Crude Oil and Products
Crude Oil and Products
Crude Oil and Products
Note: The Lecture Notes was developed based on the listed references for the education purpose only.
Objectives
• Overview on the crude oil origin, occurrence and recovery
• Properties and specifications of the crude oil and its products
Petroleum Refineries
• The petroleum refineries use crude oil and produces:
▫ Fuels for transportation, power generation and heating
▫ Specialties such as solvents and lube oils
▫ Intermediates - especially for the petrochemical industries
Petroleum Refineries
• About 700 refineries across the globe
• Singapore is home to 3 large refineries
▫ ExxonMobil Jurong Island Refinery (605,000 bbl/day)
▫ Shell Pulau Bukom Refinery (500,000 bbl/day)
▫ Singapore Refining Company (SRC) Jurong Island Refinery (290,000 bbl/day)
• Singapore ExxonMobil refinery is the 7th largest in the world
Jurong Island & Pulau Bukom
Oil & Gas Industry
Video
• Video 1.1 (Refinery Overview)
Crude oil
• Feedstock/raw material to the petroleum refineries
• Thick, dark-brown or greenish liquid
• Origin
• About 100 countries produce crude oil
• Some of the top producers are
▫ Russia
▫ Saudi Arabia
▫ United States
▫ Iraq
▫ Iran
Origin
Crude oil – Elemental composition
Crude oil – Functional groups
• Paraffins
• Olefins
• Naphthenes
• Aromatics
• Sulfur compounds
• Oxygen compounds
• Nitrogen compounds
• Metallic compounds
• Asphaltenes and resins
Paraffins
Paraffins
Olefins (alkenes)
Naphthenes (cycloalkanes)
Aromatics
Crude oil Characterization
• Crude is a complex mixture of hydrocarbons – multiple properties are
required to characterize
▫ Fractionation techniques
▫ Physical properties
▫ Chemical properties
▫ Analytical techniques
• The set of complete analyses that characterize a crude oil is referred as crude
assay
▫ Assay results provide analysis data for refiners, oil traders and producers
▫ Assay data help the refineries determine if a crude oil feedstock is compatible for
a particular refinery or if the crude oil could cause yield, quality, production,
environmental and other problems
Crude Comparison
Crude oil Characterization
• A typical crude assay includes the following major specifications:
▫ API Gravity
▫ Total Sulfur (% wt)
▫ Pour Point (°C)
▫ Viscosity @ 20°C (cSt)
▫ Viscosity @ 40°C (cSt)
▫ Nickel (ppm)
▫ Vanadium (ppm)
▫ Total Nitrogen (ppm)
▫ Total Acid Number (mgKOH/g)
▫ Distillation Data
▫ Characterization factor KUOP, KW
Crude oil
• Crude oil is a blend of hydrocarbon molecules
▫ Classified and priced by density, sulfur content and acidity
• Density is measured in API Gravity (relative density of crude oil to water)
▫ API > 10: lighter, floats on water
▫ API < 10: heavier, sinks in water
• Sulfur content is measured in weight percent
▫ Less than 0.5% sulfur content = sweet
▫ Greater than 0.5% sulfur content = sour
• Acidity is measured by Total Acid Number (TAN)
▫ High acid crudes are those with TAN greater than 0.7
▫ Acidic crudes are corrosive to refinery equipment, require greater investment to
process significant volumes or higher TAN levels