GENERAL MANUAL FOR

INSTALLATION

C0210101-02-11-EN

EN
The information contained in this document may be modified without prior notice.
No part of this document may be reproduced and/or disclosed to third parties or competitors.
C0210101-02-11-EN

Summary

1 GENERAL ................................................................................................................................................................. 4
1.1 Summary of the terms of guarantee ................................................................................................................. 4
1.2 Receipt of the unit ............................................................................................................................................ 4
1.3 Performance of Climaveneta units ................................................................................................................... 4
1.4 Manual reset of the alarms ............................................................................................................................... 4
2 SAFETY REGULATIONS ......................................................................................................................................... 4
2.1 Introduction ...................................................................................................................................................... 4
2.2 Definitions ........................................................................................................................................................ 4
2.3 Access to the unit ............................................................................................................................................. 5
2.4 General precautions ......................................................................................................................................... 5
2.5 Precautions against other possible hazards ..................................................................................................... 5
2.6 Precautions that must be taken during maintenance ....................................................................................... 7
2.7 Environmental information ............................................................................................................................... 7
3 INSTALLATION ........................................................................................................................................................ 7
3.1 Handling, lifting and positioning the unit ........................................................................................................... 7
3.2 Free space ....................................................................................................................................................... 8
3.3 Checking that compressors are secured in position ......................................................................................... 8
4 HYDRAULIC CONNECTIONS .................................................................................................................................. 9
4.1 Evaporator / recuperator ................................................................................................................................ 10
4.2 Evaporator / recuperator hydraulic circuit diagram ......................................................................................... 11
5 CONNECTION OF THE REFRIGERATOR PLANTS.............................................................................................. 11
6 ELECTRIC WIRING CONNECTIONS ..................................................................................................................... 12
6.1 Electricity supply ............................................................................................................................................ 12
6.2 Electrical data................................................................................................................................................. 12
6.3 Power connections ......................................................................................................................................... 12
6.4 Control circuit interlocking .............................................................................................................................. 12
6.5 Input voltage phase difference ....................................................................................................................... 13
6.6 Phase sequence checks for units with scroll compressors ............................................................................ 13
7 GAS SUPPLY CONNECTIONS .............................................................................................................................. 13
7.1 Supply specifications ...................................................................................................................................... 13
7.2 Gas supply layout........................................................................................................................................... 14
8 AIR CONNECTIONS (TO THE AIR DISTRIBUTION DUCTS) ................................................................................ 14
8.1 With roof curb ................................................................................................................................................. 14
8.2 Without roof curb ............................................................................................................................................ 14
9 MAINTENANCE ...................................................................................................................................................... 15
9.1 Description of operations ............................................................................................................................... 15
10 RECOMMENDED SPARE PARTS ......................................................................................................................... 18
10.1 1 year ............................................................................................................................................................. 18
10.2 2 years ........................................................................................................................................................... 18
10.3 5 years ........................................................................................................................................................... 18

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1 GENERAL
1.1 Summary of the terms of guarantee
The equipment supplied by Climaveneta is guaranteed for 12 months from the date of initial start-up but not more than
18 months from the date of shipment. Date of initial start-up is considered as that on the appropriate “Start-up Form”
fully filled in and promptly sent to Climaveneta.
The guarantee is valid only if the installation regulations (not only those issued by Climaveneta but also those dictated by
current practice) have been respected, and if the “Start up Form” has been fully filled in and sent to Climaveneta, for the
attention of the After-Sales Service.
The guarantee covers flaws and defects reported within eight days of their being found. Furthermore, the guarantee will
hold only on the condition that the client suspends using the equipment as soon as a defect is detected.
The guarantee is considered valid only if the initial start-up was carried out by an authorized Service Centre.
The guarantee covers replacement of parts which are found to be faulty.
Climaveneta shall not be liable for any costs of handling on the site (i.e., for cranes, dismantling pipes, etc. ...) required to
replace instruments such as compressors, heat exchangers, fans, etc. ..., nor for travel and accommodation for
technicians for operations in the place of installation.

1.2 Receipt of the unit

When the unit is received the client must check that there is no evident damage and no parts are missing. Otherwise, a
claim for damages or non-delivery must immediately be sent to the shipper, reporting conditional acceptance on the bill.
If the damage is conspicuous, a photographic record must also be forwarded.

1.3 Performance of Climaveneta units

Climaveneta units are factory tested according to strict internal procedures. Performance tests can only be carried out on
the system if the same conditions found in the test rooms are reproduced and maintained (the same constant load,
temperature and flow rates to the heat exchangers).

1.4 Manual reset of the alarms

If an alarm should go off, the unit must not be reset manually until the cause has been checked out and removed.
Repeated manual resets can render the guarantee null and void.

