Cover

3 Place Berthing Divan

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MODEL NUMBER
XXXXX

PART NUMBER
XX-XXXXX-XX
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Component Maintenance Manual
with
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Illustrated Parts List
DOCUMENT NUMBER
CMMXXXXX
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Copyright © 2008 by AEC, Inc. All rights reserved.

XXXXXXX
XXXX XXXXXXX XXX
XXXXX, XX XXXXX

THIS DOCUMENT/DATA IS THE PROPERTY OF XXXXXXX. YOU MAY NOT POSSESS, USE, COPY, OR DISCLOSE
THIS DOCUMENT/DATA OR ANY INFORMATION CONTAINED THEREIN, FOR ANY PURPOSE, INCLUDING WITHOUT
LIMITATION TO DESIGN, MANUFACTURE, OR REPAIR PARTS, OR OBTAIN FAA OR ANY OTHER GOVERNMENT
APPROVAL TO DO SO, WITHOUT XXXXXXX EXPRESS WRITTEN PERMISSION. NEITHER RECEIPT NOR
POSSESSION OF THIS DOCUMENT ALONE, FROM ANY SOURCE, CONSTITUTES SUCH PERMISSION.
POSSESSION, USE, COPYING, OR DISCLOSING BY ANYONE WITHOUT XXXXXXX EXPRESS WRITTEN
PERMISSION IS NOT AUTHORIZED AND MAY RESULT IN CRIMINAL AND/OR CIVIL LIABILITY. THIS DOCUMENT/
DATA REMAINS THE PROPERTY OF XXXXXXX. THIS DOCUMENT/DATA IS NOT RELEASABLE UNDER THE
“FREEDOM OF INFORMATION ACT.”
© XXXX XXXXXXX ALL RIGHTS RESERVED.

Revision A
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 COMPONENT MAINTENANCE MANUAL
MODEL NUMBER: XXXXX

REVISION HISTORY

Rev Date Description of Revision Prepared By Approved By

A XXX XX/XXXX Initial Release AEC, Inc.

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Copyright © 2008 by AEC, Inc. All rights reserved.

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 Introduction

COMPONENT MAINTENANCE MANUAL

MODEL NUMBER: XXXXX

INTRODUCTION
This component maintenance manual complies with the intent of specification ATA 100. It is intended to
provide the data necessary to perform shop maintenance and repair of the 3 Place Berthing Divan.

The 3 Place Berthing Divan is manufactured and supported by:

XXXXXXX
XXXX XXXXXXX XXX
XXXXX, XX XXXXX
XXX-XXX-XXXX

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Sections which do not apply to the 3 Place Berthing Divan are shown as Not Applicable.

Weights and measures used in this component maintenance manual are in English units.

WARNINGS, CAUTIONS, and NOTES are used throughout the text to highlight and emphasize important
points as they become necessary. WARNINGS give information which must be followed precisely to avoid
personal injury. CAUTIONS contain information which must be followed to avoid damage to equipment.
NOTES assist the reader and provide additional information.
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The following abbreviations have been used in this manual:
ASSY Assembly
INC Incorporated
INSTL Installation
INT Introduction
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LEP List of Effective Pages
N/A Not Applicable
NHA Next Higher Assembly
NP Non Procurable
PL Places
RF Reference
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RH Revision History
TOC Table of Contents
Copyright © 2008 by AEC, Inc. All rights reserved.

