NAME: ____________________________________________

Problem: End Item A is composed of three subassemblies:

3Y’s. W is assembled using 3 G’s; X is made of 2 Z’s and 2 N
of 1 Z . On hand inventories are 20 G’s , 100 X’s and 600 Z’s
receipts are 200 Z’s at the start of week 1, 80 Y’s at the sta
another 80 at the start of week 4, and 40 A’s at the start of
hundred fifty A’s will be shipped at the start of week 5. Lea
weeks for subassemblies and one week for components G,
assembly of A requires one week. Include an extra 10 perce
Master schedule
allowance
for___
Week numberin eachBeginnin
planned order of1 X. The2minimum 3 order s
units. Develop a product
Quantity g structure tree and an MRP for co

Item: __ LT = __
Gross
Requirements
Scheduled Receipts
Projected on hand
Net Requirements
Planned order
Receipts
Planned order
Releases
Item: __ LT =___
Gross
Requirements
Scheduled Receipts
Projected on hand
Net Requirements
Planned order
Receipts
Planned order
Releases
Item: __ LT = __

1
Gross
Requirements
Scheduled Receipts
Projected on hand
Net Requirements
Planned order
Receipts
Planned order
Releases
Item: __ LT =__
Gross
Requirements
Scheduled Receipts
Projected on hand
Net Requirements
Planned order
Receipts
Planned order
Releases
Item: __ LT =__
Gross
Requirements
Scheduled Receipts
Projected on hand
Net Requirements
Planned order
Receipts
Planned order
Releases

2
bassemblies: 2 W’s, 2 X’s and
f 2 Z’s and 2 N’s ; and Y is made
’s and 600 Z’s . Scheduled
Y’s at the start of week 2 and
t the start of week 1. Two
week 5. Lead times are two
mponents G, Z, and N. Final
extra 10 percent scrap
nimum order size4 for Y is
5 500 6
an MRP for component Z.

3
4
NAME: ____________________________________________

Problem: End Item Z is composed of three subassemblies: 2 D

2 B’s. D is assembled using 3 H’s; A is made of 2 X’s and 2 C’s ;
made of 1 C . On hand inventories are 20 H’s , 30 Z’s, 50 A’s a
Scheduled receipts are 50 C’s at the start of week 1, 75 B’s at
week 2 and another 75 at the start of week 4, and 200 A’s at th
week 1. One hundred eighty Z’s will be shipped at the start of w
Lead times are two weeks for subassemblies and one week for
components H, C, and X. Final assembly of Z requires one wee
an extra
Master 10 percent scrap allowance in each planned order of A
schedule
minimum
for___
Week order sizeBeginnin
number for B is 200 units.
1 Develop
2 a product
3 struc
and an MRP for component
Quantity g C.

Item: __ LT = __
Gross Requirements
Scheduled Receipts
Projected on hand
Net Requirements
Planned order
Receipts
Planned order
Releases
Item: __ LT =___
Gross Requirements
Scheduled Receipts
Projected on hand
Net Requirements
Planned order
Receipts
Planned order
Releases

5
Item: __ LT = __
Gross Requirements
Scheduled Receipts
Projected on hand
Net Requirements
Planned order
Receipts
Planned order
Releases
Item: __ LT =__
Gross Requirements
Scheduled Receipts
Projected on hand
Net Requirements
Planned order
Receipts
Planned order
Releases
Item: __ LT =__
Gross Requirements
Scheduled Receipts
Projected on hand
Net Requirements
Planned order
Receipts
Planned order
Releases

6
ubassemblies: 2 D’s, 3 A’s and
of 2 X’s and 2 C’s ; and B is
, 30 Z’s, 50 A’s and 120 C’s.
week 1, 75 B’s at the start of
, and 200 A’s at the start of
ed at the start of week 6.
and one week for
requires one week. Include
planned order of A. The
op a product structure
4 5 tree 6

7
8
Master schedule
for___
Week number Beg. Inv. 1 2 3 4 5 6

Quantity 250

Item: _A_ LT = __1

Gross Requirements 250

Scheduled Receipts

Projected on hand 40 40 40 40 40

Net Requirements 210

Planned order 210

Receipts
Planned order 210
Releases

X2; safety x2
stock=10%
Item: _X_ LT = __2

Gross Requirements 420

Scheduled Receipts

Projected on hand 100 100 100 100 100

Net Requirements 320

Planned order 352

Receipts
Planned order 352
Releases
X3; min.order 210*3
qty=500
Item: Y__ LT = __2

Gross Requirements 630

Scheduled Receipts 80

Projected on hand 80 80 80 30

Net Requirements 470

Planned order 500

Receipts
Planned order 500
Releases

9
XX2;YX1 352*2 +
500
Item: _Z_ LT = _1_

Gross Requirements 1204

Scheduled Receipts 200

Projected on hand 600 800 800

Net Requirements 404

Planned order 404

Receipts
Planned order 404
Releases

Item: __ LT = __

Gross Requirements

Scheduled Receipts

Projected on hand

Net Requirements

Planned order
Receipts
Planned order
Releases

10
 7

11
12
Master schedule
for___
Week number Beg. Inv. 1 2 3 4 5 6

Quantity 180

Item: _Z_ LT = __1

Gross Requirements 180

Scheduled Receipts

Projected on hand 30 30 30 30 30 30 30

Net Requirements 150

Planned order 150

Receipts
Planned order 150
Releases

X3; safety x3
stock=10%
Item: _A_ LT = __2

Gross Requirements 450

Scheduled Receipts 200

Projected on hand 50 250 250 250 250 250

Net Requirements 200

Planned order 220

Receipts
Planned order 220
Releases
X2; min.order 150*2
qty=200
Item: B__ LT = __2

Gross Requirements 300

Scheduled Receipts 75 75

Projected on hand 75 75 150 150 50

Net Requirements 150

Planned order 200

Receipts
Planned order 200
Releases

13
AX2;BX1 220*2 +
200
Item: _C_ LT = _1_

Gross Requirements 640

Scheduled Receipts 50

Projected on hand 120 170 170 170

Net Requirements 470

Planned order 470

Receipts
Planned order 470
Releases

Item: __ LT = __

Gross Requirements

Scheduled Receipts

Projected on hand

Net Requirements

Planned order
Receipts
Planned order
Releases

14
 7

50

15
16