MHI Deloitte Industry Report 2017
MHI Deloitte Industry Report 2017
MHI Deloitte Industry Report 2017
Industry Report
Next-Generation Supply Chains:
Digital, On-Demand and
Always-On
Table of Contents
5 Introduction
7 Survey Highlights
21 Innovation Update
44 Predictive Analytics
51 References
52 Appendix
54 Acknowledgements
54 MHI Officers
54 MHI Roundtable
54 Editing Team
The 2017 MHI Annual Industry Report Next-Generation Supply Chains: Digital, On-Demand and Always-On 3
Next-Generation Supply Chains: Digital, On-Demand and Always-On
2017 MHI Annual Industry Report Key Survey Findings
80%
Believe the digital Potential to disrupt or create competitive advantage.
supply chain will
be the predominate
model within 5 years. Robotics & Automation 61%
Predictive Analytics 57%
Internet of Things (IOT) 55%
16%
Driverless Vehicles & Drones 54%
Say it is today.
Sensors & Automatic Identification 53%
Inventory & Network Optimization Tools 50%
60%
50%
40%
30%
20%
10%
Cloud Sensors & Inventory & Robotics & Wearable & Predictive 3D Printing Driverless Internet of
Computing & Automatic Network Automation Mobile Analytics Vehicles & Things*
Storage Identification Optimization Technology Drones
Tools
* First year of data
SPENDING 2% PREPARATION
Companies spending on emerging technologies Actions being taken to prepare for next generation supply chain.
over the next two years.
17% Training Workforce
50% to use New
Partnering with
54% Vendors to
Understand
$100 MILLION+ Technologies
Benefits
4
Introduction
As markets demand not only efficiency but agility and chain industry leaders on this important topic. Survey
flexibility from supply chains, next-generation models are participants represented a wide range of industries, with
successfully combining automation and digital technologies the majority (50%) holding executive positions such as CEO,
to drive superior performance. While this digital ecosystem Vice President, General Manager or Department Head.
is creating cost savings, innovation and win-win Participating companies ranged in size from small to large,
opportunities along supply chains, it is also accelerating the with 47% reporting annual sales in excess of $100 million,
pace of change, creating disruption and raising competitive and 10% reporting $10 billion or more.
pressures.
This report provides updates on the eight innovative
The 2017 MHI Annual Industry Report, developed for technologies we predicted would have the most potential
the fourth year in collaboration with Deloitte Consulting, to transform supply chains three years ago when this annual
reflects the views of 1,100 manufacturing and supply report was launched.
The 2017 MHI Annual Industry Report Next-Generation Supply Chains: Digital, On-Demand and Always-On 5
We also share evolving trends over the years of the survey This year’s survey revealed the emergence of a ninth
and the potential of these trends to disrupt the industry, innovation, the Internet of Things (IoT), that has growing
adoption rates and barriers to adoption. The eight importance in the digital economy. We define the IoT as
technologies are: "the use of the Internet to connect computing devices
1.
1. Inventory
1. Inventory and
and network
and
Inventoryand network optimization
network optimization
optimization tools
tools
tools embedded in everyday objects, enabling them to send
Inventory network optimization tools - Models
1. Inventory and network optimization tools to produce, and receive data in real time."
and
1. tools to
Inventory help
and companies
network design networks
optimization
1. Inventory and network optimization tools tools
store and distribute efficiently and effectively to serve In addition, this year's report introduces the topic of
customers. ‘Smart City Logistics’ and examines how innovations and
2.
2. Sensors
2. Sensors and
and
Sensorsand automatic
automatic identification
automatic
andautomatic identification
identification technologies are being leveraged to help cities address
Sensors identification - Technologies
2. Sensors and automatic identification the growing challenges of congestion, noise and pollution
2.
to Sensors and
automatically automatic
identify, identification
locate and profile supply chain
2. Sensors and automatic identification associated with last mile deliveries within their increasing
objects and to capture and communicate associated data
populations.
and information across the supply chain.
3.
3. Cloud
3. Cloud computing
Cloud computing and
computing and storage
and storage
storage This report also describes what will be required to increase
Cloud computing and storage - Use of a network
3. Cloud computing and storage the adoption rates of the innovations most critical to Next-
3. Cloud
Cloud computing
computing
architecture
3. and
of remoteand storage
internet servers to host, store,
storage
Generation Supply Chains:
manage and process data and applications rather than a
local server or computer. • Robotics and automation
4.
4. Robotics
4. Robotics and
Robotics and automation
and automation
automation • Sensors and automatic identification/Internet
Robotics
4. Roboticsandand automation
automation - The design and use of
4. Robotics
Robotics and
and automation
automation of Things (IoT)
4.
computer-controlled machines to automatically perform a
• Wearable and mobile technology
series of actions or tasks traditionally performed by humans.
• Autonomous vehicles and drones
Predictive
5. Predictiveanalytics
5. Predictive
5. Predictive analytics - The practice of extracting
analytics
analytics • Predictive analytics
information
5. Predictivefrom existing data sets in order to determine
analytics
5. Predictive
5. Predictive analytics These technologies are working together to create next-
patterns and analytics
trends to predict future events or outcomes.
generation supply chains that are digital, on-demand and
Wearable and mobile technology - Technology always-on. They will soon become the new supply chain
6.
6. Wearable
6.
devices that and
Wearable
Wearable and
can
andbemobile
worntechnology
mobile
mobile technology
or carried, either as external
technology reality. A full 80% of survey respondents believe the digital
accessories or as part of clothing,
6. Wearable and mobile technology having the capability to supply chain will be the predominant model within 5 years.
6. Wearable
6. Wearable and
and mobile
mobile technology
technology
exchange data between the devices and a network. Another 16% say it already is.
9.
9. The
9. The Internet
The Internet of
Internet of Things
of Things
Things
9. The Internet of Things
9. The
9. The Internet
Internet of
of Things
Things
10.
10. Smart
10. Smart City
Smart City Logistics
City Logistics
Logistics
10. Smart City Logistics
10. Smart
10. Smart City
City Logistics
Logistics
6
Survey Highlights
Disruptive Innovation Adoption Rates
Survey respondents increasingly believe the nine Cloud computing and storage along with sensors and
innovations described previously have the potential automatic identification are leading in terms of adoption
to disrupt supply chains or to create competitive rates (in-use today), with 50% and 49%, respectively. Over
advantage if harnessed correctly (see Figure 1). A full the next two years, the adoption of these technologies
92% of respondents believe at least one of the nine listed is expected to grow to 74% and 71% respectively. The
technology predicted to be most adopted within the
technologies could be a source of competitive advantage /
next two years is Inventory and Network Optimization,
disruption in their industry in the next 10 years.
forecasted at a 75% adoption rate. Over the same time
The top technologies respondents say can be a source of frame, IoT adoption is expected to reach a 55% adoption
either disruption or competitive advantage are: rate, followed by robotics and automation at 53% and
predictive analytics at 52% (see Figure 2).
• Robotics and automation (61%, up from 39% in 2015)
Barriers to IoT Adoption
• Predictive analytics (57%, up from 38% in 2015)
With the current buzz around Industry 4.0 and IoT, the
• Internet-of-Things (IoT) (55%, new category in 2017) survey uncovered some significant barriers to adoption of
these technologies. Over half of respondents (55%) cited
• Driverless vehicles & drones (54%, up from 30% in 2015)
cyber security as the greatest barrier, followed by the lack
• Sensors and automatic identification (53%, up from of talent (44%) and the lack of a clear business case to
42% in 2015 justify investment (44%) (see Figure 3).
