Sspc-Ab 1
Sspc-Ab 1
Sspc-Ab 1
2.1 The abrasives are categorized into two types, three 2.5 Definitions
classes and five grades as described below. Normally the
user shall specify the types, classes and grades required. If Qualification tests are tests that are run to qualify that a
no abrasive type is specified, then either Type I or Type II is material meets the requirements of the standard.
considered acceptable. If no abrasive class is specified, then
any class will be considered acceptable. If no abrasive profile Conformance tests are tests that are performed to verify
grade is specified, the abrasive shall satisfy the requirements that the material being submitted has the same properties as
of any of the five grades listed. the material that initially qualified.
2.2 The following abrasive types are included: Quality control tests are field tests that are performed to
Type I - Natural Mineral Abrasives: These are natu- verify that the material complies with specified requirements
rally occurring minerals, including, but not limited immediately prior to use. A summary of required tests and
to, quartz sands, flint, garnet, staurolite, and responsibilities for testing is provided in Appendix D.
olivine that meet the performance requirements
of this standard. 3. Referenced Standards
Type II - By-Product or Manufactured Abrasives:
Slag, manufactured, or by-product materials 3.1 The latest issue, revision, or amendment of the refer
that meet the performance requirements of this enced standards in effect on the date of invitation to bid shall
standard. govern unless otherwise stated. Those documents marked
with an asterisk (*) are referenced only in the Notes, which are
2.3 The following abrasive classes are included. not requirements of this standard.
Class A - Crystalline silica less than or equal to 1.0
percent (%) 3.2 If there is a conflict between the requirements of any
Class B - Crystalline silica less than or equal to 5.0% of the cited reference standards and this standard, the require-
Class C - Unrestricted crystalline silica ments of this standard shall prevail.
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SSPC-AB 1
January 12, 2015
Editorial Revisions August 7, 2015
3.3 SSPC STANDARDS: 4.1.2 Hardness: The hardness shall be a minimum
of 6 on the Mohs scale when tested as follows: Examine a
VIS 1 Guide and Reference Photographs random sample of 5 grams (or 2 cubic centimeters) of the
for Steel Surfaces Prepared by Dry material under low-power microscope (10X) and if grains of
Abrasive Blast Cleaning different colors or character are present, select a few grains
SP 10 Near-White Blast Cleaning of each color type. Place in succession a minimum of three of
PA 17 Procedure for Determining Conformance the grains thus differentiated between two glass microscope
to Specified Steel Profile/Surface Rough- slides. While applying pressure, slowly move one slide over
ness/Peak Count Requirements the other with a reciprocating motion for 10 seconds. Examine
the glass surface, and if scratched, the material shall be
3.4 AMERICAN SOCIETY FOR TESTING AND considered as having a minimum hardness of 6 on the Mohs
MATERIALS (ASTM) STANDARDS:1 scale. If more than 25% of the grains by count fail to scratch
the glass surface, the abrasive does not meet this standard.
C128 Standard Test Method for Density,
Relative Density, (Specific Gravity) and 4.1.3 Weight Change on Ignition: The maximum permis
Absorption of Fine Aggregate sible loss on ignition is 1.0% and the maximum permissible
C136 Standard Test Method for Sieve Analysis gain is 5.0% when tested as follows: A representative portion
of Fine and Coarse Aggregates of the sample shall be ground in an agate mortar and thor
C566 Standard Test Method for Total Evapo oughly dried at 105 to 110 degrees centigrade (°C) (220 to 230
rable Moisture Content of Aggregate by degrees Fahrenheit [°F]) for one hour. Transfer approximately
Drying 1 gram of the dried sample to a tared crucible with cover and
C702 Standard Practice for Reducing weigh to the nearest milligram. Cautiously heat the crucible
Samples of Aggregate to Testing Size with contents, at first partially covered, and then at approxi-
D75 Standard Practice for Sampling mately 750 ± 50 °C (1382 ± 90 °F) covered. Hold at 750 ±
Aggregates 50 °C (1382 ± 90 °F) for 30 minutes, then cool in a desiccator
D4940 Standard Test Method for Conducti and reweigh. The percent of weight change shall be computed
metric Analysis of Water Soluble Ionic as follows:
Contaminants of Blasting Abrasives
D7393 Standard Practice for Indicating Oil in percent weight change = (final weight – original weight) x 100
original weight
Abrasives
E18 Standard Test Methods for Rockwell 4.1.4 Water Soluble Contaminants: The conductivity of
Hardness of Metallic Materials the abrasive shall not exceed 1000 microSiemens when tested
* E1132 Standard Practice for Health Require in accordance with ASTM D4940 (see Note 8.1).
