E3

Service & Operating Manual

Original Instructions
3" Elima-Matic Clamped Metallic - ATEX
with Metallic Center Section

E3 Metallic Pumps
Versa-Matic • Aluminum
• Cast Iron
• Stainless Steel

1: PUMP SPECS
• Alloy C

2: INSTAL & OP
3: EXP VIEW
4: WARRANTY

VERSA-MATIC® • Warren Rupp, Inc. • A Unit of IDEX Corporation

800 North Main Street, Mansfield, OH 44902 USA • Phone: (419) 526-7296 • www.versamatic.com
© Copyright 2017 Warren Rupp, Inc. All rights reserved
Safety Information
IMPORTANT WARNING

Read the safety warnings and instructions in this manual When used for toxic or aggressive fluids, the pump should
before pump installation and start-up. Failure to comply with always be flushed clean prior to disassembly.
the recommendations stated in this manual could damage the
pump and void factory warranty.
Before maintenance or repair, shut off the compressed air line,
When the pump is used for materials that tend to settle out bleed the pressure, and disconnect the air line from the pump.
or solidify, the pump should be flushed after each use to Be certain that approved eye protection and protective clothing
prevent damage. In freezing temperatures the pump should be are worn at all times. Failure to follow these recommendations
completely drained between uses. may result in serious injury or death.

Airborne particles and loud noise hazards. Wear eye and ear
protection.
CAUTION
In the event of diaphragm rupture, pumped material may enter
Before pump operation, inspect all fasteners for loosening
the air end of the pump, and be discharged into the atmosphere.
caused by gasket creep. Retighten loose fasteners to prevent
If pumping a product that is hazardous or toxic, the air exhaust
leakage. Follow recommended torques stated in this manual.
must be piped to an appropriate area for safe containment.

Take action to prevent static sparking. Fire or explosion can

Nonmetallic pumps and plastic components are not UV result, especially when handling flammable liquids. The pump,
stabilized. Ultraviolet radiation can damage these parts and piping, valves, containers and other miscellaneous equipment
negatively affect material properties. Do not expose to UV light must be properly grounded.
for extended periods of time.
This pump is pressurized internally with air pressure during
WARNING operation. Make certain that all fasteners are in good condition
Pump not designed, tested or certified to be powered by and are reinstalled properly during reassembly.
compressed natural gas. Powering the pump with natural
gas will void the warranty.

WARNING Use safe practices when lifting

The use of non-OEM replacement parts will void (or negate) kg

agency certifications, including CE, ATEX, CSA, 3A and EC1935

compliance (Food Contact Materials). Warren Rupp, Inc. cannot
ensure nor warrant non-OEM parts to meet the stringent
requirements of the certifying agencies.

Grounding ATEX Pumps

ATEX compliant pumps are suitable for use in explosive atmospheres when the equipment is properly grounded
in accordance with local electrical codes. Pumps equipped with electrically conductive diaphragms are suitable for
the transfer of conductive or non-conductive fluids of any explosion group. When operating pumps equipped with
non-conductive diaphragms that exceed the maximum permissible projected area, as defined in EN 13463-1: 2009
section 6.7.5 table 9, the following protection methods must be applied:

• Equipment is always used to transfer electrically conductive fluids or

• Explosive environment is prevented from entering the internal portions of the pump, i.e. dry running

For further guidance on ATEX applications, please consult the factory.

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e3mdlCsmATEXC-rev0817
Table of Contents

SECTION 1: PUMP SPECIFICATIONS.................1

• Nomenclature
• Performance
• Materials
• Dimensional Drawings

1: PUMP SPECS
SECTION 2: INSTALLATION & OPERATION.......8
• Principle of Pump Operation
• Typical Installation Guide
• Troubleshooting

SECTION 3: EXPLODED VIEW..........................11

• Composite Drawings

2: INSTAL & OP
• Parts List
• Materials Code

SECTION 4: WARRANTY & CERTIFICATES.....15

• Warranty
• CE Declaration of Conformity - Machinery
• CE Declaration of Conformity - ATEX

3: EXP VIEW
4: WARRANTY

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e3mdlCsmATEXC-rev0817
 Explanation of Pump Nomenclature
Your Serial #: (fill in from pump nameplate)______________________________________

Your Model
#: __ __ __ __ __ __ __ __ __ __ __ __ __
(fill in from pump
nameplate)

Model #:
1: PUMP SPECS

Options (if applicable)

Design Level

Construction Design

Valve Seat Material/Valve Seat O-Ring Material

Valve Ball Material

Diaphragm Series

Diaphragm Material

Non-Wetted Parts

Wetted Parts

Pump Size

Model

Model Pump Size Wetted Parts Non-Wetted Parts Diaphragm Material

E Elima-Matic 6 1/4" A Aluminum A Aluminum 1 Neoprene
U Ultra-Matic 8 3/8" C Cast Iron S Stainless Steel 2 Nitrile (Nitrile)
V V-Series 5 1/2" S Stainless Steel P Polypropylene 3 FKM (Fluorocarbon)
7 3/4" H Alloy C G Groundable Acetal 4 EPDM
1 1" P Polypropylene Z PTFE-coated Aluminum 5 PTFE
4 1-1/4" or 1-1/2" K Kynar J Nickel-plated Aluminum 6 Santoprene XL
2 2" G Groundable Acetal C Cast Iron 7 Hytrel
3 3" B Aluminum (screen mount) Q Epoxy-Coated Aluminum Y FDA Santoprene

