diameter All except vertical down


Current/polarity DC+ or AC

Diameter, mm (in.) Current, A


2.50 (~3/32) 60–90
3.20 (~1/8) 75–120
4.00 (~5/32) 100–155
5.00 (~3/16) 130-210

Thermal data

Interpass temperature, °C (°F) 150 (300)


Heat input As low as practical to limit distortion

PRODUCTIVITY DATA
Electrode and deposition data
Electrode diameter, mm (in.) 2.50 (~3/32) 3.20 (~1/8) 4.00 (~5/32) 5.00 (~3)
Length, mm (in.) 300 (~12) 350 (~14) 350 (~14) 350 (~14)
Deposition rate
kg weld metal/h (approx.) 1 1.5 2.0 2.8
lb weld metal/h (approx.) 2.2 3.3 4.4 6.2
?????? 2016/11/7 8:41:29 (????????)

Effective value
kg weld metal/kg electrodes 0.62 0.63 0.68 0.64
lb weld metal/lb electrodes 0.62 0.63 0.68 0.64
Change value
Electrodes/kg weld metal 91 45 31 15

276 SANDVIK 19.12.3.LR CRYO


Electrodes/ lb weld metal 41 21 14 5
Burn-off time per electrode at max current, s
33 45 55 75
Weight/1000 pcs, kg (lb) 14 (30) 30.4 (67) 45 (100) 65 (143)

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed only when we know the actual
service conditions. Continuous development may necessitate changes in technical data without notice. This datasheet is only valid for Sandvik materials.

?????? 2016/11/7 8:41:29 (????????)

277 SANDVIK 19.12.3.LR CRYO


SANDVIK 19.9.LR-16
COVERED ELECTRODES
DATASHEET

Sandvik 19.9.LR-16 (308/308L-16) is a covered chromium-nickel electrode with rutile-basic coating for
welding of steels of ASTM 304 types as well as overlays giving 308 type composition.

The low carbon content reduces the susceptibility to intergranular carbide precipitation and intergranular
corrosion without the use of stabilizers such as niobium or titanium. Due to the low carbon content, the high
temperature strength will not be as high as 308H or 347 grades. For cryogenic applications down to -196°C
(-452°F) use of Sandvik 19.9.LR-16 (308/308L-16) CRYO is recommended.

The coating for this electrode is of the American rutile type with a faster freezing rate over -17 Type of the same
weld deposit chemistry.
The electrode has excellent arc stability and fast burn off rate with minimal stub loss. It is also characterized by
improved moisture resistance, self-peeling slag, easy post weld finishing. Sandvik 19.9.LR-16 (308/308L-16) gives
smooth uniform beads and works in any standard weld position.

STANDARDS
– ISO 3581: 19 9 L R
– AWS A5.4/ASME SFA-5.4: E308L-16

Product Approvals
– CWB

Contact your nearest sales office for full details

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn Cr Ni
0.025 0.6 2 20.5 10
The all-weld metal for Sandvik 19.9.LR-16 (308/308L-16) is austenitic with a ferrite content of 4–12 FN according to WRC-92.

APPLICATIONS
Sandvik 19.9.LR-16 (308/308L-16) is used for welding steels of the following types:
?????? 2016/11/7 8:42:01 (????????)

UNS S30400, S30403, S30409 and S30453


ASTM 301, 304L, 304LN, 304 and 302

In cases where creep strength is of secondary importance Sandvik 19.9.LR-16 (308/308L-16) is suitable for
welding stabilized austenitic steels, e.g. ASTM 321 and 347. When a weld metal similar to the parent metal is not
required Sandvik 19.9.LR-16 (308/308L-16) can be used for welding ferritic and martensitic steels.

278 SANDVIK 19.9.LR-16


FORMS OF SUPPLY

Diameter, mm Length, mm Diameter, in. Length, in.


2.50 300 ~3/32 ~12
3.20 350 ~1/8 ~14
4.00 350 ~5/32 ~14
5.00 350 ~3/16 ~14

The electrodes are delivered in hermetically sealed metal cans.

MECHANICAL PROPERTIES
Temperature °C (°F) 20 (68) -20 (-4)
Proof strength, RP0.2 MPa (ksi) 440 (64)
Tensile strength, Rm MPa (ksi) 600 (87)
Elongation, A % 40
Hardness HB 200
Impact strength (KV) J (ft lbs) 75 (55) 60 (44)

CORROSION RESISTANCE
Sandvik 19.9.LR-16 (308/308L-16) is resistant to intergranular corrosion according to ASTM A262 practice E in
the as-welded and quench-annealed condition.

FABRICATION
Welding data

Welding positions Diameter All except vertical down


Current/polarity DC+ or AC

Diameter, mm (in.) Current, A


2.50 (~3/32) 60–90
3.20 (~1/8) 75–120
4.00 (~5/32) 100–155
5.00 (~3/16) 130–210

Thermal data
Interpass Temperature 150°C (300°F)
Heat input As low as practical to limit distortion

PRODUCTIVITY DATA
?????? 2016/11/7 8:42:01 (????????)

Electrode diameter mm (in.) 2.50 (~3/32) 3.20 (~1/8) 4.00 (~5/32) 5.00 (~3/16)
Length, mm (in.) 300 (~12) 350 (~14) 350 (~14) 350 (~14)
Deposition rate
kg weld metal/h (approx.) 1 1.5 2.0 2.8
lb weld metal/h (approx.) 2.2 3.3 4.4 6.2
Effective value

279 SANDVIK 19.9.LR-16


kg weld metal/kg electrodes 0.62 0.63 0.68 0.64
lb weld metal/lb electrodes 0.62 0.63 0.68 0.64
Change value
Electrodes/kg weld metal 91 45 31 15
Electrodes/lb weld metal 41 21 14 5
Burn-off time per electrode at max current, s
33 45 55 75
Weight/1000 pcs, kg (lb) 14 (30) 30.4 (67) 45 (100) 65 (143)

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/11/7 8:42:01 (????????)

280 SANDVIK 19.9.LR-16


SANDVIK 19.9.NBR-16
COVERED ELECTRODES
DATASHEET

Sandvik 19.9.NbR-16 (347-16) is a covered niobium-stabilized chromium-nickel electrode with rutile-acid


coating for welding of steels of ASTM 321 and 347 types as well as overlays. It is used in structural applications
over 400ºC (752°F) and up to 850°C (1562°F). The coating for this electrode is of the American rutile type with a
faster freezing rate over -17 type of the same weld deposit chemistry.

The electrode has excellent arc stability and fast burn off rate with minimal stub loss. It is also characterized by
improved moisture resistance, self peeling slag, high resistance to porosity and easy post weld finishing. Sandvik
19.9.NbR-16 (347-16) gives smooth uniform beads and works in any standard weld position.

STANDARDS
– ISO 3581: 19 9 Nb R
– AWS A5.4/ASME SFA-5.4: E347-16

Product Approvals
CWB

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn Cr Ni
0.03 0.6 2 20 10
Nb = 8xC-1.0
The all-weld metal for Sandvik 19.9.NbR-16 (347-16) is austenitic with a ferrite content of 6–12 FN according to WRC-92.

APPLICATIONS
Sandvik 19.9.NbR-16 (347-16) is used for welding steels of the following types:

UNS S32100, S32109, S34700 and S34709


ASTM 321, 321H, 347 and 347H

If dilution with the base metal produces a weld metal with low ferrite or a fully austenitic structure, crack
susceptibility may result.
?????? 2016/11/7 8:42:24 (????????)

When a weld metal similar to the parent metal is not required Sandvik 19.9.NbR-16 (347-16) can be used for
welding ferritic and martensitic steels.

FORMS OF SUPPLY
Diameter, mm Length, mm Diameter, in. Length, in.
2.50 300 ~3/32 ~ 12

281 SANDVIK 19.9.NBR-16


3.20 350 ~1/8 ~ 14
4.00 350 ~5/32 ~ 14
5.00 350 ~3/16 ~ 14

The electrodes are delivered in hermetically sealed metal cans.

MECHANICAL PROPERTIES

Temperature °C (°F) 20 (68) -20 (-4) -60 (-76)


Proof strength, RP0.2 MPa (ksi) 450 (65)
Tensile strength, Rm MPa (ksi) 620 (90)
Elongation, A % 35
Hardness HB 215
Impact strength (KV) J (ft lbs) 55 (41) 50 (37) 35 (26)

CORROSION RESISTANCE
Sandvik 19.9.NbR-16 (347-16) is resistant to intergranular corrosion according to ASTM A262 practice E in the
as-welded and quench-annealed condition.

FABRICATION
Welding data

Welding positions All except vertical down


Current/polarity DC+ or AC

Diameter, mm (in.) Current, A


2.50 (~3/32) 60–90
3.20 (~1/8) 75–120
4.00 (~5/32) 100–155
5.00 (~3/16) 130–210

Thermal data

Interpass Temperature 150°C (300°F)


Heat input As low as practical to limit distortion

PRODUCTIVITY DATA

Electrode diameter mm (in.) 2.50 (~3/32) 3.20 (~1/8) 4.00 (~5/32) 5.00 (~3/16)
Length, mm (in.) 300 (~12) 350 (~14) 450 (~18) 450 (~18)
Deposition rate
?????? 2016/11/7 8:42:24 (????????)

kg weld metal/h (approx) 1 1.5 2.0 2.8


lb weld metal/h (approx) 2.2 3.3 4.4 6.2
Effective value
kg weld metal/kg electrodes 0.62 0.63 0.68 0.64
lb weld metal/lb electrodes 0.62 0.63 0.68 0.64
Change value

282 SANDVIK 19.9.NBR-16


Electrodes/kg weld metal 91 45 31 15
Electrodes/ lb weld metal 41 21 14 5
Burn-off time per electrode at max current, s 33 45 55 75
Weight/1000 pcs, kg (lb) 14 (30) 30.4 (67) 45 (100) 65 (143)

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/11/7 8:42:24 (????????)

283 SANDVIK 19.9.NBR-16


SANDVIK 19.9.NBR
COVERED ELECTRODES
DATASHEET

Sandvik 19.9.NbR (347-17) is a niobium-stabilized chromium-nickel covered electrode with rutile coating for
welding of Nb (Cb) or Ti stabilized 18% Cr/10% Ni austenitic stainless steels. It is used in applications with
temperatures up to 850°C (1562°F).

The electrode has excellent arc stability, low spatter and fast burn off rate with minimal stub loss. It is also
characterized by improved moisture resistance, self peeling slag, high resistance to porosity and easy post weld
finishing.

Sandvik 19.9.NbR (347-17) gives smooth uniform beads and works in any standard weld position.

STANDARDS
– ISO 3581: 19 9 Nb R
– AWS A5.4/ASME SFA-5.4: 347-17

Product Approvals
– CE

Contact your nearest sales office for details.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn Cr Ni
0.03 0.9 0.8 20 10
Nb = 8xC-1.00
The all-weld metal for Sandvik 19.9.NbR (347-17) is austenitic with a ferrite content of approximately 6-10 FN according to
WRC-92.

APPLICATIONS
Sandvik 19.9.NbR (347-17) is used for welding steels of the following types:

ISO 1.4550, 1.4912


?????? 2016/11/7 11:34:41 (????????)

ASTM 321, 321H, 347 and 347H

When a weld metal similar to the parent metal is not required, Sandvik 19.9.NbR (347-17) can be used for welding
ferritic and martensitic steels.

FORMS OF SUPPLY

Diameter, mm Length, mm Diameter, in. Length, in.

284 SANDVIK 19.9.NBR


2.50 300 ~3/32 ~ 12
3.20 350 ~1/8 ~ 14
4.00 350 or 450 ~5/32 ~ 14 or 18
5.00 450 ~3/16 ~ 18

The electrodes are delivered in hermetically sealed metal cans.

MECHANICAL PROPERTIES
The following data are valid for as welded all-weld metal

Mechanical properties (nominal)

Temperature, °C (°F) 20 (68) -20 (-4) -60 (-76)


Proof strength, RP0.2 MPa (ksi) 450 (65)
Tensile strength, Rm MPa (ksi) 620 (90)
Elongation, A % 35
Impact toughness (KV) J (ft lbs) 55 (41) 50 (37) 35 (26)

CORROSION RESISTANCE
Sandvik 19.9.NbR (347-17) is resistant to intergranular corrosion according to ASTM A262 practice E in the as-
welded and quench-annealed condition.

FABRICATION
Welding data

Welding positions Diameter ≤3.20 mm (~1/8 in.) All except vertical down
Diameter ≥4.00 mm (~5/32 in.) Horizontal
Current/polarity DC+ or AC

Redrying of the electrodes when necessary ................. 300°C (570oF)/2h

Diameter, mm (in.) Current, A


2.50 (~3/32) 50-80
3.20 (~1/8) 80-110
4.00 (~5/32) 110-160
5.00 (~3/16) 160-220

Thermal data

Interpass Temperature 250°C (500°F)


?????? 2016/11/7 11:34:41 (????????)

Heat input ≤ 2.0 kJ/mm


Post weld heat treatment None

PRODUCTIVITY DATA

Electrode diameter mm (in.) 2.50 (~3/32) 3.20 (~1/8) 4.00 (~5/32) 5.00 (~3/16)
Length, mm (in.) 300 (~12) 350 (~14) 450 (~18) 450 (~18)

285 SANDVIK 19.9.NBR


Deposition rate
kg weld metal/h (approx) 1 1.5 2.0 2.8
lb weld metal/h (approx) 2.2 3.3 4.4 6.2
Effective value
kg weld metal/kg electrodes 0.62 0.63 0.68 0.64
lb weld metal/lb electrodes 0.62 0.63 0.68 0.64
Change value
Electrodes/kg weld metal 91 45 31 15
Electrodes/ lb weld metal 41 21 14 5
Burn-off time per electrode at max current, s 33 45 55 75
Weight/1000 pcs, kg 14 30.4 45 65
Weight/1000 pcs, lb 30 67 100 143

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/11/7 11:34:41 (????????)

286 SANDVIK 19.9.NBR


SANDVIK 19.9.R-16
COVERED ELECTRODES
DATASHEET

Sandvik 19.9.R-16 (308/308H-16) is a covered chromium-nickel electrode with rutile-basic coating for welding
of steels of ASTM 304 types as well as overlays giving 308 type composition. This electrode has the same
composition as type 308 except the carbon restriction eliminates carbon content below 0.04%. Carbon
content in the range 0.04-0.08 facilitates higher tensile and creep strengths at elevated temperatures. The
coating for this electrode is of the American rutile type with a faster freezing rate over -17 Type of the same
weld deposit chemistry.

The electrode has excellent arc stability and fast burn off rate with minimal stub loss. It is also characterized by
improved moisture resistance, self-peeling slag, easy post weld finishing. Sandvik 19.9.R-16 (308/308H-16) gives
smooth uniform beads and works in any standard weld position.

STANDARDS
– ISO 3581: 19 9 R
– AWS A5.4/ASME SFA-5.4: E308H-16

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn Cr Ni
0.06 0.6 2 20.5 9.5
The all-weld metal for Sandvik 19.9.R-16 (308/308H-16) is austenitic with a ferrite content of 4–12 FN according to WRC-92.

APPLICATIONS
Sandvik 19.9.R-16 (308/308H-16) is used for welding steels of the following types:

UNS S30400, S30409, S30100 and S30200


ASTM 304, 304H, 301 and 302

In cases where creep strength is important, Sandvik 19.9.R-16 (308/308H-16) is suitable.

FORMS OF SUPPLY
?????? 2016/11/7 11:35:24 (????????)

Diameter, mm Length, mm Diameter, in. Length, in.


2.50 300 ~3/32 ~12
3.20 350 ~1/8 ~14
4.00 350 ~5/32 ~14
5.00 350 ~3/16 ~14

287 SANDVIK 19.9.R-16


The electrodes are delivered in hermetically sealed metal cans.

MECHANICAL PROPERTIES
Temperature °C (°F) 20 (68)
Proof strength, RP0.21) MPa (ksi) 441 (64)
Tensile strength, Rm MPa (ksi) 620 (90)
Elongation, A % 41
Hardness HB 200
Impact strength (KV) J (ft lb) 122 (90)

1) Rp0.2 corresponds to 0.2% offset yield strength

CORROSION RESISTANCE
Due to the higher carbon content, Sandvik 19.9.R-16 (308/308H-16) is not resistant to intergranular corrosion
according to ASTM A262 practice E in the as-welded and quench-annealed condition.

