Branch Circuits Simplified
Branch Circuits Simplified
System Design:
Branch Circuits
SOURCE LOAD
SIDE SIDE
service
entrance Lighting branch
Panelboard circuits
Distribution
Panel
Main branch
Panelboard
Distribution circuits
Panel sub-
feeders
branch
Lighting circuits
feeders Distribution Panelboard
Panel
branch
This diagram is a single-line diagram circuit
used for power flow analysis 2
Design Flow
SOURCE LOAD
SIDE SIDE
service
entrance Lighting branch
Panelboard circuits
Distribution
Panel
Main branch
Panelboard
Distribution circuits
Panel sub-
feeders
branch
Lighting circuits
feeders Distribution Panelboard
Panel
branch
circuit
3
Design Process
2 4
• Loads • Branch • Feeders
• Outlets Circuits • Panel
• Switches Boards
1 3 5
7
• Service • Grounding
• Conduits
• Other Devices
6 8
4
Design Process
2 4
• Loads • Branch • Feeders
• Outlets Circuits • Panel
• Switches Boards
1 3 5
7
• Service • Grounding
• Conduits
• Other Devices
6 8
5
Branch circuits
• De(ine branch circuits
• Identify the conductors in a branch circuit
• Select overcurrent protection for a branch circuit
• Understand why branch circuits are used
• Select type and size of conductors for a branch circuit
• Distribute loads among branch circuits
6
Branch circuits
• De#ine branch circuits
• Identify the conductors in a branch circuit
• Select overcorrect protection for a branch circuit
• Understand why branch circuits are used
• Select type and size of conductors for a branch circuit
• Distribute loads among branch circuits
7
SOURCE SIDE
L Overcurrent
Device
N
BRANCH CIRCUIT
“A branch circuit is any
segment of a wiring system
extending beyond the #inal
automatic overcurrent
protective device that is
approved for use as branch
circuit protection.”
8
*automatic – does not need human intervention to act
SOURCE SIDE
L Overcurrent
Device
N
BRANCH CIRCUIT
RATING
“A branch circuit is rated
according to the setting or
rating of the overcurrent device
used to protect the circuit.”
9
rating – the minimum current with which the protective
device will actuate
Branch circuits
• De(ine branch circuits
• Identify the conductors in a branch circuit
• Select overcorrect protection for a branch circuit
• Understand why branch circuits are used
• Select type and size of conductors for a branch circuit
• Distribute loads among branch circuits
10
SOURCE SIDE
L Overcurrent
Device
N
IDENTIFICATION OF
CONDUCTORS
Neutral/Grounded Conductor (N)
– White, gray, or any color except
green with three white stripes
12
BRANCH CIRCUIT OVERCURRENT
PROTECTION 13
SOURCE SIDE
L Overcurrent
Device
N
OVERCURRENT
PROTECTION
FUSE
I
If I ≥ fuse ra=ng, fuse
filament melts. Fuse must
be replaced aDerwards.
14
SOURCE SIDE
L Overcurrent
Device
N
OVERCURRENT
PROTECTION
CIRCUIT BREAKER (CB)
I
If I ≥ CB ra=ng, CB opens the circuit.
CBs can also be used to manually
open or close the circuit.
15
SOURCE SIDE
L Overcurrent
Device
N
OVERCURRENT
PROTECTION
RATING ≤ CURRENT-CARRYING CAPACITY
OF BRANCH CIRCUIT CONDUCTORS
1. Readily accessible – can be reached
without aid of ladders and tools and
without overcoming obstacles.
2. Required for each ungrounded
conductor.
3. Prohibited in neutral conductors 16
except when it opens the ungrounded
and neutral conductors simultaneously.
SOURCE SIDE Prohibited in neutral conductor
L
N
✗
Overcurrent
Device
OVERCURRENT
PROTECTION
RATING ≤ CURRENT-CARRYING CAPACITY
OF BRANCH CIRCUIT CONDUCTORS
1. Readily accessible – can be reached
without aid of ladders and tools and
without overcoming obstacles.
2. Required for each ungrounded
conductor.
3. Prohibited in neutral conductors 17
except when it opens the ungrounded
and neutral conductors simultaneously.
SOURCE SIDE
L
N ✔
G
OVERCURRENT
PROTECTION
RATING ≤ CURRENT-CARRYING CAPACITY
OF BRANCH CIRCUIT CONDUCTORS
1. Readily accessible – can be reached
without aid of ladders and tools and
without overcoming obstacles.
2. Required for each ungrounded
conductor.
