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2008 Isuzu NRR ISUZU 4HK1 1L5 - NRR 4 CYL

Repair: ENGINE CONTROLS - 5.2L -- DIESEL ENGINE Print Date: 14/9/2018
(WITH AFTERTREATMENT SYSTEM)
DIAGNOSTIC TROUBLE CODE (DTC) LIST
DIAGNOSTIC TROUBLE CODE LIST

DTC DTC Type DTC Descriptor

P0016 B Crankshaft Position (CKP) - Camshaft Position (CMP)

Correlation

P0027 A Exhaust Throttle Control Valve Performance

P003A A Turbocharger Boost Control Position Not Learned

P0045 A Turbocharger Boost Control Solenoid Control Circuit

P0079 A Exhaust Valve Control Circuit Low Voltage

P0080 A Exhaust Valve Control Circuit High Voltage

P0087 A Fuel Rail Pressure (FRP) Too Low

P0088 D Fuel Rail Pressure (FRP) Too High (First Stage)

P0088 A Fuel Rail Pressure (FRP) Too High (Second Stage)

P0089 A Fuel Pressure Regulator Performance

P0091 A Fuel Pressure Regulator Solenoid 1 Control Circuit Low

Voltage

P0092 A Fuel Pressure Regulator Solenoid 1 Control Circuit High

Voltage

P0093 A Fuel System Large Leak Detected

P0097 A Intake Air Temperature (IAT) Sensor Circuit 2 Low Voltage

P0098 A Intake Air Temperature (IAT) Sensor Circuit 2 High Voltage

P0101 B Mass Air Flow (MAF) Sensor Performance

P0102 A Mass Air Flow (MAF) Sensor Circuit Low Voltage

P0103 A Mass Air Flow (MAF) Sensor Circuit High Voltage

P0112 A Intake Air Temperature (IAT) Sensor 1 Circuit Low Voltage

P0113 A Intake Air Temperature (IAT) Sensor 1 Circuit High Voltage

P0116 A Engine Coolant Temperature (ECT) Sensor Performance

P0117 A Engine Coolant Temperature (ECT) Sensor Circuit Low

Voltage

P0118 A Engine Coolant Temperature (ECT) Sensor Circuit High

Voltage

P0126 B Engine Coolant Temperature (ECT) Insufficient For Stable

Operation

P0128 B Engine Coolant Temperature (ECT) Below Thermostat

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Regulating Temperature

P0181 A Fuel Temperature Sensor Performance

P0182 A Fuel Temperature Sensor Circuit Low Voltage

P0183 A Fuel Temperature Sensor Circuit High Voltage

P0191 A Fuel Rail Pressure (FRP) Sensor Performance

P0192 A Fuel Rail Pressure (FRP) Sensor Circuit Low Voltage

P0193 A Fuel Rail Pressure (FRP) Sensor Circuit High Voltage

P0201 A Injector 1 Control Circuit

P0202 A Injector 2 Control Circuit

P0203 A Injector 3 Control Circuit

P0204 A Injector 4 Control Circuit

P0219 D Engine Overspeed

P0234 A Turbocharger Engine Over boost

P0237 A Turbocharger Boost Sensor Circuit Low Voltage

P0238 A Turbocharger Boost Sensor Circuit High Voltage

P0261 A Injector 1 Control Circuit Low Voltage

P0264 A Injector 2 Control Circuit Low Voltage

P0267 A Injector 3 Control Circuit Low Voltage

P0270 A Injector 4 Control Circuit Low Voltage

P0299 A Turbocharger Engine Under boost

P02E2 A Intake Air Flow (IAF) Control Circuit Low Voltage

P02E3 A Intake Air Flow (IAF)Control Circuit High Voltage

P02E7 B Intake Air Flow (IAF) Position Sensor Performance

P02E8 A Intake Air Flow (IAF) Position Sensor Circuit Low Voltage

P02E9 A Intake Air Flow (IAF) Position Sensor Circuit High Voltage

P0300 A Engine Misfire Detected

P0301 B Cylinder 1 Misfire Detected

P0302 B Cylinder 2 Misfire Detected

P0303 B Cylinder 3 Misfire Detected

P0304 B Cylinder 4 Misfire Detected

P0335 A Crankshaft Position (CKP) Sensor Circuit

P0336 A Crankshaft Position (CKP) Sensor Performance

P0340 A Camshaft Position (CMP) Sensor Circuit

P0341 B Camshaft Position (CMP) Sensor Performance

P0381 B Wait to Start Lamp Control Circuit

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P0401 B Exhaust Gas Recirculation (EGR) Flow Insufficient

