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Proportional Valve
Group
Technical
Information
PVG 32 Proportional Valve Group
Technical Information
Revisions, Literature Reference
This PVG 32 catalog lists modules without T0 facilities, for more information regarding T0 facilities please see
PVG 32 Metric port, 11051935 and Basic module PVBZ, 520L0721.
Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material.
Sauer -Danfoss reserves the right to alter its products without prior notice. This also applies to products already
ordered provided that such alterations can be made without affecting agreed specifications. All trademarks
in this material are properties of their respective owners. Sauer-Danfoss, the Sauer-Danfoss logotype, the
Sauer-Danfoss S-icon, PLUS+1™, What really matters is inside® and Know-How in Motion™ are trademarks of the
Sauer-Danfoss Group.
Frontpage: F301302, F301306, F301056, Drawing 157-195.
Dimensions Dimensions......................................................................................................................................................62
Control Lever Positions...............................................................................................................................64
Surface Treatment.........................................................................................................................................64
General Description PVG 32 is a hydraulic load sensing valve designed to give maximum flexibility. From
a simple load sensing directional valve, to an advanced electrically controlled load-
independent proportional valve.
The PVG 32 modular system makes it possible to build up a valve group to meet
requirements precisely. The compact external dimensions of the valve remain
unchanged whatever combination is specified.
Safety in Application All makes and all types of control valves (incl. proportional valves) can fail, thus the
necessary protection against the serious consequences of function failure should
always be built into the system. For each application an assessment should be made for
the consequences of pressure failure and uncontrolled or blocked movements.
To determine the degree of protection that is required to be built into the application,
system tools such an FMEA (Failure Mode and Effect Analysis) and Hazard and Risk
Analysis can be used.
WWarning
All makes/brands and types of directional control valves – inclusive proportional valves –
can fail and cause serious damage. It is therefore important to analyze all aspects of the
application.
Because the proportional valves are used in many different operation conditions and
applications, the manufacturer of the application is alone responsible for making the
final selection of the products – and assuring that all performance, safety and warning
requirements of the application are met.
The process of choosing the control system – and safety levels – is governed by the
machine directives EN 13849 (Safety related requirements for control systems).
HMI / Joystick
control
A
D
Battery
Motion
detection sensors
E
Main controller
with safety logic
It is the responsibility of the equipment manufacturer that the control system incorporated
in the machine is declared as being in confirmity with the relevant machine directives.
Failure
Detection Hydraulic deactivation
P301 317
Safety in Application Example of a typical wiring block diagram using PVEH with neutral power off switch and
(continued) fault monitoring output for hydraulic deactivation.
E1 E2
2)
Alarm
logic
Output
3)
OR
Memory
A Emergency stop / man present switch
B PVE Faultmonitoring signals
AND
high=on
C Neutral signal detection. low=off
D Hydraulic deactivation Hydraulic
Fault detection output D deactivation
P301 318
System Control Logic e.g. PLUS+1™ for signal monitoring and triggering signal for
deactivation of the hydraulic system.
WWarning
It is the responsibility of the equipment manufacturer that the control system incorporated
in the machine is declared as being in confirmity with the relevant machine directives.
Safety in Application Example of fault monitoring for deactivation of the hydraulic system with extra fault
(continued) inputs using the PVE’s with DI (Direction Indication) function.
Emergency Man present
Stop switch
PVEH-DI
AMP connector
2) Fault detection 1(DI-A)
DI-B 3) 2(DI-B)
4)
DI-A DI Output Delay Memory 3( )
US Logic 4(UDC)
PVEH-DI
AMP connector
1(DI-A)
2) Fault detection
DI-B 2(DI-B)
3) 4)
DI-A DI Output 3( )
Delay Memory 4(UDC)
US Logic
OR
AND
high=on
System Control Logic e.g. PLUS+1™ for low=off
WWarning
It is the responsibility of the equipment manufacturer that the control system incorporated
in the machine is declared as being in confirmity with the relevant machine directives.
Other modules which can be used in connection with hydraulic deactivation at different
levels.
PVG 32 with Open Center When the pump is started and the main spools in the individual basic modules (11) are in
PVP (fixed displacement the neutral position, oil flows from the pump, through connection P, across the pressure
pump) • PVB with Flow adjustment spool (6) to tank. The oil flow led across the pressure adjustment spool
Control Spool determines the pump pressure (stand-by pressure).
When one or more of the main spools are actuated, the highest load pressure is fed
through the shuttle valve circuit (10) to the spring chamber behind the pressure
adjustment spool (6), and completely or partially closes the connection to tank to
maintain pump pressure.
Pump pressure is applied to the right-hand side of the pressure adjustment spool (6).
The pressure relief valve (1) will open should the load pressure exceed the set value,
diverting pump flow back to tank.
With a non pressure-compensated basic module incorporating a load drop check valve
(18) in channel P, the check valve prevents return oil flow.
The basic module can be supplied without the load drop check valve in channel P for
functions with over-center valves.
The shock valves PVLP (13) with fixed setting and the suction valves PVLA (17) on ports
A and B are used for the protection of the individual working function against overload
and/or cavitation.
An adjustable LS pressure limiting valve (12) can be built into the A and B ports of
pressure-compensated basic modules to limit the pressure from the individual working
functions.
Please see The sectional drawing V310106.A on the next page for better understanding of
this example.
The LS pressure limiting valves save energy compared with the shock valves PVLP:
• with PVLP all the oil flow to the working function will be led across the combined
shock and suction valves to tank if the pressure exceeds the fixed setting.
• with LS pressure limiting valves an oil flow of about 2 l/min [0.5 US gal/min] will be led
across the LS pressure limiting valve to tank if the pressure exceeds the valve setting.
PVG 32 with Closed In the closed center version of PVP an orifice (5) and a plug (7) have been fitted instead
Center PVP (variable of the plug (4). This means that the pressure adjustment spool (6) will only open to tank
displacement pump) • when the pressure in channel P exceeds the set value of the pressure relief valve (1).
