Key Industry Program

Mining
Stronger… with Castolin Eutectic
We are
Castolin Eutectic is a worldwide leader of application
solutions in maintenance, repair and wear protection.
More than 100 years of experience in welding, brazing
and thermal spraying technologies stand for profes-
sional and innovative wprotection, repair and joining
solutions.

We employ more than 1,500 people worldwide in over

100 countries. Our motto is: Quality, Service and Tech-
nical Leadership = Customer Value Added.

More than 700 application specialists care for you all over the world. Their tasks: helping you to improve the
lifetime of machinery and equipment, to save resources, and to provide solutions for your needs.

Erosion Impact
Wear protection expert
Wear phenomena costs money, especially in lost production down-
time, replacement parts, repair and ongoing maintenance. At
Castolin Eutectic, we take the time to study industry specific wear
phenomena because only when the nature of the wear is fully un-
Heat & Corrosion Abrasion derstood, can the correct solution be proposed. We have proved for
over a century that preventive maintenance coating programs can
extend the life of vital machine parts by as much as 500%.

Classical wear phenomena that occur in industry are :

Abrasion Impact Heat Cavitation
Erosion Friction Corrosion

Global Industry
Team
A century at the forefront of protective
materials technology has positioned
Castolin Eutectic as the world’s premier
industrial partner. Our comprehensive
know-how is unrivalled, and our industry
partnerships continue to thrive.

We provide solutions to all of the major companies operating in industry with global industrial programs for
steel, cement, automotive, power, oil, waste & recycling, etc.
CastoLab®Services Documented
Workshops Knowledge
The unique applications database
Our mission is to develop applications and sol- of Castolin Eutectic
ve customer problems. CastoLab® Services can
develop advanced procedures to transfer complete
solutions to our customers. We offer a complete
and comprehensive service for the maintenance
of machine parts and major components subject
to extensive service wear or needing repair. Work
can either be undertaken in our workshops or
alternatively on site. Often the parts being repaired
or protected need to be produced on a regular
basis, and here “specialist prepared parts” can be
produced in our specialist workshops, from 10’s to
100,000 of parts per year. Based upon hundreds of
successful applications approved by our customers The technical details of Castolin Eutectic‘s worldwide
across the globe, the CastoLab® Services can pro- casebook are available in most industrial locations
vide optimized solutions to combat specific wear where Castolin Eutectic is present, with more than
and corrosion in your specific boiler. 9,000 fully documented applications for immediate
call-up in our multilingual TeroLink® system.

The case studies include photographs, technical

data, detailed descriptions of the adopted solu-
tions and how they were applied, plus considered
alternatives and cost-saving analyses where
appropriate. 
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TOUR GUIDE OF THE

STEEL INDUSTRY CEMENT INDUSTRY

TOUR GUIDE AND WEAR APPLICATIONS
AND WEAR APPLICATIONS
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Castolin Eutectic, your best partner to reduce Wearfaced Parts and Solutions
Pulp & Paper
maintenance costs
With more than 100 years experience in welding
and wear protection, Castolin Eutectic is the manu-
facturer of the widest range of wearplates today on
CastoDur Diamond Plates
the market, in terms of base materials, sizes, coating
alloys and welding processes adopted.
From simple Chromium Carbide rich overlays, applied
in open arc, to sophisticated NiCrBSi powders additio-
ned with Tungsten Carbides and fused in a vacuum
furnace or by means of Plasma Transferred Arc, we
have developed a wide choice of products.

Tour Guide of the Pulp & Paper Industry

and Wear Applications

CDP TOUR GUIDE

AND WEAR APPLICATIONS

WEAR & FUSION TECHNOLOGY

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Your resource for protection, Your resource for protection,

repair and joining solutions repair and joining solutions

TeroLink Global Application Database. TeroLink Global Application Database.

This unique, multi-lingual system makes Castolin Eutectic’s This unique, multi-lingual system makes Castolin Eutectic’s
documented solutions easily accessable from around the world. documented solutions easily accessable from around the world.

Technology development Production quality control Training programs Technology development Production quality control Training programs

Castolin Eutectic has almost 100 years of experience in the field of wear and Castolin Eutectic has almost 100 years of experience in the field of wear and

TOUR GUIDE OF THE TOUR GUIDE OF THE

specialised joining and a global presence in more than 100 countries specialised joining and a global presence in more than 100 countries

WASTE AND RECYCLING INDUSTRY WASTE AND RECYCLING INDUSTRY

AND WEAR APPLICATIONS AND WEAR APPLICATIONS
Some of our 300+ Application Specialists, just in Europe! Some of our 300+ Application Specialists, just in Europe!

