Blow Room Operator
Blow Room Operator
Blow Room Operator
Contents
1. Introduction and Contacts..….……….……..…P.1
What are 2. Qualifications Pack……….………………..........P.2
Occupational
3. Glossary of Key Terms…….……..……….……..P.3
Standards(OS)?
4. NOS Units……………………………………………….P.5
OS describe what 5. Assessment Criteria…………………….…………P.38
individuals need
to do, know and
understand in
order to carry out Introduction
a particular job
role or function Qualifications Pack – Blowroom Operator
Personal Attributes: This job requires the individual to have thorough knowledge in
Contact Us: process flow and material flow in a textile mill for yarn production and should be able
to know the important functions and operations of all the machines in blowroom
Textile Sector Skill department.
Council
E-mail: ì[email protected]
Qualifications Pack For Blowroom Operator
National
NOS are Occupational Standards which apply uniquely in the Indian
Occupational
context.
Standards (NOS)
Qualifications Pack Qualifications Pack Code is a unique reference code that identifies a
Code qualifications pack.
Qualifications Qualifications Pack comprises the set of OS, together with the
Pack(QP) educational, training and other criteria required to perform a job role. A
Qualifications Pack is assigned a unique qualification pack code.
Unit Code Unit Code is a unique identifier for an OS unit, which can be denoted with
either an ‘O’ or an ‘N’.
Unit Title Unit Title gives a clear overall statement about what the incumbent
should be able to do.
3
Qualifications Pack For Blowroom Operator
Description Description gives a short summary of the unit content. This would be
helpful to anyone searching on a database to verify that this is the
appropriate OS they are looking for.
Scope Scope is the set of statements specifying the range of variables that an
individual may have to deal with in carrying out the function which have a
critical impact on the quality of performance required.
Knowledge and Knowledge and Understanding are statements which together specify the
Understanding technical, generic, professional and organizational specific knowledge that
an individual needs in order to perform to the required standard.
Organizational Organizational Context includes the way the organization is structured
Context and how it operates, including the extent of operative knowledge
managers have of their relevant areas of responsibility.
Technical
Technical Knowledge is the specific knowledge needed to accomplish
Knowledge
specific designated responsibilities.
Core Skills/Generic Core Skills or Generic Skills are a group of skills that are key to learning
Skills and working in today's world. These skills are typically needed in any work
environment. In the context of the OS, these include communication
related skills that are applicable to most job roles.
Keywords /Terms Description
SSC Sector Skill Council
Acronyms
OS Occupational Standard(s)
NOS National Occupational Standard(s)
QP Qualifications Pack
NSQF National Skill Qualification Framework
NCO National Classification of Occupations
TBD To Be Determined
TSC Textile Sector Skill Council
NSDC National Skill Development Corporation
4
TSC/ N0101 Taking charge of shift and handing over shift to Blowroom Operator
National Occupational
Standard
Overview
This unit is about taking charge of shift from previous shift Blowroom operator and relieving the
responsibilities to the next shift Blowroom operator
TSC/ N0101 Taking charge of shift and handing over shift to Blowroom Operator
Unit Code TSC/N 0101
Unit Title
Taking charge of shift and handing over shift to Blowroom Operator
National Occupational Standard
(Task)
Description This unit is about taking charge of shift from previous shift Blowroom operator and
relieving the responsibilities to the next shift Blowroom operator
Scope This unit/task covers the following:
taking charge of shift from Blowroom operator
handing over shift to Blowroom operator
Performance Criteria (PC) w.r.t. the Scope
Elements Performance Criteria
taking charge of shift To be competent, you should be able to:
from Blowroom PC1. come at least 10 - 15 minutes earlier to the work spot
operator PC2. bring the necessary operational tools to the department
PC3. meet the previous shift operator and discuss with him/ her regarding the
issues faced by them with respect to the quality, production, spare, safety or
any other specific instruction etc.
PC4. understand the mixing followed, count produced, followed in the blowroom
for his allocated machines
PC5. ensure the technical details are mentioned in the display board in the
blowroom machine
PC6. check the availability of bales with technical details mentioned regarding the
type of material used for producing a particular type of yarn
PC7. check the fibre tuft passage and proper transportation of fibre tufts to carding
department via chute/lap feed system
PC8. ensure proper functioning of blowroom machine parts and variations if any
should be discussed with operator and reported to superiors
PC9. check the cleanliness of the machines & other work areas
PC10. check whether any spare/raw material/ tool / yarn / any other material are
thrown under the machines or in the other work areas.