2 SAFETY REGULATIONS
2.1 Introduction
All Climaveneta units have been designed, built and tested in conformity with applicable European Community Directives
and Regulations and which require the application of the CE mark. Before using the machine read the recommendations
set out in this manual.

Climaveneta S.p.A. and its TECHNICIANS (as described in section 2.2 of this manual) decline all responsibility
for non-compliance with local safety regulations, concerning the system the Climaveneta unit is connected to,
that were in force at the moment of installation.

2.2 Definitions
 Owner: legal representative of the company, corporate body or physical person that owns the plant in
which the Climaveneta unit is being installed: he/she or it will be responsible for ensuring that all the safety
regulations indicated in this manual and national regulations in force are observed.
 Installer: legal representative of the firm that the owner has put in charge of positioning and connecting
hydraulically, electrically, etc. the Climaveneta unit to the plant: he/she is responsible for the handling and
correct installation in conformity with what is indicated in this manual and the national regulations in force.
 Operator: the person authorized by the owner to carry out on the Climaveneta unit all operations of
regulation and checking expressly indicated in this manual, and which must be strictly followed. His/her work
will be limited only to what is clearly allowed.
 Technician: the person authorized, directly by Climaveneta or, subordinately, for all EEC countries,
excluding Italy, under his/her total responsibility, by the Climaveneta products distributor, to carry out all
operations of ordinary and extraordinary maintenance. He/she will also carry out all regulations, checks, repairs
and replacement of parts that should become necessary during the life of the unit itself.

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2.3 Access to the unit

The unit must be placed in an area where only the OPERATORS and TECHNICIANS can gain access to it; otherwise it
must be surrounded by a fence that is at least 2 metres from the external surface of the machine.
Within this limited area, OPERATORS and TECHNICIANS must be appropriately dressed (safety shoes, gloves, helmet,
etc.). The staff of the INSTALLER or any other visitors must always be accompanied by an OPERATOR. For no reason
whatsoever must non-authorized persons be left on their own with the unit.

2.4 General precautions

 Maximum storage temperature: 46°C (45°C for units with R404A and 55°C for units with R134a) unless
otherwise indicated; minimum storage temperature: -10°C unless otherwise indicated.
 Make sure that when the unit is switched off the temperature of the fluid in contact with the heat exchangers
lies within the above limits and that it does not freeze.
 Check that the mains power supply corresponds to the specifications indicated on the ratings plate of the unit
positioned inside the main switchboard.
 The unit must be destined solely for the use for which it was designed. The manufacturer shall not be under
any obligations whatsoever for uses differing from the specified use.
 Switch off the unit in the event of a breakdown or faulty operation.
 Do not supply the heat exchangers with any liquids except water or water mixed with a maximum amount of
50% ethylene or propylene glycol. Never exceed the maximum pressure limit (PS) of the water circuit of the
unit indicated on the rating plate.
 If the unit is combined with an external cooling circuit (dry-cooler or similar), the temperature of the fluid at the
unit inlet must be stable so that the thermal expansion valve can work as best as possible.
 The machine packaging can be dangerous. Keep out of the reach of children.
 The OPERATOR must limit him/herself to the controls of the unit only; the only panel that can be opened by
him/her is the one that accesses the control module - no other must be touched.
 The INSTALLER must limit him/herself to connecting the plant to the unit.
 Do not wear any jewellery, loose clothing or any other accessories that could get entangled somewhere.
 Use adequate protective devices (gloves, glasses or goggles, etc.) when carrying out work with naked flames
(welding) or compressed air.
 If the unit is in a closed environment, ear defenders must be worn.
 Intercept connection pipes and empty them until they are at atmospheric pressure before disconnecting them,
dismantling attachments, joints or other line elements.
 Do not use your hands to check possible pressure leaks.
 Always use tools that are in good condition; be sure to be familiar with the instructions before putting them into
practice.
 Make sure that all tools, electrical cables or loose objects have been removed before closing and starting the
unit again.
 The machine must not be installed in an explosive atmosphere; if it is destined for indoor use it must not be
installed outside
 The machine must not be installed in environments with electromagnetic fields exceeding those envisaged by
the Electromagnetic Compatibility Directive.
 In normal operating conditions, the unit is expected to have a lifetime of 10 years if it is properly serviced as
described in chapter 9. After that period, the unit should be overhauled by technicians authorised by
Climaveneta.

2.5 Precautions against other possible hazards

Prevention of possible hazards arising from the control system
 Make sure that the instructions have been fully understood before carrying out any work on the control panel.
 Always keep the instruction manual handy when working on the control panel.
 Start the unit only after having made sure that it has been perfectly connected to the plant.
 Warn the TECHNICIAN of any alarm that may have appeared on the unit.
 Do not reset the manual reset alarms without first having identified and removed the cause, as this will render
the guarantee null and void.
Prevention of possible mechanical hazards
 Install the unit according to the instructions set out in this manual.
 Regularly carry out all the operations of maintenance foreseen in this manual.