Diaphragm Series Valve Ball Material Valve Seat/Valve Seat O-Ring Material Construction Design Miscellaneous Options
R Rugged 1 Neoprene 1 Neoprene 9 Bolted B BSP Tapered Thread
D Dome 2 Nitrile 2 Nitrile 0 Clamped CP Center Port
X Thermo-Matic 3 (FKM) Fluorocarbon 3 (FKM) Fluorocarbon ATEX ATEX Compliant
T Tef-Matic (2-piece) 4 EPDM 4 EPDM Design Level FP Food Processing
B Versa-Tuff (1-piece) 5 PTFE 5 PTFE A SP Sanitary Pump
F FUSION (one-piece 6 Santoprene XL 6 Santoprene XL C HP High Pressure
integrated plate) 7 Hytrel 7 Hytrel OE Original Elima-Matic
8 Polyurethane 8 Polyurethane F Flap Valve
A Acetal A Aluminum w/ PTFE O-Rings HD Horizontal Discharge
S Stainless Steel S Stainless Steel w/ PTFE O-Rings 3A 3-A Certified
Y FDA Santoprene C Carbon Steel w/ PTFE O-Rings UL UL Listed
H Alloy C w/ PTFE O-Rings OB Oil Bottle
T PTFE Encapsulated Silicone O-Rings
Y FDA Santoprene

*More than one option may be specified for a particular pump model.

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e3mdlCsmATEXC-rev0817
Materials
Material Profile: Operating Polypropylene: A thermoplastic polymer. Moderate tensile
and flex strength. Resists stong acids and alkali. Attacked by
180°F
82°C
32°F
0°C
Temperatures:
CAUTION! Operating temperature limitations are as follows: chlorine, fuming nitric acid and other strong oxidizing agents.
Max. Min.
PVDF: (Polyvinylidene Fluoride) A durable fluoroplastic with 250°F 0°F
Conductive Acetal: Tough, impact resistant, ductile. Good 190°F -20°F excellent chemical resistance. Excellent for UV applications. 121°C -18°C
abrasion resistance and low friction surface. Generally inert, with 88°C -29°C High tensile strength and impact resistance.
good chemical resistance except for strong acids and oxidizing
agents. Santoprene®: Injection molded thermoplastic elastomer with 275°F -40°F
no fabric layer. Long mechanical flex life. Excellent abrasion 135°C -40°C

1: PUMP SPECS
EPDM: Shows very good water and chemical resistance. Has 280°F -40°F resistance.
poor resistance to oils and solvents, but is fair in ketones and 138°C -40°C
alcohols. UHMW PE: A thermoplastic that is highly resistant to a broad 180°F -35°F
range of chemicals. Exhibits outstanding abrasion and impact 82°C -37°C
FKM: (Fluorocarbon) Shows good resistance to a wide range 350°F -40°F resistance, along with environmental stress-cracking resistance.
of oils and sovents; especially all aliphatic, aromatic and 177°C -40°C
halogenated hydrocarbons, acids, animal and vegetable oils. Urethane: Shows good resistance to abrasives. Has poor 150°F 32°F
Hot water or hot aqueous solutions (over 70°F) will attack FKM. resistance to most solvents and oils. 66°C 0°C

Hytrel®: Good on acids, bases, amines and glycols at room 220°F -20°F Virgin PTFE: (PFA/TFE) Chemically inert, virtually impervious. 220°F -35°F
temperatures only. 104°C -29°C Very few chemicals are known to chemically react with PTFE; 104°C -37°C
molten alkali metals, turbulent liquid or gaseous fluorine and
Neoprene: All purpose. Resistance to vegetable oils. Generally 200°F -10°F a few fluoro-chemicals such as chlorine trifluoride or oxygen
not affected by moderate chemicals, fats, greases and many 93°C -23°C difluoride which readily liberate free fluorine at elevated
oils and solvents. Generally attacked by strong oxidizing acids, temperatures.
ketones, esters and nitro hydrocarbons and chlorinated aromatic
hydrocarbons. Maximum and Minimum Temperatures are the limits for which these materials can be operated.
Temperatures coupled with pressure affect the longevity of diaphragm pump components.
Nitrile: General purpose, oil-resistant. Shows good solvent, oil, 190°F -10°F Maximum life should not be expected at the extreme limits of the temperature ranges.
water and hydraulic fluid resistance. Should not be used with 88°C -23°C
highly polar solvents like acetone and MEK, ozone, chlorinated
Metals:
hydrocarbons and nitro hydrocarbons. Alloy C: Equal to ASTM494 CW-12M-1 specification for nickel and nickel alloy.
Nylon: 6/6 High strength and toughness over a wide 180°F 32°F Stainless Steel: Equal to or exceeding ASTM specification A743 CF-8M for corrosion
temperature range. Moderate to good resistance to fuels, oils 82°C 0°C resistant iron chromium, iron chromium nickel and nickel based alloy castings for
and chemicals. general applicaitons. Commonly referred to as 316 Stainless Steel in the pump industry.

Ambient Temperature Range: -20°C to +40°C For specific applications, always consult the Chemical Resistance Chart.

Process Temperature Range: -20°C to +80°C for conductive plastic pumps

-20°C to +95°C for metallic pumps

In addition, the ambient temperature range and the process temperature range do not exceed the operating temperature range of the applied non-metallic parts as listed
in the manuals of the pumps

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e3mdlCsmATEXC-rev0817
 Performance
E3 - 3" Clamped Displacement Per Stroke, 1.36 Gal. (5.1 L)
Rubber and TPE Fitted - Rugged 320 10 140
20 40
90 9 60 AIR CONSUMPTION IN SCFM
Flow Rate 280 120
80 AIR PRESSURE IN PSI
100
Adjustable to . . . . . . . . 0-234 gpm (886 lpm) 80 8 120
240 140 SCFM M3/HR
Port Size 70 7 100 20 34

