Busch Instruction Manual Mink MM 1104-1142 BV ATEX Gastight en 0870141675

Installation and
Operating Instructions
Vacuum Pumps
Mink MM 1104, 1144, 1102, 1142 BV
ATEX-Version, Gas Tight
Busch Produktions GmbH

Schauinslandstr. 1
79689 Maulburg
Germany
0870141675 / 140221 / Original instructions / Modifications reserved

Table of Contents Preface
Preface ........................................................................................... 2
Product Description ...................................................................... 3 Congratulations on your purchase of the Busch vacuum pump. With
Use ............................................................................................. 3 watchful observation of the field’s requirements, innovation and
Safety Concept ........................................................................... 4 steady development Busch delivers modern vacuum and pressure
Operational Options / Use of Optionally Available Equipment ..... 4 solutions worldwide.
Operation with Vacuum Relief Valve / Ambient Air Valve ....... 4
These operating instructions contain information for
Principle of Operation ................................................................. 5
Cooling ....................................................................................... 5 − product description,
Start Controls.............................................................................. 5
Safety ............................................................................................. 5 − safety,
Intended Use .............................................................................. 5
Safety Notes ............................................................................... 5 − transport,
Noise Emission ........................................................................... 5
− storage,
Transport ....................................................................................... 6
Transport in Packaging ............................................................... 6 − installation and commissioning,
Transport without Packaging....................................................... 6
Storage ........................................................................................... 6 − maintenance,
Short-term Storage ..................................................................... 6
Conservation .............................................................................. 6 − overhaul,
Installation and Commissioning ................................................... 6
− troubleshooting and
Installation prerequisites ............................................................. 6
Mounting Position and Space................................................. 6 − spare parts
Suction Connection ................................................................ 7
Gas Discharge ....................................................................... 7 of the vacuum pump.
Electrical Connection / Controls ............................................. 8
Installation .................................................................................. 8 Version with ATEX-drive motor:
Mounting ................................................................................ 8
Checking Synchronising Gear Oil .......................................... 8 The ATEX-drive motor is subject to a separate instruction
Connecting Electrically........................................................... 8 manual.
Connecting Lines/Pipes ......................................................... 9
Checking the Function of the Measurement and Safety For the purpose of these instructions, “handling” the vacuum pump
Instrumentation ...................................................................... 9 means the transport, storage, installation, commissioning, influence
Recording of Operational Parameters .................................. 10 on operating conditions, maintenance, troubleshooting and overhaul
Operating Notes ....................................................................... 10 of the vacuum pump.
Use ...................................................................................... 10
Conveying Condensable Vapours ........................................ 12 Prior to handling the vacuum pump these operating
Maintenance................................................................................. 12 instructions shall be read and understood. If anything remains
Maintenance Schedule ............................................................. 12 to be clarified please contact your Busch representative!
Monthly ............................................................................. 12
Every 3 Months: ................................................................ 12 Keep these operating instructions and, if applicable, other
Every 6 Months: ................................................................ 13 pertinent operating instructions available on site.
Every Year: ....................................................................... 13
Every 5000 Operating Hours, At the Latest after 2 Years .. 13
Every 10000 Operating Hours, At the Latest after 2 Years 13
Every 20000 Operating Hours, At the Latest after 6 Years:14
Checking the Function of the Measurement and Safety
Instrumentation .................................................................... 14
Overhaul....................................................................................... 15
Removal from Service ................................................................. 15
Temporary Removal from Service............................................. 15
Recommissioning ..................................................................... 15
Dismantling and Disposal ......................................................... 15
Troubleshooting .......................................................................... 16
Spare Parts .................................................................................. 19
Equipment Documentation Measurement and Safety
Instrumentation ........................................................................... 20
Overview .................................................................................. 20
Version with Resistance Thermometer, without Transmitter . 20
Version with Resistance Thermometer and Transmitter ....... 20
Pressure Switch/indicator..................................................... 21
Documentation Resistance Thermometer ................................. 22
Documentation Temperature Transmitter .................................. 44
EC-Declaration of Conformity..................................................... 54
Technichal Data ........................................................................... 55
Version with standard motor (cat. 2 or cat. 3 inside the
vacuum pump, no Ex-zone in the environment of the vacuum
pump) .................................................................................. 55
Version with Ex-motor .......................................................... 55
Busch - All over the World in Industry ....................................... 56
MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight
page 2 0870141675 / 140221

a Connection for equipotential bonding,
inlet air filter
b Terminal box
c Nameplate, vacuum pump
d Directional arrows
e Inspection port, cooling air duct
f Oil sight glass
g Terminal box, termperature measurement
system
h Eye bolt
i Equipotential bonding rail
j Nameplate, drive motor
k Vacuum gauge, suction pressure
l Inlet air filter (depending on version)
m Suction connection
n Position of condensate drain cock
(optional for version “Aqua”)
o Cooling air inlet
p Cooling air outlet
q Gas discharge
r Pressure relief lines with collecting line
s Acoustic enclosure
t Cylinder
u Rotors
v Non-return valve
in a potentially explosive environment only if both the vacuum

Product Description pump, the coupling and the drive motor are approved to the
required extent for use in potentially explosive areas.
Depending on the version the approval is valid only together
Use with certain standard or optional components, or is limited by
the use of certain optional components, as described below
The vacuum pump is intended for and in the chapter Operational Options / Use of Optionally
− the suction Available Equipment (➔ page 4).
of The classification on the vacuum pump is to be read as follows

(interpretations of equipment categories and zones for information
− mixtures of dry, non-aggressive and non-toxic gases and/or only; the relevant laws, directives and standards are literally binding;
dust according to the identification on the nameplate of the for temperature classes and explosion groups see E. Brandes,
vacuum pump (explanation see below). W. Möller “Sicherheitstechnische Kenngrößen, Band 1: Brennbare
Flüssigkeiten und Gase”, ISBN 3–89701–745–8 (or equivalent
Conveying media with a lower or higher density than air leads to an source)):
increased thermal and/or mechanical load on the vacuum pump and
is permissible only after prior consultation with Busch.
Max. allowed temperature of the inlet gas: 40 °C
According to the directive 94/9/EC (“ATEX 95”) the vacuum
pump is made for the intended use in potentially explosive
areas according to the data given on the nameplate of the
vacuum pump and on the data given on the nameplate of the
drive motor.
= Execution according to directive 94/9/EC
This requires a separate consideration of the conveyed gas/air or
dust/air mixtures on the one side and the environment of the vacuum inside = in this line classification for explosive atmosphere
pump on the other. On the nameplate of the vacuum pump the inside the vacuum pump
classification with regard to the conveyed gas/air or dust/air mixtures
is marked with an “inside”, while the classification with regard to the II 2G IIB3 TX = in the process gas explosive atmosphere
environment is marked with an “outside”. The classification of the consisting of a mixture with air of flammable substances in the form
motor always refers to the environment. of gas likely to occur in normal operation occasionally;
if the process gas contains dust, also if the dust is not combustible,
In case Busch delivered the vacuum pump/ compressor without the use of a special ATEX-inlet air filter (with equipotential bonding)
drive motor or a replacement motor is to be mounted or for is required; temperature monitoring is required (resistance
economic reasons the vacuum pump was equipped with a simpler thermometer and temperature-transmitter in standard scope of
motor, the following must be observed: delivery);
II 3G IIB3 TX = in the process gas explosive atmosphere consisting
In case the classifications of the vacuum pump and of the drive of a mixture with air of flammable substances in the form of gas not
motor are different the inferior classification is relevant. This likely to occur in normal operation but, if it does occur, will persist for
means also that the vacuum pump is suitable for the placement a short period only;
0870141675 / 140221 page 3

