0% found this document useful (0 votes)
457 views126 pages

Promag 33: Electromagnetic Flow Measuring System

document book

Uploaded by

_keo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
457 views126 pages

Promag 33: Electromagnetic Flow Measuring System

document book

Uploaded by

_keo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 126

BA 009D/06/en/04.

99
No. 50063718
CV 5.0
promag 33
Valid as of software version
V 3.01.XX (amplifier)
Electromagnetic
V 2.04.XX (communication)
Flow Measuring System
Operating Manual

Endress + Hauser
Nothing beats know-how
Promag 33

Brief Operating Instructions


With the following instructions, you may configure your measuring instrument quickly
and easily:

Safety instructions → see page 5 Engineering units → see page 47 ff.

↓ ↓
Mounting and electrical connection Configuration of outputs
• Mounting → see page 9
• Electrical connections → see page 21 Current output
• Full scale values → see page 49, 51
• Current span → see page 51

Commissioning → see page 34 Pulse / Frequency output
• Operation mode → see page 53
• Pulse value → see page 53
↓ • Pulse width → see page 53
• Full scale frequency → see page 54
Operation → see page 35 ff. • Full scale value → see page 55
• Output signal → see page 56


Relay outputs → see page 58 ff.


More complex applications
require programming of additional functions.
The appropriate key works and cross-
ba009y83

references are found on the following pages:

• Functions at a Glance → see page 117


• Index → see page 121
• Operating matrix → see page 37

Display configuration ↓
• Language → see page 68
• Contrast → see page 68
• Assign line 1 → see page 67 For optimum measuring results
• Assign line 2 → see page 67 • Creep suppression → see page 72
• Number of decimal digits → see page 68 • Empty Pipe Detection → see page 73

continued: next column

2 Endress+Hauser
Promag 33

Contents

1 Safety Instructions . . . . . . . 5 7 Trouble-shooting, Maintenance


1.1 Correct usage . . . . . . . . . . . 5 and Repairs . . . . . . . . . . 85
1.2 Dangers and notes . . . . . . . . . 5 7.1 Response of the measuring system
1.3 Personnel for installation, start-up and on faults or alarm . . . . . . . . . 85
operation . . . . . . . . . . . . 6 7.2 Trouble-shooting and remedy . . . . 87
1.4 Repairs and dangerous substances . . 6 7.3 Error, alarm and status messages . . 90
1.5 Technical improvements . . . . . . . 6 7.4 Replacing the measuring electrodes . 94
7.5 Replacing the transmitter electronics . 96
7.6 Replacing the fuse . . . . . . . . 97
2 Instrument Identification . . . . 7 7.7 Repairs . . . . . . . . . . . . 97
7.8 Spare parts . . . . . . . . . . 97
7.9 Maintenance . . . . . . . . . . . 97
3 Mounting and Installation . . . . 9
8 Dimensions . . . . . . . . . . 99
3.1 Transport instructions (DN ≥ 350/14") . . 9
3.2 Mounting location . . . . . . . . 10 8.1 Dimensions Promag 33 A . . . . 99
3.3 Mounting position . . . . . . . . . 12 8.2 Dimensions Promag 33 H . . . . 102
3.4 Nominal diameter and flow rate . . . . 13 8.3 Dimensions Promag 33 F
3.5 Adapters . . . . . . . . . . . . 14 (DN 15...300) . . . . . . . . . 104
3.6 Mounting Promag A sensor . . . . . 15 8.4 Dimensions Promag 33 F
3.7 Mounting Promag H sensor . . . . 16 (DN 350...2000) . . . . . . . . 105
3.8 Mounting Promag F sensor . . . . . 17
3.9 Turning the transmitter housing 9 Technical Data . . . . . . . . 107
and local display . . . . . . . . . 19
3.10 Mounting the transmitter (remote version) 20 10 Functions at a Glance . . . . . 117

11 Index . . . . . . . . . . . . 121
4 Electrical Connection . . . . . 21
4.1 Degree of protection . . . . . . . . 21
4.2 Connecting the transmitter . . . . . . 22
4.3 Connecting the cable of the remote
version . . . . . . . . . . . . . 25
4.4 Cable specifications . . . . . . . . 27
4.5 Potential equalisation . . . . . . . 28
4.6 Connecting E+H Rackbus
and Rackbus RS 485 . . . . . . . . 30
4.7 Connecting HART Communicator . . . 33
4.8 Connecting Commubox FXA 191
(Commuwin II software) . . . . . . . 33
4.9 Commissioning . . . . . . . . . . 34

5 Display and Operation . . . . . 35


5.1 Display and operating elements . . 35
5.2 Operation (operating matrix) . . . . . 36
5.3 Operating example . . . . . . . . 39
5.4 Operation with the HART protocol . . . 40
5.5 Operating Rackbus RS 485 . . . . . 42

6 Description of Functions . . . . 47

Endress+Hauser 3
Promag 33

Registered Trademarks

KALREZ ®, VITON ® and TEFLON ®


Registered trademarks of E.I. Du Pont de Nemours & Co., Wilmington, USA

TRI-CLAMP ®, HASTELLOY ®
Registered trademarks of Ladish & Co., Inc., Kenosha, USA

4 Endress+Hauser
Promag 33 1 Safety Instructions

1 Safety Instructions

1.1 Correct usage


• The Promag 33 measuring system is only to be used for measuring the flow of
conductive fluids. Most liquids can be measured provided they have a minimum
conductivity of ≥ 5 µS/cm, e.g.
– acids, alkalis, pastes, pulps,
– drinking water, wastewater, sewage sludge,
– milk, beer, wine, mineral water, yoghurt, molasses, etc.
A minimum conductivity of ≥ 20 µS/cm is required for measuring demineralised
water.
• The manufacturer assumes no liability for damage caused by incorrect use of the
instrument.
• Instruments which are used in the explosion hazardous area are supplied with a
separate “Ex documentation”, which is an integral part of this Operating Manual.
The instructions and connected loads provided in this supplement must absolutely
be observed. An appropriate icon is shown on the front of this document according
to the approval given and the test center (f Europe, h USA, g Canada).

1.2 Dangers and notes


All instruments are designed to meet state-of-the-art safety requirements, have been
tested, and have left the factory in an operational perfectly safe condition.
The devices were developed according to EN 61010 “Protection Measures for
Electronic Equipment for Measurement, Control, Regulation and Laboratory
Procedures”.
A hazardous situation may occur if the flowmeter is not used for the purpose it was
designed for or is used incorrectly. Please carefully note the information provided in
this Operating Manual indicated by the following pictograms:

Warning!
A “warning” indicates actions or procedures which, if not performed correctly, may
lead to personal injury or a safety hazard.
Please strictly observe the instructions supplied and proceed carefully. Warning!

Caution!
A “caution” indicates actions or procedures which, if not performed correctly, may
lead to faulty operations or the destruction of the instrument.
Please strictly observe the respective instructions. Caution!

Note!
A “note” indicates actions or procedures which, if not performed correctly, may
indirectly affect operations or lead to an unexpected instrument response.
Note!

Endress+Hauser 5
1 Safety Instructions Promag 33

1.3 Personnel for installation, start-up and operation


• Mounting, electrical installation, start-up and maintenance of the instrument may
only be carried out by trained personnel authorised by the operator of the facility.
Personnel must absolutely and without fail read and understand this Operating
Manual before carrying out its instructions.
• The instrument may only be operated by personnel who are authorised and trained
by the operator of the facility. All instructions in this manual are to be observed
without fail.
• With special fluids, incl. those used for cleaning, E+H will be pleased to supply
information concerning the chemical resistance properties of wetted parts.
• When welding the piping, the welding machinery must not be grounded through
the Promag.
• The installer has to make sure that the measuring system is correctly wired up
according to the wiring diagrams. The measuring system is to be grounded.
• Please observe all provisions valid for your country and pertaining to the opening
and repairing of electrical devices.

Danger of electrical shock!


With the housing cover removed, protection against accidental contact is no
Warning!
longer present.

1.4 Repairs and dangerous substances


The following procedures must be carried out before a Promag 33 is sent to
Endress+Hauser for repair:
• A note must always be enclosed with the instrument, containing a description of the
fault, the application, and the chemical and physical properties of the product being
measured.
• Remove all residue which may be present. Pay special attention to the gasket
grooves and crevices where fluid may be present. This is especially important if
the fluid is dangerous to health, e.g. corrosive, carcinogenic, radioactive, etc.
• No instrument should be returned without all dangerous material being
removed first (e.g. in scratches or diffused through plastic).

Incomplete cleaning of the instrument may result in waste disposal or cause harm to
personnel (burns, etc). Any costs arising from this will be charged to the operator of
the instrument.

1.5 Technical improvements


The manufacturer reserves the right to modify technical data without prior notice.
Your local E+H Sales Office will supply you with all current information and any
updates to this Operating Manual.

6 Endress+Hauser
Promag 33 2 Instrument Identification

2 Instrument Identification
An overview of the complete Promag 33 measuring system is shown below.
The technical specifications are stamped on the nameplate and contain the following
information:

Promag 33 transmitter

Promag A

Promag H

Promag F

Compact version Remote version Sensors


(example for Promag H) (see next page)

Order code / Serial number


Definition code: see specifications
on order confirmation

ENDRESS+HAUSER
PROMAG 33
Order Code:
33FT50-AD1AA12A21F Power consumption
2X 123456
Ser.No.:
15 VA / W
85-260VAC 15VA/W
50-60Hz IP 67
Ingress protection (IP 67)
EPD/MSÜ ECC 5P-CAL
I-OUT (HART), FREQ-OUT
Power supply / frequency
85...260 V AC (50...60 Hz)
SONDERPRODUKTE
Additional information
– EPD/MSÜ: with Empty Pipe Detection
– ECC: with Electrode Cleaning Circuitry
– 5P-CAL: with 5-point calibration
i

Pat. 2084740 UK Pat. 4,382,387 US


Pat. 219,725 UK (EP) Pat. 4,704,908 US
Outputs
I-OUT: with current output (HART)
FREQ-OUT: with pulse/frequency output

Special products
Additional information, specifications
Fig. 1
ba009y03

Promag 33 transmitter
Typical nameplate specifications
(example)

Endress+Hauser 7
2 Instrument Identification Promag 33

Promag A, H and F sensors

Promag F (15...2000) (DN 15...300)

Order code / Serial number


Definition code: see specifications
on order confirmation

ENDRESS+HAUSER Calibration factor / Zero point


PROMAG F 0.5328 / –5
Order Code:
33FH4H-DD1BA43A21A
Nominal diameter (DN 400)
Ser.No.: 2X 123456
Pressure rating (DIN PN 10 bar)
K-factor: 0.5328/-5
DN 400 DIN PN10
Materials:
Werkstoffe: HG 1.4435 Materials
TMmax.: 120°C IP67 – Lining: hard rubber (HG)
EPD/MSÜ R/B FS – Measuring electrodes: stainless steel
SONDERPRODUKTE 1.4435

i
Ingress protection (IP 67)
Max. fluid temperature (120 °C)

Pat.UK 2084740 219,725 (EP) Pat.US 4,382,387 4,704,908


Additional information
– EPD/MSÜ: with Empty Pipe Detection
– R/B: with reference electrode
– FS: remote version (see page 20)

Special product
Additional information, specifications

Promag A (DN 2...25) Promag H (DN 25...100)

®
ENDRESS+HAUSER
PROMAG A ENDRESS+HAUSER 3
Order Code:
PROMAG H 28 - 03

33AT25-AH1BA41A21F
2X 123456
Ser.No.:
Order Code: 33HP1H-ACABA53A21F
K-factor: Ser.No.: 2X 123456
0.5328/-5 K-factor: 0.5328/-5
DN8 1.4435 PN40
Materials: DN100 / 4"
Werkstoffe: PFA HAST-C V TUBE/ROHR:OD/SMS/JIS/ISO
TM max.
: 130°C IP67 Materials:
EPD/MSÜ R/B FS ECC Werkstoffe: PFA 1.4435 EPDM
SONDERPRODUKTE TM max.: 150°C IP 67
EPD/MSÜ FS ECC
SONDERPRODUKTE

i
i

Pat. 2084740 UK Pat.4,382,387 US Pat.US 5,323,156 5,351,554


Pat. 219,725 UK (EP) Pat.4,704,908 US Pat.US 4,382,387 4,704,908 Pat.UK EP 219,725 2,084,740
ba009y04

Fig. 2
Promag A, H and F sensors
Typical nameplate specifications
(example)

8 Endress+Hauser
Promag 33 3 Mounting and Installation

3 Mounting and Installation


Warning!
• The instructions given in this section are to be observed at all times in order to
ensure safe and reliable operation of the measuring system. Warning!
• For explosion protected instruments the mounting regulations and the technical
data may differ from those stated here. Please refer to the Ex supplement of this
Operating Manual for additional information.

3.1 Transport instructions (DN ≥ 350/14")


The pipe lining on the flanges is protected by disks to prevent damage when
transporting to the measuring point. These are to be removed when installing.
Instruments are to be transported in the containers they are delivered in.

Transporting to the measuring point


• The sensor must not be lifted by the Correct! Incorrect!
transmitter housing!
• Use only the grips on the flange for
lifting out and mounting the sensor in
the piping (from DN 350 or 14").

Caution!
The sensor must not be lifted by the
metal casing using a fork lift truck!
This can buckle the casing and so
Caution!
damage the internal magnetic coils.
ba009y07

Fig. 3
Transport instructions for large
diameter sensors (DN ≥ 350)

Base and supports


The sensor is to be mounted on a base Correct!
which is sufficiently strong enough to
withstand its weight.

Caution!
Do not support the sensor by the sheet
casing. The casing may be dented and Caution!
so damage the magnetic coils inside
the sensor.

Incorrect!
ba009y08

Fig. 4
The proper way to support large
diameter sensors (DN ≥ 350)

Endress+Hauser 9
3 Mounting and Installation Promag 33

3.2 Mounting location


Correct measurement is only possible
when the pipe is full. The following
locations should therefore be avoided:

• No installation at the highest point


(air accumulation).
• No installation immediately before
an open pipe outlet in a downward
line.

The alternative installation, however,


enables correct measurement.

alternatively

h ≥ 2 x DN

ba009y13

Fig. 5
Mounting location

Partly filled pipes


For inclines a mounting similar to a drain
should be adopted.
Added security is offered by Empty Pipe
Detection in order to detect empty or
partly filled pipes (see page 73).

Note!
Danger of solids accumulation!
≥ 2 x DN Do not mount the sensor at the lowest
Note!
point of the drain. A cleaning valve
≥ 5 x DN
should also be installed.
ba009y14

Fig. 6
Mounting with a partly filled pipe

Venting valve
Downward pipe
With the installation suggested opposite,
partial vacuum is avoided even with a
downward pipe > 5 m long (siphon, vent
valve downstream of the sensor).
>5m

ba009y15

Fig. 7
Installation downward pipe

10 Endress+Hauser
Promag 33 3 Mounting and Installation

Installation of pumps
Do not mount the sensors on the
suction side of pumps. This prevents
low pressure and therefore possible
damage to the lining of the measuring
tube.
Information on the resistance to vacuum
of the flowmeter lining can be found on
page 115.

Pulse dampers should be installed


when using reciprocal, diaphragm or

ba009y16
peristaltic pumps.
Fig. 8
Installation of pumps

Vibration
The piping before and after the sensor
should be securely fastened if there
is excessive vibration.
Information on shock and vibration
resistance is found on page 110.

Caution!
Excessive vibration necessitates
separate mounting of the sensor and Caution!
transmitter (see pages 20, 109).

Mechanical support of the sensor is


recommended for free runs of piping
over 10 m long.

> 10 m
ba009y11

Fig. 9
Ways to avoid vibrations

Endress+Hauser 11
3 Mounting and Installation Promag 33

3.3 Mounting position

Vertical mounting:
This is the recommended position with
the flow upwards. Entrained solid
particles sink and fatty components in
the stationary fluid rise away from the
measuring electrodes. This is the
optimal position in empty pipe system
and when using Empty Pipe Detection
(see page 73).

Horizontal mounting:
The axis of the electrodes must be

ba009y09
horizontal, thus preventing brief insula-
tion of the electrodes by entrained air
bubbles.

Measuring Electrode axis:


electrodes The plane in which the electrode axis
lies with regard to the transmitter is
identical for the Promag A, H and F
Electrode axis
sensors.
ba009y10

Fig. 10 (Example Promag F)


Mounting position (horizontal,
vertical)

Inlet and outlet sections


The sensor should by mounted away
≥ 5 x DN ≥ 2 x DN from fittings such as valves, T-pieces,
elbows, etc.

Inlet section: ≥ 5 x DN
Outlet section: ≥ 2 x DN

The inlet and outlet sections must be


observed in order to maintain accuracy.
ba009y12

Fig. 11
Inlet and outlet sections

12 Endress+Hauser
Promag 33 3 Mounting and Installation

3.4 Nominal diameter and flow rate


The diameter of the pipe usually governs the nominal diameter of the sensor.
The optimum flow velocity range is between v = 2...3 m/s. Furthermore, the flow
velocity (v) has to be matched to the physical properties of the fluid:

• v < 2 m/s → with abrasive fluids (potter’s clay, lime milk, ore slurry)
• v > 2 m/s → with fluids forming coating (wastewater sludge, etc.)

If it is necessary to increase the flow velocity, this can be done by reducing the
nominal diameter of the sensor (see following chapter).

DN Full scale values in [m3/h]

Minimum value Factory setting Maximum value


[mm] [inch] at v = 0.3 m/s at v ~ 2.5 m/s at v = 10 m/s

2 1/ " 0.0034 0.0283 0.1131


12
4 5/ " 0.0136 0.1131 0.4524
32
8 5/ " 0.0543 0.4524 1.810
16
15 1/ " 0.1908 1.590 6.362
2
25 1" 0.5301 4.418 17.67
32 11/4" 0.8685 7.238 28.95
40 11/2" 1.357 11.31 45.24
50 2" 2.121 17.67 70.69
65 21/2" 3.584 29.87 119.5
80 3" 5.429 45.24 181.0

100 4" 8.482 70.69 282.7


125 5" 13.25 110.5 441.8
150 6" 19.09 159.0 636.2

200 8" 33.93 282.7 1130


250 10" 53.01 441.8 1767

300 12" 76.34 636.2 2545


350 14" 103.9 865.9 3464

400 16" 135.7 1131 4524


450 18" 171.8 1431 5726

500 20" 212.1 1767 7069


600 24" 305.4 2545 10179
700 28" 415.6 3464 13854
750 30" 477.1 3976 15904
800 32" 542.9 4524 18096
900 36" 687.1 5726 22902

1000 40" 848.2 7069 28274


1050 42" 935.2 7793 31172
1200 48" 1222 10179 40715
1350 54" 1546 12882 51530
1400 56" 1663 13854 55418
1500 60" 1909 15904 63617
1600 64" 2172 18096 72382
1700 66" 2451 20428 81713
1800 72" 2748 22902 91609

2000 78" 3393 28274 113097

Endress+Hauser 13
3 Mounting and Installation Promag 33

3.5 Adapters
The sensor can also be mounted in a pipe with a larger nominal diameter when
suitable adapters (reducers and expanders) to DIN 28545 are fitted.
The resultant increase in the rate of flow increases the accuracy of measurement
with slowly moving fluids.

The adjacent nomogram can be used to


determine the pressure loss caused.

Procedure:
1. Determine the ratio of the
diameter d/D.
2. From the nomogram read off the
pressure loss at the flow velocity and
d/D ratio.

Note!
The nomogram applies to fluids with a
Note! viscosity similar to that of water.
Pressure loss [mbar]

Diameter ratio d/D


ba009y17

Fig. 12
Pressure loss when using
adapters

14 Endress+Hauser
Promag 33 3 Mounting and Installation

3.6 Mounting Promag A sensor


Various process connections are available for the Promag A sensor.
The process connections (adapters) are mounted in two ways:

A. Coupling nut on a 1" threaded stub (mounting set)


• Internal thread
• External thread
• PVC adhesive coupling
• Hose connection
• Weld nipples

B. Screw-in process connections (instead of threaded stub)


These process connections are mounted as standard in the factory before delivery.
• Flange joints
• Tri-Clamp

A Can be ordered separately as mounting set:


Internal thread, external thread, PVC adhesive coupling,
hose connection, welded nipples

DN 2...25

1" threaded stub (ISO 228)

B
Flange joints
(mounted when
delivered)

Tri-Clamp
(mounted when
delivered)
ba009y18

DN 2...25 Fig. 13
Process connections
Promag A

Seals / Screw tightening torques (Mounting set)


When fastening the process connections, the O-ring or the flat seal is pressed fully
into the seal groove in the threaded stub. The skirted nut thereby comes to a fixed
stop.

Length, Dimensions → see pages 99 ff.

Endress+Hauser 15
3 Mounting and Installation Promag 33

3.7 Mounting Promag H sensor


The Promag H sensor is delivered with the process connection already mounted.
The various process connections are fastened to the sensor with 4 or 6 screws.

Tri-Clamp ISO 2853


Promag H
Welded nipple

ISO 2852

Flat seal

ba009y19
Fig. 14 Silicone / EPDM
Process connections DIN 11851 SMS
Promag H

Seals / Screw tightening torques Diameter Max.


When mounting the process connectors, tightening torque
make sure that the seal is free of dirt
DIN ANSI [Nm]
and correctly centered. The screws have [mm] [inch]
to be tightened.
25 1" 10
The process connector forms a metal
40 11/2" 10
connection with the sensor, to guarantee 50 2" 25
a pre-defined seal compression. 65 21/2" 25
80 3" 88
The gaskets must be replaced at 100 4" 88
frequent intervals!

Length, Dimensions → see pages 102 ff.

Welding the sensor into the pipework (welded nipple)


If the sensor is directly welded into the pipework, we recommend the following
procedure:
Caution!
The electronics may be destroyed! Take care that the welding ground is not via
Caution! the Promag 33 H sensor or housing.

1. Fasten the Promag H sensor with some spot welds into the pipe.
2. Loosen the screws at the process-connector flange and remove the sensor from
the pipe; make sure that the seal is also removed from the process connector.
3. Weld the process connector into the pipe.
4. Once again install the sensor into the pipe; making sure everything is clean and
the seal is correctly positioned.

Note!
• If the welding process is correctly executed in thin-walled food piping, the seal will
not be damaged by the heat, even when mounted. Nevertheless, we recommend re-
Note!
moving the sensor and seal first.
• For the disassembly, the pipe has to be spread by about 4 mm.

16 Endress+Hauser
Promag 33 3 Mounting and Installation

3.8 Mounting Promag F sensor


The sensor is mounted between the flanges of the piping (Fig. 15). Since the lining of
the measuring tube also covers the sensor flange, it also acts as a seal.

Caution!
The Teflon (PTFE) lined Promag F is fitted with protective disks to guard the lining
which is turned over the flanges. These disks are to be removed just before mounting
the sensor. Ensure that the lining on the flange is not damaged or removed.
These disks must remain in position during storage. Caution!

ba009y20
Fig. 15
Mounting Promag 33 F

Seals
• If the measuring tube liner is made of soft rubber or Teflon (PTFE), a flange seal
is not required.
• With soft rubber lining the mating flange should have a thin film of non-conductive
sealing grease applied.
• Use a seal according to DIN 2690.
• Mounted seals must not protrude into the piping section.

Caution!
Danger of short-circuit! Do not use sealing materials that are electrically conductive,
e.g. graphite. This could result in an electrically conductive layer forming on the inside
of the measuring tube and therefore short-circuiting the measuring signal. Caution!

Screw tightening torques → see following page

Length, Dimensions → see pages 104, 105

Endress+Hauser 17
3 Mounting and Installation Promag 33

Screw tightening torques (Promag F)


The tightening torques listed apply to greased threads.
Screws tightened up too tightly deform the sealing surface. Special attention should
be paid to soft rubber linings.

Note!
The tightening torques given here apply only to those pipes which are not subject
Note!
to mechanical stress.

Diameter Pressure ratings Screws Max. tightening torques [Nm]

[mm] [inch] DIN ANSI AWWA JIS Hard rubber Soft rubber PTFE
[bar] [lbs] (EPDM) (Teflon)

15 1/
2" 20K 4 x M 12 – – 15
25 1" 20K 4 x M 12 25 5 33
32 – PN 40 Class – 20K 4 x M 12 40 8 53
40 11/2" 150 20K 4 x M 16 50 11 67
50 2" 10K 4 x M 16 64 15 84

65 – 10K 4 x M 16 87 22 114
80 3" 10K 8 x M 16 53 14 70
100 4" PN 16 Class – 10K 8 x M 16 65 22 85
125 – 150 10K 8 x M 16 80 30 103
150 6" 10K 8 x M 20 110 48 140

200 8" 10K 8 x M 20 108 53 137


250 10" PN 10 Class – 10K 12 x M 20 104 29 139
300 12" 150 10K 12 x M 20 119 39 159

350 14" 16 x M 20 141/193 39/79 188/258


400 16" PN Class – 16 x M 24 191/245 59/111 255/326
- 18" 10/16 150 20 x M 24 170/251 58/111 227/335
500 20" 20 x M 24 197/347 70/152 262/463
600 24" 20 x M 27 261/529 107/236 348/706

700 28" 24 x M 27 312/355 122/235 –


800 30" PN – Class 24 x M 30 417/471 173/330 –
900 32" 10/16 D 28 x M 30 399/451 183/349 –
1000 36" 28 x M 33 513/644 245/470 –

1200 48" 32 x M 36 720 328 –


– 54" 36 x M 39 840 432 –
1400 – 36 x M 39 840 432 –
– 60" 40 x M 45 1217 592 –
1600 – PN 6 – Class 40 x M 45 1217 592 –
– 66" D 44 x M 45 1238 667 –
1800 72" 44 x M 45 1238 667 –
– 78" 48 x M 45 1347 749 –
2000 – 48 x M 45 1347 749 –

18 Endress+Hauser
Promag 33 3 Mounting and Installation

3.9 Turning the transmitter housing and local display


The transmitter housing and local display can be rotated in steps of 90°. This enables
the unit to be adapted to different mounting positions in the piping and so simplifying
reading and operation.

Warning!
For instruments with EEx d/de or FM/CSA Cl. I Div. 1 approval, the procedure for
rotating the instrument is different than that described here and is given in the
Ex-supplement to this documentation. Warning!

o
30
2 Turning the transmitter housing

1. Loosen the two fixing screws of the transmitter


bayonet catch (approx. two turns)
1
2. Turn the bayonet catch of the transmitter as far
as the screw slits (approx. 15 mm).

3. Carefully lift the transmitter housing to the stop.


4
Caution!
Do not damage the cable between
the transmitter and sensor!
3 Caution!
4. Turn the transmitter housing to the desired
position.

5. Lower the housing and engage the bayonet


catch.

5 6. Retighten the two screws.

6
ba009y22

Fig. 16
Turning the transmitter housing
ba009y23

1 7 Turning the local display

6 Warning!
Danger from electric shock! Switch off the
power supply before opening the instrument.
2
ENDRESS+HAUSER

Warning!
PROMAG 33

1. Loosen the Allen screw of the safety grip


(3 mm Allen key).

2. Unscrew the cover of the electronics area


of the transmitter housing.
3
3. Unscrew the two Phillips screws of the front
panel display.

