TEC Novatop Terminal GB
TEC Novatop Terminal GB
Tecnoma
User’s Guide
October 2006
30303106-02_E (ME038939) [07/2005]
Contents
1 INTRODUCTION ....................................................................................................... 5
2 SAFETY INSTRUCTIONS......................................................................................... 6
2.1 Disclaimer:............................................................................................................................................................ 6
2.2 Safety measures .................................................................................................................................................... 6
4 MASKS.................................................................................................................... 10
4.1 Mask structure ................................................................................................................................................... 10
4.2 Soft keys in the working mask .......................................................................................................................... 10
4.3 Machine data masks........................................................................................................................................... 11
4.3.1 Calibration masks................................................................................................................................................. 14
4.3.1.1 Flow meter ........................................................................................................................................................... 14
4.3.1.2 Tank method ........................................................................................................................................................ 15
4.3.1.3 Nozzle method ..................................................................................................................................................... 16
4.3.1.4 Wheel sensor........................................................................................................................................................ 17
4.3.1.4.1 Simulated speed ................................................................................................................................................... 18
4.3.1.5 Boom sections...................................................................................................................................................... 18
4.4 Working masks................................................................................................................................................... 19
4.4.1 Working mask 1................................................................................................................................................... 20
4.4.1.1 Spraying data ....................................................................................................................................................... 20
4.4.1.2 Boom sections...................................................................................................................................................... 21
4.4.1.2.1 Sequential operation............................................................................................................................................. 21
4.4.1.2.2 Nest treatment ...................................................................................................................................................... 22
4.4.2 Working mask 2................................................................................................................................................... 24
4.5 Folding masks..................................................................................................................................................... 24
4.6 Tank mask .......................................................................................................................................................... 26
4.6.1 Manual ................................................................................................................................................................. 26
4.6.2 TANKMETER..................................................................................................................................................... 26
4.6.3 TANK-Control..................................................................................................................................................... 27
4.6.3.1 Filling with one filling limit:................................................................................................................................ 27
4.6.3.2 Filling with 2 filling limits: .................................................................................................................................. 28
4.6.3.3 Filling pump......................................................................................................................................................... 30
4.7 Results ................................................................................................................................................................. 31
4.7.1 Software version number ..................................................................................................................................... 31
4.8 Additional masks................................................................................................................................................ 32
5 FUNCTIONS............................................................................................................ 36
5.1 Slope levelling ..................................................................................................................................................... 36
page - 2 - Copyright Tecnoma technologies SAS NOVATOP ISOBUSS (07/05)
5.2 Foam marking .................................................................................................................................................... 37
5.3 Manual pressure adjustment ............................................................................................................................ 38
7 DISTANCE-CONTROL............................................................................................ 41
7.1 Setting the working height: ............................................................................................................................... 42
7.2 Setting the raised height: ................................................................................................................................... 42
7.3 Selection of the control type .............................................................................................................................. 43
7.4 Calibration.......................................................................................................................................................... 43
7.5 Safety functions:................................................................................................................................................. 45
7.6 Semi-automatic height adjustment ................................................................................................................... 46
7.6.1 Basic setting ......................................................................................................................................................... 46
7.6.2 Operating procedure............................................................................................................................................. 46
8 TRAIL-CONTROL ................................................................................................... 47
8.1 Initial operation.................................................................................................................................................. 47
8.1.1 Input of sprayer-specific data:.............................................................................................................................. 49
8.1.2 Calibration: .......................................................................................................................................................... 50
8.2 Operation:........................................................................................................................................................... 50
8.2.1 Automatic / Manual ............................................................................................................................................. 50
8.2.2 Middle position .................................................................................................................................................... 51
8.2.3 Crab steering ........................................................................................................................................................ 51
8.2.4 Locking ................................................................................................................................................................ 51
9 AIRTEC ................................................................................................................... 52
9.1 Nozzle number input.......................................................................................................................................... 52
9.2 Altering the drop size: ....................................................................................................................................... 53
9.3 Automatic mode: ................................................................................................................................................ 53
9.4 Manual mode:..................................................................................................................................................... 53
9.5 Switching Airtec on/off ...................................................................................................................................... 53
Copyright Müller-Elektronik GmbH u. Co. KG , Field Sprayer Job Computer ISOBUS (07/05) page - 3 -
10.5.3 Working conditions with user-specific nozzles.................................................................................................... 61
10.5.4 Deactivating a nozzle ........................................................................................................................................... 62
10.5.4.1 Global deactivation .............................................................................................................................................. 62
10.5.4.2 Vario mode elimination ....................................................................................................................................... 62
10.5.5 Performance comparison...................................................................................................................................... 63
10.5.6 Overlapping conditions ........................................................................................................................................ 64
11 LICENCES............................................................................................................... 66
11.1 Activating software subject to licence .............................................................................................................. 66
11.2 Temporary Licence ............................................................................................................................................ 68
13 APPENDIX .............................................................................................................. 74
13.1 Technical data (Job computer II) ..................................................................................................................... 74
13.2 Machine data ...................................................................................................................................................... 74
13.3 Technical data S-Box ......................................................................................................................................... 75
13.4 Glossary .............................................................................................................................................................. 76
13.5 Abbreviations ..................................................................................................................................................... 77
13.6 List of diagrams.................................................................................................................................................. 77
13.7 List of tables........................................................................................................................................................ 79
The ISO standard specifies the transmitting medium, connecting sockets and the data
exchange for the ISOBUS. This works on the basis of a CAN bus, which is also used in the
motorcar and commercial vehicle industry. The ISOBUS regulates the data exchange
between the control terminal, the job computers in the tractor and the attached or trailed
machines. The compatibility of the ISOBUS devices, according to the ISO Standard 11783,
is examined by independent testing institutes. The equipment is only awarded the ISOBUS
certificate once examination has been successfully completed.
Diagram 1-1 Basic configuration of the ISOBUS according to ISO Standard 11783
Since the ISO standard allows for any combination of terminals, basic equipment, job
computers etc., the description of all variations would extend beyond the scope of this guide.
For this reason the examples in this guide have been limited to the BASIC - Terminal. When
using another terminal, the distribution of the function keys as well as the data input can vary.
