HYDRAULIC TORQUE WRENCH

carries the worlds most comprehensive life of Hydraulic

Torque Wrenches. Whether you need manual or hydraulic, air driven or

Electric. We are your one stop shop for all your Bolting needs.

for years has been recognised as a significant world

player in the manufacture and supply of quality Hydraulic Torque Wrenches,

Pumps and Accessories for Power, Mining, Refinery, Steel, Petrochemical

and other Heavy Industries.

Corporate Headquarters
229, Pragati Industrial Estate, 316 N. M. Joshi Marg, Chinchpokli, Bombay - 400 011, INDIA.
Tel. : +91.22.4345 3100
Fax : +91.22.2307 3761

Sales and Service Centers

NEW BOMBAY PUNE
W-224, T.T.C. Indl. Area, M.I.D.C, Pravin Apt., Plot No. 84,
Thane Belapur Road, Khairne, Survay No. 282, 3rd Floor,
New Bombay - 400 705, INDIA. Near Shivaji Uday Mandal,
Tel. : +91.22.4161 9100 Tanagi Nagar, Chichwad Gaon,
Fax : +91.22.2778 0339 Pune - 411 033, INDIA.

Product Development Center

A-87, T.T.C. Indl. Area, M.I.D.C, Thane Belapur Road, Khairne, New Bombay - 400 705, INDIA.
Tel. : +91.22.4161 9150
Fax : +91.22.2778 0339

Plants
A-660, T.T.C. Indl. Area, M.I.D.C,Turbe- 13-17 & 38-43, Manish Indl. Estate No.5, 5 & 18, Rashmi Indl. Estate No.1,
Mahape Road, Khairne, Vasai Road (East), Vasai Road (East),
New Bombay - 400 705, INDIA. Dist. Thane - 401 202, INDIA. Dist. Thane - 401 202, INDIA.
Tel. : +91.22.6457 7590 Tel. : +91.250.2392021
Fax : +91.22.2778 0756 Fax : +91.250.2391576

Global Branch Offices

Houston, Texas (USA) Casselman, Ontario (Canada) Schmallenberg (Germany) Sharjah (UAE)
St. Louis, Missouri (USA) Edmonton, Alberta (Canada) Kuala Lumpur (Malaysia)

Distribution available in over 110 countries worldwide.

 INDEX

SQUARE DRIVE HYDRAULIC WRENCHES

Page 4-11

LOW CLEARANCE HYDRAULIC WRENCHES

Page 12-14

BOLTING SERVICES / RENTAL PROGRAMS

Page 15-16

PUMPS FOR USE WITH HYDRAULIC WRENCHES

Page 17-20
PSD SERIES SPECIFICATIONS
PSD SERIES SPECIFICATIONS

Simply...
The Most Advanced Wrench Ever Produced
Faster Stroke! Less Moving Parts!
Anti-Back Lash Mechanism! Unique Design to Fit Every Application!
Hands-Off Operation! Accurate Repeatability!

Are only a few of the Improvements that

Powermaster has brought to the Industry!

Technical
Model No. PSD-0.75 PSD-1 PSD-2 PSD-3 PSD-5 PSD-7 PSD-11 PSD-15 PSD-20 PSD-27 PSD-60 PSD-100

Square Drive 3/4” 3/4” 3/4” 1” 1.1/2” 1.1/2” 1.1/2” 2.1/2” 2.1/2” 2.1/2” 2.1/2” 3.1/2”

Kg-m 10 13 17 45 78 102 152 204 267 375 802 1390

Min. Torque
(Ft/Lbs) (72) (94) (122) (330) (565) (740) (1,100) (1,475) (1,931) (2,720) (5,800) (10,053)

Kg-m 106 126 175 460 774 1020 1520 2040 2852 3762 8020 13900
Max. Torque
(Ft/Lbs) (766) (911) (1,265) (3,330) (5,600) (7,400) (11,000) (14,755) (20,625) (27,200) (58,000) (100,538)

Output Accuracy +/-3% +/-3% +/-3% +/-3% +/-3% +/-3% +/-3% +/-3% +/-3% +/-3% +/-3% +/-3%

Repeatability 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100%

Duty Cycle 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100%

Kgs 1.0 1.25 2.50 4.20 8.40 8.90 13.6 22.0 28.5 32.7 60.8 109
Tool Weight
(Lbs) (2.20) (2.75) (5.80) (9.30) (18.60) (19.60) (30.00) (48.50) (62.70) (72.00) (133.70) (240.00)
w w w . p o w e r m a s t e r. i n

Dimensions
PSD-0.75 PSD-1 PSD-2 PSD-3 PSD-5 PSD-7 PSD-11 PSD-15 PSD-20 PSD-27 PSD-60 PSD-100
Model No.
mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch
Height 78 3 88 3.5 105 4.15 135 5.3 163 6.4 182 7.17 198 7.81 232 9.15 237 9.35 259 10.2 292 11.5 349 13.7

Length 1 120 4.75 94 3.7 121 4.76 153 6.02 194 7.62 208 8.2 227 8.95 295 11.6 274 10.8 294 11.6 367 14.5 469 18.5

Length 2 91.5 3.6 123 4.8 160 6.3 213 8.38 254 10 291 11.5 313 12.3 373 14.7 390 15.3 415 16.4 522 20.6 619 24.4

Radius 18.7 0.74 20 0.78 25 0.98 33 1.28 41 1.62 45 1.78 50 1.96 58.7 2.3 58 2.29 63 2.46 79 3.1 95 3.74

Width 1 40 1.57 42 1.65 51 2.01 67 2.64 82 3.22 92 3.61 100 3.94 100 3.93 124 4.86 134 5.28 167 6.58 200 7.87

Width 2 52.6 2 65 2.55 72 2.81 93 3.67 116 4.55 128 5.05 137 5.38 158 6.2 183 7.19 194 7.65 226 8.9 260 10.3

Width 3 86.7 3.4 87 3.43 118 4.63 149 5.85 175 6.89 204 8.03 225 8.86 252 9.93 275 10.8 293 11.5 372 14.6 412 16.2

Note : All tool weights include Couplers, Swivels, Reaction Arm and Internal Oil.
4
 PSD SERIES ACCESSORIES
PSD SERIES ACCESSORIES