PC11. question the previous shift operator for any deviation in the above and should
bring the same to the knowledge of his/ her shift superior as well as that of
the previous shift.
PC12. ensure the wastes collection boxes are empty while taking charge of shift
PC13. ensure the work spot is clean
PC14. take over the shift from the outgoing blow room operator in a proper manner
handing over shift to PC15. hand over the shift to the incoming blow room operator in a proper manner
Blowroom operator PC16. ensure in providing the details regarding mixing followed, count produced,
followed in the blowroom machines
PC17. provide all relevant information regarding the count produced, damaged
machine parts if any
PC18. get clearance from the incoming counterpart before leaving the work spot
PC19. report to his/ her shift superiors as well as that of the incoming shift operator
in case his/ her counterpart doesn't report for the incoming shift
PC20. ensure the shift has to be properly handed over to the incoming shift operator
6
TSC/ N0101 Taking charge of shift and handing over shift to Blowroom Operator
PC21. report to his/ her shift superior about the quality / production / safety issues/
any other issue faced in his/ her shift and should leave the department only
after getting concurrence for the same from his/ her superiors
PC22. collect the wastes from waste collection bags, weigh them and transport to
storage area
PC23. ensure the work spot is clean
Knowledge and Understanding (K)
A. Organizational You need to know and understand:
Context KA1. personal hygiene and duty of care
(Knowledge of KA2. safe working practices and organizational standard operating procedures
the company/ KA3. limits of your own responsibility
organization and KA4. ways of resolving problems within the work area
its processes) KA5. the production process and the specific work activities that relate to the
whole process
KA6. the importance of effective communication with supervisors
KA7. the lines of communication, authority and reporting procedures
KA8. the organization’s rules, codes and guidelines (including time keeping)
KA9. the company’s quality standards
KA10. the importance of complying with written instructions
KA11. equipment operating procedures / supervisor’s instructions
B. Technical You need to know and understand:
Knowledge KB1. the importance of
types of fibres
types of yarn
yarn count
KB2. process flow in a spinning mill
KB3. material flow in a spinning mill
KB4. importance of mixing, count change
KB5. functions of different machines in blowroom
KB6. importance of colour coding followed for different counts in spinning mill
KB7. knowledge of waste collection system &equipments used
KB8. importance of material handling and types of material handling equipments
used
KB9. importance of cleanliness at workplace
KB10. functions and methodology for operating different material handling
equipments
KB11. understanding the functions of different signal lamps
KB12. guidelines for operating the different sequence of machines in blowroom
KB13. guidelines for taking charge of shift from previous shift blowroom operator
KB14. guidelines for handing over the shift to the next shift blowroom operator
KB15. safety procedures to be followed in blowroom
Skills (S)
A. Core Skills/ The individual must be able to :
Generic Skills SA1. write clear and short sentences.
SA2. plan and manage work routine based on company’s procedure
7
TSC/ N0101 Taking charge of shift and handing over shift to Blowroom Operator
B. Professional Skills Problem Solving
You need to know and understand how to:
SB1. patrol around the blowroom department and ensure proper functioning of
machines
SB2. procedure for operating different material handling tools and equipments
SB3. procedure for patrolling around the blowroom departments and identifying
worn out or damaged machine parts
SB4. maintain neatness at work
SB5. functions of different machines in blowroom
SB6. Use the safety procedures to be followed in blowroom
SB7. procedure for operating different material handling tools and equipments
SB8. maintain neatness at work
Decision Making
Not Applicable
Customer Centricity
Not Applicable
Plan & Organize
Not Applicable
Analytical Thinking
Not Applicable
Critical Thinking
Not Applicable
8
TSC/ N0101 Taking charge of shift and handing over shift to Blowroom Operator
9
TSC/ N0102 Operating the machines in blowroom
National Occupational
Standard
Overview
This unit is about carrying out procedure for operating the sequence of machines in blowroom
10
TSC/ N0102 Operating the machines in blowroom
Unit Code TSC/ N0102
Unit Title Operating the machines in blowroom
National Occupational Standard
(Task)
Description This unit is about carrying out procedure for operating the sequence of machines in
the blowroom
Scope This unit/task covers the following:
laying the bales
running the machines for production
working with bale opener
safety precautions while operating the machines
Performance Criteria (PC) w.r.t. the Scope
Elements Performance Criteria
Laying the bales To be competent, you must be able to:
PC1. Ensure receipt of correct bales from bale godown storage area
PC2. lay the bales as per the plan given
PC3. open the bale hoops
PC4. remove covering cloth
PC5. clean the sides of bales.