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 List of Effective Pages

COMPONENT MAINTENANCE MANUAL

MODEL NUMBER: XXXXX

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 Table of Contents

COMPONENT MAINTENANCE MANUAL

MODEL NUMBER: XXXXX

TABLE OF CONTENTS

Subject Page Effectivity

1. DESCRIPTION AND OPERATION 1 XXXXX

Description 1
Operation 2
Divan Optional Equipment Description 2
Divan Optional Equipment Operation 2

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2. TESTING AND FAULT ISOLATION 5 XXXXX
General 5
Test Set-Up 5
Test Procedure 5
Berthing Top 5
Optional Storage Box 5
Fault Isolation P 6

3. DISASSEMBLY 7 XXXXX
General 7
Procedure 7
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4. CLEANING 8 XXXXX
General 8
Cleaning 8

5. INSPECTION/CHECK 9 XXXXX
General 9
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Divan Structure 9
Berthing Top 9
Optional Storage Box 9

6. REPAIR 10 XXXXX
Copyright © 2008 by AEC, Inc. All rights reserved.

General 10

7. ASSEMBLY 11 XXXXX
General 11
Torque Values 11
Procedure 11

8. FITS AND CLEARANCES 12 XXXXX

Torque Values 12

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Subject Page Effectivity

9. SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES 13 XXXXX

Special Tools, Fixtures, and Equipment 13
Consumable Materials 13

10. ILLUSTRATED PARTS LIST 14 XXXXX

Introduction 14
General 14

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How to Use the Illustrated Parts List 14
Figure and Item Number Column 14
Part Number Column 14
Airline Stock Number Column 14
Nomenclature Column 14
Effect. Column 14
Units Per Assy Column 14
Manufacturer’s Code
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Detailed Parts List 15
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Copyright © 2008 by AEC, Inc. All rights reserved.

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 25-21-30

COMPONENT MAINTENANCE MANUAL

MODEL NUMBER: XXXXX

1. DESCRIPTION AND OPERATION

A. Description

The Model XXXXX three-place, side-, aft-, or forward-facing, berthing divan assembly, hereafter
referred to as the divan, is made up of a 2-piece divan frame. The divan is designed to meet or
exceed the requirements of FAR 25.XXX, TSO XXXX, and ASXXXX, Type A as a static seat and
TSO XXXX and NASXXXX Type I as a berth. The divan configuration -01 is for mounting on the
left-hand side of the cabin. The divan mounts to standard aircraft floor tracks.

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See Table 1 for Leading Particulars.

Overall frame height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.0 inches

Overall frame width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62.0 inches
Depth when stowed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34.3 inches
Depth when berthed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84.1 inches

LEADING PARTICULARS
P TABLE 1

The Model XXXXX divan is shown in Figure 1. The major components of a typical divan unit
includes the base frame assembly with cross straps, a berthing top, and a backrest assembly. Six
floor track fittings are included with the base frame assembly. The divan is equipped with
provisions for a 3-point harness restraint system for three divan occupants.
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The basic base frame assembly for the divan has two machined support legs attached and
connected by four support tubes and five cross beams. The stanchion in the center of the inboard
side of the divan frame folds down to accommodate a large storage area for the divan mattress.
The basic base frame assembly has an aluminum seat pan web secured with screws. There are
also six cross straps on the outboard side of the divan base frame. These cross straps are
attached to the machined frames with screws.
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The backrest assembly has four support frames and one support web attached to two round tubes
with screws.

The berthing top consists of two panels. The panels are connected with hinges and unfold to
Copyright © 2008 by AEC, Inc. All rights reserved.

create a flat surface for sleeping. The berthing top has four support legs: two front outer support
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legs as well as one front middle and one rear middle support leg. Two handles are mounted on the
leading edge of the berthing top.

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B. Operation

Release the two berthing top locks, grasp the straps, and lift up on the first panel of the top. Slide
the release lever on each of the four support legs, and rotate each leg into position. A lock pin will
secure each leg when rotated into the deployed position. Pull up and outward to unfold the
berthing top completely.

To stow the berthing top, grasp the straps and lift up and inward to fold the berthing top onto the
divan base. Slide the release lever on each of the four support legs to release the lock pins. Rotate
each leg into the stowed position. Fold the first panel onto the divan base, and slide the two

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berthing top locks into place.

C. Divan Optional Equipment Description

A storage box with two hinged doors can be added to close the divan base frame area. The doors
allow access for storage of items in the base frame.

