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0% found this document useful (0 votes)
230 views28 pages

Mechanical

Ygn

Uploaded by

Jefrie Ronald
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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MECHANICAL &

INDUSTRIAL
CERAMICS
KYOCERA ENGINEERING CERAMICS
Today, at the dawn of the 21st century,
materials are continually being developed
and improved, blending a wide spectrum of
technologies. The most exciting evolution of all
materials, however, is occurring in engineering
ceramics.
In Kyocera’s advanced manufacturing of fine
ceramics, it is possible to bring forth ceramics
maximum performance.
Kyocera’s fine ceramic products are widely
used in industrial machines and electronic
equipment and devices. The superior electrical
characteristics of fine ceramics are utilized in
a variety of circuit boards and electronic parts.
Their wear and corrosion resistance is ben-
eficial in pumps, nozzles and valve parts, and
their high heat and thermal shock resistance
is useful in ceramic engine parts.
Based on its advanced ceramics technology,
Kyocera put into practical use its ultra-preci-
sion processing technology in the manufac-
turing of OA equipment parts and fiber optic
connectors where high precision is required.
The applications of fine ceramics continue to
expand, from single to multiconponent prod-
ucts such as air slides and X-Y tables.
Kyocera, with its highly sophisticated tech-
nology and expanding capacity, is determined
to disseminate fine ceramics into every corner
of industry. It is dedicated to enhancing human
productivity, cultivating the future of tomor-
row’s technological society.

Sili

Silicon Nitride

Alumina

02 For product details, please contact [email protected]


Zirconia

icon Carbide

For product details, please contact [email protected] 03


UNRIVALED R&D
In today’s information society, marketing research and technical
development capacities hold the key to the future of an enterprise.
In order to accurately meet client needs, Kyocera established an
integral R&D organization. Performing stringent quality control over
every detail of the manufacturing process.
In developing new products, Kyocera’s R&D operations are cen-
tralized in the General Research Institute. They conduct thorough
studies to continually enhance and develop materials and manufac-
turing techniques. The engineering and business divisions perform
commercialization, repeating product reliability tests until complete
confidence is reached.
Under supervisors with a strong sense of responsibility, everyone,
from development to manufacturing, conducts thorough product
control, so that highly reliable, high performance products will be
delivered.
Using the best combination of materials and technologies avail-
able, Kyocera promotes flexibility to meet the diversified industry
needs with is ultimate goal to produce superior products.

04 For product details, please contact [email protected]


For product details, please contact [email protected] 05
ASSEMBLY PRODUCTS
●Gas turbine parts
The gas turbine, clean in en-
ergy consumption and superior
AUTOMOTIVE in thermal efficiency is being
heralded as the leading engine
PARTS for the 21st century. The devel-
opment and commercialization of
engineering ceramics, which can
withstand severe conditions such
as high temperatures and heavy
loads, holds the key to the suc-
cess of the gas turbine engine.

●Engine parts
Tr ig g ere d by the c o mmer-
cialization of the ceramic glow
plug, the application of ceramics
to engine parts has increased
due to ceramics superior heat
resistance and high temperature
strength.

PUMP ●Progressive cavity pump


PRODUCTS The pump’s rotor and stator
consist of wear and heat resis-
tant ceramics in order to trans-
port high temperature liquids,
slurry fluids and foods.

●Ceramic centrifugal pump


In this type of pump, all liquid-
contact parts are made of 99.5%
pure alumina, whic h is best
suited for the transportation of
chemical liquids, orgainc sol-
vents and slurry fluids.

06 For product details, please contact [email protected]


●Air slide
Air slides, for X-Y tables and
measuring units, are manufac-
tured using Kyocera’s advanced
processing technology, creating
unprecedented high precision
and reliability.
PRECISION UNIT
PRODUCTS

●Air spindle
In the high-tech industry, there
is a demand for light-weight air
spindles Kyocera’s ceramic air
spindles are used in rotary tables
or, coupled with a motor to form
turning units. These applications
benefit from ceramics high rigid-
ity and superior rotational preci-
sion.

●X-Y table
X-Y tables benefit from the
ceramic air slides high precision,
simple maintenance and non-
magnetism. X-Y tables are used
in semiconductor manufacturing
equipment, precision measuring
instruments, and high precision
processing machines.

For product details, please contact [email protected] 07


CERAMIC PRODUCTS

08 For product details, please contact [email protected]


TYPES OF CERAMICS

With sintered alumina as a base, many other types of ceramic materials have been developed.
These fine ceramics are classified according to their use, specifically functional materials
(electroceramics) and structural materials (engineering ceramics). As the pioneer in the fine ceramics
materials revolution, Kyocera continually develops and provides the most advanced ceramics.

