RENR5553-03

December 2011
FLUID POWER SYMBOLS
Component Location
BASIC COMPONENT SYMBOLS
Part Machine Schematic
Description
Number Location Location MAIN AUX

Accumulator Gp 087-4456 1 B-5

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
Connector - Orifice 201-5348 2 B-5 (FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)
Core As - Hydraulic Oil Cooler 191-7547 3 A-5
Coupler - Quick Disconnect 153-2996 4 F-3
Coupler - Quick Disconnect 153-2997 5 F-3 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
Cylinder Gp - Blade 191-1962 6 D-5 COMPENSATED)
Cylinder Gp - Boom 191-1958 7 D-7, F-4, F-5
VALVE ENVELOPES VALVES VALVE PORTS
Cylinder Gp - Bucket 191-1960 8 D-7, F-3
Cylinder Gp - Stick 191-1959 9 D-6, F-4
3 21 26 18 25
Cylinder Gp - Swing 191-1961 10 D-5
Filter As 120-8757 11 A-6 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

Manifold 153-7770 12 B-4

CONTROL VALVES CHECK VALVES
Motor Gp - Swing 191-1385 13 D-5 AB A B
Motor Gp - Travel (LH) 191-1384 14 D-7
Motor Gp - Travel (RH) 191-1384 15 D-6 P T P T
BASIC SPRING SHUTTLE PILOT
Pump Gp - Main 208-1112 16 A-6 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
Swivel Gp 191-7516 17 D-6
FLUID STORAGE RESERVOIRS
Valve Gp - Blade 191-1392 18 A-3
Valve Gp - Load Control 166-8227 19 F-5
Valve Gp - Main Control 191-1386 20 C-7
Valve Gp - Manifold 191-1390 21 A-5 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Valve Gp - Joystick (LH) 200-1346 22 D-2
Valve Gp - Joystick (RH)
Valve Gp - Selector, 2-Way, Joystick Pattern
200-1347
164-2274
23
24
D-3
F-4
305 CR MEASUREMENT ROTATING SHAFTS

Valve Gp - Swing, Pilot

Valve Gp - Travel
162-4578
165-9522
25
26
A-3
B-3 Hydraulic System PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS
DSA1-UP
DGT1-UP
Tap Location BMW1-UP SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT

Pressure and Sampling MANUAL CONTROL SYMBOLS

Tap Schematic
Description
Number Location
AA Boom, Bucket, and Left Travel Control Pressure Tap B-6
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
BB Stick, Auxiliary, and Right Travel Pressure Tap B-6
CC Boom Swing, Swing, and Blade Control Pressure Tap B-6 RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
DD Pilot Pressure Tap B-4

11
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

© 2011 Caterpillar, All Rights Reserved Printed in U.S.A.

ELECTRICAL SYMBOLS TABLE

16 HYDRAULIC SYMBOLS (ELECTRICAL)

BB
G
M
9 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
CC AA (FLUID) (GAS / AIR)

(Dimensions: 39 inches x 28 inches)

22

RENR5553-03
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
23 (ADJUSTABLE) SWITCH

ELECTRICAL SYMBOLS (ELECTRICAL)

View looking toward the right side of the

1 20 engine compartment
2 T

25 PRESSURE TEMPERATURE LEVEL FLOW

SWITCH SWITCH SWITCH SWITCH
24 4 5
12 WIRE NUMBER IDENTIFICATION CODES

DD ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

8 CURRENT STANDARD CURRENT STANDARD
7
15 HARNESS IDENTIFICATION CODE THIS EXAMPLE
INDICATES WIRE 135 IN HARNESS “AG”
WIRE

19

30 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE

IDENTIFICATION COLOR
10 14
325-PK

PREVIOUS STANDARD

13 WIRE WIRE COLOR

325-PK-14 B A

6 17 View looking toward the front of the cab, CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)
under the cab floor IDENTIFICATION

