FS-9130DN FS-9530DN: Service Manual

FS-9130DN
FS-9530DN
SERVICE
MANUAL
Published in April 2006
842GZ110
2GZSM060
First Edition
Revision history
Revision Date Replaced pages Remarks

Safety precautions
This booklet provides safety warnings and precautions for our service personnel to ensure the safety of
their customers, their machines as well as themselves during maintenance activities. Service personnel
are advised to read this booklet carefully to familiarize themselves with the warnings and precautions
described here before engaging in maintenance activities.
Safety warnings and precautions
Various symbols are used to protect our service personnel and customers from physical danger and
to prevent damage to their property. These symbols are described below:
DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.
WARNING: Serious bodily injury or death may result from insufficient attention to or incorrect compliance
with warning messages using this symbol.
CAUTION: Bodily injury or damage to property may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.
Symbols
The triangle ( ) symbol indicates a warning including danger and caution. The specific point
of attention is shown inside the symbol.
General warning.
Warning of risk of electric shock.
Warning of high temperature.
indicates a prohibited action. The specific prohibition is shown inside the symbol.
General prohibited action.
Disassembly prohibited.
indicates that action is required. The specific action required is shown inside the symbol.
General action required.
Remove the power plug from the wall outlet.
Always ground the copier.

1.Installation Precautions
WARNING
Do not use a power supply with a voltage other than that specified. Avoid multiple connections to
one outlet: they may cause fire or electric shock. When using an extension cable, always check
that it is adequate for the rated current. .............................................................................................
Connect the ground wire to a suitable grounding point. Not grounding the copier may cause fire or
electric shock. Connecting the earth wire to an object not approved for the purpose may cause
explosion or electric shock. Never connect the ground cable to any of the following: gas pipes,
lightning rods, ground cables for telephone lines and water pipes or faucets not approved by the
proper authorities. ............................................................................................................................
CAUTION:
Do not place the copier on an infirm or angled surface: the copier may tip over, causing injury. .......
Do not install the copier in a humid or dusty place. This may cause fire or electric shock. ................
Do not install the copier near a radiator, heater, other heat source or near flammable material.
This may cause fire. .........................................................................................................................

Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool
as possible. Insufficient ventilation may cause heat buildup and poor copying performance. ...........
Always handle the machine by the correct locations when moving it. ...............................................
Always use anti-toppling and locking devices on copiers so equipped. Failure to do this may cause
the copier to move unexpectedly or topple, leading to injury. ...........................................................
Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is acciden-
tally ingested, drink a lot of water to dilute it in the stomach and obtain medical attention immedi-
ately. If it gets into the eyes, rinse immediately with copious amounts of water and obtain medical
attention. ......................................................................................................................................
Advice customers that they must always follow the safety warnings and precautions in the copiers
instruction handbook. .....................................................................................................................
2.Precautions for Maintenance
WARNING
Always remove the power plug from the wall outlet before starting machine disassembly. ...............
Always follow the procedures for maintenance described in the service manual and other related
brochures. .......................................................................................................................................
Under no circumstances attempt to bypass or disable safety features including safety mechanisms
and protective circuits. .....................................................................................................................
Always use parts having the correct specifications. ..........................................................................

Always use the thermostat or thermal fuse specified in the service manual or other related bro-
chure when replacing them. Using a piece of wire, for example, could lead to fire or other serious
accident. ..........................................................................................................................................
When the service manual or other serious brochure specifies a distance or gap for installation of a
part, always use the correct scale and measure carefully. ................................................................
Always check that the copier is correctly connected to an outlet with a ground connection. .............
Check that the power cable covering is free of damage. Check that the power plug is dust-free. If it
is dirty, clean it to remove the risk of fire or electric shock. ..............................................................
Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may
damage eyesight. ...........................................................................................................................
Handle the charger sections with care. They are charged to high potentials and may cause electric
shock if handled improperly. ............................................................................................................
CAUTION
Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are
safely secured so they will not be caught in rotating sections. ..........................................................
Use utmost caution when working on a powered machine. Keep away from chains and belts. ........
Handle the fixing section with care to avoid burns as it can be extremely hot. ..................................
Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause
abnormally high temperatures. ........................................................................................................
Do not remove the ozone filter, if any, from the copier except for routine replacement. ....................
Do not pull on the AC power cord or connector wires on high-voltage components when removing
them; always hold the plug itself. .....................................................................................................
Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a
cable cover or other appropriate item. .............................................................................................
Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks. ........
Remove toner completely from electronic components. ...................................................................
Run wire harnesses carefully so that wires will not be trapped or damaged. ....................................
After maintenance, always check that all the parts, screws, connectors and wires that were
removed, have been refitted correctly. Special attention should be paid to any forgotten connector,
trapped wire and missing screws. ...................................................................................................
Check that all the caution labels that should be present on the machine according to the instruction
handbook are clean and not peeling. Replace with new ones if necessary. ......................................
Handle greases and solvents with care by following the instructions below: .....................................
Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely.
Ventilate the room well while using grease or solvents.
Allow applied solvents to evaporate completely before refitting the covers or turning the power
switch on.
Always wash hands afterwards.
Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to
fire in a furnace, etc. .......................................................................................................................
Should smoke be seen coming from the copier, remove the power plug from the wall outlet imme-
diately. ............................................................................................................................................
3.Miscellaneous
WARNING
Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than the
specified refiner; it may generate toxic gas. .....................................................................................
2GZ/2G1
CONTENTS
1-1 Specifications
1-1-1 Specifications..........................................................................................................................................1-1-1
1-1-2 Parts names............................................................................................................................................1-1-3
(1) Body ..................................................................................................................................................1-1-3
(2) Operation panel.................................................................................................................................1-1-4
1-1-3 Machine cross section ............................................................................................................................1-1-5
1-2 Installation
1-2-1 Installation environment .........................................................................................................................1-2-1
1-2-2 Unpacking and installation ......................................................................................................................1-2-2
(1) Installation procedure ........................................................................................................................1-2-2
1-2-3 Installing the network interface card (option) ..........................................................................................1-2-9
1-2-4 Installing the hard disk unit (option) ......................................................................................................1-2-10
1-2-5 Installing the CompactFlash card (option) ............................................................................................1-2-11
1-2-6 Installing the USB memory (option) ......................................................................................................1-2-11
1-2-7 Installing the expansion memory (option) .............................................................................................1-2-12
1-3 Maintenance Mode

1-3-1 Maintenance mode .................................................................................................................................1-3-1
(1) Maintenance mode............................................................................................................................1-3-1
(2) Executing a maintenance item ..........................................................................................................1-3-1
(3) Contents of maintenance mode items...............................................................................................1-3-3
1-3-2 Service mode ........................................................................................................................................1-3-24
(1) Executing a service item .................................................................................................................1-3-24
(2) Description of service mode ............................................................................................................1-3-25
1-4 Troubleshooting
1-4-1 Paper misfeed detection .........................................................................................................................1-4-1
(1) Paper misfeed indication ...................................................................................................................1-4-1
(2) Paper misfeed detection conditions ..................................................................................................1-4-1
(3) Paper misfeeds .................................................................................................................................1-4-9
1-4-2 Self-diagnosis .......................................................................................................................................1-4-18
(1) Self-diagnostic function ...................................................................................................................1-4-18
(2) Self diagnostic codes ......................................................................................................................1-4-18
1-4-3 Image formation problems ....................................................................................................................1-4-32
(1) No image appears (entirely white)...................................................................................................1-4-33
(2) No image appears (entirely black)...................................................................................................1-4-33
(3) Image is too light. ............................................................................................................................1-4-34
(4) Background is visible.......................................................................................................................1-4-34
(5) A white line appears longitudinally. .................................................................................................1-4-34
(6) A black line appears longitudinally. .................................................................................................1-4-34
(7) A black line appears laterally...........................................................................................................1-4-35
(8) One side of the copy image is darker than the other.......................................................................1-4-35
(9) Black dots appear on the image......................................................................................................1-4-35
(10) Image is blurred...............................................................................................................................1-4-35
(11) The leading edge of the image is sporadically misaligned ..............................................................1-4-36
(12) Paper creases. ................................................................................................................................1-4-36
(13) Offset occurs. ..................................................................................................................................1-4-36
(14) Image is partly missing....................................................................................................................1-4-36
(15) Fusing is poor..................................................................................................................................1-4-37
(16) Image is out of focus. ......................................................................................................................1-4-37
(17) Image is not square.........................................................................................................................1-4-37
1-4-4 Electric problems ..................................................................................................................................1-4-38
1-4-5 Mechanical problems ............................................................................................................................1-4-41
1-5 Assembly and Disassembly

1-5-1 Precautions for assembly and disassembly............................................................................................1-5-1
(1) Precautions .......................................................................................................................................1-5-1
(2) Drum..................................................................................................................................................1-5-1
(3) Toner .................................................................................................................................................1-5-1
2GZ/2G1
1-5-2 Paper feed section ..................................................................................................................................1-5-2

(1) Detaching and refitting the forwarding, paper feed and separation pulleys ......................................1-5-2
(2) Detaching and refitting the MP separation, MP paper feed and MP forwarding pulleys ...................1-5-4
(3) Detaching and refitting the left and right registration cleaner ............................................................1-5-9
1-5-3 Laser scnner unit ..................................................................................................................................1-5-11
(1) Detaching and refitting the laser scanner unit .................................................................................1-5-11
(2) Adjusting the skew of the laser scanner unit (reference) ................................................................1-5-13
1-5-4 Drum section.........................................................................................................................................1-5-14
(1) Detaching and refitting the drum unit ..............................................................................................1-5-14
(2) Detaching and refitting the main charger unit..................................................................................1-5-15
1-5-5 Developing section................................................................................................................................1-5-16
(1) Detaching and refitting the developing unit .....................................................................................1-5-16
1-5-6 Transfer section ....................................................................................................................................1-5-17
(1) Detaching and refitting the transfer roller unit .................................................................................1-5-17
1-5-7 Fuser section ........................................................................................................................................1-5-18
(1) Detaching and refitting the fuser unit...............................................................................................1-5-18
(2) Detaching and refitting the heat roller separation claws..................................................................1-5-19
(3) Detaching and refitting the press roller............................................................................................1-5-20
(4) Detaching and refitting the fuser heater ..........................................................................................1-5-21
(5) Detaching and refitting the heat roller .............................................................................................1-5-22
(6) Detaching and refitting the fuser unit thermistor 1 and 2.................................................................1-5-23
1-5-8 Others ...................................................................................................................................................1-5-24
(1) Detaching and refitting the ozone filter A and B ..............................................................................1-5-24
(2) Detaching and refitting the dust filter A and B .................................................................................1-5-25
1-6 Firmware
1-6-1 Downloading firmware ............................................................................................................................1-6-1
(1) Downloading the firmware from the parallel interface .......................................................................1-6-2
(2) Downloading the firmware from the memory card.............................................................................1-6-3
(3) Downloading the firmware from the USB memory ............................................................................1-6-5
2-1 Mechanical construction

2-1-1 Paper feed section ..................................................................................................................................2-1-1
2-1-2 Main charging section .............................................................................................................................2-1-4
2-1-3 Optical section ........................................................................................................................................2-1-5
(1) Laser scanner unit.............................................................................................................................2-1-5
2-1-4 Developing section..................................................................................................................................2-1-8
(1) Single component developing system.............................................................................................2-1-10
2-1-5 Transfer and separation sections..........................................................................................................2-1-11
2-1-6 Cleaning and charge erasing sections..................................................................................................2-1-12
2-1-7 Fuser section ........................................................................................................................................2-1-13
2-1-8 Eject and switchback sections ..............................................................................................................2-1-14
2-1-9 Duplex section ......................................................................................................................................2-1-15
(1) Paper conveying operation in duplex copying.................................................................................2-1-16
2-2 Electrical Parts Layout

2-2-1 Electrical parts layout..............................................................................................................................2-2-1
(1) PWBs ................................................................................................................................................2-2-1
(2) Switches and sensors .......................................................................................................................2-2-2
(3) Motors ...............................................................................................................................................2-2-4
(4) Other electrical components..............................................................................................................2-2-5
2-3 Operation of the PWBs

2-3-1 Power source PWB.................................................................................................................................2-3-1
2-3-2 Engine PWB............................................................................................................................................2-3-4
2-4 Appendixes
Maintenance parts list .............................................................................................................................2-4-1
General wiring diagram...........................................................................................................................2-4-2
2GZ/2G1
1-1 Specifications
1-1-1 Specifications
Type ................................................ Desktop
Printing system ............................... Indirect electrostatic system
Printing paper ................................. Weight
Cassette: 60 - 105 g/m2
MP tray: 45 - 200 g/m2
Types
Cassette: Plain, Preprinted, Bond, Recycled, Rough, Letterhead, Color, Prepunched,
High quality, and Custom
MP tray: Plain, Transparency, Preprinted, Labels, Bond, Recycled, Vellum, Rough,
Letterhead, Color, Prepunched, Envelope, Cardstock, Thick, High quality,
and Custom
Paper sizes ..................................... Cassette
Maximum: A3/Ledger
Minimum: A5R/Statement
MP tray
Maximum: A3/Ledger
Minimum: A6R/Statement
Printing speed................................. 40 ppm model
A3/Ledger: 23 sheets/min.
B4/Legal: 23 sheets/min.
A4/Letter: 40 sheets/min.
A4R/Letter R: 27 sheets/min.
B5: 40 sheets/min.
B5R: 22 sheets/min.
A5R/Statement: 40 sheets/min.
A6R: 40 sheets/min.
50 ppm model
A3/Ledger: 26 sheets/min.
B4/Legal: 26 sheets/min.
A4/Letter: 51 sheets/min.
A4R/Letter R: 31 sheets/min.
B5: 51 sheets/min.
B5R: 24 sheets/min.
A5R/Statement: 51 sheets/min.
A6R: 51 sheets/min.
First print time ................................. 3.5 s or less
Warm-up time ................................. 60 s (room temperature 22C/71.6F, 60% RH)
Recovery from sleep mode: 60 s (room temperature 22C/71.6F, 60% RH)
Paper feed system.......................... Automatic feed
Capacity:
Cassette: 500 sheets (80 g/m2)
Manual feed
Capacity:
MP tray: 200 sheets (80 g/m2)
Paper eject system ......................... Output tray: 500 sheets (75 g/m2)
Photoconductor............................... a-Si (drum diameter 40 mm)
Charging system............................. Single positive corona charging
Recording system ........................... Semiconductor laser
Developing system ......................... Dry, reverse developing (single component system)
Developer: 1-component, magnetism toner
Toner replenishing: automatic from a toner container
Transfer system .............................. Transfer roller
Separation system .......................... Separation electrode
Fusing system................................. Heat roller
Heat source: halogen heaters
Abnormally high temperature protection devices: thermostats
Charge erasing system................... Exposure by cleaning lamp
Cleaning system ............................. Cleaning blade and roller
1-1-1
2GZ/2G1
Controller ........................................ PowerPC 750 FL (600MHz)

Code ROM: 8 MB
Font ROM: 4 MB
Interface: 2 slots (100pin DDR-SDRAM DIMM)
Memory: Standard 128 MB/Maximum 1024 MB
Memory card: 1 slot (CompactFlash card)
Applicable OS .................................Microsoft Windows 95/98/Me/2000/XP
Microsoft Windows NT4.0
Microsoft Windows Server 2003
Apple Macintosh OS 9
Apple Macintosh OS X
Interface.......................................... Parallel: Bi-directional parallel (IEEE 1284 Nibble/ECP mode)
High-speed USB (USB2.0)
USB host interface
Optional interface: 2 slots (KUIO-LV, RS-232C)
Network interface: 10Base-T/100Base-TX
PDL................................................. PRESCRIBE
Emulation........................................ PCL6, KPDL3, KC-GL, Line Printer, IBM Proprinter X24E, Epson LQ-850, Diablo 630
Resolution....................................... Fast 1200 mode/600 dpi/300 dpi
Dimensions ..................................... 599 (W) x 646 (D) x 615 (H) mm
23 5/8" (W) x 25 1/8" (D) x 24 1/2" (H)
Weight............................................. Approx. 68 kg/150 lbs
Floor requirements.......................... 1290 (W) x 646 (D) mm
50 3/4" (W) x 25 1/8" (D)
Power source.................................. 120 V AC, 60 Hz, max. 11.4A
220 to 240 V AC, 50/60 Hz, max. 6.1 A
Options ........................................... Paper feeder, 3000-sheet paper feeder, document finisher, 3000-sheet document fin-
isher and data security kit
NOTE: These specifications are subject to change without notice.
1-1-2
2GZ/2G1
1-1-2 Parts names

(1) Body
11 12
1 10
8
13 14
2
7
20 3 6
19
4 5
18
17
16
21
22
23
15 24
25
26
27
28
Figure 1-1-1
1. Operation panel 11. Toner container 21. Memory card slot

2. Front cover 12. Toner container release lever 22. Option interface slot (OPT)
3. Cassette 2 13. Waste toner box 23. Option memory slot cover
4. Paper guide 14. Cleaning brush 24. USB Memory slot (A1)
5. Paper stopper 15. Power cord connector 25. Parallel interface connector
6. Cassette 1 16. Option unit connector 26. Option hard disk unit Slot
7. Handles for transport 17. Handles for transport (HDD)
8. MP (Multi-Purpose) tray 18. Left cover 2 27. Network interface connector
9. Main Switch 19. Lock lever 28. USB interface connector (B1)
10. Top tray 20. Left cover 1
1-1-3
2GZ/2G1
(2) Operation panel
10 6 11 7 12 8 9 13
4 3 2 1
Figure 1-1-2
1. GO key 8. Attention indicator

2. CANCEL key 9. Message display
3. OK key 10. Interface indicator
4. MENU key 11. Paper size indicator
5. Cursor keys 12. Paper type indicator
6. Ready indicator 13. Paper jam indicator
7. Data indicator
1-1-4
2GZ/2G1
1-1-3 Machine cross section
Light path
Paper path
Figure 1-1-3 Machine cross section
1. Paper feed section

2. Main charging section
3. Laser scanner unit
4. Developing section
5. Transfer and separation section
6. Cleaning and charge erasing section
7. Fuser section
8. Eject and switchback section
9. Duplex section
1-1-5
2GZ/2G1
This page is intentionally left blank.
1-1-6
2GZ/2G1
1-2 Installation
1-2-1 Installation environment

1. Temperature: 10 to 32.5C/50 to 90.5F
2. Humidity: 15 to 80%RH
3. Power supply: 120 V AC, max. 11.4 A
220 to 240 V AC, max. 6.1 A
4. Power source frequency: 50 Hz 0.3%/60 Hz 0.3%
5. Installation location
Avoid direct sunlight or bright lighting. Ensure that the photoconductor will not be exposed to direct sunlight or
other strong light when removing paper jams.
Avoid extremes of temperature and humidity, abrupt ambient temperature changes, and hot or cold air directed
onto the machine.
Avoid dust and vibration.
Choose a surface capable of supporting the weight of the machine.
Place the machine on a level surface (maximum allowance inclination: 1).
Avoid air-borne substances that may adversely affect the machine or degrade the photoconductor, such as mer-
cury, acidic of alkaline vapors, inorganic gasses, NOx, SOx gases and chlorine-based organic solvents.
Select a room with good ventilation.
6. Allow sufficient access for proper operation and maintenance of the machine.
Machine front: 1000 mm/39 3/8" Machine rear: 100 mm/3 15/16"
Machine right: 300 mm/11 13/16" Machine left: 300 mm/11 13/16"
300 mm/ 300 mm/ 100 mm/ 1000 mm/

11 13/16" 11 13/16" 3 15/16" 39 3/8"
Figure 1-2-1 Installation dimensions
1-2-1
2GZ/2G1
1-2-2 Unpacking and installation
(1) Installation procedure
Start
Unpacking.
Remove the tapes.
Install the optional paper feeder.
Release of cassette lift plate.
Load paper.
Install the toner container.
Install the waste toner box.
Connecting the printer to the computer.
Connect the power cord.
Printing a status page.
Completion of the machine installation.
1-2-2
2GZ/2G1
Unpacking.
Figure 1-2-2 Unpacking
1. Printer 10. Upper left pad

2. Outer case 11. Upper right pad
3. Inner frame 12. Spacer
4. Skid 13. Toner container
5. Bottom front left pad 14. Hinge joints
6. Bottom front right pad 15. Bar code labels
7. Bottom rear left pad 16. Plastic bag
8. Bottom rear right pad 17. Paper size plates
9. Machine cover 18. Operation guide
Caution: Place the machine on a level surface.
1-2-3
2GZ/2G1
Remove the tapes.
1. Remove three tapes.

Tapes
Tape
Figure 1-2-3
Install the optional paper feeder.
1. Install the optional paper feeder as necessary.
Release of cassette lift plate.
1. Pull cassette 1 and 2 out. Lift plate stopper

Remove the lift plate stopper from each cas-
sette and attach it to the storage location.
When moving the machine, attach the lift
plate in original position.
Figure 1-2-4
1-2-4
2GZ/2G1
Load paper.
1. Pull the cassette out.

2. Holding the paper size adjusting tab both Paper guide
ends, move the paper guide to fit the paper.
Paper size adjusting tab
Figure 1-2-5
3. Adjust the paper stopper to fit the paper

size.
Paper stopper
Figure 1-2-6
4. Align the paper flush against the left side of

the cassette. Paper
Figure 1-2-7
1-2-5
2GZ/2G1
Install the toner container.
1. Open the front cover.

2. Lightly tap the top of the toner container five Toner container
to six times.
Figure 1-2-8
3. Thoroughly shake the toner container (in the Toner container

direction of the arrows) ten times or more to
loosen and mix the toner inside.
Figure 1-2-9
4. Gently push the toner container into the Toner container

machine along the rails.
Push the container all the way into the
machine until it locks in place.
Figure 1-2-10
1-2-6
2GZ/2G1
Install the waste toner box.
1. Install the waste toner box in the machine.

2. Close the front cover. Waste toner box
Figure 1-2-11
Connecting the printer to the computer.
1. There are various ways of connecting the

printer to the computer, such as through the
parallel interface connector, USB interface
connector, or through the network interface
connector.
Printer (Right side)
Parallel interface
Power cord
USB interface Network
interface
Figure 1-2-12
1-2-7
2GZ/2G1
Connect the power cord.
1. Connect the power cord to the connector at

the rear side of the machine.
2. Insert the power plug into the wall outlet.
Printing a status page.
1. Turn the main switch on and the toner is

supplied to the development unit.
2. Press MENU key.
3. Display [Print Status page] using cursor up/
down keys.
4. Press the OK key twice. A status page is
printed.
Completion of the machine installation.
1-2-8
2GZ/2G1
1-2-3 Installing the network interface card (option)
<Procedure>
1. Remove two screws and remove the inter-
face slot cover (OPT).
Interface
slot cover
Figure 1-2-13
2. Insert the network interface card and secure Network interface card
it with the screws removed in step 1.
Figure 1-2-14
3. Connect the network cable. Network cable
Figure 1-2-15
1-2-9
2GZ/2G1
1-2-4 Installing the hard disk unit (option)
<Procedure>
1. Remove two screws and remove the slot
cover (HDD).
Slot cover
Figure 1-2-16
2. Insert the hard disk unit into the slot. Hard disk unit
Figure 1-2-17
3. Tighten two screws to secure the hard disk

unit.
Hard disk unit
Figure 1-2-18
1-2-10
2GZ/2G1
1-2-5 Installing the CompactFlash card (option)
<Procedure>
1. Turn the main switch off. CF card
Note: Do not insert or remove a CF card
while power in on. If the CF card is removed
while the machine is on, damage could
result in the machine's electronics or the CF
card.
2. Insert the CF card in the slot. Insert it as its
label surface facing toward outside, connec-
tor end first. Push it in all the way.
Figure 1-2-19
1-2-6 Installing the USB memory (option)
<Procedure>
1. Insert the USB memory in the USB memory USB memory
slot.
Figure 1-2-20
1-2-11
2GZ/2G1
1-2-7 Installing the expansion memory (option)
<Procedure>
1. Remove the screw at the rear side of the Memory slot cover
machine and remove the memory slot cover.
Figure 1-2-21
2. Open the clips on both ends of the DIMM Socket

socket.
3. Insert the DIMM into the socket, so that the
notches on the DIMM align with the corre-
sponding protrusions in the socket.
4. Close the clips of the DIMM socket to secure
the DIMM.
5. Refit the memory slot cover.
Clip
Clip
DIMM
Figure 1-2-22
1-2-12
2GZ/2G1
1-3 Maintenance Mode
1-3-1 Maintenance mode
(1) Maintenance mode

The printer is equipped with a maintenance function which can be used to maintain and service the machine.
To run the maintenance mode, Insert a compact flash card to which the maintenance program has been written into the
printer and load the maintenance mode program to the printer using either method.
* Turn off and on the printer. The maintenance program will be automatically loaded into the printer.
* Load the maintenance mode program with read program.
* Enter the MENU mode and display [>>Maintenance] in the [Memory Card>], then press the OK key.
The maintenance mode can be executed from the MENU mode.
If the compact flash card is removed from the printer and then the printer is turned off and on, the maintenance mode pro-
gram will be deleted from the printer and the maintenance mode will be deleted from the MENU mode.
(2) Executing a maintenance item

Ready
--- A4 PLAIN
1. Press the MENU key.
Print
Menu Map
2. Press the cursor up/down keys several times until [Maintenance >] is displayed.
Maintenance > Maintenance > The test page is

Mode H3SXX Mode H3SXX? printed.
3. Press the cursor right key. 3. Press the OK key.
>Default Setting Setting the factory default

[U002] XX data
See page 1-3-3.
Maintenance >
Mode H3 S XX
>Print Without Printing without paper
[U005] Paper XXX See page 1-3-3.
Use Version
Machine
code S: Service
>Drive Motors > Checking motor operation
L: Factory
[U030] See page 1-3-4.
>Check Switches> Checking switches for

[U031] paper conveying.
See page 1-3-4.
>Check Clutches> Checking clutch operation

[U032] See page 1-3-5.
Continue to the next page
1-3-1
2GZ/2G1
Continue from the previous

page
>Set Bulk Feeder Setting the paper size
[U208] Size ## for the paper feeder
>Set Folio Size Setting folio size See page 1-3-13.
[U035] ######## See page 1-3-5.
>Punch Dest. Setting punch destina-

Checking the printer [U234] ##### tion
>Check Cover SW>
cover switch See page 1-3-13.
[U038]&InterLock
See page 1-3-6.
>Adjust Finish.> Setting finisher stack
Adjusting the amount [U237]Limit quantity
>Set of Paper >
of slack in the paper See page 1-3-14.
[U051] Loop
See page 1-3-6.
>Finisher Setting the finisher
>Adjust Motor > Setting the adjustment >[U246] Adjust See page 1-3-15.
[U053] Speed of the motor speed
See page 1-3-7.
>Face-Up Option Setting the face-up
Setting the other high [U391] ### unit
>Adjust High >
voltages See page 1-3-19.
[U101] Voltage
See page 1-3-8. Outputs of the history
>Print Menu > of events of the ser-
Setting the cleaning [U392] vice calls and paper
>Clean Charger
interval for the main jam
[U102] Cycle ##
charger See page 1-3-20.
See page 1-3-9.
>Adjust Toner > Setting toner refresh >Initialize > Initializing data for
[U112] Refresh operation [U393] FRPO
See page 1-3-9. See page 1-3-20.
>Setting AC Mode Setting separation Adjusting the leading

[U114] Mode # charger mode >Set Paper Feed> edge margin of image
See page 1-3-10. [U394] Top Reg. printing for each paper
cassette
Switching empty toner See page 1-3-21.
>Ignore Toner
[U136] Empty ### status detection
See page 1-3-10. >Check MP tray Checking the size in
[U395] Size ### MP tray
Setting toner loading See page 1-3-21.
>Set Toner Mode
[U144] ###### operation
Displaying the amount
See page 1-3-11. >Check Cassette> of paper remaining in
[U396] Remain each paper cassette
>Adjust Fixing > Setting the fuser con- See page 1-3-22.
[U161] Heater trol temperature
See page 1-3-11. Adjusting left margin
>Set Paper Feed>
of image printing for
[U398] Left Reg.
each paper cassette
>Turn Fixing > Turning the fuser See page 1-3-22.
[U196] Heater ON heater on
See page 1-3-12. >Set FRPO > Setting FRPO
[U399] Parameter See page 1-3-23.
>Display TEMP > Checking the fuser
[U199] temperature
See page 1-3-12. Continue to the previous page
1-3-2
2GZ/2G1
(3) Contents of maintenance mode items
Maintenance
Description
item No.
U002 Setting the factory default data
Description
Restore the machine conditions to the factory default settings.
Purpose
To return the machine settings to initial settings.
Method
1. Enter the maintenance mode and press the cursor right key to display [U002].
2. Press the OK key. [ ? ] will be displayed.
>Default Setting
[U002] ? JP
3. Press the cursor up/down keys to select [JP], [US], [EU] or [AP].
Initial setting: JP (Japanese specifications)
4. Press the OK key. Each setting will be initialized.
To keep the setting, press the CANCEL key.
U005 Printing without paper
Description
Switches to the machine operation control without paper
Purpose
To check the overall operation of the machine.
Method
1. Enter the maintenance mode and press the cursor up/down keys to display [U005].
>Print Without
[U005] Paper?Off
3. Press the cursor up/down keys to turn [On] or [Off] printing without paper.
Initial setting: Off
4. Press the OK key. The setting is set.
1-3-3
2GZ/2G1
Maintenance
Description
item No.
U030 Checking motor operation
Description
Drives each motor.
Purpose
To check the operation of each motor.
Method
>Drive Motors >
[U030]
2. Press the cursor right key to display the submenu screen.