PC6. ensure proper identification of the bales
PC7. use proper material handling tools for transporting bales and opening the
bales
PC8. use proper cleaning equipments for cleaning the outer surface of the bales
PC9. remove the bale strip properly.
PC10. keep the bale strip at specified place after cleaning it and rolling it
PC11. ensure proper material handling of tools and equipments
Running the PC12. start the sequence of machines in blowroom
machines for PC13. control the feed as per the requirement of the next machine
production PC14. ensure proper functioning of condensers
PC15. ensure proper functioning of all the machines in blowroom department
PC16. ensuring the proper functioning of machines, beaters and no chocking
occurs in machines
PC17. ensure the opened material is properly transported through all machines
PC18. ensure the wastes are collected in the waste box of the machines
PC19. follow the different signal lamps used in machines
PC20. know the different control buttons and should know to operate the buttons
on need basis
Working with bale PC21. ensure proper identification of the bales.
opener PC22. take fibre uniformly from all bales and feed them in the lattice of bale
opener evenly.
PC23. ensure the fibre should be spread evenly throughout the lattice and it
should not be fed in big lumps.
PC24. ensure the material is not being fed over the height of the feed lattice.
PC25. remove contaminations like metal particles, wooden pieces, jute threads,
polypropylene twine, cloth pieces, oily or stained fibre, hair etc. while
11
TSC/ N0102 Operating the machines in blowroom
feeding the material on lattice.
PC26. take maximum care when there is a mix change
PC27. segregate the contaminations in the bales and keep them separately
PC28. feed material and soft wastes in loose form also, if instructed
PC29. ensure proper functioning of machine
PC30. ensure proper handling material
Safety precautions PC31. ensure safety while operating the machines in blowroom
while operating the PC32. use of safety gadgets like caps, masks and shoes and verifythe safety stop
machines motions
Knowledge and Understanding (K)
A. Organizational You need to know and understand:
Context KA1. the organization's policies &standard operating procedures (SOP)
(Knowledge of KA2. potential hazards associated with the machines and the safety precautions
the company/ that must be taken
organization and KA3. protocol to obtain more information on work related tasks
its processes) KA4. contact person in case of queries on procedure or products and for resolving
issues related to defective machines, tools, materials &equipments
KA5. details of the various job roles & responsibilities
KA6. documentation and reporting formats
KA7. work targets & review with superiors
KA8. protocol and format for reporting work related risks/ problems
KA9. method of obtaining /giving feed back with respect to performance
KA10. importance of team work .harmonious working relationships
KA11. process for offering /obtaining work related assistance
KA12. responsibilities under health, safety and environmental legislation
KA13. guidelines for storage & disposal of waste materials
B. Technical You need to know and understand: :
Knowledge KB1. process and material flow in a textile mill
KB2. understanding the importance of fibers, types of yarn, yarn count, types of
sliver, sliver hank, importance of sliver and roving quality
KB3. functions of different machines in blow room department
KB4. functions of the sequence of machines in blowroom
KB5. importance of laying material bales for mixing, opening the bale hoops and
removing covering cloth, cleaning the sides of bales.
KB6. importance of mixing
KB7. importance of bale plucker and precautions to be taken while working
KB8. importance of indenting from next machine, and feed regulations
KB9. importance & functions of different signal lamps in blowroom
KB10. different control buttons in blowroom machines
KB11. types of material handling equipments used
KB12. functions and methodology for operating different material handling
equipments
KB13. importance of material handling
KB14. guidelines for operating the material handling tools and equipments
KB15. types of contaminations and importance of segregating contaminations
12
TSC/ N0102 Operating the machines in blowroom
KB16. types of waste
KB17. procedure for collecting wastes
KB18. safety gadgets used in a textile mill
KB19. importance of cleanliness at work place
KB20. importance of safety at blowroom
Skills (S)
A. Core Skills/ Writing Skills
Generic Skills You need to know and understand how to:
SA1. write clear and short sentences
Reading Skills
You need to know and understand how to:
SA2. comprehend written instructions
Oral Communication (Listening and Speaking skills)
You need to know and understand how to:
SA3. communicate with supervisor appropriately
SA4. talk to others to convey information effectively
B. Professional Skills Problem Solving
You need to know and understand how to:
SB1. apply problem-solving approaches in different situations
SB2. refer anomalies to the supervisor
SB3. seek clarification on problems from others
SB4. apply good attention to detail
SB5. check your work is complete and free from errors
SB6. different control buttons in blowroom machines
SB7. procedure for operating different material handling tools and equipments
SB8. maintain neatness at work.
