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    St-1 Boiler Hydrotest Checklist During Short Shutdown Location: Turbine Side

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    netygen1
    1. This document provides a checklist for hydrotesting the boiler during a short shutdown, including valve positions and protections to bypass. 2. Key steps in the hydrotest process include opening manual drains before pressurizing to 210Ksc and holding for 10 minutes, then depressurizing slowly to 85Ksc to check for leaks. 3. Valve positions are specified for locations including the turbine side, boiler side, UCB, and spray stations. Protections for systems like the MDBFP must be bypassed to safely run the hydrotest. Water quality standards for hydrazine and ammonia levels are also defined.

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    St-1 Boiler Hydrotest Checklist During Short Shutdown Location: Turbine Side

    Uploaded by

    netygen1
    103 views3 pages
    1. This document provides a checklist for hydrotesting the boiler during a short shutdown, including valve positions and protections to bypass. 2. Key steps in the hydrotest process include opening manual drains before pressurizing to 210Ksc and holding for 10 minutes, then depressurizing slowly to 85Ksc to check for leaks. 3. Valve positions are specified for locations including the turbine side, boiler side, UCB, and spray stations. Protections for systems like the MDBFP must be bypassed to safely run the hydrotest. Water quality standards for hydrazine and ammonia levels are also defined.

    Original Description:

    BOILER HYDRO TEST

    Original Title

    St-1 Blr Final Hydrotest

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    1. This document provides a checklist for hydrotesting the boiler during a short shutdown, including valve positions and protections to bypass. 2. Key steps in the hydrotest process include opening manual drains before pressurizing to 210Ksc and holding for 10 minutes, then depressurizing slowly to 85Ksc to check for leaks. 3. Valve positions are specified for locations including the turbine side, boiler side, UCB, and spray stations. Protections for systems like the MDBFP must be bypassed to safely run the hydrotest. Water quality standards for hydrazine and ammonia levels are also defined.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    103 views3 pages

    St-1 Boiler Hydrotest Checklist During Short Shutdown Location: Turbine Side

    Uploaded by

    netygen1
    1. This document provides a checklist for hydrotesting the boiler during a short shutdown, including valve positions and protections to bypass. 2. Key steps in the hydrotest process include opening manual drains before pressurizing to 210Ksc and holding for 10 minutes, then depressurizing slowly to 85Ksc to check for leaks. 3. Valve positions are specified for locations including the turbine side, boiler side, UCB, and spray stations. Protections for systems like the MDBFP must be bypassed to safely run the hydrotest. Water quality standards for hydrazine and ammonia levels are also defined.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    of 3

    ST-1 BOILER HYDROTEST CHECKLIST DURING SHORT SHUTDOWN

    UNIT: DT:
    Sl no Status for Location Dept Normalisation
    LOCATION: TURBINE SIDE Hydrotest required for BLU
    1. CRH line manual drain before and after NRV (Atm drain) Open 0m ME NR
    4NOS
    2. MS line manual drains (Atm drain). 4NOS Open 0m ME NR

    3. HRH line manual drains (Atm drain). 4NOS Open 0m ME NR

    4. Hot Well normal and emergence makeup valves 8 + 2 + 1 Lineup 0m ME CI NR


    EL
    5. HPBP drain pot drain manual valve (HPBP 13/14/17/19) Close 0 m AFT ME Open for BLU
    4NOS
    6. CEP discharge to boiler fill line manual isolation valve Open 0m ME close after filling

    7. MDBFP C Reheater spray isolation valves Close 8.5m ME

    8. MDBFP C R/C CV air line disconnection (Air fail to open) 1+1 Open 8.5m ME CI Normalize

    9. TDBFP A&B warm up isolation valves 2 + 2 Close 17.5m ME EL Open for BLU

    Sl no Status for Dept Normalisation required


    LOCATION: BOILER SIDE Hydrotest for BLU
    5.5M BOILER FLASHTANK
    1. RH drain header master drain (WDV 0153HV). Open ME NR (Not required)
    2. SH drain header master drain (WDV 0151HV). Close ME NR
    3. WW drain header master drain (WDV 0152HV). Close ME NR
    4. Spiral WW inlet header drains (WDV109, Close ME NR
    110,127,128,111,112,129,130) 8NOS
    5. Boiler flash tank spray water line main & bypass valves 3 + 1 Close ME CI Open for BLU
    LOCATION: 26M BOILER DRAIN HEAGER
    6. Eco-1 (FW pipe) drain (WDV0099, 0100HV) 2NOS Open ME Close after filling
    7. Eco-2 inlet header drain (WDV087, 088HV) 2NOS Open ME Close after filling
    8. Spiral WW O/L header drains, 4nos(WDV101 to108HV) Close ME NR
    9. Heat exchanger drains, 2nos (WDV89, 90,91,92HV) Close ME NR
    LOCATION: 40M/43M/50M BOILER FRONT
    10. HPBP warm up manual isolation valves, 4nos Close ME Open for BLU
    11. HPBP upstream drain pot drains, 8nos(LHS / RHS) Close ME NR
    12. HTRH I/L header drains (WDV57 to 60HV) 4NOS Open ME NR
    13. HPBP spray line manual isolation valves, 2nos(LHS /RHS) Close ME Open for BLU
    14. All ERV isolation valves. MS ERV 4NOS Close ME Open for BLU
    LOCATION: 92M BOILER FRONT
    15. Roof header vents, (WSE0723, 0724HV) 2NOS Open ME Close after filling
    16. ITSH to Soot blowing manual isolation valves, 2nos. Close ME Close for BLU
    LOCATION: 70M BOILER FRONT
    17. HTSH manual vent valves (WSE0701, 702,703,704HV) 4NOS Open ME Close after filling
    LOCATION: 12.5M BOILER FRONT
    18. Boiler fill valves, 2nos (WDV0154, 157HV) Open ME Close after filling
    19. RH SPRAY STATION 8 + 8 + 9 ME EL CI
    20. HTSH SPRAY STATION 8 + 8+ 9 ME EL CI
    21. ITSH SPRAY STATION 8 + 8 + 9 ME EL CI
    IMPORTANT NOTE DURING HYDROTEST
     Open ANB slowly up to 15% to establish flow through Boiler, which is required to safe running of the BFP without
    vibrations, and to control rate of pressure raise and safe suction flow of about 500t/hr.
     Rate of pressure raise: 2Ksc/ min
     Hold the boiler pressure at 140Ksc for safety valve gagging.
     Pressurize up to 210Ksc and hold it for 10min.
     Reduce the pressure to 85Ksc and hold it for checking any leakage.
     Take XT plot of separator and MS pressure.
     Rate of pressure drop during depressurisation is 3 to 5 Ksc /min.

