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Design of Flash Mixer at Kurawar - 1A

This document provides design details for a flash mixer at Kurawar, including: - Material properties and dimensions for the structure - Calculations for cantilevered walkway thickness, tank wall thickness, base slab, base beam, and column design - Load calculations and design of a combined footing to support two columns spaced 1.3m apart, with a provided footing size of 2m x 1m Key parameters designed include reinforcement sizes, spacings, and required vs provided dimensions to satisfy strength and serviceability limits stated in IS codes.
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© © All Rights Reserved
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Download as XLSX, PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
224 views

Design of Flash Mixer at Kurawar - 1A

This document provides design details for a flash mixer at Kurawar, including: - Material properties and dimensions for the structure - Calculations for cantilevered walkway thickness, tank wall thickness, base slab, base beam, and column design - Load calculations and design of a combined footing to support two columns spaced 1.3m apart, with a provided footing size of 2m x 1m Key parameters designed include reinforcement sizes, spacings, and required vs provided dimensions to satisfy strength and serviceability limits stated in IS codes.
Copyright
© © All Rights Reserved
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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DESIGN OF FLASH MIXER AT KURAWAR - 1A

Density of water = 9.81 kN/m3


Density of concrete = 25 kN/m3
Density of soil = 18 kN/m3
S.B.C of Soil= 100 kN/m3

TOP LVL = 474.500 m


WSL = 474.000 m
N.G.L = 469.500 m
BED LVL = 470.000 m

L= 1.2 m
B= 1.2 m
H= 4.50 m
L/H = 0.267
MOMENT COEFFICIENT FOR WALL PANEL TOP FREE, BOTTOM & VERTICAL EDGE FIXED :
( Ref IS:3370 -Part IV)
Max Moment MH = -0.014 x 9.81 x 4.50 3 = -12.52
Max Moment MV = 0.007 x 9.81 x 4.50 3 = 6.26

a) CANTILEVERED WALKWAY DESIGN Span = 1.000 m


Let thickness = 150 mm
Self wt. = 3.750 KN/m2
LL = 5.0 KN/m2
Finishes = 1.0 KN/m2
Total Load = 9.750 KN/m2
M= 5.88 KNm
Duncracked = 67.23 mm
Provide ,Doverall = 150 mm deff = 120 mm
Ast = 235.47 mm 2

Dia. Of Bar used = 10 mm Astbar = 78.525 mm2


Spacing required = 333.485985 mm
Spacing Provided = 200 mm
Provide 10 mm dia @ 200 c/c as main bars & 8 mm dia @150 c/c as d/s bars.
Design Moment = 12.13 KNm
DESIGN OF THICKNESS OF TANK WALLS
For no crack section
Overall Depth of section required
D2= M*6*106/2.0*103
D= 190.8 mm
Provide D= 230 mm
d = 181 mm

AstV = 12.13 x 10 6 = 599.6 mm2


130 x 0.86 x 181
Provide 10mm dia @125 c/c vertically on inner face.

AstH = 12.52 x 10 6 = 618.46 mm2


130 x 0.86 x 181
Provide R/F 10 mm dia @ 150 c/c horizontally on both faces

Pr. At base lvl. due to earth= 9.81 x -0.50 + (18-9.81) x -0.500


Max BM = 0.0070 x -6.27 x -0.500 =2
-0.01

Ast min = 0.24 x 230 x1000/100 = 552 mm2 (on both faces)
Provide R/F 8mm dia @ 175 c/c vertically on outer face.

BASE SLAB
Let thickness of base slab = 200 mm
Projection all around = 200 mm
Area of Base slab = 4.24 m2
length of salb = 1.2 m
LOAD CALCULATONS
Due to Base slab = 0.200 x 25 = 5.00
Due to wt. of soil over base slab = 0.5 x 18 = 9.0
due to weight of water inside = 4.50 x 10 = 45.0
Total load = 59.00

considering as interior pannel : Ly/Lx = 1

Negetive moment at continuous edge = 2.71872 kNm


Duncrack = 90.311 mm
Dprovided = 200 mm deff. = 150 mm
Astrequired = 172.13 mm2
Provide 8 mm dia. @150 c/c squiremesh.

