11 Hydraulics & Well Control Calculations - Quartz

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The document provides hydraulic analysis data and well control calculations for drilling operations.

The document provides technical data for hydraulic analysis including mud properties, bit geometry, pressure losses, ECD calculations, etc.

Parameters used in the hydraulic analysis include mud weight, bit diameter, pump rate, jet sizes, hole geometry, pressure losses, ECD, cleaning efficiency, swab/surge calculations etc.

14/12/2018 23:14

HYDRAULIC ANALYSIS
MODEL OF ANALYSIS (1=BINGHAM, 2=POWER LAW) 2 ROP, m/h 28

MUD WEIGHT, ppg 10.7 BIT DIAM., in 6.13 CUTTINGS DENSITY, ppg 15.0

PV, cps 24 JET 1, 32nd in 10 CUTTINGS DIAMETER, in 0.25

YP, lb/100 sqft 14 JET 2, 32nd in 12 MUD (POLYMER=1, BENT=2 1


DATA

PUMP RATE, gpm 200 JET 3, 32nd in 12 f 300 38 MD, m

PR. LOSSES SURF. EQ., psi 20 JET 4, 32nd in 12 f 600 62 1400

"No load" DHM PR. LOSSES, 200 JET 5, 32nd in 0 n 0.71 TVD, m

MWD PR. LOSSES, psi 200 JET 6, 32nd in 0 k 0.47 1400

PUMP RATE % FOR DHM LU 5.00 JET 7, 32nd in 0 TRAVELING BLOCK + TDS, K 35

DHM VEL RATIO, rev/gal 0.33 RT VEL., rpm 40 TRIP VELOCITY, ft/min 90

Enter sections from top of the hole ! DP DP DP HW PM


GEOMETRY

LENGTH, m 5 5 1160 30 200

HOLE OD, in 6.125 6.125 6.125 6.125 6.125

PIPE OD, in 4.000 4.000 4.000 4.000 4.750

PIPE ID, in 2.250 2.250 2.250 2.250 2.250

WEIGHT, ppf 29.09 29.09 29.09 29.09 46.55

CRITICAL VELOCITY, ft/min 375 375 375 375 375

MUD VELOCITY, ft/min 968 968 968 968 968


PIPE

REYNOLDS NUMBER 14974 14974 14974 14974 14974

PRESSURE LOSSES, psi 0 0 0 25 167

WEIGHT, Klb 0 0 93 2 26

CRITICAL VELOCITY, ft/min 359 359 359 359 455


ANNULUS

MUD VELOCITY, ft/min 228 228 228 228 328

REYNOLDS NUMBER 3327 3327 3327 3327 3098

PRESSURE LOSSES, PSI 1 1 153 4 72

ECD, ppg 11.4 11.4 11.4 11.4 11.6

APPARENT VISCOSITY, cp 24 24 24 24 24

SLIP VELOCITY, ft/min 24 24 24 24 24


CLEANING

NET RISE VELOCITY, ft/min 204 204 204 204 304

HOLE CLEANING, % 90 90 90 90 93

1.4 1.4 1.4 1.4 2.1


CCI
GOOD GOOD GOOD GOOD EXCEL

PLUGGED FLOW, ft/min 107 107 107 107 176

PRESSURE LOSS, psi 1 1 120 3 43


SWAB / SURGE

SWAB / SURGE PRESSURE, psi 168 EMW RED / INCR, ppg 0.7

EQ. SWAB MW, ppg 10.0 EQ. SURGE MW, ppg 11.4

OPEN PIPE, ft/min 78 78 78 78 119

PRESSURE LOSS, psi 0 0 95 2 35

SWAB / SURGE PRESSURE, psi 133 EMW RED / INCR, ppg 0.6

EQ. SWAB MW, ppg 10.1 EQ. SURGE MW, ppg 11.2

TOTAL FLOW AREA, sqin 0.408 HYDRAULIC HORSEPOWER, hhp 123

TOT PIPE PRESURE LOSSES, psi 192 BIT HORSEPOWER, hhp 25


BIT

404714887.xls 12/14/2018 23:14:38


TOT ANN PRESSURE LOSSES, psi 230 S H H P O B, hp/sqin 0.8

BIT
BIT PRESSURE LOSSES, psi 213 BIT VELOCITY, ft/sec 149

TOT CUM PRESSURE LOSSES, psi 1055 BIT IMPACT FORCE, lb 157

ACT CUM PRESSURE LOSSES, psi 1055 EFFICIENCY, % 20

HOOK LOAD, Klb 156 ECD1 (+dp EA), ppg 11.6