ments Relating to Occupational Exposure
to Respirable Crystalline Silica 4.1.5 Moisture Content: The maximum moisture content
shall be 0.5% by weight, when tested in accordance with
3.5 NATIONAL INSTITUTE FOR OCCUPATIONAL ASTM C566.
SAFETY AND HEALTH (NIOSH)2
4.1.6 Oil Content: When tested in accordance with ASTM
Method 7500 Silica, crystalline, by XRD (filter redeposition)
D7393 no oil shall be visible on the surface of the water or as
an emulsion.
4. Requirements
4.1.7 Crystalline Silica Content: All abrasives shall be
4.1 QUALIFICATION TESTS: Unless otherwise specified,
classed based on crystalline silica content in accordance with
the supplier shall provide documentation certifying that the
NIOSH Method 7500 (see Note 8.2). Abrasives designated as
abrasive delivered complies with the requirements of Sections
Class A or B must meet the requirements of Sections 4.1.7.1
4.1.1 through 4.1.10.3. The required documentation shall be
or 4.1.7.2, respectively.
furnished by a testing facility that meets the requirements of
Section 6.2. Qualification testing shall be performed every 2
4.1.7.1 Class A - Less Than 1% Crystalline Silica: Abra
years unless otherwise specified.
sives shall contain no more than 1.0% by weight of crystalline
silica.
4.1.1 Specific Gravity: The specific gravity shall be a
minimum of 2.5 as determined by ASTM C128. 4.1.7.2 Class B - Less than 5% Crystalline Silica: Abra-
sives shall contain no more than 5.0% by weight of crystalline
1
ASTM International, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959. For
referenced ASTM standards, visit the ASTM website, <http://www.astm.org>, or contact silica.
ASTM Customer Service at <http://[email protected]>. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on the
ASTM website 4.1.7.3 Class C - Unrestricted Crystalline Silica: No
2
National Institute of Occupational Safety and Health standards are available online from<
http://www.cdc.gov/NIOSH/srchpage.html>. Enter the number of the method at this search restrictions on crystalline silica content.
page to download a .pdf file.
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SSPC-AB 1
January 12, 2015
Editorial Revisions August 7, 2015
4.1.8 Surface Profile: Unless otherwise specified, the 4.1.10.3 Material Safety Data Sheets shall be furnished
abrasive supplier shall provide documentation that the average for all abrasive materials supplied.
surface profile, when determined in accordance with the
description below, is within the ranges specified in Section 2.4 4.2 CONFORMANCE TESTS: If the purchaser of the
when measured in accordance with SSPC-PA 17 using ASTM abrasive requires batch or lot testing to confirm that the
D4417 Method C (see Note 8.3). Steel test plates for perfor- material delivered is consistent with the material ordered, the
mance evaluations shall meet a Rockwell hardness of 76 ± 5 abrasive shall meet the requirements of Sections 4.1.2, 4.1.3
HRBW when tested in accordance with ASTM E18. A represen- (if required by Appendix B), 4.1.4, 4.1.5, 4.1.6, and 4.1.9 (see
tative sample of the material shall be obtained in accordance Appendix D).
with ASTM D75 and used to abrasive blast a 61-centimeter
[cm] x 61-cm x 6-millimeter [mm] (or 2-foot [ft] x 2-ft x ¼-inch) 4.3 QUALITY CONTROL TESTS FOR NEW MEDIA:
steel plate having intact mill scale (SSPC-VIS 1 Rust Grade Unless otherwise specified, the end user of the abrasive (e.g.,
A) to a cleanliness of SSPC-SP 10 (Near-White Metal Blast shop or contractor) shall perform field testing immediately prior
Cleaning). A minimum 3550-cm2 (550-inch2 [approximately 4 to use at a minimum frequency of one test per every 50 bags
ft2]) area of the plate shall be blast cleaned. The blasting shall of abrasive or three tests per bulk shipment of abrasive to
be done using a 9.5-mm (3/8-inch) #6 or 6.3-mm (1/4-inch) #4 verify compliance with Sections 4.1.4 (Conductivity), and 4.1.6
venturi nozzle with a nozzle pressure of 670 ± 35 kilopascals (Oil Contamination) of this standard. Refer to Section 5.3 and
[kP] (95 ± 5 psig) at a distance of 61 ± 15 cm (24 ± 6 inches) subsections for sampling procedures for conductivity and oil
from the surface at an angle of 75 to 105 degrees. contamination testing.
