SCE Training Curriculum For Integrated Automation Solutions Totally Integrated Automation (TIA)

Industry Sector, IA&DT
SCE Training Curriculum

for Integrated Automation Solutions
Totally Integrated Automation (TIA)
Siemens Automation Cooperates with Education
TIA Portal Module 060-010

PROFIBUS with Master CPU 315F-2 PNDP and Slave
ET 200S
SCE Training Curriculum Page 1 of 35 To be used only at Educational and R&D Facilities
TIA Portal Module 060-010, Edition 03/2013 Unrestricted / © Siemens AG 2013. All Rights Reserved
SCE_EN _060-010_R1209_PROFIBUS with Master CPU 315F-2 PN/DP and Slave ET 200S
Suitable SCE trainer packages for these training curriculums:
SIMATIC controllers
 SIMATIC S7-300 with CPU 314C-2PN/DP
Order no.: 6ES7314-6EH04-4AB3
 SIMATIC S7-300 with CPU 314C-2PN/DP (upgrade)
Order no.: 6ES7314-6EH04-4AB4
 SIMATIC S7-300 with CPU 315F-2PN/DP
Order no.: ES7315-2FH14-4AB1
 SIMATIC ET 200S with CPU IM151-8 F PN/DP
Order no.: 6ES7151-8FB00-4AB1
SIMATIC STEP 7 Software for Training

 SIMATIC STEP 7 Professional V11 - Single license
Order no.: 6ES7822-1CC01-4YA5
 SIMATIC STEP 7 Professional V11 - Classroom license (up to 12 users)
Order no.: 6ES7822-1AA01-4YA5
 SIMATIC STEP 7 Professional V11 - Upgrade license (up to 12 users)
Order no.: 6ES7822-1AA01-4YE5
 SIMATIC STEP 7 Professional V11 - Student license (up to 20 users)
Order no.: 6ES7822-1AC01-4YA5
Please note that these training packages are replaced with successor packages when necessary.
An overview of the currently available SCE packages is provided under: siemens.com/sce/tp HU UH
Advanced Training
For regional Siemens SCE advanced training courses, please get in touch with your regional SCE contact
person siemens.com/sce/contact
Additional information regarding SCE

siemens.com/sce
Information regarding usage
This SCE training curriculum for the end-to-end automation solution Totally Integrated Automation (TIA) was
prepared for the program "Siemens Automation Cooperates with Education (SCE)" specifically for training
purposes for public educational facilities and R&D facilities. Siemens AG does not guarantee the contents.
This document is to be used only for initial training on Siemens products/systems; i.e., it can be copied entirely
or partially and given to those being trained for usage within the scope of their training. Distributing or copying
this document and sharing its contents is permitted within public training and advanced training facilities for
training purposes.
Exceptions require written permission from the Siemens AG contact person: Roland Scheuerer
[email protected].
Offenders will be held liable. All rights including translation are reserved, particularly if a patent is granted or a
utility model or design is registered.
Usage for industrial customer courses is expressly prohibited. We do not consent to the training curriculum
being used commercially.
We would like to thank Michael Dziallas Engineering Corporation and all other involved persons for their
support during the preparation of this training curriculum.
PAGE:
1. Preface..................................................................................................................................................... 4
2. Notes on using the CPU 315F-2 PN/DP................................................................................................ 6
3. Notes on using the ET 200S with IM 151-1 HIGH FEATURE...............................................................7
4. Commissioning the PROFIBUS (Master CPU 315F-2 PN/DP / Slave ET 200S).................................8
4.1. Creating a project and configuring hardware............................................................................................ 8
4.2. Generating and testing a program.......................................................................................................... 24
1. PREFACE
Regarding its content, module SCE_EN_060-010 is part of the training unit ‘PROFIBUS’.
Basics of PLC
Programming
Module 10, Module 20
Simulation SIMIT
Module 150
Additional Functions for

PLC Programming
Module 30
More Programming PROFIBUS PROFINET

Languages Module 60 Module 70 AS-Interface
Module 40 Module 50
Safety/Security
Systems Sensor Technology Process Visualization Drives
Module 80 Module 110 (HMI) Module 90 Module 100
Training Objective:
This module provides the reader with information on how to commission the CPU 315F-2PN/DP as
master and the ET 200S as slave on PROFIBUS. The module demonstrates the general procedure
based on a brief example
Requirements:
To successfully work through this module, the following knowledge is assumed:

 Proficiency in working with Windows
 Advanced knowledge of PLC programming with the TIA Portal (e.g. module SCE_EN_020-
010_R1201_Startup Programming with SIMATIC S7-300 and module SCE_EN_030... )
Hardware and software needed
1 PC Pentium 4, 1.7 GHz 1 (XP) – 2 (Vista) GB RAM, free disk storage approx. 2 GB
operating system Windows XP Professional SP3/Windows 7 Professional/Windows 7
Enterprise/Windows 7 Ultimate/Windows 2003 Server R2/Windows Server 2008 Premium SP1,
Business SP1, Ultimate SP1
2 Software: STEP 7 Professional V11 SP1 (Totally Integrated Automation (TIA) Portal V11)
3 PROFIBUS interface for the PC, e.g. PC Adapter USB (alternatively, connection via Ethernet
interface is also possible)
4 PROFIBUS cable with 2 PROFIBUS connectors (with PG socket at rear!)
5 PLC SIMATIC S7-300; for example, CPU 315F-2PN/DP with 16DI/16DO signal module. The inputs
have to be brought out to a panel.
6 Distributed I/O device ET 200S for PROFIBUS with 8 digital inputs and 8 digital outputs.
- Interface module: IM 151-1 HIGH FEATURE
- Power module: PM-E RO DV24V / 8A
- Electronic module 4DI HF DC24V (the inputs must be brought out to a panel)
- Electronic module 4DI HF DC24V (the inputs must be brought out to a panel)
- Power module: PM-E RO DV24V / 8A
- Electronic module 4DO HF DC24V/0.5A
- Electronic module 4DO HF DC24V/0.5A
2 STEP 7 Professional V11

(TIA Portal)
1 PC
3 PC adapter USB
5 S7-300 with 4 PROFIBUS cable

CPU 315F-2 PN/DP
6 ET 200S with
IM151-1 HIGH
FEATURE
2. NOTES ON USING THE CPU 315F-2 PN/DP
The CPU 315F-2 PN/DP is a CPU which is supplied with 2 integrated interfaces.
- The first interface is a combined MPI/PROFIBUS DP interface which can be used as master or
slave on PROFIBUS DP to connect distributed IO/field devices with very fast response times. The
CPU can be programmed via MPI or via PROFIBUS DP.
- The second interface is an integrated PROFINET interface with 2 ports. This allows you to use the
CPU as PROFINET IO controller to operate distributed IO devices on PROFINET. You can also
use this interface to program the CPU.
- Failsafe IO devices can also be used with both interfaces.
- In addition, CPU 315F-2 PN/DP features a web server that allows remote diagnostics to be
conducted using any browser, even without STEP 7 software.
Notes:
- In this module, the CPU 315F-2 PN/DP is used as master on PROFIBUS.
- A Micro Memory Card is required in order to operate this CPU.
- Parameters for the addresses of the input and output modules can be assigned for this CPU.
3. NOTES ON USING THE ET200S WITH IM 151-1 HIGH FEATURE
SIMATIC ET 200S is a highly modular, distributed IO device. It can be operated with various interface
modules. Here is a selection of these:
IM 151-1 BASIC, IM 151-1 STANDARD and IM 151-1 FO STANDARD for the connection of max. 63
IO modules (all types, except PROFIsafe) to PROFIBUS DP; alternatively, bus connection with RS 485
D-Sub connector or using integrated fiber-optic connection.
IM 151-1 HIGH-FEATURE for connection of max. 63 IO modules (all types, including isochronous
mode for PROFIsafe) to PROFIBUS DP; bus connection with RS485 D-Sub connector.
IM 151-3 PN for connection of max. 63 IO modules (all types, including isochronous mode for
PROFIsafe) to PROFINET IO controller; bus connection with RJ45 connector.
IM 151-3 PN HF (HIGH FEATURE) for connection of max. 63 IO modules (all types, including
isochronous mode for PROFIsafe) to PROFINET IO controller; bus connection with 2x RJ45
connectors.
IM151-8 F-CPU PN/DP, IM 151-7/F-CPU, IM 151-7/CPU and IM 151-7/CPU FO for connection of
max. 63 IO modules (all types, PROFIsafe only with IM151-8 F-CPU PN/DP and IM151-7/F-CPU) to
PROFINET or PROFIBUS DP (alternatively, bus connection with RS 485 D-Sub connector or using
integrated fiber-optic connection). With integrated CPU to preprocess the process data.
The following IO modules, for example, can be used here:

Power modules to group load and encoder supply voltages separately and to monitor these voltages
Digital electronic modules to connect digital sensors and actuators
Analog electronic modules to connect analog sensors and actuators
Sensor module to connect IQ-Sense sensors
Technology modules Electronic modules with integrated technological functions, such as counting,
positioning, data exchange, etc.
Frequency converter and motor starter modules
Notes:
- In this module, the IM151-1 HF interface module is used as PROFIBUS slave.
- The PROFIBUS address is set in binary code at 8 switches on the IM151-1 HF interface module.
The bottom switch must be set to OFF. A number is assigned to each of the other switches. These
numbers are added together to make up the PROFIBUS station address. A modified setting for the
PROFIBUS address is only applied when power is restored. For this reason, the IM151-1 HF
interface module must be switched off and then on again.
4. COMMISSIONING THE PROFIBUS (MASTER CPU 315F-2 PN/DP / SLAVE ET200S)
Below, a description is provided on how to commission a PROFIBUS network with the

CPU 315F-2 PN/DP as master and the ET 200S as slave.
To test the configuration, a program is written in which an indicator light P1 is activated when the S1
button is pressed. Another indicator light P2 is activated if two buttons, S1 and S2, are pressed at the
same time.
Assignment list:
%I0.0 S1 Selector switch S1 (NO)
%I0.4 S2 Selector switch S2 (NO)
%Q0.0 P1 Indicator light P1
%Q0.4 P2 Indicator light P2
4.1. Creating a project and configuring hardware
1. The central tool is the ‘Totally Integrated Automation Portal’, which is opened with a double-
click. (® TIA Portal V11)
2. Programs for SIMATIC S7-300 are managed in projects. Such a project is now created in the
portal view. (® Create new project ® ET 200S_DP ® Create)
3. ‘First steps’ for configuring are now suggested. We first want to ‘Configure a device’.
(® First steps ® Configure a device)
4. The next step is ‘Add new device’ with the ‘Device name control 001’.
Choose the ‘CPU 315F-2 PN/DP’ with the appropriate order number from the catalog. (® Add new
device ® Control 001 ® PLC ® SIMATIC S7-300 ® CPU ® CPU 315F-2 PN/DP ® 6ES7 315-
2FJ14-0AB0 ® V3.2 ® Add)
5. The software now switches automatically to the project view containing the opened hardware
configuration in the device view. Additional modules can be added from the hardware catalog (to
the right!).
To ensure that the software will access the correct CPU later, the PROFIBUS address of the CPU
must be set. In addition, this interface is connected with a subnet.
(® Properties ® General ® MPI/PROFIBUS address ® Add new subnet ® PROFIBUS_1 ®
Interface type: PROFIBUS ® address: 2 )
6. To connect the ET 200S with the CPU 315-2 PN/DP, you must go to the ‘network view’. The
relevant PROFIBUS module can be moved to the network view by means of drag-and-drop.
(® Network view ® Distributed I/O ® ET 200S ® Interface modules ® PROFIBUS ® IM151-1
HF ® 6ES7 151-1BA02-0AB0).
7. Then, the DP interface of the CPU 315-2 PN/DP and of the IM 151-1 HF are connected using the
mouse. (® DP ® DP)
8. The ‘PROFIBUS interface’ is then set in the properties of the ‘IM 151-1 HF’ and an address
matching the setting at the IM151-1 HF interface module is assigned. (® IM 151-1 HF ®
Properties ® General ® PROFIBUS address ® Address: 3)
9. Network settings such as ‘Highest PROFIBUS address’, ‘Transmission speed’ etc. for the
entire ‘DP master system’ can be made here. (® DP master system ® Highest PROFIBUS
address: 126 ® Transmission speed: 1.5 Mbps)
10. In the device view, all other modules which are also inserted in the real ET 200S can now be
selected from the hardware catalog and inserted into the configuration table. To do this, click on
the name of the corresponding module, keep the mouse button pressed, and drag it to the
appropriate column of the configuration table. We start with the 2 power modules ‘PM-E DC24V /
8A RO’ which are dragged to slots 1 and 4. (® PM ® PM-E DC24V / 8A RO ® 6ES7 138-4CA80-
0AB0)
Notes:
When several power modules are used, we have the option of switching the power supply to specific
areas on and off. In the event of an emergency stop, for example, the power supply to the output
modules can be switched off separately from the power supply to the input modules.