3. Press the cursor up/down keys to select the motor to activate.
Submenu display Motor

>>FEED Motor Paper feed motor (PFM)
>>MAIN Motor Drive motor (DM)
>>EJECT MT (FW) Eject motor (EM) rotates forward
>>EJECT MT (REW) Eject motor (EM) rotates in reverse
4. Press the OK key. [Execute] will be displayed and operation will start.
>>FEED Motor
[030.1]
5. To stop operation, press the OK key or the CANCEL key.

U031 Checking switches for paper conveying
Description
Displays the on-off status of each paper detection switch on the paper path.
Purpose
To check if the switches for paper conveying operate correctly.
Method
>Check Switches>
[U031]

3. Press the cursor up/down keys to select the switch to check.
Submenu display Switches
>>Check SW F1 Feed switch 1 (FSW1)
SW F2 Feed switch 2 (FSW2)
>>Check SW F3 Feed switch 3 (FSW3)
SW MP MP feed switch (MPFSW)
>>Check SW RES Registration switch (RSW)
SW EJE Eject switch (ESW)
>>Check SW BRA Feedshift switch (FSSW)
SW DUP Duplex paper conveying switch (DUPPCSW)
4. Turn on or off the switch manually to check the switch status. 0: Off 1: On
>>Check SW F1 :1
[031.1] SW F2 :1
1-3-4
2GZ/2G1
Maintenance
Description
item No.
U032 Checking clutch operation
Description
Turns each clutch on.
Purpose
To check the operation of each clutch.
Method
>Check Clutches>
[U032]

3. Press the cursor up/down keys to select the clutch to operate.
Submenu display Clutches

>>PF1 Clutch Upper paper feed clutch (PFCL-U)
>>PF2 Clutch Lower paper feed clutch (PFCL-L)
>>PFMP Clutch MP paper feed clutch (MPPFCL)
>>FEED1 Clutch Feed clutch 1 (FCL1)
>>MPTF Clutch MP feed clutch (MPFCL)
>>RES Clutch Registration clutch (RCL)
>>DUPF Clutch Duplex feed clutch (DUPFCL)
4. Press the OK key. [Execute] will be displayed and operation will start.
>>PF1 Clutch
[032.1] Execute
5. To stop operation, press the OK key or the CANCEL key.

U035 Setting folio size
Description
Sets the type of paper when using Folio or Oficioll.
Purpose
To prevent image loss that occurs depending on the difference of paper type.
Method
3. Press the cursor up/down keys to select folio or oficioll.
>Set Folio Size
[035] ?Folio

1-3-5
2GZ/2G1
Maintenance
Description
item No.
U038 Checking the printer cover switch
Description
Displays the on-off status of each cover switch.
Purpose
To check if the switches of covers operate correctly.
Method
>Check Cover SW>
[038]&InterLock
2. Press the cursor left key to display the submenu screen.

3. Press the cursor up/down keys to select the switch to check.
Submenu display Switches

>>Left Cover 1 Left cover 1 switch (LC1SW)
2 Left cover 2 switch (LC2SW)
>>Front Cover Front cover switch (FRCSW)
Int.Lck Safety switch 1,2 (SSW1,2)
4. Open and close the cover to check the switch status. 0: Off 1: On
>>Left Cover 1:1
[038.1] 2:1
U051 Adjusting the amount of slack in the paper

Description
Adjusts the amount of slack in the paper.
Purpose
Make the adjustment if the leading edge of the copy image is missing or varies randomly, or if the copy paper
is Z-folded.
Method
>Set of Paper >
[U051] Loop

3. Press the cursor up/down keys to select the item for which the preset value is to be changed.
Submenu display Description Setting Initial
range setting
>>RES FEEDER Paper feed from cassette -30 to 20 0
>>RES MPT Paper feed from MP tray -30 to 20 0
>>RES DUP Duplex mode (second) -30 to 20 0
>>RES MPT(THICK) Paper feed from MP tray using thick paper -30 to 20 0
4. Press the OK key. [ _ ] will blink.
>>RES FEEDER
[051.1] ##
5. Press the cursor right/left keys to move [ _ ] to the digit position at which the value is to be changed and
press the cursor up/down keys to change the preset value.
The greater the value, the larger the amount of slack; the smaller the value, the smaller the amount of
slack.
6. Press the OK key. The value is set.
To keep the preset value, press the CANCEL key.
1-3-6
2GZ/2G1
Maintenance
Description
item No.
U053 Setting the adjustment of the motor speed
Description
Performs fine adjustment of the speeds of the motors.
Purpose
To adjust the speed of the respective motors when the magnification is not correct.
Method
>Adjust Motor >
[U053] Speed
2. Press the cursor left key to display the submenu screen.

3. Press the cursor up/down keys to select an item for which the preset value is to be changed.
range setting
>>Main Motor Drive motor speed adjustment -40 to 40 0
>>Eject Motor Eject motor speed adjustment -7 to 15 0
>>Polygon Motor Polygon motor speed adjustment -20 to 20 0

>>Main Motor
[053.1] ##
MAIN MOTOR
Increasing the setting makes the image longer in the auxiliary scanning direction, and decreasing it
makes the image shorter in the auxiliary scanning direction.
POLYGON MOTOR
Increasing the setting makes the image shorter in the main scanning direction and longer in the auxiliary
scanning direction; decreasing the setting makes the image longer in the main scanning direction and
shorter in the auxiliary scanning direction.
EJECT MOTOR
Normally no change is necessary but this can be used as countermeasures against wrinkles (waving) of
paper.
1-3-7
2GZ/2G1
Maintenance
Description
item No.
U101 Setting the other high voltages
Description
Sets the developing bias control voltage, the transfer control voltage, and the separation control voltage or
checks the output of these voltages.
Purpose
To check the developing bias, the transfer voltage and the separation voltage or to take measures against
drop of image density or background fog.
Method
>Adjust High >
[U101] Voltage


range setting
>>DEV BIAS Developing bias AC component frequency at image 20 to 32 28
formation
>>DEV SBIAS Developing shift bias potential at image formation 0 to 3 1
>>DEV DUTY Developing bias AC component duty at image for- 0 to 100 50
mation
>>TC DATA Transfer control voltage 0 to 300 130
>>SC DATA Separation control voltage 0 to 60 20
Increasing the DEV BIAS setting makes the image darker; decreasing it makes the image lighter.
Increasing the DEV SBIAS setting makes the image darker.
Increasing the DEV DUTY setting makes the image lighter; decreasing it makes the image darker.
Increasing the TC DATA setting makes the transfer voltage higher, and decreasing it makes the voltage
lower.
Increasing the SC DATA setting makes the separation voltage higher, and decreasing it makes the volt-
age lower.
>>DEV BIAS
[101.1] ##
5. Press the cursor left/right keys to move [ _ ] to the digit position at which the value is to be changed and
1-3-8
2GZ/2G1
Maintenance
Description
item No.
U102 Setting the cleaning interval for the main charger
Description
Changes the intervals at which the main charger is cleaned.
Purpose
To change the setting when the background is visible.
Setting
>Clean Charger
[U102] Cycle ? 05
3. Change the setting using the cursor up/down keys.
Description Setting range Initial setting

Main charger cleaning operation intervals 00 to 20 (unit: 1000 pages) 5
When set to 0, the cleaning for the main charger is not operated.
U112 Setting toner refresh operation
Description
Sets the toner refresh operation time and the developing bias on time at power on and after printing.
Purpose
To change the toner refresh operation time and the developing bias on time at power on and after printing if
image flow level is low.
Setting
>Adjust Toner >
[U112] Refresh

Submenu display Description Setting range Initial setting

>>ON TIME Toner refresh operation time 50 to 150 (sec) 120
>>BIAS TIME Developing bias on time 500 to 1000 (msec) 540

>>ON TIME
[112.1] ###Sec.
1-3-9
2GZ/2G1
Maintenance
Description
item No.
U114 Setting separation charger mode
Description
Sets the separation charger mode.
Purpose
If the fuser offset occurs, change the setting.
Method
>Setting AC Mode
[U114] Mode 1

3. Press the cursor up/down keys to select the mode.
Display Description
MODE0 Complete separation mode
MODE1 Edging separation mode
MODE2 Switches complete and edging separation mode with environmental
temperature.
Initial setting: MODE1
U136 Switching empty toner status detection
Description
Sets whether empty toner status detection is performed when the amount of toner remaining in the toner con-
tainer is small.
Purpose
If this item is set to OFF, when the amount of toner remaining in the toner container is small, printing can be
continued using the toner in the developer unit.
Method
3. Press the cursor up/down keys to turn on or off empty toner status detection.
>Ignore Toner
[U136] Empty?Off

1-3-10
2GZ/2G1
Maintenance
Description
item No.
U144 Setting toner loading operation
Description
Sets toner loading operation after completion of printing.
Purpose
To set whether or not toner is loaded on the drum after low density printing. Normally no change is necessary
from the initial setting.
Setting
>Set Toner Mode
[U144] Mode 2

3. Select the item to be set using the cursor up/down keys.
Display Description
Mode 0 Toner not loaded
Mode 1 Toner loaded after simplex or duplex printing
Mode 2 Toner loaded after simplex printing
Initial setting: Mode 2

U161 Setting the fuser control temperature
Description
Changes the fuser control temperature.
Purpose
Normally no change is necessary. However, can be used to prevent curling or creasing of paper, or solve a
fuser problem on thick paper.
Method
>Adjust Fixing >
[U161] Heater

Submenu display Description Setting range Initial setting
>>Drive St. TEMP Driving start temperature when warm- 0 to 255 (C) 185
up starts
>>Ready TEMP(C) Control temperature for displaying 0 to 255 (C) 200
[Ready for printing.]
>>Print TEMP(C) Control temperature during printing 0 to 255 (C) 200

>>Drive St. TEMP
[161.1] ###
1-3-11
2GZ/2G1
Maintenance
Description
item No.
U196 Turning the fuser heater on
Description
Turns the fuser heater M or S on.
Purpose
To check fuser heaters turning on.
Method
>Turn Fixing >
[U196] Heater ON

3. Press the cursor up/down keys to select the heater to turn on.
Submenu display Description
>>Main Heater ON Fuser heater M (FH-M)
>>Sub Heater ON Fuser heater S (FH-S)
4. Press the OK key. [Execute] will be displayed and the heater will be turned on for three seconds.
Note
Do not open or close the cover when the heater is on. Either do not turn on the heater continuously.
>>Main Heater ON
[196.1] Execute
5. To turn off the heater, press the OK key or the CANCEL key.
U199 Checking the fuser temperature
Description
Displays the fuser temperature, the ambient temperature and the absolute humidity.
Purpose
To check the fuser temperature, the ambient temperature and the absolute humidity.
Method
>Display TEMP >
[U199]

>>FIX CENT. TEMP
[U199.1] ###
3. Press the cursor up/down keys to select the item to check.

>>FIX CENT. TEMP Fuser center temperature (C)
>>FIX EDGE TEMP Fuser edge temperature (C)
>>SURROUND TEMP Ambient temperature (C)
>>HUMIDITY Absolute humidity (%)
1-3-12
2GZ/2G1
Maintenance
Description
item No.
U208 Setting the paper size for the paper feeder
Description
Sets the size of paper used in optional 3000-sheet paper feeder.
Purpose
To change the setting when the size of paper used in the paper feeder is changed.
Method
>Set Bulk Feeder
[U208] Size ? A4
3. Press the cursor up/down keys to change the setting.

Display Description
A4 A4 size
B5 B5 size
LT Letter size
U234 Setting punch destination
Description
Sets the destination of optional punch unit of document finisher.
Purpose
To be set when installing a different punch unit from the destination of the machine.
Method
>Punch Dest.
[U234] ? Nothing

Display Description
Nothing With no punch unit
Japan Metric (Japan) specifications
Inch Inch (North America) specifications
Europe Metric (Europe) specifications
Initial setting: Nothing
1-3-13
2GZ/2G1
Maintenance
Description
item No.
U237 Setting finisher stack quantity
Description
Sets the number of sheets of each stack on the main tray and on the internal tray in the optional finisher.
Purpose
To change the setting when a stack malfunction has occurred.
Method
>Adjust Finish.>
[U237]Limit

range setting
>>Main Tray Number of sheets of stack on the main tray 3000/1500 3000
>>Middle Tray Number of sheets of stack on the internal tray 50/30 50
for sort or staple printing
4. Press the OK key. [ ? ] will blink.

>>Main Tray
[237.1] ? 3000

1-3-14
2GZ/2G1
Maintenance
Description
item No.
U246 Setting the finisher
Description
Provides various settings for the optional finisher, if furnished.
Purpose
Adjustment of registration stop timing in punch mode
Adjust if skewed paper conveying occurs or if the copy paper is Z-folded in punch mode.
Adjustment of paper stop timing in the punch mode
To adjust this item when the position of a punch hole is different from the specified one.
Adjustment of front/rear side registration home position of internal tray
Provides optimization when paper jam occurs due to an inferior fitting of the internal tray adjuster guides to paper.
Adjusting of front and back/slanted stapling home position
Adjusts the stapling position in the staple mode if the position is not proper.
Provides adjustment of slanted stapling.
Adjustment of upper/lower side registration home position of centerfold unit
Provides optimization when paper jam occurs due to an inferior fitting of the centerfold adjuster guides to paper.
Adjustment of booklet stapling position
Adjusts the booklet stapling position in the stitching mode if the position is not proper.
Adjustment of center folding position
Adjusts the center folding position in the stitching mode if the position is not proper.
Start
>Finisher
>[U246] Adjust

>>Punch Reg Adjustment of registration stop timing in punch mode
>>Punch Pos Adjustment of the paper stop timing in punch mode
>>Width F HP Adjustment of front side registration home position
>>Width R HP Adjustment of rear side registration home position
>>Staple HP Adjustment of front and back stapling home position
>>T-Staple HP Adjustment of slanted stapling home position
>>Width U HP Adjustment of upper side registration home position
>>Width L HP Adjustment of lower side registration home position
>>Staple Pos 1 Adjustment of booklet stapling position for A4/letter size
>>Staple Pos 2 Adjustment of booklet stapling position for B4/legal size
>>Staple Pos 3 Adjustment of booklet stapling position for A3/ledger size
>>Booklet Pos 1 Adjustment of center folding position for A4/letter size
>>Booklet Pos 2 Adjustment of center folding position for B4/legal size
>>Booklet Pos 3 Adjustment of center folding position for A3/ledger size
1-3-15
2GZ/2G1
Maintenance
Description
item No.
U246 Setting: adjustment of registration stop timing
1. Select [>>Punch Reg].
Setting range: -20 to 20
Initial setting: 0
Change in value per step: 1ms
If skewed paper conveying occurs (sample 1), increase the preset value. If the copy paper is Z-folded
(sample 2), decrease the preset value.
Sample 1 Sample 2
Figure 1-3-1
Setting: adjustment of the paper stop timing

1. Select [>>Punch Pos].
Initial setting: 0
Change in value per step: 0.49mm
If the distance of the position of a punch hole is smaller than the specified value A, increase the preset
value. If the distance is larger than the value A, decrease the preset value.
Preset value A: 5.5 +

- 2 mm (inch)
9.5 +
- 2 mm (metric)
Figure 1-3-2
1-3-16
2GZ/2G1
Maintenance
Description
item No.
U246 Setting: adjustment of front/rear side registration home position
1. Select [>>Width F HP] or [>>Width R HP].
Initial setting: 0
Change in value per step: 0.31 ms
Setting: adjustment of front and back stapling home position

1. Select [>>Staple HP].
Initial setting: 0
Change in value per step: 0.32 ms
When staple positions are off toward the front side of the machine (sample 1), increase the preset value.
When staple positions are off toward the rear side of the machine (sample 2), decrease the preset
value.
Sample 1 Sample 2
Figure 1-3-3
Setting: adjustment of slanted stapling home position

1. Select [>>T-Staple HP].
Initial setting: 0
Change in value per step: 0.99
To increase the angle for slanted stapling (sample 1), decrease the preset value. To decrease the angle
for slanted stapling (sample 2), increase the preset value.
Sample 1 Sample 2
Figure 1-3-4
1-3-17
2GZ/2G1
Maintenance
Description
item No.
U246 Setting: adjustment of upper/lower side registration home position
1. Select [>>Width U HP] or [>>Width L HP].
Adjustment of upper side registration home position
Initial setting: 0
Change in value per step: 0.1 mm
Adjustment of lower side registration home position
Initial setting: 0
Setting: adjustment of booklet stapling position

1. Select [>>Staple Pos 1], [>>Staple Pos 2] or [>>Staple Pos 3].
Initial setting: 0
When staples are placed too far right (sample 1), decrease the preset value. When staples are placed
too far left (sample 2), increase the preset value.
Reference value: within 2 mm
2 mm 2 mm
Sample 1 Sample 2
Figure 1-3-5
1-3-18
2GZ/2G1
Maintenance
Description
item No.
U246 Setting: adjustment of center folding position
1. Select [>>Booklet Pos 1], [>>Booklet Pos 2] or [>>Booklet Pos 3].
Initial setting: 0
When the centerfold position too far right (sample 1), increase the preset value. When the centerfold
position too far left (sample 2), decrease the setting value.
Reference value: within 3 mm
3 mm 3 mm
Center line Sample 1 Sample 2
Figure 1-3-6
U391 Setting the face-up unit
Description
Sets whether or not to perform face-up output through the optional face-up unit.
Purpose
To set this mode for special users who install only the face-up unit to perform face-up output. For users who
use both the finisher and the face-up unit, do not set this mode.
Method
>Face-Up Option
[U391] ? Off
3. Press the cursor up/down keys to select the item.

1-3-19
2GZ/2G1
Maintenance
Description
item No.
U392 Outputs of the history of events of the service calls and paper jam
Description
Outputs the history of events conditions of the service calls and paper jam.
Purpose
To check the event conditions of the service calls and paper jam.
Method
>Print Menu >
[U392]

>>Print Event
[392.1] Log?
4. Press the OK key. History output starts.

If it will not start, press the CANCEL key.
U393 Initializing data for FRPO
Description
Initializes each preset value of FRPO.
Purpose
To reset each preset value of FRPO to the initial values.
Method
>Initialize >
[U393]

>FRPO INIT ?
[393.3]

1-3-20
2GZ/2G1
Maintenance
Description
item No.
U394 Adjusting the leading edge margin of image printing for each paper cassette
Description
Adjusts the leading edge margin of image printing for each paper cassette.
Purpose
To adjust the leading edge margin if it is displaced depending on the paper cassette.
Method
>Set Paper Feed>
[U394] Top Reg.
2. Press the cursor right/left keys to display the submenu screen.

Submenu display Description Setting
range
>>Cassette 2 Leading edge margin for lower cassette of the -128 to +127
printer
>>Cassette 3 Leading edge margin for upper cassette of -128 to +127
optional paper feeder
>>Cassette 4 Leading edge margin for lower cassette of -128 to +127
>>MP Leading edge margin for MP tray -128 to +127
>>Duplex Leading edge margin for duplex printing -128 to +127

>>Cassette 2
[394.1] ###
5. Press the cursor up/down keys to move [ _ ] to the digit position at which the value is to be changed and
If the preset value is increased, the margin will be larger. If the preset value is decreased, the margin will
be smaller.
U395 Checking the size in MP tray
Description
Displays the size of paper set in the MP tray.
Purpose
To check to see if the size switch of the MP tray operates correctly.
Method
The size of paper set in the MP tray will be displayed.
>Check MP tray
[U395] Size ###
Paper size Display Paper size Display

A3/Ledger 010 B4 011
A4R/Letter-R 008 B5R 009
A4/Letter 108 B5 109
A5 013 B6 015
A6 014 Folio/Legal 51
1-3-21
2GZ/2G1
Maintenance
Description
item No.
U396 Displaying the amount of paper remaining in each paper cassette
Description
Displays the amount of paper remaining in each paper cassette.
Purpose
To check the amount of paper remaining in each paper cassette.
Method
>Check Cassette>
[U396] Remain

3. Press the cursor up/down keys to select the item to check.
>>Cassette 1 Amount of paper remaining in cassette 1 (%)
>>Cassette 2 Amount of paper remaining in cassette 2 (%)
>>Cassette 3 Amount of paper remaining in optional cassette 3 (%)
>>Cassette 4 Amount of paper remaining in optional cassette 4 (%)
>>Cassette 1
[396.1] ###%
Display range: 0 - 100% (0: no paper / 100: full)

U398 Adjusting left margin of image printing for each paper cassette
Description
Adjusts the left margin of image printing for each paper cassette.
Purpose
To adjust the left margin if it is displaced depending on the paper cassette.
Method
>Set Paper Feed>
[U398] Left Reg.

Submenu display Description Setting range
>>Cassette 2 Left margin for cassette 2 -600 to +600
>>Cassette 3 Left margin for optional cassette 3 -600 to +600
>>Cassette 4 Left margin for optional cassette 4 -600 to +600
>>MP Left margin for MP tray -600 to +600
>>Duplex Left margin for duplex printing -600 to +600
>>Cassette 2
[398.1] ###
If the preset value is increased, the margin will be larger. If the preset value is decreased, the margin will
be smaller.
1-3-22
2GZ/2G1
Maintenance
Description
item No.
U399 Setting FRPO
Description
Set the firmware again.
Purpose
To change the preset values of firmware.
Method
>Set FRPO >
[U399] Parameter

>>FRPO HO
[399.1]
1-3-23
2GZ/2G1
1-3-2 Service mode

The printer is equipped with a maintenance function which can be used to maintain and service the machine.
(1) Executing a service item
Message display
Ready
1. Press the MENU key.
Print
Menu Map
2. Press the cursor up/down keys several

times until [Others >] is displayed.
Others > >MSG Language

English
3. Press the cursor right key. 4. Press the cursor up/down keys several
times until [>Service >] is displayed.
>Service >
5. Press the cursor right key.
Service mode items
>>Print To print a status page for service purpose.

Status Page (See page page 1-3-25)
>>Print To print an event log (EVENT LOG)

Event Log (Displayed when FRPO I1 is set to 1)
(See page page 1-3-29)
>>Paper Feed To set paper feed operation as printer driver

priority mode.
>>Developer To initialize the developer unit. (toner install mode)

>>Charger To perform a main charger wire cleaning.

>>Drum To perform a drum refreshing.

To scroll these items,

press the cursor up/down keys repeatedly.
1-3-24
2GZ/2G1
(2) Description of service mode
Service items Description
Printing a status page for service purpose

Description
>>Print Prints a status page for service purpose. The status page includes various printing settings
Status Page and service cumulative.
Purpose
To acquire the current printing environmental parameters and cumulative information.
Procedure
1. Enter the service mode [>>Print Status Page].
2. Press the OK key. [Print Status Page?] will be displayed.
3. Press the OK key. Two pages will be printed. (The second page includes service
information.
Service information
(Refer to next page) Main PWB firmware version Firmware release date
Firmware version: 132.00 Released: 20/Apr/2006
Firmware version: 132.00 Released: 20/Apr/2006

Service Information
[XXXXXXXX/XXXXXXXX][XXXXXXX][XXXXXXXX][01/00] Printed Page(s) 9690
/t/P00/S00/U00/F00/N00/D50:DM0301.DAN:0002001001210052
/0020/0020/1061/0811/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ 0/
/AAAAAAA/AAAAAAA/AAAAAAA/
/AAAAAAA/
/AAAAAAA/
/AAAAAAA/AAAAAAA/AAAAAAA/AAAAAAA/AAAAAAA/
/0000/0000/0000/0000/0000/
/0000/
/RS2/FF/[0003-0003]/81/31/50/0
00.00.00.00.00.00
A:1234567890123456
/03030303/03030303/03030303/03000000/00000000/03030303/03030303/
SPD1:0203040508090A0B0C0D0F101112131415161718191A1B1C1D1E1F202122235E
/00000000/00000000/00000000000000000000000000000000/00000000000000000000000000000000/0000/00/00
/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
DN:SPL9200007 SN:SPL9200010
Figure 1-3-7 Service status page
1-3-25
2GZ/2G1

Service information
Service information
[XXXXXXXX/XXXXXXXX][XXXXXXX][XXXXXXXX][01/00] Printed Page(s) 9690

/t/P00/S00/U00/F00/N00/D50:DM0301.DAN:0002001001210052

/0020/0020/1061/0811/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ 0/

/AAAAAAA/
/AAAAAAA/
/AAAAAAA/AAAAAAA/AAAAAAA/AAAAAAA/AAAAAAA/

/0000/0000/0000/0000/0000/
/0000/
/RS2/FF/[0003-0003]/81/31/50/0

00.00.00.00.00.00
A:1234567890123456
/03030303/03030303/03030303/03000000/00000000/03030303/03030303/
SPD1:0203040508090A0B0C0D0F101112131415161718191A1B1C1D1E1F202122235E
/00000000/00000000/00000000000000000000000000000000/00000000000000000000000000000000/0000/00/00
/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
DN:SPL9200007 SN:SPL9200010

Detail of service information
No. Items Description

1 Engine ROM information [Mask ROM version/Flash ROM version]
2 Operation panel ROM [Operation panel mask ROM version]
information
3 Boot ROM information [Boot ROM version]
1-3-26
2GZ/2G1

4 Software jumper switch [First byte/second byte]
information First byte Second byte:
(hexadecimal) bit 0 = 1: (Fixed) Displayed in OEM mode only.
bit 1 = 0: Overseas,
1: Domestic (Japan)
bit 2, 3 (Not used)
bit 4 = 0: Kyocera, 1: OEM
bit 5 = 0: For Europe, 1: For US
bit 6 = 0: Non MICR mode,
1: MICR mode
bit 7 (Not used)
5 Total page -
6 Toner install information -
7 Parallel I/O information -
8 Serial information 00: Not connected bit1: Overrun error
bit0: Framing error bit2: Parity error
9 USB information 00: Not connected
01: Full-Speed
02: Hi-Speed
10 Operation panel lock sta- 01: Partial lock
tus (displayed only when 02: Full lock
locked)
Code conversion
11 NVRAM error (displayed 01: ID error 03: Checksum error
only when any error has 02: Version error 04: NVRAM crush error
occurred) A B C D E F G H I J
0 1 2 3 4 5 6 7 8 9
12 NVRAM download 00: Normal
bit0: Font data
bit1: Host data
bit2: Macro data
bit3: Program data
bit4: Operation panel message data download (file name displayed)
bit5: OEM data
bit6: Web template data (version displayed)
bit7: Error occurred
13 Printable area setting /Top offset/Left offset/Page length/Page width
14 Left offset for each paper /MP tray/Cassette1/Cassette 2/Cassette 3/Cassette 4/Cassette 5/Duplex
source (1/600 inches unit)
15 Top offset for each paper /MP tray/Cassette 2/Cassette 3/Cassette 4/Cassette 5/Duplex
source (1/600 inches unit)
16 Offset for rotation /Top offset/Left offset/
(1/600 inches unit)
17 Paper cassette life counter /Total counter (large)/Total counter (small)/MP tray/
18 Paper cassette life counter /Cassette 1 total/Cassette 2 total/Cassette 3 total/
19 Paper cassette life counter /Cassette 4 total/
1-3-27
2GZ/2G1