■ALUMINA CERAMICS (Al2O3) ■CERMET (TiC, TiN)


Alumina is the most widely used type of ceramic. Its By the addition of metal components such as cobalt,
high dielectric properties are beneficial in electrical nickel, or molybdenum, composite ceramics knows as
products, Alumina offers corrosion and wear resis- cermets are formulated.
tance and high strength. It is widely used for industrial
machine parts. ■SILICON CARBIDE CERAMIC (SiC)
Silicon carbide retains its strength at elevated tem-
peratures as high as 1400℃. It has the highest corrosion
resistance of all fine ceramic materials. Applications
include mechanical seals and
pump parts.

■SILICON NITRIDE CERAMICS (Si3N4)


Silicon nitride exceeds other ceramics in thermal
shock resistance. Its strength does not deteriorate at ele-
vated temperatures, hence it ■ZIRCONIA CERAMICS (ZrO2)
is most appropriate for engine
Zirconia ceramic has the highest strength and tough-
and gas turbine parts, includ-
ness at room temperature of all engineering ceramics.
ing turbo charger rotors, die-
Before zirconia, ceramics were
sel engine glow plugs and hot
considered impractical for scis-
plugs.
sor or knife applications. With
its excellent surface smooth-
■MULLITE CERAMICS (3Al2O3, 2SiO2) ness, zirconia is also used for
pump parts.
Mullite has a low thermal expansion coefficient and
is used in parts requiring heat and thermal shock resis-
tance, such as burner nozzles and tiles.
■CORDIERITE CERAMICS (2MgO, 2Al2O3, 5SiO2)

■TITANIA CERAMICS Cordierite features a very low thermal expansion coef-


ficient.
Titania excels in surface smoothness and wear resis-
tance. By the addition of CaO or BaO titania, the materi-
als conductivity allows it to be used in static free appli-
cations such as guides and sliders.

For product details, please contact [email protected] 09


MANUFACTURING PROCESS

■RAW MATERIAL MILLING ■ISOSTATIC PRESSING ■MACHINING


AND MIXING

■SPRAY DRYING ■DRY PRESSING ■HOT PRESSING

RAW MATERIAL FORMING SINTERING

■EXTRUSION ■SINTERING

CASTING

■INJECTION MOLDING ■SINTERING

10 For product details, please contact [email protected]


■GRINDING AND LAPPING

GRINDING AND BONDING INSPECTION PRODUCT

■METALLZING

■HIP (HOT ISOSTATIC PRESSING)

■BONDING ■INSPECTION

For product details, please contact [email protected] 11


PRECISION MACHINED PRODUCTS

Wire bonding using ceramic capillaries.

OA equipment parts
As computers increase in memory capacity, floppy and
hard disk drives use ceramic sliders that possess superior
characteristics and high precision.
With the size reduction and sophistication of OA equip-
ment, ceramic shafts, lighter in weight and with increased
wear resistance and precision, are quickly replacing metal
shafts.
In meeting the need for greater speed and higher density
dot matrix printers, precision ceramic wire guides are used.

12 For product details, please contact [email protected]


Wafer polishers
Ceramic plates are used to mount and adhere wafers
during finishing to enhance flatness and other surface
conditions. Ceramics are also used for the dressing plate.

Semiconductor processing machine jigs


Superior in chemical, heat and wear resistance, ceramics
are used in semiconductor processing machines such as
CVD equipment, etching machines and light exposers, to
hold, transport and heat-treat wafers.

Measuring instrument parts


Ceramics are widely used in measuring instruments for
their structual and non-corrosive properties. Their hardness
prevents gouging, bulging and burring along with consis-
tent precision measurements.

Fiber optic connectors


Ceramic parts, such as ferrules and sleeves, finished to
ultra-precision are used in connectors requiring sub-micron
precision.

For product details, please contact [email protected] 13


CORROSION AND WEAR RESISTANT PARTS

All fine ceramic centrifugal pump used in chemical plants.

Pump and valve parts


Ceramics are used in pump plungers, magnetic pump
shafts and sleeves for superior wear resistance. In ball and
faucet valves, ceramics are used to provide excellent seal-
ing quality and wear resistance.

14 For product details, please contact [email protected]


Medical equipment and chemical analyzer parts
The chemical stability of ceramics permits their applica-
tion to the artificial kidney pump. Free from corrosion and
superior in cleaning properties, ceramic materials are also
used in blood valves.