3. Prohibited in neutral conductors 18
except when it opens the ungrounded
and neutral conductors simultaneously.
SOURCE SIDE Will not open simultaneously
L
N ✗
G
OVERCURRENT
PROTECTION
RATING ≤ CURRENT-CARRYING CAPACITY
OF BRANCH CIRCUIT CONDUCTORS
1. Readily accessible – can be reached
without aid of ladders and tools and
without overcoming obstacles.
2. Required for each ungrounded
conductor.
3. Prohibited in neutral conductors 19
except when it opens the ungrounded
and neutral conductors simultaneously.
SOURCE SIDE Prohibited in neutral conductors
L
N
✗
G
OVERCURRENT
PROTECTION
RATING ≤ CURRENT-CARRYING CAPACITY
OF BRANCH CIRCUIT CONDUCTORS
1. Readily accessible – can be reached
without aid of ladders and tools and
without overcoming obstacles.
2. Required for each ungrounded
conductor.
3. Prohibited in neutral conductors 20
except when it opens the ungrounded
and neutral conductors simultaneously.
SOURCE SIDE
L
N ✔
G
OVERCURRENT
PROTECTION
RATING ≤ CURRENT-CARRYING CAPACITY
OF BRANCH CIRCUIT CONDUCTORS
1. Readily accessible – can be reached
without aid of ladders and tools and
without overcoming obstacles.
2. Required for each ungrounded
conductor.
3. Prohibited in neutral conductors 21
except when it opens the ungrounded
and neutral conductors simultaneously.
SOURCE SIDE Will not open simultaneously
L
N
✗
G
OVERCURRENT
PROTECTION
RATING ≤ CURRENT-CARRYING CAPACITY
OF BRANCH CIRCUIT CONDUCTORS
1. Readily accessible – can be reached
without aid of ladders and tools and
without overcoming obstacles.
2. Required for each ungrounded
conductor.
3. Prohibited in neutral conductors 22
except when it opens the ungrounded
and neutral conductors simultaneously.
SOURCE SIDE Ganged CBs – will simultaneously open
L
N
✔
G
OVERCURRENT
PROTECTION
RATING ≤ CURRENT-CARRYING CAPACITY
OF BRANCH CIRCUIT CONDUCTORS
1. Readily accessible – can be reached
without aid of ladders and tools and
without overcoming obstacles.
2. Required for each ungrounded
conductor.
3. Prohibited in neutral conductors 23
except when it opens the ungrounded
and neutral conductors simultaneously.
Overcurrent Protec=on
VI. Branch Circuit Overcurrent Protection
1. General Rule
–The rating or setting of an overcurrent device in any
branch circuit must not exceed the current-carrying
capacity of the circuit conductors.
• If the device rating is greater than the capacity of the
conductors, the conductors will burn before the device
can actuate.
24
Overcurrent Protec=on
2. Speci(ic Rules
1. An overcurrent device must be placed at the supply end of
each ungrounded conductor of the circuit to be protected.
2. An overcurrent device must NOT be placed in a
permanently-grounded conductor, except where the device
simultaneously opens all conductors of the circuit.
3. Where the device protecting a conductor has a rating or
setting that also provides protection for smaller conductors,
there is no need to provide protection at the point where the
smaller conductors are tapped from the larger conductor.
4. Non-motor-operated appliance branch circuit protective
devices shall not exceed 150% of the appliance rating.
5. Overcurrent devices must be located such that they are 25
readily accessible.
Branch circuits
• De(ine branch circuits
• Identify the conductors in a branch circuit
• Select overcorrect protection for a branch circuit
• Understand why branch circuits are used
• Select type and size of conductors for a branch circuit
• Distribute loads among branch circuits
26
Sub-feeder Branch
Circuits
Why distribute loads
among branch
circuits?
• Reliability
• Differing load requirements
• StandardizaCon Panel Board –
contains
• ReducCon of wire size devices for
overcurrent
27
protection
BRANCH CIRCUIT REQUIREMENTS
28
Allowable BC
Type of BC Permissible Loads
Rating (A)
Individual Any Any
(serving one
outlet)
–General-purpose lighting load
15 or 20 –Rating of any one Cord-and-plug attached
equipment ≤ 0.8 (BC Rating)
–If supplying other loads, total rating of
equipment fastened in place (not including
luminaries) ≤ 0.5 (BC Rating)
Multi-outlet
–Luminaries with heavy-duty lamp holders not
- Serving
30 in dwelling units
multiple
–Cord-and-plug attached equipment ≤ 0.8 (BC
outlets
Rating)
40 or 50 –Cooking appliances fastened in place.