FABRICATION
Welding data

Welding positions Diameter All except vertical down


Current/polarity DC+ or AC

Diameter, mm (in.) Current, A


2.50 (~3/32) 60–90
3.20 (~1/8) 75–120
4.00 (~5/32) 100–155
5.00 (~3/16) 130–210

Thermal data

Interpass Temperature 150°C (300°F)


Heat input As low as practical to limit distortion

PRODUCTIVITY DATA

Electrode diameter mm (in.) 2.50 (~3/32) 3.20 (~1/8) 4.00 (~5/32) 5.00 (~3/16)
Length, mm (in.) 300 (~ 12) 350 (~14) 350 (~14) 350 (~14)
Deposition rate
kg weld metal/h (approx) 1 1.5 2.0 2.8
lb weld metal/h (approx) 2.2 3.3 4.4 6.2
Effective value
?????? 2016/11/7 11:35:24 (????????)

kg weld metal/kg electrodes 0.62 0.63 0.68 0.64


lb weld metal/lb electrodes 0.62 0.63 0.68 0.64
Change value
Electrodes/kg weld metal 91 45 31 15
Electrodes/ lb weld metal 41 21 14 5

288 SANDVIK 19.9.R-16


Burn-off time per electrode at max current, s 33 45 55 75
Weight/1000 pcs, kg (lb) 14 (30) 30.4 (67) 45 (100) 65 (143)

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/11/7 11:35:24 (????????)

289 SANDVIK 19.9.R-16


SANDVIK 20.25.5.LCUR
COVERED ELECTRODES
DATASHEET

Sandvik 20.25.5.LCuR (385-16) is a covered electrode with type with rutile-basic coating and normal recovery,
used for welding of high-alloy austenitic stainless of UNS N08904 type, also known as 904L (e.g. Sandvik
2RK65).

Sandvik 20.25.5.LCuR (385-16) gives a fully austenitic chromium-nickel-molybdenum weld metal with especially
low carbon content and copper addition. Spray transfer gives a bead with a finely rippled surface, little spatter and
good slag removal.

STANDARDS
– ISO 3581: 20 25 5 Cu N L R
– AWS A5.4/ASME SFA-5.4: E385-16

Contact your nearest sales office for full details.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn Cr Ni Mo
≤0.025 0.9 1 20 25 4.7
Fully austenitic.

APPLICATIONS
Sandvik 20.25.5.LCuR (385-16) is suitable for joining steels of the 20Cr/25Ni/4.5Mo/1.5Cu type such as 2RK65
and 904L used in many areas of the process industry, such as in the production of acetic acid, sulfuric acid,
terephthalic or tartaric acid and vinyl chloride as well as other chloride containing media. It is also suitable for use
in cooling operations involving sea water or heavily polluted river water.

Sandvik 20.25.5.LCuR (385-16) may also be used to join 317L where improved corrosion resistance in specific
media is required.

These electrodes may be used to join 2RK65, 904L, and 317L to other grades of stainless steel.
?????? 2016/11/7 11:36:39 (????????)

FORMS OF SUPPLY
Diameter, mm Length, mm Diameter, in. Length, in.
2.50 350 ~3/32 ~14
3.20 350 ~1/8 ~14
4.00 350 ~5/32 ~14

290 SANDVIK 20.25.5.LCUR


The electrodes are delivered in hermetically sealed metal cans.

MECHANICAL PROPERTIES
Temperature, °C (°F) 20 (68)
Proof strength, RP0.2 MPa (ksi) 350 (51)
Tensile strength, Rm MPa (ksi) 550 (80)
Elongation, A % 35
Hardness HV10 160
Impact strength (KV) J (ft/lb) 65 (50)

CORROSION PROPERTIES
Resistant to intergranular corrosion according to DIN50914 and ASTM A262 practice E.

FABRICATION
Welding data

Welding Diameter <3.20 mm (~1/8 in.) All except vertical down


positions
Diameter >3.20 mm (~1/8 in.) Preferably flat position
Current/polarity Direct current/electrode positive or alternating current at an open circuit voltage of at least
70V
Diameter, mm Current, A
(in.)
2.50 (~3/32) 40-75
3.20 (~1/8) 60-110
4.00 (~5/32) 80-140

Redrying electrodes when necessary: 300°C (570oF)/2h

Thermal data
– Interpass Temperature: 150°C (300°F)
– Heat input: 1.0 kJ/mm (25 kJ/in.) max

PRODUCTIVITY DATA
Electrode diameter mm (in.) 2.50 (~3/32) 3.20 (~1/8) 4.00 (~5/32)
Length, mm (in.) 300 (~12) 350 (~14) 350 (~14)
Deposition rate
kg weld metal/h (approx.) 0.6 1.2 1.8
lb weld metal/h (approx.) 1.30 2.6 4.0
Effective value
?????? 2016/11/7 11:36:39 (????????)

kg weld metal/kg electrodes 0.63 0.60 0.65


lb weld metal/lb electrodes 0.63 0.60 0.65
Change value
Electrodes/kg weld metal 80 51 32
Electrodes/lb weld metal 36 23 15
Burn-off time per electrode at max current, s 79 53 60

291 SANDVIK 20.25.5.LCUR


Weight/1000 pcs, kg (lb) 21 (46) 31 (68) 47 (103 )

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/11/7 11:36:39 (????????)

292 SANDVIK 20.25.5.LCUR


SANDVIK 22.12.HTR
COVERED ELECTRODES
DATASHEET

Sandvik 22.12.HTR is a covered electrode with rutile-acid coating and about 110% metal recovery.

Sandvik 22.12.HTR gives a chromium-nickel weld metal that is scaling resistant in air up to 1150°C (2102°F). Spray
transfer gives a bead with a finely rippled surface. There is little spatter and very good slag removal.

STANDARDS
– Iso: 3581: No corresponding grade available
– Aws: A5.4/ASME SFA-5.4: No corresponding grade available

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni N
0.06 1.5 0.8 ≤0.03 ≤0.03 22 10.5 0.18
Austenitic matrix with a ferrite content of about 6FN according to the DeLong diagram.

APPLICATIONS
Sandvik 22.12.HTR is intended primarily for welding the high temperature steels Sandvik 253MA®1) and Avesta
253MA®1), UNS S30815.

It is also suitable for welding other high temperature steels, such as AISI 309 and EN 1.4828.

1)253MA® is a trademark owned by Outokumpu Stainless.

FORMS OF SUPPLY

Diameter, mm Length, mm Diameter, in. Length, in.


2.50 300 ~3/32 ~12
3.20 350 ~1/8 ~14
4.00 350 ~5/32 ~14
5.00 350 ~3/16 ~14
?????? 2016/11/7 13:40:46 (????????)

The electrodes are delivered in hermetically sealed metal cans.

MECHANICAL PROPERTIES
Temperature, °C (°F) 20 (68)
Proof strength, RP0.2 MPa (ksi) 450 (65)

293 SANDVIK 22.12.HTR


Tensile strength, Rm MPa (ksi) 650 (95)
Elongation, A % 35
Impact strength min, HV J (ft/lb) 45 (33)
Hardness max, Vickers HV10 290

CORROSION RESISTANCE
Wet corrosion resistance similar to weld metal of the 19Cr 9Ni steel type.

Oxidation resistance up to 1150oC (2102oF) in air.

FABRICATION
WELDING DATA
Welding positions

≤ 3.20 mm (~1/8 in.) All except vertical down


≥ 4.0 mm (~5/32 in.) Horizontal
Current/polarity Direct current/electrode positive or alternating current at an open circuit voltage of at
least 60V
Diameter, mm (in.) Current, A
2.50 (~3/32) 45-70
3.20 (~1/8) 70-110
4.00 (~5/32) 100-140

Redrying electrodes when necessary: 300°C (570°F)/2h

Thermal data
Interpass temperature ≤ 150°C (302°F)
Heat input ≤ 1.5 kJ/mm (38 kJ/in.)
Post weld heat treatment none

PRODUCTIVITY DATA
Electrode data

Electrode diameter, mm 2.5 (~3/32) 3.20 (~1/8) 4.0 (~5/32)


Length, mm 300 (~12) 350 (~14) 350 (~14)

Deposition rate
kg weld metal/h (approx.) ≤ 1.1 ≤ 1.6 ≤ 2.1
lb weld metal/h (approx.) ≤ 2.4 ≤ 3.5 ≤ 4.6
Effective value
kg weld metal/kg electrodes 0.62 0.62 0.64
?????? 2016/11/7 13:40:46 (????????)

lb weld metal/lb electrodes 0.62 0.62 0.64


Electrodes/kg weld metal 71 42 25
Electrodes/lb weld metal 32 19 11
Burn off time per electrode
at max current, s 46 51 64

294 SANDVIK 22.12.HTR


Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/11/7 13:40:46 (????????)

295 SANDVIK 22.12.HTR


SANDVIK 22.9.3.LB
COVERED ELECTRODES
DATASHEET

Sandvik 22.9.3.LB (2209-15) is a chromium-nickel-molybdenum-nitrogen covered electrode with basic


coating for welding of 22-23%Cr duplex (austenitic-ferritic) stainless steels (e.g. Sandvik SAF 2205).

The basic type of electrode combines good welding properties in all positions and high impact strength at low
temperatures. The weld metal is characterized by high strength and very good pitting corrosion resistance as well
as very good resistance to stress corrosion cracking in chloride containing media.

STANDARDS
– ISO 3581: 22 9 3 N L B
– AWS A5.4/ASME SFA-5.4: E2209-15

Product Approvals
– TÜV
– DNV

Contact your nearest sales office for details.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo N PRE*
≤0.04 0.5 1 ≤0.03 ≤0.025 23 9 3.2 0.17 ≥35
* PRE = % Cr + 3.3 x %Mo + 16 x % N
The all-weld metal for Sandvik 22.9.3.LB (2209-15) is austenitic-ferritic with a ferrite content of approximately 45 FN according
to WRC-92.

APPLICATIONS
Sandvik 22.9.3.LB (2209-15) is used for welding of duplex and lean duplex stainless steels in service
temperatures up to 280°C (536°F), where good impact strength at temperatures below -40°C is required.

ISO 1.4462, 1.4362, 1.4162, 1.4662, 1.4660, 1.4417


ASTM UNS S32205, S31803, S32304, S32101, S82441
?????? 2016/11/7 11:38:24 (????????)

FORMS OF SUPPLY

Diameter, mm Length, mm Diameter, in. Length, in.


2.50 300 ~3/32 ~12
3.20 350 ~1/8 ~14
4.00 350 ~5/32 ~14

296 SANDVIK 22.9.3.LB


The electrodes are delivered in hermetically sealed metal cans.

MECHANICAL PROPERTIES
The following data are valid for as welded all-weld metal.

Temperature °C (°F) 20 (68) -50 (-58)


Proof strength, RP0.2 MPa (ksi) 630 (91) -
Tensile strength, Rm MPa (ksi) 790 (115) -
Elongation, A % 25 -
Impact strength, KV J 90 60

CORROSION PROPERTIES

Strauss test, ASTM A262 E Resistant to intergranular corrosion

Pitting corrosion
Sandvik 22.9.3.LR (2209-17) meets pitting resistance of 22°C according to ASTM G48 A, and resistance to
intermetallic formation as defined by ASTM A 923 C with weight loss less than 10 mdd.

The PRE value for Sandvik 22.9.3.LB (2209-17) is 35 minimum.

FABRICATION
Welding data

Diameter, mm (in.) Current, A


2.50 (~3/32) 50-80
3.20 (~1/8) 75-120
4.00 (~5/32) 120-175

Thermal data

Interpass temperature Max 250°C (400°F)


Heat input 0.5-2.5 kJ/mm
Post weld heat treatment None

PRODUCTIVITY DATA

All positions
Welding positions
Current/polarity DC+

Redrying of the electrodes when necessary 300°C (570°F)/2h


?????? 2016/11/7 11:38:24 (????????)

Electrode and deposition data

Electrode diameter, mm (in.) 2.50 (~3/32) 3.20 (~1/8) 4.00 (~5/32)


Length, mm (in.) 300 (~12) 350 (~14) 350 (~14)
Weight

297 SANDVIK 22.9.3.LB


kg/100 pcs 1.8 3.2 4.9
lb/100 pcs 4.0 7.0 10.8
Max deposition rate
kg weld metal/h (approx.) 0.8 1.4 1.9
lb weld metal/h (approx.) 1.8 3.1 4.2
Effective value
kg weld metal/kg electrodes 0.65 0.68 0.68
lb weld metal/lb electrodes 0.65 0.68 0.68
Change value
Electrodes/kg weld metal 87 43 28
Electrodes/lb weld metal 40 20 13
Burn off time per electrode at max current, s 38 55 59

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/11/7 11:38:24 (????????)

298 SANDVIK 22.9.3.LB


SANDVIK 22.9.3.LR
COVERED ELECTRODES
DATASHEET

Sandvik 22.9.3.LR (2209-17) is a chromium-nickel-molybdenum-nitrogen covered electrode with rutile coating


for welding of 22-23%Cr duplex (ferritic-austenitic) stainless steels (e.g. Sandvik SAF 2205).

The electrode has excellent arc stability, low spatter, self peeling slag and smooth weld bead finishing. The weld
metal is characterized by high strength and very good corrosion resistance pitting in chloride containing media
and to stress corrosion cracking.

STANDARDS
– ISO 3581: 22 9 3 N L R
– AWS A5.4/ASME SFA-5.4: E2209-17

Product Approvals
– TÜV
– DNV

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo N PRE*
≤0.03 ≤0.9 0.8 ≤0.03 ≤0.025 23 9 3 0.15 ≥35
* PRE = % Cr + 3.3 x % Mo + 16 x % N
The all-weld metal for Sandvik 22.9.3.LR (2209-17) is austenitic-ferritic with a ferrite content of approximately 40 FN according
to WRC-92.

APPLICATIONS
Sandvik 22.9.3.LR (2209-17) is used for welding of duplex and lean duplex stainless steels in service temperatures
up to 280°C (536°F).

ISO 1.4462. 1.4362. 1.4162. 1.4662. 1.4460. 1.4417.


ASTM UNS S32205. S31803. S32304. S32101. S82441.

FORMS OF SUPPLY
?????? 2016/11/7 11:38:59 (????????)

Diameter, mm Length, mm Diameter, in. Length, in.


2.50 300 ~3/32 ~12
3.20 350 ~1/8 ~14
4.00 350 ~5/32 ~14
5.00 350 ~3/16 ~14

299 SANDVIK 22.9.3.LR


The electrodes are delivered in hermetically sealed metal cans.

MECHANICAL PROPERTIES
The following data are valid for as welded all-weld metal.

Temperature, °C (°F) 20 (68) -40 (-40)


Proof strength, RP0.2 MPa (ksi) 640 (93)
Tensile strength, Rm MPa (ksi) 700 (116)
Elongation, A % 20
Impact strength (KV) J (ft lb) 48 (35) 40 (30)

CORROSION RESISTANCE
Intergranular corrosion
Huey test, ASTM A262 Pr C 0.25g/m2/h
Strauss test, ASTM A262 Pr E Resistant to intergranular corrosion

Pitting corrosion
Sandvik 22.9.3.LR (2209-17) meets pitting resistance of 22°C according to ASTM G48 A, and resistance to
intermetallic formation as defined by ASTM A 923 C with weight
loss less than 10 mdd.

Stress corrosion cracking, NACE TM 0177


Applied stress Time to fracture
650 MPa 65.6 h
520 MPa >720 h (no fracture)

FABRICATION
Welding data
Diameter, mm (in.) Current, A
2.50 (~3/32) 40–75
3.20 (~1/8) 80–110
4.00 (~5/32) 100–150
5.00 (~3/16) 140-210

Thermal data
Interpass temperature, °C (°F) Max 250 (400)
Heat input 0.5-2.5 kJ/mm
Post weld heat treatment None
?????? 2016/11/7 11:38:59 (????????)

PRODUCTIVITY DATA
Working data
Welding positions Diameter ≤3.20 mm (~1/8 in.) All except vertical down Diameter ≥4.00
mm (~5/32 in.) Horizontal
Current/polarity DC+ or AC

300 SANDVIK 22.9.3.LR


Redrying of the electrodes when 300°C (570°F)/2h
necessary

Electrode and deposition data


Electrode diameter, mm 2.50 (~3/32) 3.20 (~1/8) 4.00 (~5/32) 5.00 (~3/16)
(in.)
Length, mm 300 350 (~14) 350 350
(in.) (~12) (~14) (~14)
Deposition rate
kg weld metal/h (approx) ≤1.8 ≤3.6 ≤5.5 ≤8.7
lb weld metal/h (approx) ≤4.0 ≤7.9 ≤12.1 ≤19.1
Effective value
kg weld metal/kg electrodes 0.58 0.58 0.58 0.58
lb weld metal/lb electrodes 0.58 0.58 0.58 0.58
Change value
Electrodes/kg weld metal 91 47 32 20
Electrodes/lb weld metal 41 21 15 9
Burn off time per electrode at max current, s 38 55 59 64

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/11/7 11:38:59 (????????)

301 SANDVIK 22.9.3.LR


SANDVIK 23.12.2.LR
COVERED ELECTRODES
DATASHEET

Sandvik23.12.2.LR (309LMo-17) is a high alloyed chromium-nickel-molybdenum covered electrode with rutile


coating fo rwelding of dissimilar joints between stainless steel and mild or low alloyed steels. It is also used to
create buffer layers with a composition of 18%Cr/8%Ni/2%Mo before overlay alloys are deposited.

