CASE IH AFX8010 COMBINE HARVEST SALVAGE Service Repair Manual PDF

REPAIR MANUAL
AFX8010
AFX 1 27/05/2004
Contents
INTRODUCTION
DISTRIBUTION SYSTEMS A
POWER PRODUCTION B
POWER TRAIN C
TRAVELLING D
BODY AND STRUCTURE E
TOOL POSITIONING G
CROP PROCESSING K
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Contents
INTRODUCTION
Foreword ( - A.10.A.40) 3
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INTRODUCTION
Foreword ( - A.10.A.40)
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Technical Information
This manual has been produced by a new technical information system. This new system is designed to deliver
technical information electronically through CDROM and in paper manuals. A coding system called ICE has been
developed to link the technical information to other Product Support functions e.g. Warranty.
Technical information is written to support the maintenance and service of the functions or systems on a customers
machine. When a customer has a concern on his machine it is usually because a function or system on his machine
is not working at all, is not working efficiently, or is not responding correctly to his commands. When you refer to the
technical information in this manual to resolve that customers concern, you will find all the information classified
using the new ICE coding, according to the functions or systems on that machine. Once you have located the
technical information for that function or system then you will find all the mechanical, electrical or hydraulic devices,
components, assemblies and sub-assemblies for that function or system. You will also find all the types of information
that have been written for that function or system, the technical data (specifications), the functional data (how it
works), the diagnostic data (fault codes and troubleshooting) and the service data (remove, install adjust, etc.).
By integrating this new ICE coding into technical information , you will be able to search and retrieve just the right
piece of technical information you need to resolve that customers concern on his machine. This is made possible by
attaching 3 categories to each piece of technical information during the authoring process.
The first category is the Location, the second category is the Information Type and the third category is the Product:
• LOCATION - is the component or function on the machine, that the piece of technical information is going to
describe e.g. Fuel tank.
• INFORMATION TYPE - is the piece of technical information that has been written for a particular component or
function on the machine e.g. Capacity would be a type of Technical Data that would describe the amount
of fuel held by the Fuel tank.
• PRODUCT - is the model that the piece of technical information is written for.
Every piece of technical information will have those 3 categories attached to it. You will be able to use any
combination of those categories to find the right piece of technical information you need to resolve that customers
concern on his machine.
That information could be:
• the description of how to remove the cylinder head
• a table of specifications for a hydraulic pump
• a fault code
• a troubleshooting table
• a special tool
How to Use this Manual

This manual is divided into Sections. Each Section is then divided into Chapters. Contents pages are included at
the beginning of the manual, then inside every Section and inside every Chapter. An alphabetical Index is included
at the end of a Chapter. Page number references are included for every piece of technical information listed in
the Chapter Contents or Chapter Index.
Each Chapter is divided into four Information types:
• Technical Data (specifications) for all the mechanical, electrical or hydraulic devices, components and,
assemblies.
• Functional Data (how it works) for all the mechanical, electrical or hydraulic devices, components and
assemblies.
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INTRODUCTION
• Diagnostic Data (fault codes, electrical and hydraulic troubleshooting) for all the mechanical, electrical or
hydraulic devices, components and assemblies.
• Service data (remove disassembly, assemble, install) for all the mechanical, electrical or hydraulic devices,
components and assemblies.
Sections
Sections are grouped according to the main functions or a systems on the machine. Each Section is identified by
a letter A, B, C etc. The amount of Sections included in the manual will depend on the type and function of the
machine that the manual is written for. Each Section has a Contents page listed in alphabetic/numeric order. This
table illustrates which Sections could be included in a manual for a particular product.
SECTION
A - Distribution Systems
B - Power Production
C - Power Train
D - Travelling
E - Body and Structure
F - Frame Positioning
G - Tool Positioning
H - Working Arm
J - Tools and Couplers
K - Crop Processing
L - Field Processing
PRODUCT
Tractors X X X X X X X X
Vehicles with working arms: backhoes, X X X X X X X X X
excavators, skid steers, .....
Combines, forage harvesters, balers, .... X X X X X X X X X X
Seeding, planting, floating, spraying X X X X X X X X X
equipment, ....
Mounted equipment and tools, ..... X X X X
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INTRODUCTION
This manual contains these Sections. The contents of each Section are explained over the following pages.
Contents
INTRODUCTION
DISTRIBUTION SYSTEMS A
POWER PRODUCTION B
POWER TRAIN C
TRAVELLING D
BODY AND STRUCTURE E
TOOL POSITIONING G
CROP PROCESSING K
Section Contents
SECTION A, DISTRIBUTION SYSTEMS
This Section covers the main systems that interact with most of the functions of the product. It includes the central
parts of the hydraulic, electrical, electronic, pneumatic, lighting and grease lubrication systems. The components
that are dedicated to a specific function are listed in the Chapter where all the technical information for that function
is included.
Contents of DISTRIBUTION SYSTEMS - A

PRIMARY HYDRAULIC POWER SYSTEM A.10.A
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SECONDARY HYDRAULIC POWER SYSTEM A.12.A
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ELECTRICAL POWER SYSTEM A.30.A
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LIGHTING SYSTEM A.40.A
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ELECTRONIC SYSTEM A.50.A
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INTRODUCTION
SECTION B, POWER PRODUCTION

This Section covers all the functions related to the production of power to move the machine and to drive various
devices.
Contents of POWER PRODUCTION - B

ENGINE B.10.A
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FUEL AND INJECTION SYSTEM B.20.A
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AIR INTAKE SYSTEM B.30.A
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EXHAUST SYSTEM B.40.A
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ENGINE COOLANT SYSTEM B.50.A
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LUBRICATION SYSTEM B.60.A
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STARTING SYSTEM B.80.A
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SECTION C, POWER TRAIN

This Section covers all the functions related to the transmission of power from the engine to the axles and to internal
or external devices and additional Process Drive functions.
Contents of POWER TRAIN - C

POWER COUPLING Fixed Coupling C.10.B
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TRANSMISSION Mechanical C.20.B
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TRANSMISSION Hydrostatic C.20.F
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FRONT PTO Mechanical C.42.B
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PROCESS DRIVE Primary process drive C.50.B
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TRANSMISSION LUBRICATION SYSTEM C.90.A
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INTRODUCTION
SECTION D, TRAVELLING
This Section covers all the functions related to moving the machine, including tracks, wheels, steering and braking.
It covers all the axles both driven axles and non-driven axles, including any axle suspension.
Contents of TRAVELLING - D
FRONT AXLE D.10.A
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REAR AXLE D.12.A
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2WD-4WD SYSTEM Hydraulic D.14.C
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STEERING Hydraulic D.20.C
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SERVICE BRAKE Hydraulic D.30.C
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PARKING BRAKE Hydraulic D.32.C
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WHEELS AND TRACKS Wheels D.50.C
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SECTION E, BODY AND STRUCTURE

This Section covers all the main functions and systems related to the structure and body of the machine. Including
the frame, the shields, the operator’s cab and the platform.
Contents of BODY AND STRUCTURE - E

FRAME Primary frame E.10.B
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SHIELD E.20.A
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OPERATOR AND SERVICE PLATFORM E.30.A
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USER CONTROLS AND SEAT E.32.A
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USER CONTROLS AND SEAT Operator seat E.32.C
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USER CONTROLS AND SEAT Instructor seat E.32.D
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USER PLATFORM E.34.A
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ENVIRONMENT CONTROL Heating, Ventilation and Air Conditioning E.40.D
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SAFETY SECURITY ACCESSORIES Safety E.50.B
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DECALS AND PLATES E.60.A
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INTRODUCTION
SECTION G, TOOL POSITIONING

This Section covers all the functions related to the final and/or automatic positioning of the tool once the tool is
positioned using the Working Arm or the machine frame.
Contents of TOOL POSITIONING- G

LIFTING G.10.A
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TILTING G.20.A
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LEVELING G.30.A
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INTRODUCTION
SECTION K, CROP PROCESSING

This Section covers all the functions related to crop processing.
Contents of CROP PROCESSING - K

FEEDING Reel feeding K.25.B
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FEEDING Header feeding K.25.D
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FEEDING Feeder housing K.25.E
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FEEDING Transition cone K.25.K
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THRESHING Axial flow threshing K.40.C
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SEPARATING Rotary separator K.42.C
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STORING AND HANDLING Grain storing K.60.B
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CLEANING Primary cleaning K.62.B
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CLEANING Tailings return system K.62.C
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CLEANING Self-levelling frame K.62.D
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RESIDUE HANDLING Straw chopper K.64.C
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RESIDUE HANDLING Chaff Spreader K.64.D
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RESIDUE HANDLING Straw beater K.64.E
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UNLOADING Grain unloading K.72.B
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PROTECTION SYSTEMS Stone trapping K.90.E
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INTRODUCTION
Chapters
Each Chapter is identified by a letter and number combination e.g. Engine B.10.A The first letter is identical to the
Section letter i.e. Chapter B.10 is inside Section B, Power Production.
CONTENTS
The Chapter Contents lists all the technical data (specifications), functional data (how it works), service data
(remove, install adjust, etc..) and diagnostic data (fault codes and troubleshooting) that have been written in that
Chapter for that function or system on the machine.
Contents
POWER PRODUCTION
ENGINE _ 10.A
TECHNICAL DATA
ENGINE - General specification (B.10.A - D.40.A.10) 3
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FUNCTIONAL DATA
ENGINE - Dynamic description (B.10.A - C.30.A.10) 4

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SERVICE
ENGINE - Remove (B.10.A - F.10.A.10) 5
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DIAGNOSTIC
ENGINE - Troubleshooting (B.10.A - G.40.A.10) 6
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INTRODUCTION
INDEX
The Chapter Index lists in alphabetical order all the types of information (called Information Units) that have been
written in that Chapter for that function or system on the machine.
Index
POWER PRODUCTION - B
ENGINE
ENGINE - Dynamic description (B.10.A - C.30.A.10) 4
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ENGINE - General specification (B.10.A - D.40.A.10) 3
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ENGINE - Remove (B.10.A - F.10.A.10) 5
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ENGINE - Troubleshooting (B.10.A - G.40.A.10) 6
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INTRODUCTION
Information Units and Information Search

Each chapter is composed of information units. Each information unit has the ICE code shown in parentheses which
indicates the function and the type of information written in that information unit. Each information unit has a page
reference within that Chapter. The information units provide a quick and easy way to find just the right piece of
technical information you are looking for.
example information unit Stack valve - Sectional View (A.10.A.18 - C.10.A.30)

Information Unit ICE code A 10.A 18 C 10.A.30
ICE code classification Distribution Primary Stack valve Functional Sectional view
systems hydraulic data
power
CRIL03J033E01 1
Navigate to the correct information unit you are searching for by identifying the function and information type
from the ICE code.
• (1) Function and (2) Information type.
• (A) corresponds to the sections of the repair manual.