if the process gas contains dust, also if the dust is not combustible, with Vacuum Relief Valve / Ambient Air Valve) the use of a vacuum
the use of a special ATEX-inlet air filter (with equipotential bonding) relief valve (optional) with inlet air filter and equipotential bonding (if
is required; temperature monitoring is required (resistance required) is permitted.
thermometer and temperature-transmitter in standard scope of
delivery); The vacuum pump is not absolutely gas tight. In case of conveying
air in new conditions of the vacuum pump the leakage rate amounts
II 3D TX °C = in the process gas explosive atmosphere in the to 0.1 hPa l/s at 250 mbar suction pressure. Due to illegal pressures
form of a cloud of combustible dust in air not likely to occur in normal at the gas connections, worn shaft seal rings or clogged pressure
operation but, if it does occur, will persist for a short period only; relief lines this leakage rate can rise considerably. Make sure that
the use of the special ATEX-inlet air filter (with equipotential the installation space or location is vented such that in case of
bonding) is required; conveying media which are dangerous to health no impermissible
accumulation of conveyed media in the environment of the vacuum
outside = in this line classification for explosive atmosphere in pump will occur. The installation space or location must be vented
the environment of the vacuum pump sufficiently.
II 2G IIB3 TX = in the environment explosive atmosphere The approval for use in potentially explosive atmospheres is
consisting of a mixture with air of flammable substances in the form valid for the vacuum pump together with the described
of gas, vapour or mist likely to occur in normal operation measurement and safety equipment. The approval is void if the
occasionally; temperature monitoring is required (resistance system is altered or if the scheduled maintenance is not
thermometer and temperature-transmitter in standard scope of complied with. Maintenance must be performed by specifically
delivery); sufficiently qualified ATEX-drive motor is required; instructed personnel only.
II 3G IIB3 TX °C = in the environment explosive atmosphere
consisting of a mixture with air of flammable substances in the form
of gas, vapour or mist not likely to occur in normal operation but, if it Safety Concept
does occur, will persist for a short period only; temperature Version with temperature monitoring:
monitoring is required (resistance thermometer and temperature-
transmitter in standard scope of delivery); sufficiently qualified The safety concept is based on the prevention of excessive
ATEX-drive motor is required temperatures by means of a gas temperature sensor in the
vicinity of the stage gas outlet (=zone of highest temperature)
II 2D TX °C = in the environment explosive atmosphere in the together with various other measures to prevent sparks. The
form of a cloud of combustible dust in air likely to occur in normal temperature sensor must be integrated into the system control
operation occasionally; temperature monitoring is required such that operation of the vacuum pump will safely be inhibited if
(resistance thermometer and temperature-transmitter in standard the shutdown temperature (see nameplate) is exceeded.
scope of delivery); sufficiently qualified ATEX-drive motor is
required; Version with pressure monitoring at the gas outlet (optional):
II 3D TX °C = in the environment explosive atmosphere in the form
In order to ensure the gas tightness the pressure at the gas
of a cloud of combustible dust in air not likely to occur in normal
outlet is monitored. The pressure switch/indicator must be
operation but, if it does occur, will persist for a short period only;
integrated into the system control such that the vacuum pump
temperature monitoring is required (resistance thermometer and
will be switched off if the pressure gets outside the range from -
temperature-transmitter in standard scope of delivery); sufficiently
200 mbarg* to +200 mbarg.
qualified ATEX-drive motor is required
*unless specified otherwise on the nameplate of the vacuum
The vacuum pump is equipped with pressure relief lines (r) between pump.
the pump stage and the gas discharge (q). The pressure relief lines
and shaft seal rings safeguard that no process gases will escape
into the environment of the vacuum pump. Operational Options / Use of
The proper function of the vacuum pump requires ambient pressure Optionally Available Equipment
+/-200* hPa (=mbar) to be present at the gas discharge (q) at any
Operation with varying speed, i.e. with a frequency inverter is
operating point.
permitted, provided that the drive motor is approved for frequency
*unless specified otherwise on the nameplate of the vacuum pump.
inverter operation and the allowed speed range is given on the
The pressure switch/indicator (optional) is to be integrated into the nameplate of the vacuum pump.
system control such that the maintenance of the permitted pressure
The system control must be designed such that no speed outside
range will be monitored. If the pressure gets outside this range the
the permissible range can be set.
system control must automatically shut down the vacuum pump.
Standard-version: Operation with Vacuum Relief Valve /
The gas shall be free from vapours that would condensate under Ambient Air Valve
the temperature and pressure conditions inside the vacuum
pump. All vacuum pumps the pressure of which according to the nameplate
is 60 hPa (mbar), as well as vacuum pumps type MM 1104 version
Version “Aqua”: “Aqua” and MM 1144 version “Aqua” the pressure of which
The vacuum pump features the corrosion protection coating according to the nameplate is 100 hPa (mbar) are ultimate pressure
proof, i.e. may be operated against a closed suction connection. For
CPC and is capable of conveying water vapour (➔ page 12:
all other vacuum pumps operation without gas transfer would lead to
Conveying Condensable Vapours). Conveyance of other
excessive temperatures and is hence not permitted.
vapours shall be agreed upon with Busch. Conveyance of water
or other liquids in liquid phase increases the power consumption In case the pressure control in the suction side of the system cannot
and shall therefore be avoided (risk of drive overload). be achieved by means of process control or by controlling the drive
motor, the pressure needs to be controlled by means of a vacuum
The vacuum pump is thermally suitable for continuous operation
relief valve (optional).
(100 percent duty).
For the version “Aqua” it can be necessary to dry the vacuum pump
Max. permissible number of startings per hour: 12
after process end by means of conveying ambient air (➔ page 12:
The vacuum pump is ultimate pressure proof. Conveying Condensable Vapours).
The minimum allowed intake pressure is to be read from the However, if vacuum relief valves/ ambient air valves are used the
nameplate of the vacuum pump. By means of process control it must following must be observed:
be made sure that the minimum allowed intake pressure will not be
underrun. Under very restricted conditions (➔ page 4: Operation
page 4 0870141675 / 140221

Safety
WARNING
By means of the vacuum relief valve/ ambient air valve the

Intended Use
process gas gets usually mixed with ambient air, with the Definition: For the purpose of these instructions, “handling” the
mixing ratio depending on the current working pressure of vacuum pump means the transport, storage, installation,
the vacuum pump. commissioning, influence on operating conditions, maintenance,
troubleshooting and overhaul of the vacuum.
For certain process gases the mixing with air increases the
explosion risk because of the oxygen contained herein. The vacuum pump is intended for industrial use. It shall be handled
only by qualified personnel.
So the vacuum relief valve/ ambient air valve must be
The allowed media and operational limits (➔➔ page 3: Product
considered when the zone inside the vacuum pump is
being established. ➔ page 6:
Description) and the installation prerequisites (➔
Installation Prerequisites) of the vacuum pump shall be
If the mixing of process gas and ambient air created an observed both by the manufacturer of the machinery into which
illegal zone inside the vacuum pump, feeding of ambient air the vacuum pump is to be incorporated and by the operator.
would not be allowed. In this case an inert dry gas must be The maintenance instructions shall be observed.
fed.
In particular the intended use in potentially explosive areas, i.e.
either inside the vacuum pump or in its adjacency potentially
Apart from this: explosive atmosphere can occur, requires that the vacuum pump is
Aspiration of ambient air from a zone 1 or a zone 2 (potentially equipped accordingly and carries the Ex-mark and that the
explosive gas atmospheres) is permitted only if the vacuum pump is associated documentation acc. to the directive 94/9/EC is available.
approved for the conveyance of these gases. It is recommended to Prior to handling the vacuum pump these installation and
install an ATEX-air filter (with equipotential bonding) upstream the operating instructions shall be read and understood. If anything
vacuum relief valve/ ambient air valve. remains to be clarified please contact your Busch
Aspiration of ambient air from a zone 21 or a zone 22 (potentially representative!
explosive dust/air atmospheres) is permitted only if an ATEX-air filter
(with equipotential bonding) is installed upstream the vacuum relief
valve/ ambient air valve.
Safety Notes
The vacuum pump has been designed and manufactured according
Aspiration of ambient air from areas not classified as potentially
to state-of-the-art methods. Nevertheless, residual risks may remain.
explosive is permitted. It is recommended to install an air filter
These operating instructions highlight potential hazards where
upstream the vacuum relief valve/ ambient air valve.
appropriate. Safety notes are tagged with one of the keywords
DANGER, WARNING and CAUTION as follows:
Principle of Operation
The vacuum pump works on the claw principle. DANGER
The components are dimensioned such, that on the one hand there Disregard of this safety note will always lead to accidents
is never contact between the two claws or between a claw and the with fatal or serious injuries.
cylinder, on the other hand the gaps are small enough to keep the
clearance loss between the chambers low.
In order to avoid the suction of solids, the vacuum pump is equipped WARNING
with a screen in the suction connection.
In order to avoid reverse rotation after switching off, the vacuum Disregard of this safety note may lead to accidents with
pump is equipped with a non-return valve (v). fatal or serious injuries.
The vacuum pump compresses the inlet gas absolutely oil-free. A

lubrication of the pump chamber is neither necessary nor allowed.
CAUTION
Cooling Disregard of this safety note may lead to accidents with minor
injuries or property damage.
The vacuum pump is cooled by
− radiation of heat from the surface of the vacuum pump
Noise Emission
− the air flow from the fan wheel of the drive motor
For the sound pressure level in free field according to EN ISO 2151
− the process gas ➔ page 55: Technical Data.
− the air flow from the fan wheel on the shaft of the vacuum
pump CAUTION
The vacuum pump emits noise of high intensity in a narrow

Start Controls band.
The vacuum pump comes without start controls. The control of the Risk of damage to the hearing.
vacuum pump is to be provided in the course of installation.
Persons staying in the vicinity of a non noise insulated vacuum
pump over extended periods shall wear ear protection.
0870141675 / 140221 page 5

Transport Conservation
In case of adverse ambient conditions (e.g. aggressive atmosphere,
frequent temperature changes) conserve the vacuum pump
Transport in Packaging immediately. In case of favourable ambient conditions conserve the
Packed on a pallet the vacuum pump is to be transported with a vacuum pump if a storage of more than 3 months is scheduled.
forklift. • Make sure that all ports are firmly closed; seal all ports that are
not sealed with PTFE-tape, gaskets or o-rings with adhesive
Transport without Packaging tape
Note: VCI stands for “volatile corrosion inhibitor”. VCI-products (film,
In case the vacuum pump is packed in a cardboard box with inflated
paper, cardboard, foam) evaporate a substance that condenses in
cushions:
molecular thickness on the packed good and by its electro-chemical
♦ Remove the inflated cushions from the box properties effectively suppresses corrosion on metallic surfaces.
However, VCI-products may attack the surfaces of plastics and
In case the vacuum pump is packed in a cardboard box cushioned elastomers. Seek advice from your local packaging dealer! Busch
with rolled corrugated cardboard: uses CORTEC VCI 126 R film for the overseas packaging of large
♦ Remove the corrugated cardboard from the box equipment.
In case the vacuum pump is laid in foam: • Wrap the vacuum pump in VCI film
♦ Remove the foam • Store the vacuum pump
In case the vacuum pump is bolted to a pallet or a base plate: − If possible in original packaging,
♦ Remove the bolting between the vacuum pump and the − indoors,
pallet/base plate
− dry,
In case the vacuum pump is fastened to the pallet by means of
tightening straps: − dust free and
♦ Remove the tightening straps − vibration free.