The electrode has excellent arc stability, low spatter and fast burn off rate with minimal stub loss. It is also
characterized by improved moisture resistance, self peeling slag, easy post weld finishing. Sandvik 23.12.2.LR
(309LMo-17) gives smooth uniform beads and works in any standard weld position.

STANDARDS
– ISO 3581: 23 12 2 L R
– AWS A5.4/ASME SFA-5.4: E309LMo-17

Product Approvals
– CE

Contact your nearest sales office for details.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn Cr Ni Mo
0.03 0.9 0.8 23 12.5 2.6
The all weld metal for Sandvik 23.12.2.LR (309LMo-17) is austenitic with a ferrite content of approximately 20 FN according to
WRC-92.

APPLICATIONS
Sandvik 23.12.2.LR (309LMo-17) is used for:

– Welding of stainless steels to mild or low alloy steels.


– Buffer layers on low alloy steels before overlays of 316 composition
– Welding of medium carbon hardenable steels, e.g. armour plate
?????? 2016/11/7 11:39:44 (????????)

FORMS OF SUPPLY

Diameter, mm Length, mm Diameter, in. Length, in.


2.50 300 ~3/32 ~12
3.20 350 ~1/8 ~14
4.00 350 or 450 ~5/32 ~14 or ~18
5.00 450 ~3/16 ~18

302 SANDVIK 23.12.2.LR


The electrodes are delivered in hermetically sealed metal cans.

MECHANICAL PROPERTIES
The following data are valid for as welded all-weld metal.

Mechanical properties (nominal)


Temperature, °C (°F) 20 (68) -20 (-4) -60 (-76)
Proof strength, RP0.2 MPa (ksi) 560 (81.2)
Tensile strength, Rm MPa (ksi) 790 (100)
Elongation, A % 30
Impact toughness (KV) J (ft lbs) 57 (42) 50 (37) 45 (33)

CORROSION RESISTANCE
Sandvik 23.12.2.LR (309LMo-17) is resistant to intergranular corrosion
according to ASTM A262 practice E.

FABRICATION
Welding data

Diameter, mm (in.) Current, A


2.50 (~3/32) 45–85
3.20 (~1/8) 80–120
4.00 (~5/32) 110–160
5.00 (~3/16) 150-220

Thermal data

Interpass temperature, °C (°F) Max 250 (400)


Heat input Max 2.0 kJ/mm
Post weld heat treatment None

PRODUCTIVITY DATA
Working data

Welding positions Diameter ≤3.20 mm (~1/8 in.) All except vertical down

Diameter ≥4.0 mm (~5/32 in.) Horizontal

Current/polarity DC+ or AC
Redrying of the electrodes when necessary 300°C (570°F)/2h
?????? 2016/11/7 11:39:44 (????????)

Electrode and deposition data

Electrode diameter, mm (in.) 2.50 (~3/32) 3.20 (~1/8) 4.00 (~5/32) 5.00 (~3/16)
Length, mm (in.) 300 (~12) 350 (~14) 450 (~18) 450 (~18)
Deposition rate
kg weld metal/h (approx.) ≤1.0 ≤1.5 ≤2.1 ≤3.0

303 SANDVIK 23.12.2.LR


lb weld metal/h (approx.) ≤2.2 ≤3.3 ≤4.6 ≤6.6
Effective value
kg weld metal/kg electrodes 0.62 0.65 0.65 0.67
lb weld metal/lb electrodes 0.62 0.65 0.65 0.67
Change value
Electrodes/kg weld metal 84 43 25 14
Electrodes/ lb weld metal 38 20 11 6
Burn off time per electrode at max current, s 40 46 72 81

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/11/7 11:39:44 (????????)

304 SANDVIK 23.12.2.LR


SANDVIK 23.12.2.LR-16
COVERED ELECTRODES
DATASHEET

Sandvik 23.12.2.LR-16 (309LMo-16) is a covered electrode with rutile-basic coating for joining of dissimilar
materials and it is commonly used also for first layer deposit in ASTM 316 overlays. The low carbon content
reduces the susceptibility to intergranular carbide precipitation and intergranular so.

The coating for this electrode is of the American rutile type with a faster freezing rate over -17 Type of the same
weld deposit chemistry. The high alloy composition and ferrite level enable the weld metal to tolerate dilution from
dissimilar and difficult-to-weld materials without hot cracking or brittle microstructures.

The electrode has excellent arc stability and fast burn off rate with minimal stub loss. It is also characterized by
improved moisture resistance, self-peeling slag, high resistance to porosity and easy post weld finishing. Sandvik
23.12.2.LR-16 (309LMo-16) gives smooth uniform beads and works in any standard weld position.

STANDARDS
– ISO 3581: 23 12 2 L
– AWS A5.4/ASME SFA-5.4: E309LMo-16

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn Cr Ni Mo
0.03 0.6 2 23 12.5 2.6
The all weld metal for Sandvik 23.12.2.LR-16 (309LMo-16) is austenitic with a ferrite content of about 20 FN according to
WRC-92.

APPLICATIONS
Sandvik 23.12.2.LR-16 (309LMo-16) is used for welding in all positions of stainless steels to carbon or low alloy
steels. It is used for dissimilar joints between stainless and low alloy steels, buffer layers on low alloy steels and
interface runs in ASTM 316L clad steels.

FORMS OF SUPPLY
Diameter, mm Length, mm Diameter, in. Length, in.
2.50 300 ~3/32 ~12
?????? 2016/11/7 11:40:20 (????????)

3.20 350 ~1/8 ~14


4.00 350 ~5/32 ~14
5.00 350 ~3/16 ~14

The electrodes are delivered in hermetically sealed metal cans.

305 SANDVIK 23.12.2.LR-16


MECHANICAL PROPERTIES

Temperature, °C (°F) 20 (68)


Proof strength, RP0.2 MPa (ksi) 400 (58)
Tensile strength, Rm MPa (ksi) 690 (100)
Elongation, A % 40
Hardness HB 160

CORROSION RESISTANCE
Sandvik 23.12.2.LR-16 (309LMo-16) is resistant to intergranular corrosion according to ASTM A262 practice E in
the as-welded and quench-annealed condition.

FABRICATION
Welding data

Welding positions All except vertical down


Current/polarity DC+ or AC

Diameter, mm (in.) Current, A


2.50 (~3/32) 60–90
3.20 (~1/8) 75–120
4.00 (~5/32) 100–155
5.00 (~3/16) 130–210

Thermal data

Interpass Temperature 150°C (300°F)


Heat input As low as practical to limit distortion

PRODUCTIVITY DATA

Electrode diameter, mm (in.) 2.50 (~3/32) 3.20 (~1/8) 4.00 (~5/32) 5.00 (~3/16)
Length, mm (in.) 300 (~12) 350 (~14) 350 (~14) 350 (~14)
Deposition rate
kg weld metal/h (approx.) ≤1 ≤1.5 ≤2.0 ≤2.8
lb weld metal/h (approx.) ≤2.2 ≤3.3 ≤4.4 ≤6.2
Effective value
kg weld metal/kg electrodes 0.62 0.63 0.68 0.64
lb weld metal/lb electrodes 0.62 0.63 0.68 0.64
Change value
Electrodes/kg weld metal 91 45 31 15
?????? 2016/11/7 11:40:20 (????????)

Electrodes/ lb weld metal 41 21 14 5


Burn-off time per electrode at max current, s 33 45 55 75
Weight/1000 pcs, kg (lb) 14 (30) 30.4 (67) 45 (100) 65 (143)

306 SANDVIK 23.12.2.LR-16


Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/11/7 11:40:20 (????????)

307 SANDVIK 23.12.2.LR-16


SANDVIK 24.13.R
COVERED ELECTRODES
DATASHEET

Sandvik 24.13.R (309/309H-16) is a covered chromium-nickel electrode with rutile-basic coating used for first-
layer overlay welding of carbon or low-alloy steels. This electrode has the same composition as type 309
except the carbon restriction eliminates carbon content below 0.04%. Carbon content in the range 0.04-0.15
facilitates higher tensile and creep strengths at elevated temperatures. It is also used for joining of dissimilar
material. The coating for this electrode is of the American rutile type with a faster freezing rate over -17 type of
the same weld deposit chemistry.

The electrode has excellent arc stability and fast burn off rate with minimal stub loss. It is also characterized by
improved moisture resistance, self-peeling slag, high resistance to porosity and easy post weld finishing. Sandvik
24.13.R (309/309H-16) gives smooth uniform beads and works in any standard weld position.

STANDARDS
– ISO 3581: 23 12 R
– AWS A5.4/ASME SFA-5.4: E309-16

APPLICATIONS
Sandvik 24.13.R (309/309H-16) is used for welding in all positions of stainless steels to carbon or low-alloy steels.
Used for buffer layer in overlay welding, Sandvik 24.13.R (309/309H-16) gives a 304 composition in the first layer.
These electrodes are suitable for welding of 24Cr 12Ni wrought and cast steels
designed for corrosion and oxidation resistance. High carbon castings to ACI's
HH grade should be welded with an electrode that is similar to the casting
composition.

FORMS OF SUPPLY
Diameter, mm Length, mm Diameter, in. Length, in.
2.50 300 ~3/32 ~12
3.20 300 ~1/8 ~14
4.00 300 ~5/32 ~14
5.00 300 ~3/16 ~14

The electrodes are delivered in hermetically sealed metal cans.


?????? 2016/11/7 11:40:54 (????????)

WELD METAL CHARACTERISTICS


The all weld metal for is austenitic with a ferrite content of 8-16 FN according to WRC-92.

Chemical composition (nominal) %


C Si Mn Cr Ni
0.07 0.6 2.0 24.0 13.0

308 SANDVIK 24.13.R


MECHANICAL PROPERTIES
Temperature, °C (°F) 20 (68)
Proof strength, RP0.2a MPa (ksi) 393 (57)
Tensile strength, Rm MPa (ksi) 593 (86)
Elongation, A % 35
Hardness HB 210
Impact toughness (KV) J (ft lbs) 55 (41)

a Rp0.2 corresponds to 0.2% offset yield strength

CORROSION RESISTANCE
Due to the higher carbon content, Sandvik 24.13.R (309/309H-16) is not resistant to intergranular corrosion
according to ASTM A262 practice E in the as-welded and quench-annealed condition.

FABRICATION
Welding data

Welding positions Diameter All except vertical down


Current/polarity DC+ or AC

Diameter, mm (in.) Current, A


2.50 (~3/32) 60–90
3.20 (~1/8) 75–120
4.00 (~5/32) 100–155
5.00 (~3/16) 130–210

Thermal data

Interpass Temperature 150°C (300°F)


Heat input As low as practical to limit distortion

PRODUCTIVITY DATA
Electrode diameter, mm (in.) 2.50 (~3/32) 3.20 (~1/8) 4.00 (~5/32) 5.00 (~3)
Length, mm (in.) 300 (~12) 350 (~14) 350 (~14) 350 (~14)
Deposition rate
kg weld metal/h (approx.) ≤1 ≤1.5 ≤2.0 ≤2.8
lb weld metal/h (approx.) ≤2.2 ≤3.3 ≤4.4 ≤6.2
Effective value
?????? 2016/11/7 11:40:54 (????????)

kg weld metal/kg electrodes 0.62 0.63 0.68 0.64


lb weld metal/lb electrodes 0.62 0.63 0.68 0.64
Change value
Electrodes/kg weld metal 91 45 31 15
Electrodes/ lb weld metal 41 21 14 5
Burn-off time per electrode at max current, s 33 45 55 75

309 SANDVIK 24.13.R


Weight/1000 pcs, kg (lb) 14 (30) 30.4 (67) 45 (100) 65 (143)

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/11/7 11:40:54 (????????)

310 SANDVIK 24.13.R


SANDVIK 24.13.LR
COVERED ELECTRODES
DATASHEET

Sandvik 24.13.LR (309/309L-17) is a high alloyed chromium-nickel covered electrode with rutile coating for
welding of dissimilar joints between stainless steel and mild or low alloyed steels. It is also used to create
buffer layers with a composition of 18%Cr/8%Ni before overlay alloys are deposited.

The electrode has excellent arc stability, low spatter and fast burn off rate with minimal stub loss. It is also
characterized by improved moisture resistance, self peeling slag, high resistance to porosity and easy post weld
finishing. Sandvik 24.13.LR (309/309L-17) gives smooth uniform beads and works in any standard weld position.

STANDARDS
– ISO 3581: 23 12 L R
– AWS A5.4/ASME SFA-5.4: E309/309L-17

Product Approvals
– CE

Contact your nearest sales office for details

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn Cr Ni
0.02 1 0.8 23 12.5

APPLICATIONS
Sandvik 24.13.LR (309/309L-17) is used for :

– Welding of stainless steel to low alloyed steels


– Buffer layers on low alloy steels before overlays with 304 composition
– Welding of stainless steels of 23%Cr/12%Ni type
– Joining of ferritic/martensitic stainless steels of 12-18%Cr type
?????? 2016/11/7 11:41:48 (????????)

FORMS OF SUPPLY
Diameter, mm Length, mm Diameter, in. Length, in.
2.50 300 ~3/32 ~12
3.20 350 ~1/8 ~14
4.00 350 or 450 ~5/32 ~14 or ~18
5.00 450 ~3/16 ~18

311 SANDVIK 24.13.LR


The electrodes are delivered in hermetically sealed metal cans.

WELD METAL CHARACTERISTICS


The all weld metal for Sandvik 24.13.LR (3097309L-17) is austenitic with a ferrite content of approximately 20 FN
according to WRC-92.

MECHANICAL PROPERTIES
The following data are valid for as welded all-weld metal.

Mechanical properties (nominal)


Temperature, °C (°F) 20 (68) -20 (-4)
Proof strength, RP0.2 MPa (ksi) 480 (70)
Tensile strength, Rm MPa (ksi) 570 (83)
Elongation, A % 35
Impact strength (KV) J (ft lbs) 55 (41) 50 (37)

CORROSON RESISTANCE
Sandvik 24.13.LR (309/309L-17) is resistant to intergranular corrosion according to ASTM A262 practice E in the
as-welded and quench-annealed condition.

FABRICATION
Welding data
Diameter, mm (in.) Current, A
2.50 (~3/32) 45–80
3.20 (~1/8) 80–120
4.00 (~5/32) 110–160
5.00 (~3/16) 150-220

Thermal data
Interpass temperature, °C (°F) Max 250 (400)
Heat input Max 2.0 kJ/mm
Post weld heat treatment None

PRODUCTIVITY DATA
Working data
Welding positions Diameter ≤3.20 mm (~1/8 in.) All except vertical down

Diameter ≥4.00 mm (~5/32 in.) Horizontal


?????? 2016/11/7 11:41:48 (????????)

Current/polarity DC+ or AC
Redrying of the electrodes when necessary 300°C (570°F)/2h

Electrode and deposition data


Electrode diameter, mm (in.) 2.50 (~3/32) 3.20 (~1/8) 4.00 (~5/32) 5.00 (~3/16)
Length, mm (in.) 300 (~12) 350 (~14) 450 (~18) 450 (~18)

312 SANDVIK 24.13.LR


Deposition rate
kg weld metal/h (approx.) ≤0.99 ≤1.4 ≤2.0 ≤2.9
lb weld metal/h (approx.) ≤2.2 ≤3.1 ≤4.4 ≤6.4
Effective value
kg weld metal/kg electrodes 0.59 0.63 0.61 0.63
lb weld metal/lb electrodes 0.59 0.63 0.61 0.63
Change value
Electrodes/kg weld metal 85 44 22 15
Electrodes/ lb weld metal 39 20 10 7
Burn off time per electrode at max current, s 41 56 75 84
Weight/1000pcs, kg (lb) 19 (42) 35 (77) 70 (154) 108 (238)

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/11/7 11:41:48 (????????)

313 SANDVIK 24.13.LR


SANDVIK 24.13.LR-16
COVERED ELECTRODES
DATASHEET

Sandvik 24.13.LR-16 (309/309L-16) is a covered chromium-nickel electrode with rutile-basic coating used for
first-layer overlay welding of carbon or low-alloy steels. The low carbon content reduces the susceptibility to
intergranular carbide precipitation and intergranular corrosion. It is also used for joining of dissimilar material.
The coating for this electrode is of the American rutile type with a faster freezing rate over -17 Type of the
same weld deposit chemistry.

The electrode has excellent arc stability and fast burn off rate with minimal stub loss. It is also characterized by
improved moisture resistance, self-peeling slag, high resistance to porosity and easy post weld finishing. Sandvik
24.13.LR-16 (309/309L-16) gives smooth uniform beads and works in any standard weld position.