4. Turn the display module to the required position.

5. Securely tighten the Phillips screws.


4
5
6. Replace and screw down securely the cover of
the electronics area on to the transmitter housing.

7. Securely tighten the Allen screw of the safety grip.

Fig. 17
Turning the local display

Endress+Hauser 19
3 Mounting and Installation Promag 33

3.10 Mounting the transmitter (remote version)


The transmitter has to be mounted remote from the sensor when:
• access is difficult,
• space is restricted,
• extreme process and ambient temperatures prevail (for temperature ranges
see page 110),
• there is severe vibration (> 2 g/2 h per day; 10...100 Hz).

Wall and post mounting


The remote mounted version is delivered
with a wall bracket as standard.
A special mounting set can be supplied
for post mounting: Order No. 50076905.

Connecting cable
Wall mounting Two different versions are available
for remote versions:

FS version:
• The permissible length of cable
Lmax of more than 10 m is governed
by the conductivity of the fluid
(see Fig. 19).
• The maximum possible cable length is
limited to 10 meter for instruments with
ba009y29

Empty Pipe Detection (EPD). This


Fig. 18 Post mounting (∅ 3/4...3") function is only available with the
Wall and post mounting FS version.
• The FS cable is recommended only for
distances smaller than 20 m.

FL version:
L max
• All fluids with a minimum conductivity
of ≥ 5 µS/cm (demineralised water
≥ 20 µS/cm) can be measured.
This is not dependent on the distance
between transmitter and sensor
(see Fig. 19).
• Empty Pipe Detection (EPD) is not
available with this version.

Please also note the following for


obtaining correct readings:
Conductivity • Fasten the cable gland or lay it in a
[µS/cm] conduit. When the fluid conductivity is
FS low, cable movements can cause
200
serious changes in capacitance and
Permissible thereby falsify the measuring signal.
range
• Do not run the cable in the vicinity of
100 electrical machines or switching
elements.
• Ensure potential equalisation between
5 FL
the transmitter and the sensor.
10 100 200 [m]
ba009y24

Fig. 19
Cable length L max
Fluid conductivity and cable
length with the remote version

20 Endress+Hauser
Promag 33 4 Electrical Connection

4 Electrical Connection
Warning!
• When connecting Ex-approved instruments, please observe all instructions and
wiring diagrams given in the Ex supplement to this Operating Manual.
Your E+H representative will be pleased to provide you with more information.
• When using the remote version, only sensors and transmitters with the same serial
number are to be connected together. Measuring errors can occur if this is not the
case. Warning!

4.1 Degree of protection


The instruments fulfil all the requirements for IP 67. After successful installation in the
field or after servicing, the following points must always be observed in order to
ensure the degree of protection IP 67:

• Housing seals must be clean and


undamaged when inserted in the seal
groove. The seals may need to be Correct!
dried, cleaned or replaced.
• All housing screws and the housing
cover must be tightened firmly.
• The cables used for connecting must
have the correct outer diameter (see
page 27).
• The cable gland must be tightened
firmly (see Fig. 20).
• The cable must loop down before
entering the cable gland to ensure
that no moisture can enter it (see
Fig. 20).
Install the sensor so that the cable
Incorrect!
glands first hang down and do not first
go upwards.
• Any cable gland not used must be
replaced with a blind plug.
• The protective bushing should not be
removed from the cable gland.
ba009y06

Fig. 20
Mounting cable entries

Caution!
The screws of the Promag sensor housing must not be loosened or the degree of
protection guaranteed by E+H is no longer valid.
Caution!

Note!
The Promag A and F sensors can optionally be supplied with the IP 68 degree of
protection (permanently under water to a depth of 3 m). In this case the transmitter
Note!
(IP 67) has to be mounted remote from the sensor.

Endress+Hauser 21
4 Electrical Connection Promag 33

4.2 Connecting the transmitter


Warning!
• Risk of electric shock! Switch off the power supply before opening the instrument.
Do not install or wire the unit while connected to the power supply. Failure to comply
may also result in damage of electronic components.
• Connect the protective conductor to the ground terminal on the housing before the
Warning! power supply is switched on.
• Check that local power supply and frequency agree with the information on the
nameplate. All relevant national regulations for mounting must also be observed.

1. Loosen the Allen screw of the safety


grip using an 3 mm Allen key.

2. Unscrew the wiring compartment cover.

ANSCHLUSSKLEMMEN - FIELD TERMINALS

➋ 3. Feed the power and signal cables


into the appropriate cable glands.

4. Wire up according to the wiring


➌ diagrams:
→ see Fig. 22, 23 or
→ Wiring diagram in the screw cover

• Power supply is connected


to terminal 1 (L1, L+), terminal 2
Supply cable (N, L–) and the ground terminal (3).
2
1
2
+
- 3 • Fine-wire leads: max. 4 mm ;
20
21
22
23
24
+
-
+
-
+
➌ put sleeve on the end of the cores.
25 - 28
2
Single-core lead: max. 6 mm .
26 +
27 -

Signal cable

5. Having made the connection,


screw the cover tightly again on the
1
2
+
- 3 transmitter housing.

20 +
21 -
22 +
23 -
24 +
25 - 28
26 +
27 -

6. Tighten the Allen screw of the safety


grip securely.

ANSCHLUSSKLEMMEN - FIELD TERMINALS


ba009y30

Fig. 21
Connecting the transmitter

Note!
For instruments fitted with an “EEx i” communications module, the electrical
Note!
connection is described in separate Ex documentation.

22 Endress+Hauser
Promag 33 4 Electrical Connection

Connection diagram for the transmitter (“HART”)

Fuse
• Power supply 20...55 V AC / 16...62 V DC:
2.5 A slow-blow / 250 V; 5.2 × 20 mm
• Power supply 85...260 V AC:
1 A slow-blow / 250 V; 5.2 × 20 mm

Supply cable

1
Ground terminal for
2 3 protective conductor
20
21
22
23
24
25 28 Ground terminal for
26 signal cable shield
27

Signal cable

Version with a “HART” communication module

3
Ground connection (protective earth)

1 L1 for AC power supply L+ for DC power supply


2 N L–

+ Pulse/frequency output (active/passive): fmax = 10 kHz


20 active: 24 V DC, 25 mA (max. 250 mA/20 ms)
21
- passive: 30 V DC, 250 mA
+
22 Alarm output (Relay 1): can be configured
23
- max. 60 V AC / 0.5 A AC; max. 30 V DC / 0.1 A DC
+
24 Status output (Relay 2): can be configured
25 - max. 60 V AC / 0.5 A AC; max. 30 V DC / 0.1 A DC
+
26 Current output (active):
27 - 0/4...20 mA, RL < 700 Ω (with HART: RL ≥ 250 Ω)

Ground connection (screening of signal cable)


28

The input and outputs are galvanically isolated from the power supply and
from each other.
ba009y35

Fig. 22
Terminal compartment
Promag 33 (HART)

Endress+Hauser 23
4 Electrical Connection Promag 33

Connection diagram for the transmitter (“RS 485”)

Fuse
• Power supply 20...55 V AC / 16...62 V DC:
2.5 A slow-blow / 250 V; 5.2 × 20 mm
• Power supply 85...260 V AC:
1 A slow-blow / 250 V; 5.2 × 20 mm

Supply cable

1
Ground terminal for
2 3 protective conductor
20
21
22
23
24
25 28 Ground terminal for
26 signal cable shield
27

Signal cable

Version with a “RS 485” communication module

3
Ground connection (protective earth)

1 L1 for AC power supply L+ for DC power supply


2 N L–

+ RS 485 interface or * Auxiliary input


20 A +/–
21
- B –/+
3...30 V DC
+
22 Alarm output (Relay 1): can be configured
23
- max. 60 V AC / 0.5 A AC; max. 30 V DC / 0.1 A DC
+
24 Status output (Relay 2): can be configured
25 - max. 60 V AC / 0.5 A AC; max. 30 V DC / 0.1 A DC

26 + Current output (active): 0/4...20 mA, RL < 700 Ω or *


Pulse/frequency output (active/passive): fmax = 10 kHz
27 - active: 24 V DC, 25 mA (max. 250 mA/20 ms)
passive: 30 V DC, 250 mA

Ground connection (screening of signal cable)


28

* Only one version is possible for each, depending on the setting selected in
the function “SYSTEM CONFIG.” (see page 71).
The input and outputs are galvanically isolated from the power supply and
ba009y32

Fig. 23 from each other.


Terminal compartment
Promag 33 (RS 485)

24 Endress+Hauser
Promag 33 4 Electrical Connection

4.3 Connecting the cable of the remote version


Warning!
Danger from electric shock! Switch off the power supply before opening
the instrument. Warning!

1. Loosen the safety grip and remove the cover of the transmitter housing.

2. Remove the cover from the connection housing of the sensor:


– Promag A, H: Loosen all the Phillips screws
– Promag F: Loosen the safety grip and unscrew the cover.

3. Feed both signal and coil-current cable into the appropriate cable entries
of the connection housings.
Caution!
Danger of destroying the coil current control! Only connect or disconnect
the coil cable once the power supply to the instrument has been switched off. Caution!

4. Connect the sensor / transmitter cable according to the wiring diagrams


(see Fig. 25).

5. Retighten the connection housing cover securely.


With Promag F, the Allen screw of the safety grip also has to be tightened.

Transmitter
41
42

22
23
36
37
4
8
7
5
6


➊ ➎

Coil current cable


➋ ➎
Signal cable Coil current
cable

FS FL

Promag F Promag H Promag A


ba009y31

Sensors Fig. 24
Connecting the transmitter /
sensor cable

Endress+Hauser 25
4 Electrical Connection Promag 33

Wiring diagrams for the remote version (FS/FL)

Remote version “FS”

Promag 33 A Promag 33 H / F

Transmitter Transmitter

EPD EPD

S1 E1 E2 S2 GND E S Coils S1 E1 E2 S2 GND E S Coils

6 5 7 8 4 37 36 23 22 42 41 6 5 7 8 4 37 36 23 22 42 41

yellow
brown
yellow
brown

green

green
white
white

2
1
2
1

4 6 5 7 8 37 36 42 41 6 5 7 8 4 37 36 23 22 42 41

GND S1 E1 E2 S2 E S Coils S1 E1 E2 S2 GND E S Coils


EPD EPD

Sensor Sensor

Remote version “FL”

Promag 33 A Promag 33 H / F

Transmitter Transmitter

E1 E2 GND V+ V- Coils E1 E2 GND V+ V- Coils

6 5 7 8 4 37 36 23 22 42 41 6 5 7 8 4 37 36 23 22 42 41
brown
yellow

brown
yellow
green

green
white

white
grey

grey
2
1

2
1

7 5 23 22 4 42 41 5 7 4 37 36 23 22 42 41

E2 E1 V+ V- GND Coils E1 E2 GND V+ V- Coils


out- out+
Fig. 25
ba009e01

Wiring diagrams for the remote Sensor Sensor


“FS” and “FL” versions

26 Endress+Hauser
Promag 33 4 Electrical Connection

4.4 Cable specifications

Remote version “FS”


2
Coil cable: 2 x 0.75 mm PVC cable with common screen *
Conductor resistance ≤ 37 Ω/km
Capacitance: core/core, screen grounded ≤ 120 pF/m
Permanent operating temperature: –20...+70 °C
2
Signal cable: 3 x 0.38 mm PVC cable with common screen *
and separately screened cores
2
With EPD (Empty Pipe Detection) 4 x 0.38 mm PVC cable
Conductor resistance ≤ 50 Ω/km
Capacitance: core/screen ≤ 420 pF/m
Permanent operating temperature: –20...+70 °C

* braided copper screen: ∅ ~ 7 mm

Remote version “FL”


2
Coil cable: 2 x 0.75 mm PVC cable with common screen *
Conductor resistance ≤ 37 Ω/km
Capacitance: core/core, screen grounded ≤ 120 pF/m
Permanent operating temperature: –20...+70 °C
2
Signal cable: 5 x 0.5 mm PVC cable with common screen *
Conductor resistance ≤ 37 Ω/km
Capacitance: core/core, screen grounded ≤ 120 pF/m
Permanent operating temperature: –20...+70 °C

* braided copper screen (coil cable ∅ ~ 7 mm; signal cable ∅ ~ 9 mm)

Operation in areas with severe electrical interference


The Promag 33 measuring system fulfils all general safety requirements according
to EN 61010 and electromagnetic compatibility (EMC) according to EN 50081 Part 1
and 2 / EN 50082 Part 1 and 2 when installed in accordance with the NAMUR
recommendations.

Note!
• Remote version:
To comply with the certificate of conformity, the signal and coil cables between the
sensor and transmitter must always be screened and grounded at both ends.
Grounding is made using the ground terminals especially for this purpose on the
inside of the connection housings. Keep stripped and twisted cable shield section
Note!
to the ground terminal as short as possible!
• The cable must be resistant to an ambient temperature of max. +80 °C if the
Promag H sensor is operated at a process temperature of +150 °C.

Endress+Hauser 27
4 Electrical Connection Promag 33

4.5 Potential equalisation

The sensor and the fluid must have


roughly the same electrical potential to
1 ensure that measurement is accurate
and no galvanic corrosion takes place at
the electrode. Normally the reference
electrode in the sensor or the metal pipe
2 ensures that the potentials are equalised.
2

Reference electrodes:
• Promag A:
always with reference electrode

3 • Promag F:
optional, depending on material

1 Empty pipe detection electrode • Promag H:


2 Measuring electrodes
Fig. 26
no reference electrode, as there is
3 Reference electrode(s)

ba009y25
Position of different electrodes always a metallic connection to the
in the measuring tube fluid.
(Example: Promag 33 F)

If the reference electrode is correctly grounded and the fluid flows through metallic,
non-lined and grounded piping, then it is sufficient to connect the grounding terminal
of the Promag 33 transmitter housing to the potential equalisation line in order to pre-
vent corrosion. The connection with the remote-mounted version is made at the
ground terminal of the connection housing.

Caution!
Danger of permanent damage to the instrument! If the fluid cannot be grounded for
Caution! operational reasons, ground disks are to be used.

Potential equalisation for some special cases is described below:

Potential equalisation for lined pipes


Isolating transformer with cathodic protection
Power supply

When the fluid cannot be grounded for


operational reasons, the measuring unit
must be installed that it is potential-free
(Fig. 27). Ensure that components of the
piping are connected to one another
2
(copper wire, 6 mm ).

All national regulations regarding


potential free installation are to be
observed (e.g. VDE 0100).
Ensure that the mounting material used
does not result in a conductive bond with
ba009y26

6 mm² Cu the measuring unit and that the material


Fig. 27
Potential equalisation for lined can withstand the tightening torque
pipes with cathodic protection used.

28 Endress+Hauser
Promag 33 4 Electrical Connection

Plastic or lined piping

Ground disks must always be used with


non-conductive piping materials if com-
pensation currents flow through the fluid.
They can irreparably damage the refer-
ence electrode within a short time due to
electrochemical corrosion.

Such conditions occur especially if:


• the piping is insulated with electrically
non-conductive materials and
• the piping is made of fibreglass or PVC
through which flow highly concentrated
acids and alkalis.

Caution!
6 mm² Cu
Danger from damage due to electro-
chemical corrosion!
• Note the corrosion resistance of the
Caution!
ground disks!
• Note the electrochemical potential se- Ground disks: appr. 3 mm thick
ries in cases where the ground disks
and the measuring electrodes are

ba009y27
Fig. 28
made of different material. Potential equalisation with plastic
or lined pipings.

Equalising currents in ungrounded metal pipes /


Grounding in an area with severe interference

The fluid may be grounded. In order to


make the most of the electromagnetic
compatibility (EMC) of the Promag 33,
it is advisable to provide two flange-to-
flange links and to connect them jointly
with the transmitter housing to ground
potential.

6 mm² Cu
Fig. 29
Potential equalisation with
ba009y28

– equalising currents,
– in areas with severe
interference

Endress+Hauser 29
4 Electrical Connection Promag 33

4.6 Connecting E+H Rackbus and Rackbus RS 485


Promag 33 can be linked to other E+H measuring instruments using an
E+H-Rackbus and a Rackbus RS 485 and connected to higher process-control
systems such as MODBUS, PROFIBUS, ControlNet etc., with the help of a
corresponding gateway (see Fig. 30). A maximum of 64 addresses can be connected
to a ZA 672 gateway, including those connected to the FXA 675.

• E+H Rackbus (19" Racksyst cassette)


– For use in a control room up to a max. distance of 15 meters.
– A maximum of 64 addresses can be integrated into this bus via a ZA 672 gateway.

• Rackbus RS 485 (field housing)


– For use in the field up to a max. distance of 1200 meters.
– A maximum of 25 measuring instruments can be integrated
consecutively with the Rackbus RS 485 via FXA 675.

Commubox FXA 192 allows a direct connection to a PC (see Fig. 31).


Up to 25 Promag transmitters can be connected; however, the actual number
depends on the network topology and the application conditions.
Caution!
Even if only a single instrument (with Rackbus RS 485) has been installed in
hazardous area, not more than ten instruments (with Rackbus RS 485) may be
Caution! connected to the bus.

Note!
For the initial installation of a Rackbus network, please refer to the operating
instructions of the instruments and software you use, in particular:
• BA 134 F/00/e “Rackbus RS 485 – Topology, Components, Software”
Note!
• BA 124 F/00/en “Commuwin II operating program”

Gateway connection to PCs or process-control systems

PROFIBUS, FIP, MODBUS,


INTERBUS, etc.

FXA 675 E+H-Rackbus


PC with E+H program
FXA 675 ZA 673 “Commuwin II” and a
ZA 672-DDE server
RS 232C

Gateway ZA 672

u u u

Rackbus
RS 485
ba009y75

Fig. 30
Connection versions to the
Rackbus RS 485 interface

30 Endress+Hauser
Promag 33 4 Electrical Connection

Direct connection to a PC

Personal computer with


“Commuwin II” program and
with a ZA 672-DDE server

Commubox FXA 192

u u u

Rackbus
RS 485

Fig. 31

ba009y77
Direct PC connection to
Rackbus RS 485 via
Commubox FXA 192

E+H-Rackbus and Rackbus RS 485 wiring

Warning!
When connecting flowmeters with Ex approval, all appropriate instructions and
connections diagrams in the seperate Ex documentation to this Operating Manual
must be observed. Warning!

1. Wire up according to Figure 32.


The bus is connected using the FXA 675 assembly module or the Commubox
FXA 192 (see Fig. 30, 31), which are galvanically isolated.

Cable specifications for Rackbus RS 485:


• Connection cable: two-core, twisted, screened
2
• Conductor cross-section / cable diameter: ≥ 0.20 mm (24 AWG)
cable length: max. 1200 m (3900 ft)

2. Set terminating resistors if necessary (see Fig. 33)


Normally, the corresponding selection switches on the communications board
may be left in the factory setting position (all switches = OFF).

3. Subsequent to the bus installation, the following functions of the operating matrix
have to be set (see page 69):
• PROTOCOL → Select “RACKBUS RS 485” protocol (factory setting = OFF)
• BUS ADDRESS → Set bus address for the respective transmitter (0...63)

Endress+Hauser 31
4 Electrical Connection Promag 33

Connecting a Promag 33 to a RS 485 Rackbus

Warning!
• Danger from electrical shock! Switch off power
supply before opening the transmitter housing.
• If instruments with Ex approvals are used, please
Warning! observe all instructions and regulations of the Ex
supplementary documentation.

1. Loosen the Allen screw of the safety grip


(3mm Allen screw).
2. Unscrew the cover of the terminal compartment.
3. Wire up:
– Terminal 20 → Data A
– Terminal 21 → Data B 1
2
– Terminal 28 → ground bus screening 3

4. Screw the cover up tight again on to the Data A 20


Data B 21
terminal compartment. 22
5. Tighten the Allen screw of the safety 23
grip securely. 24
28
25
26
Note! 27

If the bus is grounded at both sides, then


Note! potential equalisation must also be present!

ba009y78
Ground terminal
Fig. 32 bus screening
Electrical connection for the
Rackbus RS 485

Setting the termination resistors

Warning!
Danger from electrical shock! Switch off power supply before opening the cover from the
electronics area.
Warning!
The termination switches are on the RS 485 communication board (see Fig. below).
The termination switches can usually be left at the factory setting (all switches = OFF).

• With the last transmitter on the bus (furthest from the PC), turn on the termination
resistor via the selector switches to: OFF – ON – ON – OFF
• If a bus initial voltage is to be provided, then position the selector switches to:
ON – ON – ON – ON.

Selector switches
(Factory setting)
ON
ON
1111 22

ON

392 Ω
ON
33 4
334 4
4

2
150 Ω
3

OFF ON 392 Ω
ba009y79

+5V

Fig. 33
Setting the termination resistors

32 Endress+Hauser
Promag 33 4 Electrical Connection

4.7 Connecting HART Communicator


The following connection versions are available to the user:
• Direct connection to the Promag transmitter via Terminals 26/27
• Connection via the analogue 4...20 mA cable of the current output

Note!
The measuring loop must have a minimum resistance of 250 Ω. Note!

≥ 250 Ω Power supply


Screening
_ 27
+ 26

Other instruments or
PCL with passive input
I
O

HART handheld

ba009y73
terminal
Fig. 34
Electrical connection
HART communicator

4.8 Connecting Commubox FXA 191 (Commuwin II software)


The following connection versions are available to the user:
• Direct connection to the Promag transmitter via Terminals 26/27
• Connection via the analogue 4...20 mA cable of the current output
Note!
• The measuring loop must have a minimum resistance of 250 Ω.
• Move the DIP switch on the Commubox to ‘HART’. Note!

• Set the function “CURRENT SPAN” to ‘4–20 mA’ (see page 51) and the function
“PROTOCOL” to ‘HART’ (see page 69).
• When connecting up, also take into account the information given in the
documentation issued by the HART Communication Foundation.
This applies especially to HCF LIT 20: “HART, a technical summary”.

≥ 250 Ω Power supply


Screening
_ 27
+ 26

Other instruments or
PCL with passive input

Commubox
RS 232C FXA 191
ba009y74

PC with E+H software Fig. 35


“Commuwin II” and HART-DDE server Electrical connection
Commubox FXA 191

Endress+Hauser 33
4 Electrical Connection Promag 33

4.9 Commissioning
Before switching on the measuring system, the following checks should be carried out
again:
• Check the electrical connections and terminal assignments.
• Compare the data on the nameplate with the local mains voltage and frequency.
• Does the direction of the arrow on the nameplate (sensor) agree with the actual
direction of flow in the piping?

If the results of these checks are satisfactory, switch on the supply voltage. The unit is
now ready for operation. After switching on, the system performs various self-test
routines. During this procedure the following sequence of messages appears on the
display:

Display of the communication software version


Promag 33
V2.04.00 HART (or RS 485)

Display during start-up


S: START-UP
RUNNING

After successful start-up, normal measurement mode is assumed. The display now
shows the flow rate and the totalizer value simultaneously (“HOME” position):
3
290.82 m /h
3
2.1080 m

Note!
If start-up is not successful, then an error message is shown indicating the cause.
Note!
A list with all error messages is given on page 90 ff.

34 Endress+Hauser
Promag 33 5 Display and Operation

5 Display and Operation

5.1 Display and operating elements


With the Promag 33 display, all important parameters can be read off or configured
using the E+H operating matrix.

LC Display

• Illuminated, double-spaced with 16 characters.


• Displayed are menu texts and numerical values as well as error, alarm and
status messages
• HOME position (display during normal measuring operation):
Upper line → freely selectable measured variable (factory setting “FLOW RATE”)
Bottom line → freely selectable measured variable (factory setting “TOTAL VOLUME”)

ENDRESS+HAUSER
PROMAG

>3s
E - +

3 optical operating elements


“Touch-Control”
up: Infrared transmitter diode
down: Infrared receiver diode

+ / – keys
• Select Function Groups
• Enter numerical values (if keys are kept pressed,
the numbers displayed will begin changing at accelerated rate)
• Select parameters or settings

7 Diagnostic and help function (activate +/– keys simultaneously)

Enter key

3 HOME position → Access to the operating matrix

Leave operating matrix → Return to HOME position


2 (activate key for more than 3 seconds)

1 Access function
Save entered figures and settings
ba014y34

Fig. 36
Display and operating elements

Endress+Hauser 35
5 Display and Operation Promag 33

5.2 Operation (operating matrix)

➀ Access to the operating matrix (from the HOME position)

➁ Select function group (> GROUP SELECT. <)

➂ Select function (enter parameters or numeric values with 6 and store with 1 )

Overview of all functions and parameters → see page 117


Operating example → see page 37
Function description → see page 47 ff.

➃ Leave operating matrix → to HOME position (from any matrix position) or


Select other functions

HOME position

ENDRESS+HAUSER
PROMAG
PR

E - +

>3s ➃
E

➀ E

-
➁ +

E E E E E

Function Groups Functions

Note!
• An automatic return to the HOME position will be made if the operating elements are
Note! not pressed for 60 seconds (only when the programming is locked).
• If the diagnosis function 7 is activated from the HOME position, then an automatic
return to HOME position will be made if the operating elements are not pressed within
60 seconds; whether the programming is enabled or locked.
ba009y33

Fig. 37
Selecting functions in the
E+H operating matrix

36 Endress+Hauser
*)
Promag 33

FLOW RATE VOLUME GALLONS / NOM. DIAM.


UNIT UNIT BARREL UNIT
SYSTEM UNITS
p. 47 p. 47 p. 48 p. 48

Endress+Hauser
FULL SCALE 1 DUAL RANGE FULL SCALE 2 ACTIVE RANGE TIME CONSTANT CURRENT SPAN FAILSAFE MODE SIMULATION NOMINAL
MODE CURR. CURRENT
CURRENT OUTPUT
p. 49 p. 50 p. 51 p. 51 p. 51 p. 51 p. 51 p. 52 p. 52

OPERATION PULSE VALUE PULSE WIDTH FULL SCALE FULL SCALE OUTPUT SIGNAL FAILSAFE MODE SIMULATION NOMINAL FREQ.
MODE FREQ. FLOW FREQ.
PULSE / FREQ. OUTPUT
p. 53 p. 53 p. 53 p. 54 p. 55 p. 56 p. 57 p. 57 p. 57

RELAY 1 RELAY 1 RELAY 1 RELAY 2 RELAY 2 RELAY 2


FUNCTION ON-VALUE OFF-VALUE FUNCTION ON-VALUE OFF-VALUE
RELAYS
p. 58 p. 59 p. 59 p. 62 p. 62 p. 62

BATCH VARIABLE BATCH QUANTITY BATCH PREWARN COMPENS. BATCHING MAX. BATCH TIME BATCH CYCLE RESET BATCH
BATCHING QUANTITY CYC.

p. 64 p. 64 p. 64 p. 65 p. 65 p. 65 p. 65 p. 65

TOTAL VOLUME TOTAL RESET TOTALIZER FLOW RATE ASSIGN LINE 1 ASSIGN LINE 2 DISPLAY DAMPING DISPLAY FORMAT CONTRAST LCD LANGUAGE
DISPLAY OVERFLOW

p. 66 p. 66 p. 67 p. 67 p. 67 p. 67 p. 68 p. 68 p. 68 p. 68

PROTOCOL BUS ADDRESS ASSIGN START SYSTEM CONFIG.


