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778 PDF
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Indian Sr andard
SPECIFICATION FOR
COPPER ALLOY GATE, GLOBE AND CHECK
VALVES FOR WATERWORKS PURPOSES
( Fourth Revision )
0 Copyright 1986
Gr 7 January 1986
I!3:778-1984
Indian Standard
SPECIFICATION FOR
COPPER ALLOY GATE, GLOBE AND CHECK
VALVES FOR WATERWORKS PURPOSES
( Fourth Revision )
Chairman Representing
SKRI K. D. MULEKAR Municipal Corporation of Greater Bombay,
Bombay
Members
ADVISER( PHE ) Central Public Health & Environmental Engineer-
ing Organization ( Ministry of Works &
Housing ), New Delhi
Sr-rar S. K. BANERJEE National Test House, Calcu?ta
SHRI D. K. KANUNGO( Alternate )
Snar M. K. BASU Central Glass & Ceramiq Research Institute
( CSIR ), Calcutta
Crirua EN~~NER public Health Engineering Department, Govern-
ment of Kerala, Trivandrum
SHRI K. RAMACHANDRAN ( Alternate )
Cmxs ENGIM~ER U. P. Jal Nigam, Lucknow
SUP~R~NTENDING~ENGINEX~ ( Afternu~e )
SHRI J. D’ CRUZ Municipal Corporation of Delhi
SHRI S. A. SWAMY( Alternate)
DIRECTOR Bombay Potteries ,& Tiles Ltd, Bombay
SHRI B. R. N. GUPTA Engi~ne;uDCC&re.f s Branch, Army Headquarters,
I 0 Copyright 1986 7
BUREAU bF INDIAN STANDARDS
This publication is protected under the Indian Copyright Act ( XIV of 1957 ) and
reproduction in whole or in part by any means except with written permission of the
publisher shall be deemed to be an infringement of copyright under the said Act.
IS : 778 - 1984
RESEARCHOFFICER( Alfernate )
SHRI J. D’ CRUZ Municipal Corporation of Delhi, Delhi
SHRI S. A. SWAMY( Alternate )
( Continued on page 25 )
2
IS: 778 - 1984
hidian Standard
SPEClFICATION FOR
COPPER ALLOY GATE, GLOBE AND CHECK
VALVES FOR WATERWORKS PURPOSES
(Fourth Revision)
0. FOREWORD
0.1 This Indian Standard ( Fourth Revision ) was adopted by the Indian
Standards Institution on 29 June 1984, after the draft finalized by the
Sanitary Appliances and Water Fittings Sectional Committee had been
approved by the Civil Engineering Division Council.
0.2 This standard was first published in 1957 and subsequently revised in
1964. 1971 and 1980. This revision of this standard has been taken up to
incorporate changes found necessary in the light of the comments received
on the standard. This includes modifications relating to materials for
various components, modifications in the face-to-face dimensions of flanged
valves. A clause on sampling has also been added.
0.3 Except the gates for gate valves all other essential parts which are
subject t.o wear ‘shall be interchangeable for the same size and type of the
valves.
0.4 With a view to guiding the purchaser, recommendations on the infor-
mation to be supplied by a purchaser in an enquiry or order of the valves is
given in Appendix A.
0.5 This standard contains clauses 7.1.4.2 and 12.1 which permit the
purchaser to use his option for selection to suit his requirements.
0.6 For the purpose of deciding whether a particular requirement of this
standard is compiied with, the final value. observed or calculated, express-
ing the result of a test, shall be rounded off in accordance with IS : 2-1960*.
The number of significant places retained in the rounded off value should
be the same as that of the specified value in this standard.
__--
*Rules fmroundingff numerical values ( revised ).
3
IS:778-1984
1. SCOPE
1.1 This standard covers requirements of copper alloy gate, globe and
check valves of nominal sizes 8 to 100 mm suitable for working temperatures
up to 45°C and non-shock working pressure up to 1.6 MPa, for waterworks
purposes.
