BRC PDF
BRC PDF
BRC PDF
BRC
A
B
SECTION
BRAKE CONTROL SYSTEM C
E
CONTENTS
VDC/TCS/ABS DIAGNOSIS SYSTEM [ABS ACTUATOR BRC
AND ELECTRIC UNIT (CONTROL UNIT)] ....... 32
PRECAUTION ............................................... 4 CONSULT Function (ABS) ......................................32
G
PRECAUTIONS ................................................... 4 ECU DIAGNOSIS INFORMATION .............. 37
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- ABS ACTUATOR AND ELECTRIC UNIT
SIONER" ................................................................... 4 (CONTROL UNIT) ............................................. 37 H
Precaution for Procedure without Cowl Top Cover...... 4 Reference Value ......................................................37
Precaution for Brake System .................................... 4 Fail-safe ...................................................................40
Precaution for Brake Control ..................................... 5 DTC Inspection Priority Chart ..................................43 I
Precaution for CAN System ...................................... 5 DTC Index ...............................................................43
C1109 POWER AND GROUND SYSTEM ......... 61 C1164, C1165, C1166, C1167 CV/SV SYS-
DTC Logic ............................................................... 61 TEM .................................................................... 84
Diagnosis Procedure .............................................. 61 DTC Logic ............................................................... 84
Diagnosis Procedure ............................................... 84
C1110, C1153, C1170 ABS ACTUATOR AND
ELECTRIC UNIT (CONTROL UNIT) ................. 63 U1000 CAN COMM CIRCUIT ............................ 86
DTC Logic ............................................................... 63 DTC Logic ............................................................... 86
Diagnosis Procedure .............................................. 63 Diagnosis Procedure ............................................... 86
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000009267577
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Precaution for Procedure without Cowl Top Cover INFOID:0000000009267578
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to
windshield.
PIIB3706J
CAUTION:
• Refer to MA-12, "Fluids and Lubricants" for recommended brake fluid.
• Do not reuse drained brake fluid.
• Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas, wash it away with water immediately.
• To clean or wash all parts of master cylinder and disc brake caliper, use clean brake fluid.
• Do not use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic
system.
SBR686C
D
Precaution for Brake Control INFOID:0000000009267580
• During ABS operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is
normal. E
• Just after starting vehicle, the brake pedal may vibrate or a motor operating noise may be heard from engine
compartment. This is a normal status of operation check.
• Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel, or BRC
snow-covered (fresh, deep snow) roads.
• When an error is indicated by ABS or another warning lamp, collect all necessary information from customer
(what symptoms are present under what conditions) and check for simple causes before starting diagnosis.
Besides electrical system inspection, check booster operation, brake fluid level, and fluid leaks. G
• If incorrect tire sizes or types are installed on the vehicle or brake pads are not Genuine NISSAN parts, stop-
ping distance or steering stability may deteriorate.
• If there is a radio, antenna or related wiring near control module, ABS function may have a malfunction or H
error.
• If aftermarket parts (car stereo, CD player, etc.) have been installed, check for incidents such as harness
pinches, open circuits or improper wiring.
• If the following components are replaced with non-genuine components or modified, the VDC OFF indicator I
lamp and SLIP indicator lamp may turn on or the VDC system may not operate properly. Components
related to suspension (shock absorbers, struts, springs, bushings, etc.), tires, wheels (exclude specified
size), components related to brake system (pads, rotors, calipers, etc.), components related to engine (muf- J
fler, ECM, etc.), components related to body reinforcement (roll bar, tower bar, etc.).
• Driving with broken or excessively worn suspension components, tires or brake system components may
cause the VDC OFF indicator lamp and the SLIP indicator lamp to turn on, and the VDC system may not
K
operate properly.
• When the TCS or VDC is activated by sudden acceleration or sudden turn, some noise may occur. The
noise is a result of the normal operation of the TCS and VDC.
• When driving on roads which have extreme slopes (such as mountainous roads) or high banks (such as L
sharp curves on a freeway), the VDC may not operate normally, or the VDC warning lamp and the SLIP indi-
cator lamp may turn on. This is not a problem if normal operation can be resumed after restarting the engine.
• Sudden turns (such as spin turns, acceleration turns), drifting, etc. with VDC turned off may cause the yaw M
rate/side/decel G sensor to indicate a problem. This is not a problem if normal operation can be resumed
after restarting the engine.
Precaution for CAN System INFOID:0000000009267581 N
PKIA0306E
PKIA0307E
PREPARATION A
PREPARATION
Special Service Tool INFOID:0000000009267582
B
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number Description
(Kent-Moore No.) C
Tool name
— Checking operation of ABS active wheel sen-
(J-45741) sor D
ABS active wheel sensor tester
WFIA0101E
BRC
Commercial Service Tool INFOID:0000000009267583
G
Tool name Description
1. Flare nut crowfoot Removing and installing brake piping
2. Torque wrench a: 10mm (0.39 in)/12mm (0.47 in)
H
S-NT360
PIIB1407E L
SYSTEM DESCRIPTION
COMPONENT PARTS
Component Parts Location INFOID:0000000009267584
ALFIA0213ZZ
1 ABS actuator and electric unit (con- 2 IPDM E/R 3 Brake fluid level switch A
trol unit) (view with IPDM E/R removed)
4 Front wheel sensor 5 Rear wheel sensor 6 VDC OFF switch
7 Steering angle sensor 8 Stop lamp switch 9 Parking brake switch
B
(view with steering wheel and spiral (view with console removed)
cable removed)
10 Combination meter (type A) 11 Combination meter (type B)
C
Component Description INFOID:0000000009267585
D
Component Reference/Function
ABS actuator and electric unit (control unit) BRC-9, "ABS Actuator and Electric Unit (Control Unit)"
Wheel sensor BRC-10, "Wheel Sensor and Sensor Rotor" E
Stop lamp switch BRC-10, "Stop Lamp Switch"
Steering angle sensor BRC-10, "Steering Angle Sensor"
BRC
VDC OFF switch BRC-10, "VDC OFF Switch"
Brake fluid level switch BRC-11, "Brake Fluid Level Switch"
Parking brake switch BRC-11, "Parking Brake Switch" G
ABS warning lamp
Brake warning lamp
BRC-12, "VDC/TCS/ABS : System Description" H
VDC OFF indicator lamp
SLIP indicator lamp
Transmits the following signals to ABS actuator and electric unit (control unit) via CAN
communication.
I
ECM • Accelerator pedal position signal
• Engine speed signal
• Target throttle position signal J
Transmits the current gear position signal to ABS actuator and electric unit (control
TCM
unit) via CAN communication.
K
ABS Actuator and Electric Unit (Control Unit) INFOID:0000000009267586
Electric unit (control unit) is integrated with actuator and comprehensively controls VDC function, TCS func-
tion, ABS function and EBD function. L
ELECTRIC UNIT (CONTROL UNIT)
• Brake fluid pressure is controlled according to signals from each sensor.
• If malfunction is detected, the system enters fail-safe mode. M
ACTUATOR
The following components are integrated with ABS actuator.
N
Pump
Returns the brake fluid reserved in reservoir to master cylinder by reducing pressure.
Motor O
Activates the pump according to signals from ABS actuator and electric unit (control unit).