For detailed information please refer to the user guide of the terminal in question.
! equipped, menus, soft keys etc. not required, will either not be
displayed on the terminal or they will have no function.
Copyright Müller-Elektronik GmbH u. Co. KG , Field Sprayer Job Computer ISOBUS (07/05) page - 5 -
2 Safety instructions
2.1 Disclaimer:
The field sprayer ISOBUS job computer is specified exclusively for agricultural use. The
manufacturer takes no responsibility for any installation or application outwith this area.
The manufacturer does not accept liability for damage to persons or property resulting from
unspecified use. In such cases all risks are the responsibility of the user.
Warning!
!
Always pay attention to this symbol for references to important safety
precautions.
It means attention! Become alert!
It is a question of your safety.
!
Read the user's guide before using the job computer for the first time.
! Before using the device, read and understand this guide. It is of equal importance that
others operating this device also read und understand the manual.
! During maintenance or when using a battery charger, switch off the power supply (pull
out the ISOBUS plug).
! Never service or repair the device while the job computer is switched on.
! When welding on the equipment or on an attached machine, interrupt the power supply
(pull out the ISOBUS plug).
! Use clear water for testing. Only use chemicals once fully acquainted with the
operation of all functions.
! Do not expose the job computer and the sensors to the direct jet of a high pressure
cleaner.
! Do not open the job computer. Unauthorised opening leads to the loss of any warranty
claims.
! Operate the keys with your finger tips but avoid using fingernails.
! Should any part of this guide remain incomprehensible after reading, contact the dealer
or Mueller-Elektronik Service for further clarification before using the device.
! Read carefully all safety instructions in the manual and the safety labels on the
equipment. Safety labels must always be legible. Replace missing or damaged labels.
Ensure that the current safety labels can be found on all new components. Your
authorised dealer can supply you with spare labels.
! Learn how to operate the machine and controls correctly. Nobody is to operate the
machine without exact instructions.
! Keep the machine and the spare parts in good condition. Unstipulated alterations can
impair the function and/or safety and affect the life span of the machine.
Copyright Müller-Elektronik GmbH u. Co. KG , Field Sprayer Job Computer ISOBUS (07/05) page - 7 -
3 Overview and initial operation
The field sprayer job computer is not sufficient in itself to operate the field sprayer. The
sprayer can only be operated once the job computer has been connected via the ISOBUS
socket to the terminal on the tractor. Diagram 3-1 illustrates the basic overview of the
equipment on the ISOBUS tractor and ISOBUS field sprayer.
The individual sensors and actuators are connected to the job computer by wiring harnesses
and/or distribution boxes attached at the three plugs on the job computer.
The connection to the voltage supply and the ISOBUS terminal is made over the ISOBUS
plug. Diagram 3-2 to Diagram 3-6 illustrates the socket and plug and their connection. Please
always ensure that the dust shield caps are screwed on when the plug and socket are not in
use. When plugged in, the dust shield caps must be interconnected to ensure that they are also
protected from dust and humidity.
Diagram 3-2 ISOBUS socket closed Diagram 3-3 ISOBUS socket open
Diagram 3-4 ISOBUS socket open Diagram 3-5 ISOBUS plug closed
Copyright Müller-Elektronik GmbH u. Co. KG , Field Sprayer Job Computer ISOBUS (07/05) page - 9 -
4 Masks
Please refer to your ISOBUS terminal user’s guide for the basic structure of the monitor and
the function keys.
mask. The soft keys and appear only if these options have been configured.
If the soft key is pressed, the additional mask 1 appears. This has further functions.
key several times. The working mask is returned to after the last mask.
Switches the TRAIL-Control on and off (see chap. 8 page 47). This is
not displayed when the machine is also equipped with DISTANCE-
Control. In this case this function is only to be found on the multi-
function grip.
Switches on to the additional mask 1 (see Diagram 4-1) which has
further soft keys for other functions.
Calls up the counters mask (chap. 4.7 page 31). In the counters mask
the daily and total counters are displayed.
Calls up the tank-filling mask (chap.4.6 page 26). This mask combines
all tank-relevant functions
Switches from manual/automatic for the spraying function
Middle position: This soft key belongs to the range of “TRAIL Control”
functions. As long as the key is pressed, the steerage is in a middle
position (chap.8.2.2 page 51)
Switches the working mask mode
(see chap.4.4 page 19).
Calls up the mask for licence management (see chap. 11 page 66)
Copyright Müller-Elektronik GmbH u. Co. KG , Field Sprayer Job Computer ISOBUS (07/05) page - 11 -
Soft key Description
Calls up the wheel sensor calibration mask
(see chap.4.3.1.4 page 17)
Calls up the boom section mask (see chap.4.3.1.5 page 18).
Calls up the masks DISTANCE-Control (see chap. 6.2.1 page 41) or slope
levelling (see chap.5.1)
Calls up the mask for DISTANCE-Control semi-automatic height setting (see
chap. 7.6 page 45)
Calls up the TRAIL-Control calibration mask (see chap.8 page 47)
Diagram 4-2 Machine data page 1 Diagram 4-3 Machine data page 2 Diagram 4-4 Machine data page 3
speed falls below this value. When this happens the icon
appears on the working mask.
Min. auto speed “Min auto speed” determines the minimum speed for automatic
fluid regulation. Regulation switches on to manual operation if
the speed falls below this value. This function does not apply
when the value is 0.
This parameter is used typically in combination with “Min.
operating speed” e.g. Min. operating speed=2 km/h” and “Min
auto speed = 4 km/h”. When the sprayer is switched on when
The following chapter describes the procedure for the various calibrations.
Starts the main flow meter calibration using the nozzle method
5. Start calibration process with the soft key. The mask as illustrated in Diagram 4-6.
6. Switch on spaying with the key on the MFG and spray a few hundred litres. During
this time the number of litres increases on the display.
7. Switch off the field sprayer by pressing the key once more. Counting is
discontinued.
8. Stop the calibration process by pressing .
9. Determine the amount sprayed and enter (see Diagram 4-6 Calibration tank method
input).