PVB with Flow Control
Spool In load sensing systems the load pressure is led to the pump control via the LS
connection (8).
In the neutral position the pump load sense control sets the displacement so that
leakage in the system is compensated, to maintain the set stand-by pressure.
When a main spool is actuated the pump load sense control will adjust the displacement
so that the set differential pressure (margin) between P and LS is maintained.
The pressure relief valve (1) in PVP should be set at a pressure of approx. 30 bar [435 psi]
above maximum system pressure (set on the pump or external pressure relief valve).
3
M
PVP
4+5
LS A
8
12 7 B A 6 13
T T
11
PVB 10
LS B P LS A
14 16 B A 17 15
B
T T
PVB
19 18 20
V310106.A
Load Sensing for Variable The pump receives fluid directly from the reservoir through the inlet line. A screen in the
Displacement Pump inlet line protects the pump from large contaminants. The pump outlet feeds directional
Supply control valves such as PVG-32, hydraulic integrated circuits (HIC), and other types of
control valves. The PVG valve directs and controls pump flow to cylinders, motors and
other work functions. A heat exchanger cools the fluid returning from the valve. A filter
cleans the fluid before it returns to the reservoir.
Flow in the circuit determines the speed of the actuators. The position of the PVG valve
spool determines the flow demand. A hydraulic pressure signal (LS signal) communicates
demand to the pump control. The pump control monitors the pressure differential
between pump outlet and the LS signal, and regulates servo pressure to control the
swashplate angle. Swashplate angle determines pump flow.
Actuator load determines system pressure. The pump control monitors system pressure
and will decrease the swashplate angle to reduce flow if system pressure reaches the
pump control setting. A secondary system relief valve in the PVG valve acts as a back-up
to control system pressure.
Bi-directional
gear motor
System pressure
Servo pressure
Heat exchanger
Filter Actuator pressure
Reservoir
Load sense pressure
Actuator return
Load Sensing Controls The LS control matches system requirements for both pressure and flow in the circuit
regardless of the working pressure. Used with a closed center control valve, the pump
remains in low-pressure standby mode with zero flow until the valve is opened.
The LS setting determines standby pressure.
PC setting
0
0 Pressure
P101 968E
P101 967
Most load sensing systems use parallel, closed center, control valves with special porting that
allows the highest work function pressure (LS signal) to feed back to the LS control.
Margin pressure is the difference between system pressure and the LS signal pressure.
The LS control monitors margin pressure to read system demand. A drop in margin pressure
means the system needs more flow. A rise in margin pressure tells the LS control to decrease
flow.
LS control with bleed orifice (do not use with PVG valves)
The load sense signal line requires a bleed orifice to prevent high-pressure lockup of the
pump control. Most load-sensing control valves include this orifice. An optional internal
bleed orifice is available, for use with control valves that do not internally bleed the LS
signal to tank.
Integral PC function
The LS control also performs as a PC control, decreasing pump flow when system
pressure reaches the PC setting. The pressure compensating function has priority over
the load sensing function.
For additional system protection, install a relief valve in the pump outlet line.
Remote Pressure The remote PC control is a two-stage control that allows multiple PC settings. Remote PC
Compensated Controls controls are commonly used in applications requiring low and high pressure PC operation.
Q max
Flow
Remote PC setting
PC setting
0
0 Pressure P101 969E
P101 966
The remote PC control uses a pilot line connected to an external hydraulic valve.
The external valve changes pressure in the pilot line, causing the PC control to operate at
a lower pressure. When the pilot line is vented to reservoir, the pump maintains pressure
at the load sense setting. When pilot flow is blocked, the pump maintains pressure at the
PC setting. An on-off solenoid valve can be used in the pilot line to create a low-pressure
standby mode. A proportional solenoid valve, coupled with a microprocessor control,
can produce an infinite range of operating pressures between the low pressure standby
setting and the PC setting.
Size the external valve and plumbing for a pilot flow of 3.8 l/min [1 US gal/min].
For additional system protection, install a relief valve in the pump outlet line.
PVG 32 Main Spool with The PC control maintains constant system pressure in the hydraulic circuit by varying the
Pressure Compensated output flow of the pump. Used with a closed center control valve, the pump remains in
Control high pressure standby mode at the PC setting with zero flow until the function is actuated.
Q max
Flow
PC setting
0
0 Pressure P101 166E
P101 965
Once the closed center valve is opened, the PC control senses the immediate drop in
system pressure and increases pump flow by increasing the swashplate angle.
The pump continues to increase flow until system pressure reaches the PC setting.
If system pressure exceeds the PC setting, the PC control reduces the swashplate angle
to maintain system pressure by reducing flow. The PC control continues to monitor
system pressure and changes swashplate angle to match the output flow with the work
function pressure requirements. If the demand for flow exceeds the capacity of the
pump, the PC control directs the pump to maximum displacement. In this condition,
actual system pressure depends on the actuator load.
For additional system protection, install a relief valve in the pump outlet line.
* Do not use the PVG 32 with LB control
PVPC Adapter for PVPC with check valve for open center PVP
External Pilot Oil Supply PVPC with check valve is used in systems
where it is necessary to operate the PVG 32
valve by means of the electrical remote
control without pump flow.
The built-in check valve prevents the oil from flowing via the pressure adjustment spool
to tank.
With the pump functioning normally the external solenoid valve is closed to ensure that
the load is not lowered due to the pilot supply oil flow requirement of approximately
1 l/min [0.25 US gal/min].
With closed center PVP the external pilot oil supply can be connected to the pressure
gauge connection without the use of a PVPC plug.
Hydraulic diagram
PVPC Adapter for PVPC without check valve for open or closed center PVP
External Pilot Oil Supply PVPC without check valve is used in
(continued) systems where it is necessary to supply
the PVG 32 valve with oil from a manually
operated emergency pump without
directing oil flow to the pilot oil supply
(oil consumption about 0,5 l/min) [0.13
US gal/min].