(B) corresponds to the chapters of the repair manual.
(C) corresponds to the type of information listed in the chapter contents, Technical data, Functional Data,
Diagnostic or Service.
(A) and (B) are also shown in the page numbering on the page footer.
THE REST OF THE CODING IS NOT LISTED IN ALPHA-NUMERIC ORDER IN THIS MANUAL.
• You will find a table of contents at the beginning and end of each section and chapter.
You will find an alphabetical index at the end of each chapter.
• By referring to (A), (B) and (C) of the coding, you can follow the contents or index (page numbers) and quickly
find the information you are looking for.
Page Header and Footer

The page header will contain the following references:
• Section and Chapter description
The page footer will contain the following references:
• Publication number for that Manual, Section or Chapter.
• Version reference for that publication.
• Publication date
• Section, chapter and page reference e.g. A.10.A / 9
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REPAIR MANUAL
DISTRIBUTION SYSTEMS
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Contents
DISTRIBUTION SYSTEMS - A
PRIMARY HYDRAULIC POWER SYSTEM A.10.A

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SECONDARY HYDRAULIC POWER SYSTEM A.12.A

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ELECTRICAL POWER SYSTEM A.30.A

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LIGHTING SYSTEM A.40.A

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ELECTRONIC SYSTEM A.50.A

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PRIMARY HYDRAULIC POWER SYSTEM - 10.A
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A.10.A / 1
DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM
PRIMARY HYDRAULIC POWER SYSTEM - 10.A
CONTENTS
FUNCTIONAL
Description Page
Basic Principles Of The System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Hydraulic Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Oil Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Filtration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Gear Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
PFC Pump Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
PFC Pump Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
PFC Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Signal Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Steering Priority Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Electrical Monitoring Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Regulated Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Park Brake / Regulated Pressure Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Regulated Pressure Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Regulated Pressure Valve Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Control Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Control Pressure Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Filtration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Control / Lubrication Pressure Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Control Pressure Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
A.10.A / 2
PTO Gearbox Cooling and Lubrication System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Lubrication System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
PTO Gearbox Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
DIAGNOSTIC
Hydraulic System Testing Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Diagnostic Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Hydraulic System Testing Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
# 1 Low Pressure Standby . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
# 2 High Pressure Standby . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
# 3 Steering Relief Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
# 4 Bench Testing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
# 5 Control Pressure Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
# 6 PTO Gear Box Lubrication Pressure Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
# 7 Regulated Pressure Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
#8 Spreader Pump Flow Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
# 9 Fan Pump Flow Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
# 10 PFC Pump Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
# 11 Control Pressure Pump Flow Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Signal valve
Signal valve -- Unidentified failure (A.10.A.12 -- G.30.B.46) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Sensing system
Sensing system Differential pressure switch -- Short circuit to B+ (A.10.A.95.81--G.30.B.54) 87
Sensing system Temperature sensor -- Short circuit to B+ (A.10.A.95.90--G.30.B.54) . . . . . . 90
Sensing system Temperature sensor -- Short circuit to ground (A.10.A.95.90--G.30.B.53) . . . 93
Sensing system Temperature sensor -- Open circuit (A.10.A.95.90--G.30.B.50) . . . . . . . . . . . . 96
Sensing system Reservoir level sensor -- Short circuit to B+ (A.10.A.95.93--G.30.B.54) . . . 101
A.10.A / 3
A.10.A / 4
BASIC PRINCIPLES OF THE SYSTEM

Combines use a combination of Pressure Flow
Compensated (PFC) and open-center hydraulics. In
a PFC system, oil flow is minimal unless there is a
hydraulic demand. In an open-center system, oil is
constantly pumped through the system regardless of
hydraulic demand.
Flow Across a Restriction

The hydraulic system of the combine uses the
principle of flow across a restriction for some
functions. It is important to understand this basic
principle in order to understand how the system
works, or more importantly, why the system may not
be working.
1. When oil flows through an unrestricted

passage, the pressure in this passage, if any, will
remain constant as long as pump flow remains
constant.
M133599
1
2. When oil in a passage flows across a
restriction, the pressure after the restriction will
be less than the pressure before that restriction.
Flow must exist for this to happen. A
restriction can occur by any component causing
a resistance to flow.
M133699
2
3. When oil in a passage is fully restricted from
flow (no-flow), the pressure in the passage will
build until it reaches the relief valve setting. This
relief pressure will be maintained as long as the
flow is blocked and the pump is functioning
normally. This is true regardless of what
component is blocking flow. No flow will create
constant pressure in the passage based on the
relief valve setting.
M133799
A.10.A / 5
BASIC PRINCIPLES OF THE SYSTEM
Pilot Operated Hydraulic System

1. Pilot-operated hydraulic system has two basic
parts or sections: A pilot (also called primary)
section, and a main (also called secondary)
section.
2. When a pilot-operated system is actuated, the
pilot (primary) always moves first. Once the pilot
has operated, the main (secondary) section
always moves last. This is true whether the
system is being activated or deactivated.
3. The movement of the pilot (primary) controls a
very small amount of oil flow (pilot flow). The
movement of the main (secondary) controls the
majority of the oil flow (main flow) and is
responsible for actuating a given system.
The header raise/header lower and reel drive valve

are three examples of a pilot operated system used
on the combine.
A.10.A / 6
GENERAL INFORMATION
The AFX Axial-Flow combines use a very extensive
hydraulic system to operate machine functions that are
normally associated with belts and chains, along with
the normal hydraulic functions. This section will cover
the basics of the hydraulic supply system, each actual
function will be included with that function’s sections.
This section will cover the reservoirs, filtration, gear

pumps, PFC pump and cooling. Since the machine
incorporates two reservoirs, the hydraulic system is
easily broken into two separate systems.
1. Hydraulics: Operator control functions

2. Control Pressure: Hydrostatic drives, associated
valves and clutches
HYDRAULICS CONTROL PRESSURE

Hydraulic Reservoir PTO Gearbox Reservoir
Steering Ground Drive
Header Raise / Lower Rotor Drive
Reel Fore / Aft, Raise, and Drive Feeder Drive
Lateral Tilt Chopper Clutch
Unloading Auger Swing Unloader Clutch
Fan Drive Lubrication
Spreader Drive
Rotary Air Screen
Parking Brake / Tow Valve
Regulated Pressure
The two systems will incorporate several hydraulic

pumps and motor to complete the required
operations.
HYDRAULICS HYDROSTATICS
Hydraulic Reservoir PTO Gearbox Reservoir
PFC Pump Steering Control Circuit Pump Beater/Chopper Clutch
Header Raise / Lower Unloader Clutch
Lateral Tilt Ground Drive
Unloading Auger Swing Rotor Drive
Reel Fore / Aft and Raise Feeder Drive
Reel Drive
Park Brake / Tow Valve
Regulated Pressure
Fan Pump Fan Drive Motor Lube Pump Lubrication
Spreader Pump Spreader Drive Motor and Rotary Air
Screen Motor
A.10.A / 7
SPECIFICATIONS
Component Specification
Electrical
Parking Brake / Regulated pressure sensor 0.0 PSI = 0.5V signal wire C
Control pressure sensor Normal PSI = 3V signal wire C
Hydraulic filter restriction switch N/O, Closes at 2.75 bar (40 PSID)
Control pressure filter restriction switch N/O, Closes at 2.75 bar (40 PSID)
Hydraulic return oil temperature sensor 2500ohms @ room temperature
Motor Temp. (Ground Drive) sensor 83 ohms @ 128°C (262°F)
Reservoir tank level switch N/C, Closed with low oil 0.0 ohms
Hydraulic
Spreader motor relief 210 bar (3000 PSI)
Rotary air screen motor relief 24 bar (350 PSI)
Fan motor relief 241 bar (3500 PSI)
Oil cooler by-pass (Hydraulic cooler) 7.6 bar (110 PSI)
Hydraulic filter by-pass 3.45 barD (50 PSID)
Regulated pressure 22--25 bar (320--360 PSI)
Control pressure filter by-pass 3.45 barD (50 PSID)
Control pressure relief 20--22 bar (290--320 PSI) Hot
23--25 bar (340--360 PSI) Cold
Lubrication pump / cooler relief 20 bar (290 PSI)
Lubrication system relief 3.5 bar (50 PSI)
PFC pump low pressure stand-by 26--28 bar (375--400 PSID)
PFC pump high pressure stand-by 207--214 bar (3000--3100 PSI)
Steering relief 183--190 bar (2650--2750 PSI)
Reel drive relief 138 bar (2000 PSI)
Header Tilt cushion relief 207 bar (3000 PSI)
Feeder lift cylinder thermal relief 276 bar (4000 PSI)
Spreader drive pump flow 63 l/m (16.5 GPM)
Fan drive pump flow 51 l/m (13.5 GPM)
PFC pump flow 152 l/m (42 GPM)
Control pressure pump flow 150 l/m (39.5 GPM)
Lubrication pump flow 92.7 l/m (23.5 GPM)
A.10.A / 8
HYDRAULIC SYSTEM
27
26
14
25
13
15
28
30
29
20041519
A.10.A / 9
Hydraulic Component Locations
5
1. Supply to Spreader and Fan Pumps 24. PFC Pump Suctions
2&3. Gear Pump Assembly, Spreader and Fan Drive 25. Main Valve Assembly
13. PFC Piston Pump 26. Header Lift Valve
14. Hydraulic Reservoir 27. Park Brake / Regulated Pressure Valve
15. Signal Line to Compensator 28. Reel Drive Valve
18. PFC Pump Discharge Line 29. Feeder Valve Assembly
22. PFC Pump Case Drain 30. Hydraulic Return Filter
A.10.A / 10
Oil Supply
1. Oil Level Sight Glass
2. Oil Level Sensor
3. Reservoir Tank
4. Outlet Strainer
5. Tank Drain
The hydraulic system is supplied with Hy-Tran Ultra

from a central reservoir tank that is mounted behind
the PTO gearbox. The tank contains approximately
57L (15 gal) of oil and should be changed out every
1000 hours of operation.
A float type gauge that is mounted in the top of the

tanks monitors the proper oil level. The float provides
an Open/Closed signal to the Universal Display Plus
monitor. The switch is N.C. when held in the
operating position, open when oil is present.
The tank incorporates a discharge port strainer and

tank breather. The strainer is rated at 100 micron of
protection and supplies the gear pumps.
A.10.A / 11
Filtration
2. Discharge Port
3. Not used on the hydraulic filter
4. Inlet Port
10. Filter By-Pass
11. Restrictions Indicator
12. Back Flow Check Valve
The hydraulic filter is on the return side of the

hydraulic system, prevent trash from reaching the
reservoir tank. It is imperative that only CLEAN
Hy-Tran Ultra is placed in the tank. The filter base
incorporates a filter restriction sensor (11) that
monitors the condition of the filter element. If the
restriction increases above 2.76 bar (40 PSID)
differential pressure the sensor will CLOSE to create
a signal to the Universal Display Plus monitor for
operator warning. The filter base incorporates a filter
by-pass valve that will open at 3.45 bar (50 PSID)
differential pressure to prevent over pressuring the
filter. The sensor is set to activate prior to the by-pass
valve opening.
Cooling
1. Intercooler
2. Radiator 6 5
3. PTO Gearbox Oil Cooler
4. Hydraulic Oil Cooler
5. Air Conditioning Condenser
6. Fuel Cooler 1
The hydraulic cooler is mounted behind the rotary air

screen and is the Lower third of the center cooler. 3
There is a 7.6 bar (110 PSI) oil cooler by-pass valve
mounted in the lower front corner to protect the 2
cooler.
20030149
4
A.10.A / 12
Gear Pumps
1. Fan Drive Output (rear pump)
2. Spreader and Rotary Air Screen Output (center
pump)
3. Control Pressure Output (front pump)
4. Supply From PTO Gearbox, (for pump 3)
5. Supply From Hydraulic Reservoir, (for pumps 1 and
2)
The gear pump assembly is mounted in the PTO

gearbox and incorporates three separate gear
pumps.
-- The Control Pressure pump, (pump 3, nearest

to the drive shaft), is supplied oil from the PTO
gearbox and all of its flow is returned to the PTO
gearbox. See specification page.
-- The Spreader/Rotary Air Screen Drive pump is
supplied oil from the hydraulic reservoir and
returns all of its flow back to the reservoir. See
specification page.
-- The Fan Drive pump is supplied oil from the
hydraulic reservoir and returns all of its flow
back to the reservoir. See specification page. 9
NOTE: If the seal was to leak between the front and

center pumps oil could transfer between reservoirs.
A.10.A / 13
Hydraulic Schematic
10
1. Reservoir Strainer 9. Return Filter Base
2. Spreader/Rotary Air Screen Drive Pump 10. Filter By-Pass Valve
3. Fan Drive Pump 11. Filter Restriction Indicator Switch
4. Spreader Drive Valve 12. Back Flow Check Valve
5. Rotary Air Screen Valve 13. PFC Piston Pump
6. Oil Cooler 14. Reservoir Tank
7. Oil Cooler By-Pass Valve 15. Return From All Hydraulic Functions
8. Fan Drive Valve
A.10.A / 14
Hydraulic Schematic so the by-pass valve (7) can direct the oil flow around
the cooler the filter housing (9). The filter restriction
Spreader Pump is monitored by the filter sensor (11) and is protected
The spreader pump (2) will pull oil from the hydraulic by the by-pass valve (10). The filter directs the flow
reservoir (14) and direct it to the spreader valve (4). to the PFC pump inlet and the reservoir tank.
The spreader valve will direct the full flow of pump on
to the rotary air screen valve (5) once the spreader IMPORTANT: The spreader pump being a gear
operation is completed. The rotary air screen valve pump is associated with an open center system. In an
will direct the full flow of pump on to the oil cooler (6) open center system the pump flow is constant and
once the air screen operation is completed. In cold MUST be routed back to the reservoir at all times. It
whether the cooler may cause excessive restriction can not be deadheaded or serious failures can occur.
A.10.A / 15
Hydraulic Schematic
11
1. Reservoir Strainer 9. Return Filter Base
2. Spreader/Rotary Air Screen Drive Pump 10. Filter By-Pass Valve
3. Fan Drive Pump 11. Filter Restriction Indicator Switch
4. Spreader Drive Valve 12. Back Flow Check Valve
5. Rotary Air Screen Drive Valve 13. PFC Piston Pump
6. Oil Cooler 14. Reservoir Tank
7. Oil Cooler By-Pass Valve 15. Return From All Hydraulic Functions
8. Fan Drive Valve
A.10.A / 16
Hydraulic Schematic IMPORTANT: The fan pump being a gear pump is

associated with an open center system. In an open
Fan Pump center system the pump flow is constant and MUST
The fan pump (3) will pull oil from the hydraulic be routed back to the reservoir at all times. It can not
reservoir (14) and direct it to the fan valve (8). The fan be deadheaded or serious failures can occur.
valve will direct the full flow of pump into the flow from
the spreader pump headed to the filter base (9). The
filter restriction is monitored by the filter sensor (11)
and is protected by the by-pass valve (10). The filter
directs the flow to the PFC pump inlet and the
reservoir tank.
A.10.A / 17
Pressure Flow Compensating (PFC) Pump