AUX. INPUT PULSE WIDTH
COMMUNICATION
p. 69 p. 69 p. 69 p. 71 p. 71

LOW FLOW NOISE SUPPRESS. EMPTY PIPE DET. EPD RESPONSE MEASURING FLOW DIRECTION FUNCTION ECC RECOVERY TIME AMPLIFIER MODE DELAY
CUTOFF TIME MODE ECC
PROCESSING PARA.
p. 72 p. 72 p. 73 p. 74 p. 75 p. 75 p. 75 p. 76 p. 76 p. 76

POS. DEF. ACCESS SELF PRESENT SYSTEM PREVIOUS SYSTEM SOFTWARE SOFTWARE
ZERO RETURN PRIVATE CODE CODE CHECKING CONDITION CONDITIONS VERSION VER. COM
SYSTEM PARAMETER
p. 77 p. 77 p. 78 p. 78 p. 79 p. 79 p. 80 p. 80

K-FACTOR K-FACTOR ZERO POINT NOMINAL MAX. SAMPLING RATE SERIAL NUMBER EPD ELECTRODE POLARITY
POSITIVE NEGATIVE DIAMETER SAMPLING RATE ECC
SENSOR DATA
p. 81 p. 81 p. 81 p. 81 p. 82 p. 82 p. 82 p. 82 p. 83

These functions are only displayed if


other functions have been configured
*) If a batching variable is activated, the “BATCHING” The Promag 33 electronis are fitted with various accordingly.
function group is first shown on the display when entering electronics modules (HART or RS 485) depending p. 57
the operating matrix. The “BATCH QUANTITY” function on the specifications when ordering. Depending
then moves into first position within this group. on the module, certain functions and function Cross reference to detailed
groups are not available. function description

ba009d03

37
5 Display and Operation
5 Display and Operation Promag 33

Further information on programming


For the Promag 33 measuring system, there is a wide choice of functions and parame-
ters which the user can set individually and adapt to the condition of his process.

The individual functions are allocated to various function groups (see page 37).
Selection of these functions within the E+H matrix is carried out as described on
page 36. Numerical values or factory settings which may be altered appear flashing
on the LC display.

Please note the following:


• If the power supply cuts out, then all calibrated and set values are safely stored in
the EEPROM (without requiring batteries).
• Certain functions can be set to “OFF”. The appropriate functions in other function
groups then no longer appear on the display.
• In certain functions, a prompt is given after entering data for safety reasons.
Select “SURE? [YES]” with the 6 keys and confirm by pressing 1 again.
The setting is now stored or a function, e.g. an empty pipe adjustment, is activated.

Enable programming (access code)


Normally programming is locked. Any unauthorised changes to the instrument
functions, values or factory settings are therefore not possible. Only when a
code has been entered (factory setting = 33) parameters can be entered or
changed.

The use of a personal code number which can be freely chosen prevents
unauthorised personnel from gaining access to data (see page 77).
An exception to this is the function group “BATCHING”. In this group only the
function “BATCH VARIABLE” is protected by the code number. All other
functions in this group can be changed without the code number.
Caution!
• If programming is locked and the 6 keys are pressed in a given function,
then a prompt to enter the code automatically appears on the display.
• With code “0” (zero) the programming is always enabled!
Achtung!
• If the personal code number is no longer available, then please contact the
Endress+Hauser service organisation which will pleased to help you.
• Changing certain parameters, e.g. all characteristic data of the sensor,
affects a number of functions of the entire measuring system, especially its
accuracy. Normally these characteristic data may not be altered and are
therefore protected by a special service code only known to E+H service
technicians. Please contact your E+H Service organisation for more
information.

Locking programming
• After returning to the HOME position, programming is again locked after
60 seconds if no operating element is pressed.
• Programming can also be locked by entering any number (not the customer
code number) in the function “ACCESS CODE”.

38 Endress+Hauser
Promag 33 5 Display and Operation

5.3 Operating example


To change the time constant set in the factory at “1.0 s” to “20 s”, then proceed as
follows:

HOME position
(Display during normal measuring operation)

2 9 0 . 8 2 m3/ h
2.1080 m3 EDITING ENABLED

SYSTEM-UNITS 1.0 s
> G R O U P S E L E C T. < T I M E C O N S TA N T

+ +
– –

CURRENT OUTPUT 20 s
> G R O U P S E L E C T. < T I M E C O N S TA N T

E
E

1.0 s
T I M E C O N S TA N T INPUT STORED

+

0 20 s
ACCESS CODE T I M E C O N S TA N T

+
E

33 BACK TO GROUP
ACCESS CODE SELECTION

CURRENT OUTPUT
> G R O U P S E L E C T. <

Terminate entry
1 > 3 seconds → HOME position
5 → next Function Group
ba009e02

Fig. 38
Operating example
(E+H operating matrix)

Endress+Hauser 39
5 Display and Operation Promag 33

5.4 Operation with the HART protocol


Besides local operation, the Promag 33 flowmeter can also be configured and
measured values called up using the HART protocol. Two procedures can be used:
• Operation using the “HART Communicator DXR 275” universal handheld terminal.
• Operation using a personal computer with specific software, e.g. “Commuwin II”,
and the “Commubox FXA 191” HART modem.

Operating using the “HART Communicator DXR 275”


Promag 33 functions are selected with the HART communicator over a number of
menu levels as well as with the aid of a special E+H operating matrix (see Fig. 40).

Notes!
• The HART protocol requires a “4–20 mA” setting of the current output (see page
51). The “4–20 mA” setting is only selectable if the setting “HART” is switched off in
Note!
the function “PROTOCOL” (see page 69).
• All functions are accessible at all times with the HART handheld terminal i.e.
programming is not locked. The HART operating matrix can, however, be locked by
entering the value “–1” in the function “ACCESS CODE”. Data can then no longer
be changed. This status remains even after a power failure. The operating matrix
can again be enabled by entering the personal code number.
• Further information on the HART Communicator is given in the appropriate
operating manual in the carrying case.

Procedure

1. Switch on handheld terminal:


a. The transmitter is not yet connected → The HART main menu is displayed → Continue with
“Online”
b. The transmitter is already connected → The menu level “Online” is immediately shown.

2. “Online” menu level:


→ Actual measurement data including flow, totaliser sum, etc. are continually shown.
→ Via “Matrix group sel.” you have access to the HART operating matrix (see Fig. 40),
then to the function group (e.g. current output) and finally to the desired function,
e.g. “Damping PV”.
3. Enter values or change the setting.
4. The field “SEND” is shown by pressing the “F2” function key. By pressing the “F2” key,
all values and settings entered with the handheld terminal are registered by the Promag
measuring system. Confirm with the “F4” key.
5. Press “F3” HOME function key to return to the “Online” menu level. The actual values measured
by the Promag flowmeter with the new settings can now be read off.

Promag 33: Reinach


Online
1-> Matrix group sel.
2 PV
3 AA1
4 Tot
5 HART Output

Promag 33: Reinach


Matrix group sel.
1 System units
2 -> Current output
3 Pulse/Freq.out
4 Relays
5 Dosing
HOME
I
O

Promag 33: Reinach


Current output
1 Full scale
2 Dual range mode
3 ->Damping PV
4 Current range
5 Alarm type min
HELP HOME

Promag 33: Reinach


Damping PV
1.00 s
1.00

HELP DEL HOME ENTER


ba009e05

Fig. 39
Operating the HART handheld
terminal

40 Endress+Hauser
Group Select
1 (HO) 2 (H1) 3 (H2) 4 (H3) 5 (H4) 6 (H5) 7 (H6) 8 (H7) 9 (H8) 10 (H9)
Promag 33

Endress+Hauser
1 (V0) System Units Flow Unit Vol Unit gal/bbl Size Unit

2 (V1) Current Output Range 1 Dual Range Range 2 Active Range PV Damp Current Span AO Alarm Type Analog Sim AO1 D/A trim

3 (V2) Puls/Freq. Output Freq/Pulse Pulse scaling Pulse width Max Freq URV Output FO Alarm Type Freq Sim FO1

4 (V3) Relays Rel1 fct Switch on R1 Switch off R1 Rel2 fct Switch on R2 Switch off R2

5 (V4) Batching Batch Variable Batch Preset Batch Prewarn Compens. Quantity Batching Max. Batch Time Batch Cycle Reset Batch Cycles

6 (V5) Display Tot ovfl Reset Totalizer Display Damping Display Format LCD Contrast Language

7 (V6) Processing Para. Lo flo cutoff Noise sup EPD EPD Delay Meas Mode Flow dir Function ECC Recovery Time Ampl. Mode Ampl. Delay
ECC

8 (V7) System Parameter PZR Customer Code Code Entry Self check Status SW AMP SW COM

9 (V8) Sensor Data Calf pos Calf neg Zero point Line size max SAPS act SAPS PV Snsr s/n EPD electrode Polarity ECC

(VA) Device Data Distributor Tag Descriptor Message Date Dev id Write protect Revision #'s

These functions are only displayed


if other functions have been
configured accordingly.

ba009e04

Fig. 40

Promag 33
HART operating matrix

41
5 Display and Operation
5 Display and Operation Promag 33

Operating using the “Commuwin II” program


Commuwin II is a universal program for remote operation of field and control-room
devices. Use of the Commuwin II operating program is possible independent of the
type of instrument or Communication (HART, PROFIBUS, Rackbus RS 485, etc.)
chosen.

Commuwin II offers the following functions:


• parameterisation of functions
• visualisation of measuring values
• saving of instrument parameters
• device diagnostics
• measuring point documentation

Commuwin II may also be combined with other software packages to visualise


processes.

Note!
For additional information on Commuwin II, see the following E+H documentation:
• System Information: SI 018F/00/en “Commuwin II”
Note!
• Operating Manual: BA124F/00/en “Commuwin II Operating Program”

5.5 Operating Rackbus RS 485


When programming via a Rackbus interface, all Promag instrument functions are
arranged and displayed in an E+H operating matrix → see page 44, 45

42 Endress+Hauser
Promag 33 5 Display and Operation

Endress+Hauser 43
5 Display and Operation Promag 33

Operating Matrix for Rackbus RS 485

H0 H1 H2 H3

V0 FLOWRATE TOTALIZED VOL. FLOW RATE UNITS VOLUME UNITS


MEASURED
VALUE 0: dm3/s 12: gal/h 0: dm3
1: dm3/min 13: gal/day 1: m3
2: dm3/h 14: gpm 2: l
3: m3/s 15: gph 3: hl
4: m3/min 16: gpd 4: gal
5: m3/h 17: mgd 5: bbl
6: l/s 18: bbl/min 6: Kgal
7: l/min 19: bbl/h 7: ft3
8: l/h 20: bbl/d
9: hl/min 21: ft3/s
10: hl/h 22: cc/min
11: gal/min

V1 FULL SCALE 1 DUAL RANGE MODE FULL SCALE 2 ACTIVE RANGE


CURRENT OUTPUT
0: OFF 0: RANGE 1
1: ON 1: RANGE 2

V2 OPERATION MODE PULSE VALUE PULSE WIDTH FULL-SCALE FREQ.


PULSE / FREQ.
OUTPUT 0: FREQUENCY
1: PULSE

V3 RELAY 1 FUNCTION SWITCH-ON PT. SWITCH-OFF PT. RELAY 2 FUNCTION


RELAYS RE 1 RE 1
0: ERROR 0: –
1: EPD 1: EPD
2: ERROR + EPD 2: –
3: DUAL RANGE 3: DUAL RANGE MODE
4: PRE AL BATCH 4: BATCHING
5: FLOW DIRECT. 5: FLOW DIRECT.
6: LIMIT VALUE K1 6: LIMIT VALUE K2

V4 BATCH MODE BATCH QUANTITY PRE BATCH QTY COMPENSATION QTY


BATCHING
0: OFF
1: VOLUME

V5 TOTAL OVERFLOW RESET TOTALIZER DISPLAY LINE 1 DISPLAY LINE 2


DISPLAY
0: NO 0: – 0: OFF
1: YES 1: FLOWRATE 1: FLOWRATE
2: TOTALIZER 2: TOTALIZER
3: – 3: TOT. 1 OVERFL.
4: BATCH QUANTITY 4: BATCH QUANTITY
5: BATCH UPWARDS 5: BATCH UPWARDS
6: BATCH DOWNWARD 6: BATCH DOWNWARD
7: BATCH COUNTER 7: BATCH COUNTER

V6 INTERFACE RACKBUS ADDRESS


COMMUNICATION
RS 485

V7 POS. ZERO RETURN ACCESS CODE SELF CHECK


SYSTEM
PARAMETER 0: OFF 0: OFF
1: ON 1: ON

V8 LOW FLOW CUTOFF NOISE SUPPRESSION EMPTY PIPE DET. EPD RESPONSE TIME
PROCESSING
PARA. 0: OFF 0: OFF 0: 1 s
1: MODERATE 1: ON 1: 2 s
2: MEDIUM 2: EMPTY 2: 5 s
3: HIGH 3: FULL 3: 10 s
4: 30 s
5: 1 min

V9 K-FACTOR POS. K-FACTOR NEG. ZERO POINT NOMINAL DIAMETER


SENSOR DATA

V10 TAG NUMBER CHA. 1


SETUP

44 Endress+Hauser
Promag 33 5 Display and Operation

Operating Matrix for Rackbus RS 485

H4 H5 H6 H7 H8 H9

GALLON / BARREL PIPE SIZE UNIT

0: 31 gal 0: mm
1: 31.5 gal 1: inch
2: 42 gal
3: 55 gal
4: 36 ImpGal
5: 42 ImpGal

TIME CONSTANT CURRENT RANGE FAILSAFE MODE SIMULATION CURR. ACTUAL CURRENT

0: 0...20 mA 0: MINIMUM 0: OFF 5: 12 mA


1: 4...20 mA 1: MAXIMUM 1: 0 mA 6: 20 mA
2: 0...20 mA NAMUR 2: HOLD 2: 2 mA 7: 22 mA
3: 4...20 mA NAMUR 3: GO 3: 4 mA 8: 25 mA
4: 10 mA

FULL-SCALE FLOW OUTPUT SIGNAL FAILSAFE MODE SIMULATION FREQ. ACTUAL FREQUENCY

0: NORMALLY CLOSED 0: LOGIC VALUE 0 0: OFF


1: NORMALLY OPENED 1: HOLD 1: 0 Hz
2: ACTIVE POS. 2: GO 2: 2 Hz
3: ACTIVE NEG. 3: 10 Hz
4: 1 kHz
5: 10 kHz

SWITCH-ON PT. SWITCH-OFF PT.


RE 2 RE 2

BATCHING BATCH TIME LIMIT BATCH COUNTER BATCH COUNT RESET

0: CANCEL 0: NO
1: EXECUTE 1: YES
2: CANCEL

DISPLAY DAMPING SIGNIFICANT DIGIT LCD CONTRAST LANGUAGE

0: – 0: ENGLISH
1: 5 1: DEUTSCH
2: 4 2: FRANCAIS
3: 3 3: ESPANOL
4: ITALIANO
5: NEDERLANDS
6: DANSK
7: NORSK
8: SVENSK
9: SUOMI
10: BAHASA
11: JAPANESE

SYSTEM CONFIG.

0: RS 485 / 4–20 mA
1: RS 485 / FREQ.

DIAGNOSTIC CODE SOFTWARE VERSION SOFTWARE VER COM

DEVICE MODE FLOW DIRECTION FUNCTION ECC RECOVERY TIME GAIN RANGE DELAY
ECC
0: UNIDIRECTIONAL 0: FORWARD 0: OFF 0: AUTOMATIC
1: BIDIRECTIONAL 1: REVERSE 1: ON 1: 1
2: 2
3: 3
4: 4

MAX. SAMPLE RATE SAMPLE RATE SERIAL NUMBER EPD ELECTRODE POLARITY ECC

0: NO 0: POSITIVE
1: YES 1: NEGATIVE

Endress+Hauser 45
5 Display and Operation Promag 33

46 Endress+Hauser
Promag 33 6 Description of Functions

6 Description of Functions
This section is an in-depth description of the individual functions and specifications of
Promag 33. Factory settings are indicated in bold italics. On request, Promag 33
measuring instruments are also available with customised parameterisation. In such
cases, values or settings may differ from the factory settings shown here.

Function group SYSTEM UNITS → Page 47


Function group CURRENT OUTPUT → Page 49
Function group PULSE / FREQ. OUTPUT → Page 53
Function group RELAYS → Page 58
Function group BATCHING → Page 63
Function group DISPLAY → Page 66
Function group COMMUNICATION → Page 69
Function group PROCESSING PARAMETER → Page 72
Function group SYSTEM PARAMETER → Page 77
Function group SENSOR DATA → Page 81

Function group
SYSTEM UNITS
FLOW RATE Selection of the required units for the flow rate (volume/time).
UNIT The units selected here also define those for:
• Creepage
• Relay switching points
• Full scale values for current and frequency

6 dm3/s – dm3/min – dm3/h –


m3/s – m3/min – m3/h –
l/s – l/min – l/h –
hl/min – hl/h –
gal/min – gal/hr – gal/day –
gpm – gph – gpd – mgd –
bbl/min – bbl/hr – bbl/day –
cfs (cubic feet per second) –
cc/min

7 The actual flow rate appears on the display.

VOLUME UNIT Selection of the required units for the volume flow.
The units selected here also define those for:
• Pulse value (e.g. m3 → m3/p)
• Totalizer
• Batch quantity, batch precontact quantity, compensation quantity

6 dm3 – m3 – l – hl – gal – bbl – 103 gal – ft3

Endress+Hauser 47
6 Description of Functions Promag 33

Function group
SYSTEM UNITS
GALLONS / In the USA and UK, the ratio of barrels (bbl) to gallons (gal) is defined
BARREL according to the fluid used and the specific industry. Therefore the
following definitions have to be selected:
• US or imperial gallons
• Ratio gallons/barrel

Note!
This function is only available if barrel or gallon is selected as
Note! “FLOW RATE UNIT” or “VOLUME UNIT”.

6 US:
US:
31.0 gal/bbl
31.5 gal/bbl


for beer
for liquids (used in normal cases)
US: 42.0 gal/bbl → for petrochemicals
US: 55.0 gal/bbl → for filling tanks

Imp: 36.0 gal/bbl → for beer and similar liquids


Imp: 42.0 gal/bbl → for petrochemicals

NOM. DIAM. UNIT Selection of the required unit for the nominal diameter of the sensor.
The unit selected here also defines those for the display in the “NOMINAL
DIAMETER” function (see page 81).

6 mm – inch

7 Display of the actual set nominal diameter (in the units selected).

48 Endress+Hauser
Promag 33 6 Description of Functions

Function group
CURRENT OUTPUT

This function group is not available when the setting “RS 485 / FREQUENCY” or “AUX. INPUT / FREQ.”
is shown in the function “SYSTEM CONFIG.” for the communication module RS 485 (see page 71).

FULL SCALE 1 Enter the desired full scale value for the flowrate at 20 mA. The max. possible
overload of the scaled full scale value depends on the setting in the function
“CURRENT SPAN” (see page 51).

Note!
• Scaling always applies to both directions of flow (bidirectional), but with the
unidirectional mode, no signal is shown for a negative flow.
• When programming according to NAMUR, the measuring range is reduced Note!
from 12.5 m/s to 10.25 m/s.
• Dual range mode and flow direction can be given by both relays
(see page 60, 61).

I [mA]

25

20.5 NAMUR
20

forward
reverse

4 full scale
value *
0 Q
ba009y40

Span * Min. full scale at v = 0.3 m/s


* Max. full scale at v = 10 m/s

6 5-digit number with floating decimal point (e.g. 520.00 dm3/min)


Factory setting: dependent on nominal diameter

7 UNIT ==> FLOW RATE UNIT


Unit selection → see “FLOW RATE UNIT” function

Endress+Hauser 49
6 Description of Functions Promag 33

Function group
CURRENT OUTPUT
DUAL RANGE For specific applications the scaling of a second end value is useful or
MODE possibly required, e.g. for a higher resolution of the measuring signal with very
small flow velocities.

By activating the dual range mode, the system automatically changes between
full scale value 1 and 2 during normal measuring operation. Full scale value 1
and 2 are freely selectable.

Note!
• The appropriate configuration enables the actual full scale value to be
supplied or signalled via both relays (see following Figure and page 61).
Note! In this case the following applies:
– Full scale value 1 active → Relay 1 or 2 energised (live)
– Full scale value 2 active → Relay 1 or 2 de-energised (dead)
• If the Promag 33 measuring electronics are fitted with a communication
module “RS 485”, then the full scale values 1/2 can also be activated using
the auxiliary input (see page 69).

6 OFF – ON

Example (0...20 mA; Full scale 1 < Full scale 2)

smaller larger
full scale full scale

F1 < F2 b a b
ba009y37

F1 > F2 a b a

a → Relay energised
b → Relay de-energised

50 Endress+Hauser
Promag 33 6 Description of Functions

Function group
CURRENT OUTPUT
FULL SCALE 2 Description of function → see function “FULL SCALE 1” (page 49)

Note!
This function is only available if the “DUAL RANGE MODE” function is
activated (see page 50).
Note!

ACTIVE RANGE Display of the actual full scale value (if the dual range mode is active):

FULL SCALE 1 – FULL SCALE 2

TIME CONSTANT Selecting the time constant determines whether the current output signal
reacts quickly (small time constant) to rapidly fluctuating flow or delayed
(long time constant).

Note!
The time constant does not influence the behaviour of the display.
Note!

6 max. 3-digit number with floating decimal point: 0.01...100 s


Factory setting: 1.0 s

CURRENT SPAN Selection of the current range 0/4...20 mA. The current for the scaled full scale
value (100%) is always 20 mA. A choice can be made between the current
output corresponding to NAMUR recommendations (max. 20.5 mA) or the
current output with maximum 25 mA.

Note!
The “0–20 mA” current output can only be selected if the HART protocol is
inactivated (see page 69). Note!

6 0–20 mA (25 mA)


4–20 mA (25 mA)


maximum 25 mA
maximum 25 mA
0–20 mA → maximum 20.5 mA (NAMUR)
4–20 mA → maximum 20.5 mA (NAMUR)

FAILSAFE MODE In cases of an instrument error it is advisable for safety reasons that the current
output assumes a previously defined status which can be set in this function.
The setting chosen only affects the current output. Other outputs or the display
(e.g. totalizer) are not affected.

6 MIN. CURRENT When a fault occurs (or with EPD) the current
signal is set to the following value:
for 0–20 mA → 0 mA
for 4–20 mA → 2 mA

MAX. CURRENT When a fault occurs (or with EPD) the current
signal is set to the following value:
for 0/4–20 mA (25 mA) → 25 mA
for 0/4–20 mA → 22 mA

HOLD VALUE Last valid measured value is held.

ACTUAL VALUE Normal measured output despite fault.

Endress+Hauser 51
6 Description of Functions Promag 33

Function group
CURRENT OUTPUT
SIMULATION In this function, the output current can be simulated to correspond to 0%, 50%
CURRENT or 100% of the set current range. The ‘error values’ 2 mA (for 4...20 mA) and
25 mA (maximum possible value) or 22 mA for NAMUR can also be simulated.
After activating the simulation mode, the message “S: CURRENT OUTP. SIMUL.
ACTIVE” appears on the display in the HOME position.

Application example:
– checking instruments connected
– checking the adjustment of the internal current signal

Note!
• No simulation is possible if “Positive zero return” is activated.
• The selected simulation mode affects only the current output. The flowmeter
remains fully operational for measurement, i.e. totalizer, flow display etc. are
Note!
operating normally.
• Positive zero return interrupts any simulation being carried out and sets
the output current to 0 mA or 4 mA.

6 For 0–20 mA:


OFF – 0 mA – 10 mA – 20 mA – 22 mA

For 0–20 mA (25 mA):


OFF – 0 mA – 10 mA – 20 mA – 25 mA

For 4–20 mA:


OFF – 2 mA – 4 mA – 12 mA – 20 mA – 22 mA

For 4–20 mA (25 mA):


OFF – 2 mA – 4 mA – 12 mA – 20 mA – 25 mA

NOMINAL In this function, the current and calculated target value of the output current is
CURRENT shown (0.00...25.00 mA). The effective current can vary slightly due to external
effects such as temperature.

7 Display of the actual flow rate.

52 Endress+Hauser
Promag 33 6 Description of Functions

Function group
PULSE / FREQ. OUTPUT

This function group is not available when the setting “RS 485 / CURRENT” or “AUX. INPUT / CURRENT”
is shown in the function “SYSTEM CONFIG.” for the communication module RS 485 (see page 71).

OPERATION Select operation as pulse or frequency output. Depending on the selection


MODE (pulse or frequency), different functions are available in this function group.

6 PULSE – FREQUENCY

PULSE VALUE In this function, define the freely selectable flow quantity which the output pulse
is to deliver. By means of an external counter the sum of these pulses can be
totalised and the total quantity determined since the start of measurement.

Note!
This function is only available if the setting “PULSE” is selected in the function
“OPERATION MODE”. Note!

6 5-digit number with floating decimal point (e.g. 75.000 dm3/p)


Factory setting: dependent on nominal diameter

7 UNIT ==> VOLUME UNIT


Unit selection → see “VOLUME UNIT” function

PULSE WIDTH In this function, the maximum pulse width can be set for example for external
counters with a max. possible input frequency. The pulse width is limited to the
set value.

Note!
This function is only available if the setting “PULSE” is selected in the function
“OPERATION MODE”. Note!

6 3-digit number with fixed decimal point: 0.05...2.00 s


Factory setting: 2.00 s

7 T/2 < PULSE ==> PULSE/PAUSE = 1:1


If the frequency resulting from the selected pulse weighting and current
flowrate is too high (T/2 < selected pulse width B), the pulses emitted
are automatically reduced to half a cycle. The pulse/pause ratio is
then 1:1.

T/2 > B
ba009y55

T/2 ≤ B

B = pulse width
The above figure applies to positive pulses.

Endress+Hauser 53
6 Description of Functions Promag 33

Function group
PULSE / FREQ. OUTPUT
FULL SCALE Enter the full scale frequency (2...10000 Hz) for the max. flow rate required.
FREQ. The corresponding full scale value is defined in the function “FULL SCALE
FLOW” (see page 55).

Note!
• This function is only available if the setting “FREQUENCY” is selected in the
function “OPERATION MODE” (see page 53).
Note! • An extension up to 163% of the selected full scale frequency is possible.
• With unidirectional mode, no signal is given for negative flow (reverse).

6 max. 5-digit number: 2...10000 Hz


Factory setting: 10000 Hz

7 T/2 < 2s ==> PULSE/PAUSE = 1:1


In the “FREQUENCY” mode the output signal is symmetrical
(pulse/pause ratio = 1:1). At low frequencies, the pulse duration is
limited to max. 2 seconds (see Figure below), i.e. the pulse/pause
ratio is no longer symmetrical.

T/2 ≤ 2 s

ba009y56
T/2 > 2 s

The above figure applies to positive pulses.

54 Endress+Hauser
Promag 33 6 Description of Functions

Function group
PULSE / FREQ. OUTPUT
FULL SCALE Entry of the required full scale value for the flow rate.
FLOW Scaling always applies to both directions of flow (bidirectional), but with the
unidirectional mode, no signal is given for a negative flow.

