Indure: Design of Main Plant Building
Indure: Design of Main Plant Building
INDURE
DESIGN OF ID FAN FOUNDATION INDO-RAMA CPS
I II III IV V
Grade of concrete M 25 3 4
Operating speed of engine 980 rpm 5
Horizontal unbalance force in the dir'n of piston Px 0.322 t Part B C
Weight of machine part 2 0.615 0.865 1.7 t 3
weight of machine part 3 0.3375 1.8175 4.05 t
weight of machine part 4 0.6475 2.8025 0 t
weight of machine part 5 0.3375 3.7875 3.2 t
weight of machine part 6 0.3675 4.4925 0.85 t
Height of unbalanced force acts above the top of foundation block2, 3 , 5 & 6 0.55 m III III
Length of raft 0.25 0.35 5.21 m 2 Part E
Width of Raft 0 0 3.25 m
Thickness of raft 0.5 m II 4 II
Thickness of block 2, 3, 5 & 6 above raft 3.37 m Part A
Thickness of block 4 above raft 1.2 m I 6 I
Total height from axis of FD Fan to the bottom of raft =0.5+3.37+0.55 = 4.42 m
Bearing capacity of soil 10 t/m^2 1
co-effcient of elastic uniform compression Cz 10570 t/m3
co-effcient of elastic nonuniform compr'n Cu 18300 t/m3 D
co-effcient of elastic uniform shear Ct 5285 t/m3
Density of concrete 2.5 t/m3 (0,0)
Fatigue Factor 3
Moment of inertia
mi(x^2oi+z^2oi)
of element abt. Y
Co-ordinates of centre of
xoi=(x-xi)
zoi=(z-zi)
elements of system marked in Dimension of elements weight Mass Static Moment of Mass axis passing thru
gravity of element
centre of gravity
of element
lxi(m) lyi(m) lzi(m) wi(t) mi(tsec^2/m) xi(m) yi(m) zi(m) mixi miyi mizi mi/12(l^2xi+l^2zi)
Machine foundation part A - - - 1.7 0.17 0.865 1.625 4.42 0.15 0.276 0.75 - 1.7529 2.559 1.636
Part B - - - 4.05 0.41 1.8175 1.625 4.42 0.75 0.666 1.81 - 0.8004 2.559 2.948
Part C - - - 0 0 2.8025 1.625 4.42 0.00 0.000 0.00 - -0.1846 2.559 0
Part D - - - 3.2 0.33 3.7875 1.625 4.42 1.25 0.536 1.46 - -1.1696 2.559 2.612
Part E - - - 0.85 0.09 4.4925 1.625 4.42 0.40 0.146 0.40 - -1.8746 2.559 0.906
Part no. 1 5.21 3.25 0.5 21.1656 2.16 2.605 1.625 0.25 5.63 3.510 0.54 4.931 0.0129 1.611 5.606
2 1.23 1.25 3.37 12.9534 1.32 0.865 1.625 2.185 1.14 2.145 2.88 1.416 1.7529 0.324 4.194
3 0.675 3.25 3.37 18.4823 1.88 1.8175 1.625 2.185 3.42 3.055 4.11 1.851 0.8004 0.324 1.402
4 1.295 3.25 1.2 12.6263 1.29 2.8025 1.625 1.1 3.62 2.096 1.42 0.335 0.1846 0.761 0.791
5 0.675 3.25 3.37 18.4823 1.88 3.7875 1.625 2.185 7.12 3.055 4.11 1.851 1.1696 0.324 2.769
6 0.735 1.25 3.37 7.74047 0.79 4.4925 1.625 2.185 3.55 1.284 1.73 0.783 1.8746 0.324 2.859
101.25 10.32 27.02 16.770 19.205 11.167 25.724
f1 = 27.9 cps
f2 = 11.66 cps
5.98x3.25x3.7875 ^2/2-2.5x3.25x0.5x3.7875^2/2-2.5*3.37*1.25*1.23*(1.23/2+2.3075)-2.5x3.25x3.37x0.675x(1.97)-
Moment at section 4-4 3.7875 = = 3.863 tm
2.5x3.25x1.2x1.295x(0.985)-2.5x3.25x3.37x0.675^2/8-0.85*3.25*0.3*2.5*B42*(0.85/2+3.5375)-2.5*(1+1.75)*0.4*(2.9225)=
5.98x3.25x4.4925 ^2/2-2.5x3.25x0.5x4.4925^2/2-2.5*3.37*1.25*1.23*(1.23/2+3.0125)-2.5x3.25x3.37x0.675x(2.675)-
Moment at section 5-5 4.4925 2.5x3.25x1.2x1.295x(1.69)-2.5x3.25x3.37x0.675x(0.3375)-2.5x1.25x3.37x0.735^2/8-0.85*3.25*0.3*2.5*B42*(0.85/2+6.12125)- = 1.564
= 2.5*(1+1.75)*0.4*(3.6275)-(1.0+1.75)x0.4x2.5x0.735^2/8=
Moment inTransverse dir'n
5.98x5.21x1^2/2-0.5x2.5x5.21x1^2/2-2.5*(0.675+0.675)*3.37*1^2/2-2.5*1.295x1.2*1^2/2-
Moment at section 1-1 1 = 3.11 tm
2.5*((0.85+0.75)*0.3+(1.23+0.735)*0.4)*1^2/2=
5.98x5.21x1.625^2/2-0.5x2.5x5.21x1.625^2/2-2.5*1.23*3.37*1.25^2/8-2*2.5*0.675*3.37*1.625^2/2-2.5*1.295*1.2*3.25^2/8-
Moment at section 2-2 1.625 = (0.85+0.75)x2.5x0.3x1.625^2/2-2.5x(1.23+0.735)x1.0(0.5+0.625)x0.4= 6.572 tm
Where xi & zi = Co-ordinates of the centre of gravity of part I of the foundation referred to common centre of gravity of machine foundation as origin
Xi & Zi = co-ordinates of same point reffered to centre of rotation as origin.