P0402 B Exhaust Gas Recirculation (EGR) Flow Excessive

P0403 A Exhaust Gas Recirculation (EGR) Solenoid Control Circuit

P0404 B Exhaust Gas Recirculation (EGR) Open Position

Performance

P0405 A Exhaust Gas Recirculation (EGR) Position Sensor Circuit

Low Voltage

P0406 A Exhaust Gas Recirculation (EGR) Position Sensor Circuit

High Voltage

P040B B Exhaust Gas Recirculation (EGR) Temperature Sensor 1

Circuit Performance

P040C A Exhaust Gas Recirculation (EGR) Temperature Sensor 1

Circuit Low Voltage

P040D A Exhaust Gas Recirculation (EGR) Temperature Sensor 1

Circuit High Voltage

P041B B Exhaust Gas Recirculation (EGR) Temperature Sensor 2

Circuit Performance

P041C A Exhaust Gas Recirculation (EGR) Temperature Sensor 2

Circuit Low Voltage

P041D A Exhaust Gas Recirculation (EGR) Temperature Sensor 2

Circuit High Voltage

P042E B Exhaust Gas Recirculation (EGR) Closed Position

Performance

P0500 B Vehicle Speed Sensor (VSS) Circuit

P0506 B Idle Speed Low

P0507 B Idle Speed High

P0512 B Start Switch Circuit

P0522 C Engine Oil Pressure (EOP) Sensor Circuit Low Voltage

P0523 C Engine Oil Pressure (EOP) Sensor Circuit High Voltage

P0545 A Exhaust Gas Temperature (EGT) Sensor Circuit 1 Low

Voltage

P0546 A Exhaust Gas Temperature (EGT) Sensor Circuit 1 High

Voltage

P0562 C System Voltage Low

P0563 C System Voltage High

P0567 C Cruise Control Resume Switch Circuit

P0568 C Cruise Control Set Switch Circuit

P0571 C Cruise Control Brake Switch Circuit

P0602 A Control Module Not Programmed

P0606 A Control Module Internal Performance

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P062F A Control Module Long Term Memory Performance

P0642 A 5 Volt Reference 1 Circuit Low Voltage

P0643 A 5 Volt Reference 1 Circuit High Voltage

P064C B Glow Plug Control Module Performance

P0650 B Malfunction Indicator Lamp (MIL) Control Circuit

P0652 A 5 Volt Reference 2 Circuit Low Voltage

P0653 A 5 Volt Reference 2 Circuit High Voltage

P0671 A Glow Plug 1 Control Circuit

P0672 A Glow Plug 2 Control Circuit

P0673 A Glow Plug 3 Control Circuit

P0674 A Glow Plug 4 Control Circuit

P0687 D Engine Controls Ignition Relay Control Circuit High Voltage

P0700 A Transmission Control Module (TCM) Request MIL

Illumination (12,000 lbs GVW)

P0802 B Transmission Control Module (TCM) MIL Request Circuit

(12,000 lbs GVW)

P1085 D High Pressure Fuel Pump Performance

P1093 B Fuel Rail Pressure Too Low

P1125 A Accelerator Pedal Position (APP) System

P1259 C High Pressure Fuel Pump Performance

P1293 A Injector Positive Charge Up Control Circuit

P1471 A Diesel Particulate Filter Regeneration Insufficient

P160B A Fuel Injector Calibration Checksum Error

P2002 B Diesel Particulate Filter Low Efficiency

P2032 A Exhaust Gas Temperature (EGT) Sensor 2 Circuit Low

Voltage

P2033 A Exhaust Gas Temperature (EGT) Sensor 2 Circuit High

Voltage

P2080 A Exhaust Gas Temperature (EGT) Sensor 1 Performance

P2084 A Exhaust Gas Temperature (EGT) Sensor 2 Performance

P20E2 B Exhaust Gas Temperature (EGT) Sensor 1-2 Correlation

P2122 C Accelerator Pedal Position (APP) Sensor 1 Circuit Low

Voltage

P2123 C Accelerator Pedal Position (APP) Sensor 1 Circuit High

Voltage

P2127 C Accelerator Pedal Position (APP) Sensor 1 Circuit Low

Voltage

P2128 C Accelerator Pedal Position (APP) Sensor 1 Circuit High

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Voltage

P2138 C Accelerator Pedal Position (APP) Sensor 1-2 Correlation

P2146 A Injector Positive Voltage Control Circuit Group 1

P2147 A Injector Positive Voltage Control Circuit Group 1 Low

Voltage

P2148 A Injector Positive Voltage Control Circuit Group 1 High

Voltage

P2149 A Injector Positive Voltage Control Circuit Group 2

P2150 A Injector Positive Voltage Control Circuit Group 2 Low

Voltage

P2151 A Injector Positive Voltage Control Circuit Group 2 High

Voltage

P2199 B Intake Air Temperature Sensor 1-2 Correlation

P2227 B Barometric Pressure (BARO) Sensor Performance

P2228 A Barometric Pressure (BARO) Sensor Circuit Low Voltage

P2229 A Barometric Pressure (BARO) Sensor Circuit High Voltage

P244B A Diesel Particulate Filter Differential Pressure Too High

P244C A Diesel Particulate Filter Regeneration Duration

P2453 A Diesel Particulate Filter Differential Pressure Sensor

Performance (Learned Position Error)