Extended
Direct Allen Hex Reaction Bar
Drive Adapter

Standard
Reaction Arm
Direct Socket
Drive
Non Push Thru
Square Drive One Piece
Solid Extended In line End Cap
Reaction Arm Reaction Pad Protector

In line Reaction Pad Direct Allen Hex Drive Adapter

Tool EXT. Tool Direct Allen
Length Height Width Ext. Hex Drive Adaptor Model
Model Model
PSD-0.75 2.00 1.31 0.92 0.50 PSD-0.75 APSD-0.75-11 (Specify A/F Size)
PSD-1 2.00 1.31 0.92 0.50 H PSD-1 APSD-1-11 (Specify A/F Size)
DT
PSD-2 3.55 1.65 1.13 0.83 WI PSD-2 APSD-2-11 (Specify A/F Size)
PSD-3 4.50 2.15 1.52 1.09 PSD-3 APSD-3-11 (Specify A/F Size)
PSD-5 5.10 2.45 1.85 1.33 PSD-5 APSD-5-11 (Specify A/F Size)
PSD-7 6.25 2.90 2.05 1.65 PSD-7 APSD-7-11 (Specify A/F Size)
PSD-11 6.85 3.26 2.24 1.96 LE HEIGHT PSD-11 APSD-11-11 (Specify A/F Size)
PSD-15 7.20 3.75 2.45 2.20 NG PSD-15 APSD-15-11 (Specify A/F Size)
TH
PSD-20 9.05 4.13 3.14 3.00 PSD-20 APSD-20-11 (Specify A/F Size)
PSD-27 8.85 4.33 2.30 2.75 PSD-27 APSD-27-11( Specify A/F Size)
PSD-60 10.62 5.51 4.00 3.54 PSD-60 APSD-60-11( Specify A/F Size)
All Dimensions are in inches.
Non Push Thru Square Drive
Non Push Thru
Extended Reaction Tube Tool
Model Square Drive Model
Tool Extended PSD-0.75 APSD-0.75- NPSD
Dia. Length PSD-1 APSD-1- NPSD
Model Reaction Tube Model
PSD-0.75 APSD-0.75-03-ERT 1.65 13.77 PSD-2 APSD-2- NPSD
PSD-1 APSD-1-03-ERT 1.65 13.77 PSD-3 APSD-3- NPSD
PSD-2 APSD-2-03-ERT 2.00 18.57 GTH PSD-5 APSD-5- NPSD
LEN PSD-7 APSD-7- NPSD
PSD-3 APSD-3-03-ERT 2.63 23.75
PSD-5 APSD-5-03-ERT 3.00 22.50 PSD-11 APSD-11- NPSD
PSD-7 APSD-7-03-ERT 3.50 23.00 PSD-15 APSD-15- NPSD
PSD-11 APSD-11-03-ERT 3.75 25.10 PSD-20 APSD-20- NPSD
PSD-15 APSD-20-03-ERT 4.00 22.50 PSD-27 APSD-27- NPSD
PSD-20 APSD-20-03-ERT 4.00 21.65 PSD-60 APSD-60- NPSD
DIA.
PSD-27 APSD-27-03-ERT 5.00 16.50
PSD-60 APSD-60-03-ERT 6.00 14.00 Direct Socket Drive
All Dimensions are in inches. Tool Direct Socket
Model Drive Model
Extension Boot PSD-0.75
PSD-1
APSD-0.75- DS
APSD-1- DS
PSD-2 APSD-2- DS
Part No. Ext. Length Width PSD-3 APSD-3- DS
PSD-5 APSD-5- DS
APSD0.75-03-EXT1 1.00 1.133 0.75
APSD0.75-03-EXT2 2.00 PSD-7 APSD-7- DS
APSD0.75-03-EXT3 3.00 PSD-11 APSD-11- DS
APSD1-03-EXT1 1.00 1.133 0.75 PSD-15 APSD-15- DS
APSD1-03-EXT2 2.00 PSD-20 APSD-20- DS
APSD1-03-EXT3 3.00 PSD-27 APSD-27- DS
APSD2-03-EXT1 1.00 1.520 1.00 PSD-60 APSD-60- DS
APSD2-03-EXT2 2.00
APSD2-03-EXT3 3.00 End Cap Protector
APSD3-03-EXT1 1.00 2.000 1.25
APSD3-03-EXT2 2.00 Tool End Cap
Model Protector Model
P O W E R M A S T E R
APSD3-03-EXT3 3.00
APSD5-03-EXT1 1.00 2.741 2.00 PSD-0.75 APSD-0.75- EC
APSD5-03-EXT2 2.00 PSD-1 APSD-1- EC
APSD5-03-EXT3 3.00 PSD-2 APSD-2- EC
APSD7-03-EXT1 1.00 2.741 1.75 PSD-3 APSD-3- EC
ION
APSD7-03-EXT2 2.00 LE
NG
EXTENS PSD-5 APSD-5- EC
APSD7-03-EXT3 3.00 TH PSD-7 APSD-7- EC
WIDTH PSD-11 APSD-11- EC
APSD11-03-EXT1 1.00 3.000 2.00
APSD11-03-EXT2 2.00 PSD-15 APSD-15- EC
APSD11-03-EXT3 3.00 PSD-20 APSD-20- EC
APSD15-03-EXT1 1.00 3.11 2.32 PSD-27 APSD-27- EC
APSD15-03-EXT2 2.00 PSD-60 APSD-60- EC
APSD15-03-EXT3 3.00
APSD20-03-EXT1 1.00 4.17 2.50 Types of Reaction Arms
APSD20-03-EXT2 2.00
APSD20-03-EXT3 3.00
APSD27-03-EXT1 1.00 4.000 2.50
APSD27-03-EXT2 2.00
APSD27-03-EXT3 3.00
APSD60-03-EXT1 1.00 5.11 3.5
APSD60-03-EXT2 2.00
APSD60-03-EXT3 3.00 One Piece
Reaction Arm Reaction Arm Reaction Arm Standard Wide Boot Solid Extended
All Dimensions are in inches. PSD-100: Parts available on request. with 1” Boot with 2” Boot with 3” Boot Reaction Arm Reaction Arm Reaction Arm

5
PSD SERIES FEATURES
PSD SERIES FEATURES
PSD Square Drive - The Performance Guaranteed!

The Multi - Faceted PSD Series is the preferred tool of choice

on applications in every industry. From Petrochemical Plants,
Steel Plants, Offshore Platforms and the windmill industry, the
PSD series is the most versatile tool that outperforms all the others!