STANDARDS
– ISO 3581: 23 12 L R
– AWS A5.4/ASME SFA-5.4: E309L-16

Product Approvals

– CWB

Contact your nearest sales office for full details.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn Cr Ni
0.02 0.6 2 23 12

APPLICATIONS
Sandvik 24.13.LR-16 (309/309L-16) is used for welding in all positions of stainless steels to carbon or low-alloy
steels. Used for buffer layer in overlay welding, Sandvik 24.13.LR gives a 304 composition in the first layer. Sandvik
24.13.LR-16 (309/309L-16) can also be used for welding of some high-temperature steels, such as 309S. In
cases where postweld heat treatment is required, the total welding procedure must be qualified.

FORMS OF SUPPLY
?????? 2016/11/7 11:42:23 (????????)

Diameter, mm Length, mm Diameter, in. Length, in.


2.50 300 ~3/32 ~12
3.20 300 ~1/8 ~14
4.00 300 ~5/32 ~14
5.00 300 ~3/16 ~14

314 SANDVIK 24.13.LR-16


The electrodes are delivered in hermetically sealed metal cans.

WELD METAL CHARACTERISTICS


The all weld metal for Sandvik 24.13.LR-16 (309/309L-16)is austenitic with a ferrite content of 9-20 FN according
to WRC-92.

MECHANICAL PROPERTIES
The following data are valid for as welded all-weld metal

Mechanical properties (nominal)

Temperature, °C (°F) 20 (68) -20 (-4)


Proof strength, RP0.2a MPa (ksi) 480 (70)
Tensile strength, Rm MPa (ksi) 560 (81)
Elongation, A % 35
Hardness HB 210
Impact toughness (KV) J (ft lbs) 55 (41) 50 (37)

a Rp0.2 corresponds to 0.2% offset yield strength

CORROSION RESISTANCE
Sandvik 24.13.LR-16 (309/309L-16) is resistant to intergranular corrosion according to ASTM A262 practice E in
the as-welded and quench-annealed condition.

FABRICATION
Welding data

Welding positions All except vertical down


Current/polarity DC+ or AC

Diameter, mm (in.) Current, A


2.50 (~3/32) 60–90
3.20 (~1/8) 75–120
4.00 (~5/32) 100–155
5.00 (~3/16) 130–210

Thermal data

Interpass Temperature 150°C (300°F)


Heat input As low as practical to limit distortion
?????? 2016/11/7 11:42:23 (????????)

PRODUCTIVITY DATA
Electrode diameter mm (in.) 2.50 (~3/32) 3.20 (~1/8) 4.00 (~5/32) 5.00 (~3/16)
Length, mm (in.) 300 (12) 350 (14) 350 (14) 350 (14)
Deposition rate
kg weld metal/h 1.0 1.5 2.0 2.8
lb weld metal/h) 2.2 3.3 4.4 6.2

315 SANDVIK 24.13.LR-16


Effective value
kg weld metal/kg electrodes 0.62 0.63 0.68 0.64
lb weld metal/lb electrodes 0.62 0.63 0.68 0.64
Change value
Electrodes/kg weld metal 91 45 31 15
Electrodes/lb weld metal 41 21 14 5
Burn-off time per electrode at max current, s 33 45 55 75
Weight/1000 pcs, kg (lb) 14 (30) 30.4 (67) 45 (100) 65 (143)

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/11/7 11:42:23 (????????)

316 SANDVIK 24.13.LR-16


SANDVIK 25.10.4.LR
COVERED ELECTRODES
DATASHEET

Sandvik 25.10.4.LR (2594-16) is a covered electrode with rutile-basic coating and about 105% metal recovery
used for welding of super-duplex (austenitic-ferritic) stainless steels of UNS S32750/S32760 type (e.g. Sandvik
SAF 2507 and Zeron* 100).

The weld metal has especially good properties under severely corrosive conditions. Examples of properties are:

– Excellent stress corrosion cracking resistance in chloride-containing media


– Excellent pitting resistance
– High resistance to general corrosion
– High resistance to erosion corrosion and corrosion fatigue

Spray transfer gives a bead with a finely rippled surface. There is little spatter and very good slag removal. The
electrode has excellent arc stability and fast burn off rate with minimal stub loss. It is also characterized by
improved moisture resistance, self-peeling slag, high resistance to porosity and easy post weld finishing.

* Zeron is a trademark owned by Rolled Alloys

STANDARDS
– ISO 3581: 25 9 4 N L R
– AWS A5.4/ASME SFA-5.4: E2594-16

PRODUCT APPROVALS
– CWB
– DNV
– TÜV

Contact your nearest sales office for full details.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %
?????? 2016/11/7 13:36:14 (????????)

C Si Mn Cr Ni Mo N
0.03 0.5 0.7 25 9.5 4 0.25

APPLICATIONS
For welding:

– High alloy austenitic-ferritic stainless steels such as Sandvik SAF 2507, UNS S32750 (wrought) and UNS

317 SANDVIK 25.10.4.LR


J93404 (cast) and other super-duplex steels
– 25% chromium duplex stainless steels with PRE values between 37 and 40
– Dissimiliar joints between duplex and carbon and low-alloy steels
– Sandvik SAF 2205 and corresponding duplex steels where the highest corrosion resistance is required

FORMS OF SUPPLY

Diameter, mm Length, mm Diameter, in. Length, in.


2.50 300 ~3/32 ~12
3.20 350 ~1/8 ~14
4.00 350 ~5/32 ~14

The electrodes are delivered in hermetically sealed metal cans.

WELD METAL CHARACTERISTICS


The all-weld metal for Sandvik 25.10.4.LR (2594-16) is austenitic-ferritic (duplex) with a ferrite content of
approximately 40 FN according to WRC-92.

MECHANICAL PROPERTIES

Temperature °C (°F) 20 (68) -40 (-40)


Yield strength, RP0.2 MPa (ksi) 640 (93)
Tensile strength, Rm MPa (ksi) 840 (122)
Elongation, A % 25
Hardness HV10 298
Impact strength (KV) J (ft lb) 50 (37) 35 (26)

CORROSION RESISTANCE
The minimum CPT value (Critical Pitting Temperature) in 6% ferric chloride solution is 40°C (105°F).

FABRICATION
Welding data

Welding Diameter <2.50 mm (~3/32 in.) All except vertical down


positions
Diameter >3.20 mm (~1/8 in.) All except vertical down and overhead
Current/polarity Direct current/electrode positive or alternating current at an open circuit voltage of at least
60V
Diameter, mm Current, A
(in.)
2.50 (~3/32) 55-85
3.20 (~1/8) 70-110
4.00 (~5/32) 110-150
?????? 2016/11/7 13:36:14 (????????)

Redrying electrodes when necessary: 300°C (570oF)/2h

Thermal data

Interpass temperature: 150°C (300°F). A lower interpass temperature may be recommended when welding
heavy structures.

318 SANDVIK 25.10.4.LR


Heat input: 0,2 kJ/mm - 1,5 kJ/mm (5-38 kJ/in.)

PRODUCTIVITY DATA

Electrode diameter mm (in.) 2.50 (~3/32) 3.20 (~1/8) 4.00 (~5/32)


Length, mm 300 350 350
(in.) (~12) (~14) (~14)
Deposition rate
kg weld metal/h (approx.) 1 1.5 2.0
lb weld metal/h (approx.) 2.2 3.3 4.4
Effective value
kg weld metal/kg electrodes 0.62 0.64 0.65
lb weld metal/lb electrodes 0.62 0.64 0.65
Change value
Electrodes/kg weld metal 91 45 31
Electrodes/ lb weld metal 41 21 14
Burn-off time per electrode at max current, s
33 45 55
Weight/1000 pcs, kg (lb) 18 (39) 35 (77) 53 (117)

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/11/7 13:36:14 (????????)

319 SANDVIK 25.10.4.LR


SANDVIK 25.10.4.LB
COVERED ELECTRODES
DATASHEET

Sandvik 25.10.4.LB (2594-15) is a high alloyed chromium-nickel-molybdenum-nitrogen covered electrode


with basic coating for welding of 25%Cr- and superduplex stainless steels (e.g. Sandvik SAF 2507 and Zeron
100).

The basic type of electrode combines good welding properties in all positions with high impact strength at low
temperatures. The weld metal is characterized by high strength and very good corrosion resistance. Examples
are:

– Excellent stress corrosion cracking resistance


– Excellent pitting resistance in chloride-containing media
– High resistance to general corrosion
– High resistance to erosion corrosion and corrosion fatigue

STANDARDS
– ISO 3581: 25 9 4 N L B
– AWS A5.4/ASME SFA-5.4: E2594-15

Product Approvals
– TÜV
– DNV

Contact your nearest sales office for details.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo N PRE*
0.03 0.6 0.8 ≤0.03 ≤0.025 25 10 4 0.25 ≥42
* PRE = % Cr + 3.3 x % Mo + 16 x % N

APPLICATIONS
?????? 2016/11/7 11:43:51 (????????)

Sandvik 25.10.4.LB 2594-15 is used for welding of super duplex stainless steels in service temperatures up to
280°C (536°F), where good impact strength at temperatures down to -50°C is required.

ISO 1.4410. 1.4501. 1.4507.


ASTM UNS S32750. S32760. S31260. S32550

Sandvik 25.10.4.LB 2594-15 can also be used as overmatching consumable for 21-23%Cr duplex stainless

320 SANDVIK 25.10.4.LB


steels.

FORMS OF SUPPLY
Diameter, mm Length, mm Diameter, in. Length, in.
2.50 300 ~3/32 ~12
3.20 350 ~1/8 ~14
4.00 350 ~5/32 ~14

The electrodes are delivered in hermetically sealed metallic cans.

WELD METAL CHARACTERISTICS


The all weld metal for Sandvik 25.10.4.LB (2594-15) is ferritic-austenitic with a ferrite content of approximately 45
FN according to WRC-92.

MECHANICAL PROPERTIES
The following data are valid for as welded all-weld metal.

Temperature, °C (°F) 20 (68) -50 (-58)


Proof strength, RP0.2 MPa (ksi) 765 (110)
Tensile strength, Rm MPa (ksi) 913 (132)
Elongation, A % 28
Hardness HV10 298
Impact toughness (KV) J (ft lbs) 40 (30)

CORROSION RESISTANCE
Intergranular corrosion
Strauss test, ASTM A262 Pr E Resistant to intergranular corrosion

Pitting corrosion
Sandvik 25.10.4.LB (2594-15) meets the required pitting resistance of 40°C according to ASTM G48 A

FABRICATION
Welding data

Diameter, mm (in.) Current, A


2.50 (~3/32) 50–80
3.20 (~1/8) 70–100
4.00 (~5/32) 100–150

Thermal data
?????? 2016/11/7 11:43:51 (????????)

Interpass temperature, °C (°F) Max 150 (300)


Heat input 0.5-1.5 kJ/mm
Post weld heat treatment None

PRODUCTIVITY DATA
Working data

321 SANDVIK 25.10.4.LB


Welding positions All positions
Current/polarity DC+
Redrying of the electrodes when necessary 300°C (570°F)/2h

Electrode and deposition data


Electrode diameter, mm (in.) 2.50 (~3/32) 3.20 (~1/8) 4.00 (~5/32)
Length, mm (in.) 300 (~12) 350 (~14) 350 (~14)
Deposition rate
kg weld metal/h (approx.) ≤1 ≤1.4 ≤2.0
lb weld metal/h (approx.) ≤2.2 ≤3.1 ≤4.4
Effective value
kg weld metal/kg electrodes 0.71 0.71 0.73
lb weld metal/lb electrodes 0.71 0.71 0.73
Change value
Electrodes/kg weld metal 79 41 26
Electrodes/ lb weld metal 36 19 12

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/11/7 11:43:51 (????????)

322 SANDVIK 25.10.4.LB


SANDVIK 25.22.2.LMNB
COVERED ELECTRODES
DATASHEET

Sandvik 25.22.2.LMnB is a chromium-nickel-molybdenum covered electrode with basic coating for welding of
austenitic stainless steels for example, Sandvik 2RE69 and Sandvik 3R60 U.G used in the production of
ammonium carbamate, nitric acid and inorganic acids. It is also used for surfacing on low alloyed steels.

The electrode combines good welding properties such as arc stability, low spatter and self peeling slag with very
low impurity levels. Together with a high manganese content this fully austenitic weld metal is very resistant to
hot cracking.

STANDARDS
– ISO 3581: 25 22 2 N L B
– AWS A5.4/ASME SFA-5.4: (310LMo-15)

PRODUCT APPROVALS
– TÜV

Contact your nearest sales office for details.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo N
≤0.040 0.4 4.5 ≤0.020 ≤0.020 25 22 2.1 0.15
The all-weld metal for Sandvik 25.22.2.LMnB is fully austenitic with a maximum ferrite content of 0.6%.

APPLICATIONS
Sandvik 25.22.2.LMn is used for welding of Sandvik 2RE69 and Sandvik 3R60 U.G. urea grade materials. But it can
also be used for the following types:

ISO 1.4466, 1.4335, 1.4435, 1.4436, 1.4577, 1.4578, 1.4585


UNS S31050, S31002, S31603, S31600
?????? 2016/11/7 11:44:28 (????????)

FORMS OF SUPPLY
Diameter, mm Length, mm Diameter, in. Length, in.
2.50 350 ~3/32 ~ 14
3.20 350 ~1/8 ~ 14
4.00 350 or 450 ~5/32 ~ 14 or 18
5.00 450 ~3/16 ~ 18

323 SANDVIK 25.22.2.LMNB


The electrodes are delivered in hermetically sealed metal cans.

MECHANICAL PROPERTIES
Temperature °C (°F) 20 (68)
Proof strength, RP0.2a MPa (ksi) 420 (61)
Tensile strength, Rm MPa (ksi) 600 (87)
Elongation, A % 30
Impact strength, KV J (ft lb) 70 (52)

a Rp0.2 corresponds to 0.2% offset yield strength

CORROSION RESISTANCE
General corrosion
0.73 mm/year (0.029 mils/year) in 40% H2SO4 at 25oC (75oF)
0.13 mm/year (0.005 mils/year) in 60% boiling H3PO4
0.30 mm/year (0.012 mils/year) in 99% HNO3 at 60°C (140°F)

Intergranular corrosion
Huey test, ASTM A262 Pr C <0.12 mm/year
Strauss test, ASTM A262 Pr E Resistant

FABRICATION
Welding data
Diameter, mm (in.) Current, A
2.50 (~3/32) 60–80
3.20 (~1/8) 80–110
4.00 (~5/32) 110–140
5.00 (~3/16) 160–190

Thermal data
Interpass Temperature 150ºC (300ºF)
Heat input 1.5 kJ/mm
Post weld heat treatment None

PRODUCTIVITY DATA
Electrode diameter mm (in.) 2.50 (~3/32) 3.20 (~1/8) 4.00 (~5/32) 5.00 (~3/16)
Length, mm (in.) 300 (12) 350 (14) 350 (14) 350 (14)
?????? 2016/11/7 11:44:28 (????????)

Deposition rate
kg weld metal/h 1.3 1.7 2.3
lb weld metal/h 2.9 3.7 5.1
Effective value
kg weld metal/kg electrodes 0.59 0.64 0.53
lb weld metal/lb electrodes 0.59 0.64 0.53

324 SANDVIK 25.22.2.LMNB


Change value
Electrodes/kg weld metal 53 31 15
Electrodes/lb weld metal 24 14 5
Burn-off time per electrode at max current, s 45 55 75
Weight/1000 pcs, kg (lb) 2.2 (4.8) 3.2 (7) 4.9 (10.8) 7.8 (17.1)

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/11/7 11:44:28 (????????)

325 SANDVIK 25.22.2.LMNB


SANDVIK 27.31.4.LCUR
COVERED ELECTRODES
DATASHEET

Sandvik 27.31.4.LCuR-16 (383-16) is a covered electrode of AWS 383-16 type with rutile-basic coating and
normal metal recovery for welding of high-alloy austenitic stainless steels of UNS S08028 (e.g. Sanicro 28) and
Alloy 825 type (e.g. Sanicro 41).

STANDARDS
– ISO 3581: 27 31 4 Cu L R
– AWS A5.4/ASME SFA-5.4: E(383)-16
PRODUCT APPROVALS
TÜV

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn Cr Ni Mo Cu
≤0.025 0.8 1 27 31 3.5 1.5

APPLICATIONS
Sandvik 27.31.4.LCuR-16 (383-16) is suitable for joining highly alloyed fully austenitic stainless steels, such as EN
1.4563 (Sanicro 28) and Alloy 825 (Sanicro 41), which have high corrosion resistance in sulfuric and phosphoric
acids and excellent pitting resistance in acid solutions containing chlorides and fluorides, such as sea water.

This electrode can be used for surfacing mild and low alloy steels to give protection against pitting corrosion in
chloride-containing solutions.

FORMS OF SUPPLY

Diameter, mm Length, mm Diameter, in. Length, in.