Nozzles
Scrubber nozzles require ceramics excellent chemical
and wear resistance. In cleaning nozzles, through which
water flows at a high rate, wear resistance is essential
ceramics superior heat resistance is utilized in welder and
burner nozzles.

Grinding mill parts


Benefiting from high wear resistance, grinding mills use
ceramics for their liners, agitator screws and rollers. Ball
mill balls are manufactured from the same materials being
milled.

Food machine parts


The inherent cleanliness and simple cleaning procedures
of ceramics are greatly appreciated in kneading rollers, and
in parts for filling machines such as valves and pumps.

For product details, please contact [email protected] 15


WEAR AND HEAT RESISTANT PARTS

Ceramic parts used for paper processing machinery.

Papermaking parts
Ceramics, superior in wear resistance, are used in cleaner
cones separating foreign matter from pulp slurry.

16 For product details, please contact [email protected]


Molten metal processing parts

Wire drawing machine parts


To benefit from ceramics wear resistance and light
weight, wire drawing machine parts use ceramics in cap-
stan rollers and wire guide rollers.

Thread guides
Ceramic is used in guide parts for thread processing and
oiling nozzles, rollers and twining parts because of its high
wear resistance, very low susceptibility to damage by high-
speed running of thread, and low friction coefficient.

For product details, please contact [email protected] 17


WEAR AND HEAT RESISTANT PARTS

Cutters
Of all ceramic materials, zirconia exceeds in strength,
toughness and wear resistance, and is used in industrial
cutters and slitters to process fiber, paper, film and similar
materials. Cermet, which can be brazed and electric charge-
processed, is used in cutters and wear resistant precision
parts, in combination with metal.

Physiochemical equipment parts


Superior chemical and heat resistance with no outgasing
at high temperatures allow high purity alumina ceramics to
be used in analytical equipment.

Ceramic heaters
Alumina heaters, are manufactured by printing resistors
on alumina sheets, then laminating and sintering them
into one piece. Silicon nitride heaters are manufactured
by printing resistors on silicon nitride or embedding them
therein. Ceramic heaters find use in a wide range of indus-
trial fields.

Living and household appliances


Less subject to rust and more wear resistant than
conventional metal, ceramics are used for knives, golf and
baseball spikes, clock casings and many other sport and
recreational appliances.

18 For product details, please contact [email protected]


PRECISION SHAPING AND MACHINING

With Kyocera’s unique ceramic precision machining Surface Characteristics


technology, formed material is cut, ground and lapped after
Kyocera’s comprehensive technology, from material
sintering to required shapes.
control to forming and sintering allows its fine ceramic
These products are used for their unrivaled performance
products excellent surface smoothness and flatness.
in OA sliding parts as general structural members, precision
jigs and tools, in wear and chemical resistant sliding parts
and also in electromagnetic fields and chemical solutions.

■SURFACE ROUGHNESS (ALUMINA)


Dimensional precision achieved by machining 1 As fired (3μRa)
When dimensional precision is required for machined
ceramics, Kyocera is capable of achieving the tolerances as
shown in the table below. If greater tolerances are required,
please consult us.

■MACHINING DIMENSIONAL PRECISION


2 Ground (1μRa)
(Data are in mm unless otherwise specified)
1 Ground ceramic blocks and plates
Tolerance
Standard Tolerance
Dim
ens
ion
Parameter φ(□)5~φ(□)30 φ(□)Over 30
Parallelism 0.02 0.05
Flatness 0.01 0.03
Surface Roughness 1.5μRa 1.5μRa 3 Lapped (0.4μRa)

Mirror Polishing 0.2μRa

2 Round and Square Bars


φ100 (□100)× 100ℓ
Tolerance
Standard Tolerance
Parameter

Roundness 0.01
4 Polished (0.2μRa or less)
Perpendicularity 0.01(30′)
Straightness 0.05/100
Surface Roughness 1.5μRa

■PRECISION MACHINED PRODUCTS


Ultra-precision is possible with Kyocera’s unique tech-
niques. Precision machining is affected by shape and mate- ■ROUNDNESS MEASUREMENT
rial. Some practical examples are shown in the table below.
Parameter
Dimensional Round- Perpendicularity Surface
Dimensions Material Tolerance ness Straightness Roughness
Example of (μm) (μm) (μm) (μPa)
Machining

