Hydraulic Schematic For 580M Series 3 With Mechanical Controls

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3 P1 1A 1B 2A 2B 3A 3B B C
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D D 10
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ACC F
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ACC
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V1 C1

4A
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29 29 28 S
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A 8A
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U T
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See Note 1
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A C

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COMPONENTS NOTES HYDRAULIC SYMBOLS


1. Machines will not be equipped with bi-directional
1 . STEERING CYLINDER G. ANTI CAVITATION VALVE 1 2 . UNI-DIRECTIONAL AUXILIARY F. BOOM A PORT CIRCUIT RELIEF Q. BUCKET A PORT CIRCUIT RELIEF 17. FLOATING ORIFICE E. LOADER QUICK COUPLER SOLENOID VALVE
and uni-directional auxiliary hydraulics on the
2 . STEERING CONTROL VALVE H. CLAM SPOOL HYDRAULICS WITH ANTI-CAVITATION CHECK VALVE WITH ANTI-CAVITATION CHECK VALVE 18. RIGHT-HAND SWING CYLINDER 28. LOADER QUICK COUPLER CYLINDER
same machine. Valves are shown for reference
A. ANTI CAVITATION VALVE J. PLUG A. FLOW CONTROL ADJUSTMENT 221 ± 3 BAR 262 ± 3 BAR 19. BOOM CYLINDER 29. TEST PORTS
only. PRESSURE
B. STEERING RELIEF VALVE 4 . BUCKET CYLINDERS B. UNI-DIRECTIONAL AUXILIARY ON/OFF 3205 ± 50 PSI 3800 ± 50 PSI 20. LEFT STABILIZER LOAD CHECK VALVE 30. HYDRAULIC PUMP
172 +0 -10 BAR 5 . LIFT CYLINDERS SOLENOID 21. LEFT-HAND STABILIZER CYLINDER 108 L/min @ 207 BAR COMPONENT CROSSING LINES CHECK VALVE FILTER OR SCREEN
G. BOOM SPOOL R. BUCKET B PORT CIRCUIT RELIEF
2500 +0 -150 PSI 6. CLAM CYLINDERS C. UNI-DIRECTIONAL AUXILIARY RELIEF 22. RIGHT STABILIZER LOAD CHECK 28.5 gpm @ 3000 PSI
H. LOW LEAK VALVE ASSEMBLY WITH ANTI-CAVITATION CHECK VALVE RETURN
C. CHECK VALVE 7 . 4-IN-1 BUCKET LOCK VALVE VALVE VALVE A. PRIORITY VALVE
3 . LOADER CONTROL VALVE 8 . R I D E C O N T R O L VA LV E D. PRIORITY SPOOL J. BOOM B PORT CIRCUIT RELIEF 221 ± 3 BAR 23. RIGHT-HAND STABILIZER CYLINDER B. DYNAMIC SENSING ORIFICE LOAD SENSE
A. MAIN RELIEF VALVE A. RIDE CONTROL SOLENOID VALVE (TANK) 13. HAMMER ATTACHMENT EXAMPLE 331 ± 3 BAR 3205 ± 50 PSI 24. DIPPER CYLINDER C. LS SIGNAL ORIFICE
210 ± 3 BAR B. RIDE CONTROL SOLENOID VALVE (ACCUMULATOR) 14. BACKHOE CONTROL VALVE 4800 ± 50 PSI S. EXTEND-A-HOE SPOOL 25. BUCKET CYLINDER 31. LOAD SENSE SHUTTLE VALVE PILOT PRESSURE
LINE CONNECTION RESTRICTOR OIL COOLER
3050 ± 50 PSI 9 . ACCUMULATOR FOR RIDE CONTROL A. SWING FLOW LIMITING ORIFICE K. LEFT STABILIZER SPOOL T. PLUG 26. EXTEND-A-HOE CYLINDER 32. HYDRAULIC RESERVOIR BREATHER
B. CHECK VALVE 1 0 . ELECTRO HYDRAULIC CLAM CONTROL B. LOAD CHECK VALVE L. RIGHT STABILIZER SPOOL U. BI-DIRECTIONAL SPOOL 27. QUICK COUPLER SOLENOID 33. HYDRAULIC RESERVOIR
C. LOAD CHECK VALVE A. CLAM CLOSE SOLENOID VALVE C. REGENERATION CHECK VALVE M. DIPPER SPOOL 15. SWING DAMPENING VALVE A. CHECK VALVE 34. OIL COOLER
D. DUMP CIRCUIT RELIEF VALVE B. PRESSURE REDUCING VALVE D. SWING SPOOL N. DIPPER CIRCUIT RELIEFS A. CHECK VALVE B. ORIFICE 35. HYDRAULIC FILTER HYDRAULIC SCHEMATIC FOR 580M SERIES 3
WITH ANTI-CAVITATION CHECK VALVE 24 TO 34.5 BAR E. SWING CIRCUIT RELIEFS WITH ANTI-CAVITATION CHECK VALVE B. SHUTTLE CHECK VALVE C. PILOT SIGNAL SOLENOID A. COOLER BYPASS WITH MECHANICAL CONTROLS
221 ± 3 BAR 350 TO 500 PSI WITH ANTI-CAVITATION CHECK VALVE 238 ± 3 BAR C. BACK PRESSURE VALVE D. QUICK COUPLER RELIEF VALVE B. FILTER BYPASS
Additional copies of this Hydraulic and Electrical Schematic can be ordered through
3205 ± 50 PSI C. CLAM OPEN SOLENOID VALVE 207 ± 3 BAR D. SWING CUSHION SPOOL 189.5 ± 3 BAR C. FILTER CONDITION SWITCH
3450 ± 50 PSI Technical Publications Distribution System. The Part Number is 5-12380
E. BUCKET SPOOL 1 1 . AC C U M U L ATO R 3000 ± 50 PSI E. SCREEN 2750 ± 50 PSI
F. LIFT SPOOL P. BUCKET SPOOL 16. LEFT-HAND SWING CYLINDER
BC08C035
4 5
8 P1 P2 19
T LS P
6
A B
A P2
T2

1
B
T ACC M

2 T1

9 C
7 D
A A

E A
20
14 See Note 2 15 See Note 2 21
11
3 10 F B
P1 PILOT 1A 1B 2A 2B 3A 3B I G B1 D
B B F EVI P P A
A ACC A B A B 22
H T T A1 C
G E
H
T ACC
E P 23
B
D G A
T E
C 1 3 2 4 1 3 2 4
A C EVK
B K J
K B2
A PB 24
C 12
C
C L A2
T LS P H
P2
25

V2 C2

M B3
26
B A3 V1 C1
E
13
32 B P
27

A B A
P V1 C1 28

17 N B4
C 18
16 A4 V2 C2
C B1 B3 B2 B4 ACC DIAG J B D H F E
E E See Note 1 T D
D
B D B C
A E
B
A
LS P 29
D Q B5

Q A5
E H
F G H J
A1 A3 A2 A4 T1 P A C G E
E

34 34 30
33 S R B6
T
A6
T H
35
CF EF
36 E
37
39 U 31
V B7
A
B A7
V H
LS
C 40
A B
E
C W
X B8
38
X A8
H

See Note 1

COMPONENTS NOTES HYDRAULIC SYMBOLS

1. STEERING CYLINDER C. LOAD CHECK VALVE 10. ELECTRO HYDRAULIC CLAM CONTROL 16. REGULATED MANIFOLD E. LOAD CHECK VALVE Q. DIPPER CIRCUIT RELIEFS V. PLUG 27. RIGHT STABILIZER LOAD CHECK VALVE A. PRIORITY VALVE 1. Machines will not be equipped with bi-
2. STEERING CONTROL VALVE D. BUCKET SPOOL A. CLAM OPEN SOLENOID VALVE A. PATTERN CHANGE VALVE F. SWING SPOOL WITH ANTI-CAVITATION CHECK W. BI-DIRECTIONAL SPOOL 28. RIGHT-HAND STABILIZER CYLINDER B. DYNAMIC SENSING ORIFICE directional and uni-directional
A. ANTI CAVITATION VALVE E. LIFT SPOOL B. PILOT PRESSURE RELIEF VALVE B. CHECK VALVE G. SWING CIRCUIT RELIEFS VALVE X. AUXILIARY CIRCUIT RELIEFS 29. DIPPER CYLINDER C. LS SIGNAL ORIFICE auxiliary hydraulics on the same
B. STEERING RELIEF VALVE F. ANTI CAVITATION VALVE 24-34.5 BAR C. ORIFICE WITH ANTI-CAVITATION CHECK VALVE 238 ± 3 BAR WITH ANTI-CAVITATION CHECK VALVE 30. BUCKET CYLINDER 36. LOAD SENSE SHUTTLE VALVE machine. Valves are shown for PRESSURE
172 +0 -10 BAR G. CLAM SPOOL 350-500 PSI D. PILOT PRESSURE RELIEF VALVE 207 ± 3 BAR 3450 ± 50 PSI 220 +5 -1 BAR 31. EXTEND-A-HOE CYLINDER 37. HYDRAULIC RESERVOIR BREATHER reference only. CROSSING LINES CHECK VALVE FILTER OR SCREEN
COMPONENT
2500 +0 -150 PSI H. PLUG C. CLAM CLOSE SOLENOID VALVE 24-34.5 BAR 3000 ± 50 PSI R. BUCKET SPOOL 3191 +72.5 -14.5 PSI 32. QUICK COUPLER SOLENOID 38. HYDRAULIC RESERVOIR
C. CHECK VALVE 4 . BUCKET CYLINDERS 11. ACCUMULATOR 350-500 PSI H. COMPENSATOR S. BUCKET B PORT CIRCUIT 20. SWING DAMPENING VALVE A. CHECK VALVE 39. OIL COOLER 2. Pilot controls are listed with pattern RETURN
3. LOADER CONTROL VALVE 5. LIFT CYLINDERS 12. HAMMER ATTACHMENT EXAMPLE E. PILOT CONTROL ON OFF SOLENOID J. BOOM SPOOL RELIEF A. CHECK VALVE B. ORIFICE 40. HYDRAULIC FILTER change valves not activated. LOAD SENSE
A. TWO STAGE RELIEF VALVE 6. CLAM CYLINDERS 13. UNI-DIRECTIONAL AUXILIARY VALVE F. RIGHT STABILIZER CONTROL K. BOOM B PORT CIRCUIT RELIEF WITH ANTI-CAVITATION CHECK B. SHUTTLE CHECK VALVE C. PILOT SIGNAL SOLENOID A. COOLER BYPASS
FIRST STAGE 7. 4-IN-1 BUCKET LOCK VALVE A. FLOW CONTROL ADJUSTMENT G. LEFT STABILIZER CONTROL WITH ANTI-CAVITATION CHECK VALVE VALVE C. BACK PRESSURE VALVE D. QUICK COUPLER RELIEF VALVE B. FILTER BYPASS PILOT PRESSURE LINE CONNECTION RESTRICTOR OIL COOLER
210 ± 3 BAR 8. RIDE CONTROL VALVE B. UNI-DIRECTIONAL AUXILIARY ON/OFF SOLENOID H. EXTEND-A-HOE CONTROL 331 ± 3 BAR 221 ± 3 BAR D. SWING CUSHION SPOOL 189.5 ± 3 BAR C. FILTER CONDITION SWITCH
3050 ± 50 PSI A. RIDE CONTROL SOLENOID C. UNI-DIRECTIONAL AUXILIARY RELIEF VALVE J. BI-DIRECTIONAL AUXILIARY CONTROL 4800 ± 50 PSI 3205 ± 50 PSI E. SCREEN 2750 ± 50 PSI
SECOND STAGE VALVE (TANK) D. PRIORITY SPOOL 17. ACCUMULATOR L. BOOM A PORT CIRCUIT RELIEF T. BUCKET A PORT CIRCUIT 21. LEFT-HAND SWING CYLINDER E. LOADER QUICK COUPLER SOLENOID
248 TO 276 BAR B. RIDE CONTROL SOLENOID 14. LEFT-HAND JOYSTICK CONTROL 18. PILOT MANIFOLD TEST PORT WITH ANTI-CAVITATION CHECK VALVE RELIEF 22. FLOATING ORIFICE VALVE
3600 TO 4000 PSI VALVE (ACCUMULATOR) A. BOOM CONTROL 19. BACKHOE CONTROL VALVE 221 ± 3 BAR WITH ANTI-CAVITATION CHECK 23. RIGHT-HAND SWING CYLINDER 33. LOADER QUICK COUPLER CYLINDER
B. CIRCUIT RELIEF VALVE 9. ACCUMULATOR FOR RIDE B. SWING CONTROL A. BACKHOE RELIEF VALVE 3205 ± 50 PSI VALVE 24. BOOM CYLINDER 34. PUMP TEST PORTS HYDRAULIC SCHEMATIC FOR 580M SERIES 3
WITH ANTI-CAVITATION CONTROL 15. RIGHT-HAND JOYSTICK CONTROL B. LOAD SENSE DRAIN ORIFICE M. LEFT STABILIZER SPOOL 262 ± 3 BAR 25. LEFT STABILIZER LOAD CHECK VALVE 35. HYDRAULIC PUMP WITH PILOT CONTROLS
221 ± 3 BAR A. DIPPER CONTROL C. LOAD SENSING RELIEF VALVE N. RIGHT STABILIZER SPOOL 3800 ± 50 PSI 26. LEFT-HAND STABILIZER CYLINDER 108 L/min @ 207 BAR Additional copies of this Hydraulic and Electrical Schematic can be ordered through
3205 ± 50 PSI B. BUCKET CONTROL D. ORIFICE P. DIPPER SPOOL U. EXTEND-A-HOE SPOOL 28.5 gpm @ 3000 PSI Technical Publications Distribution System. The Part Number is 5-12380