TAP LOCATIONS
 8 7 6 5 4 3 2 1

(9) CYLINDER GP (7) CYLINDER GP

(7) CYLINDER GP STICK BOOM
BOOM 191-1959 191-1958
191-1958
(8) CYLINDER GP
BUCKET
191-1960
C2
F F
(19) VALVE GP
CHECK L3 L1 R1 R3
166-8227 (5) COUPLER
QUICK DISCONNECT
153-2997 (4) COUPLER
QUICK DISCONNECT
(24) VALVE GP 153-2996
SELECTOR
V2 Pi1 B1 C1 164-2274
A1 D1
(4) COUPLER (5) COUPLER
QUICK DISCONNECT QUICK DISCONNECT
A8 B8 153-2996 153-2997
A7 B7
A2 D2
R1 R3 B2 C2 R4 R2
L3 R1
R3 L1
Boom Lowering Control Implement Control Second Auxiliary Function Attachment
Valve Attachment Alternate Patterns Attachment

E E

(14) MOTOR GP (15) MOTOR GP (13) MOTOR GP

TRAVEL (LH) TRAVEL (RH) SWING
191-1384 191-1384 191-1385

Dr Dr
SH DB (23) VALVE GP (22) VALVE GP
PG REMOTE (RH) REMOTE (LH)
200-1347 200-1346
P P

D D
(6) CYLINDER GP P T P T
BLADE
191-1962
(7) CYLINDER GP
BOOM (9) CYLINDER GP
STICK (10) CYLINDER GP
191-1958 SWING
B B A 191-1959 M
(8) CYLINDER GP A A B 191-1961
BUCKET
191-1960 (17) SWIVEL GP D B
191-7516
R3 R1 R2 R4 L3 L1 L4 SWING L2
A C D B BOOM BUCKET STICK
F E

(20) VALVE GP A C F E
(Dimensions: 39 inches x 28 inches)

CONTROL E
191-1386 Pa2 Pb2 Pa1 Pb1 Pb5 Pa5 Pa7 Pb7
Pi1 Pi4

A7 B7 A9 B9
RENR5553-03

A8 B8
A1 B1 B2 DR1 A2 A3 B3 B4 A4 B5 A5 Pa7
Pa1 Pi1 Pa2 Pa3 Ps Pa4 Pa5 Pa6 B6 A6 Pa8 Pa9 DR2
C C

P3 (12) MANIFOLD (26) VALVE GP

153-7770 TRAVEL
165-9522

DD

P T
30 Page,

T2

Pb1 Pb2 T1 Pb3 P1 Pp P2 Pb4 Pb5 Pb6 Pi2 Pi3 Pb8 Pa9 Pi4
Pb7
B (2) CONNECTOR - ORIFICE HYDRAULIC CIRCUIT COLOR DESCRIPTIONS B
AA 201-5348 PILOT PUMP OUTPUT
MAIN PUMP OUTPUT
RH TRAVEL MOTOR CONTROL CIRCUIT
BB STICK CYLINDER CONTROL CIRCUIT
2 1 4 3 SUPPLY LINE
CC BUCKET CYLINDER CONTROL CIRCUIT

P1 P2 P3 P4
(1) ACCUMULATOR GP Pa4 Pb4 Pa3 Pb3 TRAVEL SPEED CONTROL CIRCUIT
SWING CYLINDER CONTROL CIRCUIT
087-4456 SWING BOOM ATTACHMENT CIRCUIT
LH TRAVEL MOTOR CONTROL CIRCUIT
DRAIN / RETURN LINE
C A PAC B BLADE / SWING / BOOM PUMP
BOOM CYLINDER CONTROL CIRCUIT
BLADE CYLINDER CONTROL CIRCUIT
AUXILIARY LINE ATTACHMENT

(18) VALVE GP
M BLADE LINE PATTERNS
P 191-1392
D Pressure Line
ENGINE
P
Pilot / Load Sensing Pressure

Drain / Return Lines

(3) CORE AS T Component Group

HYD. OIL
COOLER Attachment
(16) PUMP GP 191-7547 T
Air Line
MAIN T
A 208-1112 CALLOUTS A
YY Taps (Pressure, Sampling, Sensor - by letter)

P 52 Components (By number)

B A 2 1
(21) VAVLE GP Pa9 Pb9 Pa8 Pb8
MANIFOLD THIS SCHEMATIC IS FOR THE 305 CR HYDRAULIC SYSTEM
(25) VALVE GP
191-1390 SWING MEDIA NUMBER: RENR5553-03
162-4578 SCHEMATIC PART NUMBER: 208-1747, CHANGE: 00, VERSION: X
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
(11) FILTER AS in neutral and with parking brake set.
120-8757 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1