2012 CTBUHOutriggerGuide Preview
2012 CTBUHOutriggerGuide Preview
POST-TENSIONED STRUCTURES
Armand H. Gustaferro
Consulting Engineer
The Consulting Engineers Group, Inc.
Glenview, Illinois
More than 140 full scale fire tests of tendon temperature data were com-
prestressed concrete structural compo- pared with data on temperatures within
nents have been conducted in the unreinforced slabs and beams, and then
United States. In addition, researchers the resulting fire endurances were ana-
have studied the properties of steel and lyzed. Because the temperatures of the
concrete subjected to high tempera- tendons were in all cases cooler than
tures. They have also measured and temperatures at comparable locations
calculated analytically the temperatures in unreinforced slabs, it was possible to
that occur in structural components make conservative recommendations on
during fires. Currently, methods are be- minimum dimensions for various fire
ing developed to calculate the capacity, endurances. In addition, results of re-
deflection, expansion, rotation, and cent high temperature tests of tendon-
other characteristics of structures sub- anchor assemblies makes it possible to
jected to fire. determine realistic cover thicknesses for
anchors.
Scope
The purpose of this report is to pre- Standard fire tests of building con-
sent an overview of pertinent informa- struction and materials (ASTM
tion concerning the fire resistance of E119)1
structures with post-tensioned rein- The fire resistive properties of build-
forcement. Information has been gath- ing components are measured and spec-
ered from a number of sources. Results ified according to this common stan-
of fire tests of 18 slabs and beams with dard. Performance is defined as the pe-
post-tensioned reinforcement constitute riod of exposure to a standard fire
a major source. These results were before the first critical "end point" is
compared with other information, i.e., reached.
38
The standard fire exposure is defined posed surface must not rise an
in terms of a time versus temperature average of 250 F or a maximum
relation. At 5 min the furnace atmo- 325 F at any one point.
sphere temperature is 1000 F, at 30 In 1970, new end point criteria were
min 1550 F, at 1 hr 1700 F, at 2 hr tentatively added to ASTM E119 for
1850 F, and at 4 hr 2000 F. The fire floors, roofs, and beams fire tested in a
represents combustion of about 10 lb of "restrained" condition. "Restrained" in
wood (with a heat potential of 8000 this case means that thermal expansion
BTU per lb) per sq ft of exposure area of the specimen is restricted during the
per hour of test. Actually, the fuel con- fire test. Two classifications can be de-
sumed during a fire test is dependent rived from fire tests of restrained speci-
on the furnace design and on the heat mens, "unrestrained" and "restrained."
capacity of the test assembly. For ex- Only "unrestrained" assembly classifi-
ample, the amount of fuel consumed cations can be obtained from tests of
during a fire test of an exposed concrete unrestrained specimens. The tentative
floor specimen is likely to be 10 to 20 revision of ASTM E119 includes a
percent greater than that used for a test guide for classifying constructions as
of a floor with an insulated ceiling, and restrained or unrestrained. In the guide,
considerably greater than that for a cast-in-place and most precast concrete
combustible assembly. constructions are considered to be re-
The standard, ASTM E119, specifies strained.
minimum sizes of specimens to be ex- The new end point criteria are based
posed in fire tests. For floors and roofs, on critical steel temperatures. For struc-
at least 180 sq ft must be exposed to tural steel and reinforcing bars the criti-
fire from beneath, and neither dimen- cal average temperature is 1100 F
sion can be less than 12 ft. For tests of while for cold-drawn prestressing steel
walls, either load-bearing or non-load- it is 800 F.
bearing, the minimum specified area is For unrestrained members, the fire
100 sq ft with neither dimension less endurance is the time at which the
than 9 ft. The minimum length for col- critical temperature is reached. For re-
umns is specified to be 9 ft, while for strained primary beams, which are de-
beams it is 12 ft. fined as beams spaced more than 4 ft
During fire tests of floors, roofs, on centers, the fire endurance is twice
beams, load-bearing walls, and col- the time at which the critical tempera-
umns, the maximum permissible super- ture is reached. For restrained slabs
imposed load is applied. Floor and roof and for restrained beams spaced 4 ft or
specimens are exposed to fire from be- less on centers, the steel temperatures
neath, beams from the bottom and are disregarded.