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 Wear a protective helmet before accessing the inside of the unit.

 Before opening the machine panelling make sure that it is firmly hinged to the machine.
 Do not touch the heat exchanger fins without first having put on protective gloves.
 Do not remove the guards from mobile components while the unit is operating.
 Make sure that mobile component guards are fitted correctly before restarting the unit.
 For units with fans, wait until they have stopped completely before accessing the unit for maintenance
operations.
 For units with centrifugal compressors, wait at least 10 minutes after removing the power supply before
accessing the unit for maintenance operations.

Prevention of residual electrical hazards

 Connect the unit to the mains electricity supply according to the instructions in this manual.
 Regularly carry out all the maintenance operations foreseen in this manual.
 Disable the unit from the mains using the main switch before opening the control panel.
 Check that the unit has been grounded correctly before starting it.
 Make sure all the electrical connections are firmly tightened and check the connecting cables, paying special
attention to the state of insulation; replace all cables that are clearly worn and damaged.
 Periodically check the cables that are inside the panel.
 Check that all the circuit breakers are enabled.
 Do not use cables with inadequate sections nor extension cord connections, even for very short periods or
emergencies.
 For units with power correction capacitors, wait 3 minutes after removing the electric power supply before
accessing the inside of the switch board.

Prevention of other residual hazards

 Connect up the utilities to the unit following the indications set out in this manual and on the panelling of the
unit itself.
 Check all ducts and tubes for wear and tear. These parts must be safely guided, supported and anchored.
Make sure all the connections are correctly tightened.
 The antifreeze added to the hydraulic circuit contains harmful substances. Do not drink from the hydraulic
circuit and make sure it does not touch your skin, eyes or clothing
 If a part needs to be dismantled, make sure it is correctly re-assembled before starting the unit.
 Do not touch the compressor delivery piping, the compressor or any other piping or component placed inside
the unit without first having put on protective gloves.
 Keep at hand a fire extinguisher suitable for electrical appliances. Check it and have it serviced as
recommended on the instructions plate.
 On units installed indoors, check that no hazards can occur if the safety valves trigger; replace any triggered
safety valves.
 Stop any fluid leaking inside or outside the unit.
 Collect the discharge liquids and wipe any oil and/or coolant that may have leaked out. Keep cleaning rags in
suitable containers.
 Keep all lubricants in suitably marked containers.
 Dispose of used lubricants in a suitable and adequate way.
 Do not dump used coolant and/or lubricants.
 Periodically clean the compressor boxes and remove any dirt that may have collected
 Prevent the accumulation of snow, leaves or any other dirt on the batteries so as not to compromise the
lifetime and correction operation of the unit.
 It is not recommended to clean shell and tube heat exchangers by swabbing as this can damage the internal
scoring of the pipes; it is better to use appropriate chemical products used by specialist staff.
 Do not store inflammable liquids near the unit.
 Weld only with empty pipes; do not bring flames or other sources of heat near pipes containing refrigerating
liquid.
 Do not bend or hit pipes containing pressurised fluids.
 It is not permitted to walk or rest other objects on the machines.
 In units with compressors in parallel, do not disable the individual compressors for long periods of time; always
respect the demand limit function.

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2.6 Precautions that must be taken during maintenance

Maintenance must be carried out only by authorised technicians. Before any kind of maintenance is carried out the
following measures must be observed:
 the unit must be isolated from the electricity mains using the external main switch, suitable for the insertion of
up to 3 padlocks, for locking in the “open” position;
 hang a “Maintenance - do not switch on” notice on the external main switch;
 make sure that any remote ON-OFF controls are disabled;
be equipped with appropriate accident prevention equipment (helmet, insulated gloves, protective goggles,
safety shoes, etc.);
Whenever measurements must be taken or checks performed with the machine running, it is necessary to:
 work on the open switch board for as short a time as possible;
 close the switch board as soon as the single measurement or check has been performed;
 for external units, do not work on the machine in adverse weather conditions such as rain, snow, fog, etc.;
Furthermore, the following precautions must always be taken:
 the fluids contained in the refrigeration circuit must be disposed of correctly;
 Never keep the fridge circuit open, as the oil absorbs humidity and deteriorates
 when replacing an EPROM or electronic cards, always use tools suitable for the task (extractors, anti-static
bracelet, etc.);
 if replacing a motor, compressor, evaporator, condensation batteries or any other heavy component, make
sure that the lifting mechanism is suitable for the weight to be lifted;
 in the air units with a separate compressor compartment, do not enter the fan compartment without first
having isolated the machine with the main switch on the panel and hung out a “Maintenance - do not switch
on” notice;
 contact Climaveneta whenever modifications must be made to the refrigeration, hydraulic or electrical
diagram of the unit, or its control logic;
 contact Climaveneta whenever particularly complicated disassembly or re-assembly operations are to be
performed;
 always use only original spare parts purchased directly from Climaveneta or from official dealers;
 contact Climaveneta whenever the unit must be moved after a year of its being positioned on the site or when
dismantling becomes necessary