Discharge Head in PSI

160 40 68
Suction . . . . . . . . . . . . . . . . . . 3" NPT (BSP) 60 200 6 60 102
180
Discharge . . . . . . . . . . . . . . . . 3" NPT (BSP) 80
80
100
136
170
50 5
Air Inlet . . . . . . . . . . . . . . . . . . . . . 1/2" NPT 160 120
140
204
238
60
. . 3/4"NPT (Stainless Steel Centers ONLY) 40 4 160 272
1: PUMP SPECS

120 180 306

Air Exhaust . . . . . . . . . . . . . . . . . . . 1" NPT 30 3 40
Suction Lift 20
80
2
Dry . . . . . . . . . . . . . . . . . . . . . . . . 20' (6.1 m) 40 20
Wet . . . . . . . . . . . . . . . . . . . . . . . 32' (9.8 m) 10 1

Max Solid Size (Diameter) 0 0 0 0

Meters Feet BAR 0 20 40 60 80 100 120 140 160 180 200 220 240
. . . . . . . . . . . . . . . . . . . . . . . . 3/8" (9.5 mm)
Capacity in U.S. Gallons Per Minute
Max Noise Level . . . . . . . . . . . . 96 dB(A)
Shipping Weights 0 120 240 360 480 600 720 840
Aluminum . . . . . . . . . . . . . 108 lbs (49.0 kg) Capacity in Liters Per Minute
Cast Iron . . . . . . . . . . . . . . . . 205 lbs (93 kg) NOTE: Performance based on the following: elastomeric fitted pump, flooded suction, water at ambi-
Stainless . . . . . . . . . . . . . . . . 183 lbs (83 kg) ent conditions. The use of other materials and varying hydraulic conditions may result in deviations in
** Stainless Center add . . . . . . . . . . 50 lbs. (22.7 kg) excess of 5%.

E3 - 3" Clamped Capacity Per Stroke, 1.23 Gal. (4.7 L)

10
Rubber and TPE Fitted - Domed 320 140
20
40 60
90 9 80 AIR CONSUMPTION IN SCFM
Flow Rate 280 120
100 120 AIR PRESSURE IN PSI

Adjustable to . . . . . . . . 0-229 gpm (867 lpm) 80 8 140

SCFM M3/HR
240
Port Size 70 7 100
160
20 34
Discharge Head in PSI

40 68
Suction . . . . . . . . . . . . . . . . . . 3" NPT (BSP) 60 200 6 60 102
80 136
Discharge . . . . . . . . . . . . . . . . 3" NPT (BSP) 80 180 100 170
50 160 5
Air Inlet . . . . . . . . . . . . . . . . . . . . . 1/2" NPT 120
140
204
238
60
. . 3/4"NPT (Stainless Steel Centers ONLY) 40
120
4 160
180
272
306
Air Exhaust . . . . . . . . . . . . . . . . . . . 1" NPT 30 3 40
Suction Lift 20
80
2
Dry . . . . . . . . . . . . . . . . . . . . . . . . 18' (5.5 m) 40 20
10 1
Wet . . . . . . . . . . . . . . . . . . . . . . . 31' (9.4 m)
Max Solid Size (Diameter) 0 0 0 0
Meters Feet BAR 0 20 40 60 80 100 120 140 160 180 200 220 240 260
. . . . . . . . . . . . . . . . . . . . . . . . 3/8" (9.5 mm) Capacity in U.S. Gallons Per Minute
Max Noise Level . . . . . . . . . . . . 96 dB(A)
Shipping Weights 0 120 240 360 480 600 720 840 960
Aluminum . . . . . . . . . . . . . 108 lbs (49.0 kg) Capacity in Liters Per Minute
Cast Iron . . . . . . . . . . . . . . . . 205 lbs (93 kg) NOTE: Performance based on the following: elastomeric fitted pump, flooded suction, water at ambi-
Stainless . . . . . . . . . . . . . . . . 183 lbs (83 kg) ent conditions. The use of other materials and varying hydraulic conditions may result in deviations in
** Stainless Center add . . . . . . . . . . 50 lbs. (22.7 kg) excess of 5%.

E3 - 3" Clamped Capacity Per Stroke, 0.92 Gal. (3.5 L)

10
PTFE Fitted 320 140
20 40
90 9 60 80 AIR CONSUMPTION IN SCFM
100 120
Flow Rate 280 120 140
AIR PRESSURE IN PSI
80 8
Adjustable to . . . . . . . . 0-180 gpm (681 lpm) SCFM M3/HR
240 160
Port Size 70 7 100 20 34
Discharge Head in PSI

40 68
Suction . . . . . . . . . . . . . . . . . . 3" NPT (BSP) 60 200 6
180 60
80
102
136
Discharge . . . . . . . . . . . . . . . . 3" NPT (BSP) 5
80 100 170
50 160 120 204
Air Inlet . . . . . . . . . . . . . . . . . . . . . 1/2" NPT 140 238
60 160 272
. . 3/4"NPT (Stainless Steel Centers ONLY) 40
120
4
180 306
Air Exhaust . . . . . . . . . . . . . . . . . . . 1" NPT 30 3 40
Suction Lift 80
20 2
Dry . . . . . . . . . . . . . . . . . . . . . . . . 12' (3.7 m) 40 20
10 1
Wet . . . . . . . . . . . . . . . . . . . . . . . 32' (9.5 m)
Max Solid Size (Diameter) 0 0 0 0
0 20 40 60 80 100 120 140 160 180 200
Meters Feet BAR
. . . . . . . . . . . . . . . . . . . . . . . . 3/8" (9.5 mm) Capacity in U.S. Gallons Per Minute
Max Noise Level . . . . . . . . . . . . 95 dB(A)
Shipping Weights 0 90 180 270 360 450 540 630 720
Capacity in Liters Per Minute
Aluminum . . . . . . . . . . . . . 108 lbs (49.0 kg)
Cast Iron . . . . . . . . . . . . . . . . 205 lbs (93 kg) NOTE: Performance based on the following: PTFE fitted pump, flooded suction, water at ambient
Stainless . . . . . . . . . . . . . . . . 183 lbs (83 kg) conditions. The use of other materials and varying hydraulic conditions may result in deviations in
** Stainless Center add . . . . . . . . . . 50 lbs. (22.7 kg) excess of 5%.

