Mechanical
Mechanical
INDUSTRIAL
CERAMICS
KYOCERA ENGINEERING CERAMICS
Today, at the dawn of the 21st century,
materials are continually being developed
and improved, blending a wide spectrum of
technologies. The most exciting evolution of all
materials, however, is occurring in engineering
ceramics.
In Kyocera’s advanced manufacturing of fine
ceramics, it is possible to bring forth ceramics
maximum performance.
Kyocera’s fine ceramic products are widely
used in industrial machines and electronic
equipment and devices. The superior electrical
characteristics of fine ceramics are utilized in
a variety of circuit boards and electronic parts.
Their wear and corrosion resistance is ben-
eficial in pumps, nozzles and valve parts, and
their high heat and thermal shock resistance
is useful in ceramic engine parts.
Based on its advanced ceramics technology,
Kyocera put into practical use its ultra-preci-
sion processing technology in the manufac-
turing of OA equipment parts and fiber optic
connectors where high precision is required.
The applications of fine ceramics continue to
expand, from single to multiconponent prod-
ucts such as air slides and X-Y tables.
Kyocera, with its highly sophisticated tech-
nology and expanding capacity, is determined
to disseminate fine ceramics into every corner
of industry. It is dedicated to enhancing human
productivity, cultivating the future of tomor-
row’s technological society.
Sili
Silicon Nitride
Alumina
icon Carbide
●Engine parts
Tr ig g ere d by the c o mmer-
cialization of the ceramic glow
plug, the application of ceramics
to engine parts has increased
due to ceramics superior heat
resistance and high temperature
strength.
●Air spindle
In the high-tech industry, there
is a demand for light-weight air
spindles Kyocera’s ceramic air
spindles are used in rotary tables
or, coupled with a motor to form
turning units. These applications
benefit from ceramics high rigid-
ity and superior rotational preci-
sion.
●X-Y table
X-Y tables benefit from the
ceramic air slides high precision,
simple maintenance and non-
magnetism. X-Y tables are used
in semiconductor manufacturing
equipment, precision measuring
instruments, and high precision
processing machines.
With sintered alumina as a base, many other types of ceramic materials have been developed.
These fine ceramics are classified according to their use, specifically functional materials
(electroceramics) and structural materials (engineering ceramics). As the pioneer in the fine ceramics
materials revolution, Kyocera continually develops and provides the most advanced ceramics.
■EXTRUSION ■SINTERING
CASTING
■METALLZING
■BONDING ■INSPECTION
OA equipment parts
As computers increase in memory capacity, floppy and
hard disk drives use ceramic sliders that possess superior
characteristics and high precision.
With the size reduction and sophistication of OA equip-
ment, ceramic shafts, lighter in weight and with increased
wear resistance and precision, are quickly replacing metal
shafts.
In meeting the need for greater speed and higher density
dot matrix printers, precision ceramic wire guides are used.
Nozzles
Scrubber nozzles require ceramics excellent chemical
and wear resistance. In cleaning nozzles, through which
water flows at a high rate, wear resistance is essential
ceramics superior heat resistance is utilized in welder and
burner nozzles.
Papermaking parts
Ceramics, superior in wear resistance, are used in cleaner
cones separating foreign matter from pulp slurry.
Thread guides
Ceramic is used in guide parts for thread processing and
oiling nozzles, rollers and twining parts because of its high
wear resistance, very low susceptibility to damage by high-
speed running of thread, and low friction coefficient.
Cutters
Of all ceramic materials, zirconia exceeds in strength,
toughness and wear resistance, and is used in industrial
cutters and slitters to process fiber, paper, film and similar
materials. Cermet, which can be brazed and electric charge-
processed, is used in cutters and wear resistant precision
parts, in combination with metal.
Ceramic heaters
Alumina heaters, are manufactured by printing resistors
on alumina sheets, then laminating and sintering them
into one piece. Silicon nitride heaters are manufactured
by printing resistors on silicon nitride or embedding them
therein. Ceramic heaters find use in a wide range of indus-
trial fields.