The calibration process can be interrupted at any time using the soft key .
Copyright Müller-Elektronik GmbH u. Co. KG , Field Sprayer Job Computer ISOBUS (07/05) page - 15 -
4.3.1.3 Nozzle method
Using the nozzle method the value pulses/litre is measured with the nozzle flow meter. An
approximate pulse number (pulses/l) must be entered, before a calibration on the flow meter
with the nozzle method is possible.
Attention! The tank method is more time-consuming, but more accurate
! than the nozzle method.
Do not change the current flow during the calibration!
To ensure accurate calibration, the working width (chap. 4.2 page 10) and the nozzles per
boom section (chap 4.3.1.5. page 16) must be checked before the calibration process begins.
Procedure:
1. Fill the tank with clear water.
2. Switch on all sections.
3. Set manual control.
Attention! The calibration must be carried out accurately. The speed, the
! area measurement and the amount sprayed are all affected by it.
1. Measure and mark a distance of 100 m on the field (tank half full).
2. Drive the tractor to the marked line.
3. To start the calibration process, press the key. The key disappears. The and
keys appear.
4. Drive a hundred meters and stop. During the journey the current pulses measured are
displayed.
5. To confirm the pulses measured, press the key at the end. The new value is now
displayed in the machine data mask. The calibration process can be interrupted by
pressing the key instead of . The old values remain unchanged.
Copyright Müller-Elektronik GmbH u. Co. KG , Field Sprayer Job Computer ISOBUS (07/05) page - 17 -
4.3.1.4.1 Simulated speed
Press the soft key to start simulation. An input field is displayed. Enter the speed to be
simulated here.
The value is pre-set to 0 km/h. The user can enter any value up to 25.5 km/h. Simulation can
be ended again by pressing the soft key once more. When the job computer is restarted
simulation is always deactivated. The last value to be set can however be called up again by
pressing .
Important:
For reasons of safety the TRAIL-Control function cannot operate with
! simulated speed. TRAIL-Control remains in manual operation mode.
Select the required boom sections with and . The boom sections selected can be
recognised by the highlighted nozzle symbol. By pressing the key, the symbol alternates
between the nozzle and the scored out nozzle .
The boom section is permanently switched off when the symbol appears behind a boom
section. In this case switching on in the field sprayer working mask is not possible.
Diagram 4-10 and Diagram 4-11 illustrate the 2 working masks. These can be switched using
Comparing the 2 masks shows that only specific areas change. We differentiate here between
permanent and selective display areas.
Copyright Müller-Elektronik GmbH u. Co. KG , Field Sprayer Job Computer ISOBUS (07/05) page - 19 -
In the permanent areas the spraying data and selective
permanent
status of the boom sections are displayed.
Switching does not affect these. In the
selective areas the display changes. Symbols
selective
which indicate the current status of
aggregates, controllers etc. are displayed in
the working mask 1. Working mask 2 permanent
displays information concerning level, rpm
etc.
selective
Diagram 4-18 Boom sections; main switch off; all sections are pre-selected
Diagram 4-19 Boom sections; main switch on; sections 3, 4 and 5 are in spraying mode
There are 2 variations for the switching of boom sections. Differentiation is between
“sequential operation” and “nest treatment”. Switching between these 2 modes of operation is
described in Tab. 4-5 page 13.
Individual boom sections can be switched using the 4 MFG keys (see chap.12.1 page 69).
Individual boom sections can also be switched permanently in the boom section mask (chap.
4.3.1.5 page 18).
Copyright Müller-Elektronik GmbH u. Co. KG , Field Sprayer Job Computer ISOBUS (07/05) page - 21 -
Tab. 4-7 Boom section soft keys
Symbol Description
If a boom section is already switched on, further boom sections from
right to left will be switched on when the key is pressed. If no
boom sections are switched on (active), then only the boom section on
the outside left will be switched on when the key is pressed. By
pressing the key, all active boom sections from left to right are
switched off.
If a boom section is already switched on, further boom sections from left
to right will be switched on when the key is pressed. If no boom
sections are switched on (active), then only the boom section on the
outside right will be switched on when the key is pressed. By
pressing the key, all active boom sections from right to left are
switched off.
If the last boom section is switched off using the boom section key while the main boom
section switch is on, then this will be automatically switched off. A pre-selection can now be
carried out using the boom section keys. Switching on must be done at the main switch. If no
boom sections have been pre-selected, all boom sections are switched on by the main switch.
Operation is also carried out using the 4 MFG keys (see chap.12.1 page
69)
In this working mode a cursor is displayed between the boom and the boom sections. The
cursor can be moved from left to right using the keys. The keys are used
for switching the boom sections. Both have the same function.
Independent of the position of the main switch, the cursor can be moved on any boom section
and the status of the boom section adjusted.
Diagram 4-22 illustrates the allocation of the symbols for the nest treatment on the MFG,
displayed on the additional mask 2.
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4.4.2 Working mask 2
The symbols displayed in this mask are described together with the corresponding functions.
For this reason the selective areas only are explained here, as only these are affected when
the working mask 2 is switched to.
Unfolds left
Unfolds right
Folds in left
Folds in right
Diagram 4-25 Example 1 Folding mask Diagram 4-26 Example 2 Folding mask
With all versions of folding masks additional keys for boom correction are displayed as long
as there is room for these keys:
- If there is only one row of soft keys (soft keys facing each other), the soft keys for
raising and lowering the boom are displayed.
- If there is a further row not in use, these soft keys will be included for slope correction:
and .
Copyright Müller-Elektronik GmbH u. Co. KG , Field Sprayer Job Computer ISOBUS (07/05) page - 25 -
4.6 Tank mask
4.6.1 Manual
The manual filling mode allows only the tank content to be set at “full” or “empty” or the
manual input of a value.
4.6.2 TANKMETER
With the TANKMETER the quantity filled can be measured in the tank.
Tab. 4-10 Soft keys TANKMETER
Soft key Description
Tank full; the tank content is set to the value of the tank size (see Diagram 4-3
page 12)
Tank empty; the tank content is set to 0.