PSD-7 Torques the Nut

in Seconds! PSD-3 In use during a super critical application
in the Power Industry.

Mono Body Housing: 360° Swivels:

Highest quality aircraft grade 7075 Aluminum Dual 360° Swivel allows free 360° individual
housing for unrivalled strength. movement of duplex hoses across all
applications.

Multi Tooth Ratchet Assembly: Non-drip Quick Connects Couplers:

Highest strength teeth ensures 28° torque 4:1 safety ratio couplers. Assure safe
stroke with greatest accuracy. operation with ease for engaging and
disengaging of hoses.

Square Drive: Anti Backlash Mechanism:

“Push through” Square Drive that easily Allows hands free working.
pushes through to switch from loosens to
tighten.

Laser Engraved Torque Chart: Drive Plate:

Laser engraved shroud for on the spot Torque Single piece high strength alloy drive plate for
w w w . p o w e r m a s t e r. i n

chart viewing. maximum life. Allows small nose radius for the
tool.

Piston Assembly: Direct Housing Reaction:

Smooth leak proof functioning of enclosed Allows use without reaction arm
alloy steel piston provides required torque.
Uses a single seal for maximum maintenance
free operation.

Boot: Reaction Arm Release Button:

Replaceable pad allowing on site change over. Housed within the reaction arm.
Protects costly replacement of reaction arm.

Reaction Arm: Drive Segment:

Long Length Reaction Arm allows multi Ensures tool will never lock up.
positioning. Allows taking reaction on most
applications.

6
 PSD SERIES TORQUE CONVERSION CHART
PSD SERIES TORQUE CONVERSION CHART

P.S.I./FT./lbs Bar/N.M.
PSD-0.75 PSD -1 PSD -2 PSD-3 PSD-5 PSD-7 PSD-0.75 PSD -1 PSD -2 PSD-3 PSD-5 PSD-7
PSI ft./lbs ft./lbs ft./lbs ft./lbs ft./lbs ft./lbs
Bar N.m. N.m. N.m. N.m. N.m. N.m.
1,000 77 91 127 330 560 740 20 30 36 50 131 223 291
1,200 92 110 152 395 672 888 40 59 73 100 282 447 582
1,400 108 128 178 460 784 1,036 60 89 109 150 393 670 873
1,600 123 146 203 525 896 1,185 80 119 146 200 524 893 1,164
1,800 139 165 229 590 1,008 1,332 100 149 182 250 655 1,116 1,455
2,000 154 183 255 655 1,120 1,470 120 178 219 300 786 1,340 1,746
2,200 169 201 279 722 1,232 1,617 140 208 255 350 917 1,563 2,037
2,400 185 219 305 789 1,344 1,765 160 238 292 399 1,047 1,786 2,328
2,600 200 238 330 856 1,456 1,911 180 267 328 449 1,178 2,010 2,619
2,800 216 256 356 923 1,568 2,058 200 297 365 499 1,309 2,233 2,910
3,000 231 274 380 990 1,680 2,210 220 327 401 549 1,440 2,456 3,201
3,200 246 292 406 1,058 1,792 2,359 240 357 438 599 1,571 2,680 3,492
3,400 262 311 432 1,126 1,904 2,505 260 386 474 649 1,702 2,903 3,782
3,600 277 329 457 1,194 2,016 2,652 280 416 511 699 1,833 3,126 4,073
3,800 293 347 483 1,262 2,128 2,800 300 446 547 749 1,964 3,349 4,364
4,000 308 366 510 1,330 2,240 2,960 320 475 584 799 2,095 3,573 4,655
4,200 323 384 533 1,397 2,352 3,108 340 505 620 849 2,226 3,796 4,946
4,400 339 402 559 1,464 2,464 3,256 360 535 656 899 2,357 4,019 5,237
4,600 354 420 584 1,531 2,576 3,405 380 565 693 949 2,488 4,243 5,528
4,800 370 439 609 1,598 2,688 3,552 400 594 729 999 2,619 4,466 5,819
5,000 385 457 635 1,665 2,800 3,716 420 624 766 1,049 2,750 4,689 6,110
5,200 400 475 660 1,732 2,912 3,865 440 654 802 1,099 2,880 4,912 6,401
5,400 416 494 686 1,799 3,024 4,013 460 683 839 1,148 3,011 5,136 6,692
5,600 431 512 711 1,856 3,136 4,162 480 713 875 1,198 3,142 5,359 6,983
5,800 447 530 737 1,933 3,248 4,311 500 743 912 1,248 3,273 5,582 7,274
6,000 462 548 760 2,000 3,360 4,440 520 773 948 1,298 3,403 5,806 7,565
6,200 477 567 787 2,065 3,472 4,588 540 802 985 1,348 3,535 6,029 7,856
6,400 493 585 813 2,130 3,584 4,736 560 832 1,021 1,398 3,666 6,252 8,147
6,600 508 603 838 2,195 3,696 4,884 580 862 1,058 1,448 3,737 6,476 8,438
6,800 524 622 864 2,260 3,808 5,032 600 891 1,094 1,498 3,928 6,699 8,729
7,000 539 640 890 2,325 3,920 5,180 620 921 1,131 1,548 4,059 6,922 9,020
7,200 554 658 914 2,398 4,032 5,328 640 951 1,167 1,598 4,190 7,145 9,311
7,400 570 676 940 2,461 4,144 5,476 660 981 1,204 1,648 4,321 7,369 9,602
7,600 585 695 965 2,529 4,256 5,625 680 1,010 1,240 1,698 4,452 7,592 9,883
7,800 601 713 991 2,597 4,368 5,772 700 1,040 1,276 1,748 4,583 7,815 10,184
P O W E R M A S T E R
8,000 616 731 1,015 2,665 4,480 5,920
8,200 631 749 1,041 2,731 4,592 6,068
8,400 647 768 1,067 2,797 4,704 6,216
8,600 662 786 1,092 2,863 4,816 6,365
8,800 678 804 1,118 2,929 4,928 6,512
9,000 693 823 1,145 2,995 5,040 6,660
9,200 708 841 1,168 3,062 5,152 6,808
9,400 724 859 1,194 3,129 5,264 6,956
9,600 739 877 1,219 3,196 5,376 7,105
9,800 755 896 1,245 3,263 5,488 7,252
10,000 770 914 1,270 3,330 5,600 7,400
Table continued on next page
7
PSD SERIES TORQUE CONVERSION CHART
PSD SERIES TORQUE CONVERSION CHART

