Promag 33: Electromagnetic Flow Measuring System
Promag 33: Electromagnetic Flow Measuring System
99
No. 50063718
CV 5.0
promag 33
Valid as of software version
V 3.01.XX (amplifier)
Electromagnetic
V 2.04.XX (communication)
Flow Measuring System
Operating Manual
Endress + Hauser
Nothing beats know-how
Promag 33
↓ ↓
Mounting and electrical connection Configuration of outputs
• Mounting → see page 9
• Electrical connections → see page 21 Current output
• Full scale values → see page 49, 51
• Current span → see page 51
↓
Commissioning → see page 34 Pulse / Frequency output
• Operation mode → see page 53
• Pulse value → see page 53
↓ • Pulse width → see page 53
• Full scale frequency → see page 54
Operation → see page 35 ff. • Full scale value → see page 55
• Output signal → see page 56
↓
Relay outputs → see page 58 ff.
↓
More complex applications
require programming of additional functions.
The appropriate key works and cross-
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Display configuration ↓
• Language → see page 68
• Contrast → see page 68
• Assign line 1 → see page 67 For optimum measuring results
• Assign line 2 → see page 67 • Creep suppression → see page 72
• Number of decimal digits → see page 68 • Empty Pipe Detection → see page 73
2 Endress+Hauser
Promag 33
Contents
11 Index . . . . . . . . . . . . 121
4 Electrical Connection . . . . . 21
4.1 Degree of protection . . . . . . . . 21
4.2 Connecting the transmitter . . . . . . 22
4.3 Connecting the cable of the remote
version . . . . . . . . . . . . . 25
4.4 Cable specifications . . . . . . . . 27
4.5 Potential equalisation . . . . . . . 28
4.6 Connecting E+H Rackbus
and Rackbus RS 485 . . . . . . . . 30
4.7 Connecting HART Communicator . . . 33
4.8 Connecting Commubox FXA 191
(Commuwin II software) . . . . . . . 33
4.9 Commissioning . . . . . . . . . . 34
6 Description of Functions . . . . 47
Endress+Hauser 3
Promag 33
Registered Trademarks
TRI-CLAMP ®, HASTELLOY ®
Registered trademarks of Ladish & Co., Inc., Kenosha, USA
4 Endress+Hauser
Promag 33 1 Safety Instructions
1 Safety Instructions
Warning!
A “warning” indicates actions or procedures which, if not performed correctly, may
lead to personal injury or a safety hazard.
Please strictly observe the instructions supplied and proceed carefully. Warning!
Caution!
A “caution” indicates actions or procedures which, if not performed correctly, may
lead to faulty operations or the destruction of the instrument.
Please strictly observe the respective instructions. Caution!
Note!
A “note” indicates actions or procedures which, if not performed correctly, may
indirectly affect operations or lead to an unexpected instrument response.
Note!
Endress+Hauser 5
1 Safety Instructions Promag 33
Incomplete cleaning of the instrument may result in waste disposal or cause harm to
personnel (burns, etc). Any costs arising from this will be charged to the operator of
the instrument.
6 Endress+Hauser
Promag 33 2 Instrument Identification
2 Instrument Identification
An overview of the complete Promag 33 measuring system is shown below.
The technical specifications are stamped on the nameplate and contain the following
information:
Promag 33 transmitter
Promag A
Promag H
Promag F
ENDRESS+HAUSER
PROMAG 33
Order Code:
33FT50-AD1AA12A21F Power consumption
2X 123456
Ser.No.:
15 VA / W
85-260VAC 15VA/W
50-60Hz IP 67
Ingress protection (IP 67)
EPD/MSÜ ECC 5P-CAL
I-OUT (HART), FREQ-OUT
Power supply / frequency
85...260 V AC (50...60 Hz)
SONDERPRODUKTE
Additional information
– EPD/MSÜ: with Empty Pipe Detection
– ECC: with Electrode Cleaning Circuitry
– 5P-CAL: with 5-point calibration
i
Special products
Additional information, specifications
Fig. 1
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Promag 33 transmitter
Typical nameplate specifications
(example)
Endress+Hauser 7
2 Instrument Identification Promag 33
i
Ingress protection (IP 67)
Max. fluid temperature (120 °C)
Special product
Additional information, specifications
®
ENDRESS+HAUSER
PROMAG A ENDRESS+HAUSER 3
Order Code:
PROMAG H 28 - 03
33AT25-AH1BA41A21F
2X 123456
Ser.No.:
Order Code: 33HP1H-ACABA53A21F
K-factor: Ser.No.: 2X 123456
0.5328/-5 K-factor: 0.5328/-5
DN8 1.4435 PN40
Materials: DN100 / 4"
Werkstoffe: PFA HAST-C V TUBE/ROHR:OD/SMS/JIS/ISO
TM max.
: 130°C IP67 Materials:
EPD/MSÜ R/B FS ECC Werkstoffe: PFA 1.4435 EPDM
SONDERPRODUKTE TM max.: 150°C IP 67
EPD/MSÜ FS ECC
SONDERPRODUKTE
i
i
Fig. 2
Promag A, H and F sensors
Typical nameplate specifications
(example)
8 Endress+Hauser
Promag 33 3 Mounting and Installation
Caution!
The sensor must not be lifted by the
metal casing using a fork lift truck!
This can buckle the casing and so
Caution!
damage the internal magnetic coils.
ba009y07
Fig. 3
Transport instructions for large
diameter sensors (DN ≥ 350)
Caution!
Do not support the sensor by the sheet
casing. The casing may be dented and Caution!
so damage the magnetic coils inside
the sensor.
Incorrect!
ba009y08
Fig. 4
The proper way to support large
diameter sensors (DN ≥ 350)
Endress+Hauser 9
3 Mounting and Installation Promag 33
alternatively
h ≥ 2 x DN
ba009y13
Fig. 5
Mounting location
Note!
Danger of solids accumulation!
≥ 2 x DN Do not mount the sensor at the lowest
Note!
point of the drain. A cleaning valve
≥ 5 x DN
should also be installed.
ba009y14
Fig. 6
Mounting with a partly filled pipe
Venting valve
Downward pipe
With the installation suggested opposite,
partial vacuum is avoided even with a
downward pipe > 5 m long (siphon, vent
valve downstream of the sensor).
>5m
ba009y15
Fig. 7
Installation downward pipe
10 Endress+Hauser
Promag 33 3 Mounting and Installation
Installation of pumps
Do not mount the sensors on the
suction side of pumps. This prevents
low pressure and therefore possible
damage to the lining of the measuring
tube.
Information on the resistance to vacuum
of the flowmeter lining can be found on
page 115.
ba009y16
peristaltic pumps.
Fig. 8
Installation of pumps
Vibration
The piping before and after the sensor
should be securely fastened if there
is excessive vibration.
Information on shock and vibration
resistance is found on page 110.
Caution!
Excessive vibration necessitates
separate mounting of the sensor and Caution!
transmitter (see pages 20, 109).
> 10 m
ba009y11
Fig. 9
Ways to avoid vibrations
Endress+Hauser 11
3 Mounting and Installation Promag 33
Vertical mounting:
This is the recommended position with
the flow upwards. Entrained solid
particles sink and fatty components in
the stationary fluid rise away from the
measuring electrodes. This is the
optimal position in empty pipe system
and when using Empty Pipe Detection
(see page 73).
Horizontal mounting:
The axis of the electrodes must be
ba009y09
horizontal, thus preventing brief insula-
tion of the electrodes by entrained air
bubbles.
Inlet section: ≥ 5 x DN
Outlet section: ≥ 2 x DN
Fig. 11
Inlet and outlet sections
12 Endress+Hauser
Promag 33 3 Mounting and Installation
• v < 2 m/s → with abrasive fluids (potter’s clay, lime milk, ore slurry)
• v > 2 m/s → with fluids forming coating (wastewater sludge, etc.)
If it is necessary to increase the flow velocity, this can be done by reducing the
nominal diameter of the sensor (see following chapter).
Endress+Hauser 13
3 Mounting and Installation Promag 33
3.5 Adapters
The sensor can also be mounted in a pipe with a larger nominal diameter when
suitable adapters (reducers and expanders) to DIN 28545 are fitted.
The resultant increase in the rate of flow increases the accuracy of measurement
with slowly moving fluids.
Procedure:
1. Determine the ratio of the
diameter d/D.
2. From the nomogram read off the
pressure loss at the flow velocity and
d/D ratio.
Note!
The nomogram applies to fluids with a
Note! viscosity similar to that of water.
Pressure loss [mbar]
Fig. 12
Pressure loss when using
adapters
14 Endress+Hauser
Promag 33 3 Mounting and Installation
DN 2...25
B
Flange joints
(mounted when
delivered)
Tri-Clamp
(mounted when
delivered)
ba009y18
DN 2...25 Fig. 13
Process connections
Promag A
Endress+Hauser 15
3 Mounting and Installation Promag 33
ISO 2852
Flat seal
ba009y19
Fig. 14 Silicone / EPDM
Process connections DIN 11851 SMS
Promag H
1. Fasten the Promag H sensor with some spot welds into the pipe.
2. Loosen the screws at the process-connector flange and remove the sensor from
the pipe; make sure that the seal is also removed from the process connector.
3. Weld the process connector into the pipe.
4. Once again install the sensor into the pipe; making sure everything is clean and
the seal is correctly positioned.
Note!
• If the welding process is correctly executed in thin-walled food piping, the seal will
not be damaged by the heat, even when mounted. Nevertheless, we recommend re-
Note!
moving the sensor and seal first.
• For the disassembly, the pipe has to be spread by about 4 mm.
16 Endress+Hauser
Promag 33 3 Mounting and Installation
Caution!
The Teflon (PTFE) lined Promag F is fitted with protective disks to guard the lining
which is turned over the flanges. These disks are to be removed just before mounting
the sensor. Ensure that the lining on the flange is not damaged or removed.
These disks must remain in position during storage. Caution!
ba009y20
Fig. 15
Mounting Promag 33 F
Seals
• If the measuring tube liner is made of soft rubber or Teflon (PTFE), a flange seal
is not required.
• With soft rubber lining the mating flange should have a thin film of non-conductive
sealing grease applied.
• Use a seal according to DIN 2690.
• Mounted seals must not protrude into the piping section.
Caution!
Danger of short-circuit! Do not use sealing materials that are electrically conductive,
e.g. graphite. This could result in an electrically conductive layer forming on the inside
of the measuring tube and therefore short-circuiting the measuring signal. Caution!
Endress+Hauser 17
3 Mounting and Installation Promag 33
Note!
The tightening torques given here apply only to those pipes which are not subject
Note!
to mechanical stress.
[mm] [inch] DIN ANSI AWWA JIS Hard rubber Soft rubber PTFE
[bar] [lbs] (EPDM) (Teflon)
15 1/
2" 20K 4 x M 12 – – 15
25 1" 20K 4 x M 12 25 5 33
32 – PN 40 Class – 20K 4 x M 12 40 8 53
40 11/2" 150 20K 4 x M 16 50 11 67
50 2" 10K 4 x M 16 64 15 84
65 – 10K 4 x M 16 87 22 114
80 3" 10K 8 x M 16 53 14 70
100 4" PN 16 Class – 10K 8 x M 16 65 22 85
125 – 150 10K 8 x M 16 80 30 103
150 6" 10K 8 x M 20 110 48 140
18 Endress+Hauser
Promag 33 3 Mounting and Installation
Warning!
For instruments with EEx d/de or FM/CSA Cl. I Div. 1 approval, the procedure for
rotating the instrument is different than that described here and is given in the
Ex-supplement to this documentation. Warning!
o
30
2 Turning the transmitter housing
6
ba009y22
Fig. 16
Turning the transmitter housing
ba009y23
6 Warning!
Danger from electric shock! Switch off the
power supply before opening the instrument.
2
ENDRESS+HAUSER
Warning!
PROMAG 33
Fig. 17
Turning the local display
Endress+Hauser 19
3 Mounting and Installation Promag 33
Connecting cable
Wall mounting Two different versions are available
for remote versions:
FS version:
• The permissible length of cable
Lmax of more than 10 m is governed
by the conductivity of the fluid
(see Fig. 19).
• The maximum possible cable length is
limited to 10 meter for instruments with
ba009y29
FL version:
L max
• All fluids with a minimum conductivity
of ≥ 5 µS/cm (demineralised water
≥ 20 µS/cm) can be measured.
This is not dependent on the distance
between transmitter and sensor
(see Fig. 19).
• Empty Pipe Detection (EPD) is not
available with this version.
Fig. 19
Cable length L max
Fluid conductivity and cable
length with the remote version
20 Endress+Hauser
Promag 33 4 Electrical Connection
4 Electrical Connection
Warning!
• When connecting Ex-approved instruments, please observe all instructions and
wiring diagrams given in the Ex supplement to this Operating Manual.
Your E+H representative will be pleased to provide you with more information.
• When using the remote version, only sensors and transmitters with the same serial
number are to be connected together. Measuring errors can occur if this is not the
case. Warning!
Fig. 20
Mounting cable entries
Caution!
The screws of the Promag sensor housing must not be loosened or the degree of
protection guaranteed by E+H is no longer valid.
Caution!
Note!
The Promag A and F sensors can optionally be supplied with the IP 68 degree of
protection (permanently under water to a depth of 3 m). In this case the transmitter
Note!
(IP 67) has to be mounted remote from the sensor.
Endress+Hauser 21
4 Electrical Connection Promag 33
Signal cable
➏
ba009y30
Fig. 21
Connecting the transmitter
Note!
For instruments fitted with an “EEx i” communications module, the electrical
Note!
connection is described in separate Ex documentation.
22 Endress+Hauser
Promag 33 4 Electrical Connection
Fuse
• Power supply 20...55 V AC / 16...62 V DC:
2.5 A slow-blow / 250 V; 5.2 × 20 mm
• Power supply 85...260 V AC:
1 A slow-blow / 250 V; 5.2 × 20 mm
Supply cable
1
Ground terminal for
2 3 protective conductor
20
21
22
23
24
25 28 Ground terminal for
26 signal cable shield
27
Signal cable
3
Ground connection (protective earth)
The input and outputs are galvanically isolated from the power supply and
from each other.
ba009y35
Fig. 22
Terminal compartment
Promag 33 (HART)
Endress+Hauser 23
4 Electrical Connection Promag 33
Fuse
• Power supply 20...55 V AC / 16...62 V DC:
2.5 A slow-blow / 250 V; 5.2 × 20 mm
• Power supply 85...260 V AC:
1 A slow-blow / 250 V; 5.2 × 20 mm
Supply cable
1
Ground terminal for
2 3 protective conductor
20
21
22
23
24
25 28 Ground terminal for
26 signal cable shield
27
Signal cable
3
Ground connection (protective earth)
* Only one version is possible for each, depending on the setting selected in
the function “SYSTEM CONFIG.” (see page 71).