2. TERMINOLOGY
2.0 For the purpose of this standard, the following definitions shall apply.
2.1 Gate Valve - A valve through which the flow of fluid is controlled by
means of a gate in the form of a wedge or disc between the body ends
which are in line with each other; the gate is actuated by a stem whose axis
is at right angles to that of the body ends. In the gate valves, the fluid
pressure acts on one side of the gate and there is no change in the direction
of flow.
2.2 Globe Valve ( or Screwdown Stop Valve ) - A valve having generally
a spherical body in which the body ends are in line with each other and the
disc is lifted from or lowered on to the body seat by a stem whose axis is
at right angles to that of the body ends. In globe valves, the pressure acts
on the underside of the valve disc and there is a change of direction of flow
inside the valve body.
2.3 Angle Valve - A valve having generally a spherical body in which the
body ends are at right angles to each other and the disc is lifted from or
lowered on the body seat by a stem whose axis is inline with that of one
body end.
2.4 Check Valve ( or Non-return Valve ) - A valve which permits fluid to
flow in one direction but checks all return flow. It is operated by pressure
alone, having no external means of control. The flow is controlled by
means of a disc raising and falling on to 6 seat with the fluid pressure ( lift
check ); the return may sometimes be added by a spring ( spring loaded
check ). The flow may also be controhed by means of a flap swinging up
and down with pressure on to a seat ( swing check ).
2.5 End-to-End Dimension - The distance between the two planes per-
pendicular to the valve axis located at the extremities of the body end
ports of straight type screwed end valves.
2.6 Face-to-Face Dimension - The distance between the two planes per-
pendicular to the valve axis located at the extremities of the body end
ports of straight type flanged valves.
2.7 Centrc-to-En& Dimension - The distance between the two planes
located at the extremity of either body end port and perpendicular to its
axis in the case of angle type screwed ends valves.
4
IS:778-1984
3. NOMINAL SIZES
3.1 Nominal sizes of screwed end valves shall be as follows:
8( ! ), lO( 8 ), 15( : ), 20( $i), 25( 1 >, 32t 15 ), Wl$), 50( 2 ), 65( 2Y ),
80(3)andlOOmm(4).
The nominal sizes shown in parantheses refer to the size of screw
threads according to IS : 554-1975*.
3.2 The nominal sizes of flanged valves shall be as follows:
15, 20,25, 32, 40, 50, 65, 80 and 100 mm.
3.3 The nominal sizes of valves shall be designated by the nominal bore
of the pipe to which the valve is normally fitted. The actual bore shall not
be less than the nominal size given in 3.1 and 3.2.
4. CLASSIFICATION
4.1 The valves shall be of two classes, namely, Class 1 and Class 2, as
given in 4.1.1 and 4.1.2.
4.1.1 Class I Vulves - Valves of this class are suitable for non-shock cold
working pressure up to 1.0 MPa ( cold service means a temperature not
exceeding 45°C ).
4.1.2 Ciass 2 Valves - Valves of this class are suitable for non-shock
cold working pressure up to 1.6 MPa.
5. TYPES
5.1 Valves shall have screwed or flanged ends, integral or renewable body
seats and screwed-in, screwed-on or bolted bonnets or covers.
5.2 Gate Valves - The gate valves shall be of the following types, having
inside screw with rising or non-rising stem or outside screw with rising
stem.
a) Solid Wedge Type - ( in which the gate shall be one-piece and solid
except for the hole not more than 2 mm in the diameter for the spindle
for the size of up to and including 25 mm, and not more than 3 mm
for sizes above 25 mm to accommodate the spindles; and in which
no material has been removed from the surface of the gate);
*Dimensions for pipe threads where pressure tight joints are required on threads
( second revision ).
5
IS: 778 - 1984
a>Swing type ( for use with the axis of the body end ports horizontal
or vertical ) ( see Note); and
b) Lift type with disc or ball check ( for use with the axes of the body
end ports horizontal or vertical or in applications where the axis of
the body end ports are at right angles ).
NOTE - Swing
_ _. check valves may also be used in vertical direction when the flow
is in the upward Erection.