4.6.3 TANK-Control
TANK-Control is a measurement system, which continually measures and displays the
current tank content. With this system the filling process can be automatically terminated
when the sprayer is equipped with a ball valve for switching off filling or with a filling pump
with a cut-off function.
Copyright Müller-Elektronik GmbH u. Co. KG , Field Sprayer Job Computer ISOBUS (07/05) page - 27 -
Enter the required value for filling limit 1 in the filling mask. The value for filling limit 2
must be set to 0 for this process; otherwise filling with 2 filling limits will be activated.
Subsequently open the ball valve using the filling key which can be found in the vicinity of
the filling duct. The symbol appears. Filling is now switched on. As soon as the pre-set
level is reached, the ball valve closes automatically. The filling process is then completed.
If the tank has to be filled to the top, the maximum level can be set as filling limit using the
key. Care must be taken to ensure that the input for filling limit 1 is active. Otherwise
filling limit 2 will be altered and this would result in automatic switching to filling with 2
filling limits (see chap. 4.6.3.2).
The filling process can then be started by pressing the filling key once again. As soon as the
filling level is reached, the filling process is switched off again.
The filling key can be used to terminate the filling process at any time.
As 2 definite values have been entered, 2-stage filling will be activated. Icons or
appear to display the information relating to the monitoring of the filling limits.
This filling process first of all allows automatic filling up to filling limit 1. When this limit
has been reached and the filling process automatically switched off, filling limit 2 will be
activated as the next limit value. The second filling process can now be activated likewise
using the external filling switch and will be automatically switched off once the second
filling limit has been reached. After the second level has been reached, the first limit value
will be activated once more as the next filling limit and the corresponding icon is displayed.
Content
5000
500
Time
0
As the diagram illustrates, the filling process can be interrupted using the external switch
without altering the sequence of the 2-stage filling.
Copyright Müller-Elektronik GmbH u. Co. KG , Field Sprayer Job Computer ISOBUS (07/05) page - 29 -
The soft key provides the user with a further filling alternative:
- the first and lower limit can be put out of action without having to re-enter the limit values.
In the following example, direct filling of 5000 litres was carried out using the soft key,
without having to initiate a filling stop at 500 litres.
- Water can be added at any time.
Content
5000
500
Time
0
If the machine is equipped with a filling pump, the soft key can be found in the TANK-
Control mask. This is used to switch the filling pump on and off. When the filling pump is
switched on the symbol appears in the working mask 1 and in the TANK-Control mask.
When automatic filling is activated, the filling pump switches off automatically as soon as
the active filling limit is reached.
Deletes area
Deletes distance
Copyright Müller-Elektronik GmbH u. Co. KG , Field Sprayer Job Computer ISOBUS (07/05) page - 31 -
4.8 Additional masks
Depending on how the field sprayer is equipped, additional masks are required, making soft
keys available for all functions. Only the soft keys for functions supported by the field
sprayer are displayed in each mask. Some of the masks are only displayed when in the 3rd
machine data mask for “Joystick type”, “without joystick” is selected (see diagram Diagram
4-4 page 12). This makes emergency operation possible without multifunction grip.
Next mask
“Nest treatment” mode: switches boom section underneath the cursor on/off
Next mask
Copyright Müller-Elektronik GmbH u. Co. KG , Field Sprayer Job Computer ISOBUS (07/05) page - 33 -
Tab. 4-16 Soft keys for the additional mask 3
Soft key Description
Switches TRAIL-Control manual/automatic
Raises bar
Lowers bar
Next mask
Next mask
Copyright Müller-Elektronik GmbH u. Co. KG , Field Sprayer Job Computer ISOBUS (07/05) page - 35 -
5 Functions
Operation:
On the slope set the required inclination once using the keys on the multifunction grip
(MFG). When now the key on the MFG is pressed, the boom is set in a horizontal
position. The symbol displays the direction of movement and that adjustment is in
process. The symbol disappears as soon as the middle position is reached. By pressing
again the other side of the boom is lowered. The symbol appears once more. The symbol
changes to once the required position has been established. Pressing the key once again
leads to a further horizontal position etc. The function is terminated when one of the keys for
slope adjustment is pressed.
The active foam marker is displayed on the side in question beside the boom ( )
With this variation there are only the keys. The foam marker required can be
switched on and off using the corresponding key.
Copyright Müller-Elektronik GmbH u. Co. KG , Field Sprayer Job Computer ISOBUS (07/05) page - 37 -
Variation 2:
Tab. 5-4 Soft keys for foam marking
Soft key Description
Change to the foam marker on the left
The active foam marker is displayed on the side in question beside the boom ( )
The keys and are displayed. When foam marking is switched off, the or
keys are used to switch on the corresponding foam marker. Switching to the other side
takes place using the key for the opposite side etc. Only a change from right to left can take
place. Foam marking is switched off by pressing the key.
The spraying mode automatic/manual can be switched using the key. In manual mode,
the symbol is displayed beside the current spray rate. The spraying pressure can be
adjusted using the and keys on the terminal or the keys and on the MFG
(see chapter 4.4.1.1 page 20).
6.1 Masks
Lighting
Rinses filter
Agitator on/off
Next mask
Copyright Müller-Elektronik GmbH u. Co. KG , Field Sprayer Job Computer ISOBUS (07/05) page - 39 -
Soft key Description
pressed, the symbol is displayed on the lower part of the working mask.
External suspension function
Switching manual/automatic. When automatic is active the symbol is
displayed on the lower part of the working mask. No symbol is displayed whilst
in manual operating mode.
6.2 Functions
When the sprayer is equipped with nozzle ring tube rinsing the soft key can be found in
the manufacturer-specific mask.
The nozzle ring tube rinsing is switched on when the key is pressed. When the function
is active the corresponding symbol appears in the manufacturer-specific area of the working
mask. The function is switched off and the symbol disappears when the boom section main
switch ( ) is switched on. The nozzle ring tube rinsing restarts when the main switch is
switched off. Pressing the key once more switches the function off completely. If direct
injection is switched on, the nozzle ring tube rinsing cannot be activated.