The input and outputs are galvanically isolated from the power supply and
ba009y32
24 Endress+Hauser
Promag 33 4 Electrical Connection
1. Loosen the safety grip and remove the cover of the transmitter housing.
3. Feed both signal and coil-current cable into the appropriate cable entries
of the connection housings.
Caution!
Danger of destroying the coil current control! Only connect or disconnect
the coil cable once the power supply to the instrument has been switched off. Caution!
Transmitter
41
42
22
23
36
37
4
8
7
5
6
➍
➌
➊ ➎
FS FL
Sensors Fig. 24
Connecting the transmitter /
sensor cable
Endress+Hauser 25
4 Electrical Connection Promag 33
Promag 33 A Promag 33 H / F
Transmitter Transmitter
EPD EPD
6 5 7 8 4 37 36 23 22 42 41 6 5 7 8 4 37 36 23 22 42 41
yellow
brown
yellow
brown
green
green
white
white
2
1
2
1
4 6 5 7 8 37 36 42 41 6 5 7 8 4 37 36 23 22 42 41
Sensor Sensor
Promag 33 A Promag 33 H / F
Transmitter Transmitter
6 5 7 8 4 37 36 23 22 42 41 6 5 7 8 4 37 36 23 22 42 41
brown
yellow
brown
yellow
green
green
white
white
grey
grey
2
1
2
1
7 5 23 22 4 42 41 5 7 4 37 36 23 22 42 41
26 Endress+Hauser
Promag 33 4 Electrical Connection
Note!
• Remote version:
To comply with the certificate of conformity, the signal and coil cables between the
sensor and transmitter must always be screened and grounded at both ends.
Grounding is made using the ground terminals especially for this purpose on the
inside of the connection housings. Keep stripped and twisted cable shield section
Note!
to the ground terminal as short as possible!
• The cable must be resistant to an ambient temperature of max. +80 °C if the
Promag H sensor is operated at a process temperature of +150 °C.
Endress+Hauser 27
4 Electrical Connection Promag 33
Reference electrodes:
• Promag A:
always with reference electrode
3 • Promag F:
optional, depending on material
ba009y25
Position of different electrodes always a metallic connection to the
in the measuring tube fluid.
(Example: Promag 33 F)
If the reference electrode is correctly grounded and the fluid flows through metallic,
non-lined and grounded piping, then it is sufficient to connect the grounding terminal
of the Promag 33 transmitter housing to the potential equalisation line in order to pre-
vent corrosion. The connection with the remote-mounted version is made at the
ground terminal of the connection housing.
Caution!
Danger of permanent damage to the instrument! If the fluid cannot be grounded for
Caution! operational reasons, ground disks are to be used.
28 Endress+Hauser
Promag 33 4 Electrical Connection
Caution!
6 mm² Cu
Danger from damage due to electro-
chemical corrosion!
• Note the corrosion resistance of the
Caution!
ground disks!
• Note the electrochemical potential se- Ground disks: appr. 3 mm thick
ries in cases where the ground disks
and the measuring electrodes are
ba009y27
Fig. 28
made of different material. Potential equalisation with plastic
or lined pipings.
6 mm² Cu
Fig. 29
Potential equalisation with
ba009y28
– equalising currents,
– in areas with severe
interference
Endress+Hauser 29
4 Electrical Connection Promag 33
Note!
For the initial installation of a Rackbus network, please refer to the operating
instructions of the instruments and software you use, in particular:
• BA 134 F/00/e “Rackbus RS 485 – Topology, Components, Software”
Note!
• BA 124 F/00/en “Commuwin II operating program”
Gateway ZA 672
u u u
Rackbus
RS 485
ba009y75
Fig. 30
Connection versions to the
Rackbus RS 485 interface
30 Endress+Hauser
Promag 33 4 Electrical Connection
Direct connection to a PC
u u u
Rackbus
RS 485
Fig. 31
ba009y77
Direct PC connection to
Rackbus RS 485 via
Commubox FXA 192
Warning!
When connecting flowmeters with Ex approval, all appropriate instructions and
connections diagrams in the seperate Ex documentation to this Operating Manual
must be observed. Warning!
3. Subsequent to the bus installation, the following functions of the operating matrix
have to be set (see page 69):
• PROTOCOL → Select “RACKBUS RS 485” protocol (factory setting = OFF)
• BUS ADDRESS → Set bus address for the respective transmitter (0...63)
Endress+Hauser 31
4 Electrical Connection Promag 33
Warning!
• Danger from electrical shock! Switch off power
supply before opening the transmitter housing.
• If instruments with Ex approvals are used, please
Warning! observe all instructions and regulations of the Ex
supplementary documentation.
ba009y78
Ground terminal
Fig. 32 bus screening
Electrical connection for the
Rackbus RS 485
Warning!
Danger from electrical shock! Switch off power supply before opening the cover from the
electronics area.
Warning!
The termination switches are on the RS 485 communication board (see Fig. below).
The termination switches can usually be left at the factory setting (all switches = OFF).
• With the last transmitter on the bus (furthest from the PC), turn on the termination
resistor via the selector switches to: OFF – ON – ON – OFF
• If a bus initial voltage is to be provided, then position the selector switches to:
ON – ON – ON – ON.
Selector switches
(Factory setting)
ON
ON
1111 22
ON
392 Ω
ON
33 4
334 4
4
2
150 Ω
3
OFF ON 392 Ω
ba009y79
+5V
Fig. 33
Setting the termination resistors
32 Endress+Hauser
Promag 33 4 Electrical Connection
Note!
The measuring loop must have a minimum resistance of 250 Ω. Note!
Other instruments or
PCL with passive input
I
O
HART handheld
ba009y73
terminal
Fig. 34
Electrical connection
HART communicator
• Set the function “CURRENT SPAN” to ‘4–20 mA’ (see page 51) and the function
“PROTOCOL” to ‘HART’ (see page 69).
• When connecting up, also take into account the information given in the
documentation issued by the HART Communication Foundation.
This applies especially to HCF LIT 20: “HART, a technical summary”.
Other instruments or
PCL with passive input
Commubox
RS 232C FXA 191
ba009y74
Endress+Hauser 33
4 Electrical Connection Promag 33
4.9 Commissioning
Before switching on the measuring system, the following checks should be carried out
again:
• Check the electrical connections and terminal assignments.
• Compare the data on the nameplate with the local mains voltage and frequency.
• Does the direction of the arrow on the nameplate (sensor) agree with the actual
direction of flow in the piping?
If the results of these checks are satisfactory, switch on the supply voltage. The unit is
now ready for operation. After switching on, the system performs various self-test
routines. During this procedure the following sequence of messages appears on the
display:
After successful start-up, normal measurement mode is assumed. The display now
shows the flow rate and the totalizer value simultaneously (“HOME” position):
3
290.82 m /h
3
2.1080 m
Note!
If start-up is not successful, then an error message is shown indicating the cause.
Note!
A list with all error messages is given on page 90 ff.
34 Endress+Hauser
Promag 33 5 Display and Operation
LC Display
ENDRESS+HAUSER
PROMAG
>3s
E - +
+ / – keys
• Select Function Groups
• Enter numerical values (if keys are kept pressed,
the numbers displayed will begin changing at accelerated rate)
• Select parameters or settings
Enter key
1 Access function
Save entered figures and settings
ba014y34
Fig. 36
Display and operating elements
Endress+Hauser 35
5 Display and Operation Promag 33
➂ Select function (enter parameters or numeric values with 6 and store with 1 )
HOME position
ENDRESS+HAUSER
PROMAG
PR
E - +
>3s ➃
E
➀ E
-
➁ +
➂
E E E E E
Note!
• An automatic return to the HOME position will be made if the operating elements are
Note! not pressed for 60 seconds (only when the programming is locked).
• If the diagnosis function 7 is activated from the HOME position, then an automatic
return to HOME position will be made if the operating elements are not pressed within
60 seconds; whether the programming is enabled or locked.
ba009y33
Fig. 37
Selecting functions in the
E+H operating matrix
36 Endress+Hauser
*)
Promag 33
Endress+Hauser
FULL SCALE 1 DUAL RANGE FULL SCALE 2 ACTIVE RANGE TIME CONSTANT CURRENT SPAN FAILSAFE MODE SIMULATION NOMINAL
MODE CURR. CURRENT
CURRENT OUTPUT
p. 49 p. 50 p. 51 p. 51 p. 51 p. 51 p. 51 p. 52 p. 52
OPERATION PULSE VALUE PULSE WIDTH FULL SCALE FULL SCALE OUTPUT SIGNAL FAILSAFE MODE SIMULATION NOMINAL FREQ.
MODE FREQ. FLOW FREQ.
PULSE / FREQ. OUTPUT
p. 53 p. 53 p. 53 p. 54 p. 55 p. 56 p. 57 p. 57 p. 57
BATCH VARIABLE BATCH QUANTITY BATCH PREWARN COMPENS. BATCHING MAX. BATCH TIME BATCH CYCLE RESET BATCH
BATCHING QUANTITY CYC.
p. 64 p. 64 p. 64 p. 65 p. 65 p. 65 p. 65 p. 65
TOTAL VOLUME TOTAL RESET TOTALIZER FLOW RATE ASSIGN LINE 1 ASSIGN LINE 2 DISPLAY DAMPING DISPLAY FORMAT CONTRAST LCD LANGUAGE
DISPLAY OVERFLOW
p. 66 p. 66 p. 67 p. 67 p. 67 p. 67 p. 68 p. 68 p. 68 p. 68
LOW FLOW NOISE SUPPRESS. EMPTY PIPE DET. EPD RESPONSE MEASURING FLOW DIRECTION FUNCTION ECC RECOVERY TIME AMPLIFIER MODE DELAY
CUTOFF TIME MODE ECC
PROCESSING PARA.
p. 72 p. 72 p. 73 p. 74 p. 75 p. 75 p. 75 p. 76 p. 76 p. 76
POS. DEF. ACCESS SELF PRESENT SYSTEM PREVIOUS SYSTEM SOFTWARE SOFTWARE
ZERO RETURN PRIVATE CODE CODE CHECKING CONDITION CONDITIONS VERSION VER. COM
SYSTEM PARAMETER
p. 77 p. 77 p. 78 p. 78 p. 79 p. 79 p. 80 p. 80
K-FACTOR K-FACTOR ZERO POINT NOMINAL MAX. SAMPLING RATE SERIAL NUMBER EPD ELECTRODE POLARITY
POSITIVE NEGATIVE DIAMETER SAMPLING RATE ECC
SENSOR DATA
p. 81 p. 81 p. 81 p. 81 p. 82 p. 82 p. 82 p. 82 p. 83
ba009d03
37
5 Display and Operation
5 Display and Operation Promag 33
The individual functions are allocated to various function groups (see page 37).
Selection of these functions within the E+H matrix is carried out as described on
page 36. Numerical values or factory settings which may be altered appear flashing
on the LC display.
The use of a personal code number which can be freely chosen prevents
unauthorised personnel from gaining access to data (see page 77).
An exception to this is the function group “BATCHING”. In this group only the
function “BATCH VARIABLE” is protected by the code number. All other
functions in this group can be changed without the code number.
Caution!
• If programming is locked and the 6 keys are pressed in a given function,
then a prompt to enter the code automatically appears on the display.
• With code “0” (zero) the programming is always enabled!
Achtung!
• If the personal code number is no longer available, then please contact the
Endress+Hauser service organisation which will pleased to help you.
• Changing certain parameters, e.g. all characteristic data of the sensor,
affects a number of functions of the entire measuring system, especially its
accuracy. Normally these characteristic data may not be altered and are
therefore protected by a special service code only known to E+H service
technicians. Please contact your E+H Service organisation for more
information.
Locking programming
• After returning to the HOME position, programming is again locked after
60 seconds if no operating element is pressed.
• Programming can also be locked by entering any number (not the customer
code number) in the function “ACCESS CODE”.
38 Endress+Hauser
Promag 33 5 Display and Operation
HOME position
(Display during normal measuring operation)
2 9 0 . 8 2 m3/ h
2.1080 m3 EDITING ENABLED
SYSTEM-UNITS 1.0 s
> G R O U P S E L E C T. < T I M E C O N S TA N T
+ +
– –
CURRENT OUTPUT 20 s
> G R O U P S E L E C T. < T I M E C O N S TA N T
E
E
1.0 s
T I M E C O N S TA N T INPUT STORED
+
–
0 20 s
ACCESS CODE T I M E C O N S TA N T
+
E
–
33 BACK TO GROUP
ACCESS CODE SELECTION
CURRENT OUTPUT
> G R O U P S E L E C T. <
Terminate entry
1 > 3 seconds → HOME position
5 → next Function Group
ba009e02
Fig. 38
Operating example
(E+H operating matrix)
Endress+Hauser 39
5 Display and Operation Promag 33
Notes!
• The HART protocol requires a “4–20 mA” setting of the current output (see page
51). The “4–20 mA” setting is only selectable if the setting “HART” is switched off in
Note!
the function “PROTOCOL” (see page 69).
• All functions are accessible at all times with the HART handheld terminal i.e.
programming is not locked. The HART operating matrix can, however, be locked by
entering the value “–1” in the function “ACCESS CODE”. Data can then no longer
be changed. This status remains even after a power failure. The operating matrix
can again be enabled by entering the personal code number.
• Further information on the HART Communicator is given in the appropriate
operating manual in the carrying case.
Procedure
Fig. 39
Operating the HART handheld
terminal
40 Endress+Hauser
Group Select
1 (HO) 2 (H1) 3 (H2) 4 (H3) 5 (H4) 6 (H5) 7 (H6) 8 (H7) 9 (H8) 10 (H9)
Promag 33
Endress+Hauser
1 (V0) System Units Flow Unit Vol Unit gal/bbl Size Unit
2 (V1) Current Output Range 1 Dual Range Range 2 Active Range PV Damp Current Span AO Alarm Type Analog Sim AO1 D/A trim
3 (V2) Puls/Freq. Output Freq/Pulse Pulse scaling Pulse width Max Freq URV Output FO Alarm Type Freq Sim FO1
4 (V3) Relays Rel1 fct Switch on R1 Switch off R1 Rel2 fct Switch on R2 Switch off R2
5 (V4) Batching Batch Variable Batch Preset Batch Prewarn Compens. Quantity Batching Max. Batch Time Batch Cycle Reset Batch Cycles
6 (V5) Display Tot ovfl Reset Totalizer Display Damping Display Format LCD Contrast Language
7 (V6) Processing Para. Lo flo cutoff Noise sup EPD EPD Delay Meas Mode Flow dir Function ECC Recovery Time Ampl. Mode Ampl. Delay
ECC
8 (V7) System Parameter PZR Customer Code Code Entry Self check Status SW AMP SW COM
9 (V8) Sensor Data Calf pos Calf neg Zero point Line size max SAPS act SAPS PV Snsr s/n EPD electrode Polarity ECC
(VA) Device Data Distributor Tag Descriptor Message Date Dev id Write protect Revision #'s
ba009e04
Fig. 40
Promag 33
HART operating matrix
41
5 Display and Operation
5 Display and Operation Promag 33
Note!