When the main pump flow fails, the external shuttle valve ensures that the oil flow from
the manually operated emergency pump is used to pilot open the over center valve and
lower the load. The load can only be lowered using the mechanical operating lever of the
PVG 32 valve.
Hydraulic diagram
PVMR, Friction Detent The friction detent PVMR allows the PVMR
directional spool to be held in any
position, resulting in infinitely variable,
reversible, pressure compensated flow.
PVMF, Mechanical Float Allows the float spool to be held in the float position after release of the
Position Lock mechanical handle.
PVMF
P→A→F P→B→F
PVBS, Main Spools for When using standard flow control spools, the pump pressure is determined by the
Flow Control (Standard) highest load pressure. This is done either via the pressure adjustment spool in open center
PVP (fixed displacement pumps) or via the pump control (variable displacement pumps).
In this way the pump pressure will always correspond to the load pressure plus the stand-by
pressure of the pressure adjustment spool or the pump control. This will normally give
optimum and stable adjustment of the oil flow.
PVBS, Main Spools PVBS main spools with linear characteristic have less dead band than standard spools
for Flow Control (with and a proportional ratio between control signal and oil flow in the range beyond the
Linear Characteristic) dead band. PVBS with linear characteristic must never be used together with PVEM
electrical actuators.
The interaction between the small dead band of the spools and the hysteresis of the
PVEM actuator of 20% involves a risk of building up a LS pressure in neutral position.
In a few systems load sensing pump pressure may result in unstable adjustment of the
oil flow and a tendency towards system hunting.
This may be the case with working functions that have a large moment of inertia or over-
center valves. In such systems main spools for pressure control can be advantageous.
PVBS, Main Spools for The spools are designed in such a way that the pump pressure is controlled by the spool
Pressure Control travel. The main spool must be displaced until the pump pressure just exceeds the load
pressure before the working function is applied. If the main spool is held in this position,
the pump pressure will remain constant – even if the load pressure changes – giving a
stable system.
The use of pressure control spools, however, also means that:
• the oil flow is load dependent
• the dead band is load dependent
• the pump pressure can exceed the load pressure by more than is usual
• the pressure drop across main spool varies (energy consumption)
Due to these factors it is recommended that pressure control spools are only used when
it is known for certain that problems with stability will arise or already have arisen, and in
applications where constant pressure is needed e.g. drill holding.
Critical applications are usually related to functions with an important inertia torque
and/or functions with secondarily fitted pressure controlled components e.g. over-center
valves.
The problem usually manifests itself in prolonged oscillation phenomena (Fig. 1), in a
relatively constant sequence of oscillations (Fig. 2) or in the worst case in an amplified
sequence of oscillations (Fig. 3).
To control the oscillation phenomena the "pressure control spool" was developed and is
a patented system which can minimize most of the oscillation issues described above.
Principle
The idea was to create a system operating independently of a constantly changing
load pressure. Therefore, we changed the well-known LS principle (Fig. 4), so that
compensated pump pressure is part of the LS system (Fig. 5) after the pressure
compensator and before the metering range of the main spool. Upon actuation of the
spool, it will be led via a fixed and a variable orifice.
The opening area of the variable orifice is at maximum at initial actuation and 0 at full
stroke of the spool and then the pressure created between the two orifices is led into the
LS system in the usual way.
P005 625
P005 626
In this way the pump pressure is built The pump pressure vs. the spool travel curve
up depending on the spool travel, i.e.
the spool will then have to be stroked
to a position that the pump pressure is
higher than the actual load pressure to
make the oil flow from P➝A/B.
The valve section is now a load-dependent valve, but ensuring a constant pump
pressure which is important in obtaining a stable function.
In both cases we recommend the use of a basic valve, PVB, with pressure compensator.
The pressure compensator will ensure the individual load-independency between the
basic valves.
It is further recommended to use the LS pressure relief valves as not only will they ensure
individual pressure limitation but also make it possible to adjust the maximum oil flow to
the function.
It is not recommended to use shock valves as pressure limiting valves in connection with
pressure control spools.
Sizing
The size of "half" (e.g: P - A = flow control P - B pressure control) pressure control spools
is determined on basis of max. flow demand on the lifting port. If e.g. a max. pressure
compensated flow of 65 l/min for the lifting movement, you choose a 65 L/min spool
(size D). The metering characteristic has then a given size. As it is often requested to
limit the use of the crane boom for downward push/force mode and the LS pressure
limitation can be used. It will appear from the characteristics enclosed what effect a
pressure limitation, PLS will have on max. flow on the lowering port.
The size for a "full" pressure control spool is determined on basis of known load pressure,
PLS max, and requested max. flow.
It will appear from the characteristics enclosed that if the load PLS is low and the pump
pressure, Pp, is high as a result of max. stroked spool you will get a large flow.
If PLS is approaching PLS max. the flow will be reduced and the dead band increased.
Max. oil flow can be reduced by approx. 50% without limiting max. pressure.
The reduction is made by limiting the spool travel from 7 mm to 5.5 mm.
Limitation
If a pressure controlled spool is chosen for stability reasons consideration should be
made to features related to the pressure control principle.
Deadband will change according to the load conditions and the valve section will
become load-dependent and that the pump pressure may exceed the load pressure.
With all of the above in mind, a “pressure controlled spool” will minimize oscillation and
obtain a stable function that can be controlled smooth and precise.
PVPX, Electrical LS PVPX is a solenoid LS unloading valve. PVPX is fitted into the pump side module
Unloading Valve enabling a connection to be made between the LS and the tank lines. Thus the LS signal
can be relieved to tank by means of an electric signal.
For a PVP pump side module in open center version the relief to tank of the LS signal
means that the pressure in the system is reduced to the sum of the tank port pressure
plus the neutral flow pressure for the pump side module.
For a PVP pump side module in closed center version the relief to tank of the LS signal
means that the pressure is reduced to the sum of the tank port pressure for the pump
side module plus the stand-by pressure of the pump.