Hydraulic System
PFC Pump Schematic
12
9. Return Filter Base 19. High Pressure Spool
13. PFC Pump Assembly 20. Servo Piston (swashplate)
14. Hydraulic Reservoir 21. Rotating Assembly
15. Signal Line to Compensator 22. Case Drain
16. Signal Line Screen 23. Temperature Sensor
17. Flow Control Spool 24. Supply Manifold
18. Pump Discharge Port
A.10.A / 18
PFC Component Locations
13
1. Supply to Spreader and Fan Pumps 15. Signal Line to Compensator
2&3. Gear Pump Assembly, Spreader and Fan Drive 18. PFC Pump Discharge Line
13. PFC Piston Pump 22. PFC Pump Case Drain
14. Hydraulic Reservoir 24. PFC Pump Suctions
A.10.A / 19
Hydraulic System
PFC Piston Pump

The PFC pump assembly is mounted to and driven
by the PTO gearbox. The PFC pump will only
produce the pressure and flow required meeting
system demands when they occur. When discussing
PFC hydraulics, it is important to realize that with the
engine running the hydraulic system will always be in
one of three modes:
• Low-pressure standby (could be thought of as
neutral).
• Pressure and flow compensation (when the
system is meeting the demand for oil).
• High-pressure standby (could be thought of as
high-pressure relief).
The pump output is also directed to the parking brake

/ tow valve where a regulated pressure is created and
maintained for the pilot operated valve assembles.
A.10.A / 20
PFC Piston Pump
4
2
B M207703A C
3
A
M207003
14
1. High Pressure Spool Adjustment 4. Signal Line to Compensator
2. Flow Control Spool Adjustment 5. Temperature Switch
3. Case Drain to Tank
A.10.A / 21
Hydraulic Systems pressure port. When the engine is at high idle and the
swash plate is at its maximum angle the pump output
PFC Pump Operation is approximately 152 l/m (40 GPM).
The PFC pump assembly is located directly in front
of the reservoir. The PFC pump is an axial-piston NOTE: The pump is always engaged by the swash
type pump. When the drive shaft of the piston pump plate spring to its maximum output. The compensa-
is rotated, the piston cylinder block, which is splined tor is always reducing the pumps output.
to the drive shaft, also turns. The piston block
contains nine piston assemblies which have free
swiveling slippers attached to the ball-end of the Pump Compensator
piston assembly. The slippers ride against the The pump compensator assembly controls the angle
machined surface of the swash plate. of the swash plate by directing oil to the swash plate
control piston. The swash plate control piston will
When the swash plate is tilted from neutral to its over come the swash plate control spring, placing the
maximum angle by the swash plate control spring, swash plate at the proper angle.
the piston slippers follow the inclined surface of the
swash plate and begin moving in and out of the piston The main valve assembly, feeder valve assembly
block bore. Half of the piston assemblies are being and steering hand pump each contain a signal port.
pulled out of the piston block while the remaining half The signal port and associated lines direct a signal
of the pistons are being pushed back into the piston pressure to the pump compensator. This signal
block. As the pistons are pulled from the piston block, pressure is equal to the system work pressure. The
they draw oil into the piston block bores. This supply pump compensator will use this signal to place the
oil comes from the kidney shaped intake port. As the piston pump swash plate at the proper angle to meet
piston crosses over top dead center, the piston push the system demand. The outlet pressure at the pump
the oil out of the piston block bores into a kidney will be 27.6 bar (400 psi) higher than the signal line
shaped outlet pressure port. Each of the nine pistons pressure due to the 27.6 bar (400 psi) spring in the
completes this cycle for each revolution of the pump compensator. The pump outlet pressure will continue
shaft. This causes a continuous even flow of oil from to be 27.6 bar (400 psi) higher than signal line
the pump. pressure until the high-pressure standby pressure is
reached. After high pressure standby is reached, the
The greater the swash plate angle, the greater the pump outlet pressure and the signal line pressure will
piston stroke. This increase in stroke causes more oil become equal.
to be pulled into the pump and discharged out of the
A.10.A / 22
Hydraulic Systems
Low Pressure Standby
1 B
5
C
3 4
6
2
20043057
(Pump assembly is a representative drawing only.)
6
1
2
M207703B
5
15
A.10.A / 23
Hydraulic Systems de-stroking the pump. In this condition, the pump will
only move enough oil to make up for internal leakage
Low Pressure Standby within the system and maintain 31--41.5 bar
When there is no demand for oil flow, the pump will (450--600 psi). The pump will remain in this position
go into the low-pressure standby mode. Low-pres- until there is a demand for oil. In low-pressure
sure standby means low pressure and minimal flow standby mode the pump produces less heat and
in the system. When the engine is not running, no uses less horsepower than an open-center system.
pressure exists in any circuit. In this state, the swash Low pressure standby also makes starting the
plate control spring is holding the piston pump at full engine easier.
stroke. When the engine is started and the pump
begins to rotate, it will momentarily try to pump oil. Minimum system pressure is 31--41.5 bar (450--600
This creates outlet pressure at the pump. This psi) in the low-pressure standby mode. There is a
pressure is directed to the flow compensator spool 0.61 mm (0.024in) dynamic sensor orifice located in
and the high-pressure spool through passages in the the steering priority spool. The dynamic sensor
piston pump back plate. The two spools in the pump orifice connects the pump outlet port to the signal
compensator are both spring biased. The flow port of the pump compensator through the orifice
compensator spool has a 27.6 bar (400 psi) spring check valve. If the oil in the signal line can flow
while the high-pressure spool has a 186.3 bar (3050 through the steering hand pump too freely a 0.78 mm
psi) spring. The pump pressure is directed to the (0.031″) orifice in the steering hand pump signal
non-spring side of these two spools. As pressure passage provides back pressure in the signal line.
builds, it will cause the flow compensator spool to This signal pressure of 3.45--10.3 bar (50--150 psi) is
shift against its 27.6 bar (400 psi) spring. When the sent to the spring-end of the flow compensator spool.
spool shifts it allows pump oil to pass to the pump The spring pressure of 27.6 bar (400 psi) plus the
control piston. This piston will extend and cause the signal line back pressure puts the pump into low
swash plate to move against the control spring. The pressure standby mode ranging from 31--41.5 bar
swash plate will move to a nearly zero degree angle, (450--600 psi).
1. Signal Line-In A. Low Pressure Standby Oil

2. Flow Control Spool B. Drain Oil
3. High Pressure Spool C. Trapped Oil
4. To Control Piston
5. Drain to Tank
6. Pump Output
A.10.A / 24
Hydraulic Systems
Pressure and Flow Compensation
1 A
5
B
3
4
6
2
20043058
6
1
2
M207703B
5
16
A.10.A / 25
Hydraulic Systems provide more oil flow. When the flow demand of the
system is met, the swash plate will be tilted to provide
Pressure and Flow Compensation only the flow required by the component(s) in use.
The flow of oil from the pump is controlled by the The working pressure in the system is fed back to the
difference in pressure at opposite ends of the flow spring-end of the flow compensator spool through
compensator spool. When a valve is opened to the signal line. The pump must produce flow at a
operate a function on the combine, the outlet pressure equal to the working pressure desired, plus
pressure of the pump will drop. This drop in pressure enough to overcome the 27.6 bar (400 psi) spring on
is detected on the non-spring end of the flow the flow compensator spool. When the outlet
compensator spool. The spring will now shift the pressure is high enough to overcome both the spring
spool and allow oil to drain from the pump control and work pressure, the flow compensator spool will
piston into the pump case. The swash plate control shift allowing oil to flow to the control piston, causing
spring will tilt the swash plate, causing the pump to the pump to destroke to match the demand.
1. Signal Line-In A. Pressurized Oil

3. High Pressure Spool
5. Drain to Tank
6. Pump Output
A.10.A / 26
Hydraulic Systems
High Pressure Standby
1 A
5
B
3 4
6
2
20043059
6
1
2
5M207703B
17
A.10.A / 27
Hydraulic Systems The pump will remain in the high-pressure standby

mode until the load is overcome or the valve is
High Pressure Standby returned to neutral. When the valve is returned to
Should the hydraulic system stall-out under a high neutral, pressure is no longer available to the signal
load, or a cylinder reach the end of its stroke, the line. The flow compensator spool will shift allowing oil
pump will go into high-pressure standby until the load to extend the control piston and destroke the pump.
is overcome or the valve is returned to neutral. When Signal line pressure is bled-off through a 0.5 mm
the system stalls-out, there will be no flow across the (0.020″) signal orifice check valve threaded into the
controlling valve. The pressure will then equalize on steering priory valve, a 0.89 mm (0.035″) dampening
both ends of the flow compensator spool. The spring orifice located in the steering priority valve, a 0.78
will then cause the flow compensator spool to shift. mm (0.031″) orifice in the steering hand pump and
At the same time, the pressure will start to rise in the then to the reservoir. When the signal pressure is
system until it is able to move the spring-loaded bled-off, the flow compensator spool will return the
high-pressure spool. This spring is set at system to low pressure standby.
182.85--189.75 bar (3050 psi). When the high-pres-
sure compensator spool shifts, it directs oil to the
swash plate control piston, de-stroking the pump.
1. Signal Line-In A. Maximum High Pressure Oil

3. High Pressure Spool
5. Drain to Tank
6. Pump Output
A.10.A / 28
Signal Circuits The reel raise, reel fore/aft and unloading auger
The signal circuit pressure may be generated from swing can NOT create a signal. When any of these
the following sources: functions are activated the jammer valve is also
activated. The jammer valve is used to direct full
• Steering Circuit pump pressure into the signal line, this causes the
• Header Raise Circuit PFC pump to go the high pressure standby. A supply
• Signal Valve Circuit side orifice in each valve controls the speed at which
• Lateral Tilt Valve these function operated.
• Reel Drive Valve The jammer valve is connected before the orifices
that control the actuation speed. As a result, the
The steering, header raise, field tracker and reel signal pressure sensed is not the actual working
drive circuits react differently than the reel raise, reel pressure at the cylinder(s), but full system pressure.
fore/aft and unloading auger swing circuits. This is In this case, no pressure drop is detected and the oil
due to the location of the signal line. The steering, pressure on either side of the flow compensator
reel drive, terrain tracker and header raise rates are spool will remain equal. This situation will cause the
variable by the operator, unlike the other functions, system to go on high-pressure standby whenever
which are not adjustable. For example, the steering reel raise, reel fore/aft and unloading auger swing
speed can be affected by how fast the operator turns are operated.
the steering wheel. The header raise rate can be
increased or decreased by changing the raise rate Within the PFC system there are five checks valves
setting on the Universal Display Plus monitor. located in the signal lines. One at the header valve,
However, the adjustments for speed of reel raise, one at the steering priority valve, one in the reel drive
reel fore/aft and unloading auger swing are set by the valve and two in the lateral tilt valve. The purpose of
size of the orifices in each valve. these checks is to allow the highest signal line
pressure to get back to the compensator. This will
The signal line for the variable control systems make sure that the component with the highest--
(steering, terrain tracker, reel drive and header raise) pressure demand is satisfied.
is located after each control valve, (monitoring the
circuit work pressure). In this location, the signal line
will sense actual working pressure in the cylinder(s).
A.10.A / 29
Steering Priority Valve
Main Machine Stack Valve
1. Signal from Steering