For commissioning after conservation:
CAUTION • Make sure that all remains of adhesive tape are removed from
the ports
Do not walk, stand or work under suspended loads.
• Commission the vacuum pump as described in the chapter
• Make sure that the eyebolts are in faultless condition (replace Installation and Commissioning (➔ page 6)
damaged, e.g. bent eyebolts with a new ones)
• Make sure that the eyebolts are fully screwed in and tightened
by hand
Installation and
• Attach lifting gear securely to the eyebolts on the synchronising Commissioning
gear (h) and on the drive motor
In case the drive motor comes without an eyebolt or the eyebolt on
the drive motor is located at an unfavourable position:
Installation prerequisites
♦ Loop a belt/rope with suitable length and strength around
the flange of the drive motor CAUTION
• Attach the lifting gear to a crane hook with safety latch In case of non-compliance with the installation prerequisites,
particularly in case of insufficient cooling:
• Lift the vacuum pump with a crane
In case the vacuum pump was bolted to a pallet or a base plate: Risk of damage or destruction of the vacuum pump and
adjoining plant components!
♦ Remove the stud bolts from the rubber feet
Risk of injury!
Storage The installation prerequisites must be complied with.
• Make sure that the integration of the vacuum pump is carried

Short-term Storage out such that the essential safety requirements of the Machine
Directive 2006/42/EC are complied with (in the responsibility of
• Make sure that the suction connection and the gas discharge the designer of the machinery into which the vacuum pump is
are closed (leave the provided plugs in) to be incorporated; ➔ page 54: note in the EC-Declaration of
• Store the vacuum pump Conformity)
− If possible in original packaging,

Mounting Position and Space
− indoors,
• Make sure that the following ambient conditions will be
− dry, complied with:
− dust free and − dry and free from corrosion-promoting gases, vapours, mists
and dusts
− vibration free.
− ambient temperature: 0 … 40 °C
− ambient pressure: atmospheric
page 6 0870141675 / 140221

− altitude of location: up to 1000 m above sea level • Make sure that the suction line fits to the suction
connection (m) of the vacuum pump
• Make sure that the environmental conditions comply with the
protection class of the drive motor (according to the nameplate) Version for the conveyance of explosive atmospheres consisting of a
mixture with air of flammable substances in the form of gas:
• Make sure that the vacuum pump can neither inadvertently nor
intentionally be stepped on and cannot be used as a support ♦ Make sure that the pipe is made from electrically
for heavy objects conductive material and equipped with an equipotential
bonding connection (execution according to EN 60079-14
• Make sure that the vacuum pump cannot be hit by falling or equivalent national or local regulations)
objects
Version for the conveyance of explosive atmospheres in the form of
• Make sure that the vacuum pump will be placed or mounted a cloud of combustible dust in air:
horizontally
♦ Make sure that the pipe is made from electrically
• Make sure that the base for placement / mounting base is even conductive material and equipped with an equipotential
bonding connection (execution according to EN 61241-14
• Make sure that in order to warrant a sufficient cooling there will or equivalent national or local regulations)
be a clearance of minimum 1 m between the vacuum pump
and nearby walls • Make sure that the pipe will cause no stress on the vacuum
pump’s connection, if necessary use an expansion joint
• Make sure that no heat sensitive parts (plastics, wood,
cardboard, paper, electronics) will touch the surface of the • Make sure that the line size of the suction line over the entire
vacuum pump length is at least as large as the suction connection (m) of the
vacuum pump
• Make sure that the installation space or location is vented such
that a sufficient cooling of the vacuum pump is warranted In case of very long suction lines it is prudent to use larger line sizes
in order to avoid a loss of efficiency. Seek advice from your Busch
representative!
CAUTION
In case the vacuum pump shall be maintained after shutdown of the
The vacuum pump is not absolutely gas tight vacuum pump:
♦ Provide a manual or automatic operated valve (= non-
Risk of damage to health! return valve) in the suction line
Make sure that the installation space or location is vented such Version “Aqua”, if very humid process gases and/or adverse
that in case of conveying media which are dangerous to health operating cycles bear the risk, that condensates remain in the
no impermissible accumulation of conveyed media in the vacuum pump:
environment of the vacuum pump will occur.
♦ Provide a shut-off valve, a drip-leg and a drain cock in the
suction line, so that condensates can be drained from the
• Make sure that the installation space or location is vented such suction line
that even in the case of an impaired gas tightness of the
vacuum pump (e.g. due to illegal pressures at the gas ♦ Make sure that the anti-pulsation chamber is equipped
discharge, worn shaft seal rings or clogged pressure relief with a condensate drain cock (n) (optional); (if the
lines) no impermissible accumulation of process gas in the condensate drain cock is missing contact the Busch
environment of the vacuum pump will occur. Closed cooling air service)
circuits are not permitted.
• Make sure that the suction line does not contain foreign
objects, e.g. welding scales
CAUTION
Gas Discharge
During operation the surface of the vacuum pump may reach
temperatures of more than 70 °C.
WARNING
Risk of burns!
In case the vacuum pump is intended to convey potentially
• Make sure that the vacuum pump will not be touched explosive gases/gas mixtures (➔ page 3: Product
inadvertently during operation, provide a guard if appropriate Description):
• Make sure that the sight glass (f) of the synchronising gear will
remain accessible Risk of explosion in the discharge area!
The process gas/gas mixture must be disposed of such

Suction Connection that no potentially explosive gas mixtures can accumulate
in the discharge area.
CAUTION • Make sure that the discharge line fits to the gas discharge (q)
of the vacuum pump
Intruding foreign objects or liquids can destroy the vacuum
pump. Version for the conveyance of explosive atmospheres consisting of a
mixture with air of flammable substances in the form of gas:
In case the inlet gas can contain dust or other foreign solid particles: ♦ Make sure that the pipe is made from electrically
♦ Make sure that a suitable filter (5 micron or less) is conductive material and equipped with an equipotential
installed upstream the vacuum pump (included in scope of bonding connection (execution according to EN 60079-14
delivery) or equivalent national or local regulations)
♦ Make sure that the filter is sufficiently ATEX-qualified • Make sure that the pipe will cause no stress on the vacuum
(electrically conductive, with equipotential bonding etc.; pump’s connection, if necessary use an expansion joint
also for non-combustible dusts!)
0870141675 / 140221 page 7

• Make sure that ambient pressure +/-200* hPa (=mbar) will be Checking Synchronising Gear Oil
present at the gas discharge (q) at any operating point
The vacuum pump is delivered with oil filled synchronising gear.
*unless specified otherwise on the nameplate of the vacuum
pump The level shall be slightly above the middle of the sight glass (f).
• Make sure that the discharge line either slopes away from the • Check on the sight glass (f) that the proper amount of oil is
vacuum pump or provide a liquid separator or a drip leg with a filled
drain cock, so that no liquids can back up into the vacuum
pump
Connecting Electrically
Electrical Connection / Controls
WARNING
Version with ATEX-drive motor:
♦ Make sure that installation instructions for the ATEX-drive Risk of electrical shock, risk of damage to equipment.
motor (separate leaflet) are available
Electrical installation work must only be executed by
♦ Observe the instructions given in the installation qualified personnel that knows and observes the following
instructions manual for the ATEX-drive motor regulations:
- IEC 364 or CENELEC HD 384 or DIN VDE 0100, respectively,
• Make sure that the stipulations acc. to the EMC-Directive - IEC-Report 664 or DIN VDE 0110,
2004/108/EC and Low-Voltage-Directive 2006/95/EC as well as - BGV A2 (VBG 4) or corresponding national accident
the EN-standards, electrical and occupational safety directives prevention regulation.
and the local or national regulations, respectively, are complied
with (this is the responsibility of the designer of the machinery
Version with ATEX-drive motor:
into which the vacuum pump is to be incorporated; ➔ page 54:
note in the EC-Declaration of Conformity). ♦ Connect the drive motor according to the installation
instructions for the drive motor (separate leaflet)
• Make sure that the power supply for the drive motor is
compatible with the data on the nameplate of the drive motor Version with non-ATEX-drive motor:
• Make sure that an overload protection according to EN 60204-1 ♦ Connect the drive motor according to the installation
is provided for the drive motor instructions given below
• Make sure that the drive of the vacuum pump will not be
affected by electric or electromagnetic disturbance from the CAUTION
mains; if necessary seek advice from the Busch service
In case of mobile installation: The connection schemes given below are typical. Depending on
the specific order or for certain markets deviating connection
♦ Provide the electrical connection with grommets that serve schemes may apply.
as strain-relief
Risk of damage to the drive motor!
Version with temperature monitoring:
♦ Execute the interfaces for the temperature measurement The inside of the terminal box shall be checked for drive motor
system in the system control according to the instructions connection instructions/schemes.
of the manufacturer (➔ page 20: Equipment
Documentation Measurement and Safety Instrumentation); • Electrically connect the drive motor
applicable shutdown temperature ➔ nameplate of the
• Connect the protective earth conductor
vacuum pump
Delta connection (low voltage):
Version with pressure monitoring at the gas outlet (optional):
♦ Execute the interface for the pressure switch/indicator in
the system control according to the safety concept
(➔ page 5: Safety Concept) and according to the
instructions of the manufacturer (➔ page 20: Equipment
Documentation Measurement and Safety Instrumentation)
• Make sure that an earth point is available for connection to the
equipotential bonding rail or the ATEX-inlet air filter resp.
Electrical circuits in zone 1 (outside) shall be executed intrinsically
safe in protection class ib acc. to EN 60079-11.
All signal lines shall be executed with shielded cables according to
EN 60079-14 or EN 61241-14 or the equivalent national or local Star connection (high voltage):
regulations.
Installation
Mounting
• Make sure that the installation prerequisites (➔ page 6) are
complied with
• Set down or mount the vacuum pump at its location
page 8 0870141675 / 140221