MISC

DHM VELOCITY, rpm 66 ECD2 (+cuttings), ppg 11.7

VELOCITY AT BIT, rpm 106 ECD3 (+cleaning), ppg 11.7


SURFACE TO BIT, min 5 BIT TO SURFACE, min 19
LAG

SURFACE TO SURFACE, min 24

404714887.xls 12/14/2018 23:14:38


© DRILLING ENGINEERING SUPPORT PROGRAMSTM V 3.0

Well Control Calculations 0.00


Pump Output., gal/stk 3.00 Slow Pump Rate, SPM 40 Slow Pump Pressure, psi 400
Original Mud Weight, ppg 10.7 Volume inside Drill String, bbl 23 N° Strokes 316

TVD, m 1400 Annular Volume, bbl 92 N° Strokes 1286


MD, m 1400 Total Volume, bbl 114 N° Strokes 1602

Shoe TVD, m 1200 EMW (referred to LOT), ppg 12.0 Maximum Casing Pressure, psi 273
SIDPP., psi 100 SICP., psi 150 Pit Gain, bbl 20

Influx Height MD, m 353 Top of Influx MD, m 1047 Influx Density, ppg 9.9
Kill Mud Weight, ppg 0.0 Inicial Circulation Pressure, psi 500 Final Circulating Pressure, psi 0

Time, min 0 1 2 2 3 4 5 6 6 7 8 9 40
N° Strokes 0 32 63 95 127 158 190 221 253 285 316 380 1602

Volume, bbl 0 2 5 7 9 11 14 16 18 20 23 27 114


DP Pressure, psi 500 450 400 350 300 250 200 150 100 50 0 0 0

5300.00

4800.00

4300.00

3800.00

3300.00
DP Pressure, PSI

2800.00

2300.00

1800.00

1300.00
VERTICAL INCLINADO HORIZONTAL
800.00

300.00
0.00 100.00 200.00 300.00 400.00 500.00 600.00 700.00

N° Strokes
Conditions not considered above that must be taken in consideration if present
* Circulating Pressure will drop more quickly if the DS is telescopic with components of smaller ID

* For high angle well, the BHP will be above than required after reaching the KOP

* For a Horizontal Well, the Final Circulation Pressure will be reached before the kill mud gets the bit depth . Just when it arrives to a depth w

DIRECTIONAL WELL

KOP, m (If Vertical, do not fill the cell) 2730

Average Drill String capacity, bbl/m ###


String Volume from surface to the KOP, bbl 44
After the "KOP" The circulation
String Volume from KOP to TD, bbl -21 pressure will drop at a lower rate as it
is required to pump a higher volume
Strokes to the KOP 617 to get a given hidrostatic pressure ,
(In the case of a non telecopic string)
Strokes from KOP to TD -301
HP increase until the KOP, psi ###

Friction Pressure increase until KOP, psi -780


Circ. Pressure when KMW reaches the KOP, psi 4668
At the "ENTRY POINT" the Final
HORIZONTAL WELL Circulating Pressure will be reached, not
when the KMW reaches the bit (it is
ENTRY POINT, m (If Vertical well, do not fill the cell) really lower than FCP due to the friction
losses before reaching the bit)
Drill String Volume to the EP, bbl INCL
Total Strokes to the EP INCL

Pressure increase from EP to TD, psi INCL


Pressure when KMW reaches the EP, psi INCL

THE DRILLER'S METHOD


404714887.xls 12/14/2018 23:14:38
Keep Pressure Constant Strokes
Phase Time
At the Stand Pipe At the Choke Phase Total

Pump is Set to the SICP (PSI)


