605 Series Frequency Inverter: Product Manual
605 Series Frequency Inverter: Product Manual
605 Series Frequency Inverter: Product Manual
com
+44 (0)117 938 1800 - [email protected]
605 Series
Frequency
Inverter
Product Manual
HA463550U001 Issue 5
WARRANTY
SSD Drives warrants the goods against defects in design, materials and workmanship
for the period of 12 months from the date of delivery on the terms
detailed in SSD Drives Standard Conditions of Sale IA058393C.
SSD Drives reserves the right to change the content and product specification without notice.
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Safety Information !
Requirements
IMPORTANT: Please read this information BEFORE installing the equipment.
Intended Users
This manual is to be made available to all persons who are required to install, configure or
service equipment described herein, or any other associated operation.
The information given is intended to highlight safety issues, and to enable the user to obtain
maximum benefit from the equipment.
Complete the following table for future reference detailing how the unit is to be installed and
used.
INSTALLATION DETAILS
Serial Number
(see product label)
Where installed
(for your own
information)
Unit used as a:
(refer to Certification
R Component R Relevant Apparatus
for the Inverter)
Application Area
The equipment described is intended for industrial motor speed control utilising AC induction or
AC synchronous machines.
Personnel
Installation, operation and maintenance of the equipment should be carried out by qualified
personnel. A qualified person is someone who is technically competent and familiar with all
safety information and established safety practices; with the installation process, operation and
maintenance of this equipment; and with all the hazards involved.
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Safety Information !
Hazards
WARNING!
This equipment can endanger life through rotating machinery and high voltages.
Failure to observe the following will constitute an ELECTRICAL SHOCK HAZARD.
This is a product of the restricted sales distribution class according to IEC 61800-3.
In a domestic environment this product may cause radio interference in which case
the user may be required to take adequate measures.
This product is designated as “professional equipment” as defined in EN61000-3-2.
Permission of the supply authority shall be obtained before connection to the low
voltage supply.
•
The equipment must be permanently earthed due to the high earth leakage current.
•
The drive motor must be connected to an appropriate safety earth.
•
The equipment contains high value capacitors which take time to discharge after removal of
the mains supply.
• Before working on the equipment, ensure isolation of the mains supply from terminals L1,
L2 and L3. Wait for at least 3 minutes for the dc link terminals (DC+ and DC-) to discharge
to safe voltage levels (<50V). Measure the DC+ and DC- terminal voltage with a meter to
confirm that the voltage is less than 50V.
• Never perform high voltage resistance checks on the wiring without first disconnecting the
drive from the circuit being tested.
• When replacing a drive in an application and before returning to use, it is essential that all
user defined parameters for the product’s operation are correctly installed.
• This equipment contains electrostatic discharge (ESD) sensitive parts. Observe static
control precautions when handling, installing and servicing this product.
IMPORTANT: Metal parts may reach a temperature of 90 degrees centigrade in operation.
Application Risk
The specifications, processes and circuitry described herein are for guidance only and may need
to be adapted to the user’s specific application.
SSD Drives does not guarantee the suitability of the equipment described in this Manual for
individual applications.
Risk Assessment
Under fault conditions, power loss or other operating conditions not intended, the equipment
may not operate as specified. In particular:
• The motor speed may not be controlled
• The direction of rotation of the motor may not be controlled
• The motor may be energised
Guards
The user must provide guarding and /or additional safety systems to prevent risk of injury and
electric shock.
Protective Insulation
• All control and signal terminals are SELV, i.e. protected by double insulation. Ensure all
wiring is rated for the highest system voltage.
Note: Thermal sensors contained within the motor must be double insulated.
• All exposed metalwork in the Inverter is protected by basic insulation and bonding to a
safety earth.
RCDs
These are not recommended for use with this product but ,where their use is mandatory, only
Type B RCDs should be used.
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Contents
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Contents
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Contents
Contents Page
• RAISE/LOWER.....................................................................................6-51
• REFERENCE ........................................................................................6-52
• SEQUENCING LOGIC........................................................................6-54
• SETPOINT SCALE................................................................................6-56
• SKIP FREQUENCIES ............................................................................6-57
• SLEW RATE LIMIT ................................................................................6-59
• SLIP COMP.........................................................................................6-60
• STABILISATION...................................................................................6-61
• STALL TRIP..........................................................................................6-62
• STOP .................................................................................................6-63
• SYSTEM PORT (P3)..............................................................................6-64
• SYSTEM RAMP ....................................................................................6-65
• TEC OPTION......................................................................................6-67
• TRIPS HISTORY ...................................................................................6-68
• TRIPS STATUS .....................................................................................6-69
• UNDERLAP COMP ..............................................................................6-71
• VALUE FUNCTIONS ...........................................................................6-72
• VECTOR FLUXING ..............................................................................6-79
• VOLTAGE CONTROL..........................................................................6-80
• ZERO SPEED.......................................................................................6-81
Motor-Specific Parameters ......................................................................... 6-82
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Contents
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Chapter 10 P A R A M E T E R S P E C I F I C A T I O N T A B L E
Specification Table: Tag Number Order..................................................... 10-2
Product-Related Default Values ............................................................... 10-18
• Language Dependant Defaults ..........................................................10-18
• AC Supply Voltage and Power Rating Dependant Defaults ..................10-18
Chapter 11 T E C H N I C A L S P E C I F I C A T I O N S
Environmental Details............................................................................................11-1
EMC Compliance..................................................................................................11-1
External AC Supply (RFI) Filters...............................................................................11-1
Cabling Requirements for EMC Compliance ...........................................................11-2
Fuse Rating and Recommended Wire Sizes .............................................................11-2
Terminal Block Wire Sizes ......................................................................................11-3
Earthing/Safety Details ..........................................................................................11-3
Power Details........................................................................................................11-3
Control Terminals .................................................................................................11-4
Analog Inputs/Outputs ..........................................................................................11-5
Digital Inputs ........................................................................................................11-5
Digital Outputs .....................................................................................................11-5
Power Loss Estimates .............................................................................................11-5
Switching Frequencies ...........................................................................................11-5
Supply Harmonic Analysis......................................................................................11-6
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Contents
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Chapter 13 A P P L I C A T I O N N O T E S
Synchronous Motor Control ........................................................................ 13-1
Brake Motors .............................................................................................. 13-1
Using Multiple Motors on a Single Inverter ............................................... 13-2
Dynamic Braking ........................................................................................ 13-2
Brake Resistor Selection ............................................................................. 13-3
Chapter 14 S E R I A L C O M M U N I C A T I O N S
Connection to the P3 Port ........................................................................... 14-1
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Contents
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Chapter 15 A P P L I C A T I O N M A C R O S
The Default Application .............................................................................. 15-1
How to Load a Macro.................................................................................. 15-1
Macro Descriptions ..................................................................................... 15-1
Macro 0 ...............................................................................................................15-1
Macro 1: Basic Speed Control (default) ..................................................................15-3
Macro 2: Run Forward/Run Reverse .......................................................................15-5
Macro 3: Raise/Lower Trim....................................................................................15-7
Macro 4: Process PID ............................................................................................15-9
Macro 5: Preset Speeds .......................................................................................15-11
Macro 6: Closed-Loop Speed Feedback ...............................................................15-13
Macro Control Blocks ..........................................................................................15-15
Macro User Blocks ..............................................................................................15-16
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Introduction
The 605 Series Frequency Inverter is designed for speed control of standard 3-phase induction
motors. It is available in two frame sizes - 605 Type A and 605 Type B.
• It can be controlled remotely using configurable analogue and digital inputs and outputs,
requiring no optional equipment.
• Controlling the unit remotely using the ConfigEd Lite (or other suitable PC programming
tool) and 6053 Technology Box options, or locally using the Operator Station option gives
access to parameters, diagnostic messages, trip settings, full application programming.
Other features are also available, such as the advanced sensorless vector control scheme
which gives high torque, low speed operation; selectable switching frequencies; and a
unique Quiet Pattern control system that minimises audible noise from the motor.
The optional internal RFI filters offer enhanced EMC compliance without the need for
additional external components (where fitted).
IMPORTANT: Motors used must be suitable for inverter duty.
Optional Equipment
Item Part Number
6901 Operator Station 6901
A plug-in unit providing control, monitoring and programming
capabilities
Panel Mounting Kit for the 6901 Operator Station 6052
Braking Resistor
A resistor fitted for transient braking operations
100Ω, 100W CZ389853
56Ω, 200W CZ463068
EMC Installation Guidelines for Modules and Systems HA388879
An SSD Drives application manual detailing EMC requirements
Technology Box Option
Plug-in field bus communications interface options:
• Profibus AH463470U001
• Profibus Technology Option manual HA463561
• RS485 AH463469U001
• RS485 Technology Option manual HA463560
• Link AH470016
• Link Technology Option manual HA470237
ConfigEd Lite Order by name
SSD Drives’ Windows-based block programming software
External AC Supply (RFI) Filter Refer to Chapter 11:
For 605 Type A units without internal filters, on cable runs in excess “External AC Supply
of 25 metres (RFI) Filters” for Part
Numbers
Top Cover (UL Type 1 / IP4X) 605A:BD388832U007
A protective cover fitted to wall-mounted units to give improved 605B:BD463503U007
compliance ratings
Table 1-1 Optional Equipment
Equipment Inspection
• Check for signs of transit damage
• Check the product code on the rating label conforms to your requirement.
If the unit is not being installed immediately, store the unit in a well-ventilated place away from
high temperatures, humidity, dust, or metal particles.
Refer to Chapter 2: “An Overview of the Inverter” to check the rating label/product code. Refer
to Chapter 8: “Routine Maintenance and Repair” for information on returning damaged goods.
Initial Steps
Use the manual to help you plan the following:
Installation
Know your requirements:
• certification requirements, CE/UL/CUL conformance
• wall-mount or enclosure?
• conformance with local installation requirements
• supply and cabling requirements
Operation
Know your operator:
• how is it to be operated, local and/or remote?
• what level of user is going to operate the unit?
• decide on the best menu level for the Operator Station (where supplied)
Quick-Start Guide
Chapters 3 and 4
install and run
the product
Chapter 5
details the
Operator Station
and menu system
Chapter 11
holds many of the
technical details
Component Identification
9 2
EUROTHERM
DRIVES
EUROTHERM
DRIVES
12
HEALTH RUN
16
3
EUROTHERM
DRIVES
1
1
E PROG
13 10
M L
R
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
14
CHARGE
L1 L2/NL3 DC+DBRDC-
M1/U
M2/VM3/W
8
11 15
5
Control Features
The Inverter is fully-featured when controlled using the optional Operator Station (or a suitable
PC programming tool).
The `General’ control features below are not user-selectable when the unit is controlled using
DEFAULT the analog and digital inputs and outputs.
The Product Code appears as the “Model No.”. Each block of the Product Code is identified as
below:
Functional Overview
L1 L2/N L3
TECHNOLOGY BOX
INTERFACE TECHNOLOGY BOX
CONNECTOR INTERFACE
18
605A: Diode Bridge
17
16 on Filter Board
PE
15 605B: Diode Bridge
14 Diode Bridge
on Power Board
13
12
CONTROL 11 POWER
TERMINALS 10 PROCESSOR
9 DC+
8
7 DC-
6
5
4 DBR
3
2
1
CONTROL
M1 M2 M3
U V W
Filter Board
This two-stage filter consists of common and differential mode elements. It attenuates the
Inverter noise produced on to the mains supply. Mains supply is applied to terminals L1, L2 (N)
and L3.
Power Board
DC link capacitors smooth the dc voltage output prior to the Inverter power stage. The IGBT
(Insulated Gate Bi-polar Transistor) output stage converts the dc input to a three phase output
used to drive the motor.
Control Board
Processor
The processor provides for a range of analog and digital inputs and outputs, together with their
reference supplies. For further details refer to Chapter 11: “Technical Specifications” - Control
Terminals.
The I/O configuration switches (SW1 & SW2) on the control board can be seen through the
DEFAULT outer casing of the Inverter when the blank cover, the Operator Station, or the Technology Box
option is removed. These switches configure the analog i/o terminals. Refer to Chapter 6:
“Programming Your Application” - ANALOG INPUT and ANALOG OUTPUT.
IMPORTANT: Read Chapter 12: “Certification for the Inverter” before installing this unit.
Mechanical Installation
Mounting the Inverter
The unit must be mounted vertically on a solid, flat, vertical surface. It can be wall-mounted, or
mounted inside a suitable cubicle, depending upon the required level of EMC compliance - refer
to Chapter 11: “Technical Specifications”.
W
W1
Control Heat
Sink
W
W1
Control Heat
Sink
H H1
If wall-mounted, the unit
must be fitted with the
Top Cover firmly screwed
into position. The overall
W2 height H is not affected.
D
Figure 3-2 Mechanical Dimensions for 605 Type B
L Control Heat
Sink
AIR FLOW
M
J K
L Control Heat
Sink
AIR FLOW
M
Note: Refer to Chapter 11: “Technical Specifications” for additional Cabling Requirements and
Terminal Block Wire Sizes.
signal/control cable
(sensitive)
(noisy) (noisy)
power
supply external motor
cable ac inverter EMC
line motor motor cable motor
choke supply
output choke
(clean) EMC (noisy)
filter
filter
(noisy)
fuse or suitable internal ac supply EMC filter
circuit breaker (the external ac supply EMC filter
brake resistor
(RCD not recommended) must not be used with the
internal filter)
Cables are considered to be electrically sensitive, clean or noisy. You should already have
planned your cable routes with respect to segregating these cables for EMC compliance.
If not, refer to Chapter 12: “Certification for the Inverter”.
The receiving hole in the gland plate has a compromised diameter of 22.8mm to accept metric
M20, PG16 and American ½” NPT cable gland sizes. The Frame B gland plate is fitted with
grommets, alternatively, the supplied screen termination clamps may be fitted.
screen
fit earth clamp
over cable screen
gland plate
power power
605 Type A Gland Plate 3 motor supply/ motor
supply
(if using earth motor
clamp connection)
brake resistor Brake resistor and cable must be screened brake resistor
if not fitted inside a control cubicle
L1 L2/N DC+ DBR DC- M1/U M2/V M3/W L1 L2 L3 DC+ DBR DC- M1/U M2/V M3/W
T)
P M)
)
U
LY
H
AM RI
O
PU (EX IO
LT
M PP
( JO R IP
(R T
)
)
T)
EA
T ED
U SU
ED
EC
)
SE
U
)
(H
N
T
P U PE
PE
IT NPU (DIR
(R
IM R
E
PU RU
AX D E
IG INP 2 (R
UT (S
1
(S
2
IN 1 (
T
IN 4
O 2
A CO
T
1
PU
U
T
T
T
T
AN REF T
UT
T
TP
O PU
PU
0m (EN
T
IT PU
M
U
AL I N
A
10 IN
B
O
IG N
O
I
18 C
e
G
+ o te
I
F
D AL
0V AL
AN OG
D AL
AL
+ G
ot
AL
D
AL
RE
AL
O
N
IT
N
IT
V
V
IT
V
IT
IT
0V
AL
IG
AL
24
24
IG
IG
e
IG
e
IIG
0V
Se
Se
D
D
AN
D
+
D
D
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Speed
Setpoint Health Relay
10k Run Direction 24V DC 50mA maximum
PE
Note A: DIGITAL INPUT 6
5 or Note B: DIGITAL INPUT 7
6 or Encoder signals are 5-24V
ENCODER SIGNAL CHANNEL A ENCODER SIGNAL CHANNEL B with respect to Terminal 15
24V 24V
Load
DOUT DOUT
Load
0V 0V
Optional Equipment
Fitting the Remote 6901 Operator Station
Tools Required
No. 2 Posidrive screwdriver.
Assembly Procedure
1. If fitted, remove the drive-mounted Operator Station for remote-mounting.
2. Select the location for the Operator Station and drill the four mounting holes.
3. Cut out the cable aperture.
4. Peel backing from gasket and attach to the panel.
5. Place the Operator Station into the retaining moulding and screw to the panel.
6. Connect the supplied cable (either end) to the Inverter’s RS232 programming port, in the
Operator Station recess.
7. Route the cable from the Inverter to the remote-mounted Operator Station and secure,
ensuring that adequate protection from live parts and abrasion is achieved.
8. Finally, connect the free end to the remote-mounted Operator Station.
Template
Figure 3-11 Mounting Dimensions for the Remote-Mounted Operator Station 6901
Top Cover
This UL Type 1 top cover is fitted to wall-mounted 605 units to give improved compliance
ratings. Refer to Chapter 11: “Technical Specifications” - Environmental Details.
Align the top cover to be flush with the front of the unit and press the locating pegs firmly into
position. The top must be secured with a screw.