Motor Relay
Operates the motor ON/OFF according to signals from ABS actuator and electric unit (control unit). P
NOTE:
• Wheel sensor of front wheel is installed on steering knuckle.
• Sensor rotor of front wheel is integrated in wheel hub assembly.
• Wheel sensor of rear wheel is installed on back plate of rear brake.
• Sensor rotor of rear wheel is installed on rear brake drum.
• Never measure resistance and voltage value using a tester because sensor is active sensor.
• Downsize and weight reduction is aimed. IC for detection portion
and magnet for sensor rotor are adopted.
• Power supply is supplied to detection portion so that magnetic field
line is read. Magnetic field that is detected is converted to current
signal.
• When sensor rotor rotates, magnetic field changes. Magnetic field
change is converted to current signals (rectangular wave) and is
transmitted to ABS actuator and electric unit (control unit). Change
of magnetic field is proportional to wheel speed.
JPFIC0131GB
Detects the operation status of brake pedal and transmits converted electric signal to ABS actuator and elec-
tric unit (control unit).
Steering Angle Sensor INFOID:0000000009267589
Detects the following information and transmits steering angle signal to ABS actuator and electric unit (control
unit) via CAN communication.
• Steering wheel rotation amount
• Steering wheel rotation angular velocity
• Steering wheel rotation direction
VDC OFF Switch INFOID:0000000009267590
• Non-operational status or standby status of VDC and TCS functions can be selected using VDC OFF switch.
VDC OFF indicator lamp indicates the operation status of function. (ON: Non-operational status, OFF:
Standby status)
• VDC OFF indicator lamp turns OFF (standby status) when the engine is started again after it is stopped once
while VDC OFF indicator lamp is ON (non-operational status).
A
Detects the brake fluid level in reservoir tank and transmits converted electric signal from combination meter to
ABS actuator and electric unit (control unit) via CAN communication.
Parking Brake Switch INFOID:0000000009267592
B
Detects the operation status of parking brake switch and transmits converted electric signal from combination
meter to ABS actuator and electric unit (control unit) via CAN communication. C
BRC
AWFIA0806GB
• The system switches fluid pressure of each brake caliper and each wheel cylinder to increase, to hold, or to
decrease according to signals from control unit in ABS actuator and electric unit (control unit). This control
system is applied to VDC, TCS, ABS and EBD functions.
• Fail-safe function is available for each function and is activated by each function when system malfunction
occurs.
INPUT SIGNAL AND OUTPUT SIGNAL
Major signal transmission between each unit via communication lines is shown in the following table.
O
JSFIA0670GB
JSFIA0677GB
Suction valve 2 Power supply is not supplied (close) Power supply is not supplied (close)
ABS IN valve Power supply is not supplied (open) Power supply is not supplied (open) C
ABS OUT valve Power supply is not supplied (close) Power supply is not supplied (close)
Each brake caliper and wheel cylinder (fluid
— Pressure holds
pressure) D
JSFIA0678GB
Component Function
Pump Returns the brake fluid reserved in reservoir to master cylinder by reducing pressure.
Motor Activates the pump according to signals from ABS actuator and electric unit (control unit).
Cut valve 1
Shuts off the ordinary brake line from master cylinder.
Cut valve 2
Suction valve 1
Supplies the brake fluid from master cylinder to the pump.
Suction valve 2
ABS IN valve Switches the fluid pressure line to increase or hold according to signals from control unit.
ABS OUT valve Switches the fluid pressure line to increase, hold or decrease according to signals from control unit.
Returns the brake fluid from brake caliper and wheel cylinder to master cylinder by bypassing orifice
Return check valve
of each valve when brake is released.
Temporarily reserves the brake fluid drained from brake caliper, so that pressure efficiently decreas-
Reservoir
es when decreasing pressure of brake caliper and wheel cylinder.
Pressure sensor Detects the brake fluid pressure and transmits signal to ABS actuator and electric unit (control unit).
BRC
H
JSFIA0679GB
JSFIA0680GB
BRC
H
JSFIA0681GB
JSFIA0679GB
BRC
JSFIA0682GB
I
Name Not activated During brake release
Cut valve 1 Power supply is not supplied (open) Power supply is not supplied (open)
J
Cut valve 2 Power supply is not supplied (open) Power supply is not supplied (open)
Suction valve 1 Power supply is not supplied (close) Power supply is not supplied (close)
Suction valve 2 Power supply is not supplied (close) Power supply is not supplied (close) K
ABS IN valve Power supply is not supplied (open) Power supply is not supplied (open)
ABS OUT valve Power supply is not supplied (close) Power supply is not supplied (close)
L
Each brake caliper and each wheel cylinder
— Pressure decreases
(fluid pressure)
M
Front RH brake caliper
• Brake fluid is supplied to the front RH brake caliper through the return check valve of the ABS IN valve and
the cut valve 1, and returns to the master cylinder. N
Front LH brake caliper
• Brake fluid is supplied to the front LH brake caliper through the return check valve of the ABS IN valve and
the cut valve 2, and returns to the master cylinder. O
Rear RH wheel cylinder
• Brake fluid is supplied to the rear RH wheel cylinder through the return check valve of the ABS IN valve and
the cut valve 2, and returns to the master cylinder. P
Component Function
Pump Returns the brake fluid reserved in reservoir to master cylinder by reducing pressure.
Motor Activates the pump according to signals from ABS actuator and electric unit (control unit).
Cut valve 1
Shuts off the ordinary brake line from master cylinder.
Cut valve 2
Suction valve 1
Supplies the brake fluid from master cylinder to the pump.
Suction valve 2
ABS IN valve Switches the fluid pressure line to increase or hold according to signals from control unit.
ABS OUT valve Switches the fluid pressure line to increase, hold or decrease according to signals from control unit.
Returns the brake fluid from brake caliper and wheel cylinder to master cylinder by bypassing orifice
Return check valve
of each valve when brake is released.
Temporarily reserves the brake fluid drained from brake caliper, so that pressure efficiently decreas-
Reservoir
es when decreasing pressure of brake caliper and wheel cylinder.
Pressure sensor Detects the brake fluid pressure and transmits signal to ABS actuator and electric unit (control unit).
SYSTEM DIAGRAM
C
BRC
J
AWFIA0807GB
SYSTEM DESCRIPTION
• Side slip or tail slip may occur while driving on a slippery road or intending an urgent evasive driving maneu- K
ver. VDC function detects side slip status using each sensor when side slip or tail slip is about to occur and
improves vehicle stability by brake control and engine output control during driving.
• In addition to ABS function, EBD function and TCS function, target side slip amount is calculated according L
to steering operation amount from steering angle sensor. By comparing this information with vehicle side slip
amount that is calculated from information from yaw rate/side G sensor and wheel sensor, vehicle driving
conditions (conditions of understeer or oversteer) are judged and vehicle stability is improved by brake force
control on all 4 wheels and engine output control. M
JSFIA0672GB P
• VDC function can be switched to non-operational status (OFF) by operating VDC OFF switch. In this case,
VDC OFF indicator lamp turns ON.