BC08C036
1

5 6
2
9 P1 P2
7
A B
A A
10
1 2

T ACC
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A C
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P

2
8 A
16
D
17

1
3
E B
1A D
A
1B 18
4 P1 GP 1A 1B 2A 2B 3A 3B B C
E E
D G 11 12
D I
F 19
J EVI
T ACC G
A 13 A 20
2A
F ACC
21
B A E H P
A B H
C 2B
T
C 14
T LS P C B P J
PB EVK
See Note 1
K B
C
B
C A
K 22
P2 3A
V2 C2
3B
C
23
D E T
V1 C1
L
4A 24

4B V1 C1 25
B

32
M V2 C2

B
N
A B 5A
A 26 27
P 31 H
5B
C D B N See Note 2
See Note 3

P Q
B 28
B 6A
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A B 6B
R
30
E
F S T
LS
7A 29
34 34
T 7B
T
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EF CF LS

B
C 36 T
A
8A
B 38 8B
U
T
D E

F G See Note 1
39
A B
T

C
37

COMPONENTS NOTES HYDRAULIC SYMBOLS


1. STEERING CYLINDER D. CIRCUIT RELIEF VALVE 10. ACCUMULATOR FOR RIDE CONTROL C. REGENERATION CHECK VALVE M. DIPPER SPOOL 16. SWING DAMPENING VALVE 27. 590SM DIPPER CYLINDER 34. PUMP TEST PORTS 36. HYDRAULIC RESERVOIR 1. Machines will not be equipped
2. STEERING CONTROL VALVE WITH ANTI-CAVITATION CHECK VALVE 11. ELECTRO HYDRAULIC CLAM CONTROL D. SWING SPOOL N. DIPPER CIRCUIT RELIEFS A. CHECK VALVE 28. BUCKET CYLINDER 35. HYDRAULIC PUMP BREATHER with bi-directional and uni-
WITH COMFORT STEER 221 ± 3 BAR A. CLAM OPEN SOLENOID VALVE E. SWING CIRCUIT RELIEFS WITH ANTI-CAVITATION CHECK VALVE B. SHUTTLE CHECK VALVE 29. EXTEND-A-HOE CYLINDER A. PRIORITY VALVE 37. HYDRAULIC RESERVOIR directional auxiliary hydraulics on PRESSURE
A, ANTI CAVITATION VALVE 3205 ± 50 PSI B. PILOT PRESSURE RELIEF VALVE WITH ANTI-CAVITATION CHECK VALVE 238 ± 3 BAR C. BACK PRESSURE VALVE 30. LOADER QUICK COUPLER CYLINDER B. DYNAMIC SENSING ORIFICE 38. OIL COOLER the same machine. Valves are
B. STEERING RELIEF VALVE E. BUCKET SPOOL 24-34.5 BAR 207 ± 3 BAR 3450 ± 50 PSI D. SWING CUSHION SPOOL 31. BACKHOE QUICK COUPLER CYLINDER C. LS SIGNAL ORIFICE 39. HYDRAULIC FILTER shown for reference only. COMPONENT CROSSING LINES CHECK VALVE FILTER OR SCREEN
172 +0 -10 BAR F. LIFT SPOOL 350-500 PSI 3000 ± 50 PSI P. BUCKET SPOOL E. SCREEN 32. QUICK COUPLER SOLENOID VALVE D. SMALL PUMP 580SM
A. COOLER BYPASS RETURN
2500 +0 -150 PSI G. ANTI CAVITATION VALVE C. CLAM CLOSE SOLENOID VALVE F. BOOM SPOOL Q. BUCKET A PORT CIRCUIT RELIEF 17. LEFT-HAND SWING CYLINDER A. CHECK VALVE 36 L/min @ 207 BAR 2. Only 590SM machines are
C. CHECK VALVE H. CLAM SPOOL 12. ACCUMULATOR WITH ANTI-CAVITATION CHECK VALVE 18. FLOATING ORIFICE B. ORIFICE 9.5 gpm @ 3000 PSI B. FILTER BYPASS
G. BOOM A PORT CIRCUIT RELIEF equipped with a cascading orifice LOAD SENSE
3. COMFORT STEER SOLENOID J. PLUG 13. HAMMER ATTACHMENT EXAMPLE 262 ± 3 BAR 19. RIGHT-HAND SWING CYLINDER C. QUICK COUPLER SOLENOID E. LARGE PUMP 580SM C. FILTER CONDITION SWITCH
WITH ANTI-CAVITATION CHECK VALVE cushion with check valve return PILOT PRESSURE LINE CONNECTION RESTRICTOR OIL COOLER
4 . LOADER CONTROL VALVE 5. BUCKET CYLINDERS 14. UNI-DIRECTIONAL AUXILIARY HYDRAULICS 221 ± 3 BAR 3800 ± 50 PSI 20. BOOM PISTON RELIEF D. BACKHOE QUICK COUPLER SOLENOID 108 L/min @ 207 BAR flow.
A. MAIN RELIEF VALVE 6. LIFT CYLINDERS A. FLOW CONTROL ADJUSTMENT 3205 ± 50 PSI R. BUCKET B PORT CIRCUIT RELIEF 21. BOOM CYLINDER VALVE 28.5 gpm @ 3000 PSI
210 ± 3 BAR 7. CLAM CYLINDERS B. UNI-DIRECTIONAL AUXILIARY ON/OFF H. LOW LEAK VALVE ASSEMBLY WITH ANTI-CAVITATION CHECK VALVE 22. LEFT STABILIZER LOAD CHECK E. QUICK COUPLER RELIEF VALVE F. SMALL PUMP 590SM
3050 ± 50 PSI 8. 4-IN-1 BUCKET LOCK VALVE SOLENOID 221 ± 3 BAR VALVE 189.5 ± 3 BAR 42 L/min @ 207 BAR 3. The 580SM does not have the
J. BOOM B PORT CIRCUIT RELIEF
B. P2 PORT CHECK VALVE 9. RIDE CONTROL VALVE C. UNI-DIRECTIONAL AUXILIARY RELIEF VALVE 331 ± 3 BAR 3205 ± 50 PSI 23. LEFT-HAND STABILIZER CYLINDER 2750 ± 50 PSI 11.0 gpm @ 3000 PSI cascading orifice cushion with HYDRAULIC SCHEMATIC FOR 580SM AND 590SM
C. LOAD CHECK VALVE A. RIDE CONTROL SOLENOID VALVE D. PRIORITY SPOOL S. EXTEND-A-HOE SPOOL 24. RIGHT STABILIZER LOAD CHECK VALVE F. LOADER QUICK COUPLER G. LARGE PUMP 590SM check valve return flow.
(TANK) 15. BACKHOE CONTROL VALVE
4800 ± 50 PSI
T. PLUG 25. RIGHT-HAND STABILIZER CYLINDER SOLENOID VALVE 119 L/min @ 207 BAR
SERIES 3 WITH MECHANICAL CONTROLS
K. LEFT STABILIZER SPOOL Additional copies of this Hydraulic and Electrical Schematic can be ordered through
B. RIDE CONTROL SOLENOID VALVE A. SWING FLOW LIMITING ORIFICE L. RIGHT STABILIZER SPOOL U. BI-DIRECTIONAL SPOOL 26. 580SM DIPPER CYLINDER 33. LOAD SENSE SHUTTLE VALVE 31.5 gpm @ 3000 PSI
(ACCUMULATOR) B. LOAD CHECK VALVE Technical Publications Distribution System. The Part Number is 5-12380
BC08C037
1

A A

5 6
9
P1 P2
10 20 T LS P
7
A B
A
3 P2

2
T2 B
T ACC 13 M

T1 C

1
3 8
D

14
B P See Note 1 A
E
B
21
12 15 See Note 2 16 See Note 2 22
4 P1 PILOT 1A 1B 2A 2B 3A 3B 11 F
I B
G A G B1 D
D D EVI P P
B A
ACC A A B 23
B J A T T C
G A1 E
A C T C H
F ACC
T LS P E H P E T
D 24
B
A A
T E
C C 1 3 2 4 1 3 2 4
EVK
PB J
K K B2
B C 25
C
L A2
P2 H

26 27

V2 C2

M B3
28
E A3 V1 C1

29

V1 C1 30

36 N B4
19
18
17 E A4 V2 C2
B B1 B3 B2 B4 ACC DIAG J B D H F
D
A B
A 35 A B
E
P
C
C D 31
Q P B5
37 D
Q A5
E H
F G H J
B B
A1 A3 A2 A4 T1 P A C G E
A E
38 38
34 R B6 32
S
E F
39 A6
EF CF LS H
LS T
T
C E
A
B V U B7 33