sides, walls from one side, and columns
from all sides. Rational design procedures
End point criteria for floors and roofs It was noted above that methods are
are: currently being developed for calculat-
(a) Specimens must sustain the ap- ing various parameters concerning the
plied loading—collapse is an obvi- behavior of structures during fires.
ous end point. Even though it is not the intent of this
(b) Holes, cracks, or fissures through report to present a comprehensive
which flames or gases hot enough treatment of rational design procedures
to ignite cotton waste must not for fire endurance, a review of some of
form. the principles involved may help in
(c) The temperature of the unex- understanding the behavior of struc-
40
100
(3) High Strength Alloy
Steel Bars
(Tensile Strength)
80
U-
0 ` (1) Hot-rolled Steel
\ .` (Yield Strength)
60
-c
C, (2) Cold-drawn
Prestressing Steel ♦♦♦
in
(Tensile Strength) \ s
0 40
♦
20
Co
C
C,
Sanded Lightweight
O
o- 5 Siliceous --+`
0
r
C,
d
C
N
> L
Stressed to 0.4 fL during heating
a Original strength = fL
E
0
U
0 1
00
1 I A
Temperature, °F
strength relationships for three kinds of 1200 F carbonate and lightweight con-
concrete. 8 Carbonate aggregates in- cretes have nearly all of their original
clude limestone and dolomite which strengths. Siliceous aggregate concrete
undergo a chemical change at temper- retains more than one-half its initial
atures above about 1300 F, i.e., carbon strength at 1200 F.
dioxide is given off from the calcium
and magnesium carbonates. Heat is
RESULTS OF 18 STANDARD FIRE TESTS
used up during the reaction so the
CONDUCTED IN THE UNITED STATES
temperatures within the concrete re-
main somewhat lower than for noncar-
bonate aggregates. Also, the resulting Data have been published from a to-
products are better insulators than the tal of 18 fire tests conducted in the
original aggregates. Siliceous aggre- United States on post-tensioned pre-
gates include quartzite, granite, and stressed concrete slabs and beams. Two
sandstone. The data for sanded light- fire tests of slabs were conducted by
weight concrete shown in Fig. 2 repre- the Fire Prevention Research Institute
sent concretes with a unit weight in the in Gardena, California. 0.10 Underwrit-
range of 105 to 115 lb per cu ft. Note ers' Laboratories, Inc., Northbrook, Illi-
that at 800 F, most concretes retain nois, conducted three tests of post-ten-
most of their original strength and at sioned structures, one was a slab" and
42
two were inverted tee beams. 12 The end point for the first test occurred at
Portland Cement Association fire tested 3 hr 51 min when the unexposed sur-
seven post-tensioned beams, all of face temperature rose an average of
which were modified tee beams span- 250 F. Although the second test was
ning 40 ft. Six tests conducted by the stopped before an end point was
National Bureau of Standards in 1953 reached, the heat transmission end
are of historical interest, 13 and were point would have been reached at
part of a series sponsored by the British about 3 hr 15 min.
Joint Fire Research Organization and
the Building Research Station. UL tests
Reference 11 gives pertinent details
FPRI tests of the fire test of a lightweight concrete
References 9 and 10 give pertinent post-tensioned flat plate floor conducted
data about the Fire Prevention Re- by the Underwriters' Laboratories. Dur-
search Institute tests. Both tests in- ation of the test was 3 hr 45 min with
volved normal weight concrete slabs, 6 no end point occurring. The specimen
in. thick, made with siliceous aggre- had been dried for 7 months at high
gates and post-tensioned unbonded ten- temperatures prior to the test and the
dons. One of the specimens was an in- moisture content of the concrete was
tegral beam-and-slab assembly; the oth- low. Based on the correction procedure
er was a flat plate floor. The beams for nonstandard moisture content (Ap-
were prestressed longitudinally and the pendix A5 of ASTM E119-71), the heat
slab was prestressed transversely with transmission end point would have oc-
moderate longitudinal prestress. The curred at about 4 hr 40 min. No spal-
minimum clear cover was 1 1/a in. for ling of the specimen occurred.
the slab tendons and 2 in. for the beam Reference 12 refers to fire tests of
tendons. In the other specimen, the b- inverted tee beams prestressed with
in, slab was prestressed with post-ten- post-tensioned tendons. In one speci-
sioned tendons in two directions. The men the tendon was bonded while in
minimum cover at midspan was 1 1/2 in. the other the tendon was unbonded.