20 Paper source position counter /Duplex/
21 Life counter of each unit /Drum unit/Developer unit/Fuser unit/
22 Document finisher counter /Document finisher total/Main tray total/Centerfold unit/Punch unit/Sta-
pler/
23 Version of each unit /3000-sheet paper feeder/Document finisher (software)/Mail box/Center-
fold unit/Internal tray (3000-sheet document finisher)
24 Drum ID -
25 Serial interface information RS2: RS-232C
RS4: RS-422A
26 Drum sensitivity information -
27 Optional paper feeder/stacker [First 2 bytes - Second 2 bytes]
information First 2 bytes Second 2 bytes
bit0: MP tray bit0: Face up
bit1 to 4: Cassette 1 to 4 bit1: Face down
bit5 to 6: Reserved bit2: Reserved
bit7: Duplex bit3: Mail box
bit8: 3000-sheet paper feeder bit4: Document finisher
bit9: Reserved bit5 to 15: Reserved
bit10: Paper feeder
bit11 to 15: Reserved
28 Operation panel message lan- PMSG command setting (decimal)
guage
29 Current temperature 0 to 100 C/32 to 212 F (in 1 C/1.8 F increment, - = Temperature/
humidity sensor is abnormal.)
30 Current humidity 0 to 100% RH (in 1% increment)
31 Number of rebooting for verti- -
cal distortion check
32 MAC address -
33 Fixed asset number (maximum 16 characters)
34 Media type attributes Media type setting value from 1 to 28 (paper weight)
(unused media type (18 to 20) are always 0x00.)
35 Memory SPD information (slot 2 to 6 bytes, 8 to 36 bytes, 94 to 95 bytes (total 32 bytes)
1)
36 Toner container information -
37 Parameters of maintenance -
mode
38 Drum serial number -
39 Machine serial number -
NOTE:
Code conversion
A B C D E F G H I J
0 1 2 3 4 5 6 7 8 9
1-3-28
2GZ/2G1
Printing an event log (EVENT LOG)

Description
>>Print Prints the history of paper misfeeds and self-diagnostic errors including up to 16 items from
Event Log the latest occurrence of such an error. (If the number of errors exceeds 16, errors will be
deleted sequentially from the oldest one.)
Purpose
To allow machine malfunction analysis based on the frequency of paper misfeeds and self
diagnostic errors.
Procedure
1. Enter the service mode [>>Print Event log].
2. Press the OK key. [>>Print Event Log?] will be displayed.
3. Press the OK key. A sheet of event log will be printed.
[EB20MA001/2GZ_1000.001.0200][E1][XXX.01FLB][03] Firmware version: 2GZ_3000.001.35 Released: 20/Apr/2006

(1) (2) (3) (4) (5) (6)
Total page 12345 DN:SPL0000000
(7) (8)
(9) (10)
# Count. Event # Count. Service Code
16 11111 10.48.01.88.01.01 8 11234 01.6000
15 10000 10.48.01.88.01.01 7 10000 01.6000
14 9999 10.48.01.88.01.01 6 9999 01.6000
13 9998 10.48.01.88.01.01 5 9998 01.6000
12 9997 10.48.01.88.01.01 4 9997 01.6000
11 9996 10.48.01.88.01.01
10.48.01.88.01.01 3 9996 01.6000
10 9995 (a)10.48.01.88.01.01
(b) (c) (d) (e) (f) 2 9995 01.6000
9 9994 10.48.01.88.01.01 1 9994 01.6000
8 9993 10.48.01.88.01.01 (11)
7 9992 10.48.01.88.01.01
6 9991 10.48.01.88.01.01 # Count. item
5 9990 10.48.01.88.01.01 8 11234 02.00
4 9989 10.48.01.88.01.01 7 10000 02.00
3 9979 10.48.01.88.01.01 6 9999 02.00
2 9969 10.48.01.88.01.01 5 9998 02.00
1 1 10.48.01.88.01.01 4 9997 02.00
3 9996 02.00
2 9995 02.00
1 9994 02.00
(12)
J00: 0 J43: 0 C:6000: 4 (i) M00: 1
J05: 0 J44: 0
(h) C:6050: 1
J09: 0 J46:
J10: 0 J47:
J11: 0 J50:
J12: 0 J51:
J13: 0 J52:
J14: 0 J53:
J15: 0 J60:
J16: 0 J61:
(g) J17: 0 J80:
J18: 0 J81:
J19: 0 J82:
J20: 0 J83:
J21: 0 J84:
J22: 0 J85:
J23: 0 J86:
J30: 0 J87:
J35: 0 J88:
J40: 0 J89:
J41: 0
J42: 0
SN:SPL0000000
(13)
Figure 1-3-8 Event log
1-3-29
2GZ/2G1
Detail of event log (EVENT LOG) information

(1) Engine PWB mask version [Engine mask version/Engine software version]
(2) Operation panel PWB mask ver- -
sion
(3) BROM version -
(4) Software jumper switch informa- [First byte/Second byte]
tion (hexadecimal)
First byte
bit 0 = 1: (Fixed) Second byte:
bit 1 = 0: Overseas, 1: Domestic (Japan) Displayed in OEM
bit 2, 3 (Not used) mode only
bit 4 = 0: Kyocera, 1: OEM
bit 5 = 0: For Europe, 1: For US
bit 6 = 0: Non MICR mode, 1: MICR mode
bit 7 (Not used)
(5) Main PWB firmware mask ver- -

sion
(6) Main PWB firmware release -
date
(7) Total page counter -
(8) Drum serial number -
(9) Machine serial number -
(10) Paper Jam Log # Count. Event
Remembers 1 to 16 of The total page count Log code (2 digit,
occurrence. If the occur- at the time of the hexadecimal, 6
rence of the previous paper jam. categories)
paper jam is less than
16, all of the paper jams (a) Cause of a
are logged. When the paper jam
occurrence excessed (b) Position of
16, the oldest occur- paper jam
rence is removed. (c) Paper source
(d) Paper size
(e) Paper type
(f) Paper exit
Refer to the next

page for the details
of each log code.
1-3-30
2GZ/2G1

(10) (a) Cause of paper jam (Hexadecimal)
cont.
04: Cover opened. [00]
05: Memory read ready time-out (secondary paper feed does not start). [4D]
09: Sequence error (3000-sheet paper feeder). [33]
10: No paper feed (cassette 1). [31]
11: No paper feed (cassette 2). [32]
12: No paper feed (cassette 3: paper feeder/3000-sheet paper feeder). [33]
13: No paper feed (cassette 4: paper feeder). [34]
14: No paper feed (MP tray). [42]
15: Jam in horizontal paper conveying section. Paper path sensor 3 (PPSENS3) non-
arrival jam (3000-sheet paper feeder). [33]
18: Jam in vertical paper feed section. [4D]
19: Jam in vertical paper feed section (paper feeder). [43]
20: Jam in MP tray paper conveying section. [48]
21: Multiple sheets in paper feed section. [4D]
22: Multiple sheets in vertical paper conveying section. [4D]
23: Multiple sheets in MP tray paper conveying section. [48]
30: Jam in registration/transfer section. [4D]
40: Jam in fuser section (paper feed from MP tray). [4D]
41: Jam in fuser section (paper feed from cassette 1). [4D]
42: Jam in fuser section (paper feed from cassette 2). [4D]
43: Jam in fuser section (paper feed from cassette 3: paper feeder). [4D]
44: Jam in fuser section (paper feed from cassette 4: paper feeder). [4D]
45: Jam in fuser section (paper feed from 3000-sheet paper feeder). [4D]
46: Jam in fuser section (paper refeed from duplex section). [4D]
50: Jam in eject section. [4D]
52: Jam in feedshift section. [4D]
60: Jam in duplex paper conveying section 1. [4D]
61: Jam in duplex paper conveying section 2. [4D]
80: Jam between the printer and 3000-sheet document finisher. [46]
81: Paper entry sensor (PES) non-arrival jam (3000-sheet document finisher). [46]
Paper entry sensor1/2 (PES1/PES2) non-arrival jam (document finisher). [46]
82: Jam in stapler (3000-sheet document finisher/document finisher). [46]
83: Exit sensor (ESW1) stay jam (3000-sheet document finisher). [46]
Exit sensor (EXS) stay jam (document finisher). [46]
84: Jam in eject section of right sub tray (3000-sheet paper feeder). [46]
85: Jam in eject section of left sub tray (3000-sheet paper feeder). [46]
86: Jam in eject section of internal tray 1 (3000-sheet paper feeder). [46]
87: Jam in eject section of internal tray 2 (3000-sheet paper feeder). [46]
88: Jam in eject section of main tray (3000-sheet paper feeder). [46]
89: Jam in centerfold unit (3000-sheet document finisher). [50]
90: Jam in mailbox (3000-sheet document finisher). [51]
91: Document finisher cover opened. [46]
92: Exit sensor (EXS) non-arrival jam (document finisher). [46]
93: Reverse sensor (REVS) jam (document finisher). [46]
94: Paper entry sensor (PES) stay/remaining jam (document finisher). [46]
95: Paper conveying sensor (PCS) jam (document finisher). [46]
Note:
Values (hexadecimal) within [ ] indicate paper misfeed locations, see next page.
1-3-31
2GZ/2G1

(10) (b) Detail of jam location (Hexadecimal)
cont.
(Trays 1 to 7) PCS PES1

46
TEJS REVS PES2
EXS
Document
finisher
51 Mailbox
(Left
sub tray) TEJS
MPESW (Right sub tray)
(Feedshift) Printer
(Main tray) ESW3 ESW2 FSSW (Eject)
PES ESW
ESW1
(Fuser)
3000-sheet ITPES1 (Duplex)
document 4D
finisher 46 DUP (Registration
PCSW /transfer)
SRHPS1
RSW (MP tray)
SRHPS2 ITPES2
48 42
(Internal tray) FSW1
MPFSW
FSW2 31 (Cassette 1)
PCBMDS
43
32 (Cassette 2)
(Stapler)
(Stapler) FSW3
PPS PPS
ENS2 ENS3
33
PPS
CPES ENS1
CESW
50 CSRS2
CPDS
CSRS1
Centerfold unit 3000-sheet paper feeder
43 33 (Cassette 3)
34 (Cassette 4)
Paper feeder
(c) Detail of paper source (Hexadecimal)

00: MP tray
01: Cassette 1
02: Cassette 2
03: Cassette 3 (paper feeder/3000-sheet paper feeder)
04: Cassette 4 (paper feeder)
05 to 09: Reserved
1-3-32
2GZ/2G1

(10) (d) Detail of paper size (Hexadecimal)
cont.
01: Monarch 0C: Ledger 23: Special 2
02: Business 0D: A5R 24: A3 wide
03: International DL 8D: A5E 25: Ledger wide
04: International C5 0E: A6 26: Full bleed paper
05: Executive 0F: B6 (12 8)
06: Letter-R 10: Commercial #9 27: 8K
86: Letter-E 11: Commercial #6 28: 16K-R
07: Legal 12: ISO B5 A8: 16K-E
08: A4R 13: Custom size 32: Statement-R
88: A4E 1E: C4 B2: Statement-E
09: B5R 1F: Postcard 33: Folio
89: B5E 20: Reply-paid postcard 34: Western type 2
0A: A3 21: Oficio II 35: Western type 4
0B: B4 22: Special 1
(e) Detail of paper type (Hexadecimal)
00: (Not specified) 09: Letter head 15: Custom 1
01: Plain 0A: Color 16: Custom 2
02: Transparency 0B: Prepunched 17: Custom 3
03: Preprint 0C: Envelope 18: Custom 4
04: Labels 0D: Cardstock 19: Custom 5
05: Bond 0E: Coated 1A: Custom 6
06: Recycle 0F: 2nd side 1B: Custom 7
07: Vellum 10: Media 16 1C: Custom 8
08: Rough 11: High quality
(f) Detail of paper exit location (Hexadecimal)
01: Face down (FD) 15: Mail box tray 2 (FD)
02: Face up (FU)/ 16: Mail box tray 2 (FU)
Document finisher face up (FU)/ 1F: Mail box tray 3 (FD)
3000-sheet document finisher left sub tray (FU) 20: Mail box tray 3 (FU)
03: Document finisher face-down (FD) 29: Mail box tray 4 (FD)
04: Document finisher sub tray (FD) 2A: Mail box tray 4 (FU)
05: Reserved 33: Mail box tray 5 (FD)
0B: Mail box tray 1 (FD) 34: Mail box tray 5 (FU)
0C: Mail box tray 1 (FU) 3D: Mail box tray 6 (FD)
0D: Mail box all tray (FD) 3E: Mail box tray 6 (FU)
0E: Mail box all tray (FU) 47: Mail box tray 7 (FD)
48: Mail box tray 7 (FU)
1-3-33
2GZ/2G1

(11) Service Call (Self diag- # Count. Self diagnostic error
nostic error) Log code
Remembers 1 to 8 of The total page count at (See page 1-4-18)
occurrence of self diag- the time of the self diag-
nostics error. If the occur- nostics error.
rence of the previous
diagnostics error is less
than 8, all of the diagnos-
tics errors are logged.
(12) Maintenance Log # Count. Item
Remembers 1 to 8 of The total page count at Code of mainte-
occurrence of replace- the time of the replace- nance replacing item
ment. If the occurrence of ment of the toner con- (1 byte, 2 categories)
the previous replacement tainer.
of toner container is less This is virtually logged First byte (Replac-
than 8, all of the occur- as the occurrence of the ing item)
rences of replacement are Toner Empty condition 01: Toner container
logged. since the replacement of 02: Maintenance kit
the toner container is not
precisely detectable. Second byte (Type
of replacing item)
00: (fixed)
(13) Counter Log (g) Jam (h) Self diagnostic error (i) Maintenance item
replacing
Comprised of three log
Indicates the log counter Indicates the log counter Indicates the log
counters including paper
of paper jams depending of self diagnostics errors counter depending
jams, self diagnostics
on location. depending on cause. on the maintenance
errors, and replacement of
(See page 1-4-18) item for mainte-
the toner container.
Refer to Paper Jam Log. nance.
Example:
All instances including C6000: 4 T: Toner container
those are not occurred 00: Black
are displayed. Self diagnostics error
6000 has happened four M: Maintenance kit
times. 00: (fixed)
Example:
T00: 1
The (black) toner
container has been
replaced once.
1-3-34
2GZ/2G1
Setting the paper feed operation (printer driver priority mode)

Description
>>Paper Feed With printer driver priority mode, when selecting the specific paper feed location (a cassette
or MP tray) with the printer driver (it is not automatic selection), paper is fed from the
selected location. Message "Add Paper" is displayed when there is no paper in that location.
When selecting the MP tray as the paper feed location, paper is fed with the timing of maxi-
mum size. As for the setting media type (setting the paper type), setting of the printer driver
is notified to the engine PWB. Duplex printing operation is still the ordinary operation, and
paper jam occurs if paper size is different from the setting of the printer.
Purpose
To set the printer driver priority mode which priority is given to the setup of a printer driver
when the ordinary paper feed operation mode is not suitable for the usage condition of the
user.
Method
1. Enter the service mode [>>Paper feed].
2. Press the OK key. Message [Paper feed?] will be displayed.
3. Select the mode (Normal? or Special?) pressing the cursor up/down keys.
Normal Ordinary paper feed operation mode

Special Printer driver priority mode
4. Press the OK key.

Completion
Initializing the developer unit (toner install mode)

Description
>>Developer The new developer unit is shipped from the factory with no toner contained. The developer
can be automatically replete with toner when a toner container is installed onto it and the
printer is turned on. However, because the toner reservoir in the developer has a large
capacity, it requires a lengthy period of time until a substantial amount of toner has been fed
to get the printer ready. (A new developer needs approximately 200 g for triggering the sen-
sor inside.)
Purpose
To execute when the developer unit has been replaced.
Method
1. Enter the service mode [>>Developer].
2. Press the OK key. [>>Developer?] will be displayed.
3. Press the OK key. [Ready] will be displayed.
4. Turn off and on the main switch. [Self test] [Please wait (Adding toner)] will dis-
played. The printer continually engages in this mode for a period of approximately
10 minutes, after which the printer reverts to the [Ready] state. [Ready] will dis-
played. Developer initialization is finished.
Completion
Main charger wire cleaning

Description
>>Charger The main charger wire cleaning system is operated to remove oxide developed on the main
charger wire.
Purpose
To execute when black streaks are printed lengthwise.
Method
1. Enter the service mode [>>Charger].
2. Press the OK key. [>>Charger?] will be displayed.
3. Press the OK key. The message display shows [Please wait], and then the main charger
wire cleaning starts and stops after approx.45 seconds. The printer reverts to [Ready], main
charger wire cleaning is finished.
Completion
1-3-35
2GZ/2G1
Drum surface refreshing

Description
>>Drum Rotates the drum approximately 3 minutes with toner lightly on the overall drum using the
high-voltage output control of the engine PWB. The cleaning blade in the drum unit scrapes
toner off the drum surface to clean it.
Purpose
To clean the drum surface when image failure occurs due to the drum. This mode is effective
when dew condensation on the drum occurs.
Method
1. Enter the service mode [>>Drum].
2. Press the OK key. [>>Drum?] will be displayed.
3. Press the OK key. Drum surface refreshing will start and finish after approximately 3 min-
utes, after which the printer reverts to the [Ready] state. [Ready] will displayed. Drum sur-
face refreshing is finished.
Completion
1-3-36
2GZ/2G1
1-4 Troubleshooting
1-4-1 Paper misfeed detection
(1) Paper misfeed indication

When a paper misfeed occurs, the machine immediately stops printing and displays the jam location on the operation
panel.
To remove paper jammed in the machine, open the front cover, left cover or pull the cassette out.
To remove the jammed paper in optional document finisher, detach the finisher from the machine.
Paper misfeed detection can be reset by opening and closing the respective covers to turn safety switch off and on.
(2) Paper misfeed detection conditions
FSSW
ESW
DUPPCSW
DUPFCL RCL
RSW MPFCL MPPFCL
FCL1
FSW1
PFCL-U MPFSW
FCL2
FSW2
PFCL-L
FCL3
FSW3
PPSENS1 PFPFCL1
PPSENS2 PPSENS3 PFPFCL2 PFPFCL1
PFFCL
PFFSW
PFPFCL2
Paper feeder
3000-sheet paper feeder
Figure 1-4-1
1-4-1
2GZ/2G1
Section Description Conditions Specified time

System 04 Cover is open during copying. -
Cover open
05 Secondary paper feed does not start within specified time 30 s
Secondary paper feed of arrival of paper at the registration section.
does not start
09 A communication sequence error occurs between the -
3000-sheet paper machine and the 3000-sheet paper feeder.
feeder sequence error
jam
Paper 10 Feed switch 1 (FSW1) does not turn on within the speci- 1152 ms
feed No paper feed from fied time of upper paper feed clutch (PFCL-U) turning on;
section cassette 1 the clutch is then successively turned off for 1 s and
turned back on, but the switch again fails to turn on within
the specified time.
11 Feed switch 2 (FSW2) does not turn on within the speci- 1209 ms
No paper feed from fied time of lower paper feed clutch (PFCL-L) turning on;
cassette 2 the clutch is then successively turned off for 1 s and
turned back on, but the switch again fails to turn on within
the specified time.
12 Feed switch 3 (FSW3) does not turn on within the speci- 1209 ms
No paper feed from fied time of paper feeder paper feed clutch 1 (PFPFCL1)
optional cassette 3 turning on; the clutch is then successively turned off for 1
s and turned back on, but the switch again fails to turn on
within the specified time (paper feed from optional paper
feeder).
Feed switch 3 (FSW3) does not turn on within the speci- 1582 ms
fied time of paper feeder paper feed clutch 1 (PFPFCL1)
turning on; the clutch is then successively turned off for 1
within the specified time (paper feed from optional 3000-
sheet paper feeder).
13 The paper feeder feed switch (PFFSW) does not turn on 1209 ms
No paper feed from within the specified time of paper feeder paper feed
optional cassette 4 clutch 2 (PFPFCL2) turning on; the clutch is then succes-
sively turned off for 1 s and turned back on, but the switch
again fails to turn on within the specified time (paper feed
from optional paper feeder).
14 The MP feed switch (MPPFSW) does not turn on within 3913 ms
No paper feed from MP the specified time of the MP paper feed clutch (MPPFCL)
tray turning on; the clutch is then successively turned off for 1
within the specified time.
15 Paper path sensor 3 (PPSENS3) does not turn on within 637 ms
Jam in paper feeder specified time of paper feeder paper feed clutch 2
horizontal paper con- (PFPFCL2) turning on (paper feed from optional 3000-
veying section 1 sheet paper feeder).
Jam in paper feeder specified time of the paper path sensor 3 (PPSENS3)
horizontal paper con- turning on (paper feed from optional 3000-sheet paper
veying section 2 feeder).
Jam in paper feeder specified time of the paper path sensor 2 (PPSENS2)
horizontal paper con- turning on (paper feed from optional 3000-sheet paper
veying section 3 feeder).
1-4-2
2GZ/2G1

Paper 18 The registration switch (RSW) does not turn on within 1283 ms
feed Misfeed in vertical specified time of feed switch 1 (FSW1) turning on.
section paper conveying sec-
Feed switch 1 (FSW1) does not turn on within specified 1478 ms
tion
time of feed switch 2 (FSW2) turning on.
Feed switch 2 (FSW2) does not turn on within specified 1474 ms
time of feed switch 3 (FSW3) turning on.
19 Feed switch 3 (FSW3) does not turn on within specified 1217 ms
Misfeed in paper feeder time of the paper feeder feed switch (PFFSW) turning on.
vertical paper convey-
ing section
20 The registration switch (RSW) does not turn on within 3043 ms
Misfeed in MP tray ver- specified time of the MP feed switch (MPFSW) turning
tical paper conveying on.
section
21 The feed switch 1 (FSW1) does not turn off within speci- 3357 ms - paper
Multiple sheets in paper fied time of its turning on. length
feed section
The feed switch 2 (FSW2) does not turn off within speci- 3357 ms - paper
fied time of its turning on. length
The feed switch 3 (FSW3) does not turn off within speci- 2617 ms
fied time of its turning on (paper feed from optional paper
feeder).
The feed switch 3 (FSW3) does not turn off within speci- 1234ms
fied time of its turning on (paper feed from optional 3000-
sheet paper feeder).
The paper feeder feed switch (PFFSW) does not turn off 2617 ms
within specified time of its turning on.
The MP feed switch (MPFSW) does not turn off within 3357 ms - paper
specified time of its turning on. length
fied time of the upper paper feed clutch (PFCL-U) turning
on.
fied time of the lower paper feed clutch (PFCL-L) turning
on.
fied time of the paper feeder paper feed clutch 1
(PFPFCL1) turning on.
The paper feeder feed switch (PFFSW) does not turn off 3913 ms
within specified time of the paper feeder paper feed
clutch 2 (PFPFCL2) turning on.
The MP feed switch (MPFSW) does not turn off within 3913 ms
specified time of the MP paper feed clutch (MPPFCL)
turning on.
1-4-3
2GZ/2G1

Paper 22 The feed switch 1 (FSW1) does not turn off within speci- 1478 ms
feed Multiple sheets in verti- fied time of the feed switch 2 (FSW2) turning off.
section cal conveying section
fied time of the feed switch 3 (FSW3) turning off.
fied time of the feed switch 2 (FSW2) turning on
fied time of the feed switch 3 (FSW3) turning on.
23 The registration switch (RSW) does not turn off within 2739 ms
Multiple sheets in MP specified time of the MP feed switch (MPFSW) turning
tray conveying section off.
The registration switch (RSW) does not turn off within 3043 ms
specified time of the MP feed switch (MPFSW) turning
on.
Paper 30 The registration switch (RSW) does not turn off within 1170 ms
conveying Misfeed in registration/ specified time of the feed switch 1 (FSW1) turning off.
section transfer section
The registration switch (RSW) does not turn off within 1278 ms
specified time of the feed switch 1 (FSW1) turning on.
Fuser 40 The eject switch (ESW) does not turn on within specified 2243 ms
section Misfeed in fuser section time of the registration clutch (RCL) turning on.
(MP tray)
The feedshift switch (FSSW) does not turn on within 2243 ms
41
specified time of the registration clutch (RCL) turning on.
Misfeed in fuser section
(cassette 1)
42
(cassette 2)
43
(optional cassette 3)
44
(optional cassette 4)
45
(optional 3000-sheet
paper feeder)
46
(duplex section)
Eject 50 The eject switch (ESW) does not turn off within specified 2243 ms
section Misfeed in eject section time of the registration switch (RSW) turning off.
The eject switch (ESW) does not turn off within specified 2243 ms
time of the registration clutch (RCL) turning on.
1-4-4
2GZ/2G1

Feedshift 52 The feedshift switch (FSSW) does not turn on within 1196 ms
section Misfeed in feedshift specified time of the start of eject motor (EM) reverse
section rotation.
During paper switchback operation, the feedshift switch 2313 ms
(FSSW) does not turn off within specified time of the its
turning on.
The feedshift switch (FSSW) does not turn off within 2243 ms
specified time of the registration switch (RSW) turning off.
The feedshift switch (FSSW) does not turn off within 2243 ms
specified time of the registration clutch (RCL) turning on.
Duplex 60 The duplex paper conveying switch (DUPPCSW) does 2196 ms
section Duplex paper convey- not turn on within specified time of the feedshift switch
ing section 1 (FSSW) turning on.
The duplex paper conveying switch (DUPPCSW) does 2196 ms
not turn off within specified time of the feedshift switch
(FSSW) turning off.
61 The feed switch 1 (FSW1) does not turn on within speci- 1543 ms
Duplex paper convey- fied time of the duplex paper conveying switch (DUP-
ing section 2 PCSW) turning on.
fied time of the duplex paper conveying switch (DUP-
PCSW) turning off.
Optional 80 Paper ejection is not output from the machine to the doc- 15 s
finisher Jam between the fin- ument finisher within specified time of the paper entry
isher and machine sensor (PES) turning on.
(3000-sheet document
finisher only)
81 (3000-sheet document finisher) 1052 ms
Paper entry sensor non The paper entry sensor (PES) is not turned off even if a
arrival jam specified time has elapsed after the machine eject signal
was received.
The paper entry sensor (PES) is not turned on even if a 1052 ms
specified time has elapsed after the machine eject signal
was received.
The paper entry sensor (PES) does not turn off within 2313 ms
specified time of its turning on.
(Document finisher) 2627 ms
The paper entry sensor (PES) is not turned on even if a
specified time has elapsed after the machine eject signal
was received.
82 (3000-sheet document finisher) 600 ms
Jam in stapler The home position is not detected within the specified
time when driving the staple motor.
(Document finisher) 1000 ms
The staple home position sensor (STSPS) is not turned
on within the specified time when driving the staple motor
(STM).
1-4-5
2GZ/2G1

Optional 83 (3000-sheet document finisher) 1182 ms
finisher Exit sensor stay jam Eject switch 1 (ESW1) is not turned off within specified
time of its turning on.
(Document finisher) 1680ms
In the straight mode, the exit sensor (EXS) is not turned
off within specified time of its turning on.
(Document finisher) 5375ms
In the offset or staple mode, the exit sensor (EXS) is not
turned off within specified time of its turning on.
84 Eject switch 2 (ESW2) is not turned off even if a specified 1209 ms
Jam in eject section of time has elapsed after the machine eject signal was
right sub tray (3000- received.
sheet document fin-
Eject switch 2 (ESW2) is not turned on even if a specified 1209 ms
isher only)
time has elapsed after the machine eject signal was
received.
Eject switch 2 (ESW2) is not turned off within specified 2313 ms
85 Eject switch 3 (ESW3) does not turn off within specified 1426 ms
Jam in eject section of time of paper entry sensor (PES) turning on.
left sub tray (3000-
Eject switch 3 (ESW3) does not turn on within specified 1426 ms
sheet document fin-
time of paper entry sensor (PES) turning on.
isher only)
Eject switch 3 (ESW3) is not turned off within specified 2313 ms
86 Internal tray entry sensor 1 (ITPES1) is not turned on 2070 ms
Jam in eject section of even if a specified time has elapsed after the eject signal
internal tray 1 (3000- was received.
sheet document fin-
isher only)
87 Internal tray entry sensor 2 (ITPES2) does not turn on 1322 ms
Jam in eject section of within specified time of internal tray entry sensor 1
internal tray 2 (3000- (ITPES1) turning on.
sheet document fin-
Internal tray entry sensor 2 (ITPES2) does not turn off 676 ms
isher only)
within specified time of internal tray entry sensor 1
(ITPES1) turning off.
88 Eject switch 1 (ESW1) is not turned on within specified 1324 ms
Jam in eject section of time.
main tray (3000-sheet
Side registration home position sensor 1 (SRHPS1) is not 500 ms
document finisher only)
Side registration home position sensor 2 (SRHPS2) is not 500 ms
The paper conveying belt detection sensor (PCBDS) is 2000 ms
not turned off within specified time.
1-4-6
2GZ/2G1