A7
V H

D E
42
E
40
W B8
X
43
X A8
A H
B
See Note 1
C

41

COMPONENTS NOTES HYDRAULIC SYMBOLS


1. STEERING CYLINDER D. CIRCUIT RELIEF VALVE 11. ELECTRO HYDRAULIC CLAM CONTROL 17. REGULATED MANIFOLD F. SWING SPOOL Q. DIPPER CIRCUIT RELIEFS 21. SWING DAMPENING VALVE 35. BACKHOE QUICK COUPLER D. SMALL PUMP 1. Machines will not be
2. STEERING CONTROL VALVE WITH ANTI-CAVITATION CHECK VALVE A. CLAM OPEN SOLENOID VALVE A. PATTERN CHANGE VALVE G. SWING CIRCUIT RELIEFS WITH ANTI-CAVITATION CHECK VALVE A. CHECK VALVE CYLINDER 36 L/min @ 207 BAR equipped with bi-directional
A. ANTI CAVITATION VALVE 221 ± 3 BAR B. PILOT PRESSURE RELIEF VALVE B. ORIFICE WITH ANTI-CAVITATION CHECK VALVE 238 ± 3 BAR B. SHUTTLE CHECK VALVE 36. QUICK COUPLER SOLENOID VALVE 9.5 gpm @ 3000 PSI and uni-directional auxiliary
B. STEERING RELIEF VALVE 3205 ± 50 PSI 24-34.5 BAR C. CHECK VALVE 3450 ± 50 PSI C. BACK PRESSURE VALVE A. CHECK VALVE PRESSURE
207 ± 3 BAR E. LARGE PUMP hydraulics on the same
172 +0 -10 BAR E. BUCKET SPOOL 350-500 PSI D. PILOT PRESSURE REDUCING VALVE 3000 ± 50 PSI R. BUCKET SPOOL D. SWING CUSHION SPOOL B. ORIFICE 108 L/min @ 207 BAR machine. Valves are shown COMPONENT CROSSING LINES CHECK VALVE FILTER OR SCREEN
2500 +0 -150 PSI F. LIFT SPOOL C. CLAM CLOSE SOLENOID VALVE 24 to 34.5 BAR H. COMPENSATOR S. BUCKET B PORT CIRCUIT RELIEF E. SCREEN C. QUICK COUPLER SOLENOID 28.5 gpm @ 3000 PSI for reference only.
C. CHECK VALVE G. ANTI CAVITATION VALVE 12. ACCUMULATOR 350 to 500 PSI J. BOOM SPOOL WITH ANTI-CAVITATION CHECK VALVE 22. LEFT-HAND SWING CYLINDER D. BACKHOE QUICK COUPLER 40. HYDRAULIC RESERVOIR BREATHER RETURN
3. COMFORT STEER SOLENOID H. CLAM SPOOL 13. HAMMER ATTACHMENT EXAMPLE E. PILOT CONTROL ON OFF SOLENOID K. BOOM B PORT CIRCUIT RELIEF 221 ± 3 BAR 23. FLOATING ORIFICE SOLENOID VALVE 41. HYDRAULIC RESERVOIR
2. Pilot controls are listed with LOAD SENSE
4 . LOADER CONTROL VALVE J. PLUG 14. UNI-DIRECTIONAL AUXILIARY HYDRAULICS F. RIGHT-HAND STABILIZER CONTROL WITH ANTI-CAVITATION CHECK VALVE 3205 ± 50 PSI 24. RIGHT-HAND SWING CYLINDER E. QUICK COUPLER RELIEF VALVE 42. OIL COOLER
pattern change valves not
A. TWO-STAGE RELIEF VALVE 5. BUCKET CYLINDERS A. FLOW CONTROL ADJUSTMENT G. LEFT-HAND STABILIZER CONTROL 331 ± 3 BAR T. BUCKET A PORT CIRCUIT RELIEF 25. BOOM CYLINDER 189.5 ± 3 BAR 43. HYDRAULIC FILTER PILOT PRESSURE LINE CONNECTION RESTRICTOR OIL COOLER
activated.
FIRST STAGE 6. LIFT CYLINDERS B. UNI-DIRECTIONAL AUXILIARY ON/OFF SOLENOID H. EXTEND-A-HOE CONTROL 4800 ± 50 PSI WITH ANTI-CAVITATION CHECK VALVE 26. BOOM PISTON RELIEF 2750 ± 50 PSI A. COOLER BYPASS
210 ± 3 BAR 7. CLAM CYLINDERS C. UNI-DIRECTIONAL AUXILIARY RELIEF VALVE J. BI-DIRECTIONAL AUXILIARY CONTROL L. BOOM A PORT CIRCUIT RELIEF 262 ± 3 BAR 27. LEFT STABILIZER LOAD CHECK VALVE F. LOADER QUICK COUPLER B. FILTER BYPASS
3080 ± 50 PSI 8. 4-IN-1 BUCKET LOCK VALVE D. PRIORITY SPOOL 18. ACCUMULATOR WITH ANTI-CAVITATION CHECK VALVE 3800 ± 50 PSI 28. LEFT-HAND STABILIZER CYLINDER SOLENOID VALVE C. FILTER CONDITION SWITCH
SECOND STAGE 9. RIDE CONTROL VALVE 15. LEFT-HAND JOYSTICK CONTROL 19. PILOT MANIFOLD TEST PORT 221 ± 3 BAR U. EXTEND-A-HOE SPOOL 29. RIGHT STABILIZER LOAD CHECK VALVE 37. LOAD SENSE SHUTTLE VALVE
248 TO 276 BAR A. RIDE CONTROL SOLENOID VALVE A. BOOM CONTROL 20. BACKHOE CONTROL VALVE 3205 ± 50 PSI V. PLUG 30. RIGHT-HAND STABILIZER CYLINDER 38. PUMP TEST PORTS
3600 TO 4000 PSI (TANK) B. SWING CONTROL A. BACKHOE RELIEF VALVE M. LEFT STABILIZER SPOOL W. BI-DIRECTIONAL AUXILIARY SPOOL 31. DIPPER CYLINDER 39. HYDRAULIC PUMP HYDRAULIC SCHEMATIC FOR 580SM SERIES 3
B. P2 PORT CHECK VALVE B. RIDE CONTROL SOLENOID VALVE 16. RIGHT-HAND JOYSTICK CONTROL B. LOAD SENSE DRAIN ORIFICE N. RIGHT STABILIZER SPOOL X. AUXILIARY CIRCUIT RELIEFS 32. BUCKET CYLINDER A. PRIORITY VALVE
C. LOAD CHECK VALVE (ACCUMULATOR) A. DIPPER CONTROL C. LOAD SENSING RELIEF VALVE P. DIPPER SPOOL WITH ANTI-CAVITATION CHECK VALVE 33. EXTEND-A-HOE CYLINDER B. DYNAMIC SENSING ORIFICE WITH PILOT CONTROLS
10. ACCUMULATOR FOR RIDE CONTROL B. BUCKET CONTROL D. ORIFICE 220 +5 -1 BAR 34. LOADER QUICK COUPLER CYLINDER C. LS SIGNAL ORIFICE Additional copies of this Hydraulic and Electrical Schematic can be ordered through
E. LOAD CHECK VALVE Technical Publications Distribution System. The Part Number is 5-12380
3191 +72.5 -14.5 PSI
BC08C038
1

2
11
8
7
I
A A 9 10 12
EVI
ACC
A

2
6 ACC A
P P2 ACC 20
B LS P
T
T
C A

1
3 EVK P2
B

2
K
P1 T T2 B
M
5
T1 C

1
3

D A
21
3A 3B 2A 2B 1A 1B M 15 See Note 2 16 See Note 2 22
4 T E B
A A D D F F F B1 D
T A B T P P
T A B T
T A B T A
A B A B 23
B T T C
F A1 E
A C B A B A B A G

T LS P 24
H
P A
D
1 3 2 4 1 3 2 4
C E G
B B J
DLS J H 25
B B2

K 13 K A2
D LS G

26 27

V2 C2

L B3
28
D A3 V1 C1
14
B P See Note 1
B
29

V1 C1 30
A
38
M B4
18
17 19
C D A4 V2 C2
B B1 B3 B2 B4 ACC DIAG J B D H F
E T
A B D
A 37
A B D
39 P
A C
See Note 3 See Note 4
LS D P
Q B5
C D
B 41 A5
40 P Q
E F G H J G 31 32
B B
M2 A1 A3 A2 A4 T1 P A C G E
See Note 5 A D
C
36 R 33
E S B6
F
A6
T G
LS
D
T
D
T L2
V U 34
B7
A7
V G

44
D
42 35
W
X B8
45 A8
X G
A B
See Note 1
C T3

43

COMPONENTS NOTES HYDRAULIC SYMBOLS


1. STEERING CYLINDER J. DYNAMIC LOAD SENSE ORIFICE B. RIDE CONTROL SOLENOID VALVE (TANK) F. RIGHT-HAND STABILIZER CONTROL G. COMPENSATOR 240 + 24 -1 BAR 23. FLOATING ORIFICE B. ORIFICE 590SM+ 75CC REV
2. STEERING CONTROL VALVE WITH WITH SCREEN 13. HAMMER ATTACHMENT EXAMPLE G. LEFT-HAND STABILIZER CONTROL H. BOOM SPOOL 3480 + 350 -14.5 PSI 24. RIGHT-HAND SWING CYLINDER C. QUICK COUPLER SOLENOID (4.58 CUBIC INCHES) REV 1. Machines will not be equipped with
COMFORT STEER K. STEERING LOAD SENSE CHECK 14. UNI-DIRECTIONAL AUXILIARY HYDRAULICS H. EXTEND-A-HOE CONTROL J. BOOM B PORT CIRCUIT RELIEF S. BUCKET A PORT CIRCUIT RELIEF 25. BOOM CYLINDER D. BACKHOE QUICK COUPLER D. CASE DRAIN OVER PRESSURE bi-directional and uni-directional
A. ANTI CAVITATION VALVE VALVE A. FLOW CONTROL ADJUSTMENT J. BI-DIRECTIONAL AUXILIARY CONTROL WITH ANTI-CAVITATION CHECK VALVE WITH ANTI-CAVITATION CHECK VALVE 26. BOOM PISTON RELIEF SOLENOID VALVE BYPASS VALVE auxiliary hydraulics on the same
B. STEERING RELIEF VALVE 5. 4-IN-1 BUCKET LOCK VALVE B. UNI-DIRECTIONAL AUXILIARY ON/OFF SOLENOID 18. ACCUMULATOR 330 + 29 -1 BAR 260 + 24 -1 BAR 27. LEFT STABILIZER LOAD CHECK VALVE E. QUICK COUPLER RELIEF VALVE 41. LOAD SENSE TEST PORT machine. Valves are shown for PRESSURE
172 +0 -10 BAR 6. CLAM CYLINDERS C. UNI-DIRECTIONAL AUXILIARY RELIEF VALVE 19. PILOT MANIFOLD TEST PORT 4785 + 420 -14.5 PSI 3770 + 350 -14.5 PSI 28. LEFT-HAND STABILIZER CYLINDER 189.5 ± 3 BAR 42. HYDRAULIC RESERVOIR BREATHER reference only. CROSSING LINES CHECK VALVE FILTER OR SCREEN
COMPONENT
2500 +0 -150 PSI 7. ELECTRO HYDRAULIC CLAM D. PRIORITY SPOOL 20. BACKHOE CONTROL VALVE K. BOOM A PORT CIRCUIT RELIEF T. EXTEND-A-HOE SPOOL 29. RIGHT STABILIZER LOAD CHECK 2750 ± 50 PSI 3 to 5 BAR 2. Pilot controls are listed with pattern
C. CHECK VALVE CONTROL 15. LEFT-HAND JOYSTICK CONTROL A. MINIMUM FLOW BYPASS VALVE WITH ANTI-CAVITATION CHECK VALVE U. PLUG VALVE F. LOADER QUICK COUPLER 6 TO 12 PSI change valves not activated. RETURN
3. COMFORT STEERING SOLENOID A. CLAM CLOSE SOLENOID VALVE A. BOOM CONTROL B. LOAD SENSE DRAIN ORIFICE 195 + 19 -1 BAR V. BI-DIRECTIONAL AUXILIARY SPOOL 30. RIGHT-HAND STABILIZER CYLINDER SOLENOID VALVE 43. HYDRAULIC RESERVOIR 3. The 580SM+ does not have the
4 . LOADER CONTROL VALVE B. PRESSURE REDUCING VALVE B. SWING CONTROL 26 ±1 BAR 2828 + 275.5 -14.5 PSI W. AUXILIARY CIRCUIT RELIEFS 31. DIPPER CYLINDER 580SM+ 39. PUMP TEST PORT ON ATTENUATOR 44. HYDRAULIC FILTER LOAD SENSE
cascading orifice cushion with
A. PLUG 24 TO 34.5 BAR 16. RIGHT-HAND JOYSTICK CONTROL 377 ±14.5 PSI L. LEFT STABILIZER SPOOL WITH ANTI-CAVITATION CHECK VALVE 32. DIPPER CYLINDER 590SM+ HOSE A. COOLER BYPASS check valve return flow. PILOT PRESSURE
B. SECTIONAL COMPENSATOR 350 TO 500 PSI A. DIPPER CONTROL 15 LPM @ 2150 RPM M. RIGHT STABILIZER SPOOL 33. BUCKET CYLINDER 40. HYDRAULIC PUMP LINE CONNECTION RESTRICTOR OIL COOLER
220 + 5 -1 BAR B. FILTER BYPASS 4. Only 590SM+ machines are
C. CLAM SPOOL C. CLAM OPEN SOLENOID VALVE B. BUCKET CONTROL 4 GPM @ 2150 RPM N. DIPPER SPOOL 3191 + 72.5 -14.5 PSI 34. EXTEND-A-HOE CYLINDER A. LOAD SENSE COMPENSATOR SPOOL C. FILTER CONDITION SWITCH equipped with a cascading orifice
D. CIRCUIT RELIEF VALVE 8. ACCUMULATOR 17. REGULATED MANIFOLD C. LOAD SENSE RELIEF VALVE P. DIPPER CIRCUIT RELIEFS 21. SWING DAMPENING VALVE 35. BACK PRESSURE VALVE DELTA PRESSURE 20 ±1 BAR cushion with check valve return
WITH ANTI-CAVITATION 9. BUCKET CYLINDERS A. PATTERN CHANGE VALVE D. LOAD CHECK VALVE WITH ANTI-CAVITATION CHECK VALVE A. CHECK VALVE 5 BAR (72.5 PSI) (290 ±14.5 PSI) flow.
221 ± 3 BAR 10. LIFT CYLINDERS B. NOT USED E. SWING SPOOL 240 + 24 -1 BAR B. SHUTTLE CHECK VALVE 36. LOADER QUICK COUPLER CYLINDER B. HIGH PRESSURE CUTOFF SPOOL
5. Pump will only destroke to 7cc
3205 ± 50 PSI 11. ACCUMULATOR FOR RIDE C. CHECK VALVE F. SWING CIRCUIT RELIEFS 3480 + 350 -14.5 PSI C. BACK PRESSURE VALVE 37. BACKHOE QUICK COUPLER CYLINDER (NOT USED)
(0.42 cubic inch) minimum
HYDRAULIC SCHEMATIC FOR
E. BUCKET SPOOL CONTROL D. PILOT PRESSURE REDUCING VALVE WITH ANTI-CAVITATION CHECK VALVE Q. BUCKET SPOOL D. SWING CUSHION SPOOL 38. QUICK COUPLER SOLENOID VALVE C. 580SM+ 71CC REV
F. ANTI CAVITATION VALVES 12. RIDE CONTROL VALVE 24 to 34.5 BAR 205 + 5 -1 BAR R. BUCKET B PORT CIRCUIT RELIEF E. SCREEN A. CHECK VALVE (4.33 CUBIC INCHES) REV
displacement. 580SM+ AND 590SM+ SERIES 3
G. LIFT SPOOL A. RIDE CONTROL SOLENOID 350 to 500 PSI 2973 + 72.5 -14.5 PSI WITH ANTI-CAVITATION CHECK VALVE Additional copies of this Hydraulic and Electrical Schematic can be ordered through
22. LEFT-HAND SWING CYLINDER
H. PRIORITY VALVE VALVE (ACCUMULATOR) E. PILOT CONTROL ON OFF SOLENOID Technical Publications Distribution System. The Part Number is 5-12380

