Instruction Manual

Supplement to Single-phase 100 V Input Series

Compact Inverter

Single-phase 100 V series: FRN0001 to 0005C2S-6U

Thank you for purchasing our FRENIC-Mini series of inverters.

• This manual is a supplement to the FRENIC-Mini Instruction Manual (INR-SI47-1729-E,
INR-SI47-1745-E). It describes the FRENIC-Mini output ratings (Inverter types FRN_ _ _
_C2S-6U) and basic connection. For other descriptions, refer to the original manual.
• Improper handling might result in incorrect operation, a short life, or even a failure of this
product as well as the motor.
• Deliver this manual to the end user of this product. Keep this manual in a safe place until this
product is discarded.

Fuji Electric Co., Ltd. INR-SI47-1839-E

Chapter 2 MOUNTING AND WIRING OF THE INVERTER
2.3.2 Terminal arrangement and screw specifications
(1) Arrangement of the main circuit terminals
Table 2.3 Main Circuit Terminals
Power Nominal Tightening
Terminal
supply applied motor Inverter type torque Refer to:
screw size
voltage (HP) (lb-in)
1/8 FRN0001C2S-6U
Single- 1/4 FRN0002C2S-6U
phase M3.5 10.6 Figure C
100 V 1/2 FRN0003C2S-6U
1 FRN0005C2S-6U

2-3

2.3.3 Recommended wire sizes

Table 2.6 lists the recommended wire sizes. The recommended wire sizes for the main circuit
terminals at an ambient temperature of 50 C are indicated for two types of wire: HIV single wire (for
the maximum allowable temperature 75°C) (before a slash (/)) and IV single wire (for 60°C) (after a
slash (/)).
Table 2.6 Recommended Wire Sizes
*1
Power supply voltage

Recommended wire size (AWG)

Main circuit
Nominal
applied Main circuit power input
Inverter type [L1/R, L2/S, L3/T]
motor
(HP) [L1/L, L2/N] Inverter Braking Control
DCR circuit
Grounding [ G] output resistor
[P1, P (+)]
[U, V, W] [P (+), DB]
w/ *2
DCR w/o DCR
Single-phase 100 V

1/8 FRN0001C2S-6U

1/4 FRN0002C2S-6U 14/14

14/14 14/14 *3 14/14 20
1/2 FRN0003C2S-6U

1 FRN0005C2S-6U 14/12

DCR: DC reactor
*1 Use crimp terminals covered with an insulated sheath or insulating tube.
*2 Wire sizes are calculated on the basis of input RMS current under the condition that the power supply
capacity and impedance are 50 kVA and 5%, respectively.
*3 Insert the DC reactor (DCR) in either of the primary power input lines. Refer to Chapter 10 for more
details.

2-5
2.3.5 Wiring for main circuit terminals and grounding terminals
Inverter output terminals, U, V, W and grounding terminal ( G)
1) Connect the three wires of the three-phase motor to terminals U, V, and W, aligning phases each other.
2) Connect the grounding wire of terminals U, V, and W to the grounding terminal ( G).
3) If the cable from the inverter to the motor is very long, a high-frequency current may be generated by
stray capacitance between the cables and result in an overcurrent trip of the inverter, an increase in
leakage current, or a reduction in current indication precision.
When a motor is driven by a PWM-type inverter, the motor terminals may be subject to surge voltage
generated by inverter element switching. If the motor cable (with 460 V series motors, in particular) is
particularly long, surge voltage will deteriorate motor insulation. To prevent this, use the following guidelines:

Inverters of 7.5 HP or above

Motor Insulation Level 1000 V 1300 V 1600 V
460 VAC Input Voltage 66 ft (20 m) 328 ft (100 m) 1312 ft (400 m)*
230 VAC Input Voltage 1312 ft (400 m)* 1312 ft (400 m)* 1312 ft (400 m)*

Inverters of 5 HP or below
Motor Insulation Level 1000 V 1300 V 1600 V
460 VAC Input Voltage 66 ft (20 m) 165 ft (50 m) 165 ft (50 m)*
230 VAC Input Voltage 328 ft (400 m)* 328 ft (100 m)* 328 ft (100 m)*
* For this case the cable length is determined by secondary effects and not voltage spiking.