Note!
This function is only available if the setting “FREQUENCY” is selected in the
function “OPERATION MODE” (see page 53). Note!

End freqency [%]

forward
reverse

Full scale

ba009y57
value

Span

6 5-digit number with floating decimal point (e.g. 6400.0 dm3/min)

7 UNIT ==> FLOW RATE UNIT


Unit selection → see “FLOW RATE UNIT” function

Endress+Hauser 55
6 Description of Functions Promag 33

Function group
PULSE / FREQ. OUTPUT
OUTPUT SIGNAL With this function the pulse/frequency output can be configured as required,
for example for an external counter.

ACTIVE → Internal power supply used (+24 V)


PASSIVE → External power supply required

ACTIVE
20 (HART) Mech. counter
+ 26 (RS 485) (example)
Internal power
supply =
24 V DC - Push- short circuit-
1 5 7 8 3
Pull resistant output

ba009y64
21 (HART)
Recommended for: 27 (RS 485)
– high output frequencies
– continuous currents up to 25 mA (Imax = 250 mA for 20

U [V]
B
ACTIVE / POSITIVE

ba009y65
24
pulses

0 t

U [V]
B
ACTIVE / NEGATIVE 24

pulses
0 t

SPS, electronical
PASSIVE 20 (HART) counter (example)
Open Collector 26 (RS 485)
1 5 7 8 3
+

ba009y66
=
-
21 (HART) External
27 (RS 485) power supply
Recommended for: Umax = 30 V DC
– low output frequencies
– continuous currents up to 25 mA (Imax = 250 mA for 20 ms)

Transistor a = conductive
PASSIVE / NEGATIVE B b = non-conductive
a
pulses B = pulse width

b t

B
PASSIVE / POSITIVE a
ba009y67

pulses
b t

6 PASSIVE / POSITIVE
PASSIVE / NEGATIVE
ACTIVE / POSITIVE
ACTIVE / NEGATIVE

7 PASSIVE = OPEN-COLL or ACTIVE = PUSH-PULL


(see Figures above for details)

56 Endress+Hauser
Promag 33 6 Description of Functions

Function group
PULSE / FREQ. OUTPUT
FAILSAFE MODE In cases of an instrument error it is advisable for safety reasons that the
pulse/frequency output assumes a previously defined status which can be
set in this function.

Notes!
The setting chosen only affects the pulse/frequency output and the totaliser.
Other outputs or displays, e.g. current output, are not affected. Note!

6 FALLBACK VALUE In event of fault or EPD, the signal is set to the fall-
back value (0 Hz). The totalizer stops operating.

LAST VALUE Last valid measured value is held. The totalizer


operates with this value.

ACTUAL VALUE Normal measured value is given despite fault,


also with totalizer.

SIMULATION With this function preset frequency signals can be simulated in order to check,
FREQ. for example, any instruments connected. The simulated signals are always
symmetrical (pulse/pause ratio = 1:1). After activating the simulation mode, the
display shows the message “S: FREQ. OUTPUT SIMUL. ACTIVE”.

Notes!
• No simulation is possible if “Positive zero return” is activated.
• The flowmeter is fully capable of measuring during simulation, i.e. totalizer,
flow display etc. continue to operate normally. Note!
• Positive zero return interrupts a simulation in progress and sets the output
signal to the fall-back value.

6 OFF – 0 Hz (fallback value) – 2 Hz – 10 Hz – 1 kHz – 10 kHz

NOMINAL With this function the calculated target value of the output frequency is shown
FREQ. (0.00...16383 Hz).

Note!
In the “PULSE” operation mode, this display does not operate at very low
frequencies. Note!

7 Display of the actual flow rate.

Endress+Hauser 57
6 Description of Functions Promag 33

Function group
RELAYS
RELAY 1 Selection of the relay function. The setting “FAILURE” can only be assigned to
FUNCTION relay 1, not to relay 2!.

Notes!
• Note page 60 and 61 for the switching response of relay 1.
• For safety reasons we recommend configuring relay 1 as the alarm output
and to define the failsafe mode of the outputs (see pages 51 and 57).
Note! • As standard the normally open contact of relay 1 is brought out. However,
the normally closed contact is also available by plugging a jumper on the
communications board (see Figure below).

6 FAILURE Indicating system errors


(list of error messages → see page 90)

EPD * Empty pipe detection (indicating an empty or


partly filled measuring tube)

ERROR + EPD * Indicating system errors or an empty/partly


filled measuring tube

DUAL RANGE MODE * Indicating active full scale value (1 or 2)

BATCH PRECONTACT * Indicating reached prebatch quantity

FLOW DIRECTION Indicating direction of flow (forward/reverse).


On unidirectional measurement, relay 1 also
switches in the negative flow direction.

LIMIT FLOWRATE 1 Indicating if preset limit value is outside range


or
Indicating an overflow (v ≥ 12,5 m/s).

* These parameters only appear on the display if the appropriate


function has already been activated.

Configuring of relay contacts (Relay 1 / 2)


Factory setting relay 1 → NO contact
Factory setting relay 2 → NC contact

Jumper (J)
ba009y68

NC contact NO contact
brought out brought out

1 1
Warning!
J
ba009y81...82

J Danger from electrical shock!


Switch off power supply before
2 2
Warning!
unscrewing the cover from the
transmitter housing.

58 Endress+Hauser
Promag 33 6 Description of Functions

Function group
RELAYS
RELAY 1 If you have configured Relay 1 for “FLOW DIRECTION” or “LIMIT FLOWRATE”,
ON-VALUE you may determine the necessary switching points in these functions.

RELAY 1 Relay 1 → “FLOW DIRECTION”


OFF-VALUE The value entered in this function defines the switch-on point for the positive
and negative flow direction.
Detection of the flow direction operates with a hysteresis determined by the
switch point. If the switch point entered is for example = 1 dm3/min, then the
relay de-energises at –1 dm3/min and energises again at +1 dm3/min.
If a direct switchover is required (no hysteresis), then set the switch point to
the value “0”.
If creep suppression is activated, then it is recommended that the hysteresis is
set to a value larger or the same as the low flow cutoff.

ba009y71
reverse forward

-Q +Q
-1 0 +1
a

a → Relay energised (live)


b b → Relay de-energised (dead)

Relay 1 → “LIMIT FLOWRATE 1”


The relay switches over as soon as the actual flow rate is above or below a
defined switch point (see Figure).

Max. safety Min. safety


Switch on ≤ switch off point Switch on > switch off point
Q

OFF ON

ON
OFF
ba009y70

Relay de-energised
(dead)

Note!
If you intend to use the limit function to detect when the measuring range has
been exceeded (v ≥ 12,5 m/s), then proceed as follows:
→ Set the switch on and switch off point to the maximum possible value. Note!
→ Press the 5 key until the message “LIMIT REACHED” appears on the display.
The relay is dead as soon as the max. permissible measuring range is
exceeded.

6 5-digit number with floating decimal point (e.g. 1.0000 dm3/min)

7 UNIT ==> FLOW RATE UNIT


Unit selection → see “FLOW RATE UNIT” function

Endress+Hauser 59
6 Description of Functions Promag 33

Functions State Relay Relay contact *


Relay 1
NC contact * NO contact *

FAILURE 22 22
System OK
energised
ENDRESS+HAUSER
PROMAG 33

23 23

Failure ENDRESS+HAUSER
PROMAG 33
22 22
(system error)
de-energised

23 23

ERROR + EPD
System OK ENDRESS+HAUSER
PROMAG 33

22 22
(EPD = Empty Pipe
Detection) and energised
23 23

pipe full

Failure
(system error) ENDRESS+HAUSER
PROMAG 33

22 22

or de-energised
23 23

pipe partially empty

BATCH 22 22
PRECONTACT Batching cycle running
and pre-batch quantity energised
not reached. 23 23

Batching cycle running 22 22


and pre-batch quantity
reached or de-energised
23 23
no batching cycle.

Relay 2

BATCH CONTACT 24 24
Batching cycle running
and batch quantity energised
not reached yet.
25 25

24 24
Batch quantity reached
y80-01...23

(batch cycle stopped). de-energised


25 25

Fig. 41
Relay functions and switching response

60 Endress+Hauser
Promag 33 6 Description of Functions

Common State Relay Relay contact *


Functions
Relay 1 and 2 NC contact * NO contact *

Full scale value 1 < 2 Full scale value 1 > 2


DUAL RANGE MODE 22 / 24 22 / 24
I I

energised
Q Q 23 / 25 23 / 25
Full scale 1 active Full scale 1 active
(larger span)
22 / 24 22 / 24
I I

de-energised
23 / 25 23 / 25
Q Q
Full scale 2 active Full scale 2 active
(larger span)

EPD 22 / 24 22 / 24

(EPD = Empty Pipe Measuring tube full energised


Detection) 23 / 25 23 / 25

22 / 24 22 / 24

Measuring tube de-energised


23 / 25
partly full 23 / 25

FLOW DIRECTION 22 / 24 22 / 24

forward energised
23 / 25 23 / 25

22 / 24 22 / 24

reverse de-energised
23 / 25 23 / 25

LIMIT FLOWRATE 1 22 / 24
Flow rate 22 / 24
LIMIT FLOWRATE 2
not above or
energised
below limit
23 / 25 23 / 25

22 / 24 22 / 24
Flow rate de-energised
either above
or below limit 23 / 25 23 / 25

22 / 24 22 / 24
y80-01...23

Supply failure de-energised


23 / 25 23 / 25

* A jumper on the communications board allows either the NC or NO contact to be selected (see page 58):
• Factory setting Relay 1 → Normally open contact (NO)
• Factory setting Relay 2 → Normally closed contact (NC)

Fig. 42
Relay functions and switching response

Endress+Hauser 61
6 Description of Functions Promag 33

Function group
RELAYS
RELAY 2 Selection of the relay function (Relay 2).
FUNCTION
Notes!
• Note page 60 and 61 for the switching response of relay 2.
• As standard the normally closed contact of relay 2 is brought out. However,
Note! the normally open contact is also available by plugging a jumper on the
communications board (see page 58).

6 EPD * Empty pipe detection (indicating an empty or


partly filled measuring tube)

DUAL RANGE MODE * Indicating active full scale value (1 or 2)

BATCH CONTACT * Indicating reached batch quantity

FLOW DIRECTION Indicating direction of flow (forward/reverse).


On unidirectional measurement, relay 2 also
switches in the negative flow direction.

LIMIT FLOWRATE 2 Indicating if preset limit value is outside range


or
Indicating an overflow (v ≥ 12,5 m/s).

* These parameters only appear on the display if the appropriate


function has already been activated.

RELAY 2
ON-VALUE Description of function → see function “RELAY 1 ON-VALUE” resp.
“RELAY 1 OFF-VALUE” (page 59)
RELAY 2
OFF-VALUE

62 Endress+Hauser
Promag 33 6 Description of Functions

Function group
BATCHING

Introduction
The “BATCHING” function group together with the preset totalizer enables simple batching cycles to
be controlled. The Promag 33 transmitter has two relays which can be used for controlling single or
two-stage batching cycles:

Single-stage batching cycle

Batch quantity After-run

t
Switch point
Relay 2

Two-stage batching cycle (with pre-batch contact of relay 1)

Coarse batching Fine batching

After-run

t ba009y72
Relay 1 Relay 2
switch points

Entering a compensation quantity can compensate for plant-specific but constant errors in volume
e.g. caused by after-runs of pumps, closing time of valves, etc.

Note!
• For short-cycle batching (filling time < 20 s) → see function “SELF CHECKING” (page 78)
• If a system error (failure) occurs during a batching cycle or an empty pipe is detected (EPD)
the filling procedure is immediately stopped. Note!

Starting / Stopping a Batching Cycle


The batching cycle can be started and stopped in four different ways:
• via the HART interface or Rackbus 485
• via the auxiliary input (with the “RS 485” communications module only)
• via the function “BATCHING”
• from the HOME position. Starting the batching cycle from the HOME position is always
possible if the “BATCH VARIABLE” function is set to “VOLUME” (see next page):

6 START – STOP – CANCEL


( 1 confirms the selection)

Note!
If a batching variable is activated, the “BATCHING” function group is first shown on the display when
entering the operating matrix. The function “BATCH QUANTITY” then moves into the first position within
this function group. This makes using the matrix much easier for the user. In addition all batching func- Note!
tions can be changed without entering a code number.

Endress+Hauser 63
6 Description of Functions Promag 33

Function group
BATCHING
BATCH In this function, the batching mode can be activated or switched off.
VARIABLE
Note!
If the batching mode is activated, the “BATCHING” Function group is first
shown on the display when entering the operating matrix. The “BATCH
Note! VARIABLE” function then moves into first position within this group.

6 OFF – VOLUME

BATCH This function is used to set the required batching quantity.


QUANTITY
Note!
Relay 2 can be assigned as a “BATCH CONTACT” (see page 62).
Note!

6 5-digit number with floating decimal point (e.g. 240.00 l)


Unit selection → see function “VOLUME UNIT”
Factory setting: 0.0000 [unit]

7 Dispay showing which function is assigned to Relay 2.

BATCH In this function a pre-batch quantity can be defined which is used for two-stage
PREWARN batching cycles (see page 63).

Note!
Note!
Relay 1 can be assigned as a “PREBATCH CONTACT” (see page 58).

6 5-digit number with floating decimal point (e.g. 200.00 l)


Unit selection → see function “VOLUME UNIT”
Factory setting: 0.0000 [unit]

7 Dispay showing which function is assigned to Relay 1.

64 Endress+Hauser
Promag 33 6 Description of Functions

Function group
BATCHING
COMPENS. In this function a positive or negative compensation quantity is defined. This
QUANTITY quantity compensates for a consistent error in batching amounts due to plant
operation. This can be caused, e.g. due to after running of a pump or the
closing time of a valve. The compensation quantity is determined by the
operator of the plant. The compensation quantity only affects the batching
quantity.
• Overfilling → a negative correction factor is to be set
• Underfilling → a positive correction factor is to be set

Example:
Batching quantity = 100 l; pre-batch quantity = 90 l
→ maximum positive correction factor = +100 l
→ maximum negative correction factor = –10 l

Note!
If no sufficiently large negative correction factor can be set, then the initial
switch-off quantity may have to be lowered. Note!

6 5-digit number with floating decimal point and arithmetical sign


(e.g. –10.000 l)
Factory setting: 0.0000 [unit]

7 UNIT ==> VOLUME UNIT


Unit selection → see “VOLUME UNIT” function

BATCHING This function is used to manually start a batching cycle or to stop a batching
cycle already running. A running batching cycle can be stopped at any time.
Starting or stopping a batching cycle has a direct influence on relay 1 and 2, if
configured for “BATCH PRECONTACT” and/or “BATCH CONTACT”.

6 START – STOP – CANCEL


( 1 activates START or STOP)

MAX. Set the maximum filling period according to which Relay 2 (BATCH CONTACT)
BATCH TIME is to switch (de-energised), e.g. for safety reasons in case of a plant failure.

6 max. 5-digit number: 0...30000 s


Factory setting: 0 s (= switched off)

BATCH CYCLE In this function the number of batching cycles executed is shown:

Max. 7-digit number: 0...9999999


Factory setting: 0

RESET With this function the batching totalizer can be reset.


BATCH CYC.

6 NO – YES

7 Display showing the number of successfully executed


batching cycles.

Endress+Hauser 65
6 Description of Functions Promag 33

Function group
DISPLAY
TOTAL VOLUME Display of the totalised flow quantity from when measurement began.
This value is either positive or negative depending on the direction of flow.

Notes!
• If the count has more figures than can be displayed, e.g. with overflow,
then the symbol “>” is shown before the value.
Note!
• If the function “MEASURING MODE” is set to “UNIDIRECTIONAL”
(see page 75), then the totaliser only registers flow in the positive direction.
• In cases of error the totaliser is coupled to the error response of the
pulse/frequency output (see page 57, 85). For transmitters with an RS 485
communications module, this is only the case if the function “SYSTEM
CONFIG.” is set to “AUX.INPUT/FREQ.” or “RS485 / FREQ.” (see page 71).
With the setting “........../CURRENT”, the totalizer always stops totalizing in
case of a failure.

Display:
max. 7-digit number
Factory setting: 0.0000 [unit]

7 UNIT ==> VOLUME UNIT


Unit selection → see “VOLUME UNIT” function

TOTAL Display of totalizer overflows.


OVERFLOW On the display the totalised flow is shown as a max. 7-digit number with
floating decimal point. Larger numbers (>9,999,999) can be read off in this
function as overflows. The effective amount is thus the sum of the overflow and
the value shown in the HOME position resp. in the function “TOTAL VOLUME”.

Example:
Display of 2 overruns: 2 e7 dm3 = 2 ⋅ 107 dm3 = 20,000,000 dm3
The actual displayed totalizer value is 196,845.7 dm3.
Total amount since measurement started = 20,196,845.7 dm3

Note!
• This function is displayed only if overruns have occurred. In addition, in the
HOME position an overflow is made visible by optically inverting the “>” sign.
Note!
• The totalizer value may have a positive or negative sign as a result
of the bidirectional measurement.

7 Display of the actual totalizer value (HOME position).

66 Endress+Hauser
Promag 33 6 Description of Functions

Function group
DISPLAY
RESET The totalizer can be reset to “Zero” in this function.
TOTALIZER
Note!
• The overflow as well as the totalizer value in the HOME position are reset
to zero.
• If the Promag 33 measuring electronics are fitted with a communications Note!
module “RS 485”, then the totalizer reset can also be carried out with the
auxiliary input (see page 69).

6 NO – YES

7 Display of the actual totalizer value (HOME position).

FLOW RATE Display of the actual flow rate.


This is particularly advantageous if the HOME position is already assigned to
other measuring variables, e.g. to a batching function.

Display:
max. 5-digit number: –99999...+99999

7 UNIT ==> FLOW RATE UNIT


Unit selection → see “FLOW RATE UNIT” function

ASSIGN LINE 1 With this function the variable is defined which should be displayed on the
upper display line during normal operation (HOME position).

6 FLOW RATE – TOTAL VOLUME – BATCH QUANTITY * –


BATCH UPWARDS * – BATCH DOWNWARDS * – BATCH CYCLE *

* These parameters only appear if the function “BATCH VARIABLE”


is set to “VOLUME” (see page 64).

ASSIGN LINE 2 With this function the variable is defined which should be displayed on the
lower display line during normal operation (HOME position).

6 OFF – FLOW RATE – TOTAL VOLUME – TOTAL OVERFLOW –


BATCH QUANTITY * – BATCH UPWARDS * – BATCH DOWNWARDS *
BATCH CYCLE *

* These parameters only appear if the function “BATCH VARIABLE”


is set to “VOLUME” (see page 64).

Endress+Hauser 67
6 Description of Functions Promag 33

Function group
DISPLAY
DISPLAY Selecting a time constant determines whether the display reacts quickly (small
DAMPING time constant) or slowly (large time constant) to widely changing flow.

Note!
• Damping is inactivated when set to “zero”.
Note! • The time constant does not affect the response of the current output.

6 max. 2-digit number: 0...99 s


Factory setting: 1 s

DISPLAY FORMAT In this function you can determine how many significant digits are shown on
the display for the flow rate. Along with the function “DISPLAY DAMPING”,
this serves to stabilize the display with strongly fluctuating flows.

Notes!
• Non-significant digits in front of the decimal point are shown as “0”.
• Non-significant digits after the decimal point are not shown, while the last
Note! digit displayed is rounded.
• The setting carried out here affects the display only. It does not affect the
accuracy of calculations within the system itself.

6 x.xxxx (5 significant digits)


x.xxx (4 significant digits)
x.xx (3 significant digits)

LCD CONTRAST The display contrast can be optimally adjusted to match prevailing operating
conditions on site (e.g. ambient temperature).

Caution!
At minus temperatures (< 0 °C) the visibility of the LCD is no longer assured.
The display contrast is at a maximum if the 6 keys are simultaneously
Caution! pressed when starting up the flowmeter.

6 IIIIIIIIIIII...........
Any change in contrast is immediately seen with the adjustable
bar graph.

LANGUAGE In this function the appropriate language is selected in which all text,
parameters and operating messages are to be displayed.

Note!
English is selected if the 6 keys are simultaneously pressed when starting up
the flowmeter.
Note!

6 ENGLISH – DEUTSCH – FRANCAIS – ESPANOL – ITALIANO


NEDERLANDS – DANSK – NORSK – SVENSKA – SUOMI –
BAHASA INDONESIA – JAPANESE (in original alphabet)

68 Endress+Hauser
Promag 33 6 Description of Functions

Function group
COMMUNICATION

In this function group, the interfaces provided by the Promag 33 can be appropriately configured
and/or activated (Rackbus RS 485, HART protocol):
• The Promag 33 electronics are fitted either with the communications module “HART” or “RS 485”
according to the order specifications.
• Further information on the HART protocol is found on → page 33, 40
• Further information on the Rackbus RS 485 is found on → page 30, 42

PROTOCOL For communication via a serial interface, various data transmission protocols
are available which can be activated or switched off in this function.

Note!
For instruments with no local operation (blind version), the appropriate
protocol is always switched on.
Note!

6 With “HART” communications module


OFF – HART

With “RS 485” communications module


OFF – RACKBUS RS 485

BUS ADDRESS In this function, the bus address can be set for carrying out data transfer via
the HART protocol or RS 485.

Note!
The following applies for HART:
– The 4...20 mA analogue output is only active with the address “0”
Note!
(→ ‘point-to-point network’).
– If the address is not “0”, then the current output is set to 4 mA
(→ ‘multidrop network’).

6 2-digit number: 0...15 (HART), 0...63 (RS 485)

ASSIGN In this function, various functions can be assigned to the auxiliary input.
AUX. INPUT This is only possible if:
• the transmitter is fitted with an “RS 485” communications module,
• the function “SYSTEM CONFIG.” is set to “AUX. INPUT/.....” (see page 71).

The functions of the auxiliary input are started or activated by applying an


external voltage. Two types of activating are to be disginguished:
• Pulsed mode (enter start pulse width → see page 71)
• Level mode

Note!
• Please refer to the table on page 70. This gives a summary of all possible
functions of the auxiliary input.
• If the auxiliary input is not available or an instrument with the HART Note!
communications module is used, then this function is blanked out.

6 With “Pulsed mode”


RESET TOTALIZER
BATCHING *

With “Level mode”


DUAL RANGE MODE *
POS. ZERO RETURN

* This parameter is only shown on the display if the


appropriate function has already been activated.

Endress+Hauser 69
6 Description of Functions Promag 33

Functions of the auxiliary input

With “PULSED MODE”

Assignment Pulse at auxiliary input Function Remarks

RESET TOTALIZER • No pulse No function –

• Pulse between 3...30 V DC; Totalizer (incl. overflows)


at least for the duration of the is reset
set start pulse width.

BATCHING • No pulse No function The “BATCHING” option is only


available, if the function “BATCH
• Pulse between 3...30 V DC; Batching cycle is started. VARIABLE” is set to “VOLUME”
at least for the duration of the (see page 64).
set start pulse width.
By deactivating the batching
• Another pulse during the filling Batching cycle is stopped. function, the auxiliary input is
procedure (at least for the automatically set to “POS. ZERO
duration of the set start pulse RETURN”.
width).

With “LEVEL MODE”

Assignment Voltage at auxiliary input Function Remarks

DUAL RANGE MODE • No voltage Current output operates with The “DUAL RANGE MODE”
FULL SCALE 1 option is only available, if the
current output is switched on
• Voltage of 3...30 V DC Current output operates with and the dual range mode is
FULL SCALE 2 activated.
If the current output is switched
off or the dual range mode
deactivated, then the auxiliary
input is automatically set to
“POS. ZERO RETURN”.

POS. ZERO RETURN • No voltage Instrument operates normally. No simulation of current or


frequency signals is possible
when “Positive zero return” is
• Voltage of 3...30 V DC All output signals are set to “0” activated.
(corresponds to no flow).

70 Endress+Hauser
Promag 33 6 Description of Functions

Function group
COMMUNICATION
START PULSE Certain functions of the auxiliary input are only started via a pulsed voltage
WIDTH (see page 70). In this function, you enter the minimum pulse width to be
reached by the input pulse in order that the appropriate function is activated.
This ensures that the function is not activated by transient voltage peaks
(interference pulses).

Note!
This function is only available if the Promag electronics are fitted with the
communications module “RS 485” and if the auxiliary input is activated as
Note!
well as appropriately configured.

6 max. 3-digit number: 20...100 ms


Factory setting: 20 ms

SYSTEM In this function, the actual configuration of the communications module


CONFIG. “RS 485” is shown:

Note!
• This function is only available, if the transmitter electronics are fitted with a
RS 485 communication module.
• This function can only be reconfigured after entering a special service code. Note!
If you have problems with the existing configuration, then please contact
your E+H Service organisation.

Display:
RS 485 / CURRENT 1) 2)
RS 485 / FREQUENCY 2) 3)
AUX. INPUT / CURRENT 1) 4)
AUX. INPUT / FREQ. 3) 4)

1)
The function group “PULSE / FREQ. OUTPUT” is blanked out.
2)
The matrix fields for auxiliary input are blanked out.
3)
The function group “CURRENT OUTPUT” is blanked out.
4)
The matrix fields for RS 485 are blanked out.

Endress+Hauser 71
6 Description of Functions Promag 33

Function group
PROCESSING PARAMETERS
LOW FLOW Set the required switch point for the creepage (low flow cutoff). The creep
CUTOFF suppression prevents the flowrate being registered in the lower part of the
measuring range, e.g. by a variable column of liquid at standstill.

Note!
• When creep suppression is active, the sign of the flow appears optically
inverted on the display.
Note! • The max. creepage depends on the nominal diameter of the sensor
currently being used and corresponds to a flow velocity v = 1 m/s.

Q [Vol/time]

1 Suppression switched on
2 Suppression switched off

creepage
100%

50%

ba009y38
time

suppression suppression
active active

6 5-digit number with floating decimal point (e.g. 15.000 dm3/min)


Unit selection → see function “FLOW RATE UNIT”
Factory setting: dependent on the nominal diameter

7 HYSTERESIS = 50%
Creep suppression operates with a negative hysteresis of 50%.

NOISE Using the interference blanking (= software filter) the sensitivity of the flow
SUPPRESS. measurement signal can be reduced with respect to transient flows and
interference peaks; e.g. with fluids containing solids or gas bubbles.

6 OFF – LOW – MEDIUM – HIGH

72 Endress+Hauser
Promag 33 6 Description of Functions

Function group
PROCESSING PARAMETERS
EMPTY PIPE With this function (EPD = Empty Pipe Detection), two procedures can always
DET. be activated:
– Carrying out the empty and full pipe adjustment (before switching on EPD!).
– Switching on/off Empty Pipe Detection.

Note!
• This function is only available if the sensor is fitted with an extra
EPD electrode.
• The EPD function is not available with the remote “FL” version. Note!
• The connection cable with the remote “FS” version may only be a
maximum of 10 m long. Only then can correct functioning of the EPD
be guaranteed!
• The EPD function is switched off when the flowmeter is delivered and
must be switched on manually when required.
• EPD has the same effect on the outputs as if there was a fault.
A corresponding alarm message can be indicated via both relay outputs
(1 or 2) if configured accordingly.