L1
Part Number L1 L2 L3 W H D a b
CZ389853 165 152 125 22 41 4.3 10 12
CZ463068 165 146 125 30 60 5.3 13 17
H
H1
D1
D
Model H H1 W W1 D D1
CO389969 214 192 145 104 40 24
CO389970 214 192 204 164 47 28
CO389971 214 192 204 164 47 28
Table 3-5 External AC Supply EMC Filter Details (dimensions are in millimetres)
WARNING!
Do not use an internal or external ac supply EMC filter with supplies that are not
balanced with respect to earth (IT). They must only be used with earth referenced
supplies (TN).
Do not touch filter terminals or cabling for at least 3 minutes after removing the ac
supply.
Output Contactors
Output contactors can be used, although we recommend that this type of operation is limited to
emergency use only, or in a system where the inverter can be inhibited before closing or
opening this contactor.
WARNING!
Circuit breakers used with VSDs and other similar equipment are not suitable for
personnel protection. Use another means to provide personal safety. Refer to
EN50178 (1997) / VDE0160 (1994) / EN60204-1 (1994)
140 140
27.5 +- 5 50 +- 2 100 +- 2 27.5 +- 5 50 +- 2 100 +- 2
slot 7 slot 7
12 long 12 long
105 +-3 105 +-3
155 +- 2 155 +- 2
M6 crimp M5 crimp
terminal terminal
dimensions are in millimetres dimensions are in millimetres
By default, the Inverter will operate in Remote Start/Stop and Remote Speed Control. Analog
DEFAULT and digital inputs and outputs are selected to control the unit.
In this chapter, refer to Control Philosophy, Start-up Routines (Remote Control using Control
Terminals) and The Start/Stop Mode Explained.
Pre-Operation Checks
WARNING!
Wait for 5 minutes after disconnecting power before working on any part of the
system or removing the terminal cover from the Inverter.
Ensure the safety of the complete system before the Inverter is energised:
• Ensure that rotation of the motor in either direction will not cause damage.
• Ensure that nobody else is working on another part of the system which will be affected by
powering up.
• Ensure that other equipment will not be adversley affected by powering up.
Control Philosophy
There are four ways to control the Inverter using Remote and Local control:
analog
6053
and digital Technology
inputs and Box
outputs to fieldbus Operator
PC running
and Station
DEFAULT ConfigEd Lite
Comms link
or other suitable
software
REMOTE LOCAL
SPEED CONTROL SPEED CONTROL
SPEED SETPOINT
SPEED SETPOINT
DEFAULT
LOCAL START/STOP
REMOTE START/STOP
REMOTE LOCAL
SPEED CONTROL SPEED CONTROL
SPEED SETPOINT
SPEED SETPOINT
REMOTE START/STOP
LOCAL START/STOP
LED Indications
The mode of control is indicated by the
“LOCAL” LEDs on the Operator Station: SEQ MODES
SEQ = Start/Stop LOCAL ONLY
HEALTH LOCAL
REF = Speed Control SEQ REF
Note: The default is for the L/R key to be operative for both Sequencing and Reference
Generation, and to be set for Remote control, i.e. both LEDs will be off.
Start-up Routines
Remote Control using Control Terminals (default set-up)
DEFAULT This is the simplest method of operating the Inverter.No Set-up or tuning is required.
This routine assumes that the Inverter’s control terminals are wired as shown in Figure 3-13
Typical Connection to the Control Terminals.
Note: Ensure that the speed potentiometer is set to zero.
1. Power-up the unit. The HEALTH LED will light (the RUN LED remains off).
If the HEALTH LED flashes, the Inverter has tripped. Refer to Chapter 7: “Trips and Fault
Finding” to investigate and remove the cause of the trip. Reset the unit by momentarily
closing either the RESET switch or the RUN switch. The HEALTH LED will now light.
2. Close the RUN switch. The RUN LED will flash if the setpoint is at zero. Turn the speed
potentiometer up a little to apply a small speed setpoint. The RUN LED will light and the
motor will rotate slowly.
Reverse the motor’s direction of rotation either by pressing the DIR key, or by swapping two of
the motor phases (WARNING: Disconnect the mains supply first).
OFF
SHORT FLASH
EQUAL FLASH
HEALTH RUN
LONG FLASH
If the HEALTH LED flashes, the Inverter has tripped. The display will indicate the reason
for the trip. Refer to Chapter 7: “Trips and Fault Finding” to investigate and remove the
cause of the trip. Reset the trip condition by pressing the Stop/Reset key on the keypad. The
HEALTH LED will now light.
2. Press the L/R (Local/Remote) key to enable Local control. Both the LOCAL SEQ and
LOCAL REF LEDs will light when Local control in enabled.
3. Press the RUN key. The RUN LED will light and the motor will rotate slowly. (The RUN
LED would flash if the setpoint was at zero.)
4. Reverse the motor’s direction of rotation by pressing either the DIR key, or by swapping
two of the motor phases (WARNING: Disconnect the mains supply first).
Tuning can be performed manually by entering known parameter values, or by calculating the
parameter values using the motor manufacturer’s per-phase equivalent circuit.
Enter values for the following parameters, found under VECTOR SETUP menu at level 2.
Table 4-3 Important Parameters for the Sensorless Vector Fluxing Mode
• With ADVANCED view level selected, select the AUTOTUNE 2 FUNCTION BLOCKS
menu at level 4. Press the M key to reveal the AUTOTUNE
ENABLE page. 3 MOTOR CONTROL
• Press the M key. The up (∆) and down (∇) keys toggle the 4 AUTOTUNE
parameter between TRUE and FALSE. Set to TRUE. Press the E AUTOTUNE ENABLE
key to exit the parameter. AUTOTUNE MODE
AUTOTUNE ACTIVE
• On starting the Inverter, the Autotune sequence is initiated. When
complete (after a maximum of 10 seconds), the Inverter is returned to the stopped condition
and the AUTOTUNE ENABLE parameter is reset to FALSE.
Refer to Chapter 6: “Programming Your Application” - AUTOTUNE for further information.
Is Ir
Rr
S
Vs Lm Im
( Lm ) 2
(
LEAKAGE INDUC = L1 + Lm − ) mH
( L2 + Lm )
MUTUAL INDUC =
( Lm ) 2 mH
( L2 + Lm )
Tuning using a Simple Tuning Sequence
MMI Menu Map
If the motor equivalent circuit is not available, the following simple
tuning sequence can be used. All QUICK SETUP parameters must be 1 SETUP PARAMETERS
correctly set, including FULL LOAD CALIB and NO LOAD CALIB: 2 QUICK SETUP
• Set FULL LOAD CALIB to the rms line current given on the
motor nameplate
• Set NO LOAD CALIB to the Inverter’s rms line current value while running the
motor at base frequency (V/F) under no-load conditions.
Now set the following parameters in this order to complete the manual MMI Menu Map
tuning process. 1 SETUP PARAMETERS
NAMEPLATE RPM Enter the motor nameplate rated speed 2 VECTOR SETUP
MOTOR POLES Enter the number of motor poles
SUPPLY VOLTAGE Enter the Inverter rms line-to-line volts
MOTOR CONNECTION Enter the motor 3-phase connection type
VECTOR ENABLE Set to TRUE.
STATOR RES Set STATOR RES to zero. Run motor at zero speed (unloaded).
Note the BOOST parameter value (see PATTERN GEN).
Calculate STATOR RES as follows and enter the result:
STAR CONNECTION DELTA CONNECTION
BOOST 3 x BOOST
STATOR RES = STATOR RES =
3 x NO LOAD CALIB NO LOAD CALIB
LEAKAGE INDUC Set parameter to zero and run motor at 50Hz un-loaded
MUTUAL INDUC Alter until FIELD diagnostic reads approximately 100%.
1. Take the manually tuned value for MUTUAL INDUC, and
split it into 20% and 80% portions.
2. Enter the 20% portion into LEAKAGE INDUC parameter
3. Enter the 80% portion into MUTUAL INDUC parameter.
IMPORTANT: Remember to save the parameter settings.
• Too low and motor torque will be lower than expected 2 FUNCTION BLOCKS
• Too high and the Inverter enters the current limit and will be 3 MOTOR CONTROL
unable to ramp-up to speed. Reduce the value of STATOR RES
to eliminate this problem. 4 VECTOR FLUXING
+ SPEED DEMAND
+
DIRECTION JOG SETPOINT
Digital Input 3
Terminal 9 0%
RAMP OUTPUT
Analog Output 1
DECEL RATE MIN SPEED CLAMP Terminal 5
LOCAL SETPOINT +
-
SPEED TRIM
FORWARD/REVERSE
Key on Operator Station
0% Selected with DEFAULT
REMOTE SETPOINT
RUN
Digital Input 1
Terminal 7
With the Operator Station, or suitable programming tool, the Inverter can be selected to “Coast
to Stop”, or to “Ramp to Stop” at one of two rates (STOP RATE or FAST STOP RATE). The
stopping procedure is different for Local and Remote Start/Stop. Refer to “Start/Stop Controlled
Locally”, page 4-8 and “Start/Stop Controlled Remotely”, page 4-8.
Ramp to Stop
When a stop command is received, the Inverter decelerates from its actual speed towards zero
for the programmed RAMP DECEL RATE time. When this time has elapsed, SPEED TRIM is
ramped to 0% in the programmed STOP RATE time.
Note: If SPEED TRIM does not operate, SPEED DEMAND is reduced to 0% in RAMP DECEL RATE
time.
The power stack remains energised until the STOP DELAY period has elapsed.
RUN input
SPEED DEMAND
REMOTE SETPOINT
POWER
SPEED TRIM CIRCUIT
DISABLED
Speed 0%
Ramp to zero speed at STOP DELAY
RAMP DECEL RATE
RUN input
REMOTE SETPOINT
SPEED DEMAND
SPEED TRIM POWER
Speed 0% CIRCUIT
DISABLED
Ramp SPEED DEMAND STOP DELAY
to zero at STOP RATE
Figure 4-8 Remote to Stop with a Remote Reference: no RAMP DECEL RATE
Coast to Stop
In this mode the RAMP DECEL RATE ramp and the STOP RATE ramp are both ignored. Thus
the SPEED DEMAND changes immediately to 0% as soon as the Stop command is given. The
power stack is also immediately disabled at this time, causing the load to coast.
REMOTE SETPOINT
SPEED DEMAND
Speed 0%
/FAST STOP
SPEED DEMAND
REMOTE SETPOINT
POWER
SPEED TRIM CIRCUIT
Speed 0% DISABLED
Ramp SPEED DEMAND to
zero at FAST STOP RATE
FAST STOP LIMIT
REMOTE SETPOINT
SPEED DEMAND
SPEED TRIM
Speed 0%
Logic Stopping
The Inverter can be stopped by setting the /STOP to FALSE for a short time, (>100 ms). The
stop sequence continues even if the /STOP signal goes inactive before the Inverter is stopped.
Various combinations of stop logic are shown below.
RUN REV
/STOP
REMOTE SETPOINT
Speed 0%
SPEED DEMAND
REMOTE SETPOINT
Figure 4-12 Interaction between RUN FWD, RUN REV and /STOP Parameters
JOG
RUN FWD
/STOP
REMOTE SETPOINT
JOG SETPOINT
Figure 4-13 Example of the Interaction between RUN and JOG Parameters
JOG
JOG
Digital Input 5
FALSE /STOP
FALSE JOG
FALSE /STOP
RUN REV
FALSE JOG
FALSE /STOP
Normally open
24V push button switch Sequencing Logic
RUN FWD
RUN REV
FALSE JOG
/STOP
application programming.
E PROG
Insert the Operator Station Programming
into the front of the Inverter Keys
L
(replacing the blank cover and M R
plugging into the RS232
programming port); or mount
it up to 3 metres away using Local
the optional panel mounting Control
kit with connecting lead by Keys
plugging into the lower JOG
Welcome Screen
On power-up, a default Welcome screen is displayed for several seconds showing the product
description; power rating, voltage and software version of the Inverter.
After a few seconds the display changes to SETPOINT (REMOTE) by default.
LOCAL/ Control - Toggles between Remote and Local Control for both Start/Stop
REMOTE (Seq) and Speed Control (Ref). When toggling, the display automatically
goes to the relevant SETPOINT screen, and the SETPOINT (LOCAL)
L
R screen will have the ▲ and ▼ keys enabled to alter the setpoint.
Re-Configuration
Tripped
Stopped
Stopping
Running
Autotuning
Start/Stop (Seq) and Speed Control (Ref) are controlled from the
terminals
Start/Stop (Seq) and Speed Control (Ref) are controlled using the
Operator Station keys
The Operator Station has selectable “viewing levels” which can restrict the view of the menu
system, refer to “Menu Viewing Levels”, page 5-11.
Below is a simple description of the menus at Menu Level 1: The Menu System
• OPERATOR: a view of selected parameters contained in
WELCOME SCREEN
the FUNCTION BLOCKS menu. You can customise the
Operator menu to create a working list of parameters for timeout
operating your Inverter. from
power-up
SYSTEM
Figure 5-2 The Menu System showing Menus at Level 1 menu at level 1
scroll
Refer to “The Menu System Map” to see how the NAVIGATING THE MENU
menu is mapped.
HINT: Remember that because the Menu and Parameter lists are looped, the ∆ key can
quickly move you to the last Menu or Parameter in the loop.
OPERATOR
menu at level 1
DIAGNOSTICS
menu at level 1
PASSWORD FUNCTION BLOCKS INPUTS & OUTPUTS ANALOG INPUT ANALOG INPUT 1
menu at level 1 ANALOG INPUT 2
PARAMETER SAVE
SAVE TO MEMORY
menu at level 1 DIGITAL OUTPUT DIGITAL OUTPUT 1
SAVE TO OP
DIGITAL OUTPUT 2
SYSTEM RESTORE DEFAULTS MACRO 1 ENCODER
menu at level 1
MACRO 2
MACRO 3
SEQ & REF SEQUENCING LOGIC
MACRO 4
AUTO RESTART
MACRO 6 REFERENCE
STOP
LOAD FROM MEMORY
JOG
LOAD FROM OP ALL PARAMETERS
ZERO SPEED
APPLICATION ONLY
SETPOINT FUNCS RAISE/LOWER
LINKS
PRESET PRESET 1
SKIP FREQUENCIES
MINIMUM SPEED
PID
BRAKE CONTROL
SLIP COMP
CURRENT FEEDBACK
CURRENT LIMIT
STABILISATION
FLUXING
VECTOR FLUXING
AUTOTUNE
VOLTAGE CONTROL
UNDERLAP COMP
PATTERN GEN
DYNAMIC BRAKING
INJ BRAKING
FLY CATCHING
TRIPS HISTORY
BASIC & ADVANCED VIEWS
MENUS OP STATION
PASSWORD
ADVANCED VIEW ONLY
OPERATOR MENU
CUSTOM SCREEN 1
CUSTOM SCREEN 2
E M TEC OPTION
VALUE FUNC 10
LOGIC FUNC 10
MULTIPLEXER
DEMULTIPLEXER
Most messages are displayed for only a short period, or for as long as an illegal operation is
tried, however, trip messages must be acknowledged by pressing the E key.
Experience will show how to avoid most messages. They are displayed in clear, concise
language for easy interpretation. Refer to Chapter 7: “Trips and Fault Finding” for trip messages
and reasons.
SETPOINT (REMOTE)
to other parameters
Figure 5-3 The Menu System showing Operation of the E, M and PROG Keys
325- - - 7 ->[245]
Source tag number Link number Destination tag number
Note: The Inverter must be in Configuration mode before links can be edited. However, holding
the M key down in Parameterisation mode will allow the information to be displayed but
the information disappears when the key is released.
Use the up (∆) and down (∇) keys to change the source tag number. If the source number is
changed from zero, the next available link number will be assigned. Press E twice to clear the
link information and return to the parameter.
All link information is also available through the menu LINKS, menu at level 2.
• Hold down the ∆, E and PROG keys, then power-up the Inverter
An alert message may be displayed, “ALERT CONFIG MODE”. This is warning you that you
have initialised the Operator Station into the configuration mode and therefore parameters
can be changed.
• Use the up (∆) and down (∇) keys to select a default language and frequency
Note: Holding down the ∆, E and PROG keys whilst displaying the Welcome screen will also
display the product code, but you will be unable to change the parameter. To go to the
Welcome screen, press the PROG key until you enter the OPERATOR menu, then press the
E key until the Welcome screen is displayed.
• Hold down the up (∆) and down (∇) and keys, then power-up the Inverter.
The choice of menu for each has been designed around a type of user, hence we have the
Operator, Basic and Advanced viewing levels.
Note: The contents of the OPERATOR menu remains unchanged for all view levels.
Refer to “The Menu System Map”, page 5-5 to see how the viewing level changes the displayed
menu.
To change the viewing level, go to MENUS menu at level 1. The first parameter in this menu,
VIEW LEVEL, selects the viewing level.
Password Protection
When in force, the password prevents unauthorised parameter modification by making all
parameters “read-only”. If you attempt to modify a password protected parameter, it will cause
an ‘alert/reason’ message to be displayed. By default, the password feature is disabled, i.e. 0000.