For additional information on Commuwin II, see the following E+H documentation:
• System Information: SI 018F/00/en “Commuwin II”
Note!
• Operating Manual: BA124F/00/en “Commuwin II Operating Program”
42 Endress+Hauser
Promag 33 5 Display and Operation
Endress+Hauser 43
5 Display and Operation Promag 33
H0 H1 H2 H3
V8 LOW FLOW CUTOFF NOISE SUPPRESSION EMPTY PIPE DET. EPD RESPONSE TIME
PROCESSING
PARA. 0: OFF 0: OFF 0: 1 s
1: MODERATE 1: ON 1: 2 s
2: MEDIUM 2: EMPTY 2: 5 s
3: HIGH 3: FULL 3: 10 s
4: 30 s
5: 1 min
44 Endress+Hauser
Promag 33 5 Display and Operation
H4 H5 H6 H7 H8 H9
0: 31 gal 0: mm
1: 31.5 gal 1: inch
2: 42 gal
3: 55 gal
4: 36 ImpGal
5: 42 ImpGal
TIME CONSTANT CURRENT RANGE FAILSAFE MODE SIMULATION CURR. ACTUAL CURRENT
FULL-SCALE FLOW OUTPUT SIGNAL FAILSAFE MODE SIMULATION FREQ. ACTUAL FREQUENCY
0: CANCEL 0: NO
1: EXECUTE 1: YES
2: CANCEL
0: – 0: ENGLISH
1: 5 1: DEUTSCH
2: 4 2: FRANCAIS
3: 3 3: ESPANOL
4: ITALIANO
5: NEDERLANDS
6: DANSK
7: NORSK
8: SVENSK
9: SUOMI
10: BAHASA
11: JAPANESE
SYSTEM CONFIG.
0: RS 485 / 4–20 mA
1: RS 485 / FREQ.
DEVICE MODE FLOW DIRECTION FUNCTION ECC RECOVERY TIME GAIN RANGE DELAY
ECC
0: UNIDIRECTIONAL 0: FORWARD 0: OFF 0: AUTOMATIC
1: BIDIRECTIONAL 1: REVERSE 1: ON 1: 1
2: 2
3: 3
4: 4
MAX. SAMPLE RATE SAMPLE RATE SERIAL NUMBER EPD ELECTRODE POLARITY ECC
0: NO 0: POSITIVE
1: YES 1: NEGATIVE
Endress+Hauser 45
5 Display and Operation Promag 33
46 Endress+Hauser
Promag 33 6 Description of Functions
6 Description of Functions
This section is an in-depth description of the individual functions and specifications of
Promag 33. Factory settings are indicated in bold italics. On request, Promag 33
measuring instruments are also available with customised parameterisation. In such
cases, values or settings may differ from the factory settings shown here.
Function group
SYSTEM UNITS
FLOW RATE Selection of the required units for the flow rate (volume/time).
UNIT The units selected here also define those for:
• Creepage
• Relay switching points
• Full scale values for current and frequency
VOLUME UNIT Selection of the required units for the volume flow.
The units selected here also define those for:
• Pulse value (e.g. m3 → m3/p)
• Totalizer
• Batch quantity, batch precontact quantity, compensation quantity
Endress+Hauser 47
6 Description of Functions Promag 33
Function group
SYSTEM UNITS
GALLONS / In the USA and UK, the ratio of barrels (bbl) to gallons (gal) is defined
BARREL according to the fluid used and the specific industry. Therefore the
following definitions have to be selected:
• US or imperial gallons
• Ratio gallons/barrel
Note!
This function is only available if barrel or gallon is selected as
Note! “FLOW RATE UNIT” or “VOLUME UNIT”.
6 US:
US:
31.0 gal/bbl
31.5 gal/bbl
→
→
for beer
for liquids (used in normal cases)
US: 42.0 gal/bbl → for petrochemicals
US: 55.0 gal/bbl → for filling tanks
NOM. DIAM. UNIT Selection of the required unit for the nominal diameter of the sensor.
The unit selected here also defines those for the display in the “NOMINAL
DIAMETER” function (see page 81).
6 mm – inch
7 Display of the actual set nominal diameter (in the units selected).
48 Endress+Hauser
Promag 33 6 Description of Functions
Function group
CURRENT OUTPUT
This function group is not available when the setting “RS 485 / FREQUENCY” or “AUX. INPUT / FREQ.”
is shown in the function “SYSTEM CONFIG.” for the communication module RS 485 (see page 71).
FULL SCALE 1 Enter the desired full scale value for the flowrate at 20 mA. The max. possible
overload of the scaled full scale value depends on the setting in the function
“CURRENT SPAN” (see page 51).
Note!
• Scaling always applies to both directions of flow (bidirectional), but with the
unidirectional mode, no signal is shown for a negative flow.
• When programming according to NAMUR, the measuring range is reduced Note!
from 12.5 m/s to 10.25 m/s.
• Dual range mode and flow direction can be given by both relays
(see page 60, 61).
I [mA]
25
20.5 NAMUR
20
forward
reverse
4 full scale
value *
0 Q
ba009y40
Endress+Hauser 49
6 Description of Functions Promag 33
Function group
CURRENT OUTPUT
DUAL RANGE For specific applications the scaling of a second end value is useful or
MODE possibly required, e.g. for a higher resolution of the measuring signal with very
small flow velocities.
By activating the dual range mode, the system automatically changes between
full scale value 1 and 2 during normal measuring operation. Full scale value 1
and 2 are freely selectable.
Note!
• The appropriate configuration enables the actual full scale value to be
supplied or signalled via both relays (see following Figure and page 61).
Note! In this case the following applies:
– Full scale value 1 active → Relay 1 or 2 energised (live)
– Full scale value 2 active → Relay 1 or 2 de-energised (dead)
• If the Promag 33 measuring electronics are fitted with a communication
module “RS 485”, then the full scale values 1/2 can also be activated using
the auxiliary input (see page 69).
6 OFF – ON
smaller larger
full scale full scale
F1 < F2 b a b
ba009y37
F1 > F2 a b a
a → Relay energised
b → Relay de-energised
50 Endress+Hauser
Promag 33 6 Description of Functions
Function group
CURRENT OUTPUT
FULL SCALE 2 Description of function → see function “FULL SCALE 1” (page 49)
Note!
This function is only available if the “DUAL RANGE MODE” function is
activated (see page 50).
Note!
ACTIVE RANGE Display of the actual full scale value (if the dual range mode is active):
TIME CONSTANT Selecting the time constant determines whether the current output signal
reacts quickly (small time constant) to rapidly fluctuating flow or delayed
(long time constant).
Note!
The time constant does not influence the behaviour of the display.
Note!
CURRENT SPAN Selection of the current range 0/4...20 mA. The current for the scaled full scale
value (100%) is always 20 mA. A choice can be made between the current
output corresponding to NAMUR recommendations (max. 20.5 mA) or the
current output with maximum 25 mA.
Note!
The “0–20 mA” current output can only be selected if the HART protocol is
inactivated (see page 69). Note!
FAILSAFE MODE In cases of an instrument error it is advisable for safety reasons that the current
output assumes a previously defined status which can be set in this function.
The setting chosen only affects the current output. Other outputs or the display
(e.g. totalizer) are not affected.
6 MIN. CURRENT When a fault occurs (or with EPD) the current
signal is set to the following value:
for 0–20 mA → 0 mA
for 4–20 mA → 2 mA
MAX. CURRENT When a fault occurs (or with EPD) the current
signal is set to the following value:
for 0/4–20 mA (25 mA) → 25 mA
for 0/4–20 mA → 22 mA
Endress+Hauser 51
6 Description of Functions Promag 33
Function group
CURRENT OUTPUT
SIMULATION In this function, the output current can be simulated to correspond to 0%, 50%
CURRENT or 100% of the set current range. The ‘error values’ 2 mA (for 4...20 mA) and
25 mA (maximum possible value) or 22 mA for NAMUR can also be simulated.
After activating the simulation mode, the message “S: CURRENT OUTP. SIMUL.
ACTIVE” appears on the display in the HOME position.
Application example:
– checking instruments connected
– checking the adjustment of the internal current signal
Note!
• No simulation is possible if “Positive zero return” is activated.
• The selected simulation mode affects only the current output. The flowmeter
remains fully operational for measurement, i.e. totalizer, flow display etc. are
Note!
operating normally.
• Positive zero return interrupts any simulation being carried out and sets
the output current to 0 mA or 4 mA.
NOMINAL In this function, the current and calculated target value of the output current is
CURRENT shown (0.00...25.00 mA). The effective current can vary slightly due to external
effects such as temperature.
52 Endress+Hauser
Promag 33 6 Description of Functions
Function group
PULSE / FREQ. OUTPUT
This function group is not available when the setting “RS 485 / CURRENT” or “AUX. INPUT / CURRENT”
is shown in the function “SYSTEM CONFIG.” for the communication module RS 485 (see page 71).
6 PULSE – FREQUENCY
PULSE VALUE In this function, define the freely selectable flow quantity which the output pulse
is to deliver. By means of an external counter the sum of these pulses can be
totalised and the total quantity determined since the start of measurement.
Note!
This function is only available if the setting “PULSE” is selected in the function
“OPERATION MODE”. Note!
PULSE WIDTH In this function, the maximum pulse width can be set for example for external
counters with a max. possible input frequency. The pulse width is limited to the
set value.
Note!
This function is only available if the setting “PULSE” is selected in the function
“OPERATION MODE”. Note!
T/2 > B
ba009y55
T/2 ≤ B
B = pulse width
The above figure applies to positive pulses.
Endress+Hauser 53
6 Description of Functions Promag 33
Function group
PULSE / FREQ. OUTPUT
FULL SCALE Enter the full scale frequency (2...10000 Hz) for the max. flow rate required.
FREQ. The corresponding full scale value is defined in the function “FULL SCALE
FLOW” (see page 55).
Note!
• This function is only available if the setting “FREQUENCY” is selected in the
function “OPERATION MODE” (see page 53).
Note! • An extension up to 163% of the selected full scale frequency is possible.
• With unidirectional mode, no signal is given for negative flow (reverse).
T/2 ≤ 2 s
ba009y56
T/2 > 2 s
54 Endress+Hauser
Promag 33 6 Description of Functions
Function group
PULSE / FREQ. OUTPUT
FULL SCALE Entry of the required full scale value for the flow rate.
FLOW Scaling always applies to both directions of flow (bidirectional), but with the
unidirectional mode, no signal is given for a negative flow.
Note!
This function is only available if the setting “FREQUENCY” is selected in the
function “OPERATION MODE” (see page 53). Note!
forward
reverse
Full scale
ba009y57
value
Span
Endress+Hauser 55
6 Description of Functions Promag 33
Function group
PULSE / FREQ. OUTPUT
OUTPUT SIGNAL With this function the pulse/frequency output can be configured as required,
for example for an external counter.
ACTIVE
20 (HART) Mech. counter
+ 26 (RS 485) (example)
Internal power
supply =
24 V DC - Push- short circuit-
1 5 7 8 3
Pull resistant output
ba009y64
21 (HART)
Recommended for: 27 (RS 485)
– high output frequencies
– continuous currents up to 25 mA (Imax = 250 mA for 20
U [V]
B
ACTIVE / POSITIVE
ba009y65
24
pulses
0 t
U [V]
B
ACTIVE / NEGATIVE 24
pulses
0 t
SPS, electronical
PASSIVE 20 (HART) counter (example)
Open Collector 26 (RS 485)
1 5 7 8 3
+
ba009y66
=
-
21 (HART) External
27 (RS 485) power supply
Recommended for: Umax = 30 V DC
– low output frequencies
– continuous currents up to 25 mA (Imax = 250 mA for 20 ms)
Transistor a = conductive
PASSIVE / NEGATIVE B b = non-conductive
a
pulses B = pulse width
b t
B
PASSIVE / POSITIVE a
ba009y67
pulses
b t
6 PASSIVE / POSITIVE
PASSIVE / NEGATIVE
ACTIVE / POSITIVE
ACTIVE / NEGATIVE
56 Endress+Hauser
Promag 33 6 Description of Functions
Function group
PULSE / FREQ. OUTPUT
FAILSAFE MODE In cases of an instrument error it is advisable for safety reasons that the
pulse/frequency output assumes a previously defined status which can be
set in this function.
Notes!
The setting chosen only affects the pulse/frequency output and the totaliser.
Other outputs or displays, e.g. current output, are not affected. Note!
6 FALLBACK VALUE In event of fault or EPD, the signal is set to the fall-
back value (0 Hz). The totalizer stops operating.
SIMULATION With this function preset frequency signals can be simulated in order to check,
FREQ. for example, any instruments connected. The simulated signals are always
symmetrical (pulse/pause ratio = 1:1). After activating the simulation mode, the
display shows the message “S: FREQ. OUTPUT SIMUL. ACTIVE”.
Notes!
• No simulation is possible if “Positive zero return” is activated.
• The flowmeter is fully capable of measuring during simulation, i.e. totalizer,
flow display etc. continue to operate normally. Note!
• Positive zero return interrupts a simulation in progress and sets the output
signal to the fall-back value.
NOMINAL With this function the calculated target value of the output frequency is shown
FREQ. (0.00...16383 Hz).
Note!
In the “PULSE” operation mode, this display does not operate at very low
frequencies. Note!
Endress+Hauser 57
6 Description of Functions Promag 33
Function group
RELAYS
RELAY 1 Selection of the relay function. The setting “FAILURE” can only be assigned to
FUNCTION relay 1, not to relay 2!.
Notes!
• Note page 60 and 61 for the switching response of relay 1.
• For safety reasons we recommend configuring relay 1 as the alarm output
and to define the failsafe mode of the outputs (see pages 51 and 57).
Note! • As standard the normally open contact of relay 1 is brought out. However,
the normally closed contact is also available by plugging a jumper on the
communications board (see Figure below).
Jumper (J)
ba009y68
NC contact NO contact
brought out brought out
1 1
Warning!