2.50 350 ~3/32 ~14
3.20 350 ~1/8 ~14
4.00 350 ~5/32 ~14
?????? 2016/11/7 11:45:20 (????????)

The electrodes are delivered in hermetically sealed metal cans.

WELD METAL CHARACTERISTICS


Fully austenitic.

MECHANICAL PROPERTIES

Temperature, °C (°F) 20 (68)

326 SANDVIK 27.31.4.LCUR-16


Proof strength, RP0.2 MPa (ksi) 350 (51)
Tensile strength, Rm MPa (ksi) 550 (80)
Elongation, A % 35
Hardness HV10 160
Impact strength (KV) J (ft lb) 90 (66)

CORROSION RESISTANCE
Typical corrosion rate in a solution of 70% H3PO4 + 4% H2SO4 + 0.45% Fe3+ + 60 ppm Cl- + 0.4% F- at 100°C
(210°F) is 0.3 mm/year.

Intergranular corrosion
Resistant to intergranular corrosion in tests according to ASTM A262 Pr C, ASTM A262 Pr E.

FABRICATION
Welding data
Welding Diameter <3.20 mm (~1/8 in.) All except vertical down
positions
Diameter >3.20 mm (~1/8 in.) Preferably flat position
Current/polarity Direct current/electrode positive or alternating current at an open circuit voltage of at least
70V
Diameter, mm
(in.) Current, A
2.50 (~3/32) 60-70
3.20 (~1/8) 90-110
4.00 (~5/32) 130-140

Redrying electrodes when necessary: 300°C (570°F)/2h

Thermal data
Interpass Temperature: 150°C (300°F).

Heat input: 1.0 kJ/mm (25 kJ/in.) max

PRODUCTIVITY DATA

Electrode diameter mm (in.) 2.50 (~3/32) 3.20 (~1/8) 4.00 (~5/32)


Length, mm (in.) 300 (~12) 350 (~14) 350 (~14)
Deposition rate
kg weld metal/h (approx.) 0.9 1.2 1.5
lb weld metal/h (approx.) 2.0 2.6 3.3
Effective value
?????? 2016/11/7 11:45:20 (????????)

kg weld metal/kg electrodes 0.57 0.58 0.63


lb weld metal/lb electrodes 0.57 0.58 0.63
Change value,
Electrodes/kg weld metal 82 50 33
Electrodes/lb weld metal 37 23 15
Burn-off time per electrode at max current, s 53 63 72

327 SANDVIK 27.31.4.LCUR-16


Weight/1000 pcs, kg (lb) 21 (46) 31 (68) 47 (103)

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/11/7 11:45:20 (????????)

328 SANDVIK 27.31.4.LCUR-16


SANDVIK 29.9.R
COVERED ELECTRODES
DATASHEET

Sandvik 29.9.R (312-16) is a covered electrode with rutile-basic coating and about 110% metal recovery giving
a duplex (ferritic-austenitic) all weld metal. It is used for welding of dissimilar materials, high carbon and
manganese steels like tool steels as well as surfacing. Sandvik 29.9.R (312-16) is also used for overlays on hot
forming steels and as a universal electrode for repair and maintenance work. The coating for this electrode is of
the American rutile type with a faster freezing rate over -17 Type of the same weld deposit chemistry,

The electrode has excellent arc stability and fast burn off rate with minimal stub loss. It is also characterized by
improved moisture resistance, self-peeling slag, high resistance to porosity and easy post weld finishing. Sandvik
29.9.R (312-16) gives smooth uniform beads and works in any standard weld position.

Scaling resistant up to 1150°C (2100°F). Spray transfer gives a bead with a finely rippled surface, little spatter and
very good slag removal.

STANDARDS
– ISO 3581: 29 9 R
– AWS A5.4/ASME SFA-5.4: E312-16

Contact your nearest sales office for full details.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn Cr Ni
0.1 0.8 1.5 28.5 10

APPLICATIONS
Sandvik 29.9.R (312-16) is maintenance and repair alloy used for welding of dissimiliar materials, high carbon and
manganese steels as well as surfacing and is used for universal repair and maintenece work. Even with high
dilution by austenitizers such as nickel and manganese, the weld metal remains highly resistant to cracking. To
avoid embrittlement by formation of secondary phases, the service temperature should be limited to a maximum
of 420 °C (800°F)

FORMS OF SUPPLY
?????? 2016/11/7 11:46:57 (????????)

Diameter, mm Length, mm Diameter, in. Length, in.


2.50 300 ~3/32 ~12
3.20 350 ~1/8 ~14
4.00 350 ~5/32 ~14

The electrodes are delivered in hermetically sealed metal cans.

329 SANDVIK 29.9.R


WELD METAL CHARACTERISTICS
The all weld metal for Sandvik 29.9.R (312-16) is austenitic with a ferrite content of 50 FN according to WRC-92.

MECHANICAL PROPERTIES

Temperature, °C (°F) 20 (68)


Proof strength, RP0.2a MPa (ksi) 600 (87)
Tensile strength, Rm MPa (ksi) 720 (104)
Elongation, A % 25
Hardness HB 220
Impact toughness (KV) J (ft lbs) 50 (37)

a Rp0.2 corresponds to 0.2% offset yield strength

CORROSION RESISTANCE
High oxidation resistance in air up to 1100°C (2012°F).

FABRICATION
Welding data

Welding Diameter ≤3.20 mm (~1/8 in.) All except vertical down


positions
Diameter ≥4.00 mm (~5/32 in.) Preferably flat position
Current/polarity DC+ or AC (50 V min open circuit voltage

Diameter, mm (in.) Current, A


2.50 (~3/32) 50–85
3.20 (~1/8) 80–125
4.00 (~5/32) 110–175

Thermal data
Interpass Temperature 150°C (300°F)
Heat input As low as practical to limit distortion

PRODUCTIVITY DATA
Electrode diameter mm (in.) 2.50 (~3/32) 3.20 (~1/8) 4.00 (~5/32)
Length, mm (in.) 300 (~12) 350 (~14) 350 (~14)
Deposition rate

kg weld metal/h (approx.)


?????? 2016/11/7 11:46:57 (????????)

lb weld metal/h (approx.) ≤0.9 ≤1.3 ≤2.0


≤2.0 ≤2.9 ≤4.4
Effective value,
kg weld metal/kg electrodes 0.62 0.64 0.65
lb weld metal/lb electrodes 0.62 0.64 0.65
Change value,
Electrodes/kg weld metal 78 48.5 26

330 SANDVIK 29.9.R


Electrodes/ lb weld metal 35 22 12
Burn-off time per electrode at max current, s 48 56 66
Weight/1000 pcs, kg (lb) 20 (44) 40 (88) 59 (130)

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/11/7 11:46:57 (????????)

331 SANDVIK 29.9.R


SANICRO 60
COVERED ELECTRODES
DATASHEET

Sanicro 60 is a nickel-chromium-molybdenum covered electrode for welding of Ni/Cr/Mo nickel alloys, high-
alloy stainless steels and 5-9%Ni steels in cryogenic applications. It can used in many variants of dissimilar
joining of nickel alloys, stainless steels and low alloyed steels. Sanicro 60 can also be used for overlay welding
on low alloyed steels.

The electrode combines good welding properties in all positions with very low impurity levels, high impact
strength and excellent corrosion resistance to pitting in chloride containing media and stress corrosion cracking.

STANDARDS
– ISO 14172: Ni6625
– AWS A5.11/ASME SFA-5.11: ENiCrMo-3

Contact your nearest sales office for details.

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Nb Fe
≤0.05 0.4 ≤1 ≤0.015 ≤0.01 21 60 9 3.4 ≤2

APPLICATIONS
Sanicro 60 is used in components in the chemical and petrochemical industries and often in connection with
sea-water cooling where pitting corrosion and stress corrosion cracking are a risk. Typical components are
pressure vessels, heat exchangers etc. It is also used in sour gas service where it is approved by ISO
15156/NACE MR0175.

ISO 1.4547, 2.4856, 2.4858, 2.4660


ASTM UNS S31254, N06625, N08825, N08020

FORMS OF SUPPLY
Diameter, mm Length, mm Diameter, in. Length, in.
?????? 2016/11/7 11:47:40 (????????)

2.50 300 ~3/32 ~12


3.20 350 ~1/8 ~14
4.00 350 ~5/32 ~14
5.00 450 ~3/16 ~14

The electrodes are delivered in hermetically sealed metal cans.

332 SANICRO 60
MECHANICAL PROPERTIES
Temperature °C (°F) 20 (68) -196 (-321)
Proof strength, RP0.2 MPa (ksi) 530 (77) -
Tensile strength, Rm MPa (ksi) 770 (112) -
Elongation, A % 30 -
Impact strength (KV) J (ft lb) 65 (48) 45 (33)

CORROSION RESISTANCE
Resistant to intergranular corrosion according to ASTM G28 A. Highly resistant to pitting, crevice and stress
corrosion cracking in chloride-bearing media.

FABRICATION
Welding data

Welding positions Diameter ≤3.20 mm (~1/8 in.) All except vertical down
Diameter ≥4.00 mm (~5/32 in.) Horizontal
Current/polarity DC+

Diameter, mm (in.) Current, A


2.50 (~3/32) 50-60
3.20 (~1/8) 70–95
4.00 (~5/32) 90-120
5.00 (~3/16) 120-160

Thermal Data

Interpass temperature ≤100°C (212°F)


Heat input ≤1.5 kJ/mm (38 kJ/in.)
Post weld heat treatment None

PRODUCTIVITY DATA
Electrode diameter, mm (in.) 2.50 (~3/32) 3.20 (~1/8) 4.00 (~5/32) 5.00 (~3/16)
Length, mm (in.) 300 (~12) 350 (~14) 350 (~14) 350 (~14)
Deposition rate
kg weld metal/h (approx.) ≤0.9 ≤1.4 ≤2.2 ≤2.4
lb weld metal/h (approx.) ≤2.0 ≤3.1 ≤4.9 ≤5.3
Effective value
kg weld metal/kg electrodes 0.66 0.69 0.67 0.72
?????? 2016/11/7 11:47:40 (????????)

lb weld metal/lb electrodes 0.66 0.69 0.67 0.72


Change value
Electrodes/kg weld metal 103 49 30 15
Electrodes/ lb weld metal 47 22 14 7
Burn-off time per electrode at max current, s 41 52 71 99

333 SANICRO 60
Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/11/7 11:47:40 (????????)

334 SANICRO 60
SANICRO 53
COVERED ELECTRODES
DATASHEET

Sanicro 53 is a nickel-chrome-cobalt-molybdenum alloy of type alloy UNS N06617. The weld metal provides a
combination of excellent metallurgical stability and strength in short and long term exposure to temperatures
up to 1150°C (2100°F).

Sanicro 53 is suitable for joining heat resistant nickel alloys, heat resistant austenitic and cast alloys such as:

– UNS N08810 (1.4958)


– UNS N08811 (1.4959)
– UNS N06617 (2.4663)

STANDARDS
– ISO 14172: ENi6117
– AWS A5.11/ASME SFA-5.11: ENiCrCoMo-1

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Co Ti Al Fe
0.08 ≤1.0 ≤1.0 ≤0.010 ≤0.010 22.5 53 9 12 ≤0.6 1 ≤1.0

APPLICATIONS
Applications for Sanicro 53 are found in high temperature heat exchangers and valves, furnace tubing in the
petrochemical industry, radiant heat tubes, gas turbines, components subjected to high temperatures in the
chemical processing industry and components for power plants.

FORMS OF SUPPLY
Diameter, mm Length, mm Diameter, in. Length, in.
2.50 300 ~3/32 ~12
3.20 300 ~1/8 ~12
4.00 350 ~5/32 ~14
?????? 2016/11/7 11:48:32 (????????)

The electrodes are delivered in hermetically sealed metal cans.

WELD METAL CHARACTERISTICS


The following data is valid for non heat treated all-weld metal made by the MMA method.

CHEMICAL COMPOSITION (NOMINAL) %

335 SANICRO 53
C Si Mn Cr Ni Mo Co Ti Al Fe
0.07 0.4 1.0 24 52 9.0 12 0.2 0.15 0.8

The microstructure is fully austenitic.

MECHANICAL PROPERTIES
Temperature °C (°F) 20 (68)
Proof strength, RP0.2 MPa (ksi) 530 (77)
Tensile strength, Rm MPa (ksi) 770 (112)
Elongation, A % 43
Reduction in area, Z % 40
Impact strength (KV) J (ft lb) 70 (52)
Hardness, Vickers HV10 240

CORROSION RESISTANCE
Sanicro 53 has excellent resistance to high temperature corrosion such as oxidation and carburization.

FABRICATION
WELDING DATA
Welding positions

Diameter ≤3.20 mm (~1/8 in.) All except vertical down


Diameter ≥4.00 mm (~5/32 in.) Horizontal
Current/polarity Direct current/electrode positive

Diameter, mm (in.) Current, A


2.50 (~3/32) 60-85
3.20 (~1/8) 80-110
4.00 (~5/32) 100-140

Thermal Data
Interpass temperature ≤100°C (212°F)
Heat input ≤1.5 kJ/mm (38 kJ/in.)
Post weld heat treatment None

PRODUCTIVITY DATA

Electrode diameter, mm (in.) 2.50 (~3/32) 3.20 (~1/8) 4.00 (~5/32)


Length, mm (in.) 300 (~12) 300 (~12) 350 (~14)
?????? 2016/11/7 11:48:32 (????????)

Deposition rate
kg weld metal/h (approx.) ≤0.9 ≤1.2 ≤2.2
lb weld metal/h (approx.) ≤2.0 ≤2.6 ≤4.9
Effective value
kg weld metal/kg electrodes 0.66 0.69 0.67
lb weld metal/lb electrodes 0.66 0.69 0.67

336 SANICRO 53
Change value
Electrodes/kg weld metal 103 56 30
Electrodes/ lb weld metal 47 25 14
Burn-off time per electrode at max current, s 41 44 71

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/11/7 11:48:32 (????????)

337 SANICRO 53
SANICRO 54
COVERED ELECTRODES
DATASHEET

Sanicro 54 is a nickel-chrome-molybdenum alloy of type alloy UNS N06022. It is a versatile alloy with excellent
wet corrosion resistance in oxidizing and reducing media. It has better overall corrosion resistance than other
Ni-Cr-Mo alloys such as alloy UNS N10276 (2.4819) and alloy UNS N06626 (2.4856). However, in severely
reducing media alloy UNS N10276 is preferred where Sanicro 56 is a better matching consumable.

Sanicro 54 is used for joining alloy UNS N06022 (2.4602) and is widely used as overmatching filler material for alloy
UNS N10276 (2.4819) and other nickel-chrome-molybdenum alloys for better weld metal properties.

STANDARDS
– Iso: 14172: ENi6022
– Aws: A5.11/ASME SFA-5.11: ENiCrMo-10

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo W Co V Fe
0.015 ≤0.08 ≤0.50 ≤0.020 ≤0.010 21.5 56 13.5 3.0 ≤2.5 ≤0.35 ≤4
The microstructure is fully austenitic

APPLICATIONS
Applications for Sanicro 54 are found in components for organic synthesis, flue gas scrubber systems,
electrolytic galvanizing, plate heat exchangers, phosphoric acid production, wet chlorine gas, hypochlorite and
chlorine dioxide atmosphere. Sanicro 54 is also used in combustion-resistant components for high pressure
oxygen service and ferric and cupric chloride environments.

FORMS OF SUPPLY
Diameter, mm Length, mm Diameter, in. Length, in.
2.50 300 ~3/32 ~12
3.20 300 ~1/8 ~12
4.00 350 ~5/32 ~14
?????? 2016/11/7 11:49:45 (????????)

The electrodes are delivered in hermetically sealed metal cans.

WELD METAL CHARACTERISTICS


The following data is valid for non heat treated all-weld metal made by the MMA method.

CHEMICAL COMPOSITION (NOMINAL) %

C Si Mn Cr Ni Mo W Co Fe

338 SANICRO 54
0.01 0.15 0.5 21 58 14.0 3 0.10 4

The microstructure is fully austenitic.

MECHANICAL PROPERTIES
Temperature °C (°F) 20 (68) -196 (-321)
Yield strength, RP0.2 MPa (ksi) 510 (74) -
Tensile strength, Rm MPa (ksi) 760 (110) -
Elongation, A % 36 -
Reduction in area, Z % 33 -
Impact strength (KV) J (ft lb) - 45 (33)
Hardness, Vickers HV10 250 -

CORROSION RESISTANCE
The grade has excellent resistance in aggressively corrosive media such as chlorination systems.