• Control unit portion automatically improves driving stability by performing brake force control as well as
engine output control, by transmitting drive signal to actuator portion according to difference between target
side slip amount and vehicle side slip amount
OPERATION CHARACTERISTICS
VDC Function That Prevents Oversteer Tendency
• During cornering, brake force (brake fluid pressure) is applied on front wheel and rear wheel on the outer
side of turn. Momentum is generated directing the vehicle toward the outer side of the turn. Oversteer is pre-
vented.
JPFIC0135GB
• Changing driving lane on a slippery road, when there may be a tendency to oversteer, engine output is con-
trolled as well as brake force (brake fluid pressure) of 4 wheels. Oversteer tendency decreases.
JPFIC0136GB
JPFIC0137GB
E
• Applying brakes during cornering on a slippery road, when there may be a tendency to understeer, engine
output is controlled as well as brake force (brake fluid pressure) of 4 wheels. Understeer tendency
decreases.
BRC
JPFIC0138GB
I
VDC/TCS/ABS : TCS Function INFOID:0000000009267596
SYSTEM DIAGRAM J
AWFIA0807GB
SYSTEM DESCRIPTION
JPFIC0139GB
A
SYSTEM DIAGRAM
BRC
AWFIA0808GB
I
• By preventing wheel lock through brake force (brake fluid pressure) control that is electronically controlled by
detecting wheel speed during braking, stability during emergency braking is improved so that obstacles can J
be easily bypassed by steering operation.
• During braking, control units calculate wheel speed and pseudo-vehicle speed, and transmit pressure
increase, hold or decrease signals to actuator portion according to wheel slip status.
• The following effects are obtained by preventing wheel lock during K
braking.
- Vehicle tail slip is prevented during braking when driving straight.
- Understeer and oversteer tendencies are moderated during brak- L
ing while cornering.
- Obstacles may be easily bypassed by steering operation during
braking.
M
• CONSULT can be used to diagnose the system.
• Fail-safe function is adopted. When a malfunction occurs in ABS
function, the control is suspended for VDC function, TCS function
and ABS function. However, EBD function operates normally. N
Refer to BRC-29, "VDC/TCS/ABS : Fail-safe".
JPFIC0140GB
SYSTEM DIAGRAM
AWFIA0808GB
• By preventing rear wheel slip increase through rear wheel brake force (brake fluid pressure) control that is
electronically controlled when slight skip on front and rear wheels are detected during braking, stability dur-
ing braking is improved.
• EBD function is expanded and developed from conventional ABS function and corrects rear wheel brake
force to appropriate level by electronic control according to load weight (number of passengers).
JPFIC0142GB
BRC
G
JPFIC0143GB
K
VDC AND TCS FUNCTIONS
VDC warning lamp in combination meter turns ON when a malfunction occurs in system [ABS actuator and
electric unit (control unit)]. The control is suspended for VDC and TCS functions. However, ABS and EBD L
functions operate normally.
ABS FUNCTION
ABS warning lamp and SLIP indicator lamp in combination meter turn ON when a malfunction occurs in sys- M
tem [ABS actuator and electric unit (control unit)]. The control is suspended for VDC, TCS and ABS functions.
However, EBD functions operate normally.
EBD FUNCTION N
ABS warning lamp, brake warning lamp and SLIP indicator lamp in combination meter turn ON when a mal-
function occurs in system [ABS actuator and electric unit (control unit)]. The control is suspended for VDC,
TCS, ABS and EBD functions. O
C1146
When a malfunction is detected in side G signal, or signal line of yaw rate/side/decel I
G sensor is open or shorted.
The following functions are sus-
pended: J
When ABS actuator and electric unit (control unit) is malfunctioning. (Pressure in-
C1153 • VDC
crease is too much or too little.)
• TCS
• ABS
The following functions are sus- K
pended:
C1155 When brake fluid level low signal is detected.
• VDC
• TCS
L
C1164 When a malfunction is detected in cut valve 1. The following functions are sus-
pended:
C1165 When a malfunction is detected in cut valve 2.
• VDC
C1166 When a malfunction is detected in suction valve 1. • TCS M
• ABS
C1167 When a malfunction is detected in suction valve 2. • EBD
The following functions are sus- N
pended:
C1170 When the information in ABS actuator and electric unit (control unit) is not the same. • VDC
• TCS
• ABS O
When CAN communication signal is not continuously transmitted or received for 2 The following functions are sus-
U1000
seconds or more. pended:
When ABS actuator and electric unit (control unit) is not transmitting or receiving • VDC P
U1002 • TCS
CAN communication signal for 2 seconds or less.
APPLICATION ITEMS
CONSULT can display each diagnostic item using the following direct diagnostic modes.
ECU IDENTIFICATION
ABS actuator and electric unit (control unit) part number is displayed.
SELF DIAGNOSTIC RESULT
Operation Procedure
1. Before performing the self-diagnosis, start engine and drive vehicle at 30 km/h (19 MPH) or more for
approximately 1 minute.
How To Erase Self Diagnostic Result
1. After erasing DTC memory, start engine and drive vehicle at 30 km/h (19 MPH) or more for approximately
1 minute as the final inspection, and make sure that the ABS warning lamp, VDC OFF indicator lamp,
SLIP indicator lamp and brake warning lamp turn OFF.
CAUTION:
If memory cannot be erased, perform applicable diagnosis.
NOTE:
• When the wheel sensor malfunctions, after inspecting the wheel sensor system, the ABS warning lamp,
SLIP indicator lamp and brake warning lamp will not turn OFF even when the system is normal, unless
the vehicle is driven at approximately 30 km/h (19 MPH) or more for approximately 1 minute.
• Brake warning lamp will turn ON in case of parking brake operation (when switch is ON) or of brake fluid
level switch operation (when brake fluid is insufficient).
• VDC OFF switch should not stay in ON position.
Display Item List
Refer to BRC-43, "DTC Index".
DATA MONITOR
Display (Note)
Test item Display item
Up Keep Down D
FR RH IN SOL Off On On
FR RH OUT SOL Off Off On*
FR RH SOL E
USV[FR-RL] Off Off Off
HSV[FR-RL] Off Off Off
FR LH IN SOL Off On On BRC
FR LH OUT SOL Off Off On*
FR LH SOL
USV[FL-RR] Off Off Off
G
HSV[FL-RR] Off Off Off
RR RH IN SOL Off On On
RR RH OUT SOL Off Off On* H
RR RH SOL
USV[FL-RR] Off Off Off
HSV[FL-RR] Off Off Off
I
RR LH IN SOL Off On On
RR LH OUT SOL Off Off On*
RR LH SOL
USV[FR-RL] Off Off Off J
HSV[FR-RL] Off Off Off
*: On for 1 to 2 seconds after the select, and then Off.
NOTE: K
A brief moment of On/Off condition occurs every 20 seconds after ignition switch turned ON. This is not malfunction because it is an
operation for checking.
L
ABS SOLENOID VALVE (ACT)
• Select “Up”, “ACT UP” and “ACT KEEP”. Then use screen monitor to check that solenoid valve operates as
shown in the table below.
M
Display (Note)
Test item Display item
Up ACT UP ACT KEEP
FR RH IN SOL Off Off Off N
ABS MOTOR
• Select “On” and “Off”. Make sure motor relay and actuator relay operates as shown in table below.