D. Divan Optional Equipment Operation

To open a storage box door, pull the latch lever on the front of the door.
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BACKREST
ASSEMBLY

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BACKREST WEB

BERTHING TOP

BERTHING TOP
LOCK P
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FOLDING
STANCHION

BERTHING TOP
Copyright © 2008 by AEC, Inc. All rights reserved.

LOCK
S

BASE FRAME
ASSEMBLY
STANDARD DIVAN

3 PLACE BERTHING DIVAN (PAGE 1 OF 2)

FIGURE 1

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BACKREST
ASSEMBLY

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BACKREST WEB

BERTHING TOP

BERTHING TOP
LOCK
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STORAGE BOX
ASSEMBLY

BERTHING TOP
Copyright © 2008 by AEC, Inc. All rights reserved.

LOCK
S

BASE FRAME
DIVAN WITH STORAGE BOX OPTION ASSEMBLY

3 PLACE BERTHING DIVAN (PAGE 2 OF 2)

FIGURE 1

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2. TESTING AND FAULT ISOLATION

A. General

No special equipment or facilities are required. Prior to performing any testing, confirm that the
divan components are in good mechanical condition. Refer to Inspection/Check. Perform testing
after thoroughly examining the divan components for mechanical defects. Testing is performed to
determine functional operation.

B. Test Set-Up

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Ensure that the divan assembly is securely attached to floor track fittings on a test bench or within
the aircraft.

C. Test Procedure

(1) Berthing Top

(a) Slide the berthing top locks.

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(b) Verify that the top section releases and unfolds freely to the vertical position.

(c) Slide the release lever on each of the four support legs.

(d) Verify that the legs release and rotate freely into the deployed position.
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(e) Verify that the entire berthing top unfolds and locks into the berthed position.

(f) Slide the release lever on each of the four support legs.

(g) Verify that the legs release and rotate freely into the stowed position.
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(h) Fold the berthing top.

(i) Verify that the top folds freely to the stowed position.
Copyright © 2008 by AEC, Inc. All rights reserved.

(j) Slide the berthing top locks.

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(k) Verify that the locks slide freely and secure the berthing top in the stowed position.

(2) Optional Storage Box

(a) Actuate the latch assembly located on the front of each door.

(b) Verify that each door opens and swings freely.

(c) Close each door.

(d) Verify that each door latches closed.

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D. Fault Isolation

Table 2 provides fault isolation procedures for the divan assembly components. The left column
lists the TROUBLE as defined by the test procedure, the center column provides the PROBABLE
CAUSE, and the right column provides the CORRECTION.

TROUBLE PROBABLE CAUSE CORRECTION

Berthing top does not Hinges dirty See Cleaning.
unfold or stow freely. Loose hardware Tighten the hardware.

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Damaged hinges See Inspection/Check. Replace
defective parts.
Damaged support or leg See Inspection/Check. Replace
defective parts.
Berthing top locks do not Loose hardware Tighten the latch or lock hardware.
release the top. Hinges dirty See Cleaning.
Damaged latch assembly See Inspection/Check. Replace
P defective parts. Clean latch
components.
Latch improperly adjusted Adjust the latch.
Berthing top support or Loose hardware Tighten the hardware.
legs do not deploy or Damaged support or leg See Inspection/Check. Replace
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retract properly. defective parts.

Door latch does not release Loose hardware Tighten the latch hardware.
or latch closed. Latch improperly adjusted Adjust the latch.
Damaged latch See Inspection/Check. Replace
defective parts. Clean latch
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components.
Door does not open or Loose hardware Tighten the hinge hardware.
close freely. Hinges dirty See Cleaning.
Door panel binding on frame panel Adjust the door.
Copyright © 2008 by AEC, Inc. All rights reserved.

Damaged door hinges See Inspection/Check. Replace

defective parts.

FAULT ISOLATION
TABLE 2

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3. DISASSEMBLY
A. General

The following procedures contain instructions for disassembly of the divan. Complete disassembly
of the divan major components is neither desired nor recommended. Disassemble the
components only to the point necessary to make the repair or replace defective parts.