FABRICATION
WELDING DATA
Welding positions

Diameter ≤3.20 mm (~1/8 in.) All except vertical down


Diameter ≥4.00 mm (~5/32 in.) Horizontal
Current/polarity Direct current/electrode positive

Diameter, mm (in.) Current, A


2.50 (~3/32) 60-85
3.20 (~1/8) 80-110
4.00 (~5/32) 100-140

Thermal Data
Interpass temperature ≤100°C (212°F)
Heat input ≤1.5 kJ/mm (38 kJ/in.)
Post weld heat treatment None

PRODUCTIVITY DATA

Electrode diameter, mm (in.) 2.50 (~3/32) 3.20 (~1/8) 4.00 (~5/32)


Length, mm (in.) 300 (~12) 300 (~12) 350 (~14)
Deposition rate
?????? 2016/11/7 11:49:45 (????????)

kg weld metal/h (approx.) ≤0.9 ≤1.2 ≤2.2


lb weld metal/h (approx.) ≤2.0 ≤2.6 ≤4.9
Effective value
kg weld metal/kg electrodes 0.66 0.69 0.67
lb weld metal/lb electrodes 0.66 0.69 0.67

339 SANICRO 54
Change value
Electrodes/kg weld metal 103 56 30
Electrodes/ lb weld metal 47 25 14
Burn-off time per electrode at max current, s 41 44 71

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/11/7 11:49:45 (????????)

340 SANICRO 54
SANICRO 56
COVERED ELECTRODES
DATASHEET

Sanicro 56 is a low carbon nickel-chrome-molybdenum alloy of type alloy C-276. It is a versatile alloy with
excellent wet corrosion resistance in oxidizing and especially in reducing media. However, in oxidizing chloride
containing environments alloy UNS N06022 (2.4602) is preferred where Sanicro 54 is a better matching
welding consumable.

Sanicro 56 is used for joining alloy UNS N10276 (2.4819) and other nickel-chrome-molybdenum alloys. It can also
be used for dissimilar metal joining of nickel alloys, stainless steels and low-alloy steels.

STANDARDS
– Iso: 14172: ENi6276
– Aws: A5.11/ASME SFA-5.11: ENiCrMo-4

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo W Co V Fe
≤0.02 ≤0.08 ≤1.0 ≤0.03 ≤0.030 16 56 16 3.5 ≤2.5 ≤0.35 5

APPLICATIONS
Applications for Sanicro 56 are found in cryogenics, components in pulp and paper plants such as bleaching
vessels, flue gas scrubber systems, components in sour-gas service, sulphuric acid coolers, chlorine gas,
hypochlorite and chlorine dioxide atmosphere. Sanicro 56 is also used in combustion-resistant components for
high pressure oxygen service.

FORMS OF SUPPLY
Diameter, mm Length, mm Diameter, in. Length, in.
2.50 300 ~3/32 ~12
3.20 300 ~1/8 ~12
4.00 350 ~5/32 ~14

The electrodes are delivered in hermetically sealed metal cans.


?????? 2016/11/7 11:50:32 (????????)

WELD METAL CHARACTERISTICS


The following data is valid for non heat treated all-weld metal made by the MMA method.

CHEMICAL COMPOSITION (NOMINAL) %

C Si Mn Cr Ni Mo W Co V Fe

341 SANICRO 56
≤0.02 0.20 0.3 15 56 16.0 3.5 0.05 0.1 5

The microstructure is fully austenitic.

MECHANICAL PROPERTIES
Temperature °C (°F) 20 (68) -196 (-321)
Yield strength, RP0.2 MPa (ksi) 520 (75) -
Tensile strength, Rm MPa (ksi) 780 (113) -
Elongation, A % 30 -
Reduction in area, Z % - -
Impact strength (KV) J (ft lb) - 55 (41)
Hardness, Vickers HV10 240 -

CORROSION RESISTANCE
The grade has excellent wet corrosion resistance in reducing media.

FABRICATION
WELDING DATA
Welding positions

Diameter ≤3.20 mm (~1/8 in.) All except vertical down


Diameter ≥4.00 mm (~5/32 in.) Horizontal
Current/polarity Direct current/electrode positive

Diameter, mm (in.) Current, A


2.50 (~3/32) 60-85
3.20 (~1/8) 80-110
4.00 (~5/32) 100-140

Thermal Data

Interpass temperature ≤100°C (212°F)


Heat input ≤1.5 kJ/mm (38 kJ/in.)
Post weld heat treatment None

PRODUCTIVITY DATA
Electrode diameter, mm (in.) 2.50 (~3/32) 3.20 (~1/8) 4.00 (~5/32)
Length, mm (in.) 300 (~12) 300 (~12) 350 (~14)
Deposition rate
?????? 2016/11/7 11:50:32 (????????)

kg weld metal/h (approx.) ≤0.9 ≤1.2 ≤2.2


lb weld metal/h (approx.) ≤2.0 ≤2.6 ≤4.9
Effective value
kg weld metal/kg electrodes 0.66 0.69 0.67
lb weld metal/lb electrodes 0.66 0.69 0.67
Change value

342 SANICRO 56
Electrodes/kg weld metal 103 56 30
Electrodes/ lb weld metal 47 25 14
Burn-off time per electrode at max current, s 41 44 71

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/11/7 11:50:32 (????????)

343 SANICRO 56
SANICRO 59
COVERED ELECTRODES
DATASHEET

Sanicro 59 is a nickel-chrome-molybdenum alloy of type alloy UNS N06059. It is a versatile alloy with excellent
wet corrosion resistance for the most demanding applications. It combines excellent corrosion resistance in
oxidizing and reducing media, has excellent resistance in chloride containing media and to localized corrosion
environments.

The grade has excellent thermal stability compared to other common nickel alloys and has therefore outstanding
resistance to intermetallic precipitation during welding.

Sanicro 59 is used for joining matching alloys or dissimilar joining to other nickel alloys such as UNS N10276
(2.4819), type UNS N06022 (2.4602), UNS N06625 (2.4856) and N08825 (2.4858). It provides strong, tough, Nb-
free weld metal for dissimilar welds in super-austenitic and super-duplex stainless steel joints or combinations of
these with nickel alloys.

STANDARDS
– Iso: 14172: ENi6059
– Aws: A5.11/ASME SFA-5.11: ENiCrMo-13

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Co Al Fe
0.01 ≤0.10 ≤0.5 ≤0.015 ≤0.010 23 59 15.5 ≤0.3 0.3 ≤0.5

APPLICATIONS
Applications for Sanicro 59 are found in contaminated mineral acid environments such as sulphuric acid,
hydrochloric acid, phosphoric acid, nitric acid etc. Components in sulphuric acid coolers, digesters and bleachers.
Chemical, petrochemical, marine, pharmaceutical, energy production and pollution control.

FORMS OF SUPPLY

Diameter, mm Length, mm Diameter, in. Length, in.


2.50 300 ~3/32 ~12
?????? 2016/11/7 11:51:12 (????????)

3.20 300 ~1/8 ~12


4.00 350 ~5/32 ~14

The electrodes are delivered in hermetically sealed metal cans.

WELD METAL CHARACTERISTICS


The following data is valid for non heat treated all-weld metal made by the MMA method.

344 SANICRO 59
CHEMICAL COMPOSITION (NOMINAL) %
C Si Mn Cr Ni Mo Fe
0.01 0.15 0.5 23 60 15.5 1

The microstructure is fully austenitic.

MECHANICAL PROPERTIES

Temperature °C (°F) 20 (68) -50 (-58)


Yield strength, RP0.2 MPa (ksi) 520 (75) -
Tensile strength, Rm MPa (ksi) 790 (115) -
Elongation, A % 31 -
Reduction in area, Z % 30 -
Impact strength (KV) J (ft lb) - 50 (37)

CORROSION RESISTANCE
The grade has excellent wet corrosion resistance in reducing media.

FABRICATION
WELDING DATA
Welding positions

Diameter ≤3.20 mm (~1/8 in.) All except vertical down


Diameter ≥4.00 mm (~5/32 in.) Horizontal
Current/polarity Direct current/electrode positive

Diameter, mm (in.) Current, A


2.50 (~3/32) 60-85
3.20 (~1/8) 80-110
4.00 (~5/32) 100-140

Thermal Data

Interpass temperature ≤100°C (212°F)


Heat input ≤1.5 kJ/mm (38 kJ/in.)
Post weld heat treatment None

PRODUCTIVITY DATA

Electrode diameter, mm (in.) 2.50 (~3/32) 3.20 (~1/8) 4.00 (~5/32)


Length, mm (in.) 300 (~12) 300 (~12) 350 (~14)
?????? 2016/11/7 11:51:12 (????????)

Deposition rate
kg weld metal/h (approx.) ≤0.9 ≤1.2 ≤2.2
lb weld metal/h (approx.) ≤2.0 ≤2.6 ≤4.9
Effective value
kg weld metal/kg electrodes 0.66 0.69 0.67

345 SANICRO 59
lb weld metal/lb electrodes 0.66 0.69 0.67
Change value
Electrodes/kg weld metal 103 56 30
Electrodes/ lb weld metal 47 25 14
Burn-off time per electrode at max current, s 41 44 71

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/11/7 11:51:12 (????????)

346 SANICRO 59
AQUASAN NI50
COVERED ELECTRODES
DATASHEET

AquaSan Ni50 is a specially formulated, nickel based covered electrode with a waterproof coating for the
welding of high strength steels with a Carbon Equivalent (CE) >0.4.

AquaSan Ni50 is specified for welding base materials with a CE >0.4, which are susceptible to hydrogen
embrittlement. Nickel has a high affinity for hydrogen and this composition allows hydrogen to diffuse into the
weld metal and away from the high strength steel.

STANDARDS
– AWS A5.35: (pending initial publication).

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn Cr Ni Mo
≤0.08 0.3 2.4 12 64 6.5

APPLICATIONS
AquaSan Ni50 has been qualified for underwater welding of the following steel types to a maximum depth of 50 ft
(15m):

Grades: HY 80, HY 100, 204B, A36, 300 series stainless steels

FORMS OF SUPPLY
Packaging
One 30 lb (13.5 kg) carton of AquaSan Ni50 electrodes includes 3 x 10 lb (4.5 kg) plastic containers. Each 10 lb
plastic container includes 5 x 2 lb (0.9 kg) sealed plastic bags.

WELD METAL CHARACTERISTICS


Microstructure
The all weld metal for AquaSan Ni50 has a fully Austenitic matrix.

MECHANICAL PROPERTIES
?????? 2016/9/13 16:19:10 (????????)

Temperature °C (°F) 20 (68)


Proof strength, RP0.2 MPa (ksi) 524 (76)
Tensile strength, Rm MPa (ksi) 648 (101)
Elongation, A % 14

FABRICATION

347 AQUASAN NI50


Welding data

Welding positions All


Current/polarity DC/-
Diameter, mm (in.) 2.4 mm (0.093)
Current, A 90-110 (105 typical)

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/9/13 16:19:10 (????????)

348 AQUASAN NI50


SANICRO 69
COVERED ELECTRODES
DATASHEET

Sanicro 69 is a covered electrode with basic coating for corrosion-resistant overlays on most low-alloy and
stainless steels. It is also used for welding of alloys of Alloy 690 type (e.g. Sanicro 69) and dissimilar joints.

The electrode has good welding properties and is well suited to joint welding, as well as overlay welding.

STANDARDS
– ISO 14172: Ni 6152
– AWS A5.11/ASME SFA-5.11: ENiCrFe-7

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Nb Fe Co Cu
0.03 0.4 2 ≤0.02 ≤0.015 30 ≥50 ≤0.3 1.5 9 ≤0.05 ≤0.2
Fully austenitic

WELD METAL CHARACTERISTICS


The following data is valid for non heat treated all-weld metal.

Chemical composition, wt%

C Si Mn P S Cr Ni Mo Fe Nb
≤0.040 0.5 2.4 ≤0.015 ≤0.005 30 56 ≤0.3 9 1.6

MECHANICAL PROPERTIES
Temperature oC (°F) 20 (68)b 360 (680)*
Proof strength, RP0.2a MPa (ksi) 420 (61) 330 (48)
Tensile strength, Rm MPa (ksi) 650 (94) 520 (75)
Elongation, A % 43 39
Impact strength, Charpy V J (ft lb) 115 (85) -
?????? 2016/11/4 10:52:19 (????????)

a Rp0.2 corresponds to 0.2% offset yield strength

b After post-weld heat treatment at 610°C for 16 hours.

CORROSION RESISTANCE
Resistant to intergranular stress corrosion cracking.

349 SANICRO 69
FABRICATION

Diameter, mm (in.) Current, A


2.50 (~3/32) 50-70
3.20 (~1/8) 70-100
4.00 (~5/32) 105-145

Redrying electrodes when necessary: 200°C (390°F)/2h

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/11/4 10:52:19 (????????)

350 SANICRO 69
SANICRO 71
COVERED ELECTRODES
DATASHEET

Sanicro 71 is a covered electrode with basic coating and normal metal recovery for welding of NiCrFe alloys,
9% Ni steels as well as nickel-alloyed steels for low temperature use. It is also used for dissimilar joints, such as
stainless steel and NiCu alloys to carbon steel and nickel alloys. Sanicro 71 is characterized by little spatter and
very good slag removal.

STANDARDS
– ISO: 14172: Ni6182
– AWS A5.11/ASME SFA-5.11: ENiCrFe-3

Product Approvals
– TÜV

CHEMICAL COMPOSITION (NOMINAL) %


Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Nb Fe Cu
≤0.05 ≤1 6.5 ≤0.015 ≤0.01 16 67 ≤1.5 2.5 ≤10 ≤0.5
Fully austenitic.

WELD METAL CHARACTERISTICS


The following data is valid for non heat treated all-weld metal.

Chemical composition, wt%

C Si Mn P S Cr Ni Mo Nb Fe Cu
≤0.05 ≤1.0 6.5 ≤0.015 ≤0.010 16 67 ≤1.5 2.5 ≤10 ≤0.5

MECHANICAL PROPERTIES
Temperature oC (°F) 20 (68) -196 (-320)
Proof strength, RP0.2a MPa (ksi) >360 (52) -
Tensile strength, Rm MPa (ksi) >620 (90) -
?????? 2016/11/7 11:52:21 (????????)

Elongation, A % >30 -
Impact strength, Charpy V J (ft lb) >60 (44) >45

a Rp0.2 corresponds to 0.2% offset yield strength

CORROSION RESISTANCE
Resistant to intergranular corrosion according to ASTM A262 practice E in the 'as-welded', stress relieved and

351 SANICRO 71
Resistant to intergranular corrosion according to ASTM A262 practice E in the 'as-welded', stress relieved and
solution annealed condition.

FABRICATION
Diameter, mm (in.) Current, A
2.50 (~3/32) 45-60
3.20 (~1/8) 70–95
4.00 (~5/32) 90-120
5.00 (~3/16) 120-150

Redrying electrodes when necessary: 200°C (390°F)/2h

PRODUCTIVITY DATA

Electrode diameter, mm (in.) 2.50 (~3/32) 3.20 (~1/8) 4.00 (~5/32) 5.00 (~3/16)
Length, mm (in.) 300 (~12) 350 (~14) 350 (~14) 350 (~14)
Weights
kg (lb)/100 pcs 1.7 (3.7) 2.9 (6.4) 5.0 (11) 8.7 (19.1)
kg (lb)/box 4.5 (9.9) 4.6 (10.1) 5.3 (11.7) 5.2 (2.4)
Electrodes/box 260 160 105 58
Effective value
kg weld metal/kg electrodes 0.61 0.71 0.68 0.67
lb weld metal/lb electrodes 0.61 0.71 0.68 0.67
Change value
Electrodes/kg weld metal 94 49 29 16
Electrodes/lb weld metal 43 23 13 7
Burn-off time per electrode at max current, s 46 59 76 101

Working data

Welding positions, all except vertical down


Current/polarity direct current/electrode positive.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be
confirmed only when we know the actual service conditions. Continuous development may necessitate changes in technical
data without notice. This datasheet is only valid for Sandvik materials.
?????? 2016/11/7 11:52:21 (????????)

352 SANICRO 71
热喷涂丝

各种合金中的热喷涂丝,适用于高温防腐蚀、粘合层、堆积涂层和密封。

我们的喷涂丝合金

等级 合金类型 黏合层 保护涂层 堆积涂层


铬铝钴耐热钢 SW 010 FeCrAl -
铬铝钴耐热钢 SW 030 FeCrAl -
铬铝钴耐热钢 SW 100 FeCrAlY -
铬铝钴耐热钢 SW 200 NiCr - -
铬铝钴耐热钢 SW 210 NiCrFe - -
铬铝钴耐热钢 SW 230 NiCrFe - -
铬铝钴耐热钢 SW 806 NiAl
铬铝钴耐热钢 SW 782 NiFe - -
铬铝钴耐热钢 SW 821 CuNi - -
1)

1) 尤其是在船舶和化学品应用中

供应形式
标准尺寸为 1.20、1.60 和 2.00 毫米(0.0472、0.0693 和 0.0787 英寸)。其他尺寸可按要求提供。标准交货形式是紧紧
缠绕在 SD 300K 线轴上。

典型应用
铬铝钴耐热钢热喷涂丝可用于各种应用场合,例如:

– 高温氧化保护,例如用于抵抗锅炉氛围中的气体
– 耐热和防止传统低合金钢剥落的涂层
– 用于提高表面涂层附着力的黏合层
– 玻璃工业中的模具上的涂层

353 ????
SANDVIK SW 010
SPRAY WIRE
DATASHEET

Sandvik SW 010 (Kanthal A1) is a ferritic iron-chromium-aluminum alloy (FeCrAl alloy) for use in arc and flame
spray systems. The alloy produces dense, well bonding coatings, resistant to high-temperature oxidation and
corrosion.