The current status of the DISTANCE-Control (manual / automatic) is shown in the working
mask on the boom. In manual mode the symbol appears on the boom and disappears in
automatic mode. The key on the MFG or with emergency operation the soft key in
the additional mask 1 is used for switching
Copyright Müller-Elektronik GmbH u. Co. KG , Field Sprayer Job Computer ISOBUS (07/05) page - 41 -
Diagram 7-1 DISTANCE-Control mask
The working height is now stored and will be set automatically by DISTANCE-Control when
it is in automatic mode and the boom section main switch is on.
The working height can also be set during operation. For this purpose the boom section
switch must be on and the following steps carried out:
1. Call up DISTANCE-Control mask using the soft key in the working mask.
2. With the soft keys and set to the required height. Ready!
1. Switch the DISTANCE-Control to manual mode using the key on the MFG.
2. Set the boom to the required working height.
3. Press to store this information.
The raised height is now stored and will be set automatically by DISTANCE-Control when it
is in automatic mode and the boom section main switch is off.
7.4 Calibration
Specific data for each boom type is determined once. These are stored as master data in the
job computer and cannot be altered by the user. The user however is responsible for
optimisation by carrying out calibration. All parameters which can vary due to production or
can change during the life span of the machine are recorded here.
!
Important:
1. The calibration must be carried out for each sprayer with DISTANCE-Control!
2. Calibration should be repeated at least once a year at the beginning of the season.
3. The sprayer must be positioned horizontally on ground which is even and has no
slope. There should be no hollows under the ultrasonic sensors. The ground surface
should not be too smooth (e.g. asphalt or concrete) otherwise the ultrasonic signals
can get lost.
4. All mobile parts of the boom suspension must be free of paint and sufficiently
lubricated.
5. The correct working width must be entered in the machine data.
Correct functioning of DISTANCE-Control after the calibration process is only possible if all
these points are adhered to. Regular maintenance of all mobile parts is absolutely essential to
ensure long-lasting and correct functioning. Changes to the manoeuvrability of the boom
suspension can cause grave impairment to control performance, which even a repeat
calibration may not be able to rectify.
The calibration process is carried out in three consecutive stages. The individual stages are
clearly separated but should be carried out successively during one process. The machine
must be stationary during this process. If problems or operating errors occur, calibration will
be automatically terminated and the original parameters restored. The process can be
interrupted manually at any time by pressing the soft key.
During calibration:
The functions of the multifunction grip remain active; boom adjustment to the defaults can
therefore be carried out either via the multifunction grip.
Copyright Müller-Elektronik GmbH u. Co. KG , Field Sprayer Job Computer ISOBUS (07/05) page - 43 -
Procedure:
1. Press the soft key. The calibration process begins and the following text appears:
Horizontal calibration
Place boom in a horizontal position at a height of 2m
And press:
2. Now place the boom in a horizontal position at a height of 2m. In this position the boom
must be able to tilt freely to the ground. If this is not the case select a lower height. To
help with setting, the height of the boom on the left and right are displayed in the menu
Depending on the position the following text appears:
3. When the boom is horizontal the setting is stored using the key. Now and again wind
can cause the boom to move 2-3 cm back and forth so that the display “Boom is now
horizontal” wavers on the monitor. In this case press the key several times until the
input is accepted.
4. As soon as the first setting is completed the soft key disappears and this key appears
.
5. To start the second calibration step press the Soft key . This text appears :
Manual Calibration
8. Once the boom is horizontal this step can be concluded by pressing . The key
disappears and the key appears.
9. Press to start step 3. The following text appears:
Automatic calibration: please wait...
10. Now an automatic process is started. The boom will be raised first on the left and then on
the right and subsequently returned to the horizontal position, during which it must not
touch the ground. If, after this, the horizontal position is not set correctly this does not
mean that the calibration has failed.
11. Observe the movement of the boom. If something is not correct, the process can be
terminated by pressing key. All three steps must then be carried out once again.
12. If this step has also been concluded successfully, the following text appears:
Once the calibration has been fully completed, DISTANCE-Control is ready for use and can
be switched to automatic mode by pressing the key in the additional mask 1.
Copyright Müller-Elektronik GmbH u. Co. KG , Field Sprayer Job Computer ISOBUS (07/05) page - 45 -
7.6 Semi-automatic height adjustment
The semi-automatic height adjustment is an alternative to DISTANCE-Control.
The function here is limited to lifting and lowering the boom at the headland automatically
when the boom section main switch is on or off.
1. Set manual operation mode using the key in the auxiliary mask 2 or on the MFG.
! Important! If automatic mode is activated before the main boom section switch is
switched on, the boom will be lowered to the pre-set deviation in height at switch-on.
If the main boom section switch is switched off at the headland whilst in automatic
mode, the boom will be raised by the pre-set deviation in height. It will be lowered to the
correct height as soon as the main boom section is switched on again.
While driving through the field in active automatic mode, the boom can be adjusted to the
required height. The absolute excavation height adjusts accordingly, as raising takes place at
the same rate.
! Attention: If the boom height is adjusted manually at the headland when the main
switch is off, the semi-automatic height adjustment goes into manual operation mode.
Diagram 8-2 illustrates the mounting bracket for the gyroscope. This must be mounted
perpendicularly and vibration-free on to the rear of the tractor. The gyroscope is then
placed in the bracket and secured with a wing screw (see Diagram 8-3)
! The label “TOP-OBEN” must point upwards.
A second bracket is mounted on the sprayer. This is to take the gyroscope when the sprayer is
disconnected from the tractor.
Copyright Müller-Elektronik GmbH u. Co. KG , Field Sprayer Job Computer ISOBUS (07/05) page - 47 -
Tab. 8-1 TRAIL Control Soft keys
Soft key Description
Soft key in the working mask and the key on the MFG for switching TRAIL
Control on and off.
The key on the MFG has to be switched on before TRAIL Control can be
used. When the function is switched on the soft key for manual/automatic mode
is displayed in the working mask.
Middle position: As long as the soft key (working mode “manual”) is pressed,
steering is driven in the middle position. When the soft key is released
prematurely, the hydraulics switch off.
Manual/automatic: these soft key switches back and forth between the working
modes “manual” and “automatic.