PVPX
PVG 32 The characteristics in this catalog are typical measured values. During measuring a
mineral based hydraulic oil with a viscosity of 21 mm2/s [102 SUS] at a temperature of
50 °C [122 °F] was used.
Technical data
Port P continuous 350 bar 1) [5075 psi]
Port P intermittent 400 bar 5) [5800 psi]
Max. pressure Port A/B continous 350 bar [5075 psi]
Port A/B intermittent 420 bar 5) [6090 psi]
Port T, static/dynamic 25/40 bar [365/580 psi]
Port P 140/230 l/min 3) 4) [37/61 US gal/min] 3) 4)
Oil flow rated Port A/B, with press.comp. 100 l/min 2) [26.4 US gal/min] 2)
Port A/B witout press.comp. 125 l/min [33 US gal/min]
Spool travel, standard ± 7 mm [± 0.28 in]
Spool travel, Proportional range ± 4.8 mm ± 0.19 in]
float position Float position ± 8 mm [± 0.32 in]
Dead band, Standard ±1.5 mm [± 0.06 in]
flow control spools Linear characteristic ± 0.8 mm [± 0.03 in]
Max. internal leakage A/B → T without shock valve 20 cm3/min [1.85 in3/min]
at 100 bar [1450 psi] and
21 mm2/s [102 SUS] A/B → T with shock valve 25 cm3/min [2.15 in3/min]
Recommended temperature 30 → 60 °C [86 → 140°F]
Oil temperature
Min. temperature -30 °C [-22 °F]
(inlet temperature)
Max. temperature +90 °C [194 °F]
Ambient temperature -30 → 60 °C [-22 → 140 °F]
Operating range 12 - 75 mm2/s [65 - 347 SUS]
Oil viscosity Min. viscosity 4 mm2/s [39 SUS]
Max. viscosity 460 mm2/s [2128 SUS]
Filtration Max. contamination
23/19/16 23/19/16
(See chapter Filtration) (ISO 4406)
Oil consumtion in pilot oil pressure reduction valve 0.5 l/min [0.13 US gal/min]
1) With PVSI end plate. With PVS end plate max. 300 bar [4351 psi].
2) For 130 l/min contact Product Application Engineering Sauer-Danfoss.
3) In open circuit systems with short P-hoses/tubes, attention should be paid to pressure peaks at flows
>100 l/min [26.4 US gal/min] .
4) For system with mid inlet PVPVM.
5) Intermittent pressure at max. 250,000 cycles of full PVG life time cycles, with PVSI end plate. The maximum
intermittent pressure at max. 250,000 cycles stresses the need to confirm application duty cycle before
proceeding with specification. For further information contact Product Application Engineering Sauer-Danfoss.
Rated Pressure
Product Rated pressure
PVG 32 with PVS 300 bar [4351 psi]
PVG 32 with PVSI 350 bar [5076 psi]
PVG 32 with PVBZ 250 bar [3626 psi]
PVG 32 with HIC steel 350 bar [5076 psi]
PVG 32 with HIC aluminium 210 bar [3046 psi]
PVG 120/32 with PVS 300 bar [4351 psi]
PVG 120/32 with PVSI 350 bar [5076 psi]
PVG 100/32 with PVS 300 bar [4351 psi]
PVG 100/32 with PVSI 350 bar [5076 psi]
Maximum continuous P-port pressure.
For PVE please see the PVE-Series 4 for PVG 32, PVG 100 and PVG 120 Technical Information, 520L0553.
PVE Technical Data Reaction time for PVEA, PVEH and PVES
(continued) PVEA PVEH PVES
Supply voltage Function Prop. fine Prop. high Prop. super
s s s
Disconnected by max. 0.50 0.23 0.23
Reaction time from neutral
means of neutral rated 0.32 0.15 0.15
position to max. spool travel
switch min. 0.25 0.12 0.12
Disconnected by max. 0.55 0.175 0.175
Reaction time from max. spool
means of neutral rated 0.40 0.09 0.09
travel to neutral position
switch min. 0.30 0.065 0.065
max. 0.50 0.20 0.20
Reaction time from neutral
Constant voltage rated 0.32 0.12 0.12
position to max. spool travel
min. 0.25 0.05 0.05
max. 0.25 0.10 0.10
Reaction time from max. spool
Constant voltage rated 0.20 0.09 0.09
travel to neutral position
min. 0.15 0.065 0.065
Hysteresis * rated 2% 4% ∼ 0%
Typical hysteresis characteristics for control signal vs spool travel af different PVE types*
Spool position
* Hysteresis (control signal/spool travel) is indicated at rated voltage and f = 0.02 Hz.
(one cycle = neutral → full A → full B → neutral)
The following technical data are from typical test results. For the hydraulic system a
mineral based hydraulic oil with a viscosity of 21 mm2/s [102 SUS] and a temperature of
50 °C [122 °F] were used.
PVE Technical Data Pilot oil consumption PVEA, PVEH, PVES, PVEO and PVEM
(continued) PVEA PVEH PVES PVEO PVEM
Function
Prop. fine Prop. high Prop. super ON/OFF Prop. medium
Neutral without 0.3 l/min
0 0 0 0
supply voltage [0.079 US gal/min]
Locked with 0.4 l/min 0.1 l/min 0.1 l/min 0.1 l/min 0.1 l/min
supply voltage [0.106 US gal/min] [0.026 US gal/min] [0.026 US gal/min] [0.026 US gal/min] [0.026 US gal/min]
One actuation
(neutral → max)
2 cm3 [0,12 in3]
with supply
voltage
Continuous
1 l/min 0.7 l/min 0.8 l/min 0.7 l/min 0.5 l/min
actuations with
[0.26 US gal/min] [0.185 US gal/min] [0.211 US gal/min] [0.185 US gal/min] [0.132 US gal/min]
supply voltage
Electrical control of PVG Valve actuation with electrical actuators PVG with PVE
has been supported by Sauer-Danfoss
for a long time. The actuation can be
controlled directly by joystick, by a
PLUS+1 controller or by a broad range of
third part controllers.