Version with ATEX-inlet air filter, without equipotential bonding rail:
Double star connection, multi-voltage motor with 9 terminals (low
voltage): ♦ Connect the housing of the inlet air filter to the earth point
with an earth cable
Connecting Lines/Pipes
• Connect the suction line
• Connect the discharge line
Installation without discharge line:
♦ Make sure that the gas discharge (q) is open
Version with equipotential bonding rail:
Star connection, multi-voltage motor with 9 terminals (high voltage): ♦ Connect the equipotential bonding connectors of the pipes
to the equipotential bonding rail
Version with ATEX-inlet air filter, without equipotential bonding rail:
♦ Connect the equipotential bonding connector of the
suction line to the earth point
• Make sure that all provided covers, guards, hoods etc. are
mounted
• Make sure that the cooling air inlets and outlets are not covered
or obstructed and that the cooling air flow is not affected
adversely in any other way
Checking the Function of the

CAUTION Measurement and Safety Instrumentation
Operation in the wrong direction of rotation can destroy the (version with temperature monitoring only)
vacuum pump in short time.
Risk of explosion! WARNING
Prior to starting-up it must be made sure that the vacuum pump Risk of electrical shock, risk of damage to equipment.
is operated in the proper direction (clockwise rotating field).
qualified personnel that knows and observes the following
• Determine the intended direction of rotation with the arrow (d)
regulations:
(stuck on or cast)
- IEC 364 or CENELEC HD 384 or DIN VDE 0100,
• “Bump” the drive motor respectively,
- IEC-Report 664 or DIN VDE 0110,
• Watch the fan wheel of the drive motor and determine the - BGV A2 (VBG 4) or corresponding national accident
direction of rotation just before the fan wheel stops prevention regulation.
If the rotation must be changed:
• Make sure that the vacuum pump aspirates inert gases and
♦ Switch any two of the drive motor wires that there are no potentially explosive atmospheres in the
environment
WARNING • Open the lid of the temperature measurement system (g)

• Disconnect the white cable from pin 3, the first red cable from
The proper integration of measurement and safety
pin 5 and the second red cable from pin 6
equipment into the system control is decisive for the
explosion safety of the vacuum pump. • In order to simulate the resistance thermometer Pt100 set a
variable ohmic resistance to approx. 100 Ω
Risk of explosion!
• Connect the variable ohmic resistance with 3 identical cables
The vacuum pump may be operated in areas with to the pins 3, 5 and 6 of the temperature transmitter as shown
potentially explosive atmosphere only with completely in the sketch (the cable connected to pin 5 compensates the
installed and checked measurement and safety equipment. cable resistance)
Version with temperature monitoring:

♦ Connect the temperature measurement system (part of
standard scope of delivery) to the system control
Version with pressure monitoring at the gas outlet (optional):
♦ Connect the pressure switch/indicator to the system
control
Version with equipotential bonding rail:
♦ Connect the equipotential bonding rail to the earth point
with an earth cable
• Switch on the vacuum pump
0870141675 / 140221 page 9

• Increase the ohmic resistance to the resistance at shutdown
temperature according to the Equipment Documentation
Measurement and Safety Instrumentation (➔ page 20)
WARNING
• Make sure that an alarm is released in the system control and
the vacuum pump is shut down automatically Operating a faulty vacuum pump puts the explosion safety
at risk.
• Decrease the ohmic resistance to a value less than the
shutdown point Risk of explosion!
• Make sure that the alarm persists The vacuum pump must only be operated in faultless
• Make sure that the vacuum pump does not start self-acting condition. A faulty vacuum pump must immediately be
removed from service.
• Switch on the vacuum pump again
• Interrupt the ohmic resistance The vacuum pump is intended for
• Make sure that a fault indication is released in the system − the suction
control and the vacuum pump is shut down automatically
of
• Reconnect the variable ohmic resistance
− mixtures of dry, non-aggressive and non-toxic gases and/or
• Switch on the vacuum pump again dust according to the identification on the nameplate of the
vacuum pump (explanation see below).
• Short circuit the variable ohmic resistance
Conveying media with a lower or higher density than air leads to an
• Make sure that a fault indication is released in the system increased thermal and/or mechanical load on the vacuum pump and
control and the vacuum pump is shut down automatically is permissible only after prior consultation with Busch.
• Remove the short circuit Max. allowed temperature of the inlet gas: 40 °C
• Remove the variable ohmic resistance According to the directive 94/9/EC (“ATEX 95”) the vacuum
pump is made for the intended use in potentially explosive
• Reconnect the resistance thermometer Pt100 to the areas according to the data given on the nameplate of the
temperature transmitter (white cable to pin 3, first red cable to vacuum pump and on the data given on the nameplate of the
pin 5, second red cable to pin 6, ➔ sketch) drive motor.
This requires a separate consideration of the conveyed gas/air or
dust/air mixtures on the one side and the environment of the vacuum
pump on the other. On the nameplate of the vacuum pump the
classification with regard to the conveyed gas/air or dust/air mixtures
is marked with an “inside”, while the classification with regard to the
environment is marked with an “outside”. The classification of the
motor always refers to the environment.
In case Busch delivered the vacuum pump/ compressor without
drive motor or a replacement motor is to be mounted or for
economic reasons the vacuum pump was equipped with a simpler
• Firmly close the temperature measurement system (g) with the motor, the following must be observed:
lid
In case the classifications of the vacuum pump and of the drive
motor are different the inferior classification is relevant. This
Recording of Operational Parameters means also that the vacuum pump is suitable for the placement
in a potentially explosive environment only if both the vacuum
As soon as the vacuum pump is operated under normal operating pump, the coupling and the drive motor are approved to the
conditions: required extent for use in potentially explosive areas.
• Measure the drive motor current and record it as reference for Depending on the version the approval is valid only together
future maintenance and troubleshooting work with certain standard or optional components, or is limited by
the use of certain optional components, as described below
Operating Notes and in the chapter Operational Options / Use of Optionally
Available Equipment (➔ page 4).
Use The classification on the vacuum pump is to be read as follows

(interpretations of equipment categories and zones for information
only; the relevant laws, directives and standards are literally binding;
WARNING for temperature classes and explosion groups see E. Brandes,
W. Möller “Sicherheitstechnische Kenngrößen, Band 1: Brennbare
The vacuum pump is designed for operation under the Flüssigkeiten und Gase”, ISBN 3–89701–745–8 (or equivalent
conditions described below. source)):
In case of disregard risk of explosion!
The vacuum pump must only be operated under the

conditions described below.
= Execution according to directive 94/9/EC
inside = in this line classification for explosive atmosphere