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e3mdlCsmATEXC-rev0817
 Dimensional Drawings
E3 Metallic Clamped - Aluminum
Dimensions in inches (metric dimensions in brackets). Dimensional Tolerance .125" (3mm).

DISCHARGE PORT

1: PUMP SPECS
AIR INLET

3 1

AIR EXHAUST

B D

SUCTION PORT

A C

1 UPDATED TO CURRENT DESIGN

CHG DATE EC

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e3mdlCsmATEXC-rev0817
 Dimensional Drawings
E3 Metallic Clamped - Aluminum with Base
Dimensions in inches (metric dimensions in brackets). Dimensional Tolerance .125" (3mm).

3 1
1: PUMP SPECS

DISCHARGE PORT

AIR INLET

AIR EXHAUST

PART NUMBER
E3BAxxxx0C-ATEX SEE BOM WARREN RUPP
DO NOT SCALE THIS IS A PROPRIETARY DOCUMENT. DO NOT REPR
ALUMINUM WITHOUT THE EXPRESS WRITTEN PERMISSION O

DIMENSIONS DESCRIPTION E3 SCREEN MOUNTE

ALUMINUM ARE INCHES PUMP

1 UPDATED TO CURRENT DESIGN

CHG DATE ECN
ALL DIAPHRAGM TYPES E3BAxxxx0C-AT

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e3mdlCsmATEXC-rev0817
Dimensional Drawings
E3 Metallic Clamped - Cast Iron 3
Dimensions in inches (metric dimensions in brackets). Dimensional Tolerance .125" (3mm).

TAPERED
DISCHARGE PORT

1: PUMP SPECS
AIR INLET

3 1

AIR EXHAUST

TAPERED
SUCTION PORT

R PART NUMBER
E3CAxxxx0C-ATEX S
CAST IRON
C
ALUMINUM

1 UPDATED TO CURRENT DESIGN

CHG DATE ECN
ALL DIAPHRAGM TY

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e3mdlCsmATEXC-rev0817
 Dimensional Drawings 3

E3 Metallic Clamped - Stainless Steel

Dimensions in inches (metric dimensions in brackets). Dimensional Tolerance .125" (3mm).

D
DISCHARGE PORT

1/2" NPT
3/4" NPT Stainless Steel Centers ONLY
1: PUMP SPECS

AIR INLET

3 1

AIR EXHAUST

SUCTION PORT

R
A

PART NUMBER
E3SAxxxx0C-A
C
STAINLESS

ALUMINUM

1 UPDATED TO CURRENT DESIGN

CHG DATE ECN
ALL DIAPHR

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e3mdlCsmATEXC-rev0817
Principle of Pump Operation
Air-Operated Double Diaphragm (AODD) pumps are powered
by compressed air or nitrogen.

The main directional (air) control valve ① distributes

compressed air to an air chamber, exerting uniform pressure
over the inner surface of the diaphragm ­②. At the same time,
the exhausting air ③ from behind the opposite diaphragm
is directed through the air valve assembly(s) to an exhaust
port ④.

As inner chamber pressure (P1) exceeds liquid chamber

pressure (P2), the rod ⑤ connected diaphragms shift
together creating discharge on one side and suction on the
opposite side. The discharged and primed liquid’s directions
are controlled by the check valves (ball or flap)⑥ orientation.

The pump primes as a result of the suction stroke. The

suction stroke lowers the chamber pressure (P3) increasing
the chamber volume. This results in a pressure differential
necessary for atmospheric pressure (P4) to push the fluid

2: INSTAL & OP
through the suction piping and across the suction side check
valve and into the outer fluid chamber ⑦.

PUMP INSTALLATION AREA

Suction (side) stroking also initiates the reciprocating
SAFE AIR
EXHAUST
(shifting, stroking or cycling) action of the pump.DISPOSAL
The suction
diaphragm’s movement is mechanically pulled throughAREA its
stroke.
1" DIAMETER AIR The diaphragm’s inner plate makes contact with an
actuator plunger aligned to shift the pilot signaling valve.
EXHAUST PIPING
Once actuated, the pilot valve sends a pressureMUFFLER
signal to the
opposite end of the main directional air valve, redirecting the
compressed air to the opposite inner chamber.

SUBMERGED ILLUSTRATION
MUFFLER

1" DIAMETER AIR

LIQUID EXHAUST PIPING
LEVEL

SUCTION
LINE

Pump can be submerged if the pump materials of construction

are compatible with the liquid being pumped. The air exhaust
must be piped above the liquid level. When the MUFFLER
pumped product
source is at a higher level than the pump (flooded suction
condition), pipe the exhaust higher than the product source to
prevent siphoning spills.
1" DIAMETER AIR
LIQUID EXHAUST PIPING
LEVEL

SUCTION
LINE

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e3mdlCsmATEXC-rev0817
 Recommended Installation Guide

Available Accessories:
1. Surge Suppressor Unregulated Air
2. Filter/Regulator Supply to Surge 1
Surge Suppressor
Suppressor
3. Air Dryer
Pressure Gauge

Shut-Off Valve

Pipe Connection
Note: Surge Suppressor and (Style Optional)
Piping must be supported after
Flexible Connector Discharge
the flexible connection.

