ROV Submersible PVC
ROV Submersible PVC
ROV Submersible PVC
Table of Contents
Video . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
step 9: Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
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http://www.instructables.com/id/ROV_submersible_PVC/
intro: ROV submersible (PVC)
Welcome to my latest project. The ROV submarine.
Ever since fishing up in the North of Norway in my grandfathers new boat I have been wanting to make an ROV(Remotely Operated Vehicle) submarine to observe the
seabed from the surface.
So,I researched for parts and prices, and using the info I found I sketched out my first design!
Video
***NOW UPDATED***
Check step 12+ to see how you can build a waterproof ROV lamp.
***parts list***
-PVC pipes and links
-Xm broadband internet cable(depends on how far and deep you want the sub to go.Note;the longer and thinner the cable, the more power is lost along it, also you
should think about pressure resistance when choosing the lenght of the cable)
-Epoxy glue and epoxy putty
-motors x3(waterproof) I used water pumps
-plexiglass (20x20cm)
-12v battery or power supply(i used conventional AA batteries(10 of them) i know, its stupid but untill i can figure out another way of powering the sub it's going to have to
do
-sillicone
-Camera housing parts (see pics)
-spray paint
-lots of zipties
-Webcam
-bolts for camera case (see pics)
-propellers (diam. about 2.5-3cm)
-small screws
-thin plastic tube for motor shaft extension
-and anything else that i havent mentioned but is in the pictures
**Tools needed**
-Metal saw
-Scissors
-wire cutters
-pliers
-small hacksaw
-and a few other easily obtainable tools
*some basic soldering, wiring and creative skills is required to make this:P
http://www.instructables.com/id/ROV_submersible_PVC/
http://www.instructables.com/id/ROV_submersible_PVC/
Image Notes
1. battery pack [12V - X10 1.2V(AA)]
2. motor (waterproof)
3. camera housing
4. 6m internet cable
5. 12V battery pack(contains 10 AA batteries!!)
http://www.instructables.com/id/ROV_submersible_PVC/
Image Notes
1. my first sketch of the ROV
---The main parts of the ROV are the motors, which enable it to move through the water in all directions.
In the picture you see me testing one of the water pumps which i bought to use as a motor.
---later I will be showing you how to make propeller shafts and attatching the proppellers.
http://www.instructables.com/id/ROV_submersible_PVC/
Image Notes
1. water pump/motor
2. 9V battery
---Here is a picture of all the parts i used to make the mainframe and the camera housing.
The parts are made of PVC plastic and the pipe is 2.5 cm diameter.
---Here is a rough layout of how one side of the mainframe was going to look like.I found it very useful to mark all the parts, so i would know where each part belonged.
http://www.instructables.com/id/ROV_submersible_PVC/
Image Notes
1. camera housing
2. lid
3. pipe (ø 2,5cm)
---The pipes had to be stuck together in some way or another, and after some research i discovered that the best way was to melt them together. So i used my kitchen
gas stove to do this.
---In the second picture you can see the first side of the frame is ready, I have laid out the parts I prepared for the second side.
Image Notes
1. Frame side 1
2. to be made -frame side 2
http://www.instructables.com/id/ROV_submersible_PVC/
step 5: Completed Frame
Step 5:
(Joining of the two frame sides, finishing the frame)
--- As you can see I have completed the 2 frame sides, and have stuck them together with crosspipes.
The frame is now very sturdy.
I haven't included the dimentions of the frame, as I expect you will want to design your own.
Image Notes
1. Frame side 2
2. Frame side 2
Image Notes
1. motor mounted for the photo
---I decided to spraypaint my frame yellow(the standard ROV colour) and the camera housing black.
http://www.instructables.com/id/ROV_submersible_PVC/
Image Notes
1. spraypaint
2. frame/camera housing
3. motors
---To ensure that the camera wouldn't get wet i had to make a waterproof case and i decided to make it 'very' waterproof, so it could withstand the high pressure of
deeper dives. (not that this first model would do that, but atleast i could reuse the case later on).
The design i made myself, but researched some general info on the internet.
---The main section of pipe seen in earlier pictures needed a lid for the back and a plexiglass 'window'in the front.