When a motor protective thermal O/L relay is inserted between the inverter and the motor, the
thermal O/L relay may malfunction (particularly in the 460 V series), even when the cable
length is 165 ft (50 m) or less. To correct, insert a filter or reduce the carrier frequency. (Use
function code F26 (Motor sound).)

DC reactor terminals, P1 and P (+)

When wiring the inverter to the power supply of 50 kVA or more, be sure to connect an optional
DC reactor (DCR).
Otherwise, fire could occur.

2-9
Chapter 5 FUNCTION CODES
This chapter sets forth function codes whose setting ranges differ according to the input voltage for
the single-phase 100 V class series (FRN-_ _ _ _C2S-6U).
5.1 Function Code Tables
Change Refer
Incre- Data Default
Code Name Data setting range Unit when to
ment copying setting
running page:
F05 Rated Voltage at Base 0: Output a voltage in proportion to input 1 V N Y2 0 5-23
Frequency 1 voltage
80 to 240: Output an AVR-controlled
voltage (Note 1)
160 to 500: Output an AVR-controlled
voltage (Note 2)

F06 Maximum Output 80 to 240: Output an AVR-controlled 1 V N Y2 200

Voltage 1 voltage (Note 1)
160 to 500: Output an AVR-controlled
voltage (Note 2)
F21 DC Braking 1 0 to 100 (Note 3) 1 % Y Y 0 5-37
(Braking level)
F44 Current Limiter (Level) 20 to 180 (Note 3) 1 % Y Y 160 5-42
P63 Permanent magnet 0 (Disable PMSM), 1 V N Y2 0 –
synchronous motor *1 80 to 240 (Note 1)
(Induced voltage) 160 to 500 (Note 2)
H15 Restart Mode after 200 to 300 (Note 1) 1 V Y Y2 235 –
Momentary Power 400 to 600 (Note 2) 470
Failure
(Continuous running
level) *1
H27 Thermistor for Motor 0.00 to 5.00 0.01 V Y Y 1.6 –
(Level) *2
H51 Non-linear V/f Pattern 1 0 to 240: Output an AVR-controlled voltage 1 V N Y2 0 5-23
(Voltage) (Note 1)
0 to 500: Output an AVR-controlled voltage
(Note 2)
H53 Non-linear V/f Pattern 2 0 to 240: Output an AVR-controlled voltage 1 V N Y2 0
(Voltage) (Note 1)
0 to 500: Output an AVR-controlled voltage
(Note 2)
A03 Rated Voltage at Base 0: Output a voltage in proportion to input 1 V N Y2 0 –
Frequency 2 voltage
80 to 240V: Output an AVR-controlled
voltage (Note 1)
160 to 500V: Output an AVR-controlled
voltage (Note 2)

A04 Maximum Output 80 to 240V: Output an AVR-controlled 1 V N Y2 200 –

Voltage 2 voltage (Note 1)
160 to 500V: Output an AVR-controlled
voltage (Note 2)
A10 DC Braking 2 0 to 100 (Note 3) 1 % Y Y 0 –
(Braking level)
J68 Braking Signal 0 to 200 (Note 3) 1 % Y Y 100 –
(Brake OFF current)
*1 The PMSM drive is available in the ROM version 0500 or later.
*2 In the ROM version 0800 or later, the factory default is changed from 0.16 to 1.6.
(Note 1) For the three-phase 200 V, single-phase 200 V, and single-phase 100 V class series
(Note 2) For the three-phase 400 V class series
(Note 3) The reference current for the single-phase 100 class series is as listed below.
Nominal applied motor (HP) 1/8 1/4 1/2 1
Reference current (A) 0.8 1.5 3.0 5.0

5-2
 Table A Fuji Standard Motor Parameters
Nominal rated Nominal rated
Fuji's standard
Nominal current of capacity of
Power torque boost
applied Fuji standard motor Fuji standard motor
supply Inverter type (%)
motor (A) (kW)
voltage
(HP) Function code Function code Function code
F09/A05 F11/A07/E34/E37 P02/A16

1/8 FRN0001C2S-6U 8.4 0.68 0.10

Single- 1/4 FRN0002C2S-6U 8.4 1.40 0.20
phase
100 V 1/2 FRN0003C2S-6U 7.1 2.00 0.40
1 FRN0005C2S-6U 6.8 3.00 0.75