Electronics
Neutral spring
NC Solenoid valves
PVBS
LVDT
NO solenoid valves
V310072.B
A detailed description of the variants is presented in the PVE-Series 4 for PVG 32, PVG 100
and PVG 120 Technical Information, 520L0553, covers all analogue PVE – PVEO, PVEH,
PVES, PVEA, PVEM, PVEU, PVEP – and the current controlled PVHC.
PVEP
control range
PVEU
2.5V 5V 7.5V fixed
Hysteresis (Control signal /spool travel) is indicated at rated voltage and f = 0.02 Hz for
one cycle (one cycle = neutral → full A → full B → neutral).
The values are typical test data for exact ranges, see PVE Technical Information, 520L0553.
• PVEU is available with PVEH and PVES hysteresis
• PVEP, PVED-CC and PVED-CX are available with PVES hysteresis
The standard PVE’s are proportional activated actuator except PVEO which is on/off.
The PVE’s have fault-monitoring.
Variants: A port
• PVEO-R with a ramp delayed actuation B port
• PVEO-DI with direction indication
feedback
• Anodized aluminum block
• ATEX certified
Connectors: 3
• Deutsch U DC A port
B port U DC
1
• AMP
• DIN/Hirshmann
157-502.11
B port A port
PVEM The PVEM is a proportional activated actuator. The PVEM has not fault-monitoring.
Variants:
• PVEM -R with a ramp delayed actuation
• PVEM for float in B-direction and max flow B at 4.8mm
• DIN/Hirshmann
157-502.11
PVEA/H/S/U Variants:
• -F for float in B-direction and max flow B at 4.8 mm
• -F for float in A-direction and max flow A at 5.5 mm
• PVES-SP with spool position feedback
• Anodized aluminum block
• ATEX certified
Connectors:
• Deutsch
• AMP
• DIN/Hirshmann
LED
PVED-CC and PVED-CX The CAN controlled PVE embedded microcontrollers support the same high spool
controllability as the PVES and additional has high quality feedbacks, safety monitoring
and detailed diagnostics.
PVED has digital communication, that allows a wide range of feedback, setpoint and
highly costumized settings. CAN-Bus serial communication makes wiring much easier.
Only one cable per PVG group.
Power supply:
• 11-32V
Connectors:
• Deutsch
• AMP (PVED-CX only AMP)
For more information on PVED please see the Electrohydraulic Actuator - PVED-CC Series 4
Technical Information, 520L0665.
PVHC The PVHC is controlled with separate PWM control signals for A and B direction.
The PVHC has not fault-monitoring nor closed loop spool control.
5
Ideal curve
4
3
Hysteresis
Current in mA
0
800
200
800
400
600
400
200
600
1200
1000
1400
1200
1000
1400
1600
1600
@ 12V
@ 24V
600
400
200
300
500
400
100
100
200
300
700
600
500
700
800
800
500/1000 mA 280/560 mA 280/560 mA 500/1000 mA V310 000.A
The ideal curve is determined by the main spool neutral spring. The hysteresis is affected
by viscosity, friction, flow forces, dither frequency and modulation frequency.
P=G½
157B5001
Closed center pump side module for pumps T=G¾
with vaiable displacement. P = 7�8–14
157B5201
T = 11�16–12
P, T = G ¾ 157B5101
For purely mechanically actuated
valve groups
P, T = 11�16–12 157B5301
P=G½
157B5010
T=G¾
Open center pump side module for pumps P = 7�8–14
with fixed displacement. 157B5210
T = 11�16–12
P=G½
157B5011
T=G¾
Closed center pump side module P = 7�8–14
pumps with variable displacement. 157B5211
T = 11�16–12
P=G½
Open center pump side module for 157B5012
T=G¾
pumps with fixed displacement.
P = 7�8–14
157B5212
With pilot oil supply for electrically T = 11�16–12
actuated valves
P, T = G ¾ 157B5112
Connection for electrical
LS unloading valve, PVPX (not incl) P, T = 11�16–12 157B5312
P=G½
157B5013
Closed center pump side module T=G¾
pumps with variable displacement P = 7�8–14
157B5213
T = 11�16–12
With pilot oil supply
P, T = G ¾ 157B5113
Connection for electrical
LS unloading valve, PVPX (not incl)
P, T = 11�16–12 157B5313
Connections:
P = G ½ in; 14 mm deep or G ¾ in; 16 mm deep / LS, M = G ¼ in; 12 mm deep / T = G ¾ in; 16 mm deep.
P = 7�8–14; 0.65 in deep or 11�16–12; 0.75 in deep / LS, M = ½–20; 0.47 in deep / T = 11�16–12; 0.75 in deep.
40 520L0344 • Rev HB • Oct 2012
PVG 32 Proportional Valve Group
Technical Information
Modules and Code Numbers
P, T = G ¾ 157B5190
Open center pump side module for pumps
with fixed displacement.
Connections:
P, T = G ¾ in; 16 mm deep / LS, M = G ¼ in; 12 mm deep
P, T = 11�16–12; 0.75 in deep / LS, M = ½–20; 0.47 in deep.
520L0344 • Rev HB • Oct 2012 41
PVG 32 Proportional Valve Group
Technical Information
Modules and Code Numbers
G½
157B6000 157B6030
Without load drop check valve 14 mm deep
and pressure compensator.