P.S.I./FT./lbs Bar/N.M.
PSD-11 PSD -15 PSD -20 PSD-27 PSD-60 PSD-100 PSD-11 PSD -15 PSD -20 PSD-27 PSD-60 PSD-100
PSI ft./lbs ft./lbs ft./lbs ft./lbs ft./lbs ft./lbs
Bar N.m. N.m. N.m. N.m. N.m. N.m.
1,000 1,090 1,475 1,940 2,720 5,943 7,415 20 433 588 763 1,069 2,338 2,873
1,200 1,308 1,770 2,328 3,264 7,132 8,898 40 866 1,176 1,525 2,139 4,737 5,745
1,400 1,526 2,065 2,716 3,808 8,320 10,381 60 1,299 1,765 2,288 3,208 7,105 8,618
1,600 1,745 2,360 3,104 4,352 9,509 11,864 80 1,732 2,353 3,050 4,278 9,473 11,490
1,800 1,962 2,655 3,492 4,896 10,697 13,348 100 2,164 2,941 3,813 5,347 11,842 14,363
2,000 2,210 2,950 3,830 5,440 11,662 14,831 120 2,597 3,529 4,576 6,417 14,210 17,235
2,200 2,430 3,245 4,213 5,984 12,828 16,314 140 3,030 4,118 5,269 7,486 16,578 20,108
2,400 2,652 3,540 4,596 6,528 13,994 17,797 160 3,463 4,706 6,023 8,556 18,947 22,980
2,600 2,873 3,835 4,979 7,072 15,161 19,280 180 3,896 5,294 6,775 9,625 21,315 25,853
2,800 3,095 4,130 5,362 7,616 16,327 20,763 200 4,329 5,882 7,529 10,625 23,684 28,725
3,000 3,340 4,425 5,920 8,160 17,387 22,246 220 4,762 6,471 8,533 11,764 26,052 31,598
3,200 3,560 4,720 6,315 8,704 18,546 23,729 240 5,195 7,059 9,309 12,834 28,420 34,470
3,400 3,785 5,015 6,709 9,248 19,705 25,212 260 5,628 7,647 10,085 13,903 30,789 37,343
3,600 4,005 5,310 7,104 9,792 20,864 26,695 280 6,061 8,235 10,987 14,973 33,157 40,215
3,800 4,230 5,605 7,499 10,336 22,024 28,178 300 6,493 8,824 11,772 16,042 35,525 43,088
4,000 4,400 5,900 7,985 10,880 23,286 29,661 320 6,926 9,412 12,556 17,112 37,894 45,960
4,200 4,620 6,195 8,384 11,424 24,450 31,144 340 7,359 10,000 13,527 18,181 39,749 48,833
4,400 4,840 6,490 8,784 11,968 25,615 32,627 360 7,792 10,588 14,322 19,250 42,630 51,705
4,600 5,060 6,785 9,183 12,512 26,779 34,110 380 8,225 11,176 15,188 20,320 44,999 54,578
4,800 5,280 7,080 9,582 13,056 27,943 35,593 400 8,658 11,765 15,908 21,389 47,367 57,450
5,000 5,500 7,376 10,120 13,600 29,322 37,077 420 9,091 12,353 16,807 22,459 49,735 60,323
5,200 5,720 7,671 10,525 14,144 30,495 38,560 440 9,524 12,941 17,607 23,528 52,104 63,195
5,400 5,940 7,966 10,930 14,688 31,668 40,043 460 9,957 13,529 18,408 24,598 54,472 66,068
5,600 6,160 8,261 11,334 15,232 32,841 41,526 480 10,390 14,118 19,315 25,667 56,840 68,940
5,800 6,380 8,556 11,739 15,776 34,014 43,009 500 10,822 14,706 20,120 26,737 59,209 71,813
6,000 6,620 8,851 12,215 16,320 34,696 44,492 520 11,255 15,294 20,924 27,806 61,577 74,685
6,200 6,838 9,146 12,622 16,864 36,135 45,975 540 11,688 15,882 21,729 28,876 63,946 77,558
6,400 7,060 9,441 13,029 17,408 37,300 47,458 560 12,121 16,471 22,703 29,945 66,314 80,430
6,600 7,280 9,736 13,437 17,952 38,466 48,941 580 12,554 17,059 23,514 31,015 68,682 83,303
6,800 7,500 10,031 13,844 18,496 39,632 50,424 600 12,987 17,647 24,325 32,084 71,051 86,175
w w w . p o w e r m a s t e r. i n

7,000 7,710 10,326 14,330 19,040 40,914 51,907 620 13,420 18,235 25,135 33,154 73,419 89,048
7,200 7,927 10,621 14,739 19,584 42,083 53,390 640 13,853 18,824 26,034 34,223 75,787 91,920
7,400 8,147 10,916 15,149 20,128 43,252 54,873 660 14,286 19,412 26,847 35,292 78,156 94,793
7,600 8,368 11,211 15,558 20,672 44,421 56,356 680 14,719 20,000 27,661 36,362 80,524 97,665
7,800 8,588 11,506 15,968 21,216 45,590 57,839 700 15,151 20,588 28,378 37,431 82,892 10,0538
8,000 8,820 11,801 16,500 21,760 46,859 59,322
8,200 9,045 12,096 16,913 22,304 48,030 60,805
8,400 9,265 12,391 17,325 22,848 49,202 62,289
8,600 9,485 12,686 17,738 23,392 50,373 63,772
8,800 9,705 12,981 18,150 23,936 51,545 65,255
9,000 9,930 13,276 18,625 24,480 52,799 66,738
9,200 10,148 13,571 19,039 25,024 53,972 68,221
9,400 10,368 13,866 19,453 25,568 55,146 69,704
9,600 10,588 14,161 19,867 26,112 56,319 71,187
9,800 10,810 14,456 20,281 26,656 57,492 72,670
10,000 11,010 14,751 20,625 27,200 59,401 74,153

8
 PSD-UNISWIVEL SERIES SPECIFICATIONS
PSD-UNISWIVEL SERIES SPECIFICATIONS

Simply...
The Most Advanced Wrench Ever Produced
Faster Stroke! Less Moving Parts!
Anti-Back Lash Mechanism! Unique Design to Fit Every Application!
Hands-Off Operation! Accurate Repeatability!
A Slim Line Design offering unprecedented degree of Freedom!