Figure 1. 2015-2017 survey results: Trend of innovations being disruptive or a source of competitive advantage
Driverless Vehicles
and Drones 54% 22% 24%
3D Printing (Additive
Manufacturing) 40% 28% 32%
The 2017 MHI Annual Industry Report Next-Generation Supply Chains: Digital, On-Demand and Always-On 7
Figure 2. 2017 survey results: Planned adoption of emerging innovations
100%
95%
92% 91%
91% 92%
88% 89%
87%
62%
58%
55%
52% 53%
50% 49% 49%
50%
45%
41%
39%
37%
30%
24%
25% 37%
20%
17%
15%
8%
0%
Inventory and Cloud Internet-of- Sensors and Predictive Robotics and Wearable and 3D Printing Driverless
Network Computing Things (IoT) Automatic Analytics Automation Mobile Vehicles and
Optimization and Storage Identification Technology Drones
8
Figure 3. 2017 survey results: Barriers to adoption
Customer demands for more supply chain transparency 29% 45% 20% 6%
The 2017 MHI Annual Industry Report Next-Generation Supply Chains: Digital, On-Demand and Always-On 9
Next-Generation Supply Chains
The Next-Generation Supply Chain is evolving from the comprehensive data from every link of the supply chain.
more traditional model of a series of linear, individual, Next-Generation Supply Chains will take advantage of
dis-synchronized links into a more connected, harmonized this trend and develop new digital capabilities including
network of trading partners. This Next-Generation Supply the strategic placement and use of sensors and artificial
Chain has three distinct characteristics: Digital, On-Demand intelligence (also known as machine learning and cognitive
and Always-on. computing). This newly available data provides the
foundation for real-time visibility and sharing of information,
filtered through a layer of analytics, and communicated
Emergence of the Digital Supply Chain across the entire supply chain for proactive and full-sighted
operations.
The digital revolution is upon us, driven by exponential
advancements in computing power and memory. More Cognitive tools such as automation and wearables are
data was created in the past two years than all previous bringing this insight-rich information directly to supply
years in history combined1. It is now possible to access chain workers who use it to make necessary adjustments
10
as they perform their tasks. The physical and digital worlds The creation and collection of these digital transactions can
are converging, transforming traditional, linear supply be the key to unlocking innovative solutions to the most
chains into connected, learning, scalable and nimble supply complex challenges, creating competitive advantage. The
networks.2 same barrage of information can also cripple organizations
by the sheer volume of data generated. In the By the
The exponential rise of the technologies covered in this Numbers section on page 12, we illustrate a real-world
report creates a decision tipping point for supply chain example of the magnitude of information digital supply
leaders: disrupt or be disrupted. A significant majority, 80%, chains can create.
of survey respondents believe the digital supply chain will be
the predominant model within the next 5 years (see Figure Harnessing Big Data
5); 16% of these supply chain leaders recognize it is already Big data has been a business buzz word for the past decade
here. Disruption from this digital era is already evident in or so, but many companies are still struggling with not only
how it is transforming industries and changing consumer figuring out how to use it, but more immediately, how to
expectations. collect it without getting overwhelmed by it. A company’s
first step into this arena is establishing the IT infrastructure
At the same time, machines are augmenting human
to make sure the data is collected in an automated and
performance; traditional, linear supply chain nodes are
organized fashion, stored with proper amounts of capacity
evolving into a set of dynamic networks2; and the “Always-
and cleansed to ensure reliability.
On” and on-demand networks can now be more effectively
tied to the broader business strategy to become a source Big data by itself provides nothing other than overhead costs
of competitive advantage. With an integrated network, to the business and, unfortunately, this is what many firms
companies can compete on differentiating factors, such as are experiencing today in their experimentation with digital
speed or service, and apply this differentiator across all the information. Insights can be derived from this information,
traditional channels of the supply chain (see Figure 5). but those insights are captured only by careful thought
and planning in order to mine the critical information and
Digitizing the supply chain involves a continuous flow of discovery of useful patterns in the data. This process is being
information between the physical and digital worlds. This relegated to machines in increasing numbers because sifting
flow of information between the two worlds is made through data is where artificial intelligence and algorithmic
possible through integrated technologies or capabilities such processing add the most value, freeing up human capital to
as the ones covered in this report (see Figure 6). focus on other business-critical factors.
4%
16% ■ Already here
■ Next 5 years
■ 6+ years
16%
80% 64% ■ Unlikely to ever evolve to this level
The 2017 MHI Annual Industry Report Next-Generation Supply Chains: Digital, On-Demand and Always-On 11
1
Figure 6. The Rise of the Digital Supply Network
By the Numbers
Over the past 10 years, nearly every industry has been affected by the trend of digitization driven by exponential gains in
computing power. But no industry has been impacted more than Logistics. To illustrate this, one need look no further
than the number of Supply Chain transactions generated on Cyber Monday 2016 by one of the nation’s largest eTailers.
In 1 day, a reported 426 orders per second11 were generated from the website throughout the day. That equates to
over 36 million order transactions, an estimated 250 million picking lines at the distribution centers (DC), 40 million
DC package loading scans, 40 million inbound sortation hub scans, 40 million outbound sortation
hub scans, 40 million inbound regional sortation facility scans and 40 million outbound delivery truck
scans. Assuming 200 stops per parcel delivery truck and 300 packages per truck, there were about 122,000 delivery
trucks involved that made 24.5 million stops generating 24.5 million proof of delivery transactions and 24.5 million
shipment confirmation messages. Carrying this all the way back through the supply chain, one can account for over
1 billion digital transactions generated for that one day of the year, albeit the busiest day, for only one retailer.
12
specifies. We have seen this for years in retail with the that allow them to meet or exceed these expectations.
rise of omni-channel fulfilment, but it is now impacting Next-generation supply chains will likely be smarter, more
industries that are not consumer-facing. flexible and more efficient, thanks to a combination of the
innovative technologies covered in this report.
This trend will have a trickle-down effect on other industries
and the entire value chain. Leading firms are increasingly
demanding speed, visibility and transparency from their
supply chain partners to meet customer expectations, and “Always-on Supply Chains”
it is creating pressure down the supply chain. B2B vendors An astounding array of information on purchases is now at
must evolve as retailers have to provide more and more the fingertips of consumers at nearly instantaneous speeds,
flexibility and efficiency to support the on-demand model of
leading them to expect more. Digital order confirmations,
reducing costs and increased service3.
status updates, in-route shipment and delivery vehicle
This means “on-demand” is not just a challenge for retailers tracking information, on-demand order fulfilment and proof
and customer-facing industries, but it is impacting firms of delivery are a few examples. The net implication for
regardless of size, industry or position in the value chain. supply chains is a challenge to perform flawlessly, efficiently
and transparently if they are to meet these escalating service
This year’s survey confirmed this trend. Customer demands
expectations.
for faster response times (55%), and rising customer
demands for lower delivered costs (53%) are two of the top The innovations studied in this report make it possible for
5 issues supply chain leaders and professionals find the most supply chains to operate around the clock to outpace the
challenging. challenges. In essence, they must be “always-on.” In last
For supply chain professionals, these trends are pushing year’s report, we defined Always-On supply chains as:
against them from all sides as they are asked to deliver
“An integrated set of supply networks characterized by
product faster, cheaper and in a customized way.
a continuous and high-velocity flow of information and
Supply chain organizations are responding to these analytics, creating predictive actionable decisions that
market challenges by utilizing innovative technologies better serve the customer.”
The 2017 MHI Annual Industry Report Next-Generation Supply Chains: Digital, On-Demand and Always-On 13
Smart City Logistics
“As part of our Smart City initiative, we put a big emphasis on freight, because it moves
directly through our downtown and within the surrounding metropolitan area…It’s in the best
interests of our region and of companies—both shippers and carriers—who move freight, to
do so as efficiently and fluidly as possible.”
Chris Gutierrez, President of Kansas City SmartPort, the region’s freight-based economic development
group covering both the Kansas and Missouri sides of the city
More than half the world’s population, nearly 4 billion online shopping is driving a dramatic increase in freight
people, reside in urban areas. That number is projected to deliveries to and within urban areas. This will lead to
double to almost 8 billion within the next 35 years4. This unsustainable traffic congestion, CO2 emissions and noise
pattern of rapidly increasing urbanization is also seen in the and air pollution levels within urban areas.