Slow Pump Rate 150 0 0 0 hs 0 min

Evacuation of the Kick Bubble PIC (PSI) Annulus


from the annulus 500 1286 1286 0 hs### min

Displacement of SIDPP (PSI) Drill String


Kill Mud into the Drill String 100 316 1602 0 hs### min

Displacement of PFC (PSI) Annulus


into the Annulus 0 1286 2888 1 hs### min

404714887.xls 12/14/2018 23:14:38


© DRILLING ENGINEERING SUPPORT PROGRAMS TM V 3.0

FLANGES WITH RING GROOVES


API TYPE 6B FOR 2000 PSI WORKING PRESSURE
(OLD SERIES 600)

FLANGE OLD NOM CASING O.D. MINIMUM DIA. OF BOLT PITCH DIA.
SIZE SIZE OF SIZE OF FLANGE BOLT OF RING & API
No. SIZE LENGTH
NOM. FLANGE O.D. FLANGE THICKNESS CIRCLE GROOVE RING
* 1-1/4 1,660 5-1/4 1-1/16 3-7/8 4 5/8 3-3/4 2-3/8 R-18
1-13/16 1-1/2 1,900 6-1/8 1-1/8 4-1/2 4 3/4 4-1/4 2-11/16 R-20
2-1/16 2 2-3/8 6-1/2 1-5/16 5 8 5/8 4-1/2 3-1/4 R-23
2-9/16 2-1/2 2-7/8 7-1/2 1-7/16 5-7/8 8 3/4 5 4 R-26
3-1/8 3 3-1/2 8-1/4 1-9/16 6-5/8 8 3/4 5-1/4 4-7/8 R-31
* 3-1/2 4 9 1-11/16 7-1/4 8 7/8 5-3/4 5-3/16 R-34
4-1/16 4 4-1/2 10-3/4 1-13/16 8-1/2 8 7/8 6 5-7/8 R-37
5-1/8 5 5-1/2 13 2-1/16 10-1/2 8 1 6-3/4 7-1/8 R-41
7-1/16 6 6 6-5/8 7 14 2-3/16 11-1/2 12 1 7 8-5/16 R-45
9 8 7-5/8 9 16-1/2 2-1/2 13-3/4 12 1-1/8 8 10-5/8 R-49
11 10 9-5/8 10-3/4 20 2-13/16 17 16 1-1/4 8-3/4 12-3/4 R-53
13-5/8 12 11-3/4 13-3/8 22 2-15/16 19-1/4 20 1-1/4 9 15 R-57
16-3/4 16 16 27 3-5/16 23-3/4 20 1-1/2 10-1/4 18-1/2 R-65
17-3/4 18 29-1/4 3-9/16 25-3/4 20 1-5/8 11 21 R-69
21-1/4 20 18-5/8 20 32 3-7/8 28-1/2 24 1-5/8 11-3/4 23 R-73

* OBSOLETE BY API
© DRILLING ENGINEERING SUPPORT PROGRAMS TM V 3.0

FLANGES WITH RING GROOVES


API TYPE 6B FOR 3000 PSI WORKING PRESSURE
(OLD SERIES 900)

