Saudi Aramco Test Report: Adhesion Test of Fbe Coating SATR-H-2010 Coat

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SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - Mar 2012) Rev 6 31-Mar-2012

SATR NUMBER DATE APPROVED QR NUMBER


SAUDI ARAMCO TEST REPORT
ADHESION TEST OF FBE COATING SATR-H-2010 30-Apr-13 COAT
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
TEST PROCEDURE & ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

A ADHESION TEST

Adhesion test is performed by making two 13mm long incisions through the SAES-H-201,
A1
metal substrate to form an "X", using a sharp knife with a narrow width blade. Para. 8.4.1

Force out the coating from the steel substrate with the knife point starting at SAES-H-201,
A2
the intersection of the X. Refusal of the coating to peel is a pass. Para. 8.4.2

Extent of check:
a) Frequency of adhesion test shall be once every hour and reduced to once every two hours when five
consecutive tests are successful, (SAES-H-201, Para. 8.4.3)
b) If any coating failed the adhesion test, the adjacent field girth welds areas, before and after, shall be tested
until acceptable coating are found on both sides of the defective coating, (SAES-H-201, Para. 8.4.4)
c) The defective coatings shall be completely removed and re-coated, (SAES-H-201, Para. 8.4.4)
d) At least one of the repaired aread shall be re-inspected and the subsequent inspection frequency for adhesion
test shall be performed as per SAES-H-201, para.8.4.3 .

B TEST RESULT

Acceptance criteria : Coating is rejected if


A. Partial or complete adhesion failure between the coating and metal substrate
B. Cohesive failure caused by voids in the coating (honeycomb)

Conditions for
Item Location of Test RESULT REMARKS
Rejection (A or B)

REMARKS:

REFERENCE DOCUMENTS:
1. SAES-H-201, General Specification for Over-the-Ditch External FBE Coating of Field Girth Welds, (16 Nov 2011)

Contractor / Third-Party Saudi Aramco


Technician Performing Test* PMT Representative
Test Performed Successfully and Results are Acceptable: T&I QC Record
Name, Title, Department, Work Verified
Company, Initials and Witnessed Reviewed
Name, Initials and Date:
Date:

QC Inspector PID Representative


T&I QC Record
Witnessed Test Work / Rework May Proceed Work Verified
Name, Initials and Date: Name, Initials and Date: Witnessed Reviewed

QC Supervisor Proponent and Others


Quality Record Approved: T&I QC Record
Name, Organization, Work Verified
Name, Sign and Date: Witnessed Reviewed
Initials and Date:

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SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - Mar 2012) Rev 6 31-Mar-2012
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
ADHESION TEST OF FBE COATING SATR-H-2010 30-Apr-13 COAT
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
TEST PROCEDURE & ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

A ADHESION TEST Quality Record Approved:


Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Implementation of Test and Analysis of Results Y = YES N = NO F = FAILED

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