There are two password parameters, stored in the PASSWORD menu at level 1:
ENTER PASSWORD and CHANGE PASSWORD.
The ENTER PASSWORD and CHANGE PASSWORD values are hidden by “XXXX” until
you press the M key to begin editing the parameter.
OPERATOR
SETPOINT (REMOTE)
menu at level 1
SPEED DEMAND
DRIVE FREQUENCY
MOTOR CURRENT
LOAD
DC LINK VOLTS
CURRENT LIMITING
ENTER PASSWORD
The selected “view level” has no effect on this menu, it is always available.
The default setting for the OPERATOR menu is to display 8 parameters, however it actually
contains 16 parameters. Except for parameter No. 1 which is fixed as the SETPOINT parameter
and the last parameter which is always ENTER PASSWORD, the remaining 14 parameters can
be changed to display any diagnostic or configurable parameter, (also refer to “Creating Custom
Screens” below).
1. Select the OPERATOR MENU menu at level 4. To
view this menu the Operator Station must have
ADVANCED view level selected. OPERATOR
1 MENU 2
1
= 115
2. Press the M key to reveal the STARTUP SCREEN
parameter (this is described below). HEALTH
SEQ
LOCAL
REF
For more details on customising this menu to your application refer to Chapter 6: “Programming
Your Application” - OPERATOR MENU.
• user-selectable limits
• user-selectable coefficients
This feature may be used to re-display the setpoint, for example, in more convenient units. Refer
to Chapter 6: “Programming Your Application” - CUSTOM SCREEN.
Note: Pressing the ∆ key, as instructed, restores to the Inverter the last saved parameter
settings.
Copying an Application
The Operator Station is a programming tool for writing to the Inverter, where the information is
stored. But the Operator Station itself can also be used to store this data.
You can have the Operator Station back-up the application each time a SAVE TO MEMORY is
performed by enabling the AUTO BACKUP parameter. Refer to Chapter 6: “Programming
Your Application” - OP STATION.
Parameterisation Mode
In parameterisation mode you can change parameter values. The Inverter can be
DEFAULT running or stopped. Note that some parameters can only be changed when the Inverter
is stopped. It is not possible to modify the internal links when the Inverter is in
parameterisation mode.
Configuration Mode
In the configuration mode you can modify the links in the function block diagram. You
can also change parameter values, as above. This mode is indicated by all the LEDs on
the operator station flashing at once. The Inverter cannot run in this mode.
Parameterisation Mode
• Function block output parameter values cannot be changed (because they are a result of the
function block’s processing)
• Function block input parameter values that receive their values from a link cannot be
changed (as they will change back to the value they receive from the link when the Inverter
is running).
Configuration Mode
• A link’s destination tag must be set to an
input parameter (only one link per input Feedback Link
parameter). BLOCK
Execution Rules
The complete block diagram is executed every 20ms, with individual control blocks executing
within 2ms. Just before a function block is executed, all the links that have that block as their
destination are executed, thereby copying new values in to the block’s parameter inputs. The
input parameters are then processed to produce a new set of output parameters. The execution
order of the blocks is automatically arranged for minimal delay.
• The output value transferred by a link on execution is clamped to be between the maximum
and minimum value for its destination input parameter.
• If a links’ source and destination parameters have different decimal point positions, there is
no automatic adjustment. Use a VALUE FUNCTION function block to modify the input
into the correct destination format. Refer to the table below for the result of linking
different parameters types.
Source Value Source Destination Destination Value
(the input) Format Format (the result)
When more than one trip is to be represented at the same time then the trip codes are simply
added together to form the value displayed. Within each digit, values between 10 and 15 are
displayed as letters A to F
Decimal number Display For example, if the ACTIVE TRIPS parameter is 01A8
10 A then this represents a “1” in digit 3, an “8” and a “2” in
11 B digit 2, (8+2 = 10, displayed as A), and an “8” in digit 1.
12 C This in turn represents the active trips I*T TRIP,
13 D MOTOR STALLED, INPUT 1 BREAK and
14 E HEATSINK TEMP, (an unlikely situation).
15 F
Contents List
Function Block Page Function Block Page
5 ANALOG DIGIN 2
Functional Description
The Inverter has two analog inputs. There is a digital analog input function block for each:
ANALOG DIGIN 1 is associated with the signal on terminal 2, whilst ANALOG DIGIN 2 is
associated with the signal on terminal 4.
The analog digital input function blocks allow the analog terminals to be used as digital inputs
where extra digital inputs are required. The input voltage or current is converted to a TRUE or
FALSE digital signal. Generally, (when INVERT is FALSE), an input greater than the
comparison LEVEL will cause the output VALUE to be TRUE. Similarly, an input less than the
comparison LEVEL will cause the output VALUE to be FALSE.
+10V 100%
raw input
LEVEL 30%
-10V 0%
TRUE 1 (TRUE)
VALUE
FALSE 0 (FALSE)
HYSTERISIS INVERT
LEVEL
VALUE
RAW INPUT
The input voltage or current is converted to an equivalent percentage by the Inverter's analog
input electronics. The percentage generated by a given input voltage depends on the hardware
range selected, as shown in the table below. The hardware range is selected using switch bank
SW1 on the control PCB, as described under the ANALOG INPUT function block.
UNPROCESSED
INPUT X +
BREAK VALUE VALUE
BREAK
INPUT LOSS LEVEL
BREAK ENABLE
OFF ON
Input Type Switch Settings 1
ANALOG 0-20 or 4-20mA SW1/1 OFF, SW1/2 ON
2
INPUT 1 SW1
3
Terminal 2 0-10V* SW1/1 OFF, SW1/2 OFF*
4
± 10V SW1/1 ON, SW1/2 OFF
OFF ON
ANALOG 0-20 or 4-20mA SW1/3 OFF, SW1/4 ON 1
INPUT 2
2
Terminal 4 0-10V* SW1/3 OFF, SW1/4 OFF* SW2
3
± 10V SW1/3 ON, SW1/4 OFF
4
* Default settings, as shown
5 ANALOG OUTPUT 1
AOUT 1 VALUE Parameter Descriptions
AOUT 1 SCALE
AOUT 1 OFFSET
VALUE Range: -300.00 to 300.00 %
AOUT 1 ABS The demanded value to output.
AOUT 1 TYPE
SCALE Range: -300.00 to 300.00 %
A scaling factor to apply to VALUE . A scaling factor of 100.00% has no effect.
OFFSET Range: -300.00 to 300.00 %
An offset added to VALUE after the scaling factor has been applied. An offset factor of 0.00%
has no effect.
ABS Range: FALSE / TRUE
When true the output sign is ignored.
TYPE Range: Enumerated - see
below
The output hardware type, either Volts or Amps.
WARNING: For correct operation, ensure that the hardware range selected using switch bank
SW2 corresponds to the TYPE selected. The values that this parameter may take are:
Enumerated Value : Type
0 : 0..+10 V
1 : 0..20 mA
2 : 4..20 mA
Functional Description
The ANALOG OUTPUT function block is associated with the analog output of the 605
(terminal 5).
The scaling and offset parameters are applied to the demand value as shown.
If ABS is TRUE then the final output is the magnitude of value after being scaled and offset.
If ABS is FALSE then the final output will be limited at 0% of the output hardware range.
With scale and offset applied, a value of 0.00 causes the output to be equal to the low hardware
range, (i.e. 0V on the 0 to 10V range), a value of 100.00% causes the output to be equal to the
high hardware range, (i.e. 10V on the 0 to 10V range).
VALUE X + OUTPUT
2
Table 6-3 Select Input Signal SW2
3
Functional Description
The Autotune sequence takes a maximum of 10 seconds to indentify four cirtical parameters:
1. No-load rms line current
2. Per-phase stator resistance
3. Per-phase leakage inductance
4. Per-phase mutual inductance
The value of 1 above is stored in the CURRENT FEEDBACK block. The values for 2, 3 & 4
are stored in the VECTOR FLUXING block. Autotune will overwrite any previous entry made
for these parameters.
Autotune can only be initiated from the “stopped” condition. The function block cannot be
changed whilst the drive is running. When the test is complete, the stack is disabled and the
motor left to coast.
Functional Description
frequency
ON FREQUENCY
OFF FREQUENCY
time
load
ON LOAD
time
RELEASE time
HOLD time
1 SETUP PARAMETERS
Terminal and Remote Comms COMMS SEQ [295] – FALSE
operating modes. COMMS REF [270] – FALSE
2 FUNCTION BLOCKS COMMS STATUS [272] – 0000
The inverter must be in Remote
COMMS COMMAND [273] – 0000
3 SERIAL LINKS mode for selection to be made -
REMOTE mode is enabled in the FALSE – [300] REMOTE COMMS SEL –
4 COMMS CONTROL LOCAL CONTROL function block TERMINALS/COMMS – [307] REMOTE SEQ MODES –
REMOTE COMMS SEL and selected by the Operator Station. TERMINALS/COMMS – [308] REMOTE REF MODES –
REMOTE SEQ MODES Refer to the outputs of the LOCAL 0.0 s – [309] COMMS TIMEOUT –
REMOTE REF MODES CONTROL function block for the
COMMS TIMEOUT mode in use.
COMMS STATUS
COMMS COMMAND
COMMS SEQ
COMMS REF Parameter Descriptions
REMOTE COMMS SEL Range: FALSE / TRUE
Selects the type of remote communications mode:
0 : FALSE, and in REMOTE mode then control is from the terminals.
1 : TRUE, and in REMOTE mode then control is from the communications.
REMOTE SEQ MODES Range: Enumerated - see below
Selects the type of remote sequencing mode:
Enumerated Value : Mode
0 : TERMINALS/COMMS
1 : TERMINALS ONLY
2 : COMMS ONLY
REMOTE REF MODES Range: Enumerated - see below
Selects the type of remote reference mode:
Enumerated Value : Mode
0 : TERMINALS/COMMS
1 : TERMINALS ONLY
2 : COMMS ONLY
COMMS TIMEOUT Range: 0.0 to 600.0 s
Sets the maximum time allowed between refreshing the COMMS COMMAND parameter. The
drive will trip if this time is exceeded. Set the time to 0.00 secs to disable this feature.
COMMS STATUS Range: 0000 to FFFF
Diagnostic showing the 16-bit Status word as seen by the communications.
Refer to Chapter 9: Sequencing Logic.
COMMS COMMAND Range: 0000 to FFFF
Diagnostic showing the 16-bit Command as written by the communications.
Refer to Chapter 9: Sequencing Logic.
COMMS SEQ Range: FALSE / TRUE
Diagnostic indicating if operating in Remote Sequencing Comms Mode
COMMS REF Range: FALSE / TRUE
Diagnostic indicating if operating in Remote Reference Comms Mode.
If FALSE (0), the inverter may be in Local Reference mode or Remote Reference Terminal
mode.
Functional Description
The current feedback function block processes motor
line current measurements and provides diagnostics of
line current magnitude, torque producing current and
magnetic field producing current components. The line MOTOR CURRENT
current magnitude (the motor current measured using a
current meter) can be considered to be the vector sum of I TORQUE
the field and torque producing current components.
The function block requires appropriate values for full-
load and no-load motor currents to be entered. Once
done, the function block will provide measurements of:-
I MAGNETISING
rms line current:
I MAGNITUDE (MOTOR CURRENT)
rms field current component:
I MAGNETISING
torque current component:
I TORQUE.
These diagnostics are presented in Amps, and as a percentage of the user set motor full-load
current.
In addition, the field current component is re-scaled to provide a FIELD diagnostic. A value of
100.0% in the field diagnostic indicates that the motor is operating at rated flux. The torque
current component is re-scaled to provide a LOAD diagnostic. A value of 100.0% in the load
diagnostic indicates that the motor is operating at rated torque or full load.
Parameter Descriptions
MOTOR I LIMIT Range: 0.00 to 150.00 %
This parameter sets the level of motor current, as a % of FULL LOAD CALIB (refer to the
CURRENT FEEDBACK function block) at which the inverter begins to reduce the inverter
output frequency.
REGEN I LIMIT Range: -150.00 to 0.00 %
This parameter sets the level of motor current, as a % of FULL LOAD CALIB (refer to the
CURRENT FEEDBACK function block) at which the inverter begins to increase the inverter
output frequency.
FEEDBACK SOURCE Range: Enumerated - see below
This parameter determines the feedback source (measured value) for the current limit. The
feedback source determines the mode of current limit operation.
Enumerated Value : Feedback Source
0 : CURRENT
1 : LOAD
REGEN LIM ENABLE Range: FALSE / TRUE
This parameter enables or disables REGEN I LIMIT.
LIMITING Range: FALSE / TRUE
This diagnostic indicates whether the current limit is active (altering inverter output frequency)
or inactive.
4 CUSTOM SCREEN 2 XXXXX. – [334] DECIMAL PLACE – XXXXX. – [379] DECIMAL PLACE –
A/B * X + C – [125] FORMULA – A/B * X + C – [676] FORMULA –
TAG NO
100 – [321] COEFFICIENT A – 100 – [375] COEFFICIENT A –
NAME
UNITS 100 – [ 44] COEFFICIENT B – 100 – [673] COEFFICIENT B –
DECIMAL PLACE 0 – [322] COEFFICIENT C – 0 – [376] COEFFICIENT C –
FORMULA 30000 – [101] HIGH LIMIT – 30000 – [674] HIGH LIMIT –
COEFFICIENT A -30000 – [ 53] LOW LIMIT – -30000 – [675] LOW LIMIT –
COEFFICIENT B
COEFFICIENT C
HIGH LIMIT
LOW LIMIT
Parameter Descriptions
TAG NO Range: 0 to 787
Enter the tag number of the parameter to be displayed
NAME Range: 16 characters
A 16 character label that is displayed as the parameter name.
UNITS Range: 5 characters
A 5 character label that is displayed as the parameter units.
DECIMAL PLACE Range: Enumerated - see below
Select the position of the decimal point. Note that “_” indicates a character that will not
display on the Operator Station.
Enumerated Value : Decimal Place
0 : XXXXX.
1 : XXXX.X
2 : XXX.XX
3 : XX.XXX
4 : X.XXXX
5 : XXXX._
6 : XXX.X_
7 : XX.XX_
8 : X.XXX_
FORMULA Range: Enumerated - see below
Enumerated Value : Formula
0 : A/B * X + C
1 : A/B * (X+C)
2 : A/(B * X) + C
3 : A/(B * (X+C))
Functional Description
The custom screen feature may be used to customise the display of any parameter within the
inverter.
For display purposes, the parameter is modified according to the formula chosen. For editing
purposes, the inverse formula is applied to the displayed value to calculate the value to be used.
The coefficients, formulae and units are not applied to enumerated parameters.
Refer to the OPERATOR MENU function block description for details of how to display the
custom screens on the OPERATOR menu.
Character Sets
The table below lists the characters supported by the 605 software in decimal and hexadecimal.
HEX DEC HEX DEC HEX DEC HEX DEC HEX DEC HEX DEC
20 32 0 30 48 @ 40 64 P 50 80 ’ 60 96 p 70 112
! 21 33 1 31 49 A 41 65 Q 51 81 a 61 97 q 71 113
“ 22 34 2 32 50 B 42 66 R 52 82 b 62 98 r 72 114
# 23 35 3 33 51 C 43 67 S 53 83 c 63 99 s 73 115
$ 24 36 4 34 52 D 44 68 T 54 84 d 64 100 t 74 116
% 25 37 5 35 53 E 45 69 U 55 85 e 65 101 u 75 117
‘ 27 39 7 37 55 G 47 71 W 57 87 g 67 103 w 77 119
( 28 40 8 38 56 H 48 72 X 58 88 h 68 104 x 78 120
) 29 41 9 39 57 I 49 73 Y 59 89 i 69 105 y 79 121
* 2A 42 : 3A 58 J 4A 74 Z 5A 90 j 6A 106 z 7A 122
+ 2B 43 ; 3B 59 K 4B 75 [ 5B 91 k 6B 107 { 7B 123
- 2D 45 = 3D 61 M 4D 77 ] 5D 93 m 6D 109 } 7D 125
. 2E 46 > 3E 62 N 4E 78 ^ 5E 94 n 6E 110
/ 2F 47 ? 3F 63 O 4F 79 _ 5F 95 o 6F 111
Parameter Descriptions
INPUT Range: 0000 to FFFF
The input to be split into its component bits.
OUTPUT 0 TO OUTPUT 15 Range: FALSE / TRUE
Each output returns the corresponding bit of the 16 bit input word.
5 DIGITAL INPUT 2
DIGITAL INPUT 5
DIGITAL INPUT 4
5 DIGITAL INPUT 3 VALUE [ 43] – FALSE
VALUE [ 40] – FALSE
FALSE – [ 42] INVERT –
5 DIGITAL INPUT 4 FALSE – [ 39] INVERT –
DIN 7 INVERT
DIN 7 VALUE
Parameter Descriptions
INVERT Range: FALSE / TRUE
Controls the optional inversion of the VALUE output.
