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    4HF1 4HG1

    Uploaded by

    Arifin Arif
    This document provides instructions for installing a cylinder head purchased from Kiwi Cylinder Heads. It emphasizes cleaning the mating surfaces, using new head bolts, and following the correct torque sequence and settings. It also warns that the cause of failure must be identified if replacing a failed head to avoid repeat issues not covered by warranty.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    4HF1 4HG1

    Uploaded by

    Arifin Arif
    7K views5 pages
    This document provides instructions for installing a cylinder head purchased from Kiwi Cylinder Heads. It emphasizes cleaning the mating surfaces, using new head bolts, and following the correct torque sequence and settings. It also warns that the cause of failure must be identified if replacing a failed head to avoid repeat issues not covered by warranty.

    Original Description:

    Dov

    Original Title

    4HF1.4HG1 (2)

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    © © All Rights Reserved

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    This document provides instructions for installing a cylinder head purchased from Kiwi Cylinder Heads. It emphasizes cleaning the mating surfaces, using new head bolts, and following the correct torque sequence and settings. It also warns that the cause of failure must be identified if replacing a failed head to avoid repeat issues not covered by warranty.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    7K views5 pages

    4HF1 4HG1

    Uploaded by

    Arifin Arif
    This document provides instructions for installing a cylinder head purchased from Kiwi Cylinder Heads. It emphasizes cleaning the mating surfaces, using new head bolts, and following the correct torque sequence and settings. It also warns that the cause of failure must be identified if replacing a failed head to avoid repeat issues not covered by warranty.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 5

    READ THIS BEFORE PROCEEDING

    Congratulations for purchasing a quality cylinder head from Kiwi Cylinder Heads. Please
    read the following notes carefully to ensure the installation goes smoothly and the repair
    is completed effectively.

    If you have any further questions please call 0800 549 429 for assistance prior to
    fitting this head.

    This kit contains


    Instructions & warranty information
    One bare cylinder head
    May contain associated parts, e.g. studs, heat shields, water pipes etc.

    If the purchaser chooses to fit parts other than those supplied, this does not invalidate
    the Kiwi Cylinder Heads warranty other than to the extent that the replacement parts
    carry no warranty unless purchased from Kiwi Cylinder Heads. Additionally, any
    consequential damage to Kiwi Cylinder Heads products as a result of using these
    alternative parts is not warranted.

    These are suggestions only and all normal professional standards must be observed by
    the repairer. This includes following any original manufacturers specific instructions for
    the replacement of cylinder heads on a particular vehicle.

    If this product is being fitted as a replacement for a head which has failed in
    service it is critical that the cause of the original failure is identified and rectified.
    Failure to do so may result in this product also failing for the same reasons which
    will not be covered under any warranty.

    Warranty

    All Kiwi Cylinder Heads products are warranted for 12 months and unlimited kilometres from
    the date of purchase.
    All claims for failure are investigated by an independent component failure assessor, and the
    results of these findings will be made available to the claimant as part of the process.
    If the cause of the failure is due to faulty product, Kiwi Cylinder Heads will meet reasonable costs
    for repair. This includes standard labour times for the repair, gaskets, bolts and consumables
    associated with putting the engine into the same condition as it was prior to the failure. This
    excludes service items such as oil, coolant, filters etc as well as any vehicle recovery costs and
    the cost of any replacement vehicle.

    For full details on the warranty and the claim process see the website
    www.kiwicylinderheads.co.nz