inside the vacuum pump
page 10 0870141675 / 140221

II 2G IIB3 TX = in the process gas explosive atmosphere or other liquids in liquid phase increases the power consumption
consisting of a mixture with air of flammable substances in the form and shall therefore be avoided (risk of drive overload).
of gas likely to occur in normal operation occasionally;
The vacuum pump is thermally suitable for continuous operation
(100 percent duty).
the use of a special ATEX-inlet air filter (with equipotential bonding)
is required; temperature monitoring is required (resistance Max. permissible number of startings per hour: 12
delivery); The vacuum pump is ultimate pressure proof.
II 3G IIB3 TX = in the process gas explosive atmosphere consisting
The minimum allowed intake pressure is to be read from the
of a mixture with air of flammable substances in the form of gas not
nameplate of the vacuum pump. By means of process control it must
likely to occur in normal operation but, if it does occur, will persist for
be made sure that the minimum allowed intake pressure will not be
a short period only;
underrun. Under very restricted conditions (➔ page 4: Operation
the use of a special ATEX-inlet air filter (with equipotential bonding) with Vacuum Relief Valve / Ambient Air Valve) the use of a vacuum
is required; temperature monitoring is required (resistance relief valve (optional) with inlet air filter and equipotential bonding (if
thermometer and temperature-transmitter in standard scope of required) is permitted.
delivery); The vacuum pump is not absolutely gas tight. In case of conveying
air in new conditions of the vacuum pump the leakage rate amounts
II 3D TX °C = in the process gas explosive atmosphere in the
to 0.1 hPa l/s at 250 mbar suction pressure. Due to illegal pressures
form of a cloud of combustible dust in air not likely to occur in normal at the gas connections, worn shaft seal rings or clogged pressure
relief lines this leakage rate can rise considerably. Make sure that
the use of the special ATEX-inlet air filter (with equipotential the installation space or location is vented such that in case of
bonding) is required; conveying media which are dangerous to health no impermissible
outside = in this line classification for explosive atmosphere in accumulation of conveyed media in the environment of the vacuum
the environment of the vacuum pump pump will occur. The installation space or location must be vented
sufficiently.
II 2G IIB3 TX = in the environment explosive atmosphere
The approval for use in potentially explosive atmospheres is
valid for the vacuum pump together with the described
of gas, vapour or mist likely to occur in normal operation
measurement and safety equipment. The approval is void if the
occasionally; temperature monitoring is required (resistance
system is altered or if the scheduled maintenance is not
complied with. Maintenance must be performed by specifically
delivery); sufficiently qualified ATEX-drive motor is required;
instructed personnel only.
II 3G IIB3 TX °C = in the environment explosive atmosphere
of gas, vapour or mist not likely to occur in normal operation but, if it
CAUTION
does occur, will persist for a short period only; temperature
monitoring is required (resistance thermometer and temperature-
During operation the surface of the vacuum pump may reach
transmitter in standard scope of delivery); sufficiently qualified
ATEX-drive motor is required
II 2D TX °C = in the environment explosive atmosphere in the Risk of burns!

form of a cloud of combustible dust in air likely to occur in normal
operation occasionally; temperature monitoring is required The vacuum pump shall be protected against contact during
(resistance thermometer and temperature-transmitter in standard operation, it shall cool down prior to a required contact or heat
scope of delivery); sufficiently qualified ATEX-drive motor is protection gloves shall be worn.
required;
II 3D TX °C = in the environment explosive atmosphere in the form
of a cloud of combustible dust in air not likely to occur in normal CAUTION
temperature monitoring is required (resistance thermometer and The vacuum pump emits noise of high intensity in a narrow
temperature-transmitter in standard scope of delivery); sufficiently band.
qualified ATEX-drive motor is required
The vacuum pump is equipped with pressure relief lines (r) between Risk of damage to the hearing.
the pump stage and the gas discharge (q). The pressure relief lines
and shaft seal rings safeguard that no process gases will escape Persons staying in the vicinity of a non noise insulated vacuum
into the environment of the vacuum pump. pump over extended periods shall wear ear protection.
The proper function of the vacuum pump requires ambient pressure • Make sure that all provided covers, guards, hoods etc. remain
+/-200* hPa (=mbar) to be present at the gas discharge (q) at any mounted
operating point.
*unless specified otherwise on the nameplate of the vacuum pump. • Make sure that protective devices will not be disabled
The pressure switch/indicator (optional) is to be integrated into the • Make sure that cooling air inlets and outlets will not be covered
system control such that the maintenance of the permitted pressure or obstructed and that the cooling air flow will not be affected
range will be monitored. If the pressure gets outside this range the adversely in any other way
system control must automatically shut down the vacuum pump.
• Make sure that the installation prerequisites (➔ page 6:
Standard-version: Installation Prerequisites) are complied with and will remain
complied with, particularly that a sufficient cooling will be
The gas shall be free from vapours that would condensate under
ensured
the temperature and pressure conditions inside the vacuum
pump.
Version “Aqua”:
The vacuum pump features the corrosion protection coating
CPC and is capable of conveying water vapour (➔ page 12:
Conveying Condensable Vapours). Conveyance of other
vapours shall be agreed upon with Busch. Conveyance of water
0870141675 / 140221 page 11

Conveying Condensable Vapours
DANGER
Version “Aqua”:
In case the vacuum pump conveyed gas that was
contaminated with foreign materials which are dangerous
CAUTION to health, harmful material can reside in filters.
Due to the corrosion protection coating CPC the vacuum pump Danger to health during inspection, cleaning or
is capable of conveying water vapour. replacement of filters.
Very humid process gases and/or adverse operating cycles can Danger to the environment.
lead to residual condensates, though, which cause corrosion.
Personal protective equipment must be worn during the
If this is the case, it is necessary to counteract residual handling of contaminated filters.
condensates by warming up the vacuum pump, conveyance of
ambient air after process end and regular draining of the anti- Contaminated filters are special waste and must be
pulsation chamber (m). disposed of separately in compliance with applicable
regulations.
♦ Close the shut-off valve in the suction line
♦ Warm up the vacuum pump for approx. 10 minutes
At process start: CAUTION
♦ Open the shut-off valve in the suction line During operation the surface of the vacuum pump may reach
At the process end:
♦ Close the shut-off valve in the suction line Risk of burns!
♦ Open the ambient air valve

• Prior to disconnecting connections make sure that the
♦ Operate the vacuum pump for another approx. 10 minutes connected pipes/lines are vented to atmospheric pressure
♦ Close the ambient air valve
♦ Regularly drain condensate from the anti-pulsation
Maintenance Schedule
chamber (n) Note: The maintenance intervals depend very much on the
individual operating conditions. The intervals given below are upper
limits that must not be exceeded.
Maintenance Particularly heavy duty operation, such like high dust loads in the
environment or in the process gas, other contaminations or ingress
of process material, can make it necessary to shorten the
WARNING maintenance intervals significantly.
The approval of the vacuum pump for use in potentially Monthly

explosive areas remains valid only if the maintenance is
conducted regularly according to the maintenance In case of dusty process gases:
schedule below and genuine spare parts and consumables, Note: In case of dusty process gases despite an inlet air filter
approved for use in potentially explosive areas by Busch, finest dust particles can enter the vacuum pump and collect in
are used exclusively. the anti-pulsation chamber. By means of short-time operation
with unrestricted suction (= maximum flow rate) the dust will be
Maintenance work must be executed by qualified blow out from the anti-pulsation chamber.
personnel, specially instructed in the maintenance of this
type of vacuum pump by Busch. ♦ Open the suction connection
♦ Operate the vacuum pump for approx. 5 minutes with
unrestricted suction
WARNING
• Make sure that the vacuum pump is shut down and locked
Do not open the vacuum pump in potentially explosive against inadvertent start up
atmosphere. In case an inlet air filter (l) is installed:
Risk of explosion! ♦ Check the inlet air filter (l), if necessary replace
In case of operation in a dusty environment:
♦ Clean as described under ➔ page 13: Every 6 Months
Every 3 Months:
against inadvertent start up
• Check the level of the synchronising gear oil
The level shall be slightly above the middle of the sight glass (f).
The level of the synchronising gear should stay constant over the
lifetime of the oil. If the level does fall, the gear is leaky and the
vacuum pump requires repair (Busch service).
page 12 0870141675 / 140221

Every 6 Months: • Check the inlet screen, clean if necessary
• Make sure that the housing is free from dust and dirt, clean if Version with vacuum relief valve with inlet air filter:
necessary ♦ Replace the inlet air filter of the vacuum relief valve
• Make sure that the vacuum pump is shut down and locked • Check the function of the measurement and safety
instrumentation (➔ page 14: Functional Check of the
• Remove the acoustic enclosure Measurement and Safety Instrumentation)
Note: Any kind of deposit on the vacuum pump compromises the

Every 5000 Operating Hours, At the Latest after
explosion safety of the vacuum pump.
2 Years
• Remove the protective grid (p) from the cooling air outlet
In case of higher requirements in terms of gas tightness:
• Open the inspection port (e) on the cooling air duct
♦ Replace the shaft seal rings (Busch service)
• Clean the cooling air duct (compressed air)
Note: Make sure that the foam mats do not get soaked with water Every 10000 Operating Hours, At the Latest after
2 Years
• Clean the fan cowlings, fan wheels, the ventilation grilles and
cooling fins
DANGER
Version with ROTEX-coupling:
♦ Remove the drive motor In case the vacuum pump conveyed gas that was
to health, harmful material can reside in the pressure relief
lines (r).
Danger to health during blowing out the pressure relief

lines.
Danger to the environment.
Wear personal protective equipment while handling

contaminated pressure relief lines.
Collect deposits from the pressure relief lines and dispose

of them in compliance with applicable regulations.
In order to check the pressure relief lines (r):

• Undo the fittings between the pressure relief lines and the
♦ Measure the dimension B of the coupling element collecting line (➔ illustration)
♦ Replace the coupling element if the measured value < Bmin
♦ Remount the drive motor
• Close the inspection port (e) on the cooling air duct
• Mount the protective grid (p) on the cooling air outlet
• Mount the acoustic enclosure
• Check the electrical connection
• Make sure that the electrical connection of the temperature
monitoring is undamaged
• Undo the fitting between the collecting line and the gas
Version with equipotential bonding of the fan cover:
discharge (q) and remove the collecting line
♦ Make sure that the earth cable on the fan cover is
• Blow out the collecting line with pressurised air
undamaged (resistance check)
Version with ATEX-inlet air filter (with equipotential bonding): • Pierce the connection for the collection line at the gas
discharge (q)
♦ Make sure that the earth cable on the inlet air filter
housing is undamaged (resistance check)
Version with vacuum relief valve with air filter and equipotential
bonding:
♦ Make sure that the earthing cable on the air filter housing
before the vacuum relief valve is undamaged (resistance
check)
Every Year:
In case an inlet air filter (l) is installed:
♦ Replace the inlet air filter (l)
0870141675 / 140221 page 13