Display
Test item Display item
On Off
MOTOR RELAY On Off
ABS MOTOR
ACTUATOR RLY (Note) On On
NOTE:
A brief moment of On/Off condition occurs every 20 seconds after ignition switch turned ON. This is not malfunction because it is an
operation for checking.
WORK SUPPORT
Conditions Description
Steering angle sensor neutral position adjustment can be per-
ST ANGLE SENSOR ADJUSTMENT
formed. Refer to BRC-55, "Work Procedure".
Data monitor D
Monitor item Display content Reference value in
Condition
normal operation
E
0 [km/h, mph] Vehicle stopped
FR LH SENSOR Wheel speed Nearly matches the speed meter display Vehicle running
(± 10% or less) (Note 1)
BRC
0 [km/h, mph] Vehicle stopped
FR RH SENSOR Wheel speed Nearly matches the speed meter display Vehicle running
(± 10% or less) (Note 1)
G
0 [km/h, mph] Vehicle stopped
RR LH SENSOR Wheel speed Nearly matches the speed meter display Vehicle running
(± 10% or less) (Note 1)
H
0 [km/h, mph] Vehicle stopped
RR RH SENSOR Wheel speed Nearly matches the speed meter display Vehicle running
(± 10% or less) (Note 1) I
Longitudinal acceleration detected by decel Vehicle stopped Approx. 0 G
DECEL G-SEN
G sensor Vehicle running -1.7 to 1.7 G
Actuator (solenoid valve) is active (“AC- J
TIVE TEST” with CONSULT) or actuator On
relay is inactive (in fail-safe mode)
FR RH IN SOL Operation status of all solenoid valves
When the actuator (solenoid valve) is not K
active and actuator relay is active (igni- Off
tion switch ON)
Actuator (solenoid valve) is active (“AC- L
TIVE TEST” with CONSULT) or actuator On
relay is inactive (in fail-safe mode)
FR RH OUT SOL Operation status of all solenoid valves
When the actuator (solenoid valve) is not
active and actuator relay is active (igni- Off
M
tion switch ON)
Actuator (solenoid valve) is active (“AC-
TIVE TEST” with CONSULT) or actuator On N
relay is inactive (in fail-safe mode)
FR LH IN SOL Operation status of all solenoid valves
When the actuator (solenoid valve) is not
active and actuator relay is active (igni- Off O
tion switch ON)
Actuator (solenoid valve) is active (“AC-
TIVE TEST” with CONSULT) or actuator On
relay is inactive (in fail-safe mode)
P
FR LH OUT SOL Operation status of all solenoid valves
When the actuator (solenoid valve) is not
active and actuator relay is active (igni- Off
tion switch ON)
Fail-safe INFOID:0000000009267602
C
When multiple DTCs are displayed simultaneously, check each one using the following priority list.
WIRING DIAGRAM A
BRAKE CONTROL SYSTEM
Wiring Diagram INFOID:0000000009267605
B
BRC
ABFWA0244GB
ABFWA0358GB
BRC
ABFIA0716GB
ABFIA0717GB
BRC
ABFIA0607GB
ABFIA0505GB
BRC
ABFIA0506GB
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORK FLOW
Work Flow INFOID:0000000009267606
OVERALL SEQUENCE
AWFIA0208GB
DETAILED FLOW
1.COLLECT INFORMATION FROM THE CUSTOMER
Get detailed information from the customer about the symptom (the condition and the environment when the
incident/malfunction occurred) using the diagnostic worksheet. Refer to BRC-53, "Diagnostic Work Sheet".
>> GO TO 2.
2.PERFORM SELF DIAGNOSTIC RESULT
Perform self diagnostic result. Refer to BRC-32, "CONSULT Function (ABS)".
Are any DTCs displayed?
YES >> Refer to BRC-43, "DTC Index".
NO >> GO TO 3.
3.CHECK SYMPTOM OPERATING CONDITION
Check that the symptom is a normal operating condition. Refer to BRC-103, "Description".
Is the symptom a normal operating condition?
YES >> Inspection End.
NO >> GO TO 4.
4.CHECK WARNING AND INDICATOR LAMPS OPERATION
>> GO TO 6.
6.FINAL CHECK E
Perform self diagnostic result again, and check that the malfunction is repaired. After checking, erase the self
diagnosis memory. Refer to BRC-32, "CONSULT Function (ABS)". BRC
SFIA3265E
After replacing the ABS actuator and electric unit (control unit), perform the neutral position adjustment for the
steering angle sensor. Refer to BRC-55, "Work Procedure".
Work Procedure INFOID:0000000009267609
1.PERFORM THE NEUTRAL POSITION ADJUSTMENT FOR THE STEERING ANGLE SENSOR
Perform the neutral position adjustment for the steering angle sensor.
Refer to the table below to determine if adjustment of steering angle sensor neutral position is required. B
×: Required –: Not required
>> GO TO 2
2.PERFORM THE NEUTRAL POSITION ADJUSTMENT FOR THE STEERING ANGLE SENSOR K
1. On the CONSULT screen, touch “WORK SUPPORT” and “ST ANG SEN ADJUSTMENT” in order.
2. Touch “START”.
CAUTION: L
Do not touch steering wheel while adjusting steering angle sensor.
3. After approximately 10 seconds, touch “END”.
NOTE: M
After approximately 60 seconds, it ends automatically.
4. Turn ignition switch OFF, then turn it ON again.
CAUTION:
Be sure to perform above operation. N
>> GO TO 3
O
3.CHECK DATA MONITOR
1. Run vehicle with front wheels in straight-ahead position, then stop.
2. Select “DATA MONITOR”. Then make sure “STR ANGLE SIG” is within 0±2.5°. P
Is the steering angle within the specified range?
YES >> GO TO 4
NO >> Perform the neutral position adjustment for the steering angle sensor again, GO TO 1
4.ERASE THE SELF-DIAGNOSIS MEMORY
Erase the self-diagnosis memory of the ABS actuator and electric unit (control unit) and ECM.
• ABS actuator and electric unit (control unit): Refer to BRC-32, "CONSULT Function (ABS)".
DTC/CIRCUIT DIAGNOSIS A
C1101, C1102, C1103, C1104 WHEEL SENSOR
DTC Logic INFOID:0000000009267612
B
J
Regarding Wiring Diagram information, refer to BRC-45, "Wiring Diagram".
CAUTION: K
Do not check between wheel sensor terminals.
1.CONNECTOR INSPECTION L
1. Disconnect ABS actuator and electric unit (control unit) connector E33 and wheel sensor connector of
wheel with DTC.
2. Check connectors and terminals for deformation, disconnection, looseness or damage.
M
Is the inspection result normal?
YES >> GO TO 2
NO >> Repair or replace as necessary. N
2.CHECK WHEEL SENSOR OUTPUT SIGNAL
1. Connect ABS active wheel sensor tester (J-45741) to wheel sensor using appropriate adapter.
2. Turn on the ABS active wheel sensor tester power switch. O
NOTE:
The green POWER indicator should illuminate. If the POWER indicator does not illuminate, replace the
battery in the ABS active wheel sensor tester before proceeding. P
3. Spin the wheel of the vehicle by hand and observe the red SENSOR indicator on the ABS active wheel
sensor tester. The red SENSOR indicator should flash on and off to indicate an output signal.