φ 6×L20 A-479SS ±3 0.3 0.3 0.2


Inner Diameter
φ 30×L20 A-479 ±3 0.3 0.3 0.3
φ 4×L20 A-479 ±1 0.3 0.3 0.3
Outer Diameter
φ 40×L30 A-479SS ±1 0.3 0.3 0.3
φ 40×T5 A-479SS ±1 Parallelish
1
Parallelish
1 0.2
Plate
φ100×T5 A-479 ±1 Parallelish
0.3
Parallelish
1 0.1
* Surface roughness depends on the material. The data shown hear indicates
where alumina is used.
For product details, please contact [email protected] 19
JOINING CERAMICS TO OTHER MATERIALS

Screwing

Shrink-fitting
Mechanical Assemblies
Resin Molding
Casting
Metal Process

BONDING Organic Material Organic Adhesive


METHOD
Inorganic Adhesive
Inorganic Material
Glazing
Medium Bonding
Molybdenum-manganesee
Process
Metallizing
Nickel Paste Process
Metal
Direct Brazing Active Metal Process

Screwing Shrink-fitting Resin molding


Used for junctions subject to Based on the higher compres- Ceramic parts are inserted and
strong impact such as in machine sion resistance and lower thermal formed into desired shapes.
mechanisms. expansion of ceramics, it is used to Simple design is possible.
reinforce ceramic pipes subject to
internal pressure.

20 For product details, please contact [email protected]


Metal casting Organic adhesive Glazing
The thermal shock resistance of Used to bond ceramics and vari- Used when special reliability,
silicon carbide is beneficial in metal ous materials. The method is simple such as straightness, is required for
casting Molten metal (aluminum and is applied to parts at room tem- junctions or when external gas must
and zinc) is cast around ceramic perature. be kept out or the vacum condition.
material, then formed.

Molybdenum-manganese process Nickel paste process Active metal method


A typical method used to seal Nickel paste is used as metal film Very active metals, such as tita-
ceramics and metal. is baked on the ceramics surface. nium, zircon, nickel, copper and
Molybdenum-manganese paste is silver are inserted between the
used as metal film is baked on the ceramics and the material to be
ceramics surface. The film formed bonded, then heated in a special
is bonded to metal by high tempera- atmosphere.
ture brazing.

For product details, please contact [email protected] 21


22
Young's Modulus (GPa) Flexural Strength (MPa)
Bulk Density (g/cm3)

0
100
200
300
400
500
0
200
400
600
800
1000
1200
1400
1600
0
5
10
15
20

Brass Silicon
Quartz Nitride
Carbon
Steel Silicon
Carbide

SN240 SC211
Alumina

A479
Zirconia

Z201N
Alumina

A479
Stainless Silicon
Steel Carbide

SC211

For product details, please contact


Silicon Cermet

TC30
Density

Nitride
Zirconia

Z201N
Alumina Zirconia

Z701N

Flexural Strength
Silicon
Silicon Nitride

SN240
Carbide Steel

Young's Modulus of Elasticity


Cermet Cemented
Zirconia Carbide

Z701N
Single
Crystal

SN240 A479 SC211 TC30 SA100


Sapphire

Compressive Strength (MPa)


Vickers Hardness (GPa, HV9.807N)

[email protected]
0
1000
2000
3000
4000
5000
6000
0
5
10
15
20
25

Stainless
Carbon Steel
Steel
Quartz
Cast Iron
Zirconia
High Speed
Steel Alumina
MATERIALS COMPARISON CHART

Z201N A479

Cemented
Alumina
Hardness

A479
Carbide

Single Cermet
Crystal
Compressive Strength

SA100
Sapphire Silicon
Carbide
Cermet Single

TC30
Crystal
TC30 SC211 SA100

Sapphire
Thermal Expansion Thermal Conductivity
1.4 70
0.16

1.2 60

Thermal Conductivity <cal/(cm・sec・℃)>


Sil

(m・K))
ico
Thermal Expansion Rate (%) nC 0.12
1.0 50 arb

)
ide

04

5)
3
(SC

Thermal Conductivity (W/


04
ISI
-2211

I1
11))

l (A

IS
l (A
0.8 40

ee
0.2

ee
)

St
NN) 3C
011

St
-220

s
St 0.08

es
(Z ee

on
))
ia 223
3 l

l
ain

rb
0.6 on (F-1111 30

Ca
rc
Zi rite
St e 99) )
teel
rst 4-477 less S loy
Fo ina (A
Stain oAyl
0.4 1)) 20 o
i - Alol
M
um -2111
2 N Silicon Nitride (SN241) 0.04
M
Al ide
(SC Ni-
C arb -26200
))
con
2 Silicon Nitride (SN260)
(SN
Sili ide
0.2
o n Nitr 10
Alumina (A479)
Silic Zirconia (Z701N)