So i used a pvc pipe lid with a bit of plexiglass with drilled bolt holes stuck to the lid with epoxy.I also smeared sillicone glue around the borders between the PVC lid and
the plexiglass to make sure they couldn't separate.(as seen in second pic)
---I then cut some strong bolts i needed to keep the lid, pipe, and the plexiglass window together to the right length.
---The whole case is made waterproof by the bolts pushing the plexiglass surfaces against the washers at both ends of the pipe.
http://www.instructables.com/id/ROV_submersible_PVC/
1. plexiglass 1. notice the sillicone smeared between the lid and the plexiglass
2. epoxy
3. bolt holes
4. PVC piping lid
http://www.instructables.com/id/ROV_submersible_PVC/
Image Notes Image Notes
1. paint can used for weight 1. plexiglass window
2. plexiglass window 2. bolts
3. rubber washer 3. washer 1
4. sillicone to glue the washer to the pvc pipe 4. washer 2
5. pvc pipe 5. plexiglass/PVC lid
--- I removed the original stand from the webcamera and replaced it by my own, smaller version.
---I also epoxy glued a nut to the camera housing so i could bolt the camera.
http://www.instructables.com/id/ROV_submersible_PVC/
Image Notes
1. camera wire
2. power wire
3. 3 holes for the motor wires
4. affixed camera
step 9: Wiring
Step 9:
(wiring motors, power lines and camera)
---Wiring is one of the most tedious parts of the work i did, but cosidering i had very little previous experience im glad that i managed it.
---There are many ways to wire the ROV (check out this page http://www.homebuiltrovs.com/ , it explains some of the best methods very well.
Image Notes
1. epoxy putty
http://www.instructables.com/id/ROV_submersible_PVC/
Image Notes
1. camera wire
2. motor wires
3. epoxy glue
---This step is where you have to try to fit everything (wiring connections) into the camera case...not an easy job :)
http://www.instructables.com/id/ROV_submersible_PVC/
Image Notes
1. i cut a slit to keep the camera housing in position
2. epoxy glue to help hold the housing in place
---To test that nothing was leaking I tryed the ROV in my bathrub
the results were good but I still have some buoyancy issues to fix.
---I also checked out some places by the seaside that i could test my ROV. See the pictures.
http://www.instructables.com/id/ROV_submersible_PVC/
Image Notes
1. model sailboat in the bathtub
Image Notes
1. sea
http://www.instructables.com/id/ROV_submersible_PVC/
step 12: Building the lamp
Step 12:
(the sub needs a source of light down in the depths)
---Many readers have asked me if I have any plans for adding anything more to my ROV. Yes, i have. Unfortunately i havent had all that much time to work on it, but here
is what i have been able to make in the last couple of weeks. The waterproof ROV lamp.
-rubber washers
-some wire
-tape
-a Dot-it 3LED lantern(i used one of these as it already had the circuitry readymade and it would be quicker)
(sorry all the materials are not in the picture, but in later pictures you can see them)
***Tools***
-pliers
-cutting knife
-solder set
-scissors
-screwdriver(phillips)
http://www.instructables.com/id/ROV_submersible_PVC/
step 13: Disassembling the lantern
Step 13:
(getting the guts out of the LED lantern and wiring the batteries and switch)
---Since i couldn't find any other way to open the lantern i had to break the plastic open. Some models have small screws and are quite easy to open.
---Once you have opened it. You want to remove and keep the pcb with the LED's attached to it, the chrome reflector plate and the transparent plastic shield lid. The AAA
battery holder won't be neccesary. I didn't use mine as i couldnt fit it into the PVC tube.
http://www.instructables.com/id/ROV_submersible_PVC/
step 14: Closing up the holes, and making the window
Step 14:
(making the window)
---Since my pipe had two screw on caps with holes in to connect other pipes to it, i had to block both the holes. The front one was to be the light 'window'. The other one i
used the plastic transparent glasspiece that i took out of the lantern, as it fitted perfectly.
---Put a thick lining of sillicone around the inside edge of the screw on cap, and push the plastic piece into place, avoiding too much stray sillicone(keep it clean and neat
:P). I figured i could use this extra pipe attatchment hole to add a mechanical arm or some other device to it. Smear some more sillicone around the screwing rings of the
cap. Then screw the cap on tightly and let dry.
http://www.instructables.com/id/ROV_submersible_PVC/
http://www.instructables.com/id/ROV_submersible_PVC/
step 15: Wiring the electronics
Step 15:
(wiring the LED's to a battery)
---Solder two wires to the PCB board to which the LED's are attatched as in the picture.