    ISUZU 4HF1/ 4HG1 – P/N 10031116 NOV.2011


    SIX STEPS TO SUCCESS!
    TO ENSURE A SUCCESSFUL INSTALLATION OF THIS CYLINDER HEAD

    1. ENSURE BOTH MATING SURFACES ARE


    CLEAN AND FREE OF DIRT AND OIL.
    2. DO NOT CLEAN BLOCK THREADS WITH A
    THREAD TAP. USE AN OLD HEAD BOLT
    WITH A CLEANING GROOVE CUT THE
    LENGTH OF THE THREAD TO
    THOROUGHLY CLEAN BLOCK THREADS.
    3. MAKE SURE NEW TORQUE TO YEILD HEAD
    BOLTS ARE ALWAYS USED. ENSURE A
    LIGHT COVERING OF ENGINE OIL IS
    APPLIED TO THE THREADS AND UNDER
    THE BOLT HEAD AND WASHER.
    4. ENSURE THE CORRECT TORQUE
    SETTINGS AND SEQUENCE IS EMPLOYED.
    5. MULTI-LAYER STEEL (MLS) HEAD
    GASKETS: FLUSH BLOCK OF ANY
    REMAINING ANTI-FREEZE, DO NOT ADD
    ANY NEW ANTI-FREEZE TO COOLANT
    SYSTEM UNTIL ENGINE HAS TRAVELLED A
    MINIMUM OF 600KMS. TO ENSURE THE
    GASKET HAS THE BEST POSSIBLE CHANCE
    TO SEAL CORRECTLY.
    6. FUEL INJECTORS MUST BE CHECKED FOR
    CORRECT OPERATION AND SERVICED IF
    REQUIRED.
    IF YOU HAVE ANY QUERIES PLEASE CALL

    US ON 0800-549-429
    CLEAN SURFACES

    USE AN OLD BOLT TO CLEAN THREADS

    OIL HEAD BOLTS

    CORRECT TORQUE PROCEDURE?

    NO ANTI-FREEZE FOR MIN. 600KMS

    SERVICE THE INJECTORS


    Isuzu 4HF1 11/93- onwards Torque Sequence

    • HEAD BOLT P/N QUANTITIES:


    • HEAD BOLT TIGHTENING SEQUENCE.
    • ALL 14mm BOLTS 10mm BOLTS (19 & 20)
    • STEP ONE: 98Nm STEP ONE: 38Nm
    • STEP TWO: 147Nm
    • STEP THREE: +60*
    •
    • IMPORTANT: ALL BOLT THREADS, BOLTHEADS AND WASHERS MUST BE LIGHTLY OILED.
    • USING AN OLD HEADBOLT WITH GROOVE CUT DOWN THREAD, CLEAN THE BLOCK HEADBOLT THREADS.

    14 6 3 11 19
    18 10 2 7 15

    FRONT

    17 9 1 8 16

    13 5 4 12 20

    www.kiwicylinderheads.co.nz 0800-549-429

    Isuzu 4HF1 up to -11/93 Torque Sequence

    • HEAD BOLT P/N QUANTITIES:


    • HEAD BOLT TIGHTENING SEQUENCE.
    • ALL 14mm BOLTS 10mm BOLTS (19 & 20)
    • STEP ONE: 49Nm STEP ONE: 45Nm
    • STEP TWO: 84Nm
    • STEP THREE: +120*
    •
    • IMPORTANT: ALL BOLT THREADS, BOLTHEADS AND WASHERS MUST BE LIGHTLY OILED.
    • USING AN OLD HEADBOLT WITH GROOVE CUT DOWN THREAD, CLEAN THE BLOCK HEADBOLT THREADS.

    14 6 3 11 19
    18 10 2 7 15

    FRONT

    17 9 1 8 16

    13 5 4 12 20

    www.kiwicylinderheads.co.nz 0800-549-429
    Isuzu 4HG1/T Torque Sequence

    • HEAD BOLT P/N QUANTITIES:


    • HEAD BOLT TIGHTENING SEQUENCE.
    • ALL 14mm BOLTS 10mm BOLTS (19 & 20)
    • STEP ONE: 98Nm STEP ONE: 38Nm
    • STEP TWO: 147Nm
    • STEP THREE: +60*
    •
    • IMPORTANT: ALL BOLT THREADS, BOLTHEADS AND WASHERS MUST BE LIGHTLY OILED.
    • USING AN OLD HEADBOLT WITH GROOVE CUT DOWN THREAD, CLEAN THE BLOCK HEADBOLT THREADS.

    14 6 3 11 19
    18 10 2 7 15

    FRONT

    17 9 1 8 16

    13 5 4 12 20

    www.kiwicylinderheads.co.nz 0800-549-429

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