Are only a few of the Improvements that

Powermaster has brought to the Industry!

Technical
Model No. UNS-2 UNS-3 UNS-5 UNS-7 UNS-11
Square Drive 3/4” 1” 1.1/2” 1.1/2” 1.1/2”
Min. Torque Kg-m (Ft/Lbs) 17 (127) 45 (330) 77 (560) 102 (740) 152 (1,100)
Max. Torque Kg-m (Ft/Lbs) 175 (1,270) 460 (3,330) 770 (5,600) 1,020 (7,400) 1,520 (11,000)
Output Accuracy +/-3% +/-3% +/-3% +/-3% +/-3%
Repeatability 100% 100% 100% 100% 100%
Duty Cycle 100% 100% 100% 100% 100%
Tool Weight Kgs / (Lbs) 1.77 / (3.90) 4.09 / (9.00) 8.60 / (18.90) 9.00 / (19.80) 13.50 / (29.60)

Height

Radius
Width 1
Length 1 Width 2

Dimensions Length 2 Width 3

P O W E R M A S T E R

UNS-2 UNS-3 UNS-5 UNS-7 UNS-11

Model No.
mm inch mm inch mm inch mm inch mm inch
Height 105 4.15 135 5.30 163 6.40 182 7.17 198 7.81
Length 1 121 4.76 153 6.02 194 7.62 208 8.20 227 8.95
Length 2 160 6.30 213 8.38 254 10.00 291 11.50 313 12.30
Radius 25 0.98 33 1.28 41 1.62 45 1.78 50 1.96
Width 1 51 2.01 67 2.64 82 3.22 92 3.61 100 3.94
Width 2 72 2.81 93 3.67 116 4.55 128 5.05 137 5.38
Width 3 118 4.63 149 5.85 175 6.89 204 8.03 225 8.86

Note : All tool weights include Couplers, Swivels, Reaction Arm and Internal Oil.
9
PSD-EXT SERIES SPECIFICATIONS
PSD-EXT SERIES SPECIFICATIONS

The PSD-EXT series has the same features as the PSD series with the
exception of having the splines on the outside of the tool body Vs on the
inside for the PSD series.
Technical
Model No. PSD-EXT 2 PSD-EXT 3 PSD-EXT 5 PSD-EXT 7 PSD-EXT 11
Square Drive 3/4” 1” 1.1/2” 1.1/2” 1.1/2”
Min. Torque Kg-m(Ft/Lbs) 17 (127) 45 (330) 78 (565) 102 (740) 152 (1,100)
Max. Torque Kg-m(Ft/Lbs) 175 (1,270) 460 (3,330) 774 (5,600) 1,020 (7,400) 1,520 (11,000)
Output Accuracy +/-3% +/-3% +/-3% +/-3% +/-3%
Repeatability 100% 100% 100% 100% 100%
Duty Cycle 100% 100% 100% 100% 100%
Tool Weight Kgs/(Lbs) 2.64 / (5.82) 5.00 / (11.02) 8.40 / (18.60) 12.70 / (28.00) 15.80/ (34.80)
w w w . p o w e r m a s t e r. i n

Dimensions
PSD-EXT 2 PSD-EXT 3 PSD-EXT 5 PSD-EXT 7 PSD-EXT 11
Model No.
mm inch mm inch mm inch mm inch mm inch
Height 105.32 4.15 134.50 5.30 161.60 6.36 182.20 7.17 198.35 7.81
Length 1 112.43 4.43 152.80 6.02 181.58 7.15 208.43 8.20 227.35 8.95
Length 2 160.43 6.30 212.80 8.38 251.76 9.91 290.93 11.45 313.33 12.33
Radius 24.89 0.98 32.50 1.28 41.27 1.62 45.20 1.78 49.88 1.96
Width 1 51.00 2.01 67.00 2.64 79.40 3.13 91.80 3.61 100.00 3.94
Width 2 68.82 2.71 93.27 3.67 111.20 4.38 128.35 5.05 136.80 5.38
Width 3 117.55 4.63 148.70 5.85 175.10 6.89 203.90 8.03 225.00 8.86

10
 EVOQ SERIES SPECIFICATIONS
EVOQ SERIES SPECIFICATIONS

The Largest Choice of

Hydraulic Wrenches just got better....
In Line Reaction Arm! Hands-Off Operation!
Faster Stroke! Less Moving Parts!
Anti-Back Lash Mechanism! Universal Design to Fit Every Application!
Accurate Repeatability!

The EVOQ series wrenches have similar features to the PSD series
wrenches but with the additional advantage of having an “Inline to square
drive” reaction arm which prevents torsional twisting load on the body of the
hydraulic wrench that happens with conventional hydraulic wrenches.
Technical
Model No. EV-2 EV-3 EV-5 EV-7 EV-11
Square Drive 3/4” 1” 1.1/2” 1.1/2” 1.1/2”
Min. Torque Kg-m(Ft/Lbs) 17 (127) 45 (330) 77 (560) 102 (740) 152 (1100)
Max. Torque Kg-m(Ft/Lbs) 175 (1270) 460 (3,330) 770 (5,600) 1,020 (7,400) 1,520 (11,000)
Output Accuracy +/-3% +/-3% +/-3% +/-3% +/-3%
Repeatability 100% 100% 100% 100% 100%
Duty Cycle 100% 100% 100% 100% 100%
Tool Weight Kgs/(Lbs) 1.77 / (3.90) 4.09 / (9.00) 8.85 / (19.50) 13.50 / (29.60) 16.80 / (37.10)

Easy change over of Square Drive from loosen to tighten.