2.7 Environmental information

The cooling circuit contains fluorinated greenhouse gas covered by the Kyoto Protocol. The units may only be
serviced and disposed of by qualified technicians.
The fluorinated greenhouse gases contained in the fridge circuit must not be disposed of in the atmosphere.
Fluorinated greenhouse gas Global warming potential
(GWP)
R134a 1300
R410A 1975
R407C 1653
R404A 3784

3 INSTALLATION
3.1 Handling, lifting and positioning the unit
Units are designed for overhead lifting, using the eyebolts or tubular bars fitted in dedicated holes in the machine base.
Observe the contents of the EC Manual.
Do not do any lifting with equipment which is inadequate or not in perfect working order; have the work done by a
specialised firm. Do not tilt the machine more than 15° during handling.
Before handling, check that all the panels are fastened.
Use spread bars to keep the lifting cables or chains clear of the unit.

Perform the handling at room temperature over -10°C.

CAUTION
Do not use fork-lifts to lift the unit from below.
If overhead lifting equipment is not available, the unit may be moved on rollers.
The supporting base on which the unit will rest must be level and solid enough to support its weight during operation.

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To reduce vibrations to the supporting structures, provide for fitting vibration dampers at each fastening point (observe
the contents of the EC Manual).
Choose these vibration dampers depending on the rigidity of the supporting structure (especially if the unit is installed on
an intermediate floor). To enhance vibration proofing, artificially increase the mass of the machine with an inertial base
with 1 to 3 times the mass of the unit.
Do not make rigid connections between the unit and piping, ducts and electrical connections.
To provide for the necessary air flow around the unit and to make all necessary routine maintenance easier, leave some
free space around the unit, as indicated below.

3.2 Free space

Observe the contents of the EC Manual.

Attention:
 When two units are set side by side on the battery side, add up the measurements to be respected on the
battery side of the two units.
 When the unit is in its final position, level it and tighten the vibration damping bolts.

3.3 Checking that compressors are secured in position

The compressors are set on vibration dampers. If these are the spring-type follow the instructions on the labels
located in the vicinity of the compressor.

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4 HYDRAULIC CONNECTIONS
The connection pipes must be suitably supported so that they do not weigh down on the unit.
For temperatures, minimum and maximum water flow rates and the content of water in the heat exchanger hydraulic
circuit refer to the unit bulletin or ask the supplier. These indications must be respected both when the unit is working
and when it is switched off.
Protect the hydraulic circuit with an anti-freeze mix when the room temperature can drop below zero or eliminate all the
water in the exchangers and in the lowest points of the hydraulic circuit.
Any heating traces installed to protect the pipes from freezing conditions must be far from the temperature probes so as
not to alter the measurements.
Check that the water contained in the hydraulic circuit respects the following characteristics for the whole lifetime of the
system:

Description Symbol Value

1 Concentration of hydrogen ions pH 7.5  9

2 Presence of calcium (Ca) and magnesium (Mg) Hardness 4  8.5 °D

3 Chloride ions Cl- < 150 ppm

4 Iron ions Fe 3+ < 0.5 ppm

5 Manganese ions Mn 2+ < 0.05 ppm

6 Carbon dioxide CO2 < 10 ppm

7 Hydrogen sulphide H2S < 50 ppb

8 Oxygen O2 < 0.1 ppm

9 Chlorine Cl2 < 0.5 ppm

10 Ammonia NH3 < 0.5 ppm

11 Ratio between carbonates and sulphates HCO3- / SO42- >1

3
where: 1/1.78 °D=1 °Fr con 1°Fr= 10 g CaCO3 / m
ppm = parts per million; ppb = parts per billion

Explanatory notes

ref. 1 : A greater concentration of hydrogen ions (pH) than 9 implies a high risk of deposits, whereas a lower pH than 7
implies a high risk of corrosion
ref. 2 : The hardness measures the amount of Ca and Mg carbonate dissolved in the water with a temperature lower
than 100°C (temporary hardness).
A high hardness implies a high risk of deposits.
ref. 3 : The concentration of chloride ions with higher values than those indicated causes corrosion
ref. 4 - 5 - 8 : The presence of iron and manganese ions and oxygen leads to corrosion
ref. 6 - 7 : Carbon dioxide and hydrogen sulphide are impurities that promote corrosion
ref. 9 : Usually in water from the waterworks it is a value of between 0.2 and 0.3 ppm. High values cause corrosion
ref. 10 : The presence of ammonia reinforces the oxidising power of oxygen
ref. 11 : Below the value shown in the table, there is a risk of corrosion due to the trigger of galvanic currents between
copper and other less noble metals.