J
ba009y81...82
58 Endress+Hauser
Promag 33 6 Description of Functions
Function group
RELAYS
RELAY 1 If you have configured Relay 1 for “FLOW DIRECTION” or “LIMIT FLOWRATE”,
ON-VALUE you may determine the necessary switching points in these functions.
ba009y71
reverse forward
-Q +Q
-1 0 +1
a
OFF ON
ON
OFF
ba009y70
Relay de-energised
(dead)
Note!
If you intend to use the limit function to detect when the measuring range has
been exceeded (v ≥ 12,5 m/s), then proceed as follows:
→ Set the switch on and switch off point to the maximum possible value. Note!
→ Press the 5 key until the message “LIMIT REACHED” appears on the display.
The relay is dead as soon as the max. permissible measuring range is
exceeded.
Endress+Hauser 59
6 Description of Functions Promag 33
FAILURE 22 22
System OK
energised
ENDRESS+HAUSER
PROMAG 33
23 23
Failure ENDRESS+HAUSER
PROMAG 33
22 22
(system error)
de-energised
23 23
ERROR + EPD
System OK ENDRESS+HAUSER
PROMAG 33
22 22
(EPD = Empty Pipe
Detection) and energised
23 23
pipe full
Failure
(system error) ENDRESS+HAUSER
PROMAG 33
22 22
or de-energised
23 23
BATCH 22 22
PRECONTACT Batching cycle running
and pre-batch quantity energised
not reached. 23 23
Relay 2
BATCH CONTACT 24 24
Batching cycle running
and batch quantity energised
not reached yet.
25 25
24 24
Batch quantity reached
y80-01...23
Fig. 41
Relay functions and switching response
60 Endress+Hauser
Promag 33 6 Description of Functions
energised
Q Q 23 / 25 23 / 25
Full scale 1 active Full scale 1 active
(larger span)
22 / 24 22 / 24
I I
de-energised
23 / 25 23 / 25
Q Q
Full scale 2 active Full scale 2 active
(larger span)
EPD 22 / 24 22 / 24
22 / 24 22 / 24
FLOW DIRECTION 22 / 24 22 / 24
forward energised
23 / 25 23 / 25
22 / 24 22 / 24
reverse de-energised
23 / 25 23 / 25
LIMIT FLOWRATE 1 22 / 24
Flow rate 22 / 24
LIMIT FLOWRATE 2
not above or
energised
below limit
23 / 25 23 / 25
22 / 24 22 / 24
Flow rate de-energised
either above
or below limit 23 / 25 23 / 25
22 / 24 22 / 24
y80-01...23
* A jumper on the communications board allows either the NC or NO contact to be selected (see page 58):
• Factory setting Relay 1 → Normally open contact (NO)
• Factory setting Relay 2 → Normally closed contact (NC)
Fig. 42
Relay functions and switching response
Endress+Hauser 61
6 Description of Functions Promag 33
Function group
RELAYS
RELAY 2 Selection of the relay function (Relay 2).
FUNCTION
Notes!
• Note page 60 and 61 for the switching response of relay 2.
• As standard the normally closed contact of relay 2 is brought out. However,
Note! the normally open contact is also available by plugging a jumper on the
communications board (see page 58).
RELAY 2
ON-VALUE Description of function → see function “RELAY 1 ON-VALUE” resp.
“RELAY 1 OFF-VALUE” (page 59)
RELAY 2
OFF-VALUE
62 Endress+Hauser
Promag 33 6 Description of Functions
Function group
BATCHING
Introduction
The “BATCHING” function group together with the preset totalizer enables simple batching cycles to
be controlled. The Promag 33 transmitter has two relays which can be used for controlling single or
two-stage batching cycles:
t
Switch point
Relay 2
After-run
t ba009y72
Relay 1 Relay 2
switch points
Entering a compensation quantity can compensate for plant-specific but constant errors in volume
e.g. caused by after-runs of pumps, closing time of valves, etc.
Note!
• For short-cycle batching (filling time < 20 s) → see function “SELF CHECKING” (page 78)
• If a system error (failure) occurs during a batching cycle or an empty pipe is detected (EPD)
the filling procedure is immediately stopped. Note!
Note!
If a batching variable is activated, the “BATCHING” function group is first shown on the display when
entering the operating matrix. The function “BATCH QUANTITY” then moves into the first position within
this function group. This makes using the matrix much easier for the user. In addition all batching func- Note!
tions can be changed without entering a code number.
Endress+Hauser 63
6 Description of Functions Promag 33
Function group
BATCHING
BATCH In this function, the batching mode can be activated or switched off.
VARIABLE
Note!
If the batching mode is activated, the “BATCHING” Function group is first
shown on the display when entering the operating matrix. The “BATCH
Note! VARIABLE” function then moves into first position within this group.
6 OFF – VOLUME
BATCH In this function a pre-batch quantity can be defined which is used for two-stage
PREWARN batching cycles (see page 63).
Note!
Note!
Relay 1 can be assigned as a “PREBATCH CONTACT” (see page 58).
64 Endress+Hauser
Promag 33 6 Description of Functions
Function group
BATCHING
COMPENS. In this function a positive or negative compensation quantity is defined. This
QUANTITY quantity compensates for a consistent error in batching amounts due to plant
operation. This can be caused, e.g. due to after running of a pump or the
closing time of a valve. The compensation quantity is determined by the
operator of the plant. The compensation quantity only affects the batching
quantity.
• Overfilling → a negative correction factor is to be set
• Underfilling → a positive correction factor is to be set
Example:
Batching quantity = 100 l; pre-batch quantity = 90 l
→ maximum positive correction factor = +100 l
→ maximum negative correction factor = –10 l
Note!
If no sufficiently large negative correction factor can be set, then the initial
switch-off quantity may have to be lowered. Note!
BATCHING This function is used to manually start a batching cycle or to stop a batching
cycle already running. A running batching cycle can be stopped at any time.
Starting or stopping a batching cycle has a direct influence on relay 1 and 2, if
configured for “BATCH PRECONTACT” and/or “BATCH CONTACT”.
MAX. Set the maximum filling period according to which Relay 2 (BATCH CONTACT)
BATCH TIME is to switch (de-energised), e.g. for safety reasons in case of a plant failure.
BATCH CYCLE In this function the number of batching cycles executed is shown:
6 NO – YES
Endress+Hauser 65
6 Description of Functions Promag 33
Function group
DISPLAY
TOTAL VOLUME Display of the totalised flow quantity from when measurement began.
This value is either positive or negative depending on the direction of flow.
Notes!
• If the count has more figures than can be displayed, e.g. with overflow,
then the symbol “>” is shown before the value.
Note!
• If the function “MEASURING MODE” is set to “UNIDIRECTIONAL”
(see page 75), then the totaliser only registers flow in the positive direction.
• In cases of error the totaliser is coupled to the error response of the
pulse/frequency output (see page 57, 85). For transmitters with an RS 485
communications module, this is only the case if the function “SYSTEM
CONFIG.” is set to “AUX.INPUT/FREQ.” or “RS485 / FREQ.” (see page 71).
With the setting “........../CURRENT”, the totalizer always stops totalizing in
case of a failure.
Display:
max. 7-digit number
Factory setting: 0.0000 [unit]
Example:
Display of 2 overruns: 2 e7 dm3 = 2 ⋅ 107 dm3 = 20,000,000 dm3
The actual displayed totalizer value is 196,845.7 dm3.
Total amount since measurement started = 20,196,845.7 dm3
Note!
• This function is displayed only if overruns have occurred. In addition, in the
HOME position an overflow is made visible by optically inverting the “>” sign.
Note!
• The totalizer value may have a positive or negative sign as a result
of the bidirectional measurement.
66 Endress+Hauser
Promag 33 6 Description of Functions
Function group
DISPLAY
RESET The totalizer can be reset to “Zero” in this function.
TOTALIZER
Note!
• The overflow as well as the totalizer value in the HOME position are reset
to zero.
• If the Promag 33 measuring electronics are fitted with a communications Note!
module “RS 485”, then the totalizer reset can also be carried out with the
auxiliary input (see page 69).
6 NO – YES
Display:
max. 5-digit number: –99999...+99999
ASSIGN LINE 1 With this function the variable is defined which should be displayed on the
upper display line during normal operation (HOME position).
ASSIGN LINE 2 With this function the variable is defined which should be displayed on the
lower display line during normal operation (HOME position).
Endress+Hauser 67
6 Description of Functions Promag 33
Function group
DISPLAY
DISPLAY Selecting a time constant determines whether the display reacts quickly (small
DAMPING time constant) or slowly (large time constant) to widely changing flow.
Note!
• Damping is inactivated when set to “zero”.
Note! • The time constant does not affect the response of the current output.
DISPLAY FORMAT In this function you can determine how many significant digits are shown on
the display for the flow rate. Along with the function “DISPLAY DAMPING”,
this serves to stabilize the display with strongly fluctuating flows.
Notes!
• Non-significant digits in front of the decimal point are shown as “0”.
• Non-significant digits after the decimal point are not shown, while the last
Note! digit displayed is rounded.
• The setting carried out here affects the display only. It does not affect the
accuracy of calculations within the system itself.
LCD CONTRAST The display contrast can be optimally adjusted to match prevailing operating
conditions on site (e.g. ambient temperature).
Caution!
At minus temperatures (< 0 °C) the visibility of the LCD is no longer assured.
The display contrast is at a maximum if the 6 keys are simultaneously
Caution! pressed when starting up the flowmeter.
6 IIIIIIIIIIII...........
Any change in contrast is immediately seen with the adjustable
bar graph.
LANGUAGE In this function the appropriate language is selected in which all text,
parameters and operating messages are to be displayed.
Note!
English is selected if the 6 keys are simultaneously pressed when starting up
the flowmeter.
Note!
68 Endress+Hauser
Promag 33 6 Description of Functions
Function group
COMMUNICATION
In this function group, the interfaces provided by the Promag 33 can be appropriately configured
and/or activated (Rackbus RS 485, HART protocol):
• The Promag 33 electronics are fitted either with the communications module “HART” or “RS 485”
according to the order specifications.
• Further information on the HART protocol is found on → page 33, 40
• Further information on the Rackbus RS 485 is found on → page 30, 42
PROTOCOL For communication via a serial interface, various data transmission protocols
are available which can be activated or switched off in this function.
Note!
For instruments with no local operation (blind version), the appropriate
protocol is always switched on.
Note!
BUS ADDRESS In this function, the bus address can be set for carrying out data transfer via
the HART protocol or RS 485.
Note!
The following applies for HART:
– The 4...20 mA analogue output is only active with the address “0”
Note!
(→ ‘point-to-point network’).
– If the address is not “0”, then the current output is set to 4 mA
(→ ‘multidrop network’).
ASSIGN In this function, various functions can be assigned to the auxiliary input.
AUX. INPUT This is only possible if:
• the transmitter is fitted with an “RS 485” communications module,
• the function “SYSTEM CONFIG.” is set to “AUX. INPUT/.....” (see page 71).
Note!
• Please refer to the table on page 70. This gives a summary of all possible
functions of the auxiliary input.
• If the auxiliary input is not available or an instrument with the HART Note!
communications module is used, then this function is blanked out.
Endress+Hauser 69
6 Description of Functions Promag 33
DUAL RANGE MODE • No voltage Current output operates with The “DUAL RANGE MODE”
FULL SCALE 1 option is only available, if the
current output is switched on
• Voltage of 3...30 V DC Current output operates with and the dual range mode is
FULL SCALE 2 activated.
If the current output is switched
off or the dual range mode
deactivated, then the auxiliary
input is automatically set to
“POS. ZERO RETURN”.
70 Endress+Hauser
Promag 33 6 Description of Functions
Function group
COMMUNICATION
START PULSE Certain functions of the auxiliary input are only started via a pulsed voltage
WIDTH (see page 70). In this function, you enter the minimum pulse width to be
reached by the input pulse in order that the appropriate function is activated.
This ensures that the function is not activated by transient voltage peaks
(interference pulses).
Note!
This function is only available if the Promag electronics are fitted with the
communications module “RS 485” and if the auxiliary input is activated as
Note!
well as appropriately configured.
Note!
• This function is only available, if the transmitter electronics are fitted with a
RS 485 communication module.
• This function can only be reconfigured after entering a special service code. Note!
If you have problems with the existing configuration, then please contact
your E+H Service organisation.
Display:
RS 485 / CURRENT 1) 2)
RS 485 / FREQUENCY 2) 3)
AUX. INPUT / CURRENT 1) 4)
AUX. INPUT / FREQ. 3) 4)
1)
The function group “PULSE / FREQ. OUTPUT” is blanked out.
2)
The matrix fields for auxiliary input are blanked out.
3)
The function group “CURRENT OUTPUT” is blanked out.
4)
The matrix fields for RS 485 are blanked out.
Endress+Hauser 71
6 Description of Functions Promag 33
Function group
PROCESSING PARAMETERS
LOW FLOW Set the required switch point for the creepage (low flow cutoff). The creep
CUTOFF suppression prevents the flowrate being registered in the lower part of the
measuring range, e.g. by a variable column of liquid at standstill.
Note!
• When creep suppression is active, the sign of the flow appears optically
inverted on the display.
Note! • The max. creepage depends on the nominal diameter of the sensor
currently being used and corresponds to a flow velocity v = 1 m/s.
Q [Vol/time]
1 Suppression switched on
2 Suppression switched off
creepage
100%
50%
ba009y38
time
suppression suppression
active active
7 HYSTERESIS = 50%
Creep suppression operates with a negative hysteresis of 50%.
NOISE Using the interference blanking (= software filter) the sensitivity of the flow
SUPPRESS. measurement signal can be reduced with respect to transient flows and
interference peaks; e.g. with fluids containing solids or gas bubbles.
72 Endress+Hauser
Promag 33 6 Description of Functions
Function group
PROCESSING PARAMETERS
EMPTY PIPE With this function (EPD = Empty Pipe Detection), two procedures can always
DET. be activated:
– Carrying out the empty and full pipe adjustment (before switching on EPD!).
– Switching on/off Empty Pipe Detection.
Note!
• This function is only available if the sensor is fitted with an extra
EPD electrode.
• The EPD function is not available with the remote “FL” version. Note!
• The connection cable with the remote “FS” version may only be a
maximum of 10 m long. Only then can correct functioning of the EPD
be guaranteed!
• The EPD function is switched off when the flowmeter is delivered and
must be switched on manually when required.
• EPD has the same effect on the outputs as if there was a fault.
A corresponding alarm message can be indicated via both relay outputs
(1 or 2) if configured accordingly.