U.S., causing city governments to start to tackle the myriad
Smart City Logistics is the idea that logistics providers can
of challenges presented by an increasing concentration
leverage many of the innovations and technology this
of people within a finite area of land. One of the biggest
report has been tracking over the past four years to find
challenges is how to provide for last-mile logistics to serve
solutions to this issue that work for government, businesses,
people within cities.
consumers and the environment. A collaborative effort
In the US, the transport of goods currently takes up to 25% across and between businesses and city planners will be
of urban road capacity. The trend towards urbanization required to arrive at sustainable solutions to this emerging
along with continued dramatic growth of e-commerce and problem.
14
This topic is included in this report to begin shedding City capability intersects with a city’s prioritized needs.
light on this important issue and how next-generation However, the world is already full of great examples of
supply chain technology can address this challenge. While Smart Cities that use innovative technologies to transform
50% of survey respondents are aware of the Smart City those functions which are most important to people
Logistics topic (see Figure 7), only 6% say they have begun who live there, whether that be traffic management,
to collaborate with other companies and cities to utilize government transparency or sustainability. Whether it’s
and develop supply chain innovations to create new smart transportation in Singapore or New York City, or
opportunities. environmental management in Barcelona or Paris – these
cities are already using the most advanced technology to
change the way people interact with the cities they inhabit.
Defining a Smart City
Our definition of a Smart City is an urban area that uses Continuing Pattern of Urbanization
information to design policies and procedures that benefit
its citizens. While that data can be gathered through a To understand the implications and challenges for Smart
number of different sources, it is the Internet of Things, with Cities, it is important to think of the relative density of
sensors embedded in everything from our phones and cars, urban areas rather than be guided by the classic census
to water valves and parking meters that enable analytics bureau classification of what constitutes an urban area.
capabilities to illuminate policy solutions. While a city could For purposes of this report, we will define a “city” as an
use this combination of data sensing and analytics in stand- urbanized area consisting of more than 50,000 people.
alone, one-off projects, a truly Smart City has a strategy for By this definition, approximately 65% of the current U.S.
creation, development, and deployment of smart solutions population resides in cities that account for just 3.5% of the
that can work together. total land mass5.
There will most likely never be a perfect Smart City, where As this trend of increasing concentrations of people within
every service is driven by analytics connected to an army finite areas of land continues (see Figure 8), leaders in the
of sensors because cities will only invest where Smart largest cities are beginning to realize they are ill prepared
6%
8%
■ Not aware
30%
The 2017 MHI Annual Industry Report Next-Generation Supply Chains: Digital, On-Demand and Always-On 15
for the profound impacts on city operations and services, While 50% of survey respondents are aware of the Smart
from infrastructure all the way to the logistics of how their City Logistics topic, only 6% say they have begun to
populace will be served. collaborate with other companies and cities to utilize supply
chain innovations to develop solutions to address the
At the same time, smaller, second-tier cities are also looking
challenges. We see this as a major opportunity that could
at Smart City solutions to brand themselves as attractive
impact supply chains over the next ten years.
to young workers and the companies who seek to hire
them. Salient examples include investments in autonomous
transportation in Pittsburg, PA and smart transportation
An Evolution in Last Mile Delivery
infrastructure in Kansas City, MO.
This densification of demand will create new models for
last-mile distribution, because cities simply cannot tolerate
Implications for Supply Chains
the congestion, noise or pollution a major increase in tractor
The evolving challenge to supply chains is to understand trailers or package delivery trucks will bring. To avoid these
how innovative technologies can be deployed or problems, deliveries will have to be smaller and much more
implemented in response to an increasingly urban consumer frequent, to accommodate accelerating expectations and
with always-on expectations. increased volume. Fortunately, necessity is giving birth to a
100.00%
90.00%
80.00%
70.00%
60.00%
Title
50.00%
40.00%
30.00%
20.00%
10.00%
0.00%
1900 1910 1920 1930 1940 1950 1960 1970 1980 1990 2000 2010
16
"Augmented reality number of new applications for supply chain innovation in Innovative Technologies
and wearables the urban context, both in delivery channel and distribution
Innovative technologies will be required to address logistics
have a strong role networks.
challenges of Smart Cities. The technologies enabling
in delivering that Some delivery channel innovation is as simple as negotiating Smart City Logistics innovation are those same solutions
next generation of permission for off-peak (or dead-of-night) deliveries and we already are seeing in Next-Generation Supply Chains.
human interface to temporal shifting of some supply chain activities; more Both are driven by a combination of automation, sensors,
keep the Smart City disruptive changes revolve around novel modes of delivery. analytics and the IoT, though they encompass many
infrastructure up Much has been written about the disruptive potential of different use cases.
and running." drones and autonomous delivery; the vision of drones While every Smart City must have IT architecture, how
whisking parcels through the city scape is both the stuff of that technology is seen and felt varies depending on what
Jay Kim, Chief
science fiction and shockingly plausible. Until governmental kind of smart solution is in play. For example, whether
Strategy Officer,
Upskill regulation can find a way to address concerns over safety technology is deployed to dynamically light the path of a
and security, however, the airways will remain unclaimed. pedestrian at night using street lights, count open parking
That being said, the technology is evolving, in both fixed spaces, or listen for gunfire, each situation requires a very
wing drones which drop their payloads via parachute specific kind of sensor-array integration technology with
onto rooftop receiving areas, or in suitcase-sized land- associated interfaces. On the other hand, if a city wants
based delivery drones utilizing city sidewalks currently in to collect information on maintenance needs such as
development. As regulatory and technological barriers fall potholes or graffiti, the technology to do that is already in
over time, we expect to see more innovation in this space. the pockets of its citizens, and the only thing missing is the
smartphone app to gather and process the data submitted
directly from users.
Smaller, Urban Distribution Centers
According to our survey, a variety of Smart City logistics
As orders become more frequent and smaller in size, programs (see Figure 9) are currently in the research and
distribution must move closer to customers to cap planning phases.
transportation costs and reduce delivery times. Migrating
inward from the large suburban regional distribution Strategies for a Smarter Tomorrow
centers, supply chain firms are experimenting with smaller
distribution center formats within city limits. In many The life-blood of supply chains and Smart Cities is the
cities, real estate sufficient for distribution activities is collection and distribution of digital information. The
being repurposed close to city centers to create smaller, information loop from physical to digital and back to
distribution hubs. The traditional spatial constraints of physical is paramount to the innovations front and center
in the Smart City landscape and the supply chains that will
distribution centers is being mitigated with innovations in
serve them. Sensors, robotics, automation, IoT, drones and
robotics and automation in pick, pack and sort that make
wearables will be the primary innovations leading the efforts
small distribution spaces work. Warehouse execution
towards the supply chains and cities of tomorrow.
systems that combine the hardware and software to
maximize warehouse efficiency are developing rapidly to The U.S. Department of Transportation’s recently conducted
meet the needs of urban distribution. Smart City Challenge fielded applications from 78 cities
The 2017 MHI Annual Industry Report Next-Generation Supply Chains: Digital, On-Demand and Always-On 17
across America all vying for a $40 million grant to help • Truck platooning, where two or more trucks driving
bring their visions to life. A variety of freight movement and in a row are connected by onboard communications
management approaches were proposed to mitigate the technology that enables them to minimize the distance
anticipated growth of 40 percent in freight volume by 2050. between each for improved aerodynamics, more efficient
The ideas included: fuel usage and a reduction in carbon emissions and
pollution
• Improved urban freight loading and unloading via dynamic
curb space reservations—enabled through sensors and An understanding of today’s disruptive technologies is
other connected technologies—to better time traffic and absolutely necessary to develop strategies to thrive in
parking availability tomorrow’s urban environment. As cities develop smart
solutions and policies to incorporate new technologies,
• Implementation of short-range communication devices that
logistics providers must keep pace to understand what
connect vehicles to infrastructure, such as road-embedded
opportunities these new policies represent. The best supply
sensors that detect traffic congestion for dynamic
chain leaders, however, will realize the best thinking and
rerouting, and traffic signals that prioritize truck movement
solutions will come from collaboration with cities, not just in
along specific freight corridors
reaction to their actions.