Check
Valve

Shut-Off
Drain Port Valve
Muffler
2: INSTAL & OP

(Optional Piped Exhaust)

Flexible Connector 2 Air Inlet

Vacuum 3
Gauge
Filter Regulator

Air Dryer
Suction

CAUTION
Shut-Off Valve The air exhaust should
be p iped to an area
Drain Port for safe d isposition
of the product b eing
pumped, in the event of
a diaphragm failure.

Installation And Start-Up

Locate the pump as close to the product being pumped as possible. Keep the suction line length and number of fittings to a minimum. Do not reduce the suction line
diameter.

Air Supply
Connect the pump air inlet to an air supply with sufficient capacity and pressure to achieve desired performance. A pressure regulating valve should be installed to
insure air supply pressure does not exceed recommended limits.

Air Valve Lubrication

The air distribution system is designed to operate WITHOUT lubrication. This is the standard mode of operation. If lubrication is desired, install an air line lubricator
set to deliver one drop of SAE 10 non-detergent oil for every 20 SCFM (9.4 liters/sec.) of air the pump consumes. Consult the Performance Curve to determine air
consumption.

Air Line Moisture

Water in the compressed air supply may cause icing or freezing of the exhaust air, causing the pump to cycle erratically or stop operating. Water in the air supply can
be reduced by using a point-of-use air dryer.

Air Inlet And Priming

To start the pump, slightly open the air shut-off valve. After the pump primes, the air valve can be opened to increase air flow as desired. If opening the valve
increases cycling rate, but does not increase the rate of flow, cavitation has occurred. The valve should be closed slightly to obtain the most efficient air flow to pump
flow ratio.

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e3mdlCsmATEXC-rev0817
Troubleshooting Guide
Symptom: Potential Cause(s): Recommendation(s):
Pump Cycles Once Deadhead (system pressure meets or exceeds air Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.
supply pressure). (Does not apply to high pressure 2:1 units).
Air valve or intermediate gaskets installed incorrectly. Install gaskets with holes properly aligned.
Bent or missing actuator plunger. Remove pilot valve and inspect actuator plungers.
Pump Will Not Operate Pump is over lubricated. Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.
/ Cycle Lack of air (line size, PSI, CFM). Check the air line size and length, compressor capacity (HP vs. cfm required).
Check air distribution system. Disassemble and inspect main air distribution valve, pilot valve and pilot valve actuators.
Discharge line is blocked or clogged manifolds. Check for inadvertently closed discharge line valves. Clean discharge manifolds/piping.
Deadhead (system pressure meets or exceeds air Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.
supply pressure). (Does not apply to high pressure 2:1 units).
Blocked air exhaust muffler. Remove muffler screen, clean or de-ice, and re-install.
Pumped fluid in air exhaust muffler. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Pump chamber is blocked. Disassemble and inspect wetted chambers. Remove or flush any obstructions.
Pump Cycles and Will Cavitation on suction side. Check suction condition (move pump closer to product).
Not Prime or No Flow Check valve obstructed. Valve ball(s) not seating
properly or sticking.
Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Clean out around valve ball cage and valve seat area. Replace valve ball or valve seat if damaged.
Use heavier valve ball material.
Valve ball(s) missing (pushed into chamber or Worn valve ball or valve seat. Worn fingers in valve ball cage (replace part). Check Chemical
manifold). Resistance Guide for compatibility.
Valve ball(s)/seat(s) damaged or attacked by product. Check Chemical Resistance Guide for compatibility.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.

2: INSTAL & OP
Suction line is blocked. Remove or flush obstruction. Check and clear all suction screens or strainers.
Excessive suction lift. For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.
Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.
Pumped fluid in air exhaust muffler. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Pump Cycles Running Over lubrication. Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.
Sluggish/Stalling, Icing. Remove muffler screen, de-ice, and re-install. Install a point of use air drier.
Flow Unsatisfactory Clogged manifolds. Clean manifolds to allow proper air flow
Deadhead (system pressure meets or exceeds air Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.
supply pressure). (Does not apply to high pressure 2:1 units).
Cavitation on suction side. Check suction (move pump closer to product).
Lack of air (line size, PSI, CFM). Check the air line size, length, compressor capacity.
Excessive suction lift. For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.
Air supply pressure or volume exceeds system hd. Decrease inlet air (press. and vol.) to the pump. Pump is cavitating the fluid by fast cycling.
Undersized suction line. Meet or exceed pump connections.
Restrictive or undersized air line. Install a larger air line and connection.
Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.
Suction line is blocked. Remove or flush obstruction. Check and clear all suction screens or strainers.
Pumped fluid in air exhaust muffler. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Check valve obstructed. Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.
Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs. Purging the chambers of air can be dangerous.
Product Leaking Diaphragm failure, or diaphragm plates loose. Replace diaphragms, check for damage and ensure diaphragm plates are tight.
Through Exhaust Diaphragm stretched around center hole or bolt holes. Check for excessive inlet pressure or air pressure. Consult Chemical Resistance Chart for compatibility
with products, cleaners, temperature limitations and lubrication.
Premature Diaphragm Cavitation. Enlarge pipe diameter on suction side of pump.
Failure Excessive flooded suction pressure. Move pump closer to product. Raise pump/place pump on top of tank to reduce inlet pressure.
Install Back pressure device (Tech bulletin 41r). Add accumulation tank or pulsation dampener.
Misapplication (chemical/physical incompatibility). Consult Chemical Resistance Chart for compatibility with products, cleaners, temperature limitations
and lubrication.
Incorrect diaphragm plates or plates on backwards, Check Operating Manual to check for correct part and installation. Ensure outer plates have not been
installed incorrectly or worn. worn to a sharp edge.
Unbalanced Cycling Excessive suction lift. For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.
Undersized suction line. Meet or exceed pump connections.
Pumped fluid in air exhaust muffler. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.
Check valve obstructed. Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.
Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs.