BC08C039
CHARGING CRANKING AND KEYSWITCH POWER RELAYS START RELAYS FUSE BLOCK 14D 14C 14B 14A INSTRUMENT CLUSTER AND ALARM INSTRUMENT CLUSTER SENDERS PARK BRAKE AND SEAT TRANSMISSION CONTROLS RETURN-TO-DIG WIPERS (CAB / ROPS WITH WINDSCREEN)
1D 1D 1D
1 4 3 3
15 16 18 AND SWITCHES POSITION SWITCHES 43 44
5 13D 13C 13B 13A 24
15 15 84
23F 12D 12C 12B 12A
18 29 32 33
#1
6 #2
12D 15
30A 15A

12A 12A 11D 11C 11B 11A


58
23 5
12B 12B 15 83 19N 15

10C
85 30 87 87a 86

15 10D 10B 10A

24
I B+ L G

45
5 12C 12C 20A 20A 10A
34 6
30A

16 19K 19F
#4 19E 9D 9C 9B 9A 9 2 3 4 6 7 1 5 36 19 X 20 22 21 10 16 24 12 13 35 9 8
31P 32T 31T
15 85 30 87 87a 86 85 30 87 87a 86 25 90 8D 8C 8B 8A 4 4 19E 47 48 53 49 50
31S 1 4 3 36H
7 12D 12 13
23
19C
20A
15A 13 60A 41 42C 37A 36R 3 25 25
26 16 7 19A 36F 24 19C 20
4 15 61
7D 7C 7B 7A
49 31C
L IG P
12B 11 6D 6C 6B 6A
16
12
11
42F
13 16
52 36 46
4
4
2 6 12A 85 30 87 87a 86 85 30 87 87a 86
15
10A 25A 10A 10A
T T
1 3 28 3 21C 10 30 5 63
B+
1E 12V R N F 19D 23 16
1
5D 5C
#3 12C 25
5B 5A
52 63A
GND 8 22 14 13 7 19B 4D 4C 4B 4A
64A 13 19 20 85 30 87 87a 86 40 (+) B L H (+) B L H

1K 10 8 21
14 10A
15A 10A 10A
17
23F 21 22 25 26 2 3 25A
23G 25C 26 63
1D
3D 3C 3B 3A
56 36H 27 36R 25B 54
25B 25A 21 20 19 57 2D 2C 2B 2A 19
32T 403 4 31 3
37 63
85 30 87 87a 86
21A 10 10 11 31P 30 51 67
19E
10A 10A
10A 15A
63 31T 400
19B
30 52 82
21C 8 1D 1C 1B 1A
10 36F 30
85 30 87 87a 86 85 30 87 87a 86 19E
19M 27 27 41 53 19F 66 81 62
12C 3 M
1L 402 402 402 30 34 35 69
0 23
1G 12C 38 85 30 87 87a 86
89 65
1B 1C
85 30 87 87a 86
M
12B
21B 8 8 1H 38 30 30 10 39
21B 22
1M 1J 52 52
4 21B 23 21A 8
1D
52 38 42
25 5 1H 1H 4 23F 20A
15 15 8 16 17 36R 36R
50 20
GND
12D 34 20B 20C 20 30 40A
1J 1J 12A 1
22 26
40B 40B 40B 40B 40B 40B
1A 1 31S
40D 40D 40D 40D 40D 40D 40D 40D 40D 40D
40E 40E 40E 40E 40E 40E 40E 40E 40E 40E
40A 40A 40A 40A 40A 40A 40A 40A 40A 40A
40C 40C 40C 40C 40C 40C 40C 40C 40C 40C
10 10 10 10 10 10 10 10 10
30 30 30 30 30 30 30 30 30 30
3
9 17
FRAME 1 FRAME 2 FRAME 3 FRAME 4 FRAME 5 FRAME 6 FRAME 7 FRAME 8 FRAME 9 FRAME 10
BC08C033-01A BC08C033-02A BC08C033-03A BC08C033-04A BC08C033-05A BC08C033-06A BC08C033-07A BC08C033-08A BC08C033-09A BC08C033-10A

BLOWER AND AIR CONDITIONING (CAB) DOME LAMP (CAB) FRONT ROAD LAMPS, REAR ROAD LAMPS, AND HORN TURN SIGNAL, FLASHER, AND BRAKE LAMP SWITCHES POWER PLUG OUTLETS ROTATING BEACON AND WORK LAMPS 4WD TRANSMISSION ELECTRICAL CIRCUIT UNI-DIRECTIONAL BACKHOE RADIO (OPTIONAL)
4 59 4 75 AIR COMPRESSOR SWITCH AND MOTOR 4 STANDARD TRANSMISSION AUXILIARY HYDRAULICS
85 57 58 4 4 4 66 70 72 M
65 5 19B 73 74 FOR AIR SUSPENSION SEAT (OPTIONAL) 79 80
61 4 49a 19D
88 87 M 49 R
67 68 4 4 4
92
86 19B L 88
64 56
41
24 24 19A 64A
64B 83 84 19N
85 63 56a

56b
48
64A 64B 64A 4
81 4
5
60C 46 10 82 85 24 602 75 4
56b
1 2 3 4 5 6 7 78 19K 4
31b
42F 87 56 93
55 87 31 76 77 25C
86 45L 10
19B 45R M 25E 6F
56 61 64A 41 47L 91 57
19B 71 47R 42F 4
5E
61B 19A 25E 94
60 64B 89
88 40B 4D
85 30 87 87a 86
88 83 84 86
10 4 40E 58 3C
71 20B 20C
5
64B 45R 45L 40D 40D 40E 40E 20 30 90 40B
60 40D 40E 19C 30
60A 42C
69 44 40D 5
40E 75
60B 45L 5 14 5
5 60A 45R 30 42C
62
5 42C
40B 40B 40B 40B 40B 40B 40B 40B
40D 40D 40D 40D
40E 40E 40E 40E 16
40A 40A 40A 40A 40A 40A
40C 40C 40C 40C 40C 40C
10 10 10 10 10 10
30 30 30 30 30 30 30 30 30

FRAME 11 FRAME 12 FRAME 13 FRAME 14 FRAME 15 FRAME 16 FRAME 17 FRAME 18 FRAME 19


BC08C033-11A BC08C033-12A BC08C033-13A BC08C033-14A BC08C033-15A BC08C033-16A BC08C033-17A BC08C033-18A BC08C033-19A

RIDE CONTROL AND BOOM LOCK (OPTIONAL) QUICK COUPLER (OPTIONAL) DIFFERENTIAL LOCK GRID HEATER (OPTIONAL) R PILOT CONTROLS R COMFORT STEER ELECTRO-HYDRAULIC CLAM
Y Y 139 (4-IN-1 BUCKET)
1 128 1
118 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 2

100 104 105 B 3 3 B 700


2B 121 4 4
148
4
1 2 3 4 5 6 7 8 9 10 R 5 5 R 147
6 618 6 93 1 6 4 10
108 Y 609 Y 140
95 98 57 115 610 617 616
4
4
114 R 611
504A 4 B 616 B 150
501 504 30 612 601 7 2 5 8
57 57 122 613 141
30

RED1
RED2
502

YEL1
YEL2
85 30 87 87a 86
501 138

POW
GND
19B B 614
124 702
101 R 616 616
102 103 85 30 87 87a 86

116 N WB
GW W 609 30 608 149
96 13D 99 2A
A
607 623 701 151
401 B
109 P B LB N C 30 30 30
602 50
106 112 113 125 616 606 129 133 85 30 87 87a 86
624 152
103 25S R 601 142
50 110 111 300 A 117 1 2 3 4 5 6 30 605 615 602
W 19C
50 107 1M
A 30 146
7 B 610 130 134 137 3 6 8
143
50 97 31C 21B 35 123 N C 604
1 2 1 2
30 602
103 15
50 85 30 87 87a 86 85 30 87 87a 86
1 34 30 603 30 131 30 135 2 5 7 4
5 608 18 50
2 4
613
103 103 1 126 144 20
30 64B 30 701
120 132 136 58 90 1
64A 607 30
1 50 50 20 614 624
13 5
4
13 127 4
30 145
5
30 30 30 30 30 30 30

FRAME 20 FRAME 21 FRAME 22 FRAME 23 FRAME 24 FRAME 25 FRAME 26


BC08C033-20A BC08C033-21A BC08C033-22A BC08C033-23A BC08C033-24A BC08C033-25A BC08C033-26A

MAIN CHASSIS HARNESS TO FRONT CONSOLE HARNESS MAIN CHASSIS HARNESS TO SIDE CONTROL HARNESS FUSE LOCATION RELAY LOCATION

SPARE NOT NOT NOT


USED USED USED FLASHER STARTER
POWER POWER
RELAY RELAY
A B C D E F G H J K L M N PILOT RELAY RELAY
A B C D E F G H J K L M N SPARE POWER SPARE CONTROLS #1 #4
N L K J HM G F E D C B A
OUTLET BH AUX (OPTION)
_ _ 83
1 42F 25S _ _ _ _ _ _ _
_ 83 _ _ _ _ 19F 63 15 1D 1 1 1D 32T 63 _ _ _ _ 31T _ _ _ _ 38 _ _ _ _ 1 1 SHUTTLE
NEUTRAL
1 FRONT AIR SUSP POWER LDR LVR INTLK
2 19N 56 _ _ _ _ _ _ _ _ 84 _ _ _ _ 41 64A 25C _ _ 2 2 _ _ 25C 64A 41 _ _ _ _ 84 _ _ _ _ _ _ 31P 56 _ _ 2 2 POWER SEAT AIR COMP RETURN 10 10 10 20 20 TIMING RELAY
2 WORK OUTLET TO DIG RELAY DIFF LK
_ _ _ _ _ _ 27 48 _ _ 19C 3 (OPTION) RELAY
3 _ _ 57 _ _ 64B _ _ _ _ 3 3 19C 36F _ _ 34 _ _ _ _ _ _ _ _ _ _ 64B 57 _ _ 3 3 LIGHTS
15 20 25 10 30 30
#2 RELAY
__ REAR
4 _ _ _ _ 23F _ _ _ _ _ _ _ _ _ _ _ _ 26 45L 52 3 4 4 4 3 52 31S 402 _ _ 36R _ _ _ _ _ _ _ _ 23F _ _ 4 4 WORK
TRANSMISSION, SPARE DRIVING SHUTTLE
COMFORT STEER LIGHTS FORWARD
10 10 10 20 POWER CLUTCH INTLK
5 58 _ _ _ _ 25 _ _ _ _ _ _ _ _ _ _ 400 45R _ _ 21B 5 5 5 42G _ _ _ _ 400 403 _ _ _ _ _ _ _ _ 25 _ _ _ _ _ _ 5 5 LIGHTS
RELAY
RELAY
ROTATING RELAY RELAY
6 __ __ __
6 61 4 49 7 _ _ _ _ _ _ _ _ _ _ _ _ _ _ 69 __ 6 6 42C 25E _ _ _ _ _ _ _ _ 7 49 4 61 6 6 FUEL
BLOWER
DOME BEACON 15 10 10 15 10 15 #3
7 SHUTOFF LIGHT (OPTION)
7 _ _ 21A _ _ _ _ _ _ _ _ _ _ _ _ 67 44 _ _ 66 __ 7 7 _ _ 31C 42F _ _ _ _ _ _ _ _ _ _ _ _ 36H _ _ 21A _ _ 7 7 FAST STEER FAST STEER
SARA REVERSE
N M L K J H G F E D C B A INSTRUMENTS SIGNAL LIGHTS, 4WD POWER CUTOUT RELAY
N M L K J H G F E D C B A A B C D E F G H J K L M N HORN BRAKE
ALARM SYS. PARK BRAKE (OPTION) RELAY RELAY
RELAY (OPTIONAL) (OPTIONAL)
STARTING RADIO, RIDE CNOTRL,
RADIO (BATT) AC
TRANSMISSION QUICK COUPLER WIPERS
(OPTION) RELAY
CONTROL (OPTION)
(OPTION)