Decision Making
Not Applicable
Customer Centricity
Not Applicable
Plan & Organize
Not Applicable
Analytical Thinking
Not Applicable
Critical Thinking
Not Applicable
13
TSC/ N0102 Operating the machines in blowroom
14
TSC/ N0103 Tenting Cleaning and maintenance responsibilities in blowroom
National Occupational
Standard
Overview
This unit is about carrying out cleaning and maintenance activities in blowroom
15
TSC/ N0103 Tenting Cleaning and maintenance responsibilities in blowroom
Unit Code TSC/ N0103
Unit Title Tenting, Cleaning and maintenance responsibilities in blowroom
National Occupational Standard
(Task)
Description This unit is about carrying out tenting, cleaning and maintenance activities in
blowroom
Scope This unit/task covers the following:
carryout cleaning activities
carryout maintenance activities
other related responsibilities
Performance Criteria (PC) w.r.t. the Scope
Elements Performance Criteria
Carrying out cleaning To be competent you must be able to:
activities PC1. follow the schedules for collecting the wastes at regular intervals
PC2. remove contaminations in the side of bales
PC3. clean the machine along with the maintenance person
PC4. keep the machine surroundings always clean
PC5. ensure the blowroom departments is clean and free from flies
PC6. collect the waste from the centralised waste collection systems when it is
full
PC7. sort out the metal pieces from the material collected at metal detector
system and deposit the good material in bags in trolley and laid in concerned
mixing / specified area.
PC8. sort out the jammed material and deposit the good material in bags
PC9. ensure that the nylon bags for waste collection is not over filled or jammed
PC10. make sure that fibre wastes are falling in respective bags.
PC11. remove the material wastes from the filled bags in time.
PC12. transport the wastes to the allotted place for cleaning the contaminations
PC13. keep the waste area clean and avoid mix-up
PC14. transfer the wastes to waste godown
PC15. weigh the wastes and record in register
Carryout PC16. Oiling the different machines on need basis
maintenance PC17. Supporting the maintenance team during maintenance
activities PC18. attend the respective machines whenever the alarm rings.
PC19. report to respective Superiors / maintenance an officer about any machine is
malfunctioning.
PC20. remove the jam if occurs in contamination sorter and keep the waste in
respective trolleys
PC21. ensure the smooth functioning of pre-filter to avoid any jam of filter
PC22. attend minor break-downs and assist to restart the machine without any
delay.
PC23. ensure smooth functioning of beaters and importance machine parts in
blowroom machines
Other related PC24. come to the blowroom department 15 minutes before the shift
responsibilities commencement and collect information’s regarding the current process in
blowroom
16
TSC/ N0103 Tenting Cleaning and maintenance responsibilities in blowroom
PC25. monitor the position of chambers in the mixing machine at the time of
assortment change
PC26. monitor the position of chambers at the time of assortment change in bale
plucker
PC27. monitor the plucking head during exhaustion time of assortment to avoid
fibre jam on plucking head or insufficient material plucking from the
assortment to avoid stoppage of cards
PC28. ensure proper material transport in chute/lap
PC29. ensure that the by-pass arrangements are appropriate for the mixing being
processed
PC30. assist carding tenter to start the machine with minimum possible time at
the time of power failure and break-down
PC31. ensure the proper functioning of signal lamps
PC32. ensure that machine is always working properly, if any deviations inform
superiors immediately
PC33. check the ejection in contamination sorter / metal detector for last one hour
and if any variation is noticed, inform superiors immediately
PC34. check the respective lay-down and remove the bale or portion of the bale
having more contamination and inform superiors ,if ejection of wastes are
high
PC35. provide all relevant information’s of the current working process to the next
shift operator before relieving.