• Mobile apps that give truckers real-time information about
traffic, routes and parking so they can better determine
their route
Figure 9. 2017 survey results: Ongoing planning and research for Smart Cities
18
9. The Internet of Things
Environmentally friendly with 77 cubic feet of cargo space “At some point, the delivery model of big
(more than most mid-sized sedans) and a range of 21 miles trucks driving through increasingly congested
with a top speed of 15 miles per hour, UPS’ Cargo Cruisers urban areas to make single, individual
is an economical and efficient way to deliver parcels in deliveries will become unsustainable.
an urban environment. And they’re not just for narrow Currently we are experimenting with a
European streets. UPS customers in Portland, OR, are now variety of technologies, operational changes
getting used to drivers pedaling around their neighborhoods and even new urban distribution centers.
in a similar model.
Experimentation is key because we know we
The Cargo Cruiser is equipped with a battery-powered need multiple solutions to solve for a variety
electric motor that makes it possible to cover distances, of challenges – from emissions to congestion-
carry substantial loads, and navigate hills and other terrain. related issues.”
The rider still pedals, just like on a conventional tricycle. But
in this case the pedaling motion is sensed and then assisted Alan Amling, VP, Corporate Strategy, UPS Supply
by the electric motor, so that the rider does not feel the load Chain Solutions
that he or she is pulling.
The 2017 MHI Annual Industry Report Next-Generation Supply Chains: Digital, On-Demand and Always-On 19
9. The Internet of Things
What leaders
10. Smart City Logistics should be doing today
• Get involved and stay informed by staying close to industry and supply chain groups that cover
Smart City trends. Leaders should identify champions within their companies to be liaisons with
city governments to build relationships and take a proactive stance in the formation of new
logistics policies powered by Smart Cities.
• Support technology literacy on the front-line by investing in the development of training materials
and competency frameworks to ensure every employee has a base level of technological literacy
in supply chain innovations. The creation of such a training framework can also be leveraged to
disseminate training in the future as the technological landscape of supply chains continues to
evolve.
• Understand that the essence of Smart Cities is not formalized sets of technologies or ways of doing
business. It is an emerging capability to invent new and local solutions based on the needs of the
cities themselves. Supply chains will have to leverage their local knowledge to stay competitive
and expand into new markets with eyes wide open to understand the local implications of the
Smart City, wherever they may be.
• Collaborate with urban planners, city leaders, educational institutions and leaders from other,
potentially competing companies to develop solutions to Smart City logistics challenges.
• Make investments in local educational institutions like vocational schools, high schools, junior
colleges and universities. Assist these institutions to design and deliver supply chain and
technology-focused curriculum. These institutions and your investment will play a critical role in
educating and training the work force that will be required to effectively and efficiently operate the
sophisticated supply chains of Smart Cities. In the future, people with the right skills will continue
to be the most critical resource in the operation of an enterprise’s supply chain.
20
Innovation Update
“Add the rising cost of labor and a labor shortage as the current workforce
ages, and supply chain leaders are turning to robots as a solution.”
Tom Galluzzo, Ph.D., chief executive officer of IAM Robotics
The 2017 MHI Annual Industry Report Next-Generation Supply Chains: Digital, On-Demand and Always-On 21
“Historically, robots Actions to Prepare for the Next 10 years which brings industry, professors and students together
and humans might to shape in four-year and post graduate university-level
The survey asked what leaders are doing to prepare for
have shared the programs to meet current business needs. Also, MHI and
market conditions over the next ten years. While workforce
same building, but the Material Handling Education Foundation, Inc. (MHEFI)
training remains important, many are exploring other
jointly developed MHI’s Career & Technical Education
they were separated avenues to improve their supply chains. Showing the largest
Program, which is helping to build the workforce of
by cages because increases in priority since 2015 are: “Recruiting for different
tomorrow by developing curriculum and textbook materials
of safety concerns. skillsets to align with needs of the future” at 48% in 2017,
for training programs at the high school, vocational-
Today’s robots are up from 38% in 2015; “Partnering with vendors to better
technical school and community college levels.
now safe enough understand applications and business benefits” at 54%, up
to work alongside from 45%; and “Begin piloting new technologies” at 46%, Barriers to IoT Adoption
humans, so it’s no up from 41% (see Figure 11).
Cyber security was identified as a top barrier to IoT
longer a question of MHI supports collaboration between industry and academic adoption, with 55% of respondents in the 2017 (see Figure
humans or robots, institutions to improve education and training for the skill 12). The ‘lack of adequate talent to effectively implement
but one of humans sets needed to keep up with supply chain innovation and and utilize the technology’ was also a top barrier according
and robots.” to increase awareness of the importance of manufacturing to 44% of respondents in 2017 compared to 31% in 2015.
and supply chain careers. One key resource is MHI’s College The ‘lack of an understanding of technology landscape and
Melonee Wise, Chief Industry Council on Material Handling Education (CICMHE), effects on our business’ shows the largest percent increase
Executive Officer of
Fetch Robotics
Figure 10. 2015-2017 survey results: Trend of innovations being disruptive or a source
of competitive advantage
Trend
2017 61%
Robotics and Automation +56%
2016 39%
2015
57%
Predictive Analytics +50%
38%
54%
Driverless Vehicles and Drones +80%
30%
53%
Sensors and Automatic Identification +26%
42%
50%
Inventory and Network Optimization Tools +11%
45%
44%
Wearable and Mobile Technology +47%
30%
40%
3D Printing +122%
18%
37%
Cloud Computing and Storage +54%
24%
22
since the 2015 survey (+59%), with 43% in 2017 compared to the C-suite not just the ROI of digital supply chain
to 27% in 2015. technologies, but the risks of not adopting.
In order to survive and compete in this new business The next portion of the report will provide more detail
environment, supply chain leaders will need to put a keen and perspective on the art of the possible for the leading
focus on digital security and the development of a skilled innovations driving next-generation supply chains.
workforce. Also, leaders will need to be able to articulate
Figure 11. 2015-2017 survey results: Trend of actions taken to prepare for supply
chain in the next 10 years
Trend
2017 54%
Partnering with vendors to better understand
2016 19%
applications and business benefits
2015 45%
50%
Training workforce to take advantage
- 3%
of new technologies 52%
48%
Recruiting for different skillsets to align 26%
with needs of the future 38%
46%
Began piloting new technologies 11%
41%
The 2017 MHI Annual Industry Report Next-Generation Supply Chains: Digital, On-Demand and Always-On 23
Innovations and Technologies
2. Sensors and automatic identification
Driving Next-Generation
Supply Chains
3. Cloud computing and storage
Robotics and Automation the new digital, on-demand, always-on supply chain.
4. Roboticssupply
andchains
automation Additionally, as automation has become smarter, safer,
Next-generation will utilize robots and
faster and more accurate, it has also become less expensive
automation to perform traditionally manual tasks such as
and more flexible to implement - leading to higher rates of
picking, sorting, inspecting, storing, handling and classifying
adoption.
products to improve overall efficiency. Implementation of
robotics and automation continues to grow as companies Survey respondents also reported that automation is a
look for ways to remain competitive. According to the growing disruptor for their firms, with 61% of respondents
5. Predictive
survey, analytics
adoption of these technologies is currently at 37%. (see Figure 13) saying that it is disrupting the industry or
However, the real story is that adoption is predicted to grow providing competitive advantage compared to just 39% in
to 53% over the next two years and rise to 71% over the 2015.
next five years.