Both assemblies were mounted in The superimposed load on the un-
fixed restraining frames during the fire bonded specimen was substantially low-
tests. Structural end points were not er than the load on the bonded speci-
reached during the tests which lasted men. Both tests were terminated at 4
more than 4 and 3 hr, respectively. The hr 15 min even though no end point
Superimposed Fire
Beam Type of Bonded or Type of Load, Endurance
No. Reinforcement Unbon`ded Concrete lb. per ft. hr.:min.
80 Bars Unbonded Normal weight 1040 5:02
82 Bars Bonded Normal weight 1535 4:29
83 Bars Bonded Lightweight 1680 5:01
76 Wires Unbonded Normal weight 1135 3:04
78 Wires Bonded Normal weight 1750 3:20
79 Wires Bonded Lightweight 1740 4:33
89 Wires Bonded Normal weight 1760 3:18
140C
LL 1 10( 1
./ 5
0
-.
a
E
HI
H
pJҟ
Ji
.^^•ҟ •mac• Oҟ t
80 . mac•ҟ^p
co,^ro
50C
120ҟ
90ҟ 240
180ҟ
30ҟ 60ҟ
Fire Test Time, Minutes
Fig. 3. Temperatures within concrete slabs during fire tests (expanded shale ag-
gregates) showing strand temperatures in hollow-core slabs
44
were essentially rectangular, 14 in. from the Portland Cement Association
wide, 25 in. deep, with 6 x 4-in. flanges. series of tests were:
Tendon cover at midspan was 2 1/2 in. 1. Prestressed beams of lightweight
Table 1 gives some pertinent data concrete had longer fire endurances
about the specimens and tests. than their normal weight companions,
Beams were simply supported on and
rocker-roller supports to minimize re- 2. Beams with unbonded post-ten-
straint to thermal expansion. Included sioned reinforcement had about the
in the series of tests were companion same fire endurances as their counter-
specimens reinforced with Grade 40 parts with bonded reinforcement.
and Grade 60 bars, and three speci-
mens with pretensioned seven-wire NBS tests
strand. Among the conclusions reached As noted above, the six tests con-
____U-...
"lu-I
1400
LL
1 i00
E
F-
SFT-1
^ 1-1/2 in.
Cover
800
SFT-1
>3 in.
i Cover
500'
30ҟ60ҟ
90ҟ
120ҟ
180ҟ
240
Fire Test Time, Minutes
Fig. 4. Temperatures within concrete slabs during fire tests (siliceous aggregates)
showing slab tendon temperatures in FPRI-SFT-1
1400
U-
Iҟ
.•ҟCiS 2 -
a
1100
E
H
7
.i`ҟGore
800
Q tiro• 5,ti^o ei
Go
Jei
oo^
500
ҟ ҟ
30 60ҟ90ҟ
120 180ҟ
240
Fire Test Time, Minutes
Fig. 5. Temperatures within concrete slabs during fire tests (siliceous aggregate)
showing tendon temperatures in FPRI-SFT-2. (Adjusted for furnace temperature
lag.)
ducted at the National Bureau of Stan- load of one and one-half times the de-
dards in 1953 involved beams manu- sign live load rather than one times the
factured in England and fire tested in live load. Recent editions of BS476
accordance with the 1932 edition of have revised that requirement to one
British Standard 476. The test proce- times the live load. This stipulation is
dure of BS476-32 is similar to that of the same as ASTM E119. Thus, the fire
ASTM E119 except for one major dif- endurances of the six National Bureau
ference. The loading requirement of of Standards tests were probably sig-
BS476-32 called for a superimposed nificantly shorter than might be ex-
46
petted if the normal loading had been program described in PCA Research
applied. The beams were rectangular Department Bulletin 223.15 Charts sim-
with or without a composite slab. The ilar to Fig. 3 for carbonate and siliceous
steel consisted of wires, 0.1 or 0.2-in. aggregate concretes were also prepared
diameter, post-tensioned and grouted. and analyzed. Note that the measured
The span was either 10 ft or 16 ft and steel temperature curves are roughly
beams were simply supported. Two parallel to the slab temperature curves.