FRAME 27 FRAME 28 FRAME 29 FRAME 30


BC08C033-27A BC08C033-28A BC08C033-29A BC08C033-30A

FRAME NUMBER - COMPONENT NUMBER FRAME NUMBER - COMPONENT NUMBER FRAME NUMBER - COMPONENT NUMBER FRAME NUMBER - COMPONENT NUMBER FRAME NUMBER - COMPONENT NUMBER FRAME NUMBER - COMPONENT NUMBER FRAME NUMBER - COMPONENT NUMBER FRAME NUMBER - COMPONENT NUMBER FRAME NUMBER - COMPONENT NUMBER FRAME NUMBER - COMPONENT NUMBER FRAME NUMBER - COMPONENT NUMBER FRAME NUMBER - COMPONENT NUMBER FRAME NUMBER - COMPONENT NUMBER FRAME NUMBER - COMPONENT NUMBER
FRAME 1 COMPONENTS FRAME 4 COMPONENTS FRAME 7 COMPONENTS 8- 43. Clutch Cutout Switch (shift Handle) FRAME 11 COMPONENTS 13 - 67. Driving Lamps FRAME 16 COMPONENTS 18 - 90. Diode 103. Diode 116. Cold Start Relay 133. Auxiliary Reverse Solenoid
1 - 1. Battery 4 - 14. Diode 7 - 27. SAHR Brake Pressure Switch 8- 44. Clutch Cutout Switch Loader Handle 11 - 55. Blower Switch 13 - 68. Rear Stop And Tail Lamps 16 - 79. Rotation Beacon Switch 18 - 91. Auxiliary Backhoe Hydraulic Solenoid 104. Switch #A - Backhoe Quick Coupler 117. Fuse 300 AMP 134. Auxiliary Forward Solenoid FRAME 26 COMPONENTS
1 - 2. Alternator 4 - 15. Diode 7 - 28. SAHR ON/OFF Switch Standard Transmission 11 - 56. Air Conditioning Pressure Relay 13 - 69. Horn 16 - 80. Rotating Beacon 105 Switch #B - Backhoe Quick Coupler 118. Cold Start Controller 135. E’Hoe Retract Solenoid 150. Electro Hydraulic Clam Controller
1 - 3. Chassis Ground 4 - 16. Fuse Block 7 - 29. Seat Position Switch 11 - 57. Blower Motor Resistor Board And 16 - 81. Front Work Lamp Switch FRAME 19 COMPONENTS Solenoid 119. Not Used 136. E’Hoe Extend Solenoid 151. EVI Solenoid
7 - 30. SAHR Park Brake Solenoid FRAME 9 COMPONENTS Thermal Fuse FRAME 14 COMPONENTS 16 - 82. Front Work Lamps 92. Radio 106. Backhoe Quick Coupler 120. Cold Start Temperature Sender 137. Pilot ON/OFF Switch 152. EVK Solenoid
FRAME 2 COMPONENTS FRAME 5 COMPONENTS 7 - 31. SAHR Brake Relay 9 - 45. Return-to-Dig Limit Switch 11 - 58. Blower Motor 14 - 70. Hazard Flasher Switch 16 - 83. Rear Work Lamp Switch 93. Left Speaker 138. Pilot Control Relay
2 - 4. Starter and Starter Solenoid 5 - 17. Side Console Ground 9 - 46. Loader Valve Solenoid 11 - 59. Air Conditioner Compressor Clutch 14 - 71. Brake Lamp Switch 16 - 84. Rear Work Lamps 94. Right Speaker FRAME 22 COMPONENTS FRAME 24 COMPONENTS 139. Bi-Directional Forward Push Button
2 - 5. Power Junction 5 - 18. Instrument Cluster FRAME 8 COMPONENTS 11 - 60. Air Conditioner Temperature Switch 14 - 72. Flasher Relay 107. Loader Lever Differential Lock Engage 121. E’Hoe Extend Push Button 140. Bi-Directional Reverse Push Button
2 - 6. Power Relays 5 - 19. Warning Alarm 8 - 32. Shuttle Interlock Relay FRAME 10 COMPONENTS 11 - 61. Air Conditioner Low Pressure Switch 14 - 73. Front Turn Signal Lamps FRAME 17 COMPONENTS FRAME 20 COMPONENTS Switch - Standard Transmission 122. E’Hoe Retract Button 141. Pattern Change Switch
2 - 7. Fuel Shutoff Solenoid 8 - 33. Shuttle Interlock Timing Relay 10 - 47. Front Wiper Switch 11 - 62. Air Conditioner High Pressure Switch 14 - 74. Rear Turn Signal Lamps 17 - 85. 4WD Switch (If Equipped) 95. Ride Control Engage Switch 108. Differential Lock Enable Relay 123. Horn Switch 142. Pressure Reducing Valve Solenoid
2 - 8. Key Switch FRAME 6 COMPONENTS 8 - 34. Diode 10 - 48. Rear Wiper Switch 14 - 75. Turn Signal Indicator Lamps 17 - 86. Diode 96. Ride Control Solenoid (Accumulator) 109. Differential Lock Solenoid 124. LH Stabilizer Switch 143. Diode
2 - 9. Front Console Ground 6 - 20. Hydraulic Filter Restriction Switch 8 - 35. Diode 10 - 49. Front Windshield Washer Switch FRAME 12 COMPONENTS 17 - 87. 4WD Solenoid 97. Ride Control Solenoid (Tank) 125. RH Stabilizer Switch 144. Pattern Change Solenoids
6 - 21. Fuel Level Sender 8 - 36. Forward Relay (Cab/ROPS Windscreen) 12 - 63. Dome Lamp Switch (Door Switch) FRAME 15 COMPONENTS 98. Boom Lock Switch FRAME 23 COMPONENTS 126. LH Stabilizer Pressure Switch 145. Diode
FRAME 3 COMPONENTS 6 - 22. Engine Oil Pressure Switch 8 - 37. Reverse Relay 10 - 50. Rear Windshield Washer Switch 12 - 64. Dome Lamp With Switch 15 - 76. Power Plug #1 99. Boom Lock Solenoid 110. KKSB Cutout Female Connector 127. RH Stabilizer Pressure Switch
3 - 10. Starter Relay 6 - 23. Not Used 8 - 38. Diode (Cab/ROPS Windscreen) 15 - 77. Power Plug #2 FRAME 18 COMPONENTS 111. KKSB Cutout Male Connector 128. Electronic Pilot Controller FRAME 25 COMPONENTS
3 - 11. Neutral Start Relay 6 - 24. Air Filter Restriction Switch 8 - 39. Diode 10 - 51. Front Wiper Motor (Cab) FRAME 13 COMPONENTS 15 - 78. Air Suspension Seat - Air Compressor 18 - 88. Thumb Operated Rear Auxiliary FRAME 21 COMPONENTS 112. KKSB Cutout Relay 129. RH Stabilizer Down Solenoid 146. Comfort Steer Transmission Switch
3 - 12. Clutch Cutout Relay 6 - 25. Transmission Temperature Sender 8 - 40. Forward Solenoid 10 - 52. Rear Wiper Motor (Cab) 13 - 65. Rear Horn Switch Switch And Motor (Optional) Hydraulic Switch (Pilot Control) 100. Loader Quick Coupler Switch 113. Grid Heater Relay 130. RH Stabilizer Up Solenoid 147. Comfort Steer Power Relay
3 - 13. FNR Switch 6 - 26. Engine Temperature Sender 8 - 41. Reverse Solenoid 10 - 53. Rear Wiper Cut-Off Switch 13 - 66. Turn Signal, Driving Lamp, and Horn 18 - 89. Foot Operated Rear Auxiliary Hydraulic 101. Loader Quick Coupler Solenoid 114. Diode 131. LH Stabilizer Down Solenoid 148. Comfort Steer ON/OFF Switch
8 - 42. Backup Alarm 10 - 54. Windshield Washer Motor Switch Switch (Manual Control) 102. Load Sensing Solenoid 115. Grid Heater 132. LH Stabilizer Up Solenoid 149. Comfort Steer Valve Solenoid

ACTUATORS HOUSINGS FEMALE MALE CIRCUIT CONTINUATION WIRE IDENTIFICATION NOTES


SHOWS SPL-00 SHOWS CIRCUIT
T CONNECTOR CONNECTOR
V P 1 1 NOTE 1 See the REPAIR MANUAL for locations and
VACUUM PRESSURE
M TEMPERATURE
CIRCUIT SPLICE
CONNECTION
CROSSING
NOT CONNECTED CONNECTOR 2 2
3 3
Frame Number and Circuit
Number where Circuit
CIRCUIT TAGS
F11-C4 C1
Indicates constant power Troubleshooting information. ELECTRICAL SCHEMATIC
NUMBER continues.
SWITCH
LEVER HAND
CONTACT CONFIGURATIONS
FOOT COIL TEMP. DIODE PRESSURE FLOAT LIQUID LEVEL
MISCELLANEOUS SYMBOLS
SWITCH SWITCH LAMP MOTOR
CONNECTOR
45E 45D
RELAY REAR
INDICATES PARTIAL
C1 F19-C7 23

Indicates power when key switch is in on position


NOTE 2 Diagram shown with vehicle parked, Power OFF, and 580M LOADER BACKHOE
INDICATES INDICATES
CONNECTOR FRAME - CIRCUIT CIRCUIT
controls in OFF or Neutral position. Additional copies of this Hydraulic and Electrical Schematic can be ordered through Technical Publications Distribution System.
EXTERNAL INTERNALLY IDENTIFICATION 4 4 Frame Number
MOMENTARY 54 where Circuit NOTE 3 Sheet Numbers refer to the number at the bottom center The part number is 5-12380
GROUND GROUNDED CONNECTOR
18 18 NOT ALL continues. Indicates momentary power when key switch is in
MAINTAINED VARIABLE CIRCUIT MALE FEMALE COMPONENT
27 27
CONNECTIONS of each block.
GROUND COMPONENT NUMBER 32A 32B Circuit Number assigned to Circuit in Frame. Start position
S. P. S. T. S. P. D. T. D. P. S. T. D. P. D. T. CONTACTS RESISTOR RESISTOR FUSE BREAKER TERMINAL TERMINAL NUMBER ARE SHOWN
Copyright © 2008. CNH America, LLC. All Rights Reserved. BC08C033-00A
CHARGING CRANKING AND KEYSWITCH POWER RELAYS START AND CLUTCH RELAYS FUSE BLOCK 14D INSTRUMENT CLUSTER AND ALARM SAHR PARK BRAKE AND TRANSMISSION CONTROLS RETURN-TO-DIG WIPERS (CAB / ROPS WITH WINDSCREEN)
16
14C 14B 14A