B. Procedure

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(1) Do the following steps to disassemble and remove the divan:

(a) Remove the storage box (if applicable).

(b) Remove the cotter pins from the backrest clevis bolts.

(c) Remove clevis bolts securing the backrest assembly to the base frame.

(d) Remove the backrest assembly from the base frame.

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(e) Remove the four retainers from the clevis pins attaching the end frame assembly to
the middle frame assembly.

(f) Remove the four clevis pins attaching the end frame assembly to the middle frame
assembly.
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(g) Gently pull the end frame assembly away from the middle frame assembly and
remove.

(h) Remove the dowel pins and set screws attaching the two berthing link top supports to
the middle frame assembly.
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(i) Remove the four retainers from the clevis pins attaching the middle frame assembly to
the divan base.

(j) Remove the four clevis pins attaching the middle frame assembly to the divan base.
Copyright © 2008 by AEC, Inc. All rights reserved.

(k) Gently pull the end middle frame assembly away from the divan base and remove.

(l) Remove nuts and washers from each floor track stud.

(m) Lift the divan assembly up to clear the floor track studs.

(n) Remove the divan assembly.

(o) Remove the floor track studs from the floor tracks.

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4. CLEANING
A. General

The divan is to be cleaned using standard shop practices and the procedures stated below. The
divan should be cleaned when it is operated in environmental conditions that may affect operation.
These conditions (wet, dry, or dusty) should dictate how often cleaning is necessary. Cleaning
agents and materials required for the divan are listed below. Equivalent substitutes may be used
for listed items.

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• Soft non-scratching cleaning cloths
• Compressed air
• Denatured alcohol

B. Cleaning

(1) Routinely wipe the divan structural members, panels, and parts with a soft, non-scratching
cleaning cloth to prevent particulate buildup. Cloth may be dampened as required.

(2) Direct compressed air into the door latches and hinges to remove dust and prevent dirt
buildup.
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5. INSPECTION/CHECK
A. General

(1) A preliminary cleaning before initial inspection will facilitate location of obvious defects.

B. Divan Structure

(1) Visually inspect structure and working parts under strong light and magnification. Inspect for
cracks, distortion, corrosion, crossed or stripped threads, and excessive wear that might

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impair the function of the divan assembly. Replace defective parts.

C. Berthing Top

(1) Inspect the berthing top frame and parts for cracks, distortion, and corrosion.

(2) Inspect berthing top structure, supports, legs, and attaching parts for wear or damage that
may cause binding or otherwise impair operation. Check for cleanliness. Ensure that
excessive debris or dirt has not built up which may cause binding or otherwise impair
freedom of movement.

D.
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Optional Storage Box

(1) Inspect latch and hinge assemblies for wear or damage that may cause binding or otherwise
impair operation. Check for cleanliness. Ensure that excessive debris or dirt has not built up
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which may cause binding or otherwise impair freedom of movement.
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Copyright © 2008 by AEC, Inc. All rights reserved.

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6. REPAIR
A. General

Repair of the divan assembly is limited to replacement of parts and standard shop practices.
Replace all parts which fail Inspection/Check criteria. Minor thread damage may be repaired using
standard shop practice. Minor scratches and minor surface damage may be repaired using
standard shop practice.

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7. ASSEMBLY
A. General

The following procedures contain assembly instructions for assembly of the divan. However, a
complete buildup may not be required due to the extent of disassembly.

B. Torque Values

All fasteners shall be torqued in accordance with the torque values stated in Fits and Clearances.

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Technicians should familiarize themselves with these torque requirements before starting the
assembly procedure. Special torque values, if any, are stated in the applicable assembly step.

C. Procedure

(1) Do the following steps to assemble and install the divan:

(a) Determine the position of the divan. Mark the position of the floor track studs.

(b) Position the studs into aircraft floor track.

(c)

(d)
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Place the divan assembly onto the studs.

Install the nuts and washers on each stud.

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(e) Torque the nuts.