beams were coated with 1 in. thick ver- In each case the steel temperatures are
miculite concrete. Fire endurances (not somewhat lower than those estimated
adjusted for loading) ranged between from the slab data for the same dis-
about 1 112 and 6 hr. tance from the exposed surface. Thus,
the cover requirements based on the
ANALYSIS OF TEST DATA slab concrete temperatures are slightly
conservative. Based on Fig. 3, the cover
In 1971, Undewriters' Laboratories requirements for unrestrained light-
developed criteria for fire resistance weight prestressed concrete slabs are
classifications for precast prestressed approximately 1 in. for 1 hr, 1 5/s in. for
concrete units. The classifications were 2 hr, and 2 in. for 3 hr.
based on results of standard fire tests of A similar, though more complex, pro-
hollow-core slabs, various stemmed cedure was used in analyzing the data
units, and inverted tee beams. The new for stemmed units and inverted tee
criteria are based on the tentative re- beams.
visions of ASTM E119-71, i.e., for sim- The procedures used by the Under-
ply supported unrestrained members writers' Laboratories in developing
with cold-drawn prestressing steel the their classification criteria are essential-
fire endurance is the time required for ly those used below for analyzing slabs
the steel to reach 800 F during a stan- and beams.
dard fire test. For restrained beams
spaced more than 4 ft on centers, the Analysis of slab data
fire endurance is twice the time re- Pertinent steel temperature data
quired for the steel to reach that tem- from the three tests of slabs are shown
perature. For other restrained units, the in Figs. 4, 5, and 6. Fig. 4 shows the
steel temperature is disregarded and temperatures of the tendons in the
the structural end point governs. beam-and-slab assembly (FPRI SFT-1).
In the Underwriters' Laboratories Note that the temperature of the slab
studies that led to the classification cri- tendons with 1 1/z-in. cover reached an
teria included in the January 1972 average of 800 F after 3 hr of fire expo-
"Fire Resistance Index," 14 measured sure. This temperature is far lower than
steel temperatures were compared with would be expected for 1 1/z-in, cover
each other and with published data on based on the concrete slab temperature
temperatures within concrete members data. In fact, the beam steel tempera-
during fire tests. For example, steel tures were lower than the 2-in, line on
temperatures during full scale fire tests the plot. The low recorded tempera-
of 14 hollow-core slabs were compared tures might be due to either or both of
with temperatures measured within the following items. First, the recorded
plain concrete slabs. Data from four of temperatures reflect the average tem-
the tests of lightweight concrete slabs perature of the tendon rather than the
are shown in Fig. 3. The basic slab maximum temperature that would oc-
temperature data on which the charts cur at the bottom of the tendon. Sec-
are based were developed in the test ond, the tendons were greased and
A •A1
U-
0
j 1100
f0
a
A'L4
E
G)
H
800
V ivAr1ru
III
500 II I1I
30
ҟ
60ҟ90ҟ
120
ҟ
180ҟ
240
Fire Test Time, Minutes
Fig. 6. Temperatures within concrete slabs during fire tests (expanded shale ag-
gregates) showing tendon temperatures in UL 5084-3
wrapped and the lubricant and wrap- tures which were somewhat low during
ping materials might have kept the the first 21/z hr and high thereafter.
tendons cooler during fire exposure. Again, the recorded steel temperatures
Fig. 5 shows the tendon tempera- were lower than would be expected
tures recorded during the test of the from the data on which the curves are
normal weight concrete flat plate floor superimposed.
(FPRI SFT-2). The curvilinear shape Fig. 6 shows the tendon tempera-
of the temperature curves may be due tures recorded during the test of the
to the furnace atmosphere tempera- lightweight concrete flat plate floor
48
Table 2. Summary of Data on Slab Tendons
"B"
Corresponding
"A" Test Time Distance from
Cover, to Reach Exposed "B"—"A"
Test in. 800F,hr:min Surface, in. in.