VALUE Range: FALSE / TRUE
The TRUE or FALSE input, (after any inversion).
Functional Description
The Inverter has seven digital inputs. There is a DIGITAL INPUT function block associated
with each of these:
DIGITAL INPUT 1 is associated with terminal 7
DIGITAL INPUT 2 is associated with terminal 8
DIGITAL INPUT 3 is associated with terminal 9
DIGITAL INPUT 4 is associated with terminal 10
DIGITAL INPUT 5 is associated with terminal 11
DIGITAL INPUT 6 is associated with terminal 16
DIGITAL INPUT 7 is associated with terminal 17
The input electronics of the Inverter converts the input signal to a TRUE or FALSE logic value.
The digital input block takes this value and optionally inverts it before providing the VALUE
output.
INVERT
UNPROCESSED
VALUE
INPUT
4 DIGITAL OUTPUT
5 DIGITAL OUTPUT 1
5 DIGITAL OUTPUT 2
Parameter Descriptions
DOUT 2 VALUE
VALUE Range: FALSE / TRUE
DOUT 2 INVERT The TRUE or FALSE output demand.
INVERT Range: FALSE / TRUE
Controls the optional inversion of the VALUE output.
Functional Description
The inverter has two physical digital outputs. There is a DIGITAL OUTPUT function block
associated with each of these:
DIGITAL OUTPUT 1 is associated with terminal 13
DIGITAL OUTPUT 2 is associated with terminal 14
INVERT reverses the output logic.
INVERT
VALUE OUTPUT
Functional Description
When enabled, the Dynamic Braking block monitors the internal dc link voltage every milli-
second and sets the state of the brake switch accordingly.
The dynamic braking block provides a control signal that is operated on by the slew rate limits
block. This causes the setpoint to be temporarily frozen whenever the dc link voltage exceeds
the internal comparison level. This allows the stop rate to be automatically tuned to the
characteristics of the load, motor, Inverter and brake resistor.
The dynamic braking block operates even when the motor output is not enabled. This allows the
block to continually monitor the energy dumped into the braking resistor, and the energy
dissipated across the brake switch. With this information the 605 inverter is able to deduce the
loading on the brake resistor. An optional trip may be enabled should the resistor be loaded
beyond its capabilities.
Refer also to Chapter 13: “Application Notes” - Dynamic Braking.
Functional Description
The maximum input frequency is 100kHz into either control terminal 16 or 17.
MEASURED LOAD
V/F SHAPE
FIXED BOOST
The function block allows the user to parameterise the inverter’s conventional V/F motor
fluxing scheme. Two V/F shapes are available, LINEAR LAW and FAN LAW:
• Linear Law V/F shape should be used in applications requiring constant motor torque
though out the speed range (e.g. machine tools or hoists).
• Fan Law V/F shape provides extra energy savings for fan or pump applications.
For either of these V/F shapes the BASE FREQUENCY, which is the value of inverter output
frequency at which maximum output volts is provided, can be set by the user.
Correct no-load motor fluxing at low inverter output frequencies can be achieved by setting the
FIXED BOOST parameter.
Correct motor fluxing under load conditions is achieved by setting the AUTO BOOST
parameter.
The motor is correctly fluxed when the FIELD diagnostic in the CURRENT FEEDBACK
function block reads 100.0% .
Functional Description
The flycatching function enables the drive to be restarted smoothly into a spinning motor. It
applies small search voltages to the motor whilst ramping the Inverter frequency from maximum
speed to zero. When the motor load goes from motoring to regenerating, the speed search has
succeeded and is terminated. If the search frequency falls below the minimum search speed, the
speed search has failed and the Inverter will ramp to the speed setpoint from zero.
The flycatching sequence can be triggered by different starting conditions:
ALWAYS: All starts (after controlled or uncontrolled stop, or after a power-up)
TRIP or POWER-UP: After uncontrolled stop, i.e. trip or coast, or after a power-up
TRIP: After uncontrolled stop, i.e. trip or coast
The type of speed sequence may be Bidirectional or Unidirectional:
Bidirectional
Initially, the search is performed in the direction of the speed setpoint. If the drive fails
to identify the motor speed in this direction, a second speed search is performed in the
reverse direction.
Unidirectional
The search is performed only in the direction of the speed setpoint.
4 I/O TRIPS
EXTERNAL TRIP
INPUT 1 BREAK
Parameter Descriptions
INPUT 2 BREAK
Functional Description
The I/O TRIPS function block allows trips to be generated by signals on the input terminals of
the inverter. Refer to Chapter 7 for a description of the trips supported by the 605 inverter.
3 TRIPS
4 I*T TRIP
I*T THRESHOLD
I*T TIME Parameter Descriptions
I*T UPPER LIMIT
I*t THRESHOLD Range: 50.00 to 105.00 %
If the magnitude of the current delivered by the 605 Inverter is greater than this threshold then
the inverter will trip after a time determined by I*t TIME and I*t UPPER LIMIT .
This parameter must be less than the I*t UPPER LIMIT .
I*t TIME Range: 5 to 60 s
The trip delay time for a constant output current equivalent toI*t UPPER LIMIT .
I*t UPPER LIMIT Range: 50.00 to 150.00 %
The output current level used to determine the trip delay. Used in conjunction with I*t TIME .
This parameter must be greater than I*t THRESHOLD .
Functional Description
Area that defines how
Current long the output may
exceed the threshold.
Upper limit
Threshold
Example of current
output that causes
a trip.
The I*t UPPER LIMIT, I*t THRESHOLD and I*t TIME parameters effectively define how
long the output current may exceed the I*t THRESHOLD . For example, if the output current
equals the I*t UPPER LIMIT then the trip will occur after I*t TIME . Alternatively, if the output
current exceeds the I*t THRESHOLD by only half as much as the I*t UPPER LIMIT then the
trip will occur after twice the I*t TIME .
As the output current is constantly monitored by the 605 Inverter the I*t TRIP block constantly
updates the time at which a trip might occur, taking into account not only the present output
level but also the recent history. For an output current that moves around the I*t THRESHOLD
level, the time for which the current is below the level is used to balance the time for which the
current is above the level. This avoids spurious trips while maintaining the monitoring function.
Refer to Chapter 7 for a description of the trips supported by the 605 Inverter.
4 JOG
JOG SETPOINT
JOG ACCEL RATE Parameter Descriptions
JOG DECEL RATE
SETPOINT Range: 0.00 to 100.00 % (h)
The setpoint is the target reference that the inverter will ramp to. Direction is taken from the
current mode, (LOCAL or REMOTE).
ACCEL RATE Range: 0.0 to 600.0 s
The jog mode acceleration rate.
DECEL RATE Range: 0.0 to 600.0 s
The jog mode deceleration rate.
Functional Description
The JOG function block is used to configure the action of the 605 inverter when used in jog
mode. The various operating modes are described in more detail in Chapter 4: “Operating the
Inverter” - The Start/Stop Mode Explained.
3 SEQ & REF Switching between Local and Remote LOCAL/REMOTE – [265] REF MODES –
modes can only be done using the Operator REMOTE – [299] POWER UP MODE –
4 LOCAL CONTROL Station. Refer to Chapter 5: “The Operator FALSE – [281] SEQ DIRECTION –
SEQ MODES Station” - The L/R Key.
REF MODES
POWER UP MODE
SEQ DIRECTION
Parameter Descriptions
REMOTE SEQ SEQ MODES Range: Enumerated - see below
REMOTE REF
Allows the source of sequencing commands to be selected. Local is the Operator Station,
Remote is an external signal. The modes supported are:
Enumerated Value : Seq Mode
0 : LOCAL/REMOTE
1 : LOCAL ONLY
2 : REMOTE ONLY
REF MODES Range: Enumerated - see below
Allows the source of the reference signal to be selected. Local is the Operator Station, Remote is
an external signal. The modes supported are:
Enumerated Value : Ref Mode
0 : LOCAL/REMOTE
1 : LOCAL ONLY
2 : REMOTE ONLY
POWER UP MODE Range: Enumerated - see below
Allows the power-up operating mode of the inverter to be selected. Local is the Operator
Station, Remote is an external signal, Automatic is the same mode as at power-down. The modes
supported are:
Enumerated Value : Power Up Mode
0 : LOCAL
1 : REMOTE
2 : AUTOMATIC
SEQ DIRECTION Range: FALSE / TRUE
The direction of the setpoint is taken from either LOCAL REVERSE or REMOTE REVERSE
in the REFERENCE function block.
• If TRUE, the choice depends on the mode of the sequencing module (Local or Remote).
• If FALSE, the choice depends on the mode of the reference module, (Local or Remote).
REFERENCE Function Block
Local Sequencing LOCAL REVERSE
True (Sequencing)
Remote Sequencing REMOTE REVERSE
SEQ DIRECTION
Local Reference LOCAL REVERSE
False (Reference)
Remote Reference REMOTE REVERSE
5 LOGIC FUNC 2
LOGIC FUNC 4
LOGIC FUNC 3
INPUT A
INPUT B LOGIC FUNC 7 LOGIC FUNC 8
INPUT C OUTPUT [213] – FALSE OUTPUT [218] – FALSE
TYPE FALSE – [210] INPUT A – FALSE – [215] INPUT A –
OUTPUT FALSE – [216] INPUT B –
FALSE – [211] INPUT B –
FALSE – [212] INPUT C – FALSE – [217] INPUT C –
NOT(A) – [214] TYPE – NOT(A) – [219] TYPE –
Parameter Descriptions
INPUT A Range: FALSE / TRUE
General purpose logic input.
INPUT B Range: FALSE / TRUE
General purpose logic input.
INPUT C Range: FALSE / TRUE
General purpose logic input.
Functional Description
Operation Description
NOT(A) NOT(A) If INPUT A is TRUE the
OUTPUT is FALSE, otherwise
INPUT A OUTPUT
the OUTPUT is TRUE.
INPUT B
INPUT C
0-1 EDGE(A)
input A
input C FALSE
output
input C TRUE
t Duration 20ms
input A
input C FALSE
output
input C TRUE
t Duration 20ms
Functional Description
There are two operating modes for the MINIMUM SPEED block:
-100
0 100%
Linear
In this mode the MINIMUM SPEED block output
first clamps the input to zero then rescales max = 300.00% – (2 x min)
the input such that the output goes linearly
between minimum and 100% for an input
that goes from 0 to 100%. 100
This may be used to set and clear individual FALSE – [641] INPUT 0 –
2 FUNCTION BLOCKS
bits within a word such as the TRIGGERS FALSE – [642] INPUT 1 –
3 MISCELLANEOUS 1 word for the AUTO RESTART function FALSE – [643] INPUT 2 –
block. FALSE – [644] INPUT 3 –
4 MULTIPLEXER FALSE – [645] INPUT 4 –
INPUT 0 FALSE – [646] INPUT 5 –
INPUT 1 FALSE – [647] INPUT 6 –
INPUT 2 FALSE – [648] INPUT 7 –
INPUT 3
FALSE – [649] INPUT 8 –
INPUT 4
FALSE – [650] INPUT 9 –
INPUT 5
FALSE – [651] INPUT 10 –
INPUT 6
FALSE – [652] INPUT 11 –
INPUT 7
INPUT 8 FALSE – [653] INPUT 12 –
INPUT 9 FALSE – [654] INPUT 13 –
INPUT 10 FALSE – [655] INPUT 14 –
INPUT 11 FALSE – [656] INPUT 15 –
INPUT 12
INPUT 13
INPUT 14
INPUT 15
OUTPUT
Parameter Descriptions
INPUT 0 TO INPUT 15 Range: FALSE / TRUE
The boolean inputs to be assembled into a single word.
OUTPUT Range: 0000 to FFFF
The resulting word.
Functional Description
The Operator menu consists of up to 16 entries, including the Startup screen. OP MENU 1 (not
included in the function block) is fixed to always be the active setpoint or speed demand. The
remaining 14 entries (OP MENU 2 to OP MENU 15 ) may be customised to show any
parameter in the Inverter.
The default (Macro 1) tags for the OPERATOR menu display the following parameters:
255: SPEED DEMAND
591: DRIVE FREQUENCY
67: MOTOR CURRENT
72: LOAD
75: DC LINK VOLTS
370: CURRENT LIMITING
Also, the Startup screen is selected to display OPERATOR MENU 1, which is fixed to display
the SETPOINT parameter.
or
Parameter Descriptions
MMI Menu Map ENTER PASSWORD Range: 0000 to FFFF
1 SETUP PARAMETERS Entering a password equal to the password held in the inverter unlocks the Operator Station.
2 FUNCTION BLOCKS
Entering a value that is not equal to the password held in the inverter locks the Operator Station.
When locked, no parameters in the inverter may be modified from the Operator Station (with the
3 MENUS possible exception of the parameters in the OPERATOR menu, see PROTECT OP MENU
below).
4 PASSWORD
CHANGE PASSWORD Range: 0000 to FFFF
ENTER PASSWORD
This parameter is used to initally set and if necessary change the password held in the inverter.
CHANGE PASSWORD
When the password is set to 0000, the Operator Station is always unlocked.
PROTECT LOCAL SP
PROTECT OP MENU PROTECT LOCAL SP Range: FALSE / TRUE
Enables password protection of the local setpoint. When set to TRUE, the local setpoint is read-
only whenever the inverter is password locked. When FALSE, the local setpoint can be adjusted
regardless of the password.
PROTECT OP MENU Range: FALSE / TRUE
Enables password protection of all parameters shown in the OPERATOR menu (except for the
local setpoint entry). When set to TRUE, the parameters are read-only whenever the inverter is
password locked. When FALSE, the parameters can be adjusted regardless of the password.
Functional Description
The 605 inverter provides a unique quiet pattern PWM strategy in order to reduce audible motor
noise. The user is able to select between the quite pattern or the more conventional fixed carrier
frequency method. With the quiet pattern strategy selected (random pattern enabled), audible
motor noise is reduced to a dull hiss.
In addition, the user is able to select the PWM carrier frequency. This is the main switching
frequency of the power output stage of the Frequency Inverter. A high setting of carrier
frequency (e.g. 9kHz) reduces audible motor noise but only at the expense of higher inverter
losses and smooth motor rotation at low output frequencies. A low setting of carrier frequency
(e.g. 3kHz), reduces inverter losses but increases audible motor noise.
Functional Description
P GAIN
PID ERROR
I TIME CONST
SETPOINT NEGATE
D TIME CONST OUTPUT POS LIMIT OUTPUT SCALING
sign change
+100.00%
Kp(1+sTi)(1+sTd)
SETPOINT
sTi(1+sTf) X PID OUTPUT
-100.00%
ENABLE OUTPUT NEG LIMIT
sign change
FEEDBACK NEGATE
For an application that requires closed loop control, the error term may be derived from the
setpoint and feedback using a value function block. This error term is then used by the PID. The
output of the PID may be used to trim the demand setpoint via the SPEED TRIM parameter in
the REFERENCE function block.
PRESET 3 PRESET 4
5 PRESET 7
OUTPUT 1 [399] – 0.00 % OUTPUT 1 [519] – 0.00 %
5 PRESET 8 OUTPUT 2 [374] – 0.00 % OUTPUT 2 [520] – 0.00 %
PRESET 8 SELECT INPUT 0 – [398] SELECT INPUT – INPUT 0 – [518] SELECT INPUT –
PRESET 8 INPUT 0 0.00 % – [390] INPUT 0 – 0.00 % – [510] INPUT 0 –
PRESET 8 INPUT 1 0.00 % – [391] INPUT 1 – 0.00 % – [511] INPUT 1 –
PRESET 8 INPUT 2 0.00 % – [392] INPUT 2 – 0.00 % – [512] INPUT 2 –
PRESET 8 INPUT 3
0.00 % – [393] INPUT 3 – 0.00 % – [513] INPUT 3 –
PRESET 8 INPUT 4
0.00 % – [394] INPUT 4 – 0.00 % – [514] INPUT 4 –
PRESET 8 INPUT 5
0.00 % – [395] INPUT 5 – 0.00 % – [515] INPUT 5 –
PRESET 8 INPUT 6
0.00 % – [396] INPUT 6 – 0.00 % – [516] INPUT 6 –
PRESET 8 INPUT 7
PRESET 8 OUTPUT1 0.00 % – [397] INPUT 7 – 0.00 % – [517] INPUT 7 –
PRESET 8 OUTPUT2
. PRESET 5 PRESET 6
OUTPUT 1 [530] – 0.00 % OUTPUT 1 [541] – 0.00 %
OUTPUT 2 [531] – 0.00 % OUTPUT 2 [542] – 0.00 %
INPUT 0 – [529] SELECT INPUT – INPUT 0 – [540] SELECT INPUT –
0.00 % – [521] INPUT 0 – 0.00 % – [532] INPUT 0 –
0.00 % – [522] INPUT 1 – 0.00 % – [533] INPUT 1 –
0.00 % – [523] INPUT 2 – 0.00 % – [534] INPUT 2 –
0.00 % – [524] INPUT 3 – 0.00 % – [535] INPUT 3 –
0.00 % – [525] INPUT 4 – 0.00 % – [536] INPUT 4 –
0.00 % – [526] INPUT 5 – 0.00 % – [537] INPUT 5 –
0.00 % – [527] INPUT 6 – 0.00 % – [538] INPUT 6 –
0.00 % – [528] INPUT 7 – 0.00 % – [539] INPUT 7 –
PRESET 7 PRESET 8
OUTPUT 1 [552] – 0.00 % OUTPUT 1 [563] – 0.00 %
OUTPUT 2 [553] – 0.00 % OUTPUT 2 [564] – 0.00 %
INPUT 0 – [551] SELECT INPUT – INPUT 0 – [562] SELECT INPUT –
0.00 % – [543] INPUT 0 – 0.00 % – [554] INPUT 0 –
0.00 % – [544] INPUT 1 – 0.00 % – [555] INPUT 1 –
0.00 % – [545] INPUT 2 – 0.00 % – [556] INPUT 2 –
0.00 % – [546] INPUT 3 – 0.00 % – [557] INPUT 3 –
0.00 % – [547] INPUT 4 – 0.00 % – [558] INPUT 4 –
0.00 % – [548] INPUT 5 – 0.00 % – [559] INPUT 5 –
0.00 % – [549] INPUT 6 – 0.00 % – [560] INPUT 6 –
0.00 % – [550] INPUT 7 – 0.00 % – [561] INPUT 7 –
Functional Description
The Preset function block is a de-multiplexer.