Roundness 0.01
4 Polished (0.2μRa or less)
Perpendicularity 0.01(30′)
Straightness 0.05/100
Surface Roughness 1.5μRa
Screwing
Shrink-fitting
Mechanical Assemblies
Resin Molding
Casting
Metal Process
0
100
200
300
400
500
0
200
400
600
800
1000
1200
1400
1600
0
5
10
15
20
Brass Silicon
Quartz Nitride
Carbon
Steel Silicon
Carbide
SN240 SC211
Alumina
A479
Zirconia
Z201N
Alumina
A479
Stainless Silicon
Steel Carbide
SC211
TC30
Density
Nitride
Zirconia
Z201N
Alumina Zirconia
Z701N
Flexural Strength
Silicon
Silicon Nitride
SN240
Carbide Steel
Z701N
Single
Crystal
[email protected]
0
1000
2000
3000
4000
5000
6000
0
5
10
15
20
25
Stainless
Carbon Steel
Steel
Quartz
Cast Iron
Zirconia
High Speed
Steel Alumina
MATERIALS COMPARISON CHART
Z201N A479
Cemented
Alumina
Hardness
A479
Carbide
Single Cermet
Crystal
Compressive Strength
SA100
Sapphire Silicon
Carbide
Cermet Single
TC30
Crystal
TC30 SC211 SA100
Sapphire
Thermal Expansion Thermal Conductivity
1.4 70
0.16
1.2 60
(m・K))
ico
Thermal Expansion Rate (%) nC 0.12
1.0 50 arb
)
ide
04
5)
3
(SC
I1
11))
l (A
IS
l (A
0.8 40
ee
0.2
ee
)
St
NN) 3C
011
St
-220
s
St 0.08
es
(Z ee
on
))
ia 223
3 l
l
ain
rb
0.6 on (F-1111 30
Ca
rc
Zi rite
St e 99) )
teel
rst 4-477 less S loy
Fo ina (A
Stain oAyl
0.4 1)) 20 o
i - Alol
M
um -2111
2 N Silicon Nitride (SN241) 0.04
M
Al ide
(SC Ni-
C arb -26200
))
con
2 Silicon Nitride (SN260)
(SN
Sili ide
0.2
o n Nitr 10
Alumina (A479)
Silic Zirconia (Z701N)
0 200 400 600 800 1000 0 200 400 600 800 1000 1200
Temperature (℃) Temperature (℃)
300 600 900 1200 1500 (°F) 400 800 1200 1600 2000 2400 (°F)
1400 1400
Zirconia (Z701N)
Flexural Strength After Quenching (MPa)
1200 1200
Zirconia (Z701N)
Silicon Nitride (SN240) Flexural Strength (MPa) 1000
Silicon Nitride (SN240)
1000
Silicon Nitride (SN260) Silicon Nitride (SN260)
0 200 400 600 800 1000 0 200 400 600 800 1000 1200 1400
Thermal Shock Temperature Difference (℃) Temperature (℃)
(Put in Water)
Chemical Durability( )
Ceramics : Kyocera condition
M e t a l s : 30 min boiling
6 6 6
5 5 5
3 3 3
2 2 2
1 1 1
0 0 0
Stainless
Stainless
Stainless
Alumina
Alumina
Alumina
Chrome
Chrome
Chrome
Silicon
Silicon
Silicon
Nitride
Nitride
Nitride
Ni-Mo
Ni-Mo
Ni-Mo
Steel
Steel
Steel
Steel
Steel
Steel
Alloy
Alloy
Alloy
Color Pink Russet Dark Brown White White White White White Ivory
Aℓ203
Content (%) 76
89 90 92 92 92 96 99 99.5
High Mechanical Strength, High Temperature Resistance, High Frequency Insulation, High
High Heat
● Good for
● ● Light Wear
● ● Good for ●Wear Good
● Hard and ● Hard and
●
Strong and
Smooth
Density (*1) g/cm3 JIS R 1634 3.6 3.6 3.8 3.6 3.6 3.6 3.7 3.8 3.9