6 OFF
ON
EPD switched off
EPD switched on
EMPTY PIPE ADJ. Start empty pipe adjustment (confirm with 1)
FULL PIPE ADJUST Start full pipe adjustment (confirm with 1)
Internal measured
Empty pipe
value
Value 1
ba009y39
Switch point
EPD 1/2 × (value 1 + 2)
Full pipe
Value 2
Impedance
[Ω]
When the pipe is partially filled and the EPD is not activated, then the response
may be different for identical plants:
– varying flow display
– zero flow
– excess flow values
Endress+Hauser 73
6 Description of Functions Promag 33
Function group
PROCESSING PARAMETERS
EPD Procedure for empty and full pipe adjustment
(continued)
Note!
If Promag 33 is fitted with an EPD electrode, then the unit is already calibrated
in the factory with drinking water (500 µS/cm). A new empty pipe and full pipe
Note! adjustment is to be carried out on site when liquids having different
conductivities are used.
1. Empty the piping. For the emtpy pipe adjustment to be carried out now,
the walls of the measuring tube should be wetted with liquid.
5. Switch on the Empty Pipe Detection after the adjustment → Select “ON”
and confirm with 1.
Note!
The EPD function can only be switched on if an empty or full pipe
adjustment has been successfully carried out. If the adjustment is not
Note! successful then the following alarm messages can appear on the display:
In such cases the empty or full pipe adjustment must again be carried out!
EPD RESPONSE The response time of Empty Pipe Detection can be selected by the user to suit
TIME his process conditons. An alarm is not given until this response time has
expired. Momentary air bubbles in the measuring tube are then not interpreted
as a partial filling of the pipe.
Note!
This function is only available if the Empty Pipe Detection is switched on
Note! (EPD → ON).
6 1 s – 2 s – 5 s – 10 s – 30 s – 60 s
74 Endress+Hauser
Promag 33 6 Description of Functions
Function group
PROCESSING PARAMETERS
MEASURING With this function the flow direction for measurement is specified for the signal
MODE output:
• Unidirectional:
Signal output in the positive direction only (forward).
Flows in a negative direction (backwards) are not included or totalised
by the Promag measuring system.
• Bidirectional:
Signal output in both directions (forward and reverse).
Note!
The flow display always operates in both flow directions independent of the
setting in this function. Note!
6 UNIDIRECTIONAL – BIDIRECTIONAL
FLOW In special cases it is possible that the arrow marked on the sensor nameplate
DIRECTION does not agree with the actual flow direction of the fluid (Example: the sensor is
operated “upside down”). In this function you have the option to change the
arithmetical sign of the flow variable.
6 FORWARD * – REVERSE **
FUNCTION ECC Switching on and off the Electrode Cleaning Circuitry (ECC).
Note!
• This function is only available if the Promag 33 is fitted with an electrode
cleaning function (optional).
• The ECC function is not available with the remote “FL” version. Note!
6 ON
OFF
ECC switched on
ECC switched off
Remarks on ECC:
Conductive build-up on the electrodes and the measuring tube walls (e.g.
magnetite) can cause measurement errors. The ECC has been developed in
order to prevent build-up occurring. The cleaning cycle of 3 seconds is
dependent on the tracking frequency and repeats itself every 30 minutes.
The ECC works in the way described for all electrode materials available
except tantalum. If the electrode material is tantalum then the ECC only
protects the electrode surface from oxidation.
Caution!
If the ECC is switched off for a long period of time in an application where there
is a conductive build-up in the measuring tube, then this can lead to errors.
If there is a large concentration of build-up at one point, then, under certain
Caution!
circumstances, switching on the ECC may not remove it. In such cases the
flowmeter is to be cleaned and the build-up removed.
Endress+Hauser 75
6 Description of Functions Promag 33
Function group
PROCESSING PARAMETERS
RECOVERY TIME After the electrode cleaning procedure is completed, the signal outputs may
ECC be unsteady for a little while. This is due to electrochemical potentials caused
by electrostatic charging of the fluid during the cleaning cycle.
If this is the case, then the recovery time can be extended using this function.
Caution!
During the recovery time (max. 255 s) the last value registered before cleaning
is given. If a very long time has been set, then the system will not detect any
Caution!
possible change in flow (e.g. standstill) during this time.
AMPLIFIER Selection of the amplifier mode, e.g. for strongly fluctuating flow rates.
MODE
The Promag 33 amplifier has an automatic amplifier booster controller. This
ensure that the amplifier always operates at optimum amplification according
to the flow velocity of the fluid. High accuracy is thus maintained over the wide
dynamic range of 1000:1. Applications with rapid and strongly fluctuating
flow rates can still affect measurement and the desired accuracy will not be
achieved. In such applications it may be better under certain circumstances to
program the amplifier at a fixed amplification step.
Caution!
With the settings “MODE 3” and “MODE 4”, ensure that the actual flow velocity
does not exceed the preset flow spans. If these are exceeded, then the
Caution! flowrate is not recognised as an error by the measuring system and faulty
measurement may result.
6 NORMAL
MODE 1
automatic amplifier booster controller
for flow rates 0...>12 m/s
MODE 2 for flow rates 0...12 m/s
MODE 3 for flow rates 0...4 m/s
MODE 4 for flow rates 0...1 m/s
DELAY Within the measuring amplifier, the delay of the automatic amplification
switchover (see function “AMPLIFIER MODE” → NORMAL) may be varied:
• In case of an overload, the amplification is immediately reduced
independently of the value originally set.
• In case of a massive underload, the ’n’ measured results (samples) are
waited for before the amplification is once again increased. This is especially
useful if occasional and rapid flow peaks occur (e.g. with piston pumps).
76 Endress+Hauser
Promag 33 6 Description of Functions
Function group
SYSTEM PARAMETERS
POS. ZERO With this function the signals of current and pulse/frequency output can be set
RETURN to the fallback value, e.g. for interrupting the measurement for cleaning the
piping. After positive zero return is activated, the display shows the
message “S: POS. ZERO-RET. ACTIVE”.
Measured value suppression is equivalent to zero flow. During this time the
following applies:
• Current output → set to 0 mA or 4 mA
• Pulse/frequency output → at the fallback value
• Display flow = 0
• The totalizer remains at the last applicable value.
Note!
• This function has top priority above all other functions of the instrument.
Simulations are suppressed for example.
• During positive zero return both relays (1 and 2) are live, i.e. energised.
Any error messages occurring, e.g. fault or alarm, can then only be called Note!
up using the diagnosis function (7) or via the function “PRESENT SYSTEM
CONDITION”. These errors do not, however, affect the outputs.
• If the Promag 33 measuring electronics are fitted with a communications
module “RS 485”, then positive zero return can also be activated using the
auxiliary input (see page 69).
6 OFF – ON
DEF. This function enables a personal code number to be selected with which
PRIVATE CODE programming can be enabled.
Note!
• Programming is always enabled with the code number “0”.
• When programming is locked this function is not available and access
to the personal code number by third parties is not possible. The code
Note!
number can only be altered when programming has been enabled.
Endress+Hauser 77
6 Description of Functions Promag 33
Function group
SYSTEM PARAMETERS
ACCESS CODE All data of the Promag 33 measuring system are protected against
unauthorised access. Only by first entering a code number in this function
programming is enabled and the settings of the instrument can then be
altered. If, in any function, the 6 operating elements are touched, then the
measuring system jumps automatically into this function and the display shows
the prompt to enter the code number (if programming is locked):
Note!
• After jumping to the HOME position programming is again locked after
60 seconds if no operating element is touched during this time.
Note! • Programming can also be locked by entering any number (not the customer
code number) in this function.
• If you can no longer find your personal code number, then the
Endress+Hauser service organisation will be pleased to help you.
• Certain functions can only be modified by entering a special service code
number. This is known to your E+H Service organisation. Please contact
your E+H Service for any further information you may require.
Note!
This function is not available if the “BATCH VARIABLE” (see page 64) is set to
Note! “VOLUME”. In this case no periodic self check is carried out.
6 OFF – ON
78 Endress+Hauser
Promag 33 6 Description of Functions
Function group
SYSTEM PARAMETERS
PRESENT With this function system/process errors as well as status messages which
SYSTEM occur while measurement is in progress can be called up according to their
CONDITION priority.
Error and status messages are displayed in the HOME position alternately
with the actual measurement variable. On activating the diagnosis function
(7) there is automatically a jump to this function. With error-free measurement
the message “S: SYSTEM WORKS NORMALLY” will appear on the display.
Note!
• This function can also be selected directly through the function group
“SYSTEM PARAMETERS”.
• A complete listing of all possible system/process errors and status messages
Note!
is found on page 90 ff.
PREVIOUS In this function, all system/process errors and status messages that have
SYSTEM occurred so far are listed in chronological order (error history with max.
CONDITIONS 10 entries).
Note!
• A complete list of all possible system/process errors and status messages is
given on page 90 ff.
• If no error or status messages have occurred since the measuring system
Note!
was last started up then the display shows the message “S: NO ENTRY
EXISTING”.
• With more than 10 entries the oldest is overwritten.
• Storage of this list is volatile and is lost if there is a power supply failure.
Endress+Hauser 79
6 Description of Functions Promag 33
Function group
SYSTEM PARAMETERS
SOFTWARE Display of the current software version installed on the amplifier board.
VERSION The numbers of the software version have the following meaning:
PRO 33 V 3. 01 . 00
SOFTWARE VER. Display of the current software version installed on the communication board.
COM The numbers of the software version have the following meaning:
V 2 . 04. 00 HART
RS 485
Communication interface
80 Endress+Hauser
Promag 33 6 Description of Functions
Function group
SENSOR DATA
Sensor data, such as nominal diameter, calibration factor, etc., are set in the factory. All characteristic
values of the sensor are stored in the DAT memory.
Caution!
Normally these characteristic sensor data may not be altered. A change to the sensor data affects a
number of functions of the whole measuring system, especially its accuracy. The following functions of
this group can therefore only be changed after entering a service code and cannot be altered using
Caution!
the personal code.
K-FACTOR Display of the actual calibration factor of the sensor for positive flow direction.
POS. The calibration factor is determined and set in the factory:
Caution!
Under normal operating conditions the calibration factor is not to be changed.
The service code number required for this is known to your E+H Service
organisation. Please contact E+H Service for any problems or questions that Caution!
have occurred.
K-FACTOR Display of the actual calibration factor of the sensor for negative flow direction.
NEG. The calibration factor is determined and set in the factory:
Caution!
Under normal operating conditions the calibration factor is not to be changed.
The service code number required for this is known to your E+H Service
organisation. Please contact E+H Service for any problems or questions that
Caution!
have occurred.
ZERO POINT Display of the zero point correction of the sensor. This value is determined
and set in the factory:
Caution!
Under normal circumstances the zero point correction is not to be altered.
The service code number required for this is known to your E+H Service
organisation. Please contact E+H Service for any problems or questions that
Caution!
have occurred.
Endress+Hauser 81
6 Description of Functions Promag 33
Function group
SENSOR DATA
MAX. Display of the maximum sampling rate (= SAPS). It depends on the particular
SAMPLING RATE sensor being used and is set in the factory.
Caution!
Under normal circumstances, the max. sampling rate should not be altered.
The service code number required for this is known to your E+H Service
organisation. Please contact E+H Service for any problems or questions that
Caution!
have occurred.
6 max. 3-digit number with fixed decimal point: 1.0...60.0 /s (per second)
Factory setting: dependent on the sensor
SAMPLING Display of the sampling rate (= SAPS). The following standard values apply for
RATE the flowmeters:
• Promag A, F → 16.7 / s
• Promag H → 25.0 / s
Note!
• The sampling rate is usually set to the MAX. SAMPLING RATE. It should only
be altered in special cases. The service code number required for this is
known to your E+H Service organisation. Please contact E+H Service for any
Note!
problems or questions that have occurred.
• The Promag 33 measuring system is synchronised with the main power supply.
Therefore, the sampling rate entered is set to the nearest possible value or
rounded off to it.
SERIAL NUMBER Display ot the serial number of the sensor. The serial number is normally
entered in the factory.
EPD This function indicates whether the sensor is equipped with an electrode for
ELECTRODE Empty Pipe Detection (EPD). This setting is made in the factory to suit the
sensor installed.
Note!
Empty Pipe Detection can only be activated when an EPD electrode is fitted.
Note!
6 YES – NO
Factory setting:
– With an EPD electrode as standard → YES
– Sensors without an EPD electrode → NO
82 Endress+Hauser
Promag 33 6 Description of Functions
Function group
SENSOR DATA
POLARITY ECC Display of the actual current polarity for the Electrode Cleaning Circuitry (ECC).
Note!
• This function is not available with the FL version.
• The ECC function is described in detail on page 75. Note!
Caution!
If, for any reason, it is necessary to change the polarity (e.g. after a loss of the
DAT), then it is possible to do so with this function. This function is, however,
still protected by a special service code and cannot be changed with the
personal code. Please contact your E+H Service organisation for more Caution!
information.
6 POSITIVE
NEGATIVE
with electrodes in 1.4435, Hastelloy C or platinum
with electrodes in tantalum
Endress+Hauser 83
6 Description of Functions Promag 33
84 Endress+Hauser
Promag 33 7 Trouble-shooting, Maintenance and Repairs
Errors which occur during normal operation are indicated on the display
(see page 90).
The error response of the outputs is described in the following table.
No
Switching response
System / process Measurement OK Measurement OK
→ see page 60, 61
error present
No
system and process
errors present
System and
process error
present
Endress+Hauser 85
7 Trouble-shooting, Maintenance and Repairs Promag 33
Caution!
Caution! Note the following points when measured value suppression or simulation is active:
Simulation:
• This function has second highest priority, likewise the corresponding status
message. Any error messages which occur during this time can only be asked for
and displayed with the aid of the diagnostic function.
• Normal output of system errors via the alarm output (relay 1).
• Normal functioning of relay 1 or 2 as per configuration (see pages 60 and 61).
86 Endress+Hauser
Promag 33 7 Trouble-shooting, Maintenance and Repairs
Warning!
This error diagnosis cannot be carried out with Ex instruments as they must be
opened and thus the ignition protection type is no longer present. Warning!
↓ ↓
Does a message indicating Appropriate measures can be carried out for every
error, alarm or status appear message:
on the display? – Error messages F: .... → see page 90
– Alarm messages A: .... → see page 92
– Status messages S: .... → see page 93
The display is blank, with 1 Check the ribbon cable connector of the display
outputs still functioning. module → see page 96 (No. 3b)
2 Replace display module → see page 96
3 Replace electronics → see page 96
Display text is shown in a Switch off the power supply. Switch on the instrument again
foreign or a language that is while simultaneously pressing the 6 keys. The display text
not understood. is then shown in English at maximum contrast.