5-20

5.2 Details of Function Codes

F20 to F22 DC Braking 1 (Braking starting frequency, Braking level, and Braking time)
H95 DC Braking (Braking response mode)

Braking level (F21) for single-phase 100 V class series

The braking level setting should be calculated from the DC braking level IDB (A)
based on the reference current Iref (A), as shown below.
I DB (A)
Setting (%) = 100
I ref (A)
(Example) Setting the braking level IDB at 4.2 Amp (A) for 1 HP standard motors
4.2 (A)
Setting (%) = 100 84
5.0 (A)

Nominal applied motor (HP) 1/8 1/4 1/2 1

Reference current Iref (A) 0.8 1.5 3.0 5.0

5-37
F30 Analog Output [FMA] (Voltage adjustment)
F31 Analog Output [FMA] (Function)

Voltage adjustment (F30) for single-phase 100 V class series

Outputting the output current in an analog format (FMA) (F31 = 2)
The analog output terminal [FMA] outputs 10 V, that is, 200% of the reference
current Iref (A), supposing the output gain selected with F30 as 100%. Therefore, to
adjust the output voltage, you need to set the output gain at terminal [FMA] (F30)
based on the conversion result obtained by the following expression:
Conversion formula for calculating the output gain which is required for
outputting the voltage V (V) via terminal [FMA] when current I (A) flows across
the inverter
I ref (A) V (V)
Output gain = 2 100
I (A) 10 (V)
Iref (A): Reference current (A)

The reference current is given in the table for F20 to F22 on page 5-37.

According to the conversion result, the output voltage to terminal [FMA] can be
calculated as shown below.
I (A) Output gain (F30)
Analog output voltage (V) = 10 (V)
2 I ref (A) 100

(Example) Outputting analog voltage 8V for 1 HP standard motors when the

inverter output current is 4.2A
5.0 (A) 8 (V)
Output gain = 2 100 190.4
4.2 (A) 10 (V)
4.2 (A) 190 10 (V) 7.98
Analog output voltage (V) =
2 5.0 (A) 100

Reference table
To output analog 10 V at 200% of the rated current of any of the single-phase 100 V
class series of inverters, set the output gain at terminal [FMA] (F30) as listed below.

Nominal applied motor (HP) 1/8 1/4 1/2 1

Output gain to be set to F30 (%) 114 107 120 119

Function (F31)
F31 specifies what is output to analog output terminal [FMA].

Data for Function Meter scale

[FM] output
F31 (Monitor the following) (Full scale at 100%)
250 V for three-phase 200 V,
Output voltage single-phase 200 V, and single-phase
3 Output voltage 100 V class series
(RMS) of the inverter
500 V for three-phase 400 V class series
500 V for three-phase 200 V,
single-phase 200 V, and single-phase
DC link bus DC link bus voltage of 100 V class series
9
voltage the inverter
1000 V for three-phase 400 V class
series

5-40
F43, F44 Current Limiter (Mode selection, Level)

Level (F44) for single-phase 100 V class series

The limiting level setting should be calculated from the current limiting level Ilimit (A)
based on the reference current Iref (A), as shown below.
I limit (A)
Setting (%) = 100
I ref (A)

(Example) Setting the current limiting level Ilimit at 4.2 A for 1 HP standard motors
4.2 (A)
Setting (%) = 100 84
5.0 (A)
The reference current is given in the table for F20 to F22 on page 5-37.

5-42

Electronic Thermal Overload Protection for Braking Resistor

F50, F51 (Discharging capability and Allowable average loss)

External Braking Resistors

Standard models
Continuous braking Intermittent braking
Braking resistor
Power (100% braking torque) (Period: 100 s or less)
Resistance
supply Inverter type Discharging Braking Allowable
( ) Duty
voltage Type Qty. capability time average loss
(%ED)
(kWs) (s) (kW)
Single- FRN0003C2S-6U 9 0.044 22
phase DB0.75-2 1 100 45
100 V FRN0005C2S-6U 17 0.068 18

10% ED models
Continuous braking Intermittent braking
Braking resistor
Power (100% braking torque) (Period: 100 s or less)
Resistance
supply Inverter type Discharging Braking Allowable
( ) Duty
voltage Type Qty. capacity time average
(%ED)
(kWs) (s) loss (kW)
Single- FRN0003C2S-6U 250 37
phase DB0.75-2C 1 100 50 0.075
100 V FRN0005C2S-6U 133 20

