EVS93xx - 9300 Servo 0.37-11kW - v3-0 - EN
EVS93xx - 9300 Servo 0.37-11kW - v3-0 - EN
EVS93xx - 9300 Servo 0.37-11kW - v3-0 - EN
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Information for the operator of the machine
Servo controller
9300std078
Key for overview
Position Description
Controller
Fixing rails for standard mounting
Cover for the motor connection
Shield connection support with fixing screws (2 items)
1 support for the shield sheet for the supply connections
1 support for the shield sheet for the motor cable
EMC shield sheet with fixing screws (2 items)
1 shield sheet for the supply connections
1 shield sheet for the motor cable and the feed cable for the motor temperature monitoring with PTC ther-
mistor or thermal contact (NC contact)
EMC shield sheet with fixing screws for shielded control cables
Cover for the supply connections
Status displays
Position LED red LED green Operating status
Off On Controller enabled
On On Mains is switched on and automatic start is inhibited
Off Blinking slowly Controller inhibited
Blinking quickly Off Undervoltage or overvoltage
Blinking slowly Off Active fault
0Fig. 0Tab. 0
i Contents
2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 General safety and application notes for Lenze controllers . . . . . . . . . . . . . . . . . . 9
2.2 Thermal motor monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2.1 Forced ventilated or naturally ventilated motors . . . . . . . . . . . . . . . . . . . 14
2.2.2 Self−ventilated motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.3 Residual hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.4 Safety instructions for the installation according to UL . . . . . . . . . . . . . . . . . . . . . 18
3 Parameter setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1 Parameter setting with the XT EMZ9371BC keypad . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1.1 General data and operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1.2 Installation and commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.1.3 Display elements and function keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.1.4 Changing and saving parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.1.5 Loading a parameter set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.1.6 Transferring parameters to other standard devices . . . . . . . . . . . . . . . . . 26
3.1.7 Activating password protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.1.8 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.1.9 Menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4 EDKVS93−01 EN 3.0
About this documentation 1
Document history
Note!
This documentation contains all necessary information for the machine
operator to be able to operate the servo controllers of the 9300 series installed
in your machine/plant.
You can make further use of all information in this documentation without
consulting Lenze if you do not make any changes to the contents.
Tip!
Information and auxiliary devices related to the Lenze products can be found
in the download area at
http://www.Lenze.com
EDKVS93−01 EN 3.0 5
1 About this documentation
Validity information
Product series
EVS = Servo controller
400 V 480 V
9326 = 11 kW 11 kW
Type
E= Panel−mounted unit
9300vec112
C= Built−in unit in "cold plate" technique
Design
I= Servo PLC
K= Servo cam
R= Register controller
S= Servo inverter
Variant
˘ Standard
V003 = In "cold plate" technique
V004 = With "safe standstill" function
Hardware version
Software version
6 EDKVS93−01 EN 3.0
About this documentation 1
Conventions used
EDKVS93−01 EN 3.0 7
1 About this documentation
Notes used
The following pictographs and signal words are used in this documentation to indicate
dangers and important information:
Safety instructions
Structure of safety instructions:
Danger!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to prevent dangerous
situations)
Danger!
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of personal injury through a general source of danger.
Danger!
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of property damage.
Stop! Reference to a possible danger that may result in property
damage if the corresponding measures are not taken.
Application notes
Pictograph and signal word Meaning
Note! Important note to ensure troublefree operation
Warnings!
device in UL−approved systems.
Possibly the drive system is not operated in compliance with UL
if the corresponding measures are not taken.
Safety or application note for the operation of a UR−approved
Warnings!
device in UL−approved systems.
Possibly the drive system is not operated in compliance with UL
if the corresponding measures are not taken.
8 EDKVS93−01 EN 3.0
Safety instructions 2
General safety and application notes for Lenze controllers
2 Safety instructions
EDKVS93−01 EN 3.0 9
2 Safety instructions
General safety and application notes for Lenze controllers
Application as directed
Controllers are components which are designed for installation in electrical systems or
machines. They are not to be used as domestic appliances, but only for industrial purposes
according to EN 61000−3−2.
