Schrader Bellows

Workshop on
Industrial Pneumatics
Pneumatic circuit elements
•2 way & 3 valves
•Spool valves
•Poppet valves
•Non return valves
•Shuttle valves
•Quick exhaust valves
•Flow control valves
•Diaphragm operated 2/2 valves
•Pulse valves
•Slider valves
•2/2,3/2 Midget poppet valves
•Quick couplers
 2 way valves

In Out In Out

Normally closed 2 way valve Normally closed 2 way valve

Actuated

2 way, 2 port, 2 position

 3 way valves
Exhaust
Exhaust

Out Out
or cyl. In or cyl. In
port port

Normally closed 3 way valve, Actuated

Normally closed 3 way valve Direct acting type
Direct acting type

3 way, 3 port, 2 position

 3 way valves

In In
Normally closed Normally closed
3 Way Valve, 3 Way Valve,
Spool type Actuated, Spool type
3 way, 3 port, 2 position
 Spool valves

In In
5/2 New gen. spool valve 5/2 New gen. spool valve
Actuated

4 way, 5 port, 2 position

solenoid operated with
manual over ride
 Poppet valves

5/2 Single solenoid poppet valve 5/2 Single solenoid poppet valve
Actuated
Non return valves

Free flow

Check valve
 Shuttle valves
Outlet port

Port A Port B

Outlet port

Port A Port B

Shuttle valve
 Quick exhaust valves

Inlet port

Cyl.
port

Exhaust port

Quick exhaust valve

 Flow control valves

Inline flow control valve

Banjo flow control valve

Diaphragm operated 2/2
valves

Diaphragm operated 2/2 valve

Pulse valves

Inlet
port

Outlet
port

Pulse valve
Slider valves
2/2,3/2 Midget poppet valves

Actuated
Midget poppet valves
Midget poppet valve
Quick couplers

Quick coupler
Simple Pneumatic Circuits
 Logic functions
“OR” FUNCTION
C D

“AND” FUNCTION

A B

A B

3/2 BUTTON OPERATED

SPRING RTN. VALVE

3/2 PILOT OPERATED

SPRING RTN. VALVE
( NORMALLY CLOSED )
 Logic functions
MEMORY FUNCTION ( UNLIMITED )

B C

“NOT” FUNCTION
C E D

5/2 DOUBLE PILOT

OPERATED VALVE

MEMORY FUNCTION ( LIMITED )

A B

RESERVOIR

B C
3/2 PILOT OPERATED
SPRING RTN. VALVE
( NORMALLY OPEN ) D

FLOW CONTROL VALVE

A

5/2 SINGLE PILOT

OPERATED VALVE
Increasing or decreasing
cylinder piston speed
Piston speed Piston speed
Controlled Increased

Controlled flow
Free flow
F.C.V.
Actuating hopper door

HOPPER

DOOR
Semiautomatic loading device
ROLLER LEVER VALVE
ACTUAL POSITION

ROLLER LEVER
OPT. 3/2 VALVE
Automatic loading device
1.2 1.3

ROLLER LEVER VALVES

ACTUAL POSITION

1.2 1.3

ROLLER LEVER
OPT. 3/2 VALVES

ON/OFF
VALVE

AUTOMATIC LOADING DEVICE

Clamp and punch circuit
FLOW CONTROL
VALVES

SEQUENCE
5/2 DOUBLE
A+ PILOT VALVES
( PV 1 )
B+

B- PUNCH CYLINDER B
A-

3/2 WAY
TRIP VALVE
( LS 2 )

3/2 WAY
CLAMP CYLINDER A PLUNGER
OPERATED
VALVE
( LS 3 )

VICE

FLOW CONTROL
VALVES 3/2 WAY
TRIP VALVE
( LS 1 )

5/2 PUSH BUTTON

PILOT RTN. VALVE
( PB 1 )

(FRL)
AIR PREPARATION UNIT
CLAMP AND PUNCH CIRCUIT
( USING ONE WAY TRIP VALVES )
Air preparation units
Pneumatic filter

1 LOUVRES

2 BOWL

3 BAFFLE
1
4 FILTER ELEMENT

4 5 DRAIN

6 SILENT ZONE
3

6
7 CONDENSATE
( REMOVED FROM COMPRESSED AIR )
2
7

5
Pressure regulator

4 1 RUBBER DIAPHRAGM

2 2 SPRING
3
3 RELIEF VALVE
1

5
4 KNOB

5 REGULATOR VALVE
Pneumatic lubricator
2 1 OIL FILL PLUG
6
9
1
2 OIL FLOW ADJUSTMENT SCREW
8

7 3 BOWL

4 CHECK VALVE
4

5 LUBRICATING OIL

6 NEEDLE VALVE

7 TUBULAR PASSAGE
3
8 SIPHON

5
9 SIGHTFEED DOME
Pneumatic applications
Move
Move
Hold
Form
Form
Process
Process
 Pneumatic cylinder

2 12 10 13 3 6 15 9 4

14 1 17 7 19 5 16 8 18 7
 Cushioning arrangement
(Inch series cylinders)

Piston rod Piston rod

inside the coming out of
cushioning cushioning area
area

Cushioning arrangement High speed breakaway arrangement

with cushioning screw details with check screw details.
 Cushioning arrangement
( ISO/VDMA cylinders)

Piston rod
Piston rod coming out of
inside the cushioning area
cushioning
area

Unique cushioning seal design

Cushioning arrangement gives high speed breakaway
of ISO cylinder
PNEUMATIC CIRCUIT DIAGRAM
PNEUMATIC CIRCUIT DIAGRAM
SCHEMATIC VIEW
SCHEMATIC VIEW
BOTTLE COLLATION ZONE