G½
157B6100 157B6130
14 mm deep
7�8–14
157B6500 157B6530
0.65 in deep
G½
— 157B6136
Load drop check valve. 14 mm deep
G½
157B6200 157B6230
14 mm deep
7�8–14
157B6600 157B6630
0.65 in deep
G½
— 11071832
14 mm deep
Without
compensator valve
7�8–14
— —
0.65 in deep
V310411.A
G½
157B6206 157B6236
14 mm deep
With damped
compensator valve
7�8–14
11036629 11036630
0.65 in deep
G½
With non-damped 14 mm 157B6203 157B6233
compensator valve deep
External LS connection
port A/B. Also used for 7�8–14
float position spools 0.65 in 157B6603 157B6633
deep
G½
14 mm 157B6208 157B6238
Damped compensator valve deep
External LS connection
port A/B 7�8–14
0.65 in - 11036631
deep
Shock and suction valve for port A and/or B. (Not adjustable). Lifetime 200.000 actuations.
Code no. 157B2032 157B2050 157B2063 157B2080 157B2100 157B2125 157B2140 157B2150 157B2160 157B2175 157B2190
bar 32 50 63 80 100 125 140 150 160 175 190
Settings
[psi] 460 725 914 1160 1450 1813 2031 2175 2320 2538 2755
Code no. 157B2210 157B2230 157B2240 157B2250 157B2265 157B2280 157B2300 157B2320 157B2350 157B2380 157B2400
bar 210 230 240 250 265 280 300 320 350 380 400
Settings
[psi] 3045 3335 3480 3625 3845 4061 4351 4641 5075 5511 5801
PVMF,
aluminium 157B0005 no
Mechanical float position lock
BSP 157B2000
PVS, without active elements.
No connections
V310062.A SAE 157B2020
BSP 157B2014
PVSI, without active elements
Without connections.
V310062.A SAE 157B2004
- Plug 157B5601
G 1/2, 157B5400
12 mm deep
PVP,
Plug without check valve for open
or closed center
1/2 in - 20;
0.47 in deep -
G 1/2, 157B5600
12 mm deep
PVP,
Plug with check valve for
open center
1/2 in - 20;
0.47 in deep 157B5700
General The characteristics in this catalog are typical measured values. During measuring a
mineral based hydraulic oil with a viscosity of 21 mm2/s [102 SUS] at a temperature of
50°C [122°F] was used.
Please note, the letters AA, A, B, etc. denote spool types. The characteristic below is shown
for spool travel in both directions. All other characteristics are shown for spool travel
in one direction only.
PVM
PVM
PVE
US = Signal voltage
UDC = Supply voltage
1 = First PVB after PVP
8 = Eighth PVB after PVP
US = Signal voltage
UDC = Supply voltage
1 = First PVB after PVP
8 = Eighth PVB after PVP
PVB, Basic Modules PVB without pressure compensation, open center PVP
(continued)
Oil flow as a function of spool travel
The spool flow is dependent on the supplied oil flow, QP.
The characteristics apply to supply oil flow of 130 l/min [34.3 US gal/min] with the
actuation of one basic module and the supply flow level.
If several basic modules are activated at the same time, the characteristic depends on
the load pressure of the actuated basic modules.
PVB, Basic Module Oil flow QA/B as a function of supplied pump oil flow (QP)
(continued) The pressure drop of any oil flowing back to tank (QP - QA/B) is read on the curve for
neutral flow pressure in PVP.
PVB, Basic Module PVB without pressure compensation, closed center PVP
(continued)
The oil flow is dependent on the pressure difference between the pump pressure and
the LS signal. Normally the pressure difference is set at the LS pump regulator. Also
take into consideration pressure drop from the pump to the PVG valve group. e.x. long
pipeline.
PVB, Basic Module Characteristic for pressure drop PVB at max. main spool travel
(continued)
Characteristic for pressure drop PVB for open spool in neutral position
If the working function requires the use of a pressure relief valve, a PVB basic module
with built-in LSA/B pressure limiting valve should be used.
Size A: Size B:
Example 1
Size C: Size D:
Example 2
Size E:
Normally a smaller spool can be chosen with pressure control. It is our experience that
the spool can be one size smaller than with normal flow control.
Characteristics for Float Characteristic of oil flow, spool travel and voltage
Position Main Spools
• 4.8 mm [0.19 in] spool displacement in direction A gives max. oil flow to port A
• 4.8 mm [0.19 in] spool displacement in direction B gives max. oil flow to port B
• 8 mm [0.32 in] spool displacement in direction B gives completely open float position
A/B → T.
The spools have 4,8 mm spool travel in direction A and 8 mm travel in direction B:
For more information regarding electrical actuation of float spools please see PVE series 4
Technical Information, 520L0553.
Characteristics for Float Pressure drop A/B → T at max. spool travel within the proportional range (4.8 mm) [0.19 in]
Position Main Spools
(continued)
Spools D and E have the same opening area for forward flow and return flow.
Spool E can give 100 l/min [26.4 US gal/min] pressure compensated oil flow due to a
higher pressure drop across spool E. This occurs during spool actuation only.
Dimensions
PVG 32 Dimensions F G H
J K
R
S
I O P Q
V310344
F: Shock and suction valve, PVLP M: LX connection: P VS; G 1/8, 10 mm [3/8 –24; 0.39 in] deep and
G: Pressure gauge connection: G¼, 12 mm [9/16-18, 0.5 in] deep PVSI; G¼, 12 mm [½ -20; 0.47 in] deep
H: Plug for external pilot oil supply, PVPC: G½, 12 mm N: LS pressure limiting valve
[½ –20, 0.47 in] deep O: Tank connection; G¾, 16 mm [11/16-12; 0.75 in] deep
I: Electrical LS unloading valve, PVPX P: Pressure relief valve
J: LS connection: G¼, 12 mm [½–20; 0.47 in or 9/16-18, 0.5 in] Q: Pump connection; G½, 14 mm [7/8-14; 0.65 in] deep or
deep G¾, 16 mm [11/16-12; 0.75 in] deep
K: Fixing holes: M8 × min. 10 [5/16–18; 0.39 in] deep R: LSA and LSB connections; G¼, 12 mm deep [9/16-18, 0.5 in] deep
L: Port A and B: G½, 14 mm [7/8 –14; 0.65 in] deep S : Pp, pilot pressure connection G¼
PVB 1 2 3 4 5 6 7 8 9 10 11 12
mm 82 130 178 226 274 322 370 418 466 514 562 610
L1
[in] [3.23] [5.12] [7.01] [8.90] [10.79] [12.68] [14.57] [16.46] [18.35] [20.24] [562] [610]
mm 140 189 238 287 336 385 434 483 527 576 622 670
L2
in] [5.51] [7.44] [9.37] [11.30] [13.23] [15.16] [17.09] [19.02] [20.95] [22.87] [622] [670]
Dimensions (continued)
F A-A
0]
2]
6.5
1.73
65[
32[1.26]
44 [
~1
P P
V
85[3.35]
85[3.35]
P V
M
58.5[2.303]
V M
R H D
45[1.77]
/
F
7[0.28]
7[0.28]
6.5[0.256]
max.200.5[7.894]
17[0.67]
85.5[3.366]
13[0.51]
B-B
129[5.08]
95[3.74]
PVEO
max.290.50[11.437]
89.5[3.524]
C-C
139[5.472]
117[4.61]
PVEM/PVEH/
PVES
max.290.50[11.437]
V310141.A
Control Lever Positions Mounted with an angle of 22.5° Mounted with an angle of 37.5°
19.5˚
19.