Optional 89 The centerfold paper entry sensor (CPES) does not turn 1370 ms
finisher Jam in centerfold unit off within specified time of centerfold paper detection sen-
(3000-sheet document sor (CPDS) turning on.
finisher only)
The centerfold paper entry sensor (CPES) does not turn 1370 ms
on within specified time of centerfold paper detection sen-
sor (CPDS) turning on.
The centerfold paper entry sensor (CPES) is not turned 2313 ms
off within specified time of its turning on.
The centerfold eject switch (CESW) is not turned on 3040 ms
within specified time.
The centerfold eject switch (CESW) is not turned off 4213 ms
Centerfold side registration sensor 1 (CSRS1) is not 600 ms
turned on within specified time.
Centerfold side registration sensor 2 (CSRS2) is not 600 ms
The home position is not detected within the specified 1000 ms
time after driving the centerfold staple motor (CSTM).
The centerfold paper detection sensor (CPDS) is not 3504 ms
turned off within specified time.
90 The mail paper entry switch (MPESW) is not turned on 1017 ms
Jam in mail box within specified time.
(3000-sheet document
The mail paper entry switch (MPESW) is not turned off 2313 ms
finisher only)
The tray eject sensor (TEJS) does not turn on within Tray 1 to 4
specified time of mail paper entry switch (MPESW) turn- 2026 ms
ing on. Tray 5 to 7
1148 ms
The tray eject sensor (TEJS) is not turned off within spec- 2313 ms
ified time of its turning on.
91 (3000-sheet document finisher) -
Finisher cover open The front cover, top cover or right sub tray is opened
when starting the finisher operation.
The centerfold unit top cover is opened when starting the
centerfold operation.
The mail box cover is opened when starting the opera-
tion.
(Document finisher) -
The finisher cover becomes open during paper is run-
ning.
Paper is remaining in paths at power on.
92 In the straight mode, the exit sensor (EXS) is not turned 1770 ms
Exit sensor non-arrival on even if a specified time has elapsed after the paper
jam (document finisher entry sensor (PES) was turned on.
only)
1-4-7
2GZ/2G1

Optional 93 The reverse sensor (REVS) does not turn on within spec- 1071 ms
finisher Reverse sensor jam ified time of paper entry sensor (PES) turning on.
(document finisher
The reverse sensor (REVS) is not turned on within speci- 435 ms
only)
fied time.
The reverse sensor (REVS) does not turn off within spec- 622 ms
ified time of paper entry sensor (PES) turning off.
The reverse sensor (REVS) is not turned off within speci- Depends on paper
fied time its turning on. size
94 The paper entry sensor (PES) is not turned off within Depends on paper
Paper entry sensor specified time its turning on. size
stay/remaining jam
(document finisher
only)
95 The paper conveying sensor (PCS) does not turn on 735 ms
Paper conveying sen- within specified time of reverse sensor (REVS) turning
sor jam (document fin- on.
isher only)
The paper conveying sensor (PCS) does not turn off 1004 ms
within specified time of reverse sensor (REVS) turning
off.
1-4-8
2GZ/2G1
(3) Paper misfeeds
Problem Causes/check procedures Corrective measures

(1) A piece of paper torn from Check visually and remove it, if any.
A paper jam in the copy paper is caught
paper feed, convey- around feed switch 1/2/3,
ing or eject section is registration switch, eject
indicated as soon as switch or feedshift switch.
the main power
Defective switch. Run maintenance item U031 and turn switch on and off manually.
switch is turned on.
Replace the switch if indication of the corresponding switch on the
touch panel is not displayed in reverse.
Feed switch 1/2/3, registration switch, eject switch, feedshift
switch
(2) Paper is extremely curled. Change the paper.
A paper jam in the
Check if the upper paper Check visually and replace any deformed pulleys.
paper feed section is
feed pulley, separation pul-
indicated during
ley or forwarding pulley of
copying (no paper
the cassette 1 are
feed from cassette
deformed.
1).
Jam code 10 Broken feed switch 1 actua- Check visually and replace switch.
tor.
Defective feed switch 1. Run maintenance item U031 and turn feed switch 1 on and off
manually. Replace the switch if indication of the corresponding
switch on the touch panel is not displayed in reverse.
Check if the upper paper Run maintenance item U032 and select the upper paper feed
feed clutch malfunctions. clutch on the touch panel to be turned on and off. Check the status
and remedy if necessary.
Electrical problem with the Check (see page 1-4-38).
upper paper feed clutch.
A paper jam in the
Check if the lower paper Check visually and replace any deformed pulleys.
feed pulley, separation pul-
indicated during
ley or forwarding pulley of
copying (no paper
the cassette 2 are
feed from cassette
deformed.
2).
Jam code 11 Broken feed switch 2 actua- Check visually and replace switch.
tor.
manually. Replace feed switch 2 if indication of the corresponding
Check if the lower paper Run maintenance item U032 and select the lower paper feed
feed clutch malfunctions. clutch on the touch panel to be turned on and off. Check the status
and remedy if necessary.
lower paper feed clutch.
1-4-9
2GZ/2G1

(4) Optional paper feeder
A paper jam in the
Paper is extremely curled. Change the paper.
indicated during Check if the paper feed pul- Check visually and replace any deformed pulleys.
copying (no paper ley, forwarding pulley and
feed from optional separation pulley of optional
cassette 3). cassette 3 are deformed.
Jam code 12
Broken feed switch 3 actua- Check visually and replace switch.
tor.
Electrical problem with Check (see service manual of paper feeder).
paper feeder paper feed
clutch 1.
Optional 3000-sheet paper feeder
Paper is extremely curled. Change the paper.
Broken feed switch 3 actua- Check visually and replace switch.
tor.
Electrical problem with Check (see service manual of 3000-sheet paper feeder).
clutch 1/2 and paper feeder
paper conveying clutch.
A paper jam in the
Check if the paper feed pul- Check visually and replace any deformed pulleys.
ley, forwarding pulley and
indicated during
separation pulley of optional
copying (no paper
cassette 4 are deformed.
feed from optional
cassette 4). Broken paper feeder feed Check visually and replace switch.
Jam code 13 switch actuator.
Defective paper feeder feed With 5 V DC present at CN2-8 on the paper feeder main PWB,
switch. check if CN2-7 on the paper feeder main PWB remains low when
the paper feeder feed switch is turned on and off. If it does,
replace the paper feeder feed switch.
Electrical problem with Check (see service manual of paper feeder).
clutch 2.
1-4-10
2GZ/2G1

A paper jam in the
Check if the MP paper feed Check visually and replace any deformed pulleys.
pulley, MP forwarding pulley
indicated during
and MP separation pulley
copying (no paper
are deformed.
feed from MP tray).
Jam code 14 Broken MP feed switch Check visually and replace switch.
actuator.
Defective MP feed switch. Run maintenance item U031 and turn MP feed switch on and off
Check if the MP paper feed Run maintenance item U032 and select MP paper feed clutch on
clutch malfunctions. the touch panel to be turned on and off. Check the status and rem-
edy if necessary.
MP paper feed clutch.
A paper jam in the
Check if the paper side Check visually and replace.
guides are deformed.
indicated during
copying (jam in 3000- Defective paper path sen- With 5 V DC present at CN6-12 on the paper feeder main PWB,
sheet paper feeder sor 3. check if CN6-11 on the paper feeder main PWB remains low when
horizontal paper con- paper path sensor 3 is turned on and off. If it does, replace paper
veying section). path sensor 3.
Jam code 15
clutch 2.
A paper jam in the
indicated during
Jam code 16
clutch 1.
A paper jam in the
indicated during
Jam code 17
paper feeder paper convey-
ing clutch.
1-4-11
2GZ/2G1

(10) Broken feed switch 1/2/3 Check visually and replace switch.
A paper jam in the actuator.
Defective switch. Run maintenance item U031 and turn following switch on and off
indicated during
copying (jam in verti-
cal paper conveying
Feed switch 1/2/3, registration switch
section).
Jam code 18 Defective feed pulleys or Check visually and replace.
feed rollers.
(11) Broken feed switch 3 actua- Check visually and replace switch.
A paper jam in the tor.
indicated during
copying (jam in
vertical paper con- Broken paper feeder feed Check visually and replace switch.
veying section). switch actuator.
Jam code 19
(12) Broken MP feed switch Check visually and replace switch.
Defective switch. Run maintenance item U031 and turn following switch on and off
indicated during
copying (jam in MP
tray vertical paper
MP feed switch, registration switch
conveying section).
Jam code 20
(13) Broken feed switch 1/2/3 or Check visually and replace switch.
A paper jam in the MP feed switch actuator.
indicated during
copying (multiple
sheets in paper feed
Feed switch 1/2/3, MP feed switch
section).
Jam code 21 Broken paper feeder feed Check visually and replace switch.
switch actuator.
Check if the clutch malfunc- Run maintenance item U032 and select following clutch on the
tions. touch panel to be turned on and off. Check the status and remedy
if necessary.
Upper paper feed clutch, lower paper feed clutch, MP paper con-
veying clutch
Electrical problem with Check (see page 1-4-38).
clutch.
Defective feed pulleys or Check visually and replace.
feed rollers.
1-4-12
2GZ/2G1

(14) Broken feed switch 1/2/3 Check visually and replace switch.
indicated during
copying (multiple
sheets in vertical
Feed switch 1/2/3
conveying section).
Jam code 22 Defective feed pulleys or Check visually and replace.
feed rollers.
(15) Broken MP feed switch Check visually and replace switch.
indicated during
copying (multiple
sheets in bypass
MP feed switch, registration switch
conveying section).
Jam code 23
(16) Broken feed switch 1 actua- Check visually and replace switch.
paper conveying sec-
tion is indicated dur-
ing copying (jam in
registration/transfer
Feed switch 1, registration switch
section).
Jam code 30 The contact between the Check visually and replace.
right and left registration
rollers is not correct.
(17) Broken eject switch or feed- Check visually and replace switch.
A paper jam in the shift switch actuator.
fuser section is indi-
cated during copying
(jam in fuser section).
Jam codes 40 to 44,
Eject switch, feedshift switch
46 and 47
Check if the registration Run maintenance item U032 and select the registration clutch on
edy if necessary.
registration clutch.
(18) Broken eject switch actua- Check visually and replace switch.
eject section is indi-
(jam in eject section).
Jam code 50
Registration switch, eject switch
edy if necessary.
1-4-13
2GZ/2G1

(19) Electrical problem with the Check (see page 1-4-38).
A paper jam in the feedshift solenoid.
feedshift section is
Broken feedshift switch Check visually and replace switch.
indicated during
actuator.
copying (jam in feed-
shift section). Defective switch. Run maintenance item U031 and turn switch on and off manually.
Jam code 52 Replace the switch if indication of the corresponding switch on the
Feedshift switch, registration switch
edy if necessary.
(20) Broken feedshift switch or Check visually and replace switch.
A paper jam in the duplex paper conveying
duplex section is indi- switch actuator.
(jam in duplex paper
conveying section 1).
Jam code 60
Feedshift switch, duplex paper conveying switch
(21) Broken duplex paper con- Check visually and replace switch.
A paper jam in the veying switch or feed switch
duplex section is indi- 1 actuator.
(jam in duplex paper
conveying section 2).
Jam code 61
Duplex paper conveying switch, feed switch 1
(22) Defective paper entry sen- With 5 V DC present at YC19-6 on the finisher main PWB, check if
A paper jam in sor. YC19-7 on the finisher main PWB remains low or high when the
optional document paper entry sensor is turned on and off. If it does, replace the
finisher is indicated paper entry sensor.
during copying (jam
between finisher and
machine).
Jam code 80
(23) Extremely curled paper. Change the paper.
A paper jam in
Defective paper entry sen- (3000-sheet document finisher)
optional document
sor. With 5 V DC present at YC19-6 on the finisher main PWB, check if
finisher is indicated
YC19-7 on the finisher main PWB remains low or high when the
during copying
paper entry sensor is turned on and off. If it does, replace the
(paper jam during
paper entry sensor.
paper insertion to the
finisher). (Document finisher)
Jam code 81 With 5 V DC present at CN14-1 and CN14-3 on the finisher main
PWB, check if CN14-2 and CN14-4 on the finisher main PWB
remains low or high when the paper entry sensor is turned on and
off. If it does, replace the paper entry sensor.
Defective finisher main Replace the finisher main PWB and check for correct operation.
PWB.
1-4-14
2GZ/2G1

(24) Defective staple home posi- With 5 V DC present at YC22-6 on the finisher main PWB, check if
A paper jam in tion sensor. YC22-5 on the finisher main PWB remains low or high when the
optional document staple home position sensor is turned on and off. If it does,
finisher is indicated replace the staple home position sensor.
during copying (fin-
isher stapler jam).
Jam code 82
(25) 3000-sheet document finisher
A paper jam in
Defective eject switch 1. With 5 V DC present at YC16-A7 on the finisher main PWB, check
optional document
if YC16-A6 on the finisher main PWB remains low or high when
the eject switch 1 is turned on and off. If it does, replace the eject
during copying (eject
switch 1.
sensor stay jam).
Jam code 83 Document finisher
Defective eject sensor. With 5 V DC present at CN5-4 on the finisher main PWB, check if
CN5-6 on the finisher main PWB remains low or high when the
eject sensor is turned on and off. If it does, replace the eject sen-
sor.
Check if the paper convey- Check and remedy.
ing motor malfunctions.
Check if the eject roller and Check and remedy.
eject pulley contact each
other.
Check if the eject guide is Check and remedy.
deformed.
PWB.
(26) Defective eject switch 2. With 5 V DC present at YC19-3 on the finisher main PWB, check if
A paper jam in YC19-2 on the finisher main PWB remains low or high when the
optional document eject switch 2 is turned on and off. If it does, replace the eject
finisher is indicated switch 2.
during copying (sub
tray eject jam).
Jam code 84
(27) Defective eject switch 3. With 5 V DC present at YC16-A4 on the finisher main PWB, check
A paper jam in if YC16-A3 on the finisher main PWB remains low or high when
optional document the eject switch 3 is turned on and off. If it does, replace the eject
during copying (sub
tray eject jam).
Jam code 85
(28) Defective internal tray With 5 V DC present at YC11-1 on the internal tray PWB, check if
A paper jam in paper entry sensor 1. YC11-2 on the internal tray PWB remains low or high when the
optional document internal tray paper entry sensor 1 is turned on and off. If it does,
finisher is indicated replace the internal tray paper entry sensor 1.
during copying (inter-
nal tray paper entry
sensor 1 jam).
Jam code 86
1-4-15
2GZ/2G1

(29) Defective internal tray With 5 V DC present at YC11-4 on the internal tray PWB, check if
A paper jam in paper entry sensor 2. YC11-5 on the internal tray PWB remains low or high when the
optional document internal tray paper entry sensor 2 is turned on and off. If it does,
finisher is indicated replace the internal tray paper entry sensor 2.
during copying (inter-
nal tray paper entry
sensor 2 jam).
Jam code 87
(30) Defective eject switch 1. With 5 V DC present at YC16-A7 on the finisher main PWB, check
A paper jam in if YC16-A6 on the finisher main PWB remains low or high when
optional document the eject switch 1 is turned on and off. If it does, replace the eject
during copying (main
Defective side registration With 5 V DC present at YC12-6 and YC10-3 on the internal tray
tray eject jam).
home position sensor 1/2. PWB, check if YC12-5 and YC10-2 on the internal tray PWB
Jam code 88
remains low or high when the side registration home position sen-
sor 1/2 is turned on and off. If it does, replace the side registration
home position sensor 1/2.
Defective paper conveying With 5 V DC present at YC12-9 on the internal tray PWB, check if
belt position detection sen- YC12-8 on the internal tray PWB remains low or high when the
sor. paper conveying belt position detection sensor is turned on and
off. If it does, replace the paper conveying belt position detection
sensor.
(31) Defective centerfold paper With 5 V DC present at YC13-3 on the centerfold main PWB,
A paper jam in entry sensor. check if YC13-2 on the centerfold main PWB remains low or high
optional document when the centerfold paper entry sensor is turned on and off. If it
finisher is indicated does, replace the centerfold paper entry sensor.
during copying (cen-
Defective centerfold eject With 5 V DC present at YC4-6 on the centerfold main PWB, check
terfold unit jam).
switch. if YC4-5 on the centerfold main PWB remains low or high when
Jam code 89
the centerfold eject switch is turned on and off. If it does, replace
the centerfold eject switch.
Defective centerfold paper With 5 V DC present at YC5-3 on the centerfold main PWB, check
detection switch. if YC5-2 on the centerfold main PWB remains low or high when
the centerfold paper detection switch is turned on and off. If it
does, replace the centerfold paper detection switch.
(32) Defective mail paper entry With 5 V DC present at YC4-30 on the mail box main PWB, check
A paper jam in switch. if YC4-21 on the mail box main PWB remains low or high when
optional document the mail paper entry switch is turned on and off. If it does, replace
finisher is indicated the mail paper entry switch.
during copying (mail
Defective tray eject sensor. With 5 V DC present at YC4-19 on the mail box main PWB, check
box jam).
if YC4-17 on the mail box main PWB remains low or high when
Jam code 90
the tray eject sensor is turned on and off. If it does, replace the
tray eject sensor.
1-4-16
2GZ/2G1

(33) Defective eject sensor. With 5 V DC present at CN5-4 on the finisher main PWB, check if
A paper jam in CN5-6 on the finisher main PWB remains low or high when the
optional document eject sensor is turned on and off. If it does, replace the eject sen-
finisher is indicated sor.
during copying (eject
Check if the paper convey- Check.
sensor non-arrival
jam).
Jam code 92 Check if the eject roller and Check and remedy.
eject pulley contact each
other.
Check if the eject guide is Check and remedy.
deformed.
PWB.
(34) Defective reverse sensor. With 5 V DC present at CN14-5 on the finisher main PWB, check
A paper jam in if CN14-7 on the finisher main PWB remains low or high when the
optional document reverse sensor is turned on and off. If it does, replace the reverse
finisher is indicated sensor.
during copying
Check if the reverse motor Check.
(reverse sensor jam).
malfunctions.
Jam code 93
Check if the reverse roller Check and remedy.
and reverse pulley contact
each other.
Check if the reverse guide Check and remedy.
is deformed.
PWB.
(35) Extremely curled paper. Change the paper.
A paper jam in
Defective paper entry sen- With 5 V DC present at CN14-1and CN14-3 on the finisher main
optional document
sor. PWB, check if CN14-2 and CN14-4 on the main PCB remains low
or high when the paper entry sensor is turned on and off. If it does,
during copying
replace the paper entry sensor.
(paper entry sensor
stay jam). Check if the paper entry Check and remedy.
Jam code 94 guide is deformed.
PWB.
(36) Defective paper conveying With 5 V DC present at CN4-4 on the finisher main PWB, check if
A paper jam in sensor. CN4-6 on the finisher main PWB remains low or high when the
optional document paper conveying sensor is turned on and off. If it does, replace the
finisher is indicated paper conveying sensor.
during copying
Check if the paper convey- Check.
(paper conveying
sensor jam).
Jam code 95 Check if the paper convey- Check and remedy.
ing roller and paper convey-
ing pulley contact each
other.
Check if the paper convey- Check and remedy.
ing guide is deformed.
PWB.
1-4-17
2GZ/2G1
1-4-2 Self-diagnosis
(1) Self-diagnostic function