0 200 400 600 800 1000 0 200 400 600 800 1000 1200
Temperature (℃) Temperature (℃)

Heat Shock Resistance Flexural Strength vs. Temperature

300 600 900 1200 1500 (°F) 400 800 1200 1600 2000 2400 (°F)
1400 1400
Zirconia (Z701N)
Flexural Strength After Quenching (MPa)

1200 1200
Zirconia (Z701N)
Silicon Nitride (SN240) Flexural Strength (MPa) 1000
Silicon Nitride (SN240)
1000
Silicon Nitride (SN260) Silicon Nitride (SN260)

Silicon Nitride (SN241) Silicon Nitride (SN241)


800 800
Zirconia (Z201N)

600 600 Silicon Nitride (SN201B)


Silicon Carbide
(SC211) Silicon Nitride (SN201B)
400 400
Alumina (A479) Alumina (A479)
Silicon
Carbide
200 200 (SC211)

0 200 400 600 800 1000 0 200 400 600 800 1000 1200 1400
Thermal Shock Temperature Difference (℃) Temperature (℃)
(Put in Water)

Chemical Durability( )
Ceramics : Kyocera condition
M e t a l s : 30 min boiling
6 6 6

60% HNO3 95% H2SO4 30% NaOH


(Nitric Acid) (Sulphuric Acid) (Sodium hydroxide)
Weight Loss by Erosion(mg/cm2)

5 5 5

3 3 3

2 2 2

1 1 1

0 0 0
Stainless

Stainless

Stainless
Alumina

Alumina

Alumina
Chrome

Chrome

Chrome
Silicon

Silicon

Silicon
Nitride

Nitride

Nitride
Ni-Mo

Ni-Mo

Ni-Mo
Steel

Steel

Steel

Steel

Steel

Steel
Alloy

Alloy

Alloy

A479 SN240 A479 SN240 A479 SN240

Unit Conversion Table


■Stress ■Thermal Conductivity
MPa or N/mm2 kgf/mm2 psi
(=lbf/in2) W/
(m・k) kcal/(m・h・℃) cal/
(cm・sec・℃)
1 1.020×10-1 1.450×102 1 8.600×10-1 2.389×10-3
9.807 1 1.422×103 1.163 1 2.778×10-3
6.895×10-3 7.031×10-4 1 4.186×102 3.600×102 1
For product details, please contact [email protected] 23
CHARACTERISTICS
Material ALUMINA(Al2O3)
Item
Kyocera No. A482R A459 A445 A471 A473 A484 A476 A479 A479S

Appearance Porous Dense

Color Pink Russet Dark Brown White White White White White Ivory
Aℓ203
Content                  (%) 76
89 90 92 92 92 96 99 99.5

High Mechanical Strength, High Temperature Resistance, High Frequency Insulation, High

High Heat
● Good for
● ● Light Wear
● ● Good for ●Wear Good
● Hard and ● Hard and
●

Resistance Metallizing Intercepting, Resistant Metallizing, Resistant Surface Chemically Chemically


● High Heat ● Mechani- Smoothness Stable Stable,
Main Characteristics Dissipation cally Strong ● Fine Grain

Strong and
Smooth

● Welding ● Magnetron ●IC Liner


● ● IC Multi- ● Wire- Hybrid IC
● Heat,
● Pump
●

Nozzle, Packages Pulverizer


● Layer Drawing Substrates Corrosion Shafts
●
● Nozzle
Packages, Parts, and
Main Applications for Glass ● Electron- ● Capstans, Wear
Fiber tube Mechanical Resistant
Manufac-
turing Housing Seal Rings Parts

Density (*1) g/cm3 JIS R 1634 3.6 3.6 3.8 3.6 3.6 3.6 3.7 3.8 3.9

Water Absorption % JIS C 2141 0.6 0 0 0 0 0 0 0 0

Vickers Hardness HV9.807N GPa JIS R 1610 9.0 12.1 12.7 11.8 12.3 12.3 13.7 15.2 16.0
Electrical Characteristics Thermal Characteristics Mechanical Characteristics

Flexural Strength 3 P.B. MPa JIS R 1601 120 310 320 390 340 370 350 310 360

Compressive Strength MPa JIS R 1608 - - - - 2,300 - - 2,160 2,350

Young's Modulus of Elasticity GPa 160 280 320 280 280 280 320 360 370
JIS R 1602
Poisson's Ratio - 0.17 0.23 0.23 0.23 0.23 0.23 0.23 0.23 0.23