Vickers Hardness HV9.807N GPa JIS R 1610 9.0 12.1 12.7 11.8 12.3 12.3 13.7 15.2 16.0
Electrical Characteristics Thermal Characteristics Mechanical Characteristics
Flexural Strength 3 P.B. MPa JIS R 1601 120 310 320 390 340 370 350 310 360
Young's Modulus of Elasticity GPa 160 280 320 280 280 280 320 360 370
JIS R 1602
Poisson's Ratio - 0.17 0.23 0.23 0.23 0.23 0.23 0.23 0.23 0.23
Specific Heat Capacity J/(g・K) JIS R 1611 0.75 0.75 0.75 0.79 0.78 0.78 0.78 0.79 0.78
Thermal Shock (Put in Water,
Temperature Difference Relative Method) ℃ JIS R 1648 320 - - 200 200 200 200 200 250
20℃ > 10 14
> 10 14
10 11
> 10 14
> 10 14
> 10 14
> 10 14
> 10 14
> 1014
Volume
300℃ Ω・cm 1010 1010 107 1012 1012 1010 1010 1010 1013
Resistivity
500℃ JIS C 2141 108 108 105 109 1010 108 108 108 1010
Dielectric
Constant (1MHz) - 8.4 8.8 9.8 8.9 9.0 8.9 9.4 9.9 9.9
Dielectric
Loss Angle (1MHz) ( × 10 )
-4
180 6 20 6 6 9 4 2 1
Ivory Ivory Ivory Transparent Dark Brown Gray Gray White Dark Brown Light Yellow Black
Resistance
● Void Less
3.9 3.9 3.9 3.97 3.2 2.5 2.5 2.8 3.1 3.0 3.0 3.6
0 0 0 0 0 0 0 0 0 0 0 0
15.7 17.2 17.5 Surface a 22.5 10.8 8 8.5 5.8 6.7 7.3 5.9 8.7
Surface a
370 380 400 Axis c 690 280 190 200 190 220 180 160 210
- - - 2,940 - - - - - - - -
370 380 380 470 210 140 145 120 130 150 150 190
0.23 0.23 0.23 - 0.27 0.31 0.31 0.22 0.22 0.24 0.24 0.27
32 32 34 41 5 4 4 2 3 5 5 4
0.78 0.79 0.78 0.75 0.75 0.71 - 0.75 0.72 0.78 0.75 0.77
- - - - - - 400 - - - - -
15 15 15 48 15 19.1 19.3 18 14 17 13 -
> 10 14
> 10 14
> 10 14
> 10 14
> 10 14
> 10 14
>10 14
> 10 14
> 10 13
> 10 14
> 10 14
104
1013 1013 1013 - 1012 1012 1012 1010 109 1013 109 -
10 10
10 10
1010
10 11
10 9
1010
1010
10 7
10 7
10 10
10 9
-
Parallel to Axis c 11.5
9.9 9.9 9.9 Vertical to Axis c 9.3 7.4 4.9 4.9 6 8 6.5 6.5 -
1 1 1 <1 18 9 8.5 18 750 3 5 -
1kgf/mm = 9.807MPa 1cal/
2
(cm・sec・℃)= 418.6W/
(m・K)
Color White Light Brown Light Brown Grayish Yellow Black Black Black
Resistance, Excellent
Thermal
Main Characteristics ● Conductivity
● Fracture ● Chemical
Toughness Resistance
● SPE Parts ● Slider Pads for Disk Drive Heads ● Mechanical Seal,
● High Temperature
Resistance Parts
Main Applications
Density (*1) g/cm3 JIS R 1634 4.9 3.9 4.0 4.5 3.2 3.16 3.2
Vickers Hardness HV9.807N GPa JIS R 1610 6.0 8.5 8.8 8.1 22.0 23.0 13.9
Electrical Characteristics Thermal Characteristics Mechanical Characteristics
Flexural Strength 3 P.B. MPa JIS R 1601 130 320 320 230 540 450 580
Young's Modulus of Elasticity GPa 160 260 270 180 430 440 290
JIS R 1602
Poisson's Ratio - - - - - 0.16 0.17 0.28
Fracture Toughness (SEPB) MPa・m1/2 JIS R 1607 1.1 - - - 4~5 2~3 4~5
Coefficient