This unit is equipped with a self-diagnostic function. When a problem is detected, printing is disabled and the problem dis-
played a number, indicating the nature of the problem.
A message is also displayed requesting the user to call for service.
After removing the problem, the self-diagnostic function can be reset by turning safety switches off and back on.
(2) Self diagnostic codes
Remarks
Code Contents
Causes Check procedures/corrective measures
0150 Backup memory device problem Defective engine Replace the engine PWB and check for cor-
(Engine PWB) PWB. rect operation.
Reading from or writing to EEPROM
Device damage of Contact the Service Administrative Division.
cannot be performed.
EEPROM.
0160 Backup memory data problem Defective engine Replace the engine PWB and check for cor-
(Engine PWB) PWB. rect operation.
Reading data from EEPROM is abnor-
Device damage of Contact the Service Administrative Division.
mal.
EEPROM.
Read and write data does not match five
times continuously.
1010 Upper lift motor error Poor contact in the Check the connection of connector of upper
When cassette 1 is inserted, upper lift connector termi- lift motor and the connector YC13 on the
limit switch does not turn on within 12 s nals. engine PWB, and the continuity across the
of upper lift motor turning on. connector terminals. Repair or replace if
necessary.
Broken gears or Replace upper lift motor.
couplings of upper
lift motor.
Defective upper lift Check for continuity across the coil. If none,
motor. replace upper lift motor.
Defective upper lift Check if YC13-B9 on the engine PWB goes
limit switch. low when upper lift limit switch is turned off.
If not, replace upper lift limit switch.
Poor contact in the Check the connection of connector of upper
connector termi- lift limit switch and the connector YC13 on
nals. the engine PWB, and the continuity across
the connector terminals. Repair or replace if
necessary.
Defective engine Replace the engine PWB and check for cor-
PWB. rect operation.
1-4-18
2GZ/2G1
Remarks
Code Contents
1020 Lower lift motor error Poor contact in the Check the connection of connector of lower
When cassette 2 is inserted, lower lift connector termi- lift motor and the connector YC13 on the
limit switch does not turn on within 12 s nals. engine PWB, and the continuity across the
of lower lift motor turning on. connector terminals. Repair or replace if
necessary.
Broken gears or Replace lower lift motor.
couplings of lower
lift motor.
Defective lower lift Check for continuity across the coil. If none,
motor. replace lower lift motor.
Defective lower lift Check if YC13-B15 on the engine PWB
limit switch. goes low when lower lift limit switch is turned
off. If not, replace lower lift limit switch.
Poor contact in the Check the connection of connector of lower
connector termi- lift limit switch and the connector YC13 on
nals. the engine PWB, and the continuity across
necessary.
1030 Paper feeder lift motor 1 error Poor contact in the Check the connection of connector on the
(optional paper feeder) connector termi- engine PWB and the connector on the paper
When optional cassette 3 is inserted, nals. feeder main PWB, and the continuity across
paper feeder lift switch 1 does not turn the connector terminals. Repair or replace if
on within 12 s of paper feeder lift motor 1 necessary.
turning on.
Broken gears or Replace paper feeder lift motor 1.
couplings of paper
feeder lift motor 1.
Defective paper Check for continuity across the coil. If none,
feeder lift motor 1. replace paper feeder lift motor 1.
Defective paper Check if YC1-5 on the paper feeder main
feeder lift switch 1. PWB goes low when paper feeder lift switch
1 is turned off. If not, replace paper feeder lift
switch 1.
(optional paper feeder) connector termi- engine PWB and the connector on the paper
When optional cassette 4 is inserted, nals. feeder main PWB, and the continuity across
paper feeder lift switch 2 does not turn the connector terminals. Repair or replace if
on within 12 s of paper feeder lift motor 2 necessary.
turning on.
Broken gears or Replace paper feeder lift motor 2.
couplings of paper
feeder lift motor 2.
switch 2.
1-4-19
2GZ/2G1
Remarks
Code Contents
(optional 3000-sheet paper feeder) connector termi- engine PWB and the connector on the paper
A motor over-current signal is detected nals. feeder main PWB, and the continuity across
continuously for 1 s or longer. the connector terminals. Repair or replace if
necessary.
Paper feeder lift Check the gears and remedy if necessary.
motor 1 does not
rotate correctly (the
motor is over-
loaded).
A motor over-current signal is detected nals. feeder main PWB, and the continuity across
continuously for 1 s or longer. the connector terminals. Repair or replace if
necessary.
Paper feeder lift Check the gears and remedy if necessary.
motor 2 does not
rotate correctly (the
motor is over-
loaded).
1120 Paper feeder left lift position problem Poor contact in the Check the connection of connector on the
Paper feeder switch 2 does not turn on nals. feeder main PWB, and the continuity across
within 30 s of paper feeder lift motor 1 the connector terminals. Repair or replace if
turning on. necessary.
switch 2.
The paper feeder Check the gears and belts, and remedy if
left lift does not rise necessary.
properly.
1130 Paper feeder right lift position prob- Poor contact in the Check the connection of connector on the
lem (optional 3000-sheet paper connector termi- engine PWB and the connector on the paper
feeder) nals. feeder main PWB, and the continuity across
Paper feeder switch 1 does not turn on the connector terminals. Repair or replace if
within 30 s of paper feeder lift motor 2 necessary.
turning on.
switch 1.
The paper feeder Check the gears and belts, and remedy if
right lift does not necessary.
rise properly.
1-4-20
2GZ/2G1
Remarks
Code Contents
1800 Paper feeder unit communication Poor contact in the Check the connection of connector on the
problem (optional paper feeder/3000- connector termi- engine PWB and the connector on the paper
sheet paper feeder) nals. feeder main PWB, and the continuity across
No communication: there is no reply the connector terminals. Repair or replace if
after 5 retries. necessary.
Abnormal communication: a communica-
tion error (parity or checksum error) is
detected five times in succession.
Defective paper Replace the paper feeder main PWB and
feeder main PWB. check for correct operation.
1900 Paper feeder EEPROM error (optional Poor contact in the Check the connection of connector on the
paper feeder) connector termi- engine PWB and the connector on the paper
When writing the data, the write data and nals. feeder main PWB, and the continuity across
the read data is not continuously in the connector terminals. Repair or replace if
agreement three times. necessary.
Defective paper Replace the paper feeder with another unit
feeder. and check the operation. If the operation is
normal, replace or repair optional paper
feeder.
2000 Drive motor problem Poor contact in the Check the connection of connector YC11 on
Stable OFF is detected for 1 s continu- connector termi- the engine PWB and the connector on the
ously after drive motor stability. nals. drive motor, and the continuity across the
connector terminals. Repair or replace if
necessary.
Defective drive Check if the rollers and gears rotate
transmission sys- smoothly. If not, grease the bushings and
tem. gears. Check for broken gears and replace if
any.
Defective drive Replace the drive motor.
motor.
2250 Main charger cleaning motor error Poor contact in the Check the connection of connector YC9 on
The lock signal is detected. connector termi- the engine PWB and the connector on the
nals. main charger cleaning motor, and the conti-
nuity across the connector terminals. Repair
or replace if necessary.
any.
Defective main Replace the main charger cleaning motor.
charger cleaning
motor.
1-4-21
2GZ/2G1
Remarks
Code Contents
2500 Paper feed motor error Poor contact in the Check the connection of connector YC11 on
Stable OFF is detected for 1 s continu- connector termi- the engine PWB and the connector on the
ously after paper feed motor stability. nals. paper feed motor, and the continuity across
necessary.
any.
Defective paper Replace the paper feed motor.
feed motor.
2600 Paper feeder paper conveying motor Poor contact in the Check the connection of connector on the
error (optional 3000-sheet paper connector termi- engine PWB and the connector on the paper
feeder) nals. feeder main PWB, and the continuity across
The lock signal of the motor is detected the connector terminals. Repair or replace if
for 450 ms continuously. necessary.
Paper feeder drive motor error
Paper feeder paper Check the gears and remedy if necessary.
(optional paper feeder)
conveying motor /
The lock signal of the motor is detected
paper feeder drive
for 500 ms continuously.
motor does not
rotate correctly
(the motor is over-
loaded).
Defective PWB. Replace the paper feeder main PWB or
engine PWB and check for correct opera-
tion.
Defective motor. Replace the paper feeder paper conveying
motor / paper feeder drive motor.
4000 Polygon motor synchronization prob- Poor contact in the Check the connection of connector YC8 on
lem connector termi- the engine PWB and laser scanner unit, and
The polygon motor does not reach the nals. the continuity across the connector termi-
stable speed within 20 s of the START nals. Repair or replace if necessary.
signal turning on.
Defective polygon Replace the laser scanner unit.
motor.
4010 Polygon motor steady-state problem Poor contact in the Check the connection of connector YC8 on
The polygon motor rotation is not stable connector termi- the engine PWB and laser scanner unit, and
for 20 s after the polygon motor rotation nals. the continuity across the connector termi-
has been stabilized. nals. Repair or replace if necessary.
Defective polygon Replace the laser scanner unit.
motor.
1-4-22
2GZ/2G1
Remarks
Code Contents
4200 BD steady-state problem Poor contact in the Check the connection of connector YC8 on
ASIC detects a BD error A for 2 s after connector termi- the engine PWB and laser scanner unit, and
the polygon motor rotation has been sta- nals. the continuity across the connector termi-
bilized. nals. Repair or replace if necessary.
Defective laser Replace the laser scanner unit.
scanner unit.
5300 Broken cleaning lamp wire Defective cleaning Replace the cleaning lamp.
While the cleaning lamp is on, the bro- lamp.
ken cleaning lamp wire detection signal
is detected for 2 s continuously.
6000 Fuser heater break Defective fuser Replace the fuser heater M or S.
Fuser thermistor 1 is detected 40C/ heater M or S.
104F below with 10 s continuously dur-
Installation defec- Check the mounting state of the fuser ther-
ing warm-up and ready in.
tiveness on fuser mistor 1. If any problem is found, repair it.
thermistor 1.
Defective fuser Replace the fuser thermostat.
thermostat.
Defective PWB. Replace the power source PWB or engine
PWB and check for correct operation.
6020 Abnormally high fuser thermistor Installation defec- Check the mounting state of the fuser ther-
temperature tiveness on fuser mistor 1 or 2. If any problem is found, repair
Fuser thermistor 1 or 2 is detected thermistor 1 or 2. it.
230C/446F or more for 40 ms.
Defective fuser Replace the fuser thermistor 1 or 2.
thermistor 1 or 2.
6030 Fuser thermistor break error Installation defec- Check the mounting state of the fuser ther-
The thermistor break signal is detected tiveness on fuser mistor 1 or 2. If any problem is found, repair
continuously for 500 ms. thermistor 1 or 2. it.
Defective fuser Replace the fuser thermistor 1 or 2.
thermistor 1 or 2.
6050 Abnormally low fuser thermistor 3 Defective fuser Replace the fuser heater M or S.
temperature heater M or S.
Fuser thermistor 1 is detected 100C/
Installation defec- Check the mounting state of the fuser ther-
212F less than 1 s continuously during
tiveness on fuser mistor 1. If any problem is found, repair it.
copying.
thermistor 1.
Defective PWB. Replace the power source PWB or engine
6400 Zero-cross signal error Defective PWB. Replace the engine PWB or power source
While fuser heater ON/OFF control is PWB and check for correct operation.
performed, the zero-cross signal is not
input within 3 s.
1-4-23
2GZ/2G1
Remarks
Code Contents
6410 Fuser unit connector insertion prob- Fuser unit connec- Reinsert the fuser unit connector if neces-
lem tor inserted incor- sary.
Absence of the fuser unit is detected. rectly.
Defective fuser unit Replace the fuser unit.
connector.
6420 Fuser unit fuse cut problem Poor contact in the Check the connection of connector YC10 on
connector termi- the engine PWB and the continuity across
nals. the connector terminals. Repair or replace if
necessary.
Fuser unit connec- Reinsert the fuser unit connector if neces-
tor inserted incor- sary.
rectly.
7400 Developing unit connector insertion Developing unit Reinsert the developing unit connector if
problem connector inserted necessary.
Absence of the developing unit is incorrectly.
detected.
Defective develop- Replace the developing unit.
ing unit connector.
7410 Drum unit connector insertion prob- Drum unit connec- Reinsert the drum unit connector if neces-
lem tor inserted incor- sary.
Absence of the drum unit is detected. rectly.
Defective drum unit Replace the drum unit.
connector.
7800 Broken external thermistor wire Poor contact in the Check the connection of connector YC14 on
The thermistor output value is 4.5 V or connector termi- the engine PWB and the continuity across
more. nals. the connector terminals. Repair or replace if
necessary.
Defective humidity Replace the humidity sensor.
sensor.
7810 Short-circuited external thermistor Poor contact in the Check the connection of connector YC14 on
The thermistor input value is 0.5 V or connector termi- the engine PWB and the continuity across
less. nals. the connector terminals. Repair or replace if
necessary.
Defective humidity Replace the humidity sensor.
sensor.
7900 Drum EEPROM error Poor contact in the Check the connection of connector on the
Reading from or writing to EEPROM connector termi- engine PWB and the continuity across the
cannot be performed. nals. connector terminals. Repair or replace if
necessary.
Defective drum Replace the drum unit.
unit.
7910 Developing unit EEPROM error Poor contact in the Check the connection of connector on the
Reading from or writing to EEPROM connector termi- engine PWB and the continuity across the
cannot be performed. nals. connector terminals. Repair or replace if
necessary.
Defective develop- Replace the developing unit.
ing unit.
1-4-24
2GZ/2G1
Remarks
Code Contents
8020 Punch motor problem (optional 3000- Poor contact in the Check the connection of connector on the
sheet document finisher) connector termi- punch PWB and the continuity across the
The LOCK signal of the punch motor is nals. connector terminals. Repair or replace if
detected for more than 500 ms while the necessary.
punch motor is operating.
Defective punch Replace the punch motor.
motor.
Defective PWB. Replace the punch PWB or finisher main
8030 Tray upper limit detection problem The tray upper limit Reinsert the connector. Also check for conti-
(optional document finisher) sensor/push paper nuity within the connector cable. If none,
When the tray elevation motor raises a sensor/surface remedy or replace the cable.
tray, the ON status of the tray upper limit view sensor con-
sensor is detected. nector makes poor
contact.
Defective tray Replace the sensor.
upper limit sensor/
push paper sensor/
surface view sen-
sor.
Defective finisher Replace the finisher main PWB and check
main PWB. for correct operation.
8050 Paper conveying belt motor 1 prob- Poor contact in the Check the connection of connector YC2 on
lem (optional 3000-sheet document connector termi- the internal tray PWB and the connector on
finisher) nals. paper conveying belt motor 1, and the conti-
Paper conveying belt home position sen- nuity across the connector terminals. Repair
sor 1 does not turn off within 1.5 s. or replace if necessary.
Paper conveying belt home position sen-
Defective paper Replace paper conveying belt home position
sor 1 does not turn on within 2.5 s.
conveying belt sensor 1.
Jam 88 is indicated.
home position sen-
sor 1.
Defective paper Replace paper conveying belt motor 1.
conveying belt
motor 1.
Defective PWB. Replace the internal tray PWB or finisher
main PWB and check for correct operation.
8060 Paper conveying belt motor 2 prob- Poor contact in the Check the connection of connector YC6 on
lem (optional 3000-sheet document connector termi- the internal tray PWB and the connector on
finisher) nals. paper conveying belt motor 2, and the conti-
Paper conveying belt home position sen- nuity across the connector terminals. Repair
sor 2 does not turn off within 1.5 s. or replace if necessary.
Paper conveying belt home position sen-
Defective paper Replace paper conveying belt home position
sor 2 does not turn on within 2.5 s.
conveying belt sensor 2.
home position sen-
sor 2.
Defective paper Replace paper conveying belt motor 2.
conveying belt
motor 2.
1-4-25
2GZ/2G1
Remarks
Code Contents
8070 Internal tray communication error Poor contact in the Check the connection of connector YC6 on
(optional 3000-sheet document fin- connector termi- the finisher main PWB and the connector
isher) nals. YC1 on the internal tray PWB, and the conti-
Communication with the internal tray is nuity across the connector terminals. Repair
not possible although the connection is or replace if necessary.
detected.
8140 Main tray problem (optional 3000- Poor contact in the Check the connection of connector YC6 on
sheet document finisher) connector termi- the finisher main PWB and the connector on
The main tray is not detected by the nals. the main tray motor, and the continuity
main tray top limit detection sensor or across the connector terminals. Repair or
the main tray capacity detection sensor replace if necessary.
within 20s since the tray has started
Defective main tray Replace the main tray motor.
ascending.
motor.
The main tray upper limit detection sen-
sor to the main tray load detection sen- Defective main tray Replace the sensor.
sor is not detected to be turned off in 20 upper limit detec-
seconds after the main tray has tion sensor/main
descended. tray load detection
The main tray low limit detection sensor sensor/main tray
is not detected to be turned on in 20 sec- lower limit detec-
onds after the main tray has descended. tion sensor.
During main tray ascent, the main tray
upper limit detection sensor or the main Defective finisher Replace the finisher main PWB and check
tray load detection sensor stays on for main PWB. for correct operation.
more than 2 s.
Tray elevation motor problem The tray elevation Reinsert the connector. Also check for conti-
(optional document finisher) motor connector nuity within the connector cable. If none,
When the tray elevation motor is driving, makes poor con- remedy or replace the cable.
the ON status of the tray lower limit sen- tact.
sor or surface view sensor cannot be
The tray elevation Replace the tray elevation motor.
detected even if a specified time has
motor malfunc-
elapsed.
tions.
The tray lower limit Reinsert the connector. Also check for conti-
sensor/push paper nuity within the connector cable. If none,
sensor/surface remedy or replace the cable.
view sensor con-
nector makes poor
contact.
Defective tray Replace the sensor.
lower limit sensor/
push paper sensor/
surface view sen-
sor.
1-4-26
2GZ/2G1
Remarks
Code Contents
8170 Side registration motor 1 problem Poor contact in the Check the connection of connector YC2 on
(optional 3000-sheet document fin- connector termi- the internal tray PWB and the connector on
isher) nals. side registration motor 1, and the continuity
When operation returned to a home across the connector terminals. Repair or
position is performed at the time of initial replace if necessary.
operation and a home position is not
Defective side reg- Replace side registration motor 1.
detected even if 3 s passed.
istration motor 1.
Adjustment motor problem (optional The adjustment Reinsert the connector. Also check for conti-
document finisher) motor connector nuity within the connector cable. If none,
When the adjustment motor is driving, makes poor con- remedy or replace the cable.
the ON status of the adjustment home tact.
position sensor cannot be detected even
Defective adjust- Replace adjustment motor.
if a specified time has elapsed.
ment motor.
When adjustment operation starts, the
ON status of the adjustment home posi- The adjustment Reinsert the connector. Also check for conti-
tion sensor is not detected. home position sen- nuity within the connector cable. If none,
sor connector remedy or replace the cable.
makes poor con-
tact.
Defective adjust- Replace the adjustment home position sen-
ment home posi- sor.
tion sensor.
8180 Side registration motor 2 problem Poor contact in the Check the connection of connector YC8 on
(optional 3000-sheet document fin- connector termi- the internal tray PWB and the connector of
isher) nals. side registration motor 2, and the continuity
When operation returned to a home across the connector terminals. Repair or
position is performed at the time of initial replace if necessary.
operation and a home position is not
Defective side reg- Replace side registration motor 2.
detected even if 3 s passed.
istration motor 2.
1-4-27
2GZ/2G1
Remarks
Code Contents
8210 Stapler shift motor 1 error (optional Poor contact in the Check the connection of connector YC9 on
3000-sheet document finisher) connector termi- the finisher main PWB and the connector of
When operation returned to a home nals. stapler shift motor 1, and the continuity
position is performed at the time of initial across the connector terminals. Repair or
operation and a home position is not replace if necessary.
detected even if 1.5 s passed.
Defective stapler Replace stapler shift motor 1.
shift motor 1.
Stapler problem (optional document The stapler con- Reinsert the connector. Also check for conti-
finisher) nector makes poor nuity within the connector cable. If none,
When the stapler motor is driving, the contact. remedy or replace the cable.
ON status of the stapler home position
The stapler is Remove the stapler cartridge, and check the
sensor cannot be detected even if a
blocked with a sta- cartridge and the stapling section of the sta-
specified time has elapsed.
ple. pler.
The stapler is bro- Replace the stapler and check for correct
ken. operation.
8220 Stapler shift motor 2 error (optional Poor contact in the Check the connection of connector YC10 on
3000-sheet document finisher) connector termi- the finisher main PWB and the connector of
When operation returned to a home nals. stapler shift motor 2, and the continuity
position is performed at the time of initial across the connector terminals. Repair or
operation and a home position is not replace if necessary.
detected even if 3.5 s passed.
Defective stapler Replace stapler shift motor 2.
shift motor 2.
8230 Stapler motor problem (optional 3000- Poor contact in the Check the connection of connector YC10 on
sheet document finisher) connector termi- the finisher main PWB and the connector of
Jam 82 is indicated. nals. stapler motor, and the continuity across the
connector terminals. Repair or replace if
necessary.
Defective stapler Replace the stapler motor.
motor.
8300 Centerfold unit communication error Poor contact in the Check the connection of connector YC22 on
(optional centerfold unit of 3000-sheet connector termi- the finisher main PWB and the continuity
document finisher) nals. across the connector terminals. Repair or
Communication with the centerfold unit replace if necessary.
is not possible although the connection
Defective center- Replace the centerfold unit set switch.
is detected.
fold unit set switch.
1-4-28
2GZ/2G1
Remarks
Code Contents
8310 Centerfold side registration motor 1 Poor contact in the Check the connection of connector YC6 on
problem (optional centerfold unit of connector termi- the centerfold main PWB and the connector
3000-sheet document finisher) nals. of centerfold side registration motor 1, and
The home position is not detected when the continuity across the connector termi-
initial operation even if 1000 ms passed. nals. Repair or replace if necessary.
Defective center- Replace centerfold side registration motor 1.
fold side registra-
tion motor 1.
Defective PWB. Replace the centerfold main PWB or finisher
8320 Centerfold paper conveying belt Poor contact in the Check the connection of connector YC6/
motor problem (optional centerfold connector termi- YC7 on the centerfold main PWB and the
unit of 3000-sheet document finisher) nals. connector of centerfold paper conveying belt
The home position is not detected when motor 1/2, and the continuity across the con-
initial operation even if 2500 ms passed. nector terminals. Repair or replace if neces-
sary.
Defective center- Replace centerfold paper conveying belt
fold paper convey- motor 1/2.
ing belt motor 1/2.
8330 Blade motor problem (optional cen- Poor contact in the Check the connection of connector YC8 on
terfold unit of 3000-sheet document connector termi- the centerfold main PWB and the connector
finisher) nals. of the blade motor, and the continuity across
The home position is not detected when the connector terminals. Repair or replace if
initial operation even if 1500 ms passed. necessary.
Defective blade Replace the blade motor.
motor.
8340 Centerfold staple motor problem Poor contact in the Check the connection of connector YC9 on
(optional centerfold unit of 3000-sheet connector termi- the centerfold main PWB and the connector
document finisher) nals. of the centerfold staple motor, and the conti-
Jam89 is indicated. nuity across the connector terminals. Repair
or replace if necessary.
Defective center- Replace the centerfold staple motor.
fold staple motor.
8350 Centerfold side registration motor 2 Poor contact in the Check the connection of connector YC7 on
problem (optional centerfold unit of connector termi- the centerfold main PWB and the connector
3000-sheet document finisher) nals. of centerfold side registration motor 2, and
The home position is not detected when the continuity across the connector termi-
initial operation even if 1000 ms passed. nals. Repair or replace if necessary.
Defective center- Replace centerfold side registration motor 1.
fold side registra-
tion motor 2.
1-4-29
2GZ/2G1
Remarks
Code Contents
8360 Centerfold main motor problem Poor contact in the Check the connection of connector YC12 on
(optional centerfold unit of 3000-sheet connector termi- the centerfold main PWB and the connector
document finisher) nals. of the centerfold main motor, and the conti-
The motor lock signal is detected above nuity across the connector terminals. Repair
1000 ms during driving the centerfold or replace if necessary.
main motor.
Defective center- Replace the centerfold main motor.
fold main motor.
8440 Sensor adjusting problem (optional The paper entry Reinsert the connector. Also check for conti-
document finisher) sensor connector nuity within the connector cable. If none,
The sensor cannot be adjusted within makes poor con- remedy or replace the cable.
the specified range. tact.
Defective paper Replace the paper entry sensor and check
entry sensor. for correct operation.
The optical path of Remove the foreign matter.
the paper entry
sensor is blocked
by foreign matter.
8460 EEPROM problem (optional document Defective Replace the finisher main PWB and check
finisher) EEPROM or fin- for correct operation.
Reading from or writing to EEPROM isher main PWB.
cannot be performed.
8500 Mail box communication error Poor contact in the Check the connection of the connector of
(optional mail box of 3000-sheet doc- connector termi- the mail box and the connector YC7 on the
ument finisher) nals. finisher main PWB, and the continuity
Communication with the mail box is not across the connector terminals. Repair or
possible although the connection is replace if necessary.
detected.
Defective PWB. Replace the mail box main PWB or finisher
8510 Mail box drive motor problem Poor contact in the Check the connection of connector YC2 on
(optional mail box of 3000-sheet doc- connector termi- the mail box main PWB and the connector of
ument finisher) nals. the mail box drive motor, and the continuity
The motor lock signal is detected above across the connector terminals. Repair or
500 ms during driving the mail box drive replace if necessary.
motor.
Defective mail box Replace the mail box drive motor.
drive motor.
Defective PWB. Replace the mail box main PWB or finisher
8800 Document finisher communication Poor contact in the Check the connection of connector on the
problem (optional 3000-sheet docu- connector termi- finisher main PWB and the connector on the
ment finisher) nals. engine PWB, and the continuity across the
No communication: there is no reply connector terminals. Repair or replace if
after 5 retries. necessary.
Abnormal communication: a communica-
Defective PWB. Replace the finisher main PWB or engine
tion error (parity or checksum error) is
detected five times in succession.
1-4-30
2GZ/2G1
Remarks
Code Contents
8900 Backup memory data problem Poor contact in the Check the connection of connector on the
(optional 3000-sheet document fin- connector termi- finisher main PWB and the connector on the
isher) nals. engine PWB, and the continuity across the
Read and write data does not match. connector terminals. Repair or replace if
necessary.
(optional 3000-sheet document fin- connector termi- punch PWB and the connector YC4 on the
isher) nals. finisher main PWB, and the continuity
Read and write data does not match. across the connector terminals. Repair or
replace if necessary.
Defective punch Replace the punch PWB and check for cor-
(optional mail box of 3000-sheet doc- connector termi- mail box main PWB and the connector YC7
ument finisher) nals. on the finisher main PWB, and the continuity
Read and write data does not match. across the connector terminals. Repair or
replace if necessary.
Defective mail box Replace the mail box main PWB and check
(optional centerfold unit of 3000-sheet connector termi- centerfold main PWB and the connector
document finisher) nals. YC5 on the finisher main PWB, and the con-
Read and write data does not match. tinuity across the connector terminals.
Repair or replace if necessary.
Defective center- Replace the centerfold main PWB and
fold main PWB. check for correct operation.
F000 Operation panel PWB communication Defective main Replace the main PWB and check for cor-
error PWB. rect operation.
Defective opera- Replace the operation panel PWB and
tion panel PWB. check for correct operation.
F010 Main PWB checksum error Defective main Replace the main PWB and check for cor-
F020 Memory checksum error Defective main Replace the main PWB and check for cor-
Defective expan- Replace the expansion memory and check
sion memory. for correct operation.
F030 Main PWB system error Defective main Replace the main PWB and check for cor-
F040 Engine PWB communication error Defective main Replace the main PWB and check for cor-
F226 VIDEO output error Defective main Replace the main PWB and check for cor-
1-4-31
2GZ/2G1
1-4-3 Image formation problems
(1)No image appears (2)No image appears (3)Image is too light. (4)Background is (5)A white line
(entirely white). (entirely black). visible. appears longitudi-
nally.
See page 1-4-33. See page 1-4-33. See page 1-4-34. See page 1-4-34. See page 1-4-34.
(6)A black line (7)A black line (8)One side of the (9)Black dots appear (10)Image is blurred.
appears longitudi- appears laterally. copy image is darker on the image.
nally. than the other.
(11)The leading edge (12)Paper creases. (13)Offset occurs. (14)Image is partly (15)Fusing is poor.
of the image is spo- missing.
radically misaligned
(16)Image is out of (17)Image is not
focus. square.
See page 1-4-37. See page 1-4-37.
1-4-32
2GZ/2G1
(1) No image appears (entirely white).
Copy example Causes Check procedures/corrective measures

No trans- The connector terminals Reinsert the connector. Also check for continuity within the
fer charg- of the high voltage PWB connector cable. If none, remedy or replace the cable.
ing. make poor contact.
Defective engine PWB. Check if YC7-10 on the engine PWB goes low when mainte-
nance item U101 is run. If not, replace the engine PWB.
Defective high voltage Check if transfer charging takes place when CN1-5 on the
PWB. high voltage PWB goes low while maintenance item U101 is
run. If not, replace the high voltage PWB.
No LSU Defective laser scanner Replace the laser scanner unit (see page 1-5-11).
laser is unit.
output.
Defective main PWB. Replace the main PWB.
No devel- The connector terminals Reinsert the connector. Also check for continuity within the
oping bias of the high voltage PWB connector cable. If none, remedy or replace the cable.
output. make poor contact.
Defective high voltage Check if developing bias is output when CN1-14 on the high
PWB. voltage PWB goes low while maintenance item U101 is run.
If not, replace the high voltage PWB.
(2) No image appears (entirely black).

No main Broken main charger Replace the main charger unit (see page 1-5-15).
charging. wire.
Leaking main charger Clean the main charger wire and grid.
housing.
The connector terminals Reinsert the connector. Also check for continuity within the
of the high voltage PWB connector cable. If none, remedy or replace the cable.
make poor contact.
Defective high voltage Check if main charging takes place when CN1-11 on the high
PWB. voltage PWB goes low while maintenance item U100 is run.
If not, replace the high voltage PWB.
Video data Defective main PWB. Replace the main PWB.
problem.
1-4-33
2GZ/2G1
(3) Image is too light.

Insufficient toner. If the display shows the message requesting toner replenish-
ment, replace the container.
Deteriorated toner. Perform the drum refresh operation.
Defective The connector terminals Reinsert the connector. Also check for continuity within the
transfer of the high voltage PWB connector cable. If none, remedy or replace the cable.
charging make poor contact.
output.
Defective high voltage Check if transfer charging takes place when CN1-5 on the
PWB. high voltage PWB goes low while maintenance item U101 is
run. If not, replace the high voltage PWB.
(4) Background is visible.

Deteriorated toner. Perform the drum refresh operation.
Dirty main charger wire. Clean the wire or, if it is extremely dirty, replace it (see page
1-5-15).
(5) A white line appears longitudinally.

Foreign matter in the developing unit. Check if the magnetic brush is formed uniformly. Replace the
developing unit if any foreign matter (see page 1-5-16).
Defective laser beam output. Replace the laser scanner unit.
(6) A black line appears longitudinally.

Dirty or flawed drum. Perform the drum refresh operation. If the drum is flawed,
replace the drum unit (see page 1-5-14).
Deformed or worn cleaning blade. Replace the drum unit (see page 1-5-14).
1-5-15).
1-4-34
2GZ/2G1
(7) A black line appears laterally.

Flawed drum. Replace the drum unit (see page 1-5-14).
Dirty developing section. Clean any part contaminated with toner in the developing
section.
Leaking main charger housing. Clean the main charger wire and grid.
Leaking separation electrode. Clean the separation electrode.
(8) One side of the copy image is darker than the other.

1-5-15).
(9) Black dots appear on the image.

Deformed or worn cleaning blade. Replace the drum unit (see page 1-5-14).
Dirty drum separation claws. Clean the drum separation claws.
Dirty the heat roller separation claws. Clean the heat roller separation claws.
(10) Image is blurred.

Deformed press roller. Replace the press roller (see page 1-5-20).
Paper conveying section drive prob- Check the gears and belts and, if necessary, grease them.
lem.
1-4-35
2GZ/2G1
(11) The leading edge of the image is sporadically misaligned

Feed clutch, paper feed clutch, MP Check the installation position and operation of each clutch.
paper feed clutch or registration If any of them operates incorrectly, replace it.
clutch installed or operating incor-
rectly.
(12) Paper creases.

Paper curled. Check the paper storage conditions.
Paper damp. Check the paper storage conditions.
Defective pressure springs. Replace the pressure springs.
Defective separation. Check the drum separation claws and heat roller separation
claws.
(13) Offset occurs.

Defective cleaning blade. Replace the drum unit (see page 1-5-14).
Defective fuser unit. Check the heat roller and press roller.
Wrong types of paper. Check if the paper meets specifications. Replace paper.
(14) Image is partly missing.

Paper damp. Check the paper storage conditions.
Paper creased. Change the paper.
Drum condensation. Perform the drum refresh operation.
1-4-36
2GZ/2G1
(15) Fusing is poor.

Wrong types of paper. Check if the paper meets specifications. Replace paper.
Defective pressure springs. Replace the pressure springs.
Flawed press roller. Replace the press roller (see page 1-5-20).
Flawed fuser heater. Replace the fuser heater (see page 1-5-21).
(16) Image is out of focus.

Drum condensation. Perform the drum refresh operation.
(17) Image is not square.

Laser scanner unit positioned incor- Adjust the installation position of the laser scanner unit (see
rectly. page 1-5-13).
1-4-37
2GZ/2G1
1-4-4 Electric problems

Troubleshooting to each failure must be in the order of the numbered symptoms.
Problem Causes Check procedures/corrective measures

(1) 1. The power cord is not Check the contact between the power plug and the outlet.
The machine does plugged in properly.
not operate when the
2. No electricity at the Measure the input voltage.
main power switch is
power outlet.
turned on.
3. Broken power cord. Check for continuity. If none, replace the cord.
4. Defective main power Check for continuity across the contacts. If none, replace the main
switch. power switch.
5. Defective power source With AC present, check for 24 V DC at YC1-7 on the power
PWB. source PWB, 5 V DC at YC1-6 and 3.3 V DC at YC1-5. If none,
replace the power source PWB.
(2) 1. Poor contact in the con- Reinsert the connector. Also check for continuity within the con-
The eject motor does nector terminals. nector cable. If none, remedy or replace the cable.
not operate.
2. Defective drive transmis- Check if the rollers and gears rotate smoothly. If not, grease the
sion system. bushings and gears. Check for broken gears and replace if any.
3. Defective eject motor. Run maintenance item U030 and check if the eject motor oper-
ates. If not, replace the eject motor.
4. Defective engine PWB. Run maintenance item U030 and check if the eject motor oper-
ates. If not, replace the engine PWB.
The scanner motor or nector terminals. nector cable. If none, remedy or replace the cable.
cooling fan motor 1 to
2. Broken motor coil. Check for continuity across the coil. If none, replace the motor.
10 does not operate.
(4) 1. Broken clutch coil. Check for continuity across the coil. If none, replace the clutch.
The upper/lower
2. Poor contact in the con- Reinsert the connector. Also check for continuity within the con-
paper feed clutch,
nector terminals. nector cable. If none, remedy or replace the cable.
feed clutch 1/2/3, MP
paper feed clutch, 3. Defective engine PWB. Run maintenance item U032 and check if following terminals on
MP feed clutch, reg- the engine PWB goes low. If not, replace the engine PWB.
istration clutch or Upper paper feed clutch: YC14-B1 on the engine PWB
duplex feed clutch Lower paper feed clutch: YC14-B4 on the engine PWB
does not operate. Feed clutch 1: YC11-14 on the engine PWB
Feed clutch 2: YC13-A12 on the engine PWB
Feed clutch 3: YC13-A5 on the engine PWB
MP paper feed clutch: YC6-A9 on the engine PWB
MP feed clutch: YC6-A11 on the engine PWB
Registration clutch: YC14-B6 on the engine PWB
Duplex feed clutch: YC10-B2 on the engine PWB
(5) 1. Broken solenoid coil. Check for continuity across the coil. If none, replace the solenoid.
The feedshift sole-
2. Poor contact in the con- Reinsert the connector. Also check for continuity within the con-
noid or toner feed
nector terminals. nector cable. If none, remedy or replace the cable.
solenoid does not
operate. 3. Defective engine PWB. Replace the engine PWB.
1-4-38
2GZ/2G1

(6) 1. Broken main charger (See page 1-4-33.)
Main charging is not wire.
performed.
2. Leaking main charger
housing.
3. The connector terminals
of the high voltage PWB
make poor contact.
4. Defective engine PWB.
5. Defective high voltage
PWB.
(7) 1. The connector terminals (See page 1-4-33.)
No developing bias is of the high voltage PWB
output. make poor contact.
PWB.
(8) 1. The connector terminals (See page 1-4-33.)
Transfer charging is of the high voltage PWB
not performed. make poor contact.
PWB.
The message nector terminals of nector cable. If none, remedy or replace the cable.
requesting paper to upper/lower paper switch
be loaded is shown or MP paper switch.
when paper is
2. Defective upper/lower If the level of following terminal on PWB does not go low when the
present on the cas-
paper switch or MP switch is turned on and off, replace the switch.
sette 1/2 or MP tray.
paper switch. Upper paper switch: YC13-B12 on the engine PWB
Lower paper switch: YC13-B18 on the engine PWB
MP paper switch: YC6-A6 on the engine PWB
The size of paper on nector terminals of nector cable. If none, remedy or replace the cable.
the cassette 1/2 or upper/lower paper size
MP tray is not dis- length switch, upper/
played correctly. lower paper size width
switch, MP paper size
length switch or MP
paper size width switch.
2. Defective upper/lower If the level of following terminal on PWB does not go low when the
paper size length switch switch is turned on and off, replace the switch.
or MP paper size length Upper paper size length switch: YC13-B2 on the engine PWB
switch. Lower paper size length switch: YC13-A19 on the engine PWB
MP paper size length switch: YC6-B11 on the engine PWB
3. Defective upper/lower If the level of following terminal on PWB does not change when
paper size width switch the width guide in the cassette 1/2 or insert guide on the MP tray
or MP paper size width is moved, replace the switch.
switch. Upper paper size width switch: YC12-3, 4, 5 on the engine PWB
Lower paper size width switch: YC12-9, 10, 11 on the engine PWB
MP paper size width switch: YC6-A1, A2, A3 on the engine PWB
1-4-39
2GZ/2G1

(11) 1. A piece of paper torn Check visually and remove it, if any.
A paper jam in the from copy paper is
paper feed, paper caught around feed
conveying, fuser, switch 1/2/3, registration
eject or duplex sec- switch, feedshift switch,
tion is indicated when eject switch or duplex
the main power paper conveying switch.
switch is turned on.
2. Defective feed switch 1/ Run maintenance item U031 and turn each switch on and off
2/3, registration switch, manually. Replace the switch if indication of the corresponding
feedshift switch, eject switch on the touch panel is not displayed in reverse.
switch or duplex paper
conveying switch.
The message nector terminals of front nector cable. If none, remedy or replace the cable.
requesting cover to cover switch, left cover 1
be closed is dis- switch or left cover 2
played when the front switch.
cover or left cover 1/2
2. Defective front cover Check for continuity across each switch. If there is no continuity
is closed.
switch, left cover 1 switch when the switch is on, replace it.
or left cover 2 switch.
(13) 1. Wiring is broken, shorted Check for continuity. If none, repair.