1D 1D 1D
1 4 3 3
14 30A
17 18 SEAT POSITION SWITCHES 34 36 37 38
15 15 84
13D 13C 13B 13A
35
12D 12C 12B 12A
31 3 21C
#1
6 #2
12D 14 30A 15A
17 23 C1-2
C1-3
C1-4
C1-5
C1-6
C1-7
C1-8
C1-9
C1-10
C1-11
C1-12
C1-13
C1-14
C1-15
C1-16
C1-17
C1-18
C1-19
C1-20
C1-21
C1-22
C1-24
C1-25 C2-1
C2-3
C12-4
C2-6
C2-7
C2-13
C1-14
C2-15
C2-16
C2-17
C2-18
C2-19
C2-20
C2-21
C2-24
C2-25
12A 12A 11D 11C 11B 11A
58 5 85 30 87 87a 86 I B+ L G

5 15 83 19N
12B 12B

10C
15 10D 10B 10A
14 3 41 42C 60A C112 C114 38 402 C120 1P E35 32T C216 C218 C220 34 28 21C 24 45
28 12C 12C 20A 30A 20A 10A
34 6 19E 15 19K 9D 19F 8
21C 42F 44 C111 C113 21A 36H 36R C121 E34 C26 36F C217 C219 C221 20A
15 #4
90
9C 9B 9A
25 4 19E 47 48 53 49 50
24 25 8D 8C 8B 8A 1P 5 4
31S
85 30 87 87a 86 85 30 87 87a 86
5 36R
1 4 12D 9 27 20A
10A
12 2 12 15 10 3 6 243 4 27 1
13 3 6 15 22 19C
15A
19A 7 15 3 25 25 20 218 21
7D 7C 7B 13 6 27 19C
4 15 61
7A

12B 10 6D 6C 6B 6A 49 11 5 39 4
L IG P
2 12A
4
85 30 87 87a 86 10A 25A 15 19 20 23 30 10 30 5 28 28 63
6 85 30 87 87a 86
15
10A 10A

19D 21
1 3
1
B+
#3 1E 12C 1T 25
12V R N F

19B
5D 5C 5B 5A
P 28 25A 3 52 46 63A
GND 7 21 13 12 6 4D 4C 4B 4A 64A 12 26 85 30 87 87a 86 (+) B L H (+) B L H

1K 10 21 14 16 NO 30 2 41 53
7 10A
15A 10A 10A

25C
28 28 26 63
1D 57
3D 3C 3B 3A

56 1P C114 1P C113 1P C112 1P C111 29 33 3


25B 54
25B 25A 22 19 18 2D 2C 2B 2A 18 5 402 403 4
40 63
85 30 87 87a 86
21A 10 10 11 12 V 22 24 30 30 51 67
7 19E
10A 10A
10A 15A
63
9 C120 P 400
19B 52 82
21C 1D 1C 1B 1A
27
85 30 87 87a 86 85 30 87 87a 86 85 30 87 87a 86 19E NO 19M 27
42 66 81 62
12C 3 4 30 27 19F M
1L 22 101 32 43 43 69
0 1G 27 E17 E37 27 E32 27 12C 27 30 89 65
28
85 30 87 87a 86
23 85 30 87 87a 86
M
1B 1C 21C 12B 1T 2 28 4
1H 20D 30 30 30 10
21B 21B E29 27 28 7 7 16 21 26
1M 1J C120 30
4 5 21A 21A 7 1D
14 14 7 15 44
5 1H 1H 20B 20C 20 20A 20A 52 28
50 19
GND
12D 40A
1J 1J 12A 40B 40B 40B 40B 40B
1A
40D 40D 40D 40D 40D 40D 40D 40D 40D
40E 40E 40E 40E 40E 40E 40E 40E 40E
40A 40A 40A 40A 40A 40A 40A 40A 40A
40C 40C 40C 40C 40C 40C 40C 40C 40C
10 10 10 10 10 10 10 10
30 30 30 30 30 30 30 30 30
3
8 16
F1 F2 F3 F4 F5 F6 F7 F8 F9
BC08C034-01A BC08C034-02A BC08C034-03A BC08C034-04A BC08C034-05A BC08C034-06A BC08C034-07A BC08C034-08A BC08C034-09A

BLOWER AND AIR CONDITIONING (CAB) DOME LAMP (CAB) FRONT ROAD LAMPS, REAR ROAD LAMPS, AND HORN TURN SIGNAL, FLASHER, AND BRAKE LAMP SWITCHES POWER PLUG OUTLETS ROTATING BEACON AND WORK LAMPS 4WD TRANSMISSION ELECTRICAL CIRCUIT UNI-DIRECTIONAL BACKHOE RADIO (OPTIONAL)
59 4 75 AIR COMPRESSOR SWITCH AND MOTOR 4 AUXILIARY HYDRAULICS
57 58 4 4 66 70 72 M
85 65 5 19B 73 74 FOR AIR SUSPENSION SEAT (OPTIONAL) 79 80 STANDARD POWERSHIFT
4 61 4 19D
87 M
49a
TRANSMISSION TRANSMISSION 92
86 19B
R

L
67 68 4 4 4
88
64 41
23 23 19A 64A
56
83 84
85 85
63 64B 56a 19N 48
HM L 85 56b

88
64A 64B 64A 4
81
5
60C 46 10 82 23 602 75
55 56b
1 2 3 4 5 6 7 78 19K
88
31b
76 77 42F 93
31
45L 10
87 19B 45R 25C 25C
86 61 M 6F
64A 41 47L
42F 25E 20 25E 20 91 56
56 19B 71 47R 4
5E
T 4 4
61B 19A 57 94
60 P
64B 5 5 89
40B 83 4D
4 49 5 84 4
10 4 40E 87 58 3C
85 30 87 87a 86 71 20B 20C
5
64B 45R 45L 40D 40D 40E 40E 30 90 4
60 40D 40E 19C
60A
P 42C 28
69 44 40D 5
40E 75 40B
60B 45L 5 13
5 60A 45R 30 42C
62 30 30
42C
40B 40B 40B 40B 5 20
40D 40D 40D 40D
40E 40E 40E 40E 15 40B 40B 40B 40B 40B 40B
40A 40A 40A 40A 40A 40A
40C 40C 40C 40C 40C 40C
10 10 10 10 10 10
30 30 30 30 30 30 30 30 30

F 10 F 11 F 12 F 13 F 14 F 15 F 16 F 17 F 18
BC08C034-11A BC08C034-12A BC08C034-13A BC08C034-14A BC08C034-15A BC08C034-16A BC08C034-17A BC08C034-18A BC08C034-19A

RIDE CONTROL AND BOOM LOCK QUICK COUPLER (OPTIONAL) DIFFERENTIAL LOCK GRID HEATER (OPTIONAL) R PILOT CONTROLS R FAST STEERING FAST STEERING ELECTRO-HYDRAULIC CLAM
(OPTIONAL) Y Y 139 (STANDARD TRANSMISSION) (POWERSHIFT TRANSMISSION) (4-IN-1 BUCKET)
1 128 1
2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 2
MODELS WITHOUT MODELS WITH B 3 B
100 104 105 121
3 700
COLD START COLD START 4 4
148
4 R 5 5 R 147 150 151
6 618 6 93 1 6 4 10
109 Y 609 Y 140
95 98 57 610 617 616
4 4
611 B 85 30 87 87a 86 85 30 87 87a 86
504A 4 B 616
30 612 601 7 2 5 8 154
501 504 122 30
57 57 613 30 141

RED1
RED2
502 95

YEL1
YEL2
85 30 87 87a 86
501 138

POW
GND
19B 614
112 124 702
101 2B R 616 616
102 103 85 30 87 87a 86

111 W 609 30 608 94 311 152


96 13D 99
A
607 623 701 155
401 B 90
25S 110 E12 27 E12 27 N C 30 30 30
602 93 1 6 4 10
106 108 107 125 616 606 129 133 85 30 87 87a 86 28 28
103 R 624 142 97 156
50 113 615
601 4 97
W 30 605 602
50 A 30 146 19C
E75 27 E75 27 130 134 137 3 6 8
7 2 5 8
97 7 B 610 604 143
50 N C 701
30 602 149 95
103 123 123
50 603 30 131 30 135 2 5 7 4
17 50
608
300 A 117 613
103 103 126 144 20
30 1M 30 132 136
21 25S 58 90
30 64B 607 30 30
1 50 50 20 64A 614 624 30 30 153
28 28 C121 5
1 127 4
12 4
5 5 12
145
30 30 30 30 30 30 30 30 30

F 19 F 20 F 21 F 22 F 23 F 24 F 25 F 26
BC08C034-20A BC08C034-21A BC08C034-22A BC08C034-23A BC08C034-24A BC08C034-25A BC08C034-25A BC08C034-26A