Switches crab steering on/off. This soft key switches back and forth between
the working modes “normal” and “crab steering”. The current status is
displayed in the TRAIL Control mask by the symbol .
Sprayer to the right. As long as this soft key is pressed, the sprayer shifts to the
right.
Sprayer to the left. As long as this soft key is pressed, the sprayer shifts to the
left.
Returns to the working mask
Confirmation key: This key is used to end the individual TRAIL Control
calibration stages (see chap.8.1.2 page 50).
Boom folded in. TRAIL Control can not be switched on as long as this symbol
appears. Operation can only be carried out with the boom folded out.
Diagram 8-4 TRAIL Control cal. mask b/w Diagram 8-5 TRAIL Control cal. mask prop.
Compensation time:
This value is only displayed on models equipped with hydraulic valve S/W (see Diagram
8-4). The normal value is in the range of 700 ms – 1000 ms. The lower the value, the sooner
the sprayer takes curves and vice versa.
Hydraulic speed:
This value is only displayed on models equipped with a proportional valve (see Diagram
8-5). The hydraulic speed is a factor which can be set with the steering speed of the sprayer.
The higher the value, the quicker changes are levelled out. Standard values are in the range
from 1.5 %/° and 3 %/°.
Deviation tolerance:
The deviation tolerance affects the reaction of TRAIL Control around the middle position.
The lower the tolerance, the more sensitive is the reaction of the controller to small changes.
Normally this value lies between 1° and 3°.
Drawbar <---> wheel:
The distance between the rear axle of the tractor and the towing
point is entered here. This is normally somewhere in the region of
45 cm and 90 cm.
Copyright Müller-Elektronik GmbH u. Co. KG , Field Sprayer Job Computer ISOBUS (07/05) page - 49 -
8.1.2 Calibration:
1. Middle position
- Set the sprayer on a flat underground straight behind the tractor using the keys
on the MFG or the soft keys .
- Call up calibration of the middle position with the soft key. At the bottom of the monitor
the display appears “Ready for calibration of the middle position”.
- Press the soft key within 3 seconds. The calibration process can now be started. The
message “Middle position is running” appears. After a few seconds this message
disappears again. Calibration for the middle position is now completed.
2. End stops
- Press the keys on the MFG or the soft keys to drive the sprayer to the
maximum position on the left.
- Press the soft key to activate calibration. The message “Maximum position on the
left ready” appears.
- Press the soft key within 3 seconds. The message “Maximum position on the left is
running” appears. The message disappears when the new position has been stored.
- Press the keys on the MFG or the Soft keys to drive the sprayer to the
maximum position on the right.
- Press the soft key to activate calibration. The message “Maximum position on the
right ready” appears
- Press the soft key within 3 seconds. The message “Maximum position on the right is
running” appears. The message disappears when the new position has been stored.
8.2 Operation:
If the key is pressed the mode is switched to "automatic", signalised by the symbol
page - 50 - Copyright Tecnoma technologies SAS NOVATOP ISOBUSS (07/05)
. The sprayer is now steered automatically. In this mode the keys and have
no function.
Press the key several times to switch between manual and automatic mode.
The middle position of the steering is started using the soft key. This soft key functions
only in “manual” mode.
As well as automatic, crab steering can be activated by pressing the key. The symbol
appears in the TRAIL Control mask. Now the keys and are activated. This
means that the sprayer can be adjusted against the slope.
If the machine is also equipped with an inclination sensor, TRAIL Control controls the
measured inclination against the slope. The intensity can be set during the journey using the
and keys. Depending on the current position of the steering in “crab steering”
mode, either the symbol or is displayed in the working mask.
By pressing the key again crab steering is switched off. The symbol disappears
from the TRAIL Control mask.
8.2.4 Locking
shows if the steering is locked mechanically. If the symbol is not displayed then the
steering is not locked.
Copyright Müller-Elektronik GmbH u. Co. KG , Field Sprayer Job Computer ISOBUS (07/05) page - 51 -
9 Airtec
Airtec is a system designed for use with field sprayers to control the drop size. The sprayer
must be equipped with special Airtec nozzles from the firm Cleanacres and a compressor for
air support in order to be able to carry out this function. The pre-selected drop size is kept
constant by controlling the air pressure of the Airtec nozzles in relation to the current flow
rate. At present 9 different drop sizes can be selected.
Switches manual/automatic
Call up the AIRTEC mask (see Diagram 9-1) in the machine data mask by pressing the
soft key. The number of the nozzle to be used can be set using the soft keys and .
Attention! The selection of the wrong nozzle number results in the wrong
! drop size, which can lead to plant damage.
Call up the AIRTEC mask (see Diagram 9-1) in the machine data mask by pressing the
soft key. The drop size can be altered using the soft keys and . The current setting
is displayed with the and - .
The drop size can be adjusted in automatic mode using the soft keys and . The
current setting is displayed in the Airtec mask and in the working mask with the symbols
- . Working mask 2 displays the air pressure instead of the drop size.
In manual mode the air pressure is set directly when the soft keys and are pressed.
For reasons of safety air pressure lower than the minimum air pressure or higher than the
maximum air pressure cannot be set. The values for minimum and maximum air pressure are
manufacturer dependent and are specified in the configuration.
Attention! The system can only be switched off if there are no Airtec
! nozzles in use. Otherwise there is a danger of spraying liquid entering the
air pressure system and damaging it.
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10 Multiple nozzles
To switch nozzles automatically a nozzle fitting for 2 or 4 nozzles is used instead of the
standard nozzle fitting. Depending on the manufacturer a specific number of nozzles in
relation to the current set value can be automatically switched in such a way that an optimal
spraying scheme results. For this purpose the nozzles can either be switched on individually
or in combination. The advantage of this system is the larger working area (l/ha). Switching
can be done automatically (Vario) or manually (Select).
With the new Software Version 5.1d (May 2004) it is necessary to enter a licence code (see
chap. 11 page 66). Without the code only the Select mode with 2 nozzles and the cleaning
mode can be operated. When the correct code is entered the entire scope of the Select and
Vario modes with 4 nozzles can be operated.
Calling up of the multiple nozzle mask and the soft keys for adjusting the droplet size can be
found in the auxiliary mask 1 (see Diagram 10-1).