Robots are increasingly able to perform “human” traits
The spike in this adoption rate is proof that firms recognize such as sensing, dexterity, memory and trainability, making
6.robotics
that Wearable and mobile
and automation technology
is becoming an important automation a good fit for simple and repetitive material
lever to maintain and grow competitive advantage in handling tasks such as moving products from one area
8. 3D printing
24
Figure 12. 2015-2017 survey results: Trend of barriers to IoT adoption
2017 Trend
2016
2015
Cyber security and privacy of
55%
corporate information
The 2017 MHI Annual Industry Report Next-Generation Supply Chains: Digital, On-Demand and Always-On 25
Figure 13. 2017 Survey Results: Potential impact of Robotics and Automation
12%
39%
■ Little to no impact
22%
Additionally, the face of robotics and automation is As robots begin to handle more and more of the repetitive,
changing. Where traditional automation systems were monotonous tasks, employees can focus on making
typically permanently installed and bolted to the warehouse operational improvements, making jobs in the industry
floor, the rise of mobile robots is building greater flexibility more interesting and more appealing. The growing need for
into supply chains, matching the Next-Generation Supply people with technical skills within supply chain and material
Chain model of omni-channel distribution. handling can attract people who may not previously
considered jobs in this industry.
Last year’s report pointed out that the rise of collaborative
robotics was creating visible increases in productivity as the Mobile robots also allow companies to invest and convert
safety barriers and sensors that separated man and machine on a timeline that makes sense for their company and
started to disappear6. Robots are continually being customer base. “An owner can deploy a small number
developed that are more and more intelligent, allowing of robots, and then scale up the number of robots as the
them to work alongside humans safely and create a division business grows versus purchasing all at once,” says Joe
of labor with humans and robots, each doing what they do Zoghzoghy, Ph.D., mobile robotics manager for Bastian
best simultaneously to increase productivity. Solutions7.
Figure 14. 2017 survey results: How companies are using Robotics and Automation today
26
4. Robotics and automation
The 2017 MHI Annual Industry Report Next-Generation Supply Chains: Digital, On-Demand and Always-On 27
3. Cloud computing and storage
• Be measured when considering robotics and automation. Challenge engineers to be clear in their
6. Wearable and mobile technology
vision for deploying robotics within an operation. Determine ROI and make sure you develop a
clear understanding of where and when automation investments make sense for your business.
• Be informed. Talk to companies using the technology. When working with vendors, ask to
speak with their existing customers and tour facilities where the technology has already been
7. Autonomous
implemented. Many companies are vehicles
very open and
aboutdrones
sharing their experiences and lessons learned.
• Develop your talent strategy. Begin thinking about which roles may be automated in the next five
to 10 years and develop a transition strategy. Think about how roles will evolve and what skill sets
will be needed.
• Work with a reputable partner and talk with those in leading associations to help you match
8. 3D printing
supplier capabilities to your specific needs. Working with these partners can even allow you to
develop equipment and systems in combinations not seen previously that are specifically beneficial
to your operations.
• Model the robotics or automation using simulation technology to “test drive” the solution before
implementing it.9.Simulation
The Internet of Things
modelling software has been available for many years that allows
adopters to accurately study, test and visualize the new automation operating in a simulated
environment before implementing it. This service is frequently available from the automation
vendor or can be contracted from multiple providers.
28
Innovations and Technologies
Driving Next-Generation
Supply Chains
1. Inventory and network optimization tools
Sensors, Automatic Identification and IoT they will adopt the technology within the next five years —
taking the adoption rate to 87%.
2. Sensors and automatic identification
Sensors Expand Possibilities and Manage The data these sensors provide, combined with cloud-
Information based applications connected to the same networks, can
be applied to analytic models that uncover supply chain
Visibility and control are high priorities for those responsible
patterns that reveal actionable intelligence.
for managing supply chains. Smart sensors provide data on
the condition and location of a firm’s supplies and products The potential benefits for supply chains include end-to-end
3. Cloud computing and storage
as they are transported across a facility or around the globe. visibility and predictive modeling capabilities that result in
This capability provides the end-to-end visibility and the optimized agility and performance, reduced risk, improved
operational intelligence that Next-Generation Supply Chains operational processes, faster delivery times and reduced
demand. costs.
This year’s survey respondents reported that 49% of them Survey respondents are experiencing these benefits, with
4. Robotics
have sensors andand automation
automatic identification in-use today, 53%, up from 42% in 2015, saying that these technologies
which is up from 43% in 2015. Another 38% predict that have potential to create competitive advantage or to
disrupting supply chains (see Figure 15). Another 37% say
sensors and automatic identification support ongoing supply
chain improvements.
8. 3D printing
9%
11%
■ Little to No impact
37%
dependence on technology to manage sales and reduce Manufacturers can move from simply providing products to
inventory error. providing services associated with managing the life cycle of
those products. Sensors also allow for extended networks
Smart sensors are changing supply chains in some very basic of equipment that all share an information pool.
ways. One way the use of sensors is being expanded is by
Sensors and automatic identification (auto ID) allow
companies who monitor their equipment after it has been
information to be collected in ways and at rates that
sold to customers. Manufacturers can check on equipment
were previously unavailable to supply chain professionals.
remotely and ensure proper working order, leading to fewer Visibility and control are high priorities for those responsible
maintenance calls and fewer customer complaints7. Using for managing supply chains. Timely information about
sensors can also allow companies to aggregate data to build materials movement and status from one link of the chain
better products in the future. to the next and on to customers is critical. Technologies
Figure 16. 2017 survey results: How companies are using sensors and automatic identification
today (or planning in the next 1-2 years)
Security 24%
Point of Sale – automatic check-out, inventory consolidation and replenishment, etc. 20%
30
"If you could such as barcode readers, radio frequency identification to the application of business process improvement through
monitor customers’ (RFID) tags and readers, point-of-sales systems, imagers collaboration with many of the other featured innovations
usage rates so and beacons are being used to capture, verify, store and within this report. By definition, it is the interconnectivity of
communicate supply chain data, replacing the cumbersome, physical devices (smart devices) through a network that ties
you know where
costly and error-prone manual processes of yesterday. them all together for transfer of information.
their stock levels
were, you could Auto ID applications give companies information about Although the concept for IoT has been around since the
optimize your the precise identity and location of each physical item in 1980s and started to become reality in the 1990s with the
delivery schedule. the supply chain in an automated and timely manner. This commercial emergence of the Internet era, the IoT is just
Knowing that there real-time information enables companies to gather other starting to take-off as the number and variety of connected
is enough capacity related information about the product in order to assess devices has been growing exponentially over the past few
on site, you can both its current state and future required actions. years. The IoT is enabled by the combination of the other
leave a customer’s Adopting such technologies provides a major opportunity innovative technologies working together to provide the
delivery for for a supply chain operation to quickly enhance its tracking digital information driving the Next-Generation Supply
another couple of and tracing systems, process control and inventory Chain.
days and schedule management. The use of sensors expands the reach of Survey respondents are recognizing the growing importance
it for when you these automatic identification applications and has potential of IoT, with 55% saying that it has potential to create
can get it there to give a company complete visibility to its supply chain by
competitive advantage or to disrupt the industry (Figure 17).
more efficiently. removing a number of traditional supply chain limitations
Another 33% say that IoT can support ongoing supply chain
associated with latency and distance.