(f) Align the middle frame assembly with the divan base.

(g) Install the four clevis pins and retainers attaching the middle frame assembly to the
divan base.
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(h) Align the two berthing link top supports with the middle frame assembly.

(i) Install the dowel pins and set screws attaching the berthing link top supports to the
middle frame assembly.
Copyright © 2008 by AEC, Inc. All rights reserved.

(j) Align the end frame assembly with middle frame assembly.

(k) Install the four clevis pins and retainers attaching the end frame assembly to the
middle frame assembly.

(l) Position the backrest assembly on the base frame.

(m) Install the clevis bolts securing the backrest assembly to the base frame assembly.

(n) Install the cotter pins in the clevis bolts.

(o) Install the storage box (if applicable).

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8. FITS AND CLEARANCES

A. Torque Values

Unless otherwise specified, all fasteners shall be torqued in accordance with Table 3. During
assembly, XXXXX (XXXXX) must be applied to threaded fasteners having no other locking
feature.

Normal Torque Values

(in-LPs)

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Thread Tolerance +/- 10%
Size Threaded into Threaded
Non-Locking into Locking
Steel Threads Steel Threads
4-40 4.2 5.6
6-32 7.8 10.3
8-32 16.2 21.6
10-32 25.2 34.8
P 1/4-28
5/16-24
3/8-24
62
94
172
85
128
233
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TORQUE VALUES
TABLE 3
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Copyright © 2008 by AEC, Inc. All rights reserved.

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9. SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES

A. Special Tools, Fixtures, and Equipment

Special tools required are listed below. Equivalent substitutes may be used for listed items. No
special fixtures or equipment are required for maintenance of the divan assembly.

• Torque wrench, commercially available

• Torque screwdriver, commercially available

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B. Consumable Materials

Consumable materials are listed below. Equivalent substitutes may be used for listed items.

• Cotton gloves, commercially available

• Soft, non-scratching cleaning cloths, commercially available
• Primer, XXXXX; suggested supplier, XXXXX
• Adhesive sealant, XXXXX; suggested supplier, XXXXX
• White lithium grease, commercially available
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Copyright © 2008 by AEC, Inc. All rights reserved.

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MODEL NUMBER: XXXXX

10. ILLUSTRATED PARTS LIST

A. Introduction

(1) General

The Illustrated Parts List is intended for use in provisioning and requisitioning replacement
parts and assemblies, and in identifying new and reclaimed parts.

B. How to Use the Illustrated Parts List

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(1) Figure and Item Number Column

The first number identifies the figure number. The second number is the item number and
locates the part on the illustration. The item number preceded by a dash identifies items
and/or assemblies which have not been illustrated.

(2) Part Number Column

This column indicates the part number assigned by the manufacturer.

(3)
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Airline Stock Number Column

This column is reserved for airline use and will accommodate 11 characters.
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(4) Nomenclature Column

This column lists the titles and modifiers of assemblies and parts in accordance with the
manufacturer’s drawing title and other data characteristics where applicable. Items shown in
this column are indented to show relationship to the Next Higher Assembly (NHA). Attaching
parts are listed at the same indenture level and immediately beneath the item they attach.
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The symbol *** is used to indicate the end of the attaching parts and the continuation of the
assembly listing.

(5) Effect. Column

Copyright © 2008 by AEC, Inc. All rights reserved.

The Effect. column contains effectivity codes, if applicable. Part variations between different
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model or part numbers are indicated by a letter symbol placed in this column. When parts
are used on all models or part numbers, the column is left blank.

(6) Units Per Assy Column

The numbers appearing in this column are the total quantity of the listed part required in its
immediate assembly or location.

(7) Manufacturer’s Code

The true manufacturer of detail parts is not shown in the Illustrated Parts List. Replacement
parts must be procured from the prime manufacturer to ensure traceability. The prime
manufacturer is XXXXX.