In the presence of ethylene glycol (toxic), over time corrosive compounds develop, therefore inhibitors must be added.
It is absolutely essential that, in the presence of dirty and/or aggressive water, an intermediate heat exchanger is placed
upstream of the refrigeration system heat exchangers.

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4.1 Evaporator / recuperator

The following must be installed on the heat exchanger hydraulic circuit taking care to respect the correct positioning (see
Fig. 1):
 Two pressure gauges with a suitable range (inlet - outlet).
 Two service cocks for the pressure gauges.
 Air bleed valves to be fitted to the highest points of the circuit.
 Two vibration damping joints (inlet - outlet) positioned horizontally.
 One flow switch to be fitted at the unit outlet in a linear stretch of a length of about 7 times the diameter of the
pipe itself. The flow switch must be calibrated so as to guarantee a minimum water flow to the heat
exchangers, not less than the value indicated in the unit bulletin or declared by the supplier. If this value is not
available, calibrate the flow switch to 70% of the rated water flow of the unit (not envisaged for
desuperheaters).
 A calibration valve at the outlet.
 A mechanical filter with a maximum mesh size of 1 mm to be fitted as near as possible (maximum distance 2
metres) to the heat exchanger inlet
 A drain cock to be fitted in the lowest point of the hydraulic system.
 A circulation pump.
 All other equipment listed in Fig. 1.
 There must also be no air in the water circuit, the pressure must not be lower than atmospheric pressure at
any point and the water flow rate must not be subject to changes higher than 10% per minute but kept
constant during operation: for this reason it is advisable to install an independent pump unit for each single
evaporator with a circuit separate from the rest of the system.
The temperature of the fluid at the machine outlet must always respect, even during the start-up phase, the work field
envisaged by the manufacturer. For that purpose a by-pass valve and/or other system devices can be inserted on the
hydraulic circuit.
The hydraulic circuits must allow continuous operation of each compressor for at least 3 minutes without switching off
and without switching from and to recovery statuses.

For the production of domestic water it is recommended to install an intermediate exchanger to prevent dirt, corrosion
and pollution of the water from any oxides.
Type Q and type R multi-purpose machines are for 4 pipe systems whose hydraulic circuits must always be able to have
circulating water.
The directions for installation set out above represent a necessary condition for the validity of the guarantee.
However, Climaveneta is willing to examine any different needs, which must in any case be approved before the
refrigeration system is started up.

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4.2 Evaporator / recuperator hydraulic circuit diagram

Fig. 1

1 2 3 4 8 9 7 10 11 3 12

A C
REINTEGRO
REINTEGRATION

ACCUMULO
CLIMAVENETA UNIT
CLIMAVENETA

TANK

UTENZA
UNITA'

USER
B

1 2 3 9 4 5 6 7

1. 1.PRESSURE
MANOMETRO GAUGE 7. FILTRO
8. SHUT-OFF VALVE
2. 2.SHUT-OFF
RUBINETTOTAP
DI INTERCETTAZIONE 8. RUBINETTO
9. FILTER DI DRENAGGIO
3. 3.AUTOMATIC
SFIATO AUTOMATICO
AIR VALVE 9. POMPA
10. DRAIN DI
VALVE
CIRCOLAZIONE CIRCUITO PRIMARIO
4. 4.VIBRATION
GIUNTO ANTIVIBRANTE
DAMPING JOINT 10. VALVOLA
11. PRIMARYDICIRCUIT CIRCULATION PUMP
SICUREZZA
5. 5.CALIBRATED
FLUSSOSTATOFLOW
TARATO
SWITCH 11. VASO
12. SAFETY VALVE
DI ESPANSIONE
6. 6.CALIBRATION
VALVOLA DI REGOLAZIONE
VALVE 12. EXPANSION TANK
7. VALVOLA DI INTERCETTAZIONE