No current or pulse output 1 Check the ribbon cable connector to the terminal
signals despite display compartment → see page 96 (No. 8)
showing measured values? 2 Replace electronics → see page 96
Does the instrument show 1 Remote version → switch off the power supply, check
negative flow values although the wiring (see page 26) and if necessary change round
the fluid in the piping is flowing Terminals 41 and 42.
forward? 2 Change the setting in the function “FLOW DIRECTION”
accordingly → see page 75
Endress+Hauser 87
7 Trouble-shooting, Maintenance and Repairs Promag 33
↓ ↓
The display is pulsing or unsta- Carry out the following settings in the operating matrix:
ble, e.g. due to piston, hose or
diaphragm pumps or those 1 Function DISPLAY DAMPING >10 seconds page 68
pumps with similar charac- 2 Function TIME CONSTANT > 5 seconds page 51
teristics. 3 Function LOW FLOW CUTOFF = 0 page 72
4 Function NOISE SUPPRESSION = OFF page 72
5 Function MEASURING MODE = BIDIRECTIONAL page 75
6 Function AMPLIFIER MODE = MODE 2 page 76
Is there is a difference This error occurs especially with back flows in the piping as
between the internal totalizer the pulse output cannot “subtract” such flows.
of Promag and the external The following solutions are available:
counter?
Solution 1:
Negative flows are ignored, i.e. the display of the Promag
or external counter show identical values → set function
“MEASURING MODE” to “UNIDIRECTIONAL”
(see page 75).
Solution 2:
Flows in both directions are registered. This requires an
external counter or other evaluating unit to add or subtract
the appropriate pulses (forward/reverse).
Proceed as follows:
Is a measured value shown 1 Carry out an empty or full pipe adjustment and then
despite an empty pipe? switch on the empty pipe detection function → see
page 73 ff.
2 Check the following terminal connections:
• Electronics: EPD cable → see page 96 (No. 5c)
• Remote version: EPD cable → see page 26
(Terminals 36 and 37)
3 Fill the measuring tube.
The current output cannot be In the function group COMMUNICATION, the function
set to “0–20 mA”. “PROTOCOL” must be set to “OFF” → see page 69
88 Endress+Hauser
Promag 33 7 Trouble-shooting, Maintenance and Repairs
↓ ↓
The current output signal is al- In the function group COMMUNICATION, the function
ways 4 mA, whatever the flow “BUS ADDRESS” must be set to “0” → see page 69
signal.
Repair
Note the procedures on page 97 (“Repairs”) before
returning the instrument for repair. Please state a brief
description of the error on the delivery note.
33 _ _ _ _ – _ _ _ _ _ _ _ – – – –
Order code
33 X MOD – ¨¨¨¨ Electronic plug-in board
Endress+Hauser 89
7 Trouble-shooting, Maintenance and Repairs Promag 33
7 9 : EEPROM FAILURE
8 9 : ROM / RAM
FAILURE
90 Endress+Hauser
Promag 33 7 Trouble-shooting, Maintenance and Repairs
F: VALUE NOT 17 The value entered was not 1. Re-enter the parameter again.
ACCEPTED correctly accepted by the 2. Switch the power supply off
amplifier. and on again.
3. Replace electronics
(see page 89, 96)
12 9 : EEPROM FAILURE
Error when accessing Replace electronics
EEPROM data (process and (see page 89, 96)
adjustment data of the
communication module).
13 9 : RAM ERROR
Error when accessing the Replace electronics
main memory (RAM). (see page 89, 96)
14 9 : ROM ERROR
Error when accessing the Replace electronics
program memory (ROM). (see page 89, 96)
15 9 : LOW VOLTAGE
DETECTED
16 9 : VOLTAGE
REFERENCE
Endress+Hauser 91
7 Trouble-shooting, Maintenance and Repairs Promag 33
A: EPD ADJUSTMENT 18 EPD is switched on, but no Carry out an EPD adjustment
VALUES MISSING adjustment has taken place. as per page 73 ff.
A: EPD ADJUSTMENT 19 EPD is switched on, but an With such fluids, the EPD
NOT POSSIBLE adjustment is not possible function cannot be used!
because the conductivity
of the fluid is outside the
permissible range (too high
or too low).
A: EPD ADJUSTMENT 20 EPD is switched on, but an Repeat the EPD adjustment
FULL = EMPTY alarm message is displayed as per page 73 ff.
because the adjustment
values for full and empty
pipe are identical.
A: EPD ADJUSTMENT 21 EPD is switched on, but an Repeat the EPD adjustment
FULL <=> EMPTY alarm message is displayed as per page 73 ff.
because the adjustment
did not take place with full
or empty pipe.
A: EMPTY PIPE 22 The measuring tube is not Check the process conditions
DETECTED completely full or may be of your installation.
empty.
A: CURRENT OUTP. 24 The actual flow rate is too 1. Scale higher full scale values
TOO HIGH high for the scaled full scale (see page 49, 51) or
value (I max = 25 mA resp. 2. Reduce flow rate.
20,5 mA with NAMUR).
A: FREQ. OUTPUT 25 The actual flow rate is too 1. Scale a higher full scale value
OVERFLOW high for the scaled full scale (see page 55) or
value (f max = approx. 163 % 2. Reduce flow rate.
of fEnd).
A: BATCH TIME 26 The maximum time for a 1. Identify the cause for exceed-
EXCEEDED batching cycle has been ing the time provided, e.g. a
exceeded. possible plant error (defective
or blocked valve).
2. It may be necessary to
increase the maximum
batching time or to switch off
the “MAX. BATCH TIME”
function (see page 65).
92 Endress+Hauser
Promag 33 7 Trouble-shooting, Maintenance and Repairs
Endress+Hauser 93
7 Trouble-shooting, Maintenance and Repairs Promag 33
c b
a
h g
k
a
Fig. 43
Replacement unit for changing
electrodes
94 Endress+Hauser
Promag 33 7 Trouble-shooting, Maintenance and Repairs
1. Loosen the Allen screw (a) 1. Slide the new electrode (e) into
and remove the cover. the holding cylinder (g) from below.
Ensure that gaskets at the tip of the
2. Unscrew the electrode cable (c) electrode are clean.
attached to the rotary arm (b).
2. Put the rotary arm (b) on the
electrode and secure with the
3. Undo the knurled nut (d) by hand.
locking pin (h).
This nut is used as a counter nut.
Caution!
4. Remove the electrode (e) using Ensure that the coil spring
the rotary arm (b). This can now be (k) is in place. This
taken out from the holder (g) as far ensures close electrical
Caution!
as the stop allows. contact and thus reliable
measuring signals.
Warning!
3. Pull back the electrode as far as
Danger of injury! Under
possible so that the tip does not
process condition (piping
protrude out from the holding
under pressure) the electrode Warning! cylinder (g).
can spring back to the stop.
Keep pressing against it while 4. Screw the holding cylinder onto
loosening. the shut-off unit (i) and thighten
by hand. Gasket (j) on the holding
5. Close the shut-off valve (f) after the cylinder must be in place and clean.
electrode has been taken out as far
Note!
as the stop.
Ensure that the rubber
tubes on the holding
Warning! Note!
cylinder (g) and shut-off
Do not attempt to open the
valve (f) have the same
shut-off valve. Keeping it shut
Warning! colour (red or blue)
prevents fluid from escaping.
5. Open the shut-off valve (f) and
6. Unscrew the entire electrode along screw in the electrode using the
with the holding cylinder (g). rotary arm (b) until the stop.
6. Screw the knurled nut (d) onto the
7. Remove the rotary arm (b) from
holding cylinder. This clamps the
the electrode (e), while pressing to
electrode tight.
remove the locking pin (h).
Take care not to lose the coil spring (k). 7. Screw the electrode cable (c) to the
rotary arm (b) using the Allen screw.
8. Replace the old electrode with a new
Caution!
electrode.
Ensure that the Allen
A set of replacement electrodes can be
screw of the electrode Caution!
ordered from Endress+Hauser.
cable is tight. This ensures
close electrical contact and thus
reliable measuring signals.
8. Replace the cover and tighten
the Allen screw (a).
Endress+Hauser 95
7 Trouble-shooting, Maintenance and Repairs Promag 33
Warning!
• Danger from electric shock! Switch off the 6. Loosen the two Phillips screws of the board
power supply before opening the transmitter support plate. Carefully remove the support
Warning! housing. plate approx. 4...5 cm out of the transmitter
• When using Ex instruments, they must first cool housing.
down for at least 10 minutes before opening.
• The local power supply voltage and frequency 7. Remove the coil current cable plug from
must be the same as the technical specifica- the power supply board.
tions of the power supply boards.
• Ensure that the new electronics board is 8. Remove the ribbon cable plug (connection
the same as the old one before replacing cable to the terminal area) from the
it (power supply, version of amplifier and communications board.
software).
9. The entire transmitter electronics, together
1. Loosen the Allen screws of the safety grip with the board support plate, can now be
(3-mm Allen key). completely removed from the housing.
2. Unscrew the cover of the electronics area 10. Replace the old transmitter electronics
of the transmitter housing. with new transmitter electronics.
3. Remove the local display as follows:
a. Loosen the mounting screws of the display 11. Reassemble in reverse sequence.
module.
b. Unplug the ribbon cable of the display
from the communications board. Replacing the DAT module (see 5b):
• Procedure for replacing the transmitter
4. Unplug the 2-pole plug of the power supply electronics → plug the old DAT onto the
cable (by pressing down the catch) from the new amplifier board.
power supply board. • Procedure for replacing a defective DAT
→ plug the new DAT onto the old amplifier
5. Remove the electrode signal cable from the
board.
amplifier board:
a. Remove the cable board.
DAT = Replaceable data module in which
b. Remove the blue DAT module.
the basic data of the sensor are stored
c. Loosen the EPD cable from the screw terminals.
(see page 113).
ba009y36
2
B C
A
7
6
9
4
3a
8 1
96 Endress+Hauser
Promag 33 7 Trouble-shooting, Maintenance and Repairs
The instrument fuse can be found in the terminal compartment → see page 23, 24
7.7 Repairs
Please carry out the following procedure before returning the Promag 33 for repair
to Endress+Hauser:
• A note must always be enclosed with the instrument, giving the following
information:
– Brief description of the error
– Description of the application
– Chemical and physical properties of the fluid
• Remove all residue which may be present. Pay special attention to the gasket
grooves and crevices where fluid may be present. This is especially important if
the fluid is dangerous to health, e.g. corrosive, carcinogenic, radioactive, etc.
Warning!
We must request you not to return a unit if it is not completely certain that harmful
substances can be removed e.g. cracks have been penetrated or substances have
diffused through plastics. Warning!
Incomplete cleaning of the instrument may result in waste disposal or cause harm to
personnel (burns, etc.). Any costs arising from this will be charged to the operator of
the instrument.
7.9 Maintenance
No special maintenance is necessary for the Promag 33 measuring system.
Endress+Hauser 97
7 Trouble-shooting, Maintenance and Repairs Promag 33
98 Endress+Hauser
Promag 33 8 Dimensions
8 Dimensions
Compact version
ba009y41
Remote version
FS version
FL version
Fig. 45
ba009y42
Dimensions Promag 33 A
Weights:
Compact version 5 kg (without process connections)
Promag 33 transmitter 3 kg (5 kg for wall mounted version)
Promag A sensor 2 kg
Endress+Hauser 99
8 Dimensions Promag 33
DN L L1 Thread
Internal thread 2...15 20 18 1/
2"
standard thread: 1/
y43-01...08
2...15 20 18 2"
NPT
ISO 228/DIN 2999 25 45 22 1"
25 45 22 1" NPT
DN L L1 di Thread
2...15 35 13.2 16.1 1/
External thread 2"
2...15 42 20.0 16.1 1/
standard thread: 2"
NPT
ISO 228/DIN 2999 25 50 16.8 22.0 1"
25 60 25.0 22.0 1" NPT
DN L D Pipe connection
2...15 19 20.0 20 · 2
2...15 20 21.5 1/ "
PVC adhesive coupling 2
25 66 25.0 25 · 2
25 69 32.0 32 · 2.5
25 69 33.5 1"
DN L D di LW
2...15 30 14.5 8.9 13
Hose connection 2...15 30 17.5 12.6 16
2...15 30 21.0 16.1 19
LW = Internal diameter hose
DN L D s Pipe connection
2...15 20 21.3 2.6 1/ "
Welded nipple 2
DN 2...15 2...15 20 21.3 2.6 18 · 1
DN L D di Pipe connection
DN L D di Pipe connection
2...8 24 25.0 9.5 1/
Tri-Clamp 2"
15 24 25.0 16.0 3/
Stainless steel 4"
100 Endress+Hauser
Promag 33 8 Dimensions
Flange
Flange to DIN 2501, PN 40
Stainless steel 1.4404/316L
with joint dimensions to DN L D di LK
DIN 2501/ANSI B16.5/JIS B2210
2...8 51.8 95 17.3 65
15 51.8 95 17.3 65
DN 2...15:
25 51.8 115 28.5 85
with DN 15 or 1/2" flanges
A = 105 mm
B = 105 mm
C = 115 mm
ba009y59
Fig. 46
Dimensions
Wall mounting kit for Promag A
Endress+Hauser 101
8 Dimensions Promag 33
Compact version
ba009y44
Remote version
Fig. 47
Dimensions Promag 33 H ba009y45
DN DI 1) PN L A B B1 C K H M Weight2)
DIN
[mm] [inch] [mm] [bar] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg]
25 DIN – 26.0 16 140 318 254.0 158.5 64.0 128 222.5 M 6x4 6.0
25 1" 22.6 16 140 318 254.0 158.5 64.0 128 222.5 M 6x4 6.0
40 11/2" 35.3 16 140 318 254.0 158.5 64.0 128 222.5 M 6x4 6.5
50 2" 48.1 16 140 343 266.5 171.0 76.5 153 247.5 M 8x4 9.0
65 21/2" 59.9 16 140 343 266.5 171.0 76.5 153 247.5 M 8x4 9.0
80 3" 72.6 16 200 393 291.5 196.0 101.5 203 297.5 M 12x4 19.0
100 4" 97.5 16 200 393 291.5 196.0 101.5 203 297.5 M 12x4 18.5
1) 2)
Internal diameter of tube Weight of compact version
Weight:
2)
Compact version see table above
Promag 33 transmitter 3 kg (5 kg for wall mounted version)
Sensor connection housing approx. 1 kg
102 Endress+Hauser
Promag 33 8 Dimensions
DN D G di 1) L L1 LK
25 75 27 22.6 42 19 56.0
25 DIN 79 31 26.0 42 19 60.0
40 92 40 35.3 42 19 71.0
40 DIN 92 43 38.0 42 19 71.0
Welded nipple 50 105 55 48.1 42 19 83.5
50 DIN 105 55 50.0 42 19 83.5
65 121 66 59.9 42 21 100.0
65 DIN 121 72 66.0 42 21 100.0
80 147 79 72.6 42 24 121.0
y46-01...06
80 DIN 147 87 81.0 42 24 121.0
100 168 104 97.5 42 24 141.5
100 DIN 168 106 100.0 42 24 141.5
DN di 1) G D L LK
25 26 52 x 1/6" 79 68 60.0
DIN 11851 40 38 65 x 1/6" 92 72 71.0
50 50 78 x 1/6" 105 74 83.5
65 66 95 x 1/6" 121 78 100.0
80 81 110 x 1/4" 147 83 121.0
100 100 130 x 1/4" 168 92 141.5
DN ANSI di 1) G D L LK
25 1" 22.1 50.4 75 68.6 56.0
Tri-Clamp 40 11/2" 34.8 50.4 92 68.6 71.0
50 2" 47.5 63.9 105 68.6 83.5
65 – 60.2 77.4 121 68.6 100.0
80 3" 72.9 90.9 147 68.6 121.0
100 4" 97.4 118.9 168 68.6 141.5
DN di 1) G D L LK
25 22.5 40 x 6" 1/ 75 60 56.0
SMS 1145 40 35.5 60 x 1/6" 92 63 71.0
50 48.5 70 x 1/6" 105 65 83.5
65 60.5 85 x 1/6" 121 70 100.0
80 72.0 98 x 1/6" 147 75 121.0
100 97.6 132 x 1/6" 168 70 141.5
DN di 1) G D L LK
25 22.6 50.5 75 68.5 56.0
40 35.6 50.5 92 68.5 71.0
ISO 2852 50 48.6 64.0 105 68.5 83.5
65 60.3 77.5 121 68.5 100.0
80 72.9 91.0 147 68.5 121.0
100 97.6 119.0 168 68.5 141.5
DN di 1) G D L LK
25 22.6 37.1 75 61.5 56.0
40 35.6 50.6 92 61.5 71.0
ISO 2853 50 48.6 64.1 105 61.5 83.5
65 60.3 77.6 121 61.5 100.0
80 72.9 91.1 147 61.5 121.0
100 97.6 118.1 168 61.5 141.5
Length: 1)
Please note the internal diameter (di, DI) when cleaning the piping
DN 25... 65 = 2 x L + 136 mm with a scraper!