OUTPUT 1 and OUTPUT 2 return the values at selected inputs set by SELECT INPUT.
OUTPUT 2 returns the value of a different input to OUTPUT 1 , i.e:
if SELECT INPUT = 0 then OUTPUT 1 = INPUT 0, OUTPUT 2 = INPUT 4
if SELECT INPUT = 1 then OUTPUT 1 = INPUT 1, OUTPUT 2 = INPUT 5 etc.
When SELECT INPUT is set to 4, 5, 6 or 7, OUTPUT 2 will return a value of zero.
SELECT INPUT
INPUT 0
INPUT 1
INPUT 2
INPUT 3
OUTPUT 1
INPUT 4
INPUT 5
INPUT 6
INPUT 7
OUTPUT 2
0
0
0
0
F
unctional Description
The table below describes how OUTPUT is controlled by the RAISE INPUT, LOWER INPUT
and RESET inputs.
RESET RAISE LOWER Action
INPUT INPUT
TRUE Any Any OUTPUT tracks RESET VALUE
FALSE TRUE FALSE OUTPUT ramps up to MAX VALUE at RAMP RATE
FALSE FALSE TRUE OUTPUT ramps down to MIN VALUE at RAMP RATE
FALSE FALSE FALSE OUTPUT not changed. *
FALSE TRUE TRUE OUTPUT not changed. *
* If OUTPUT is greater than MAX VALUE the OUTPUT will ramp down to MAX VALUE at
RAMP RATE. If OUTPUT is less than MIN VALUE the OUTPUT will ramp up to MIN
VALUE at RAMP RATE.
IMPORTANT: Do not set MIN VALUE to greater than MAX VALUE, as the resulting value of OUTPUT will
be unpredictable.
3 SEQ & REF described in Chapter 4: “Operating the LOCAL SETPOINT [247] – 0.00 %
Inverter” - Control Philosophy. LOCAL REVERSE [250] – FALSE
4 REFERENCE COMMS SETPOINT [269] – 0.00 %
REMOTE SETPOINT 0.00 % – [245] REMOTE SETPOINT –
SPEED TRIM 0.00 % – [248] SPEED TRIM –
MAX SPEED CLAMP 100.00 % – [252] MAX SPEED CLAMP –
MIN SPEED CLAMP
-100.00 % – [253] MIN SPEED CLAMP –
TRIM IN LOCAL
FALSE – [243] TRIM IN LOCAL –
REMOTE REVERSE
FALSE – [249] REMOTE REVERSE –
SPEED DEMAND
SPEED SETPOINT
REVERSE
LOCAL SETPOINT
LOCAL REVERSE
Parameter Descriptions
COMMS SETPOINT REMOTE SETPOINT Range: -300.00 to 300.00 % (h)
This is the target reference that the inverter will ramp to in remote reference mode (not including
trim), direction is taken from REMOTE REVERSE and the sign of REMOTE SETPOINT.
SPEED TRIM Range: -300.00 to 300.00 % (h)
The trim is added to the ramp output in remote mode (or if TRIM IN LOCAL is TRUE) to form
SPEED DEMAND . The trim is typically connected to the output of a PID in a closed loop
system.
MAX SPEED CLAMP Range: 0.00 to 100.00 % (h)
Maximum value for SPEED DEMAND.
MIN SPEED CLAMP Range: -100.00 to 0.00 % (h)
Minimum value for SPEED DEMAND.
TRIM IN LOCAL Range: FALSE / TRUE
When TRUE, SPEED TRIM is always added to the ramp output. When FALSE, SPEED TRIM
is added only to Remote mode.
REMOTE REVERSE Range: FALSE / TRUE
Demanded direction when in Remote Reference mode. This is usually connected directly to the
Sequencing Logic.
SPEED DEMAND Range: xxx.xh % (h)
Indicates actual speed demand. This is the input to the frequency controller.
SPEED SETPOINT Range: xxx.xh % (h)
Indicates target speed. This will be equal to either LOCAL SETPOINT, REMOTE SETPOINT,
JOG SETPOINT or COMMS SETPOINT. (Refer to the JOG function block for the JOG
SETPOINT parameter).
REVERSE Range: FALSE / TRUE
Indicates demanded direction. This may not be the actual direction as no account of setpoint sign
is taken.
LOCAL SETPOINT Range: 0.00 to 100.00 % (h)
Indicates the Operator Station setpoint. It is always a positive quantity; saved on power down.
Direction is taken from LOCAL REVERSE.
Functional Description
Remote Reference
SPEED SETPOINT
sign change
COMMS SETPOINT * SYSTEM
RAMP ++ SPEED DEMAND
REMOTE SETPOINT *
SPEED TRIM
Local Reference
SPEED SETPOINT
sign change
SYSTEM
LOCAL SETPOINT *
RAMP ++ SPEED DEMAND
0
SPEED TRIM
TRIM IN LOCAL
MIN SPEED CLAMP
3 SEQ & REF Before the inverter will respond to STOPPING [303] – FALSE
the RUN FWD, RUN REV or JOG OUTPUT CONTACTOR [286] – FALSE
4 SEQUENCING LOGIC parameters (cause the inverter to SWITCH ON ENABLE [288] – FALSE
RUN FWD run or jog), the parameters DRIVE SWITCHED ON [306] – TRUE
RUN REV ENABLE, /FAST STOP and READY [287] – FALSE
/STOP /COAST STOP need to be set to SYSTEM RESET [305] – TRUE
JOG TRUE. In addition, the inverter MAIN SEQ STATE [301] – NOT READY
DRIVE ENABLE needs to be healthy (HEALTHY is REMOTE REV OUT [296] – FALSE
/FAST STOP TRUE). The inverter will only HEALTHY [274] – FALSE
/COAST STOP respond to RUN FWD, RUN REV FALSE – [291] RUN FWD –
REMOTE REVERSE
and JOG if the inverter is in the FALSE – [292] RUN REV –
REM TRIP RESET
Remote Sequencing mode. FALSE – [293] /STOP –
TRIP RST BY RUN
POWER UP START If RUN FWD and RUN REV are FALSE – [280] JOG –
TRIPPED TRUE, both are ignored and the TRUE – [276] DRIVE ENABLE –
RUNNING inverter will stop. TRUE – [277] /FAST STOP –
JOGGING TRUE – [278] /COAST STOP –
STOPPING
A detailed description of the
FALSE – [294] REMOTE REVERSE –
OUTPUT CONTACTOR sequencer states, as indicated by the
FALSE – [282] REM TRIP RESET –
SWITCH ON ENABLE MAIN SEQ STATE parameter, is
TRUE – [290] TRIP RST BY RUN –
SWITCHED ON described in Chapter 9. A
description of the sequence logic is FALSE – [283] POWER UP START –
READY
SYSTEM RESET described in Chapter 4: “Operating
MAIN SEQ STATE the Inverter” - Selecting Local or Remote Control.
REMOTE REV OUT
HEALTHY
Parameter Descriptions
RUN FWD Range: FALSE / TRUE
Setting this parameter to TRUE causes the inverter to run in the forward direction.
RUN REV Range: FALSE / TRUE
Setting this parameter to TRUE causes the inverter to run in the reverse direction.
/STOP (NOT STOP) Range: FALSE / TRUE
Setting this parameter TRUE will latch the RUN FWD or RUN REV commands. Once latched,
they can be reset to FALSE and the inverter will continue to run. Setting /STOP to FALSE
causes the run commands to be un-latched.
JOG Range: FALSE / TRUE
Setting this parameter TRUE causes the inverter to run at the speed set by JOG SETPOINT
(refer to the JOG function block). Once jogging, setting JOG to FALSE causes the inverter to
ramp to zero.
DRIVE ENABLE Range: FALSE / TRUE
This provides a means of electronically inhibiting inverter operation. Whilst running, setting this
parameter to FALSE disables the inverter operation and causes the motor to coast.
/FAST STOP (NOT FAST Range: FALSE / TRUE
STOP)
Whilst running or jogging, setting this parameter to FALSE causes the inverter to ramp to zero.
The rate is set by FAST STOP RATE in the STOP function block. The action of setting /FAST
STOP to TRUE is latched. The inverter cannot be restarted until fast stop is completed.
/COAST STOP (NOT COAST STOP) Range: FALSE / TRUE
Setting this parameter to FALSE disables the inverter operation and causes the motor to coast.
The action of setting this parameter to TRUE is latched. The inverter can not be restarted until
the coast stop is completed.
4 SETPOINT SCALE
SCALE INPUT
MAX SPEED
SCALE OUTPUT
Parameter Descriptions
INPUT Range: -300.00 to 300.00 %
The setpoint delivered by the re-wired function block portion of the inverter’s application.
MAX SPEED Range: 0.0 to 480.0 Hz
The physical motor speed equivalent to a setpoint demand of 100.00%. Note that the motor
speed in revs per minute, (RPM), is related to the speed in Hz according to the equation:
speed in RPM = (speed in Hz) x 2 x 60
number of motor poles
OUTPUT Range: xxx.xx %lf
Output = max speed x input
limit frequency
Functional Description
The setpoint scale block changes the format in which the setpoint is expressed. The function
blocks on the input side of this block process the setpoint as a percentage of maximum speed.
The function blocks on the output side of this block process the setpoint as a percentage of the
LIMIT FREQUENCY.
INPUT X ÷ OUTPUT
Drive
Frequency
Skip band
Drive
Frequency
Drive
Frequency
3 MOTOR CONTROL
SLEW ENABLE
SLEW ACCEL LIMIT
SLEW DECEL LIMIT
Parameter Descriptions
ENABLE Range: FALSE / TRUE
When this parameter is FALSE, this function block is disabled and the setpoint is unaffected by
this function block.
ACCEL LIMIT Range: 12.0 to 1200.0 Hz/s
The maximum rate at which the setpoint may accelerate away from zero.
DECEL LIMIT Range: 12.0 to 1200.0 Hz/s
The maximum rate at which the setpoint may decelerate towards zero.
Functional Description
The slew rate limits block obtains the setpoint from the output of the application, correctly
scaled by the setpoint scale block. The rate of change limits are then applied and the setpoint is
then passed on for future processing by the current limit block.
When the braking block determines that the internal dc link voltage is too high it issues a Hold
signal. This causes the slew rate limits block to hold the setpoint at its current value. This
typically lasts for only 1ms, time for the excess energy to be dumped into the braking resistor.
HOLD SIGNAL
ACCEL LIMIT
SETPOINT
DECEL LIMIT
1 SETUP PARAMETERS
allows the Inverter to maintain motor SLIP ACTIVE [762] –FALSE
speed in the presence of load FALSE – [ 82] ENABLE –
2 FUNCTION BLOCKS disturbances. ** 1400 n/min – [ 83] NAMEPLATE RPM –
4 – [ 84] MOTOR POLES –
3 MOTOR CONTROL
** 150.0 n/min – [ 85] MOTORING LIMIT –
4 SLIP COMP ** 150.0 n/min – [ 86] REGEN LIMIT –
SLIP ENABLE
NAMEPLATE RPM
MOTOR POLES
SLIP MOTOR LIMIT Parameter Descriptions
SLIP REGEN LIMIT
ENABLE Range: FALSE / TRUE
SLIP ACTIVE
For the slip compensation to be operational this must be TRUE.
NAMEPLATE RPM Range: 0 to 28800 n/min
This is the rated speed of the motor at rated load.
MOTOR POLES Range: Enumerated - see
below
The number of motor poles. The values that this parameter may take are:
Enumerated Value : Number of poles
0:2
1:4
2:6
3:8
4 : 10
5 : 12
MOTORING LIMIT Range: 0.0 to 600.0 n/min
The maximum trim that will be produced by the slip compensation block when the motor is
driving the load (motoring).
REGEN LIMIT Range: 0.0 to 600.0 n/min
The maximum trim that will be produced by the slip compensation block when the motor is
being driven by the load, (regenerating).
SLIP ACTIVE Range: FALSE / TRUE
Indicates when Slip Compensation is being applied.
Functional Description
Based on the rated speed, the no load speed and the rated load of the motor, the slip
compensation block adjusts the demand frequency to compensate for any speed slippage
resulting from the load.
Torque
No Load Speed
(synchronous speed)
Rated
Torque
Rated Speed
Speed
4 STABILISATION
STB ENABLE
Parameter Descriptions
ENABLE Range: FALSE / TRUE
Enables (or disables) the stabilisation function.
3 TRIPS
4 STALL TRIP
Functional Description
If the estimated load exceeds the STALL LIMIT for a time greater than STALL TIME then the
stall trip will become active. The timer is reset whenever the estimated load is less than the
STALL LIMIT.
Refer to Chapter 7 for a description of the trips supported by the 605 inverter.
3 SEQ & REF described in more detail in Chapter 4: 0.500 s – [284] STOP DELAY –
“Operating the Inverter” - Starting and RAMPED – [304] FAST STOP MODE –
4 STOP Stopping Methods.. 30.0 s – [275] FAST STOP LIMIT –
RUN STOP MODE 0.1 s – [264] FAST STOP RATE –
STOP RATE 1200 Hz/s – [126] FINAL STOP RATE –
STOP ZERO SPEED
STOP DELAY
FAST STOP MODE
FAST STOP LIMIT
Parameter Descriptions
FAST STOP RATE RUN STOP MODE Range: Enumerated - see below
FINAL STOP RATE
Selects stopping mode that the controller will use once the run command has been removed. The
choices are:
Enumerated Value : Stopping Mode
0 : RAMPED
1 : COAST
2 : DC INJECTION
When RAMPED is selected, the inverter will decelerate using the system ramp deceleration
time, provided it is non zero. When COAST is selected, the motor will free-wheel. When DC
INJECTION is selected, the motor is stopped by applying dc current.
STOP RATE Range: 0.0 to 600.0 s
Rate at which the demand is ramped to zero after the ramp has been quenched.
STOP ZERO SPEED Range: 0.00 to 100.00 %
Threshold for zero speed detection used by stop sequences.
STOP DELAY Range: 0.000 to 30.000 s
Sets the time at which the inverter holds zero speed before quenching after a normal stop or a
jog stop. This may be particularly useful if a mechanical brake requires time to operate at zero
speed, or for jogging a machine to position.
FAST STOP MODE Range: Enumerated - see below
Selects stopping mode used during a fast stop, two options ramped or coast.
Enumerated Value : Stopping Mode
0 : RAMPED
1 : COAST
FAST STOP LIMIT Range: 0.0 to 3000.0 s
Maximum time that the inverter will try to Fast Stop, before quenching.
FAST STOP RATE Range: 0.0 to 600.0 s
Rate at which the SPEED DEMAND is ramped to zero (see REFERENCE function block)
FINAL STOP RATE Range: 12 to 4800 Hz/s
Rate at which any internally generated setpoint trims are removed. For example, the trim due to
the slip compensation block.
Functional Description
The unit will always respond to GID = 0 and UID = 0 on the system port, as this is the
“broadcast” address used by the Operator Station.
Note: The Technology Box option uses a different port and address. It does not respond to the
“broadcast” address.
Functional Description
Chapter 4: “Operating the Inverter” - Starting and Stopping Methods, describes the use of the
system ramp.
The ramp output takes the form shown below.