FPRI-1 1-1/2 3:12 2-5/8 1-1/8
FPRI-1 3 5:07* 3-5/8 5/8
FPRI-2 1 1:44 1-3/4 3/4
FPRI-2 2 3:30* 2-5/8 5/8
UL-R5084-5 1 1:31 1-3/8 3/8
UL-R5084-5 1-3/4 2:47 2-1/4 1/2
* Extrapolated
(UL R5084-3) superimposed on a plot cated in the third column. The values
of temperatures within lightweight con- of `B"-"A" in the last column indicate
crete slabs during fire tests. Again the the magnitude of reduction of cover
temperatures are lower, but to a lesser possible. Note that those values range
extent than those in Figs. 4 and 5, pos- from 3/s to 11/s in. Thus a reduction of
sibly because the specimen was kiln- at least 3/s in. is warranted. Resulting
dried prior to the test. cover thicknesses for simply supported
In an attempt to determine required unrestrained slabs with post-tensioned
cover thickness for unrestrained slabs reinforcement, based on temperatures
with post-tensioned tendons, an analy- within slabs with a 3/s-in, reduction,
sis can be made of test times at which are given in Table 3.
the tendons reached 800 F. These val- Cover requirements shown in Table
ues can be compared with correspond- 3 apply to tendons 1/z-in, or larger in
ing test times at which concrete at vari- size. The values for 1 hr for carbonate
ous levels reaches 800 F during fire and lightweight aggregate concretes are
tests. Table 2 provides a basis for com- governed by minimum cover require-
parison. ments for slabs (see the provisions in
The values of `B" in Table 2 are the ACI 318-71).
distances from the exposed surface in
plain concrete slabs at which the tem- Analysis of beam data
perature is 800 F at the test time indi- Fig. 7 shows tendon temperatures at
1400
77
_ -p77_
LL 1 100
ci
4-
QO
1.
a)
a-
E
H
800
Fig. 7. Temperatures within concrete slabs during fire tests (carbonate aggregate)
showing tendon temperatures in inverted T beams (UL 4123-12-12A)
50
CARBONATE AGGREGATE CONCRETE
140C
7
77
^^ e
we __
aSJ
LL
0
m
I-
C,
E ,4
4
a)
H
80C
ti
Fig. 8. Temperatures within concrete slabs during fire tests (carbonate aggregates)
showing temperatures of corner bars, wires, or strand during PCA tests of 40-ftt
beams
1400
/7
LL 1100
I
5,
CD 1
a
E
9
77H
2
800
3
500
30 60 90 120 180 240
Fire Test Time, Minutes 3. Reinforcing bars.
1. Pretensioned strand.ҟ
2. Post-tensioned barsҟ4. Post-tensioned wires.
Fig. 9. Temperatures within concrete slabs during fire tests (expanded shale ag-
gregates) showing temperatures of corner bars, or strand during PCA tests of 40-
ft beams
each of the tests. Note that in Fig. 8 bonded wires were lower. The same ap-
(normal weight concrete) the time-tem- proximate relationships are also true for
perature relations for the post-tensioned the lightweight concrete specimens
bars, bonded or unbonded, the reinforc- (see Fig. 9).
ing bars, and the unbonded post-ten- From Figs. 8 and 9 it can be seen
sioned wires are grouped closely to- that the corner bar temperatures of the
gether. Temperatures of the corner pre- post-tensioned units are essentially the
tensioned strands were higher and same as (or lower than) slab tempera-
those of the bonded post-tensioned tures at a distance of about 2i/z in. from
52
p Anchor Assembly
Movable Head
^ҟ
n i
III II
Strand
___;___l Wire or
II Bar
Bottom Anchor Assembly
Showing Locations
of Thermocouples
FixedҟHead
o is iii.ҟ
-'
ql
4 ^2"x 12 ҟ
Concrete D D i^'000.
Cylinderҟ with
Longitudinal o;I'
' i n Electric
Center Hole
Furnace
o
o a -_. Steel Bearing
r i
Plate
Bottom Anchor xo ҟ
ox
Assembly
Furnace
Thermocouple
the exposed surface. Since that was the the cover requirements for unrestrained
cover of the corner bars, the cover re- classifications would be those shown in
quirements for slabs, as determined Table 4.
from the Portland Cement Association The above tabulation assumes that
concrete slab data, should be adequate the minimum cover would be 1% in.
for beams with dimensions roughly for all beams, and that tendons are %-
comparable to those tested. On this in. or larger in size. For narrower
basis, for beams with post-tensioned re- beams the cover would have to be
inforcement wider than about 12 in. somewhat greater in some cases. For
Steel Concrete
Type Type* 1 hr 2 hr 3hr 4 hr
beams 8 in. wide, comparable cover been published. For cold-drawn steel, a
requirements could be those shown in temperature limit of 800 F was used.