FLANGE OLD NOM CASING O.D. MINIMUM DIA. OF BOLT PITCH DIA.
SIZE SIZE OF SIZE OF FLANGE BOLT OF RING & API
No. SIZE LENGTH
NOM. FLANGE O.D. FLANGE THICKNESS CIRCLE GROOVE RING
* 1-1/4 1,660 6-1/4 1-3/8 4-3/8 4 7/8 5 2-3/8 R-18
1-13/16 1-1/2 1,900 7 1-1/2 4-7/8 4 1 5-1/2 2-11/16 R-20
2-1/16 2 2-3/8 8-1/2 1-13/16 6-1/2 8 7/8 6 3-3/4 R-23
2-9/16 2-1/2 2-7/8 9-5/8 1-15/16 7-1/2 8 1 6-1/2 4-1/4 R-26
3-1/8 3 3-1/2 9-1/2 1-13/16 7-1/2 8 7/8 6 4-7/8 R-31
* 3-1/2 4 10-3/4 1-15/16 8-1/2 8 1 6-1/2 5-3/16 R-34
4-1/16 4 4-1/2 11-1/2 2-1/16 9-1/4 8 1-1/8 7 5-7/8 R-37
5-1/8 5 5-1/2 13-3/4 2-5/16 11 8 1-1/4 7-3/4 7-1/8 R-41
7-1/16 6 6 6-5/8 7 15 2-1/2 12-1/2 12 1-1/8 8 8-5/16 R-45
9 8 7-5/8 9 18-1/2 2-13/16 15-1/2 12 1-3/8 9 10-5/8 R-49
11 10 9-5/8 10-3/4 21-1/2 3-1/16 18-1/2 16 1-3/8 9-1/2 12-3/4 R-53
13-5/8 12 11-3/4 13-3/8 24 3-7/16 21 20 1-3/8 10-1/4 15 R-57
16-3/4 16 16 27-3/4 3-15/16 24-1/4 20 1-5/8 11-3/4 18-1/2 R-65
17-3/4 18 31 4-1/2 27 20 1-7/8 13-3/4 21 R-69
21-1/4 20 18-5/8 20 33-3/4 4-3/4 29-1/2 24 2 14-1/2 23 R-73

* OBSOLETE BY API
© DRILLING ENGINEERING SUPPORT PROGRAMS TM V 3.0

FLANGES WITH RING GROOVES


API TYPE 6B FOR 5000 PSI WORKING PRESSURE
(OLD SERIES 1500)

FLANGE OLD NOM CASING O.D. MINIMUM DIA. OF BOLT PITCH DIA.
SIZE SIZE OF SIZE OF FLANGE BOLT OF RING & API
No. SIZE LENGTH
NOM. FLANGE O.D. FLANGE THICKNESS CIRCLE GROOVE RING
* 1 1,315 5-7/8 1-3/8 4 4 7/8 5 2 R-16
* 1-1/4 1,660 6-1/4 1-3/8 4-3/8 4 7/8 5 2-3/8 R-18
1-3/16 1-1/2 1,900 7 1-1/2 4-7/8 4 1 5-1/2 2-11/16 R-20
2-1/16 2 2-3/8 8-1/2 1-13/16 6-1/2 8 7/8 6 3-3/4 R-24
2-9/16 2-1/2 2-7/8 9-5/8 1-15/16 7-1/2 8 1 6-1/2 4-1/4 R-27
3-1/8 3 3-1/2 10-1/2 2-3/16 8 8 1-1/8 7-1/4 5-3/8 R-35
* 3-1/2 4 11 2-5/16 8-1/2 8 1-1/8 7-1/2 5-7/8 R-37
4-1/16 4 4-1/2 12-1/4 2-7/16 9-1/2 8 1-1/4 8 6-3/8 R-39
5-1/8 5 5-1/2 14-3/4 3-3/16 11-1/2 8 1-1/2 10 7-5/8 R-44
7-1/16 6 6 6-5/8 7 15-1/2 3-5/8 12-1/2 12 1-3/8 10-3/4 8-5/16 R-46
9 8 7-5/8 9 19 4-1/16 15-1/2 12 1-5/8 12 10-5/8 R-50
11 10 9-5/8 10-3/4 23 4-11/16 19 12 1-7/8 13-3/4 12-3/4 R-54
13-5/8 12 11-3/4 13-3/8 26-1/2 4-7/16 23-1/4 16 1-5/8 12-1/2 15,270 BX-160
16-3/4 16 16 30-3/8 5-1/8 26-5/8 16 1-7/8 14-1/2 18,127 BX-162
18-3/4 35-5/8 6-17/32 31-5/8 20 2 17-1/2 21,179 BX-163
21-1/4 20 20 39 7-1/8 34-7/8 24 2 18-3/4 23,833 BX-165