P O W E R M A S T E R

Dimensions
EV-2 EV-3 EV-5 EV-7 EV-11
Model No.
mm inch mm inch mm inch mm inch mm inch
Height 104.60 4.12 134.50 5.29 162.30 6.40 182.20 7.17 198.35 7.81
Length 1 109.00 4.30 148.80 5.85 176.00 6.93 208.43 8.20 227.35 8.95
Length 2 170.90 6.72 209.00 8.22 216.70 8.53 290.93 11.45 313.33 12.33
Radius 25.00 0.98 32.50 1.27 41.28 1.62 45.20 1.78 49.88 1.96
Width 1 66.00 2.59 82.80 3.25 100.00 3.93 116.80 4.60 125.00 4.92
Width 2 101.00 3.97 123.30 4.85 159.00 6.25 177.20 6.97 186.30 7.33
Width 3 141.00 5.55 183.00 7.20 200.00 7.87 218.00 8.58 250.70 9.87

11
PXD SERIES SPECIFICATIONS
PXD SERIES SPECIFICATIONS

Simply...
The Flattest Hydraulic Wrench Ever Produced
Flat Design from Cylinder to Link! Less Moving Parts!
Unique Shaped Piston! Accurate Repeatability!
Direct Flow Oil Distribution for Faster Stroke! Hands-Off Operation!

Are only a few of the reasons why the Powermaster PXD is the only tool of its kind!

Technical
Model No. PXD-0.75 PXD-1 PXD-1.5 PXD-2 PXD-4 PXD-8 PXD-16 PXD-32 PXD-45
Tool Hex from 13mm/ 1/2” 13mm/ 1/2” 19mm/ 3/4” 19mm/ 3/4” 25mm/1” 50mm/1.7/8” 65mm/2.5/8” 80mm/3.1/8” 80mm/3.1/8”

to 41mm/ 1.5/8” 41mm/ 1.5/8” 46mm/ 1.5/8” 60mm/2.3/8” 80mm/3.1/8” 105mm/4” 115mm/4.5/8” 155mm/6.1/8” 155mm/6.1/8”

Min. Torque Kg-m (Ft/Lbs) 5.6(41) 6(45) 14(100) 26(192) 54(395) 115(830) 245(1,560) 445(3,220) 658(4,865)

Max. Torque Kg-m (Ft/Lbs) 68(490) 77(560) 137(995) 260(1,928) 540(3,950) 1,192(8,630) 2,293(16,600) 4,924(35,650) 6,410(47,380)

Output Accuracy +/- 3% +/- 3% +/- 3% +/- 3% +/- 3% +/- 3% +/- 3% +/- 3% +/- 3%

Repeatability 100% 100% 100% 100% 100% 100% 100% 100% 100%

Duty Cycle 100% 100% 100% 100% 100% 100% 100% 100% 100%

Corrosion Protection Standard

Cylinder Weight Kgs / (Lbs) 0.38/(0.84) 0.50/(1) 0.55/(1.2) 1.59/(3.50) 2.73/(6.00) 5.32/(11.70) 7.27/(16.00) 11.82/(26.00) 13.7/(30.2)

Link Weight from Kgs / (Lbs) 0.47/(1) 0.50/(1) 0.60/(1.3) 1.09/(2.40) 2.45/(5.40) 5.41/(11.90) 9.55/(21.00) 13.18/(29.00) 13.18/(29.00)

to Kgs / (Lbs) 0.47/(1) 0.50/(1) 0.90/(2.0) 1.59/(3.50) 3.45/(7.60) 6.59/(14.50) 12.73/(2.00) 17.95/(39.50) 17.95/(39.50)
w w w . p o w e r m a s t e r. i n

Dimensions
PXD-0.75 PXD-1 PXD-1.5 PXD-2 PXD-4 PXD-8 PXD-16 PXD-32 PXD-45
Model No.
mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch
Length 108.00 4.25 111.00 4.37 107.00 4.20 167.00 6.57 203.20 8.00 253.00 9.96 330.00 13.00 390.00 15.35 450.00 17.71
Height 82.60 3.25 82.60 3.25 87.00 3.40 103.00 4.05 144.00 5.66 179.50 7.06 193.80 7.63 278.00 10.94 278.00 10.94
Width 1 18.00 0.70 20.40 0.80 28.00 1.10 31.80 1.25 41.80 1.64 52.40 2.06 64.00 2.51 82.35 3.24 82.35 3.24
Width 2 18.00 0.70 24.25 0.95 28.00 1.10 38.00 1.49 47.40 1.86 58.00 2.28 70.00 2.75 92.00 3.62 124.00 4.88

Radius 5.80 0.23 5.80 0.23 7.50 0.30 9.30 0.36 11.85 0.46 13.90 0.54 16.80 0.66 23.75 0.94 23.75 0.94

Note : All tool weights include Couplers, Swivels and Internal Oil.
12
 PXD SERIES ACCESSORIES
PXD SERIES ACCESSORIES

Low Point Reaction Arm Hex To Square Drive Adaptor

Tool Hex To Square Drive

Model Adaptor Model
PXD-0.75 AHS0.75
PXD-1 AHS1
PXD-1.5 AHS1.5
PXD-2 AHS 2
PXD-4 AHS 4
PXD-8 AHS 8
PXD-16 AHS 16
PXD-32 AHS 32
PXD-45 AHS 45
Specify A/F size and Square size
when ordering.