–luminaries with heavy-duty lamp holders not in
29
dwelling units, infrared heating units, etc.
30
Maximum load of Branch Circuits
31
Continuous load – maximum current (RMS) is expected
to continue for 3 hrs.
Maximum Rating of Individual BC
32
Selection of Conductors/Wires
General Rule:
Branch circuit conductors shall have an ampacity of
not less than the rating of the branch circuit and
not less than the load to be served.
35
Conductors - Table 3.10.1.16
ALUMINUM OR COPPER-CLAD
COPPER
ALUMINUM
2.0(1.6) 15 15 25 25 …. …. …. …. ….
3.5(2.0) 20 20 30 30 15 15 25 25 3.5(2.0)
5.5(2.6) 30 30 40 40 25 25 30 30 5.5(2.6)
8.0(3.2) 40 45 50 50 30 40 40 40 8.0(3.2)
14 55 65 70 70 40 50 55 55 14
22 70 85 90 90 55 65 70 70 22
30 90 110 115 115 70 85 90 90 30
38 100 125 130 130 80 95 100 100 38
50 120 145 150 150 95 115 120 120 50
60 135 160 170 170 105 125 135 135 60
80 160 195 205 205 125 150 160 160 80
100 185 220 225 225 145 170 180 180 100
125 210 255 265 265 170 200 210 210 125
150 240 280 295 295 190 230 240 240 150
200 280 330 355 355 225 270 290 290 200
250 315 375 400 400 260 305 330 330 250
325 370 435 470 470 295 355 380 380 325
400 405 485 515 515 330 395 420 420 400
500 445 540 580 580 370 440 475 475 500
36
Conductors - Table 3.10.1.16
Size Temperature Rating of Conductor. See Table 3.10.1.13 Size
60º C 75º C 85º C 90º C 60º C 75º C 85º C 90º C
Types Types Types Types Types Types Types Types
RUW, FEPW, V, TA, RUW, RH, V, TA,
T, RH, MI TBS, T, RHW, MI TBS,
TW, RHW, SA, TW, RUH, SA,
mm2 UF RUH, AVB, UF THW, AVB, mm2
(mm. dia.) THW, SIS, THWN, SIS, (mm. dia.)
THWN, †FEP, XHHW, †RHH,
XHHW, †FEPB, USE †THHN,
USE, †RHH, †XHHW*
ZW †THHN,
†XHHW*
COPPER ALUMINUM OR COPPER-CLAD
ALUMINUM
CORRECTION FACTORS
Ambient For ambient temperature over 30º C, multiply the ampacities Ambient
Temp. ºC shown above by the appropriate correction factor to determine Temp. ºC
31-40 0.82 0.88 0.90 0.91 0.82 0.88 0.90 0.91 31-40
41-50 0.58 0.75 0.80 0.82 0.58 0.75 0.80 0.82 41-50
51-60 …. 0.58 0.67 0.71 …. 0.58 0.67 0.71 51-60
61-70 …. 0.35 0.52 0.58 …. 0.35 0.52 0.58 61-70
71-80 …. …. 0.30 0.41 …. …. 0.30 0.41 71-80
† The load current rating and the overcurrent protection for these conductors shall not exceed 15 amperes 37
for 2 mm2 (1.6 mm. dia.) 20 amperes for 3.5 mm2 (2.0 mm. dia.), and 30 amperes for 5.5 mm2 (2.6 mm. dia.)
copper; or 15 amperes for 3.5 mm2 (2.0 mm. dia.) and 25 amperes for 5.5 mm2 (2.6 mm. dia.) aluminum and
copper-clad aluminum.
* For dry locations only. See 75º C column for wet locations.
Conductors - Table 3.10.1.17
Table 3.10.1.17 Allowable Ampacities of Insulated Conductors
Rated 0 - 2000 Volts, 60º to 90º C
† The load current rating and the overcurrent protection for these conductors shall
not exceed 20 amperes for 2 mm2 (1.6 mm. dia.), 25 amperes for 3.5 mm2 (2.0 mm. 40
dia.), and 40 amperes for 5.5 mm2 (2.6 mm. dia.) copper; or 20 amperes for 3.5 mm2
(2.0 mm. dia.) and 30 amperes for 5.5 mm2 (2.6 mm. dia.) aluminum and copper-
clad aluminum.