When controllers are installed into machines, commissioning (i.e. starting of the operation
as directed) is prohibited until it is proven that the machine complies with the regulations
of the EC Directive 2006/42/EC (Machinery Directive); EN 60204 must be observed.
Commissioning (i.e. starting of the operation as directed) is only allowed when there is
compliance with the EMC Directive (2004/108/EC).
The controllers meet the requirements of the Low−Voltage Directive 2006/95/EC. The
harmonised standard EN 61800−5−1 applies to the controllers.
The technical data and supply conditions can be obtained from the nameplate and the
documentation. They must be strictly observed.
Warning: Controllers are products which can be installed in drive systems of category C2
according to EN 61800−3. These products can cause radio interferences in residential areas.
In this case, special measures can be necessary.
Transport, storage
Please observe the notes on transport, storage, and appropriate handling.
Observe the climatic conditions according to the technical data.
Installation
The controllers must be installed and cooled according to the instructions given in the
corresponding documentation.
The ambient air must not exceed degree of pollution 2 according to EN 61800−5−1.
Ensure proper handling and avoid excessive mechanical stress. Do not bend any
components and do not change any insulation distances during transport or handling. Do
not touch any electronic components and contacts.
Controllers contain electrostatic sensitive devices which can easily be damaged by
inappropriate handling. Do not damage or destroy any electrical components since this
might endanger your health!
10 EDKVS93−01 EN 3.0
Safety instructions 2
General safety and application notes for Lenze controllers
Electrical connection
When working on live controllers, observe the applicable national regulations for the
prevention of accidents (e.g. VBG 4).
The electrical installation must be carried out according to the appropriate regulations
(e.g. cable cross−sections, fuses, PE connection). Additional information can be obtained
from the documentation.
This documentation contains information on installation in compliance with EMC
(shielding, earthing, filter, and cables). These notes must also be observed for CE−marked
controllers. The manufacturer of the system is responsible for compliance with the limit
values demanded by EMC legislation. The controllers must be installed in housings (e.g.
control cabinets) to meet the limit values for radio interferences valid at the site of
installation. The housings must enable an EMC−compliant installation. Observe in
particular that e.g. the control cabinet doors have a circumferential metal connection to
the housing. Reduce housing openings and cutouts to a minimum.
Lenze controllers may cause a DC current in the PE conductor. If a residual current device
(RCD) is used for protection against direct or indirect contact for a controller with
three−phase supply, only a residual current device (RCD) of type B is permissible on the
supply side of the controller. If the controller has a single−phase supply, a residual current
device (RCD) of type A is also permissible. Apart from using a residual current device (RCD),
other protective measures can be taken as well, e.g. electrical isolation by double or
reinforced insulation or isolation from the supply system by means of a transformer.
Operation
If necessary, systems including controllers must be equipped with additional monitoring
and protection devices according to the valid safety regulations (e.g. law on technical
equipment, regulations for the prevention of accidents). The controllers can be adapted to
your application. Please observe the corresponding information given in the
documentation.
After the controller has been disconnected from the supply voltage, all live components
and power terminals must not be touched immediately because capacitors can still be
charged. Please observe the corresponding stickers on the controller.
All protection covers and doors must be shut during operation.
Notes for UL−approved systems with integrated controllers: UL warnings are notes that
only apply to UL systems. The documentation contains special UL notes.
Safety functions
Certain controller versions support safety functions (e.g. "Safe torque off", formerly "Safe
standstill") according to the requirements of the EC Directive 2006/42/EC (Machinery
Directive). The notes on the integrated safety system provided in this documentation must
be observed.
EDKVS93−01 EN 3.0 11
2 Safety instructions
General safety and application notes for Lenze controllers
Disposal
Recycle metal and plastic materials. Ensure professional disposal of assembled PCBs.
The product−specific safety and application notes given in these instructions must be
observed!
12 EDKVS93−01 EN 3.0
Safety instructions 2
Thermal motor monitoring
From software version 8.0 onwards, the 9300 controllers are provided with an I2xt function
for sensorless thermal monitoring of the connected motor.
Note!
ƒ I2 x t monitoring is based on a mathematical model which calculates a
thermal motor load from the detected motor currents.
ƒ The calculated motor load is saved when the mains is switched.