19 5˚
.5˚
19
. 5˚
37.5 67
22.5˚ 52 ˚ .5˚
.5˚ 82
.5
97
˚
.5˚
11
127
2.5
142.5
˚
.5˚
157.5˚
˚
172.5˚
187.5˚
V310014.A
V310018.A
The angle of the handle is determined by which side of the handle that is mount towards
the base. If a 22.5° angle is needed the "dot" on the handle is not visible. If 37.5° is
needed the dot should be visible.
Surface Treatment The PVG valve has as standard, an untreated surface. In certain applications, depend on
different factors, such as: salty environment, large temperature changes, high humidity,
rust can develope on the surface. This will not affect the performance of the PVG valve
group.
Rust on the surface is not seen as a valid complaint issue, neither on painted or
unpainted PVG valve groups.
C: Over-center valve
Example of electrically actuated PVG 32 – variable displacement pump (electrical actuator, shock valves, relief valve) schematic
Oil The main duty of the oil in a hydraulic system is to transfer energy. It must also lubricate
the moving parts in hydraulic components, protect them against corrosion, and transport
dirt particles and heat out of the system. It is therefore important to choose the correct oil
with the correct additives. This gives normal operation and long working life.
Mineral oil
For systems with PVG 32 valves Sauer-Danfoss recommends the use of mineral-based
hydraulic oil containing additives: Type HLP (DIN 51524) or HM (ISO 6743/4).
Non-flammable fluids
Phosphate-esters (HFDR fluids) can be used without special precautions. However,
dynamic seals must be replaced with FPM (Viton) seals.
Please contact the Sauer-Danfoss Sales Organization if the PVG 32 valve is to be used
with phosphate-esters.
The following fluids should only be used according to agreement with the Sales
Organization for Sauer-Danfoss:
• Water-glycol mixtures (HFC fluids)
• Water-oil emulsions (HFB fluids)
• Oil-water emulsions (HFAE fluids)
Before using other biodegradable fluids, please consult the Sauer-Danfoss Organization.
Oil filtration must prevent particle content from exceeding an acceptable level, i.e.,
an acceptable degree of contamination.
Maximum contamination for PVG 32 is 23/19/16 (see ISO 4406. Calibration in accordance
with the ACFTD method).
Filtration Effective filtration is the most important precondition in ensuring that a hydraulic system
performs reliably and has a long working life. Filter manufacturers issue instructions and
recommendations. It is advisable to follow these.
System filters
Where demands on safety and reliability are very high a pressure filter with bypass and
indicator is recommended. Experience shows that a 10 µm nominal filter (or finer) or
a 20 µm absolute filter (or finer) is suitable.
The fineness of a pressure filter must be selected as described by the filter manufacturer
so that a particle level of 23/19/16 is not exceeded.
The filter must be fitted with pressure gauge or dirt indicator to make it possible to check
the condition of the filter.
In systems with differential cylinders or accumulators the return filter must be sized to
suit the max. return oil flow. Pressure filters must be fitted to suit max. pump oil flow.
Internal filters
The filters built into PVG 32 are not intended to filter the system but to protect important
components against large particles. Such particles can appear in the system as a result
of pump damage, hose fracture, use of quick-couplings, filter damage, starting up,
contamination, etc.
The filter in the electrical actuator PVE protecting the solenoid valves has a mesh of
150 µm.
Standard FC Spools
To be used when PVB To be used when PVB
Code number
is with LSA/B shuttle valve is without LSA/B shuttle valve
157B....
Size Size
Press. compensated flow Press. compensated flow
l/min [US gal/min] l/min [US gal/min]
F E D C B A AA ISO symbol Symbol AA A B C D E F
130 100 65 40 25 10 5 5 10 25 40 65 100 130
[34.3] [26.4] [17.2] [10.6] [6.6] [2.6] [1.3] [1.3] [2.6] [6.6] [10.6] [17.2] [26.4] [34.3]
7026 7024 7023 7022 7021 7020 7025 7005 7000 7001 7002 7003 7004 7006
4-way, 3-position
Closed neutral position
7126 7124 7123 7122 7121 7120 7125 7105 7100 7101 7102 7103 7104 7106
4-way, 3-position
Throttled, open neutral position
3-way, 3-position
Closed neutral position, P → A
3-way, 3-position
Closed neutral position, P → B
Standard FC Spools
To be used when PVB To be used when PVB
Code number
is with LSA/B shuttle valve is without LSA/B shuttle valve
157B....