Having some improvements.
insight into what’s
Connected devices are being introduced into all areas of
happening with the Internet of Things (IoT) is Foundational
the supply chain from cellular and GPS-based sensors on
end customer has The Internet of Things (IoT) has been added to the list of cargo containers to robotics in warehouse operations. The
just given you the innovative technologies this year because it is foundational interconnectivity of these devices is unlocking the potential
ability to improve
your logistics
and logistics Figure 17. 2017 survey results: Potential impact from the Internet of Things (IoT)
efficiency.”7
12%
Steve Baker,
Business
Development
Manager at 13% 42%
The Technology ■ Potential to create competitive advantage
Partnership ■ Support ongoing improvements
■ Little to No impact
33%
The 2017 MHI Annual Industry Report Next-Generation Supply Chains: Digital, On-Demand and Always-On 31
Figure 18. 2017 survey results: How are companies using the Internet of Things today (or
planning to use it over the next 1 - 2 years)
to collect real-time digital information about areas of the The Internet of Things is the underlying platform in
supply chain like never before. Sensors for example, are which the next-generation supply chain will breathe and
becoming smaller, more sophisticated and less expensive to operate. Through the interconnectivity of the smart
implement into areas of the supply chain that have typically devices embedded throughout the supply chain, all of
been manual in nature. Smart devices have been utilized the digital, on-demand and always-on communications
in transportation vehicles for some time now to monitor are possible. This will also be the case for the future of
the equipment conditions for maintenance, but that same Smart City Logistics. The smart city urban cores will be
technology is now being implemented on railcars to track completely immersed in the transfer of digital information
the bearing conditions and monitor impact reports for the between devices throughout. Smart sensors placed on
cargo. As the catalog of smart devices continues to grow final mile, ground drones will be able to communicate with
and infiltrate into all areas of business, the potential benefits sophisticated software to follow a pre-determined route
produced from the interconnected workings between them for delivery, navigate the crowded streets and sidewalks,
will produce great opportunities. and adjust based on blockages and detours to reach the
ultimate destinations all while providing real-time tracking
According to the survey (see Figure 18), the top 4 ways
capabilities for the end consumer. The future for the
that firms are using IoT for are for real-time analytics (31%),
Next-Generation Supply Chain and Smart Cities is endless
customer and/or supplier collaboration (28%), customer/
in the potential for efficiency and effectiveness through the
market insight (26%) and quality control (25%). Companies
interconnectivity of smart devices through the IoT.
are also using these technologies to streamline production,
enable artificial intelligence and machine learning and to
support cold chain temperature and humidity integrity.
32
1. Inventory and network optimization tools
The 2017 MHI Annual Industry Report Next-Generation Supply Chains: Digital, On-Demand and Always-On 33
1. Inventory and network optimization tools
What leaders
2. Sensors and should be doing today
automatic identification
• Integrate sensors, automatic identification and IoT within the overarching business case for the
emerging Next-Generation Supply Chain as it will be a critical enabler. This technology will provide
much of the data needed to connect supply chain partners and provide them with the visibility and
3. Cloud
insight computing
needed andnot
to manage storage
only risk, but increasingly complex customer service requirements.
• Learn how predictive analytics can provide insight and action prompts to connected supply chain
workers through sensors and IoT.
• Stay tuned. The viability of sensor technology is evolving rapidly as the cost is falling. Seek out
4. Robotics
experts and automation
and potential vendors that can share the latest and most relevant information about this
technology.
• Create plan for what data to collect and how to collect it. Then determine how best to organize
5. Predictive analytics
and use the data.
• Begin training and hiring a workforce with the technical skills to operate in this new environment.
• Establish digitization as a critical enterprise strategy. Require that all functions of the organization
include digital initiatives in their strategies and budgets.
6. Wearable and mobile technology
8. 3D printing
34
3. Cloud computing and storage
Driving Next-Generation
Supply Chains
5. Predictive analytics
Wearable and Mobile Technology appointment confirmation and checkpoint status updates
are widely accessible for consumers and reduces reliance
6. Wearable
Wearable and
and mobile mobile technology
technologies, devices that can be
on physical documents – a key step in creating the next-
worn or carried, give people convenient and immediate generation supply chains.
access to information wherever they happen to be working
and enables the free flow of information across supply Just as Uber has disrupted the taxi industry, these mobile
chains. solutions will continue to disrupt the trucking industry by
7. Autonomous vehicles and drones providing improved service at lower costs with real-time
Mobile technology, including smartphones, tablets and visibility. This year’s survey confirm this, as 44% of
other wireless devices, is now pervasive throughout the respondents reported that wearable and mobile technology
world. Wearable technology, including smart watches and has the potential to either disrupt the industry or create
glasses, give people ready access to a wide-ranging suite of competitive advantage. Another 35% say it can support
information regardless of their location and can also collect ongoing improvements in their companies (see Figure 19).
8. 3D printing
and display data about the wearer and the surrounding
The market for wearable and mobile devices is exploding.
environment. They are becoming mainstream in both commercial and
The relatively low cost of entry to mobile technology allows industrial applications. According to the survey, 22% of
companies of all sizes to drive up their capabilities. For respondents say that they are using wearables and mobile
example, independent technology in their supply chains and adoption is predicted
9. The Internet truckers
of Thingscan put an app on their
more than double to 45% within the next 1-2 years.
phone that gives them digital supply network capabilities,
allowing them to participate with and compete with larger According to the survey (see Figure 20), the top four ways
companies. Options like digital document signing, mobile that firms are using wearables and mobile technologies in
updates for proof of delivery, geo-fencing for automatic manufacturing and warehousing are in core processes such
10. Smart City Logistics
The 2017 MHI Annual Industry Report Next-Generation Supply Chains: Digital, On-Demand and Always-On 35
Figure 19. 2017 survey results: Potential impact from Wearables and Mobile Devices
21%
35%
■ Potential to create competitive advantage
35%
as order picking (27%), receiving (25%), cycle counting devices that are in the hands of consumers in real time.
(21%) and high-value asset handling and monitoring (15%). Delivery drivers can give live updates on deliveries and apps
Companies are also using these technologies in field service with location services allow customers to have real-time
(14%), retail (14%) and sales (11%). updates and tracking of the delivery status. The Next-
Generation supply chain is defined by this customer driven
need of real-time updates. Always-on supply chains can
Real-time Visibility
utilize applications to connect data both within and outside
Mobile devices in the hands of supply chain workers can of the company, delivering better quality, faster service, and
transmit data, like tracking information, to the mobile more cost efficiencies.
Figure 20. 2017 survey results: How companies are using Wearables and Mobile Technologies
today (or in the next 1-2 years)
Manufacturing & warehousing: Routing, trucking, expediting and exception handling 22%
Retail: Compliance 5%
Other 2%
36
Mobile devices in Smart glasses are increasingly being used to improve them to focus on what they’re doing as opposed to
the hands of supply efficiencies and effectiveness within distribution operations. scanning and holding both devices and product, workers
chain workers They allow workers to free themselves and their hands from gain valuable time and have the added benefit of real-time
stationary terminals and paper documentation. There are data to work with. This augmented reality creates multiple
can transmit
also ergonomic and safety advantages in allowing operators levels of information sharing and productivity, further
data, like tracking
to be hands free. pushing supply chains into the customer driven ‘always-on’
information, to the class of the emerging next generation of supply chain.
mobile devices that Real-time data can be transmitted and displayed for workers
are in the hands of as they are processing items to give updated instructions Business intelligence reports can be viewed on mobile
consumers in real and decrease number of touches needed on each item. devices, making real-time, business critical insights available
Step-by-step instructions for maintenance and repairs can exactly in the moment it is needed to make key decisions.
time.
be transmitted and displayed visually to guide a worker As companies move toward next-generation supply chains,
while they are mobile, rather than having to stop and refer wearable and mobile technologies are proving to be a
to an instructional document. critical factor in pushing forward or being left behind.
The 2017 MHI Annual Industry Report Next-Generation Supply Chains: Digital, On-Demand and Always-On 37
Case Study – Order Picking
6. Wearable and mobile technology
with Smart Glasses
Situation: A third party logistics (3PL) provider has been
managing the e-commerce operations for a retail client
with highly seasonal demand of sharp increases for the
7. Autonomous vehicles and drones
winter holiday. The 3PL faces a number of issues with
the irregularity of this spike in demand which included
managing the ramp-up of inventory levels and the need
for flexible space expansion, but none more so than the
challenge of onboarding temporary labor to fulfill pick
orders during the8.final
3Dtwo months of the year to meet the
printing
holiday demand peak.
38
4. Robotics and automation
5. Predictive analytics
What
6. Wearableleaders should be doing today
and mobile technology
• Make sure you have adequate Wi-Fi coverage on the warehouse floor. Many wearables and
mobile technology rely on Wi-Fi to deploy information, so companies should ensure their network
infrastructure is prepared to accommodate new devices and support needed bandwidth.