Others. or makes poor contact.
1-4-40
2GZ/2G1
1-4-5 Mechanical problems

(1) Check if the surfaces of the following rollers or Clean with isopropyl alcohol.
No primary paper feed. pulleys are dirty with paper powder: upper/
lower forwarding pulleys, upper/lower paper
feed pulleys, upper/lower separation pulleys,
feed rollers, registration rollers, MP forward-
ing pulley, MP paper feed pulley and MP sep-
aration pulley.
Check if the upper/lower forwarding pulleys, Replace the pulley if it is deformed (see
upper/lower paper feed pulleys or upper/lower page 1-5-2).
separation pulleys is deformed.
Check if the MP forwarding pulley, MP paper Replace the pulley if it is deformed (see
feed pulley or MP separation pulley is page 1-5-4).
deformed.
Electrical problem with the following clutches: See page 1-4-38.
upper/lower paper feed clutches, feed
clutches 1/2/3, MP paper feed clutch and MP
feed clutch.
(2) Check if the surfaces of the right and left reg- Clean with isopropyl alcohol.
No secondary paper istration rollers are dirty with paper powder.
feed.
Electrical problem with the registration clutch. See page 1-4-38.
(3) Width guide in a cassette installed incorrectly. Check the width guide visually and correct
Skewed paper feed. or replace if necessary.
Deformed width guide in a cassette. Check visually and replace any deformed
guide.
Check if a pressure spring along the paper Repair or replace.
conveying path is deformed or out of place.
Multiple sheets of paper
Check if the upper or lower separation pulley Replace the upper or lower separation pul-
are fed at one time.
is worn. ley if it is worn (see page 1-5-2).
Check if the MP separation pulley is worn. Replace the MP separation pulley if it is
worn (see page 1-5-4).
Paper jams.
Deformed guides along the paper conveying Check visually and replace any deformed
path. guides.
Check if the contact between the right and left Check visually and remedy if necessary.
registration rollers is correct.
Check if the contact between the feed roller Check visually and remedy if necessary.
and feed pulley is correct.
Check if the press roller is extremely dirty or Clean or replace the press roller.
deformed.
Check if the contact between the heat roller Repair if any springs are off the separation
and its separation claws is correct. claws.
Check if the contact between the eject roller Check visually and remedy if necessary.
and pulley is correct.
The feedshift solenoid malfunctions. See page 1-4-38.
Check if the duplex feed pulley, upper duplex Check visually and replace the pulley or
feed roller or lower duplex feed roller is roller if deformed.
deformed.
1-4-41
2GZ/2G1

(6) Check if the developing unit is extremely dirty. Clean the developing unit.
Toner drops on the paper
conveying path.
(7) Check if the pulleys, rollers and gears operate Grease the bearings and gears.
Abnormal noise is heard. smoothly.
Check if the following clutches are installed Correct.
correctly: upper/lower paper feed clutches,
feed clutches 1/2/3, MP paper feed clutch and
MP feed clutch.
1-4-42
2GZ/2G1
1-5 Assembly and Disassembly
1-5-1 Precautions for assembly and disassembly
(1) Precautions
Be sure to turn the main switch off and disconnect the power plug before starting disassembly.
When handling PWBs (printed wiring boards), do not touch parts with bare hands.
The PWBs are susceptible to static charge. Do not touch any PWB containing ICs with bare hands or any object prone to
static charge.
Use only the specified parts to replace the fuser unit thermostat. Never substitute electric wires, as the machine may be
seriously damaged.
When replacing battery on a PWB, dispose properly according to laws and regulations.
When removing the hook of the connector, be sure to release the hook.
(2) Drum
Note the following when handling or storing the drum.
When removing the drum unit, never expose the drum surface to strong direct light.
Keep the drum at an ambient temperature between 0C/32F and 35C/95F and at a relative humidity not higher than
85% RH. Avoid abrupt changes in temperature and humidity.
Avoid exposure to any substance which is harmful to or may affect the quality of the drum.
Do not touch the drum surface with any object. Should it be touched by hands or stained with oil, clean it.
(3) Toner
Store the toner container in a cool, dark place.
Avoid direct light and high humidity.
1-5-1
2GZ/2G1
1-5-2 Paper feed section
(1) Detaching and refitting the forwarding, paper feed and separation pulleys
Follow the procedure below to replace the forwarding, paper feed and separation pulleys.
Procedure
Removing the primary paper feed units
1. Open the front cover and pull out the
cassettes 1 and 2.
2. Remove the screw and remove the primary
paper feed unit.
Primary paper feed unit
Figure 1-5-1
Removing the forwarding pulley

3. Remove the stopper from the primary paper
feed unit.
Forwarding pulley
4. Raise the forwarding pulley retainer in the retainer
direction the arrow, and remove from the pri-
mary paper feed unit.
Stopper
Figure 1-5-2
5. Remove the stop ring from the forwarding Forwarding pulley retainer
pulley retainer.
6. Remove the forwarding pulley from the for-
warding pulley shaft.
Forwarding
pulley shaft
Stop ring
Forwarding pulley
Figure 1-5-3
1-5-2
2GZ/2G1
Removing the paper feed pulley

Stop ring
7. Remove two stop rings from the primary
paper feed unit. Stop ring
8. Pull the paper feed pulley shaft in the direc-
tion of the arrow and remove the paper feed
pulley.
Paper feed
pulley shaft
Paper feed pulley
Figure 1-5-4
Removing the separation pulley Separation pulley shaft

9. Remove the stop ring from the primary
paper feed unit.
10. Pull the separation pulley shaft in the direc-
tion of the arrow and remove the separation
pulley.
Stop ring
Separation pulley
Figure 1-5-5
11. Replace the forwarding, paper feed and

separation pulleys. Machine front Machine rear
12. Install the separation and paper feed pulleys
to the primary paper feed unit.
13. Install the forwarding pulley to the forward-
ing pulley retainer.
When refitting the forwarding pulley, orient it
correctly as shown in Figure 1-5-6.
14. Refit the forwarding pulley retainer to the pri- Forwarding pulley
mary paper feed unit.
15. Refit the primary paper feed unit.
Figure 1-5-6
1-5-3
2GZ/2G1
(2) Detaching and refitting the MP separation, MP paper feed and MP forwarding pulleys
Follow the procedure below to replace the MP separation, MP paper feed and MP forwarding pulleys.
Procedure
Removing the MP unit
1. Remove four screws and remove the right
lower cover.
Right lower cover
Figure 1-5-7
2. Remove two screws and two MP holder MP unit

plates.
3. Remove two pins, two screws and two con- Connectors
nectors, and then remove the MP unit.
Pin
MP holder
plate
MP holder
Pin plate
Figure 1-5-8
Removing the MP separation pulley Bushing Stop ring

4. Reverse the MP unit and remove the spring
and stop ring from the MP separation pulley MP separation
shaft and move the bushing inside. pully shaft
Spring
Figure 1-5-9
1-5-4
2GZ/2G1
5. Raise the MP separation shaft as shown in

the figure, remove the holder plate and the
bushing, and then remove the MP separa-
tion pulley. Holder plate
Take care not to remove the spring pin of the
gear at the rear of the MP separation pulley Bushing
shaft. If it is removed, refit it to its original
position.
MP separation
pully shaft
MP separation pully
Figure 1-5-10
Removing the MP paper feed pulley

6. Remove the connector of the MP paper MP unit cover
switch and remove the wire from the three
clamps.
7. Remove the screw and remove the MP unit
cover.
Clamps
Connector
Figure 1-5-11
8. Remove the stop ring and bushing on the

Stop ring
front of the MP paper feed pulley shaft.
MP paper feed
pully shaft
Bushing
Figure 1-5-12
1-5-5
2GZ/2G1
9. Raise the MP paper feed pulley shaft as

Stop ring
shown in the figure, remove the stop ring, MP paper feed
and then remove the MP paper feed pulley. pully shaft
MP paper feed pully
Figure 1-5-13
Removing the MP forwarding pulley

10. Remove the sponge. Stop ring
11. Remove the stop ring and MP paper feed
clutch.
When refitting, insert the cutout in the MP
paper feed clutch over the stopper on the
machine.
Sponge
MP paper feed clutch
Figure 1-5-14
12. Remove the screw from the cam at the rear Bushing
of the MP forwarding pulley shaft and move MP forwarding
the cam and the bushing toward the inner pully shaft
side.
Cam
Figure 1-5-15
1-5-6
2GZ/2G1
13. Remove the stop ring of the MP paper feed

pulley shaft and slide the bushing in the Stop ring
Bushing
direction of the arrow.
MP paper feed
pully shaft
Figure 1-5-16
14. Slide the MP forwarding pulley shaft tempo-

MP forwarding
rarily toward the rear side and then raise it to pully shaft
remove from the MP unit.
Remove the shaft while raising the actuator
of the MP paper switch.
Actuator
Figure 1-5-17
15. Remove the bushing an cam on the rear of

the MP forwarding pulley shaft.
Cam
MP forwarding
pully shaft
Bushing
Figure 1-5-18
1-5-7
2GZ/2G1
16. Remove the stop ring and slide the MP for-

warding pulley with the forwarding pulley
retainer from the shaft to remove it.
17. Replace the MP separation, MP paper feed
and MP forwarding pulleys.
Stop ring
MP forwarding pully
Forwarding pully
retainer
Figure 1-5-19
18. Install the MP forwarding pulley to the MP MP paper feed pully shaft
forwarding pulley shaft.
19. Refit the MP forwarding pulley shaft to the
MP unit.
20. Install the MP paper feed pulley to the MP
unit.
21. Refit the MP unit cover to the MP unit.
When refitting the MP unit cover, the film on
the cover is positioned under the MP paper
feed pulley shaft.
22. Install the MP separation pulley to the MP
unit.
23. Refit the MP unit.
Film
Figure 1-5-20
1-5-8
2GZ/2G1
(3) Detaching and refitting the left and right registration cleaner
Take the following procedure when the left or right registration cleaner is to be replaced.
Procedure
Removing the left registration cleaner Registration guide
1. Open the left cover 1 and remove the trans- Left registration roller
fer roller unit. (see page 1-5-17).
Registration guide
2. Remove two roller stoppers and remove the
left registration roller.
Roller
3. Remove two registration guides. stopper
Roller
stopper
Figure 1-5-21
4. Remove the left registration cleaner Left registration cleaner

5. Replace the left registration cleaner and reg-
istration guides.
Install the left registration cleaner and regis-
tration guides.
6. Refit the left registration roller, roller stop-
pers and transfer roller unit.
Figure 1-5-22
1-5-9
2GZ/2G1
Removing the right registration cleaner

1. Remove the developing unit and drum unit.
(see pages 1-5-16 and 14).
2. Remove the right registration cleaner.
3. Replace the right registration cleaner and
Install the cleaner.
4. Refit the drum unit and developing unit.
Right registration cleaner
Frame
Figure 1-5-23
1-5-10
2GZ/2G1
1-5-3 Laser scanner unit
(1) Detaching and refitting the laser scanner unit

Take the following procedure when the laser scanner unit is to be replaced.
Procedure
1. Remove the developing unit and drum unit
(see pages 1-5-14 and 16).
2. Remove the right lower cover (see pages 1-
5-4).
3. Remove four screws and remove the front
right cover.
Front right cover
Figure 1-5-24
4. Remove three screws and remove the top

tray.
Top tray
Figure 1-5-25
5. Remove five screws and remove the inner Inner cover

cover.
Figure 1-5-26
1-5-11
2GZ/2G1
6. Remove two screws and two connectors, Connectors

and then remove the fan duct. Fan duct
Figure 1-5-27
7. Remove six screws and remove the toner

container retainer. Toner container retainer
Figure 1-5-28
8. Remove four screws and the connector, and Connector

then remove the laser scanner unit.
9. Replace the laser scanner unit and install
the unit.
10. Refit the toner container retainer, fan duct
and inner cover.
11. Refit the top tray, front right cover and right
lower cover.
12. Refit the drum unit and the developing unit.
Laser scanner unit
Figure 1-5-29
1-5-12
2GZ/2G1
(2) Adjusting the skew of the laser scanner unit (reference)

Perform the following adjustment if the leading and trailing edges of the print image are laterally skewed (lateral square-
ness not obtained).
Since this adjustment uses the test page that is output from the maintenance mode, prepare the compact flash card to
which the maintenance mode has been written and load the maintenance mode to the printer to carry out this adjustment
(See page 1-3-1).
Procedure
Correct image Print Print

example 1 example 2
Start
Figure 1-5-30
Press the MENU key. Refit the laser scanner unit and
turn the main switch on.
Enter maintenance mode.
Press the OK key twice.

The test page is printed. Turn the main switch off and carry out
steps 1 to 7 of (1) Detaching and refitting
the laser scanner unit (see page 1-5-11).
For print example 1:
Loosen the screw in the direction of the
No white arrow ( ).
Is the image correct?
Reduce the height of the LSU spacer in
the direction of the white arrow ( ).
For print example 2:
Yes Tighten the screw in the direction of the
black arrow ( ).
Increase the height of the LSU spacer in
End the direction of the black arrow ( ).
Screw
LSU spacer
Figure 1-5-31
1-5-13
2GZ/2G1
1-5-4 Drum section
(1) Detaching and refitting the drum unit

Follow the procedure below to replace the drum unit.
Cautions:
Avoid direct sunlight or strong light when detaching and refitting the drum unit.
Never touch the drum surface when holding the drum unit.
Procedure
1. Remove the developing unit (see page 1-5-
16).
2. Remove the main charger unit (see page 1-
5-15).
3. Remove the screw and the drum unit.
4. Replace the drum unit and install the unit.
Drum unit
Figure 1-5-32
1-5-14
2GZ/2G1
(2) Detaching and refitting the main charger unit

Follow the procedure below to replace the main charger unit.
Procedure Inserted part

1. Remove the developing unit (see page 1-5-
16).
2. Release the inserted part and remove the
connector cover.
3. Remove the connector.
Connector cover
Connector
Figure 1-5-33
4. While pushing the hole with a sharp-pointed Hole

object, remove the main charger unit.
Main charger unit
Figure 1-5-34
5. Release the inserted part and remove the Main charger unit
cleaning motor unit from the main charger
unit.
6. Replace the main charger unit. Inserted part
7. Refit the cleaning motor unit to the main
charger unit.
8. Install the main charger unit
Cleaning motor unit
Figure 1-5-35
1-5-15
2GZ/2G1
1-5-5 Developing section
(1) Detaching and refitting the developing unit

Follow the procedure below to replace the developing unit.
Procedure
Developing release lever
1. Open the front cover.
2. Remove the toner container and waste toner
box.
3. Remove the pin and turn the developing
release lever in the direction of the arrow.
Pin
Figure 1-5-36
4. Remove the developing unit.

5. Replace the developing unit and install the
unit.
Developing unit
Figure 1-5-37
1-5-16
2GZ/2G1
1-5-6 Transfer section
(1) Detaching and refitting the transfer roller unit

Follow the procedure below to replace the transfer roller unit.
Procedure
1. Open the left cover 1. Transfer roller unit
2. While holding down the projection, slide the
transfer roller unit toward the front to remove
it.
3. Replace the transfer roller unit and install
the unit.
Projection
Figure 1-5-38
1-5-17
2GZ/2G1
1-5-7 Fuser section
(1) Detaching and refitting the fuser unit

Follow the procedure below to check or replace the fuser unit.
Procedure
1. Open the front cover and left cover 1.
2. Remove two screws and remove front left
cover.
Front left cover
Figure 1-5-39
3. Remove the screw and remove the fuser

unit.
4. Check or replace the fuser unit and install
the unit.
Fuser unit
Figure 1-5-40
1-5-18
2GZ/2G1
(2) Detaching and refitting the heat roller separation claws

Follow the procedure below to replace the heat roller separation claws.
Procedure
1. Remove the fuser unit. (see page 1-5-18) Pin
2. Remove the two screws and remove the Upper fuser cover
upper fuser cover while holding the four
claws.
Pin
Claws
Claws
Figure 1-5-41
3. Remove the heat roller separation claws

from the upper fuser cover.
4. Replace the heat roller separation claws and
install the claws to upper fuser cover.
5. Refit the upper fuser cover.
6. Refit the fuser unit.
Heat roller
separation claws
Figure 1-5-42
1-5-19
2GZ/2G1
(3) Detaching and refitting the press roller

Follow the procedure below to replace the press roller.
Procedure
1. Remove the fuser unit (see page 1-5-18). Press spring
2. Remove the upper fuser cover (see page 1-
5-19).
3. Remove the front and rear press springs.
Press spring
Figure 1-5-43
4. Remove the press roller from the fuser unit.

5. Replace the press roller and install the roller
to fuser unit.
Press roller
Figure 1-5-44
1-5-20
2GZ/2G1
(4) Detaching and refitting the fuser heater

Follow the procedure below to replace the fuser heater.
Procedure
1. Remove the fuser unit (see page 1-5-18).
5-19).
3. Remove two screws and two connectors.
Connector
Connector
Figure 1-5-45
4. Pull out the fuser heater from the fuser unit.
Fuser heater
Figure 1-5-46
5. Replace the fuser heater and install the
heater to fuser unit.
1-5-21
2GZ/2G1
(5) Detaching and refitting the heat roller

Follow the procedure below to replace the heat roller.
Procedure
5-19).
3. Remove the press roller and fuser heater
(see page 1-5-20 and 21).
4. Remove the fuser gear.
Fuser gear
Figure 1-5-47
5. Remove the heat roller from the fuser unit.

Remove the C ring, gear, bearing and bush-
ing on the rear side of the heat roller and
remove the C ring, ground plate, bearing
and bushing on the front side.
6. Replace the heat roller and install the roller
to fuser unit.
C ring
Bushing
Heat roller
Gear
Bearing
Bearing
Ground plate
Bushing
C ring
Figure 1-5-48
7. Refit the fuser gear.
8. Refit the fuser heater, press roller and upper
fuser cover.
1-5-22
2GZ/2G1
(6) Detaching and refitting the fuser unit thermistor 1 and 2

Follow the procedure below to replace the fuser unit thermistor 1 and 2.
Procedure
5-19).
3. Release the stopper of the fuser unit ther-
mistor 1.
4. Remove the connector and remove the
fuser unit thermistor 1.
5. Replace the fuser unit thermistor 1 and
install the thermistor to fuser unit.
Stopper
Connector
Fuser unit thermistor 1
Figure 1-5-49
6. Remove the press roller and fuser heater

Connector
(see page 1-5-20 and 21).
7. Remove the heat roller (see page 1-5-22).
8. Remove the screw and the connector, and
then remove the fuser unit thermistor 2.
9. Replace the fuser unit thermistor 2 and
install the thermistor to fuser unit.
10. Refit the heat roller, fuser heater, press roller
and upper fuser cover.
Fuser unit thermistor 2
Figure 1-5-50
1-5-23
2GZ/2G1
1-5-8 Others
(1) Detaching and refitting the ozone filter A and B

Follow the procedure below to replace the ozone filter A and B
Procedure
1. Remove the ozone filter A from the machine
left side.
Ozone filter A
Figure 1-5-51
2. Remove the screw and remove the filter

upper cover. Ozone filter B
Filter upper cover
3. Open the filter cover and remove the ozone
filter B.
4. Replace the ozone filter A and B and install
the filter.
Filter cover
Figure 1-5-52
1-5-24
2GZ/2G1
(2) Detaching and refitting the dust filter A and B

Follow the procedure below to replace the dust filter A and B
Procedure
1. Open the MP tray.
2. Remove the dust filter A and B from the
machine.
3. Replace the dust filter A and B and install
the filter.
Dust filter A Dust filter B
Figure 1-5-53
1-5-25
2GZ/2G1
1-5-26
2GZ/2G1
1-6 Firmware
1-6-1 Downloading firmware

The system firmware can be update by downloading new firmware. Downloading can be made either by directly sending
the new firmware from PC via the parallel interface or using a memory card that contains the new firmware.
Firmware file name example
Software ID Compression
S2GZ_1000001021.cmp
Product code Pause (period)

2GZ: This machine
Pause (under bar) Build number
Update history
Classification (Normally: 0)
Supplement (Normally: 00)
Firmware category
10: Engine controller
30: Main controller
Figure 1-6-1
1-6-1
2GZ/2G1
(1) Downloading the firmware from the parallel interface

To download the system firmware using the parallel interface, use the procedure below.
Procedure
1. Turn printer and PC power off.
2. Connect the parallel printer cable between
the PC and the printer.
Parallel
printer cable
Parallel
interfece
To PC connector
Figure 1-6-2
3. Turn the main switch on. Message display

4. Confirm that display (1) is displayed.
(1) Ready
5. At the DOS prompt, enter command (2).
* Enter UPGR SYS in capitals. PC DOS display
6. Confirm that message display (3) is dis- (2) c:/echo !R! UPGR'SYS';>prn
played.
7. At the DOS prompt, enter command (4) so
that the system firmware (example:
(3) Supervisor mode
S2GZ_3000001021.cmp) is copied to the
parallel waiting
printer.
8. Message display (5) is displayed during
downloading. When message display (6) is (4) c:/>Copy /b S2GZ_3000001021.cmp prn
displayed to indicate downloading is fin-
ished, turn the main switch off and then turn
(5)
on. Downloading
9. Confirm that message display (7) is dis-
played after warm-up. Product code
10. Print a status page. Check that the status (6) 2GZ_3000.001.021
2GZ: This machine
page shows the updated firmware version. Firmware category
05/10/27 [E1F9]
30: Main controller
Supplement (Normally: 00)
Classification (Normally: 0)
Update history
Build number
Release date: Year/Month/Day
Checksum
Main switch: Off/On
(7) Ready
Figure 1-6-3
1-6-2
2GZ/2G1
(2) Downloading the firmware from the memory card

The procedure below provides how to download firmware from a memory card.
Procedure
1. Turn the main switch off.
2. Insert the memory card into the printer's
memory card slot.
Memory
card slot
Memory card
Figure 1-6-4
3. Turn the main switch on. Message display

4. Press Menu key on the printer's operation Ready
panel and carry out the memory card for- Operation panel keys
matting procedure (1).
Press the Menu key. Press the cursor up/down keys.
5. When formatting is complete, turn the main
switch off. Memory Card >
Press the right key. Press the cursor up/down keys.
>Format
(1) Press the OK key.

>Format ?
Press the OK key.

Processing
(Format information is
automatically printed.)
Ready
Figure 1-6-5
6. Remove the formatted memory card from

the memory card slot.
7. Insert the memory card to the PC's slot or to To PC
the adaptor. Memory card
8. Copy the firmware file to download to the
root directory of the memory card.
9. Remove the memory card from the PC's slot
or the adaptor.
Adaptor
(Memory card read/writer)
Figure 1-6-6
1-6-3
2GZ/2G1
10. Confirm that the main switch is set to off.

11. Insert the memory card into the printer's
memory card slot.
Memory
card slot
Memory card
Figure 1-6-7
12. Turn the main switch on.

13. When message display (1) is displayed to Main switch: On
detect firmware in the memory card.
14. Message display (2) is displayed during (1) Supervisor mode Message display
downloading.
15. When message display (3) is displayed to
(2) Supervisor mode
indicate downloading is finished. CF-card reading
17. Remove the memory card from memory Product code
2GZ: This machine
card slot. (3) 2GZ_3000.001.021
Firmware category
18. Turn the main switch on. 05/10/27 [E1F9]
19. Confirm that message display (4) is dis- 30: Main controller
played after warm-up. Supplement
20. Print the status page. Print the status page (Normally: 00)
to check that the firmware version has been Classification
updated. (Normally: 0)
Update history
Build number
Release date:
Year/Month/Day
Main switch: Off
Checksum
Memory card
Memory
card slot
Main switch: On
(4) Ready
Figure 1-6-8
1-6-4
2GZ/2G1
(3) Downloading the firmware from the USB memory

The procedure below provides how to download firmware from a USB memory.
Procedure
2. Connect the USB memory to the PC.
Copy the firmware file to the root directory of
the USB memory.
3. Remove the USB memory from the PC and
then insert the USB memory into the
printer's USB memory slot.
USB
memory slot
USB memory
Figure 1-6-9
4. Turn the main switch on.