2. Supply to Feeder
Valve
3. Supply to Steering
Hand pump
4. Not indicated
5. Screen
6. Steering Signal
Check Valve
7. Signal Bleed Off
Orifice
8. Dynamic Orifice
9. Not indicated
10. Screen
11. Damping Orifice
12. Pump PSI
13. Signal PSI
14. Spring
15. DIAG Test Port
16. From PFC Pump
17. Signal Line Test Port
M210303 A
M210103
18
A.10.A / 30
STEERING CIRCUIT of the priority spool draining to the reservoir, and the
increased pressure on the opposite end, the spool will
shift against the spring. The priority spool will meter
Steering Priority Valve just enough oil to the steering circuit to make-up for
The steering priority valve is integral with the main the oil being bled-off through the 0.79 mm (0.031 in)
stack valve on the left side of the combine. The orifice in the steering hand pump during low pressure
primary function of the steering priority valve is to standby. On the spring-end of the steering priority
maintain a priority flow of oil to the steering system. spool is an orifice (8) fitting that connects the steering
Oil from the PFC pump is directed to the inlet of the
hand pump signal line to the steering priority valve.
steering priority valve. Inside the valve is the priority This orifice fitting has a 0.79 mm (0.031 in) orifice in
spool, which is spring biased. The spring will position it, which serves as a dampening orifice to control
the spool so incoming oil will to go to the steering
priority spool movement.
hand pump first.
The steering hand pump circuit is opened when
When steering is not being used, pressure will steering is required. This will cause a pressure drop
increase due to the closed-center steering hand
on the non-spring end of the priority spool. The spring
pump. This build-up of pressure is directed to the will shift the priority spool to direct oil out to the
non-spring end (12) of the priority spool through a steering hand pump. The PFC pump will stroke to
screened 0.79 mm (0.031 in) damping orifice (11). At meet the steering demand. When steering demand
the same time, a screened 0.64 mm (0.025 in) is satisfied, pressure will start to build on the
dynamic sensor orifice (8) directs oil to the spring-end non-spring end of the priority spool. The pressure will
of the priority spool and to the signal line. The dynamic overcome the spring, shifting the priority spool, thus
sensor orifice keeps the signal line filled with oil to
allowing excess oil to be supplied to the main valve
keep the steering responsive. At the same time this oil assembly if required.
is allowed to drain to the reservoir through the orifice
in the steering hand pump spool. If the oil in the signal Threaded into the steering priority valve is a
line can flow through the steering hand pump too screened 0.50--mm (0.020in) orifice check. This
freely, the 0.79 mm (0.031 in) orifice in the steering orifice check allows oil pressure to get to the
hand pump will create a back pressure of 10.3 bar compensator when in low-pressure standby mode
(50--150 psi) in the signal line. This pressure in the and when steering the combine. It also allows signal
signal line plus the 27.6 bar (400 psi) springs in the line pressure, once a function has been completed,
compensator act together to put the system at low to bleed from the compensator to reservoir through
pressure standby. With the oil on the spring-side (13) the steering hand pump, which de-strokes the pump.
A.10.A / 31
Steering Hand Pump
M231203
M231303
19
A.10.A / 32
STEERING CIRCUIT
Steering Hand Pump Power Turn (left or right)

AFX Series Combines use an Eaton steering hand Oil from the PFC pump enters the steering hand
pump. This hand pump is a closed-center, pump at the supply port. This opens the
load-sensing design to minimize horsepower spring-loaded check valve and seats the recircula-
consumption and heat generation. The NA unit is 328 tion check. As the steering wheel is rotated (left or
cc with 4.5 turns lock to lock and the EUR unit is 320 right), the main spool will move within the sleeve.
cc with 4.7 turns lock to lock. Two 2.25″ X 13.4″ This movement will direct oil to the metering section
cylinders are used to turn the wheels. as well as to the signal line. The metering section
begins to rotate with the rotation of the steering
wheel. This moves oil from the PFC pump to the
Steering Neutral rod-end or the base end of the cylinder depending on
When there is no demand for steering, the the direction of rotation. At this point the oil pressure
spring-centered main spool and sleeve block the oil going to the cylinders is also transmitted back to the
inlet port and the ports to the steering cylinder. At the compensator by way of the signal line.
same time the main spool and sleeve open a
passage so the signal line can drain to the reservoir. Oil returning from the cylinder is directed back to the
The 0.64 mm (0.025 in) dynamic sensor orifice main spool and sleeve, then out the return port of the
directs oil to the spring-end of the priority spool and steering hand pump to the oil filter. When rotation of
to the signal line. The dynamic sensor orifice keeps the steering wheel is stopped, the spring-centered
the signal line filled with oil to keep the steering main spool and sleeve return to the neutral position.
responsive. At the same time this oil is allowed to This stops oil flow to the metering section and traps
drain to the reservoir through the orifice (1) in the oil in the cylinder.
steering hand pump. The orifice in the steering hand
pump will create a back pressure of 10.3 bar (50--150
psi) in the signal line. This pressure in the signal line
plus the 27.6 bar (400 psi) spring in the compensator
act together to put the system at low pressure
standby. The internal check valve between the
supply and return passages is closed at this time.
A.10.A / 33
Steering Relief Valve
G F
C
B
D
E M231403
20
A. Steering Handpump E. Supply Line
B. To Steering Cylinders F. Steering Priority Valve
C. Return Line G. Check Valve
D. Signal Line
A.10.A / 34
STEERING RELIEF VALVE the metering section (turned by the operator) is used
If the steering wheels are turned to their stops, or the as the pump to supply oil to the steering cylinder.
wheels can no longer be turned, the steering system
pressure increases until it goes on relief. When the
pressure increases above 182.7--189.6 bar Manual Turn (left or right)
(2650--2750 psi), a simple relief valve (2) located in As the operator rotates the steering wheel, the
the steering hand pump signal line will open. An centering springs compress and the main spool
orifice (1) is located in the hand pump to limit the changes relationship to the sleeve. Since there is no
amount of oil that is being feed into the signal line, so supply of hydraulic oil from the PFC pump, the inlet
that the relief valve can limit the pressure in the signal check valve will be held on its seat by the spring. At
line. This will limit the signal pressure available to the this point, the recirculation check ball will not be
steering priority valve and the compensator. The seated due to the fact there is no incoming oil. This
purpose of this relief valve is to limit the maximum allows oil from the return port to be drawn past the
pressure available to the spring-side of the priority recirculation check, through the main spool and
spool, thus allowing oil to flow to the main valve sleeve, to supply the metering section, which is now
assembly. If the steering relief pressure is set too acting as the pump. The metering section controls
close to the high-pressure stand-by pressure, the oil the amount of oil being directed to the cylinder based
flow to the main valve assembly may be cut off when on the rotation speed of the steering wheel. Oil flow
the steering relief valve opens. This relief valve is from the metering section is then directed to the
factory set to provide a pump supply pressure spool and sleeve, then out to the steering cylinder.
between 182.7--189.6 bar (2650--2750 psi).
Oil returning from the steering cylinder is directed
back to the main spool and sleeve, then to the return
port. Since return port oil is now the supply to the
Manual Steering
metering section, and the recirculation ball is off its
The steering circuit will permit manual steering
seat, the oil can again be directed to the metering
control of the combine in the event of a dead engine;
section for a continuous supply.
however, steering effort is more demanding. Manual
steering uses the existing oil in the steering circuit for When the rotation of the steering wheel is stopped,
the oil supply, and the operator turning the steering the centering springs return the main spool and
wheel as input power. In manual steering operation, sleeve to a neutral position.
A.10.A / 35
HYDRAULIC SYSTEM The reservoir tank temperature sensor monitors the

oil temperature in the reservoir tank. If the
temperature should climb above 128oC (260oF), the
Electrical Monitoring Circuits resistance of the sensor will be reduced to a point at
The system uses a number of sensors to monitor the which enough current will flow through it providing
systems operations. the CCM1 with a signal. At room temperature the
sensor reads approximately 2500 ohms and reduces
as the temperature increases.
HYDRAULIC FILTER RESTRICTIONS
SWITCH Power is supplied to the sensor from the CCM1
connector X019 terminal J2--24 to the sensor
Reference Material: terminal B. The sensor terminal A is directed back to
Electrical schematic frames #10 the CCM1 connector X019 terminal J2--14.
Key Components: NOTE: The diagnostic screen on the Universal

Hydraulic Filter Restriction Switch S--32, CCM1, Display Plus monitor monitors the supply wire B.
ground (1)
The filter restriction switch is used to monitor the

condition of the filter. The switch is a N/O switch.
When the pressure differential on the filter exceeds RESERVOIR TANK LEVEL SWITCH
the specifications the switch piston will shuttle over
Reference Material:
connecting the power wire to the filter base, providing
Electrical schematic frames #10
a ground. The filter restriction indicator should
illuminate prior to the filter by-pass opening,
Key Components:
providing the operator time to replace the filter.
Hydraulic Oil Level Switch S--33, CCM2, ground (1)
Power is supplied to the sensor from the CCM1
The reservoir tank level sensor monitors the oil level
in the reservoir tank. If the level should fall too low the
terminal B. The sensor terminal A is directed to the
sensor will close, providing a complete circuit.
chassis ground (1).
Power is supplied to the sensor from the CCM2
HYDRAULIC OIL TEMPERATURE SENSOR connector X016 terminal J2--39 to the sensor
terminal B. The sensor terminal A is directed to the
Reference Material:
chassis ground (1).
Electrical schematic frames #10
Key Components:
Hydraulic Oil Temperature Sensor B--18, CCM1
Located:
In the PFC pump inlet manifold
A.10.A / 36
REGULATED PRESSURE
Park Brake / Regulated Pressure Valve

1. Park Brake/Regulated Pressure Assembly
Park Brake / Regulated Pressure Valve

Regulated pressure is used for two functions: 1
1. To control the secondary portion of pilot operated
valve assembles, Header Raise / Lower and
Reel Drive valve. The primary spool uses
regulated pressure to control the position of the
secondary spool, the secondary spools will be
controlling the operating flow from the PFC
pump.
10035346
2. To release the Parking Brake and provide oil for
the tow valve assembly. 21
A.10.A / 37
Component Location
M227503
22
Regulated Pressure Schematic
M227403
23
1. Park Brake/Reg. Valve Assembly 7. Park Brake Valve
2. Supply From PFC Pump 8. Tow Valve (Hand Pump)
3. Return to Tank 9. Isolation Valve (Tow Operations)
4. Regulated Pressure Valve 10. Regulated Pressure Sensor
5. Pilot Line 11. Park Brake Release
6. To Regulated Circuits 12. Regulated Test Port
A.10.A / 38
Regulated Pressure Valve Operation PFC is supplied at port (2) and is directed to the
regulated valve assembly. All regulated functions are
Reference Material: closed circuit operations, meaning they don’t require
Hydraulic Schematic large volumes of oil BUT demand constant pressure.
Since there is no real flow of oil through the circuits
Key Components: the pressure will stabilize at the current PFC working
Regulated/Park Brake/Tow Valve Assembly pressure which is to high. The regulating valve,
through the pilot line (5), is monitoring the regulated
Regulated Pressure pressure AFTER the valve. As the regulated
The Regulating /Park Brake valve is teed into the pressure increase the pressure is also directed to the
hydraulic supply line from the PFC pump so when the non-spring end of the regulating valve and shuttles it
PFC pump is operating, regardless of output against the spring, restricting the inflow of oil into the
pressure, the valve is receiving pump working regulated circuit, maintaining the circuit pressure.
pressure. PFC pump low pressure stand-by may
vary between 31--41 bar (450--600 PSI) so it is the job Regulated pressure may be tested at the test port
of the regulated valve to maintain a regulated (12).
pressure of 22--25 bar (320--360 PSI) for the
complete regulated circuit.
A.10.A / 39
Electrical Monitoring Circuits Plus monitor. If the pressure falls below specification
the park brake indicator lamp will illuminate warning
Park Brake Pressure Sensor to the operator. The sensor is a variable resistance
sensor.
Reference Material:
Electrical schematic frames #9, #27 A 5V power is supplied to the sensor from the CCM2
Key Components: terminal B. The sensor terminal A is directed back to
Park Brake Sensor B--53, CCM2 the CCM2 connector X0016 terminal J2--14. The
sensor terminal C is providing a variable signal
A pressure sensor is used to monitor the parking voltage to the CCM2 connector X017 terminal J3--34.
brake release pressure, in turn monitoring the
regulated pressure. The sensor provides a constant
NOTE: The diagnostic screen on the Universal
voltage reading to the CCM2, and the CCM2 places
Display Plus monitor is monitoring the signal wire C.
a message on the data bus for the Universal Display
A.10.A / 40
Control Pressure
2 1
50035347
24
1. Supply from PTO Gearbox 3. Control Pressure Manifold and Sensor
2. Control Pressure Pump
A.10.A / 41
CONTROL PRESSURE SYSTEM so on the AFX combine. Since the control pump will
On the AFX combines there are three individual be supplying all three hydrostatic drives a larger
hydrostatic drives, they all share common compo- pump is required. The control pump is the largest
nents. In the past we were accustomed to having a gear pump section of the gear pump assembly. The
charge pump and filtering system for each customary charge pump that is incorporated into the
hydrostatic drive, this system will use a common ground drive hydrostatic pump assembly will be used
charge pump and filter for all drives. We would ONLY for PTO gearbox cooling lubrication.
normally have call this the CHARGE pump and filter
for the hydrostatic drive, it is now the CONTROL NOTE: The Charge pressure is identified as “Control
PRESSURE circuit. Pressure.”
Normally the hydrostatic drive charge pump is

mounted inside the hydrostatic pump end cover, not
A.10.A / 42
M207903
25
1. Supply From PTO Gearbox 12. Control Pressure Test Port and Sensor
3. Control Pressure Pump 17. PTO Gearbox
A.10.A / 43
M208303 B
26
2. Control Circuit Filter 6. Control / Lube Pressure Regulating Valve
3. Gear Pump Assembly 18. Pump to Filter Line
A.10.A / 44
Control Pressure Pump

