Manual ET200pro Motor Starter

Preface,
Table of contents
Description 1
Brief instructions 2
SIMATIC
Installation 3
ET 200pro Commissioning 4
and diagnostics
Motor starters
General technical 5
specifications
Rear wall bus modules 6

Manual
Special modules 7
Motor starters 8
Connection 9
Device functions 10
Appendix
Order numbers A
Dimensioned drawings B
Applications C
Data formats and data records D
Glossary, Index
Release 06/2015
NEB950566102000/RS-AA/007
Safety guidelines
This manual contains notices which you should observe to ensure your own personal safety, as well as to protect
the product and connected equipment. The information regarding your personal safety is indicated by a warning
triangle, while information regarding only property damage does not have a warning triangle. According to the
warning level, the warnings are shown in decreasing order as follows:
Safety note
Contains important information for the acceptance test and the safety-related use of the product.
Danger
Indicates that death or severe personal injury will result if proper precautions are not taken.
Warning
Indicates that death or severe personal injury can result if proper precautions are not taken.
Caution
With a warning triangle, this indicates that minor personal injury can result if proper precautions are not taken.
Caution
Without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
Attention
Indicates that an undesired result or state can occur if the corresponding notice is not observed.
Qualified personnel
The corresponding device / system must only be set up and operated in connection with this documentation.
Commissioning and operating of a device / system may only be carried out by qualified personnel.
Qualified personnel within the scope of the safety-related notices of this documentation are persons who
have the authorization to commission, earth, and label devices, systems, and power circuits according to
the standards of safety technology.
Correct usage
Note the following:
Warning
This device may only be used for the applications described in the catalog or the technical descriptions
and only in connection with devices or components from other manufacturers which have been approved
or recommended by Siemens.
This product can only function correctly and safely if it is transported, stored, set up, and installed correctly,
and operated and maintained as recommended.
Brands
All designations labelled with a trademark symbol ® are registered trademarks of Siemens AG. Some other
designations used in these documents are also brands; the owner's rights may be violated if they are used
by third parties for their own purposes.
Copyright Siemens AG 2006 All rights reserved Disclaimer of liability

The reproduction, transmission or use of this document or its con- We have checked this manual to ensure that its contents are correct
tents is not permitted without express written authority. Offenders and applicable in relation to the hardware and software it describes.
will be liable for damages. All rights, including rights created by pat- Despite our best efforts, however, discrepancies cannot be wholly
ent grant or registration of a utility model or design, are reserved. excluded and so we cannot guarantee complete correctness and
applicability. However, the data in this manual are reviewed regularly
and any necessary corrections included in subsequent editions.
Technical Assistance: Telephone: +49 (911) 895-5900 (8 am - 5:00 pm CET) Fax: +49 (911) 895-5907
E-mail: [email protected]
Internet: www.siemens.com/sirius/technical-assistance
Siemens AG
Automation and Drives
Postfach 4848, 90327 Nürnberg, Germany  Siemens AG 2005
Technical data subject to change without notice.
Siemens Aktiengesellschaft
Preface
Purpose of the manual

This manual is an addition to the manual
’ET 200pro distributed I/O device’.
The manual describes all functions of the ET 200pro motor starters.
The manual does not cover general ET 200S functions. Descriptions
of these can be found in the ’SIMATIC ET 200pro distributed I/O device’
manual.
Target group
This manual describes the ET 200pro motor starter hardware. It is aimed
at configuration engineers, commissioning engineers and maintenance
personnel.
Scope of validity
This manual is valid for the ET 200pro motor starters. It contains a
description of the components that were valid at the time the manual was
published. We reserve the right to enclose a product information document
containing up-to-date information about new components and new versions
of components.
Guide
You can find specific information in the manual quickly by using the
following aids:
• At the start of the manual is a table of contents as well as lists of figures and tables
included in the manual.
• A glossary explaining the key terms, and an index, can be found at the end of
the manual.
Recycling and disposal

The ET 200pro can be recycled thanks to its low-pollutant equipment.
To ensure the environmentally friendly recycling and disposal of your old
equipment, please contact a certified disposal company for electronics
waste.
SIMATIC - ET 200pro motor starters

NEB950566102000/RS-AA/007 i
Certification
The ET 200pro motor starter distributed I/O device product range conforms
to the following regulations:
• EC Directive 73/23/EEC on low voltage
• EC Directive (89/336/EEC) on electromagnetic compatibility
• Underwriters Laboratories, Inc.: UL 508 registered (Industrial Control Equipment)
• Canadian Standards Association: CSA C22.2 Number 142, tested (Process Control
Equipment)
Standards, certificates and approvals