Knowledge and Understanding (K)
A. Organizational You need to know and understand:
Context KA1. personal hygiene and duty of care
(Knowledge of KA2. safe working practices and organizational standard operating procedures
the company/ KA3. limits of your own responsibility
organization and KA4. ways of resolving problems within the work area
its processes) KA5. the production process and the specific work activities that relate to the
whole process
KA6. the importance of effective communication with supervisors
KA7. the lines of communication, authority and reporting procedures
KA8. the organization’s rules, codes and guidelines (including timekeeping)
KA9. the company’s quality standards
KA10. the importance of complying with written instructions
KA11. equipment operating procedures / supervisor’s instructions
B. Technical You need to know and understand:
Knowledge KB1. process flow and material flow in textile mill
KB2. functions of different machines in blow room department
KB3. functions of different parts of machine
KB4. functions of control switches and signal lamps in blowroom
KB5. importance of cleanliness
KB6. types of contaminations and their sources on the type of contaminations
KB7. procedure for cleaning
KB8. importance of maintaining cleanliness at work place
17
TSC/ N0103 Tenting Cleaning and maintenance responsibilities in blowroom
KB9. importance of carrying out maintenance activities
KB10. importance of maintenance
KB11. basic maintenance procedures
KB12. functions of chute/lap feed
KB13. schedule and guidelines for carrying out cleaning and maintenance activities
KB14. importance of oiling
KB15. knowledge on the basics maintenance activities to be carried out in
blowroom
KB16. guidelines for attending jams in blowroom
KB17. function of chute/lap feed system
KB18. importance of cleanliness and safety at work place
Skills (S)
A. Core Skills/ Writing Skills
Generic Skills You need to know and understand how to:
SA1. write clear and short sentences
Reading Skills
You need to know and understand how to:
SA2. comprehend written instructions
Oral Communication (Listening and Speaking skills)
You need to know and understand how to:
SA3. communicate with supervisor appropriately
SA4. talk to others to convey information effectively
B. Professional Skills Problem Solving
You need to know and understand how to:
SB1. apply problem-solving approaches in different situations
SB2. refer anomalies to the supervisor
SB3. seek clarification on problems from others
SB4. apply good attention to detail
SB5. check your work is complete and free from errors
SB6. procedure for carrying out cleaning activities
SB7. procedure for collecting wastes in different machines and from waste
collection bags
SB8. procedure for segregating the different types of material wastes
SB9. procedure for clearing the minor jams in blowroom
SB10. procedure for material handling of cleaning tools
SB11. procedure for oiling the different parts in blowroom
SB12. procedure for carrying out basics maintenance activities
SB13. procedure for attending jams in blowroom
SB14. procedure for material handling of maintenance tools
SB15. maintain cleanliness at work
Decision Making
Not Applicable
Customer Centricity
Not Applicable
18
TSC/ N0103 Tenting Cleaning and maintenance responsibilities in blowroom
Plan & Organize
Not Applicable
Analytical Thinking
Not Applicable
Critical Thinking
Not Applicable
19
TSC/ N0103 Tenting Cleaning and maintenance responsibilities in blowroom
20
TSC/ N9001 Maintain work area, tools and machine
National Occupational
Standard
Overview
This unit is about maintaining work areas and activities to ensure tools and machines are maintained
as per norms.
21
TSC/ N9001 Maintain work area, tools and machine
(Task)
Description This unit provides performance criteria, knowledge & understanding and skills &
abilities required to organize/ maintain work areas and activities to ensure tools and
machines are maintained as per norms
Scope This unit covers the following:
Maintain the work area, tools and machines
Performance Criteria (PC) w.r.t. the Scope
Elements Performance Criteria
Maintain the work To be competent, you must be able to:
area, tools and PC1. handle materials, machinery, equipment and tools with care and use them in
machines the correct way
PC2. use correct lifting and handling procedures
PC3. use materials to minimize waste
PC4. maintain a clean and hazard free working area
PC5. maintain tools and equipment
PC6. carry out running maintenance within agreed schedules
PC7. carry out maintenance and/or cleaning within one’s responsibility
PC8. report unsafe equipment and other dangerous occurrences
PC9. ensure that the correct machine guards are in place
PC10. work in a comfortable position with the correct posture
PC11. use cleaning equipment and methods appropriate for the work to be carried
out
PC12. dispose of waste safely in the designated location
PC13. store cleaning equipment safely after use
PC14. carry out cleaning according to schedules and limits of responsibility
Knowledge and Understanding (K)
A. Organizational You need to know and understand:
Context KA1. organizational standard operating procedures (SOP)
(Knowledge of KA2. limits of your own responsibility
the company/ KA3. ways of resolving problems within the work area
organization and KA4. the production process and the specific work activities that relate to the
its processes) whole process
KA5. the importance of effective communication with supervisors
KA6. the lines of communication, authority and reporting procedures
KA7. the organization’s rules, codes and guidelines (including timekeeping)