APPLICATIONS
Typical applications for Sandvik SW 010 are bond coats in high-temperature coating systems, protective
coatings in high-temperature atmospheres containing sulphur or carbon and protective coatings against scaling
of conventional low alloy steels.

FORMS OF SUPPLY
Contact your local Sandvik office for information on forms of supply.

TYPICAL COATING PROPERTIES


Summary of results obtained when spraying with a conventional arc spray gun, using varying spraying
parameters.

Deposition Efficiency (%) 62-78


Hardness HV (300g) 165-280
Surface roughness (µm) 11-16
Porosity (%) 1-6*
Oxides (%) 5-20*

*) These results are obtained when using air as spraying gas. Also nitrogen has been used, resulting in lower rates
of porosity and oxides.

Chemical composition (nominal), %


C% Si % Mn % Cr % Al % Fe %
Min - - - 20.5 5.3 Balance
Max 0.08 0.7 0.4 23.5 6.3 Balance
?????? 2015/10/10 14:36:44 (????????)

MECHANICAL PROPERTIES
Wire Diameter 1.6 mm (0.063 in.) at 20°C (68°F)
Yield strength, Rp0.2 MPa (ksi) 830 (120)
Tensile strength, Rm MPa (ksi) 930 (135)
Elongation, A % 5
Young's Modulus GPa 220

354 SANDVIK SW 010


FABRICATION
Machining
Depending on the surface finish requirements, the coating may be machined by turning or grinding. For rougher
surfaces, turning using carbide tools, light cuts and efficient cooling to avoid overheating is recommended.
Grinding in fine steps using cooling, light pressure and clean wheels gives a smoother finish.

PHYSICAL PROPERTIES

Density g/cm3 7.10


Electrical resistivity at 20°C Ω 1.45
m m2/m
Melting point, °C (°F) 1500 (2732)
Magnetic Properties The material is magnetic up to approximately 600°C (1112°F), the Curie
point.
Dimension tolerance mm (in.) + 0/-0.05 (0.002)

SAFETY
Personnel working with thermal spraying should be aware of the hazards connected to the process. They should
be familiar with the use of equipment regarding, i.e. eyes, skin, hearing and respiratory protection.

Personnel should be familiar with safety regulations regarding the complete process, including spraying and the
spray equipment used. This product contains elements, which in certain combinations may be dangerous for
your health. Safety Information Sheets are provided by Sandvik for this product, and should be read and
understood before using the material.

Not following these instructions may endanger your health.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2015/10/10 14:36:44 (????????)

355 SANDVIK SW 010


SANDVIK SW 030
SPRAY WIRE
DATASHEET

Sandvik SW 030 (Kanthal D) is a ferritic iron-chromium-aluminum alloy (FeCrAl alloy) for use in arc and flame
spray systems. The alloy produces dense, well bonded coatings, resistant to high-temperature oxidation and
corrosion.

APPLICATIONS
Typical applications for Sandvik SW 030 are bond coats in high-temperature coating systems, protective
coatings against sulphur-containing atmospheres and protective coatings against scaling of conventional low
alloy steels.

FORMS OF SUPPLY
Contact your local Sandvik office for information on forms of supply.

TYPICAL COATING PROPERTIES


Summary of results obtained when spraying with a conventional arc spray gun, using varying spraying
parameters.

Deposition Efficiency (%) 65-75


Hardness HV (300g) 160-270
Surface roughness (µm) 12-17
Porosity (%) 1-6*
Oxides (%) 5-15*

*) These results were obtained when using air as spraying gas. Also nitrogen has been used, resulting in lower
rates of porosity and oxides.

Chemical composition (nominal), %


C% Si % Mn % Cr % Al % Fe %
Min - - - 20.5 4.3 Balance
Max 0.08 0.7 0.5 23.5 5.2 Balance
?????? 2015/10/11 13:03:48 (????????)

MECHANICAL PROPERTIES
Wire Diameter 1.6 mm (0.063 in.) at 20°C (68°F)
Yield strength, Rp0.2 MPa (ksi) 720 (104)
Tensile strength, Rm MPa (ksi) 840 (122)
Elongation, A % 6
Young's Modulus GPa 220

356 SANDVIK SW 030


FABRICATION
Machining
Depending on the surface finish requirements, the coating may be machined by turning or grinding. For rougher
surfaces, turning using carbide tools, light cuts and efficient cooling to avoid overheating is recommended.
Grinding in fine steps using cooling, light pressure and clean wheels gives a smoother finish.

PHYSICAL PROPERTIES

Density g/cm3 7.25


Electrical resistivity at 20°C Ω 1.35
m m2/m
Melting point, °C (°F) 1500 (2732)
Magnetic Properties The material is magnetic up to approximately 600°C (1112°F), the Curie
point.
Dimension tolerance mm (in.) + 0/-0.05 (0.002)

SAFETY
Personnel working with thermal spraying should be aware of the hazards connected to the process. They should
be familiar with the use of equipment regarding, i.e. eyes, skin, hearing and respiratory protection.

Personnel should be familiar with safety regulations regarding the complete process, including spraying and the
spray equipment used. This product contains elements, which in certain combinations may be dangerous for
your health. Safety Information Sheets are provided by Sandvik for this product, and should be read and
understood before using the material.

Not following these instructions may endanger your health.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2015/10/11 13:03:48 (????????)

357 SANDVIK SW 030


SANDVIK SW 100
SPRAY WIRE
DATASHEET

Sandvik SW 100 (Kanthal AF) is a ferritic iron-chromium-aluminum alloy with the addition of Yttrium (FeCrAlY
alloy) for use in arc and flame spray systems. The alloy produces dense, well bonding coatings, resistant to
high-temperature oxidation and corrosion.

APPLICATIONS
Typical applications for Sandvik SW 100 are bond coats in high-temperature coating systems, protective
coatings against sulphur or carbon containing atmospheres and protective coatings against scaling of
conventional low alloy steels. The trace elements added in this alloy improve the coating protective properties.

FORMS OF SUPPLY
Contact your local Sandvik office for information on forms of supply.

TYPICAL COATING PROPERTIES


Summary of results obtained when spraying with a conventional arc spray gun, using varying spraying
parameters.

Deposition Efficiency (%) 70-80


Hardness HV (300g) 170-200
Surface roughness (µm) 8-18
Porosity (%) 1-6*
Oxides (%) 3-14*

*) These results were obtained when using air as spraying gas. Also nitrogen has been used, resulting in lower
rates of porosity and oxides.

Chemical composition (nominal), %


C% Si % Mn % Cr % Al % Trace Elements Fe %
Min - - - 20.5 4.7 - Balance
Max 0.08 0.7 0.4 23.5 5.7 - Balance
?????? 2015/10/11 3:39:05 (????????)

MECHANICAL PROPERTIES
Wire Diameter 1.6 mm (0.063 in.) at 20°C (68°F)
Yield strength, Rp0.2 MPa (ksi) 800 (116)
Tensile strength, Rm MPa (ksi) 880 (128)
Elongation, A % 5
Young's Modulus GPa 220

358 SANDVIK SW 100


FABRICATION
Machining
Depending on the surface finish requirements, the coating may be machined by turning or grinding. For rougher
surfaces, turning using carbide tools, light cuts and efficient cooling to avoid overheating is recommended.
Grinding in fine steps using cooling, light pressure and clean wheels gives a smoother finish.

PHYSICAL PROPERTIES

Density g/cm3 7.15


Electrical resistivity at 20°C Ω 1.39
m m2/m
Melting point, °C (°F) 1500 (2732)
Magnetic Properties The material is magnetic up to approximately 600°C (1112°F), the Curie
point.
Dimension tolerance mm (in.) + 0/-0.05 (0.002)

SAFETY
Personnel working with thermal spraying should be aware of the hazards connected to the process. They should
be familiar with the use of equipment regarding, i.e. eyes, skin, hearing and respiratory protection.

Personnel should be familiar with safety regulations regarding the complete process, including spraying and the
spray equipment used. This product contains elements, which in certain combinations may be dangerous for
your health. Safety Information Sheets are provided by Sandvik for this product, and should be read and
understood before using the material.

Not following these instructions may endanger your health.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2015/10/11 3:39:05 (????????)

359 SANDVIK SW 100


SANDVIK SW 200
SPRAY WIRE
DATASHEET

Sandvik SW 200 (Nikrothal 80) is an austenitic nickel-chromium alloy (NiCr alloy) for use in arc and flame spray
systems. The alloy produces dense, well bonding coatings resistant to high-temperature oxidation and
corrosion.

APPLICATIONS
Typical applications for Sandvik SW 200 are protective coatings against corrosive gases, protection against
scaling of conventional low alloy steels and build-up coatings for dimensional restoration.

FORMS OF SUPPLY
Contact your local Sandvik office for information on forms of supply.

TYPICAL COATING PROPERTIES


Summary of results obtained when spraying with a conventional arc spray gun, using varying spraying
parameters.

Deposition Efficiency (%) 65-75


Hardness HV (300g) 170-280
Surface roughness (µm) 5-15
Porosity (%) 2-5
Oxides (%) 8-30

Chemical composition (nominal), %


C% Si % Mn % Cr % Fe % Ni %
Min - 1.0 - 19.0 - Balance
Max 0.10 1.7 1.0 21.0 2.0 Balance

MECHANICAL PROPERTIES
Wire Diameter 1.6 mm (0.063 in.) at 20°C (68°F)
Yield strength, Rp0.2 MPa (ksi) 950 (138)
?????? 2015/10/10 13:25:26 (????????)

Tensile strength, Rm MPa (ksi) 1030 (149)


Elongation, A % 6

FABRICATION
Machining
Depending on the surface finish requirements, the coating may be machined by turning or grinding. For rougher
surfaces, turning using carbide tools, light cuts and efficient cooling to avoid overheating is recommended.

360 SANDVIK SW 200


Grinding in fine steps using cooling, light pressure and clean wheels gives a smoother finish.

PHYSICAL PROPERTIES

Density g/cm3 8.30


Electrical resistivity at 20°C Ω mm2/m 1.09
Melting point, °C (°F) 1400 (2552)
Magnetic Properties Non-magnetic
Dimension tolerance mm (in.) + 0/-0.05 (0.002)

SAFETY
Personnel working with thermal spraying should be aware of the hazards connected to the process. They should
be familiar with the use of equipment regarding, i.e. eyes, skin, hearing and respiratory protection.

Personnel should be familiar with safety regulations regarding the complete process, including spraying and the
spray equipment used. This product contains elements, which in certain combinations may be dangerous for
your health. Safety Information Sheets are provided by Sandvik for this product, and should be read and
understood before using the material.

Not following these instructions may endanger your health.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2015/10/10 13:25:26 (????????)

361 SANDVIK SW 200


SANDVIK SW 210
SPRAY WIRE
DATASHEET

Sandvik SW 210 (Nikrothal 60) is an austenitic nickel-iron-chromium alloy (NiFeCr alloy) for use in arc and flame
spray systems. The alloy produces dense, well bonding coatings resistant to high-temperature oxidation and
corrosion.

APPLICATIONS
Typical applications for Sandvik SW 210 are protective coatings against corrosive gases, protection against
scaling of conventional low alloy steels and build up coatings for dimensional restoration.

FORMS OF SUPPLY
Contact your local Sandvik office for information on forms of supply.

TYPICAL COATING PROPERTIES


Summary of results obtained when spraying with a conventional arc spray gun, using varying spraying
parameters.

Deposition Efficiency (%) 60-70


Hardness HV (300g) 160-230
Surface roughness (µm) 10-15
Porosity (%) 2-5
Oxides (%) 10-23

Chemical composition (nominal), %


C% Si % Mn % Cr % Ni % Fe %
Min - 1.0 - 14.0 57 Balance
Max 0.10 1.7 1.0 18.0 60 Balance

MECHANICAL PROPERTIES
Wire Diameter 1.6 mm (0.063 in.) at 20°C (68°F)
Yield strength, Rp0.2 MPa (ksi) 830 (120)
?????? 2015/10/12 14:55:04 (????????)

Tensile strength, Rm MPa (ksi) 930 (135)


Elongation, A % 5

FABRICATION
Machining
Depending on the surface finish requirements, the coating may be machined by turning or grinding. For rougher
surfaces, turning using carbide tools, light cuts and efficient cooling to avoid overheating is recommended.

362 SANDVIK SW 210


Grinding in fine steps using cooling, light pressure and clean wheels gives a smoother finish.

PHYSICAL PROPERTIES

Density g/cm3 8.20


Electrical resistivity at 20°C Ω mm2/m 1.11
Melting point, °C (°F) 1390 (2534)
Magnetic Properties Slightly magnetic
Dimension tolerance mm (in.) + 0/-0.05 (0.002)

SAFETY
Personnel working with thermal spraying should be aware of the hazards connected to the process. They should
be familiar with the use of equipment regarding, i.e. eyes, skin, hearing and respiratory protection.

Personnel should be familiar with safety regulations regarding the complete process, including spraying and the
spray equipment used. This product contains elements, which in certain combinations may be dangerous for
your health. Safety Information Sheets are provided by Sandvik for this product, and should be read and
understood before using the material.

Not following these instructions may endanger your health.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2015/10/12 14:55:04 (????????)

363 SANDVIK SW 210


SANDVIK SW 230
SPRAY WIRE
DATASHEET

Sandvik SW 230 (Nikrothal 40) is an austenitic iron-nickel-chromium alloy (FeNiCr alloy) for use in arc and flame
spray systems. The alloy produces dense, well bonding coatings resistant to high-temperature oxidation.

APPLICATIONS
Typical applications for Sandvik SW 230 are protective coatings against corrosive gases, protection against
scaling of conventional low alloy steels and build-up coatings for dimensional restoration.

FORMS OF SUPPLY
Contact your local Sandvik office for information on forms of supply.

TYPICAL COATING PROPERTIES


Summary of results obtained when spraying with a conventional arc spray gun, using varying spraying
parameters.

Deposition Efficiency (%) 60-70


Hardness HV (300g) 160-240
Surface roughness (µm) 10-15
Porosity (%) 2-5
Oxides (%) 10-20

Chemical composition (nominal), %


C% Si % Mn % Cr % Ni % Fe %
Min - 1.6 - 18.0 34 Balance
Max 0.10 2.5 1.0 21.0 37 Balance

MECHANICAL PROPERTIES
Wire Diameter 1.6 mm (0.063 in.) at 20°C (68°F)
Yield strength, Rp0.2 MPa (ksi) 860 (125)
?????? 2015/10/10 13:25:18 (????????)

Tensile strength, Rm MPa (ksi) 950 (138)


Elongation, A % 6

FABRICATION
Machining
Depending on the surface finish requirements, the coating may be machined by turning or grinding. For rougher
surfaces, turning using carbide tools, light cuts and efficient cooling to avoid overheating is recommended.
Grinding in fine steps using cooling, light pressure and clean wheels gives a smoother finish.

364 SANDVIK SW 230


PHYSICAL PROPERTIES

Density g/cm3 7.90


Electrical resistivity at 20°C Ω mm2/m 1.04
Melting point, °C (°F) 1390 (2534)
Magnetic Properties Non-magnetic
Dimension tolerance mm (in.) + 0/-0.05 (0.002)

SAFETY
Personnel working with thermal spraying should be aware of the hazards connected to the process. They should
be familiar with the use of equipment regarding, i.e. eyes, skin, hearing and respiratory protection.

Personnel should be familiar with safety regulations regarding the complete process, including spraying and the
spray equipment used. This product contains elements, which in certain combinations may be dangerous for
your health. Safety Information Sheets are provided by Sandvik for this product, and should be read and
understood before using the material.

Not following these instructions may endanger your health.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2015/10/10 13:25:18 (????????)

365 SANDVIK SW 230


SANDVIK SW 782
SPRAY WIRE
DATASHEET

Sandvik SW 782 is an austenitic iron-nickel alloy (FeNi alloy) alloy for use in arc and flame spray systems. The
alloy has low resistivity and a high-temperature coefficient of resistance.

APPLICATIONS
Typical applications for Sandvik SW 782 are mold coatings in the glass industry or build-up coatings for
dimensional restoration.

FORMS OF SUPPLY
Contact your local Sandvik office for information on forms of supply.

TYPICAL COATING PROPERTIES


Summary of results obtained when spraying with a conventional arc spray gun, using varying spraying
parameters.