S-Ramp
% 60
Acceleration Deceleration
50
40
Jerk 1
30
20 Jerk 4
10 Jerk 2 Jerk 3
-10
Time (secs)
-20
Parameter Descriptions
TYPE Range: Enumerated - see below
Selects the type of Technology Option card.
Enumerated Value : Technology Option
0 : NONE
1 : RS485
2 : PROFIBUS DP
3 : LINK
4 : DEVICENET
5 : CANOPEN
6 : TYPE 6
7 : TYPE 7
INPUT 1 to INPUT 5 Range: -32768 to 32767
The use of these input parameters depends on the type of Technology Option card fitted.
Refer to the Technology Manual.
FAULT Range: Enumerated - see below
The fault state of the Technology Option card.
Enumerated Value : Fault State
0 : NONE
1 : PARAMETER
2 : TYPE MISMATCH
3 : SELF TEST
4 : HARDWARE
5 : MISSING
VERSION Range: 0000 to FFFF
The version of the Technology Option card. If no option is fitted then the version is reset to
zero.
OUTPUT 1 and OUTPUT 2 Range: 0000 to FFFF
The use of these output parameters depends on the Type of Technology Option card fitted.
Refer to the Technology Manual.
Functional Description
This function block provides a view of the ten most recent trips that caused the inverter to stop.
Every time a new trip occurs this is entered as TRIP 1 (NEWEST) and the other recorded trips
are moved down. If more than ten trips have occurred since the inverter was configured then
only the ten most recent trips will be available for inspection.
These parameters are preserved through a power failure.
DISABLED TRIPS
ACTIVE TRIPS
TRIP WARNINGS Parameter Descriptions
FIRST TRIP
DISABLED TRIPS Range: 0000 to FFFF
Indicates which trips have been disabled. Not all trips may be disabled, the DISABLED TRIPS
or mask is ignored for trips that cannot be disabled. See below for which trips may be disabled and
how this parameter is formed.
MMI Menu Map
ACTIVE TRIPS Range: 0000 to FFFF
1 TRIPS STATUS
Indicates which trips are currently active. This parameter is a coded representation of the trip
DISABLED TRIPS
status. See below for a description of how this parameter is formed.
ACTIVE TRIPS
TRIP WARNINGS WARNINGS Range: 0000 to FFFF
FIRST TRIP
Indicates which conditions are likely to cause a trip. This parameter is a coded representation of
the warning status. See below for a description of how this parameter is formed.
FIRST TRIP Range: Enumerated - see below
From when a trip occurs until that trip is reset, this parameter indicates the trip source. When
several trips have occurred, this parameter indicates the first one that was detected.
Enumerated Value : First Trip
0 : NO TRIP
1 : LINK OVERVOLTS
2 : LINK UNDERVOLT
3 : OVERCURRENT
4 : HEATSINK TEMP
5 : EXTERNAL TRIP
6 : INPUT 1 BREAK
7 : INPUT 2 BREAK
8 : MOTOR STALLED
9 : I*T TRIP
10 : BRAKE RESISTOR
11 : BRAKE SWITCH
12 : OP STATION
13 : LOST COMMS
Parameter Descriptions
ENABLE Range: FALSE / TRUE
Enables underlap compensation when set to TRUE.
Functional Description
Underlap is the bridge switching delay required for correct operation of the inverter power
electronic output stage. The delay causes errors in the inverter output voltage leading to non-
sinusiodal motor currents at low motor speeds. The result is motor cogging, and a loss of motor
torque at low speeds.
Underlap compensation removes underlap errors, and provides consistent motor operation
regardless of motor speed.
5 VALUE FUNC 2
VALUE FUNC 3 VALUE FUNC 4
5 VALUE FUNC 3 OUTPUT [143] – 0.00 % OUTPUT [148] –0.00 %
0.00 % – [140] INPUT A – 0.00 % – [145] INPUT A –
5 VALUE FUNC 4
0.00 % – [141] INPUT B – 0.00 % – [146] INPUT B –
5 VALUE FUNC 5 0.00 % – [142] INPUT C – 0.00 % – [147] INPUT C –
IF(C) -A – [144] TYPE – IF(C) -A – [149] TYPE –
5 VALUE FUNC 6
If inputs and outputs are time values, divide the time in seconds by a factor of ten, i.e.
11.3 seconds = 1.13%.
Conversely, outputs are multiplied by a factor of ten to obtain their value in seconds.
F
unctional Description
OUTPUT is generated from the inputs according to the operation type selected. The output is
always limited to be within the range -300.00% to +300.00%.
Operation Description
IF(C) -A If INPUT C is not zero the OUTPUT is minus INPUT A, otherwise the
OUTPUT is the same as INPUT A.
ABS(A+B+C) The OUTPUT is set to the absolute value of INPUT A + INPUT B + INPUT
C.
SWITCH(A,B) INPUT A If INPUT C is zero the
OUTPUT
INPUT B
OUTPUT is set to INPUT A,
otherwise the output is set to
INPUT C
INPUT B
(A*B)/C The OUTPUT is set to (INPUT A * INPUT B) / (INPUT C). The algorithm
compensates for the remainder term.
A+B+C The OUTPUT is set to (INPUT A + INPUT B + INPUT C).
input A
input C FALSE
output
input C TRUE
input A
input C FALSE
output
input C TRUE
input A
input B
output
Times the period elapsed from when INPUT A is set TRUE and held TRUE,
to when INPUT B becomes TRUE.
OUTPUT is the duration of the timer, starting from zero. If INPUT B is
TRUE, the value for OUTPUT is held until INPUT B is released. If on
release INPUT A is still TRUE, the timer will continue from the held value.
Setting INPUT A and INPUT B to FALSE resets the timer.
INPUT C is not used.
MINIMUM
PULSE
input A
input C FALSE
output
input_a
output
ON time (input b)
OFF time (input_c)
input A
input B threshold
input C +ve
output
input C -ve
input B
output
0
Parameter Descriptions
ENABLE Range: FALSE / TRUE
This parameter enables sensorless vector inverter operation.
MOTOR CONNECTION Range: Enumerated - see below
This parameter is used to indicate how the motor is connected to the inverter. The choice for this
parameter is:
Enumerated Value : Motor Connection
0 : DELTA
1 : STAR
STATOR RES Range: 0.00 to 100.00 Ohm
This parameter is used to program the value of the motor per-phase stator resistance.
LEAKAGE INDUC Range: 0.0 to 1000.0 mH
This parameter is used to program the value of the motor per-phase stator leakage inductance.
MUTUAL INDUC Range: 0.0 to 1000.0 mH
This parameter is used to program the value of the motor per-phase stator mutual (magnetising)
inductance.
SUPPLY VOLTAGE Range: xxxx.x V
This parameter indicates the line to line rms supply voltage to the inverter.
VOLTAGE MODE
MOTOR VOLTS
BASE VOLTS
Parameter Descriptions
VOLTAGE MODE Range: Enumerated - see
below
Set to NONE, no attempt is made to control the PWM modulation depth for variations in dc
link voltage.
Set to FIXED, the inverter’s output volts are maintained, regardless of variations in the dc link
voltage. The inverter’s product code sets the default value for demanded maximum output
voltage (see MOTOR VOLTS below).
Set to AUTOMATIC, the voltage is controlled as above, but the output voltage is allowed to
rise smoothly as dc link volts vary. This allows the motor to be overfluxed during deceleration,
thereby increasing braking performance.
Enumerated Value : Voltage Mode
0 : NONE
1 : FIXED
2 : AUTOMATIC
MOTOR VOLTS Range: 198.0 to 550.0 V
This is the maximum motor output voltage. This parameter is used in conjunction with the
VOLTAGE MODE parameter above when set to FIXED.
BASE VOLTS Range: 0.00 to 115.47 %
This parameter directly scales the output of the voltage control function block, thus allowing
further scaling of the inverter output volts if required.
4 ZERO SPEED
ZERO SPEED IN
ZERO SPEED LEVEL
ZERO SPEED BAND
AT ZERO SPEED Parameter Descriptions
INPUT Range: -300.00 to 300.00 %
Speed input.
LEVEL Range: 0.00 to 100.00 %
Sets the level, below which is considered to be zero.
BAND Range: -300.00 to 300.00 %
Creates a window both sides of the level set above.
AT ZERO SPEED Range: FALSE / TRUE
TRUE when at zero, as defined by the LEVEL and BAND parameters.
Functional Description
BAND
0.3%
true zero
AT ZERO SPEED
Motor-Specific Parameters
When copying an application from the Operator Station to another 605 Inverter, the following
motor-specific parameters need not be written to - refer to Chapter 5: “The Operator Station” -
Copying an Application.
Tag
FLY SEARCH BOOST 32
FULL LOAD CALIB 64
NO LOAD CALIB 65
NAMEPLATE RPM 83
MOTOR POLES 84
SLIP MOTOR LIMIT 85
SLIP REGEN LIMIT 86
DEFLUX DELAY 100
BASE FREQUENCY 106
FIXED BOOST 107
AUTO BOOST 108
STATOR RES 119
LEAKAGE INDUC 120
MUTUAL INDUC 121
MOTOR VOLTS 122
VECTOR FILTER TC 123
MOTOR CONNECTION 124
POWER FACTOR 242
ENCODER LINES 566
FLY SEARCH VOLTS 573
FLY SEARCH TIME 574
INJ FREQUENCY 577
INJ DC PULSE 579
INJ FINAL DC 580
INJ DC LEVEL 581
DEFLUX TIME 710
INJ BASE VOLTS 739
Trips
What Happens when a Trip Occurs
When a trip occurs, the Inverter’s power stage is immediately disabled causing the motor and
load to coast to a stop. The trip is latched until action is taken to reset it. This ensures that trips
due to transient conditions are captured and the Inverter is disabled, even when the original
cause of the trip is no longer present
Inverter Indications
If a trip condition is detected the unit displays and performs the following actions.
1. The HEALTH LED flashes indicating a Trip condition has occurred. (Investigate, find and
remove the cause of the trip.)
1. The programming block SEQUENCING LOGIC::TRIPPED signal is set to TRUE.
DEFAULT The DIGITAL OUTPUT 1 (HEALTH) digital output changes between TRUE/FALSE,
depending on the output logic.
Reset the trip(s) using the remote trip reset input, or by pressing the STOP/RESET key on the
DEFAULT
Operator Station.
Success is indicated by the HEALTH LED (on the unit or MMI) ceasing to flash and returning
to a healthy “ON” state. The programming block SEQUENCING LOGIC::TRIPPED output is
reset to FALSE.
Checksum Fail
When the Inverter powers-up, non-volatile memory is checked to ensure that it has not been
corrupted. In the rare event of corruption being detected, the Inverter will not function. This
may occur when replacing the control board with an unprogrammed control board.
Inverter Indications
DEFAULT The failure is indicated by the HEALTH and RUN LEDs showing SHORT FLASH, .
Referring to Chapter 4: “Operating the Inverter” - Reading the Status LEDs, you will note that
this also indicates Re-configuration mode, but this mode (and hence the indication) is not
available to the Inverter unless controlled by an MMI or Comms link.
Because you are controlling the Inverter locally (no MMI or Comms link etc.), the unit must be
returned to SSD Drives for reprogramming, refer to Chapter 8: “Routine Maintenance and
Repair” for address details. However, if you have access to an Operator Station or suitable PC
programming tool, the unit can be reset.
Fault Finding
Motor will not run at switch on Motor jammed Stop the Inverter and clear the
jam
Motor runs and stops Motor becomes jammed Stop the Inverter and clear the
jam
Routine Maintenance
Periodically inspect the Inverter for build-up of dust or obstructions that may affect ventilation
of the unit. Remove this using dry air.
Repair
There are no user-serviceable components.
IMPORTANT: MAKE NO ATTEMPT TO REPAIR THE UNIT - RETURN IT TO SSD DRIVES.
Disposal
This product contains materials which are consignable waste under the Special Waste
Regulations 1996 which complies with the EC Hazardous Waste Directive - Directive
91/689/EEC.
We recommend you dispose of the appropriate materials in accordance with the valid
environmental control laws. The following table shows which materials can be recycled and
which have to be disposed of in a special way.
metal yes no
Packaging
During transport our products are protected by suitable packaging. This is entirely
environmentally compatible and should be taken for central disposal as secondary raw material.
605 Series Frequency Inverter
This manual was downloaded on www.sdsdrives.com
+44 (0)117 938 1800 - [email protected]
Table 9-1 Enumerated Values for the SEQUENCING LOGIC Function Block
Table 9-2 Parameter States for the MAIN SEQ STATE Parameter
2. Stopping is set TRUE during the stopping cycles commanded by either RUN
going low, JOG going low or if Fast Stop is active.
3. Once Run and Jog are both FALSE, HEALTHY O/P will be set TRUE.
Transition of States
The transition matrix describes what causes the transition from one state to another, for example
see no. 5 below: the transition from “Ready To Switch On” to “Trip Active” is triggered by
“TRIP” going TRUE.
Refer to the following table and state diagram.
2 Not Ready To Switch On Switch On Disabled Initialise complete AND NOT re-
configuration mode
4 Switch On Disabled Ready To Switch On NOT Run AND NOT Jog AND /Fast-Stop
AND /Coast-Stop
18 Fast Stop Active Switch On Disabled Fast Stop timer expired OR Fast Stop Mode
= Coast Stop OR Inverter at zero setpoint
20 Tripped Switch On Disabled NOT Trip AND Trip Reset 0->1 transition
1 3,5,8,12,17
2 19
Tripped
#8
20
9
6
3
Switch On Disabled
#2
4
10
Ready To Switch On 5
#3
8
Switched On
#4
11
Run Jog
Ramp to zero
12
Delay
Enabled
#5
15 16 13 14
17
Fast Stop Active
Program Stop #6
18
Communications Command
When sequencing is in the Remote Comms mode, the sequencing of the Inverter is controlled by
writing to the hidden parameter COMMS COMMAND (Tag 271). This parameter can only be
written to using a communications interface. The output parameter (Tag 273) COMMS
COMMAND of the COMMS CONTROL function block is provided as a diagnostic.
The COMMS COMMAND parameter is a 16-bit word based on standard fieldbus drive profiles.
Some bits are not implemented in this release (see “Supported” column of the table below).
Switch On
Replaces the RUN FWD, RUN REV and /STOP parameters of the SEQUENCING LOGIC
function block. When Set (=1) is the same as :
RUN FWD = TRUE
RUN REV = FALSE
/STOP = FALSE
Enable Operation
Replaces the DRIVE ENABLE parameter on the SEQUENCING LOGIC function block.
When Set (=1) is the same as:
DRIVE ENABLE = TRUE
Reset Fault
Replaces the REM TRIP RESET parameter on the SEQUENCING LOCIC function block.
When Set (=1) is the same as:
REM TRIP RESET = TRUE
Remote
Not implemented. It is intended to allow the PLC to toggle between local and remote. The state
of this must be set (=1) to allow this feature to be added in the future.
Example Commands
Ready To Switch On
Same as the SWITCH ON ENABLE output parameter of the SEQUENCING LOGIC function
block.
Switched On
Same as the SWITCHED ON output parameter of the SEQUENCING LOGIC function block.
Operation Enabled
Same as the RUNNING output parameter of the SEQUENCING LOGIC function block.
Fault
Same as the TRIPPED output parameter of the SEQUENCING LOGIC function block.
Switch On Disable
Set (=1) only when in START DISABLED state.
Remote
This bit is set (= 1) if the Inverter is in Remote mode AND the parameter REMOTE COMMS
SEL of the COMMS CONTROL function block is Set (= 1).
The headings for the Tag No. table are described below.
Tag A numeric identification of the parameter. It is used to identify the source and
destinations of internal links.
Name The parameter name as it appears on the MMI.
Block The menu page and function block under which the parameter is stored.
Type INT A numeric value that may be positive or negative. INT types may
have decimal places
BOOL A Boolean (bit) representing FALSE or TRUE
ENUM An enumerated value representing a selection
STRING An ASCII string
TAG A value representing a choice of TAG
D_TAG A value representing a choice of Destination tag as an internal
link
S_TAG A value representing a choice of Source tag as an internal link
WORD 16 Bit hexadecimal number
Range This varies with parameter type:
INT The upper and lower limits of the parameter, indicating the
parameter’s true, internally-held, number of decimal (a reduced
number of digits may be shown by the Operator Station).
BOOL 0 = FALSE, 1 = TRUE
ENUM A list of possible selections for that parameter
STRING Specified number of characters
TAG The tag number of any parameter
D_TAG The tag number of an input parameter
S_TAG The tag number of an input or output parameter.
(May be set to a negative value indicating a feedback link).
WORD 0000 to FFFF (hexadecimal)
ID Serial Communications Mnemonic:
Refer to Chapter 14: “Serial Communications”
Notes You can record your application’s settings here.
Output parameters are not saved in non-volatile memory.