11. We drag the input module ‘4DI x DC24V HF’ to slots 2 and 3. (® DI ® 4DI x DC24V HF ® 6ES7
131-4BD01-0AB0)
12. We drag the output module ‘4DO x DC24V / 0.5A HF’ to slots 5 and 6. (® DO ® 4DO x DC24V /
0.5A HF ® 6ES7 132-4BD00-0AB0)
13. Addresses can be packed so that a new byte address does not need to be started with every
module. To do this, select the modules in question and right-click on ‘Pack addresses’.
(® Pack addresses)
14. ‘Properties’ for the modules can also be set in the ‘Module parameters’. E.g. ‘Diagnostics,
missing load voltage L+’ for the first power module. (® PM-E DC24V / 8RA RO_1 ® General ®
Module parameters ® Diagnostics ® Missing load voltage L+)
15. Now, we save the project with the settings made so far. (® )
16. To load your entire program to the CPU, first select the ‘Control 001’ folder and then click the
Download to device icon . (® Control 001 ® )
17. For an initial commissioning, you select ‘MPI’ as the PG/PC interface type and then the PC
adapter as the PG/PC interface in the following dialog. After you have also activated the ‘Show all
accessible devices’ option, click ‘Refresh’ to see an ‘S7-300’ with the matching MPI address and
select it as target device. Next, click ‘Load’. ( ® Type of the PG/PC interface: MPI ® PG/PC
interface: PC adapter ® Show all accessible devices ® Refresh ® Device MPI 2 ® Load)
Notes:
If the PLC was loaded before with ‘PROFIBUS’ as interface setting, the ‘PG/PC interface PROFIBUS’
must be set as type here.
18. The configuration is now compiled automatically, and an overview of the steps to be performed is
displayed once again for checking before the program is loaded. Click ‘Load’ to start loading the
program. (® Load)
19. The successful load result is displayed in a window. Now, click ‘Start all’ and then ‘Finish’ to set
the CPU to Run mode again. (® Start all ® Finish)
4.2. Generating and testing a program
20. Because modern programming uses tags and not absolute addresses, the global PLC tags must
be defined here as an initial step.
These global PLC tags are descriptive names with a comment for each input and output used in the
program. The global PLC tags can then be accessed later during programming via their names.
These global tags can be used in all blocks anywhere in the program.
For this purpose, select ‘Control 001 [CPU 315F-2 PN/DP]’ and then ‘PLC tags’ in the project tree.
Double-click the ‘Default tag table’ to open it and enter the names for the inputs and outputs as shown
below. (® Control 001 [CPU 315F-2 PN/DP] ® PLC tags® Default tag table)
21. The program sequence is written to so-called blocks. The organization block Main [OB1] is already
provided as standard. This block represents the interface to the CPU operating system and is
automatically called and cyclically processed by this operating system.
From this organization block, additional blocks can be called in turn for structured programming,
e.g., the program view [FC1] function.
The purpose is to break down an overall task into partial tasks. This makes it easier to solve these
tasks and to test their functionality.
Program structure of the example:
Organization block
Main [OB1]
Block called cyclically

by the operating
system. Here, the
program view [FC1]
function is called
Program view [FC1]

function
Contains the actual

program in this
example. Is called
by Main [OB1].
22. To create the program view [FC1] function, select ‘Control 001 [CPU 315F-2 PN/DP]’ in the
project tree and then ‘Program blocks’. Afterwards, double-click ‘Add new block’. Select
‘Function (FC)’ and assign the name ‘program view’. Specify the ‘FBD’ function block diagram
as programming language. The numbering will be automatic. Since this FC1 will be called using its
symbolic name later in any case, the number does not play an important role. Click ‘OK’ to accept
your entries.
(® Control 001[CPU 315F-2 PN/DP]’ ® Program blocks ® Add new block ® Function (FC) ®
program view ® FBD ® OK)
23. The ‘program view [FC1]’ block then opens automatically. The interface of the block must be
declared before the program can be written. In the interface declaration, the local tags known only
in this block are defined.
The tags are divided into two groups:
 Block parameters that form the block interface for the call in the program.
Type Designation Function Available in