6 OFF
ON
EPD switched off
EPD switched on
EMPTY PIPE ADJ. Start empty pipe adjustment (confirm with 1)
FULL PIPE ADJUST Start full pipe adjustment (confirm with 1)

Remarks on Empty Pipe Detection (EPD)


Only a completely full measuring tube enables correct readings to be
obtained. This can be continuously checked by Empty Pipe Detection.
EPD is based on measuring the impedance between reference and EPD
electrode (see Figure).

Internal measured
Empty pipe
value

Value 1
ba009y39

Switch point
EPD 1/2 × (value 1 + 2)

Full pipe

Value 2
Impedance
[Ω]

Response when partially full


If the EPD is active and responds due to a partially filled or empty pipe, then
the alarm message “A: EMPTY PIPE DETECTED” is shown on the display.
The outputs respond in such cases as described on page 85.

When the pipe is partially filled and the EPD is not activated, then the response
may be different for identical plants:
– varying flow display
– zero flow
– excess flow values

(continued on next page)

Endress+Hauser 73
6 Description of Functions Promag 33

Function group
PROCESSING PARAMETERS
EPD Procedure for empty and full pipe adjustment
(continued)
Note!
If Promag 33 is fitted with an EPD electrode, then the unit is already calibrated
in the factory with drinking water (500 µS/cm). A new empty pipe and full pipe
Note! adjustment is to be carried out on site when liquids having different
conductivities are used.

1. Empty the piping. For the emtpy pipe adjustment to be carried out now,
the walls of the measuring tube should be wetted with liquid.

2. Start the empty pipe adjustment:


– Select “EMPTY PIPE ADJ.” and confirm with 1.
– Set the safety prompt “PIPE EMPTY? [NO]” with 6 to [YES] and confirm
with 1. Empty pipe adjustment is now started and the message “EPD
ADJUSTMENT RUNNING” is shown on the display.

3. Fill the piping with fluid.

4. Start the full pipe adjustment with the fluid stationary:


– Select “FULL PIPE ADJUST” and confirm with 1.
– Set the safety prompt “PIPE FULL? [NO]” with 6 to [YES] and confirm
with 1. Full pipe adjustment is now started and the message “EPD
ADJUSTMENT RUNNING” is shown on the display.

5. Switch on the Empty Pipe Detection after the adjustment → Select “ON”
and confirm with 1.

Note!
The EPD function can only be switched on if an empty or full pipe
adjustment has been successfully carried out. If the adjustment is not
Note! successful then the following alarm messages can appear on the display:

– A: EPD ADJUSTMENT VALUES MISSING:


The EPD function is switched on, but an empty resp. a full pipe
adjustment has not been carried out yet.
– A: EPD ADJUSTMENT FULL = EMPTY:
The EPD function is switched on, but the values for full and empty
pipe are identical.
– A: EPD ADJUSTMENT FULL <=> EMPTY:
The EPD function is switched on, but the adjustment did not take place
with full or empty pipe.
– A: EPD ADJUSTMENT NOT POSSIBLE:
An empty pipe adjustment is not possible because the conductivity of
the fluid is outside the permissible range.

In such cases the empty or full pipe adjustment must again be carried out!

EPD RESPONSE The response time of Empty Pipe Detection can be selected by the user to suit
TIME his process conditons. An alarm is not given until this response time has
expired. Momentary air bubbles in the measuring tube are then not interpreted
as a partial filling of the pipe.

Note!
This function is only available if the Empty Pipe Detection is switched on
Note! (EPD → ON).

6 1 s – 2 s – 5 s – 10 s – 30 s – 60 s

74 Endress+Hauser
Promag 33 6 Description of Functions

Function group
PROCESSING PARAMETERS
MEASURING With this function the flow direction for measurement is specified for the signal
MODE output:

• Unidirectional:
Signal output in the positive direction only (forward).
Flows in a negative direction (backwards) are not included or totalised
by the Promag measuring system.

• Bidirectional:
Signal output in both directions (forward and reverse).

Note!
The flow display always operates in both flow directions independent of the
setting in this function. Note!

6 UNIDIRECTIONAL – BIDIRECTIONAL

FLOW In special cases it is possible that the arrow marked on the sensor nameplate
DIRECTION does not agree with the actual flow direction of the fluid (Example: the sensor is
operated “upside down”). In this function you have the option to change the
arithmetical sign of the flow variable.

6 FORWARD * – REVERSE **

* Positive flow according to the arrow on the nameplate.


** Positive flow in the opposite direction to the arrow on the nameplate.

FUNCTION ECC Switching on and off the Electrode Cleaning Circuitry (ECC).

Note!
• This function is only available if the Promag 33 is fitted with an electrode
cleaning function (optional).
• The ECC function is not available with the remote “FL” version. Note!

6 ON
OFF
ECC switched on
ECC switched off

Remarks on ECC:
Conductive build-up on the electrodes and the measuring tube walls (e.g.
magnetite) can cause measurement errors. The ECC has been developed in
order to prevent build-up occurring. The cleaning cycle of 3 seconds is
dependent on the tracking frequency and repeats itself every 30 minutes.
The ECC works in the way described for all electrode materials available
except tantalum. If the electrode material is tantalum then the ECC only
protects the electrode surface from oxidation.

Caution!
If the ECC is switched off for a long period of time in an application where there
is a conductive build-up in the measuring tube, then this can lead to errors.
If there is a large concentration of build-up at one point, then, under certain
Caution!
circumstances, switching on the ECC may not remove it. In such cases the
flowmeter is to be cleaned and the build-up removed.

Endress+Hauser 75
6 Description of Functions Promag 33

Function group
PROCESSING PARAMETERS
RECOVERY TIME After the electrode cleaning procedure is completed, the signal outputs may
ECC be unsteady for a little while. This is due to electrochemical potentials caused
by electrostatic charging of the fluid during the cleaning cycle.
If this is the case, then the recovery time can be extended using this function.

Caution!
During the recovery time (max. 255 s) the last value registered before cleaning
is given. If a very long time has been set, then the system will not detect any
Caution!
possible change in flow (e.g. standstill) during this time.

6 max. 3-digit number: 1...255 s


Factory setting: 5 s

AMPLIFIER Selection of the amplifier mode, e.g. for strongly fluctuating flow rates.
MODE
The Promag 33 amplifier has an automatic amplifier booster controller. This
ensure that the amplifier always operates at optimum amplification according
to the flow velocity of the fluid. High accuracy is thus maintained over the wide
dynamic range of 1000:1. Applications with rapid and strongly fluctuating
flow rates can still affect measurement and the desired accuracy will not be
achieved. In such applications it may be better under certain circumstances to
program the amplifier at a fixed amplification step.

Caution!
With the settings “MODE 3” and “MODE 4”, ensure that the actual flow velocity
does not exceed the preset flow spans. If these are exceeded, then the
Caution! flowrate is not recognised as an error by the measuring system and faulty
measurement may result.

6 NORMAL
MODE 1
automatic amplifier booster controller
for flow rates 0...>12 m/s
MODE 2 for flow rates 0...12 m/s
MODE 3 for flow rates 0...4 m/s
MODE 4 for flow rates 0...1 m/s

DELAY Within the measuring amplifier, the delay of the automatic amplification
switchover (see function “AMPLIFIER MODE” → NORMAL) may be varied:
• In case of an overload, the amplification is immediately reduced
independently of the value originally set.
• In case of a massive underload, the ’n’ measured results (samples) are
waited for before the amplification is once again increased. This is especially
useful if occasional and rapid flow peaks occur (e.g. with piston pumps).

The entered number thus corresponds to the number of measuring events


(samples) to be ignored before a switch-over of the amplifier booster is
necessary.

6 max. 4-digit number: 10...1000

76 Endress+Hauser
Promag 33 6 Description of Functions

Function group
SYSTEM PARAMETERS
POS. ZERO With this function the signals of current and pulse/frequency output can be set
RETURN to the fallback value, e.g. for interrupting the measurement for cleaning the
piping. After positive zero return is activated, the display shows the
message “S: POS. ZERO-RET. ACTIVE”.

Measured value suppression is equivalent to zero flow. During this time the
following applies:
• Current output → set to 0 mA or 4 mA
• Pulse/frequency output → at the fallback value
• Display flow = 0
• The totalizer remains at the last applicable value.

Note!
• This function has top priority above all other functions of the instrument.
Simulations are suppressed for example.
• During positive zero return both relays (1 and 2) are live, i.e. energised.
Any error messages occurring, e.g. fault or alarm, can then only be called Note!
up using the diagnosis function (7) or via the function “PRESENT SYSTEM
CONDITION”. These errors do not, however, affect the outputs.
• If the Promag 33 measuring electronics are fitted with a communications
module “RS 485”, then positive zero return can also be activated using the
auxiliary input (see page 69).

6 OFF – ON

DEF. This function enables a personal code number to be selected with which
PRIVATE CODE programming can be enabled.

Note!
• Programming is always enabled with the code number “0”.
• When programming is locked this function is not available and access
to the personal code number by third parties is not possible. The code
Note!
number can only be altered when programming has been enabled.

6 max. 4-digit number: 0...9999


Factory setting: 33

Endress+Hauser 77
6 Description of Functions Promag 33

Function group
SYSTEM PARAMETERS
ACCESS CODE All data of the Promag 33 measuring system are protected against
unauthorised access. Only by first entering a code number in this function
programming is enabled and the settings of the instrument can then be
altered. If, in any function, the 6 operating elements are touched, then the
measuring system jumps automatically into this function and the display shows
the prompt to enter the code number (if programming is locked):

→ Enter code number 33 (factory setting) or


→ Enter personal code number (see “DEF. PRIVATE CODE”, page 77)

Note!
• After jumping to the HOME position programming is again locked after
60 seconds if no operating element is touched during this time.
Note! • Programming can also be locked by entering any number (not the customer
code number) in this function.
• If you can no longer find your personal code number, then the
Endress+Hauser service organisation will be pleased to help you.
• Certain functions can only be modified by entering a special service code
number. This is known to your E+H Service organisation. Please contact
your E+H Service for any further information you may require.

6 max. 4-digit number: 0...9999


Factory setting: 0

SELF Switching the periodical self check of the amplifier on or off.


CHECKING
The amplifier is fitted with an automatic temperature compensation.
Any temperature drift occurring in the region of the amplifier path can be
compensated for by a periodical measurement against an internal reference
voltage.

Note!
This function is not available if the “BATCH VARIABLE” (see page 64) is set to
Note! “VOLUME”. In this case no periodic self check is carried out.

6 OFF – ON

78 Endress+Hauser
Promag 33 6 Description of Functions

Function group
SYSTEM PARAMETERS
PRESENT With this function system/process errors as well as status messages which
SYSTEM occur while measurement is in progress can be called up according to their
CONDITION priority.
Error and status messages are displayed in the HOME position alternately
with the actual measurement variable. On activating the diagnosis function
(7) there is automatically a jump to this function. With error-free measurement
the message “S: SYSTEM WORKS NORMALLY” will appear on the display.

Note!
• This function can also be selected directly through the function group
“SYSTEM PARAMETERS”.
• A complete listing of all possible system/process errors and status messages
Note!
is found on page 90 ff.

6 Calling up other current errors or status messages


“+” → message with higher display priority
“–” → message with lower display priority

7 By pressing the diagnosis function again when a system error occurs


you can also call up error descriptions. In such cases a diagnosis
symbol (stethoscope 9 ) is shown on the display.

PREVIOUS In this function, all system/process errors and status messages that have
SYSTEM occurred so far are listed in chronological order (error history with max.
CONDITIONS 10 entries).

Note!
• A complete list of all possible system/process errors and status messages is
given on page 90 ff.
• If no error or status messages have occurred since the measuring system
Note!
was last started up then the display shows the message “S: NO ENTRY
EXISTING”.
• With more than 10 entries the oldest is overwritten.
• Storage of this list is volatile and is lost if there is a power supply failure.

6 Calling up other system/process errors and status messages


“+” Listing is done chronologically with the oldest, second oldest ...etc.
message.
“–” Listing is done chronologically with the latest, second latest ... etc.
message.

Endress+Hauser 79
6 Description of Functions Promag 33

Function group
SYSTEM PARAMETERS
SOFTWARE Display of the current software version installed on the amplifier board.
VERSION The numbers of the software version have the following meaning:

PRO 33 V 3. 01 . 00

Number changes if minor alterations are made


to the new software. This also applies to special
versions of software.

Number changes if the new software contains


additional functions.

Number changes if basic alterations have to be


made to the software, e.g. owing to technical
modifications to the instrument.

SOFTWARE VER. Display of the current software version installed on the communication board.
COM The numbers of the software version have the following meaning:

V 2 . 04. 00 HART
RS 485

Communication interface

Number changes if minor alterations are made


to the new software. This also applies to special
versions of software.

Number changes if the new software contains


additional functions.

Number changes if basic alterations have to be


made to the software, e.g. owing to technical
modifications to the instrument.

80 Endress+Hauser
Promag 33 6 Description of Functions

Function group
SENSOR DATA
Sensor data, such as nominal diameter, calibration factor, etc., are set in the factory. All characteristic
values of the sensor are stored in the DAT memory.

Caution!
Normally these characteristic sensor data may not be altered. A change to the sensor data affects a
number of functions of the whole measuring system, especially its accuracy. The following functions of
this group can therefore only be changed after entering a service code and cannot be altered using
Caution!
the personal code.

Please contact your E+H Service organisation for more information.

K-FACTOR Display of the actual calibration factor of the sensor for positive flow direction.
POS. The calibration factor is determined and set in the factory:

6 5-digit number with fixed decimal point: 0.5000...2.0000


Factory setting: dependent on nominal diameter and calibration

Caution!
Under normal operating conditions the calibration factor is not to be changed.
The service code number required for this is known to your E+H Service
organisation. Please contact E+H Service for any problems or questions that Caution!
have occurred.

K-FACTOR Display of the actual calibration factor of the sensor for negative flow direction.
NEG. The calibration factor is determined and set in the factory:

6 5-digit number with fixed decimal point: 0.5000...2.0000


Factory setting: dependent on nominal diameter and calibration

Caution!
Under normal operating conditions the calibration factor is not to be changed.
The service code number required for this is known to your E+H Service
organisation. Please contact E+H Service for any problems or questions that
Caution!
have occurred.

ZERO POINT Display of the zero point correction of the sensor. This value is determined
and set in the factory:

6 max. 4-digit number: –1000...+1000


Factory setting: dependent on nominal diameter and calibration

Caution!
Under normal circumstances the zero point correction is not to be altered.
The service code number required for this is known to your E+H Service
organisation. Please contact E+H Service for any problems or questions that
Caution!
have occurred.

NOMINAL Display of the actual nominal diameter of the sensor.


DIAMETER
Caution!
The nominal diameter given may, in general, not be altered. Numerous
functions depend directly on the nominal diameter (technical units,
full-scale values, switch points, creepage, etc.). When the nominal diameter
is changed, all dependent parameters are set to a new plausible value! Caution!

6 Value between 2...2000 mm or 1/12... 78“


Factory setting: dependent on the sensor diameter

7 UNIT ==> NOM. DIAM. UNIT


Unit selection → see function “NOM. DIAM. UNIT”

Endress+Hauser 81
6 Description of Functions Promag 33

Function group
SENSOR DATA
MAX. Display of the maximum sampling rate (= SAPS). It depends on the particular
SAMPLING RATE sensor being used and is set in the factory.

Caution!
Under normal circumstances, the max. sampling rate should not be altered.
The service code number required for this is known to your E+H Service
organisation. Please contact E+H Service for any problems or questions that
Caution!
have occurred.

6 max. 3-digit number with fixed decimal point: 1.0...60.0 /s (per second)
Factory setting: dependent on the sensor

SAMPLING Display of the sampling rate (= SAPS). The following standard values apply for
RATE the flowmeters:
• Promag A, F → 16.7 / s
• Promag H → 25.0 / s

Note!
• The sampling rate is usually set to the MAX. SAMPLING RATE. It should only
be altered in special cases. The service code number required for this is
known to your E+H Service organisation. Please contact E+H Service for any
Note!
problems or questions that have occurred.
• The Promag 33 measuring system is synchronised with the main power supply.
Therefore, the sampling rate entered is set to the nearest possible value or
rounded off to it.

6 max. 3-digit number with fixed decimal point:


– upper limit = depending on nominal diameter (max. 60.0 / s)
– lower limit = 1.0 / s

SERIAL NUMBER Display ot the serial number of the sensor. The serial number is normally
entered in the factory.

6 max. 6-digit number: 1...999999

EPD This function indicates whether the sensor is equipped with an electrode for
ELECTRODE Empty Pipe Detection (EPD). This setting is made in the factory to suit the
sensor installed.

Note!
Empty Pipe Detection can only be activated when an EPD electrode is fitted.
Note!

6 YES – NO

Factory setting:
– With an EPD electrode as standard → YES
– Sensors without an EPD electrode → NO

82 Endress+Hauser
Promag 33 6 Description of Functions

Function group
SENSOR DATA
POLARITY ECC Display of the actual current polarity for the Electrode Cleaning Circuitry (ECC).

Depending on the material of the electrode, electrode cleaning is carried out


with a positive or negative current. An incorrect current at the electrode can
damage the material. Using the material data for the electrode stored in the
DAT, the Promag automatically selects the appropriate polarity.

Note!
• This function is not available with the FL version.
• The ECC function is described in detail on page 75. Note!

Caution!
If, for any reason, it is necessary to change the polarity (e.g. after a loss of the
DAT), then it is possible to do so with this function. This function is, however,
still protected by a special service code and cannot be changed with the
personal code. Please contact your E+H Service organisation for more Caution!
information.

6 POSITIVE
NEGATIVE
with electrodes in 1.4435, Hastelloy C or platinum
with electrodes in tantalum

Endress+Hauser 83
6 Description of Functions Promag 33

84 Endress+Hauser
Promag 33 7 Trouble-shooting, Maintenance and Repairs

7 Trouble-shooting, Maintenance and Repairs

7.1 Response of the measuring system on faults or alarm


The Promag 33 distinguishes between two kinds of error:
• System error (failure): instrument failure, power failure
• Process error (alarm): empty pipe, measuring range exceeded

Errors which occur during normal operation are indicated on the display
(see page 90).
The error response of the outputs is described in the following table.

Positive Zero Return not activated

Current output Pulse / Frequency output Relay outputs 1 / 2

No
Switching response
System / process Measurement OK Measurement OK
→ see page 60, 61
error present

Failsafe mode selectable Failsafe mode selectable


(see page 51): (see page 57):

MIN. CURRENT FALLBACK VALUE


0–20 mA → 0 mA Signal → 0 Hz
4–20 mA → 2 mA Totalizer stops operating.

System or MAX. CURRENT LAST VALUE


Switching response
process error 0/4–20 mA (25 mA) → 25 mA Last valid measured value is held.
→ see page 60, 61
present 0/4–20 mA → 22 mA The totalizer operates with this
value.
HOLD VALUE
Last valid measured value is held. ACTUAL VALUE
Normal measured value is given
ACTUAL VALUE despite fault, also with totalizer.
Normal measured value output
despite fault.

Positive Zero Return activated

Current output Pulse / Frequency output Relay outputs 1 / 2

No
system and process
errors present

System error only


present
For 0–20 mA → 0 mA Signal at the fallback value: Relays 1 and 2 are live,
For 4–20 mA → 4 mA → no signal output (0 Hz) i.e. energised
Process error only
present

System and
process error
present

Endress+Hauser 85
7 Trouble-shooting, Maintenance and Repairs Promag 33

Positive Zero Return and Simulation

Caution!
Caution! Note the following points when measured value suppression or simulation is active:

Measured value suppression:


• This function has top priority. The appropriate status message “S: POSITIVE ZERO
RETURN ACTIVE” is also displayed with priority in the HOME position. Any error
messages which occur during this time can only be asked for and displayed with
the aid of the diagnostic function.
• Measured value suppression sets all signal outputs to zero (corresponding to zero
flow).
• Both relays are live, i.e. energised.

Simulation:
• This function has second highest priority, likewise the corresponding status
message. Any error messages which occur during this time can only be asked for
and displayed with the aid of the diagnostic function.
• Normal output of system errors via the alarm output (relay 1).
• Normal functioning of relay 1 or 2 as per configuration (see pages 60 and 61).

86 Endress+Hauser
Promag 33 7 Trouble-shooting, Maintenance and Repairs

7.2 Trouble-shooting and remedy


All instruments undergo various stages of quality control during production.
The last of these stages is the wet calibration carried out on state-of-the-art
calibration rigs. The following summary helps to identify possible causes of error
during normal measurement.

Warning!
This error diagnosis cannot be carried out with Ex instruments as they must be
opened and thus the ignition protection type is no longer present. Warning!

Type of error Remedy ( Step 1 ➔ 2 ➔ ... )

↓ ↓
Does a message indicating Appropriate measures can be carried out for every
error, alarm or status appear message:
on the display? – Error messages F: .... → see page 90
– Alarm messages A: .... → see page 92
– Status messages S: .... → see page 93

For error messages it is possible to call up further sources


of error via the diagnosis function (7).

No display and no output 1 Check the power supply → Terminals 1, 2


signal. 2 Check the fuse → see page 23, 24
85...260 V AC: 1 A slow-blow
20...55 V AC and 16...62 V DC: 2.5 A slow-blow
3 Replace electronics → see page 96

The display is blank, with 1 Check the ribbon cable connector of the display
outputs still functioning. module → see page 96 (No. 3b)
2 Replace display module → see page 96
3 Replace electronics → see page 96

Display text is shown in a Switch off the power supply. Switch on the instrument again
foreign or a language that is while simultaneously pressing the 6 keys. The display text
not understood. is then shown in English at maximum contrast.

No current or pulse output 1 Check the ribbon cable connector to the terminal
signals despite display compartment → see page 96 (No. 8)
showing measured values? 2 Replace electronics → see page 96

Does the instrument show 1 Remote version → switch off the power supply, check
negative flow values although the wiring (see page 26) and if necessary change round
the fluid in the piping is flowing Terminals 41 and 42.
forward? 2 Change the setting in the function “FLOW DIRECTION”
accordingly → see page 75

Is the display unsettled 1 Check ground and potential equalisation


despite continuous flow? → see page 28
2 Check to see if air bubbles are in the fluid.
3 Increase the time constant for the current output
→ see page 51
4 Increase the display damping for flow → see page 68

continued on next page

Endress+Hauser 87
7 Trouble-shooting, Maintenance and Repairs Promag 33

Type of error Remedy ( Step 1 ➔ 2 ➔ ... )

↓ ↓
The display is pulsing or unsta- Carry out the following settings in the operating matrix:
ble, e.g. due to piston, hose or
diaphragm pumps or those 1 Function DISPLAY DAMPING >10 seconds page 68
pumps with similar charac- 2 Function TIME CONSTANT > 5 seconds page 51
teristics. 3 Function LOW FLOW CUTOFF = 0 page 72
4 Function NOISE SUPPRESSION = OFF page 72
5 Function MEASURING MODE = BIDIRECTIONAL page 75
6 Function AMPLIFIER MODE = MODE 2 page 76

If this does not produce satisfactory results, then, a pulse


damper must be installed between the pump and the
Promag.

Is there is a difference This error occurs especially with back flows in the piping as
between the internal totalizer the pulse output cannot “subtract” such flows.
of Promag and the external The following solutions are available:
counter?
Solution 1:
Negative flows are ignored, i.e. the display of the Promag
or external counter show identical values → set function
“MEASURING MODE” to “UNIDIRECTIONAL”
(see page 75).

Solution 2:
Flows in both directions are registered. This requires an
external counter or other evaluating unit to add or subtract
the appropriate pulses (forward/reverse).

Proceed as follows:

1 Fct. MEASURING MODE → BIDIRECTIONAL page 75


2 Fct. RELAY 2 FUNCTION → FLOW DIRECTION page 62
3 Connect the pulse output (Terminals 20/21 with HART;
Terminals 26/27 with RS 485) to the input of the external
counter.
4 Connect relay 2 (Terminal 24/25) to the flow direction
input of the external counter.
5 Negative flow direction → The external counter is to be
set so that the appropriate pulses are subtracted for
negative flow (relay 2 is then de-energised).
6 Positive flow direction → The external counter is to be
set so that the appropriate pulses are added with positive
flow (relay 2 is then energised).

Is a low flow indicated despite 1 Check ground and potential equalisation


standstill of the fluid and filled → see page 28
measuring tube? 2 Check to see if air bubbles are in the fluid.
3 Activate “LOW FLOW CUTOFF” function, i.e. enter or
increase the switch point value → see page 72

Is a measured value shown 1 Carry out an empty or full pipe adjustment and then
despite an empty pipe? switch on the empty pipe detection function → see
page 73 ff.
2 Check the following terminal connections:
• Electronics: EPD cable → see page 96 (No. 5c)
• Remote version: EPD cable → see page 26
(Terminals 36 and 37)
3 Fill the measuring tube.

The current output cannot be In the function group COMMUNICATION, the function
set to “0–20 mA”. “PROTOCOL” must be set to “OFF” → see page 69

continued on next page

88 Endress+Hauser
Promag 33 7 Trouble-shooting, Maintenance and Repairs

Type of error Remedy ( Step 1 ➔ 2 ➔ ... )

↓ ↓
The current output signal is al- In the function group COMMUNICATION, the function
ways 4 mA, whatever the flow “BUS ADDRESS” must be set to “0” → see page 69
signal.

The error cannot be remedied The following solutions are possible:


or else there is another type of
error. Request an E+H service technician
The following information is required when contacting a
In such cases please contact customer service technician:
your local E+H Service – brief description of the error
organisation. – order code given on the nameplate → see page 7, 8

Repair
Note the procedures on page 97 (“Repairs”) before
returning the instrument for repair. Please state a brief
description of the error on the delivery note.

Replacing the electronics


If a new electronic plug-in board is ordered, we require
the full order code which can be taken from the instrument
order structure:

Order structure (Promag 33)

33 _ _ _ _ – _ _ _ _ _ _ _ – – – –

Order code
33 X MOD – ¨¨¨¨ Electronic plug-in board

The last four places correspond to the order code


on the nameplate of the transmitter → see page 7.

Endress+Hauser 89
7 Trouble-shooting, Maintenance and Repairs Promag 33

7.3 Error, alarm and status messages

Error message Code Cause Remedy


(Failure) (Call up by 7)

0 No system error present –

F: SYSTEM ERROR 4 9 : LOW VOLTAGE 1. Check the power supply.


POWER SUPPLY DETECTED 2. Replace electronics
(see page 89, 96)
The voltage from the power
supply board is too low.

5 9 : COIL CURRENT 1. Remote version: Switch off the


CONTROL power supply before the coil
cable (Terminals 41/42) is
Coil current out of tolerance. connected or removed.
2. Remote version:
Switch power supply off and
check the wiring of terminals
41/42 (see page 26).
3. Switch off power supply and
check the coil current cable
(see page 96, No. 7).
4. Replace electronics
(see page 89, 96)

F: SYSTEM ERROR 6 9 : DAT FAILURE 1. Check whether the DAT is


AMPLIFIER plugged onto the amplifier
board (see page 96, No. 5b).
Error when accessing DAT 2. After replacing the electronics,
data (adjusted values of the check whether the amplifier
sensor). operates with an old software
version.
The first number of the software
version must be the same or
greater (see page 80).
3. Replace electronics
(see page 89, 96)
4. Order a DAT, giving the serial
number and order code (see
page 7, 8) and replace (see
page 96).