For additional troubleshooting tips contact After Sales Support at [email protected] or 419-524-8388

www . versamatic . com Model E3 Metallic Clamped • 10

e3mdlCsmATEXC-rev0817
 Composite Repair Parts Drawing - Elastomeric and TPE Fitted

SCREEN MOUNT ASSEMBLY

40
40
31 30
40 38
36

24

27

25 42 2
26
DOME DIAPHRAGM ASSEMBLY 41 39
Torque Setting:
720 in-lbs.
(81 N-m) 3
960 in-lbs (XL)
SCREEN MOUNT ASSEMBLY (180 N-m) (XL)
40 36
40
40 38
15 13
36 12
16

19 Torque Setting:
11
60 in-lbs.
20 8 (6 N-m
33 22 5

25 11 30 21 2 4
42 7
27
8 923
31 5
32
4
26 42 2 3 7
18
OME DIAPHRAGM ASSEMBLY 24 9 17
41 39
34 6
35
14
11
3 29 10
15 13
12
28
16 6

19
11
3: EXP VIEW

13 20 10
33 15 12
22

30 16 21
27
23
32 19 31
20
26 22
18
25 21 42 24 17
30
35
34 27
14 23
31
29

26 28
18 37
Torque Setting:
24 17 300 in-lbs.
(33 N-m)
14 25
29
Torque Setting:
28 300 in-lbs.
(33 N-m) 37

42

Optional orientation:
To ease assembly of the TPE diaphragms,
one of the diaphragms may be reversed.

11 • Model E3 Metallic Clamped www . versamatic . com

e3mdlCsmATEXC-rev0817
Composite Repair Parts List - Elastomeric and TPE Fitted
Air Valve Assembly
Item # Qty. Description Aluminum Part Number Stainless Steel Part Number
Air Side Repair Kit (Includes Items 476.V029.000 476.030.000
3,5,7,9,14,16,18-22)
1 1 Valve Body (includes items 2-11) 031.V003.156 031.V003.110
2 1 Valve Body 095.V001.156 095.V001.110
3 1 Valve Body Gasket P24-202
4 1 Valve Sleeve 755.V005.148
5 6 O-ring 560.206.360
6 1 Valve Spool Assembly (Includes items 7) 775.V001.000
7 6 Glyde Ring Assembly P34-204F
8 1 Air Valve Screen P24-210 P34-210
9 2 End Cap Gasket P24-205
10 2 End Cap P34-300 SP34-300
11 13 Mounting Screws (8 included on item 1) S1001
Center Section Assembly
Item # Qty. Description Aluminum Part Number Stainless Steel Part Number
12 1 Center Block Assembly (Includes item 13 & 14) P34-400DC ASY SP34-400
13 2 Bearing Sleeve P34-404
14 2 Main Shaft O-Ring P34-403
15 2 Air Chamber 196.V006.157 196.V006.110
16 2 Air Chamber Gasket P79-109 360.V001.360
17 8 Bolt P24-110 SP24-110
Pilot Repair Kit (Includes Items 18-22) 476.V028.000
18 1 Pilot Sleeve Assembly (include item 19) 755.V002.000
19 6 O-ring 560.101.358
20 1 Retaining Ring 675.037.080
21 1 Pilot Spool Assembly (Includes item 22) 775.V006.000
22 8 O-ring 560.023.358
23 1 Muffler 530.033.000
Diaphragm Assembly / Elastomers
Part Number
Item # Qty. Description
Versa-Rugged Versa-Dome
24 1 Main Shaft P34-103
25 2 Diaphragm (See Below Material Chart) V305xx V306xx
26 2 Outer Diaphragm Plate (See Note 1 Below) V302BDC, SV302B VB307, SVB307
27 2 Inner Diaphragm Plate V302CDC V307B
28 12 Bolt V302G N/A
29 12 Washer V302GA N/A
30 2 Bumper Washer P34-501
31 2 Back-Up Washer V302E
32 4 Valve Seat (See Below Material Chart) V356xx

3: EXP VIEW
33 4 Valve Ball (See Below Material Chart) V355xx
Wet End Assembly
Part Number
Item # Qty. Description
Aluminum Cast Iron Stainless Steel Hastelloy
34 2 Water Chamber V350 WV350 SV350 HV350
35 2 Large Clamp Assembly V311 SV311
36 1 Discharge Manifold V351 WV351 SV351 HV351
37 1 Suction Manifold (Footed Option) V352F WV352F SV352F HV352F
38 1 Suction Manifold (Screen Mount Option) V352 N/A N/A N/A
39 1 Screen (Screen Mount Only) V353 N/A N/A N/A
40 3 Bolt (Screen Mount Only) V238A N/A N/A N/A
41 1 Hook Up Cover (Screen Mount Only) V357 N/A N/A N/A
42 4 Small Clamp Assembly V354 SV354
Elastomer Material Specifications
Versa-Dome
Material Versa-Rugged Diaphragm P/N "Ball P/N" Seat P/N
Diaphragm P/N
Neoprene V305N V306N V355N V356N
Nitrile V305BN V306BN V355BN V356BN
FKM V305VT V306VT V355VT V356VT
EPDM V305ND V306ND V355ND V356ND
PTFE N/A N/A V355TF V356TF
Santoprene V305TPEXL N/A V355TPEXL V356TPEXL
Hytrel V305TPEFG N/A V355TPEFG V356TPEFG
Aluminum N/A N/A N/A V356A (See Note 2 Below)
Carbon Steel N/A N/A N/A V356CS (See Note 2 Below)
Stainless Steel N/A N/A N/A SV356 (See Note 2 Below)
Hastelloy N/A N/A N/A HV356 (See Note 2 Below)
Notes:
1.) The outer diaphragm plate material is to match the water chamber material (cast iron uses SV302B or SVB307)
2.) The seat material is to match the water chamber material. In addition to this seat, (4) O-Rings are needed. p/n V356T