5 CONNECTION OF THE REFRIGERATOR PLANTS

When designing and laying the refrigerator connection lines of a 2-section plant, the following must be kept in mind:
 The pipes must be positioned so that they are easily accessible for maintenance.
 The load losses of the refrigerator circuits reduce the efficient refrigerating power and increase the power
absorbed by the compressor.
 Lubricating oil must return to the compressor with the same flow rate in all operating conditions, in order to
guarantee correct lubrication. For this purpose, the following instructions should be complied with:
- horizontal stretches must have a minimum slope of 0.5% in the direction of refrigerant flow;
- in vertical stretches fit suitable oil collection wells to facilitate flow (siphon);
- in particularly long stretches of piping fit an oil separator along the compressor delivery pipe;
 The refrigerating circuit must always be clean, dry and free from any kind of contaminating substance.
 Provide a liquid line with a suitable diameter in order to prevent gas from being present upstream of the
thermostatic valve.
 Liquid must never be allowed to enter during compressor suction.
 Expansion of the copper piping must be appropriately calculated.
 Absorption of expansion must be guaranteed by joints or achieved with stretches of U or L bends.
 The brackets foreseen for the lines must support their weight and allow correct alignment.
 To limit propagation of vibrations, which shorten the life-span of refrigerating lines and make the plant run more
noisily, fit flexible joints and resilient brackets.
 The liquid line must be suitably insulated.
 Check that any liquid receiver contained in the machine is suitably large for the entire plant.
 Check that any safety devices on the machine are suitable for the whole system; fit extra safety devices if
necessary.
 Use copper pipes of a thickness that is appropriate for the pressure involved.
 If two evaporators run parallel in the circuit, siphons must be used to prevent oil from collecting in the
evaporator that is not in use.
 If the condenser is installed remotely from the compressor a siphon and a check valve must be fitted in the
delivery line at the level of the compressor, to prevent liquid from back-flowing during shut-down.

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 The condensing unit must keep the condensation temperature stable in order to allow the thermal expansion
valve to work as best as possible.
 If using R134a, R407C, R404A and R410A or other refrigerating liquids that are not compatible with
mineral oils, specifically designed and tested accessories must be utilised.
The Declaration of Conformity and CE marking of the system pursuant to applicable European Community
Standards and Directives shall be issued by the system manufacturer, as shall its warranty.

6 ELECTRIC WIRING CONNECTIONS

6.1 Electricity supply
The specifications of the mains power supply must comply with EN 60204-1 and be sufficient for the absorption
requirements of the unit indicated in the EC Manual. Mains voltage must correspond to the rated value +/- 10% with a
maximum phase difference of 2%. The unit must be connection to a three-phase TN(S) type electric power supply.
Should the installation of a circuit breaker be envisaged in the electrical system, it must be type A or B.
Refer to local bylaws. Only power the system if the hydraulic circuit is charged.

6.2 Electrical data

The electrical data are set out in the EC Manual.

6.3 Power connections

Install an overload cut-out device, not included in the supply, on the supply line of the switchboard in compliance with the
regulations in force. Supply with unit switchboard with a cable with an appropriate diameter for unit absorption (see the
wiring diagram in the EC Manual). The control circuit is shunted off the power circuit from inside the switchboard.
Do not touch hot and/or sharp surfaces. It is forbidden to lay electric cables in positions that have not been specifically
identified.
The supply must never be disconnected, except during maintenance operations, in order to guarantee operation of the
compressor crankcase heater and any anti-freeze resistances on the heat exchangers.

6.4 Control circuit interlocking

In order for the guarantee to be valid:
 connect the calibrated flow switch to the specific terminals of the control circuit (if not included in the
standard supply)
 connect the auxiliary pump contacts to the specific terminals of the control circuit (if present in the
wiring diagram contained in the EC Manual).
 unit input connectors (remote ON/OFF, flow switch, pumps enable, etc..) must be clean and single
contacts for each unit (never make a parallel connection to more than one machine with a single
enable).
It is advisable for the connection cables of the above safety devices to be laid separately from any power cables.
Otherwise, screened cables should be used. To make serial connections, use only screened cables with characteristic
impedance of 120 ohm. The maximum length of the cable that connects safety devices to the farthest away unit must
not exceed 1000 metres.
These devices must be connected to the first unit by a single serial cable, which then goes on to connect subsequent
units. The screens of each stretch must be connected to each other but not to the unit terminal block. One of the ends of
these screens must be grounded.
If the remote ON/OFF control is used, cables must be laid following the same method as the flow switch cable.
Moreover, for remote ON/OFF control from external contact or from the serial protocol control, the following minimum
times must be complied with:
 Delays between 2 subsequent start-ups: 15 minutes
 Delay between shut-down and start-up: 3 minutes
Furthermore, the pump must be operated for at least 1 minute before starting the unit and be switched off 1
minute after the unit is shut down, otherwise the guarantee will be considered null and void.

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6.5 Input voltage phase difference

Do not operate the electric motors when the voltage phase difference is greater than 2%. Use the following formula to
check:
Max voltage difference from the average
% difference = -------------------------------------------- x 100
average voltage
For example: rated mains voltage 400 - 3 - 50
AB = 409 V ; BC = 398 V ; AC 396 V
average voltage = (409 + 398 + 396) / 3 = 401 V
(409 - 401)
difference % = ------------------- X 100 = 1.99
401
A B C

IMPORTANT:
If the mains voltage has a phase difference greater than 2%, contact the electricity company. If the unit is
operated with a voltage phase difference of more than 2% THE GUARANTEE SHALL BE CONSIDERED NULL
AND VOID.
Before starting up the unit, it is advisable to check that electrical systems have been implemented to guarantee
conformity with the Electromagnetic Compatibility Directive.