ƒ The function is UL−certified, i.e. no additional protective measures are
required for the motor in UL−approved systems.
ƒ However, I2 x t monitoring is no full motor protection as other influences on
the motor load could not be detected as for instance changed cooling
conditions (e.g. interrupted or too warm cooling air flow).
Die I2 x t load of the motor is displayed in C0066.
The thermal loading capacity of the motor is expressed by the thermal motor time
constant (t, C0128). Find the value in the rated motor data or contact the manufacturer of
the motor.
The I2 x t monitoring has been designed such that it will be activated after 179 s in the
event of a motor with a thermal motor time constant of 5 minutes (Lenze setting C0128),
a motor current of 1.5 x IN and a trigger threshold of 100 %.
Two adjustable trigger thresholds provide for different responses.
ƒ Adjustable response OC8 (TRIP, warning, off).
– The trigger threshold is set in C0127.
– The response is set in C0606.
– The response OC8, for instance, can be used for an advance warning.
ƒ Fixed response OC6−TRIP.
– The trigger threshold is set in C0120.
Behaviour of the I2 x t monitoring Condition
The I2 x t monitoring is deactivated. When C0120 = 0 % and C0127 = 0 %, set controller
C0066 is set = 0 % and inhibit.
MCTRL−LOAD−I2XT is set = 0.00 %.
I2 x t monitoring is stopped. When C0120 = 0 % and C0127 = 0 %, set controller
The current value in C0066 and at the enable.
MCTRL−LOAD−I2XT output is frozen.
I2 x t monitoring is deactivated. Set C0606 = 3 (off) and C0127 > 0 %.
The motor load is displayed in C0066.
Note!
An error message OC6 or OC8 can only be reset if the I2 x t load falls below the
set trigger threshold by 5 %.
EDKVS93−01 EN 3.0 13
2 Safety instructions
Thermal motor monitoring
Forced ventilated or naturally ventilated motors
Parameter setting
The following codes can be set for I2 x t monitoring:
Code Meaning Value range Lenze setting
C0066 Display of the I2 x t load of the motor 0 ... 250 % −
C0120 Threshold: Triggering of error "OC6" 0 ... 120 % 0%
C0127 Threshold: Triggering of error "OC8" 0 ... 120 % 0%
C0128 Thermal motor time constant 0.1 ... 50.0 min 5.0 min
C0606 Response to error "OC8" TRIP, warning, off Warning
lnȧ1 * ȧ
z ) 1 Ir Rated motor current (C0088)
t + * (t)
ǒ Ǔ
2
t Thermal motor time constant (C0128)
Ȣ Ȥ
I Mot
100
IN
z Threshold value in C0120 (OC6) or C0127 (OC8)
ǒI I Ǔ ǒ1 * e Ǔ
2
Mot *t IMot Actual motor current (C0054)
L(t) + 100% t
N Ir Rated motor current (C0088)
t Thermal motor time constant (C0128)
If the controller is inhibited, the I2 x t load is reduced:
LStart I2 x t load before controller inhibit
L(t) + L Start
Ǹ e*tt If an error is triggered, the value corresponds to the
threshold value set in C0120 (OC6) or C0127 (OC8).
120
100
50
0 t [s]
0 100 200 300 400 500 600 700 800 900 1000
9300STD105
Fig. 2−1 I2 × t−monitoring: Release times for different motor currents and trigger thresholds
IMot Actual motor current (C0054)
Ir Rated motor current (C0088)
L I2 x t load of the motor (display: C0066)
T Time
14 EDKVS93−01 EN 3.0
Safety instructions 2
Thermal motor monitoring
Self−ventilated motors
Due to the construction, self−ventilated standard motors are exposed to an increased heat
generation in the lower speed range compared to forced ventilated motors.
Warnings!
For complying with the UL 508C standard, you have to set the
speed−dependent evaluation of the permissible torque via code C0129/x.