P2453 B Diesel Particulate Filter Differential Pressure Sensor

Performance (Sensor Signal Range Error)

P2454 A Diesel Particulate Filter Differential Pressure Sensor Circuit

Low Voltage

P2455 A Diesel Particulate Filter Differential Pressure Sensor Circuit

High Voltage

P2457 B Exhaust Gas Recirculation (EGR) Cooling System

Performance

P2463 A Diesel Particulate Filter - Soot Accumulation

P254D C Power Take-Off (PTO) Engine Speed Selector Sensor

Circuit High Voltage

P2564 A Turbocharger Boost Control Position Sensor Low Voltage

P2565 A Turbocharger Boost Control Position Sensor High Voltage

P256C C Engine Idle Speed Selector Sensor Low Voltage

P256D C Engine Idle Speed Selector Sensor High Voltage

P268A A Fuel Injector Calibration Not Programmed

U0073 A Control Module Communication Bus Off

U0101 A Lost Communication with TCM

U0106 B Lost Communication with Glow Plug Control Module

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U010C A Lost Communication with Turbocharger Control Module

U0294 D Lost Communication with Data Recording Module

COMPONENT LOCATOR > ENGINE CONTROL MODULE (ECM) CONNECTOR END

VIEWS > ECM (96 PINS CONNECTOR)

Fig 1: Identifying ECM (96 Pins Connector)

ECM 96 PIN CONNECTOR TERMINAL ID

Connector No. J-105

Connector color Black

Test adapter No. J-35616-64A

Pin No. Wire color Pin function

1 BLK ECM case ground

2 BLK ECM power ground

3 BLK ECM power ground

4 BLK ECM signal ground

5 BLK ECM signal ground

6 - Not used

7 VIO/ RED APP sensor 1 low reference

8 RED/ BLU APP sensor 2 low reference

9 - Not used

10 BLU/ RED PTO remote throttle sensor low reference

11 BLU/ RED Idle speed selector sensor low reference

12 - Not used

13 VIO/ WHT Exhaust differential pressure sensor low reference

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14 - Not used

15 - Not used

16 - Not used

17 BLU/ WHT CAN high

18 BLU CAN low

19 - Not used

20 GRN/ WHT CAN high

21 GRN CAN low

22 BLU/ YEL MIL request signal from TCM (12,000 lbs GVW)

23 BLK/ BLU Ignition voltage

24 - Not used

25 - Not used

26 BLK ECM power ground

27 BLK ECM power ground

28 - Not used

29 YEL/ RED EGT sensor 1 signal

30 RED EGT sensor 2 signal

31 BLU/ WHT APP sensor 1 signal

32 WHT/ RED APP sensor 2 signal

33 - Not used

34 YEL PTO remote throttle sensor signal

35 YEL/ GRN Idle speed selector sensor signal

36 GRN/ YEL Exhaust differential pressure sensor signal

37 - Not used

38 - Not used

39 GRY VSS 2 signal

40 VIO/ GRN EGT sensor 1 low reference

41 VIO/ YEL EGT sensor 2 low reference

42 BLU/ WHT DPF regeneration switch signal

43 - Not used

44 GRN/ BLK DPF regeneration switch signal

45 GRN/ ORN A/C signal

46 GRY/ BLU Cruise main switch signal

47 PNK/ BLU Cruise resume/ accel. switch & remote PTO resume
switch signal

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48 GRY Cruise set/ coast switch & remote PTO set switch
signal