Notes to tables 3.10.1.6 through 3.10.1.13
More than 3 Conductors in a raceway or cable. Where the number
of conductors in a raceway or cable exceeds 3, the maximum
allowable load current of each conductor shall be reduced as shown
in the following table
Percent of Values in
Number of
Tables 5.3.2.4 and
Conductors
5.3.2.6
4 thru 6 80
7 thru 24 70
25 thru 42 60
43 and above 50
Where single conductors of multi-conductor cables are stacked or
bundled without maintaining spacing and are not installed in
raceways, the maximum allowable load current of each conductor 41
shall be reduced as shown in the above table.
Conductors
Exceptions
a. When conductors of different systems, as provided in
Section 3.0.1.3, are installed in a common raceway, the
derating factors shown above shall apply to the number
of power and lighting conductors only (Articles 2.10, 2.15,
2.20 and 2.30).
b. The derating factors of Sections 3.1.2.4(c), 3.3.1.2(a) and
3.3.2.1(b) shall not apply when the above derating factors
are also required.
c. For conductors installed in cable trays, the provisions of
Section 3.18.1.11 shall apply.
42
BRANCH CIRCUIT CALCULATIONS
43
Required Branch Circuits
44
Required Branch Circuits
§ For a dwelling unit with (loor area not more
than 50sqm., it shall be permitted to have only
one 20-A BC provided that the total load shall
not exceed 3680 VA.
Assuming BC rating is 20 A (derated)
à Actual total load = (BC rating)/1.25
= 20A/1.25 = 16A
o Default voltage to be used is 230V
à Total VA = (16A)(230V) = 3,680 VA
45
Grouping of Outlets
Small-Appliance BC (kitchen, etc.) Bathroom BC
May include:
outlets not in the bathroom
• receptacle outlets,
may not be included
• countertops, and
• refrigerator Individual BC (i.e., for high-
• no other except outlets for power appliances)
clock and a supplementary
equipment Other BC
52
Calcula=on of branch circuit loads
5. Specific Appliance
- Ampere rating of appliance
Branch Circuit Rating: depends of full-load current
(FLC) of appliance
6. Small Appliance for Dwelling Unit (sec 2.20.2.7(a))
53
Calcula=on of branch circuit loads
7. Laundry Loads for Dwelling Unit
Branch Circuit Rating: 20 A
8. Electric Ranges and Cooking Equipment
- Ampere rating of equipment
Branch Circuit Rating: 40 or 50 A
9. Motor Loads
-Motor VA: 1.25 * Motor FLC*230V
Branch Circuit Rating: Any
54
Calcula=on of branch circuit loads
No. of BCs = Total computed load (in VA) per B.C. group
(B.C. Rating, Amperes) x (230V)
55
Example 1:
Determine the minimum number of branch circuits
required for an of(ice building with the following lighting
and receptacle loads:
a. Floor area of 30 meters by 60 meters
b. 800 75-W general-purpose lighting
c. Special lighting load of 100 (luorescent lighting
(ixtures; each unit draws 2.5 amperes
d. 100 duplex receptacles
Use 20-Amp Branch Circuits
56
Solution:
a. General Illumination
Larger of:
–Using table of VA/sqm.:
30m x 60m x 28 VA/sq.m. x 1.25 = 63,000 VA
OR
–Using actual load data:
800 units x 75 VA/unit x 1.25 = 75,000 VA
No. of B.C. = 75,000VA
(20A) (230V)
= 16.3 or ~17 branch circuits
therefore, use 17 B.C.s (minimum) 57
or 800 UNITS/17 = ~46 outlets per BC (max)
b. Special Lighting Load
-100 units x 2.5 A/unit x 230 V x 1.25
= 71,875 VA
No. of B.C. = 71,875 = 16 B.C.
230 x 20 (minimum)
c. General Receptacles
- 100 receptacles x 2 outlets/receptacle
- 200 outlets x 180 VA/unit x 1.25 = 45,000 VA
No. of B.C. = 36,000 x 1.25 = 10 B.C.
230 x 20 (minimum) 58
Example 2:
Single Family Dwelling Unit: (30 deg. Celsius ambient)
The dwelling has a (loor area of 240 m2. It has the typical
household appliances including one 10-kW electric range, two 1-
Hp room air-conditioning unit, one 1.5 Hp room air-conditioning
unit, and one 1-Hp water pump. For this unit, determine the
minimum number of branch circuits and the size of THW
conductors to be used considering that:
• 20-ampere BC will be used as much as possible.
• At least two 20-ampere BCs will be provided for general
illumination.
• Individual BCs will supply power to the range, air-conditioning
units, and water pump.
• The unit has one kitchen with a countertop.
• The unit has laundry appliances. 59
• There are no receptacle outlets in any bathroom.