7 9 : EEPROM FAILURE

Error when accessing Replace electronics


EEPROM data (adjusted (see page 89, 96)
values of the amplifier).

8 9 : ROM / RAM
FAILURE

Error when accessing Replace electronics


program memory (ROM) or (see page 89, 96)
main memory (RAM) of the
processor.

9 9 : GAIN ERROR 1. Check ground and potential


AMPLIFIER equalisation (see page 28).
2. Switch the power supply off
Gain error of the amplifier. and on again.
3. Replace electronics
(see page 89, 96)

90 Endress+Hauser
Promag 33 7 Trouble-shooting, Maintenance and Repairs

Error message Code Cause Remedy


(Failure) (Call up by 7)

F: SYSTEM ERROR 10 9 : NO AMPLIFIER


AMPLIFIER RESPONSE

Faulty data transmission Replace electronics


between communication (see page 89, 96)
module and amplifier.

F: VALUE NOT 17 The value entered was not 1. Re-enter the parameter again.
ACCEPTED correctly accepted by the 2. Switch the power supply off
amplifier. and on again.
3. Replace electronics
(see page 89, 96)

F: SYSTEM ERROR 11 9 : MODULE NOT


COM-MODULE COMPATIBLE

Communication module and Replace electronics


amplifier are not compatible. (see page 89, 96)

12 9 : EEPROM FAILURE
Error when accessing Replace electronics
EEPROM data (process and (see page 89, 96)
adjustment data of the
communication module).

13 9 : RAM ERROR
Error when accessing the Replace electronics
main memory (RAM). (see page 89, 96)

14 9 : ROM ERROR
Error when accessing the Replace electronics
program memory (ROM). (see page 89, 96)

15 9 : LOW VOLTAGE
DETECTED

The voltage supplied by the 1. Check the power supply.


DC/DC converter on the 2. Replace electronics
communication module is too (see page 89, 96)
low.

16 9 : VOLTAGE
REFERENCE

Voltage reference of the Replace electronics


communication module is out (see page 89, 96)
of tolerance, i.e. correct
functioning of the current
output is not assured.

Endress+Hauser 91
7 Trouble-shooting, Maintenance and Repairs Promag 33

Alarm message Code Cause Remedy

A: EPD ADJUSTMENT 18 EPD is switched on, but no Carry out an EPD adjustment
VALUES MISSING adjustment has taken place. as per page 73 ff.

A: EPD ADJUSTMENT 19 EPD is switched on, but an With such fluids, the EPD
NOT POSSIBLE adjustment is not possible function cannot be used!
because the conductivity
of the fluid is outside the
permissible range (too high
or too low).

A: EPD ADJUSTMENT 20 EPD is switched on, but an Repeat the EPD adjustment
FULL = EMPTY alarm message is displayed as per page 73 ff.
because the adjustment
values for full and empty
pipe are identical.

A: EPD ADJUSTMENT 21 EPD is switched on, but an Repeat the EPD adjustment
FULL <=> EMPTY alarm message is displayed as per page 73 ff.
because the adjustment
did not take place with full
or empty pipe.

A: EMPTY PIPE 22 The measuring tube is not Check the process conditions
DETECTED completely full or may be of your installation.
empty.

A: FLOW 23 The fluid velocity in the Reduce the flow rate.


TOO HIGH measuring tube is larger than
12.5 m/s. The measuring
range of the transmitter
electronics is exceeded.

A: CURRENT OUTP. 24 The actual flow rate is too 1. Scale higher full scale values
TOO HIGH high for the scaled full scale (see page 49, 51) or
value (I max = 25 mA resp. 2. Reduce flow rate.
20,5 mA with NAMUR).

A: FREQ. OUTPUT 25 The actual flow rate is too 1. Scale a higher full scale value
OVERFLOW high for the scaled full scale (see page 55) or
value (f max = approx. 163 % 2. Reduce flow rate.
of fEnd).

A: BATCH TIME 26 The maximum time for a 1. Identify the cause for exceed-
EXCEEDED batching cycle has been ing the time provided, e.g. a
exceeded. possible plant error (defective
or blocked valve).
2. It may be necessary to
increase the maximum
batching time or to switch off
the “MAX. BATCH TIME”
function (see page 65).

92 Endress+Hauser
Promag 33 7 Trouble-shooting, Maintenance and Repairs

Status message Code Cause Remedy

S: POS. ZERO RET. 1 Measured value suppression –


ACTIVE active. This message has top
priority for Promag 33.

S: CURRENT OUTP. 2 Current simulation active –


SIMUL. ACTIVE

S: FREQ. OUTPUT 3 Frequency simulation active –


SIMUL. ACTIVE

S: EPD ADJUSTMENT 27 EPD adjustment in progress –


RUNNING (full / empty pipe adjustment).

S: BATCHING IS 28 Batching in progress until the –


RUNNINING selected quantity has been
discharged.

Endress+Hauser 93
7 Trouble-shooting, Maintenance and Repairs Promag 33

7.4 Replacing the measuring electrodes


The Promag F (DN 350...2000) is available with replacement electrodes as an option.
This version enables the measuring electrodes to be cleaned or replaced under
process conditions.

Type DN 1200...2000 Type DN 350...1050


left side right side

c b
a

h g

k
a

a Allen screw g Holding cylinder

b Rotary arm h Locking pins (rotary arm)

c Electrode cable i Ball valve housing

d Knurled nut (counter nut) j Gasket (holding cylinder)

e Measuring electrode k Coil spring

f Shut-off valve (ball valve)


ba009y21

Fig. 43
Replacement unit for changing
electrodes

94 Endress+Hauser
Promag 33 7 Trouble-shooting, Maintenance and Repairs

Dismantling the electrode Assembling the electrode

1. Loosen the Allen screw (a) 1. Slide the new electrode (e) into
and remove the cover. the holding cylinder (g) from below.
Ensure that gaskets at the tip of the
2. Unscrew the electrode cable (c) electrode are clean.
attached to the rotary arm (b).
2. Put the rotary arm (b) on the
electrode and secure with the
3. Undo the knurled nut (d) by hand.
locking pin (h).
This nut is used as a counter nut.
Caution!
4. Remove the electrode (e) using Ensure that the coil spring
the rotary arm (b). This can now be (k) is in place. This
taken out from the holder (g) as far ensures close electrical
Caution!
as the stop allows. contact and thus reliable
measuring signals.
Warning!
3. Pull back the electrode as far as
Danger of injury! Under
possible so that the tip does not
process condition (piping
protrude out from the holding
under pressure) the electrode Warning! cylinder (g).
can spring back to the stop.
Keep pressing against it while 4. Screw the holding cylinder onto
loosening. the shut-off unit (i) and thighten
by hand. Gasket (j) on the holding
5. Close the shut-off valve (f) after the cylinder must be in place and clean.
electrode has been taken out as far
Note!
as the stop.
Ensure that the rubber
tubes on the holding
Warning! Note!
cylinder (g) and shut-off
Do not attempt to open the
valve (f) have the same
shut-off valve. Keeping it shut
Warning! colour (red or blue)
prevents fluid from escaping.
5. Open the shut-off valve (f) and
6. Unscrew the entire electrode along screw in the electrode using the
with the holding cylinder (g). rotary arm (b) until the stop.
6. Screw the knurled nut (d) onto the
7. Remove the rotary arm (b) from
holding cylinder. This clamps the
the electrode (e), while pressing to
electrode tight.
remove the locking pin (h).
Take care not to lose the coil spring (k). 7. Screw the electrode cable (c) to the
rotary arm (b) using the Allen screw.
8. Replace the old electrode with a new
Caution!
electrode.
Ensure that the Allen
A set of replacement electrodes can be
screw of the electrode Caution!
ordered from Endress+Hauser.
cable is tight. This ensures
close electrical contact and thus
reliable measuring signals.
8. Replace the cover and tighten
the Allen screw (a).

Endress+Hauser 95
7 Trouble-shooting, Maintenance and Repairs Promag 33

7.5 Replacing the transmitter electronics

Warning!
• Danger from electric shock! Switch off the 6. Loosen the two Phillips screws of the board
power supply before opening the transmitter support plate. Carefully remove the support
Warning! housing. plate approx. 4...5 cm out of the transmitter
• When using Ex instruments, they must first cool housing.
down for at least 10 minutes before opening.
• The local power supply voltage and frequency 7. Remove the coil current cable plug from
must be the same as the technical specifica- the power supply board.
tions of the power supply boards.
• Ensure that the new electronics board is 8. Remove the ribbon cable plug (connection
the same as the old one before replacing cable to the terminal area) from the
it (power supply, version of amplifier and communications board.
software).
9. The entire transmitter electronics, together
1. Loosen the Allen screws of the safety grip with the board support plate, can now be
(3-mm Allen key). completely removed from the housing.
2. Unscrew the cover of the electronics area 10. Replace the old transmitter electronics
of the transmitter housing. with new transmitter electronics.
3. Remove the local display as follows:
a. Loosen the mounting screws of the display 11. Reassemble in reverse sequence.
module.
b. Unplug the ribbon cable of the display
from the communications board. Replacing the DAT module (see 5b):
• Procedure for replacing the transmitter
4. Unplug the 2-pole plug of the power supply electronics → plug the old DAT onto the
cable (by pressing down the catch) from the new amplifier board.
power supply board. • Procedure for replacing a defective DAT
→ plug the new DAT onto the old amplifier
5. Remove the electrode signal cable from the
board.
amplifier board:
a. Remove the cable board.
DAT = Replaceable data module in which
b. Remove the blue DAT module.
the basic data of the sensor are stored
c. Loosen the EPD cable from the screw terminals.
(see page 113).

ba009y36
2
B C
A

7
6
9

4
3a
8 1

Empty Pipe Detection


Terminal for cable screening
(red cable)

Fig. 44 5c Terminal for signal cable


Replacing the transmitter (yellow cable, EPD electrode)
electronics:
3b
5a
A Power supply board
5b
B Amplifier board
C Communications board

96 Endress+Hauser
Promag 33 7 Trouble-shooting, Maintenance and Repairs

7.6 Replacing the fuse


Warning!
Danger from electric shock! Switch off the power supply before unscrewing the cover
of the terminal compartment from the transmitter housing. Warning!

The instrument fuse can be found in the terminal compartment → see page 23, 24

Exclusively use the following types of fuses:


• Power supply 20...55 V AC / 16...62 V DC → 2.5 A slow-blow / 250 V; 5.2 × 20 mm
• Power supply 85...260 V AC → 1 A slow-blow / 250 V; 5.2 × 20 mm

7.7 Repairs
Please carry out the following procedure before returning the Promag 33 for repair
to Endress+Hauser:
• A note must always be enclosed with the instrument, giving the following
information:
– Brief description of the error
– Description of the application
– Chemical and physical properties of the fluid
• Remove all residue which may be present. Pay special attention to the gasket
grooves and crevices where fluid may be present. This is especially important if
the fluid is dangerous to health, e.g. corrosive, carcinogenic, radioactive, etc.

Warning!
We must request you not to return a unit if it is not completely certain that harmful
substances can be removed e.g. cracks have been penetrated or substances have
diffused through plastics. Warning!
Incomplete cleaning of the instrument may result in waste disposal or cause harm to
personnel (burns, etc.). Any costs arising from this will be charged to the operator of
the instrument.

7.8 Spare parts


The electronics plug-in module of the Promag 33 can be ordered separately as a
spare part:
• Replacement → see page 96
• Order code → see page 89

7.9 Maintenance
No special maintenance is necessary for the Promag 33 measuring system.

Endress+Hauser 97
7 Trouble-shooting, Maintenance and Repairs Promag 33

98 Endress+Hauser
Promag 33 8 Dimensions

8 Dimensions

8.1 Dimensions Promag 33 A


Note!
The dimensions and weights of explosion protected versions may differ from the speci-
Note!
fications given here. Please refer to the Ex supplement.

Compact version

ba009y41

Remote version
FS version

FL version
Fig. 45
ba009y42

Dimensions Promag 33 A

* with blind version

Weights:
Compact version 5 kg (without process connections)
Promag 33 transmitter 3 kg (5 kg for wall mounted version)
Promag A sensor 2 kg

Endress+Hauser 99
8 Dimensions Promag 33

Dimensions of the process connections for Promag A

DN L L1 Thread
Internal thread 2...15 20 18 1/
2"
standard thread: 1/

y43-01...08
2...15 20 18 2"
NPT
ISO 228/DIN 2999 25 45 22 1"
25 45 22 1" NPT

DN L L1 di Thread
2...15 35 13.2 16.1 1/
External thread 2"
2...15 42 20.0 16.1 1/
standard thread: 2"
NPT
ISO 228/DIN 2999 25 50 16.8 22.0 1"
25 60 25.0 22.0 1" NPT

DN L D Pipe connection
2...15 19 20.0 20 · 2
2...15 20 21.5 1/ "
PVC adhesive coupling 2
25 66 25.0 25 · 2
25 69 32.0 32 · 2.5
25 69 33.5 1"

DN L D di LW
2...15 30 14.5 8.9 13
Hose connection 2...15 30 17.5 12.6 16
2...15 30 21.0 16.1 19
LW = Internal diameter hose

DN L D s Pipe connection
2...15 20 21.3 2.6 1/ "
Welded nipple 2
DN 2...15 2...15 20 21.3 2.6 18 · 1

DN L D di Pipe connection

Welded nipple 25 30 33.7 26.0 1"


DN 25 25 30 33.7 26.0 28 · 1
25 20 25.4 22.1 25.4 · 1.6 / 1"

DN L D di Pipe connection
2...8 24 25.0 9.5 1/
Tri-Clamp 2"
15 24 25.0 16.0 3/
Stainless steel 4"

1.4404/316L 2...8 24 50.4 22.1 1"


15 24 50.4 22.1 1"
25 24 50.4 22.1 1"

All dimensions in [mm]

100 Endress+Hauser
Promag 33 8 Dimensions

Flange
Flange to DIN 2501, PN 40
Stainless steel 1.4404/316L
with joint dimensions to DN L D di LK
DIN 2501/ANSI B16.5/JIS B2210
2...8 51.8 95 17.3 65
15 51.8 95 17.3 65
DN 2...15:
25 51.8 115 28.5 85
with DN 15 or 1/2" flanges

DN 25: Flange to ANSI B16.5


with DN 25 or 1" flanges
Class 150 Class 300
DN L D LK di L D LK
2...8 61.6 88.9 60.5 15.8 61.6 95.2 66.5
15 61.6 88.9 60.5 15.8 61.6 95.2 66.5
25 67.4 108.0 79.2 26.6 73.8 123.9 88.9

Flange to JIS B2210


DN L D di LK
2...8 62.5 95 15 70
15 62.5 95 16 70
25 62.5 115 25 90

Face-to-face length to DVGW (200 mm)

Flange Flange as per DIN 2501/ANSI B16.5/JIS B2210


PVDF with joint dimensions to PN 16/Class 150/10K
DIN 2501/ANSI B16.5/JIS B2210
DN L L1 D d di DIN ANSI JIS
DN 2...15: LK LK LK
with DN 15 or 1/2" flanges
2...8 52.7 6 95 34 16.2 65 60.5 70
15 52.7 6 95 34 16.2 65 60.5 70
DN 25:
25 52.7 7 115 50 27.2 85 79.2 90
with DN 25 or 1" flanges
Face-to-face length as per DVGW (200 mm)
Length:
2 x L + 143 mm
2 x L + 95 mm (for flanged or All dimensions in [mm]
Tri-Clamp version)

Wall mounting kit for Promag A

A = 105 mm
B = 105 mm
C = 115 mm
ba009y59

Fig. 46
Dimensions
Wall mounting kit for Promag A

Endress+Hauser 101
8 Dimensions Promag 33

8.2 Dimensions Promag 33 H

Compact version

ba009y44
Remote version

Fig. 47
Dimensions Promag 33 H ba009y45

* with blind version

DN DI 1) PN L A B B1 C K H M Weight2)
DIN
[mm] [inch] [mm] [bar] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg]
25 DIN – 26.0 16 140 318 254.0 158.5 64.0 128 222.5 M 6x4 6.0
25 1" 22.6 16 140 318 254.0 158.5 64.0 128 222.5 M 6x4 6.0
40 11/2" 35.3 16 140 318 254.0 158.5 64.0 128 222.5 M 6x4 6.5
50 2" 48.1 16 140 343 266.5 171.0 76.5 153 247.5 M 8x4 9.0
65 21/2" 59.9 16 140 343 266.5 171.0 76.5 153 247.5 M 8x4 9.0
80 3" 72.6 16 200 393 291.5 196.0 101.5 203 297.5 M 12x4 19.0
100 4" 97.5 16 200 393 291.5 196.0 101.5 203 297.5 M 12x4 18.5
1) 2)
Internal diameter of tube Weight of compact version

Weight:
2)
Compact version see table above
Promag 33 transmitter 3 kg (5 kg for wall mounted version)
Sensor connection housing approx. 1 kg

102 Endress+Hauser
Promag 33 8 Dimensions

Process connections (Promag H sensor)

DN D G di 1) L L1 LK
25 75 27 22.6 42 19 56.0
25 DIN 79 31 26.0 42 19 60.0
40 92 40 35.3 42 19 71.0
40 DIN 92 43 38.0 42 19 71.0
Welded nipple 50 105 55 48.1 42 19 83.5
50 DIN 105 55 50.0 42 19 83.5
65 121 66 59.9 42 21 100.0
65 DIN 121 72 66.0 42 21 100.0
80 147 79 72.6 42 24 121.0

y46-01...06
80 DIN 147 87 81.0 42 24 121.0
100 168 104 97.5 42 24 141.5
100 DIN 168 106 100.0 42 24 141.5

DN di 1) G D L LK
25 26 52 x 1/6" 79 68 60.0
DIN 11851 40 38 65 x 1/6" 92 72 71.0
50 50 78 x 1/6" 105 74 83.5
65 66 95 x 1/6" 121 78 100.0
80 81 110 x 1/4" 147 83 121.0
100 100 130 x 1/4" 168 92 141.5

DN ANSI di 1) G D L LK
25 1" 22.1 50.4 75 68.6 56.0
Tri-Clamp 40 11/2" 34.8 50.4 92 68.6 71.0
50 2" 47.5 63.9 105 68.6 83.5
65 – 60.2 77.4 121 68.6 100.0
80 3" 72.9 90.9 147 68.6 121.0
100 4" 97.4 118.9 168 68.6 141.5

DN di 1) G D L LK
25 22.5 40 x 6" 1/ 75 60 56.0
SMS 1145 40 35.5 60 x 1/6" 92 63 71.0
50 48.5 70 x 1/6" 105 65 83.5
65 60.5 85 x 1/6" 121 70 100.0
80 72.0 98 x 1/6" 147 75 121.0
100 97.6 132 x 1/6" 168 70 141.5

DN di 1) G D L LK
25 22.6 50.5 75 68.5 56.0
40 35.6 50.5 92 68.5 71.0
ISO 2852 50 48.6 64.0 105 68.5 83.5
65 60.3 77.5 121 68.5 100.0
80 72.9 91.0 147 68.5 121.0
100 97.6 119.0 168 68.5 141.5

DN di 1) G D L LK
25 22.6 37.1 75 61.5 56.0
40 35.6 50.6 92 61.5 71.0
ISO 2853 50 48.6 64.1 105 61.5 83.5
65 60.3 77.6 121 61.5 100.0
80 72.9 91.1 147 61.5 121.0
100 97.6 118.1 168 61.5 141.5

Length: 1)
Please note the internal diameter (di, DI) when cleaning the piping
DN 25... 65 = 2 x L + 136 mm with a scraper!
DN 80...100 = 2 x L + 196 mm

Endress+Hauser 103
8 Dimensions Promag 33

8.3 Dimensions Promag 33 F (DN 15...300)

Compact version

ba009y47
Remote version

Fig. 48
Dimensions

ba009y48
Promag 33 F (DN 15...300)

* with blind version

DN PN L1) A B C K E F H B1 Weight2)

DIN ANSI JIS DIN ANSI


[mm] [inch] Class [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg]

15 1/
2" 40 150 20K 200 340.5 256.5 84 120 94 14 11.2 286 202 6.5
25 1" 40 150 20K 200 340.5 256.5 84 120 94 16 14.2 286 202 7.3
32 – 40 – 20K 200 340.5 256.5 84 120 94 18 – 286 202 8.0
40 11/2" 40 150 20K 200 340.5 256.5 84 120 94 18 17.5 286 202 9.4
50 2" 40 150 10K 200 340.5 256.5 84 120 94 20 19.1 286 202 10.6
65 – 16 – 10K 200 390.5 281.5 109 180 94 18 – 336 227 12.0
80 3" 16 150 10K 200 390.5 281.5 109 180 94 20 23.9 336 227 14.0
100 4" 16 150 10K 250 390.5 281.5 109 180 94 22 23.9 336 227 16.0
125 – 16 – 10K 250 471.5 321.5 150 260 140 24 – 417 267 21.5
150 6" 16 150 10K 300 471.5 321.5 150 260 140 24 25.4 417 267 25.5
200 8" 10 150 10K 350 526.5 346.5 180 324 156 26 28.4 472 292 35.3
250 10" 10 150 10K 450 576.5 371.5 205 400 156 28 30.2 522 317 48.5
300 12" 10 150 10K 500 626.5 396.5 230 460 166 28 31.8 572 342 57.5

1)
The length is always identical independent of the chosen pressure rating.
2)
Weights for compact version only.

Weight:
Compact version 2) see table above
Promag 33 transmitter 3 kg (5 kg for wall mounted version)
Sensor connection housing approx. 1 kg

104 Endress+Hauser
Promag 33 8 Dimensions

8.4 Dimensions Promag 33 F (DN 350...2000)

Compact version

ba009y49
Remote version

Fig. 49
Dimensions
ba009y50

Promag 33 F (DN 350...2000)

* with blind version

DN PN L 1) A B C K E F H B1 Weight2)

DIN ANSI AWWA DIN ANSI AWWA


[mm] [inch] [bar] [Class] [Class] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg]

350 14" 10 150 – 550 738 456.0 282.0 564 276 26 34.9 – 683.5 401.5 110
400 16" 10 150 – 600 790 482.0 308.0 616 276 26 36.5 – 735.5 427.5 130
450 18" – 150 – 650 840 507.0 333.0 666 292 – 39.7 – 785.5 452.5 240
500 20" 10 150 – 650 891 532.5 358.5 717 292 28 42.9 – 836.5 478.0 170
600 24" 10 150 – 780 995 584.5 410.5 821 402 28 47.6 – 940.5 530.0 230
700 28" 10 – D 910 1198 686.0 512.0 1024 589 30 – 33.3 1143.5 631.5 350
750 30" – – D 975 1198 686.0 512.0 1024 626 – – 34.9 1143.5 631.5 450
800 32" 10 – D 1040 1241 707.5 533.5 1067 647 32 – 38.1 1186.5 653.0 450
900 36" 10 – D 1170 1394 784.0 610.0 1220 785 34 – 41.3 1339.5 729.5 600
1000 40" 10 – D 1300 1546 860.0 686.0 1372 862 34 – 41.3 1491.5 805.5 720
1050 42" – – D 1365 1598 886.0 712.0 1424 912 – – 44.5 1543.5 831.5 1050
1200 48" 6 – D 1560 1796 985.0 811.0 1622 992 28 – 44.5 1741.5 930.5 1200
1350 54" – – D 1755 1998 1086.0 912.0 1824 1252 – – 54.0 1943.5 1031.5 2150
1400 – 6 – – 1820 2148 1161.0 987.0 1974 1252 32 – – 2093.5 1106.5 1800
1500 60" – – D 1950 2196 1185.0 1011.0 2022 1392 – – 57.2 2141.5 1130.5 2600
1600 – 6 – – 2080 2286 1230.0 1056.0 2112 1482 34 – – 2231.5 1175.5 2500
1650 66" – – D 2145 2360 1267.0 1093.0 2186 1482 – – 63.5 2305.5 1212.5 3700
1800 72" 6 – D 2340 2550 1362.0 1188.0 2376 1632 36 – 66.7 2495.5 1307.5 3300
2000 78" 6 – D 2600 2650 1412.0 1238.0 2476 1732 38 – 69.9 2595.5 1357.5 4100
1)
Thickness of the flange face includes sealing strip. The length is always identical independent of the chosen pressure rating.
2)
Weights of compact DIN PN 10 version. Weights for transmitter: see previous page

Endress+Hauser 105
8 Dimensions Promag 33

106 Endress+Hauser
Promag 33 9 Technical Data

9 Technical Data

Application
Instrument name Flow measuring system “Promag 33”

Instrument function Flow measurement of liquids in closed piping.


Applications in measurement, control and regulation processes,
for e.g. batching and dosing (> 10 s), etc.

Function and system design


Measuring principle Electromagnetic flow measurement according to Faraday’s law
(Generation of a voltage by induction in a magnetic field).

Measuring system Instrument family “Promag 33” consisting of:


• Transmitter: Promag 33
(with a HART or a RS 485 communications module)
• Sensor: Promag A (DN 2, 4, 8, 15, 25)
Promag H (DN 25, 40, 50, 65, 80, 100)
Promag F (DN 15...2000)

Two versions are available:


• Compact version
• Remote version (FS or FL version)

Input variables
Measured variable Flow velocity (proportional to induced voltage, measured by two
electrodes in the measuring tube)

Measuring range Measuring range of electronics within v = 0...12.5 m/s

The full scale value for the current output can be selected within
the following limits:
– Minimum full scale value at v = 0.3 m/s
– Maximum full scale value at v = 10 m/s

Operable flow range Over 1000 : 1


When the flow is pulsating, the amplifier is not overloaded above its
set full scale value even with peak velocities of 12.5 m/s.
Flow is measured between 0.01...>10 m/s at the stated accuracy.

Auxiliary input The auxiliary input is only available with a “RS 485” communications
module.

U = 3...30 V DC, Ri = 1.8 kΩ, galvanically isolated


Configurable for: Positive zero return, totalizer reset, starting a batch
cycle or dual range mode.