Table 5. For beams with widths be- For high strength alloy steel bars, a
tween 8 and 12 in., cover requirements temperature limit of 1000 F was used,
can be obtained by direct interpolation. making the results somewhat conserva-
For example, for a 10-in, wide beam tive.
of lightweight concrete with cold-
Protective coatings
drawn steel, the cover for 3 hr would
A 1972 report' s gives analyses of fire
have to be 2% in.
tests of slabs, beams, and joists and
The values for 8-in, wide beams were
concludes with recommended thick-
derived from the relationships of cover, nesses of sprayed insulation for pre-
beam width, and temperature based on stressed units. The thicknesses of
results of tests at the Portland Cement sprayed mineral fiber, vermiculite Type
Association and the Underwriters' Lab- MK, or intumescent mastic are given
oratories, some of which have not yet for slabs and beams of various widths
Steel Concrete
Type Type 1 hr 1-1/2 hr 2 hr 3hr
54
Relationship for old-drawn
o 8C
strand (P CAҟ R search
c Depart ient Bulletin 134)
°6C
a
0
v
C)
4C
rn • Series No. I
as o Series No. 12
2C
U)
Fig. 11. Relation between temperature and tensile strength of cold-drawn strand
(from Abrams and Cruz) together with test results of tendon-anchor assemblies
a
80
.rn Hot -rolled
0 215K Stee
0 800 F Value
for Strand
o 60
v
o)
C
° 40
4)
X
L
C,
C
a> 20
,7M
2 3 4 5 6 7 9 10 II 12
Series Number
Fig. 12. Results of tests made at 800 F compared with value obtained for cold-
drawn strand at same temperature
Laboratory. In two of the series, tests pipes. In such cases, the bearing plates
were performed at various tempera- were machined to a maximum diameter
tures between 600 F and 1000 F, and of 3'7/s in. to ensure that the plates did
at 70 F. In the other series, 12 types of not bear on the steel jacket. A load of
tendon-anchor assemblies were tested about 1000 lb was applied to the speci-
at 800 F and at 70 F. Results of these men at the start of the test and main-
tests were compared with results of ten- tained during the heating period. A
sile tests of tendons in which the an- period of 2 to 31/2 hr was required to
chors were not heated. heat the specimen to the desired test
Fig. 10 shows the test setup. Note temperature. When thermocouples 1, 2,
that the bottom anchor assembly was and 3 (Fig. 10), located on the anchor
centered within the electric furnace. housing and on the tendon, reached
The concrete cylinder was used to pro- the test temperature with a variation of
vide uniform bearing for the anchor. 15 F or less, the tensile load was in-
In fact, several of the types of bearing creased at a rate of about 8000 lb per
plates must be cast into the concrete. min until failure occurred.
The cylinder also served to locate the Results of the two series of tests con-
anchor within the furnace. Some of the ducted at 70 F, 700 F, 800 F, 900 F,
cylinders were jacketed with steel and 1000 F, are shown in Fig. 11.
56
36°
Anchor
1f
Bearing Plate
8 uҟ8u
CD
r -^ O
^ҟ 6
0)
X=24ga. Chromel-alumel thermocouple
PLA N
r--- r
L--'U Q
V.. L_J m 0
ELEVATION
Dimensions . in inches
Dimension A B C D E F Strand Size
Specimen A 3 1 I/2 2 1/4 17/8 '8 1 1/8 0.6 in.
Specimen B 1 1/2 2 /2 3 3/4 I I I/2 in.
58
IIOC
U-
0
90C
a)
4-
v i
a)
n
E 70C
I-
500
30 60ҟ 90ҟ 120ҟ 180 240
Fire Test Time, minutes
(a) Specimen A
1100
u_
0
90C .1f
a)
___ ___
4-
v
a,
a
E 70C
a,
I-
500
30 60ҟ 90ҟ 120ҟ 180 240
Fire Test Time, minutes
(b) Specimen B
Fig. 14. Temperatures within concrete during fire tests compared with strand
temperatures at and away from anchors
anchor can be different from that away of a continuous tube. A fire test was
from the anchor. conducted at the Portland Cement As-
To study the magnitude of the tem- sociation Laboratory to determine if
perature difference, fire tests were per- the sheathing material affects the ten-
formed on two slabs in which three ten- don temperature during exposure to
don-anchor assemblies were embedded. fire.