1. Fan Drive Output (rear pump)
2. Spreader and Rotary Air Screen Output (center
pump)
3. Control Pressure Output (front pump)
4. Supply From PTO Gearbox, (for pump 3)
5. Supply From Hydraulic Reservoir, (for pumps 1 and
2)
The gear pump assembly is mounted in the PTO

gearbox and incorporates three separate gear
pumps.
The Control Pressure pump, (pump 3, nearest

to the drive shaft), is supplied oil from the PTO
gearbox and all of its flow is returned to the PTO
gearbox. See specification page.
The Spreader/Rotary Air Screen Drive pump is
supplied oil from the hydraulic reservoir and
returns all of its flow back to the reservoir. See
specification page. M207203
The Fan Drive pump is supplied oil from the

hydraulic reservoir and returns all of its flow 27
back to the reservoir. See specification page.
NOTE: If the seal was to leak between the front and

center pumps oil could transfer between reservoirs.
A.10.A / 45
Filtration
2. Filter Base
4. Restrictions Indicator
5. Filter By-Pass Port
The control pressure filter is on the supply side of the

control pressure circuits, the filter is a pressure filter.
The filter base incorporates a filter restriction sensor
(4) that monitors the condition of the filter element. If
the restriction increases above 2.76 bar (40 PSID)
differential pressure the sensor will CLOSE to create
operator warning.
The filter base incorporates a filter by-pass valve that

will open at 3.45 bar (50 PSID) differential pressure M207103
to prevent over pressuring the filter. Since the flow is
supplying the hydrostatic pumps and motor the filter
by-pass does NOT permit dirty oil to flow through the
filter base down stream. The filter base directs the
by-pass out port (5) to the return manifold. The
sensor is set to activate prior to the by-pass valve
opening.
M208003 B
28
A.10.A / 46
Control / Lubrication Pressure Valve
M208003 C
M208103
29
5. Filter Base By-Pass IN Port 11. Lubrication Pressure Regulating Valve
6. Valve Body 18. Control Pressure Supply
7. Control Pressure Regulating Valve 19. Control Pressure OUT Port
8. Screen 20. Lubrication Pressure Switch
9. Orifice
The Control/Lube pressure control valve regulates The lubrication pressure is checked at the diagnostic
both the control pressure and lube pressure. The test port (20). The lubrication oil is supplied from the
valve is supplied oil from the control pressure pump lubrication pump, which discussed later in this
at port (18) and is exposed to the regulator (7). The section.
regulator is adjustable to maintain a control pressure
of 20--22 bar (290--320 PSI). If the pressure exceeds NOTE: The screen and orifice provide for an air
the spring setting the valve will shuttle and direct the bleed on initial start up at the plant or if the system is
flow to the return port (RET). drained completely. If the orifice was plugged the
control pressure pump could have problems priming.
The valve body also receives the filter by-pass oil at It will bleed approximately 1.9 L/m (0.5 GPM) to the
port (5) and combines it with the oil from both PTO gearbox.
pressure regulators. The combined oil is directed out
the return port (RET) to the return filter and back to
the PTO reservoir or the lubrication pump.
A.10.A / 47
Control Pressure Schematic
M208003
30
1. PTO Reservoir 9. Orifice
2. Control Pressure Circuit Filter 10. Drain
3. Control Circuit Pump 11. Lubrication Pressure Valve
4. Filter Restriction Switch 12. Control Pressure Distribution Manifold
5. Filter By-Pass Port 13. Control Pressure Test Port
6. Control / Lubrication Pres. Reg. Valve 14. Control Pressure Sensor
7. Control Pressure Valve 15. Return Manifold
8. Screen 16. To The Lubrication Pump / Tank
A.10.A / 48
Control Pressure Schematic 2. The filter base monitors the filter restriction and
The control circuit pump is used to supply the ground, by-pass the oil if needed and directs the oil to the
rotor, and feeder drive hydrostatics and their Control/Lube Pressure regulating valve.
associated control valves, the unloading auger and
3. The control pressure is regulated by an
chopper/separator clutches. Excess oil is bypassed
adjustable relief valve and directed out to the
through the control valve and is returned to the return
distribution manifold. All excess oil that is bleed
manifold. All the oil from the return manifold is
off by the regulating valve is directed to the return
directed to the lubrication pump inlet, then to the
manifold and sent to the PTO gearbox and
control pump inlet. These two pumps will consume all
charge the lubrication and control circuit pump.
the return flow and still need more oil to pump. The
control circuit pump will receive the remaining oil 4. The distribution manifold contains a pressure
from the PTO gearbox reservoir/sump. sensor to monitor the Control Pressure, sending
1. The control circuit pump pulls oil from the return operator information.
manifold and the PTO gearbox and directs it to
the control circuit filter base
A.10.A / 49
Electrical Monitoring Circuits Key Components:

The system uses two sensors to monitor the systems Control Pressure Sensor B--35, CCM2
operations.
Location:
In the control pressure manifold at the feeder drive
Control Pressure Filter Restrictions Switch pump.
Reference Material:
Electrical schematic frames #10 The control pressure sensor is used to monitor the
control pressure. The sensor provides a constant
pressure reading to the CCM2. The CCM2 places a
Key Components:
message on the data bus for the Universal Display
Filter Restrictions Switch S--34, CCM1
Plus monitor to display and provides a warning if the
The filter restriction switch is used to monitor the pressure should drop, providing a warning to the
condition of the filter. The switch is a N/O switch. operator.
When the pressure differential exceeds the
A 5V power supply from the CCM2 connector X016
specifications the switch piston will shuttle over
terminal J2--31 is directed to the B terminal of the
connecting the power wire to the ground.
sensor and a return wire from the A terminal is
Power is supplied from the CCM1 connector X019 directed back to the CCM2 connector X016 terminal
terminal J2--35 to the B terminal on the switch. The J2--14. The sensors C wire provides the pressure
A terminal is directed to chassis ground point (1). signal to the CCM2 connector X016 terminal J2--19.
When the pressure is normal, a signal voltage above
3V is normal. The reading may be monitor on the
Universal Display Plus monitor diagnostic screen.
Control Pressure Sensor
Reference Material:
Electrical schematic frames #10, #27
A.10.A / 50
PTO GEARBOX COOLING AND

LUBRICATION SYSTEM
1
12
50041513
31
A.10.A / 51
LUBRICATION SYSTEM
M208503
32
1. PTO Gearbox Reservoir / To Lube Pump 6. To Oil Cooler
4. Ground Drive Hydro. Pump 12. Return Manifold
5. Lube Filter
A.10.A / 52
M208403
33
1. PTO Gearbox Reservoir 8. Lube Pressure Sensor
2. Lubrication Pump 9. Lube to PTO Gearbox
3. Filter and Cooler Relief 10. Lube to PTO Gearbox
4. Ground Drive Hydro. Pump 11. Control / Lube Regulator Valve
5. Lube Filter 12. Return Manifold
6. Lube Cooler 13. Motor Temp. (ground drive motor) Sensor
7. Lube Relief
A.10.A / 53
Lubrication System air screen and is the upper section of the first layer of
The lubrication system is used to provide cooling and coolers.
lubrication to the PTO gearbox and all components
housed with in it. The system consist of a lube pump, The lube regulating valve (7) limits the maximum
pump relief, lube filter, oil cooler, lube relief and lube pressure in the system. The minimum lube
required plumbing. The pump and pump relief is pressure will be determined by the output of the lube
enclosed in the ground drive hydrostatic pump, we pump. The pressure may be monitored on the
would think of them as the hydro charge pump and Universal Display Plus monitor from the pressure
charge pressure relief. sensor at port (8).
If the lube pump relief (3) valve opens the flow is The ground drive hydrostatic motor case drain (13)
dumped into the ground drive hydro. pump and is monitor for temperature before it enters the return
directed out the pump case drain. The relief protects manifold. The motor case drain should be the hottest
the pump, filter and cooler from being over return oil in the system.
pressurized. The cooler is located behind the rotary
A.10.A / 54
PTO Gearbox Cooling

1. Intercooler
2. Radiator 6 5
3. PTO Gearbox Oil Cooler
4. Hydraulic Oil Cooler
5. Air-Conditioning Condenser
6. Fuel Cooler 1
20030149
4
34
Cooling
The PTO gearbox cooler is mounted behind the
rotary air screen and is the UPPER two thirds of the
center cooler.
A.10.A / 55
Lubrication System Lubrication Pressure Sensor, (PTO Gearbox)

Reference Material:
Electrical Monitoring Circuits Electrical schematic frames #10 and 26
The system uses a sensor to monitor the systems
operations. Key Components:
CCM1, Lubrication Pressure Sensor B--60
Ground Drive Motor Temperature Sensor, (case The lubrication pressure sensor is mounted in the
drain) control / lubrication control valve block and is used to
Reference Material: monitor the lube pressure to the PTO gearbox
Electrical schematic frames #08, #26 components. The sensor provides a constant
pressure reading to the CCM1, then places a
message on the data bus. If the pressure goes
Key Components:
outside of the normal limits the CCM1 will place a
Hydrostatic Motor Temperature Sensor B--46, CCM1
message on the data bus for the Universal Display
The ground drive motor temperature sensor monitors Plus monitor to display a warning to the operator. The
the oil temperature from the case drain of the ground pressure may be monitor on the Universal Display
drive hydrostatic motor. The sensor provides a Plus monitor.
constant temperature reading to the CCM1, the
Power (5V) is supplied to the sensor from the CCM1
CCM1 then places a message on the data bus. If the
connector X019 terminal J2--31 to the B terminal and
temperature rises above specification the CCM1 will
a sensor return (ground) from terminal A back to the
place a warning message on the data bus for the
CCM1 connector X019 terminal J2--14. The sensor
Universal Display Plus monitor to display, provide a
provides a signal from terminal C to the CCM1
warning to the operator. The temperature may be
connector X019 terminal J2--29. The signal voltage
monitor on the Universal Display Plus monitor.
may be monitored on the Universal Display Plus
Power is supplied to the sensor from the CCM1 monitor diagnostic screen.
connector X020 terminal J3--31 to the B terminal and
the sensors A terminal is directed back to the CCM1
connector X020 terminal J3--18. As the temperature
increases the resistance of the sensor decreases,
providing for a voltage drop on the supply wire. The
signal voltage may be monitored on the Universal
Display Plus monitor diagnostic screen.
A.10.A / 56
HYDRAULIC SYSTEM TESTING CAUTION