* OBSOLETE BY API
© DRILLING ENGINEERING SUPPORT PROGRAMS TM V 3.0

FLANGES WITH RING GROOVES


API TYPE 6BX FOR 10000 PSI WORKING PRESSURE

FLANGE OLD NOM CASING O.D. MINIMUM DIA. OF BOLT PITCH DIA.
SIZE SIZE OF SIZE OF FLANGE BOLT OF RING & API
No. SIZE LENGTH
NOM. FLANGE O.D. FLANGE THICKNESS CIRCLE GROOVE RING
1-11/16 1-1/4 1,660 7-3/16 1-21/32 5-9/16 8 3/4 5 2,443 BX-150
1-13/16 1-1/2 1,900 7-3/8 1-21/32 5-3/4 8 3/4 5 2,596 BX-151
2-1/16 2 2-3/8 7-7/8 1-47/64 6-1/4 8 3/4 5-1/4 2,897 BX-152
2-9/16 2-1/2 2-7/8 9-1/8 2-1/64 7-1/4 8 7/8 6 3,492 BX-153
3-1/16 3 3-1/2 10-5/8 2-19/64 8-1/2 8 1 6-3/4 4,079 BX-154
4-1/16 4 4-1/2 12-7/16 2-49/64 10-3/16 8 1-1/8 8 5,232 BX-155
5-1/8 5 5-1/2 14-1/16 3-1/8 11-13/16 12 1-1/8 8-3/4 6,289 BX-169
7-1/16 6 6 6-5/8 7 18-7/8 4-1/16 15-7/8 12 1-1/2 11-1/4 8,600 BX-156
9 8 7-5/8 9 21-3/4 4-7/8 18-3/4 16 1-1/2 13 10,735 BX-157
11 10 9-5/8 10-3/4 25-3/4 5-9/16 22-1/4 16 1-3/4 15 12,915 BX-158
13-5/8 12 11-3/4 13-3/8 30-1/4 6-5/8 26-1/2 20 1-7/8 17-1/4 15,754 BX-159
16-3/4 16 16 34-5/16 6-5/8 30-9/16 24 1-7/8 17-1/2 18,127 BX-162
18-3/4 40-15/16 8-25/32 36-7/16 24 2-1/4 22-1/2 21,462 BX-164
21-1/4 20 45 9-1/2 40-1/4 24 2-1/2 24-1/2 24,134 BX-166

* OBSOLETE BY API
© DRILLING ENGINEERING SUPPORT PROGRAMS TM V 3.0

FLANGES WITH RING GROOVES


API TYPE 6BX FOR 15000 PSI WORKING PRESSURE

FLANGE OLD NOM CASING O.D. MINIMUM DIA. OF BOLT PITCH DIA.
SIZE SIZE OF SIZE OF FLANGE BOLT OF RING & API
No. SIZE LENGTH
NOM. FLANGE O.D. FLANGE THICKNESS CIRCLE GROOVE RING
1-11/16 1-1/4 1,660 7-5/8 1-3/4 6 8 3/4 5-1/4 2,443 BX-150
1-13/16 1-1/2 1,900 8-3/16 1-25/32 6-5/16 8 7/8 5-1/2 2,596 BX-151
2-1/16 2 2-3/8 8-3/4 2 6-7/8 8 7/8 6 2,897 BX-152
2-9/16 2-1/2 2-7/8 10 2-1/4 7-7/8 8 1 6-3/4 3,492 BX-153
3-1/16 3 3-1/2 11-5/16 2-17/32 9-1/16 8 1-1/8 7-1/2 4,079 BX-154
4-1/16 4 4-1/2 14-3/16 3-3/32 11-7/16 8 1-3/8 9-1/4 5,232 BX-155
7-1/16 6 6 6-5/8 7 19-7/8 4-11/16 16-7/8 16 1-1/2 12-3/4 8,600 BX-156
9 7-5/8 8-5/8 25-1/2 5-3/4 21-3/4 16 1-7/8 15-3/4 10,735 BX-157
11 8-5/8 9-5/8 32 7-3/8 28 20 2 19-1/4 12,915 BX-158

* OBSOLETE BY API
© DRILLING ENGINEERING SUPPORT PROGRAMS TM V 3.0 14/12/2018 23:14

HYDRAULIC ANALYSIS 0.00


MODEL OF ANALYSIS (1=BINGHAM, 2=POWER LAW) 2 ROP, m/h

MUD WEIGHT, ppg 10.7 BIT DIAM., in 6.13 CUTTINGS DENSITY, ppg

PV, cps 24 JET 1, 32nd in 10 CUTTINGS DIAMETER, in

YP, lb/100 sqft 14 JET 2, 32nd in 12 MUD (POLYMER=1, BENT=2)