7.valuate
• E Autonomous vehiclesratio
cost to productivity andofdrones
devices and programs. Many mobile devices are targeted
toward consumer preferences, and developers could “de-scope” functions not needed for material
handling to reduce the price. However, with the development of the Internet of Things, many
companies will already have the systems, resources, and knowledge in place to move to mobile
and wearable technologies.
8.arefully
• C 3D printing
evaluate the risks of employee participation in wearables programs before investing.
Consider incentives and increase benefits from such programs, and plan for safety programs for
employees as they adjust to the any new mobile or wearable technology.
• Keep abreast of the latest advancement as the pace of progress is swift in this space. Continue
to test the
9. The technology.
Internet The more familiar workers are with the technology, the easier it will be to
of Things
drive adoption.
The 2017 MHI Annual Industry Report Next-Generation Supply Chains: Digital, On-Demand and Always-On 39
Innovations and Technologies
5. Predictive analytics
Driving Next-Generation
Supply Chains 6. Wearable and mobile technology
Driverless Vehicles and Drones drone depots to drones being deployed from vans, to
ground-based robots, they are seen as potential ways to
7. Autonomous
Autonomous vehicles
vehicles and drones and drones
drive themselves from
change how product is delivered to consumers. While full
a starting point to a predetermined destination using
adoption of these technologies may take decades, the value
advanced in-vehicle technologies, cameras and sensors.
to supply chains will be indispensable.
These vehicles have been used in industrial facilities for
decades, but as technology evolves, so do the vehicles and Today, these vehicles are increasingly being deployed in
“We are getting to manufacturing facilities and distribution centers. Companies
their capabilities.
the point that, in 8. 3D printing currently employing drones as inventory management tools
the not-too-distant Today's smarter driverless vehicles and unmanned drones
are reporting significant increases in accuracy and efficiency.
future, through are being used not only for movement of material and
vehicle-to-vehicle product across a facility, but for real-time inventory control, These drones are more commonly known as unmanned
order picking and last mile delivery. vehicles or aerial robots, “because they’re very similar to
and vehicle-to-
ground-based autonomous robotic vehicles, except they can
infrastructure The deployment of this technology is rapidly emerging, with
move in a third dimension: the Z-axis,” explains Eric Ringer,
technologies and 54%9.ofThe Internet
survey respondents ofsaying
Thingsthat driverless vehicles and
Strategic Projects Engineer at Skyward.
sensors and the drones have the potential to create competitive advantage
ability to detect and disrupt the industry, that is up from 30% in 2015. An Driverless vehicles and drones offer automation that is
where things are, additional 22% say that these technologies support ongoing flexible and scalable. Companies can purchase the number
every vehicle will improvements in supply chains (see Figure 21). of robots they need, or can afford, and still have it be
know where every an effective tool. Driverless vehicles and drones are also
While adoption remains low at 8%, 31% report of survey
other vehicle is, as 10. Smart
respondents City
say they willLogistics
adopt these technologies within
transportable, which means they are more flexible because
well as where they they are not a static fixed asset, unlike many other forms
the next five years with an additional 19% predicting
are in relationship of automation that have to be installed permanently. They
adoption further into the future (6+ years) (see Figure
also offer operational flexibility. For example, rather than
to the fixed 22). Given the accelerated pace of change with these
hardwiring a security camera system or RFID monitoring
environment they’re technologies, these adoption rates could rise beyond these
equipment, companies can deploy a handful of drones
moving in.” predictions.
equipped with both cameras and sensors to offer a more
Scott Corwin, flexible and adaptable security system.
Managing Director Beyond the Buzz
Driverless vehicles are also experiencing more widespread
Deloitte Consulting,
Leader of the Future Major buzz regarding these technologies is currently around applications within supply chains. One of the most
of Mobility Initiative last-mile delivery in both urban and rural areas. From flying impactful areas is their growing use in support of logistics
40
Figure 21. 2017 survey results: Potential impact from Driverless Vehicles and Drones
24% 28%
■ Little to no impact
22%
26%
and distribution. For example, in conjunction with planners chain from beginning to end. By constantly communicating
of smart cities, developers of the technology are exploring the information they collect, they create an opportunity
the use of caravans of driverless trucks that move during to intercede with an alternate plan should a delivery be
low traffic hours into urban centers within dedicated lanes. delayed, for example.”8
Once there, the trucks would be unloaded and sent back
By 2018, 20% of logistics organizations will exploit
outside city limits before the next day.
drones as part of their monitoring, searching and event
“The impact of autonomous robotic vehicles and drones management activities. What's more, by 2030, vehicles
is more evolutionary than revolutionary,” says John capable of driving autonomously are expected to represent
Clark, Director of North American Marketing for MHI approximately 25% of the passenger vehicle population in
Member Egemin Automation, a global AGV manufacturer mature markets. In fact, many Autonomous Commercial
and supplier. Current drone deployment is focused on Vehicle (ACV)-related systems are already in use today
connecting product to the Internet of Things, and doing within the trucking industry. Examples include electronic
it in a way that is more efficient and more accurate. Clark stability control (ESC), collision avoidance technology, rear-
adds, “It’s the intelligence of these technologies, and their and forward-view camera systems, plus related electronic
connectivity, that makes them game changers for the sensor arrays needed for transmitting data between such
companies that are willing to invest in them. They give systems and a truck’s engine, transmission, and brakes.
users smarter views of what’s happening in their supply
Figure 22. 2017 survey results: Adoption of driverless vehicles and drones technologies over 6+ years
8%
12%
■ In-use today
42%
■ 1-2 years
■ 3-5 years
■ 6+ years
19%
■ Unlikely to adopt
19%
The 2017 MHI Annual Industry Report Next-Generation Supply Chains: Digital, On-Demand and Always-On 41
6. Wearable and mobile technology
42
6. Wearable and mobile technology
What leaders
7. Autonomous should
vehicles and drones be doing today
• Explore the possibilities. Self-driving vehicles and drones for supply chains are closer to reality
than many people think, and as the technology develops, the variety will only increase. The
potential impacts of drone and driverless vehicle use aren't limited to convenience as they can
increase efficiency, safety and visibility. These technologies may soon have a major impact on your
8. 3D printing
organization, employees, supply chain and internal operations, so it's important to start preparing
now.
• Assess company needs. While drones certainly have disruptive potential, for many firms, proven
ground-based robots may be a better solution.
• L9.
ookThe
for Internet of Things
new cross-industry opportunities that combine transportation-related benefits with other
activities. Explore innovations that use drones and other automated vehicles to supplement or
improve activities that currently require human interface.
• Stay informed. As technology evolves leaders should remain educated on their use across supply
chains and the regulatory restrictions that will be in place to govern their usage.
10. Smart City Logistics
The 2017 MHI Annual Industry Report Next-Generation Supply Chains: Digital, On-Demand and Always-On 43
Innovations and Technologies
3. Cloud computing and storage
Driving Next-Generation
Supply Chains 4. Robotics and automation
“Prescriptive
analytics provides us
with what’s the best
8. 3D printing
possible action I can
take today in light
of what I anticipate
happening
tomorrow. But
what good is it to 9. The Internet of Things
predict what you
cannot act upon?”
Randy V. Bradley,
PhD, The University
of Tennessee
10. Smart City Logistics
44
According to Randy Bradley, PhD, The University of While predictive analytics provide much-needed perspective
Tennessee, high-performing organizations are five times on supply chain operations and organizational performance,
more likely to be more analytics-driven than intuition- the idea of getting started analyzing the huge amount of
based with respect to decision-making as compared to data generated by digital supply chains can be daunting to
low-performing organizations. Further, according to the point of paralyzing.
an article in the MIT Sloan Management Review, high-
The good news is that as predictive and advanced analytics
performing organizations are twice as likely to use analytics
continue to grow in prevalence, so, too, do the numbers of
for developing future strategies than are low-performing
consultants and solution providers willing and able to help
organizations9.
firms develop predictive analytics into a core competency.
