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    Scania

    Uploaded by

    Gustavo Paez
    SCANIA valves and injectors adjust

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Scania

    Uploaded by

    Gustavo Paez
    9K views6 pages
    SCANIA valves and injectors adjust

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    © © All Rights Reserved

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    PDF, TXT or read online from Scribd

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    SCANIA valves and injectors adjust

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    9K views6 pages

    Scania

    Uploaded by

    Gustavo Paez
    SCANIA valves and injectors adjust

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 6
    At a glance
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    The document discusses procedures for adjusting the valve clearance and unit injectors on an engine, including specifications, tools used, and adjustment processes.

    The specifications provided include the valve clearance sizes, tightening torques for adjustment components, and dimensions for the PDE 31 and PDE 32 unit injectors.

    The process involves using special tools to measure the distance between the injector piston and its holder, then adjusting the rocker arm screw until the piston is level with the tool's surface.

    Adjusting the valve clearance and unit injectors

    Specifications

    Valve clearance, intake valve (cold engine) 0.45 mm


    Valve clearance, exhaust valve (cold engine) 0.70 mm
    Dimension for PDE 31 unit injector (cold engine) 66.9+/-0.1 mm
    Dimension for PDE 32 unit injector (cold engine) 69.9+/-0.1 mm

    Tightening torques
    (See page 3 for general tightening torques)
    Adjusting screw lock nut on rocker arm for unit injector 39 Nm
    Adjusting screw lock nut on the valve rocker arm 35 Nm
    Screw for upper rocker cover 18 Nm
    Bolt for lower rocker cover 26 Nm
    Bearing bracket and rocker arm shaft 105 Nm
    Cable connection, unit injector 2 +/-0.2 Nm

    Special tools

    Number Description Illustration Tool board


    99 309 Tool to rotate flywheel D5

    99 414 Setting tool Measuring tool cabinet

    99 442 Setting tool Measuring tool cabinet

    588 179 Torque screwdriver

    ©
    01:05-02 Scania CV AB 2002-09:3 11
    Adjusting the valve clearance

    Note: Check and adjust the valve


    clearance and unit injectors with the
    engine cold.

    - Use tool 99 309 to rotate the engine.


    - Check the valve clearance using a feeler gauge
    and use the adjusting screw on the rocker arm
    to set the correct clearance.
    - The intake valves are actuated by the short
    rocker arms and the exhaust valves by the long
    rocker arms.
    - Make sure the valve bridge is resting correctly
    against the valves.
    - The intake valve clearance should be 0.45 mm
    and exhaust valve clearance 0.70 mm.
    - See page 15 for the adjusting order.

    Adjusting the unit injector


    Important! The PDE 31 unit injector is adjusted
    using setting tool 99 414 or a digital sliding
    caliper.
    The PDE32 unit injector is adjusted using
    setting tool 99 442 or a digital sliding
    caliper.
    This adjustment is essential as a fault in the
    position of the unit injector can result in
    poor performance and possible breakdown.

    1. Screw on the rocker arm adjusting screw 1


    while measuring the distance between plane a
    and the top of the valve spring collar using a
    digital sliding caliper. The distance should be
    66.9 mm for PDE31 and 69.9 for PDE32. See
    measurement B in the figure for identifying A= PDE31: 66.9 +/-0.1 mm
    the injector. PDE32: 69.9 +/-0.1 mm
    B = PDE31: 36.5 mm
    PDE32: 38.8 mm

    ©
    12 Scania CV AB 2002-09:3 01:05-02
    ! WARNING!

    Take care when carrying out the


    adjustment if the dimension is well
    outside the adjustment dimension. The
    spring is pre-tensioned and can cause
    personal injury if it is released.

    PDE31:
    2. Position setting tool 99 414 with the metal
    plate around the injector spring.
    3. Finely adjust dimension A by simultaneously
    using a finger to sense that the small piston 2
    is level with the flat upper surface of the tool.
    It is possible to sense differences of less than
    a tenth of a millimetre.
    4. If tool 99 414 is not available: Measure the
    distance between plane a and the top of the
    valve spring collar using a digital sliding cal-
    iper. Adjust the position of the rocker arm
    with the adjusting screw until the distance is
    66.9+/-0.1 mm.
    5. Torque tighten the lock nut to 39 Nm.
    6. The order in which the injector rockers are to
    be checked/adjusted is shown in the table on
    page 15.

    Piston above or below the flat


    surface. Adjustment necessary

    Piston level with the flat surface.


    The adjustment is correct

    ©
    01:05-02 Scania CV AB 2002-09:3 13
    PDE32:
    7. Position setting tool 99 442 with the metal
    plate around the injector spring.
    8. Finely adjust dimension A by simultaneously
    using a finger to sense that the small piston 2
    is level with the flat upper surface of the tool.
    It is possible to sense differences of less than
    a tenth of a millimetre.
    9. If tool 99 442 is not available: Measure the
    distance between plane a and the top of the
    valve spring collar using a digital sliding cali-
    per. Adjust the position of the rocker arm
    with the adjusting screw until the distance is
    69.9+/-0.1 mm.
    10. Torque tighten the lock nut to 39 Nm.
    11. The order in which the injector rockers are to
    be checked/adjusted is shown in the table on
    page 15.

    Piston above or below the flat


    surface. Adjustment necessary

    Piston level with the flat surface.


    The adjustment is correct

    ©
    14 Scania CV AB 2002-09:3 01:05-02
    Order of adjustment
    Rotate the flywheel using tool 99 309 so that the
    mark on the flywheel is visible in the bottom
    window according to the table below.

    Valve Adjust injector Adjust intake Adjust exhaust


    Mark on flywheel
    change on rocker arm on valve on valve on
    (degrees)
    cylinder cylinder cylinder cylinder

    TDC Down (0°) 6 4 and 5 7 and 8 4 and 5

    TDC Up (180°) 7 2 and 6 1 and 5 2 and 6

    TDC Down (360°) 1 3 and 7 2 and 4 3 and 7

    TDC Up (540°) 4 1 and 8 3 and 6 1 and 8

    It is a good idea to mark the rocker arm with a pen


    after adjustment to keep track of what has already
    been adjusted.
    Torque tighten the lock nut on the rocker arm for
    the unit injector to 39 Nm and the lock nut for the
    valves to 35 Nm after adjusting.

    ©
    01:05-02 Scania CV AB 2002-09:3 15
    Renewing the upper rocker cover
    gasket

    Removal
    1. Clean the rocker cover and the surrounding
    area.
    2. Remove the top part of the rocker cover.
    3. Renew the rocker cover gasket.

    Fitting
    1. Fit the upper part of the rocker cover. Torque
    tighten the screws to 18 Nm.

    Renewing the lower rocker cover


    gasket ! WARNING!

    Removal Do not lean over the engine when


    removing the shaft with rocker arms. The
    1. Clean the rocker cover and the surrounding unit injector spring is pre-tensioned and
    area. can come loose, causing personal injury.
    2. Remove the top part of the rocker cover.

    Note: All the valve mechanism Note: If the spring comes loose from the
    components must be refitted in their unit injector, the unit injector must
    original positions. Therefore, mark be renewed.
    the parts as they are removed.

    3. Relieve the pressure on the valves by undoing


    the bolts on the rocker arm shaft alternately.

    ©
    16 Scania CV AB 2002-09:3 01:05-02

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