Checking the Function of the
Measurement and Safety Instrumentation
(version with temperature monitoring only)
WARNING
Risk of electrical shock, risk of damage to equipment.

qualified personnel that knows and observes the following
regulations:
- IEC 364 or CENELEC HD 384 or DIN VDE 0100,
respectively,
- BGV A2 (VBG 4) or corresponding national accident
prevention regulation.
• Make sure that the vacuum pump aspirates inert gases and
that there are no potentially explosive atmospheres in the
environment
• Open the lid of the temperature measurement system (g)
• Remove the eye bolt (h, 615) • Disconnect the white cable from pin 3, the first red cable from
pin 5 and the second red cable from pin 6
• Remove the lid (424)
• In order to simulate the resistance thermometer Pt100 set a
variable ohmic resistance to approx. 100 Ω
CAUTION
• Connect the variable ohmic resistance with 3 identical cables
Pressurised air supply systems supply a too high pressure. to the pins 3, 5 and 6 of the temperature transmitter as shown
in the sketch (the cable connected to pin 5 compensates the
Risk of damage to the vacuum pump. cable resistance)
Adjust the pressurised air to 0.2 barg by means of a pressure

regulator.
• Remove the screw plugs of the pressure relief lines and

connect the pressurised air lines (➔ illustration)
• Switch on the vacuum pump

• Increase the ohmic resistance to the resistance at shutdown
temperature according to the Equipment Documentation
Measurement and Safety Instrumentation (➔ page 20)
• Make sure that an alarm is released in the system control and

the vacuum pump is shut down automatically
• Decrease the ohmic resistance to a value less than the
shutdown point
• Make sure that the alarm persists
• Apply 0.2 barg to the pressure relief lines (r) • Make sure that the vacuum pump does not start self-acting
• Check that both pressure relief lines (r) pass the pressurised air • Switch on the vacuum pump again
In case one or both pressure relief line(s) is/are clogged: • Interrupt the ohmic resistance
♦ Remove the vacuum pump from service and have it • Make sure that a fault indication is released in the system
repaired (Busch service) control and the vacuum pump is shut down automatically
♦ Reconnect the collecting line to the gas discharge (q) and • Reconnect the variable ohmic resistance
to the pressure relief lines
• Switch on the vacuum pump again
♦ Reinsert the screw plugs, remount the lid (424) and the
eyebolt (h, 615) • Short circuit the variable ohmic resistance
• Make sure that a fault indication is released in the system
Every 20000 Operating Hours, At the Latest after control and the vacuum pump is shut down automatically
6 Years:
• Remove the short circuit
• Have a major overhaul on the vacuum pump (Busch service)
• Remove the variable ohmic resistance
page 14 0870141675 / 140221

• Reconnect the resistance thermometer Pt100 to the
temperature transmitter (white cable to pin 3, first red cable to
Dismantling and Disposal
pin 5, second red cable to pin 6, ➔ sketch)
DANGER

to health, harmful material can reside in pores, gaps and
internal spaces of the vacuum pump.
Danger to health during dismantling of the vacuum pump.
• Firmly close the temperature measurement system (g) with the During dismantling of the vacuum pump personal
lid protective equipment must be worn.
The vacuum pump must be decontaminated prior to

Overhaul disposal.
• Drain the oil

WARNING
• Make sure that materials and components to be treated as
Improper work on the vacuum pump puts the operating special waste have been separated from the vacuum pump
safety at risk. • Make sure that the vacuum pump is not contaminated with
harmful foreign material
Risk of explosion!
According to the best knowledge at the time of printing of this
Approval for operation will be void! manual the materials used for the manufacture of the vacuum pump
involve no risk.
Any dismantling of the vacuum pump that is beyond of
what is described in this manual must be done by specially • Dispose of the used oil in compliance with applicable
trained Busch service personnel only. regulations
• Dispose of the vacuum pump as scrap metal
DANGER

to health, harmful material can reside in pores, gaps and
internal spaces of the vacuum pump.
Danger to health during dismantling of the vacuum pump.
Prior to shipping the vacuum pump shall be

decontaminated as good as possible and the contamination
status shall be stated in a “Declaration of Contamination”
(form downloadable from www.busch-vacuum.com).
Busch service will only accept vacuum pumps that come with a
completely filled in and legally binding signed “Declaration of
Contamination” (form downloadable from www.busch-vacuum.com).
Removal from Service

Temporary Removal from Service
• Prior disconnecting pipes/lines make sure that all pipes/lines
are vented to atmospheric pressure
Recommissioning
• Observe the chapter Installation and Commissioning
(➔ page 6)
0870141675 / 140221 page 15

Troubleshooting
WARNING
Vacuum pump for use in potentially explosive atmospheres.
The vacuum pump must only be operated in faultless condition.
Risk of explosion in case of operation of faulty equipment!
A faulty vacuum pump must immediately be removed from service.
In case of faults the cause of which cannot be determined the Busch service must be contacted.
WARNING
Risk of electrical shock, risk of damage to equipment.
Electrical installation work must only be executed by qualified personnel that knows and observes the following regulations:
- IEC 364 or CENELEC HD 384 or DIN VDE 0100, respectively,
- BGV A2 (VBG 4) or corresponding national accident prevention regulation.
CAUTION
During operation the surface of the vacuum pump may reach temperatures of more than 70 °C.
Risk of burns!
Let the vacuum pump cool down prior to a required contact or wear heat protection gloves.
Problem Possible Cause Remedy

The vacuum pump does not reach the usual The vacuum system or suction line is not leak- Check the hose or pipe connections for
pressure tight possible leak
The drive motor draws a too high current
(compare with initial value after
commissioning)
Evacuation of the system takes too long
In case a vacuum relief valve/regulating Adjust, repair or replace, respectively
system is installed:
The vacuum relief valve/regulating system is
misadjusted or defective
The screen in the suction connection (m) is Clean the screen
partially clogged
If cleaning is required too frequently install a
filter upstream
In case a filter (l) is installed on the suction Clean or replace the filter (l), respectively
connection (m):
The filter on the suction connection (m) is
partially clogged
Partial clogging in the suction, discharge or Remove the clogging
pressure line
Long suction, discharge or pressure line with Use larger diameter
too small diameter
The valve disk of the inlet non-return valve is Disassemble the inlet, clean the screen and
stuck in closed or partially open position the valve (v) as required and reassemble
Internal parts are worn or damaged Repair the vacuum pump (Busch service)
The gas conveyed by the vacuum pump Process components evaporating under Check the process, if applicable
smells displeasing vacuum
page 16 0870141675 / 140221

The vacuum pump does not start The drive motor is not supplied with the Supply the drive motor with the correct voltage
correct voltage or is overloaded
The drive motor starter overload protection is Compare the trip level of the drive motor
too small or trip level is too low starter overload protection with the data on the
nameplate, correct if necessary
One of the fuses has blown Check the fuses
The connection cable is too small or too long Use sufficiently dimensioned cable
causing a voltage drop at the vacuum pump
The vacuum pump or the drive motor is Make sure the drive motor is connected from
blocked the power supply
Remove the fan cover
Try to turn the drive motor with the vacuum
pump by hand
If the vacuum pump is blocked:
Repair the vacuum pump (Busch service)
The drive motor is defective Replace the drive motor (Busch service)
(in order not to compromise the explosion
safety of the vacuum pump the coupling must
be adjusted and measured according to a
precisely defined procedure; therefore the
coupling element must be replaced by the
Busch service only)
The vacuum pump is blocked Solid foreign matter has entered the vacuum Repair the vacuum pump (Busch service)
pump
Make sure the suction line is equipped with a
screen
If necessary additionally provide a filter
Corrosion in the vacuum pump from remaining Repair the vacuum pump (Busch service)
condensate
Check the process
Observe the chapter Conveying Condensable
Vapours (➔ page 12)
The vacuum pump was run in the wrong Repair the vacuum pump (Busch service)
direction
When connecting the vacuum pump make
sure the vacuum pump will run in the correct
direction (➔ page 6: Installation)
The drive motor is running, but the vacuum The coupling between the drive motor and the Replace the coupling element
pump stands still vacuum pump is defective
Busch service only)
The vacuum pump starts, but labours or runs Loose connection(s) in the drive motor Check the proper connection of the wires
noisily or rattles terminal box against the connection diagram
The drive motor draws a too high current Not all drive motors coils are properly (particularly on motors with six coils)
(compare with initial value after connected
commissioning) Tighten or replace loose connections
The drive motor operates on two phases only
The vacuum pump runs in the wrong direction Verification and rectification ➔ page 6:
Installation and Commissioning
Foreign objects in the vacuum pump Repair the vacuum pump (Busch service)
Stuck bearings
0870141675 / 140221 page 17