KA8. the company’s quality standards
KA9. the importance of complying with written instructions
KA10. equipment operating procedures / supervisor’s instructions
B. Technical You need to know and understand:
Knowledge KB1. work instructions and specifications and interpret them accurately
KB2. relation between work role and the overall manufacturing process
KB3. hazards likely to be encountered when conducting routine maintenance
22
TSC/ N9001 Maintain work area, tools and machine
KB4. the importance of taking action when problems are identified
KB5. different ways of minimizing waste
KB6. the importance of running maintenance and regular cleaning
KB7. effects of contamination on products i.e. machine oil, dirt, foreign materials
KB8. common faults with equipment and the method to rectify
KB9. maintenance procedures
KB10. different types of cleaning equipment and substances and their use
KB11. safe working practices for cleaning and the method of carrying them out
Skills (S)
A. Core skills/ Reading Skills
generic skills You need to know and understand how to:
SA1. comprehend written instructions
SA2. read any application sent by other colleagues
Oral Communication (Listening and Speaking skills)
You need to know and understand how to:
SA3. communicate in local language orally
SA4. communicate with supervisor appropriately
SA5. talk to others to convey information effectively
B. Professional Skills Problem Solving
You need to know and understand how to:
SB1. identify the real reason of problem faced
SB2. apply problem-solving approaches in different situations
SB3. refer anomalies to the supervisor
SB4. seek clarification on problems from others
SB5. apply good attention to detail
SB6. check your work is complete and free from errors
SB7. make sure every kind of communication is error free
SB8. communicate effectively
SB9. apply leadership skills wherever required
SB10. take initiative at the right place
SB11. understand the requirement to be creative
Decision Making
Not Applicable
Customer Centricity
Not Applicable
Plan & Organize
Not Applicable
Analytical Thinking
Not Applicable
Critical Thinking
Not Applicable
23
TSC/ N9001 Maintain work area, tools and machine
Credits (NSQF)
TBD Version number 1.0
24
TSC/ N9002 Working in a team
National Occupational
Standard
Overview
25
TSC/ N9002 Working in a team
Unit Code TSC/ N9002
Unit Title
Working in a team
National Occupational Standard
(Task)
Description This unit is about working as a team member in the textile industry
Scope This unit/task covers the following:
commitment and trust
communication
adaptability
creative freedom
Performance Criteria (PC) w.r.t. the Scope
Elements Performance Criteria
Commitment and To be competent, you must be able to:
trust PC1. be accountable to the own role in whole process
PC2. perform all roles with full responsibility
PC3. be effective and efficient at workplace
Communication PC4. properly communicate about company policies
PC5. report all problems faced during the process
PC6. talk politely with other team members and colleagues
PC7. submit daily report of own performance
Adaptability PC8. adjust in different work situations
PC9. give due importance to others’ point of view
PC10. avoid conflicting situations
Creative freedom PC11. develop new ideas for work procedures
PC12. improve upon the existing techniques to increase process efficiency
Knowledge and Understanding (K)
A. Organizational You need to know and understand:
Context KA1. standard operating procedures (SOP) and regulations in a textile mill
KA2. procedure followed to get the final output in the mill
KA3. safe working practices to be adopted in textile mill
KA4. reporting to the supervisor or higher authority about any grievances faced
B. Technical You need to know and understand:
Knowledge KB1. the importance of the previous and next step of the process
KB2. process flow in a textile mill and the concerned workers
KB3. material flow in a textile mill and the required person
KB4. functions of different parts of the machine
KB5. tools and equipments used
KB6. guidelines for operating the machine
KB7. safety procedures to be followed in the machine
Skills (S)
A. Core Skills/ Writing Skills
Generic Skills You need to know and understand how to:
SA1. write clear and short sentences
SA2. write daily work report
SA3. write grievance complaint application
26
TSC/ N9002 Working in a team
Reading Skills
You need to know and understand how to:
SA4. read and comprehend written instructions
SA5. read any application sent by other colleagues
Oral Communication (Listening and Speaking skills)
You need to know and understand how to:
SA6. communicate with supervisor appropriately
SA7. talk to co-workers to convey information effectively
B. Professional Skills Problem Solving
You need to know and understand how to:
SB1. identify the real reason of problem faced
SB2. be able to find the most effective solution to the problems faced
SB3. apply good attention to detail
SB4. ensure every kind of communication is error free
SB5. communicate effectively
SB6. apply leadership skills wherever required
SB7. take initiative at the right place
SB8. understand the requirement to be creative
Decision Making
Not Applicable
Customer Centricity
Not Applicable
Plan & Organize
Not Applicable
Analytical Thinking
Not Applicable
Critical Thinking
Not Applicable
27
TSC/ N9002 Working in a team
28
TSC/ N 9003 Maintain health, safety and security at work place
National Occupational
Standard
Overview
This unit is about maintaining health, safety, and security standards at workplace.