6. MATERIALS
6.1 The materials used for the manufacture of different component parts
of the valves shall conform to the requirements given in Table 1.
6
IS : 778 - 1984
‘Specification for technical supply conditions for threaded fasteners (first revision ).
‘Specification for grey iron castings ( third revision ).
‘Bpecification for compressed asbestos fibre jointing ( secojjd revision ).
%$ecification for gland packing, jute and hemp.
?$ecitication for gland packing asbestos.
Y$ecification for phospher bronze wires ( for general engmeering purposes ).
“Specification for vulcanized natural rubber based compounds ( first revision ).
7
IS:778-1984
7.1 Valve Bodies- The design of the valve bodies shall be such as will
provide ample resistance to distortion under maximum cold working
pressure.
7.1.1 Body End Ports - The body end ports shall be circular and of a
diameter not less than the nominal size of the valve.
7.1.2 Water- Way Area - The area of the water-way through and bet-
ween the ports of the valve shall be not less than the area of a circle of
diameter equal to the nominal size of the valve. However, the area of
the water-way may be reduced through the valve seats, in the case of globe
valves and check valves to 85 percent of the full water-way area. The
area of flow through the gate valve with renewable seats may be reduced
to the extent that it is equal to the area of a circle of diameter not less
than seven eighths of the nominal size of the valve.
7.1.3 Screwed Body En& - The ends of the bodies of screwed end
valves shall be externally in the form of a hexagon or round with four or
more protruding ribs to facilitate wrenching.
7.1.3.1 The ends of screwed end valves shall have either parallel or
tapered internal pipe threads conforming to IS : 534-I975*. The minimum
length of the threaded portion shall be as given in Table 2. The threads
at the start shall be chamfered to at least 1 mm. Ample space shall
be provided between the end of the assembled pipe and any internal
obstruction.
NOMINAL 8 10 15 20 25 32 40 50 65 80 IO0
SIZE
LENGTHOP 7.0 T.5 9.5 IO.5 12.0 13.5 13.5, 17.0 19.0 21-S 26’0
THREADED
PORTION,
Min
7.1.4 Flanged Body Ends - The flanges of flanged end valves shall be
integral with the body and machined flat.
*Dimensions for pipe threads where pressure tight joints are required on the threads
( second revision ).
s
1s : 778 - 1984
7.1.4.1 The flange dimensions shall comply with the values given in
Table 3.
NOTE - Bolt size shall be 2 mm less than the diameter of the hole.
9
IS: 778 - 1984
7.2.3.1 Bolts or studs less than Ml0 for valve sizes up to and includ-
ing 25 mm and Ml2 for valve sizes above 25 mm shall not be used.
7.3 Stuffing Box - The stuffing box may be made integral with the bonnet
or it may be incorporated as separate component secured to the bonnet
either by screwing or by bolting. A suitable recess either in the bonnet
or in the stuffing box shall be provided to accommodate the spindle collar
in the case of non-rising spindle valves.
7.4 Gland - Gland shall be of one-piece or two-piece design consisting
of a sleeve sliding in the stuffing box and secured by a gland nut br bolted
flange.
7.4.1 When the gland is secured by the gland nut, the gland nut shall be
external in the form of a hexagon which shall conform, as far as possible,
to a standard nut size.
10
IS: 778 -1984
7.5 Back Seat - The gate and globe valves shall permit ‘on-line’ replace-
ment of the gland packing under the maximum cold working pressure
without showing any leakage through the stuffing box when the valve is in
full open position. Back seat may be provided on the stem or on the disc
in case of globe valves.
7.6 Stem
7.6.1 The stem shall be in one piece and shall be designed to prevent the
wedge or disc from leaving the stem.
7.6.2 The threads on the stem shall be of square or trapezoidal form,
preferably conforming to IS : 4694-1968*, IS : 7008 ( Part 3)-1973t and
IS : 7008 ( Part 4 )-1973$. Stem of 8 and 10 mm size valves may
have screw threads conforming to IS : 4218 ( Part 3 )-19675 and IS : 4218
( Part 4 )-196711.