Parameter setting
The following codes can be set for I2 x t monitoring:
Code Meaning Value range Lenze setting
C0066 Display of the I2 x t load of the motor 0 ... 250 % −
C0120 Threshold: Triggering of error "OC6" 0 ... 120 % 0%
C0127 Threshold: Triggering of error "OC8" 0 ... 120 % 0%
C0128 Thermal motor time constant 0.1 ... 50.0 min 5.0 min
C0606 Response to error "OC8" TRIP, warning, off Warning
C0129/1 S1 torque characteristic I1/Irated 10 ... 200 % 100 %
C0129/2 S1 torque characteristics n2/nrated 10 ... 200 % 40 %
1.1
1.0
1 C0129/2
0.9
3
0.8
2
0.7
0.6
0 C0129/1
0 n / nN
0 0.1 0.2 0.3 0.4
0.132
9300STD350
The lowered speed / torque characteristic (Fig. 2−2) reduces the permissible thermal load
of self−ventilated standard motors. The characteristic is a line the definition of which
requires two points:
ƒ Point : Definition with C0129/1
This value also enables an increase of the maximally permissible load.
ƒ Point : Definition with C0129/2
With increasing speeds, the maximally permissible load remains unchanged
(IMot = Irated).
In Fig. 2−2, the motor speed and the corresponding permissible motor torque () can be
read for each working point (on the characteristic () ... ). can also be calculated
using the values in C0129/1and C0129/2 (evaluation coefficient "y", 16).
EDKVS93−01 EN 3.0 15
2 Safety instructions
Thermal motor monitoring
Self−ventilated motors
Ȣ Ȥ
I Mot
100 IMot Actual motor current (C0054)
y IN
Ir Rated motor current (C0088)
z Threshold value in C0120 (OC6) or C0127 (OC8)
100% * C0129ń1 n y Evaluation coefficient
y+ n N ) C0129ń1
C0129ń2
nrated Rated speed (C0087)
ǒy I I Ǔ
y Evaluation coefficient
ǒ1 * e Ǔ
2
Mot *t
L(t) + 100% t IMot Actual motor current (C0054)
N
Ir Rated motor current (C0088)
t Thermal motor time constant (C0128)
If the controller is inhibited, the I2 x t load is reduced:
LStart I2 x t load before controller inhibit
L(t) + L Start
Ǹ e*tt If an error is triggered, the value corresponds to the
threshold value set in C0120 (OC6) or C0127 (OC8).
16 EDKVS93−01 EN 3.0
Safety instructions 2
Residual hazards
Protection of persons
ƒ Before working on the controller, check whether all power terminals are
deenergised:
– The power terminals U, V, W, +UG and −UG remain live for at least three minutes
after disconnection from the mains.
– The power terminals L1, L2, L3; U, V, W, +UG and −UG remain live when the motor is
stopped.
ƒ The leakage current to earth (PE) is > 3.5 mA. According to EN 61800−5−1
– a fixed installation is required.
– a double PE connection is required or, if in single design, it must have a cable
cross−section of at least 10 mm2.
ƒ The heatsink of the controller has an operating temperature of > 80 °C:
– Contact with the heatsink results in burns.
ƒ During parameter set transfer the control terminals of the controller can have
undefined states.
– Therefore the connectors X5 and X6 must be disconnected from the controller
before the transfer takes place. This ensures that the controller is inhibited and all
control terminals have the defined state "LOW".
Device protection
ƒ Frequent mains switching (e.g. inching mode via mains contactor) can overload and
destroy the input current limitation of the drive controller:
– At least 3 minutes must pass between switching off and restarting the devices
EVS9321−xx and EVS9322−xx.
– At least 3 minutes must pass between two starting procedures of the devices
EVS9323−xx ... EVS9332−xx.
– Use the "safe torque off" safety function (STO) if safety−related mains
disconnections occur frequently. The drive variants Vxx4 are equipped with this
function.
EDKVS93−01 EN 3.0 17
2 Safety instructions
Safety instructions for the installation according to UL
Warnings!
ƒ Motor Overload Protection
– For information on the protection level of the internal overload protection
for a motor load, see the corresponding manuals or software helps.
– If the integral solid state motor overload protection is not used, external or
remote overload protection must be provided.
ƒ Branch Circuit Protection
– The integral solid state protection does not provide branch circuit
protection.
– Branch circuit protection has to be provided externally in accordance with
corresponding instructions, the National Electrical Code and any
additional codes.
ƒ Please observe the specifications for fuses and screw−tightening torques in
these instructions.