5-43
Chapter 8 SPECIFICATIONS
8.1 Standard Models
8.1.4 Single-phase 100 V class series

Item Specifications
Type (FRN_ _ _ _C2S-6U) 0001 0002 0003 0005
Nominal applied motor (HP) *1 1/8 1/4 1/2 1
Rated capacity (kVA) *2 0.26 0.53 0.95 1.6
Output Ratings

Rated voltage (V) *3 Three-phase, 200 to 240 V (with AVR function)

Rated current (A) 0.7 1.4 2.5 4.2
150% of rated output current for 1 min or
Overload capability
200% of rated output current for 0.5 s
Rated frequency (Hz) 50,60 Hz
Phases, voltage, frequency Single-phase, 100 to 120 V, 50/60 Hz
Voltage and frequency
Input Ratings

Voltage: +10 to -10%, Frequency: +5 to -5%

variations
Rated current (A) (w/ DCR) 2.2 3.8 6.4 12.0
*6 (w/o DCR) 3.6 5.9 9.5 16.0
Required power supply
0.3 0.5 0.7 1.3
capacity (kVA) *7
Torque (%) *8 150 100
Braking

Braking starting frequency*9: 0.0 to 60.0 Hz,

DC braking
Braking time: 0.0 to 30.0 s, Braking level: 0 to 100%
Braking transistor -- Built-in
Applicable safety standards UL508C (under application)
Enclosure IP20 (IEC 60529:1989), UL open type (UL50)
Cooling method Natural cooling
Mass (lbs.) 1.5 1.5 1.8 2.9
*1 Fuji 4-pole standard motors
*2 Refers to the rated capacity assuming the rated output voltage as 220 V.
*3 The inverter cannot output voltage that is 2 or more times its rated voltage.
*6 Refers to the estimated value to apply when the power supply capacity is 50 kVA and the inverter is connected to
the %X = 5% power supply.
*7 Refers to the value to apply when a DC reactor (DCR) is used.
*8 Refers to the average braking torque to apply when the motor running alone decelerates from 60 Hz with the AVR
control being OFF. (It varies with the efficiency of the motor.)
*9 Available only for induction motor drive.

(Note) When driven by 100 VAC, the single-phase 100 V class series of inverters limit their shaft output and
maximum output torque as listed below. This is to prevent their output voltage from decreasing when
load is applied.

Shaft output (%) Maximum torque (%)

w/o DC reactor (DCR) 90 150
w/ DC reactor (DCR) 85 120

8-3a
8.3 Terminal Specifications
8.3.2 Connection diagram in operation by external signal inputs

* With a built-in terminating

resistor switch

(Note 1) Install a recommended molded case circuit breaker (MCCB) or a residual-current-operated

protective device (RCD)/earth leakage circuit breaker (ELCB) (with overcurrent protection) in the
primary circuit of the inverter to protect wiring. Do not use an MCCB or RCD/ELCB whose
capacity exceeds the recommended rated current.
(Note 2) A magnetic contactor (MC) should, if necessary, be mounted independent of the MCCB or ELCB
to cut off the power fed to the inverter. Refer to page 9-1 for details. MCs or solenoids that will be
installed close to the inverter require surge absorbers to be connected in parallel to their coils.
(Note 3) When connecting a DC reactor (option), remove the jumper bar from terminals [P1] and [P+].
Note that the terminal assignment of single-phase 100 V class series of inverters differs that of
the above diagram. For details about the terminal assignment, see Figure 10.1 "Connection
Diagram of DC reactor (DCR)" in Chapter 10.
(Note 4) The THR function can be used by assigning "9" (External alarm) to any of terminals [X1] to [X3],
[FWD] or [REV] (function code E01 to E03, E98, or E99). For details, refer to Chapter 5.
(Note 5) Frequency can be set by connecting a frequency setting device (external potentiometer) between
terminals [11], [12], and [13] instead of inputting voltage signal (0 to +10 VDC or 0 to +5 VDC)
between terminals [12] and [11].
(Note 6) For the wiring of the control circuit, use shielded or twisted wires. When using shielded wires,
connect the shields to earth. To prevent malfunction due to noise, keep the control circuit wiring
away from the main circuit wiring as far as possible (recommended: 10 cm or longer), and never
set them in the same wire duct. When crossing the control circuit wiring with the main circuit
wiring, set them at right angles.
(Note 7) It is recommended for noise control that 3-phase, 4-wire cable be used for the motor wiring.
Connect grounding wires of the motor to the grounding terminal G on the inverter.