11
IS : 778 - 1984
bonnet when the valve is in full open position; for the purpose of repack-
ing the gland under maximum cold pressure.
7.7 Wedge
7.7.1 The wedge in the wedge type gate valve shall be adequately guided
in the body so that the seating surfaces of the wedge do not touch those
of the body until near the point of closure. When the valve is closed,
the wedge shall ride high on the seating rings to allow for wear. The
guides for the wedge shall be smooth and true.
7.7.2 The wedge of the rising stem type gate valves shall be provided
with a slot at the top to receive the bottom or toe of the stem. The
wedge of the non-rising stem type gate valve may be screwed or alter-
natively, provided with a screwed nut or bushing.
7.7.3 The seats of double disc type gate valves shall be parallel or
tapered. Closure shall be effected by the double disc moving between the
seats and on reaching the closed position being forced outwards
and into contact with seats of the body. The design shall be such that
the closure is tight and that the valve shall be reopened without difficulty;
and the sliding action between the seat surfaces is minimized.
7.7.3.1 The spreading assembly shall be such that all parts are
securely supported for operation of the valve in any position. Wedging
surfaces shall be of ample area to minimize wear and shall be arranged
to act over as wide an area of the disc as possible to avoid distortion of
the latter. Initially they shall ride high to allow for wear.
7.7.3.2 The discs shall be finished smooth where they come in contact
with the body seating surfaces. These shall be adequately guided in the
body and all guide surfaces on the discs shall be smooth and true.
7.8 Disc Assembly for Globe Valves - The discs may be made in one
piece or may be made of several parts to permit renewal of contact
faces.
12
IS: 778 - 1984
a) Disc holder,
b) Disc,
c) Disc guide,
d) Check nut, and
e) Disc retaining nut with washer.
The disc holder, disc and nut may be made in single renewable casting
where so desired. The disc in a renewable disc assembly shall be of flat-
faced, spherical or angular-faced design. A back seating shall be provided
on the disc holder or on the stem to form a shut-off in contact with the
back seat on the bonnet to perm.it repacking of gland packing under
maximum cold working pressure when the valve is full open.
7.9 Disc for Check Valves -- The disc for check valve may be in one-piece
or in several pieces to permit renewal of contact faces. This may be vertical
lift type guided by a pin above or below the disc, or may be of swing type
or in the form of a ball.
7.9.1 Disc of globe and check valve may be provided with renewable
synthetic rubber seating ring.
7.10.1 The seats may be integral with the body or may be separate
renewable seat rings, screwed-in to the body and shall have lugs or slots
to facilitate renewal. Seat ring faces shall be finished smooth and edges
shall be deburred.
8. IHMENSEQNS
8.1 Minimum Thickness of Body and Bonnet - The wall thickness at any
point of body and bonnet, including cover and disc subjected to direct
fluid pressure shall be not less than that given in Table 4.
8.1.1 The thicknesses in Table 4 are minimum and they shall be
increased to provide for additional strength whenever required, to provide
I.?
L__~_...__.__.._._ _._
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12)
:. 2.0
1.7 2.0
1.7 2.2
1.8 2.3
1.9 2.0
2.5 2.2
2.7 2.9
2.3 2.5
3.2 2.7
3.6 3.0
3.9 4.5
3.5
8.2 Body Ends - Minimum thickness of metal at any point outside the
major diameter of the threads at the ends shall be as given in Table 5.
NOMINAL 8 10 15 20 25 32 40 50 65 80 100
SIZEOF
VALVE
THICKNESS 3.2 3.3 3.7 4.1 4.6 5.0 5.0 6.0 6.7 7.5 9.0
ATBODY
ENDS, Min
8.3 The width of each end ( hexagon or round with protruding ribs ) of the
screwed valve shall be not less than that specified in Table 6.
NOMINAL 8 10 15 20 25 32 40 50 65 80 100
SIZE OF
VALVE
WIDTHOF 10 10.5 11.5 13.0 13.0 15.0 15.0 20.0 21.0 23.5 26.0
ENDS,Min
13
lS:778-1984
8.4 Stem
8.4.1 Minimum Stem Diameters .- The diameter of the valve stem
measured at the core of the actuating thread in the case of outside screw
valves and at the gland in the case of inside screw valve, shall be not less
than that given in Table 7. For gate valve of non-rising stem type, the
major diameter shall also be not less than that given in Table 7.