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C. Detailed Parts List

The Detailed Parts List consists of illustrations and columnar part breakdowns of the divan
assemblies, sub assemblies, and detail parts that may be disassembled, repaired or replaced, and
reassembled. Each part or sub assembly is indented to show relationship back to the next higher
assembly. See Figure 2 and Figure 3.

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A B
(6 PL) (3 PL)

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115
120 (2) E
125 (2)
(2 PL) P
C F
(2 PL)
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140
145 (2) G
130
135 (2)

D
A

(4 PL)
15
50
(2 PL)
Copyright © 2008 by AEC, Inc. All rights reserved.

40
30
45
25
(2 PL)

20

A B

3 PLACE BERTHING DIVAN (SHEET 1 OF 3)

FIGURE 2

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UNITS
AIRLINE NOMENCLATURE
FIG. ITEM PART NUMBER EFFECT. PER
STOCK NO. 12 3 4 5 6 7
ASSY

2 -1 XXXXX-01 3 PLACE DIVAN - LEFT HAND INSTL NP

-5 15-10311 . RESTRAINT PROVISION INSTL, FOLD- NP
OUT DIVAN
-10 15-10292 . . SEAT BELT SHACKLE INSTL 6
15 41713-10 . . . SEAT BELT SHACKLE 1
ATTACHING PARTS
20 AN3-5A . . . BOLT 1
25 15-20138 . . . SHIM 1

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30 9301A320 . . . STANDOFF ROUND 1
***

-35 15-10291-01 . . SEAT BELT BAIL INSTL NP

40 15-30001-01 . . . SEAT BELT BAIL 3
ATTACHING PARTS
45 MS24694S54 . . . SCREW 6
50 92320A461 . . . SPACER 6
***

-55

60
65
15-10262-01

MS20392-3C49
92391A034
P . BACKREST INSTL, TALL, 3-PLACE
DIVAN
. . CLEVIS PIN
. . HAIRPIN COTTER PIN
NP

8
8
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-70 15-10297-01 . FLOOR STUD INSTL NP
75 40191-20 . . STUD, BROWNLINE, DOUBLE LUG 4
80 40191-35 . . STUD, BROWNLINE, DOUBLE LUG 2
85 15-30024-01 . . SPACER, FLOOR STUD 6
90 NAS1149F0663P . . WASHER 6
95 MS21042-6 . . LOCKNUT, WASHER STYLE 6
100 MS35333-42 . . WASHER, LOCK, INTERNAL STAR 6
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105 AN316-6R . . NUT, JAM, HEX 6

110 15-30314-01 . . SPACER, FLOOR STUD 2
115 15-20191-01 . . COVER, ACCESS 2
ATTACHING PARTS
Copyright © 2008 by AEC, Inc. All rights reserved.

120 NAS1149FN416P . . WASHER 4

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125 MS35208-213 . . SCREW 4

***
130 15-20192-01 . . COVER, ACCESS 3
ATTACHING PARTS
135 MS24693S2 . . SCREW 2
***

-ITEM NOT ILLUSTRATED

PARTS LIST FOR FIGURE 2 (SHEET 1 OF 2)

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A
(2 PL)
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15
(8 PL)
Copyright © 2008 by AEC, Inc. All rights reserved.

10
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25 (2 PL)
(2 PL)

20

3 PLACE BERTHING DIVAN (SHEET 1 OF 1)

FIGURE 3

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UNITS
AIRLINE NOMENCLATURE
FIG. ITEM PART NUMBER EFFECT. PER
STOCK NO. 12 3 4 5 6 7
ASSY

3 -1 XXXXX-01 STORAGE BOX INSTL, FOLD-OUT NP

DIVAN (OPTIONAL EQUIPMENT)
-5 15-10281-01 . DOOR ASSY, STORAGE BOX 2
10 93-PAR-AV-1 . . HINGE 2
ATTACHING PARTS
15 NAS514P832-6P . . SCREW 8
***
20 SAM 150-9 . . LATCH 1

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ATTACHING PARTS
25 MS24693S24 . . SCREW 2
***

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