PROCEDURES Hydraulic oil escaping under pressure can have
When diagnosing a hydraulic system problem, check enough force to penetrate the skin. Hydraulic oil
the electrical circuits first by verifying that the proper may also infect a minor cut or opening in the skin.
solenoids are activated at the correct time. This will If injured by escaping oil, see a doctor at once.
isolate hydraulic problems from electrical problems. Serious infection or reaction can result if medical
treatment is not given immediately. Make sure all
connections are tight and that hoses and lines
BEFORE STARTING ANY TESTS:
are in good condition before applying pressure
• Be sure all oil filters are clean and the reservoir to the system. Relieve all pressure before
is full of clean oil. disconnecting the lines or performing other work
• Check the tension and condition of the drive belt. on the hydraulic system.
• Verify the pump is being driven.
• Check the high and low idle settings of the To find a leak under pressure, use a small piece
engine. of cardboard or wood, never use hands.
• Inspect the hydraulic system for leaks and Clean all connecting points thoroughly before
replace hoses and tubing that show damage or disconnecting any lines. Cap all disconnected lines
wear. that are not used to maintain system cleanliness.
• All tests are to be conducted with an oil
temperature of at least 37oC (100oF).
A.10.A / 57
DIAGNOSTIC TEST EQUIPMENT
Test Couplers and Hoses
Quick Couplers Style Case Part # Parker Number Aeroquip Number

Male Tips 1/8 NPT Female PD322 FD90--1034--02--04
1/8 NPT Male H434164 PD323 FD90--1012--02--04
1/4 NPT Female PD342 FD90--1034--04--04
1/4 NPT Male S243718 PD343 FD90--1012--04--04
3/8″--24 O Ring FD90--1044--03--04
7/16--20 O Ring R55912 PD341--6 FD90--1044--04--04
1/2--20 O Ring PD351 FD90--1045--03--04
9/16--18 O Ring 1541849c1 PD361--6 FD90--1046--03--04
M14X1.5 O Ring 84320565 PD367A--6
M18X1.5 O Ring 358968A1 PD3127--6
M18X1.5 O Ring 325647A2 PD3127--743--6
7/16″ -- 20 JIC (1/4″ tube) R54805 PD34BTX
9/16″ -- 18JIC (3/8″) PD36BTX
3/4″--16JIC (1/2″ Tube PD38BTX
1-1/16″ 12 JIC (3/4″ Tube) D137625 PD312BTX FD90--1046--06--04
1/2″ Tube O Ring Face Seal PD38BTL
Female Tips 1/8″ NPT Female PD222 FD90--1021--02--04
1/4 NPT Female 1543171C1 PD242 FD90--1021--04--04
1/4 NPT Male PD243
7/16--20 Female O Ring PD240
9/16--18 Female O Ring PD260
9/16″--18 ORFS 190117A1 PD34BTL--6
11/16″--16 ORFS 190119A1 PD36BTL--6
13/16″--16 ORFS 190316A1 PD38BTL--6
1″--14 ORFS 377921A1 PD310BTL--6
M22X1.5 Metric PD296
Shut off Valve 14--99--7
1 per hose
Test Hose CAS--1281--2
Hose Adapters Converts hose to 1/4 Male
pipe 211863 2 per hose
1. Hose is rated for 8,500 psi working pressure and is 8 ft. long.
• M14X1.5 Male coupler from OTC includes a special steel washer around the O Ring which is required on
the “88” Series Excavators.
A.10.A / 58
Digital Pressure & Temperature Analyzer
Test Tools Adapters

Digital Pressure & Temperature Analyzer From OTC Kit # OEM1653
Tool Comp., A
Inc. One each of the units listed below.
500 PSI Sensor, B OEM1602
5,000 PSI Sensor, B OEM1603
20ft. Extension Cable, C OEM1607; two cables
K-Type Thermocouple, D 231509
Additional Items
10,000 PSI Sensor OEM1604
Gauge Protector (500psi) OEM1661
12ft. Cable Extension OEM1606
6ft. Cable Extension OEM 1605
Digital Pressure Analyzer
20041514
35
A.10.A / 59
HYDRAULIC SYSTEM TESTING PROCEDURES

# 1 Low Pressure Standby . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.10.A / 61
# 2 High Pressure Standby . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.10.A / 63
# 3 Steering Relief Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.10.A / 65
# 4 Bench Testing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.10.A / 67
# 5 Control Pressure Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.10.A / 69
# 6 PTO Gear Box Lubrication Pressure Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.10.A / 71
# 7 Regulated Pressure Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.10.A / 73
#8 Spreader Pump Flow Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.10.A / 75
# 9 Fan Pump Flow Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.10.A / 77
# 10 PFC Pump Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.10.A / 79
# 11 Control Pressure Pump Flow Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.10.A / 81
A.10.A / 60
# 1 Low Pressure Standby
M216703 B
36
13. Pump Pressure Port 14. Signal Line Test Port
M207003
37
1. High Pressure Compensator Spool 2. Flow Compensator Spool
A.10.A / 61
# 1 Low Pressure Standby hydraulic functions are not activated other-

This test is used to determine low-pressure standby. wise the gauge could be damaged. The PFC
There are two items responsible for low-pressure pump pressure port should read 26--28 bar
standby, the 26--28 bar (375--400 PSI) spring on the (375--400 PSI) above the reading that was
flow compensator spool and the 0.078 mm (0.031 in) recorded from the signal line.
orifice in the steering hand pump – which creates back
pressure in the signal line of approximately If the PFC pump pressure port does not read 26--28
3.45--10.3 bar (50--150 psi). The 26--28 bar (375--400 bar (375--400 PSI) ABOVE the signal line,
PSI) spring plus the back pressure will equal adjustment of the flow compensator spool spring is
low-pressure standby. The following test will show the required. The adjustment procedure is as follows:
spring setting of the flow compensator spool.
Example:
Test Procedure Signal line pressure port 7.7 bar (112 psi)
reading
1. Attach a 69 bar (1000 psi) gauge to the signal line
pressure test port (14) on the main valve Flow compensator spool + 27.5±1.7 bar
assembly. It is recommended to install a needle spring setting (400±25 ppsi))
valve in the test hose to prevent damage to the
gauge. With the needle valve closed, start the PFC pump pressure port 35.3±1.7 bar
engine. At low idle, open the needle valve on the reading AFTER adjustment (512±25 psi)
gauge. Make sure that the steering wheel is
not moved or that other hydraulic functions
are not activated otherwise the gauge could 3. Remove the cap for the adjustment screw
be damaged. The signal line pressure should be located on the compensator.
approximately 3.45--10.4 bar (50--150 PSI). 4. Loosen the jam nut.
Record this number for use later.
5. Use an allen wrench to adjust the pressure to
2. Then attach the SAME 69 bar (1000 psi) gauge match the number calculated. (See example.)
to the PFC pump pressure test port (13) on the
main valve assembly. With the needle valve 6. Tighten the jam nut. Repeat test to verify the
closed, start the engine. At low idle open the low-pressure standby setting.
needle valve on the gauge. Make sure that the 7. If not correct, make adjustment again. If it is
steering wheel is not moved or that other correct, replace the cap.
A.10.A / 62
# 2 High Pressure Standby
M216703 B
38
13. Pump Pressure Port 14. Signal Line Test Port
M207003
39
1. High Pressure Compensator Spool 2. Flow Compensator Spool
A.10.A / 63
# 2 High Pressure Standby from the feeder house if a grain header is attached.
This test is used to determine the spring setting of the With the engine at high idle, activate the reel raise
high-pressure spool in the compensator. High-pres- circuit. The gauge should read between 207--214 bar
sure standby is the maximum pressure that the PFC (3000--3100 PSI).
pump will develop. High pressure stand-by on is
207--214 bar (3000--3100 PSI). There is no relief If adjustment is required remove the cap for the
valve in the PFC circuit so the high-pressure standby adjustment screw located on the compensator. Use
limit serves as the system relief. an allen wrench to adjust the spring setting. After the
adjustment has been made, the test should be
repeated to verify the spring setting.
Test Procedure
Attach a 345 bar (5000 psi) gauge to the PFC pump
pressure test port (13). Disconnect the reel lift hose
A.10.A / 64
# 3 Steering Relief Setting
M216703 B
40
3. From Steering Hand Pump Signal 13. Pump Pressure Test Port
4. To Steering Hand Pump Supply 14. Signal Line Test Port
A.10.A / 65
# 3 Steering Relief Setting steering hand pump must be removed from the
This test is used to determine the relief valve setting combine. The relief valve adjustment is an allen plug
of the steering signal circuit. The steering signal relief located on the mounting surface of the hand pump.
valve is set to provide an operating pressure of The plug will be filled with wax. After removing the
182.7--189.6 bar (2650--2750 psi). If the steering wax, turn the threaded plug in to increase the relief
signal is too high the steering circuit can limit or valve setting, and out to decrease the setting. After
completely stop the oil flow to the other hydraulic the adjustment has been made, the test should be
functions. repeated to verify the spring setting. Before installing
the hand pump in the combine, replace the wax with
LOCTITE to prevent the adjusting plug from moving.
Test Procedure
Attach a 345 bar (5000 psi) gauge to the pump NOTE: Steering from full RIGHT to full LEFT should
pressure DIAG port located on the Main Valve Stack. take approximately 4.5 turns. If the steering system
With the engine at low idle, turn the steering wheel requires more turns, it could be a sign of a hand pump
until the steering stops are reached and hold the that has too much internal leakage or a steering
wheel. The relief valve in the steering hand pump will cylinder with internal leakage. When holding the
open. The reading on the gauge should be between steering wheel against the stop, continue to apply
182.7--189.6 bar (2650--2750 psi). normal steering pressure on the wheel, there should
not be more then approx. 1.5 wheel rotation per
The relief is located in the steering hand pump and minute due to internal leakage.
is set from the factory. If adjustment is needed, the
A.10.A / 66
# 4 Bench Testing Components
20041515
41
1. Needle Valve 3. Test Block 206934
2. Gauge
Pressurizing the valve from the side.

“Terrain Tracker Relief”
20041516
42
Pressurizing the valve from the end.
• Spreader Drive Relief
• Feeder Thermal Relief
• Fan Drive Relief
20041517
43
A.10.A / 67
# 4 Bench Testing Components that the pressure will act on the end of the relief valve.
Create enough pressure to open the relief valve. The
Field Tracker, Spreader Relief and Feeder reading on the gauge should read 210 bar (3000 psi).
Thermal Relief Valves If adjustment is required, remove the cap on the relief
This test is used to determine the pressure settings valve and loosen the jam nut. Use an allen wrench to
of the relief valves when the system can not be adjust the screw. Turn the screw in to increase the
loaded to relief valve settings. relief pressure setting, or turn the screw out to
decrease the relief pressure setting. After the
adjustment has been made the test should be
Test Procedure repeated to verify the relief valve setting.
To bench test relief valves use special tool
CAS--1905--2, CAS--1905--3 and adapter
1252331C1. A hydraulic hand pump or tractor Fan Drive Relief Valve
remote valve can be used to supply pressure to the To test the fan drive relief valve, thread it into the test
test block 206934. block and attach the supply hose to the test block so
that the pressure will act on the end of the relief valve.
Create enough pressure to open the relief valve. The
Terrain Tracker Relief Valve reading on the gauge should read 241 bar (3500 psi).
To test the terrain tracker relief valves, thread it in to If adjustment is required, remove the cap on the relief
the test block and attach the supply hose to the test valve and loosen the jam nut. Use an allen wrench to
block so that the pressure will act on the side of the adjust the screw. Turn the screw in to increase the
relief valve. Create enough pressure to open the relief pressure setting, or turn the screw out to
relief valve. The reading on the gauge should read decrease the relief pressure setting. After the
207 bar (3000 psi). If adjustment is required, remove adjustment has been made the test should be
the cap and use an allen wrench to turn the threaded repeated to verify the relief valve setting.
plug. Turn the plug in to increase the relief pressure
setting, or turn the plug out to decrease the relief
pressure setting. After the adjustment has been Feeder Lift Cylinder Thermal Relief Valve
made, the test should be repeated to verify the relief To test the feeder thermal relief valve, thread it into
valve setting. the test block and attach the supply hose to the test
block so that the pressure will act on the end of the
relief valve. Create enough pressure to open the
Spreader Relief Valve relief valve. The reading on the gauge should read
To test the spreader relief valve, thread it into the test 276 bar (4000 psi). If the valve drips before it
block and attach the supply hose to the test block so opens at the set pressure the header will settle.
A.10.A / 68
# 5 Control Pressure Test
M205503 C
44
Control Pressure Test Port
A.10.A / 69
# 5 Control Pressure Test The relief is located in the valve body. If adjustment
This test is used to determine the control pressure is needed, loosen the jam nut and using an allen
relief valve setting. The control pressure relief valve wrench turn the center screw in to increase pressure
is set to provide an operating pressure of 20--22 bar and out to decrease pressure. After the adjustment
(290--320 psi). has been made, the test should be repeated to verify
the spring setting.
NOTE: This can be checked on the Universal Display
Plus monitor by placing the “Control Pressure” on NOTE: Activate all associated clutches and
one of the RUN screens. hydrostatic drives to determine if any circuit has
excessive leakage. The pressure MUST be
maintained during clutch and hydro. activation. The
Test Procedure pressure will normally be on the low side when the
Attach a 41 bar (600 psi) gauge to the control engine is low idle.
pressure DIAG port located on the Control
Pressure/Lubrication Valve. With the engine at HIGH IMPORTANT: Do NOT exceed 25 bar (360 PSI) with
idle the pressure reading should be within cold oil, there should be approximately 20 bar (290
specification. psi) at high idle with hot oil and all systems running.
A.10.A / 70
# 6 PTO Gear Box Lubrication Pressure Test
M208303 B
45
A.10.A / 71
# 6 PTO Gear Box Lubrication Pressure Test 2. If the machine’s software has been updated it
This test is used to determine the lube pressure relief may be monitored on the Universal Display Plus
valve setting. The lube pressure relief valve is set to monitor RUN screen after placing the item on one
provide an operating pressure of 3.4 bar (50 psi). of the RUN screens.
NOTE: This can be checked on the Universal Display Attach a 41 bar (600 psi) gauge to the lube pressure
Plus monitor by placing the “Lube Pressure” on one DIAG port located on the Control Pressure/Lubrica-
of the RUN screens. On some of the earlier machine tion Valve. With the engine at LOW idle the pressure
there may be a test fitting in place of the sensor, in reading should be within specification, check at
that case the pressure gauge will have to be used. HIGH idle to verify operation.
The relief is located in the valve body. The cartridge