DN 80...100 = 2 x L + 196 mm
Endress+Hauser 103
8 Dimensions Promag 33
Compact version
ba009y47
Remote version
Fig. 48
Dimensions
ba009y48
Promag 33 F (DN 15...300)
DN PN L1) A B C K E F H B1 Weight2)
15 1/
2" 40 150 20K 200 340.5 256.5 84 120 94 14 11.2 286 202 6.5
25 1" 40 150 20K 200 340.5 256.5 84 120 94 16 14.2 286 202 7.3
32 – 40 – 20K 200 340.5 256.5 84 120 94 18 – 286 202 8.0
40 11/2" 40 150 20K 200 340.5 256.5 84 120 94 18 17.5 286 202 9.4
50 2" 40 150 10K 200 340.5 256.5 84 120 94 20 19.1 286 202 10.6
65 – 16 – 10K 200 390.5 281.5 109 180 94 18 – 336 227 12.0
80 3" 16 150 10K 200 390.5 281.5 109 180 94 20 23.9 336 227 14.0
100 4" 16 150 10K 250 390.5 281.5 109 180 94 22 23.9 336 227 16.0
125 – 16 – 10K 250 471.5 321.5 150 260 140 24 – 417 267 21.5
150 6" 16 150 10K 300 471.5 321.5 150 260 140 24 25.4 417 267 25.5
200 8" 10 150 10K 350 526.5 346.5 180 324 156 26 28.4 472 292 35.3
250 10" 10 150 10K 450 576.5 371.5 205 400 156 28 30.2 522 317 48.5
300 12" 10 150 10K 500 626.5 396.5 230 460 166 28 31.8 572 342 57.5
1)
The length is always identical independent of the chosen pressure rating.
2)
Weights for compact version only.
Weight:
Compact version 2) see table above
Promag 33 transmitter 3 kg (5 kg for wall mounted version)
Sensor connection housing approx. 1 kg
104 Endress+Hauser
Promag 33 8 Dimensions
Compact version
ba009y49
Remote version
Fig. 49
Dimensions
ba009y50
DN PN L 1) A B C K E F H B1 Weight2)
350 14" 10 150 – 550 738 456.0 282.0 564 276 26 34.9 – 683.5 401.5 110
400 16" 10 150 – 600 790 482.0 308.0 616 276 26 36.5 – 735.5 427.5 130
450 18" – 150 – 650 840 507.0 333.0 666 292 – 39.7 – 785.5 452.5 240
500 20" 10 150 – 650 891 532.5 358.5 717 292 28 42.9 – 836.5 478.0 170
600 24" 10 150 – 780 995 584.5 410.5 821 402 28 47.6 – 940.5 530.0 230
700 28" 10 – D 910 1198 686.0 512.0 1024 589 30 – 33.3 1143.5 631.5 350
750 30" – – D 975 1198 686.0 512.0 1024 626 – – 34.9 1143.5 631.5 450
800 32" 10 – D 1040 1241 707.5 533.5 1067 647 32 – 38.1 1186.5 653.0 450
900 36" 10 – D 1170 1394 784.0 610.0 1220 785 34 – 41.3 1339.5 729.5 600
1000 40" 10 – D 1300 1546 860.0 686.0 1372 862 34 – 41.3 1491.5 805.5 720
1050 42" – – D 1365 1598 886.0 712.0 1424 912 – – 44.5 1543.5 831.5 1050
1200 48" 6 – D 1560 1796 985.0 811.0 1622 992 28 – 44.5 1741.5 930.5 1200
1350 54" – – D 1755 1998 1086.0 912.0 1824 1252 – – 54.0 1943.5 1031.5 2150
1400 – 6 – – 1820 2148 1161.0 987.0 1974 1252 32 – – 2093.5 1106.5 1800
1500 60" – – D 1950 2196 1185.0 1011.0 2022 1392 – – 57.2 2141.5 1130.5 2600
1600 – 6 – – 2080 2286 1230.0 1056.0 2112 1482 34 – – 2231.5 1175.5 2500
1650 66" – – D 2145 2360 1267.0 1093.0 2186 1482 – – 63.5 2305.5 1212.5 3700
1800 72" 6 – D 2340 2550 1362.0 1188.0 2376 1632 36 – 66.7 2495.5 1307.5 3300
2000 78" 6 – D 2600 2650 1412.0 1238.0 2476 1732 38 – 69.9 2595.5 1357.5 4100
1)
Thickness of the flange face includes sealing strip. The length is always identical independent of the chosen pressure rating.
2)
Weights of compact DIN PN 10 version. Weights for transmitter: see previous page
Endress+Hauser 105
8 Dimensions Promag 33
106 Endress+Hauser
Promag 33 9 Technical Data
9 Technical Data
Application
Instrument name Flow measuring system “Promag 33”
Input variables
Measured variable Flow velocity (proportional to induced voltage, measured by two
electrodes in the measuring tube)
The full scale value for the current output can be selected within
the following limits:
– Minimum full scale value at v = 0.3 m/s
– Maximum full scale value at v = 10 m/s
Auxiliary input The auxiliary input is only available with a “RS 485” communications
module.
Endress+Hauser 107
9 Technical Data Promag 33
Output variables
Output signal • Current output:
active, 0/4...20 mA, galvanically isolated,
RL < 700 Ω (with HART: RL ≥ 250 Ω),
time constant selectable (0.01...100 s),
full scale value freely selectable,
temperature coefficient: typical 0.005 % o.r./°C; resolution: 10 µA
Frequency output:
Full scale frequency 2...10000 Hz, pulse/pause ratio 1:1,
pulse width max. 2 s
Pulse output:
Pulse value and pulse polarity selectable
Pulse width adjustable (0.05...2 s)
Above a frequency of 1 / (2 x pulse width) the pulse/pause ratio is 1:1
Signal on alarm • Current output → failsafe mode selectable (see page 51)
• Pulse/frequency output → failsafe mode selectable (see page 57)
• Relay 1 output → de-energised on “FAILURE” or power failure
• Relay 2 output → de-energised on power failure
Accuracy
Reference conditions According to DIN 19200 and VDI/VDE 2641:
Mounting
– Inlet section > 10 x DN
– Outlet section > 5 x DN
– Transmitter and sensor are grounded.
– The sensor is built-in centered into the piping.
108 Endress+Hauser
Promag 33 9 Technical Data
Accuracy (continued)
Measured error Pulse output: ± 0.5% o.r. ± 0.01% o.f.s. (full scale value = 10 m/s)
Current output: additionally ± 5 µA (typical)
0.5 %
[% o.r.]
0.2 % (Option)
2.5
2.0
1.5
1.0
ba009y63
0.5
0
0 2 4 6 8 10
Option:
Promag 33 A and F: ± 0.2% o.r. ± 0.005% of Qk
Qk = desired reference flow quantity for calibration (v = 2...10 m/s).
Qk has to be noted for ordering.
o.r. = of reading
o.f.s. = of max. full scale value
Operating conditions
Installation conditions
FL version:
0...200 m → min. conductivity ≥ 5 µS/cm (for liquids in general)
0...200 m → min. conductivity ≥ 20 µS/cm (for demineralised water)
Conductivity [µS/cm]
FS
200
L max
Permissible
ba009y76
range
100
5 FL
10 100 200 [m]
Endress+Hauser 109
9 Technical Data Promag 33
Ambient conditions
40
20
PTFE (Teflon)
0
Soft rubber (EPDM)
-20
-40
Hard rubber
ba009y54
-40 -20 0 20 40 60 80
Process conditions
Fluid temperature The fluid temperature range depends on the sensor lining:
110 Endress+Hauser
Promag 33 9 Technical Data
Process conditions
Promag H PN 16
The material load curves (p-T-load diagrams) for all process connections
can be found in the Technical Information TI 027D/06/en “Promag 33”
With the remote “FS” version the conductivity required also depends on
the length of the cable → see page 109 “Connection cable length”
Pressure loss • No pressure loss if sensor and piping have the same nominal diameter.
• Pressure loss specifications when using adapters e.g. reducers or
expanders → see page 14.
• Vacuum resistance of measuring tube lining → see page 115
Mechanical construction
Design / Dimensions Dimensions → see pages 99–105
Internal diameter of measuring tube → see page 114
Sensor housing:
Promag A 1.4435 incl. threaded stub
Promag H 1.4301
Promag F DN 15...300: Powder-coated die-cast aluminium
DN 350...2000: Coated steel
Endress+Hauser 111
9 Technical Data Promag 33
Electrodes:
Promag A 1.4435; Platinum/Rhodium 80/20; Titanium; Hastelloy C-22;
Tantalum
Promag H 1.4435
Promag F 1.4435; Platinum/Rhodium 80/20; Hastelloy C-22; Tantalum
Gasket material:
Promag A Viton, Kalrez (optional), Silicone (aseptic version)
Promag H EPDM, Silicone
Promag F no gaskets (Lining = ‘gasket’)
Electrodes fitted Promag A Measuring, reference and empty pipe detection electrodes.
As standard with: 1.4435, Hastelloy C-22, Tantalum
Optional with: Platinum/Rhodium
Promag H Measuring and empty pipe detection electrodes
Promag F Measuring, reference and empty pipe detection electrodes.
As standard with: 1.4435, Hastelloy C-22, Tantalum
Promag H:
Welded nipples for OD tube, SMS, JIS, ISO and DIN 11850 tubes,
DIN 11851 thread, SMS thread, ISO 2853 thread, Tri-Clamp, ISO 2852
connection.
Promag F:
Flange connection (DIN, ANSI, JIS)
112 Endress+Hauser
Promag 33 9 Technical Data
User interface
Operation • On-site operation with three optical keypads (E, –, +)
• Operation via HART protocol or RS 485 interface
• E+H operating matrix for all instrument functions
Power supply
Supply voltage / 85...260 V AC, 45...65 Hz
Frequency 20... 55 V AC, 45...65 Hz
16... 62 V DC
Order information
Accessories • Post mounting set for transmitter (remote version):
Order No. 50076905
• Wall mounting kit for Promag A sensor:
Order No. 50064550
• Spare parts: see page 97
Endress+Hauser 113
9 Technical Data Promag 33
Promag H 25 DIN - - - - * - -
25 1" - - - * - -
40 11/2" - - - * - -
50 2" 16 - - - * - -
65 21/2" - - - * - -
80 3" - - - * - -
100 4" - - - * - -
Promag F 15 1/
2" 40 Class 150 20K - 15 -
25 1" 40 Class 150 20K - 26 -
32 - 40 Class 150 20K - 35 -
40 11/2" 40 Class 150 20K - 41 -
50 2" 40 Class 150 10K - 52 -
65 - 16 Class 150 10K - 68 65
80 3" 16 Class 150 10K - 80 78
100 4" 16 Class 150 10K - 105 100
125 - 16 Class 150 10K - 130 126
150 6" 16 Class 150 10K - 156 154
200 8" 10 Class 150 10K - 207 205
250 10" 10 Class 150 10K - 259 259
300 12" 10 Class 150 10K - 309 310
350 14" 10 Class 150 - 337 341
400 16" 10 Class 150 - 387 391
- 18" - Class 150 - - 436
500 20" 10 Class 150 - 487 491
600 24" 10 Class 150 - 593 593
700 28" 10 Class D - - 692
- 30" - Class D - - 741
800 32" 10 Class D - - 794
900 36" 10 Class D - - 893
1000 40" 10 Class D - - 995
- 42" - Class D - - 1042
1200 48" 6 Class D - - 1195
- 54" - Class D - - 1338
1400 - 6 - - - 1401
- 60" - Class D - - 1491
1600 - 6 - - - 1599
- 66" - Class D - - 1637
1800 72" 6 Class D - - 1799
- 78" - Class D - - 1981
2000 - 6 - - - 1995
114 Endress+Hauser
Promag 33 9 Technical Data
Promag A 2...25 1/
12...1" PFA 0 0 0 0
* No values available
Endress+Hauser 115
9 Technical Data Promag 33
116 Endress+Hauser
Promag 33 10 Functions at a Glance
10 Functions at a Glance
FLOW RATE UNIT dm3/s – dm3/min – dm3/h – FAILSAFE MODE MIN. CURRENT
(p. 47) m3/s – m3/min – m3/h – (p. 51) Signal is set to the following value:
l/s – l/min – l/h – → 0 mA (with 0–20 mA)
hl/min – hl/h – → 2 mA (with 4–20 mA)
gal/min – gal/hr – gal/day –
gpm – gph – gpd – mgd – MAX. CURRENT
bbl/min – bbl/hr – bbl/day – Signal is set to the following value:
cfs (cubic feet per second) – → 22 mA (with 4–20 mA)
cc/min → 25 mA (with 0/4–20 mA [25 mA])
DUAL RANGE OFF (only full scale value 1 active) NOMINAL Displayed value: 0.00...25.00 mA
MODE ON (full scale value 1 or 2 active) CURRENT
(p. 50) (p. 52)
Your setting: ............................................