---Now Connect the AAA batteries in series by taping them together and connecting with wires. If you have a small battery holder then that would be better, but i didn't
have one.
---Now cut one of the wires and solder a switch to it. This i did as i would stick the LED board to the window/plexiglass and reflector piece, so the plunging switch on it
wouldnt be accessible.
Put a blob of glue onto the connection point to make sure the soldering doasnt come undone.
Image Notes
1. chrome reflector plate
2. led PCB
3. plexiglass window
4. wire
5. 3AAA
Image Notes
1. connect in series
http://www.instructables.com/id/ROV_submersible_PVC/
Image Notes Image Notes
1. light, sorry it's upside down 1. heatshrink
2. messy replacement of a battery holder
Image Notes
1. switch
---Put some hot glue around the LED's and press them into the holes in the reflector plate. Make sure that you dont get any glue on the tops of the LED's. And let it dry.
--- Now clip off the unecessary corners of the triangular PCB, so that it fits into the tube(pipe).
---Arrange the battery inside the pipe. Put a rubber washer between the rim of the pipe and the plexiglass disc. Now fit everything inside, and screw the cap on.
You'll have to open the front window to turn the light on and off.
---Later im considering adding a light resistor to the circuit so that it turns on and off depending on the light conditions.
http://www.instructables.com/id/ROV_submersible_PVC/
Image Notes
1. hot glue
Here are some underwater pics of the lamp, including some underwater pics of my ROV in my bathtub...yeah, sorry i havent yet been able to get to a pool. But the ballast
problems have been solved, simply by turning the ROV upside down in the water, all i need to do now is add a little bit more weight to the top so it gets neutral weight.
http://www.instructables.com/id/ROV_submersible_PVC/
http://www.instructables.com/id/ROV_submersible_PVC/
step 18: ROV update
Here are a few things i have done to the ROV in the last week.
http://www.instructables.com/id/ROV_submersible_PVC/
http://www.instructables.com/id/ROV_submersible_PVC/
step 19: ROV test in pool
Finally i have managed to test the ROV.(thanks Ben, Zac and Kat ;P)
And it was awesome!!
Never expected that 6 months of work would give me such a good result.
Well here are the pics, and the video both from onboard the ROV, from the surface and from my underwater camera.
;) enjoy
http://www.instructables.com/id/ROV_submersible_PVC/
http://www.instructables.com/id/ROV_submersible_PVC/
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Comments
50 comments Add Comment view all 152 comments
http://www.instructables.com/id/ROV_submersible_PVC/
pauls_boat says: Apr 21, 2009. 8:20 AM REPLY
just buy a cheap car charger from wall mart or pet boys it will work fine
2. Even if you got the right voltage (15v) it's going to keep charging even when it's full so it over charges and needs and vent then you gotta find
some way of opening up the SLA and putting the caps back on.
i allready have a underwater camera from harbour frieght cost around $50 which is great as it had built in lights and goes down up to 60 feet, thay only have
the camera complet with monitor for $100,
http://www.harborfreight.com/cpi/ctaf/displayitem.taf?Itemnumber=91309
all in all a great project
in a cat 5 cable, the wires have few copper strands , so if broken or comboboliated (?) it would cost lots to fix...
-austin
http://www.instructables.com/id/ROV_submersible_PVC/
ruin the battery unless it were enclosed in a waterproof compartment.
However. Good job anyway. You made me want to try and scale it up, use waterproof switches and stuff so I can ride the thing in salt
water with S.C.U.B.A.
73's
http://www.instructables.com/id/ROV_submersible_PVC/
daniel2008 says: Feb 18, 2009. 5:56 AM REPLY
the props i bought on ebay
and the motors i bought in Norway at a hardware store..
but you can look them up on ebay, search for 'bilge pumps'
http://www.instructables.com/id/ROV_submersible_PVC/
awang8 says: Jan 13, 2009. 4:19 PM REPLY
Oh, I tried programming a Phidgets input and before I even wrote 1 line of VB code I gave up. I mean... What goes after Private Sub?
http://www.instructables.com/id/ROV_submersible_PVC/