4.1.9 Particle Size Distribution 4.4 QUALITY CONTROL TESTS FOR RECYCLED
WORK MIX
4.1.9.1 The abrasive supplier shall designate range(s) for
maximum and minimum retention of each sieve size to meet 4.4.1 Unless otherwise specified, the cleaned abrasive
the profile range(s) specified in Section 2.4 and determined in work mix shall meet the requirements of Sections 4.1.4 and
Section 4.1.8. The particle size distribution shall be measured 4.1.6 when tested immediately prior to use at a minimum
in accordance with ASTM C136 using a combination of a frequency of once every 8 hours or every work shift, whichever
minimum of four of the following U.S. standard sieves: 6, 8, is shorter. Refer to Section 5.3 and subsections for sampling
12, 16, 20, 30, 40, 50, 60, 70, 80, 90, 100, 110, 120, 130, 140, procedures for conductivity and oil contamination testing.
150, 160, 170, 180, 190 and 200. The sieve sizes used to
4.4.2 Unless otherwise specified, the cleaned abrasive
characterize an abrasive sample shall cover the range starting
work mix shall have a particle size distribution capable of
with smallest sieve opening that results in 100% passing and
producing and maintaining the specified profile range when
ending with the sieve size giving 95% retention. Upon request,
evaluated by preparing a 61 by 61 cm (2 by 2 ft.) test area
the supplier shall substantiate that the specified abrasive size
and determining profile in accordance with SSPC-PA 17 using
range will meet the required profile range using the blasting
ASTM D4417 Method C (replica tape).
methods specified in Section 4.1.8.
4.5 ADDITIONAL OPTIONAL PERFORMANCE TESTS:
4.1.9.2 The supplier-designated sieve size distribution and
Optional performance tests for abrasive consumption rate and
ranges shall become the acceptance standard for the specific
abrasive cleaning rate are described in Appendix A.
abrasive submitted (see Section 6).
4.1.10 Health and Safety Requirements 5. Qualification Testing and Conformance Testing
4.1.10.1 The abrasive material as supplied shall comply The specific responsibilities for qualification testing and
with all applicable federal, state, and local regulations (see conformance testing are normally established in the procure-
Note 8.4). The abrasive supplier shall provide a letter stating ment documents. Unless otherwise specified, the supplier is
that the abrasives do not contain any hazardous materials responsible for performing and documenting the qualification
at levels that would cause the abrasive to be classified as a and conformance tests called for in this standard (see Note
hazardous waste under current guidelines at the location of 8.5).
use (e.g., U.S. EPA limits as listed under U.S. Code of Federal
Regulations, Title 40 Part 261.24, Maximum Concentration of 5.1 SAMPLING FOR QUALIFICATION TESTS
Contaminants for the Toxicity Characteristic)3.
5.1.1 Bagged Abrasive: Three or more sacks of abrasive
4.1.10.2 The manufacturer shall provide the purchaser shall be randomly selected from each inspection lot. The sacks
with sufficiently detailed chemical analyses to provide the shall be mixed and separated and a 50-kg (110-lb) composite
protective engineering and administrative controls for blast sample prepared in accordance with ASTM C702.
cleaning identified in federal, state, and local codes.
3
This section of the U.S. Code of Federal Regulations is accessible online at < http://www.
ecfr.gov/cgi-bin/retrieveECFR?gp=&SID=eddbd8dd82dca66131f60118a2ac364c&mc=true
&n=pt40.26.261&r=PART&ty=HTML#se40.26.261_124>
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SSPC-AB 1
January 12, 2015
Editorial Revisions August 7, 2015
5.1.2 Bulk Abrasive: A 50-kg (110-lb) composite sample 7.2 This standard does not attempt to address prob-
shall be obtained from the blended finished product in accor lems concerning safety associated with its use. The user of
dance with ASTM D75 (see Note 8.6). this standard, as well as the user of all products or practices
described herein, is responsible for instituting appropriate
5.2 SAMPLING FOR CONFORMANCE TESTS health and safety practices and for ensuring compliance with
all governmental regulations.
5.2.1 Bagged Abrasive: One sack of abrasive shall be
randomly selected from each inspection lot and a 2-kg (4-lb) 8. Notes
composite sample prepared in accordance with ASTM C702.
Notes are not requirements of this standard.