29
TSC/ N 9003 Maintain health, safety and security at work place
Unit Code TSC/ N9003
Unit Title
Maintain health, safety and security at work place
National Occupational Standard
(Task)
Description This unit provides performance criteria, knowledge & understanding and skills &
abilities required to comply with health, safety and security requirements at the
workplace and covers procedures to prevent, control and minimize risk to self and
others.
Scope This unit/task covers the following:
Comply with health, Safety and security requirements at work
Recognizing the hazards
Planning the safety techniques
Implementing the programs
30
TSC/ N 9003 Maintain health, safety and security at work place
techniques
Implementing the PC22. communicate the safety plan to everyone
programs PC23. attach disciplinary rules with the implementation
Knowledge and Understanding (K)
A. Organizational You need to know and understand:
Context KA1. standard operating procedures (SOP) and regulations in a textile mill
(Knowledge of KA2. safe working practices to be adopted in textile mill
the company/ KA3. quality systems and other processes practiced in the textile mill
organization and KA4. health and safety related practices applicable at the workplace
its processes) KA5. potential hazards, risks and threats based on nature of operations
KA6. organizational procedures for safe handling of equipment and machine
operations
KA7. potential risks due to own actions and methods to minimize these
KA8. environmental management system related procedures at the workplace
KA9. layout of the plant and details of emergency exits, escape routes, emergency
equipment and assembly points
KA10. potential accidents and emergencies and response to these scenarios
KA11. reporting protocol and documentation required
KA12. details of personnel trained in first aid, fire-fighting and emergency response
KA13. actions to take in the event of a mock drills/ evacuation procedures or actual
accident, emergency or fire
B. Technical You need to know and understand:
Knowledge KB1. occupational health and safety risks and methods
KB2. personal protective equipment and method of use
KB3. identification, handling and storage of hazardous substances
KB4. proper disposal system for waste and by-products
KB5. signage related to health and safety and their meaning
KB6. importance of sound health, hygiene and good habits
KB7. ill-effects of alcohol, tobacco and drugs
Skills (S)
A. Core Skills/ Writing Skills
Generic Skills You need to know and understand how to:
SA1. write clear and short sentences
Reading Skills
You need to know how to:
SA2. read and understand the company instructions
SA3. read and understand the safety guidelines
Oral Communication (Listening and Speaking skills)
You need to know and understand how to:
SA4. listen to others attentively
SA5. respond to emergencies, accidents or fire at the workplace
SA6. evacuate the premises and help others in need while doing so
SA7. the value of physical fitness, personal hygiene and good habits
SA8. talk with others politely
B. Professional Skills Decision Making
31
TSC/ N 9003 Maintain health, safety and security at work place
SB1. identify correct safety measure for particular hazard
SB2. make required safety plans as and when required
SB3. raise alarm in case of emergency
Analytical Thinking
SB4. know the use of correct safety measure whenever required
SB5. be attentive to details
SB6. be careful to avoid occurrence of hazards
SB7. maintain neatness at work
SB8. procedure for reporting unwanted behavior
Problem Solving
Not Applicable
Customer Centricity
Not Applicable
Plan & Organize
Not Applicable
Critical Thinking
Not Applicable
32
TSC/ N 9003 Maintain health, safety and security at work place
33
TSC/ N9004 Comply with industry and organizational requirement
National Occupational
Standard
Overview
This unit is about knowing, understanding, and complying with the requirements of the organization
and the textile industry
34
TSC/ N9004 Comply with industry and organizational requirement
Unit Code TSC/ N9004
Unit Title
Comply with industry and organizational requirement
National Occupational Standard
(Task)
Description This unit is about knowing, understanding, and complying with the requirements of
the organization and the textile industry
Scope This unit/task covers the following:
self development
team work
organizational standards
industry standards
Performance Criteria (PC) w.r.t. the Scope
Elements Performance Criteria
Self- development To be competent, you must be able to:
PC1. perform own duties effectively
PC2. take responsibility for own actions
PC3. be accountable towards the job role and assigned duties
PC4. take initiative and innovate the existing methods
PC5. focus on self-learning and improvement