DESIGN OF BASE BEAM :


Size Of Beam = 300 x 300 mm
c/c Length of beam = 1.5 m
Height of wall Above Beam= 4.25 m
Loads due to wall= 0.23 x 4.25 x 25 = 24.4375 kN/m
Self weight of Beam= 0.3 x 0.3 x 25 = 2.25 kN/m
Load from Slab = 23.6 kN/m
Total Loads = = 50.2875 kN/m

Muat support= 9.429 kNm


Muat midspan= 4.71 kNm
drequired = 307.1 mm
Doveral = 300 mm deff, provided = 250 mm
Astreq. = 358.17 mm 2

Provide 12 mm dia bar. Astb = 113.076 mm2


Provided 4 nos of 12 mm dia bar equially distributed
Provided 8 mm dia bar @150 mm c/c as stirrup
Load on Column- C1
Load transferred by beam = 50.29 x 1.500
Self Wt. of Column = 0.3 x 0.3 x 3.25 x
Total Load = 82.74 kN
Total Wt. at the base of each col. = 80.00 kN
Checking of Slenderness ration of column
use longitudinal Bar= 12 mm
L= 3.25 m least lateral dimension= 192 mm
l= 2.6 m or, 300 mm
Slenderness Ratio= 8.67 < 12 we take 300 mm
(hence it is Short Column)

Assume Column SIZE = 300 x 300


Provide col. Size of dia. 300 mm with 8 - 12 mm dia bars
Ties : 8mm dia @ 100 c/c upto h/6 dist. from each support +rest @ 150 c/c

Load carrying capacity of sugg. size= (From IS 456 : 2000 cl B-3.1)


= 830362 N σ cc = 8 N/mm2
= 830.36 kN > 80.0 kN σ sc = 130 N/mm2
SAFE
GE FIXED :

KNm
KNm
x.333 = -6.27 KN/m2
KNm
kN/m2
kN/m2
kN/m2
kN/m2

= 75.43 kN
25 = 7.3125 kN

IS 456 : 2000 cl B-3.1)


(M30)
(Fe500)
COMBINED FOOTING DESIGN-KURAWAR - FLUSH MIXTURE
DATA :
SBC of soil = 120 kN/sq.m
Design Load Factor 1.2
Column load, P1 = 50.29 kN
Column load, P2 = 50.29 kN
Self Weight = 10.058 kN
Spacing of Loads, P1 & P2 = 1.3 m
Pedastal Width a1 = 300 mm
Pedastal Width b1 = 300 mm
Pedastal Width a2 = 300 mm
Pedastal Width b2 = 300 mm

Concrete Strength Fck = 30 N/sq.mm


Steel Fy = 500 N/sq.mm

Dia of Main bars for BM 1 = 10 mm


Dia of Main bars for BM 2 = 10 mm
Dia of Transverse Reinforcement = 10 mm
Depth of Footing = 200 mm
Effective Depth ( d1) 150 mm
Effective Depth ( d2) 145 mm

DESIGN :

Total load, P = 111 kN


Area Required For Footing = 1.01413125 sq. m
Length of footing (Provided) = 2.00 m
Breadthof footing(Provided) = 1.00 m
Area provide = 2 sq. m
Netupward Pressure = 55.3 kN/sq.m
Gross Pressure = 60.8 kN/sq.m
< 120 KN/sq.m
OK
CG of load from P1 50 * 1.3 / 111 = 0.59 m
CG of load from P2 50 * 1.3 / 111 = 0.59 m
Cantilever from P1 = 0.35 m
Cantilever from P2 = 0.35 m