is NOT adjustable, if pressure is not correct the
Test Procedure
lubrication pump should be flow rated to verify it can
Pressure may be tested by two different methods:
produce the proper flow and pressure. If the pump is
operating properly replace the LUBE regulating valve.
1. Remove the lube pressure sensor from the
CONTROL/LUBE control valve and install a test
fitting.
A.10.A / 72
# 7 Regulated Pressure Test

1. Park Brake/Tow Valve
10035346
46
A.10.A / 73
# 7 Regulated Pressure Test Valve. With the engine at LOW idle the pressure
This test is used to determine the regulated pressure reading should be within specification, check at
relief valve setting. The regulated pressure relief HIGH idle to verify operation.
valve is set to provide an operating pressure of
22--25 bar (320--360 psi). The relief is located in the valve body. The cartridge
is adjustable; if pressure is not correct make the
required adjustment.
Test Procedure
Attach a 41 bar (600 psi) gauge to the regulated
pressure DIAG port located on the Park Brake/Tow
A.10.A / 74
# 8 Spreader Pump Flow Test

1. Spreader Relief
2. Spreader Flow Control
3. Valve Outlet to Left Motor
3
2
1
10033639
47
A.10.A / 75
# 8 Spreader Pump Flow Test If Flow Is Below Specifications

This test is used to determine the efficiency of the 1. There could be a problem with the flow control
spreader pump. The pump will wear internally over o-rings.
time, causing the residue spreader speed to
decrease. 2. There could be a problem with the relief valve
o-rings
NOTE: Since all the flow from the spreader pump is 3. There could be a problem with the control
directed through the rotary air screen motor a quick solenoid o-rings and spool.
RPM check of the screen may be all that is required
to determine the condition of the pump. The screen 4. The pump could be worn excessively.
should turn a minimum of 205 RPM. Be sure to verify
the condition of the spreader relief valve. If the flow is below specifications the flow rater
could be installed between the pump and the
control valve.
Test Procedure
1. Remove the supply hose that runs between the CAUTION
spreader valve and the left hand spreader motor. Use extreme caution if this procedure is used.
Connect the inlet hose from a flow rater to the There is no relief valve in the system when
spreader valve and the outlet hose from the flow testing in this manner. Be absolutely sure the
rater back to the hydraulic reservoir tank. flow meter restrictor is open when starting the
2. Turn the spreader valve flow control to the combine engine. Once the machine is started,
maximum flow setting. increase to full throttle and VERY SLOWLY
restrict the flowmeter NOT to exceed pressure
3. Open the restriction valve on the flow rater specifications.
completely.
4. Start the machine’s separator and run the engine
at high idle.
5. The pump’s output should be above minimum
specification.
6. Slowly turn in the flow raters restriction control to
verify the systems relief valve, it should be above
minimum system specification.
7. The pump flow at approximately 21 bar (300 psi)
below the relief valve setting should still be above
minimum specification.
A.10.A / 76
# 9 Fan Pump Flow Test
M219503 A
48
1. Fan Valve Location 3. Supply Hose to Motor
2. Fan Drive Motor
A.10.A / 77
# 9 Fan Pump Flow Test If Flow Is Below Specifications

This test is used to determine the efficiency of the fan 1. If equipped, use the manual speed control
drive pump. The pump will wear internally over time, adjustment screw on the top of the control
causing the fan speed to decrease. solenoid to override the electrical system.
2. There could be a problem with the relief valve
Test Procedure o-rings.
1. Remove the supply hose that runs between the 3. There could be a problem with the control
fan drive valve and the fan motor. Connect the solenoid o-rings and spool.
inlet hose from a flow rater to the fan valve and 4. The pump could be worn excessively.
the outlet hose from the flow rater back to the
hydraulic reservoir tank.
If the flow is below specifications the flow rater
2. Open the restriction valve on the flow rater could be installed between the pump and the
completely. control valve.
3. Start the machine’s separator, using the operator
controls set the fan speed to the minimum setting CAUTION
and run the engine at high idle.
Use extreme caution if this procedure is used.
4. While monitoring the fan pump’s output increase There is no relief valve in the system when
the fan speed, verifying the solenoid and testing in this manner. Be absolutely sure the
software operation. The pump’s output should be flow meter restrictor is open when starting the
above minimum specification. combine engine. Once the machine is started,
increase to full throttle and VERY SLOWLY
5. Slowly turn in the flow raters restriction control to
restrict the flowmeter NOT to exceed pressure
verify the systems relief valve, it should be above
minimum system specification. specifications.

below the relief valve setting should still be above
minimum specification.
A.10.A / 78
# 10 PFC Pump Flow
3
1
20041518
49
1. PFC Pump A. Remove and Plug Signal Line
2. Flow Meter Load Control Valve B. Remove and Plug Outlet Line
3. Compensator Shutoff Valve
A.10.A / 79
# 10 PFC Pump Flow Disconnect and cap the signal line. Tee a hose into
This test is used to determine the oil flow of the PFC the inlet hose of the flowmeter and connect it to the
pump. When conducting this test, the flowmeter compensator. Refill the reservoir with Hy-Tran Ultra.
should read 151 l/m (40 gpm). If the reading is less
than 143 l/m (38 gpm) there could be a problem with With the flowmeter restriction valve fully open, start
the PFC pump. the engine. Move throttle to high idle position and
adjust restriction valve to produce a 138 bar (2000
psi) restriction. The flowmeter should read specifica-
tion. If the reading is under specification the PFC
Test Procedure
pump could be damaged.
Drain all hydraulic oil from the reservoir. Disconnect
and cap the outlet line from the PFC pump. Attach the NOTE: The most common reason for low flow from
inlet hose for the flowmeter to the outlet of the PFC a PFC pump is NOT due to pump failure, BUT a
pump. Next, attach the outlet hose for the flowmeter mis-adjusted or malfunctioning flow control spool in
to the line that was removed from the PFC pump. the compensator.
A.10.A / 80
# 11 Control Pressure Pump Flow Test
M208303 B
50
A.10.A / 81
# 11 Control Pressure Pump Flow Test 2. Open the restriction valve on the flow rater
This test is used to determine the efficiency of the completely.
control pressure supply pump. The pump will wear
3. Start and run the engine at LOW idle until you
internally over time.
have verified the pressure on the flow rater, then
increase engine speed to HIGH idle slowing
while monitoring the system pressure.
Test Procedure
1. Remove the supply hose that runs between the 4. The pump’s output should be above minimum
control pressure pump and the pressure filter specification.
base. Connect the inlet hose from a flow rater to 5. Slowly turn in the flow raters restriction control to
the control pressure pump and the outlet hose verify the systems relief valve, it should be above
from the flow rater to the filter base. minimum system specification.
CAUTION below the relief valve setting should still be above
Use extreme caution if this procedure is used. minimum specification.
There is no relief valve in the system when
testing in this manner. Be absolutely sure the
If Flow Is Below Specifications
flow meter restrictor is open when starting the
combine engine. Once the machine is started, 1. The pump could be worn excessively.
increase to full throttle and VERY SLOWLY 2. There could be problem with the PTO gearbox
restrict the flowmeter NOT to exceed pressure supply screen.
specifications.
A.10.A / 82
Signal valve - Unidentified failure (A.10.A.12 - G.30.B.46)

AFX8010
E0190-11 - Jammer Valve
Cause:
The signal valve solenoid (L-43) circuit is open, or shorted to ground.
Possible failure modes:
1. Supply wiring damaged.

2. Bad solenoid.
3. Controller internal failure (internal regulator failure).
Solution:
1. Enter the Universal Display Plus "DIAG" screen. Select the "GRAIN HANDLING" or "HEADER" sort menu,
and select "JAMMER VLV". Change the drop-down list to "STATUS", and press the "OFF" button to change
the circuit output to "ON".
The "STATUS" screen should indicate "OK" if the circuit is working properly.
A. If the status screen indicates "ERROR", the circuit is open or shorted to ground. Continue with Step 2.
B. If the status screen indicates "OK", the circuit is working properly. Continue with Step 9.
2. Disconnect connector X022. Use a multimeter to check between connector X022 pin 1 or 8 (valve side) and
chassis ground.
A. If there is continuity, the signal valve solenoid is shorted to ground. Replace the solenoid.
B. If there is no continuity, continue with Step 3.

3. Use a multimeter to check for continuity between connector X022 pin 1 (harness side) and chassis ground.
Flex the main frame (MF) harness between the signal valve and connector X008 while making this check.
A. If there is continuity to ground, continue with Step 4.
B. If there is no continuity to ground, continue with Step 5.

4. Disconnect connector X008. Use a multimeter to check for continuity between connector X008 pin 2 and
chassis ground. Flex the front frame (FF) harness between the connector X008 and connector X017 while
making this check.
A. If there is no continuity to ground, the short to ground is in the main frame (MF) harness between
connector X008 and connector X022 wire 1119 white. Locate the short and repair.
B. If there is continuity to ground, the short to ground is in the front frame (FF) harness between connector
X008 and connector X017 wire 1119 white. Locate the short and repair.
5. Disconnect connector X022. Use a multimeter to check the resistance of the signal valve coil between
connector X022 pins 1 & 8. The proper resistance range is 7.2 - 11.2 ohms.
A. If there is no continuity, replace solenoid.
B. If the coil is within specification, continue with Step 6.

6. Use a multimeter to check for continuity between connector X022 pin 8 (harness side) and chassis ground.
Flex the main frame (MF) harness between the signal valve and front frame ground #2 while making this check.
A. If there is no continuity to ground, there is an open circuit in the main frame (MF) harness between
connector X022 pin 8 and the front frame ground #2 wire 1121 black or 600 black. Locate the open
and repair.
B. If there is continuity to ground, continue with Step 7.
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7. Turn the key switch to the ON position. Use the Universal Display Plus "DIAG" screen controls to manually
power the signal valve. Use a multimeter to check for 12 volts between connector X022 pin 1 and chassis
ground.
A. If 12 volts is not present, continue with Step 8.
B. If 12 volts is found, continue with Step 9.