157
102 103 105 106 108 109 110 111 112 117 129 132 134 135 137 140 142 175 189

E12 E29 E44 E37 E42 E89


4
E17 E32 E45 15 E75

3 3 3 22
30
22 3
28 5
5 28

E34
101 15 4
30 E35 E89
159

A B C D E F G H J 158
30 30

30 30
F 27
BC08C034-27A

FRAME NUMBER - COMPONENT NUMBER FRAME NUMBER - COMPONENT NUMBER FRAME NUMBER - COMPONENT NUMBER FRAME NUMBER - COMPONENT NUMBER FRAME NUMBER - COMPONENT NUMBER FRAME NUMBER - COMPONENT NUMBER FRAME NUMBER - COMPONENT NUMBER FRAME NUMBER - COMPONENT NUMBER FRAME NUMBER - COMPONENT NUMBER FRAME NUMBER - COMPONENT NUMBER FRAME NUMBER - COMPONENT NUMBER FRAME NUMBER - COMPONENT NUMBER FRAME NUMBER - COMPONENT NUMBER FRAME NUMBER - COMPONENT NUMBER
FRAME 1 COMPONENTS FRAME 4 COMPONENTS FRAME 6 COMPONENTS 7- 43. Diode 9- 54. Windshield Washer Motor 12 - 66. Turn Signal, Driving Lamp, and Horn 17 - 89. Foot Operated Rear Auxiliary Hydraulic 20. 101.
Loader Quick Coupler Solenoid 22. 113. Grid Heater Relay 23. 130. RH Stabilizer Up Solenoid 24. 147. Fast Steering Power Relay
1 - 1. Battery 4 - 14. Diode 6 - 29. SAHR Brake Pressure Switch 7- 44. Backup Alarm Switch Switch (Manual Control) 20. 102.
Load Sensing Solenoid 22. 114. Not Used 23. 131. LH Stabilizer Down Solenoid 24. 148. Fast Steering ON/OFF Switch
1 - 2. Alternator 4 - 15. Fuse Block 6 - 30. SAHR ON/OFF Switch FRAME 10 COMPONENTS 12 - 67. Driving Lamps FRAME 15 COMPONENTS 17 - 90. Diode 20. 103.
Diode 22. 115. Not Used 23. 132. LH Stabilizer Up Solenoid 24. 149. Fast Steering Solenoid Valve
1 - 3. Chassis Ground 6 - 31. Seat Position Switch FRAME 8 COMPONENTS 10 - 55. Blower Switch 12 - 68. Rear Stop And Tail Lamps 15 - 79. Rotation Beacon Switch 17 - 91. Auxiliary Backhoe Hydraulic Solenoid 20. 104.
Switch #A - Backhoe Quick Coupler 22. 116. Not Used 23. 133. Auxiliary Reverse Solenoid
FRAME 5 COMPONENTS 6 - 32. SAHR Park Brake Solenoid 8 - 45. Return-to-Dig Limit Switch 10 - 56. Air Conditioning Pressure Relay 12 - 69. Horn 15 - 80. Rotating Beacon 20. 105
Switch #B - Backhoe Quick Coupler 22. 117. Fuse 300 AMP 23. 134. Auxiliary Forward Solenoid FRAME 25 COMPONENTS
FRAME 2 COMPONENTS 5 - 16. Side Console Ground 6 - 33. SAHR Brake Relay 8 - 46. Loader Valve Solenoid 10 - 57. Blower Motor Resistor Board And 15 - 81. Front Work Lamp Switch FRAME 18 COMPONENTS Solenoid 22. 118. Not Used 23. 135. E’Hoe Retract Solenoid 25. 150. Fast Steering Cutout Relay
2 - 4. Starter and Starter Solenoid 5 - 17. Instrument Cluster Connector C1 Thermal Fuse FRAME 13 COMPONENTS 15 - 82. Front Work Lamps 18. 92. Radio 20. 106. Backhoe Quick Coupler 22. 119. Not Used 23. 136. E’Hoe Extend Solenoid 25. 151. Fast Steering Power Relay
2 - 5. Power Junction 5 - 18. Instrument Cluster Connector C2 FRAME 7 COMPONENTS FRAME 9 COMPONENTS 10 - 58. Blower Motor 13 - 70. Hazard Flasher Switch 15 - 83. Rear Work Lamp Switch 18. 93. Left Speaker 22. 120. Not Used 23. 137. Pilot ON/OFF Switch 25. 152. Fast Steering ON/OFF Switch
2 - 6. Power Relays 5 - 19. UP-DOWN Switch 7 - 34. Shuttle Interlock Relay 9 - 47. Front Wiper Switch 10 - 59. Air Conditioner Compressor Clutch 13 - 71. Brake Lamp Switch 15 - 84. Rear Work Lamps 18. 94. Right Speaker FRAME 21 COMPONENTS 23. 138. Pilot Control Relay 25. 153. Fast Steering Solenoid Valve
2 - 7. Key Switch 5 - 20. ENTER-ESCAPE Switch 7 - 35. Shuttle Interlock Timing Relay 9 - 48. Rear Wiper Switch9 -49.Front 10 - 60. Air Conditioner Temperature Switch 13 - 72. Flasher Relay 21. 107. Loader Lever Differential Lock Engage FRAME 23 COMPONENTS 23. 139. Bi-Directional Forward Push Button
2 - 8. Front Console Ground 6 - 21. Hydraulic Filter Restriction Switch 7 - 36. Clutch Cutout Switch (shift Handle) Windshield Washer Switch (Cab/ROPS 10 - 61. Air Conditioner Low Pressure Switch 13 - 73. Front Turn Signal Lamps FRAME 16 COMPONENTS FRAME 19 COMPONENTS Switch - Standard Transmission 23. 121. E’Hoe Extend Push Button 23. 140. Bi-Directional Reverse Push Button FRAME 26 COMPONENTS
6 - 22. Air Filter Restriction Switch 7 - 37. Clutch Cutout Switch Loader Handle Windscreen) 10 - 62. Air Conditioner High Pressure Switch 13 - 74. Rear Turn Signal Lamps 16 - 85. 4WD Switch (If Equipped) 19. 95. Ride Control Engage Switch 21. 108. Loader Lever Differential Lock Engage 23. 122. E’Hoe Retract Button 23. 141. Pattern Change Switch 26. 154. Electro Hydraulic Clam Controller
FRAME 3 COMPONENTS 6 - 23. Warning Buzzer Standard Transmission 9 - 49. Front Windshield Washer Switch 13 - 75. Turn Signal Indicator Lamps 16 - 86. Not Used 19. 96. Ride Control Solenoid (Accumulator) Switch - Powershift Transmission 23. 123. Horn Switch 23. 142. Pressure Reducing Valve Solenoid 26. 155. EVI Solenoid
3 - 9. Clutch Cutout Relay 6 - 24. Fuel Level Sender 7 - 38. Clutch Cutout Loader Handle (Cab/ROPS Windscreen) FRAME 11 COMPONENTS 16 - 87. 4WD Solenoid 19. 97. Ride Control Solenoid (Tank) 21. 109. Differential Lock Enable Relay 23. 124. LH Stabilizer Switch 23. 143. Diode 26. 156. EVK Solenoid
3 - 10. Starter Relay 6 - 25. Transmission Temperature Sender (Powershift Transmission) 9 - 50. Rear Windshield Washer Switch 11 - 63. Dome Lamp Switch (Door Switch) FRAME 14 COMPONENTS 19. 98. Boom Lock Switch 21. 110. Differential Lock Solenoid 23. 125. RH Stabilizer Switch 23. 144. Pattern Change Solenoids
3 - 11. Neutral Start Relay 6 - 26. Hand Throttle Potentiometer 7 - 39. Forward Relay (Cab/ROPS Windscreen) 11 - 64. Dome Lamp With Switch 14 - 76. Power Plug #1 19. 99. Boom Lock Solenoid 23. 126. LH Stabilizer Pressure Switch 23. 145. Diode FRAME 27 COMPONENTS
3 - 12. Interlock Relay 6 - 27. Foot Throttle Potentiometer 7 - 40. Reverse Relay 9 - 51. Front Wiper Motor (Cab) 14 - 77. Power Plug #2 FRAME 17 COMPONENTS FRAME 22 COMPONENTS 23. 127. RH Stabilizer Pressure Switch 27. 157. Engine Control Unit
3 - 13. FNR Switch 6 - 28. Idle Validation Switch 7 - 41. Forward Solenoid 9 - 52. Rear Wiper Motor (Cab) FRAME 12 COMPONENTS 14 - 78. Air Suspension Seat - Air Compressor 17 - 88. Thumb Operated Rear Auxiliary FRAME 20 COMPONENTS 22. 111. Resistor 23. 128. Electronic Pilot Controller FRAME 24 COMPONENTS 27. 158. Diagnostic Connector
7 - 42. Reverse Solenoid 9 - 53. Rear Wiper Cut-Off Switch 12 - 65. Rear Horn Switch Switch And Motor (Optional) Hydraulic Switch (Pilot Control) 20. 100. Loader Quick Coupler Switch 22. 112. Grid Heater 23. 129. RH Stabilizer Down Solenoid 24. 146. Fast Steering Transmission Switch 27. 159. Water In Fuel Sensor

ACTUATORS HOUSINGS FEMALE MALE CIRCUIT CONTINUATION WIRE IDENTIFICATION NOTES


SHOWS SPL-00 SHOWS CIRCUIT
T CONNECTOR CONNECTOR
V P 1 1 NOTE 1 See the REPAIR MANUAL for locations and
VACUUM PRESSURE
M TEMPERATURE
CIRCUIT SPLICE
CONNECTION
CROSSING
NOT CONNECTED CONNECTOR 2 2
3 3
Frame Number and Circuit
Number where Circuit
CIRCUIT TAGS
F11-C4 C1
Indicates constant power Troubleshooting information. ELECTRICAL SCHEMATIC
NUMBER continues.
SWITCH
LEVER HAND
CONTACT CONFIGURATIONS
FOOT COIL TEMP. DIODE PRESSURE FLOAT LIQUID LEVEL
MISCELLANEOUS SYMBOLS
SWITCH SWITCH LAMP MOTOR
CONNECTOR
45E 45D
RELAY REAR
INDICATES PARTIAL
C1 F19-C7 23

Indicates power when key switch is in on position


NOTE 2 Diagram shown with vehicle parked, Power OFF, and 580SM, 580SM+, 590SM AND 590SM+ Series 3 LOADER BACKHOE
INDICATES INDICATES
CONNECTOR FRAME - CIRCUIT CIRCUIT
controls in OFF or Neutral position. Additional copies of this Hydraulic and Electrical Schematic can be ordered through Technical Publications Distribution System.
EXTERNAL INTERNALLY IDENTIFICATION 4 4 Frame Number
MOMENTARY 54 where Circuit NOTE 3 Frame or Sheet Numbers refer to the number at the The part number is 5-12380
GROUND GROUNDED CONNECTOR
18 18 NOT ALL continues. Indicates momentary power when key switch is in
MAINTAINED VARIABLE CIRCUIT MALE FEMALE COMPONENT
27 27
CONNECTIONS bottom center of each single Frame or Block.
GROUND COMPONENT NUMBER 32A 32B Circuit Number assigned to Circuit in Frame. Start position
S. P. S. T. S. P. D. T. D. P. S. T. D. P. D. T. CONTACTS RESISTOR RESISTOR FUSE BREAKER TERMINAL TERMINAL NUMBER ARE SHOWN
Copyright © 2008. CNH America, LLC. All Rights Reserved. BC08C034-00A
160

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

64A 305 21 359 301 357 303 30 312 218 358 330 355 30 25X 360 343 311 321 25S 31S 327

52 306 304 21 307 21C 322 25C 21 302 308 344 323 25T
161 4 1

SW1 SW2 SW3 SW4 SW5 1


N N
F
R F R
1 4 1 4
2 312
2 3 2 3
3 64A 25 25 311
4 321
5 323
6 21C
7 322
8 21 305 1
307 2
306 3
7 25B A 323
308 4
7 21C B 21C
304 5
7 25A C 322
308 6
21 21 D 21
359 7
21 25S E 25S
360 8

CARRAROSUB-HARNESSCONNECTORS
F
7 52 G 52
POWERSHIFT CONNECTION
ON FRONT CONSOLE HARNESS 321
DE-CLUTCH
162 7 218 A 218
321 B 321 321
21 25S C 25S 30 1
21 D 21 301 2
21 TO LOADER
302 3
LEVER HARNESS 30 4
25X 5
22
357 6
TO OPT.SERVO
218 218
330 7
POWER LDR.SERVO
HARNESS 21 8
DECLUTCH CONN.
343 9
16 218 25C 25C 10
30 355
16
TO CHASSIS HARNESS
344 11
4WD CONNECTION 30 40 12
30 327
27 E35 355
27 E34 327 327
FRONT CONSOLE
CAN CONNECTION 30 30 30

30 30
163 NO
9 3 1 6 4 10 25T CAB FIREWALL GROUND
P

358
7 2 5 8 325 164

358 358 NO
P
21 21

F 28
BC08C034-28A

MAIN CHASSIS HARNESS TO FRONT CONSOLE HARNESS MAIN CHASSIS HARNESS TO SIDE CONTROL HARNESS FUSE LOCATION RELAY LOCATION

SPARE NOT ENGINE NOT


USED CONTROLLER USED FLASHER STARTER
POWER INTERLOCK RELAY RELAY
A B C D E F G H J K L M N PILOT RELAY RELAY
A B C D E F G H J K L M N SPARE POWER SPARE CONTROLS #1
N L K J H G F E D C B A
M
OUTLET BH AUX (OPTION)
_ _ 83 _ _ _ _ _ _ 38 _ _
1 42F 25S _ E89 E35 E34 83 C216C218 19F 63 15 1D 1
_ 1 1D 32T 63 21C 44 __ 1 1 SHUTTLE
NEUTRAL
1 FRONT AIR SUSP POWER POWER INTLK
2 19N 56 E37 E17 E32 E29 84 C120C220 41 64A 25C _ _ 2 2 _ _ 25C 64A 41 _ _ _ _ 84 _ _ _ _ _ _ C216 56 __ 2 2 POWER SEAT AIR COMP RETURN 10 10 20 20 TIMING RELAY
2 WORK OUTLET TO DIG RELAY RELAY
(OPTION) RELAY
3 101 57 _ _ 64B _ _ _ _ _ _ _ _ _ _ 27 48 _ _ 19C 3 3 3 19C 36F _ _ 34 _ _ _ _ _ _ _ _ _ _ 64B _ _ 57 __ 3 3 LIGHTS
15 20 25 10 30 30
#2 #4
__ REAR
4 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 1P 26 45L _ _ 3 4 4 4 3 _ _ C220 402 1P 36R _ _ _ _ _ _ _ _ _ _ _ _ 4 4 WORK
TRANSMISSION, INSTRUMENT DRIVING SHUTTLE
COMFORT STEER ALARM SYSTEM LIGHTS FORWARD
10 10 10 5 20 30 POWER LDR LVR INTLK
5 58 _ _ _ _ 25 _ _ _ _ _ _ _ _ 21C 400 45R _ _ 21B 5 5 5 42C E35 C120 400 403 _ _ _ _ _ _ _ _ 25 _ _ _ _ __ 5 5 LIGHTS
RELAY
RELAY
ROTATING RELAY DIFF
6
6 61 4 49 7 _ _ _ _ _ _ _ _ _ _ _ _ _ _ 69 _ _ 6 6 42C E34 C121 315 25E _ _ _ _ _ _ _ _ 7 49 4 61 6 6 FUEL
BLOWER
DOME BEACON 15 10 10 15 10 15 #3 LOCK
7 SHUTOFF LAMP (OPTION)
7 _ _ 21A _ _ E46 E45 _ _ _ _ _ _ 67 44 _ _ 66 _ _ 7 7 _ _ C218 42F _ _ _ _ _ _ _ _ _ _ _ _ 36H _ _ 21A _ _ 7 7 FAST STEER FAST STEER
SARA REVERSE
N M L K J H G F E D C B A SIGNAL LIGHTS, 4WD CLUTCH POWER CUTOUT RELAY
N M L K J H G F E D C B A A B C D E F G H J K L M N SPARE HORN BRAKE
PARK BRAKE (OPTION) RELAY RELAY RELAY
RELAY (OPTIONAL) (OPTIONAL)
STARTING RADIO, RIDE CNOTRL,
RADIO (BATT) AC
TRANSMISSION QUICK COUPLER WIPERS
(OPTION) RELAY
CONTROL (OPTION)
(OPTION)