Tab. 10-1 Soft keys for multiple nozzles in the auxiliary mask 1
Soft key Description
Calls up the multiple nozzle mask (see chap. 10.1 page 55)
Press the soft key in the auxiliary mask 1 to display the multiple nozzle mask (see
Diagram 10-2).
Switches nozzle 2 on/off (Select mode see chap. 10.3 page 57)
This Soft key is only displayed when the Select mode is active. Press
to switch to the Vario mode. The soft key disappears once more (see Select
mode chap. 10.3 page 57)
Switches nozzle 3 on/off manually (Select mode see chap. 10.3 page 57)
Switches nozzle 4 on/off manually (Select mode see chap. 10.3 page 57)
Copyright Müller-Elektronik GmbH u. Co. KG , Field Sprayer Job Computer ISOBUS (07/05) page - 55 -
10.2 Vario mode
Attention!
! When operating in Vario mode it is absolutely essential that all
parameters are entered correctly, are coordinated with each other and
with the machine. For exact input instructions refer to chap. 10.5 page
58.
In Vario mode the selection of the correct nozzle combination is carried out according to the
current flow per nozzle. Another combination is automatically selected as soon as there is a
change in speed or the quantity sprayed.
The current status is displayed on the left of the centre area of the working mask. The
symbol shows that the Vario mode (automatic) is active. A spraying cone under a nozzle
illustrates that the nozzle is switched on.
If the Vario mode is inactive, the multiple nozzle mask can be switched on using the soft key
.
In Select mode the required nozzle combination is set manually. This remains active until it is
altered manually or it is switched over to Vario mode.
Select mode can be recognised in the working mask by the fact that only the selected nozzles
without the symbol are displayed. Similarly the symbol does not appear in the
illustration of the nozzle fittings in the multiple nozzle mask. The soft key is provided.
The required nozzles can be switched on and off using the soft keys , , and
Switched-on nozzles can be recognised by the spraying cone below the nozzle. If all nozzles
are switched off, the system switches over to Vario mode. Vario mode can also be activated
by pressing the soft key . The soft key disappears from the multiple nozzle mask
as soon as the Vario mode is activated.
The working area of the current nozzle combination is displayed in the lower part of the
multiple nozzle mask. For an exact description of the data displayed refer to chap. 10.5.2
page 60.
Copyright Müller-Elektronik GmbH u. Co. KG , Field Sprayer Job Computer ISOBUS (07/05) page - 57 -
10.4 Setting the droplet size manually
Control in Vario mode takes place using the selected pressure area. The software tries to keep
the system constantly within a close pressure range to be found in the middle of the pressure
range defined for the nozzles. If this pressure range were to be shifted to a range with higher
or lower pressure, it would theoretically be possible to attain control of a specific droplet
size. The system is steered intentionally into the lower pressure range for larger drops and
into the higher pressure range for smaller drops.
Depending on the configuration supplied by the field sprayer manufacturer, the job computer
operates either without droplet size adjustment or with manual adjustment. In this case the
number of adjustable droplet sizes lies within the range of 4-9. The standard value is 5
droplet sizes.
If the setting of droplet sizes is activated, the current droplet size is displayed in the working
mask, as is the case with the Airtec function. (see Diagram 10-6).
Droplet size
Note:
! The icon beside the droplet size means that droplet size
control is being carried out manually. Automatic control is at
present not yet available.
2 additional soft keys and appear in the auxiliary mask 1 to allow gradual
adjustment of the droplet size within the number of droplet sizes configured. The adjustment
can only be carried out in Vario mode.
Important!
For the operation of multiple nozzles it is absolutely essential that all
parameters are entered correctly, are coordinated with each other and with
the machine (type of nozzle, permitted pressure range of the nozzles, position
! of the individual nozzles on the multiple fitting). The parameters are
required for calculation and execution in particular for the Vario mode.
Wrongly–entered values can lead to the nozzles not being properly combined
and the required quantities and results of the spraying liquid applied not
being adhered to.
The multiple nozzles are displayed differently in the corresponding operating masks
depending on the configuration.
Diagram 10-7 Operating mask tandem fitting Diagram 10-8 Operating mask tandem fitting
Independent of the nozzle fitting the type of nozzle currently used can be entered for each
nozzle. An input list makes this possible whereby the colour of the current nozzle is selected.
In addition corresponding ISO name for each nozzle appears on the working mask.
The selection list for the nozzles contains the 14 standard types of nozzles specified in ISO
10625 and 4 user-specific, freely specified types of nozzles. It is possible to select “no
nozzle” in order to deactivate a nozzle on the fitting system.
The pressure range determined by the pressure values should always be within the
specifications laid down by the nozzle manufacturer.
The structure of the display area for the nozzles in operation can vary depending on the
operating mode of the multiple nozzles.
In Vario mode the area is shown as follows:
The area for the spraying quantity is determined by the individual nozzles and their possible
combinations (from the smallest individual nozzle up to the combination of all nozzles). The
nozzle icons 1-4 show which nozzles are assigned to the Vario mode. Only the first 2 are
provided with a tandem fitting. With a quadruple fitting one or more nozzles can be reserved
solely for Select mode (see chap. 10.5.4.2 page 62).
Refer to chap.10.5.3 page 61 for a further example for this display area.
By pressing the soft key a mask is displayed which provides exact information about the
specific data of a nozzle. By means of a selection list all 18 types of nozzles can be selected
and displayed.
Selected nozzle
If you select a non-ISO nozzle (nozzle A to D) you will have to define the typical operating
point of this nozzle. For this purpose enter the values for both pressure and l/min. The
definition of this operating point is sufficient to calculate the entire working area of the
proprietary nozzle. The calculated data is displayed in the data mask:
Eliminated nozzle
Press the soft key for the nozzle which is to be eliminated from the Vario mode. The
eliminated nozzle is characterised by the icon .
Using the same procedure elimination can be reversed. The elimination process can only be
used with quatro fittings as at least 2 nozzles are always required for the Vario mode. If an
attempt is made to eliminate one of the last two available nozzles, the system reacts with an
alarm and the elimination process is blocked.