Endress+Hauser 107
9 Technical Data Promag 33

Output variables
Output signal • Current output:
active, 0/4...20 mA, galvanically isolated,
RL < 700 Ω (with HART: RL ≥ 250 Ω),
time constant selectable (0.01...100 s),
full scale value freely selectable,
temperature coefficient: typical 0.005 % o.r./°C; resolution: 10 µA

• Pulse / frequency output:


active/passive selectable, galvanically isolated
active: 24 V DC, 25 mA (max. 250 mA during 20 ms), RL > 100 Ω
passive: Open Collector, 30 V DC, 250 mA

Frequency output:
Full scale frequency 2...10000 Hz, pulse/pause ratio 1:1,
pulse width max. 2 s

Pulse output:
Pulse value and pulse polarity selectable
Pulse width adjustable (0.05...2 s)
Above a frequency of 1 / (2 x pulse width) the pulse/pause ratio is 1:1

• Alarm output (Relay 1):


Either NC or NO via a jumper available (factory setting: NO contact)
max. 60 V AC / 30 V DC; max. 0.5 A AC / 0.1 A DC, galvanically isolated.
Configurable for: error message (failure), empty pipe detection (EPD),
failure + EPD, full scale switching, batch precontact, direction of flow,
limit value 1 and overflow (v > 12.5 m/s)

• Status output (Relay 2):


Either NC or NO via a jumper available (factory setting: NC contact)
max. 60 V AC / 30 V DC; max. 0.5 A AC / 0.1 A DC, galvanically isolated.
Configurable for: empty pipe detection (EPD), full scale switching,
batch contact, direction of flow, limit value 2 and overflow (v > 12.5 m/s)

Signal on alarm • Current output → failsafe mode selectable (see page 51)
• Pulse/frequency output → failsafe mode selectable (see page 57)
• Relay 1 output → de-energised on “FAILURE” or power failure
• Relay 2 output → de-energised on power failure

Error response of outputs (detailed description) → see page 85

Load RL < 700 Ω (current output)

Creep suppression • Switching points selectable (see page 72)


• Max. creepage depends on the nominal diameter at v = 1 m/s
• Hysteresis: 50% of set creepage

Accuracy
Reference conditions According to DIN 19200 and VDI/VDE 2641:

Fluid temperature +28 °C ± 2 K


Ambient temperature +22 °C ± 2 K
Warm up period 30 minutes

Mounting
– Inlet section > 10 x DN
– Outlet section > 5 x DN
– Transmitter and sensor are grounded.
– The sensor is built-in centered into the piping.

108 Endress+Hauser
Promag 33 9 Technical Data

Accuracy (continued)
Measured error Pulse output: ± 0.5% o.r. ± 0.01% o.f.s. (full scale value = 10 m/s)
Current output: additionally ± 5 µA (typical)

o.r. = of reading o.f.s. = of max. full scale value

0.5 %
[% o.r.]
0.2 % (Option)
2.5

2.0

1.5

1.0

ba009y63
0.5

0
0 2 4 6 8 10

Fluid velocity [m/s]

Option:
Promag 33 A and F: ± 0.2% o.r. ± 0.005% of Qk
Qk = desired reference flow quantity for calibration (v = 2...10 m/s).
Qk has to be noted for ordering.

Deviations in power supply voltage have no influence on the specified


ranges.

Repeatability ± 0.1% o.r. ± 0.005% o.f.s.

o.r. = of reading
o.f.s. = of max. full scale value

Operating conditions

Installation conditions

Installation instructions Orientation: vertical or horizontal


Restrictions and other recommendations → see page 10 ff.

Inlet and outlet sections Inlet section: ≥ 5 x DN


Outlet section: ≥ 2 x DN

Connection cable length FS version:


(remote version) 0... 10 m → min. conductivity ≥ 5 µS/cm (for liquids in general)
0... 10 m → min. conductivity ≥ 20 µS/cm (for demineralised water)
10...200 m → min. conductivity = f (Lmax)

FL version:
0...200 m → min. conductivity ≥ 5 µS/cm (for liquids in general)
0...200 m → min. conductivity ≥ 20 µS/cm (for demineralised water)

Instrument equipped with empty pipe detection (EPD):


max. cable length = 10 m

Conductivity [µS/cm]

FS
200

L max
Permissible
ba009y76

range

100

5 FL
10 100 200 [m]

Cable length Lmax

Endress+Hauser 109
9 Technical Data Promag 33

Operating conditions (continued)

Ambient conditions

Ambient temperature –25...+60 °C (Transmitter and sensor)

• An all-weather cover should be used to protect the housing from


direct sunlight when mounting in the open. This is especially important
in warmer climates and with high ambient temperatures.
• Due to the danger of the transmitter electronics overheating,
the transmitter and sensor are to be mounted separately with high
ambient and fluid temperatures (see Figure).
140
120 Temperature range

Fluid temperature [°C]


100
only for the remote
80
version available.
60

40

20
PTFE (Teflon)
0
Soft rubber (EPDM)
-20

-40
Hard rubber

ba009y54
-40 -20 0 20 40 60 80

Ambient temperature [°C]

Storage temperature –10...+50 °C (preferably at +20 °C)

CIP cleanable Promag A, H, F → Yes (observe maximum temperature)

SIP cleanable Promag A No


Promag H Yes (observe maximum temperature)
Promag F No

Degree of protection IP 67 (NEMA 4X)


(EN 60529) Option: IP 68 (NEMA 6P) for sensor A and F

Shock and vibration Accelleration up to 2 g / 2 h per day; 10...100 Hz


resistance

Electromagnetic According to EN 50081 Part 1 and 2 (interference emission) /


compatibility (EMC) EN 50082 Part 1 and 2 (interference immunity) as well as to NAMUR
recommendations

Process conditions

Fluid temperature The fluid temperature range depends on the sensor lining:

Promag A –20...+130 °C PFA

Promag H –20...+130 °C PFA with EPDM gasket


–20...+150 °C PFA with Silicone gasket

Promag F –40...+130 °C PTFE (Teflon), DN 15...600


–20...+120 °C Soft rubber (EPDM), DN 25...2000
0...+ 80 °C Hard rubber, DN 65...2000
(see also Figure “Ambient temperature”)

(continued on next page)

110 Endress+Hauser
Promag 33 9 Technical Data

Operating conditions (continued)

Process conditions

Nominal pressure Promag A PN 16 for Tri-Clamp and PVC couplings


PN 40 for all other connections

Promag H PN 16

Promag F DIN PN 6 (DN 1200...2000)


PN 10 (DN 200...1000)
PN 16 (DN 65...150)
PN 40 (DN 15...50)

PN 10 (DN 1200...2000, optional)


PN 16/25 (DN 200...1000, optional)
PN 40 (DN 65...150, optional)

ANSI Class 150 (1/2...24")


Class 300 (1/2...6", optional)

AWWA Class D (28...48")

JIS 10K (DN 50...300)


20K (DN 15...40)
20K (DN 50...300, optional)

The material load curves (p-T-load diagrams) for all process connections
can be found in the Technical Information TI 027D/06/en “Promag 33”

Conductivity Minimum conductivity:


≥ 5 µS/cm (for liquids in general)
≥ 20 µS/cm (for demineralised water)

With the remote “FS” version the conductivity required also depends on
the length of the cable → see page 109 “Connection cable length”

Pressure loss • No pressure loss if sensor and piping have the same nominal diameter.
• Pressure loss specifications when using adapters e.g. reducers or
expanders → see page 14.
• Vacuum resistance of measuring tube lining → see page 115

Mechanical construction
Design / Dimensions Dimensions → see pages 99–105
Internal diameter of measuring tube → see page 114

Weight See pages 99–105

Materials Transmitter housing:


Powder-coated die-cast aluminium

Sensor housing:
Promag A 1.4435 incl. threaded stub
Promag H 1.4301
Promag F DN 15...300: Powder-coated die-cast aluminium
DN 350...2000: Coated steel

(continued on next page)

Endress+Hauser 111
9 Technical Data Promag 33

Mechanical construction (continued)


Materials Process connections:
(continued) Promag A DIN → Stainless steel 1.4404, PVDF
ANSI → 316L, PVDF
JIS → 316L, PVDF
Threaded stub: 1.4435, PVC
Promag H 1.4404 / 316L
Promag F DIN → Stainless steel 1.4571, St. 37-2
ANSI → A 105, 316L
AWWA → A 105, A 36
JIS → S20C, SUS 316L

Electrodes:
Promag A 1.4435; Platinum/Rhodium 80/20; Titanium; Hastelloy C-22;
Tantalum
Promag H 1.4435
Promag F 1.4435; Platinum/Rhodium 80/20; Hastelloy C-22; Tantalum

Gasket material:
Promag A Viton, Kalrez (optional), Silicone (aseptic version)
Promag H EPDM, Silicone
Promag F no gaskets (Lining = ‘gasket’)

Electrodes fitted Promag A Measuring, reference and empty pipe detection electrodes.
As standard with: 1.4435, Hastelloy C-22, Tantalum
Optional with: Platinum/Rhodium
Promag H Measuring and empty pipe detection electrodes
Promag F Measuring, reference and empty pipe detection electrodes.
As standard with: 1.4435, Hastelloy C-22, Tantalum

Process connections Promag A:


Internal and external thread, PVC adhesive coupling, hose connection,
welded nipple, aseptic welded nipples for pipelines according to
DIN 11850, Tri-Clamp, flange connection (DIN, ANSI, JIS).

Promag H:
Welded nipples for OD tube, SMS, JIS, ISO and DIN 11850 tubes,
DIN 11851 thread, SMS thread, ISO 2853 thread, Tri-Clamp, ISO 2852
connection.

Promag F:
Flange connection (DIN, ANSI, JIS)

Electrical connection • Wiring diagrams: see page 23 ff.


• Cable specifications: see page 27
• Galvanic isolation: All circuits for inputs, outputs, power supply and
sensors are galvanically isolated from one another.

Cable entries Power supply and signal cable (outputs):


Cable glands PG 13.5 (5...15 mm) or threads for cable glands 1/2" NPT,
M20 x 1.5 (8...15 mm), G 1/2"

Coil current cable and signal cable (remote version)


Promag A: Cable glands PG 11 (5...12 mm) or threads for cable glands
1
/2" NPT, M20 x 1.5 (8...15 mm), G 1/2"
Promag H: Cable glands PG 13.5 (5...15 mm) or threads for cable glands
1
/2" NPT, M20 x 1.5 (8...15 mm), G 1/2"
Promag F: Cable glands PG 13.5 (5...15 mm) or threads for cable glands
1
/2" NPT, M20 x 1.5 (8...15 mm), G 1/2"

112 Endress+Hauser
Promag 33 9 Technical Data

User interface
Operation • On-site operation with three optical keypads (E, –, +)
• Operation via HART protocol or RS 485 interface
• E+H operating matrix for all instrument functions

Display • LC display: illuminated, double-spaced with 16 characters each


• Damping of flow display can be adjusted: 0...99 s

Communication • Rackbus RS 485 interface (Rackbus protocol)


• SMART protocol (HART protocol via current output)
• PROFIBUS-PA / PROFIBUS-DP

Power supply
Supply voltage / 85...260 V AC, 45...65 Hz
Frequency 20... 55 V AC, 45...65 Hz
16... 62 V DC

Power consumption AC: <15 VA (incl. sensor)


DC: <15 W (incl. sensor)

Current at make (Promag 33 X / 24 V DC):


– max. 13.5 A (< 100 µs)
– max. 6 A (< 5 ms)

Power supply failure Bridges minimum 1 power cycle (22 ms)


• EEPROM saves measuring system data on power failure
(no batteries required).
• DAT = replaceable data memory in which basic data of the sensor
are stored: nominal diameter, SAPS (actual values), serial number,
calibration factor, zero point, status EPD (yes/no), EPD calibration
values.

Certificates and approvals


Ex approvals Information on Ex versions (e.g. ATEX/CENELEC, FM, CSA) can be
supplied by your E+H sales center on request. All explosion protection
data are given in separate documentation available on request.

Sanitary version – Sensor Promag A: 3A approval


– Sensor Promag H (hygienic version): 3A approval and EHEDG tested

CE mark By attaching the CE mark, Endress+Hauser confirms that the Promag 33


measurement system has been successfully tested and fulfils all legal
requirements of the relevant CE directives.

Order information
Accessories • Post mounting set for transmitter (remote version):
Order No. 50076905
• Wall mounting kit for Promag A sensor:
Order No. 50064550
• Spare parts: see page 97

Supplementary System Information Promag (SI 010D/06/en)


documentation Technical Information Promag 33 (TI 027D/06/en)
Supplementary Ex documentation: ATEX/CENELEC, FM, CSA

Other standards and guidelines

EN 60529 Degree of protection by housing (IP code)


EN 61010 Protection Measures for Electronic Equipment for Measurement, Control, Regulation and
Laboratory Procedures
EN 50081 Part 1 and 2 (interference emission)
EN 50082 Part 1 and 2 (interference immunity)
NAMUR Association of Standards for Control and Regulation in the Chemical Industry

Endress+Hauser 113
9 Technical Data Promag 33

Internal diameter of the measuring tube

Sensor DN PN AWWA Internal diameter

DIN ANSI JIS PFA PTFE Hard rubber


(Teflon) Soft rubber
[mm] [inch] [bar] [lbs] (EPDM)

Promag A 2 1/ " - - - 2.2 - -


12
4 5/ " - - - 4.6 - -
32
8 5/ " 40 - - - 8.6 - -
16
15 1/ " - - - 16.1 - -
2
25 1" - - - 22.0 - -

Promag H 25 DIN - - - - * - -
25 1" - - - * - -
40 11/2" - - - * - -
50 2" 16 - - - * - -
65 21/2" - - - * - -
80 3" - - - * - -
100 4" - - - * - -

* For details see page 103

Promag F 15 1/
2" 40 Class 150 20K - 15 -
25 1" 40 Class 150 20K - 26 -
32 - 40 Class 150 20K - 35 -
40 11/2" 40 Class 150 20K - 41 -
50 2" 40 Class 150 10K - 52 -
65 - 16 Class 150 10K - 68 65
80 3" 16 Class 150 10K - 80 78
100 4" 16 Class 150 10K - 105 100
125 - 16 Class 150 10K - 130 126
150 6" 16 Class 150 10K - 156 154
200 8" 10 Class 150 10K - 207 205
250 10" 10 Class 150 10K - 259 259
300 12" 10 Class 150 10K - 309 310
350 14" 10 Class 150 - 337 341
400 16" 10 Class 150 - 387 391
- 18" - Class 150 - - 436
500 20" 10 Class 150 - 487 491
600 24" 10 Class 150 - 593 593
700 28" 10 Class D - - 692
- 30" - Class D - - 741
800 32" 10 Class D - - 794
900 36" 10 Class D - - 893
1000 40" 10 Class D - - 995
- 42" - Class D - - 1042
1200 48" 6 Class D - - 1195
- 54" - Class D - - 1338
1400 - 6 - - - 1401
- 60" - Class D - - 1491
1600 - 6 - - - 1599
- 66" - Class D - - 1637
1800 72" 6 Class D - - 1799
- 78" - Class D - - 1981
2000 - 6 - - - 1995

114 Endress+Hauser
Promag 33 9 Technical Data

Resistance of the lining to vacuum (standard version)

Sensor DN Measuring Limits for vacuum [mbar]


tube lining at different fluid temperatures

[mm] [inch] 25 °C 80 °C 100 °C 120 °C 130 °C 150 °C

Promag A 2...25 1/
12...1" PFA 0 0 0 0

Promag H 25...100 1...4" PFA 0 0 0 0 0 0

Promag F 65...2000 3...78" Hard rubber 0 0


25...2000 1...78" Soft rubber 0 0 0 0
(EPDM)

15...50 1/ ...2" 0 0 0 * 100


2
65...80 3" 0 * 40 * 130
100 4" 0 * 135 * 170
125...150 6" PTFE 135 * 240 * 385
200 8" (Teflon) 200 * 290 * 410
250 10" 330 * 400 * 530
300 12" 400 * 500 * 630
350 14" 470 * 600 * 730
400 16" 540 * 670 * 800

450...600 18...24" Vacuum not permitted!

* No values available

Endress+Hauser 115
9 Technical Data Promag 33

116 Endress+Hauser
Promag 33 10 Functions at a Glance

10 Functions at a Glance

SYSTEM UNITS CURRENT OUTPUT (continued)

FLOW RATE UNIT dm3/s – dm3/min – dm3/h – FAILSAFE MODE MIN. CURRENT
(p. 47) m3/s – m3/min – m3/h – (p. 51) Signal is set to the following value:
l/s – l/min – l/h – → 0 mA (with 0–20 mA)
hl/min – hl/h – → 2 mA (with 4–20 mA)
gal/min – gal/hr – gal/day –
gpm – gph – gpd – mgd – MAX. CURRENT
bbl/min – bbl/hr – bbl/day – Signal is set to the following value:
cfs (cubic feet per second) – → 22 mA (with 4–20 mA)
cc/min → 25 mA (with 0/4–20 mA [25 mA])

Your setting: ............................................. HOLD VALUE


Last valid measured value is held.
VOLUME UNIT dm3 – m3 – l – hl – gal – bbl –
(p. 47) 103 gal – ft3 ACTUAL VALUE
Normal measured value output despite
Your setting: ............................................. fault.

GALLONS / US: 31.0 gal/bbl


BARREL US: 31.5 gal/bbl Your setting: ............................................
(p. 48) US: 42.0 gal/bbl
US: 55.0 gal/bbl SIMULATION With “0–20 mA”:
Imp: 36.0 gal/bbl CURR. OFF – 0 mA – 10 mA – 20 mA –
Imp: 42.0 gal/bbl (p. 52) 22 mA

Your setting: ............................................ With “0–20 mA (25 mA)”:


OFF – 0 mA – 10 mA – 20 mA – 25 mA
NOM. DIAM. UNIT mm – inch
(p. 48) With “4–20 mA”:
Your setting: ............................................ OFF – 2 mA – 4 mA – 12 mA –
20 mA – 22 mA

CURRENT OUTPUT With “4–20 mA (25 mA)”:


OFF – 2 mA – 4 mA – 12 mA –
FULL SCALE 1 5-digit floating point (e.g. 250.00 m3/h) 20 mA – 25 mA
(p. 49) Factory setting: dependent on diameter
Your setting: ............................................
Your setting: ............................................

DUAL RANGE OFF (only full scale value 1 active) NOMINAL Displayed value: 0.00...25.00 mA
MODE ON (full scale value 1 or 2 active) CURRENT
(p. 50) (p. 52)
Your setting: ............................................
PULSE / FREQ. OUTPUT
FULL SCALE 2 5-digit floating point (e.g. 3600.0 m3/h)
(p. 51) Factory setting: dependent on diameter OPERATION PULSE – FREQUENCY
MODE
Your setting: ............................................ (p. 53) Your setting: ............................................

ACTIVE RANGE Display: PULSE VALUE 5-digit floating point (e.g. 240.00 m3/p)
(p. 51) FULL SCALE 1 or FULL SCALE 2 (p. 53) Factory setting: dependent on diameter

Your setting: ............................................


TIME CONSTANT Floating point: 0.01...100 s
(p. 51) Factory setting: 1.0 s PULSE WIDTH 3-digit fixed point: 0.05...2.00 s
(p. 53) Factory setting: 2.00 s
Your setting: ............................................
Your setting: ............................................
CURRENT SPAN 0–20 mA
(p. 51) 4–20 mA FULL SCALE max. 5-digit number: 2...10000 Hz
0–20 mA (25 mA) FREQ. Factory setting: 10000 Hz
4–20 mA (25 mA) (p. 54)
Your setting: ............................................
Your setting: ............................................
FULL SCALE 5-digit floating point: e.g. 7.2500 m3/h
FLOW
(p. 55) Your setting: ............................................

Endress+Hauser 117
10 Functions at a Glance Promag 33

PULSE / FREQ. OUTPUT (continued) RELAYS (continued)

OUTPUT SIGNAL PASSIVE / POSITIVE RELAY 2 5-digit floating point: e.g. 1.000 dm3/min
(p. 56) (open collector / active-high) ON-VALUE
(p. 62) Your setting: ............................................
PASSIVE / NEGATIVE
(open collector / active-low) RELAY 2 5-digit floating point: e.g. 10.000 dm3/min
OFF-VALUE
AKTIVE / POSITIVE (p. 62) Your setting: ............................................
(push-pull / active-high)

AKTIVE / NEGATIVE BATCHING


(push-pull / active-low)
BATCH VARIABLE OFF – VOLUME
Your setting: ............................................ (p. 64)
Your setting: ............................................
FAILSAFE MODE FALLBACK VALUE
(p. 57) (corresponding to zero flow)
BATCH QUANTITY 5-digit floating point: e.g. 240.00 l
LAST VALUE (p. 64) Factory setting: 0.0000 [unit]
(last valid measured value is held)
Your setting: ............................................
ACTUAL VALUE
(normal measured output despite fault) BATCH PREWARN 5-digit floating point: e.g. 200.00 l
(p. 64) Factory setting: 0.0000 [unit]

Your setting: ............................................ Your setting: ............................................

SIMULATION OFF – 0 Hz (fallback value) – 2 Hz – COMPENS. 5-digit floating point: e.g. –10.00 l
FREQ. 10 Hz – 1 kHz – 10 kHz QUANTITY Factory setting: 0.0000 [unit]
(p. 57) (p. 65)
Your setting: ............................................ Your setting: ............................................

NOMINAL FREQ. Displayed value: 0.00...16383 Hz BATCHING START – STOP – CANCEL


(p. 57) (p. 65) ( 1 activates START or STOP)

RELAYS MAX. BATCH TIME max. 5-digit number: 0...30000 s


(p. 65) Factory setting: 0 s
RELAY 1 FAILURE
FUNCTION EPD Your setting: ............................................
(p. 58) ERROR + EPD
DUAL RANGE MODE BATCH CYCLE Display:
BATCH PRECONTACT (p. 65) max. 7-digit number (0...9999999)
FLOW DIRECTION
LIMIT FLOWRATE 1 Factory setting: 0

Your setting: ............................................ RESET NO – YES


BATCH CYCLE
RELAY 1 5-digit floating point: (p. 65)
ON-VALUE e.g. 1.0000 dm3/min
(p. 59)
Your setting: ............................................ DISPLAY

RELAY 1 5-digit floating point: TOTAL VOLUME Display: max. 7-digit floating point
OFF-VALUE e.g. 10.000 dm3/min (p. 66) 0,0000...9999999 [unit]
(p. 59)
Your setting: ............................................ Factory setting: 0.0000 [unit]

RELAY 2 EPD TOTAL Display:


FUNCTION DUAL RANGE MODE OVERFLOW e.g. 74 e7 dm3 = 74,000,000 dm3
(p. 62) BATCH CONTACT (p. 66)
FLOW DIRECTION Factory setting: 0
LIMIT FLOWRATE 2
RESET NO – YES
Your setting: ............................................ TOTALIZER
(p. 67)

FLOW RATE Display: max. 5-digit number


(p. 67) –99999...+99999 [unit]

118 Endress+Hauser
Promag 33 10 Functions at a Glance

DISPLAY (continued) COMMUNICATION (continued)

ASSIGN LINE 1 FLOW RATE – TOTAL VOLUME – START PULSE max. 3-digit number: 20...100 ms
(p. 67) BATCH QUANTITY – BATCH UPWARDS – WIDTH
BATCH DOWNWARDS – BATCH CYCLE (S. 71) Your setting: ............................................

Your setting: ............................................ SYSTEM CONFIG. Display (only with “RS 485” communication
(p. 71) module)
ASSIGN LINE 2 OFF
(p. 67) FLOW RATE RS 485 / CURRENT
TOTAL VOLUME RS 485 / FREQUENCY
TOTAL OVERFLOW AUX. INPUT / CURRENT
BATCH QUANTITY AUX. INPUT / FREQ.
BATCH UPWARDS
BATCH DOWNWARDS
BATCH CYCLE PROCESSING PARAMETERS

Your setting: ............................................ LOW FLOW 5-digit floating point: e.g. 15.000 dm3/min
CUTOFF Factory setting: dependent on diameter
DISPLAY DAMPING max. 2-digit number: 0...99 s (p. 72)
(p. 68) Factory setting: 1 s Your setting: ............................................

Your setting: ............................................ NOISE OFF – LOW – MEDIUM – HIGH


SUPPRESS.
DISPLAY x.xxxx 5 significant digits (p. 72) Your setting: ............................................
FORMAT x.xxx 4 significant digits
(p. 68) x.xx 3 significant digits EMPTY PIPE Two functions:
DET. – Switching on/off “Empty pipe detection”
Your setting: ............................................ (p. 73) – Start empty or full pipe adjustment

LCD CONTRAST IIIIIIIIIIII ........... OFF – ON – EMPTY PIPE ADJ. –


(p. 68) FULL PIPE ADJUST
A change in contrast is immediately seen
on the bar graph Your setting: ............................................

LANGUAGE ENGLISH – DEUTSCH – EPD 1 s – 2 s – 5 s – 10 s – 30 s – 60 s


(p. 68) FRANCAIS – ESPANOL – RESPONSE TIME
ITALIANO – NEDERLANDS – (p. 74) Your setting: ............................................
DANSK – NORSK – SVENSKA –
SUOMI – BAHASA INDONESIA – MEASURING UNIDIRECTIONAL – BIDIRECTIONAL
JAPANESE (in original alphabet) MODE
(p. 75) Your setting: ............................................
Your setting: ............................................
1) 2)
FLOW DIRECTION FORWARD – REVERSE
(p. 75)
1)
COMMUNICATION Positive flow according to the arrow
on the nameplate
2)
PROTOCOL With “HART” communication module: Positive flow in the opposite direction
(p. 69) OFF – HART to the arrow on the nameplate

With “RS 485” communication module: Your setting: ............................................


OFF – RACKBUS RS 485
FUNCTION ECC ON – OFF
Communication module: ......................... (p. 75) Your setting: ............................................
Your setting: ............................................
RECOVERY TIME max. 3-digit number: 1...255 s
BUS ADDRESS max. 2-digit number: ECC Factory setting: 5 s
(p. 69) 0...15 (HART); 0...63 (RS 485) (p. 76)
Your setting: ............................................
Your setting: ............................................
AMPLIFIER MODE NORMAL (automatic control)
ASSIGN For “Pulsed mode”: (p. 76) MODE 1 (v = 0...>12 m/s)
AUX. INPUT RESET TOTALIZER MODE 2 (v = 0...12 m/s)
(S. 69) BATCHING MODE 3 (v = 0... 4 m/s)
MODE 4 (v = 0... 1 m/s)
For “Level mode”:
DUAL RANGE MODE Your setting: ............................................
POS. ZERO RETURN
DELAY max. 4-digit number: 10...1000
(p. 76) Factory setting: 10
Your setting: ............................................

Your setting: ............................................

Endress+Hauser 119
10 Functions at a Glance Promag 33

SYSTEM PARAMETERS SENSOR DATA (continued)

POS. ZERO OFF – ON ZERO POINT max. 4-digit number: –1000...+1000


RETURN (p. 81)
(p. 77) Factory setting: dependent on the sensor
(DN) and its calibration
DEF. PRIVATE max. 4-digit number: 0...9999
CODE Factory setting: 33 Setting: ..................................................
(p. 77)
Your setting: ............................................ NOMINAL Selected from fixed table:
DIAMETER 2...2000 mm or 1/12...78 inch
ACCESS CODE max. 4-digit number: 0...9999 (p. 81)
(p. 78) Factory setting: 0 Factory setting:
dependent on the sensor (DN)

SELF CHECKING OFF – ON Setting: ..................................................


(p. 78)
Your setting: ............................................ MAX. SAMPLING max. 3-digit fixed point:
RATE 1.0...60.0 / s (per second)
PRESENT SYSTEM Display (entries chronological): (p. 82)
CONDITION F: ... = Error message (system error) Factory setting:
(p. 79) A: ... = Alarm message (process error) dependent on the sensor (DN)
S: ... = Status message
Setting: ..................................................
S: SYSTEM WORKS NORMALLY
SAMPLING RATE max. 3-digit fixed point: 1.0...60.0 /s
PREVIOUS Display (chronological, max. 10 entries): (p. 82) (upper limit as for MAX. SAMPLING RATE)
SYSTEM F: ... = Error message (system error)
CONDITIONS A: ... = Alarm message (process error) Factory setting:
(p. 79) S: ... = Status message dependent on the sensor (DN)

S: NO ENTRY EXISTING Setting: ..................................................