Fracture Toughness (SEPB) MPa・m1/2 JIS R 1607 - - - - - - - 3~4 4


Coefficient 40
of Linear
- 400℃ 7.1 7.0 7.3 7.1 6.9 6.8 7.2 7.2 7.2
Thermal × 10-6/K JIS R 1618
Expansion 40 - 800℃ 7.5 7.9 8.1 7.9 7.8 7.7 7.9 8.0 8.0
Thermal
Conductivity  20℃ W/(m・K) JIS R 1611 8 14 12 16 18 17 24 29 32

Specific Heat Capacity J/(g・K) JIS R 1611 0.75 0.75 0.75 0.79 0.78 0.78 0.78 0.79 0.78
Thermal Shock (Put in Water,
Temperature Difference Relative Method) ℃ JIS R 1648 320 - - 200 200 200 200 200 250

Dielectric Strength kV/mm 12 15 12 16 16 14 15 15 15

20℃ > 10 14
> 10 14
10 11
> 10 14
> 10 14
> 10 14
> 10 14
> 10 14
> 1014
Volume
300℃ Ω・cm 1010 1010 107 1012 1012 1010 1010 1010 1013
Resistivity
500℃ JIS C 2141 108 108 105 109 1010 108 108 108 1010
Dielectric
Constant (1MHz) - 8.4 8.8 9.8 8.9 9.0 8.9 9.4 9.9 9.9
Dielectric
Loss Angle (1MHz) ( × 10 )
-4
180 6 20 6 6 9 4 2 1

Loss Factor ( × 10-4) 1,500 52 190 53 54 80 38 20 10

Nitric Acid(60%)90℃ ,24H


Characteristics

- - - - 0.32 0.14 - 0.10 0.07


(Weight Loss)
Sulphuric Acid(95%)95℃ ,24H - - - - - -
Chemical

0.65 0.34 0.33 0.25


mg/cm2
Sodium Hydroxide(30%)80℃ ,24H - - - - 0.91 0.95 - 0.26 0.05
The values are typical material properties and may vary according to products configuration and manufacturing process. For more details, Please feel free to contact us.    
*1: All values for apparent density and bulk density are the same, except for A482R which lists apparent density only.

24 For product details, please contact [email protected]


SAPPHIRE MULLITE CORDIERITE STEATITE FORSTERITE
(3Al2O3・2SiO2) (2MgO・2Al2O3・5SiO2) (MgO・SiO2) (2MgO・SiO2)
A479M A480S A601D SA100 ML652 CO220 CO720 S210 S211 F1120 F1023 FC112M
A479G A601L
Dense Dense Dense Dense Dense Dense

Ivory Ivory Ivory Transparent Dark Brown Gray Gray White Dark Brown Light Yellow Black

99.5 99.7 99.9 99.99 - - - - - - - -

h Chemical Resistance Single Crystal Low


● ● Very Low Thermal Thermal
● Good
● Good
● High
● ● Electro
Thermal Expansion Insulator Light Surface Thermal Static
High
● ● Good Anti-Plasma, ● High Heat Expansion ● Light Weight Shield Finish Expansion Ossipation
Chemical ● Wear Resistance Resistance, ● Less Voids

Resistance, ● High Purity ● High Chemical

Resistance
● Void Less

● Wear Resistant Parts ● Thin Film Substarates, IC


● ●Lithography Stage Various
● ● Substrate HDD Parts
●

● Chemically Ressitant ● Windows, Packages Component Circuit For


Parts ● Chemically Resistant ● Wafer Inspection Parts Resistor
● Semiconductor Parts Stage Component ● Core For

Processing ● SEM/TEM Resistor


Equipment Parts

3.9 3.9 3.9 3.97 3.2 2.5 2.5 2.8 3.1 3.0 3.0 3.6

0 0 0 0 0 0 0 0 0 0 0 0

15.7 17.2 17.5 Surface a 22.5 10.8 8 8.5 5.8 6.7 7.3 5.9 8.7
Surface a
370 380 400 Axis c 690 280 190 200 190 220 180 160 210