The vacuum pump runs very noisily Defective bearings Repair the vacuum pump (Busch service)
Worn coupling element Replace the coupling element
Busch service only)
Low oil level in the synchronising gear The synchronising gear is leaky
Repair the vacuum pump (Busch service)
Synchronising gear damaged due to operation Repair the vacuum pump (Busch service)
with low oil level
There is an indication on the control panel / Insufficient air ventilation Make sure that the cooling of the vacuum
in the control room that the temperature pump is not impended by dust/dirt
monitoring has tripped (permissible
temperature at the outlet of the stage has Clean the fan cowlings, the fan wheels, the
been exceeded) ventilation grilles and the cooling fins
The vacuum pump is shut down Install the vacuum pump in a narrow space
only if sufficient ventilation is ensured
Ambient temperature too high Observe the permitted ambient temperatures
Temperature of the inlet gas too high Observe the permitted temperatures for the
inlet gas
Mains frequency or voltage outside tolerance Provide a more stable power supply
range
Partial clogging of filters or screens Remove the clogging
Partial clogging in the suction, discharge or
pressure line
Long suction, discharge or pressure line with Use larger diameter
too small diameter
page 18 0870141675 / 140221

- ATEX-filter cartridge, polyester, for
Spare Parts inlet air filter or vacuum relief valve
WITH equipotential bonding
1 0532 137 988
Note: When ordering spare parts or accessories acc. to the table - Filter cartridge, paper, for inlet air
below please always quote the type (“Type”) and the serial no. filter or vacuum relief valve 1 0532 000 003
(“No”) of the vacuum pump. this will allow Busch service to check if WITHOUT equipotential bonding
the vacuum pump is compatible with a modified or improved part.
- Filter cartridge, polyester, for inlet
The exclusive use of the genuine spare parts and consumables air filter or vacuum relief valve 1 0532 121 863
is a prerequisite for the proper function of the vacuum pump WITHOUT equipotential bonding
and for the granting of warranty, guarantee or goodwill.
Your point of contact for service and spare parts in the United
Kingdom:
Busch (UK) Ltd.
Hortonwood 30-35
Telford
Shropshire
TF1 7YB
Tel: 01952 677 432
Fax: 01952 677 423
Your point of contact for service and spare parts in Ireland:
Busch Ireland Ltd.
A10-11 Howth Junction Business Centre
Kilbarrack, Dublin 5
Tel: +353 (0)1 8321466
Fax: +353 (0)1 8321470
Your point of contact for service and spare parts in the USA:
Busch Inc.
516-B Viking Drive
Virginia Beach, VA 23452
Tel: 1-800-USA-PUMP (872-7867)
Your point of contact for service and spare parts in Canada:
Busch Vacuum Technics Inc.
1740, Boulevard Lionel Bertrand
Boisbriand (Montréal)
Québec J7H 1N7
Tel: 450 435 6899
Fax: 450 430 5132
Your point of contact for service and spare parts in Australia:
Busch Australia Pty. Ltd.
30 Lakeside Drive
Broadmeadows, Vic. 3047
Tel: (03) 93 55 06 00
Fax: (03) 93 55 06 99
Your point of contact for service and spare parts in New Zealand:
Busch New Zealand Ltd.
Unit D, Arrenway Drive
Albany, Auckland 1311
P O Box 302696
North Harbour, Auckland 1330
Tel: 0-9-414 7782
Fax: 0-9-414 7783
Find the list of Busch companies all over the world (by the time of
the publication of these installation and operating instructions) on
➔ page 56 (rear cover page).
Find the up-to-date list of Busch companies and agencies all over
the world on the internet at www.busch-vacuum.com.
Pos. Part Qty Part no.
- Inlet flange, lower part, with non-
1 0916 102 518
return valve
- Screen 1 0534 000 018
- ATEX-filter cartridge, paper, for
inlet air filter or vacuum relief valve 1 0532 134 778
WITH equipotential bonding
0870141675 / 140221 page 19

Equipment Documentation Temperatures - -resistances - currents (presets)
Measurement and Safety Temperature Resistance Current

Under measurement
Instrumentation range
(= sensor short circuit)
- - 3.6 mA
Overview Lower measurement

range limit
-20 °C 92.160 Ω 4.0 mA
Version with Resistance Thermometer, Shutdown temperature 125 °C 14.944 Ω 10.270 mA

without Transmitter (applicable shutdown 130 °C 149.824 Ω 10.486 mA
temperature see
In case the transmitter is furnished by the system supplier or nameplate of the 150 °C 157.315 Ω 11.351 mA
operator. vacuum pump)
160 °C 161.043 Ω 11.784 mA
Scope of delivery Resistance thermometer with connecting
cable 165 °C 162.903 Ω 12.000 mA
Type/Marking TR40 Pt100/B/3 170 °C 164.760 Ω 12.216 mA
Documentation Operating instructions Resistance 180 °C 168.465 Ω 12.649 mA

thermometers (➔ page 22: Documentation 190 °C 172.158 Ω 13.081 mA
Resistance Thermometer)
220 °C 183.168 Ω 14.378 mA
Version with Resistance Thermometer and 225 °C 184.993 Ω 14.595 mA
Transmitter 230 °C 186.815 Ω 14.811 mA
Standard scope of delivery for version with temperature monitoring 240 °C 190.451 Ω 15.243 mA
Scope of delivery Thermometer system, consisting of: 250 °C 194.074 Ω 15.676 mA
Resistance thermometer with connecting 270 °C 201.287 Ω 16.541 mA
cable, transmitter, junction box
280 °C 204.876 Ω 16.973 mA
Type/Marking Resistance thermometer: TR40 Pt100/B/3
290 °C 208.453 Ω 17.405 mA
Transmitter: TMT181-B
300 °C 212.019 Ω 17.838 mA
Junction box: 15060603
310 °C 215.573 Ω 18.270 mA
Brief description:
340 °C 226.166 Ω 19.568 mA
Resistance thermometer with connected temperature transmitter
350 °C 229.673 Ω 20.000 mA
Temperature resistor with 3-wire connection.
Temperature transmitter with 3-wire electronics for signal Upper measurement
350 °C 229.673 Ω 20.000 mA
4 ... 20 mA. range limit
Connection of supply voltage to pins + (positive pole) and - (negative Sensor breakage - - 21.0 mA
pole). After connection of the cables to the
Upper limiting values in supply circuit (certified intrinsically safe More installation switchboard/system control make sure that
electric circuit): notes: the housing is firmly closed and the cable
glands are tightened.
Ui = 30 V; Pi = 800 mW; Ii = 120 mA
Dokcumentation Operating instructions Resistance

thermometers (➔ page 22: Documentation
Resistance Thermometer)
Operating Instructions Temperature
Transmitter (➔ page 44: Documentation
Temperature Transmitter)
page 20 0870141675 / 140221

More installation notes:
Pressure Switch/indicator
The pressure switch/indicator is to be integrated into the system
(Optional) control such that the maintenance of the permitted pressure range*
will be monitored. If the pressure gets outside this range the system
Type/Marking ExS10-0AVA1711R2SB4 control must automatically shut down the vacuum pump.
Brief description: *ambient pressure ±200 hPa (=mbar), unless specified otherwise on
The device is fed with a voltage between 14.5 and 45 V DC the nameplate of the vacuum pump
(between 14.5 and 27.3 V DC in intrinsically safe circuits). The Observe the separate Documentation.
positive pole of the supply is connected to pin 1, the negative pole to
pin 3. A matching coupling for the connection of a cable to the pressure
switch/indicator is included in the scope of delivery of the vacuum
Depending on the pressure signal the current between pin 3 and the pump.
negative pole of the supply varies between 4 mA (corresponding to
-1 barg in factory setting) and 20 mA (corresponding to +1 barg in Pin 1 transmits the sum of the currents of the pins 2, 3 and 4. The
factory setting). monitoring circuitry shall be designed such that the current and the
voltage allowed for intrinsically safe circuits will not be exceeded on
If required two switching points can be evaluated by means of the any wire at any time.
pins 4 and 2 and the state of the switches be read on the LEDs S1
and S2. Switching options (examples):
Technical Data ➔ separate Documentation 1. Use of isolation switch amplifiers (e.g. Pepperl+Fuchs
KF__-SR2-Ex1.W; not in the Busch scope of delivery) switched
Interface A mating coupling is in the scope of between the pins 1, 2 and 4 of the pressure switch/indicator on the
delivery. Cable connection with screw one side and the switching relays on the other.
clamps max. 0.75 mm².
2. Evaluation of the 4 ... 20 mA signal of the pressure
Upon delivery the pressure switch/indicator is set to “factory values”, switch/indicator alone, by means of a suitable transmitter supply
except for the limit values of the switch points 1 and 2 and the (e.g. Pepperl+Fuchs KF__-CRG-Ex1.D; not in the Busch scope of
operating mode of switch point 2. Restoration in case of inadvertent delivery).
misadjustment ➔ separate Documentation.
3. Evaluation of the 4 ... 20 mA signal of the pressure
Lower pressure signal not to be set switch/indicator alone, after isolation by means of a suitable
with signal applied transmitter supply (e.g. ACS ExTVA500, Pepperl+Fuchs KFD2-
(liquid adjustment) STC4-Ex1; not in the Busch scope of delivery), by means of a non-
Ex-system control or SPS respectively.
Zero signal without -.999
applied signal (dry (achieves sufficient accuracy, can be The pressure switch/indicator is to be integrated into the system
adjustment) retained) control such that the maintenance of the pressure range from -
200 mbarg to +200 mbarg (corresponding to a current between 10.4
Upper pressure signal not to be set and 13.6 mA, if the factory set measurement range is retained) will
with signal applied be monitored. If the pressure gets outside this range the system
(liquid adjustment) control must automatically shut down the vacuum pump. The restart
of the vacuum pump is permitted only by action from the operating
Span signal without 1.000 personnel after remedy of the cause of the excessive pressure.
applied signal (dry (achieves sufficient accuracy, can be
adjustment) retained)
Decimal places dp3
(corresponds to indication 8.888)
Zero scaling -.999
Endpoint-scaling 1.000
Damping 1
(corresponds to 0.3 seconds delay)
Limit value switch point -.200
1 (“customer specific adjustment”)
Hysteresis switch point 0.003
Operating mode switch n.o.
point 1 (working principle)
Function switch point 1 norF
Limit value switch 0.200
point 2 (“customer specific adjustment”)
Hysteresis switch point 2 0.003
Operating mode switch n.c.
point 2 (quiescent principle, “customer specific
adjustment”)
Fast adjustment on
Behaviour of signal oFF
output
0870141675 / 140221 page 21