1. This input parameter is not saved in non-volatile memory.
2. This parameter is automatically saved in non-volatile memory.
3. This parameter forms part of the motor configuration.
4. This parameter is not adjustable from the operator station.
5. This parameter cannot be the destination of a link.
6. This parameter cannot be the source of a link.
7. This parameter can only be written to when the Inverter is stopped.
8. This parameter can only be written to when the Inverter is in configuration
mode.
Environmental Details
Operating Temperature 0°C to 45°C (0°C to 40°C with top cover fitted)
Operating temperature is defined as the ambient temperature to the immediate surround of the
Inverter, when the Inverter and other equipment adjacent to it is operating at worst case
conditions.
Storage Temperature -25°C to +55°C
Shipping Temperature -25°C to +70 °C
Product Enclosure Rating Wall Mounted IP40 - top cover surface (Europe)
(top cover must be fitted) IP20 - remainder of surfaces (Europe)
UL (c-UL) Type 1 (North America/Canada)
Cubicle Mounted IP20
(without top cover)
Altitude If >1000 metres above sea level, derate Motor Power rating by 1% per 100 metres
Humidity Maximum 85% relative humidity at 40°C non-condensing
Atmosphere Non flammable, non corrosive and dust free
Climatic Conditions Class 3k3, as defined by prEN50178 (1995)
Vibration Test Fc of EN60068-2-6
19Hz<=f<=57Hz sinusoidal 0.075mm amplitude
57Hz<=f<=150Hz sinusoidal 1g
10 sweep cycles per axis on each of three mutually perpendicular axis
Safety
Overvoltage Category Overvoltage Category III
Pollution Degree Pollution Degree 2
Europe When fitted inside a cubicle, or when wall-mounted and the top cover is firmly screwed in
position, this product conforms with the Low Voltage Directive 73/23/EEC with amendment
93/68/EEC, Article 13 and Annex III using prEN50178 (1995) to show compliance.
North America/Canada Without the top cover fitted, complies with the requirements of UL508C as an open-type drive.
When the top cover is fitted, complies with the requirements of UL508C as Type 1 Enclosed (for
direct wall mounting applications) when specified with Product Code Block VI designation xx20
or xx21 only.
EMC Compliance
All models European Community Directive 89/336/EEC
All models EN50082-1 (1992) and prEN50082-2 (1992) for immunity
If fitted with internal EN50081-1 (1992) and EN50081-2 (1994) when mounted inside a cubicle
or external filters EN50081-1 (1992) and EN50081-2 (1994) for Conducted Emissions when wall-mounted
EN50081-2 (1994) for Radiated Emissions when wall-mounted
Segregation A&B From all From all other wiring (noisy) From all other
other wiring wiring (sensitive)
(clean)
Length Limitations A Unlimited 25 metres 25 metres 25 metres
With Internal AC Supply B 50 metres 25 metres 25 metres
EMC Filter
Length Limitations A Unlimited Refer to 0.3 metres 25 metres 25 metres
With External AC “External AC
Supply EMC Filter Supply (RFI)
Filters” table
Screen to Earth A&B Both ends Both ends Both ends Inverter end only
Connection
Output Input
605 Voltage No. of Motor Output * European North Input Input Fuse * European North
Type (V) Phases Power Current Wire Size American Current Rating (A) Wire Size American
(kW) (A) (45ºC) Wire Size (A) (45ºC) Wire Size
Earthing/Safety Details
Earthing Permanent earthing is mandatory on all units.
• Use a copper protective earth conductor 10mm² minimum cross-section, or install a second
conductor in parallel with the protective conductor to a separate protective earth terminal
• The conductor itself must meet local requirements for a protective earth conductor
Input Supply Details Units with internal or single phase external filters are only suitable for use on earth referenced
(TN) and (IT) supplies (TN). 3 phase external filters are suitable for IT and TN supplies.
Units without filters are suitable for earth (TN) or non-earth referenced (IT) supplies.
Prospective Short 5kA maximum
Circuit Current (PSCC)
Earth Leakage Current >10mA (all models)
Power Details
Motor power, output current and input current must not be exceeded under steady state
operating conditions.
605 Voltage No. of Motor Output Output Input Input Fuse Dynamic Dynamic Dynamic
Type (V) Phases Power Current Overload Supply Current Rating Brake Brake Brake
(kW) (A) Motoring Details (A) (A) Switch Switch Switch
see table Current Duty R min Ω
above (A)
Control Terminals
Terminal No. Name Range Description
1 0VREF 0V 0V reference for analogue i/o
2 AIN1 0-10V, ±10V, Configurable analogue input
0-20mA, 4-20mA Default function = Speed Setpoint
3 10VREF 10V 10V reference for analogue i/o
Load 5mA maximum
4 AIN2 0-10V, ±10V, Configurable analogue input
0-20mA, 4-20mA Default function = Speed Trim
5 AOUT 0-10V, Configurable analogue output
0-20mA, 4-20mA Default function = Ramp Output
6 24V 24V 24V supply for digital inputs
Load 100mA maximum
7 DIN1 0-24V Configurable digital input
Default function = Run
0V = Stop, 24V = Run
8 DIN2 0-24V Configurable digital input
Default function = Reset
Momentary 24V = Reset
9 DIN3 0-24V Configurable digital input
Default function = Direction
24V = Reverse, 0V = Forward
10 DIN4 0-24V Configurable digital input
Default function = External Trip
24V = No Trip, 0V = Trip
11 DIN5 0-24V Configurable digital input
Default function = Jog
24V = Jog, 0V = Stop
12 0V 0V 0V reference for digital i/o
13 DOUT1 0-24V Configurable digital output
pull up current source Default function = Health
On (+24V) = Healthy, Off (0V) = Not Healthy
14 DOUT2 0-24V Configurable digital output
pull up current source On (+24V) = Running, Off (0V) = Not Running
15 0V 0V 0V reference for digital i/o
16 DIN6/ENCA 0-24V Configurable digital input (Encoder Channel A)
Default function = unconfigured
17 DIN7/ENCB 0-24V Configurable digital input (Encoder Channel B)
Default function = unconfigured
18 24V 24V 24V supply for digital inputs
Load 180mA maximum
Digital Inputs
Digital inputs 6 & 7 are also uses as Encoder inputs, channel A & B respectively.
The use of digital inputs 6 & 7 is restricted by the MODE parameter, refer to Chapter 6:
“Programming Your Application”, ENCODER.
Range -30V dc minimum 24V dc nominal +30V dc maximum
Threshold 6V dc minimum 12V dc typical 18V dc maximum
Input Impedance 4.7kΩ
Sample Rate 20ms
Encoder Inputs Maximum input frequency for encoder input 100kHz
Channel A & B
Digital Outputs
Type Pull up current source
Rating Maximum current 50mA, 30V dc maximum
Sample Rate 20ms
Total RMS 3 6 7 11 5 9 12 17 10 16 23
Current (A)
THD (V) % 0.6 0.9 1.4 1.6 0.6 1.4 1.7 2.5 1.5 2.0 2.7
Earthing Requirements
IMPORTANT: Protective earthing always takes precedence over EMC earthing.
Cabling Requirements
Note: Refer to Chapter 11: “Technical Specifications” for additional Cabling Requirements.
605
AC Supply motor cable screen
External
AC PE Motor
Supply
EMC
Filter
PE PE
As short as possible (0.3 metres maximum)
Two cables for permanent earthing
Back Panel
PE 0A 0D PE 0A 0D PE 0A 0D PE 0D
24V Control
unscreened signals
Dirty Earth
Signal/Control Screen
STAR POINT
0A = 0 Volts Analogue 110V
0D = 0 Volts Digital Control
PE = Protective Earth all screened signals not
f = External Filter going directly to a VSD
VSD = Variable Speed Drive
PLC = Programmable Logic Controller
Incoming Safety Earth (PE)
A star-point earthing policy separates `noisy’ and `clean’ earths. Four separate earth busbars
(three are insulated from the mounting panel) connect to a single earth point (star point) near the
incoming safety earth from the main supply. Flexible, large cross-section cable is used to ensure
a low HF impedance. Busbars are arranged so that connection to the single earth point is as
short as possible.
Sensitive Equipment
The proximity of the source and victim circuit has a large effect on radiated coupling. The
electromagnetic fields produced by VSDs falls off rapidly with distance from the
cabling/cubicle. Remember that the radiated fields from EMC compliant drive systems are
measured at least 10m from the equipment, over the band 30-1000MHz. Any equipment placed
closer than this will see larger magnitude fields, especially when very close to the Inverter.
Do not place magnetic/electric field sensitive equipment within 0.25 metres of the following
parts of the VSD system:
• Variable Speed Drive (VSD)
• EMC motor output filters
• Input or output chokes/transformers
• The cable between VSD and motor (even when screened/armoured)
• Connections to external braking chopper and resistor (even when screened/armoured)
• AC/DC brushed motors (due to commutation)
• DC link connections (even when screened/armoured)
• Relays and contactors (even when suppressed)
From experience, the following equipment is particularly sensitive and requires careful
installation.
• Any transducers which produce low level analog outputs (<1V) , e.g. load cells, strain
gauges, thermocouples, piezoelectric transducers, anemometers, LVDTs
• Wide band width control inputs (>100Hz)
• AM radios (long and medium wave only)
• Video cameras and closed circuit TV
• Office personal computers
• Capacitive devices such as proximity sensors and level transducers
• Mains borne communication systems
• Equipment not suitable for operation in the intended EMC environment, i.e. with
insufficient immunity to new EMC standards
■ Customer Responsibility
You intend to use the unit as a Component, therefore you have a choice:
1. To use the internal or specified external ac supply EMC filter, following the EMC
installation instructions. This may help you gain EMC compliance for the final
machine/system.
2. Where the unit does not have an internal ac supply EMC filter, you can use a combination
of global or local filtering and screening methods, natural migration through distance, or the
use of distributed parasitic elements of the existing installation.
Note: When two or more EMC compliant components are combined to form the final
machine/system, the resulting machine/system may no longer be compliant, (emissions
tend to be additive, immunity is determined by the least immune component).
Understand the EMC environment and applicable standards to keep additional
compliance costs to a minimum.
STAR T
IS SSD MODULE NO
RELEVANT APPARATUS
WIT H INT RINSIC FUNCTION
TO END USER (CEMEP
VALIDIT Y FIELD 1)
CEMEP VALIDIT Y FIELDS
2, 3 AND 4
YES
MANUFACTURERS DECLARATIONS
This is EMC Declaration Machinery Directive Since the
provided to aid We SSD Drives Limited, address as below, The above Electronic Products potential hazards
your declare under our sole responsibility that the are components to be incorporated into are mainly
justification for above Electronic Products when installed and machinery and may not be operated alone. electrical rather
EMC operated with reference to the instructions in The complete machinery or installation using than mechanical,
compliance the Product Manual (provided with each piece this equipment may only be put into service the drive does not
when the unit of equipment) is in accordance with the when the safety considerations of the Directive fall under the
relevant clauses from the following standard:- 89/392/EEC are fully adhered to.
is used as a machinery
Particular reference should be made to
component. * BSEN61800-3 (1997) EN60204-1 (Safety of Machinery - Electrical
directive.
Equipment of Machines). However, we do
All instructions, warnings and safety supply a
information of the Product Manual must be manufacturer's
adhered to. declaration for
when the drive is
used (as a
component) in
machinery.
Application advice is available through our Technical Support Department, who can also
arrange for on-site assistance if required. Refer to Chapter 8: “Routine Maintenance and Repair”
for the address of your local Eurothem Drives company.
• Always use gold flash relays, or others designed for low current operation (5mA), on all
control wiring.
• Remove all power factor correction equipment from the motor side of the Inverter before
use.
• Avoid using motors with low efficiency and small cos ø (power factor) as they require a
larger kVA rated Inverter to produce the correct shaft kW.
Brake Motors
Brake motors are used in applications requiring a mechanical brake for safety or other
operational reasons. The motor can be a standard induction motor fitted with an electro-
mechanical brake, or it could be a special conical rotor machine. In the case of a conical rotor
machine the spring-loaded brake is controlled by the motor terminal voltage as follows:
• At rest the motor is braked.
• When the motor is energised an axial component of the magnetic field due to the conical
air-gap overcomes the force of the brake spring and draws the rotor into the stator. This
axial displacement releases the brake and allows the motor to accelerate like a normal
induction motor.
• When the motor is de-energised the magnetic field collapses and the brake spring displaces
the rotor, pushing the brake disc against the braking surface.
Inverters can be used to control the speed of conical rotor brake motors since the linear V/F
characteristic maintains the motor magnetic field constant over the speed range. It will be
necessary to set the FIXED BOOST parameter to overcome motor losses at low speed (see
FLUXING menu at level 3).
WARNING! M1 M2
All motors should be connected to the
Inverter output before the START
command is given.
Figure 13-1 Single Inverter supplying
multiple Motors
Caution
Restrict the total cable length on multiple motor installations as follows:
Dynamic Braking
During deceleration, or with
an overhauling load, the
motor acts as a generator. EXTERNAL
Energy flows back from the RESISTOR
NETWORK
motor into the dc link +
capacitors in the frequency
Inverter. This causes the dc
link voltage to rise. If the GATE
DRIVE
dc link voltage exceeds CIRCUIT
800V (400V build) or 400V
(230V build) then the
frequency Inverter will trip
to protect the capacitors and
the Inverter power devices.
The amount of energy that
can be absorbed in the Figure 13-2 Dynamic Braking Circuit
capacitors is relatively small;
typically more than 20 % braking torque will cause the frequency Inverter to trip on
overvoltage. Dynamic braking increases the braking capability of the frequency Inverter by
dissipating the excess energy in a high power resistor connected across the dc link.
Obtain information on the peak power rating and the average power rating of the resistors from
the resistor manufacturer. If this information is not available, a large safety margin must be
incorporated to ensure that the resistors are not overloaded.
Note: SSD Drives can supply suitable brake resistors.
By connecting these resistors in series and in parallel the braking capacity can be selected for
the application.
The minimum resistance of the combination should not be less than that specified in Chapter 11:
“Technical Specifications” - Power Details.
The resistor(s) must be specified to the maximum dc link voltage (800V for 400V build, 400V
for 230V build).
P3 Port
A standard P3 lead is used to connect to the Inverter.
1234
• Macro 1 is the factory default macro, providing for basic speed control
3 MACRO 5
3 MACRO 6
3 MACRO 0
Macro Descriptions
Note: Parameters whose default values are product-related are indicated in the block diagrams
with * or **. Refer to Chapter 2: “An Overview of the Inverter” - Product-Related Default
Values.
Macro 0
This macro will not control a motor.
It is included to document the differences between all the configurations, using this as the base-
line.
Loading Macro 0 removes all internal links, and sets all parameter values to the values defined
for each function block in Chapter 6: Programming Your Application.