The typical application for Vario elimination is when liquid fertilizer is to be sprayed. In this
case only one nozzle for liquid fertilizer is used in Select mode. The other three nozzles can
be used for normal spraying procedure in Vario mode.
Press the soft key in order to receive an overview of the performance of the nozzles
used. On the lower part of the data mask a diagram appears showing the performance range
of the individual nozzles.
A filled-in rectangle is displayed for each nozzle in the diagram (for tandem fittings only 2
rectangles for nozzle 1 and 2 are displayed). The lowest rate of the smallest nozzle and the
highest rate of the largest nozzle form the minimum and maximum value on the diagram
scale (taken from the set pressure range).
If a nozzle has been deactivated nothing is indicated for the nozzle concerned.
If a nozzle has been eliminated from the Vario mode the performance range of this nozzle is
represented by an empty rectangle. In the following diagram nozzle 4 is operating in Select
mode:
Copyright Müller-Elektronik GmbH u. Co. KG , Field Sprayer Job Computer ISOBUS (07/05) page - 63 -
10.5.6 Overlapping conditions
The pre-set pressure range is used to determine overlapping due to nozzle combinations.
Complete overlapping occurs when it is possible to work from the lowest to the highest
performance rate within the pre-set pressure range without interruption. Here is an example
of how the nozzle combination could be displayed in such a case
Overlapping conditions are always examined when parameters are altered. The following
factors can influence overlapping: type of nozzle, elimination of a nozzle, working point
parameters with specific nozzles, pressure range.
An alarm goes off as soon as the overlapping conditions are no longer fulfilled.
In order to get a better understanding for the reason behind the alarm, refer to the diagram
illustrating the performance range of the nozzles and press the key.
It can occur that the diagram illustrating the performance range of the nozzles indicates gaps
but the overlapping conditions are fulfilled nevertheless due to a combination of nozzles.
On the other hand the performance range diagram may not display gaps, however combining
nozzles over the whole range is not entirely possible. This occurs in particular in connection
with tandem fittings.
In the example above the overlapping conditions seem to have been adhered to. However
with a closer look problems can be detected:
Nozzle 1 sprays approx. 48 l/ha with minimum pressure
Nozzle 2 sprays approx. 65 l/ha with minimum pressure
The only possible combination of the nozzles sprays 110 l/ha with minimum pressure and
this value is higher than nozzle 2's maximum.
Copyright Müller-Elektronik GmbH u. Co. KG , Field Sprayer Job Computer ISOBUS (07/05) page - 65 -
11 Licences
Note:
The current version does not require licences for the DISTANCE-
! Control and TRAIL-Control functions. The software releases the
functions automatically.
Licence management can be called up when at least one of the following options has been
configured:
• If for a configured option no licence is activated, the option will only be supported with
reduced functionality:
Call up licence management using the soft key in the third machine data mask.
Diagram 11-1 Machine data mask 3 with licence management soft key
The data mask is structured as illustrated in Diagram 11-2:
System code
Copyright Müller-Elektronik GmbH u. Co. KG , Field Sprayer Job Computer ISOBUS (07/05) page - 67 -
A system reboot always has to be carried out before an option can be activated. After the
reboot a tick mark after the password indicates that the input was valid. The system code is
no longer displayed.
If the conditions are fulfilled, the temporary licence can be activated and deactivated using
the soft key in the licence mask. When the temporary licence is activated the symbol
and a progress bar are displayed. The bar displays the time already used up for this option. In
diagram 11-5 there is approx. 20 hours operating time still available for the Airtec option.
Once the temporary 50-hour licence has been used up and if in the mean time no change-over
to an unlimited licence has taken place, a permanent alarm appears with the demand to reboot
the job computer. After reboot the function requiring a licence is no longer available and can
only be activated by entering a permanent licence.
status LED
Yellow
Green
On the rear side of the grip there is a switch which can be switched up and down from the
middle position. With this each key has 3 different assignments.
For functions carried out using the switch, please observe the following:
To end the function release, first the key and then the switch.
The MFG assignment is illustrated in Diagram 12-2. This assignment can be found on a
adhesive label delivered with the sprayer. Stick this label in the tractor cabin where it is
visible.
Copyright Müller-Elektronik GmbH u. Co. KG , Field Sprayer Job Computer ISOBUS (07/05) page - 69 -
Diagram 12-2 Assignment multifunction grip
12.2.1 Introduction
The ISOBUS S-box is a boom section switch box with mechanical switches for the control of
boom sections and the main switch on an ISOBUS field sprayer. The switch box can be
operated together with an ISOBUS multifunction grip (MFG) or on its own for controlling
the boom sections on the sprayer. Versions with 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12 and 13 boom
sections are available.
Important!
If the multifunction grip is not to be used, the S-box is connected between the terminal and
the basic equipment as illustrated in Diagram 12-4.
Copyright Müller-Elektronik GmbH u. Co. KG , Field Sprayer Job Computer ISOBUS (07/05) page - 71 -
Diagram 12-3 Wiring with MFG
The S-box is activated by means of the function switch . The S-Box has no function
in the position MFG. Depending on the mode selected, the boom sections can be operated
using the MFG (see parameter "boom section switching" in the 3rd machine data mask on the
sprayer).
The S-box is active when the function switch is switched to S-box. This is displayed
in the working mask on the sprayer with the symbol . In this position the sprayer
evaluates the pre-set switch settings on the S-box for the boom sections and the boom section
main switch . The boom section switches convey the current status of the boom sections.
When a boom section switch is switched to "on" the boom section is either active or pre-
selected depending on the position of the main boom section switch .
The main boom section switch functions as a sprayer on/off signal transmitter. When
switched to "on" all boom sections which are switched on are activated. When switched off
all switched-on boom sections move into pre-selected mode.
Copyright Müller-Elektronik GmbH u. Co. KG , Field Sprayer Job Computer ISOBUS (07/05) page - 73 -
13 Appendix
Copyright Müller-Elektronik GmbH u. Co. KG , Field Sprayer Job Computer ISOBUS (07/05) page - 75 -
13.4 Glossary
13.5 Abbreviations
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