5. When message display (1) is displayed to Main switch: On
detect firmware in the USB memory.
6. Message display (2) is displayed during (1) Supervisor mode Message display
downloading.
7. When message display (3) is displayed to
(2) Supervisor mode
indicate downloading is finished. CF-card reading
9. Remove the USB memory from USB mem- Product code
2GZ: This machine
ory slot. (3) 2GZ_3000.001.021
Firmware category
10. Turn the main switch on. 05/10/27 [E1F9]
11. Confirm that message display (4) is dis- 30: Main controller
played after warm-up. Supplement
12. Print the status page. Print the status page (Normally: 00)
to check that the firmware version has been Classification
updated. (Normally: 0)
Update history
Build number
Release date:
Year/Month/Day
Main switch: Off
Checksum
USB memory
USB
memory
slot
Main switch: On
(4) Ready
Figure 1-6-10
1-6-5
2GZ/2G1
1-6-6
2GZ/2G1
2-1 Mechanical construction
2-1-1 Paper feed section

The paper feed section consists of the primary feed and secondary feed subsections. Primary feed conveys paper from
the cassettes 1, 2 or MP tray to the left and right registration rollers, at which point secondary feed takes place and the
paper travels to the transfer section in sync with the printing timing.
Each cassette consists of a lift driven by the lift motor and other components. Each cassette can hold up to 500 sheets of
paper. Paper is fed from the cassette by the rotation of the forwarding pulley and paper feed pulley. The separation pulley
prevents multiple sheets from being fed at one time, via the torque limiter.
Figure 2-1-1 Paper feed from the cassettes 1 and 2
(1) Upper forwarding pulley (17) Left registration roller

(2) Lower forwarding pulley (18) Registration switch (RSW)
(3) Upper paper feed pulley (19) Feed roller 1
(4) Lower paper feed pulley (20) Feed pulley
(5) Upper separation pulley (21) Feed switch 1 (FSW1)
(6) Lower separation pulley (22) Feed roller 2
(7) Upper paper switch (PSW-U) (23) Feed pulley
(8) Lower paper switch (PSW-L) (24) Feed switch 2 (FSW2)
(9) Upper lift limit switch (LICSW-U) (25) Feed roller 3
(10) Lower lift limit switch (LICSW-L) (26) Feed pulley
(11) Upper paper width switch (PWSW-U) (27) Feed switch 3 (FSW3)
(12) Lower paper width switch (PWSW-L) (28) Front registration guide
(13) Upper paper length switch (PLSW-U) (29) Paper conveying guide
(14) Lower paper length switch (PLSW-L) (30) Vertical paper conveying guide 1
(15) Cassette lift (31) Vertical paper conveying guide 2
(16) Right registration roller
2-1-1
2GZ/2G1
The MP tray can be hold up to 200 sheets of paper at one time. Paper is fed from the MP tray by the rotation of the MP for-
warding pulley and MP paper feed pulley. Also during paper feed, the MP separation pulley prevents multiple sheets from
being fed at one time by the torque limiter.
Figure 2-1-2 Paper feed from the MP tray
(1) MP tray (9) MP feed pulley

(2) MP lift guide (10) MP paper switch (MPPSW)
(3) MP forwarding pulley (11) MP feed switch (MPFSW)
(4) MP paper feed pulley (12) MP paper length switch
(5) MP separation pulley (MPPLSW)
(6) MP feed roller 1 (13) MP paper width switch
(7) MP feed pulley (MPPWSW)
(8) MP feed roller 2
2-1-2
2GZ/2G1
EPWB
RCL YC14-B6
RSW YC10-A2
FCL1 YC11-14
FSW1 YC11-17
PSW-U LICSW-U YC13-B9

PFCL-U YC13-B12
YC14-B1
FCL2 YC13-A12
FSW2 PSW-L LICSW-L YC13-B15

PFCL-L YC13-B18
YC14-B4
FCL3 YC13-A5
FSW3 YC13-A2
YC13-A7
Figure 2-1-3 Paper feed section block diagram (cassettes 1 and 2)
MPFCL MPPFCL
MPPSW
MPFSW
YC9-A2
YC6-A11
YC6-A6
YC6-A9
EPWB
Figure 2-1-4 Paper feed section block diagram (MP tray)
2-1-3
2GZ/2G1
2-1-2 Main charging section

The main charging section consists of the main charger assembly, drum and so on. The drum is electrically charged uni-
formly by means of a grid to form a latent image on the surface.
The main charger unit charges the drum so that a latent image is formed on the surface, the shield grid ensuring the
charge is applied uniformly.
In addition, the main charger unit is equipped with the main charger cleaning motor, and it is cleaning automatically.
Main charger unit

Tungsten wire
Drum
Shield grid
Figure 2-1-5 Main charging section
MCCM_FWD/REV
YC9-B13,B14 MCCM
MC
MHVDR
YC7-4 YC1-11
Grid
EPWB HVTPWB
Drum
ZENER PWB
Figure 2-1-6 Main charging section block diagram
2-1-4
2GZ/2G1
2-1-3 Optical section
(1) Laser scanner unit

The image data is processed on the main PWB (MPWB) and transmitted as image printing data to the laser scanner unit
(LSU). By repeatedly turning the laser on and off, the laser scanner unit forms a latent image on the drum surface.
Figure 2-1-7 Laser scanner unit (1)
(1) Laser diode PWB (LDPWB)

(2) Collimator lens
(3) Cylindrical lens
(4) Polygon motor (PM)
(5) Polygon mirror
(6) f lens
(7) Mirror
(8) Mirror
(9) BD sensor mirror
(10) Cylindrical correcting lens
(11) BD sensor
2-1-5
2GZ/2G1
Drum
Figure 2-1-8 Laser scanner unit (2)
1. Laser diode: Generates the laser beam which forms a latent image on the drum.
2. Collimator lens: Collimates the diffused laser beam emitted from the laser diode to convert it into a cylindrical
beam.
3. Cylindrical lens: Shapes the collimated laser beam to suit the printing resolution.
4. Polygon mirror: Nine-facet mirror that rotates with each face reflecting the laser beam toward the drum for one
main-direction scan.
5. f lens: Corrects for non-linearity of the laser beam scanning speed on the drum surface, keeps the beam diame-
ter constant and corrects for the vertical alignment of the polygon mirror to ensure that the focal plane of the laser
beam is on the drum surface.
6. Mirror: Reflects the laser beam and changes the irradiation direction.
7. Mirror: Reflects the laser beam and changes the irradiation direction.
8. BD sensor mirror: Reflects the laser beam to the BD sensor to generate the main-direction (horizontal) sync sig-
nal.
9. Cylindrical correcting lens: Corrects for the deviation of the laser beam reflected by the BD sensor mirror to the
BD sensor.
10. BD sensor: Detects the beam reflected by the BD sensor mirror, outputting a signal to the main PWB (MPWB) to
provide timing for the main-direction sync signal.
2-1-6
2GZ/2G1
The dimensions of the laser beam are as shown in Figure 2-1-9.
Less than 100 m
Less than 85 m
Figure 2-1-9
Scanning in the main direction is provided by the rotating polygon mirror, while scanning in the auxiliary direction is pro-
vided by the rotating drum, forming a static latent image on the drum.
The static latent image of the letter A, for example, is formed on the drum surface as shown in Figure 2-1-10. Electrical
charge is dissipated on the area of the drum surface irradiated by the laser.
The focal point of the laser beam is moved line by line, and adjacent lines slightly overlap each other.
Main scanning direction
Auxilary scanning
direction
: laser beam is on
Figure 2-1-10
2-1-7
2GZ/2G1
2-1-4 Developing section

The developing section consists of the developing unit and the toner container.
The developing unit consists of the developing roller where a magnetic brush is formed, the doctor blade and the develop-
ing spirals that agitate the toner.
When the toner sensor (TNS) detects a low toner level in the developing unit, the toner replenishment signal is output to
the engine PWB (EPWB). The engine PWB (EPWB) that has received the signal turns on the toner replenishment sole-
noid (TNFSOL) and replenishes toner from the toner container to the developing unit.
Also, the toner container sensor (TCS) checks whether or not toner remains in the toner container.
(1) Developing unit housing

(2) Developing roller
(3) Toner sensor (TNS)
(4) Doctor blade
(5) Right developing spiral
(6) Left developing spiral
Figure 2-1-11 Developing section
Developing roller
Left developing spiral
Right developing spiral
Developing paddle
Flow of the toner
Figure 2-1-12 Flow of the toner
2-1-8
2GZ/2G1
TCS
YC9-A5 TCS
TNFSOL
YC9-B2 TNFSOL
EPWB
TNS
TNS SIG
YC9-A9
BVSEL1
YC7-1 YC1-14
BVSEL2 DB
YC7-9 YC1-6
HVTPWB
Figure 2-1-13 Developing section block diagram
2-1-9
2GZ/2G1
(1) Single component developing system

This machine uses the single component developing system, and reversal processing is performed with a + charged drum
(a-Si) and a + charged magnetic toner.
With the single component developing system, toner is electrically charged by friction with the developing sleeve and +
charged when it passes through the magnetic toner blade. The toner that has passed through the magnetic toner blade
forms a uniform layer on the developing sleeve. When the toner layer comes to the location where the developing sleeve
is the nearest to the drum, toner moves between the drum and the developing sleeve by an electric field of the magnetic
pole. Then, when the developing sleeve rotates and passes through the nearest location to the drum, on the portion of the
drum that has been exposed to light, toner is attracted toward the drum by potential difference between the developing
bias and the drum surface and development is performed. On the other hand, on the portion of the drum that has not been
exposed to light, toner is attracted toward the sleeve and development is not performed. When toner comes to an area
where the gap between the drum and the developing sleeve is large, an electric field disappears and toner does not leave
the developing sleeve. Development is complete.
Magnetic toner blade
Toner
South pole
North pole
Drum
Developing sleeve
Figure 2-1-14 Single component developing system
2-1-10
2GZ/2G1
2-1-5 Transfer and separation sections

The transfer and separation section consists mainly of the transfer roller, separation electrode and drum separation claws.
A high voltage generated by the high-voltage transformer PWB (HVTPWB) is applied to the transfer roller for transfer
charging.
Paper after transfer is separated from the drum by applying separation bias that is output from the high-voltage trans-
former PWB (HVTPWB) to the separation electrode.
Drum
separation claw
Separation electrode
Drum
Transfer roller
Figure 2-1-15 Transfer and separation sections
Separation
electrode
SC
THVDR Drum
YC7-10 YC1-5
RHVDR Transfer roller

YC7-6 YC1-9
TC
HVTPWB
EPWB
Figure 2-1-16 Transfer and separation sections block diagram
2-1-11
2GZ/2G1
2-1-6 Cleaning and charge erasing sections

The cleaning section consists of the cleaning blade that removes residual toner from the drum surface after the transfer
process, and the cleaning spiral that carries the residual toner back to the waste toner box.
The cleaning lamp (CL) consists of LEDs and removes residual charge on the drum before main charging.
Also the toner quantity in the waste toner box is sensed with the overflow sensor (OFS).
Cleaning spiral
Cleaning roller Cleaning lamp (CL)
Cleaning blade
Drum
Figure 2-1-17 Cleaning and charge erasing sections
CL
YC9-B7
CL
Drum
EPWB
OFS
OFS YC6-B4
Figure 2-1-18 Cleaning and charge erasing sections block diagram
2-1-12
2GZ/2G1
2-1-7 Fuser section

The fuser section consists of the parts shown in figure. When paper reaches the fuser section after the transfer process, it
passes between the press roller and heat roller, which is heated by fuser heaters M or S (FH-M or FH-S). Pressure is
applied by the fuser unit pressure springs so that the toner on the paper is melted, fused and fixed onto the paper. The
heat roller is heated by fuser heaters M or S (FH-M or FH-S) inside it; its surface temperature is detected by the fuser unit
thermistor 1 and 2 (FTH1/2), and is regulated by the fuser heaters turning on and off.
If the fuser section becomes abnormally hot, fuser unit thermostat 1 and 2 (FTS1/2) operates shutting the power to the
fuser heaters off. When the fusing process is completed, the paper is separated from the heat roller by its separation claws
and is conveyed from the machine to eject and switchback section.
(1) Upper fuser unit cover

(2) Fuser housing
(3) Heat roller
(4) Heat roller separation claw
(5) Fuser heater M (FH-M)
(6) Fuser heater S (FH-S)
(7) Fuser unit thermostat 1 (FTS1)
(8) Fuser unit thermostat 2 (FTS2)
(9) Fuser unit thermistor 1 (FTH1)
(10) Fuser unit thermistor 2 (FTH2)
(11) Press roller
(12) Press roller separation claw
Figure 2-1-19 Fuser section
FTS2 FTS1
Heat roller
YC5-3
FH-M
FH-S
YC5-1 ILSW FTH2

YC5-2
PSPWB
FTH1
YC2-3
YC2-2
FH-M ON
FH-S ON
FTH1
FTH2
YC1-4
YC1-5
YC10-A6
YC10-A10
EPWB
Figure 2-1-20 Fuser section block diagram
2-1-13
2GZ/2G1
2-1-8 Eject and switchback sections

The eject and switchback sections eject paper on which fixing has ended with the eject roller that is rotated by forward
rotation of the eject motor.
In duplex printing, paper is turned over by reverse rotation of the eject motor.
(1) Feedshift guide

(2) Eject roller
(3) Eject pulley
(4) Switchback roller
(5) Switchback pulley
(6) Eject switch (ESW)
(7) Feedshift switch (FSSW)
(8) Feedshift solenoid (FSSOL)
Figure 2-1-21 Eject and switchback sections
EM
FSSW FSSOL
ESW
YC14-B11-
YC14-A1-
YC14-A5
YC14-A11
YC14-B14
YC14-A2
EPWB
Figure 2-1-22 Eject and switchback sections block diagram
2-1-14
2GZ/2G1
2-1-9 Duplex section

The duplex section consists of the components shown in figure. In duplex mode, after printing on to the reverse face of the
paper, the paper is reversed in the switchback section and conveyed to the duplex section. The paper is then conveyed to
the paper feed section by the upper and lower duplex feed rollers.
(1) Upper duplex feed roller

(2) Lower duplex feed roller
(3) Duplex feed pulley
(4) Duplex feed pulley
(5) Duplex paper conveying switch
(DUPPCSW)
Figure 2-1-23 Duplex section
EPWB
DUPPCSW
YC10-B4
DUPFCL
YC10-B2
Figure 2-1-24 Duplex section block diagram
2-1-15
2GZ/2G1
(1) Paper conveying operation in duplex copying

Paper of which printing onto the reverse side is complete is conveyed to the switchback section, the eject motor switches
from normal rotation to reverse rotation to switch the eject roller to reverse rotation, and the paper conveying direction is
reversed. Paper that has been switched back is conveyed to the duplex section via the eject roller and the switchback
roller.
Paper that has been conveyed to the duplex section is conveyed to the paper feed section again by rotation of the upper
duplex feed roller and the lower duplex feed roller and printing onto the front side is performed.
Eject roller Switchback roller Eject roller Eject roller
Upper duplex
feed roller
Lower duplex
feed roller
Printing onto reverse side Switchback operation Printing onto front side
(normal rotation of eject motor) (reverse rotation of eject motor) (normal rotation of eject motor)
Paper path
Figure 2-1-25
2-1-16
2GZ/2G1
2-2 Electrical Parts Layout
2-2-1 Electrical parts layout
(1) PWBs
5 1
2
Machine front
Machine inside
Machine rear
Figure 2-2-1 PWBs
1. Main PWB (MPWB) ..................................... Implements firmware for managing data processing for printing, interface
with PC and the network, etc.
2. Engine PWB (EPWB)................................... Controls printer hardware including electrical components.
3. Power source PWB (PSPWB) ..................... Generates +24 V DC, 12 V DC and 5V DC; controls the fuser heater.
4. High voltage PWB (HVTPWB) ..................... Main charging. Generates developing bias and high voltages for transfer.
5. Operation panel PWB (OPPWB) ................. Displays LCD messages and LED indicators. Controls key inputs.
6. Laser diode PWB (LDPWB)......................... Generates and controls the laser light.
2-2-1
2GZ/2G1
(2) Switches and sensors
3 34
2 22
21
32
30
29
24 28
25 14
35 4
27 23
1
20
31
26 13
15
16 19
7
5
9
17 11
8
6 Machine front
33
Machine inside
10
12
18 Machine rear
Figure 2-2-2 Switches and sensors
1. Main switch (MSW) ...................................... Turns the AC power on and off.

2. Interlock switch (ILSW) ................................ Turns the AC power for the fuser heater on and off.
3. Safety switch 1 (SSW1) ............................... Breaks the safety circuit when the left cover 1 is opened.
4. Safety switch 2 (SSW2) ............................... Breaks the safety circuit when the front cover is opened.
5. Upper paper switch (PSW-U)....................... Detects the presence of paper in the cassette 1.
6. Lower paper switch (PSW-L) ....................... Detects the presence of paper in the cassette 2.
7. Upper lift limit switch (LICSW-U).................. Detects the cassette 1 lift reaching the upper limit.
8. Lower lift limit switch (LICSW-L) .................. Detects the cassette 2 lift reaching the upper limit.
9. Upper paper size length switch
(PLSW-U) .................................................... Detects the length of paper in the cassette 1.
10. Lower paper size length switch
(PLSW-L) ..................................................... Detects the length of paper in the cassette 2.
11. Upper paper size width switch
(PWSW-U) ................................................... Detects the width of paper in the cassette 1.
12. Lower paper size width switch
(PWSW-L) .................................................... Detects the width of paper in the cassette 2.
13. MP paper switch (MPPSW) ......................... Detects the presence of paper on the MP tray.
14. MP paper size length switch
(MPPLSW) ................................................... Detects the length of paper on the MP tray.
15. MP paper size width switch
(MPPWSW).................................................. Detects the width of paper on the MP tray.
16. Feed switch 1 (FSW1) ................................. Controls feed clutch 1 drive timing.
17. Feed switch 2 (FSW2) ................................. Controls feed clutch 2 drive timing
18. Feed switch 3 (FSW3) ................................. Controls feed clutch 3 drive timing
19. MP feed switch (MPFSW)............................ Controls MP feed clutch drive timing
20. Registration switch (RSW) ........................... Controls the secondary paper feed start timing.
21. Eject switch (ESW) ...................................... Detects a paper misfeed in the fuser section.
22. Feedshift switch (FSSW) ............................. Detects a paper misfeed in the switchback section in a duplex print.
2-2-2
2GZ/2G1
23. Toner sensor (TNS)...................................... Detects the toner density in the developing unit.
24. Toner container detection switch
(TCDSW) ..................................................... Detects the presence of the toner container.
25. Toner container sensor (TCS) ...................... Detects the quantity of toner in a toner container.
26. Waste toner box detection switch
(WTDSW)..................................................... Detects the presence of the waste toner box.
27. Overflow sensor (OFS) ................................ Detects when the waste toner box is full.
28. Humidity sensor (HUMS) ............................. Detects absolute humidity.
29. Fuser unit thermistor 1 (FTH1)..................... Detects the heat roller temperature.
30. Fuser unit thermistor 2 (FTH2)..................... Detects the heat roller temperature.
31. Front cover switch (FRCSW) ....................... Detects the opening and closing of the front cover.
32. Left cover 1 switch (LC1SW) ....................... Detects the opening and closing of the left cover 1.
33. Left cover 2 switch (LC2SW) ....................... Detects the opening and closing of the left cover 2.
34. Paper full sensor (PFS)................................ Detects whether the top tray is full.
35. Duplex paper conveying switch
(DUPPCSW) ................................................ Detects a paper jam in the duplex section.
2-2-3
2GZ/2G1
(3) Motors
5
6
10,11,12 7
13,14,15 17
8
16
2 9
3
Machine front
4 Machine inside
Machine rear
Figure 2-2-3 Motors
1. Drive motor (DM) ......................................... Drives the machine.

2. Paper feed motor (PFM) .............................. Drives paper feed section.
3. Upper lift motor (LM-U) ................................ Drives cassette 1 lift.
4. Lower lift motor (LM-L) ................................. Drives cassette 2 lift.
5. Eject motor (EM) .......................................... Drives the eject section.
6. Cooling fan motor 1 (CFM1) ........................ Cools the machine interior.
7. Cooling fan motor 2 (CFM2) ........................ Cools the machine interior.
8. Cooling fan motor 3 (CFM3) ........................ Cools the machine interior (around the LSU).
9. Cooling fan motor 4 (CFM4) ........................ Cools the machine interior (around the power supply unit).
10. Cooling fan motor 5 (CFM5).......................... Cools the machine interior and supports paper transfer for duplex printing.
11. Cooling fan motor 6 (CFM6) ......................... Cools the machine interior and supports paper transfer for duplex printing.
12. Cooling fan motor 7 (CFM7) ......................... Cools the machine interior and supports paper transfer for duplex printing.
13. Cooling fan motor 8 (CFM8) ........................ Cools the machine interior (around the paper conveying).
14. Cooling fan motor 9 (CFM9) ........................ Cools the machine interior (around the paper conveying).
15. Cooling fan motor 10 (CFM10) .................... Cools the machine interior (around the paper conveying).
16. Polygon motor (PM) ..................................... Drives the polygon mirror.
17. Main charger cleaning motor (MCCM)......... Drives the main charger auto cleaning.
2-2-4
2GZ/2G1
(4) Other electrical components
14,15
12,13
10
11
16
8
7 6
3
2 Machine front
Machine inside
5
Machine rear
Figure 2-2-4 Other electrical components
1. Upper paper feed clutch 1 (PFCL-U) ........... Primary paper feed from the cassette 1.
2. Lower paper feed clutch 2 (PFCL-L) ............ Primary paper feed from the cassette 2.
3. Feed clutch 1 (FCL1) ................................... Controls the drive of feed roller.
6. MP paper feed clutch (MPPFCL) ................. Primary paper feed from the MP tray.
7. MP feed clutch (MPFCL).............................. Controls the drive of MP feed roller.
8. Registration clutch (RCL)............................. Secondary paper feed.
9. Feedshift solenoid (FSSOL)......................... Operates the feedshift guide.
10. Toner feed solenoid (TNFSOL) .................... Replenishes toner.
11. Cleaning lamp (CL) ...................................... Removes residual charge from the drum surface.
12. Fuser heater M (FH-M) ................................ Heats the heat roller.
13. Fuser heater S (FH-S) ................................. Heats the heat roller.
14. Fuser unit thermostat 1 (FTS1) .................... Prevents overheating in the fuser section.
15. Fuser unit thermostat 2 (FTS2) .................... Prevents overheating in the fuser section.
16. Duplex feed clutch (DUPFCL)...................... Controls the drive of the duplex feed roller.
2-2-5
2GZ/2G1
2-2-6
2GZ/2G1
2-3 Operation of the PWBs
2-3-1 Power source PWB
MSW
TB3 TB4
Power
source PWB +24VD
+24VDF
F101 L101 F201
TB1 LIVE
AC Switching
input regulator F202
TB2 NEUTRAL +5V
+5VD
+5VDF
F203
+3R3VD
Zero-cross SLEEP
signal output ZCROSS
circuit
Heater CFM4
control
circuit FH-M
L102 FH-S
F102
L103 FH-M
Fuser
FH-S heater
F103
FH LIVE
Cassette heater
Figure 2-3-1 Power source PWB diagram
1 6 12
YC2 YC4
1
3 YC5 1
YC1
7
1
YC3
6
1
YC6
1
YC7
6
YC8
16 2
15 1
Figure 2-3-2 Power source PWB silk-screen diagram
2-3-1
2GZ/2G1
Connector Pin No. Signal I/O Voltage Description

TB1 LIVE I 120 V AC AC power input
TB
220-240 V AC
Connected TB2 COM I 120 V AC AC power input
to the AC 220-240 V AC
inlet TB3 LIVE I 120 V AC AC power output
220-240 V AC
TB4 LIVE O 120 V AC AC power input
220-240 V AC
YC1 1 +24VDR O 24 V DC 24 V DC power output
Connected 2 GND - - Ground
to the 3 GND - - Ground
engine PWB
4 GND - - Ground
5 +3.3VD O 3.3 V DC 3.3 V DC power output
6 +5VD O 5 V DC 5 V DC power output
YC2 1 GND - - Ground
Connected 2 FH-S ON I 0/5 V DC FH-S On/Off
to the 3 FH-M ON I 5 V DC FH-M On/Off
engine PWB
5 ZCROSS O 0/5 V DC (pulse) Zero-cross signal
6 CFM4 I 0/24 V DC CFM4 On/Off
YC3 1 SGND - - Ground
Connected 2 SGND - - Ground
to the 3 SGND - - Ground
optional
document 4 SGND - - Ground
finisher 5 SGND - - Ground
6 SGND - - Ground
YC4 1 CFM4 O DC0V/24V CFM4 On/Off
Connected 2 +24VD O 24 V DC 24 V DC power output
to the cool-
ing fan
motor 4
1 FH-M ON O 120/0 V AC FH-M On/Off
YC5
220-240/0 V AC
Connected 2 FH-S ON O 120/0 V AC FH-S On/Off
to the fuser 220-240/0 V AC
heater M/S 3 FH LIVE O 120 V AC AC power output
220-240 V AC
2-3-2
2GZ/2G1

1 LIVE O 120 V AC AC power output
YC6
220-240 V AC
Connected 3 NEUTRAL O 120 V AC AC power output
to the 220-240 V AC
optional
cassette
heater
YC7 1 V24V O 24 V DC 24 V DC power output
Connected 2 V24V O 24 V DC 24 V DC power output
to the 3 5.1V O 5 V DC 5 V DC power output
optional
paper feeder 4 PGND - - Ground
and optional 5 FGND - - Ground
document
6 PGND - - Ground
finisher
YC8 1 SLEEP I 0/5 V DC SLEEP signal
Connected 2 - - - Not used
to the main 3 +5V O 5 V DC 5 V DC power output
PWB
4 +5V O 5 V DC 5 V DC power output
9 GND - - Ground
10 GND - - Ground
11 GND - - Ground
12 GND - - Ground
13 GND - - Ground
14 GND - - Ground
15 GND - - Ground
16 GND - - Ground
2-3-3
2GZ/2G1
2-3-2 Engine PWB
Engine PWB
Driver Optional
(U12) finisher
MPWB CPU
(U2) Driver Optional
(U13) paper feeder
3.3 V
EEPROM
(U3)
XIO Switches
(U11) Sensors
Clutches
Address bus
Data bus
Motors
5V
Engine G/A
(U8) HVTPWB
Reset IC
(U9)
LSU
5V
Figure 2-3-3 Engine PWB diagram
2-3-4
2GZ/2G1
2-3-5
1
1
YC20
YC8
1
YC21
14
Figure 2-3-4 Engine PWB silk-screen diagram

5
15
14
13
2
1
YC7
YC23
1
14
13
2 8 YC18 YC12 A14 YC9
YC3 12 2 1 A2
A10 A1 11 A1
B1
1 2 12 A13
1 7 B10 11 YC19 YC17 B1
2 12
YC5 B2
B1
1 B13
B2
8 1 B14
A14
YC13 13
A15
YC16 B1
B19
12 1 B18 B2
A1 A19
A2 A18
YC6
10
9
YC15
B15
A1
A2
B14
1
2
B11 B1 B16 B2
18 2 B10 B2 B15 B1
1 7
1 A1 A11 A1 A15 1 2
7 1 17 A2 A10 A2 A16
YC1 YC11 YC2 YC10 YC14 YC22
2GZ/2G1

YC1 1 CFM4 O 0/5 V DC CFM4: On/Off
Connected 2 ZCROSS I 0/5 V DC (pulse) Zero-cross signal
to the power 3 +5VD I 5 V DC 5 V DC power input
source PWB
4 FH-M ON O 0/5 V DC FH-M: On/Off
5 FH-S ON O 0/5 V DC FH-S: On/Off
6 GND - - Ground
YC2 1 +24VDR I 24 V DC 24 V DC power input
Connected 2 GND - - Ground
to the power 3 GND - - Ground
source PWB
4 GND - - Ground
5 3.3V I 3.3 V DC 3.3 V DC power input
6 +5VD I 5 V DC 5 V DC power input
7 +24VDR I 24 V DC 24 V DC power input
YC3 1 SET SIG I 0/5 V DC Document finisher connection signal
Connected 2 DFSDO O 0/5 V DC (pulse) Document finisher serial communication data sig-
to the nal
optional 3 DFSDI I 0/5 V DC (pulse) Document finisher serial communication data sig-
document nal
finisher
4 DFSCLK O 0/5 V DC (pulse) Document finisher CLOCK signal
5 DFSEL O 0/5 V DC Document finisher SELECT signal
6 SISEL - - Not used
7 DFRDY I 0/5 V DC Document finisher READY signal
8 SIRDY - - Not used
YC5 1 GND - - Ground
Connected 2 +5VD O 5 V DC 5 V DC power output
to the 3 PFSEL O 0/5 V DC Paper feeder SELECT signal
optional
paper feeder 4 PFSCLK O 0/5 V DC (pulse) Paper feeder CLOCK signal
5 PFSDI I 0/5 V DC (pulse) Paper feeder serial communication data signal
6 PFSDO O 0/5 V DC (pulse) Paper feeder serial communication data signal
7 PFRDY I 0/5 V DC Paper feeder READY signal
8 PFFEED O 0/5 V DC Paper feeder FEED signal
YC6 A1 MPPWSW0 I 0/5 V DC MPPWSW: On/Off
Connected A2 MPPWSW1 I 0/5 V DC MPPWSW: On/Off
to the MP A3 MPPWSW2 I 0/5 V DC MPPWSW: On/Off
unit, waste
toner box A4 GND - - Ground
detection A5 +5VD O 5 V DC 5 V DC power output
switch, over-
A6 MPPSW I 0/5 V DC MPPSW: On/Off
flow sensor,
front cover A7 GND - - Ground
switch and A8 +24VDR O 24 V DC 24 V DC power output
cooling fan
A9 MPPFCL O 0/24 V DC MPPFCL: On/Off
motor 1/2
A10 +24VDR O 24 V DC 24 V DC power output
A11 MPFCL O 0/24 V DC MPFCL: On/Off
B1 NC - - Not used
B2 GND - - Ground
B3 CFM2 O 0/24 V DC CFM2: On/Off
B4 +5VD O 5 V DC 5 V DC power output
2-3-6
2GZ/2G1

YC6 B5 WTDSW I 0/5 V DC WTDSW: On/Off
Connected B6 GND - - Ground
to the MP B7 OFS I 0/5 V DC OFS: On/Off
unit, waste
toner box B8 GND - - Ground
detection B9 FRCSW I 0/5 V DC FRCSW: On/Off
switch, over-
B10 GND - - Ground
flow sensor,
front cover B11 CFM1 O 0/24 V DC CFM1: On/Off
switch and B12 GND - - Ground
cooling fan
motor 1/2
B14 MPPLSW I 0/5 V DC MPPLSW: On/Off
B15 GND - - Ground
YC7 1 BVSEL1 O 0 to 5 V DC Developing bias control voltage
Connected 2 +24VDR O 24 V DC 24 V DC power output
to the high- 3 GND - - Ground
voltage
PWB 4 MHVDR O 0/5 V DC Main charging: On/Off
5 HVCLK O 0/5 V DC (pulse) Developing bias CLOCK signal
6 RHVDR O 0/5 V DC Separation charging: On/Off
7 RISEL O 0 to 5 V DC Separation charging control voltage
8 TICTL O 0 to 5 V DC Transfer charging control voltage
9 BVSEL2 O 0 to 5 V DC Developing bias control voltage
10 THVDR O 0/5 V DC Transfer charging: On/Off
11 NC - - Not used
12 NC - - Not used
13 NC - - Not used
14 NC - - Not used
YC8 1 NC - - Not used
Connected 2 NC - - Not used
to the laser 3 NC - - Not used
scanner unit
4 NC - - Not used
5 NC - - Not used
6 NC - - Not used
7 NC - - Not used
8 NC - - Not used
9 NC - - Not used
10 +24VDR O 24 V DC 24 V DC power output
11 GND - - Ground
12 SCAN O 0/24 V DC PM: On/Off
13 SCRDYN I 0/5 V DC PM READY signal
14 SCCLK O 0/5 V DC (pulse) PM CLOCK signal
2-3-7
2GZ/2G1