AH dimensions in millimetres.
( Clause 8.6 )
All dimensions in millimetres.
9. TESTING
9.1 General - Unless otherwise specified, all tests, except material tests,
shall be made at the manufacturer’s works, and shall be conducted in the
presence of the purchaser’s representative when so cpecified in the
order.
9.2 Material Tests - Material tests reqnired shall be .those given in the
corresponding material specifications referred to in Table 1. The material
shall be certified by the suppliers with regard to their compliance to specifi-
cations laid down for them and tests shall be made at the manufacturer’s
works, if facilities are available.
9.3 Body Test ( Hydrostatic ) - All valves when completely assembled shall
be subjected to a hydrostatic body test at the manufacturer’s works to the
test pressure for the period given in Table 13 and shall show no leakage
when pressure is applied to the inlet end, outlet end is blanked and valve
is fully open.
9.4 Back Seat Test - Back seat test pressure shall be same as for the
body. There shall be no leakage through the stuffing box when valve is
fully open and pressure applied to the inlet end and outlet end blanked.
The leakage in this test shall be seen with gland packing removed or gland
loosened. Back seat test shall be applicable for gate aad globe valves
only.
9.5 Seat Test (Hydrostatic) - After being subjected to the body test, seats
of valves shall be tested hydrostatically to the pressure for the period
specified in Table 13. The pressure shall be applied to each side of the
gate of gate valves in closed position, underside of the globe valve and
outlet side of the check valve. In each case the other end of the valve
shall be open to atmosphere. Seats of check valves shall also be tested
to one-fourth of the maximum cold working pressure. The valves under
the seat test pressure shall not show any leakage more than that specified
in IS : 6157 - 1971*.
*General rules for inspection of valves and cocks for fluid control purposes.
20
IS : 778 - 1984
10. SAMPLING
10.1 The sampling procedure to be adopted and the criteria for conformity
shall be as given in Appendix B.
12. PREPARATION
12.1 After inspection and before despatch, valves shall be thoroughly dried
‘and cleaned, after which the wedge gate or disc shall be fully closed.
21
IS:778- 1984
The painting of the finished valves shall be at the’ option of the manufac-
turer, unless otherwise specified by the purchaser. When painted, Class
1 valves shall be painted in blue colour and Class 2 valves in red colour.
12.2 Valves shall be prepared fot despatch in such a way as to minimize
the possibility of damage to inside or outside parts during storage or in
transit. Openings shall be closed by suitable means to exclude dirt and
other foreign matter from the interior of the valves.
12.3 Valves shall be in the closed position when despatched.
12.4 Handwheels of valves above 50 mm size may be removed from the
valves and packed along with the valve secured by cord or wire.
13. MARKING
13.1 Valves shall be marked with the following particulars which shall
be either cast in or stamped on the body and shall be clearly visible.
a) Manufacturer’s name or trade-mark,
b) Class number,
c) Nominal size, and
d) An arrow showing the direction of flow in case of globe valves and
check valves.
13.2 Any additional marking required may be as agreed to between the
purchaser and the manufacturer.
13.3 BIS Certification Marking
The product may also be marked with Standard Mark.
13,3JTbe use of the Standard Mark is governed by the provisions of Bureau of
Indian Standards Act,1986 and the Rules and Regulations made thereunder.
The details of conditions under which the licence for the use of Standard Mark
may- be -granted to manufacturers or producers may be obtained from the Bureau
of Indian Standards.
APPENDIX A
( Chse 0.5 j
INFORMATION TO BE SUPPLIED WITHAN
ENQUIRY OR ORDER
APPENDIX B
( Clause 10.1 )
SAMPLING AND CRITERIA FOR CONFORMITY
23
b _-__ ..__ -.. ..-__.