Parameters whose values are Functions, function blocks, and some
Input parameters Input
read by the block. types of organization blocks
Parameters whose values are
Output parameters Output / Return Functions and function blocks
written by the block.
A parameter whose value is read
by the block when it is called and
In/out parameters InOut is written back by the block to Functions and function blocks
the same parameter after it is
processed.
 Local data that is used for saving intermediate results.
Type Designation Function Available in

Tags that are used to store
temporary intermediate results. Functions, function blocks, and
Temporary local data Temp
Temporary data is retained for organization blocks
only one cycle.
Tags that are used for saving
static intermediate results in the
instance data block. Static data
Static local data Static
is retained until it is overwritten, Function blocks
which may be after several
cycles.
24. The following tags are required in our example for declaration of the local tags.
Input:
selection01 Selector switch 1

selection02 Selector switch 2
Output:
lamp01 Indicator light 1

lamp02 Indicator light 2
In this case, all of the tags are ‘Bool’ type tags. That is, they are binary tags that can only have the state
‘0’ (false) or ‘1’ (true).
All local tags should also be provided with a sufficiently descriptive comment for better understanding.
Note:
To avoid confusion with the PLC tags, it is helpful to write the local tags with lowercase letters.
25. Once the local tags have been declared, you can start to create the program shown here. To
provide a better overview, we program in networks. A new network can be inserted by clicking on
the symbol ‘Insert network’. Like the block itself, each network should be documented in the
title line at least. If a longer text is needed for the description, the ‘Comment’ field can be used in
addition.
26. Before we double-click to open the block ‘Main[OB1]’, we select ‘FBD’ as its programming
language.
(® Main[OB1] ® Switch programming language ® FBD ® Main[OB1])
27. The ‘program view’ block can then be moved to Network 1 of the Main[OB1] block by means of
drag-and-drop. The interface parameters of the ‘program view’ block must now be connected to
the global PLC tags as shown here. Don't forget to document the networks in the Main[OB1] block.
(® Program view [FC1])
28. The button is then used to save the project once again.
("EMERGENCY STOP" ® ® )
29. To only load the program blocks to the CPU, first select the ‘Program blocks’ folder and then click
the Download to device icon . (® Program blocks ® )
30. The program is now compiled automatically, and an overview of the steps to be performed is
displayed once again for checking before the program is loaded. Click ‘Load’ to start loading the
program. (® Load)
31. Clicking the icon (Monitoring on/off) allows you to monitor the state of the input and output
tags on the ‘program view’ block. ( ® )

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Industry Sector, IA&DT

SCE Training Curriculum

TIA Portal Module 060-010

Suitable SCE trainer packages for these training curriculums:

SIMATIC STEP 7 Software for Training

Additional information regarding SCE

Information regarding usage

2. Notes on using the CPU 315F-2 PN/DP................................................................................................ 6

3. Notes on using the ET 200S with IM 151-1 HIGH FEATURE...............................................................7

4. Commissioning the PROFIBUS (Master CPU 315F-2 PN/DP / Slave ET 200S).................................8

4.1. Creating a project and configuring hardware............................................................................................ 8

4.2. Generating and testing a program.......................................................................................................... 24

Additional Functions for

More Programming PROFIBUS PROFINET

To successfully work through this module, the following knowledge is assumed:

Hardware and software needed

2 STEP 7 Professional V11

5 S7-300 with 4 PROFIBUS cable

2. NOTES ON USING THE CPU 315F-2 PN/DP

3. NOTES ON USING THE ET200S WITH IM 151-1 HIGH FEATURE

The following IO modules, for example, can be used here:

4. COMMISSIONING THE PROFIBUS (MASTER CPU 315F-2 PN/DP / SLAVE ET200S)

Below, a description is provided on how to commission a PROFIBUS network with the

4.1. Creating a project and configuring hardware

4.2. Generating and testing a program

Program structure of the example:

Block called cyclically

Program view [FC1]

Contains the actual

The tags are divided into two groups:

Type Designation Function Available in

 Local data that is used for saving intermediate results.

Type Designation Function Available in

selection01 Selector switch 1

lamp01 Indicator light 1

tags on the ‘program view’ block. ( ® )

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