Documentation Resistance Thermometer
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Documentation Temperature Transmitter
page 44 0870141675 / 140221

0870141675 / 140221 page 45

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0870141675 / 140221 page 53

EC-Declaration of Conformity
Note: This Declaration of Conformity and the -mark affixed to the nameplate are valid for the vacuum pump within the Busch-scope of delivery.
When this vacuum pump is integrated into a superordinate machinery the manufacturer of the superordinate machinery (this can be the operating
company, too) must be conduct the conformity assessment process acc. to the Directive Machinery 2006/42/EC for the superordinate machine,
issue the Declaration of Conformity for it and affix the -mark.
For maintenance of this Declaration of Conformity of vacuum pumps without a drive may only be used a drive with awritten consent of Busch.
We
Busch Produktions GmbH
Schauinslandstr. 1
79689 Maulburg
Germany
Declare that the vacuum pumps MM 1104, 1144, 1102, 1142 BV ATEX-Version, Gas Tight
Documentation No.: T611141618
In accordance with the European Directives:
− “ATEX” 94/9/EC for use in potentially explosive areas acc. to the nameplate,
− “Machinery” 2006/42/EC,
− “Electromagnetic Compatibility” 2004/108/EC,
− “Restriction of the use of certain hazardous substances in electrical and electronic equipment” (“RoHS”) 2002/95/EC
have been designed and manufactured to the following specifications:
Standard Title of the Standard
Harmonised Standards
EN ISO 12100 Safety of machinery –General principles for design –Risk assessment and risk reduction
EN ISO 13857 Safety of machinery - Safety distances to prevent hazard zones being reached ba the upper and lower limbs
EN 1012-1 Compressors and vacuum pumps - Safety requirements - Part 1 and 2
EN 1012-2
EN ISO 2151 Acoustics - Noise test code for compressors and vacuum pumps - Engineering method (grade 2)
EN 60204-1 Safety of machinery - Electrical equipment of machines - Part 1: General requirements
EN 61000-6-1 Electromagnetic compatibility (EMC) - Generic immunity standards
EN 61000-6-2
EN 61000-6-3 Electromagnetic compatibility (EMC) - Generic immunity standards
EN 61000-6-4
EN 13463-1 Non-electrical equipment for potentially explosive atmospheres - Part 1: Basic methodology and requirements
EN 1127-1 Explosives atmospheres - Explosion prevention and protection - Part 1: Basic concepts and methodology
Manufacturer Person authorized to compile

the technical file
Dr.-Ing. Karl Busch Andrej Riwe

General Director Technical writer
Maulburg, 21.02.2014
page 54 0870141675 / 140221

Technichal Data
Ex-classification, permitted ultimate pressures, shut-off temperatures and motor connection parameters see nameplates
Version with standard motor (cat. 2 or cat. 3 inside the vacuum pump, no Ex-zone
in the environment of the vacuum pump)
Synchronising gear oil qty

Nominal suction capacity
suction pressure [db(A)]
Synchronising gear oil

400 hPa (=mbar) abs.
Motor nominal rating*
Sound pressure level
Ambient temperature
Ambient pressure
(EN ISO 2151) at
Nominal speed
filled ex-works
Frequency
Weight
[min-1]
[m3/h]
range
[kW]
[Hz]
[kg]
[°C]
Type
[l]
1.3 ~185
50 1500 62 66
MM 1104 BV 1.5
60 1.7 1800 75 70
1.8
50 1500 78 66
MM 1144 BV 2.2
60 2.4 1800 96 70 ~190
see nameplate
atmospheric
2.8 ~180 0 … 40
50 3000 105 75
MM 1102 BV 3.0 ~190 0.85
60 3.5 3600 135 79
3.5 ~180
50 3000 140 75
MM 1142 BV 3.5 ~195
60 4.8 3600 175
max. ~190
MM 1100 BV 3.0
600- 135 79
50/60
3600 max. ~200
MM 1140 BV 4.0
175
Version with Ex-motor

Synchronising gear oil qty
Nominal suction capacity
suction pressure [db(A)]
Synchronising gear oil

Motor nominal rating *
400 hPa (=mbar) abs.

Sound pressure level
Ambient temperature
Ambient pressure
(EN ISO 2151) at
Nominal speed
filled ex-works
Frequency
Weight
[min-1]
[m3/h]
range
[kW]
[Hz]
[kg]
[°C]
Type
[l]
50 1500 62 66
MM 1104 BV
60 1800 75 70
2.2
see nameplate
50 1500 78 66 ~200
atmospheric
MM 1144 BV
0 … 40
60 1800 96 70
0.85
50 3.0 3000 105 75
MM 1102 BV
60 3.6 3600 135 79
50 4.0 3000 140 75 ~210
MM 1142 BV
60 4.8 3600 175 79
* may vary depending on specific order
0870141675 / 140221 page 55

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Argentina France Italy Singapore
Busch France S.A.S. Busch Italia S.r.l. Busch Vacuum Singapore Pte Ltd
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91090 Lisses 20054 Nova Milanese Unit 01-03 Ching Shine Building
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Fax: +33 16989 8958 Fax: +39 0362 370 999 Tel: +65 6488 0866
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Tel: +61 3 93 55 06 00 e-mail: [email protected] Fax: +81 463-50-4004 Tel: +27 11 856 0650/6
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9160 Lokeren Fax: +49 60 71 14 71
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Tel: +32 9 / 348 47 22
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Fax: +32 9 / 348 65 35
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13240-000 Jarinu-SP Dr.-Ing. K. Busch GmbH Tlaquepaque 4865, Los Altos
Tel: +55 11-4016 1400/5277 Niederlassung Süd-Ost
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Installation and

Mink MM 1104, 1144, 1102, 1142 BV

ATEX-Version, Gas Tight

Busch Produktions GmbH

0870141675 / 140221 / Original instructions / Modifications reserved

MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight

page 2 0870141675 / 140221

in a potentially explosive environment only if both the vacuum

of The classification on the vacuum pump is to be read as follows

MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight

0870141675 / 140221 page 3

MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight

page 4 0870141675 / 140221

By means of the vacuum relief valve/ ambient air valve the

The vacuum pump compresses the inlet gas absolutely oil-free. A

The vacuum pump emits noise of high intensity in a narrow

MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight

0870141675 / 140221 page 5

♦ Remove the foam • Store the vacuum pump

♦ Remove the tightening straps − vibration free.

Storage The installation prerequisites must be complied with.

• Make sure that the integration of the vacuum pump is carried

− If possible in original packaging,

MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight

page 6 0870141675 / 140221

The process gas/gas mixture must be disposed of such

MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight

0870141675 / 140221 page 7

MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight

page 8 0870141675 / 140221

Checking the Function of the

Risk of explosion! WARNING

WARNING • Open the lid of the temperature measurement system (g)

Version with temperature monitoring:

MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight

0870141675 / 140221 page 9

Use The classification on the vacuum pump is to be read as follows

In case of disregard risk of explosion!

The vacuum pump must only be operated under the

= Execution according to directive 94/9/EC

inside = in this line classification for explosive atmosphere

MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight

page 10 0870141675 / 140221

II 2D TX °C = in the environment explosive atmosphere in the Risk of burns!

MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight

0870141675 / 140221 page 11

♦ Open the ambient air valve

The approval of the vacuum pump for use in potentially Monthly

MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight

page 12 0870141675 / 140221

Note: Any kind of deposit on the vacuum pump compromises the

Danger to health during blowing out the pressure relief

Danger to the environment.

Wear personal protective equipment while handling

Collect deposits from the pressure relief lines and dispose

In order to check the pressure relief lines (r):

MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight

0870141675 / 140221 page 13

Risk of electrical shock, risk of damage to equipment.