www . versamatic . com Model E3 Metallic Clamped • 12

e3mdlCsmATEXC-rev0817
 Composite Repair Parts Drawing - PTFE Fitted

25
25 39 35
24
37
29
30 27

24 28

11
29
8
5

41 2 4 7

9
10

40 38
3
PTFE BONDED ASSEMBLY
SCREEN MOUNT ASSEMBLY 35
6
FUSHION DIAPHRAGM ASSEMBLY
11

15 12
39 35
37 16 13
19 Torque Setting:
11
60 in-lbs.
20 8 (6 N-m
32
28 26 22
5
25 21
27 29
11 41 2 4 7
23
8 30
31 9
5
10
18
41 2 4 7
24 17
33
3
9
34 14
10
6
40 38
3
11
36
SCREEN MOUNT ASSEMBLY
6 15 12
11
16 13
28 15 12 19

16 13 20
32
3: EXP VIEW

26 22
19
25 21
20 27 29
26 22 40 23
31 30
25 21
27 29
23
30 18

24 17
33 18
34 17 14
24

14

Torque Setting: 36
300 in-lbs.
36 (33 N-m)

28
28

Torque Setting:
40 960 in-lbs.
40 (180 N-m)

13 • Model E3 Metallic Clamped www . versamatic . com

e3mdlCsmATEXC-rev0817
Composite Repair Parts List - PTFE Fitted
Air Valve Assembly
Item # Qty. Description Aluminum Part Number Stainless Steel Part Number
Air Side Repair Kit (Includes Items 476.V029.000 476.030.000
3,5,7,9,14,16,18-22)
1 1 Valve Body (includes items 2-11) 031.V003.156 031.V003.110
2 1 Valve Body 095.V001.156 095.V001.110
3 1 Valve Body Gasket P24-202
4 1 Valve Sleeve 755.V005.148
5 6 O-ring 560.206.360
6 1 Valve Spool Assembly (Includes items 7) 775.V001.000
7 6 Glyde Ring Assembly P34-204F
8 1 Air Valve Screen P24-210 P34-210
9 2 End Cap Gasket P24-205
10 2 End Cap P34-300 SP34-300
11 13 Mounting Screws (8 included on item 1) S1001
Center Section Assembly
Item # Qty. Description Aluminum Part Number Stainless Steel Part Number
12 1 Center Block Assembly (Includes item 13 & 14) P34-400DC ASY SP34-400
13 2 Bearing Sleeve P34-404
14 2 Main Shaft O-Ring P34-403
15 2 Air Chamber 196.V006.157 196.V006.110
16 2 Air Chamber Gasket P79-109 360.V001.360
17 8 Bolt P24-110 SP24-110
Pilot Repair Kit (Includes Items 18-22) 476.V028.000
18 1 Pilot Sleeve Assembly (include item 19) 755.V002.000
19 6 O-ring 560.101.358
20 1 Retaining Ring 675.037.080
21 1 Pilot Spool Assembly (Includes item 22) 775.V006.000
22 8 O-ring 560.023.358
23 1 Muffler 530.033.000
Diaphragm Assembly / Elastomers
Part Number
Item # Qty. Description
PTFE Two Piece PTFE Fusion
24 1 Main Shaft P34-103 P34-103F
25 2 Diaphragm V305TF V305F
26 2 Back-Up Diaphragm V305TFB N/A
27 2 Inner Diaphragm Plate V302TI, SV302TI
28 2 Outer Diaphragm Plate V302TO, SV302TO
29 2 Bumper Washer P34-501
30 2 Back-Up Washer V302E
31 4 Valve Seat (See Below Material Chart) V356xx

3: EXP VIEW
32 4 Valve Ball V355TF
Wet End Assembly
Part Number
Item # Qty. Description
Aluminum Cast Iron Stainless Steel Hastelloy
33 2 Water Chamber V350 WV350 SV350 HV350
34 2 Large Clamp Assembly V311 SV311
35 1 Discharge Manifold V351 WV351 SV351 HV351
36 1 Suction Manifold (Footed Option) V352F WV352F SV352F HV352F
37 1 Suction Manifold (Screen Mount Option) V352 N/A N/A N/A
38 1 Screen (Screen Mount Only) V353 N/A N/A N/A
39 3 Bolt (Screen Mount Only) V238A N/A N/A N/A
40 1 Hook Up Cover (Screen Mount Only) V357 N/A N/A N/A
41 4 Small Clamp Assembly V354 SV354
42 2 Diaphragm Seal Tape Kit (Not Pictured) 720.V006.000
Elastomer Material Specifications
Material Seat P/N
PTFE V356TF
Aluminum V356A (See Note 2 Below)
Stainless Steel SV356 (See Note 2 Below)
Hastelloy HV356 (See Note 2 Below)

Notes:
1.) The outer diaphragm plate material is to match the water chamber material (cast iron uses SV302B or SVB307)
2.) The seat material is to match the water chamber material. In addition to this seat, (4) o-rings are needed. p/n V356T

www . versamatic . com Model E3 Metallic Clamped • 14

e3mdlCsmATEXC-rev0817
 5 - YEAR Limited Product Warranty
Quality System ISO9001 Certified • Environmental Management Systems ISO14001 Certified
Versa-Matic warrants to the original end-use purchaser that no product sold by
Versa-Matic that bears a Versa-Matic brand shall fail under normal use and service due to a defect in material
or workmanship within five years from the date of shipment from Versa-Matic’s factory.
~ See complete warranty at http://www.versamatic.com/pdfs/VM%20Product%20Warranty.pdf ~