DATA

PUMP RATE, gpm 200 JET 3, 32nd in 12 f 300 38

PR. LOSSES SURF. EQ., psi 20 JET 4, 32nd in 12 f 600 62

PR. LOSSES DHM, psi 200 JET 5, 32nd in 0 n 0.71

PR. LOSSES MWD, psi 200 JET 6, 32nd in 0 k 0.47

PUMP RATE % FOR DHM LUB. 5.00 RT VEL., rpm 40 DHM PUMP RATIO, rev/gal

TRIP VELOCITY, ft/min 90 TRAVELING BLOCK + TDS, Klb

Enter sections from top of the hole ! DP DP DP HW

LENGTH, m 5 5 1160 30
GEOMETRY

HOLE OD, in 6.125 6.125 6.125 6.125

PIPE OD, in 4.000 4.000 4.000 4.000

PIPE ID, in 2.250 2.250 2.250 2.250

WEIGHT, ppf 29.09 29.09 29.09 29.09

CRITICAL VELOCITY, ft/min 375 375 375 375

MUD VELOCITY, ft/min 968 968 968 968


PIPE

REYNOLDS NUMBER 14974 14974 14974 14974

PRESSURE LOSSES, psi 0 0 0 25

WEIGHT, Klb 0 0 93 2

CRITICAL VELOCITY, ft/min 359 359 359 359


ANNULUS

MUD VELOCITY, ft/min 228 228 228 228

REYNOLDS NUMBER 3327 3327 3327 3327

PRESSURE LOSSES, PSI 1 1 153 4

ECD, ppg 11.4 11.4 11.4 11.4

APPARENT VISCOSITY, cp 24 24 24 24

SLIP VELOCITY, ft/min 24 24 24 24


CLEANING

NET RISE VELOCITY, ft/min 204 204 204 204

HOLE CLEANING, % 90 90 90 90

1.4 1.4 1.4 1.4


CCI
GOOD GOOD GOOD GOOD

PLUGGED FLOW, ft/min 107 107 107 107

PRESSURE LOSS, psi 1 1 120 3


SWAB / SURGE

SWAB / SURGE PRESSURE, psi 168 EMW RED / INCR, ppg

EQ. SWAB MW, ppg 10.0 EQ. SURGE MW, ppg

OPEN PIPE, ft/min 78 78 78 78

PRESSURE LOSS, psi 0 0 95 2

SWAB / SURGE PRESSURE, psi 133 EMW RED / INCR, ppg

EQ. SWAB MW, ppg 10.1 EQ. SURGE MW, ppg

TOTAL FLOW AREA, sqin 0.408 HYDRAULIC HORSEPOWER, hhp

TOT PIPE PRESURE LOSSES, psi 192 BIT HORSEPOWER, hhp

TOT ANN PRESSURE LOSSES, psi 230 S H H P O B, hp/sqin


BIT

BIT PRESSURE LOSSES, psi 213 BIT VELOCITY, ft/sec

TOT CUM PRESSURE LOSSES, psi 1055 BIT IMPACT FORCE, lb


BIT

ACT CUM PRESSURE LOSSES, psi 1055 EFFICIENCY, %

HOOK LOAD, Klb 156 ECD1 (+dp EA), ppg


MISC

DHM VELOCITY, rpm 66 ECD2 (+cuttings), ppg

VELOCITY AT BIT, rpm 106 ECD3 (+cleaning), ppg

SURFACE TO BIT, min 5 BIT TO SURFACE, min


LAG

SURFACE TO SURFACE, min 24


14/12/2018 23:14

0.00
28

15.0

0.25

MD, m

1400

TVD, m

1400

0.33

35

PM

200

6.125

4.750

2.250

46.55

375

968

14974

167

26

455

328

3098

72

11.6

24

24

304

93

2.1

EXCEL

176

43

0.7

11.4

119

35

0.6

11.2

123

25

0.8

149

157
20

11.6

11.7

11.7

19

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