8-7
8.4 External Dimensions
8.4.1 Standard models
Unit: inch [mm]

Power Dimensions
supply Inverter type inch [mm]
voltage D D1 D2
FRN0001C2S-6U 3.94 0.39
Single- [100] 3.54 [10]
FRN0002C2S-6U
phase
100 V 4.53 [90] 0.98
FRN0003C2S-6U
[115] [25]

Power Dimensions
supply Inverter type inch [mm]
voltage D D1 D2
Single-
5.47 3.90 1.57
phase FRN0005C2S-6U
[139] [99] [40]
100 V

8-9
8.5 Protective Functions
LED Alarm
Name Description monitor output
displays [30A,B,C]
Overvoltage The inverter stops the inverter output upon During Yes
protection detecting an overvoltage condition (400 VDC for acceleration
three-phase 200 V, single-phase 200 V, and During
single -phase 100 V class series; 800 VDC for deceleration
three -phase 400 V class series) in the DC link
bus. During running
at constant
This protection is not assured if excess AC line speed
voltage is applied inadvertently. (Stopped)

Undervoltage Stops the inverter output when the DC link bus voltage drops below Yes
protection the undervoltage level (200 VDC for three-phase 200 V, (Note)
single-phase 200 V, and single-phase 100 V class series; 400 VDC
for three-phase 400 V class series).
However, if data "4 or 5" is selected for F14, no alarm is output even
if the DC link bus voltage drops.
(Note) No alarm output depending upon the data setting of the function code.

8-11
Chapter 9 LIST OF PERIPHERAL EQUIPMENT AND OPTIONS
Name of
peripheral Function and application
equipment

Molded case MCCBs are designed to protect the power circuits between the power control
circuit breaker board and inverter’s main terminals (L1/R, L2/S and L3/T for three-phase
(MCCB) power, L1/L and L2/N for single-phase power) from overload or short-circuit
Residual-current- which in turn prevents secondary disasters caused by the inverter
operated malfunctioning.
protective device RCDs/ELCBs function in the same way as MCCBs. Use the MCCBs and
(RCD) RCDs/ELCBs that satisfy the recommended rated current listed below.
/Earth leakage
circuit breaker Nominal Recommended rated current (A) of
Power
(ELCB)* applied MCCB and RCD/ELCB
Main peripheral equipment

supply Inverter type

* with overcurrent motor
voltage w/ DC reactor w/o DC reactor
(HP)
protection
1/8 FRN0001C2S-6U 5
Single- 5
1/4 FRN0002C2S-6U 10
phase
100 V 1/2 FRN0003C2S-6U 10 15
1 FRN0005C2S-6U 15 20

When connecting the inverter to the power supply, add a recommended

molded case circuit breaker (MCCB) or a residual-current-operated
protective device (RCD)/earth leakage circuit breaker (ELCB)* in the path of
power supply. Do not use the devices with the rated current out of the
recommended range. *With overcurrent protection
Fire could occur.

Select the MCCB or RCD/ELCB with appropriate rated current and breaking
capacity according to the power supply capacity.

9-1
Chapter 10 APPLICATION OF DC REACTORS (DCRs)
Since the "Japanese Guideline for Suppressing Harmonics in Home and General-purpose
Appliances" issued by the Ministry of International Trade and Industry (Currently the Ministry of
Economy, Trade and Industry) was revised in January 2004, the general-purpose inverters have no
longer been subject to the guideline. Individual inverter manufacturers have voluntarily employed
harmonics suppression measures. It is recommended that DC reactors (DCRs) specified in Table
10.1 be connected to the FRENIC-Mini series of inverters.

Table 10.1 List of DC Reactors (DCRs)

Power
Nominal applied
supply Applicable inverter type DCR type
motor (HP)
voltage
1/8 FRN0001C2S-6U DCR2-0.75
Single- 1/4 FRN0002C2S-6U DCR2-1.5
phase
100 V 1/2 FRN0003C2S-6U DCR2-2.2
1 FRN0005C2S-6U DCR2-3.7

DCR Note: Remove the capacitor

connected between terminals
P1 and P(+) for DCR.