Tool Low Point

Length Width Height 1 Height 2
Model Reaction Arm Model
PXD-0.75 PXD-0.75-RP 2.73 0.65 0.90 1.96
PXD-1 PXD-1-RP 2.73 0.65 0.90 1.96
PXD-1.5 PXD-1.5-RP 2.73 0.65 0.80 1.96
PXD-2 PXD-2-RP 4.35 1.03 1.49 3.26 Hex Reducer
PXD-4 PXD-4-RP 5.65 1.23 2.02 4.23
PXD-8 PXD-8-RP 7.15 1.78 2.53 5.35
PXD-16 PXD-16-RP 9.05 2.51 3.04 6.36
Indicate Outside A/F,
PXD-32 PXD-32-RP 11.20 3.26 3.95 8.30
PXD-45 PXD-45-RP 11.20 3.26 3.95 8.30 Inside A/F when ordering.
All Dimensions are in inches. Tool Hex Reducer
Model Model
PXD-0.75 HR-0.75-#-#
Extended Reaction Arm PXD-1 HR-1-#-#
PXD-1.5 HR-1.5-#-#
PXD-2 HR-2-#-#
PXD-4 HR-4-#-#
PXD-8 HR-8-#-#
PXD-16 HR-16-#-#
PXD-32 HR-32-#-#
PXD-45 HR-45-#-#
# - Inside and outside A/F of
Hex Reducer to be specified.
P O W E R M A S T E R

Stack Socket

Tool Extended
Length Height Width
Model Reaction Arm Model
PXD-0.75 PXD-0.75-EXT 13.5 1.25 1.25
PXD-1 PXD-1-EXT 13.5 1.25 1.25
PXD-1.5 PXD-1.5-EXT 13.5 1.25 1.15
PXD-2 PXD-2- EXT 19.80 1.54 1.90
PXD-4 PXD-4- EXT 20.29 2.05 2.40
PXD-8 PXD-8- EXT 20.85 2.52 3.03
PXD-16 PXD-16- EXT 21.50 3.04 3.65
PXD-32 PXD-32- EXT 22.28 3.95 4.52
PXD-45 PXD-45- EXT 22.28 3.95 4.52
All Dimensions are in inches.
13
PXD SERIES FEATURES
PXD SERIES FEATURES
PXD Low Profile - The Perfect Solution for Tight Applications!
Clearance ABOVE The Nut - No Problem For A PXD!
Clearance BEHIND The Nut - No Problem For A PXD!
Clearance BETWEEN The Nut - No Problem For A PXD!

Tensioners - Too Big To Fit!

Multipliers - Too Big To Fit!
Nut Runners - Too Big To Fit!
Impact Wrenches - Too Big To Fit!
Other Hydraulic Wrenches - Too Big To Fit!
PXD - Perfect Fit!
PXD-4 Speedy torquing!
PXD cylinder and link are the same width.
A Powermaster exclusive that allows a flat
contact between the wrench and flange surface.

High Strength Body: Multi Tooth Ratchet Assembly:

Cylinder and Link Body are manufactured from Highest strength teeth ensures 28° torque
high grade, high strength alloy. stroke with greatest accuracy.

Flat Design Cylinder And Link: Never Lock Drive Segment:

Equal width of cylinder and link ensures tool Never lock drive segment does not let the
sits flat on flange surface. Allows use in most wrench lock and thus eliminates the
confined areas. requirement of a ratchet release mechanism.

360° Swivels: In-line Reaction Pad:

Dual 360° Swivel allows free 360° individual This ensures torsion free reaction during use.
movement of duplex hoses across all
applications.
w w w . p o w e r m a s t e r. i n

Non-drip Quick Connects Couplers: Sliders:

4:1 safety ratio couplers. Assure safe Reduce friction and prevent wear on the
operation with ease for engaging and piston.
disengaging of hoses.

Link Pin: Allignment Pins:

One simple pin for cassette link to cylinder Ensure equal load distribution between the 2
engagement without using any additional or side plates.
special tool.

Drive Plate: Piston Seals:

Single piece high strength alloy drive plate for High temperature Polyurethane seals ensure
maximum life. Allows small nose radius for the years of maintenance free operation.
tool.

14
 QUADRA-PORT SYSTEM
QUADRA-PORT SYSTEM
Quadra-Port - For Fast-Accurate-Even Bolt Loading

The primary focus of the Quadra-Port System is to eliminate the common “Criss-Cross”

bolt tightening pattern that causes crushing or over torquing of gaskets. With the

Quadra-Port System multi Powermaster torque wrenches are utilized along with our

Quadra-Port Hydraulic Pumps. Once the Powermaster wrenches are in place a single

operator can apply even load at the push of a button. The Quadra-Port System will

evenly close the gap and apply equal torque to +

_ 3% accuracy!

Quadra-Port - Ensures Even Load Distribution !

Uneven load using one tool Even and precise loading with Quadra-Port 4 tool system.

P O W E R M A S T E R

Quadra-Port four tool system

15
BOLTING SERVICES
BOLTING SERVICES

Powermaster - Offers A Complete Hydraulic Bolting Service......

Powermaster Bolting Services offer the following advantages :

Safe : Powermaster supervisors ensure a trouble free job.

w w w . p o w e r m a s t e r. i n

Fast : Skilled and experienced crew will allow the job to be completed faster and better than a ‘First Time’ crew.

Economical : Since most companies use hydraulic bolting tools for a small part of the year, in a lot of cases it does not justify the large

investment needed to purchase the tools.

Time Savings : Since Powermaster carries a fleet of hydraulic bolting tools in its ISO-9001:2008 certified facility, our crew can be on site and

on the job in matter of days, versus the weeks and sometimes months it takes for a company to purchase and commission a new set of

hydraulic bolting tools.

RENTAL PROGRAMS
For customers who do not have the need for Powermaster crew, they have the option of renting Powermaster tools at a nominal cost.
Powermaster recommends an orientation of the use of its tools at its plant or at one of its authorized distributors, before the tools are sent out
to the customer on rent. Please contact us for rental information and prices.

16
 ELECTRIC DRIVEN AUTO CYCLE HYDRAULIC PUMP
ELECTRIC DRIVEN AUTO CYCLE HYDRAULIC PUMP

CP1000 Electric Driven Auto Cycle Hydraulic Pump

Digital or Analog Air oil cooler for higher Enclosed fully Highly precise pressure
pressure gauges degree of oil cooling. solid state electronics. setting valves.

Power Packed Performance For High Production Environments

Hydraulic torque wrenches are only as efficient as the hydraulic pump that make them perform. Powermaster has invested to evolve its
hydraulic torque wrench pumps to the highest standards of pump design and solid state electronics, to give you a pump that is unmatched in
durability, speed and performance. It combines high flow, low heat generation and an auto cycle feature all in a very compact and light
weight design.