BREAK [ 27] – 0.00% 0.0Hz – [682] BAND 4 – FALSE – [243] TRIM IN LOCAL –
(18)
100.00% – [ 23] SCALE – 0.0Hz – [345] FREQUENCY 4 – FALSE – [249] REMOTE REVERSE –
FALSE – [ 36] INVERT – SEQUENCING LOGIC STALL TRIP 10.00% – [696] SRAMP JERK 3 –
TRIPPED [289] – FALSE (12) 100.00% – [240] STALL LIMIT – 10.00% – [697] SRAMP JERK 4 –
DIGITAL INPUT 4 RUNNING [285] – FALSE (13) 600.0s – [241] STALL TIME –
VALUE [ 40] – FALSE
(6) JOGGING [302] – FALSE STOP
TRUE – [ 39] INVERT – STOPPING [303] – FALSE
RAMPED – [279] RUN STOP MODE –
OUTPUT CONTACTOR [286] – FALSE
10.0s – [263] STOP RATE –
DIGITAL INPUT 5 TRIPS STATUS
SWITCH ON ENABLE [288] – FALSE
0.10% – [266] STOP ZERO SPEED –
ACTIVE TRIPS [ 4] – 0000
VALUE [ 43] – FALSE SWITCHED ON [306] – TRUE
0.500s – [284] STOP DELAY –
– WARNINGS [ 5] – 0000
FALSE – [ 42] INVERT READY [287] – FALSE
RAMPED – [304] FAST STOP MODE –
(7) FIRST TRIP [ 6] – NO TRIP
SYSTEM RESET [305] – TRUE
30.0s – [275] FAST STOP LIMIT –
0600 – [231] DISABLED TRIPS –
MAIN SEQ STATE [301] – NOT READY
0.1s – [264] FAST STOP RATE –
REMOTE REV OUT [296] – FALSE (11)
1200Hz/s – [126] FINAL STOP RATE –
HEALTHY [274] – FALSE
FALSE – [291] RUN FWD – TRIPS HISTORY
FALSE – [292] RUN REV – TRIP 1 [NEWEST] [500] – NO TRIP JOG
FALSE – [293] /STOP – TRIP 2 [501] – NO TRIP 10.0 0%s – [246] SETPOINT –
FALSE – [280] JOG – TRIP 3 [502] – NO TRIP 1.0s – [261] ACCEL RATE –
TRUE – [276] DRIVE ENABLE – TRIP 4 [503] – NO TRIP 1.0s – [262] DECEL RATE –
TRUE – [277] /FAST STOP – TRIP 5 [504] – NO TRIP
TRUE – [278] /COAST STOP – TRIP 6 [505] – NO TRIP
FALSE – [294] REMOTE REVERSE – TRIP 7 [506] – NO TRIP
FALSE – [282] REM TRIP RESET – TRIP 8 [507] – NO TRIP DIGITAL OUTPUT 1
TRUE – [290] TRIP RST BY RUN – TRIP 9 [508] – NO TRIP FALSE – [ 52] VALUE –
FALSE – [283] POWER UP START – TRIP 10 [OLDEST] [509] – NO TRIP TRUE – [ 51] INVERT –
DIGITAL OUTPUT 2
BREAK [ 27] – 0.00% 0.0Hz – [682] BAND 4 – FALSE – [243] TRIM IN LOCAL –
(18)
100.00% – [ 23] SCALE – 0.0Hz – [345] FREQUENCY 4 – FALSE – [249] REMOTE REVERSE –
DIGITAL OUTPUT 2
100.00% – [ 23] SCALE – 0.0Hz – [345] FREQUENCY 4 – FALSE – [249] REMOTE REVERSE –
FALSE – [ 36] INVERT – SEQUENCING LOGIC STALL TRIP 10.00% – [696] SRAMP JERK 3 –
TRIPPED [289] – FALSE (12) 100.00% – [240] STALL LIMIT – 10.00% – [697] SRAMP JERK 4 –
DIGITAL INPUT 4 RUNNING [285] – FALSE (13) 600.0s – [241] STALL TIME –
VALUE [ 40] – (6)
FALSE JOGGING [302] – FALSE STOP
TRUE – [ 39] INVERT – STOPPING [303] – FALSE RAMPED – [279] RUN STOP MODE –
OUTPUT CONTACTOR [286] – FALSE 10.0s – [263] STOP RATE –
DIGITAL INPUT 5 TRIPS STATUS
SWITCH ON ENABLE [288] – FALSE 0.10% – [266] STOP ZERO SPEED –
ACTIVE TRIPS [ 4] – 0000
VALUE [ 43] – FALSE
(7) SWITCHED ON [306] – TRUE 0.500s – [284] STOP DELAY –
– WARNINGS [ 5] – 0000
FALSE – [ 42] INVERT READY [287] – FALSE RAMPED – [304] FAST STOP MODE –
FIRST TRIP [ 6] – NO TRIP
SYSTEM RESET [305] – TRUE 30.0s – [275] FAST STOP LIMIT –
0600 – [231] DISABLED TRIPS –
MAIN SEQ STATE [301] – NOT READY 0.1s – [264] FAST STOP RATE –
REMOTE REV OUT [296] – FALSE(11) 1200Hz/s – [126] FINAL STOP RATE –
HEALTHY [274] – FALSE
FALSE – [291] RUN FWD – TRIPS HISTORY
FALSE – [292] RUN REV – TRIP 1 [NEWEST] [500] – NO TRIP JOG
FALSE – [293] /STOP – TRIP 2 [501] – NO TRIP 10.0 0% – [246] SETPOINT –
FALSE – [280] JOG – TRIP 3 [502] – NO TRIP 1.0s – [261] ACCEL RATE –
TRUE – [276] DRIVE ENABLE – TRIP 4 [503] – NO TRIP 1.0s – [262] DECEL RATE –
TRUE – [277] /FAST STOP – TRIP 5 [504] – NO TRIP
TRUE – [278] /COAST STOP – TRIP 6 [505] – NO TRIP
FALSE – [294] REMOTE REVERSE – TRIP 7 [506] – NO TRIP
FALSE – [282] REM TRIP RESET – TRIP 8 [507] – NO TRIP DIGITAL OUTPUT 1
TRUE – [290] TRIP RST BY RUN – TRIP 9 [508] – NO TRIP FALSE – [ 52] VALUE –
FALSE – [283] POWER UP START – TRIP 10 [OLDEST] [509] – NO TRIP TRUE – [ 51] INVERT –
DIGITAL OUTPUT 2
VALUE
[ 25] – FALSE 1.00 s – [314] I TIME CONST – -100.0 0% – [253] MIN SPEED CLAMP –
(2)
BREAK [ 27] – 0.00% 0.000 s – [315] D TIME CONST – FALSE – [243] TRIM IN LOCAL –
(18)
100.00% – [ 23] SCALE – 2.000 s – [316] FILTER TC – FALSE – [249] REMOTE REVERSE –
0..+10V – [ 22] TYPE – -100.00 % – [318] OUTPUT NEG LIMIT – SETPOINT SCALE
SYSTEM RAMP
FALSE – [ 21] BREAK ENABLE – RAISE/LOWER 1.0000 – [319] OUTPUT SCALING – OUTPUT [ 59] – 0.00% lf
RAMPING [698] – FALSE
0.00% – [ 26] BREAK VALUE – 0.00% – [ 58] INPUT –
OUTPUT [325] – 0.00% LINEAR – [244] RAMP TYPE – (15)
* 50.0Hz – [ 57] MAX SPEED –
FALSE – [327] RAISE INPUT – **10.0s – [258] ACCEL RATE –
I/O TRIPS
FALSE – [328] LOWER INPUT – **10.0s – [259] DECEL RATE –
FALSE – [234] EXTERNAL TRIP –
10.0s – [326] RAMP RATE – **10.0s – [267] SYMETRIC RATE –
DIGITAL INPUT 1 FALSE – [235] INPUT 1 BREAK –
100.00% – [330] MAX VALUE – ZERO SPEED
FALSE – [236] INPUT 2 BREAK – FALSE – [268] SYMETRIC MODE –
VALUE [ 31] – FALSE
(3) AT ZERO SPEED [360] – FALSE
-100.00% – [329] MIN VALUE – FALSE – [260] RAMP HOLD –
FALSE – [ 30] INVERT – – [358] INPUT –
0.00% – [331] RESET VALUE – TRUE – [691] SRAMP CONTINUOUS – (16)
FALSE – [332] RESET – I*t TRIP 0.50% – [357] LEVEL –
10.00% – [692] SRAMP ACCEL –
DIGITAL INPUT 2
105.00% – [237] I*t THRESHOLD – 10.00% – [693] SRAMP DECEL – 0.00% – [359] BAND –
VALUE [ 34] – FALSE
(4) 60s – [238] I*t TIME – 10.00% – [694] SRAMP JERK 1 –
FALSE – [ 33] INVERT –
150.00% – [239] I*t UPPER LIMIT – 10.00% – [695] SRAMP JERK 2 –
DIGITAL OUTPUT 2
0.00%
BREAK [ 27] – (18) – [236] INPUT 2 BREAK – 0.0Hz – [682] BAND 4 – FALSE – [243] TRIM IN LOCAL –
100.00% – [ 23] SCALE – 0.0Hz – [345] FREQUENCY 4 – FALSE – [249] REMOTE REVERSE –
0.00% – [ 17] BREAK VALUE – 0.00% – [245] REMOTE SETPOINT – PID OUTPUT [320] –
ZERO SPEED
I/O TRIPS 0.00% – [248] SPEED TRIM – PID ERROR [766] – 0.00 %
– [310] SETPOINT – AT ZERO SPEED [360] – TRUE
ANALOG INPUT 2 – [234] EXTERNAL TRIP – 100.0 0% – [252] MAX SPEED CLAMP – (15)
– [764] FEEDBACK – (16) – [358] INPUT –
VALUE [ 25] – FALSE
(2) – [235] INPUT 1 BREAK – -100.00 % – [253] MIN SPEED CLAMP –
FALSE – [763] SETPOINT NEGATE – 0.50% – [357] LEVEL –
0.00%
BREAK [ 27] – (18) – [236] INPUT 2 BREAK – FALSE – [243] TRIM IN LOCAL –
FALSE – [765] FEEDBACK NEGATE – 0.00% – [359] BAND –
100.00% – [ 23] SCALE – – [249] REMOTE REVERSE –
– [311] ENABLE –
0.00% – [ 24] OFFSET –
0..+10V – [ 22] TYPE – FALSE – [312] INTEGRAL DEFEAT –
Macro Control Blocks Some of these blocks may already be in use by the macros.
IF[C] -A – [144] TYPE – IF[C] -A – [149] TYPE – OUTPUT 11 [668] – FALSE BREAK [ 27] – FALSE
PRESET 3 PRESET 4 OUTPUT 12 [669] – FALSE 100.00 % – [ 23] SCALE –
OUTPUT 1 [399] – 0.00% OUTPUT 1 [519] – 0.00% VALUE FUNC 5 VALUE FUNC 6 OUTPUT 13 [670] – FALSE 0.00 % – [ 24] OFFSET – DIGITAL INPUT 1
OUTPUT 2 [374] – 0.00% OUTPUT 2 [520] – 0.00% OUTPUT [153] – 0.00% OUTPUT [158] –0.00% OUTPUT 14 [671] – FALSE 0..+10 V – [ 22] TYPE – VALUE [ 31] – FALSE
INPUT 0 – [398] SELECT INPUT – INPUT 0 – [518] SELECT INPUT – – – OUTPUT 15 [672] – FALSE FALSE – [ 21] BREAK ENABLE – FALSE – [ 30] INVERT –
0.00% – [150] INPUT A 0.00% – [155] INPUT A
0.00% – [390] INPUT 0 – 0.00% – [510] INPUT 0 – 0.00% – [151] INPUT B – 0.00% – [156] INPUT B – 0000 – [599] INPUT – 0.00 % – [ 26] BREAK VALUE –
0.00% – [391] INPUT 1 – 0.00% – [511] INPUT 1 – 0.00% – [152] INPUT C – 0.00% – [157] INPUT C – DIGITAL INPUT 2
0.00% – [392] INPUT 2 – 0.00% – [512] INPUT 2 – IF[C] -A – [154] TYPE – IF[C] -A – [159] TYPE – VALUE [ 34] – FALSE
0.00% – [393] INPUT 3 – MULTIPLEXER FALSE – [ 33] INVERT –
0.00% – [513] INPUT 3 –
0.00% – [394] INPUT 4 – 0.00% – [514] INPUT 4 – OUTPUT [598] – 0000
VALUE FUNC 7 VALUE FUNC 8
0.00% – [395] INPUT 5 – 0.00% – [515] INPUT 5 – FALSE – [641] INPUT 0 – DIGITAL INPUT 3
OUTTPUT [163] – 0.00% OUTTPUT [168] –0.00%
0.00% – [396] INPUT 6 – 0.00% – [516] INPUT 6 – FALSE – [642] INPUT 1 – VALUE [ 37] – FALSE
0.00% – [160] INPUT A – 0.00% – [165] INPUT A –
0.00% – [397] INPUT 7 – 0.00% – [517] INPUT 7 – FALSE – [643] INPUT 2 – FALSE – [ 36] INVERT –
0.00% – [161] INPUT B – 0.00% – [166] INPUT B –
FALSE – [644] INPUT 3 –
0.00% – [162] INPUT C – 0.00% – [167] INPUT C –
PRESET 5 FALSE – [645] INPUT 4 – DIGITAL INPUT 4
PRESET 6 IF[C] -A – [164] TYPE – IF[C] -A – [169] TYPE –
FALSE – [646] INPUT 5 – ANALOG OUTPUT 1 VALUE [ 40] – FALSE
OUTPUT 1 [530] – 0.00% OUTPUT 1 [541] – 0.00%
FALSE – [647] INPUT 6 – – FALSE – [ 39] INVERT –
OUTPUT 2 [531] – 0.00% OUTPUT 2 [542] – 0.00% VALUE FUNC 9 VALUE FUNC 10 0.00 % – [ 45] VALUE
FALSE – [648] INPUT 7 –
INPUT 0 – [529] SELECT INPUT – INPUT 0 – [540] SELECT INPUT – OUTPUT [173] – 0.00% OUTPUT [178] –0.00% 100.00 % – [ 46] SCALE –
FALSE – [649] INPUT 8 –
0.00 % – [ 47] OFFSET – DIGITAL INPUT 5
0.00% – [521] INPUT 0 – 0.00% – [532] INPUT 0 – 0.00% – [170] INPUT A – 0.00% – [175] INPUT A –
FALSE – [650] INPUT 9 – TRUE – [ 48] ABS – VALUE [ 43] – FALSE
0.00% – [522] INPUT 1 – 0.00% – [533] INPUT 1 – 0.00% – [171] INPUT B – 0.00% – [176] INPUT B –
FALSE – [651] INPUT 10 – 0..+10 V – [ 49] TYPE – FALSE – [ 42] INVERT –
0.00% – [523] INPUT 2 – 0.00% – [534] INPUT 2 – 0.00% – [172] INPUT C – 0.00% – [177] INPUT C –
FALSE – [652] INPUT 11 –
0.00% – [524] INPUT 3 – 0.00% – [535] INPUT 3 – IF[C] -A – [174] TYPE – IF[C] -A – [179] TYPE –
0.00% – [525] INPUT 4 – FALSE – [653] INPUT 12 –
0.00% – [536] INPUT 4 – DIGITAL INPUT 6
FALSE – [654] INPUT 13 –
0.00% – [526] INPUT 5 – 0.00% – [537] INPUT 5 – VALUE [726] – FALSE
LOGIC FUNC 1 LOGIC FUNC 2
FALSE – [655] INPUT 14 – ENCODER
0.00% – [527] INPUT 6 – 0.00% – [538] INPUT 6 – FALSE – [725] INVERT –
OUTPUT [183] – FALSE OUTPUT [188] – FALSE
FALSE – [656] INPUT 15 – SPEED Hz [568] – 0.0 Hz
0.00% – [528] INPUT 7 – 0.00% – [539] INPUT 7 –
FALSE – [180] INPUT A – FALSE – [185] INPUT A –
SPEED RPM [569] – 0 n/min
DIGITAL INPUT 7
FALSE – [181] INPUT B – FALSE – [186] INPUT B – SPEED % [749] – 0.00%
PRESET 7 PRESET 8 VALUE [728] – FALSE
FALSE – [182] INPUT C – FALSE – [187] INPUT C – POSITION [748] – 0
OUTPUT 1 [552] – 0.00% OUTPUT 1 [563] – 0.00% FALSE – [727] INVERT –
NOT [A] – [184] TYPE – NOT [A] – [189] TYPE – QUADRATURE – [565] MODE –
OUTPUT 2 [553] – 0.00% OUTPUT 2 [564] – 0.00%
FALSE – [747] RESET –
INPUT 0 – [551] SELECT INPUT – INPUT 0 – [562] SELECT INPUT –
LOGIC FUNC 3 LOGIC FUNC 4 1000 – [566] LINES –
0.00% – [543] INPUT 0 – 0.00% – [554] INPUT 0 –
OUTPUT [193] – FALSE OUTPUT [198] – FALSE FALSE – [567] INVERT –
0.00% – [544] INPUT 1 – 0.00% – [555] INPUT 1 –
FALSE – [190] INPUT A – FALSE – [195] INPUT A – DIGITAL OUTPUT 1
0.00% – [545] INPUT 2 – 0.00% – [556] INPUT 2 –
FALSE – [191] INPUT B – FALSE – [196] INPUT B – FALSE – [ 52] VALUE –
0.00% – [546] INPUT 3 – 0.00% – [557] INPUT 3 –
FALSE – [192] INPUT C – FALSE – [197] INPUT C – FALSE – [ 51] INVERT –
0.00% – [547] INPUT 4 – 0.00% – [558] INPUT 4 –
NOT [A] – [194] TYPE – NOT [A] – [199] TYPE –
0.00% – [548] INPUT 5 – 0.00% – [559] INPUT 5 –
0.00% – [549] INPUT 6 – 0.00% – [560] INPUT 6 – LOGIC FUNC 9 DIGITAL OUTPUT 2
LOGIC FUNC 5 LOGIC FUNC 6
0.00% – [550] INPUT 7 – 0.00% – [561] INPUT 7 – OUTPUT [223] – FALSE FALSE – [ 55] VALUE –
OUTPUT [203] – FALSE OUTPUT [208] – FALSE
FALSE – [220] INPUT A – FALSE – [ 54] INVERT –
FALSE – [200] INPUT A – FALSE – [205] INPUT A –
FALSE – [206] INPUT B – FALSE – [221] INPUT B –
FALSE – [201] INPUT B –
FALSE – [207] INPUT C – FALSE – [222] INPUT C –
FALSE – [202] INPUT C –
NOT [A] – [209] TYPE – NOT [A] – [224] TYPE –
NOT [A] – [204] TYPE –
NOT [A] – [214] TYPE – NOT [A] – [219] TYPE – NOT [A] – [229] TYPE –
Macro User Blocks Some of these blocks may already be in use by the macros.
ZZ463550U001 OF 1