6.6 Phase sequence checks for units with scroll compressors

After starting, check that the noise level of the compressor is normal and that the inlet temperature is lower than the
outlet temperature. If not, invert a phase.

N.B.: some compressors are fitted with a phase sequence control device that displays “overload alarm” if the
phases are inverted.

7 GAS SUPPLY CONNECTIONS

The rated net calorific value of natural gas is 8,250 kcal/Nm3 and 11,000 kcal/kg for LPG. If fuels with different calorific
values are used, please get in touch with Climaveneta.

Caution:
LPG must always be supplied as a vapour.

7.1 Supply specifications

The gas supply must guarantee the gas flows required to power the unit correctly at a pressure lying between 20-300
mbar for units powered with natural gas and 0.7-1.4 bar for units powered with LPG.
Consult the relative “Use, installation and maintenance manual” of the Heating Module if supplied with the unit.

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C0210101-02-11-EN

7.2 Gas supply layout

The supply network, both for natural gas and LPG, must comprise the following:

Fig. 2

GAS CLIMAVENETA
line UNIT

1. Shut-off valve. 4. Filter for solid particles

2. Pressure reducer (if required). 5. Flexible joint.
3. Filter for separating any water mixed with the gas.

8 AIR CONNECTIONS (TO THE AIR DISTRIBUTION DUCTS)

8.1 With roof curb
Make sure that the contact surfaces between the frame and the bottom of the unit are clean and flat in order to
ensure perfect connection without air escaping or humidity entering. In this case the air ducts will be connected with
vibration proof gaskets to the Roof Curb flanges.

8.2 Without roof curb

If the Roof Curb is not used, connect the ducts directly to the unit with vibration-proof gaskets. The ducts must not weigh
down on the flanges of the unit.
The inspection panels must always be accessible for maintenance purposes.

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C0210101-02-11-EN

9 MAINTENANCE
Maintenance operations are fundamental to keep the refrigeration system in perfect working order, not only for purely
functional reasons but also for saving energy and ensuring safety.
Each Climaveneta Unit is supplied with a Machine Maintenance Logbook in which the user or person in charge of
maintenance will log the operation of the Climaveneta unit according to the prescribed schedules. Lack of records in the
logbook may be considered proof of improper maintenance.

9.1 Description of operations

Recommended periodic maintenance interventions
Description of operations
Frequency*
3/4 6 12 24
months months months months Operating hours

Tighten electrical connections •

Check for any leaks on the refrigerating
circuit. Perform this operation at the
frequencies indicated in the relative
European regulations •
Check the unit power supply voltages •
Check the compressor power supply
voltages •
Check the fan power supply voltages •
Check the operation of exchanger
and/or pipe anti-freeze resistances
(where fitted) •
Check the operation of solenoid valves •
Check the operation and calibration of
minimum and maximum safety
pressure switches (where fitted) •
Clean the safety valve drains •
Replace or calibrate the operation of
safety valves •
Check the pressure probe reading,
•
General

calibration
Check and if necessary replace
dehydrator filters on the liquid line •
Check the condition of the hoses •
Check the wear on the compressor
contacts •
Check the wear on the fan contacts •
Check the wear and tension of
centrifugal fan transmission belts (only •
units with centrifugal and rooftop fans)

Clean/replace rooftop unit filters •

Clean condensing coils (only air cooled
units) •
Check evaporator resistance operation •
Check horizontal unit positioning •
Check the presence of rusting on the
cooling circuit especially as regards
pressure vessels. Apply appropriate
surface protection if necessary. •
General unit cleaning •

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C0210101-02-11-EN

Measure overheating temperature

value •
Measure overcooling temperature
•
Cooling circuit, unit operation on full load

value
Measure compressor discharge gas
temperature value •
Measure low pressure value •
Measure high pressure value •
Measure fan absorption, 3 phases (L1,
L2, L3) or single phase where single-
phase fans present •
Measure compressor absorption, 3
phases (L1, L2, L3) •
Measure pump absorption where fitted
on the machine, 3 phases (L1, L2, L3) •
Measure outdoor air temperature •
Measure evaporator and condenser
inlet and outlet water temperature
where fitted •
Check oil level •
Check oil acidity •
Check oil cleaning •
Screw compressor: 8000
Compressor

hours
Scroll compressor: 12000
Replace oil
hours
Piston compressor: 5000
hours
Check correct operation of compressor
oil case resistance •
Check dielectric rigidity •
Check correct operation of oil level
sensor (where fitted) •
Check and calibrate correct operation
of evaporator flow switch and
condenser/recuperator •
Check operation of water differential
•
Hydraulic circuit

pressure switch
Check tightening of shell and tube
exchanger heads •
Check rotating seal / pump gaskets

•
Check concentration of glycol solution
where appropriate •
Check and clean water filter at water
heat exchanger inlet •
* The frequency of the operations described in the table above should be considered indicative. In fact, it
may undergo variations according to the method of use of the unit and the system in which the latter is
required to operate
For units installed in aggressive climates, request air exchangers with a protective covering. In such climates
the maintenance intervals must be reduced (to be evaluated according to the specific climatic condition).