DYNAMIC LOAD
Dynamic Loads acting on Foundation in long. Dir'n are- 0.365
a) Exciting moment = 3x0.823998 = 2.472 tm 0.546 0.165
Largest ordinate of varying load = 2.472x6/5.21^2 = 0.546 t/m 0.248
0.041 0.546
b) Dynamic moment = 2.103 = 2.103 tm
Largest ordinate of varying load = 2.103x6/5.21^2 = 0.465 t/m 0.396
d = 1.5x6.489x10^7/0.138x5.21x1000x25 = 72.88541167 mm
In Longitudinal Dir'n
Dia of bar = 16 mm
Mu/bd2 = 1.5x6.228*10^7/(3.25x1000x417^2) = 0.165304392
Pt. = = 0.171
Min pt. = = 0.25
Bottom Ast = 0.25x3.25x1000x500/100 = 4062.5 mm2
No. of bars = = 21
Spacing = = 154.7619048
Block 5 & 6
Volume of fdn block = 10.489125 m3
R/F in Foundation Block = 419.565 Kg
Peripherail area of block = 29.9714 m2
R/F per area = 13.9988456 Kg/m2
R/F in term of area = 5.29166893 cm2/m2
Dia. of bars = 12 mm
Area of R/F in One direction = 2.64583446 cm2
no. of bars = 2.34061789
Spacing = 427.237613 mm
DESIGN OF MAIN PLANT BUILDING 2x15 MW
INDURE
DESIGN OF FD FAN FOUNDATION INDO-RAMA CPS
I II IV
Design of Block Foundation for FD Fan III
Moment of inertia
mi(x^2oi+z^2oi)
of element abt. Y
Co-ordinates of centre of
xoi=(x-xi)
zoi=(z-zi)
elements of system marked in Dimension of elements weight Mass Static Moment of Mass axis passing thru
gravity of element
centre of gravity
of element
lxi(m) lyi(m) lzi(m) wi(t) mi(tsec^2/m) xi(m) yi(m) zi(m) mixi miyi mizi mi/12(l^2xi+l^2zi)
Machine foundation part a - - - 3.6 0.37 1.545 1.5 3.6 0.57 0.555 1.33 - 1.197 2.143 2.229
part b - - - 4.9 0.5 3.2725 1.5 3.6 1.64 0.750 1.80 - -0.5305 2.143 2.437
part c - - - 1.2 0.12 4.625 1.5 3.6 0.56 0.180 0.43 - -1.883 2.143 0.977
Part no. 1 5.55 3 0.5 20.8125 2.12 2.775 1.5 0.25 5.88 3.180 0.53 5.486 -0.033 1.207 3.091
2 2.1 1.4 2.5 18.375 1.87 1.545 1.5 1.75 2.89 2.805 3.27 1.661 1.197 0.293 2.840
3 1.755 2.4 1.4 12.782 1.3 3.2725 1.5 1.2 4.25 1.950 1.56 0.546 0.5305 0.257 0.452
4 0.85 1.4 2.5 7.4375 0.76 4.625 1.5 1.75 3.52 1.140 1.33 0.442 1.883 0.293 2.760
69.11 7.04 19.30 10.560 10.3 8.135 14.785
f1 = 33.93 cps
f2 = 15.44 cps
Amplitudes f(wm ) 2
=7.04x22.92(45398.43-154.907^2)(9398.57-154.907^2)= -5E+10
Horz. Amplitude ax =(18300x42.738-69.11x1.457+5285x5.55x3x1.457^2-22.92x154.907^2)x0.264+(5285x5.55x3x1.457)x0.565752)/-50411364.05693 = -0.0040 mm
Rotational Amplitude awy =5285x5.55x3x1.457x0.264/-50411364056.93+(5285x5.55x3-7.04x154.907^2)x0.565752/-50411364056.93 = 0.0002 mm
Net amplitude at the base level =-0.004-(0.0002)x1.457 = -0.0043 mm
Net horizontal Amplitude at top of foundation =-0.004+(3-1.457)x0.0002 = -0.003691 mm <0.2mm
O.K.