5.2.2 Bulk Abrasive: A 2-kg (4-lb) composite sample shall
be obtained from the blended finished product in accordance
8.1 The limitation for abrasive conductivity is based on
with ASTM D75.
results reported in SSPC 91-07, “Effect of Surface Contami-
nants on Coating Life.”4
5.3 SAMPLING FOR QUALITY CONTROL TESTS
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SSPC-AB 1
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(20 to 80 ft2) shall be abrasive blast cleaned to a SSPC-SP Department of Defense Standards4
10 “Near White” condition. Surface profile shall range from 51 RR-S-366 Sieve, Test
to 76 micrometers (2.0 to 3.0 mils) when measured in accor- MIL-I-45208 Inspection System Requirements
dance with SSPC-PA 17 using ASTM D4417 Method C. These
panels shall be coated within 4 hours of abrasive blasting, or U.S. Environmental Protection Agency (EPA)
before surface rusting is visible—whichever occurs first. Federal Register (FR) Vol. 55, paragraph 11798, March
19, 1990 (55 FR 11798), Toxicity Characteristic
A.1.2 The panels prepared in A.1.1 shall be coated with Leaching Procedure (TCLP)8
three coats of epoxy-polyamide paint (total DFT 178 to 254 Federal Register (FR) Volume 55, paragraph 26986,
micrometers [7 to 10 mils]) conforming to MIL-DTL-244415 or Subparagraph 261.24, June 29, 1990, Maximum
other specified painting system. The panels shall be cured for Concentration Contaminants for the Toxicity
a minimum of seven days at a minimum temperature of 21 °C Characteristic.9
(70 °F). Following curing, the panels shall be marked in such a
manner as to form a grid of squares, each being approximately Occupational Safety and Health Administration
0.09 m2 (1 ft2) area. Each plate shall contain a minimum of 20 (OSHA)
squares. Occupational Safety and Health Administration, 29 CFR
Parts 1910, 1915, 1917, 1918 1926, and 1928 –
A.1.3 Each abrasive type and size selected shall be tested Hazard Communication Act, Final Rule10
using a No. 6 (9.6-mm [3/8-inch]) venturi nozzle operated at 655
± 35 kilopascals (95 ± 5 psig) at the nozzle. A 272-kg (600‑lb) ASTM International Standard
pot shall be loaded with 227 kg (500 lbs) of abrasive and the E1132 (latest edition) Standard Practice for Health
test panel blasted to SSPC-SP 10 near-white condition. Each Requirements Relating to Occupational Exposure to
trial shall cover a surface area of approximately 2 m2 (20 ft2). Respirable Crystalline Silica
The blast pot shall be disconnected and weighed before and
after each blast trial, and the following data recorded: start B.2 FRIABILITY: The spent abrasive shall meet the
weight, finish weight, weight of abrasive used, square footage requirements of California Code of Regulations, Title 17,
blasted, and time required to blast. subchapter 6, section 92530 and shall be listed on the most
recent list of abrasives certified for use in permissible dry
A.2 ABRASIVE CONSUMPTION RATE: The abrasive blasting outside a permanent building in the state of California.
consumption rate shall be determined as the weight of abrasive
used divided by the area cleaned, and reported in kilograms of B.2.1 The friability test shall be performed in accordance
abrasive per square meter or pounds of abrasive per square with California Test Method 371-A.
foot.
B.2.2 The abrasive supplier shall certify that the size and
A.3 SURFACE CLEANING RATE: The surface cleaning mix of abrasives supplied originate from the same material
rate shall be determined as the area cleaned divided by the source and have the same chemical and physical properties
time required to blast and reported in square meters (square as the material qualified under Appendix B.2.
feet) cleaned per hour.
B.3 CRYSTALLINE SILICA CONTENT: Material shall
Appendix B – (MANDATORY WHEN INVOKED BY meet the requirements of Class A as listed above in Section
PROCUREMENT DOCUMENTS) 4.1.7.
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SSPC-AB 1
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Editorial Revisions August 7, 2015
B.4.2 Radioactivity: The maximum gross gamma radio- any inspection requirements in the standard shall not relieve the
activity of the abrasive shall be no greater than 20.0 picoCuries contractor of the responsibility of ensuring that all products or
per gram. Gross Cobalt-60 gamma equivalent shall be deter- supplies submitted to the Government for acceptance comply
mined by summing the net gamma photons of energies from with all requirements of the contract. Sampling inspection, as
0.1 Million electron volts (MeV) to 2.1 MeV and determining the part of manufacturing operations, is an acceptable practice to
activity as if the net gamma photon were produced by Cobalt- ascertain conformance to requirements, however, this does
60. The specific Cobalt-60 activity shall be based on the photo not authorize submission of known defective material, either
peak produced by the 1.332 MeV gamma photon. Limits of indicated or actual, nor does it commit the Purchaser to accept
detectability, for example, minimum detectable activity, and so defective material.
forth, shall be determined at the 90 percent confidence level.