P1 P(+)
P1 P(+)
L1/L U
M
V
3
L2/N W
Power
supply G
G Motor
FRENIC-Mini

Figure 10.1 Connection Diagram of DC Reactor (DCR) (For single-phase 100 V)

10-1
Chapter 11 COMPLIANCE WITH STANDARDS
11.1 Compliance with UL Standards and Canadian Standards (cUL certification)
11.1.1 General

Originally, the UL standards were established by Underwriters Laboratories, Inc. as private criteria
for inspections/investigations pertaining to fire/accident insurance in the USA. Later, these standards
were authorized as the official standards to protect operators, service personnel and the general
populace from fires and other accidents in the USA.
cUL certification means that UL has given certification for products to clear CSA Standards. cUL
certified products are equivalent to those compliant with CSA Standards.

11.1.2 Considerations when using FRENIC-Mini in systems to be certified by UL and cUL

To use the FRENIC-Mini series of inverters as a part of UL Standards or CSA Standards (cUL
certified) certified product, refer to the guidelines given below.

Conformity to UL standards and Canadian standards (cUL certification)

If installed according to the guidelines given below, inverters marked with UL/cUL are considered as
compliant with the UL and CSA (cUL certified) standards.

Integral solid state short circuit protection does not provide branch circuit protection. Branch
circuit protection must be provided in accordance with the National Electrical Code and any
additional local codes.
1. Solid state motor overload protection (motor protection by electronic thermal overload relay)
is provided in each model.
Adjust function codes F10 to F12 and H89 to set the protection level.
2. Connect the power supply satisfying the characteristics shown in the table below as an input
power supply of the inverter. (Short circuit rating)
3. Use 75 C Cu wire only.
4. Use Class 1 wire only for control circuits.

Short circuit rating

When protected by class J fuses, suitable for use on a circuit capable of delivering not more
than B rms symmetrical amperes, A volts maximum.

Power
Power supply max. voltage Power supply current
supply Inverter type
A (Volts) B (Amperes)
voltage
FRN0001C2S-6U
Single- FRN0002C2S-6U
phase 120 VAC 65,000 A or less
100V FRN0003C2S-6U
FRN0005C2S-6U

11-1
Conformity to UL standards and Canadian standards (cUL certification) (Continued)

5. Install UL certified fuses rated 600 Vac between the power supply and the inverter, referring to
the table below.

Required torque Wire size

Class J fuse
Ib-in (N·m) AWG or kcmil (mm2)

current (A)
Power
Control circuit Control circuit
supply Inverter type *3
voltage Main *2 *2
*1 Main *1
terminal TERM2-1 TERM2-1
TERM1 terminal TERM1
TERM2-2 TERM2-2
FRN0001C2S-6U 6
Single- FRN0002C2S-6U 10.6 3.5 1.8 20 10
phase 14
(1.2) (0.4) (0.2) (0.5)
100 V FRN0003C2S-6U 15
FRN0005C2S-6U 30
*1 Denotes the relay contact terminals for [30A], [30B] and [30C].
*2 Denotes control terminals except for [30A], [30B] and [30C].
*3 Values in [ ] mean the size (AWG) of Grounding wires if exist.

6. To comply with CSA for 100 VAC input models, transient surge suppression shall be
installed on the line side of this equipment and shall be rated 120 V (phase to ground), 120 V
(phase to phase), suitable for overvoltage category 3, and shall provide protection for a rated
impulse withstand voltage peak of 2.5 kV.
7. Maximum surrounding air temperature rating of 50ºC.

11-2
 Compact Inverter

Instruction Manual
Supplement to Single-phase 100 V Input Series

First Edition, March 2014

Fuji Electric Co., Ltd.

The purpose of this instruction manual is to provide accurate information in handling, setting up and
operating of the FRENIC-Mini series of inverters. Please feel free to send your comments regarding
any errors or omissions you may have found, or any suggestions you may have for generally
improving the manual.
In no event will Fuji Electric Co., Ltd. be liable for any direct or indirect damages resulting from the
application of the information in this manual.