YC9 A1 GND - - Ground
Connected A2 MPFSW I 0/5 V DC MPFSW: On/Off
to the MP A3 +5VD O 5 V DC 5 V DC power output
feed switch,
toner con- A4 +5VD O 5 V DC 5 V DC power output
tainer sen- A5 TCS I 0/5 V DC TCS: On/Off
sor,
A6 GND - - Ground
developing
unit, toner A7 DEVP0 I 0/5 V DC Developing unit distinction signal
feed sole- A8 +5VD O 5 V DC 5 V DC power output
noid, toner
A9 TNS I 0/5 V DC TNS: On/Off
container
detection A10 GND - - Ground
switch and A11 DVUNITN I 0/5 V DC Developing unit detection signal
drum unit
A12 FUSE_CUT O 0/5 V DC Developing unit FUSE CUT signal
A13 EEDATA I 0/5 V DC Developing unit EEPROM DATA signal
A14 EESCLK O 0/5 V DC (pulse) Developing unit EEPROM CLOCK signal
B1 +24VDR O 24 V DC 24 V DC power output
B2 TNFSOL O 0/24 V DC TNFSOL: On/Off
B3 TCDSW I 0/5 V DC TCDSW: On/Off
B4 GND - - Ground
B5 DRUMP0 I 0/5 V DC Drum unit distinction signal
B6 GND - - Ground
B7 CL O 0/5 V DC CL: On/Off
B8 EEDATA I 0/5 V DC Drum unit EEPROM DATA signal
B9 EESCLK O 0/5 V DC (pulse) Drum unit EEPROM CLOCK signal
B10 GND - - Ground
B11 DRUNITN I 0/5 V DC Drum unit detection signal
B13 MCCM_FWD O 0/24 V DC MCCM: On/Off
B14 MCCM_REV O 0/24 V DC MCCM: On/Off
Connected A2 RSW O 0/5 V DC RSW: On/Off
to the regis- A3 +5VD O 5 V DC 5 V DC power output
tration
switch, fuser A4 FUSER P0 I 0/5 V DC Fuser unit distinction signal
unit, duplex A5 3VD O 3.3 V DC 3.3 V DC power output
feed clutch,
A6 FTH1 I 0 to 5 V DC FTH1 detection voltage signal
duplex
paper con- A7 FUSE CUT O 0/5 V DC FTH1 FUSE CUT signal
veying A8 GND - - Ground
switch and
A9 GND - - Ground
cooling fan
motor 5 to A10 FTH2 STD I 0 to 5 V DC FTH2 detection voltage signal
10 A11 FTH2 I 0 to 5 V DC FTH2 detection voltage signal
B2 DUPFCL O 0/24 V DC DUPFCL: On/Off
B3 GND - - Ground
B4 DUPPCSW I 0/5 V DC DUPPCSW: On/Off
B6 GND - - Ground
2-3-8
2GZ/2G1

YC10 B7 CFM8,9,10 O 0/24 V DC CFM8,9,10: On/Off
Connected B8 DUP P0 I 0/5 V DC Duplex unit distinction signal
to the regis- B9 +24VDR O 24 V DC 24 V DC power output
tration
switch, fuser B10 CFM5,6,7 O 0/24 V DC CFM5,6,7: On/Off
unit, duplex B11 NC - - Not used
feed clutch,
duplex
paper con-
veying
switch and
cooling fan
motor 5 to
10
YC11 1 R24VDR O 24 V DC 24 V DC power output
Connected 2 R24VDR O 24 V DC 24 V DC power output
to the drive 3 GND - - Ground
motor, paper
feed motor, 4 GND - - Ground
feed clutch 1 5 +5VD O 5 V DC 5 V DC power output
and feed
switch 1
7 GND - - Ground
8 GND - - Ground
9 DM_ON O 0/24 V DC DM: On/Off
10 PFM_ON O 0/24 V DC PFM: On/Off
11 DM_LOCK I 0/5 V DC DM LOCK signal
12 PFM_LOCK I 0/5 V DC PFM LOCK signal
13 DM_CLK O 0/5 V DC (pulse) DM CLOCK signal
14 FCL1 O 0/24 V DC FCL1: On/Off
16 GND - - Ground
17 FSW1 I 0/5 V DC FSW1: On/Off
YC12 1 +24VDR O 24 V DC 24 V DC power output
Connected 2 +24VUP I 24 V DC 24 V DC power input
to the Upper 3 PWSW-U0 I 0/5 V DC PWSW-U: On/Off
and lower
paper size 4 PWSW-U1 I 0/5 V DC PWSW-U: On/Off
width 5 PWSW-U2 I 0/5 V DC PWSW-U: On/Off
switches
6 GND - - Ground
8 +24VLO I 24 V DC 24 V DC power input
9 PWSW-L0 I 0/5 V DC PWSW-L: On/Off
12 GND - - Ground
2-3-9
2GZ/2G1

Connected A2 FSW3 I 0/5 V DC FSW3: On/Off
to the feed A3 +5VD O 5 V DC 5 V DC power output
switch 2/3,
feed clutch A4 R24VDR O 24 V DC 24 V DC power output
2/3, left A5 FCL3 O 0/24 V DC FCL3: On/Off
cover 2
A6 GND - - Ground
switch,
upper/lower A7 FSW2 I 0/5 V DC FSW2: On/Off
lift motors, A8 +5VD O 5 V DC 5 V DC power output
lower lift
A9 GND - - Ground
motor,
upper/lower A10 LC2SW I 0/5 V DC LC2SW: On/Off
paper size A11 +24VDR O 24 V DC 24 V DC power output
length
switches, A12 FCL2 O 0/24 V DC FCL2: On/Off
upper/lower A13 LM-U SW2 I 0/5 V DC LM-U SW2: On/Off
lift limit A14 GND - - Ground
switches
and upper/ A15 LM-U SW1 I 0/5 V DC LM-U SW1: On/Off
lower paper A16 GND - - Ground
switches
A17 LM-U REM O 0/24 V DC LM-U: On/Off
A18 GND - - Ground
A19 PLSW-L I 0/5 V DC PLSW-L: On/Off
B1 GND - - Ground
B2 PLSW-U I 0/5 V DC PLSW-U: On/Off
B3 LM-L SW2 I 0/5 V DC LM-L SW2: On/Off
B4 GND - - Ground
B5 LM-L SW1 I 0/5 V DC LM-L SW1: On/Off
B6 GND - - Ground
B7 LM-L REM O 0/24 V DC LM-L: On/Off
B8 GND - - Ground
B9 LICSW-U I 0/5 V DC LICSW-U: On/Off
B11 GND - - Ground
B12 PSW-U I 0/5 V DC PSW-U: On/Off
B14 GND - - Ground
B15 LICSW-L I 0/5 V DC LICSW-L: On/Off
B17 GND - - Ground
B18 PSW-L I 0/5 V DC PSW-L: On/Off
2-3-10
2GZ/2G1

YC14 A1 FSSOL2 O 0/24 V DC FSSOL: On/Off (return)
Connected A2 FSSOL1 O 0/24 V DC FSSOL: On/Off (activate)
to the feed- A3 +24VDR O 24 V DC 24 V DC power output
shift sole-
noid, A4 GND - - Ground
feedshift A5 FSSW I 0/5 V DC FSSW: On/Off
switch, eject
A6 +5VD O 5 V DC 5 V DC power output
switch, cool-
ing fan A7 GND - - Ground
motor 3, left A8 PFS I 0/5 V DC PFS: On/Off
cover 1
A9 +5VD O 5 V DC 5 V DC power output
switch,
upper/lower A10 GND - - Ground
paper feed A11 ESW I 0/5 V DC ESW: On/Off
clutches,
humidity A12 +5VD O 5 V DC 5 V DC power output
sensor eject A13 CFM3 O 0/24 V DC CFM3: On/Off
motor A14 GND - - Ground
A15 GND - - Ground
A16 LC1SW I 0/5 V DC LC1SW: On/Off
B1 PFCL-U O 0/24 V DC PFCL-U: On/Off
B4 PFCL-L O 0/24 V DC PFCL-L: On/Off
B6 RCL O 0/24 V DC RCL: On/Off
B7 +3VD O 3.3 V DC 3.3 V DC power output
B8 HUMS I 0 to 5 V DC HUMS detection voltage signal
B9 GND - - Ground
B10 THOUT I 0 to 5 V DC Thermistor detection voltage signal
B11 EM_B O 0/24 V DC (pulse) EM drive control signal
B12 EM B O 0/24 V DC (pulse) EM drive control signal
B13 EM_A O 0/24 V DC (pulse) EM drive control signal
B14 EM A O 0/24 V DC (pulse) EM drive control signal
B15 NC - - Not used
B16 NC - - Not used
2-3-11
2GZ/2G1

YC20 1 SIOUT O 0/5 V DC SIOUT signal
Connected 2 SCLKIN I 0/5 V DC (pulse) CLOCK signal
to the main 3 SDIR O 0/5 V DC SDIR signal
PWB
4 SBSY O 0/5 V DC SBSY signal
5 EGIR O 0/5 V DC EGIR signal
6 SOIN O 0/5 V DC SOIN signal
7 SGND - - Ground
8 SYSRES O 0/5 V DC SYSRES signal
9 OUTPEN O 0/5 V DC OUTPEN signal
10 PVSYNC O 0/5 V DC (pulse) PVSYNC signal
11 5VSAFE O 5 V DC 5 V DC power output
12 SGND - - Ground
13 SGND - - Ground
14 PRST I 0/5 V DC PRST signal
2-3-12
2GZ/2G1
2-4 Appendixes
Maintenance parts list

Maintenance part name Alternative Fig. Ref.
Part No.
Name used in service manual Name used in parts list part No. No. No.
Upper/lower paper feed pulley PULLEY,PAPER FEED 2AR07220 - 4 2
Upper/lower separation pulley PULLEY,SEPARATION 2AR07230 - 4 3
Upper/lower forwarding pulley PULLEY FEED A 2BJ06010 - 4 5
MP paper feed pulley UPPER PULLEY,BYPASS 61706770 - 9 49
MP separation pulley PULLEY,SEPARATION 2AR07230 - 9 3
MP forwarding pulley PULLEY FEED A 2BJ06010 - 9 6
MP feed roller 1 ROLLER2 BYPASSFEED 302BL06541 2BL06541 10 13
MP feed roller 2 ROLLER4 BYPASSFEED 302BL06561 2BL06561 10 14
Left registration roller ROLLER REGIST 2FG16021 - 7 35
Right registration roller RIGHT ROLLER REGIST 302FG06211 2FG06211 5 51
Feed pulley PULLEY FEED 2BL16080 - 6,7 40,19
Feed roller 1 PULLEY MIDDLE FEED A 302GR06010 2GR06010 5 72
Feed roller 1 PULLEY MIDDLE FEED B 302GR06020 2GR06020 5 73
Feed roller 2 ROLLER B FEED 302BL06081 2BL06081 5 22
Feed roller 3 ROLLER C FEED 302BL06091 2BL06091 5 23
Registration switch SWITCH REGISTRATION 2FG27110 - 5 46
Left registration cleaner UNDER CLEANER REGIST 2BL07950 - 7 15
Registration guide GUIDE REGIST F 2BL16130 - 7 22
Right registration cleaner PARTS,REGISTRATION CLEAN 2BL93450 - 5 44
Transfer roller unit TR-710 302GR93280 2GR93280 7 A02
Developing unit DV-710 302G193040 2G193040 12 1
Drum unit DK-710 302G193030 2G193030 14 A01
Main charger unit MC-710 302GR93070 2GR93070 14 13
Fuser unit PARTS FUSER UNIT 120V 302G193010 2G193010 13 A01
Fuser unit PARTS FUSER UNIT 230V 302G193020 2G193020 13 A01
Eject roller ROLLER EXIT 302BL21021 2BL21021 18 26
Switchback roller ROLLER FEED SHIFT 302BL21031 2BL21031 8 27
Eject pulley PULLEY EXIT C 2BL21520 - 8 24
Eject pulley PULLEY EXIT 302GR28060 2GR28060 8 36
Switchback pulley PULLEY FEED SHIFT 2BL21330 - 6 31
2-4-1
1 A15 A15
2 A14 A14
3 A13 A13
4 A12 A12
5 GND
B8 B2 2 1
General wiring diagram
6
CFM2
7 B9 B3 1 2
8
9 B8 B11 CFM1
2 1
10 B9 B12 GND
1 2
11
CFM2 CFM1
12 FRCSW 2
B6 B9
GND 1
B7 B10
FRCSW
+5VD 5 1 1 3
B1 B4
YC19
WTDSW
B2 B5 4 2 2 2
GND GND
1 3 A1 A1 B3 B6 3 3 3 1
WTDSW
MPFSW OFS
2 2 A2 A2 B4 B7 2 4
+5VD GND 1
3 2 1
3 1 A3 A3 B5 B8 1 5
2
OFS
+5VD
3 1 1 3 A4 A4
TCS MPFCL
2 2 2 2 A5 A5 A11 A11 1 11 1 2
GND +24VDR
MPFSW TCS
2 10 2 1
MP
1 3 3 1 A6 A6 A10 A10
FCL
MPPFCL 3 9
A9 A9
DEVP0 +24VDR 4 8 1 2
10 10 A7 A7 A8 A8
+5VD GND 5 7 2 1
9 9 A8 A8 A7 A7
MP
TNS MPPSW
PFCL
1 3 8 8 A9 A9 A6 A6 6 6
GND +5VD 7 5
2 2 7 7 A10 A10 A5 A5
DVUNITN GND
A4 A4 8 4
MP
3 1 6 6 A11 A11
3 2 1
PSW
FUSE_CUT MPPWSW2
5 5 A12 A12 A3 A3 9 3
EEDATA MPPWSW1
4 4 A13 A13 A2 A2 10 2 1
EESCLK MPPWSW0 11 1 2
3 3 A14 A14 A1 A1
FUSE
MP TRAY UNIT
TNS
2 2 3
OPPWB
+24VDR 4
1 1 1 2
DEVELOPING UNIT
B1 B1
TNFSOL GND 1 3 1 3 5
2 1 B12 B15
MPPWSW
TNF
SOL
B2 B2
MPPLSW 2 2 2 2
B11 B14
MP
TCDSW +5VD YC1
2 1 2 B10 B13 3 1 3 1
PLSW
B3 B3
GND
YC6
B1 B1
SW
1 2 1 B4 B4
TCD
DRUMP0
1
2
3
4
5
6
10 10 B5 B5
GND
9 9 B6 B6
4
3
2
1
6
5
GND CL 12
2 1 8 8 B7 B7
CL
CL EEDATA 11
1 2 7 7 B8 B8 10
EESCLK
6 6 B9 B9 9
GND
5 5 B10 B10 8
EEPROM DRUNITN
4 4 B11 B11 7
+5VD
3 3 B12 B12
DRUM UNIT
FWD MCCM_FWD 6
1 2 2 2 2 2 B13 B13
FPRST
SGND
FPDIR
FPCLK
FPDATA
5
5V
MCCM
REV MCCM_REV
2 1 1 1 1 1 B14 B14 4
3
F.G
1
2
3
4
5
6
SERIAL
YC9
OPTION
YC16
BVSEL1 1
INTERFACE
14 1 1
+24VDR
13 2 2
6
5
4
3
2
1
GND
MC
12 3 3
MHVDR 13
1
2
3
4
5
6
7
8
9
11 4 4
10
12
TC ROLL
HVCLK
10 5 5
SEPARATE
11
1
2
3
4
5
6
7
8
9
RHVDR
10
9 6 6
RISEL 10
8 7 7
TICTL 9
7 8 8
BVSEL2 8
6
HVTPWB
9 9
1
2
3
4
5
6
THVDR 7
5 10 10
DEV UNIT
NC 6
TC HV
AC HV
4
HDD
11 11
MAIN HV
NC 5 OPTION
3 12 12
OPTION
NC 4
6
5
4
3
2
1
2 13 13 NETWORK
DB
INTERFACE
NC 3
1 14 14
2
1
RTS
CTS
DTR
DSR
TXD
RXD
RSSEL
5V
GND
YC7
B10
YC17
B9
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
B8
B7
1
2
3
4
5
6
7
8
9
6
5
4
3
2
1
B6 SIOUT USB Host Parallel USB 2.0 Network

1 1 1 1
B5 SCLKIN
2 2 2 2
B4 SDIR
3 3 3 3
YC7
YC4
YC6
B3 SBSY
B2 4 4 4 4
YC2
YC3
5 5 EGIR 5 5
YC14
YC11
B1
6 6 SOIN 6 6
A10
DIMM 2
DIMM 1
7 7 SGND 7 7
A9
SYSRES
YC8
A8 8 8 8 8
Code DIMM
A7 OUTPEN
MPWB
9 9 9 9
A6 10 10 PVSYNC 10 10
A5 11 11 5VSAFE 11 11
YS1
A4 12 12 SGND 12 12
YC15
A3 13 13 SGND 13 13
YC1
A2 PRST
14 14 14 14
A1
YC18
YC10
YC9
1
2
3
4
5
6
7
8
9
9
8
7
6
5
4
3
2
1
1
2
10
11
12
13
14
15
16
YS2
CF
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
YC20
2 1 +24VDR
B2 B2
1 2 PFCL-U
B1 B1
5V SAFE
1 14 1 14 1
5V
5V
5V
5V
5V
5V
PFCL-U
PFCL-L SAMPLE
GND
GND
GND
GND
GND
GND
GND
GND
2 1 B4 B4 2 13 2 13 2
+24VDR POWCONT
1 2 3 12 3 12 3
SLEEPN
B3 B3 OUTPEN
LSU
4 11 4 11 4
PFCL-L
RCL VDO+
2 1 5 10 5 10 5
LDPWB
B6 B6 VDO-
+24VDR 6
1 2 B5 B5 6 9 6 9
GND
RCL
7 8 7 8 7 1 1
THOUT PD
4 1 4 1 B10 B10 8 7 8 7 8 2 2
PD
GND GND
3 2 3 2 B9 B9 9 6 9 6 9 3 3
HUMS +24VDR
2 3 2 3 B8 B8 10 5 10 5 1
+3VD GND
HUMS
1 4 1 4 B7 B7 11 4 11 4 2
SCAN
12 3 12 3 3
SCRDYN
PM
12 1 +5VD 13 2 13 2 4
A12 A12
ESW SCCLK
11 2 A11 A11 14 1 14 1 5
GND
1 2 3
10 3
ESW
A10 A10
9 4 +5VD
A9 A9
YC8
PFS
8 5 A8 A8
GND
PFS
1 2 3
7 6 A7 A7 FH-S 1 1
+5VD
6 7 A6 A6 FH-M 2 2
FSSW
5 8 A5 A5 3 3
GND
1 2 3
FSSW
4 9 A4 A4 4 4
EJECT UNIT
3 10 +24VDR A3 A3 FTS1 FTS2
1
2 11 FSSOL1 A2 A2
2
ILSW
1 12 FSSOL2 A1 A1 5
FSSOL
3 1 5
2 4 2 4
1 3 3 3
CFM3
1 2 A13 A13 2 4 2
GND
2 1 A14 A14 1 5 1
FUSER UNIT
EPWB
CFM3
5V
FTH1
GND
GND
2 A15 A15
FTH1
LC1SW
1 A16 A16
FH LIVE
1 4
FH-S ON
FH-M ON
LC1SW
FUSER P0
FUSE CUT
EM_B 2 3
4 B11 B11 3 2
FTH2
EM B
3 B12 B12 4 1
EM_A
EM
2 B13 B13
EM A
1 B14 B14
B15 B15
FTH2
B16 B16 A11 A11
FTH2 STD
A10 A10
GND
A9 A9
GND
A8 A8
YC14
FUSE CUT
A7 A7
R24VDR FTH1
1 1 1 A6 A6
GND 3VD
2 3 3 A5 A5
+5VD FUSER P0
3 5 5 A4 A4
GND
4 7 7
DM_ON
5 9 9 1 2
DM_LOCK
DM
6 11 11 2 1
DM_CLK
CFM7
7 13 13
R24VDR
1 2 2
GND
2 4 4
RSW
+5VD 1 2
3 6 6
GND +5VD 2 1
4 8 8 A3 A3 1 1 1
CFM6
PFM_ON RSW
5 10 10 A2 A2 2 2 2
PFM_LOCK
PFM
6 12 12 GND
A1 A1 3 3 3
RESISTRATION UNIT
B11 B11
B10 B10 CFM5,6,7 1 2
1 2
FCL1 +24VDR
1 2 1 1 14 14 B9 B9 2 1 2 1
+24VDR
CFM5
2 1 2 2 15 15
FCL1
GND 16 16
3 3
FSW1 DUP P0
4 4 17 17 B8 B8 1 8
+5VDR CFM8,9,10
1 2 3
3 2 1
5 5 18 18 B7 B7 2 7 1 2 1 2
FEED UNIT
FSW1
+24VDR
B6 B6 3 6 2 1 2 1
CFM8
+5VD
B5 B5 4 5
DUPPCSW
YC11
B4 B4 5 4
FCL
1 7
DUP
GND
DUP
1 2 3
B3 B3 6 3
PCSW
2 8 DUPFCL
+24VDR B2 B2 7 2 1 2 1 2
3 5 +24VDR
+24VUP B1 B1 8 1 2 1 2 1
CFM9
5 4 6
PWSW-U0
4 5 3 1 1
3 6 4 2 2
YC10
2 7 1 3 3
1 2
CASSETTE1
PWSW-U1
UNIT
1 8 2 4 4
PWSW-U
PWSW-U2 2 1
SLEEP
+5V
+5V
+5V
+5V
+5V
+5V
GND
GND
GND
GND
GND
GND
GND
GND
5 5
CFM10
DUPLEX
GND
6 6
+24VDR
7 7
+24VLO
1
2
3
4
5
6
7
8
9
8 8
10
11
12
13
14
15
16
PWSW-L0
1 7 9 9
3
2
1
PWSW-L1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
2 8 10 10
3 5 11 11
CH (OPTION)
DH (OPTION)
YC5
5 4 6 12 12
4 5 3
3 6 4
PWSW-L2
YC8
2 2
1 1
1 1
2 2
YC12
2 7 1
CASSETTE2
GND
1 8 2
PWSW-L
YC6
HEATER
8 8 PFFEED
1
11 11
W1
LIVE
7 7 PFRDY
3
10 10 NEUTRAL
CONTROLLER
6 6 PFSDO
9 9
W2
5 5 PFSDI
8 8 12 12
4 4 PFSCLK
7 7
FCL2
FCL3
6 6
PFSEL
LC2SW
3 3 5 5 PGND
2 2 6 6
+5VD
(OPTION)
2 2 4 4 V24V
1 1 1 1
2
1
2
1
1 1 GND
3 3
PAPER FEEDER
1
2
1
2
1
2
YC7 (1/2)
YC5
FSW2
FSW3
SET SIG SGND

1 1 B8 A1 A6 A1 6 6
2 2 DFSDO B7 A2 SGND
A5 A2 5 5
1
2
3
1
2
3
DFSDI SGND
3 3 B6 A3 A4 A3 4 4
DFSCLK SGND
YC3
4 4 B5 A4 A3 A4 3 3
VERTICAL CONVEYING UNIT
DFSEL
9
8
7
6
5
4
3
2
1
SGND
12
11
10
5 5 B4 A5 A2 A5 2 2
SISEL SGND
6 6 B3 A6
1
2
3
4
5
6
7
8
9
A1 A6 1 1
10
11
12
DFRDY
7 7 B2 A7
SIRDY
8 8 B1 A8
GND FGND
A1 A1 4 4 4 5 5
FSW3 5.1V
A2 A2 1 3 3 3 3
+5VD
YC3
A3 A3 PGND
R24VDR 2 2 2 4 4
A4 A4 V24V
YC7 (2/2)
FCL3 1 1 1 2 2
A5 A5
GND
PSPWB
A6 A6
FSW2
A7 A7
+5VD
A8 A8
GND
A9 A9
LC2SW
A10 A10
(OPTION)
+24VDR
FINISHER
A11 A11
DOCUMENT
FCL2
A12 A12
LM-U SW2 +24VD
5 A13 A13 7 7 7 7
GND +5VD
4
NOISE FILTER
A14 A14 6 6 6 6
LM-U SW1 +3.3VD
3 A15 A15 5 5 5 5
GND GND
2
LM-U
A16 A16 4 4 4 4
YC1
LM-U REM GND

1 A17 A17 3 3 3 3
GND GND
2 A18 A18 2 2 2 2
PLSW-L PLSW-L +24VDR
1 A19 A19 1 1 1 1
GND
2 B1 B1
PLSW-U PLSW-U
YC2
1 B2 B2
LM-L SW2
5 B3 B3
NO
NO
SSW2
SSW1
GND
COM
COM
4 B4 B4
LM-L SW1 1 1
3 B5 B5
GND 2 2
2 B6 B6
LM-L
HITON_3
LM-L REM 7 7
1 B7 B7 GND CFM4
GND 6 6 1 1 1 2 1 2
1 6 B8 B8 FH-S ON +24VD
LICSW-U 5 5 2 2 2 1 2 1
2 5 B9 B9
CFM4
+5VD FH-M ON
4 4 3 3
3 4 B10 B10
TB2
TB1
TB4
TB3
+5VD
YC2
GND 3 3 4 4
YC4
4 3 B11 B11 ZCROSS

PSW-U 2 2 5 5
5 2 B12 B12 CFM4
+5VD 1 1 6 6
6 1 B13 B13
GND
2
1
1 6 B14 B14
LICSW-L
2 5 B15 B15
YC1
+5VD
3 4 B16 B16
GND
4 3 B17 B17
PSW-L 10
5 2 B18 B18
+5VD 9
6 1 B19 B19
8
7
6
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
YC13
MSW
5
YC15
7
8
5
6
3
4
1
2
7
8
5
6
3
4
1
2
4
3
INLET
2
3
2
1
3
2
1
1
LIVE
COM
3
2
1
3
2
1
GROUND
2
LIC
LIC
YC22
PSW-L
PSW-U
1
SW-L
SW-U
UPPER FEED UNIT
LOWER FEED UNIT
2-4-2
2GZ/2G1

FS-9130DN FS-9530DN: Service Manual

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FS-9130DN

Revision Date Replaced pages Remarks

Warning of risk of electric shock.

Warning of high temperature.

General prohibited action.

General action required.

Remove the power plug from the wall outlet.

Always ground the copier.

This may cause fire. .........................................................................................................................

Always use parts having the correct specifications. ..........................................................................

Remove toner completely from electronic components. ...................................................................

1-3 Maintenance Mode

1-5 Assembly and Disassembly

1-5-2 Paper feed section ..................................................................................................................................1-5-2

2-1 Mechanical construction

2-2 Electrical Parts Layout

2-3 Operation of the PWBs

Controller ........................................ PowerPC 750 FL (600MHz)

NOTE: These specifications are subject to change without notice.

1-1-2 Parts names

1. Operation panel 11. Toner container 21. Memory card slot

(2) Operation panel

1. GO key 8. Attention indicator

1-1-3 Machine cross section

Figure 1-1-3 Machine cross section

1. Paper feed section

This page is intentionally left blank.

1-2-1 Installation environment

300 mm/ 300 mm/ 100 mm/ 1000 mm/

Figure 1-2-1 Installation dimensions

1-2-2 Unpacking and installation

(1) Installation procedure

Remove the tapes.

Install the optional paper feeder.

Release of cassette lift plate.

Install the toner container.

Install the waste toner box.

Connecting the printer to the computer.

Connect the power cord.

Printing a status page.

Completion of the machine installation.

Figure 1-2-2 Unpacking

1. Printer 10. Upper left pad

Caution: Place the machine on a level surface.

Remove the tapes.

1. Remove three tapes.

Install the optional paper feeder.

1. Install the optional paper feeder as necessary.

Release of cassette lift plate.

1. Pull cassette 1 and 2 out. Lift plate stopper

1. Pull the cassette out.

Paper size adjusting tab

3. Adjust the paper stopper to fit the paper

4. Align the paper flush against the left side of

Install the toner container.

1. Open the front cover.

3. Thoroughly shake the toner container (in the Toner container

4. Gently push the toner container into the Toner container

Install the waste toner box.