Slab specimens were 3 x 3 ft in plan The fire test specimen consisted of a
and 6 in. thick. Strands in the tendon- concrete slab in which some strands
anchor assemblies were horizontal were sheathed with paper and some
throughout as shown in Fig. 13. with plastic. The 4-in. thick slab speci-
Fig. 14 shows the results of the tests. men, which was 3 x 3 ft in plan, con-
Temperatures of the tendons at the an- tained two layers of sheathed strand.
chors were higher than away from the Four strands in the east-west direction
anchor for three of the tendons. The had 1-in, cover and four in the north-
difference was insignificant for two ten- south direction had 2-in. cover. At each
dons, and for one tendon, the tempera- level, the first and third strands were
ture of the tendon at the anchor was sheathed with paper and the other two
cooler than away from the anchor. Dis- with plastic. The 4-in. thick slab speci-
regarding the tendon that was cooler at positioned on each strand, one at mid-
the anchor, the tendons were up to span and the other 12 in. away. The
about 70 F warmer at the anchor than thermocouples were located on the
away from the anchor. To compensate strand within the sheaths.
for the higher temperature at the an- The slab specimen was exposed to a
chor, the cover to the tendon can be standard (ASTM E119) fire exposure
increased by about 1/4 in. for 21/ hr. During the test, thermocou-
ple readings were monitored and com-
Fire tests to study the effects of dif- pared. With 1-in, cover, strands with
ferent sheathing materials for un- paper sheathing were about 15 F to
bonding 30 F cooler than those with plastic
In North American practice, un- sheaths. With 2-in, cover, strands with
bonded post-tensioned tendons are gen- paper sheaths were 10 F cooler to 15 F
erally greased and sheathed with either warmer than those with plastic sheaths.
kraft paper or plastic. Paper sheathing These differences are not considered
is generally spirally wrapped while to be significant because of the usual
plastic sheathing is usually in the form variations in temperature readings of
60
embedded metal in concrete. Thus it about the same as reinforced concrete
appears that the type of sheathing ma- slabs of the same dimensions. Accord-
terial (paper or plastic) has only a mi- ingly, the cover for post-tensioned ten-
nor influence on the strand temperature dons in slabs should be the same as the
and does not affect the concrete cover cover for reinforcing steel in slabs. Ap-
requirements significantly. plying these criteria to slabs with post-
tensioned tendons made of cold-drawn
steel, cover thicknesses are suggested
RECOMMENDATIONS FOR MINIMUM in Table 7.
DIMENSIONS FOR VARIOUS FIRE RE-
SISTIVE CLASSIFICATIONS Beams
Minimum dimensions for beams with
post-tensioned reinforcement for vari-
Slabs ous fire endurances are functions of the
For heat transmission, i.e., tempera- types of steel and concrete, beam
ture rise of 250 F of the unexposed sur- width, and cover. For very wide beams,
face, the thickness requirements for the cover requirements should be about
concrete slabs should be the same the same as those for slabs.
whether the concrete is plain, rein- For restrained beams spaced more
forced, or prestressed. Table 6 gives than 4 ft on centers, the fire endurance
slab thicknesses suggested in PCA Re- is twice the elapsed time during a fire
search Department Bulletin 223.15 test at which the steel reaches the criti-
Cover thicknesses for post-tensioned cal temperature. The suggested cover
tendons in unrestrained slabs are de- thicknesses in Table 8 are based on
termined by the elapsed time during a these criteria.
fire test until the tendons reach a criti- For beams or joists less than 8 in.
cal temperature. For cold-drawn pre- wide, the Underwriters' Laboratories
stressing steel that temperature is 800 requirements for pretensioned stemmed
F. For restrained slabs there are no members can be used for members with
temperature limitations. Fire tests of post-tensioned cold-drawn steel. Beams
restrained slabs indicate that slabs with or joists with post-tensioned high
post-tensioned reinforcement behave strength alloy steel bars and narrower
Restrained or Aggregate
Unrestrained Type 1 hr 1-1/2 hr 2 hr 3 hr 4 hr
Unrestrained Carbonate 3/4 1-1/16 1-3/8 1-7/8 ——-
Unrestrained Siliceous 3/4 1-1/4 1-1/2 2-1/8 - - -
Unrestrained Lightweight 3/4 1 1-1/4 1-5/8 ——-
Restrained Carbonate 3/4 3/4 3/4 1 1-1/4
Restrained Siliceous 3/4 3/4 3/4 1 1-1/4
Restrained Lightweight 3/4 3/4 3/4 3/4 1
than 8 in. should have the same cover 3. Gustaferro, A. H., "Temperature
as joists of the same size and fire en- Criteria at Failure," Fire Test Per-
durance. formance, ASTM STP 464, Ameri-
can Society for Testing and Ma-
Anchor protection terials, 1970, pp. 68-84.