Team work PC6. co-ordinate with all the team members and colleagues
PC7. communicate politely
PC8. avoid conflicts and miscommunication
Organizational PC9. know the organisational standards
standards PC10. implement them in your performance
PC11. motivate others to follow them
Industry standards PC12. know the industry standards
PC13. align them with organisation standards
Knowledge and Understanding (K)
A. Organizational You need to know and understand:
Context KA1. standard operating procedures (SOP) and regulations in a textile mill
(Knowledge of KA2. reporting to the supervisor or higher authority
KA3. knowledge of organization standards
the company/
KA4. knowledge of industry standards
organization and
its processes)
B. Technical You need to know and understand:
Knowledge KB1. process and material flow in a textile mill
KB2. importance of complying with the standards
KB3. guidelines for cleaning the various parts of machine
Skills (S)
A. Core Skills/ Writing Skills
Generic Skills You need to know and understand how to:
SA1. write clear and short sentences
Reading Skills
35
TSC/ N9004 Comply with industry and organizational requirement
You need to know and understand how to:
SA2. comprehend written instructions
SA3. read and comprehend the standards and rules
Oral Communication (Listening and Speaking skills)
You need to know and understand how to:
SA4. talk effectively with others
SA5. put forward your point
SA6. listen to others
Plan &Organize
Not Applicable
Decision Making
Not Applicable
Customer Centricity
Not Applicable
Problem Solving
Not Applicable
Critical Thinking
Not Applicable
36
TSC/ N9004 Comply with industry and organizational requirement
37
Assessment Criteria
feed system
39
Assessment criteria
40
Assessment criteria
department
PC16.ensuring the proper functioning 5 2 2 1
of machines, beaters and no chocking
occurs in machines
PC17.ensure the opened material is 6 2 3 1
properly transported through all
machines
PC18.ensure the wastes are collected 8 4 3 1
in the waste box of the machines
PC19.follow the different signal lamps 6 2 3 1
used in machines
PC20.know the different control 6 2 3 1
buttons and should know to operate
the buttons on need basis
PC21.ensure proper identification of 7 4 2 1
the bales.
PC22.take fiber uniformly from all 7 4 2 1
bales and feed them in the lattice of
bale opener evenly.
PC23.ensure the fiber should be 6 2 3 1
spread evenly throughout the lattice
and it should not be fed in big lumps.
PC24.ensure the material is not be fed 6 2 3 1
over the height of the feed lattice.
PC25.remove contaminations like 7 2 3 2
metal particles, wooden pieces, jute
threads, polypropylene twine, cloth
pieces, oily or stained fiber, hair etc.
while feeding the material on lattice.
PC26.take maximum care when there 7 3 3 1
is a mix change
PC27.segregate the contaminations in 7 4 2 1
the bales and keep them separately
PC28.feed material and soft wastes in 10 4 4 2
loose form also, if instructed
PC29.ensure proper functioning of 6 2 3 1
machine
PC30.ensure proper handling 7 2 3 2
material
PC31.ensure safety while operating 7 4 2 1
the machines in blowroom
PC32.use of safety gadgets like caps, 7 4 2 1
masks and shoes and verifying the
41
Assessment criteria
Total 200 85 83 32
Weightage % 43% 42% 16%
42
Assessment criteria
register
PC16. Oiling the different machines on 5 2 2 1
need basis
PC17. Supporting the maintenance 6 2 3 1
team during maintenance
PC18. Attend the respective machines 6 2 2 2
whenever the alarm rings.
PC19. Report to respective Superiors / 6 2 3 1
maintenance an officer about any
machine is malfunctioning.
PC20. remove the jam if occurs in 7 2 4 1
Metal scan and keep the waste in
respective trolleys
PC21. ensure the smooth functioning 5 2 2 1
of pre-filter to avoid any jam of filter
PC22. Attend minor break-downs and 7 2 4 1
assist to restart the machine without
any delay.
PC23. ensure smooth functioning of 6 3 2 1
beaters and important machine parts
in blowroom machines
PC24. come to the blowroom 5 2 2 1
department 15 minutes before the
shift commencement and collect
information’s regarding the current
process in blowroom
PC25. See the function of the signal 5 2 2 1
lamp and ensure that machine is
always working properly, if any
deviation inform superiors
immediately
PC26. monitor the position of 5 2 2 1
chambers at the time of assortment
change in bale plucker
PC27. monitor the plucking head 6 2 3 1
during exhaustion time of assortment
to avoid cotton jam on plucking head
or insufficient material plucking from
the assortment to avoid stoppage of
cards
PC28. ensure proper material 5 2 2 1
transport in chutes
43
Assessment criteria
44
Assessment criteria
45
Assessment criteria
Total 50 17 17 16
Weightage % 34% 34% 32%
46
Assessment criteria
47
Assessment criteria
48