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    API-1000-11 - Rev - 0WPSAPI5L x42-x52 PDF

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    Sailesh Sharma
    This document outlines welding procedure specifications for API Group 1 filler metals for butt welding pipe diameters between 2.375" and 12.75" with wall thicknesses of 0.187" to 0.750" using SMAW. The WPS specifies E6010 electrodes, 70-125 amps, 22-26 volts, and 9-13 inches per minute travel speed in a 1G fixed downhand position. Welding tests on an 8.644" diameter pipe with 0.322" wall thickness met API 1104 standards.

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    API-1000-11 - Rev - 0WPSAPI5L x42-x52 PDF

    Uploaded by

    Sailesh Sharma
    161 views3 pages
    This document outlines welding procedure specifications for API Group 1 filler metals for butt welding pipe diameters between 2.375" and 12.75" with wall thicknesses of 0.187" to 0.750" using SMAW. The WPS specifies E6010 electrodes, 70-125 amps, 22-26 volts, and 9-13 inches per minute travel speed in a 1G fixed downhand position. Welding tests on an 8.644" diameter pipe with 0.322" wall thickness met API 1104 standards.

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    API-1000-11_Rev_0WPSAPI5L x42-x52.pdf

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    This document outlines welding procedure specifications for API Group 1 filler metals for butt welding pipe diameters between 2.375" and 12.75" with wall thicknesses of 0.187" to 0.750" using SMAW. The WPS specifies E6010 electrodes, 70-125 amps, 22-26 volts, and 9-13 inches per minute travel speed in a 1G fixed downhand position. Welding tests on an 8.644" diameter pipe with 0.322" wall thickness met API 1104 standards.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    161 views3 pages

    API-1000-11 - Rev - 0WPSAPI5L x42-x52 PDF

    Uploaded by

    Sailesh Sharma
    This document outlines welding procedure specifications for API Group 1 filler metals for butt welding pipe diameters between 2.375" and 12.75" with wall thicknesses of 0.187" to 0.750" using SMAW. The WPS specifies E6010 electrodes, 70-125 amps, 22-26 volts, and 9-13 inches per minute travel speed in a 1G fixed downhand position. Welding tests on an 8.644" diameter pipe with 0.322" wall thickness met API 1104 standards.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    API WELDING PROCEDURE SPECIFICATION

    WPS: API 1000-11 REV. NO.: 0 PROCESS: SMAW DATE: 9/9/2004

    API-1104 QUALIFIED RANGES


    Diameter: 2.375” o.d. thru 12.75” o.d. Filler Metal Group: API Group 1
    Thickness: 0.187” thru 0.750” Joint Type: Butt/fillet/socket
    Material: Yield greater than 42 kip to less than or equal to 65 kip
    Positions: Fixed: X Rolled: N/A Progression: Down

    NOTE: This WPS shall be used in conjunction with the applicable sections of the Los Alamos National
    Laboratories Welding Standards Manual (GWS)
    WELD JOINT: Type: Butt Class: Full Penetration
    Joint Description: Open Butt single V- welded from one side only.
    Sketch Number: See pg. 2 for typical sketch and bead sequence.

    FILLER MATERIALS: API Group No.: 1 AWS Class: E-6010


    SFA Class: 5.1 F No.: 3 Sizes (s): 1/8 5/32
    Number of Beads: See pg. 2 for typical number and of beads

    BASE MATERIALS: Spec: API 5L X42 /X52 to Spec: API 5L X42 /X52
    Thickness Welded: 0.187” - 0.750” to 0.187” - 0.750”
    Pipe Diameter: 2.375” o.d. thru 12.75” o.d. pipe to Pipe Diameter 2.375” o.d. thru 12.75” o.d. pipe
    ASME P No.: 1 Group: 1 to P No.: 1 Group: 1

    POSITIONS: Fixed: X Rolled: N/A PWHT: Time @ º F Temp.: N/A


    Progression: Down Temperature Range º F: N/A

    PREHEAT: Minimum Temp º F: 70 GAS: Shielding: N/A Backing: N/A


    NOTE: See time between passes. Composition: N/A
    INTERPASS TEMP.: N/A Flow Rate: CFH N/A

    ELECTRICAL CHARACTERISTICS:
    Current: DC Polarity: EP Ranges Amps: See pg. 2
    Transfer Mode: N/A WFS/IPM: N/A Volts: See pg. 2
    Electrode size and Type See pg. 2 Travel/IPM See pg. 2

    MAX. TIME BETWEEN PASSES: 5 minutes between root pass and second pass.