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C0210101-02-11-EN

Periodic preventive maintenance intervals recommended on centrifugal compressors

Operation description frequency
6 months 12 months other
Check for any visible mechanical damage to the compressor
•
General

Check for any excessive vibrations caused by other mechanical

components operating •
Check the power supply voltage as illustrated on the compressor
service manual
•
Check that the terminals of the power supply cables to the
compressor are correctly fixed •
Check for any melted or blackened points on the power cables
•
Checks on electrical parts

Check that the current value [A] is as specified in the rating plate
data •
Check the value of the direct current after the SCR (refer to
service manual) •
Check the value of the voltage [V] on the storage condensers
(refer to the compressor service manual)
•
Replace the 4 storage condensers Every 5
years
Check the correct operation of the safety systems (alarms)
•

Apply the insulating grease and lanolin as indicated in section 6.1 •

of the centrifugal compressor maintenance manual

Check that all the communication cables between the compressor •

and its components are correctly fixed
Check that all the electronic devices are well fixed into their
•
Checks on electrical parts

housing and position

Visually check that all the printed electronic cards (e.g.

backplane, interface module, BMCC etc.) do not have any signs
•
of burning or damage

Visually check that all the printed electronic cards (e.g. •

backplane, interface module, BMCC etc.) are not dusty or dirty at
all Otherwise clean with suitable tools

Check that the temperature and pressure sensor readings are

correct; otherwise replace the component
•
Check that the IGV valve is operating correctly
•
Refrigerating circuit

•
check

Check the refrigerating load of the circuit

Check the correct operation of the cooling circuit (liquid line)
solenoid valves
•

Check/clean the compressor cooling circuit filter

•

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C0210101-02-11-EN

10 RECOMMENDED SPARE PARTS

The list of spare parts is provided on request.

10.1 1 year

 Fuses  all
 Dehydrator filters  all
 Solenoid valve coils  1 per type
 Air filters  all
 Water differential pressure switch  1 per type
 Belts  all
 Probes  1 per type
 Casing resistances  1 per type

10.2 2 years

In addition to the 1 year list:

 Pressure switches  all
 Safety valves  all
 Contactors and auxiliary relays  all
 Compressor thermal overload cut-  all
outs
 Automatic circuit breakers  all
 Transducers  all
 Fans  1 per type

10.3 5 years
In addition to the 1 year and 2 year lists:
 Solenoid valves  all
 Thermostat valves  all
 Pressure gauges  all
 Compressors  1 per type
 Electronic components  all
 Fans  50% of the number per type
 Set of condensers for
centrifugal compressor

18
Climaveneta S.p.A.
Via Sarson 57/c
36061 Bassano del Grappa (VI)
Italy
Tel +39 0424 509500
Fax +39 0424 509509
[email protected]
www.climaveneta.com

Climaveneta France
3, Village d’Entreprises
ZA de la Couronne des Prés
Avenue de la Mauldre
78680 Epone
France
Tel +33 (0)1 30 95 19 19
Fax +33 (0)1 30 95 18 18
[email protected]
www.climaveneta.fr

Climaveneta Deutschland
Rhenus Platz, 2
59439 Holzwickede
Germany
Tel +49 2301 91222-0
Fax +49 2301 91222-99
[email protected]
www.climaveneta.de

Climaveneta
Espana - Top Clima
Londres 67, 1° 4°
08036 Barcelona
Spain
Tel +34 963 195 600
Fax +34 963 615 167
[email protected]
www.climaveneta.com

Climaveneta Chat Union

Refrig. Equipment Co Ltd
88 Bai Yun Rd, Pudong Yinghuo
New dev. zone 201419 Shanghai
China
Tel 008 621 575 055 66
Fax 008 621 575 057 97

Climaveneta Polska Sp. z o.o.

Ul. Sienkiewicza 13A
05-120 Legionowo
Poland
Tel +48 22 766 34 55-57
Fax +48 22 784 39 09
[email protected]
www.climaveneta.pl

Climaveneta India
Climate Technologies (P) LTD
#3487, 14th Main, HAL 2nd stage
Indiranagar, Bangalore 560008
India
Tel +91-80-42466900 - 949
Fax +91-80-25203540
[email protected]