11%
12%
■ Potential to create competive advantage
■ Little to No impact
32%
Figure 24. 2017 survey results: Adoption of Predictive Analytics over 6+ years
11% 17%
10%
■ In-use today
■ 1-2 years
■ 3-5 years
■ 6+ years
■ Unlikely to adopt
27% 35%
The 2017 MHI Annual Industry Report Next-Generation Supply Chains: Digital, On-Demand and Always-On 45
4. Robotics and automation
5. Predictive analytics
46
4. Robotics and automation
What leaders
5. Predictive analytics should be doing today
• Use a top-down approach to identify and address the biggest business challenges. Many
companies make the mistake of first identifying available data before determining how to make
it accessible to users. Instead, take a top-down approach, first looking at what drives business
performance and then aligning analytics initiatives to those business drivers.
6. Wearable and mobile technology
• Become an insight-driven organization by embedding analysis, data, and reasoning into the
decision-making process. Position analytics as a core capability across the entire organization, from
strategic planners through line workers, providing insight at the point of action.
• Refine your processes as you implement predictive analytics capability. Take a fresh look at all
processes that will touch analytics and redesign them with an eye toward shortening the time
7. Autonomous vehicles and drones
between analysis and action.
• Synthesize data to determine optimal tools and techniques. Collect and analyze data for integrity
issues and gaps. Layer in external 3rd party data (if applicable). Select optimal quantitative
8. 3D printing
techniques and tools. Visualize data and begin testing hypotheses.
• Create a governance structure and change management plan for on-going analytics initiative.
Determine dependent processes and systems for developed analytic solution.
The 2017 MHI Annual Industry Report Next-Generation Supply Chains: Digital, On-Demand and Always-On 47
Conclusion
Actions for Supply Chain Leaders
"By taking advantage of technology and innovation, Next-Generation Supply Chains will be more
efficient, flexible and transparent. This is just what customers are demanding. However, the need for
new skill sets to run this new breed of digitized, connected supply chains will only intensify the talent
gap as these next-generation models require more technical and analytical expertise."
George W. Prest, CEO of MHI.
The findings from this year’s survey indicate that supply and supply chain operations described in this report with an
chain leaders see advancements in the innovations and eye to the challenges and opportunities provided by Smart
technologies we profiled as continued disruptors to the Cities will be critical for future success
industry. Whether it be robotics, automation, IoT or drones,
these leaders understand that the battle for the lion’s share Next-Generation Supply Chains
of the consumer’s dollar will be fought supply chain vs. Increasing digital capabilities throughout popular culture
supply chain. Those organizations that can deliver on rising and the corporate world alike, have fuelled expectations for
customer service expectations at efficient cost through faster, better service across the entire supply chain. To meet
competency and innovation in their supply chain operations these mounting challenges and provide the step-change
will be the winners. Additionally, adapting the technologies improvements to service and efficiency required, supply
48
chains must transform into next-generation models. The directly to supply chain workers who will use it to make
technologies and innovations profiled in this report are key proactive decisions and adjustments as they perform their
to this imminent transformation. tasks.
The 2017 MHI Annual Industry Report Next-Generation Supply Chains: Digital, On-Demand and Always-On 49
Smart City Logistics Actions for Supply Chain Leaders
The trend towards urbanization along with continued We are excited to continue to profile and track the
dramatic growth of e-commerce and online shopping is innovations and technologies that are transforming the
driving a dramatic increase in freight deliveries to and within next-generation supply chains and providing breakthrough
urban areas. Current fulfilment approaches cannot scale improvements to service as well as efficiency. To maintain
to meet this challenge and would lead to untenable traffic momentum and overcome the significant challenges ahead,
congestion, CO2 emissions and unacceptable noise and air supply chain leaders can take these actions:
pollution levels within urban areas.
Look to the future
The innovations and technology profiled in this report can
• S tart with a forward looking view of what your
be leveraged to develop “Smart City Logistics” solutions
supply chain should look like at least five years from
to these issues that work for government, businesses,
now. Work with sales and marketing to understand
consumers and the environment. A collaborative effort
growth projections by product, channel and region.
across and between businesses and city planners will be
Understand how product mix change. Consider various
required to arrive at sustainable solutions to this emerging
scenarios that cover ranges of possibilities and use a
problem.
leading network modelling tool that will help to model
and evaluate your supply chain and support scenario
planning.
50
REFERENCES
[1] " IWB – Investment Watch Blog post,"
6 June 2016. [Online]. Available: http://
investmentwatchblog.com/staggering-more-data-
created-in-last-two-years-than-all-human-history-
combined/.
Begin to invest in innovation
[2] Deloitte University Press; Adam Mussomeli,
• W
hether your company is large or small, it is important Doug Gish, Stephen Laaper, "The Rise of the Digital
to begin to invest in initiatives that leverage some or all Supply Network," 1 Decemeber 2016. [Online].
of these impactful innovations and technologies. Our Available: https://dupress.deloitte.com/dup-us-en/
survey showed a consistent trend of investment across focus/industry-4-0/digital-transformation-in-supply-
chain.html.
company sizes, with most investing 1-5% of sales
revenue. Nearly half of the companies surveyed with [3] P. Pray, "Omni-Channel Analytics & the Cost-
sales greater than $10 billion are planning to invest $10 Service Conundrum," 1 September 2016. [Online].
Available: http://decisionspectrum.com/index.
million or more annually, and 30% of these companies
php/2016/09/01/omni-channel-analytics-the-cost-
are planning to invest at least $50 million annually. service-conundrum/.
Today’s supply chain leaders should embrace, not fear, [7] "MHI Solutions Magazine Q3," 2016. [Online].
the future. The supply chain function offers professionals Available: http://www.mhisolutionsmag.com/.
access to some of the most exciting and innovative [8] "MHI Solutions Magazine Q4," 2016. [Online].
technology emerging across the business landscape. Available: http://www.mhisolutionsmag.com/.
Consumers will continue to demand higher levels of
[9] LaValle, S., Lesser, E., Shockley, R., Hopkins,
service at lower costs. These demands will largely be met M. S., and Kruschwitz, N., "Big data, analytics
from efficiencies and innovation in the supply chain. Hold and the path from insights to value," MIT Sloan
on! It should be quite a ride. Management Review, 52(2), 21-31, 2011.
The 2017 MHI Annual Industry Report Next-Generation Supply Chains: Digital, On-Demand and Always-On 51
Appendix
16%
18%
■ CEO of President
■ Vice President or Senior Vice President
14%
■ General Manager or Department Head
■ Manager or Engineer
■ Other (please specify
32%
20%
17%
52
Respondent's Industry
Other 18%
Automotive 8%
Retail 6%
Wholesale 4%
Education 2%
Life sciences 1%
Fork Lift Trucks & Other Mobile & Wheeled Handling Equipment 43%
Overhead Material Handling & Lifting Equipment (Cranes, Hoists, Monorails) 19%
Sustainable Facility Equipment and Energy (HVAC, Lighting, Solar, Wind, Natural Gas) 16%
Mezzanine 14%
The 2017 MHI Annual Industry Report Next-Generation Supply Chains: Digital, On-Demand and Always-On 53
Acknowledgements
In memory of Willard P. Heddles, Chairman and CEO, Tiffin Metal Products, Inc.
We would like to acknowledge the hundreds of organizations that participated in our survey. We
would also like to thank the MHI Board for their contributions to the survey and conclusions.
54
About MHI
MHI is an international trade association that has represented the material handling and logistics industry since 1945. MHI members include material
handling, logistics and supply chain equipment and systems manufacturers, integrators, consultants, publishers, and third party logistics providers.
MHI offers education, networking and solution sourcing for members, their customers and the industry as a whole through programming and events.
The association sponsors trade events, such as ProMat and MODEX to showcase the products and services of its member companies and to educate
manufacturing and supply chain professionals on the productivity solutions provided through material handling and logistics.
MHI
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Suite 201
Charlotte, NC 28217-3992
Tel: 704-676-1190
Fax: 704-676-1199
www.mhi.org
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