ƒ EVS9321 EVS9326:
– Suitable for use on a circuit capable of delivering not more than 5000 rms
symmetrical amperes, 480 V maximum, when protected by fuses.
– Suitable for use on a circuit capable of delivering not more than 50000 rms
symmetrical amperes, 480 V maximum, when protected by CC, J, T or R
class fuses.
– Maximum surrounding air temperature: 0 ... +55 °C
– > +40 °C: reduce the rated output current by 2.5 %/°C
– Use 75 °C copper wire only.
18 EDKVS93−01 EN 3.0
Parameter setting 3
Parameter setting with the XT EMZ9371BC keypad
General data and operating conditions
3 Parameter setting
Description
The keypad is available as an accessory. A full description of the keypad can be obtained
from the Instructions included in the keypad delivery.
dcbBA
SHPRG p Menu
Code
Para
0050 00
50.00_Hz
MCTRL-NOUT
b0
S T
U V
z
Y Z
y
a c
9371BC011
Feature Values
Dimensions
Width a 60 mm
Height b 73.5 mm
Depth c 15 mm
Environmental conditions
Climate
Storage IEC/EN 60721−3−1 1K3 (−25 ... +60 °C)
Transport IEC/EN 60721−3−2 2K3 (−25 ... +70 °C)
Operation IEC/EN 60721−3−3 3K3 (−10 ... +60 °C)
Enclosure IP 20
EDKVS93−01 EN 3.0 19
3 Parameter setting
Parameter setting with the XT EMZ9371BC keypad
Installation and commissioning
Lx
xx
W
2Z
A
E8
B 00
b 50
c 00 Hz
Menu
0_
d p
Code
Para .0 dcbBA
RG
50
UT
SHP
SHPRG p Menu
NO 0050 00
UV
Code
L-
Para
TR 50.00_Hz
ST
MC
MCTRL-NOUT
zZ
S T
U V
Yy z
Y Z
y
EMZ9371BC
dcbBA
SHPRG p
Code
Para
Menu
0050 00
GLOBAL DRIVE
E82ZBBXC
Init
S T
U V
z
Y Z
y
d
0050 00 0 BA
dcb
50.00 Hz
20 %
1
S T
U V
z
Y Z
y 2 3
d
0050 00
50.00 Hz
20 %
S T
U V
z
Y Z
y
9371BC018
Fig. 3−1 Installation and commissioning of XT EMZ9371BC keypad or E82ZBBXC diagnosis terminal
Connect keypad to the AIF interface on the front of the standard device.
The keypad can be connected/disconnected during operation.
As soon as the keypad is supplied with voltage, it carries out a short self−test.
The operation level indicates when the keypad is ready for operation:
Current state of the standard device
Memory location 1 of the user menu (C0517):
Code number, subcode number, and current value
Active fault message or additional status message
Actual value in % of the status display defined in C0004
must be pressed to leave the operation level
20 EDKVS93−01 EN 3.0
Parameter setting 3
Parameter setting with the XT EMZ9371BC keypad
Display elements and function keys
0 4
1 dcbBA 5
6
SHPRG p Menu
Code
Para
0050 00
2 50.00_Hz
3 MCTRL-NOUT 7
S T
U V
z 8
Y Z
y
9371BC002
Fig. 3−2 Display elements and function keys of the XT EMZ9371BC keypad
Displays
Status displays of standard device
Display Meaning Explanation
Ready for operation
Pulse inhibit is active Power outputs are inhibited
The set current limit is exceeded in motor or
generator mode
Speed controller 1 in the limitation Drive is torque−controlled
(Only active for operation with standard
devices of the 9300 series)
Active fault
Acceptance of the parameters
Display Meaning Explanation
Parameter is accepted immediately Standard device operates immediately with
the new parameter value
SHPRG Parameter must be acknowledged with Standard device operates with the new
parameter value after being acknowledged
SHPRG Parameter must be acknowledged in case of Standard device operates with the new
controller inhibit parameter value after the controller is
enabled again
None Display parameter Change is not possible
Active level
Display Meaning Explanation
Menu Menu level is active Select main menu and submenus
Code Code level is active Select codes and subcodes
Para Parameter level is active Change parameters in the codes or
subcodes
None Operating level is active Display operating parameters
Short text
Display Meaning Explanation
alphanumeric Contents of the menus, meaning of the codes
al and parameters
In the operating level display of C0004 in % and
the active fault
EDKVS93−01 EN 3.0 21
3 Parameter setting
Parameter setting with the XT EMZ9371BC keypad
Display elements and function keys
Number
Active level Meaning Explanation
Menu level Menu number Display is only active for operation with
standard devices of the 8200 vector or 8200
motec series
Code level Four−digit code number
Number
Active level Meaning Explanation
Menu level Submenu number Display is only active for operation with
standard devices of the 8200 vector or 8200
motec series
Code level Two−digit subcode number
Parameter value
Parameter value with unit
Cursor
In the parameter level, the digit above the cursor can be directly changed
Function keys
For description see the following table
Function keys
Note!