    Engineering Standards Manual - Welding Standards Manual - Volume 3 Welding Procedure Specifications
    WPS No.: API-1000-11 Rev. No.: 0 Date: 9/9/2004

    WELDING TECHNIQUE:
    Line-Up Clamp: Optional, if used line-up clamp shall be left until 50% of root bead is complete.

    Stringer or Weave Bead: (S) Y (W) Y Single Pass N/A Multi Pass Y
    Cleaning and/or Grinding: Power or hand wire brush, grinder or file

    PROCEDURE QUALIFIED FOR: Charpy V Notch N/A NDTT N/A D.T. N/A

    Maximum K/J Heat Input: N/A

    JOINT SKETCH AND BEAD NUMBER AND SEQUENCE

    37.5° Bevel

    t thickness varies
    0 – 3/32” land
    1/16 – 3/32” gap

    NOTE: Weld layers are representative only  actual number of passes and layer sequence may vary
    due to variation in joint design, thickness and fit-up.

    TYPICAL WELDING PARAMETERS


    Pass Filler/ Electrode Travel Speed
    Number Size Amps Volts in/min. Other
    1 E-6010 1/8 70 -100 22 - 26 9 – 12”
    2 E-6010 5/32 125 –132 22 - 26 9 – 13
    3 E-6010 5/32 125 –132 22 - 26 9 – 13
    4 E-6010 5/32 125 –132 22 - 26 9 – 13
    5 E-6010 5/32 125 –132 22 - 26 9 – 13
    6 E-6010 5/32 125 –132 22 - 26 9 – 13
    7 E-6010 5/32 125 –132 22 - 26 9 – 13
    8 E-6010 5/32 125 –132 22 - 26 9 – 13

    PREPARED BY: Kelly Bingham DATE: 9/9/2004


    Signature on File

    APPROVED BY: Tobin Oruch DATE: 9/9/2004


    Signature on File

    Engineering Standards Manual - Welding Standards Manual - Volume 3 Welding Procedure Specifications
    API-1000-11 REV.: 0 PAGE 3 OF 3 DATE: 9/9/2004

    API WELDING SPECIFICATION PROCEDURE

    TEST PARAMETERS

    Point Type: Full Penetration Single V Butt Diameter: 8.644” o.d.

    Thickness: 0.322” wall Filler: 1/8” & 5/32” E-6010

    Material: API 5L X42 /X52 Preheat: 70°F

    Position: 5G Fixed Current: DCEP Amps: 70-125

    Progression: Down Volts: 22-26

    GUIDED BEND TESTS


    No. Type Result No. Type Result
    1. Face Accept no indications 5. N/A
    2. Root Accept no indications 6. N/A
    3. Face Accept no indications 7. N/A
    4. Root Accept no indications 8. N/A

    TENSILE TESTS
    No. Specimen Area Applied Ultimate Character of failure and location
    Type Sq./ in Load Tensile
    1. Figure 4 .3726 23,530 63,144 Base metal cup and cone
    2. Figure 4 .3217 21,745 67,581
    3. N/A
    4. N/A

    NICK-BREAK TESTS
    No. Type Remarks on Nick-Break tests

    1. Figure 5 Acc. Break is clean.


    2. Figure 5 Acc. Break is clean
    3. N/A
    4. N/A
    Welders Name: Scott Simonich Z No.: 200360 Stamp: SC002
    Tests Conducted By: Brett McNeil

    We certify that the statements herein are correct and that the tests were conducted in accordance with
    API-1104.
    Authorized By: Kelly Bingham ___________________ Date: 10/30/03
    Signature on File

    Engineering Standards Manual - Welding Standards Manual - Volume 3 Welding Procedure Specifications

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