SOFTWARE Display: SERIAL NUMBER max. 6-digit number: 1...999999


VERSION e.g. PRO 33 V3.01.00 (p. 82)
(p. 80) Setting: ..................................................

SOFTWARE VER. Display: EPD ELECTRODE YES * – NO


COM e.g. V3.02.00 HART; V3.02.00 RS 485 (p. 82) * with EPD electrode as standard
(p. 80)
Setting: ..................................................

POLARITY ECC POSITIVE – NEGATIVE


SENSOR DATA (p. 83)
Factory setting (Electrode material):
Positive → 1.4435, Hastelloy-C, Platinum
Normally these characteristic sensor data may not be altered. Negative → Tantalum
A change to the sensor data affects a number of functions of the
whole measuring system, especially its accuracy! The following Setting: ..................................................
functions of this group can therefore only be changed after
entering a service code and cannot be altered using the
personal code.

Please contact your E+H Service organisation for more


information.

K-FACTOR max. 5-digit fixed point:


POS. 0.5000...2.0000
(p. 81)
Factory setting: dependent on the sensor
(DN) and its calibration

Setting: ...................................................

K-FACTOR max. 5-digit fixed point:


NEG. 0.5000...2.0000
(p. 81)
Factory setting: dependent on the sensor
(DN) and its calibration

Setting: ...................................................

120 Endress+Hauser
Promag 33 11 Index

11 Index

A
Accuracy Commuwin II program
Measured error . . . . . . . . . . . . 108 Electrical connection (Commubox FXA 191) . 33
Reference conditions . . . . . . . . . . 108 General information . . . . . . . . . . . 42
Repeatability . . . . . . . . . . . . . 109 Compensation quantity (batching) . . . . . . 65
Adapters (for mounting in the pipe) . . . . . . 14 Conductivity (minimum) of the fluid . . . . . . 111
Alarm (process error) . . . . . . . . . . . . 85 Connection (electrical)
Alarm messages (display) . . . . . . . . . . 92 See Electrical connection
Alarm output Correct usage . . . . . . . . . . . . . . . 5
See Relay 1 Counter
Ambient temperature . . . . . . . . . . . 110 See Totalizer
Amplifier Creep suppression (low flow cutoff) . . . . . . 72
Amplifier mode . . . . . . . . . . . . . 76 Current output
Delay . . . . . . . . . . . . . . . . . 76 Current range (0/4...20 mA) . . . . . . . . 51
Self checking . . . . . . . . . . . . . . 78 Dual range mode (full scale 1-2) . . . . . . 50
Amplifier board . . . . . . . . . . . . . . 96 Electrical connection . . . . . . . . . . . 23
Auxiliary input Failsafe mode . . . . . . . . . . . . . 51
Assign functions . . . . . . . . . . . . . 69 Full scale value 1 . . . . . . . . . . . . 49
Electrical connection . . . . . . . . . . . 23 Full scale value 2 . . . . . . . . . . . . 51
General technical data . . . . . . . . . 107 Nominal current . . . . . . . . . . . . . 52
Start pulse width . . . . . . . . . . . . . 71 Simulation . . . . . . . . . . . . . . . 52
Technical data . . . . . . . . . . . . . 108
B Time constant . . . . . . . . . . . . . 51
Barrel (engineering unit) . . . . . . . . . . . 48
Batching contact (Relay 1) . . . . . . . . . . 60
Batching functions
Batching counter . . . . . . . . . . . . 65
Batching quantity . . . . . . . . . . . . 64 D
Batching time (max.) . . . . . . . . . . . 65 Damping
Batching variable . . . . . . . . . . . . 64 Current output (time constant) . . . . . . . 51
Compensation quantity . . . . . . . . . . 65
Display . . . . . . . . . . . . . . . . 68
General information . . . . . . . . . . . 63
Dangerous substances . . . . . . . . . . . . 6
Reset batching counter . . . . . . . . . . 65
DAT (data storage module) . . . . . . . 96, 113
Starting a batching cycle . . . . . . . 63, 65
Degree of protection . . . . . . . . . . . . 110
Batching pre-contact (Relay 2) . . . . . . . . 60
Degree of protection (IP Code) . . . . . . . . 21
Bidirectional measuring mode . . . . . . . . 75
Diagnosis function . . . . . . . . . . . . . 78
Build-up (measuring tube, electrodes)
Dimensions
See Electrode Cleaning Circuitry (ECC)
Internal diameter . . . . . . . . . . . . 114
Bus address . . . . . . . . . . . . . . . 69
Process connections Promag A . . . . . . 100
Process connections Promag H . . . . . . 103
C Promag 33 A . . . . . . . . . . . . . . 99
Cable glands . . . . . . . . . . . . . 21, 112 Promag 33 F (DN 15...300) . . . . . . . . 104
Cable length (remote version) . . . . . . 20, 109 Promag 33 F (DN 350...2000) . . . . . . . 105
Cable specifications . . . . . . . . . . . . 27 Promag 33 H . . . . . . . . . . . . . . 102
Calibration factor Display
Nameplate (factory setting) . . . . . . . . 8 Assign process variables . . . . . . . . . 67
Negative factor . . . . . . . . . . . . . 81 Display contrast . . . . . . . . . . . . 68
Positive factor . . . . . . . . . . . . . . 81 Display damping . . . . . . . . . . . . 68
Cathodic protection . . . . . . . . . . . . 28 Language for displayed text . . . . . . . . 68
CE mark . . . . . . . . . . . . . . . . 113 Number of significant digits . . . . . . . . 68
CIP (cleaning in place) . . . . . . . . . . 110 Operating elements . . . . . . . . . . . 35
Code number (enabling programming) . . . . . 78 Operation (E+H operating matrix) . . . . . . 36
Commissioning . . . . . . . . . . . . . . 34 Rotating (4 x 90°) . . . . . . . . . . . . 19
Communications board . . . . . . . . . . . 96 Documentation, supplementary . . . . . . . 113

Endress+Hauser 121
11 Index Promag 33

E
ECC Fuse (instrument fuse) . . . . . . . . 23, 24, 97
See Electrode Cleaning Circuitry Fuse replacing . . . . . . . . . . . . . . 97
Electrical connection
Cable specifications . . . . . . . . . . . 27
Commubox FXA 191 . . . . . . . . . . . 33 G
Degree of protection (IP Code) . . . . . . . 21 Gallons (engineering units) . . . . . . . . . 48
HART handheld terminal . . . . . . . . . . 33 Galvanic isolation . . . . . . . . . . . . . 112
Potential equalisation . . . . . . . . . . . 28 Gaskets
Rackbus . . . . . . . . . . . . . . . . 30 See Seals
Remote version (connection cable) . . . . . 25 Gateways (Rackbus) . . . . . . . . . . . . 30
Transmitter . . . . . . . . . . . . . . . 22 Ground disks . . . . . . . . . . . . . . 28, 29
Electrode Cleaning Circuitry (ECC) Grounding, ground terminal . . . . . . . . . 28
Current polarity . . . . . . . . . . . . . 83
General information . . . . . . . . . . . . 75
Recovery time . . . . . . . . . . . . . . 76 H
Switching on and off . . . . . . . . . . . 75 HART
Electrodes Commuwin II operating program . . . . . . 42
Electrode axis . . . . . . . . . . . . . . 12 Electrical connection . . . . . . . . . . . 33
Electrode Cleaning Circuitry (ECC) . . . . . 75 Handheld terminal . . . . . . . . . . . . 40
EPD electrode . . . . . . . . . . . . 73, 82 Operating matrix . . . . . . . . . . . . 41
Reference electrode . . . . . . . . . . . 28 HOME position . . . . . . . . . . . . . . 35
Replacement of measuring electrodes . . . . 94
Electrodes fitted . . . . . . . . . . . . . 112
Electromagnetic compatibility (EMC) . . . . 27, 29 I
Electronics, replacement of . . . . . . . . . . 96 Inlet section . . . . . . . . . . . . . . . 12
Empty Pipe Detection (EPD) Input variables . . . . . . . . . . . . . . 107
Empty and full pipe adjustment . . . . . . . 74 Installation
EPD electrode . . . . . . . . . . . . 73, 82 See Mounting
General information . . . . . . . . . . . . 73
Response time . . . . . . . . . . . . . 74
Engineering units L
Flow rate . . . . . . . . . . . . . . . . 47 Language (for displayed text) . . . . . . . . 68
Gallons / Barrel . . . . . . . . . . . . . 48 Length
Nominal diameter . . . . . . . . . . . . 48 See Dimensions
Volume / Totalizer . . . . . . . . . . . . 47 Limit flow rate (relay function) . . . . . . . 59, 61
EPD Load (current output) . . . . . . . . . . . . 108
See Empty pipe detection Local display
Error See Display
See Trouble-shooting
Error correction (remedies) . . . . . . . . . . 87 M
Error limits Maintenance . . . . . . . . . . . . . . . 97
See Accuracy Material load curves . . . . . . . . . . . . 111
Error messages (display) . . . . . . . . . . 90 Materials . . . . . . . . . . . . . . 111, 112
Error response (measuring system outputs) . . . 85 Matrix
Ex approvals . . . . . . . . . . . . . . 113 See Operating Matrix
Ex instruments (documentation) . . . . . . . . 5 Measured error (error limits) . . . . . . . . . 109
Measured variable . . . . . . . . . . . . . 107
Measuring amplifier
F See Amplifier
Flow direction (forward, reverse) . . . . . . 61, 75 Measuring electrodes
Flow range, operable . . . . . . . . . . . 107 Positioning . . . . . . . . . . . . . . . 12
Flow rate (nominal diameter) . . . . . . . . . 13 Replacement . . . . . . . . . . . . . . 94
Fluid conductivity . . . . . . . . . . . . 110 Measuring mode (unidirectional or bidirectional) . 75
Fluid temperature . . . . . . . . . . . . 110 Measuring principle . . . . . . . . . . . . 107
Frequency output Measuring range . . . . . . . . . . . . . 107
See Pulse / Frequency output Measuring system Promag 33 . . . . . . . . . 7
Function description . . . . . . . . . . . . 47 Measuring tube
Functions at a glance . . . . . . . . . . . 117 Internal diameter . . . . . . . . . . . . 114
Functions, Function groups . . . . . . . . . . 36 Lining . . . . . . . . . . . . . . . . . 110

122 Endress+Hauser
Promag 33 11 Index

Mounting in the pipe Pulse / Frequency output


Adapters . . . . . . . . . . . . . . . . 14 Configuring the output signal . . . . . . . 56
Base and supports (from DN 350/14") . . . . 9 Electrical connection . . . . . . . . . . 23, 24
Downward pipe . . . . . . . . . . . . . 10 Failsafe mode . . . . . . . . . . . . . 57
Inlet and outlet section . . . . . . . . . . 12 Full scale flow . . . . . . . . . . . . . 55
Installation of pumps . . . . . . . . . . . 11 Full scale frequency . . . . . . . . . . . 54
Mounting location . . . . . . . . . . . . 10 Nominal frequency . . . . . . . . . . . 57
Mounting position . . . . . . . . . . . . 12 Operation mode . . . . . . . . . . . . 53
Partly filled pipes . . . . . . . . . . . . 10 Pulse value . . . . . . . . . . . . . . 53
Vibration . . . . . . . . . . . . . . . . 11 Pulse width . . . . . . . . . . . . . . 53
Mounting of the sensor Simulation frequency . . . . . . . . . . . 57
Base and supports (DN 350) . . . . . . . . 9 Technical data . . . . . . . . . . . . . 108
Mounting in the pipe . . . . . . . . . 10, 12 Pumps (mounting location) . . . . . . . . . 11
Promag 33 A . . . . . . . . . . . . . . 15
Promag 33 F . . . . . . . . . . . . . . 17 R
Promag 33 H . . . . . . . . . . . . . . 16 Rackbus
Promag 33 H with welded nipples . . . . . . 16 E+H Rackbus . . . . . . . . . . . . . 30
Mounting of the transmitter (remote version) Electrical connection . . . . . . . . . . . 30
Connection cable length . . . . . . . . . . 20 Gateways . . . . . . . . . . . . . . . 30
Wall and post mounting . . . . . . . . . . 20 General information . . . . . . . . . . . 30
Operating matrix . . . . . . . . . . . . 44
N Termination resistors . . . . . . . . . . . 32
Nameplates Reference electrode . . . . . . . . . . . . 28
Sensors (Promag A, H, F) . . . . . . . . . 8 Relay 1/2
Transmitter (Promag 33) . . . . . . . . . . 7 Assign functions . . . . . . . . . . . 58, 62
NAMUR recommendations . . . . . . . . . . 27 Configure relay contacts (NO/NC) . . . . . 58
Noise suppression (flow measurement) . . . . . 72 Electrical connection . . . . . . . . . . 23, 24
Nominal diameter (flow rate) . . . . . . . . . 13 Switching points (flowrate limit, flow direction) 59, 62
Nominal diameter (setting) . . . . . . . . . . 81 Switching response . . . . . . . . . . 60, 61
Nominal pressure (material load) . . . . . . 111 Remote versions
FL version . . . . . . . . . . . . . . . 20
O FS version . . . . . . . . . . . . . . . 20
Operating and display elements . . . . . . . 35 Repairs . . . . . . . . . . . . . . . . 6, 97
Operating conditions . . . . . . . . . . . 109 Repeatability (accuracy) . . . . . . . . . . 109
Operating example . . . . . . . . . . . . . 39 Replacement of
Operating Matrix DAT module . . . . . . . . . . . . . . 96
HART . . . . . . . . . . . . . . . . . 41 Instrument fuse . . . . . . . . . . . . . 97
Promag 33 . . . . . . . . . . . . . . . 36 Measuring electrodes . . . . . . . . . . 94
Rackbus RS 485 . . . . . . . . . . . . . 44 Transmitter electronics . . . . . . . . . . 96
Order code . . . . . . . . . . . . . . . . 8
Outlet section . . . . . . . . . . . . . . . 12
Output signals . . . . . . . . . . . . . . 108 S
Output variables . . . . . . . . . . . . . 108 Safety instructions . . . . . . . . . . . . . . 5
Sampling rate (SAPS) . . . . . . . . . . . 82
P Sanitary versions . . . . . . . . . . . . . 113
Positive zero return . . . . . . . . . . . . . 77 Screw tightening torque
Post mounting (transmitter) . . . . . . . . . . 20 See Mounting of the sensor
Potential equalisation . . . . . . . . . . . . 28 Seals (sensor)
Power consumption . . . . . . . . . . . 113 Materials . . . . . . . . . . . . . . . 112
Power supply . . . . . . . . . . . . . . 113 Promag A . . . . . . . . . . . . . . . 15
Power supply board . . . . . . . . . . . . 96 Promag F . . . . . . . . . . . . . . . 17
Pressure loss Promag H . . . . . . . . . . . . . . . 16
Adapters (reducers, expanders) . . . . . . 14 Temperature ranges . . . . . . . . . . . 110
General information . . . . . . . . . . 111 Self checking (amplifier) . . . . . . . . . . 78
Vacuum resistance (lining) . . . . . . . . 115 Sensor mounting
Process connections See Mounting of the sensor
Promag A . . . . . . . . . . . . . . . 15 Serial number . . . . . . . . . . . . . . 7, 8
Promag H . . . . . . . . . . . . . . . 16 Shock resistance . . . . . . . . . . . . . 110
Process error (Alarm) . . . . . . . . . . . . 85 Signal on alarm
Protocol (HART, Rackbus) . . . . . . . . . . 69 See Error response

Endress+Hauser 123
11 Index Promag 33

Simulation Z
Current output signals . . . . . . . . . . . 52 Zero point . . . . . . . . . . . . . . . 8, 81
Frequency output signals . . . . . . . . . 57
SIP (sterilizing in place) . . . . . . . . . . 110
Software version . . . . . . . . . . . . . . 80
Spare parts . . . . . . . . . . . . . . . . 97
Status messages (display) . . . . . . . . . . 93
Status output
See Relay 2
Storage temperature . . . . . . . . . . . 110
Supply
See Power supply
System condition
Calling up error history . . . . . . . . . . 79
Calling up present errors . . . . . . . . . 79
System configuration (electronics, RS 485) . . . 71
System error (Failure) . . . . . . . . . . . . 85
System units
See Engineering units

T
Technical data . . . . . . . . . . . . . . 107
Temperature ranges
Ambient temperature . . . . . . . . . . 110
Fluid temperature . . . . . . . . . . . 110
Storage temperature . . . . . . . . . . 110
Termination resistors (Rackbus) . . . . . . . . 32
Totalizer
Display . . . . . . . . . . . . . . 66, 67
Engineering units . . . . . . . . . . . . 47
Overflows . . . . . . . . . . . . . . . 66
Reset . . . . . . . . . . . . . . . . . 67
Transmitter
Connection cable length (remote version) . . . 20
Electrical connection . . . . . . . . . . . 22
Replacement of the electronics . . . . . . . 96
Rotating the housing (4 x 90°) . . . . . . . 19
Wall and post mounting . . . . . . . . . . 20
Transport of the sensor (from DN 350) . . . . . 9
Trouble-shooting instructions . . . . . . . . . 87

U
Unidirectional measuring mode (forward) . . . . 75
Units
See Engineering units

V
Vacuum resistance (lining) . . . . . . . . . 115
Vibrational resistance . . . . . . . . . . . 110
Vibrations . . . . . . . . . . . . . . 11, 110

W
Wall mounting (transmitter) . . . . . . . . . . 20
Wall mounting kit (Promag A sensor) . . . . . 101
Weather cover . . . . . . . . . . . . . . 110
Weights . . . . . . . . . . . . . . . . 111
Welding
Grounding . . . . . . . . . . . . . . . 6
Welded nipples (Promag H) . . . . . . . . 16

124 Endress+Hauser
Netherland Bolivia Pakistan
Europe ❑ Endress+Hauser B.V. Tritec S.R.L. Speedy Automation
Naarden Cochabamba Karachi
Austria Tel. (035) 6958611, Fax (035) 6958825 Tel. (042) 56993, Fax (042) 50981 Tel. (021) 7722953, Fax (021) 7736884
❑ Endress+Hauser Ges.m.b.H.
Wien Norway Brazil Papua-Neuguinea
Tel. (01) 88056-0, Fax (01) 88056-35 ❑ Endress+Hauser A/S ❑ Samson Endress+Hauser Ltda. SBS Electrical Pty Limited
Tranby Sao Paulo Port Moresby
Belarus Tel. (032) 859850, Fax (032) 859851 Tel. (011) 50313455, Fax (011) 50313067 Tel. 3251188, Fax 3259556
❑ Belorgsintez
Minsk Poland Canada Philippines
Tel. (0172) 508473, Fax (0172) 508583 ❑ Endress+Hauser Polska Sp. z o.o. ❑ Endress+Hauser Ltd. ❑ Endress+Hauser Philippines Inc.
Warszawy Burlington, Ontario Metro Manila
Belgium / Luxembourg Tel. (022) 7201090, Fax (022) 7201085 Tel. (905) 6819292, Fax (905) 6819444 Tel. (2) 3723601-05, Fax (2) 4121944
❑ Endress+Hauser N.V.
Brussels Portugal Chile Singapore
Tel. (02) 2480600, Fax (02) 2480553 Tecnisis, Lda ❑ Endress+Hauser Chile Ltd. ❑ Endress+Hauser (S.E.A.) Pte., Ltd.
Cacém Santiago Singapore
Bulgaria Tel. (21) 4267290, Fax (21) 4267299 Tel. (02) 3213009, Fax (02) 3213025 Tel. 5668222, Fax 5666848
INTERTECH-AUTOMATION
Sofia Romania Colombia South Korea
Tel. (02) 664869, Fax (02) 9631389 Romconseng S.R.L. Colsein Ltda. ❑ Endress+Hauser (Korea) Co., Ltd.
Bucharest Bogota D.C. Seoul
Croatia Tel. (01) 2367659, Fax (01) 6104186 Tel. (02) 6587200, Fax (02) 6592838
Tel. (01) 4101634, Fax (01) 4112501
❑ Endress+Hauser GmbH+Co. Taiwan
Zagreb Costa Rica
Russia
Tel. (01) 6637785, Fax (01) 6637823 EURO-TEC S.A. Kingjarl Corporation
❑ Endress+Hauser Moscow Office Taipei R.O.C.
Moscow San Jose
Cyprus Tel. (02) 961542, Fax (02) 961542 Tel. (02) 27183938, Fax (02) 27134190
Tel. (095) 1587564, Fax (095) 1589871
I+G Electrical Services Co. Ltd. Ecuador Thailand
Nicosia Slovakia
Insetec Cia. Ltda. ❑ Endress+Hauser Ltd.
Tel. (02) 484788, Fax (02) 484690 Transcom Technik s.r.o. Bangkok
Quito
Bratislava Tel. (02) 269148, Fax (02) 461833 Tel. (2) 9967811-20, Fax (2) 9967810
Czech Republic Tel. (7) 44888684, Fax (7) 44887112
❑ Endress+Hauser GmbH+Co. Guatemala Vietnam
Praha Slovenia Tan Viet Bao Co. Ltd.
ACISA Automatizacion Y Control
Tel. (026) 6784200, Fax (026) 6784179 ❑ Endress+Hauser D.O.O. Industrial S.A. Ho Chi Minh City
Ljubljana Ciudad de Guatemala, C.A. Tel. (08) 8335225, Fax (08) 8335227
Denmark Tel. (061) 5192217, Fax (061) 5192298 Tel. (03) 345985, Fax (03) 327431
❑ Endress+Hauser A/S Iran
Søborg Spain Mexico PATSA Co.
Tel. (70) 131132, Fax (70) 132133 ❑ Endress+Hauser S.A. ❑ Endress+Hauser S.A. de C.V. Tehran
Sant Just Desvern Mexico City Tel. (021) 8754748, Fax (021) 8747761
Estonia Tel. (93) 4803366, Fax (93) 4733839 Tel. (5) 5682405, Fax (5) 5687459
ELVI-Aqua Israel
Tartu Sweden Paraguay Instrumetrics Industrial Control Ltd.
Tel. (7) 441638, Fax (7) 441582 ❑ Endress+Hauser AB Incoel S.R.L. Netanya
Sollentuna Asuncion Tel. (09) 8357090, Fax (09) 8350619
Finland Tel. (08) 55511600, Fax (08) 55511655 Tel. (021) 213989, Fax (021) 226583
❑ Endress+Hauser Oy Jordan
Helsinki Switzerland Uruguay A.P. Parpas Engineering S.A.
Tel. (0204) 83160, Fax (0204) 83161 ❑ Endress+Hauser AG Circular S.A. Amman
Reinach/BL 1 Montevideo Tel. (06) 4643246, Fax (06) 4645707
France Tel. (061) 7157575, Fax (061) 7111650 Tel. (02) 925785, Fax (02) 929151
❑ Endress+Hauser S.A. Kingdom of Saudi Arabia
Huningue Turkey USA Anasia Ind. Agencies
Tel. (389) 696768, Fax (389) 694802 Intek Endüstriyel Ölcü ve Kontrol SistemleriIs- ❑ Endress+Hauser Inc. Jeddah
tanbul Greenwood, Indiana Tel. (02) 6710014, Fax (02) 6725929
Germany Tel. (0212) 2751355, Fax (0212) 2662775 Tel. (317) 535-7138, Fax (317) 535-8498
❑ Endress+Hauser Messtechnik GmbH+Co. Lebanon
Weil am Rhein Ukraine Venezuela Network Engineering
Tel. (07621) 975-01, Fax (07621) 975-555 Photonika GmbH Controval C.A. Jbeil
Kiev Caracas Tel. (3) 944080, Fax (9) 548038
Great Britain Tel. (02) 9440966, Fax (02) 9444554
Tel. (44) 26881, Fax (44) 26908
❑ Endress+Hauser Ltd. Sultanate of Oman
Manchester Yugoslavia Rep. Mustafa Sultan Science & Industry Co. LLC.
Tel. (0161) 2865000, Fax (0161) 9981841 Meris d.o.o. Ruwi
Asia Tel. 602009, Fax 607066
Greece Beograd
Tel. (11) 4441966, Fax (11) 4441966 China United Arab Emirates
I & G Building Services Automation S.A.
Athens ❑ Endress+Hauser Shanghai Descon Trading EST.
Tel. (01) 9241500, Fax (01) 9221714 Instrumentation Co. Ltd. Dubai
Africa Shanghai Tel. (04) 2653651, Fax (04) 2653264
Hungary Tel. (021) 54902300, Fax (021) 54902303
Mile Ipari-Elektro Egypt Yemen
Budapest Anasia ❑ Endress+Hauser Beijing Office Yemen Company for Ghee and Soap Industry
Tel. (01) 4319800, Fax (01) 4319817 Beijing Taiz
Heliopolis/Cairo Tel. (010) 68344058, Fax (010) 68344068
Tel. (02) 4179007, Fax (02) 4179008 Tel. (04) 230664, Fax (04) 212338
Iceland
Hong Kong
BIL ehf Morocco
Reykjavik ❑ Endress+Hauser HK Ltd.
Oussama S.A. Hong Kong Australia + New Zealand
Tel. (05) 619616, Fax (05) 619617 Casablanca Tel. 25283120, Fax 28654171
Tel. (02) 241338, Fax (02) 402657 Australia
Ireland India ALSTOM Australia Limited
Flomeaco Company Ltd. South Africa ❑ Endress+Hauser (India) Pvt Ltd. Milperra
Kildare ❑ Endress+Hauser Pty. Ltd. Mumbai Tel. (02) 97747444, Fax (02) 97744667
Tel. (045) 868615, Fax (045) 868182 Sandton Tel. (022) 8521458, Fax (022) 8521927
Tel. (011) 4441386, Fax (011) 4441977 New Zealand
Italy Indonesia EMC Industrial Group Limited
❑ Endress+Hauser S.p.A. Tunisia PT Grama Bazita Auckland
Cernusco s/N Milano Controle, Maintenance et Regulation Jakarta Tel. (09) 4155110, Fax (09) 4155115
Tel. (02) 921921, Fax (02) 92107153 Tunis Tel. (21) 7975083, Fax (21) 7975089
Tel. (01) 793077, Fax (01) 788595
Latvia Japan
Rino TK ❑ Sakura Endress Co. Ltd. All other countries
Riga Tokyo
Tel. (07) 315087, Fax (07) 315084 America Tel. (0422) 540613, Fax (0422) 550275
❑ Endress+Hauser GmbH+Co.
Lithuania Argentina Malaysia Instruments International
UAB "Agava" ❑ Endress+Hauser Argentina S.A. ❑ Endress+Hauser (M) Sdn. Bhd. D-Weil am Rhein
Kaunas Buenos Aires Petaling Jaya, Selangor Darul Ehsan Germany
Tel. (07) 202410, Fax (07) 207414 Tel. (01) 145227970, Fax (01) 145227909 Tel. (03) 7334848, Fax (03) 7338800 Tel. (07621) 975-02, Fax (07621) 975345

http://www.endress.com

❑ Members of the Endress+Hauser group 01.01

You might also like