Dynamic Force Fd =3x5285x5.55x3x-0.0042914 /1000 = -1.1328684476 t
Dynamic Moment Md =3x18300x42.738x0.0002/1000 = 0.469 tm
Where xi & zi = Co-ordinates of the centre of gravity of part I of the foundation referred to common centre of gravity of machine foundation as origin
Xi & Zi = co-ordinates of same point reffered to centre of rotation as origin.
DYNAMIC LOAD
Dynamic Loads acting on Foundation in long. Dir'n are- 0.147
a) Exciting moment = 3x0.565752 = 1.697 tm 0.331 0.045
Largest ordinate of varying load = 1.697x6/5.55^2 = 0.331 t/m 0.221
0.072 0.331
b) Dynamic moment = 0.469 = 0.469 tm
Largest ordinate of varying load = 0.469x6/5.55^2 = 0.091 t/m
d = 1.5x8.530175x10^7/0.138x5.55x1000x25 = 80.96607093 mm
In Longitudinal Dir'n
Dia of bar = 16 mm
Mu/bd2 = 1.5x20.443*10^7/(3x1000x417^2) = 0.587817516
Pt. = = 0.171
Min pt. = = 0.25
Ast = 0.25x3x1000x500/100 = 3750 mm2
No. of bars = = 19
Spacing = = 157.8947368
In Transverse Dir'n
Dia of bar = 16 mm
Mu/bd2 = 1.5x8.530175*10^7/(5.55x1000x417^2) = 0.13258186
Pt. = = 0.12
Min pt. = = 0.25
Ast = 0.25x5.55x1000x500/100 = 6937.5 mm2
No. of bars = = 35
Spacing = = 158.5714286
INDURE
DESIGN OF PA FAN FOUNDATION INDO-RAMA CPS
I II III
Design of Block Foundation for PA Fan
Moment of intertia
mi(x^2oi+z^2oi)
of element abt. Y
elements of system Co-ordinates of centre of
xoi=(x-xi)
zoi=(z-zi)
Dimension of elements weight Mass Static Moment of Mass axis passing thru
marked in gravity of element
centre of gravity
of element
lxi(m) lyi(m) lzi(m) wi(t) mi(tsec^2/m) xi(m) yi(m) zi(m) mixi miyi mizi mi/12(l^2xi+l^2zi)
Machine foundation part a - - - 1.6 0.16 1.3575 0.9 3 0.22 0.144 0.48 - 0.9401 1.79 0.654
part b - - - 1.8 0.18 2.7625 0.9625 3 0.50 0.173 0.54 - -0.4649 1.79 0.616
part c - - - 0.6 0.06 3.78 0.9 3 0.23 0.054 0.18 - -1.4824 1.79 0.324
Part no. 1 4.6 1.925 0.5 11.0688 1.13 2.3 0.9625 0.25 2.60 1.088 0.28 2.016 -0.0024 0.96 1.041
2 1.725 1.2 2 10.35 1.06 1.3575 0.9 1.5 1.44 0.954 1.59 0.616 0.9401 0.29 1.026
3 1.285 1.925 1.25 7.35508 0.75 2.7625 0.9625 1.125 2.07 0.722 0.84 0.201 0.4649 0.085 0.168
4 0.75 1.1 2 4.125 0.42 3.78 0.9 1.5 1.59 0.378 0.63 0.16 1.4824 0.29 0.958
36.9 3.76 8.64 3.513 4.6 2.993 4.787
f1 = 35.08 cps
f2 = 15.45 cps
Where xi & zi = Co-ordinates of the centre of gravity of part I of the foundation referred to common centre of gravity of machine foundation as origin
Xi & Zi = co-ordinates of same point reffered to centre of rotation as origin.
DYNAMIC LOAD
Dynamic Loads acting on Foundation in long. Dir'n are- 0.117
a) Exciting moment = 3x0.33652 = 1.01 tm 0.286 -0.06
Largest ordinate of varying load = 1.01x6/4.6^2 = 0.286 t/m
0.178 0.286
b) Dynamic moment = 0.343 = 0.343 tm
Largest ordinate of varying load = 0.343x6/4.6^2 = 0.097 t/m
d = 1.5x2.841x10^7/0.138x4.6x1000x25 = 51.81944807 mm
In Longitudinal Dir'n
Dia of bar = 16 mm
Mu/bd2 = 1.5x10.102*10^7/(1.925x1000x417^2) = 0.452684662
Pt. = = 0.12
Min pt. = = 0.25
Ast = 0.25x1.925x1000x500/100 = 2406.25 mm2
No. of bars = = 12
Spacing = = 160.4166667
In Transverse Dir'n
Dia of bar = 16 mm
Mu/bd2 = 1.5x2.841*10^7/(4.6x1000x417^2) = 0.053276115
Pt. = = 0.12
Min pt. = = 0.25
Ast = 0.25x4.6x1000x500/100 = 5750 mm2
No. of bars = = 29
Spacing = = 158.6206897