49 WHT/ RED Main relay voltage

50 WHT/ RED Main relay voltage

51 BLK/ BLU Battery voltage (Back-up)

52 BLU/ YEL Main relay control

53 BLU/ YEL Main relay control

54 VIO APP sensor 1 5V reference

55 WHT APP sensor 2 5V reference

56 - Not used

57 WHT/ ORN Exhaust differential pressure sensor 5V reference

58 BLU PTO remote throttle sensor 5V reference

59 BLU Idle speed selector sensor 5V reference

60 WHT/ GRN Exhaust brake valve solenoid control

61 - Not used

62 GRN Stoplamp pedal switch (brake switch 1) signal

63 RED/ WHT Cruise release brake pedal switch (brake switch 2)

signal

64 WHT/ BLU Clutch pedal switch signal

65 - Not used

66 GRY/ BLU Low coolant level signal from control module

67 LT GRN/ RED Exhaust brake switch signal

68 - Not used

69 - Not used

70 - Not used

71 - Not used

72 BLK/ ORN Exhaust brake cut signal

73 WHT/ RED Main relay voltage

74 - Not used

75 PNK/ GRN PTO engage relay control

76 WHT/ BLK Starter relay control

77 - Not used

78 - Not used

79 ORN/ BLU Glow lamp control

80 YEL/BLK MIL control

81 - Not used

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82 RED/ YEL Vehicle speed signal output

83 BLU/ BLK Engine speed signal output

84 - Not used

85 - Not used

86 RED/ GRN PTO brake/ clutch override switch signal

87 - Not used

88 BRN Cab control disable switch signal

89 GRY/ RED Remote PTO set speed A switch signal

90 RED/ BLU Remote PTO set speed B switch signal

91 RED/ GRN Remote PTO set switch signal

92 RED/ BLK Remote PTO resume switch signal

93 PNK PTO main switch signal

94 PNK/ BLK PTO engine shutdown switch signal

95 BLK/ WHT PTO feedback switch signal

96 BLK/ WHT Starter switch signal

COMPONENT LOCATOR > ENGINE CONTROL MODULE (ECM) CONNECTOR END

VIEWS > ECM (58 PINS CONNECTOR)

Fig 1: Identifying ECM (58 Pins Connector)

ECM 58 PIN CONNECTOR TERMINAL ID

Connector No. E-73

Connector color Black

J-35616-33 (1 to 6)
Test adapter No.
J-35616-64A (7 to 58)

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Pin No. Wire color Pin function

1 LT BLU IAF valve solenoid drive voltage

2 WHT/ GRN IAF valve solenoid control low side (PWM)

3 BLU/ RED IAT sensor 1 low reference

4 WHT/ ORN EGR position sensor signal

5 WHT/ RED Common 1 (cylinder #1 & #4) fuel injector charge voltage

6 RED/ WHT Common 2 (cylinder #2 & #3) fuel injector charge voltage

7 LT GRN/ RED EGR solenoid drive voltage

8 ORN EGR solenoid control low side (PWM)

9 BLU/ RED EGR gas temperature sensor 2 low reference

10 - Not used

11 BLU/ WHT EGR gas temperature sensor 1 low reference

12 YEL Boost pressure sensor low reference

13 GRN/ BLU FRP sensor low reference

14 PNK EOP sensor low reference

15 BLK MAF sensor low reference

16 BLU/ BLK IAF valve position sensor low reference

17 BLU/ YEL IAT sensor 2 low reference

18 BLU/ RED CMP sensor low reference

19 BLK CKP sensor low reference

20 YEL FRP regulator low side

21 YEL FRP regulator low side

22 - Not used

23 - Not used

24 GRN Boost pressure sensor signal

25 WHT FRP sensor signal

26 WHT FRP sensor signal

27 BRN/ WHT EOP sensor signal

28 WHT MAF sensor signal

29 VIO/ WHT IAF valve position sensor signal

30 BLU/ WHT CMP sensor signal

31 RED CKP sensor signal

32 WHT CKP sensor 5V reference

33 WHT/ BLU FRP regulator control high side (PWM)

34 WHT/ BLU FRP regulator control high side (PWM)

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35 GRN/ YEL ECT sensor signal

36 BLK/ BLU ECT sensor low reference

37 BLU/ BLK IAT sensor 1 signal

38 RED/ BLU IAT sensor 2 signal

39 - Not used

40 RED/ YEL EGR gas temperature sensor 2 signal

41 LT GRN/ WHT FT sensor signal

42 - Not used

43 GRN/ BLK Cylinder #2 fuel injector control

44 BLU/ WHT EGR position sensor 5V reference

45 BLK/ YEL Cylinder #3 fuel injector control

46 BLU Boost pressure sensor 5V reference

47 BRN FRP sensor 5V reference

48 YEL/ RED EOP sensor 5V reference

49 - Not used

50 YEL/ RED IAF valve position sensor 5V reference

51 BLU CMP sensor 5V reference

52 - Not used

53 RED/ GRN EGR gas temperature sensor 1 signal

54 WHT/ BLK FT sensor low reference

55 - Not used

56 BLU Cylinder #4 fuel injector control

57 YEL/ BLK EGR position sensor low reference

58 GRN/ RED Cylinder #1 fuel injector control

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