IS : 778 - 1984
A-1.3.1 These valves shall be selected at random from the lot. In order
to ensure the randomness of.selection, procedures given in IS : 49051968*
may be followed.
---
*Methods for random sampling.
24
IS : 778 - 1984
25
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LUCKNOW 226001
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Patliputra Industrial Estate, PATNA 800013 26 23 05
Institution of Engineers (India) Building 1332 Shivaji Nagar, PUNE 411005 32 36 35
T.C. No. 14/1421, University P.O. Palayam, THIRUVANANTHAPURAM 695034 621 17
2) Add the following foot-note marked with ‘*’ mark at the end of
the table:
‘*Steel, aluminium alloy, zinc alloy and non-metallic material may be
permitted if required by the purchaser.’
b) SI No. (ix), co1 3 - Add the following after (b) :
‘Cl Any 6,ther equally efficient packing material suitable for cold water.’
( Page 8, cIause 7.1.3.1 ) - Substitute the following for the existing
clause :
‘7.1.3.1 Screwed bodies shall have female parallel threads unless taper
threads are specified by the purchaser. Threads shall be according to
IS : 554-1975*. Other types of threads may be provided if specified
by the purchaser. The minimum length of threaded portion in screwed
end valves shall be as given in Table 2. The threads at the start shall
be chamfered to at least 1 mm. Ample space shall be provided between
the end of the assembled pipe and any internal obstruction.’
( Page 9, clause 7.1.4.1 ) - Add the following after the first
sentence :
‘Flange dimensions other than specified may be permitted if required
by the purchaser.’
1
( Page 9, Table 3 ) :
a) SI No. ( V to IX), co1 4 - Substitute ‘-I- 3’0’ for the existing
positive tolerance on thickness of flanges.
b) Co1 5, ‘heading’ - Substitute ‘BOLT'for ‘BELT’.
( Page 12, clause 7.7.1, jirst sentence ) - Substitute the following
for the existing first sentence :
‘The guides if provided ( see 7.1.5 ) shall ensure that the seating
surfaces of the wedge do not touch those of the body until near the
point of closure.’
( Page 14, clause 8.2 ) - Substitute the following for the existing
clause :
‘8.2 Minimum flat to flat size shall be as given in Table 5.’
( Page 14, Table 5 ) - Substitute the following for the existing table:
TABLE 5 MINIMUM FLAT TO FLAT SIZE FOR BOTH CLASS 1
AND CLASS 2 VALVES
All dimensions in millimetres.
NCIIW&IZE 8 10 15 20 25 32 40 50 65 80 100
2
AMENDMENT NO. 2 MAY 1992
TO
IS 778 : 1984 SPECIFICATION FOR. COPPER
ALLOY GATE, GLOBE AND CHECK VALVES FOR
WATER-WORKS PURPOSES
( Fourth Revision)
(Page 6, Table 1) :
a] Sl No. (i) and Sl No. (ii), co14 - Substitute ‘IS 1264 : 1989l’ for ‘Is 1264
: 1981 ‘.
b) SZ No. (ii) and Sl No. (iii), col 4 - Substitute ‘FLB of IS 6912 : 198S6’ for
‘CuZq : 19~0~‘.
2Pb2 of IS 3488
c) SI No. (iii), COG 4 - Substitute ‘Grade 1 or Grade 2 ( Half bard ) of IS 319 : 19894’
for ‘Type I or Type II ( Half hard ) of IS 319 : 19744’.
(Page 7, Table 1) :
a) SI No. (iii), coZ4 - Substitute ‘IS 12’64 : 1989l’for ‘IS 1264 : 19811 ‘.
b) SZNO. (iv) :
ii) Aga'kt (b), co1 4 - Substitute ‘ IS 6912 : 19856’ for ‘IS 6912 : 19736’.
iii) Against (c), col4 - Substitute ‘FIB of IS 6912 : 19856’ for ‘CuZn 4 2Pb2
of IS 3488 : 19803’.
c) SZNo. (x), co1 4 -Substitute ‘IS 7608 : 198713’ for ‘IS 7608 : 197513’.
(CED3)