    Sl Status for Location Dept Normalisation


    LOCATION: UCB Hydrotest required for BLU
    1. Separator vents (UV610A/B) 2NOS Open 92m Close at 2ksc EL Open for BLU
    2. ECO 1&2 vent valves (UV 603A/B, 604A/B) 4NOS Open 92/81m Close after filling
    EL
    3. RH vent valves (UV0201A/B) 2NOS Open 43m EL NR
    4. Heat exchanger bypass valves (UV602A) Open 40m EL Close for BLU
    5. Economizer I/L isolation valve (UV 601) Open 40m EL NR
    6. ITSH drain valves (Uv1001A/B, 1002A/B) 4NOS Close 5.5m EL Open for BLU
    7. MS drain before stop valves (UV1003A/B, Close 5.5m EL Open for BLU
    UV1004A/B) 4NOS
    8. MS stop valves with IBV (UV101A/B/C, Close 40m P/S off EL Open for BLU & P/S
    UV102A/B/C) 6NOS off
    9. HPBP valves (LBF 10/20/30/40) 4NOS Close 43m Local locking CI Open for BLU
    10. HPBP warm up valves (LBF10/20/30/40AA001) Close 43m P/S off ME P/S normalise
    4NOS
    11. HPBP drain pot drains (HPBP13/14/17/19) 4NOS Close AFT P/S off EL Open for BLU
    12. MS to APRDS isolation valves with IBV Close APRDS P/S off EL NR
    (UV0101A/D) &B/E 4NOS
    13. CRH to APRDS isolation valves with IBV Close APRDS P/S off EL NR
    (UV0202B/E) &A/D 4NOS
    14. ITSH to soot blowing isolation valves (ASB Close 92m P/S off EL NR
    UV0001A/B) 2NOS
    15. AA/AN/ANB isolation valves (CSC 0606A/0607A, Open 0m&D/A CV close & NR
    0608A) 1 + 3NOS manual CI EL
    16. CRH /HRH drains (CR024/025,HR011/013) 4NOS Open 0 mtr EL NR
    17. TDBFP A&B discharge valves 2NOS Close 8.5m P/S off EL P/S normalise
    PROTECTIONS TO BE BYPASSED
    1. MDBFP tripping from separator level high high and no drainage. Normalise
    2. AA/AN valves forced closing from condenser pressure high. Normalise
    3. HPBP locking in close condition by C&I. Normalise
    4. MDBFP-C R/C valve airline disconnection in open condition. Normalise
    OTHER SYSTEMS READYNESS
    1. LPBP ready (Control fluid pump in service).
    2. Bottom ash hopper drained and circular manhole open.
    3. ECW system in service (CLCW&DMCW).
    4. Instrument air supply is available.
    5. AA/AN/ANB oil supply units in service.
    6. One CEP in service.
    7. MDBFP C is available for service.
    8. MS O/L steam temperature LHS/RHS (ST233/234) to be < 150deg., MS
    header steam temp ST235<100°C, MS Y-piece 100% metal temp
    BT212<100°C
    QUALITY OF WATER FOR HYDROTEST
    1. Hydrazine >200ppm
    2. Ammonia: Sufficient to obtain PH >10.5
    3. Feed water temperature: >20deg
    CIRCUIT VOLUMES
    1. FW lines: 5.8 Cub meter, Economizer: 163 Cub meter, Evaporator: 97 Cub
    meter, Separator: 8 Cub meter (Total 273.8Cub meter),
    Con/CST/FST: 500/800/280 Cub meter.

    HYDRO TEST VALVES STATUS


    BOILER BMD EMD C&I OPRN REMARK
    VALVES DEFECT
    TOTAL /55 /55 /33 /
    NO.S:
    166

    HYDRO TEST VALVES STATUS


    TG VALVES TMD EMD C&I OPRN REMARK
    TOTAL DEFECT
    NO.S /19 /19 /5 /
    53

    BMD TMD
    MANUAL V/V 78 29

    ME-MECHANICAL
    EL-ELECTRICAL
    CI-C&I

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