NOTE:
If the red SENSOR indicator illuminates but does not flash, reverse the polarity of the tester leads and
retest.
Does the ABS active wheel sensor tester detect a signal?
YES >> GO TO 3
ABS actuator and electric unit (control unit) Wheel sensor Continuity
Wheel sensor
Connector Terminal Connector Terminal
8 1
Front LH E51
19 2
4 1
Front RH E52
16 2 Yes
E33
18 1
Rear LH B22
31 2
29 1
Rear RH B35
17 2
Is the inspection result normal?
YES >> Replace the ABS actuator and electric unit (control unit). Refer to BRC-108, "Removal and Instal-
lation".
NO >> Repair the circuit.
CAUTION:
Do not check between wheel sensor terminals. O
1.CONNECTOR INSPECTION
1. Disconnect ABS actuator and electric unit (control unit) connector E33 and wheel sensor connector of P
wheel with DTC.
2. Check terminals for deformation, disconnection, looseness or damage.
Is the inspection result normal?
YES >> GO TO 2
NO >> Repair or replace as necessary.
2.CHECK WHEEL SENSOR OUTPUT SIGNAL
Revision: April 2013 BRC-59 2014 Versa Sedan
C1105, C1106, C1107, C1108 WHEEL SENSOR
< DTC/CIRCUIT DIAGNOSIS > [VDC/TCS/ABS]
1. Connect ABS active wheel sensor tester (J-45741) to wheel sensor using appropriate adapter.
2. Turn on the ABS active wheel sensor tester power switch.
NOTE:
The green POWER indicator should illuminate. If the POWER indicator does not illuminate, replace the
battery in the ABS active wheel sensor tester before proceeding.
3. Spin the wheel of the vehicle by hand and observe the red SENSOR indicator on the ABS active wheel
sensor tester. The red SENSOR indicator should flash on and off to indicate an output signal.
NOTE:
If the red SENSOR indicator illuminates but does not flash, reverse the polarity of the tester leads and
retest.
Does the ABS active wheel sensor tester detect a signal?
YES >> GO TO 3
NO >> Replace the wheel sensor. Refer to BRC-104, "FRONT WHEEL SENSOR : Removal and Installa-
tion" (front) or BRC-105, "REAR WHEEL SENSOR : Removal and Installation" (rear).
3.CHECK WHEEL BEARINGS
Check wheel bearing axial end play. Refer to FAX-7, "Inspection" (front) or RAX-5, "Inspection" (rear).
Is the inspection result normal?
YES >> GO TO 4
NO >> Repair or replace as necessary. Refer to FAX-9, "Removal and Installation" (front) or RAX-6,
"Removal and Installation" (rear).
4.CHECK WIRING HARNESS FOR SHORT CIRCUIT
Check continuity between wheel sensor connector terminals and ground of wheel with DTC.
Wheel Sensor
Ground Continuity
Wheel Connector Terminal
1
Front LH E51
2
1
Front RH E52
2
— No
1
Rear LH B22
2
1
Rear RH B35
2
Is the inspection result normal?
YES >> Replace the ABS actuator and electric unit (control unit). Refer to BRC-108, "Removal and Instal-
lation".
NO >> Repair the circuit.
1.CONNECTOR INSPECTION
J
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connectors.
3. Check connectors and terminals for deformation, disconnection, looseness or damage.
K
Is the inspection result normal?
YES >> GO TO 2
NO >> Repair or replace as necessary.
L
2.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) IGNITION POWER SUPPLY CIRCUIT
Check voltage between ABS actuator and electric unit (control unit) connector E33 terminal 28 and ground.
M
ABS actuator and electric unit
(control unit) Ground Condition Voltage
Connector Terminal N
Ignition switch ON Battery voltage
E33 28 —
Ignition switch OFF 0V
O
Is the inspection result normal?
YES >> GO TO 3
NO >> Repair or replace malfunctioning components. P
3.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Check continuity between ABS actuator and electric unit (control unit) connector E33 terminals 13, 38 and
ground.
Self-diagnosis results
G
CONTROLLER FAILURE
EMERGENCY BRAKE
VARIANT CODING H
Is above displayed on the self-diagnosis display?
YES >> Proceed to diagnosis procedure. Refer to BRC-63, "Diagnosis Procedure".
I
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009267619
J
1.REPLACE ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
CAUTION:
Replace ABS actuator and electric unit (control unit) when self diagnostic result shows items other K
than those applicable.
>> Replace ABS actuator and electric unit (control unit). Refer to BRC-108, "Removal and Installa- L
tion".
1.CONNECTOR INSPECTION
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connectors.
3. Check connectors and terminals for deformation, disconnection, looseness or damage.
Is the inspection result normal?
YES >> GO TO 2
NO >> Repair or replace as necessary.
2.CHECK ABS MOTOR AND MOTOR RELAY BATTERY POWER SUPPLY
Check voltage between ABS actuator and electric unit (control unit) connector E33 terminal 1 and ground.
BRC
CAUTION:
Do not check between wheel sensor terminals.
1.CONNECTOR INSPECTION
1. Disconnect ABS actuator and electric unit (control unit) connector E33 and wheel sensor connector of
wheel with DTC.
2. Check terminals for deformation, disconnection, looseness or damage.
Is the inspection result normal?
YES >> GO TO 2
NO >> Repair or replace as necessary.
2.CHECK WHEEL SENSOR OUTPUT SIGNAL
1. Connect ABS active wheel sensor tester (J-45741) to wheel sensor using appropriate adapter.
2. Turn on the ABS active wheel sensor tester power switch.
NOTE:
The green POWER indicator should illuminate. If the POWER indicator does not illuminate, replace the
battery in the ABS active wheel sensor tester before proceeding.
3. Spin the wheel of the vehicle by hand and observe the red SENSOR indicator on the ABS active wheel
sensor tester. The red SENSOR indicator should flash on and off to indicate an output signal.
NOTE:
If the red SENSOR indicator illuminates but does not flash, reverse the polarity of the tester leads and
retest.
Does the ABS active wheel sensor tester detect a signal?
YES >> GO TO 3
NO >> Replace the wheel sensor. Refer to BRC-104, "FRONT WHEEL SENSOR : Removal and Installa-
tion" (front) or BRC-105, "REAR WHEEL SENSOR : Removal and Installation" (rear).
3.CHECK TIRES
Check the inflation pressure, wear and size of each tire.
Is the inspection result normal?
Wheel Sensor
Ground Continuity
Wheel Connector Terminal C
1
Front LH E51
2
1
D
Front RH E52
2
— No
1 E
Rear LH B22
2
1
Rear RH B35
2 BRC
Is the inspection result normal?
YES >> GO TO 5
G
NO >> Repair the circuit.
5.CHECK WIRING HARNESS FOR OPEN CIRCUIT
Check continuity between ABS actuator and electric unit (control unit) connector E33 and wheel sensor con- H
nector of wheel with DTC.
ABS actuator and electric unit (control unit) Wheel sensor Continuity I
Wheel sensor
Connector Terminal Connector Terminal
8 1
Front LH E51 J
19 2
4 1
Front RH E52
16 2 Yes K
E33
18 1
Rear LH B22
31 2
L
29 1
Rear RH B35
17 2
Is the inspection result normal? M
YES >> Replace the ABS actuator and electric unit (control unit). Refer to BRC-108, "Removal and Instal-
lation".