8. Turn the key switch to the ON position. Use the Universal Display Plus "DIAG" screen controls to manually
power the signal valve. Use a multimeter to check for 12 volts between connector X008 pin 2 and chassis
ground.
A. If 12 volts is present, the open circuit is in the main frame (MF) harness between connector X022 pin 1
and connector X008 pin 2 wire 1119 white. Locate the open circuit and repair.
B. If 12 volts is not present, there is an open circuit in the front frame (FF) harness between connector
X008 pin 2 and connector X017 pin J3-12 wire 1119 white. Locate the open and repair.
9. Visually inspect the harness and connectors for damage, bent or dislocated pins, corroded terminals or
broken wires.
A. If no damage is found, erase the fault code and continue operation.
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Wiring harness - Electrical schematic frame 12 (A.30.A.88 -

C.20.E.12)
AFXSCHEM12-04 1
FRAME 12 - HEADER
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A.10.A / 85
F-23 Not Used K-15 Not Used L-13 Reel Down

L-14 Reel Up L-15 Reel Aft L-16 Reel Fore
L-17 Reel Drive L-43 Jammer Valve L-53 Draper Header Solenoid
R-20 Header Type Module R-22 Reel Speed Potentiometer R-23 Resistor Module
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A.10.A / 86
Sensing system Differential pressure switch - Short circuit to B+

(A.10.A.95.81 - G.30.B.54)
AFX8010
E0006-03 - Reservoir Oil Filter Restriction Switch
Cause:
The return filter bypass pressure switch (S32) circuit is shorted to a higher than normal voltage source.
1. Sensor supply wiring shorted to 12 volts.

Solution:
1. Enter the Universal Display Plus "DIAG" screen. Select the "HYDRAULIC" sort menu, and select "RES
FILTER SW" to check the voltage range.
The normal operating range for the return filter bypass circuit is 1.8 - 10.0 volts
A. If the voltage reading is 10.0 volts or greater, continue with Step 2.
B. If the voltage reading is within the proper limits, the shorted wire may not be powered up at this time.
Continue the troubleshooting at Step 4.
2. Disconnect the return filter bypass pressure switch connector X239.
A. If the voltage drops below 10 volts, the short is in the sensor, or sensor wiring. Replace the sensor.
B. If the voltage is above 10.0 volts, continue with Step 3.

3. Disconnect the straw hood front (SW) harness from the main frame (MF) harness at connector X024.
A. If the voltage drops back within range, the short is in the straw hood front (SW) harness between
connector X024 and connector X239 wire 447 yellow. Locate the short and repair.
B. If the voltage remains above 10.0 volts, the short is in the main frame (MF) harness between connector
X024 and connector X019 pin J2-34 wire 447 yellow. Locate the short and repair.
broken wires.
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A.10.A / 87

C.20.E.10)
AFXSCHEM10-04 1
FRAME 10 - HYDRAULIC
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A.10.A / 88
B-18 Hydraulic Oil Reservoir B-35 Low Control Pressure B-60 PTO Box Lube Pressure
Temperature
S-32 Returns Filter Bypass S-33 Hydraulic Reservoir Level S-34 PTO Box Filter Bypass
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Sensing system Temperature sensor - Short circuit to B+

(A.10.A.95.90 - G.30.B.54)
AFX8010
E0024-03 - Hydraulic Reservoir Temperature Sensor
Cause:
The hydraulic reservoir temperature (B-18) is shorted to high source.
1. Sensor supply wiring shorted to 12 volts.

Solution:
TEMP SEN" to check the voltage range.
The proper voltage range is - 0.5 - 4.9 volts
A. If the voltage reading is above 5.2 volts, continue with Step 2.
2. Disconnect the hydraulic reservoir temperature sensor connector X103.
A. If the voltage drops to 4.9 - 5.2 volts, the short is in the sensor, or sensor wiring. Replace the sensor.
B. If the voltage remains high, continue with Step 3.

3. Disconnect the gearbox (GB) harness from the main frame (MF) harness at connector X011.
A. If the voltage drops to 4.9 - 5.2 volts, the short is in the gearbox (GB) harness between connector X011
and connector X103 wire 446 yellow. Locate the short and repair.
B. If the voltage remains high, the short circuit is in the main frame (MF) harness between connector X011
and connector X020 J2-24 wire 446 yellow. Locate the short and repair.
4. Visually inspect harness and connectors for damage, bent or dislocated pins, corroded terminals or broken
wires.
A. If no damage is found, erase fault code and continue operation.
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C.20.E.10)
AFXSCHEM10-04 1
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Temperature
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Sensing system Temperature sensor - Short circuit to ground

(A.10.A.95.90 - G.30.B.53)
AFX8010
Cause:
The hydraulic reservoir temperature (B-18) is shorted to ground.
1. Sensor supply wiring shorted to ground.

Solution:
The normal operating voltage range is - 0.5 - 4.9 volts
A. If the voltage reading is 0 - 0.5 volts, continue with Step 2.
B. If the voltage reading is within the proper limits, continue the troubleshooting at Step 4.
2. Disconnect the hydraulic reservoir temperature sensor connector X103.
A. If the voltage increases to 4.9 - 5.2 volts, the short is in the sensor, or sensor wiring. Replace the sensor.
B. If the voltage remains low, continue with Step 3.

3. Disconnect the gearbox (GB) harness from the main frame (MF) harness at connector X011.
A. If the voltage increases to 4.9 - 5.2 volts, the short is in the gearbox (GB) harness between connector
X011 and connector X103 wire 446 yellow. Locate the short and repair.
B. If the voltage remains low, the short circuit is in the main frame (MF) harness between connector X011
and connector X020 J2-24 wire 446 yellow. Locate the short and repair.
wires.
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A.10.A / 93

C.20.E.10)
AFXSCHEM10-04 1
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Temperature
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A.10.A / 95
Sensing system Temperature sensor - Open circuit (A.10.A.95.90 -

G.30.B.50)
AFX8010
Cause:
The hydraulic oil reservoir temperature sensor (B-18) circuit is open.
1. Sensor supply wiring is open.

Solution:
The normal operating range for the sensor is 0.5 - 4.9 volts.
If there is an open in the supply or ground wiring, the voltage will be 4.9 - 5.2 volts.
A. If the voltage reading is high 4.9 - 5.2 volts, continue with Step 2.
B. If the voltage reading is within the proper limits, the open is not present at this time. Continue the
troubleshooting at Step 7.
NOTE: Visually inspect the wiring harness and connectors. Verify that the connector was fully installed.
Inspect the terminals and wires at the connector for pushed back or corroded terminals or damaged wires.
Flex the harnesses involved to reveal intermittent breaks or shorts in the wiring concerned.
2. Disconnect the hydraulic oil reservoir temperature sensor connector X103. Use a jumper wire to short the
harness end of connector X103 pin B to chassis ground.
A. If the voltage drops to 0 - 0.5 volts indicating a ground, the open circuit is not in the supply side of the
circuit. Continue with Step 4.
B. If the monitor still displays 4.9 - 5.2 volts, continue with Step 3.
3. Disconnect the gearbox (GB) harness from the main frame (MF) harness at connector X011. Use a jumper
wire to short connector X011 pin 5 to chassis ground.
A. If the voltage drops to 0 - 0.5 volts indicating a ground, the open circuit is in the gearbox (GB) harness
between connector X011 pin 5 and connector X103 pin B wire 446 yellow. Locate the open and repair.
B. If the monitor still displays 4.9 - 5.2 volts, the open circuit is in the main frame (MF) harness between
connector X011 pin 5 and connector X019 pin J2-24 wire 446 yellow. Locate the open and repair.
4. Disconnect the hydraulic oil reservoir temperature sensor connector X103. Use a multimeter to check for
continuity between the harness end of connector X103 pin A and chassis ground.
A. If there is continuity, the ground path for the sensor is complete, and the fault is in the sensor itself.
Replace the sensor.
B. If there is no continuity to ground, the ground path for the sensor is open. Continue with Step 5.
5. Disconnect the gearbox (GB) harness from the main frame (MF) harness at connector X011. Use a multimeter
to check for continuity between the harness end of connector X011 pin 8 and chassis ground.
A. If there is continuity, the open circuit is in the gearbox (GB) harness between connector X011 pin 8 and
connector X103 pin A wire 480 blue or 488 blue. Locate the open and repair.
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A.10.A / 96
B. If there is continuity, the open circuit is in the main frame (MF) harness between connector X011 pin 8
and connector X019 pin J2-14 wire 488 blue, 401 blue or 460 blue. Locate the open and repair.
wires.

C.20.E.10)
AFXSCHEM10-04 1
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Temperature

C.20.E.26)
AFXSCHEM26-04 1
FRAME 26 - DISTRIBUTION
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F-43 CCM1a Fuse F-44 CCM1b F-45 GPS Antenna Fuse
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Sensing system Reservoir level sensor - Short circuit to B+

(A.10.A.95.93 - G.30.B.54)
AFX8010
E0133-03 - Hydraulic Reservoir Level Sensor
Cause:
The hydraulic reservoir level switch (S-33) circuit is shorted to 12 volts.
1. Switch supply wiring shorted to 12 volts.

Solution:
LEVEL SW" to check the voltage range.
The proper voltage range for the hydraulic reservoir level switch is - 1.8 volts or less, oil level okay.
The proper voltage for the hydraulic reservoir level switch when oil level is low is approximately 8.3 volts.
A. If the voltage reading is high out of range (>10 volts), continue with Step 2.
NOTE: Visually inspect the wiring harness and connectors. Verify that the connector was fully installed.
Inspect the terminals and wires at the connector for pushed back or corroded terminals or damaged wires.
Flex the harnesses involved to reveal intermittent breaks or shorts in the wiring concerned.
2. Disconnect the hydraulic reservoir level switch connector X104 at the reservoir.
A. If the voltage drops back into the proper range the short is in the switch, or switch wiring. Replace
the switch.
B. If the voltage remains high, continue with Step 3.

3. Disconnect the gearbox harness from the main frame harness at connector X011.
A. If the voltage drops back into the proper range, the short is in the gearbox (GB) harness between
connector X011 pin 3 and connector X104 pin B wire 424 yellow. Locate and repair.
B. If the voltage remains high, the short circuit is in the main frame (MF) harness between connector X011
pin 3 and connector X016 pin J2-39 wire 424 yellow. Locate and repair.
broken wires.
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C.20.E.10)
AFXSCHEM10-04 1
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Temperature
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A.10.A / 103
Thank you very much
for your reading.
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• a table of specifications for a hydraulic pump

How to Use this Manual

Each Chapter is divided into four Information types:

Contents of DISTRIBUTION SYSTEMS - A

SECTION B, POWER PRODUCTION

Contents of POWER PRODUCTION - B

SECTION C, POWER TRAIN

Contents of POWER TRAIN - C

SECTION E, BODY AND STRUCTURE

Contents of BODY AND STRUCTURE - E

SECTION G, TOOL POSITIONING

Contents of TOOL POSITIONING- G

SECTION K, CROP PROCESSING

Contents of CROP PROCESSING - K

ENGINE - Dynamic description (B.10.A - C.30.A.10) 4

Information Units and Information Search

example information unit Stack valve - Sectional View (A.10.A.18 - C.10.A.30)

• (1) Function and (2) Information type.

• (A) corresponds to the sections of the repair manual.

Page Header and Footer

• Section and Chapter description

The page footer will contain the following references:

• Publication number for that Manual, Section or Chapter.

• Version reference for that publication.

• Section, chapter and page reference e.g. A.10.A / 9

PRIMARY HYDRAULIC POWER SYSTEM A.10.A

SECONDARY HYDRAULIC POWER SYSTEM A.12.A

ELECTRICAL POWER SYSTEM A.30.A

LIGHTING SYSTEM A.40.A

ELECTRONIC SYSTEM A.50.A

PRIMARY HYDRAULIC POWER SYSTEM - 10.A

PRIMARY HYDRAULIC POWER SYSTEM - 10.A

PTO Gearbox Cooling and Lubrication System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

BASIC PRINCIPLES OF THE SYSTEM

Flow Across a Restriction

1. When oil flows through an unrestricted

BASIC PRINCIPLES OF THE SYSTEM

Pilot Operated Hydraulic System

The header raise/header lower and reel drive valve

This section will cover the reservoirs, filtration, gear

1. Hydraulics: Operator control functions

HYDRAULICS CONTROL PRESSURE

The two systems will incorporate several hydraulic

Hydraulic Component Locations

The hydraulic system is supplied with Hy-Tran Ultra

A float type gauge that is mounted in the top of the

The tank incorporates a discharge port strainer and

The hydraulic filter is on the return side of the

The hydraulic cooler is mounted behind the rotary air

The gear pump assembly is mounted in the PTO

-- The Control Pressure pump, (pump 3, nearest

NOTE: If the seal was to leak between the front and