- - - 2,940 - - - - - - - -

370 380 380 470 210 140 145 120 130 150 150 190

0.23 0.23 0.23 - 0.27 0.31 0.31 0.22 0.22 0.24 0.24 0.27

- - 5~6 - - 1 ~ 1.5 1 ~ 1.5 - - - - 1~2


Parallel to 1.5(40℃~ 400℃)1.5(40℃~ 400℃)
7.2 7.2 7.2 Axis c 7.7 5.0 2.1(40℃~ 800℃)2.1(40℃~ 800℃)
7.7 9.2 9.7 10.1 10.5
Vertical to <| 0.05 |(23℃) <| 0.05 |(23℃)
8.0 8.0 8.0 Axis c 7.0 5.8 <| 0.02 |(22℃) <| 0.02 |(22℃)
8.0 10.4 - - 12.0

32 32 34 41 5 4 4 2 3 5 5 4

0.78 0.79 0.78 0.75 0.75 0.71 - 0.75 0.72 0.78 0.75 0.77

- - - - - - 400 - - - - -

15 15 15 48 15 19.1 19.3 18 14 17 13 -

> 10 14
> 10 14
> 10 14
> 10 14
> 10 14
> 10 14
>10 14
> 10 14
> 10 13
> 10 14
> 10 14
104

1013 1013 1013 - 1012 1012 1012 1010 109 1013 109 -

10 10
10 10
1010
10 11
10 9
1010
1010
10 7
10 7
10 10
10 9

Parallel to Axis c 11.5
9.9 9.9 9.9 Vertical to Axis c 9.3 7.4 4.9 4.9 6 8 6.5 6.5 -

1 1 1 <1 18 9 8.5 18 750 3 5 -

10 10 10 - 148 - - 108 6,000 20 30 -

- 0.05 0.03 ≒ 0.00 - - - - - - - -

- 0.22 0.19 ≒ 0.00 - - - - - - - -

- 0.04 0.03 ≒ 0.00 - - - - - - - -

    1kgf/mm = 9.807MPa     1cal/
2
(cm・sec・℃)= 418.6W/
(m・K)         

For product details, please contact [email protected] 25


CHARACTERISTICS
 
Material YTTRIA TITANIA SILICON CARBIDE
Item (Y2O3) (SiC)
Kyocera No. YO100A T716 T716H T792H SC211 SC1000 SN201B

Appearance Dense Dense Dense

Color White Light Brown Light Brown Grayish Yellow Black Black Black

Alumina Content               (%) - - - - - - -

● Good Good Surface Finish ● High Temperature


Plasma Strength
Resistance ● CaTiO3 ● BaTiO3 ● High Chemical

Resistance, Excellent
Thermal
Main Characteristics ● Conductivity

● Fracture ● Chemical
Toughness Resistance
● SPE Parts ● Slider Pads for Disk Drive Heads ● Mechanical Seal,
● High Temperature
Resistance Parts
Main Applications

Density (*1) g/cm3 JIS R 1634 4.9 3.9 4.0 4.5 3.2 3.16 3.2

Water Absorption % JIS C 2141 0 0 0 0 0 0 0

Vickers Hardness HV9.807N GPa JIS R 1610 6.0 8.5 8.8 8.1 22.0 23.0 13.9
Electrical Characteristics Thermal Characteristics Mechanical Characteristics

Flexural Strength 3 P.B. MPa JIS R 1601 130 320 320 230 540 450 580

Compressive Strength MPa JIS R 1608 - - - - - - -

Young's Modulus of Elasticity GPa 160 260 270 180 430 440 290
JIS R 1602
Poisson's Ratio - - - - - 0.16 0.17 0.28

Fracture Toughness (SEPB) MPa・m1/2 JIS R 1607 1.1 - - - 4~5 2~3 4~5
Coefficient
of Linear
40 - 400℃ 7.2 11.5 11.5 9.6 3.7 3.7 2.4
Thermal × 10-6/K JIS R 1618
Expansion 40 - 800℃ 7.6 12.1 12.1 - 4.4 4.4 3.2
Thermal
Conductivity  20℃ W/(m・K) JIS R 1611 14 4 4 2 60 200 25

Specific Heat Capacity J/(g・K) JIS R 1611 0.45 0.71 0.71 0.59 0.67 0.67 0.64
Thermal Shock (Put in Water,
Temperature Difference Relative Method) ℃ JIS R 1648 - - - - 400 - 550

Dielectric Strength kV/mm 11 - - - - - -

20℃ >10 13
10 12
10 12
1012
10 5
10 8
>1014
Volume
300℃ Ω・cm 1010 - - - 104 104 1012
Resistivity
500℃ JIS C 2141 107 - - - 103 103 1010
Dielectric
Constant (1MHz) - 11 - - - - - -
Dielectric
Loss Angle (1MHz) ( × 10 )-4
5 - - - - - -