The cover to the prestressing steel at 4. Selvaggio, S. L., and Carlson,
the anchor should be at least 1/4 in. C. C., "Effect of Restraint on Fire
greater than that required away from Resistance of Prestressed Concrete,"
the anchor. Minimum cover to the steel Fire Test Methods, ASTM STP No.
bearing plate should be at least 1 in. in 344, American Society for Testing
beams and 3/4 in, in slabs. and Materials, 1962. PCA Research
Department Bulletin 164.
REFERENCES 5. Brockenbrough, R. L., and Johns-
ton, B. G., Steel Design Manual,
1. ASTM Designation: E119-71, U.S. Steel Corp., Pittsburgh, Penn-
"Standard Methods of Fire Tests of sylvania, 1968, 246 pp.
Building Construction and Materi- 6. Abrams, M. S., and Cruz, C. R.,
als," Part 14, ASTM Book of Stan- "The Behavior at High Tempera-
dards, American Society for Test- ture of Steel Strand for Prestressed
ing and Materials. Concrete," Journal of the PCA Re-
2. Gustaferro, A. H., and Selvaggio, search and Development Labora-
S. L., "Fire Endurance of Simply tories, Vol. 3, No. 3, September,
Supported Prestressed Concrete 1961, pp. 8-19; PCA Research De-
Slabs," PCI JOURNAL, Vol, 12, partment Bulletin 134.
No. 1, February, 1967, pp. 37-52. 7. Gustaferro, A. H., et al., "Fire Re-
PCA Research Department Bulle- sistance of Prestressed Concrete
tin 212. Beams. Study C: Structural Behav-
62
for During Fire Tests," PCA Re- sioned Concrete Inverted Tee
search and Development Bulletin Beams and Report on Prestressed
(RD 009B), Portland Cement As- Concrete Inverted Tee Beams Post-
sociation, 1971. Tensioned," Underwriters' Labora-
Abrams, M. S., "Compressive tories, Inc., R4123-12-12A. PCI
Strength of Concrete at Tempera- Publication R-119-66.
tures to 1600 F," Symposium on 13. Ashton, L. A., and Bate, S. C. C.,
Effect of Temperature on Con- "The Fire Resistance of Prestressed
crete, American Concrete Institute Concrete Beams," ACI Journal,
Publication SP-25, Detroit, Michi- Vol. 32, May 1961, pp. 1417-1440.
gan, 1971. 14. "Fire Resistance Index," Un-
9. Troxell, G. E., "Fire Test of Pre- derwriters' Laboratories, Inc.,
stressed Concrete Floor Panel No. Northbrook, Illinois, January, 1972.
1, "Fire Prevention Research In- 15. Abrams, M. S., and Gustaferro,
stitute, SFT-1, Gardena, California. A. H., "Fire Endurance of Con-
1.0 Troxell, G. E., "Fire Test of 6-in. crete Slabs as Influenced by Thick-
Hardrock Concrete, Post-Tension- ness, Aggregate Type, and Mois-
ed, Prestressed Flat Slab", Fire Pre- ture," Journal of the PCA Research
vention Research Institute, SFT-2, and Development Laboratories, V.
Gardena, California. 10, No. 2, May 1968, pp. 9-24,
11. "Report on Unbonded Post-Ten- PCA Research Department Bulle-
sioned Prestressed, Reinforced tin 223,
Concrete Flat Plate Floor with Ex- 16. Abrams, M. S., and Gustaferro,
panded Shale Aggregate," Under- A. H., "Fire Endurance of Pre-
writers' Laboratories, Inc., R5084- stressed Concrete Units Coated
3. Reprinted in PCI JOURNAL, with Spray-Applied Insulation,"
Vol. 13, No. 2, April 1968, pp. 45- PCI JOURNAL, Vol. 17, No. 1,
56. January-February, 1972, pp.82-
12. "Report on Prestressed Preten- 103.