Size Size
Press. compensated flow Press. compensated flow
l/min [US gal/min] l/min [US gal/min]
F E D C B A AA ISO symbol Symbol AA A B C D E F
130 100 65 40 25 10 5 5 10 25 40 65 100 130
[34.3] [26.4] [17.2] [10.6] [6.6] [2.6] [1.3] [1.3] [2.6] [6.6] [10.6] [17.2] [26.4] [34.3]
4-way, 3-position
Throttled, A → T in neutral position
4-way, 3-position
Throttled, B → T in neutral position
4-way, 4 position
Closed neutral position
P→A→F
9024 9023 9022 9021 9020 9025 9005 9000 9001 9002 9003 9004
4-way, 3-position
closed neutral position
9124 9123 9122 9121 9120 9125 9105 9100 9101 9102 9103 9104
4-way, 3-position
Throttled open neutral position
9724 9723 9722 9721 9720 - - 9700 9701 9702 9703 9704
4-way, 3-position
closed neutral position
9734 9733 9732 9731 9730 - - 9710 9711 9712 9713 9714
4-way, 3-position
Throttled open neutral position
4-way, 3-position
Closed neutral position
4-way, 3-position
Throttled, open neutral position
- - - - - - - - - - - - 9794 -
4-way, 3-position
Throttled, A → T in neutral position
- - - - - - - - - - - - 9804 -
4-way, 3-position
B → T in neutral position
Standard PC Spools
To be used when PVB To be used when PVB
is with LSA/B shuttle valve Code number is without LSA/B shuttle valve
157B....
Size Size
Press. compensated flow Press. compensated flow
l/min [US gal/min] l/min [US gal/min]
E D C B A AA ISO symbol Symbol AA A B C D E
100 65 40 25 10 5 5 10 25 40 65 100
[26.4] [17.2] [10.6] [6.6] [2.6] [1.3] [1.3] [2.6] [6.6] [10.6] [17.2] [26.4]
- 7033 7032 7031 7030 7035 7015 7010 7011 7012 7013 -
4-way, 3-position
Closed neutral position, PC → A and B
7134 7133 7132 7131 7130 7135 7115 7110 7111 7112 7113 -
4-way, 3-position
Closed neutral position, PC → A
4-way, 3-position
Closed neutral position, PC → B
4-way, 3-position
Throttled, open neutral position, PC → A
4-way, 3-position
Throttled, open neutral position, PC → B
Standard PC Spools
To be used when PVB To be used when PVB
Code number
is with LSA/B shuttle valve is without LSA/B shuttle valve
157B....
Size Size
Press. compensated flow Press. compensated flow
l/min [US gal/min] l/min [US gal/min]
E D C B A AA ISO symbol Symbol AA A B C D E
100 65 40 25 10 5 5 10 25 40 65 100
[26.4] [17.2] [10.6] [6.6] [2.6] [1.3] [1.3] [2.6] [6.6] [10.6] [17.2] [26.4]
4-way, 3-position
Throttled, A → T neutral position, PC → B
4-way, 3-position
Throttled, B→ T neutral position , PC → A
4-way, 3-position
Closed neutral position, PC → A and B
4-way, 3-position
Closed neutral position, PC → A
4-way, 3-position
Closed neutral position, PC → B
PVPC, plugs
1-13
Weight
Description G½ ½ in - 20
kg [lb] 16
External pilot supply 157B5400 — 0.05 0.1
External pilot supply
157B5600 157B5700 0.05 0.1 14
incl. check valve
a
15 c
V310168.A
V310168.A
Order Specification An order form for Sauer-Danfoss PVG 32 hydraulic valve is shown on the next page.
The form can be obtained from the Sauer-Danfoss Sales Organization.
Both the module selection chart on the previous pages and the order form are divided
into fields 0, 1-1-12, 13, 14, 15, a, b, and c.
Please state
–– Code numbers of all modules required
–– Required setting (P) for pump side module
–– Required setting of LSA/B pressure limiting valves,
see pressure setting guidance below.
The valve group is assembled so that the mechanical actuator is mounted on the
opposite end of the basic module, if the code number for PVM is written in field 'c' of the
order form and the code numbers for PVMD, PVE or PVH in field 'a'.
Reordering
The space at the top right-hand corner of the form is for Sauer-Danfoss to fill in.
The code number for the whole of the specified valve group (PVG No.) is entered here.
In the event of a repeat order all you have to do is enter the number Sauer-Danfoss has
given on the initial confirmation of order.
The figures in the table have been calculated according to the following expressions:
–– PVLP ≤150 bar: LSA/B ≤ 0.8 × PPVLP
–– PVLP >150 bar: PPVLP - LSA/B ≥ 30 bar.
Max. pressure setting of LSA and LSB valves relative to PVLP shock valve
Setting bar 32 50 63 80 100 125 140 150 160 175 190 210 230 240 250 265 280 300 320 350 380 400
pressure
for PVLP [psi] 460 725 914 1160 1450 1813 2031 2175 2320 2838 2755 3045 3335 3480 3625 3843 4061 4351 4641 5075 5511 5801
Max. setting bar - 40 50 64 80 100 112 120 130 145 160 180 200 210 220 235 250 270 290 320 350 370
pressure for
LSA/B [psi] - 580 720 930 1160 1450 1625 1740 1885 2100 2320 2610 2900 3045 3190 3408 3625 3915 4205 4641 5075 5366
Order Specification
Forms
Subsidiary/Dealer PVG No.
Customer Customer Part No.
Application Revision No.
Section A-Port B-Port
v Function v Extra Features v
157B 157B
0
157B p= bar 157B
a 157B 157B 157B 16 157B c
1 b 157B LSA bar LSB bar 157B b
Separate specification pads are available under the literature no. 520L0515.
Comatrol
www.comatrol.com
Schwarzmüller-Inverter
www.schwarzmueller-inverter.com
Turolla
www.turollaocg.com Sauer-Danfoss (US) Company Sauer-Danfoss ApS
2800 East 13th Street DK-6430 Nordborg, Denmark
Ames, IA 50010, USA Phone: +45 7488 4444
Valmova
Phone: +1 515 239 6000 Fax: +45 7488 4400
www.valmova.com Fax: +1 515 239 6618