Shortcuts with :
Press and hold , then press the second key in addition.
Key Function
Menu level Code level Parameter level Operating level
Change to the Change to the operating Change to the code
parameter level level level
Go to the "Short setup"
Accept parameters
menu and load
when SHPRG or
predefined
SHPRG is displayed
configurations 1)
Change between menu Change of digit via
!
Change of code number
items cursor
Quick change between Quick change of code Quick change of digit
! menu items number via cursor
" Change between main menu, submenu and code Cursor to the right
# level Cursor to the left
$ Deactivate the function of the key %, the LED in the key goes off
% Inhibit the controller, the LED in the key is lit.
Reset fault (TRIP−Reset): 1. Remove the cause of malfunction
2. Press %
3. Press $
1) Only active for operation with standard devices of the 8200 vector or 8200 motec series
22 EDKVS93−01 EN 3.0
Parameter setting 3
Parameter setting with the XT EMZ9371BC keypad
Changing and saving parameters
Note!
Your settings have an effect on the current parameters in the main memory.
You must save your settings in a parameter set so that they are not lost when
the mains are connected.
If you only need one parameter set, save your settings as parameter set 1,
since parameter set 1 is loaded automatically after mains connection.
EDKVS93−01 EN 3.0 23
3 Parameter setting
Parameter setting with the XT EMZ9371BC keypad
Changing and saving parameters
24 EDKVS93−01 EN 3.0
Parameter setting 3
Parameter setting with the XT EMZ9371BC keypad
Loading a parameter set
The keypad serves to load a saved parameter set into the main memory when the controller
is inhibited. After the controller is enabled, it operates with the new parameters.
Danger!
ƒ When a new parameter set is loaded, the controller is reinitialised and acts
as if it had been connected to the mains:
– System configurations and terminal assignments can be changed. Make
sure that your wiring and drive configuration comply with the settings of
the parameter set.
ƒ Only use terminal X5/28 as source for the controller inhibit! Otherwise the
drive may start in an uncontrolled way when switching over to another
parameter set.
Note!
ƒ After switching on the supply voltage, the controller always loads parameter
set 1 into the main memory.
ƒ It is also possible to load other parameter sets into the main memory via the
digital inputs or bus commands.
EDKVS93−01 EN 3.0 25
3 Parameter setting
Parameter setting with the XT EMZ9371BC keypad
Transferring parameters to other standard devices
Parameter settings can be easily copied from one standard device to another by using the
keypad.
For this purpose use the "Load/Store" menu
Danger!
During the parameter transfer from the keypad to the standard device the
control terminals can adopt undefined states!
Therefore the plugs X5 and X6 must be disconnected from the standard device
before the transfer takes place. This ensures that the controller is inhibited and
all control terminals have the defined state "LOW".
Copying parameter sets from the standard device into the keypad
Note!
After copying the parameter sets into the XT keypad (C0003 = 11), always the
parameter set that was loaded last via C0002 is activated.
Like this the current parameters also remain active after copying:
ƒ Save the current parameters in the parameter set before copying and load
this parameter set in the controller via C0002.
26 EDKVS93−01 EN 3.0
Parameter setting 3
Parameter setting with the XT EMZ9371BC keypad
Transferring parameters to other standard devices
EDKVS93−01 EN 3.0 27
3 Parameter setting
Parameter setting with the XT EMZ9371BC keypad
Activating password protection
Note!