The latest CP units use a Hawe Pump and Siemens solid state circuitry to control all operations. They are available in 110 V and 230 V versions
in both a vertical and horizontal configuration. The main objective during the development of the power pumps, was not only to fulfill
the high demands for compactness, reduced system heating, fast response time, easy serviceability and easy portability but also to
create state-of-the art design and provide customized solutions including the Microprocessor controller, which are ready to use.

Features :
Much lower noise developed than any other pump on the market - only 75 dB.
Integrated oil cooler.
Substantial savings in energy and oil consumption.
Controlled via low voltage remote control that is available in different lengths and versions. Remote Control Pendant allows operation
in “Auto Cycle” or “Torque Cycle” modes.
Visual Temperature Strips ( 60o C - 90o C).
Available in manual and auto cycle versions.
P O W E R M A S T E R

Analog or Digital pressure gauges assure the highest possible read out and adjustment precision.
Includes automatic advance and retract stroke control for greater comfort and highly efficient operation.
High speed/flow.
Highly precise pressure setting valves.
Automated pressure relief valve makes connection of the tool easier.
Microprocessor controlled.
Safety Interlock: If the unit is kept running idle without pressurizing for more than 60 seconds, the unit is switched OFF automatically.
To start the unit again, the START button (Push Button 1) has to be pressed.
Temperature Interlock: If the temperature of the hydraulic oil rises above 80o C, power pack switches off automatically.
Light weight only 38 kgs.
Available in 110 V and 230 V versions.
Works in areas where substantial drops in voltage and high voltage fluctuation are frequent.

17
ELECTRIC DRIVEN AUTO CYCLE HYDRAULIC PUMP
ELECTRIC DRIVEN AUTO CYCLE HYDRAULIC PUMP

Technical Details - Model CP-1000

Pump
Main Voltage 230 V 50Hz
Solenoid Voltage V DC 24
Main Consumption A 7.20
Motor Capacity kW 1.10
Protected According to IP 54
Nominal Pressure bar 20-700
Flow : 1st Stage lpm 9.7 lpm (70 bar)
2st Stage lpm 1 lpm (700 bar)
Tank Volume litre 6
Usable Volume litre 3
Oil Type ISO VG 68
Ambient Temperature C 45 deg
Max Oil Temperature C 60 deg
Weight
Weight without oil Kg 38

2
8 6
5

1
w w w . p o w e r m a s t e r. i n

7
4

Safety Features :
1) Rugged and secure roll cage. 5) Enclosed fully solid state electronics.
2) Removable PSI / Bar Pressure Gauge. 6) Heavy duty low voltage remote control pendant.
3) Hawe Pump. 7) Add on block for Quadra Port (supplied as separate kit)
4) 1-10 kW fully enclosed motor. 8) Supplied with 15ft. long dual non conductive hoses with 4:1 safety factor.

Motor Flow Rate

Usable. Valve Weight
Capacity lpm (bar)
Volume
(litre) Control kW 1st Stage 2nd Stage kg lbs

3 Solenoid 1.10 9.7 lpm (70 bar) 1 lpm (700 bar) 38 84

18
 HYDRAULIC TORQUE WRENCH PUMPS
HYDRAULIC TORQUE WRENCH PUMPS

EP1000 Electric

EP1000 with Mono Port EP1000 with Quadra Port (4 Port)

EP1000 -- High Flow - High Speed for Heavy Duty Application

Quadra-Port Multi-Port Manifold (Max. 4 Ports).
Cool running continuous duty axial piston pump.
Single phase induction motor.
115V and 230V available.
Starts under full load.
Runs on reduced voltage.

620.00
Quiet operation (approx. 80 dBA @ 10,000 PSI).
Rugged remote pendant to control motor and valve.
Easily adjustable pressure control knob.
Auto-dump relieves oil pressure from hoses.
Completely enclosed motor housing and electronics.
2 Gallon oil reservoir.
P O W E R M A S T E R
370.00 470.00
Precise PSI/BAR pressure gauge.
Quick-connect no-drip couplers with safety locking collar.
Supplied with dual non-conductive high pressure hose with couplers.

Resvr. Flow Rate @ Weight

Valve Motor
Size 115 VAC
Specifications
(Gal.) Control Type 600 psi 10,000 psi kg lbs

2 Solenoid 3 Way/2 Pos. 1.5 HP Single Phase 9.5 lpm 0.9 lpm 38 84

Retract pressure is preset at 1,300 PSI.

19
HYDRAULIC TORQUE WRENCH PUMPS
HYDRAULIC TORQUE WRENCH PUMPS

AP1000 Pneumatic

AP1000 with Mono Port AP1000 with Quadra Port (4 Port)

AP1000 -- High Flow - High Speed for Heavy Duty Application
Quadra-Port Multi-Port Manifold (Max. 4 Ports).
Cool running continuous duty axial piston pump.
Powerful industrial duty air motor.
Runs on 70 cfm / 100 PSI of air.
Quiet operation (approx. 75-80 dBA @ 10,000 PSI).
Rugged remote pendant to control motor and valve.
Easily adjustable pressure control knob.
Auto-dump relieves oil pressure from hoses.
Filter-lubricator for long trouble free operation.
11 Ltr. oil reservoir.
Precise PSI/BAR pressure gauge.
Quick-connect no-drip couplers with safety locking collar.
Supplied with dual non-conductive high pressure hose with couplers.

Resvr. Valve Flow Rate @ Weight

w w w . p o w e r m a s t e r. i n

Motor 70 cfm/ 100psi

Size Specifications
(Ltr.) Control Type 600 psi 10,000 psi kg lbs

11 Solenoid 3 Way/2 Pos. Industrial Rotary Air 11 lpm 0.85 lpm 37 81

Retract pressure is preset at 1,300 PSI.

QUADRA-PORT PUMP ACCESSORIES

Hoses available in all lengths No-Drip Quick-Connect Couplers

(15’ hose standard with all pumps) (Standard on all Powermaster equipment)
20
229, Pragati Industrial Estate, 316, N. M. Joshi Marg, Bombay - 400 011. INDIA.
Phone: +91.22.4345 3100 Fax: +91.22.2307 3761
H T W / 1 2 11 2

Website: www.powermaster.in email: [email protected]