DECLARATION OF CONFORMITY
DECLARATION DE CONFORMITE • DECLARACION DE CONFORMIDAD • ERKLÄRUNG BEZÜGLICH EINHALTUNG DER VORSCHRIFTEN
DICHIARAZIONE DI CONFORMITÀ • CONFORMITEITSVERKLARING • DEKLARATION OM ÖVERENSSTÄMMELSE
EF-OVERENSSTEMMELSESERKLÆRING • VAATIMUSTENMUKAISUUSVAKUUTUS • SAMSVARSERKLÄRING
DECLARAÇAO DE CONFORMIDADE

MANUFACTURED BY: VERSA-MATIC®

FABRIQUE PAR: Warren Rupp, Inc.
FABRICADA POR: A Unit of IDEX Corporation
HERGESTELLT VON: 800 North Main Street
FABBRICATO DA: P.O. Box 1568
VERVAARDIGD DOOR: Mansfield, OH 44901-1568 USA
TILLVERKAD AV:
FABRIKANT: Tel: 419-526-7296
VALMISTAJA: Fax: 419-526-7289
PRODUSENT:
FABRICANTE:

PUMP MODEL SERIES: E SERIES, V SERIES, VT SERIES, VSMA3, SPA15,

RE SERIES AND U2 SERIES
This product complies with the following European Community Directives:
Ce produit est conforme aux directives de la Communauté européenne suivantes:
2006/42/EC
Este producto cumple con las siguientes Directrices de la Comunidad Europea: on Machinery, according
Dieses produkt erfüllt die folgenden Vorschriften der Europäischen Gemeinschaft: to Annex VIII
Questo prodotto è conforme alle seguenti direttive CEE:
Dir produkt voldoet aan de volgende EG-richtlijnen:
Denna produkt överensstämmer med följande EU direktiv:
Versa-Matic, Inc., erklærer herved som fabrikant, at ovennævnte produkt er i overensstemmelse med bestemmelserne i Direkktive:
Tämä tuote täyttää seuraavien EC Direktiivien vaatimukstet:
Dette produkt oppfyller kravene til følgende EC Direktiver:
Este produto está de acordo com as seguintes Directivas comunitárias:

This product has used the following harmonized standards to verify conformance: EN809:1998+
Ce materiel est fabriqué selon les normes harmonisées suivantes, afin d’ en garantir la conformité:
Este producto cumple con las siquientes directrices de la comunidad europa: A1:2009
Dieses produkt ist nach folgenden harmonisierten standards gefertigtworden, die übereinstimmung wird bestätigt:
Questo prodotto ha utilizzato i seguenti standards per verificare la conformita´:
De volgende geharmoniseerde normen werden gehanteerd om de conformiteit van dit produkt te garanderen:
För denna produkt har följande harmoniserande standarder använts för att bekräfta överensstämmelse:
Harmoniserede standarder, der er benyttet:
Tässä tuotteessa on sovellettu seuraavia yhdenmukaistettuja standardeja:
Dette produkt er produsert i overenstemmelse med fløgende harmoniserte standarder:
Este produto utilizou os seguintes padrões harmonizados para varificar conformidade:

AUTHORIZED / APPROVED BY: DATE: February 27, 2017

FECHA:
Approuve par:
Aprobado por: Dave Roseberry DATUM:
Genehmigt von: Director of Engineering DATA:
DATO:
approvato da:
Authorized Representative: PÄIVÄYS:
Goedgekeurd door:
Underskrift: IDEX Pump Technologies
Valtuutettuna: R79 Shannon Industrial Estate,
Bemyndiget av:
Shannon, Co. Clare Ireland
Autorizado Por:
Attn: Barry McMahon
06/14/2017 REV 08 VMQR 044FM

15 • Model E3 Metallic Clamped www . versamatic . com

e3mdlCsmATEXC-rev0817
 EC / EU DECLARATION OF CONFORMITY
The objective of the declaration described is in conformity with the relevant Union harmonisation legislation:
Directive 94/9/EC (until April 19, 2016) and Directive 2014/34/EU (from April 20, 2016).

Date of Issue: 10 May 2014

Technical File No.: 203104000-1410/MER

Quality System Registration No: ISO 9001-2000

Conforming Apparatus: Air-Operated Metal
Double Diaphragm Pumps for Use In Potentially
Explosive Atmospheres
Hazardous Location Applied: Elima-Matic metallic pumps
1. I M2 c
2. II 2G c T5
3. II 2D c T100°C
Elima-Matic non-metallic pumps
4. II 2G c T6
5. II 2D c T85°C
Manufacturer: Warren Rupp, Inc., A Unit of IDEX Corporation
800 North Main Street, P.O. Box 1568
Mansfield, OH 44901-1568
USA.
On File With: DEKRA Certification B.V. (0344)
Meander 1051
6825 MJ Arnhem
The Netherlands
Harmonized Standards Applied: EN 13463-1:2009 Non-Electrical Equipment
Potentially Explosive Atmospheres-Part 1 Basic
Methods and Requirements
EN 13463-5:2011 Non-Electrical Equipment for
Potentially Explosive Atmospheres-Part 5
Protection by Constructional Safety
Equipment: 1. Elima-Matic Series metal pumps
2. Elima-Matic Series non-metallic pumps

We hereby certify that the equipment described above conforms with the protection requirements of Council Directive
94/9/EC of 23 March 1994 Annex VIII on the approximation of the laws of the Member States Concerning Equipment
and Protective Systems Intended for use in Potentially Explosive Atmospheres

DATE/OF REVISION/TITLE: Dave Roseberry

07 April 2016 Director of Engineering

VM_DofC_ATEX_MetallicAndNon-Metallic_V_rev0517