of Linear
40 - 400℃ 7.2 11.5 11.5 9.6 3.7 3.7 2.4
Thermal × 10-6/K JIS R 1618
Expansion 40 - 800℃ 7.6 12.1 12.1 - 4.4 4.4 3.2
Thermal
Conductivity 20℃ W/(m・K) JIS R 1611 14 4 4 2 60 200 25
Specific Heat Capacity J/(g・K) JIS R 1611 0.45 0.71 0.71 0.59 0.67 0.67 0.64
Thermal Shock (Put in Water,
Temperature Difference Relative Method) ℃ JIS R 1648 - - - - 400 - 550
20℃ >10 13
10 12
10 12
1012
10 5
10 8
>1014
Volume
300℃ Ω・cm 1010 - - - 104 104 1012
Resistivity
500℃ JIS C 2141 107 - - - 103 103 1010
Dielectric
Constant (1MHz) - 11 - - - - - -
Dielectric
Loss Angle (1MHz) ( × 10 )-4
5 - - - - - -
- - - - 0.04 ≒ 0.00 -
(Weight Loss)
Sulphuric Acid(95%)95℃ ,24H - - - - - ≒ 0.00 -
Chemical
0.01
mg/cm2
Caustic Soda(30%)80℃ ,24H - - - - ≒ 0.00 ≒ 0.00 -
The values are typical material properties and may vary according to products configuration and manufacturing process. For more details, Please feel free to contact us.
*1: All values for apparent density and bulk density are the same, except for A482R which lists apparent density only.
Black Black Black Gray Ivory Yellow Ivory Ash Black Black Silver Silver
- - - - AℓN - - - - - -
99.9
● High Temperature Strength ● High Electrical Insulation, ● High Mechanical Strength, ● High Mechanical
● Wear Resistant ● High Thermal Conductivity ● Excellent Wear Resistance, Strength,
● Excellent Thermal Shock Resistance ● Good Surface Finish, ● Excellent Wear
● Anti Wear Liner ● Heat Uniformity ● Pump Parts, Dies, Knives, ● Cutting Tool Tips,
● Powder Equipment Parts, ● Cutting Blades, Spikes, ● Wear Resistant Parts,
● High Temperature ● Club Faces, Scissors ● Metal Forming Tools
● Molten Metal Parts
Processing
Equipment Parts
3.1 3.3 3.2 3.4 3.2 5.6 6.0 6.0 5.6 6.0 7.7
0 0 0 0 0 0 0 0 0 0 0
12.7 14.0 13.8 10.4 11.2 10.7 12.3 12.7 10.8 16.2 14.2
900 1,020 790 310 220 750 1,000 1,470 710 1,470 1,860
- - - - - - - - - 3,430 3,430
270 300 290 320 310 200 200 220 210 440 410
0.28 0.28 0.28 0.24 0.24 0.31 0.31 0.31 - 0.21 0.23
2.8 2.8 2.9 4.6 4.6 10 10.5 10.8 10.3 7.4 7.8
3.4 3.3 3.5 5.3 5.2 10.5 11.0 11.3 11.4 8.3 -
23 27 54 150 67 3 3 3 3 17 13
12 13 12 14 16 13 11 - - - -
>10 14
>10 14
>10 14
>10 14
>10 14
>10 14
10 13
- 10 8
10 -4
10-4
1011
1010
1010
10 8
10 9
10 4
10 3
- - - -
5 19 18 3 2 17 16 - - - -
- - - 26 17 476 520 - - - -
The contents of this catalog are subject to change without prior notice for further improvement. Duplication or reproduction of any part of this
brochure without approval is prohibited.
Application and usage conditions should be consulted upon when considering purchase.
© 2018 KYOCERA CORPORATION
002/019/1806
Printed in Japan