Deposition Efficiency (%) 65-78


Hardness HV (300g) 130-215
Surface roughness (µm) 7-13
Porosity (%) 1-5
Oxides (%) 15-22

Chemical composition (nominal), %

Ni % Fe %
52.0 Bal.

MECHANICAL PROPERTIES
Wire Diameter 1.6 mm (0.063 in.) at 20°C (68°F)
Yield strength, Rp0.2 MPa (ksi) 670 (97)
Tensile strength, Rm MPa (ksi) 730 (106)
?????? 2015/10/10 13:25:12 (????????)

Elongation, A % 7

FABRICATION
Machining
Depending on the surface finish requirements, the coating may be machined by turning or grinding. For rougher
surfaces, turning using carbide tools, light cuts and efficient cooling to avoid overheating is recommended.
Grinding in fine steps using cooling, light pressure and clean wheels gives a smoother finish.

366 SANDVIK SW 782


PHYSICAL PROPERTIES

Density g/cm3 8.20


Electrical resistivity at 20°C Ω mm2/m 0.37
Melting point, °C (°F) 1435 (2615)
Magnetic Properties Magnetic up to approx. 530°C (986°F), the Curie point
Dimension tolerance mm (in.) + 0/-0.05 (0.002)

SAFETY
Personnel working with thermal spraying should be aware of the hazards connected to the process. They should
be familiar with the use of equipment regarding, i.e. eyes, skin, hearing and respiratory protection.

Personnel should be familiar with safety regulations regarding the complete process, including spraying and the
spray equipment used. This product contains elements, which in certain combinations may be dangerous for
your health. Safety Information Sheets are provided by Sandvik for this product, and should be read and
understood before using the material.

Not following these instructions may endanger your health.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2015/10/10 13:25:12 (????????)

367 SANDVIK SW 782


SANDVIK SW 806
SPRAY WIRE
DATASHEET

Sandvik SW 806 is an austenitic nickel-aluminium alloy (NiAl 95-5 alloy) for use in arc and flame spray systems.
The alloy produces dense, well bonding coatings.

APPLICATIONS
Typical applications for Sandvik SW 806 are bond coats, as protective coatings against high-temperature
oxidation, protective coatings against scaling of conventional iron base alloys and as build-up coatings for
dimensional restoration.

FORMS OF SUPPLY
Contact your local Sandvik office for information on forms of supply.

TYPICAL COATING PROPERTIES


Summary of results obtained when spraying with a conventional arc spray gun, using varying spraying
parameters.

Deposition Efficiency (%) 60-70


Hardness HV (300g) 180-250
Surface roughness (µm) 15-28
Porosity (%) 3-7*
Oxides (%) 10-25*

*) These results are obtained when using air as spraying gas. Also nitrogen has been used, resulting in lower rates
of porosity and oxides.

Chemical composition (nominal), %

Al % Ni %
≥4.5 Balance

MECHANICAL PROPERTIES
Wire Diameter 1.6 mm (0.063 in.) at 20°C (68°F)
?????? 2015/10/11 13:01:42 (????????)

Yield strength, Rp0.2 MPa (ksi) 780 (113)


Tensile strength, Rm MPa (ksi) 850 (123)
Elongation, A % 7

FABRICATION
Machining

368 SANDVIK SW 806


Depending on the surface finish requirements, the coating may be machined by turning or grinding. For rougher
surfaces, turning using carbide tools, light cuts and efficient cooling to avoid overheating is recommended.
Grinding in fine steps using cooling, light pressure and clean wheels gives a smoother finish.

PHYSICAL PROPERTIES

Density g/cm3 8.20


Electrical resistivity at 20°C Ω mm2/m 0.42
Melting point, °C (°F) 1430 (2606)
Magnetic Properties Non-magnetic
Dimension tolerance mm (in.) + 0/-0.05 (0.002)

SAFETY
Personnel working with thermal spraying should be aware of the hazards connected to the process. They should
be familiar with the use of equipment regarding, i.e. eyes, skin, hearing and respiratory protection.

Personnel should be familiar with safety regulations regarding the complete process, including spraying and the
spray equipment used. This product contains elements, which in certain combinations may be dangerous for
your health. Safety Information Sheets are provided by Sandvik for this product, and should be read and
understood before using the material.

Not following these instructions may endanger your health.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2015/10/11 13:01:42 (????????)

369 SANDVIK SW 806


SANDVIK SW 821
SPRAY WIRE
DATASHEET

Sandvik SW 821 is an austenitic copper-nickel alloy (CuNi alloy) for use in arc and flame spray systems. The
alloy produces dense, well bonding coatings which are resistant to corrosion.

APPLICATIONS
Sandvik SW 821 is typically used in marine applications and in certain chemical applications.

FORMS OF SUPPLY
Contact your local Sandvik office for information on forms of supply.

TYPICAL COATING PROPERTIES


Properly sprayed the wire produces dense, well bonding coatings for oxidation and corrosion protection.

Chemical composition (nominal), %

Si Mn Fe Ni Cu
Min - - - 63 Balance
Max 0.5 1.25 2.50 - Balance

MECHANICAL PROPERTIES
Wire Diameter 1.6 mm (0.063 in.) at 20°C (68°F)

Yield strength, Rp0.2 MPa (ksi) 577 (84)


Tensile strength, Rm MPa (ksi) 626 (91)
Elongation, A % 8
Young's modulus GPa 178

FABRICATION
Machining
Depending on the surface finish requirements, the coating may be machined by turning or grinding. For rougher
surfaces, turning using carbide tools, light cuts and efficient cooling to avoid overheating is recommended.
Grinding in fine steps using cooling, light pressure and clean wheels gives a smoother finish.
?????? 2015/10/12 14:06:47 (????????)

PHYSICAL PROPERTIES
Density g/cm3 8.8
Melting point, °C (°F) 1350 (2462)
Magnetic Properties The material is slightly magnetic at room temperature
Dimension tolerance mm (in.) + 0/-0.05 (0.002)

370 SANDVIK SW 821


SAFETY
Personnel working with thermal spraying should be aware of the hazards connected to the process. They should
be familiar with the use of equipment regarding, i.e. eyes, skin, hearing and respiratory protection.

Personnel should be familiar with safety regulations regarding the complete process, including spraying and the
spray equipment used. This product contains elements, which in certain combinations may be dangerous for
your health. Safety Information Sheets are provided by Sandvik for this product, and should be read and
understood before using the material.

Not following these instructions may endanger your health.

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2015/10/12 14:06:47 (????????)

371 SANDVIK SW 821


SANDVIK FORMULA 1
WELD FINISHING
DATASHEET

Sandvik Formula 1 is an effective multipurpose pickling paste used for post-weld treatment of stainless steel
welds. Stainless steels are pickled in order to refurbish the welds surface finish by removing welding oxide,
heat tint or scale, formed during fabrication. Sandvik Formula 1 effectively removes these oxides and the
chromium depleted area that will reduce the corrosion resistance of the stainless steel surface.

Sandvik Forumla 1 is rapid and economical to use, as only a thin film of the pickling paste is required for a perfect
result. The pickling paste has excellent adhesion and can be applied on vertical surfaces and ceilings without any
risk of running or drying.

APPLICATIONS

FORMS OF SUPPLY
Sandvik Formula 1 is supplied in a 1 kg or 2 kg polyethylene container supplied in a 4-pack fiberboard box.

STORAGE
Sandvik Formula 1 should be stored indoors at room temperature. The packages should be kept upright and
closed and stored with no access for unauthorized personnel.
The shelf life of unopened pickling paste is 3 years. The shelf life of an opened package is 1 year, on condition
that the package is carefully closed after use.

INSTRUCTIONS FOR USE


?????? 2016/7/25 13:07:07 (????????)

1. Remove as much slag, oxide and weld defects as possible. A stainless steel wire brush is recommended. If
necessary, wash off dirt, oil, grease and paint which could impede the pickling process
2. Working temperature between +5 to +40°C (+41 to +104°F)
3. Shake Sandvik Formula 1 pickling paste well before use
4. Apply a relatively thick layer of paste with the accompanying brush. Longer pickling times apply for higher
alloy steels.
5. Remove the pickling paste (pickling residue must be neutralised to pH 7 (Sandvik Neutralisation paste).

372 SANDVIK FORMULA 1


Carefully brush underlying oxides away with a damp stainless steel wire brush
6. Flush with a generous amount of water. No pickling paste or pickling paste residue must be left after flushing
7. Leave the pickled structure to air dry, to allow the passivated layer to be re-formed on the welded (pickled)
areas

Local regulations apply to the use of flushing water. The flushing water contains acid remnants and heavy metals

PHYSICAL PROPERTIES

Form Viscous, colorless, gel-like solution


Density 1.30 kg/l
Consumption 1 kg (2.2 lbs) of pickling paste is enough for approximately 120 m (393 ft) of weld bead or a
surface of approximately 6 m2 (64.58 ft2)

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

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373 SANDVIK FORMULA 1


SANDVIK FORMULA GREEN
WELD FINISHING
DATASHEET

Sandvik Formula Green is an effective multipurpose pickling paste, virtually free from formation of toxic nitric
gases, used for post-weld treatment of stainless steel welds. Stainless steels are pickled in order to refurbish
the weld's surface finish by removing welding oxide, heat tint or scale formed during fabrication.

Compared with conventional pickling pastes, Sandvik Formula Green gives 85% less discharge of dangerous
nitrate and nitrite ions to waste water. This pickling paste releases 80–85% less toxic, nitric fumes during the
pickling process and is therefore more operator friendly than other pickling pastes that generate fairly evil-
smelling nitrous compounds.

Sandvik Forumla Green is rapid and economical to use, as only a thin film of the pickling paste is required for a
perfect result. The pickling paste has excellent adhesion and can be applied on vertical surfaces and ceilings
without any risk of running or drying.

APPLICATIONS

FORMS OF SUPPLY
Sandvik Formula Green is supplied in a 1 kg or 2 kg polyethylene container supplied in a 4-pack fiberboard box.

STORAGE
Sandvik Formula Green should be stored indoors at room temperature. The packages should be kept upright and
closed and stored with no access for unauthorized personnel.
The shelf life of unopened pickling paste is 3 years. The shelf life of an opened package is 1 year, on condition
that the package is carefully closed after use.

INSTRUCTIONS FOR USE


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1. Remove as much slag, oxide and weld defects as possible. A stainless steel wire brush is recommended. If
necessary, wash off dirt, oil, grease and paint which could impede the pickling process
2. Working temperature between +5 to +40°C (+41 to +104°F)
3. Shake Sandvik Formula Green pickling paste well before use
4. Apply a relatively thick layer of paste with the accompanying brush. Longer pickling times apply for higher
alloy steels.
5. Remove the pickling paste (pickling residue must be neutralised to pH 7 (Sandvik Neutralisation paste).

374 SANDVIK FORMULA GREEN


Carefully brush underlying oxides away with a damp stainless steel wire brush
6. Flush with a generous amount of water. No pickling paste or pickling paste residue must be left after flushing
7. Leave the pickled structure to air dry, to allow the passivated layer to be re-formed on the welded (pickled)
areas

Local regulations apply to the use of flushing water. The flushing water contains acid remnants and heavy metals

PHYSICAL PROPERTIES

Form Viscous, green, gel-like solution with weak odour


Density 1.30 kg/l
Consumption 1 kg (2.2 lbs) of pickling paste is enough for approximately 120 m (393 ft) of weld bead or a
surface of approximately 6 m2 (64.58 ft2)

Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/7/25 13:07:19 (????????)

375 SANDVIK FORMULA GREEN


SANDVIK ROOT FLUX
WELD FINISHING
DATASHEET

Sandvik Root Flux is applied to the root side before welding and protects against oxidation, which occurs
during welding. The root flux has been specially developed for use with GTAW welding of low-alloy and
stainless steel with a maximum 25% nickel content but is also suitable for other welding methods.

APPLICATIONS
Sandvik Root Flux is used for root protection when joining tubes and pipes where it is impractical to use a
shielding gas, tape or ceramic backing. The use of root flux reduces the risk of porosity, surface oxides and burn-
through and the welding speed can also be increased. However, it should not be seen as a substitute for
protective gas, but is instead used where protective gases cannot be used. Sandvik Root Flux provides a much
better weld than where no root protector is used, but does not achieve quite the same corrosion resistance
properties as an argon-protected weld.

FORMS OF SUPPLY
Sandvik Root Flux is supplied in 0.5 kg polyethylene containers supplied in a 4-pack fiberboard box.

STORAGE
Sandvik Root Fl should be stored indoors at room temperature. The packages should be kept upright and closed
and stored with no access for unauthorized personnel. The shelf life of unopened pickling paste is 3 years. The
shelf life of an opened package is 1 year, on condition that the package is carefully closed after use.

CORROSION RESISTANCE
Testing (ASTM G48) revealed the following technical data:

– Loss of weight with argon-protection = 100% (100% = the loss of weight which occurs with argon
protection)
– Loss of weight with Sandvik Root Flux = 180%
– Loss of weight without weld-protection = 318%

INSTRUCTIONS FOR USE


Sandvik Root Flux is brushed on to the root side, about 20 mm (0.787 in.) on each side of the joint. During welding
the paste reacts with the heat of welding, forming a thin protective slag.

The slag will be washed away by the process medium when the pipe is taken into service.
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PHYSICAL PROPERTIES
Form Powder form, mixed with denatured ethanol before welding
Consumption 1 kg (2.2 lbs), sufficient for about 100 m (328 ft) of root weld

376 SANDVIK ROOT FLUX


Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2015/10/2 8:05:31 (????????)

377 SANDVIK ROOT FLUX


SANDVIK NEUTRALIZATION
PASTE
WELD FINISHING
DATASHEET

Sandvik Neutralization Paste is used on steel and nickel alloy surfaces to neutralize and inhibit pickling paste
after use. It has excellent adhesion and can be applied on vertical surfaces and ceilings without any risk of
running or drying.

After treatment, the pickling acid residue has a pH value of >8 and the poisonous hydrofluoric acid is chemically
converted into harmless fluorspar (CaF2). The neutralisation paste is mildly alkaline and does not have any
poisonous constituents.

APPLICATIONS
Apply Sandvik Neutralization Paste on pickling residues after pickling with Sandvik Formula 1 or Sandvik Formula
Green.

FORMS OF SUPPLY
Sandvik Neutralization Paste is supplied in a 2.5 kg polyethylene container supplied in a 4-pack fiberboard box.

STORAGE
Sandvik Neutralization Paste should be stored indoors at room temperature. The packages should be kept upright
and closed and stored with no access for unauthorized personnel.
The shelf life of unopened pickling paste is 3 years. The shelf life of an opened package is 1 year, on condition
that the package is carefully closed after use.

INSTRUCTIONS FOR USE


1. The paste is mixed in with the pickling paste using a brush when pickling has been completed, while the
pickling paste is still in place on the structure
2. A reaction starts and mild blistering occurs. When blistering ceases the reaction has ceased and
neutralization is complete
3. Flush with a generous amount of water. No pickling paste or pickling paste residue must be left after flushing
4. Leave the pickled structure to air dry, to allow the passivated layer to be re-formed on the welded (pickled)
areas

Local regulations apply to the use of flushing water. The flushing water contains acid remnants and heavy metals.

PHYSICAL PROPERTIES
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Form Viscous, white, creamy


Consumption Packages contain 2.5 kg. One package can neutralise 240 linear metres of pickled weld or 12
m 2 of pickled steel surface.

378 SANDVIK NEUTRALIZATION PASTE


Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed
only when we know the actual service conditions. Continuous development may necessitate changes in technical data without
notice. This datasheet is only valid for Sandvik materials.

?????? 2016/7/25 10:43:58 (????????)

379 SANDVIK NEUTRALIZATION PASTE


FERRITE CONTENT DIAGRAMS
Ferrite content is important for avoiding hot cracking during welding of austenitic stainless steels. Ferrite is
also an important constituent in duplex stainless steels. Ferrite diagrams, also referred to as Constitution
diagrams, are used to predict ferrite levels from the composition of austenite and ferrite stabilizing elements.
Today, the WRC-92 diagram is widely used for duplex and austenitic stainless steels. The Schaeffler and
Delong diagrams are the original methods for predicting the phase balances in austenitic stainless steel welds.

A 'nickel equivalent' is calculated for the austenite stabilizing elements and a 'chromium equivalent' for the ferrite
stabilizing elements. These are used as the axes for the diagrams. The nickel and chromium equivalent
calculations are different for the three ferrite diagrams. The ferrite content in ferrite diagrams is based on
thermodynamic stability and should therefore be seen as a guide, as differences to the actual ferrite in welds
occur.

WRC-92

SCHAEFFLER

380 FERRITE CONTENT DIAGRAMS


DELONG

381 FERRITE CONTENT DIAGRAMS


SMT.SANDVIK.COM

Sandvik Welding Handbook

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