Load per metre run = 55 kN/m


Reaction at P2 = 55 kN
Reaction at P1 = 55 kN
0.35

0.3

0.35

CO CO
0.35 1.3 0.35

P1 P2
55 55

0.35 1.3 0.35

55 kN/m

SF is zero at 1.00 m
Sagging/Hogging Moment between Columns BM1
55 * 1.000 * 1.000 / 2
- 55 * ( 1.000 - 0.35 )
= -8 kN-m TENSION AT TOP
Hogging Moment
Cantilever Moments
Cantelever BM at face of P1 = 55 *( 0.4 - 0.150 )**2 / 2
= 1 kN-m
Cantelever BM at face of P2 = 55 *( 0.4 - 0.150 )**2 / 2
= 1 kN-m
Max Cantilever BM 2 = 1 kN-m "TENSION AT BOTTOM"

Reinforcement For BM 1
Mu/bd2 = 0.44
pt = 0.104
Minimum pt 0.200
Actual Pt = 0.200
Area of Steel = 300 sq.mm

Using 10 mm Spacing Requred = 262 c/c


Spacing Provided = 200 c/c 392.5
Pt Provided 0.26 %

Reinforcement For BM 2
Mu/bd2 0.06
pt 0.014
Minimum pt 0.200
Actual Pt = 0.200
Area of Steel 300 sq.mm

Using 10 mm Spacing Requred = 262 c/c


Spacing Provided = 200 c/c 392.5
Pt Provided 0.26 %

Check For One Way Shear


Shear Force at Left Edge 3 kN
Shear Force at Right Edge 3 kN
Maximum S.F 3 kN
Shear Stress 0.022 N/mm2
Tc (Permissible Stress) 0.376 N/mm2 OK

Design of Transeverse Reinforcement


Under Column Load P1
Effective Width = 0.59 m
Net Upward Pressure 94 kN/sq.m
Cantilever = 0.35 m
Bending Moment = 5.74 kN-m
Mu/bd2 = 0.33
pt = 0.20
Area of Steel = 171 sq.mm

Using 10 mm Spacing Requred = 271 c/c


Spacing Provided = 200 c/c 232
Pt Provided 0.26 %

Check For One Way Shear


Shear Force 47 kN
Shear Stress 0.079 N/mm^2 < 0.38 N/mm^2 (Permissible Stress) OK

Under Column Load P2


Effective Width = 0.59 m
Net Upward Pressure 94 kN/sq.m
Cantilever = 0.35 m
Bending Moment = 5.74 kN-m
Mu/bd2 = 0.33
pt = 0.20
Area of Steel = 171 sq.mm
Using 10 mm Spacing Requred = 271 c/c
Spacing Provided = 200 c/c 232
Pt Provided 0.262 %

Bearing Pressure Calculation

P + Mx + Mz
P=
A - Zx - Zz

P max = 55.31625 + 2.8712884 + 1.435644 = 59.623 kN/Sq.m


< SBC SAFE

P min = 55.31625 - 2.8712884 - 1.435644 = 51 kN/Sq.m


< SBC SAFE

Check For One Way Shear


Shear Force 47 kN
Shear Stress 0.079 N/mm^2 < 0.38 N/mm^2 (Permissible Stress) OK

Check For Two Way Shear Under Column P1


Size of Critical Plane around Column 0.45 x 0.45
Perimeter = 1.8 m
Punching Shear Force = 44 kN
Shear stress = 0.20 N/mm2
Permissible Shaer Stress = 1.37 N/mm2 OK

Check For Two Way Shear Under Column P2


Size of Critical Plane around Column 0.45 x 0.45
Perimeter = 1.8 m
Punching Shear Force = 44 kN
Shear stress = 0.25 N/mm2
Permissible Shaer Stress = 1.37 N/mm2 OK

DESIGN OF FOOTING BEAM-FB-1:


Span L 1.30 m
B D
Beam of size 300 300 mm

Provided Load due to


Cantilever Slab 39 kN/m
Bending Moment= 5.45 kN-m

Depth Required= 100.5 mm


Depth provide = 300 mm
Effective Depth= 250 mm
Ast Required= 207.15139 mm2
PROVIDE 3-12 mm dia at top & at bottom of beam.
PROVIDE stirrups 8 mm dia. 2 L @ 100 c/c throughout

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