F 29 F 30 F 31 F 32
BC08C034-27A BC08C034-29A BC08C034-30A BC08C034-31A BC08C034-32A

FRAME NUMBER - COMPONENT NUMBER FRAME NUMBER - COMPONENT NUMBER FRAME NUMBER - COMPONENT NUMBER FRAME NUMBER - COMPONENT NUMBER FRAME NUMBER - COMPONENT NUMBER FRAME NUMBER - COMPONENT NUMBER FRAME NUMBER - COMPONENT NUMBER FRAME NUMBER - COMPONENT NUMBER FRAME NUMBER - COMPONENT NUMBER FRAME NUMBER - COMPONENT NUMBER FRAME NUMBER - COMPONENT NUMBER FRAME NUMBER - COMPONENT NUMBER FRAME NUMBER - COMPONENT NUMBER FRAME NUMBER - COMPONENT NUMBER
FRAME 1 COMPONENTS FRAME 4 COMPONENTS FRAME 6 COMPONENTS 7- 43. Diode 9- 54. Windshield Washer Motor 12 - 66. Turn Signal, Driving Lamp, and Horn 17 - 89. Foot Operated Rear Auxiliary Hydraulic 20. 101.
Loader Quick Coupler Solenoid 22. 113. Grid Heater Relay 23. 130. RH Stabilizer Up Solenoid 24. 147. Fast Steering Power Relay
1 - 1. Battery 4 - 14. Diode 6 - 29. SAHR Brake Pressure Switch 7- 44. Backup Alarm Switch Switch (Manual Control) 20. 102.
Load Sensing Solenoid 22. 114. Not Used 23. 131. LH Stabilizer Down Solenoid 24. 148. Fast Steering ON/OFF Switch
1 - 2. Alternator 4 - 15. Fuse Block 6 - 30. SAHR ON/OFF Switch FRAME 10 COMPONENTS 12 - 67. Driving Lamps FRAME 15 COMPONENTS 17 - 90. Diode 20. 103.
Diode 22. 115. Not Used 23. 132. LH Stabilizer Up Solenoid 24. 149. Fast Steering Solenoid Valve
1 - 3. Chassis Ground 6 - 31. Seat Position Switch FRAME 8 COMPONENTS 10 - 55. Blower Switch 12 - 68. Rear Stop And Tail Lamps 15 - 79. Rotation Beacon Switch 17 - 91. Auxiliary Backhoe Hydraulic Solenoid 20. 104.
Switch #A - Backhoe Quick Coupler 22. 116. Not Used 23. 133. Auxiliary Reverse Solenoid
FRAME 5 COMPONENTS 6 - 32. SAHR Park Brake Solenoid 8 - 45. Return-to-Dig Limit Switch 10 - 56. Air Conditioning Pressure Relay 12 - 69. Horn 15 - 80. Rotating Beacon 20. 105
Switch #B - Backhoe Quick Coupler 22. 117. Fuse 300 AMP 23. 134. Auxiliary Forward Solenoid FRAME 25 COMPONENTS
FRAME 2 COMPONENTS 5 - 16. Side Console Ground 6 - 33. SAHR Brake Relay 8 - 46. Loader Valve Solenoid 10 - 57. Blower Motor Resistor Board And 15 - 81. Front Work Lamp Switch FRAME 18 COMPONENTS Solenoid 22. 118. Not Used 23. 135. E’Hoe Retract Solenoid 25. 150. Fast Steering Cutout Relay
2 - 4. Starter and Starter Solenoid 5 - 17. Instrument Cluster Connector C1 Thermal Fuse FRAME 13 COMPONENTS 15 - 82. Front Work Lamps 18. 92. Radio 20. 106. Backhoe Quick Coupler 22. 119. Not Used 23. 136. E’Hoe Extend Solenoid 25. 151. Fast Steering Power Relay
2 - 5. Power Junction 5 - 18. Instrument Cluster Connector C2 FRAME 7 COMPONENTS FRAME 9 COMPONENTS 10 - 58. Blower Motor 13 - 70. Hazard Flasher Switch 15 - 83. Rear Work Lamp Switch 18. 93. Left Speaker 22. 120. Not Used 23. 137. Pilot ON/OFF Switch 25. 152. Fast Steering ON/OFF Switch
2 - 6. Power Relays 5 - 19. UP-DOWN Switch 7 - 34. Shuttle Interlock Relay 9 - 47. Front Wiper Switch 10 - 59. Air Conditioner Compressor Clutch 13 - 71. Brake Lamp Switch 15 - 84. Rear Work Lamps 18. 94. Right Speaker FRAME 21 COMPONENTS 23. 138. Pilot Control Relay 25. 153. Fast Steering Solenoid Valve
2 - 7. Key Switch 5 - 20. ENTER-ESCAPE Switch 7 - 35. Shuttle Interlock Timing Relay 9 - 48. Rear Wiper Switch9 -49.Front 10 - 60. Air Conditioner Temperature Switch 13 - 72. Flasher Relay 21. 107. Loader Lever Differential Lock Engage FRAME 23 COMPONENTS 23. 139. Bi-Directional Forward Push Button
2 - 8. Front Console Ground 6 - 21. Hydraulic Filter Restriction Switch 7 - 36. Clutch Cutout Switch (shift Handle) Windshield Washer Switch (Cab/ROPS 10 - 61. Air Conditioner Low Pressure Switch 13 - 73. Front Turn Signal Lamps FRAME 16 COMPONENTS FRAME 19 COMPONENTS Switch - Standard Transmission 23. 121. E’Hoe Extend Push Button 23. 140. Bi-Directional Reverse Push Button FRAME 26 COMPONENTS
6 - 22. Air Filter Restriction Switch 7 - 37. Clutch Cutout Switch Loader Handle Windscreen) 10 - 62. Air Conditioner High Pressure Switch 13 - 74. Rear Turn Signal Lamps 16 - 85. 4WD Switch (If Equipped) 19. 95. Ride Control Engage Switch 21. 108. Loader Lever Differential Lock Engage 23. 122. E’Hoe Retract Button 23. 141. Pattern Change Switch 26. 154. Electro Hydraulic Clam Controller
FRAME 3 COMPONENTS 6 - 23. Warning Buzzer Standard Transmission 9 - 49. Front Windshield Washer Switch 13 - 75. Turn Signal Indicator Lamps 16 - 86. Not Used 19. 96. Ride Control Solenoid (Accumulator) Switch - Powershift Transmission 23. 123. Horn Switch 23. 142. Pressure Reducing Valve Solenoid 26. 155. EVI Solenoid
3 - 9. Clutch Cutout Relay 6 - 24. Fuel Level Sender 7 - 38. Clutch Cutout Loader Handle (Cab/ROPS Windscreen) FRAME 11 COMPONENTS 16 - 87. 4WD Solenoid 19. 97. Ride Control Solenoid (Tank) 21. 109. Differential Lock Enable Relay 23. 124. LH Stabilizer Switch 23. 143. Diode 26. 156. EVK Solenoid
3 - 10. Starter Relay 6 - 25. Transmission Temperature Sender (Powershift Transmission) 9 - 50. Rear Windshield Washer Switch 11 - 63. Dome Lamp Switch (Door Switch) FRAME 14 COMPONENTS 19. 98. Boom Lock Switch 21. 110. Differential Lock Solenoid 23. 125. RH Stabilizer Switch 23. 144. Pattern Change Solenoids
3 - 11. Neutral Start Relay 6 - 26. Hand Throttle Potentiometer 7 - 39. Forward Relay (Cab/ROPS Windscreen) 11 - 64. Dome Lamp With Switch 14 - 76. Power Plug #1 19. 99. Boom Lock Solenoid 23. 126. LH Stabilizer Pressure Switch 23. 145. Diode FRAME 27 COMPONENTS
3 - 12. Interlock Relay 6 - 27. Foot Throttle Potentiometer 7 - 40. Reverse Relay 9 - 51. Front Wiper Motor (Cab) 14 - 77. Power Plug #2 FRAME 17 COMPONENTS FRAME 22 COMPONENTS 23. 127. RH Stabilizer Pressure Switch 27. 157. Engine Control Unit
3 - 13. FNR Switch 6 - 28. Idle Validation Switch 7 - 41. Forward Solenoid 9 - 52. Rear Wiper Motor (Cab) FRAME 12 COMPONENTS 14 - 78. Air Suspension Seat - Air Compressor 17 - 88. Thumb Operated Rear Auxiliary FRAME 20 COMPONENTS 22. 111. Resistor 23. 128. Electronic Pilot Controller FRAME 24 COMPONENTS 27. 158. Diagnostic Connector
7 - 42. Reverse Solenoid 9 - 53. Rear Wiper Cut-Off Switch 12 - 65. Rear Horn Switch Switch And Motor (Optional) Hydraulic Switch (Pilot Control) 20. 100. Loader Quick Coupler Switch 22. 112. Grid Heater 23. 129. RH Stabilizer Down Solenoid 24. 146. Fast Steering Transmission Switch 27. 159. Water In Fuel Sensor

ACTUATORS HOUSINGS FEMALE MALE CIRCUIT CONTINUATION WIRE IDENTIFICATION NOTES


SHOWS SPL-00 SHOWS CIRCUIT
T CONNECTOR CONNECTOR
V P 1 1 NOTE 1 See the REPAIR MANUAL for locations and
VACUUM PRESSURE
M TEMPERATURE
CIRCUIT SPLICE
CONNECTION
CROSSING
NOT CONNECTED CONNECTOR 2 2
3 3
Frame Number and Circuit
Number where Circuit
CIRCUIT TAGS
F11-C4 C1
Indicates constant power Troubleshooting information. ELECTRICAL SCHEMATIC
NUMBER continues.
SWITCH
LEVER HAND
CONTACT CONFIGURATIONS
FOOT COIL TEMP. DIODE PRESSURE FLOAT LIQUID LEVEL
MISCELLANEOUS SYMBOLS
SWITCH SWITCH LAMP MOTOR
CONNECTOR
45E 45D
RELAY REAR
INDICATES PARTIAL
C1 F19-C7 23

Indicates power when key switch is in on position


NOTE 2 Diagram shown with vehicle parked, Power OFF, and 580SM, 580SM+, 590SM AND 590SM+ Series 3 LOADER BACKHOE
INDICATES INDICATES
CONNECTOR FRAME - CIRCUIT CIRCUIT
controls in OFF or Neutral position. Additional copies of this Hydraulic and Electrical Schematic can be ordered through Technical Publications Distribution System.
EXTERNAL INTERNALLY IDENTIFICATION 4 4 Frame Number
MOMENTARY 54 where Circuit NOTE 3 Frame or Sheet Numbers refer to the number at the The part number is 5-12380
GROUND GROUNDED CONNECTOR
18 18 NOT ALL continues. Indicates momentary power when key switch is in
MAINTAINED VARIABLE CIRCUIT MALE FEMALE COMPONENT
27 27
CONNECTIONS bottom center of each single Frame or Block.
GROUND COMPONENT NUMBER 32A 32B Circuit Number assigned to Circuit in Frame. Start position
S. P. S. T. S. P. D. T. D. P. S. T. D. P. D. T. CONTACTS RESISTOR RESISTOR FUSE BREAKER TERMINAL TERMINAL NUMBER ARE SHOWN
Copyright © 2008. CNH America, LLC. All Rights Reserved. BC08C034-00A

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