QUESTIONNAIRE FOR CEMENT MILL
BASIC QUESTIONNAIRE FOR CEMENT MILL
PLANT NAME : CEMENT MILL No-
A. Client
a) Company :
b) Name :
c) Address :
d) Tel. No. :
e) Fax. No. :
f) Email ID :
B. Plant Data:
1. Site Data
a) Altitude of Plant size :
b) Meteorological conditions :
i. Temperature :
ii. Relative Humidity :
iii. Rain fall :
2. Mill Capacity:
a) Original Mill capacity in OPC :
b) Original Mill capacity in PPC :
c) Present Mill Capacity in OPC :
d) Present Mill capacity in PPC :
3. Existing Product Quality
a) Product Name : OPC PPC
b) Blaine (cm2/gm) : ______ ______
c) Residue on 212 Micron : ______ % ______ %
d) Residues on 90 micron : ______ % ______ %
e) Residue on 45 micron : ______ % ______ %
4. Characteristics of feed material
CLINKER GYPSUM FLYASH
a) Mixing Ratio % % %
b) Bulk Density –––––– t/m3 –––––– t/m3 –––––– t/m3
c) Moisture content ______ % ______ % ______ %
d) Temperature –––––– deg.C –––––– deg.C –––––– deg.C
e) Clinker Grindability (Bond's Work Index) ______KW -h/t
f) Clinker Feed Sieve Analysis
Particle size distribution % retained
(+) 40 mm ______
(-) 40 mm to (+) 25 mm ______
(-) 25 mm to (+) 12 mm ______
(-) 12 mm to (+) 10 mm ______
(-) 10 mm to (+) 8 mm ______
(-) 8 mm to (+) 6 mm ______
(-) 6 mm to (+) 3 mm ______
(-) 3 mm to (+) 2 mm ______
(-) 2 mm to (+) 1 mm ______
(-) 1 mm ______
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g) Ball Mill & Separator Sieve Analysis
Mesh Size (In Ball Mill outlet Coarse Return to Mill Separator Fines Circulating Separator
Micron) (In % Retained) From Separator ( In % (In Retained) Load Efficiency (In %)
Retained )
500
350
212
90
45
6.Cement Mill
a) Shell diameter (ID) : mm
b) Shell length : mm
c) Mill speed : rpm
d) Main drive motor : KW
e) Compartment : Nos
f) Lenght of 1st compartment : mm
g) Lenght of 2nd compartment : mm
h) Lenght of 3rd compartment : mm
i) Shell thickness : mm
j) Shell liner thickness : mm
k) Grinding ball 1st compartment : ton
: 30 %
l) Ball distribution of 1st component:
mm -Dia : ton
mm-Dia : ton
mm -Dia : ton
m) Grinding ball 2nd compartment :
mm-Dia : ton
mm-Dia : ton
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mm-Dia : ton
n) Gas balance Ball mill outlet Nm3/min
Static Pressure mmWG
7. Mill Outlet BE :
Capacity : t/h
Center Distance :m
Motor : kW & pole
8. Dynamic Separator
Model/Make : _________
Type : _________
Feed Capacity : t/h
Product Capacity : t/h
Exit Volume : m3/hr
Rotor Dia X Height : mxm
Motor : kW & pole
9 . Separator/Circulating Fan
Model/Make : _________
Type : _________
Flow : m3/hr
Static Pressure : mm Wg
Temperature : Deg C
Motor : KW & pole
10 . Bag Filter for Separator
Model/Make :
Type :
Quantity of dust laden Gas : Cu m/hr
Operating Temperature : deg. c
Dust Concentration : gm/Cu M
Bag filter Fan Detail :
Flow : M3/hr
Static Pressure : mmWg
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Motor : kW X RPM
11. Existing Mill circuit power :-
a) Rated Power Ball Mill : kW
Dynamic Separator : kW
Circulating Fan : kW
Bag Filter : kW
Bucket Elevator : kW
Conveying Equipment : kW
Auxilliary Equipment : kW
Total : kW
b) Power consumed
Ball Mill : kW
Dynamic Separator : kW
Circulating Fan : kW
Bag Filter : kW
Bucket Elevator : kW
Conveying Equipment : kW
Auxilliary Equipment : kW
c) Power Consumed per Ton
Ball Mill : kWh/t
Dynamic Separator : kWh/t
Circulating Fan : kWh/t
Bag Filter : kWh/t
Bucket Elevator : kWh/t
Conveying Equipment : kWh/t
Auxilliary Equipment : kWh/t
12. Information for Clinker Grinding System:
i. Mass Flow Diagram of Existing Clinker grinding system
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ii. Process Flow Diagram of Existing Clinker Grinding System
13. Electrical supply details :
Frequency Hz/sec :
H.T. Voltage :
L.T. Voltage :
Control voltage :
Corporate Office
EF-1123A, JMD Megapolis, Sohna Road, Gurgaon-122018, Haryana, India
Phone: +91 989 929 9905
Registered Office
412 A, Adarsh Nagar, Jaipur - 302004, Rajasthan, India
Phone: +91 987 134 6655
Email:
[email protected]