ƒ If the password protection is activated (C0094 = 1 ... 9999), you only have
free access to the user menu.
ƒ To access the other menus, you must enter the password. By this, the
password protection is annulled until you enter a new password.
ƒ Please observe that the password−protected parameters can be overwritten
as well when transferring the parameter sets to other standard devices. The
password is not transferred.
ƒ Do not forget your password! If you have forgotten your password, it can
only be reset via a PC or a bus system!
28 EDKVS93−01 EN 3.0
Parameter setting 3
Parameter setting with the XT EMZ9371BC keypad
Diagnostics
3.1.8 Diagnostics
In the "Diagnostic" menu the two submenus "Actual info" and "History" contain all codes
for
ƒ monitoring the drive
ƒ fault/error diagnosis
In the operating level, more status messages are displayed. If several status messages are
active, the message with the highest priority is displayed.
Priority Display Meaning
1 GLOBAL DRIVE INIT Initialisation or communication error between
keypad and controller
2 XXX − TRIP Active TRIP (contents of C0168/1)
3 XXX − MESSAGE Active message (contents of C0168/1)
4 Special device states:
Switch−on inhibit
5 Source for controller inhibit (the value of C0004 is displayed simultaneously):
STP1 9300 servo: Terminal X5/28
ECSxS/P/M/A: Terminal X6/SI1
STP3 Operating module or LECOM A/B/LI
STP4 INTERBUS or PROFIBUS−DP
STP5 9300 servo, ECSxA/E: System bus (CAN)
ECSxS/P/M: MotionBus (CAN)
STP6 C0040
6 Source for quick stop (QSP):
QSP−term−Ext The MCTRL−QSP input of the MCTRL function block is on HIGH signal.
QSP−C0135 Operating module or LECOM A/B/LI
QSP−AIF INTERBUS or PROFIBUS−DP
QSP−CAN 9300 servo, ECSxA: System bus (CAN)
ECSxS/P/M: MotionBus (CAN)
7 XXX − WARNING Active warning (contents of C0168/1)
8 xxxx Value below C0004
EDKVS93−01 EN 3.0 29
3 Parameter setting
Parameter setting with the XT EMZ9371BC keypad
Menu structure
For simple, user−friendly operation, the codes are clearly arranged in function−related
menus:
Main menu Submenus Description
Display Display
User−Menu Codes defined in C0517
Code list All available codes
ALL All available codes listed in ascending order (C0001 ... C7999)
PS 1 Codes in parameter set 1 (C0001 ... C1999)
PS 2 Codes in parameter set 2 (C2001 ... C3999)
PS 3 Codes in parameter set 3 (C4001 ... C5999)
PS 4 Codes in parameter set 4 (C6001 ... C7999)
Load/Store Parameter set management
Parameter set transfer, restore delivery status
Diagnostic Diagnostic
Actual info Display codes to monitor the drive
History Fault analysis with history buffer
Short setup Quick configuration of predefined applications
Configuration of the user menu
The predefined applications depend on the type of the standard device (frequency
inverter, servo inverter, position controller, ...)
Main FB Configuration of the main function blocks
NSET Setpoint processing
NSET−JOG Fixed setpoints
NSET−RAMP1 Ramp function generator
MCTRL Motor control
DFSET Digital frequency processing
DCTRL Internal control
Terminal I/O Connection of inputs and outputs with internal signals
AIN1 X6.1/2 Analog input 1
AIN2 X6.3/4 Analog input 2
AOUT1 X6.62 Analog output 1
AOUT2 X6.63 Analog output 2
DIGIN Digital inputs
DIGOUT Digital outputs
DFIN Digital frequency input
DFOUT Digital frequency output
State bus State bus (not with 9300 frequency inverter)
Controller Configuration of internal control parameters
Speed Speed controller
Current Current controller or torque controller
Phase Phase controller (not with 9300 frequency inverter)
Motor/Feedb. Input of motor data, configuration of speed feedback
Motor adj Motor data
Feedback Configuration of feedback systems
Monitoring Configuration of monitoring functions
30 EDKVS93−01 EN 3.0
Parameter setting 3
Parameter setting with the XT EMZ9371BC keypad
Menu structure
EDKVS93−01 EN 3.0 31
4 Troubleshooting and fault elimination
Display of operating data, diagnostics
The dialog box displays important operating parameters and supports you in diagnosing
the drive controller.