PULSE / FREQ. OUTPUT
FULL SCALE 2 5-digit floating point (e.g. 3600.0 m3/h)
(p. 51) Factory setting: dependent on diameter OPERATION PULSE – FREQUENCY
MODE
Your setting: ............................................ (p. 53) Your setting: ............................................
ACTIVE RANGE Display: PULSE VALUE 5-digit floating point (e.g. 240.00 m3/p)
(p. 51) FULL SCALE 1 or FULL SCALE 2 (p. 53) Factory setting: dependent on diameter
Endress+Hauser 117
10 Functions at a Glance Promag 33
OUTPUT SIGNAL PASSIVE / POSITIVE RELAY 2 5-digit floating point: e.g. 1.000 dm3/min
(p. 56) (open collector / active-high) ON-VALUE
(p. 62) Your setting: ............................................
PASSIVE / NEGATIVE
(open collector / active-low) RELAY 2 5-digit floating point: e.g. 10.000 dm3/min
OFF-VALUE
AKTIVE / POSITIVE (p. 62) Your setting: ............................................
(push-pull / active-high)
SIMULATION OFF – 0 Hz (fallback value) – 2 Hz – COMPENS. 5-digit floating point: e.g. –10.00 l
FREQ. 10 Hz – 1 kHz – 10 kHz QUANTITY Factory setting: 0.0000 [unit]
(p. 57) (p. 65)
Your setting: ............................................ Your setting: ............................................
RELAY 1 5-digit floating point: TOTAL VOLUME Display: max. 7-digit floating point
OFF-VALUE e.g. 10.000 dm3/min (p. 66) 0,0000...9999999 [unit]
(p. 59)
Your setting: ............................................ Factory setting: 0.0000 [unit]
118 Endress+Hauser
Promag 33 10 Functions at a Glance
ASSIGN LINE 1 FLOW RATE – TOTAL VOLUME – START PULSE max. 3-digit number: 20...100 ms
(p. 67) BATCH QUANTITY – BATCH UPWARDS – WIDTH
BATCH DOWNWARDS – BATCH CYCLE (S. 71) Your setting: ............................................
Your setting: ............................................ SYSTEM CONFIG. Display (only with “RS 485” communication
(p. 71) module)
ASSIGN LINE 2 OFF
(p. 67) FLOW RATE RS 485 / CURRENT
TOTAL VOLUME RS 485 / FREQUENCY
TOTAL OVERFLOW AUX. INPUT / CURRENT
BATCH QUANTITY AUX. INPUT / FREQ.
BATCH UPWARDS
BATCH DOWNWARDS
BATCH CYCLE PROCESSING PARAMETERS
Your setting: ............................................ LOW FLOW 5-digit floating point: e.g. 15.000 dm3/min
CUTOFF Factory setting: dependent on diameter
DISPLAY DAMPING max. 2-digit number: 0...99 s (p. 72)
(p. 68) Factory setting: 1 s Your setting: ............................................
Endress+Hauser 119
10 Functions at a Glance Promag 33
Setting: ...................................................
Setting: ...................................................
120 Endress+Hauser
Promag 33 11 Index
11 Index
A
Accuracy Commuwin II program
Measured error . . . . . . . . . . . . 108 Electrical connection (Commubox FXA 191) . 33
Reference conditions . . . . . . . . . . 108 General information . . . . . . . . . . . 42
Repeatability . . . . . . . . . . . . . 109 Compensation quantity (batching) . . . . . . 65
Adapters (for mounting in the pipe) . . . . . . 14 Conductivity (minimum) of the fluid . . . . . . 111
Alarm (process error) . . . . . . . . . . . . 85 Connection (electrical)
Alarm messages (display) . . . . . . . . . . 92 See Electrical connection
Alarm output Correct usage . . . . . . . . . . . . . . . 5
See Relay 1 Counter
Ambient temperature . . . . . . . . . . . 110 See Totalizer
Amplifier Creep suppression (low flow cutoff) . . . . . . 72
Amplifier mode . . . . . . . . . . . . . 76 Current output
Delay . . . . . . . . . . . . . . . . . 76 Current range (0/4...20 mA) . . . . . . . . 51
Self checking . . . . . . . . . . . . . . 78 Dual range mode (full scale 1-2) . . . . . . 50
Amplifier board . . . . . . . . . . . . . . 96 Electrical connection . . . . . . . . . . . 23
Auxiliary input Failsafe mode . . . . . . . . . . . . . 51
Assign functions . . . . . . . . . . . . . 69 Full scale value 1 . . . . . . . . . . . . 49
Electrical connection . . . . . . . . . . . 23 Full scale value 2 . . . . . . . . . . . . 51
General technical data . . . . . . . . . 107 Nominal current . . . . . . . . . . . . . 52
Start pulse width . . . . . . . . . . . . . 71 Simulation . . . . . . . . . . . . . . . 52
Technical data . . . . . . . . . . . . . 108
B Time constant . . . . . . . . . . . . . 51
Barrel (engineering unit) . . . . . . . . . . . 48
Batching contact (Relay 1) . . . . . . . . . . 60
Batching functions
Batching counter . . . . . . . . . . . . 65
Batching quantity . . . . . . . . . . . . 64 D
Batching time (max.) . . . . . . . . . . . 65 Damping
Batching variable . . . . . . . . . . . . 64 Current output (time constant) . . . . . . . 51
Compensation quantity . . . . . . . . . . 65
Display . . . . . . . . . . . . . . . . 68
General information . . . . . . . . . . . 63
Dangerous substances . . . . . . . . . . . . 6
Reset batching counter . . . . . . . . . . 65
DAT (data storage module) . . . . . . . 96, 113
Starting a batching cycle . . . . . . . 63, 65
Degree of protection . . . . . . . . . . . . 110
Batching pre-contact (Relay 2) . . . . . . . . 60
Degree of protection (IP Code) . . . . . . . . 21
Bidirectional measuring mode . . . . . . . . 75
Diagnosis function . . . . . . . . . . . . . 78
Build-up (measuring tube, electrodes)
Dimensions
See Electrode Cleaning Circuitry (ECC)
Internal diameter . . . . . . . . . . . . 114
Bus address . . . . . . . . . . . . . . . 69
Process connections Promag A . . . . . . 100
Process connections Promag H . . . . . . 103
C Promag 33 A . . . . . . . . . . . . . . 99
Cable glands . . . . . . . . . . . . . 21, 112 Promag 33 F (DN 15...300) . . . . . . . . 104
Cable length (remote version) . . . . . . 20, 109 Promag 33 F (DN 350...2000) . . . . . . . 105
Cable specifications . . . . . . . . . . . . 27 Promag 33 H . . . . . . . . . . . . . . 102
Calibration factor Display
Nameplate (factory setting) . . . . . . . . 8 Assign process variables . . . . . . . . . 67
Negative factor . . . . . . . . . . . . . 81 Display contrast . . . . . . . . . . . . 68
Positive factor . . . . . . . . . . . . . . 81 Display damping . . . . . . . . . . . . 68
Cathodic protection . . . . . . . . . . . . 28 Language for displayed text . . . . . . . . 68
CE mark . . . . . . . . . . . . . . . . 113 Number of significant digits . . . . . . . . 68
CIP (cleaning in place) . . . . . . . . . . 110 Operating elements . . . . . . . . . . . 35
Code number (enabling programming) . . . . . 78 Operation (E+H operating matrix) . . . . . . 36
Commissioning . . . . . . . . . . . . . . 34 Rotating (4 x 90°) . . . . . . . . . . . . 19
Communications board . . . . . . . . . . . 96 Documentation, supplementary . . . . . . . 113
Endress+Hauser 121
11 Index Promag 33
E
ECC Fuse (instrument fuse) . . . . . . . . 23, 24, 97
See Electrode Cleaning Circuitry Fuse replacing . . . . . . . . . . . . . . 97
Electrical connection
Cable specifications . . . . . . . . . . . 27
Commubox FXA 191 . . . . . . . . . . . 33 G
Degree of protection (IP Code) . . . . . . . 21 Gallons (engineering units) . . . . . . . . . 48
HART handheld terminal . . . . . . . . . . 33 Galvanic isolation . . . . . . . . . . . . . 112
Potential equalisation . . . . . . . . . . . 28 Gaskets
Rackbus . . . . . . . . . . . . . . . . 30 See Seals
Remote version (connection cable) . . . . . 25 Gateways (Rackbus) . . . . . . . . . . . . 30
Transmitter . . . . . . . . . . . . . . . 22 Ground disks . . . . . . . . . . . . . . 28, 29
Electrode Cleaning Circuitry (ECC) Grounding, ground terminal . . . . . . . . . 28
Current polarity . . . . . . . . . . . . . 83
General information . . . . . . . . . . . . 75
Recovery time . . . . . . . . . . . . . . 76 H
Switching on and off . . . . . . . . . . . 75 HART
Electrodes Commuwin II operating program . . . . . . 42
Electrode axis . . . . . . . . . . . . . . 12 Electrical connection . . . . . . . . . . . 33
Electrode Cleaning Circuitry (ECC) . . . . . 75 Handheld terminal . . . . . . . . . . . . 40
EPD electrode . . . . . . . . . . . . 73, 82 Operating matrix . . . . . . . . . . . . 41
Reference electrode . . . . . . . . . . . 28 HOME position . . . . . . . . . . . . . . 35
Replacement of measuring electrodes . . . . 94
Electrodes fitted . . . . . . . . . . . . . 112
Electromagnetic compatibility (EMC) . . . . 27, 29 I
Electronics, replacement of . . . . . . . . . . 96 Inlet section . . . . . . . . . . . . . . . 12
Empty Pipe Detection (EPD) Input variables . . . . . . . . . . . . . . 107
Empty and full pipe adjustment . . . . . . . 74 Installation
EPD electrode . . . . . . . . . . . . 73, 82 See Mounting
General information . . . . . . . . . . . . 73
Response time . . . . . . . . . . . . . 74
Engineering units L
Flow rate . . . . . . . . . . . . . . . . 47 Language (for displayed text) . . . . . . . . 68
Gallons / Barrel . . . . . . . . . . . . . 48 Length
Nominal diameter . . . . . . . . . . . . 48 See Dimensions
Volume / Totalizer . . . . . . . . . . . . 47 Limit flow rate (relay function) . . . . . . . 59, 61
EPD Load (current output) . . . . . . . . . . . . 108
See Empty pipe detection Local display
Error See Display
See Trouble-shooting
Error correction (remedies) . . . . . . . . . . 87 M
Error limits Maintenance . . . . . . . . . . . . . . . 97
See Accuracy Material load curves . . . . . . . . . . . . 111
Error messages (display) . . . . . . . . . . 90 Materials . . . . . . . . . . . . . . 111, 112
Error response (measuring system outputs) . . . 85 Matrix
Ex approvals . . . . . . . . . . . . . . 113 See Operating Matrix
Ex instruments (documentation) . . . . . . . . 5 Measured error (error limits) . . . . . . . . . 109
Measured variable . . . . . . . . . . . . . 107
Measuring amplifier
F See Amplifier
Flow direction (forward, reverse) . . . . . . 61, 75 Measuring electrodes
Flow range, operable . . . . . . . . . . . 107 Positioning . . . . . . . . . . . . . . . 12
Flow rate (nominal diameter) . . . . . . . . . 13 Replacement . . . . . . . . . . . . . . 94
Fluid conductivity . . . . . . . . . . . . 110 Measuring mode (unidirectional or bidirectional) . 75
Fluid temperature . . . . . . . . . . . . 110 Measuring principle . . . . . . . . . . . . 107
Frequency output Measuring range . . . . . . . . . . . . . 107
See Pulse / Frequency output Measuring system Promag 33 . . . . . . . . . 7
Function description . . . . . . . . . . . . 47 Measuring tube
Functions at a glance . . . . . . . . . . . 117 Internal diameter . . . . . . . . . . . . 114
Functions, Function groups . . . . . . . . . . 36 Lining . . . . . . . . . . . . . . . . . 110
122 Endress+Hauser
Promag 33 11 Index
Endress+Hauser 123
11 Index Promag 33
Simulation Z
Current output signals . . . . . . . . . . . 52 Zero point . . . . . . . . . . . . . . . 8, 81
Frequency output signals . . . . . . . . . 57
SIP (sterilizing in place) . . . . . . . . . . 110
Software version . . . . . . . . . . . . . . 80
Spare parts . . . . . . . . . . . . . . . . 97
Status messages (display) . . . . . . . . . . 93
Status output
See Relay 2
Storage temperature . . . . . . . . . . . 110
Supply
See Power supply
System condition
Calling up error history . . . . . . . . . . 79
Calling up present errors . . . . . . . . . 79
System configuration (electronics, RS 485) . . . 71
System error (Failure) . . . . . . . . . . . . 85
System units
See Engineering units
T
Technical data . . . . . . . . . . . . . . 107
Temperature ranges
Ambient temperature . . . . . . . . . . 110
Fluid temperature . . . . . . . . . . . 110
Storage temperature . . . . . . . . . . 110
Termination resistors (Rackbus) . . . . . . . . 32
Totalizer
Display . . . . . . . . . . . . . . 66, 67
Engineering units . . . . . . . . . . . . 47
Overflows . . . . . . . . . . . . . . . 66
Reset . . . . . . . . . . . . . . . . . 67
Transmitter
Connection cable length (remote version) . . . 20
Electrical connection . . . . . . . . . . . 22
Replacement of the electronics . . . . . . . 96
Rotating the housing (4 x 90°) . . . . . . . 19
Wall and post mounting . . . . . . . . . . 20
Transport of the sensor (from DN 350) . . . . . 9
Trouble-shooting instructions . . . . . . . . . 87
U
Unidirectional measuring mode (forward) . . . . 75
Units
See Engineering units
V
Vacuum resistance (lining) . . . . . . . . . 115
Vibrational resistance . . . . . . . . . . . 110
Vibrations . . . . . . . . . . . . . . 11, 110
W
Wall mounting (transmitter) . . . . . . . . . . 20
Wall mounting kit (Promag A sensor) . . . . . 101
Weather cover . . . . . . . . . . . . . . 110
Weights . . . . . . . . . . . . . . . . 111
Welding
Grounding . . . . . . . . . . . . . . . 6
Welded nipples (Promag H) . . . . . . . . 16
124 Endress+Hauser
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