NO >> Repair the circuit. N
Self-diagnosis results
STOP LAMP SW
Is above displayed on the self-diagnosis display?
YES >> Proceed to diagnosis procedure. Refer to BRC-68, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009267625
1.CONNECTOR INSPECTION
1. Disconnect stop lamp switch connector and ABS actuator and electric unit (control unit) connector.
2. Check terminals for deformation, disconnection, looseness or damage.
Is the inspection result normal?
YES >> GO TO 2
NO >> Repair or replace as necessary.
2.CHECK STOP LAMP SWITCH CIRCUIT
1. Connect stop lamp switch connector.
2. Check voltage between ABS actuator and electric unit (control unit) connector E33 terminal 30 and
ground.
ABS actuator and electric unit (control unit) Stop lamp switch A
Continuity
Connector Terminal Connector Terminal
E13 (with CVT)
E33 30 2 Yes B
E57 (with M/T)
Is the inspection result normal?
YES >> GO TO 4. C
NO >> Repair or replace as necessary.
4.CHECK STOP LAMP SWITCH CIRCUIT FOR SHORT
D
Check continuity between ABS actuator and electric unit (control unit) connector E33 terminal 30 and ground.
1.CONNECTOR INSPECTION
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Check connector and terminals for deformation, disconnection, looseness or damage.
Is the inspection result normal?
YES >> GO TO 2
NO >> Repair or replace as necessary.
2.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) BATTERY POWER SUPPLY
Check voltage between ABS actuator and electric unit (control unit) connector E33 terminal 25 and ground.
BRC
1.CONNECTOR INSPECTION
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Check connector and terminals for deformation, disconnection, looseness or damage.
Is the inspection result normal?
YES >> GO TO 2
NO >> Repair or replace as necessary.
2.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) BATTERY POWER SUPPLY
Check voltage between ABS actuator and electric unit (control unit) connector E33 terminal 25 and ground.
BRC
With CONSULT.
1. Turn ignition switch ON.
2. Perform self diagnostic result. BRC
Is DTC C1140 detected?
YES >> Proceed to diagnosis procedure. Refer to BRC-75, "Diagnosis Procedure".
NO >> Inspection End. G
M
ABS actuator and electric unit (control unit) Voltage
—
Connector Terminal (Approx.)
With CONSULT.
1. Turn ignition switch ON. O
2. Perform self diagnostic result.
3. Erase DTCs.
4. Start engine and drive vehicle for a short period of time.
5. Turn ignition switch ON. P
6. Perform self diagnostic result.
Is DTC C1142 detected?
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-108, "Removal and Installa-
tion".
NO >> Inspection End.
1.CONNECTOR INSPECTION
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) and steering angle sensor connectors.
3. Check connectors and terminals for deformation, disconnection, looseness or damage.
Is the inspection result normal?
YES >> GO TO 2
NO >> Repair or replace as necessary.
2.CHECK STEERING ANGLE SENSOR MOUNTING CONDITION
Check steering angle sensor mounting condition.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace malfunctioning components.
3.CHECK STEERING ANGLE SENSOR POWER SUPPLY
1. Turn ignition switch OFF.
2. Disconnect steering angle sensor connector.
3. Turn ignition switch ON.
4. Check voltage between steering angle sensor connector M64 terminal 4 and ground.
>> GO TO 2.
2.CHECK SELF DIAGNOSTIC RESULT
With CONSULT.
Perform self diagnostic result.
Is DTC C1144 detected?
YES >> GO TO 3.
NO >> Inspection End.
3.CHECK STEERING ANGLE SENSOR SYSTEM
Check steering angle sensor system. Refer to BRC-78, "Diagnosis Procedure".
Is the inspection result normal?
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-108, "Removal and Installa-
tion".
NO >> Repair or replace malfunctioning components.
K
>> Replace ABS actuator and electric unit (control unit). Refer to BRC-108, "Removal and Installa-
tion".
Self-diagnosis results
BR FLUID LEVEL LOW
Is above displayed on the self-diagnosis display?
YES >> Proceed to diagnosis procedure. Refer to BRC-82, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009267643
NOTE:
Check brake fluid level in brake reservoir tank before starting inspection.
1.CONNECTOR INSPECTION
1. Turn ignition switch OFF.
2. Disconnect combination meter and brake fluid level switch connectors.
3. Check connectors and terminals for deformation, disconnection, looseness or damage.
Is the inspection result normal?
YES >> GO TO 2
NO >> Repair or replace as necessary.
2.CHECK BRAKE FLUID LEVEL SWITCH
Perform the brake fluid level switch component inspection. Refer to BRC-83, "Component Inspection".
Is the inspection result normal?
YES >> GO TO 3
NO >> Replace brake fluid level switch. Refer to BR-27, "Exploded View".
3.CHECK BRAKE FLUID LEVEL SWITCH HARNESS
1. Check continuity between combination meter connector and brake fluid level switch connector E40 termi-
nal 1.
Combination meter A
— Continuity
Connector Terminal
M82 (with Type B) 11
Ground No B
M24 (with Type A) 36
Is the inspection result normal?
YES >> GO TO 4 C
NO >> Repair or replace malfunctioning components.
4.CHECK BRAKE FLUID LEVEL SWITCH GROUND CIRCUIT
D
Check continuity between brake fluid level switch connector E40 terminal 2 and ground.
J
Brake fluid level switch terminals Condition Continuity
Brake fluid reservoir full No
1— 2
Brake fluid reservoir empty Yes K
Is the inspection result normal?
YES >> Inspection End. ALFIA0026ZZ
NO >> Replace brake fluid level switch. Refer to BR-27, "Exploded View". L
1.CONNECTOR INSPECTION
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Check connector and terminals for deformation, disconnection, looseness or damage.
Is the inspection result normal?
YES >> GO TO 2
NO >> Repair or replace as necessary.
2.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) BATTERY POWER SUPPLY
Check voltage between ABS actuator and electric unit (control unit) connector E33 terminal 25 and ground.
BRC
>> GO TO 2. BRC
2.DTC REPRODUCTION PROCEDURE
With CONSULT
G
1. Turn the ignition switch ON.
2. Perform self diagnosis for “ABS”.
Is DTC “U1002” detected?
H
YES >> Proceed to BRC-87, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009267650 I
CAUTION:
• Never apply 7.0 V or more to the measurement terminal.
• Use a tester with open terminal voltage of 7.0 V or less. J
• Turn the ignition switch OFF and disconnect the battery cable from the negative terminal when
checking the harness.
1.CHECK CAN DIAGNOSIS SUPPORT MONITOR K
1. Select “ABS” and “CAN Diagnosis Support Monitor” in order with CONSULT.
2. Check malfunction history between each control unit connected to ABS actuator and electric unit (control
L
unit).
Check the result of “PAST”?
All items are “OK”>>Refer to GI-45, "Intermittent Incident".
M
“TRANSMIT DIAG” is other than “OK”>>GO TO 2.
A control unit other than ABS actuator and electric unit (control unit) is anything other than “OK”>>GO TO 3.