ƒ Open the Diagnostics dialog box in the parameter menu.
9300std230
ƒ You can recognise immediately that a fault has occurred from the display elements
or status information.
ƒ An error can be analysed with
– the history buffer in Global Drive Control (GDC) ( 34) or
– the XT keypad
– and with the "General error messages" table in the "System error messages"
chapter.
ƒ The "General error messages" table provides tips on how to eliminate an error.
32 EDKVS93−01 EN 3.0
Troubleshooting and fault elimination 4
Troubleshooting
Status display via controller LEDs
4.2 Troubleshooting
Detecting breakdowns
A breakdown can be detected quickly via the LEDs at the controller or via the status
information at the keypad.
Analysing errors
Analyse the error using the history buffer. The list of fault messages gives you advice how
to remove the fault. ( 36)
EDKVS93−01 EN 3.0 33
4 Troubleshooting and fault elimination
Troubleshooting
Fault analysis with the history buffer
The history buffer can be used to trace faults. The fault messages are stored in the 8
memory locations in the order of their occurrence.
ƒ Open the Diagnostics dialog box in the parameter menu.
9300std230
History buffer
Field Entry Note
location
1 Active fault If the fault is no longer pending or has been
2 Last fault acknowledged:
l The content of memory units 1 ... 7 is shifted
3 Next to last fault "upwards" by one memory unit.
4 Third to last fault l The content of memory unit 8 is removed from
the history buffer and can no longer be retrieved.
5 Fourth to last fault
l Memory unit 1 is deleted (= no active fault).
6 Fifth to last fault
7 Sixth to last fault
8 Seventh to last fault
Explanations
, Fault indication and fault response (C0168)
l The entry is effected as LECOM error number.
l If several faults with a different response occur at the same time:
– Only the fault the response of which has the highest priority is entered (1. TRIP, 2. message,
3. warning).
l If faults with the same response occur (e. g. 2 messages) at the same time:
– Only the fault that was triggered first is entered.
– The OH7 and OH3 warnings are exceptions. If an OH7 warning is pending and the OH3 motor
temperature threshold is reached, the OH7 warning is overwritten by the OH3 warning. If the
motor temperature decreases again, the OH7 warning reappears.
,
Time of the fault (C0169)
l Reference time is the content of the power−on time meter .
l If a fault is immediately followed by another fault for several times, only the time of the last
occurrence is stored.
, Frequency of occurrence of the fault (C0170)
l The time of the last occurrence is stored.
Click on Fault memory reset to clear the history buffer.
The history buffer can only be cleared if no fault is active.
Click on TRIP reset to reset the fault.
34 EDKVS93−01 EN 3.0
Troubleshooting and fault elimination 4
Troubleshooting
Fault analysis via LECOM status words (C0150/C0155)
EDKVS93−01 EN 3.0 35
4 Troubleshooting and fault elimination
System error messages
General error messages
Note!
In the case of a query via system bus (CAN), the fault messages are
represented as numbers (see first column of the table).
36 EDKVS93−01 EN 3.0
Troubleshooting and fault elimination 4
System error messages
General error messages
EDKVS93−01 EN 3.0 37
4 Troubleshooting and fault elimination
System error messages
General error messages
38 EDKVS93−01 EN 3.0
Troubleshooting and fault elimination 4
System error messages
General error messages
EDKVS93−01 EN 3.0 39
4 Troubleshooting and fault elimination
System error messages
General error messages
40 EDKVS93−01 EN 3.0
Troubleshooting and fault elimination 4
System error messages
General error messages
EDKVS93−01 EN 3.0 41
4 Troubleshooting and fault elimination
System error messages
General error messages
42 EDKVS93−01 EN 3.0
Troubleshooting and fault elimination 4
System error messages
General error messages
EDKVS93−01 EN 3.0 43
4 Troubleshooting and fault elimination
System error messages
General error messages
44 EDKVS93−01 EN 3.0
Troubleshooting and fault elimination 4
System error messages
Resetting system error messages
EDKVS93−01 EN 3.0 45
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