ME401 Design of Machine Elements - I.image - Marked
This document outlines the course details for ME407 Mechatronics, introduced in 2016. The 3 credit course aims to introduce students to various sensors used in machines and robots, MEMS fabrication and applications, and developing hydraulic/pneumatic circuits and PLC programs. The syllabus covers topics like mechatronics in CNC machines, robotics, sensors, actuators and case studies. Students are expected to learn integrating mechanical, electronic, control and computer engineering in mechatronics systems design. The course is divided into 6 modules and assessed through internal exams, end semester exam consisting of questions from all modules.
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ME401 Design of Machine Elements - I.image - Marked
This document outlines the course details for ME407 Mechatronics, introduced in 2016. The 3 credit course aims to introduce students to various sensors used in machines and robots, MEMS fabrication and applications, and developing hydraulic/pneumatic circuits and PLC programs. The syllabus covers topics like mechatronics in CNC machines, robotics, sensors, actuators and case studies. Students are expected to learn integrating mechanical, electronic, control and computer engineering in mechatronics systems design. The course is divided into 6 modules and assessed through internal exams, end semester exam consisting of questions from all modules.
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Course code Course Name L-T-P-Credits Year of Introduction
ME407 MECHATRONICS 3-0-0- 3 2016
Prerequisite: Nil Course Objectives: To introduce the features of various sensors used in CNC machines and robots To study the fabrication and functioning of MEMS pressure and inertial sensors To enable development of hydraulic/pneumatic circuit and PLC programs for simple applications Syllabus Introduction to Mechatronics, sensors, Actuators, Micro Electro Mechanical Systems (MEMS), Mechatronics in Computer Numerical Control (CNC) machines, Mechatronics in Robotics-Electrical drives, Force and tactile sensors, Image processing techniques, Case studies of Mechatronics systems. Expected outcome: The students will be able to i. Know the mechanical systems used in mechatronics ii. Integrate mechanical, electronics, control and computer engineering in the design of mechatronics systems Text Books: 1. Bolton W., Mechatronics: Electronic Control Systems in Mechanical and Electrical Engineering, Person Education Limited, New Delhi, 2007 2. Ramachandran K. P., G. K. Vijayaraghavan, M. S. Balasundaram, Mechatronics: Integrated Mechanical Electronic Systems, Wiley India Pvt. Ltd., New Delhi, 2008. 3. Saeed B. Niku, Introduction to Robotics: Analysis, Systems, Applications, Person Education, Inc., New Delhi, 2006. References Books: 1. David G. Aldatore, Michael B. Histand, Introduction to Mechatronics and Measurement Systems, McGraw-Hill Inc., USA, 2003. 2. Gordon M. Mair, Industrial Robotics, Prentice Hall International, UK, 1998. 3. HMT, Mechatronics, Tata McGraw-Hill Publishing Company Ltd., New Delhi, 2004. 4. Vijay K. Varadan, K. J. Vinoy, S. Gopalakrishnan, Smart Material Systems and MEMS: Design and Development Methodologies, John Wiley & Sons Ltd., England, 2006. Course Plan End Module Contents Hours Sem. Exam Marks Introduction to Mechatronics: Structure of Mechatronics system. Sensors - Characteristics -Temperature, flow, pressure sensors. Displacement, position and proximity sensing by magnetic, optical, ultrasonic, I inductive, capacitive and eddy current methods. Encoders: incremental 8 15% and absolute, gray coded encoder. Resolvers and synchros. Piezoelectric sensors. Acoustic Emission sensors. Principle and types of vibration sensors. Actuators: Hydraulic and Pneumatic actuators - Directional control valves, pressure control valves, process control valves. Rotary actuators. II Development of simple hydraulic and pneumatic circuits using standard 7 15% Symbols. FIRST INTERNAL EXAM Micro Electro Mechanical Systems (MEMS): Fabrication: Deposition, Lithography, Micromachining methods for MEMS, Deep Reactive Ion III 6 15% Etching (DRIE) and LIGA processes. Principle, fabrication and working of MEMS based pressure sensor, accelerometer and gyroscope. Mechatronics in Computer Numerical Control (CNC) machines: Design of modern CNC machines - Mechatronics elements - Machine structure: guide ways, drives. Bearings: anti-friction bearings, hydrostatic bearing and hydrodynamic bearing. Re-circulating ball screws, pre-loading IV methods. Re-circulating roller screws. Typical elements of open and 8 15% closed loop control systems. Adaptive controllers for machine tools. Programmable Logic Controllers (PLC) –Basic structure, input/ output processing. Programming: Timers, Internal Relays, Counters and Shift registers. Development of simple ladder programs for specific purposes. SECOND INTERNAL EXAM System modeling - Mathematical models and basic building blocks of general mechanical, electrical, fluid and thermal systems. V Mechatronics in Robotics-Electrical drives: DC, AC, brushless, servo and 6 20% stepper motors. Harmonic drive. Force and tactile sensors. Range finders: ultrasonic and light based range finders Robotic vision system - Image acquisition: Vidicon, charge coupled device (CCD) and charge injection device (CID) cameras. Image processing techniques: histogram processing: sliding, stretching, equalization and VI thresholding. 7 20% Case studies of Mechatronics systems: Automatic camera, bar code reader, pick and place robot, automatic car park barrier system, automobile engine management system. END SEMESTER EXAM Question Paper Pattern Maximum marks: 100 Time: 3 hrs The question paper should consist of three parts Part A There should be 2 questions each from module I and II. Each question carries 10 marks. Students will have to answer any three questions out of 4 (3X10 =30 marks) Part B There should be 2 questions each from module III and IV. Each question carries 10 marks. Students will have to answer any three questions out of 4 (3X10 marks =30 marks) Part C There should be 3 questions each from module V and VI. Each question carries 10 marks Students will have to answer any four questions out of 6 (4X10 marks =40 marks)
Note: Each question can have a maximum of four sub questions, if needed.