www.castolin.com www.castolin.com
Great Britain: South Africa: Switzerland: Great Britain: South Africa: Switzerland:
Eutectic Company Ltd. Eutectic South Africa (PTY) Ltd. Castolin Eutectic International S.A. Eutectic Company Ltd. Eutectic South Africa (PTY) Ltd. Castolin Eutectic International S.A.
Burnt Meadow Road Stand 330, Electron Close, Unit No. 2 Case postale 360 Burnt Meadow Road Stand 330, Electron Close, Unit No. 2 Case postale 360
Redditch, Worcs. B98 9NZ Kya Sands, Randberg CH-1001 Lausanne Redditch, Worcs. B98 9NZ Kya Sands, Randberg CH-1001 Lausanne
Tel. 0044 1527 517 474 Tel. 0027 11 708 10 42 Tel. 0041 021 694 11 11 Tel. 0044 1527 517 474 Tel. 0027 11 708 10 42 Tel. 0041 021 694 11 11
Fax 0044 1527 517 468 Fax 0027 11 708 10 90 Fax 0041 021 694 11 70 Fax 0044 1527 517 468 Fax 0027 11 708 10 90 Fax 0041 021 694 11 70
 Tumbler Our applications
Based upon hundreds of successful applications
approved by our clients across the globe, Castolin
Eutectic can provide optimized solutions with a
wide range of products and technologies to combat
wear in the Mining industry. Castolin Eutectic has a
detailed understanding of the Mining industry, of
every major wear problem and can provide indus-
Bucket pro-
tected with try-tested application solutions.
EnDOtec® alloys
From the extreme cold of Canada to the heat of
Chile and Australia, we have a deep knowledge of
application solutions for the wear problems in this
industry: Tumbler, Bucket protected with EnDOtec®
alloys, Chute protected with conbination of CDP®
and EnDotec® alloys, Complete CDP® Structure with
CDP® Wearplate, Feeding system, Conveyor equip-
Chute protected ment, Mining machinery.
with conbina-
tion of CDP®
and EnDotec®
alloys

Complete CDP®
Structure with
CDP® Wearplate

Mining machinery

Conveyor equipment

Feeding system
 Our innovations PTA process 3D
modelling

Castolin Eutectic has invested in Research &

Development in many specific solutions to wear
problems. This includes areas such as carbide selec-
tion, carbide size, carbide distributions, matrix
compositions, application procedures and process
equipment.
Skills and knowledge of Castolin Eutectic experts
have enabled us to create a range of overlay mate- Fusion of
rials combating the widest combination of wear Eutalloy
Coating
types. This range is continually growing, as we
harness new materials to provide better solutions
to existing problems as well as answers to new
challenges. The results of this extensive work are
demonstrated by the hundreds of patents registe-
red by Castolin Eutectic in the areas of wear pro-
tection and fusion technologies during its 100 year
history. High Quality
Wear Tubes:
CastoTubes

EnDOtec cored
alloy Wire
Welding Process

Castolin specialist developing new technologies

CDP® Wearplate

CDP® Producing machine

Wear analysis Training
The latest state-of-the-art testing machines To increase customer know-how in wear technology
and facilities are essential to accurately and repair techniques, we have developed a full line of
measure and understand the complex rela- seminars and training programs, teaching all relevant
tionship between chemistry, process and personnel from welders and engineers to sales teams
application. We work with world experts and managing directors.
in Technical Universities for testing and
modeling in addition to having fully
equipped labs with electron
microscopes and wear
test facilities.

Mapping of wear surface

Wear simulation test machine

Castolin Eutectic has trained thousands of

technicians from all over the world and trai-
ning centres have been established in most
countries with training programmes offered
in a wide variety of languages. We offer a
wide range of courses starting from one-day
welding courses to full-week maintenance
seminars.

Scanning Electron Microscope

R&D Laboratory
Research and Development is an important part of our process
to deliver the best wear and corrosion protection solutions
to our customers’ problems. We protect with coatings and
ultimately with microstructures. To create real understanding
of wear and corrosion and coating performance you need
a microscopic level with experts and scientific equipment.
Castolin has the complete range of advanced microstructural
and analytical equipment in house and trained, dedicated staff
to run them. Optimised coatings for high performance are the
result of optimised materials, optimised processes and the
right solution for a problem that is understood. All elements
are understood and controlled through sound R&D.
 www.castolin.com/contact

Contact Adresses

Manufacturing
A century at the forefront of protective materi-
als technology has positioned Castolin Eutectic
as the world’s premier industrial partner. Our
comprehensive know-how is unrivalled, and our
industry partnerships continue to thrive.
We provide solutions to all of the major compa-
nies operating in industry with global industrial
programs for steel, cement, automotive, power,
oil, waste & recycling, etc.

Product Range Product Range - Widest in the Industry

The Castolin Eutectic has been a pioneer in developing solu-

tions for maintenance and repair to OEM - Original Equip-
ment Manufacturer - and we have a wide range of processes
available to our customers.

Our product range combines quality with high performance

and is easy to use. We offer 5 different technology solutions:
Welding: wires and coated consumables
Brazing: consumables with tungsten carbide base
Coating: equipment and consumables for metallization
Wear Plates: ready for use and specifically designed plates
Welding Equipment: Inverters, Rectifiers, TIG, MIG / MAG
and Plasma Cutting.
 Stronger... with
Castolin Eutectic
Wear & Fusion Technology

www.castolin.com

Ask for a demonstration from our

Application Specialists.