C PT Catalyst Process Technology: Gerard B. Hawkins Managing Director, CEO

C2PT Catalyst Process Technology
Gerard B. Hawkins
Managing Director, CEO
 Role :- To advise and recommend on all
aspects pertaining to Catalyst Process
Technology (C2PT) selection and
implementation.
 NOT TO MANAGE THE COMMISSIONING
 Share experience gained from observations

of commissioning process
Client
GBH Enterprises, Ltd.
Enquiry
• Catalyst Volume
• Process Conditions
• Production Guarantee
Licensed Contractor
• Paid Study
• Flowsheet Heat & Mass Bal
• Layout
• Heat Integration
• Sanction Grade Estimate
• Project Guarantees
• Efficiency
• Energy
• Feedstock
• Utility Consumption
Client
Enquiry
GBH Enterprises, Ltd.
• Catalyst Volume
• Process Conditions
Licensed
Contractor
◦ Design
◦ Guarentees
 Licensed Contractor
◦ Paid Study
 Flowsheet Heat & Mass Bal
 Layout
 Heat Integration
 Sanction Grade Estimate
 Project Guarantees
 Production Guarantee
 Efficiency
 Energy
 Feedstock
 Utility Consumption
 Detailed Engineering / Design
◦ Pipe work, vessels, layout etc
◦ Subcontract
 Procurement
 Materials, pumps, instruments
 Compressors, (10 - 15 M), vessels
 Construction
 Commissioning
◦ Team on site
 Pre-commissioning
 Initial start up with client
◦ Paid Study
 ·Equipment Selection
o Pumps - All types and sizes from fractional to
10,000hp
o Gas Turbines
o Steam Turbine Generators
o Cooling Towers
o Air Compressors from 100 to 10,000 scfm
o Boilers - Gas, Oil, and Coal-Fired
o Process Equipment - Heat Exchangers, Water
Treatment
o Scrubbers, Precipitators, Baghouse Chillers
 · Equipment Layouts
◦ Paid Study
 Piping Design and Layout
o Flow - Pressure – Temperature

o Stresses and Forces
o Flexibility
o Supports/Hanger Design
o Material Selection
o Joining Methods
o Valve Selection
o Insulation
 Piping Isometrics
◦ Paid Study
 Process Design
o Skids
o Thermodynamic Cycles (steam-gas turbine-
diesel)
o Heating, Ventilating and Air Conditioning
o Cooling Systems
o Water Treatment
o Wastewater Treatment
◦ Paid Study
 System Design
o Steam - Water and Hot Gas Systems in support
of Steam and Gas Power Cycles
o Combustion Air and Flue (Exhaust) Gas
o Fuels - Natural Gas - Light and Heavy Oil - Coal
– Lignite
o Fire Protection
o Water Distribution
o Wastewater Sewerage
o Chemical Processes
o Lube Oil
o Gasses
◦ Paid Study
 Material Handling Design
o Bulk Solids (coal, limestone, and dry chemicals)

o Wet Conveying of Solids (slurries)
o Air Conveying of Solids (vacuum and
pressurized)
o Rail Loading and Off-Loading Facilities
◦ Paid Study
 Electrical Engineering Services
o Specification and Design of Complete Electric

Systems
o Electrical Generating Plants - Steam, Diesel,
Combustion Turbine
o Transmission Systems - 69 to 345 kV
o Substations – Power Generation, Stepdown,
Transmission
o Electrical Distribution
o Switching & Power Station Distribution Facilities
and Systems
o Emergency Electrical Power
◦ Paid Study
o Emergency Electrical Power

o Supervisory Control and Data Acquisition
o AC and DC Auxiliary Systems
o Load Flow Analysis
o Fault and Short Circuit Studies
o Motor Starting Studies
o Lightning Protection
o Protective Relay Selection - Application –
Coordination
o Circuit Breaker / Fuse Trip Setting – Coordination
o Hazardous and Non-Hazardous Area Design
◦ Paid Study
o Lighting Systems
o Communication Systems
o Fire Detection Systems
o Alarm Systems
o Energy Analysis
o Feasibility Studies
o Rate Studies
◦ Paid Study
 Instrumentation & Control Engineering
 Instrument Systems Design
o Flow Meter Engineering

o Control Valve Selection and Sizing
o Instrument Specification and Procurement
o Burner and Boiler Controls
o Process Control Systems
o Materials Handling Systems
o Analytical Instrumentation and Sampling
Systems
◦ Paid Study
 Control Panel & Cabinet Design

o Microstation, Intergraph, and AutoCad capable
o Panel & Cabinet Layouts
o Wiring Diagrams
o Termination Layouts
o Interconnect Diagrams
 Instrument Installation
o Loop Sheets
o Instrument Location Drawings
o Cable Schedules
o Installation Details & Practices
◦ Paid Study
 Control Systems Engineering

o Batch Programming per ISA S88
o Continuous Process Control
o Logic Diagrams
o Logic Narratives
o SAMA Diagrams
 DCS Systems Design and Implementation
 PLC Systems Design and Programming
 HMI System Design and Programming
 Checkout, Startup, & Tuning Services Available
◦ Paid Study
 Civil / Structural / Architectural
 Industrial Steel Design

 Foundation Design
 Site Development
 Architectural Building Development
 Geotechnical Review
 Piling Design
 Machinery Foundation Vibration Analysis
 Reinforced Concrete Design
 Subgrade and Pavement Design
◦ Paid Study
 Civil / Structural / Architectural
 Lime and Cement Stabilization Design

 Structural Design
 Structural Frame Analysis
 Site Selection Studies
 Railroad Route Selection and Design
 Hydrological Studies
 Culvert and Drainage Analysis and Design
 Pipeline Routing and Design
 Concrete and Steel Tank Design
 Sanitary Sewer and Storm Sewer Design
◦ Paid Study
 Chemical Engineering
 Water and Wastewater Treatment
o Clarification
o Lime and Lime/Soda Softening
o Filtration
o Reverse Osmosis and Ultrafiltration
o Ion Exchange
o Sedimentation
o Flow Equalization
◦ Paid Study
o Chemical
o Conditioning Heavy Metal Removal
o Piping systems, piperack, underground, steel,
stainless, nonmetallic
o Pump selection and systems
o System controls
o Tanks
o Ponds, Lagoons
◦ Paid Study
 Particulate Removal
 Sulfur Dioxide Reduction
 Solid Waste Disposal
 Environmental Monitoring
◦ Paid Study
 Project Development & Controls
 Feasibility Study
 P & ID Development
 General Facility Layout
 Project Schedule
 Budget Estimate
 Project Scope

C PT Catalyst Process Technology: Gerard B. Hawkins Managing Director, CEO

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C PT Catalyst Process Technology: Gerard B. Hawkins Managing Director, CEO

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C2PT Catalyst Process Technology

 NOT TO MANAGE THE COMMISSIONING

 Share experience gained from observations

GBH Enterprises, Ltd.

 Piping Design and Layout

o Flow - Pressure – Temperature

 Material Handling Design

o Bulk Solids (coal, limestone, and dry chemicals)

o Specification and Design of Complete Electric

o Emergency Electrical Power

 Electrical Engineering Services

 Instrument Systems Design

o Flow Meter Engineering

 Control Panel & Cabinet Design

 Control Systems Engineering

 Civil / Structural / Architectural

 Industrial Steel Design

 Civil / Structural / Architectural

 Lime and Cement Stabilization Design

 Water and Wastewater Treatment

 Water and Wastewater Treatment

 Water and Wastewater Treatment

 Project Development & Controls

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