2.CHECK TRANSMITTING SIDE UNIT N
Check the ABS actuator and electric unit (control unit) harness connector terminals 14 and 26 for damage or
loose connection.
Is the inspection result normal? O
YES >> Erase self-diagnosis results. Then perform self-diagnosis for “ABS” with CONSULT.
NO >> Recheck terminals for damage or loose connection.
3.CHECK APPLICABLE CONTROL UNIT P
Check damage or loose connection of each CAN communication line harness connector terminals.
Is the inspection result normal?
YES >> Erase self-diagnosis results. Then perform self-diagnosis for applicable control unit with CON-
SULT.
NO >> Recheck terminals for damage or loose connection.
1.CONNECTOR INSPECTION
1. Turn ignition switch OFF.
2. Disconnect combination meter and parking brake switch connectors.
3. Check connectors and terminals for deformation, disconnection, looseness or damage.
Is the inspection result normal?
YES >> GO TO 2
NO >> Repair or replace as necessary.
2.CHECK PARKING BRAKE SWITCH
Check parking brake switch. Refer to BRC-89, "Component Inspection".
Is the inspection result normal?
YES >> GO TO 3.
NO >> Replace parking brake switch. Refer to PB-6, "Exploded View".
3.CHECK PARKING BRAKE SWITCH SIGNAL
With CONSULT.
1. Connect combination meter connector and parking brake switch connectors.
2. Turn ignition switch ON.
3. In “DATA MONITOR” select “PARK BRAKE SW” and check parking brake switch signal.
Combination meter A
— Continuity
Connector Terminal
M82 (type B) 10
Ground No B
M24 (type A) 37
Is the inspection result normal?
YES >> Replace combination meter. Refer to MWI-53, "Removal and Installation" (type A) or MWI-104, C
"Removal and Installation" (type B).
NO >> Repair or replace malfunctioning components.
Component Inspection INFOID:0000000009267653
D
1.CONNECTOR INSPECTION
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) and VDC OFF switch connectors.
3. Check connectors and terminals for deformation, disconnection, looseness or damage.
Is the inspection result normal?
YES >> GO TO 2
NO >> Repair or replace as necessary.
2.CHECK VDC OFF SWITCH
Check VDC OFF switch. Refer to BRC-91, "Component Inspection".
Is the inspection result normal?
YES >> GO TO 3.
NO >> Replace VDC OFF switch. Refer to BRC-110, "Removal and Installation".
3.CHECK VDC OFF SWITCH SIGNAL
With CONSULT.
1. Connect ABS actuator and electric unit (control unit) and VDC OFF switch connectors.
2. Turn ignition switch ON.
3. In “DATA MONITOR” select “OFF SW” and check VDC OFF switch signal.
ABS actuator and electric unit (control unit) VDC OFF switch
Continuity
Connector Terminal Connector Terminal
E33 15 M34 1 Yes
4. Check continuity between ABS actuator and electric unit (control unit) connector terminal E33 terminal 15
and ground.
Check that brake warning lamp in combination meter turns ON/OFF when parking brake is operated.
Is the inspection result normal? E
YES >> GO TO 3.
NO >> Check parking brake switch system. Refer to BRC-88, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000009267660
BRC
SYMPTOM DIAGNOSIS
VDC/TCS/ABS
Symptom Table INFOID:0000000009267665
If ABS warning lamp and SLIP indicator lamp turn ON, perform self-diagnosis.
BRC-99, "Diagno-
The braking distance is long Check stopping distance when the ABS is not operating.
sis Procedure"
BRC-100, "Diag-
ABS function does not operate (Note 1) ABS actuator and electric unit (control unit)
nosis Procedure"
1.CHECK START B
Check front and rear brake force distribution using a brake tester.
Is the inspection result normal?
C
YES >> GO TO 2
NO >> Check brake system.
2.CHECK FRONT AND REAR AXLE D
Make sure that there is no excessive play in the front and rear axles. Refer to front: FAX-7, "Inspection", rear:
RAX-5, "Inspection".
Is the inspection result normal? E
YES >> GO TO 3
NO >> Repair or replace malfunctioning components.
3.CHECK WHEEL SENSOR AND SENSOR ROTOR BRC
Check the following:
• Wheel sensor installation for damage
• Sensor rotor installation for damage G
• Wheel sensor connector
• Wheel sensor harness
Is the inspection result normal? H
YES >> GO TO 4
NO >> • Replace wheel sensor BRC-104, "FRONT WHEEL SENSOR : Removal and Installation" (front)
or BRC-107, "REAR SENSOR ROTOR : Removal and Installation" (rear). I
• Replace sensor rotor BRC-107, "FRONT SENSOR ROTOR : Removal and Installation" (front)
or BRC-107, "REAR SENSOR ROTOR : Removal and Installation" (rear).
• Repair harness.
J
4.CHECK ABS WARNING LAMP DISPLAY
Make sure that the ABS warning lamp is turned off after the ignition switch is turned ON or when driving.
Is the inspection result normal? K
YES >> Inspection End.
NO >> Perform self diagnostic result. Refer to BRC-32, "CONSULT Function (ABS)".
L
CAUTION: B
The stopping distance on slippery road surfaces might be longer with the ABS operating than when
the ABS is not operating.
1.CHECK ABS FUNCTION C
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector to deactivate ABS.
3. Check stopping distance. D
4. After inspection, reconnect connector.
Is the inspection result normal?
YES >> Inspection End. E
NO >> Check brake system.
BRC
CAUTION:
ABS does not operate when speed is 10 km/h (6 MPH) or lower.
1.CHECK ABS WARNING LAMP DISPLAY
Make sure that the ABS warning lamp turns OFF after ignition switch is turned ON or when driving.
Is the inspection result normal?
YES >> Inspection End.
NO >> Perform self diagnostic result. Refer to BRC-32, "CONSULT Function (ABS)".
CAUTION: B
Under the following conditions, ABS is activated and vibration is felt when brake pedal is lightly
depressed (just place a foot on it). However, this is normal.
• When shifting gears
• When driving on slippery road C
• During cornering at high speed
• When passing over bumps or grooves [approximately 50 mm (1.97 in) or more]
• When pulling away just after starting engine [at approximately 10 km/h (6 MPH) or higher] D
1.SYMPTOM CHECK 1
Check that there are pedal vibrations when the engine is started.
E
Do symptoms occur?
YES >> GO TO 2
NO >> Inspect the brake pedal.
BRC
2.SYMPTOM CHECK 2
Check that there are ABS operation noises when the engine is started.
Do symptoms occur? G
YES >> GO TO 3
NO >> Perform self diagnostic result. Refer to BRC-32, "CONSULT Function (ABS)".
3.SYMPTOM CHECK 3 H
Check symptoms when electrical component (headlamps, etc.) switches are operated.
Do symptoms occur? I
YES >> Check if there is a radio, antenna, antenna lead wire, or wiring close to the control unit. If there is,
move it farther away.
NO >> Inspection End. J
1.SYMPTOM CHECK
Check if the vehicle jerks during VDC/TCS/ABS control.
Is the inspection result normal?
YES >> Inspection End.