Loss Factor ( × 10-4) 55 - - - - - -

Nitric Acid(60%)90℃ ,24H


Characteristics

- - - - 0.04 ≒ 0.00 -
(Weight Loss)
Sulphuric Acid(95%)95℃ ,24H - - - - - ≒ 0.00 -
Chemical

0.01
mg/cm2
Caustic Soda(30%)80℃ ,24H - - - - ≒ 0.00 ≒ 0.00 -

The values are typical material properties and may vary according to products configuration and manufacturing process. For more details, Please feel free to contact us.    
*1: All values for apparent density and bulk density are the same, except for A482R which lists apparent density only.

26 For product details, please contact [email protected]


SILICON NITRIDE ALUMINIUM NITRIDE ZIRCONIA CERMET
(Si3N4) (AIN) (ZrO2)
SN260 SN240 SN241 AN216A AN2000 Z220 Z201N Z701N Z21H04 TC30 TC50

Dense Dense Dense Dense

Black Black Black Gray Ivory Yellow Ivory Ash Black Black Silver Silver

- - - - AℓN - - - - - -
99.9
● High Temperature Strength ● High Electrical Insulation, ● High Mechanical Strength, ● High Mechanical
● Wear Resistant ● High Thermal Conductivity ● Excellent Wear Resistance, Strength,
● Excellent Thermal Shock Resistance ● Good Surface Finish, ● Excellent Wear

● Light Weight ● High Fracture Toughness Resistance,


● High Heat Shock

Excellent Thermal ● High Purity,
● Good Resistance,
● Rare Earth ● Haigh ● High Thermal

Conductivity Plasma ● Electrical Conductivity

Free Strength, High Conductivity Resistance


Temperature
Durability

● Anti Wear Liner ● Heat Uniformity ● Pump Parts, Dies, Knives, ● Cutting Tool Tips,
● Powder Equipment Parts, ● Cutting Blades, Spikes, ● Wear Resistant Parts,
● High Temperature ● Club Faces, Scissors ● Metal Forming Tools
● Molten Metal Parts

● Metal Forming Tool


Treatment Fixtures,
● Semiconductor

Processing
Equipment Parts

3.1 3.3 3.2 3.4 3.2 5.6 6.0 6.0 5.6 6.0 7.7

0 0 0 0 0 0 0 0 0 0 0
12.7 14.0 13.8 10.4 11.2 10.7 12.3 12.7 10.8 16.2 14.2

900 1,020 790 310 220 750 1,000 1,470 710 1,470 1,860

- - - - - - - - - 3,430 3,430

270 300 290 320 310 200 200 220 210 440 410

0.28 0.28 0.28 0.24 0.24 0.31 0.31 0.31 - 0.21 0.23

6~7 7 6~7 - - 7~8 4~5 4~5 3~4 - -

2.8 2.8 2.9 4.6 4.6 10 10.5 10.8 10.3 7.4 7.8

3.4 3.3 3.5 5.3 5.2 10.5 11.0 11.3 11.4 8.3 -

23 27 54 150 67 3 3 3 3 17 13

0.66 0.65 0.66 0.71 0.72 0.46 0.46 0.46 0.48 - -

800 800 900 - - 450 300 350 - 310 360

12 13 12 14 16 13 11 - - - -

>10 14
>10 14
>10 14
>10 14
>10 14
>10 14
10 13
- 10 8
10 -4
10-4

1013 1012 1012 1010 1011 106 106 - - - -

1011
1010
1010
10 8
10 9
10 4
10 3
- - - -

8.3 9.6 9.6 8.6 8.5 28 33 - - - -

5 19 18 3 2 17 16 - - - -

- - - 26 17 476 520 - - - -

1.02 1.11 0.18 - - - ≒ 0.00 ≒ 0.00 - 6.0 2.6

0.01 0 0 - - - 0.04 0.04 - 0.26 0.73

0.49 0.22 0.07 - - - 0.08 0.08 - 0.02 0.03


    1kgf/mm = 9.807MPa     1cal/
2
(cm・sec・℃)= 418.6W/
(m・K)         

For product details, please contact [email protected] 27


<U.S.A.> <ASIA>
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The contents of this catalog are subject to change without prior notice for further improvement. Duplication or reproduction of any part of this
brochure without approval is prohibited.
Application and usage conditions should be consulted upon when considering purchase.
© 2018 KYOCERA CORPORATION
002/019/1806
Printed in Japan

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