Procuring activity must validate that this level of radiation satis- B.5.3 Classification of Inspections: The inspection
fies all local, and job-specific radiation requirements. requirements specified herein are classified as follows:
(a) Qualification inspection
B.4.2.1 Cobalt-60: The concentration of cobalt-60 shall (b) Conformance inspection
be less than 0.05 picoCuries per gram, determined according
B.5.4 Qualification Inspection: Qualification inspection
to the procedure in B.4.2.
for abrasive blast material shall be conducted at a laboratory
B.5 QUALITY ASSURANCE PROVISIONS satisfactory to the Purchaser. Qualification tests for abrasive
blast materials shall consist of all tests specified in Sections
B.5.1 Responsibility for Inspection: Unless otherwise 4.1, Appendix B.2, and Appendix B.4. Detection of any noncon-
specified in the contract or purchase order, the contractor is formance during qualification inspection shall result in rejection
responsible for the performance of all inspection requirements of the qualification samples, initiation of corrective action to
(examinations and tests) as specified herein. Except as other- remove the root cause of the nonconformance, and repetition
wise specified in the contract or purchase order, the contractor of all qualification inspection tests on samples that incorporate
may use his own or any other facilities suitable for the perfor- the corrective action.
mance of the inspection requirements specified herein, unless
B.5.5 Conformance Inspection: Conformance inspec-
disapproved by the Purchaser. The Purchaser reserves the
tion for acceptance of individual lots shall consist of tests
right to perform any of the inspections set forth in this stan-
specified in Sections 4.1.2, 4.1.3, 4.1.4, 4.1.5, 4.1.6, and 4.1.9.
dard where such inspections are deemed necessary to ensure
Quality conformance testing shall be performed at either the
supplies and services conform to prescribed requirements.
plant or at the delivery site.
B5.2 Responsibility for Compliance: The inspection set
forth in this standard shall become a part of the contractor’s
overall inspection system or quality program. The absence of
Copyright ©
SSPC standards, guides, and technical reports are copyrighted
world-wide by SSPC: The Society for Protective Coatings. Any
photocopying, re-selling, or redistribution of these standards,
guides, and technical reports by printed, electronic, or any
other means is strictly prohibited without the express written
consent of SSPC: The Society of Protective Coatings and a
formal licensing agreement.
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SSPC-AB 1
January 12, 2015
Editorial Revisions August 7, 2015
APPENDIX D - CHECKLIST FOR ABRASIVE TESTS (Nonmandatory)
MANUFACTURER
Supplies
Documentation from Qualified Lab
AB 1 AB 1 with CONFORMANCE
TEST SECTION Appendix B* AB 1 ONLY (PURCHASER) FIELD
Specific Gravity, ASTM C128 4.1.1 X X --- ---
Mohs Hardness, glass slide 4.1.2 X X X ---
X (if required
Weight Change on Ignition 4.1.3 X X ---
by App. B)
Water Soluble Contaminants,
4.1.4 X X X X
ASTM D4940
Moisture Content, ASTM C566 4.1.5 X X X ---
Oil Content, ASTM D7393 4.1.6 X X X X
Crystalline Silica, NIOSH Method 7500 4.1.7 X X --- ---
Surface Profile 4.1.8 X X --- ---
Particle Size Distribution, ASTM C136 4.1.9 X X X --
EPA Method 1311 (TCLP) 4.1.10.1 X X --- ---
CONTRACTOR** PURCHASER’S
In addition to the above tests, the Supplies OPTION
following are required if Appendix AB 1 Documentation (labora- (if required for
B is invoked by contract SECTION tory approved by Owner) verification) FIELD
MIL-I-45208, Inspection System
Requirements (canceled 1996, no B.1 X X ---
replacement, but still available)
ASTM E1132, Health
Requirements for Exposure to B.3 X X ---
Respirable Crystalline Silica
CA Test Method 371-A Friability B.2 X X ---
CA Title 22,4, 66261.24, Soluble
B.4.1 X X ---
and Total Metal Content
Radioactivity B.4.2 X X ---
X = required