NO >> GO TO 2
2.CHECK SELF DIAGNOSTIC RESULT
Perform self diagnostic result of ABS actuator and electric unit (control unit). Refer to BRC-32, "CONSULT
Function (ABS)".
Are self diagnostic results indicated?
YES >> Check corresponding items, make repairs, and perform ABS actuator and electric unit (control
unit) self diagnostic result again. Refer to BRC-32, "CONSULT Function (ABS)".
NO >> GO TO 3
3.CHECK CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Check terminals for deformation, disconnection, looseness, etc.
4. Securely reconnect connector and perform ABS actuator and electric unit (control unit) self diagnostic
result. Refer to BRC-32, "CONSULT Function (ABS)".
Are self diagnostic results indicated?
YES >> If poor contact, damage, open or short circuit of connector terminal is found, repair or replace.
NO >> GO TO 4
4.CHECK ECM AND TCM SELF DIAGNOSTIC RESULT
1. Perform ECM self diagnostic result. Refer to EC-61, "CONSULT Function".
2. Perform TCM self diagnostic result. Refer to TM-293, "CONSULT Function".
Are self diagnostic results indicated?
YES >> Check the corresponding items.
• ECM: Refer to EC-85, "DTC Index".
• TCM: Refer to TM-311, "DTC Index".
NO >> Replace ABS actuator and electric unit (control unit). Refer to BRC-108, "Removal and Installa-
tion".
B
Symptom Result
Slight vibrations are felt on the brake pedal and operation noises occur when VDC, TCS or ABS is activated.
Stopping distance is longer than that of vehicles without ABS when the vehicle drives on rough, gravel, or This is a normal condi- C
snow-covered (fresh, deep snow) roads. tion due to the VDC,
TCS or ABS activation.
The brake pedal moves and generates noises when TCS or VDC is activated due to rapid acceleration or
sharp turn. D
This is normal, and it is
The brake pedal vibrates and motor operation noises occur from the engine room after the engine starts and
caused by the ABS op-
just after the vehicle starts.
eration check.
E
Depending on the road conditions, the driver may experience a sluggish feel in the brake pedal. This is normal, because
TCS places the highest
TCS may activate momentarily if wheel speed changes when driving where road friction coefficient varies, priority on the optimum
when downshifting, or when fully depressing accelerator pedal. traction (stability). BRC
The ABS warning lamp and SLIP indicator lamp may turn ON when the vehicle is subject to strong shaking
or large vibration, such as when the vehicle is rotating on a turntable or located on a ship while the engine In this case, restart the
is running. engine on a normal G
road. If the normal con-
VDC may not operate normally or the ABS warning lamp, and SLIP indicator lamp may illuminate when driv-
dition is restored, there
ing on a road that is extremely slanted (e.g., bank in a circuit course).
is no malfunction. At
A malfunction may occur in the yaw rate/side/decel G sensor system when the vehicle turns sharply, such that time, erase the self- H
as during a spin turn, axle turn, or drift driving, while the VDC function is OFF (VDC OFF indicator lamp illu- diagnosis memory.
minated).
Normal (Deactivate the I
VDC/TCS function be-
The vehicle speed will not increase even though the accelerator pedal is depressed, when inspecting the
fore performing an in-
speedometer on a 2-wheel chassis dynamometer.
spection on a chassis
dynamometer.) J
This is not a VDC sys-
tem error but results
SLIP indicator lamp may simultaneously turn ON when low tire pressure warning lamp turns ON.
from characteristic
K
change of tire.
AWFIA0865GB
1. Front wheel sensor (LH) 2. Front wheel sensor harness connector (LH) Front
CAUTION:
• Be careful not to damage wheel sensor edge and sensor rotor teeth.
• When removing the front wheel hub, first remove the wheel sensor from the wheel hub. Failure to do
so may result in damage to the wheel sensor wires, making the sensor inoperative.
• Pull out the wheel sensor, being careful to turn it as little as possible. Do not pull on the wheel sen-
sor harness.
• Before installation, check if foreign objects, such as iron fragments, are adhered to the pick-up part
of the sensor or to the inside of the hole in the wheel hub for the wheel sensor, or if a foreign object
is caught in the surface of the mating surface for the sensor rotor. Fix as necessary and then install
the wheel sensor.
REMOVAL
1. Remove wheel and tire using power tool. Refer to WT-39, "Adjustment".
2. Remove the fender protector (front). Refer to EXT-26, "Removal and Installation".
3. Remove front wheel sensor from steering knuckle.
4. Remove front wheel sensor harness from the vehicle.
INSTALLATION
Installation is in the reverse order of the removal.
CAUTION:
JPFIC0209ZZ
BRC
AWFIA0866GB
M
1. Rear wheel sensor (LH) 2. Rear wheel sensor harness connector (LH) Front
JPFIC0209ZZ
REMOVAL
1. Remove the brake drum. Refer to BR-41, "Exploded View". BRC
2. Remove the sensor rotor from brake drum. Refer to BR-43, "Disassembly and Assembly".
CAUTION:
Do not reuse rear sensor rotor. G
INSTALLATION
Installation is in the reverse order of removal.
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JPFIC0214GB
1. ABS actuator and electric unit (con- 2. ABS actuator and electric unit (con- 3. Bushing
trol unit) trol unit) harness connector
4. Bracket A. To master cylinder secondary side B. To master cylinder primary side
C. To front wheel cylinder (LH) D. To rear wheel cylinder (RH) E. To rear wheel cylinder (LH)
F. To front wheel cylinder (RH)
CAUTION:
Be careful of the following:
• Before servicing, disconnect the battery cable from negative terminal.
• To remove brake tubes, use a suitable tool (flare nut wrench) to prevent flare nuts and brake tubes
from being damaged. To install, use suitable tool (flare nut torque wrench).
• Do not apply excessive impact to ABS actuator and electric unit (control unit), such as by dropping
it.
• Do not remove and install ABS actuator and electric unit (control unit) by holding harness.
• After work is completed, bleed air from brake tubes. Refer to BR-12, "Bleeding Brake System".
• After installing harness connector on the ABS actuator and electric unit (control unit), make sure
connector is securely locked.
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing.
REMOVAL
1. Disconnect battery cable from negative terminal. Refer to PG-63, "Removal and Installation".
2. Remove A/C high-pressure pipe. Refer to HA-35, "Removal and Installation".
3. Remove A/C low-pressure flexible hose. Refer to HA-33, "Removal and Installation".
4. Disconnect the harness connector from the ABS actuator and electric unit (control unit).
BRC
REMOVAL
1. Remove the instrument lower panel LH. Refer to IP-14, "Exploded View".
2. Release pawls (A) using suitable tool and remove the VDC OFF
switch.
ALFIA0211ZZ
INSTALLATION
Installation is in the reverse order of removal.
REMOVAL B
1. Remove the spiral cable. Refer to SR-14, "Removal and Installation".
2. Remove the screws (A) and release the clips (B) then remove
the steering angle sensor (1) from the spiral cable (2). C
ALFIA0123ZZ
BRC
INSTALLATION
Installation is in the reverse order of removal.
Reset the neutral position of the steering angle sensor. Refer to BRC-55, "Work Procedure".
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CAUTION:
Any time the steering angle sensor is removed and installed or replaced, the neutral position of the
steering angle sensor must be reset.
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