Detailled information on the relevant standards and approvals can be found in
the SIMATIC ’ET 200pro distributed I/O device’ manual and on the internet:
www.siemens.de/industrial-controls/approvals
Disclaimer of liability
The products described in this manual were developed to discharge safety-
oriented functions as part of a higher-order system or machine. A complete
safety system generally comprises sensors, analyzers, signalling devices
and concepts for safe shutdowns. The manufacturer of the system or
machine is responsible for ensuring correct overall functioning. Siemens AG,
its subsidiaries and its affiliated companies (hereinafter referred to as
"Siemens") are not in a position to guarantee all features of a higher-order
system or machine not designed by Siemens.
Siemens also refuses to accept liability for recommendations, express or
implicit, in the subsequent description. No warranty, guarantee or liability
claims above and beyond the General Terms and Conditions of Supply and
Sale of Siemens can be derived from the subsequent description.
Note
This is a product for environment A. This equipment may cause undesirable
radio interference in household environments.
In this case, you are required to complete appropriate measures.

ii NEB950566102000/RS-AA/007
Position in the information landscape
As well as this manual, you will need the manual for the DP master you are
using.
Note
A list of the contents of the SIMATIC ET 200pro manuals can be found in
chapter 1.5 of this manual.
We recommend that you begin by reading this section so as to find out

which parts of which manuals are most relevant to you in helping you to
do what you want to do.
Aids to accessing information

You can find specific information in the manual quickly by using the
following aids:
• There is a list of contents at the front of the manual.
• Each chapter contains subheadings that provide you with an overview of the contents
of the relevant sections.
• Following the appendices you will find a glossary, in which important technical terms
used in the manual are defined.
• At the end of the manual you will find a detailed index, which makes it easy for you
to find the information you are looking for.
Constantly updated information

Should you have any queries regarding motor starters, please get in touch
with the point of contact in your region responsible for low-voltage
switchgear/controlgear with communication capability. You can obtain a list
of the points of contact, along with the latest release of the manual,
at the following Internet address:
www.siemens.de/sirius-motorstarter
Abbreviated designations
The following abbreviated designations are used for motor starters and
special modules:
DSe Direct starters RSe Reversing starters
sDSSte/ Direct soft starters / sRSSte/ Reversing soft starters /

sDSte electronic direct starters sRSte electronic reversing
starters
RSM Repair switch module F-RSM Safety local repair switch

module
ASM 400 Trip module

NEB950566102000/RS-AA/007 iii
iv NEB950566102000/RS-AA/007
Table of contents
1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.1.1 Basic components . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1.2 Special modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.1.3 Motor starters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.1.4 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.2 ET 200pro configuration options . . . . . . . . . . . . . . . . . . . . 1-6
1.3 Maximum number of modules that can be connected/maximum
configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1.4 PROFIenergy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
1.5 Guide to the ET 200pro manuals . . . . . . . . . . . . . . . . . . . . 1-10
2 Brief instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1 Brief commissioning instructions . . . . . . . . . . . . . . . . . . . . 2-1

2.2 ET 200pro components . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.3 Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.4.1 Circuitry of the example setup . . . . . . . . . . . . . . . . . . . . . 2-5
2.5 Cabling and fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.6 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.7 Integration into the user program . . . . . . . . . . . . . . . . . . . 2-8
2.8 Activation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
2.9 Diagnostic options . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
2.9.1 Diagnostics via ’HW Config’ of STEP 7 . . . . . . . . . . . . . . . . . 2-12
2.10 Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1 Installation rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.2 Installation measurements and clearances . . . . . . . . . . . . . . . 3-3
3.3 Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.3.1 What is derating?. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.3.2 Derating factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.4 Rear wall bus module installation . . . . . . . . . . . . . . . . . . . . 3-7
3.5 Installation of special modules and motor starters . . . . . . . . . . . 3-8
3.6 Installing the terminating module. . . . . . . . . . . . . . . . . . . . 3-9
3.7 Connecting the cables . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3.8 Fitting the caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
3.9 Removing the motor starters . . . . . . . . . . . . . . . . . . . . . . 3-12

NEB950566102000/RS-AA/007 v
4 Commissioning and diagnostics . . . . . . . . . . . . . . . . . . . 4-1
4.1 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.2 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.3 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.3.1 Diagnostics and monitoring through the user program . . . . . . . . . 4-5
4.4 LED indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
4.4.1 Repair switch module (RSM) diagnostics . . . . . . . . . . . . . . . . 4-7
4.4.2 Safety local repair switch module (F-RSM) diagnostics . . . . . . . . . 4-7
4.4.3 400V shutdown module (ASM-400 V) diagnostics . . . . . . . . . . . 4-8
4.4.4 DSe, sDSSte / sDSte, RSe, sRSSte / sRSte motor starter diagnostics . 4-9
4.5 Process image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
4.5.1 Process image for special modules . . . . . . . . . . . . . . . . . . . 4-11
4.5.2 Process image for motor starters. . . . . . . . . . . . . . . . . . . . 4-12
4.6 Software ’ES Motor Starter’ . . . . . . . . . . . . . . . . . . . . . . 4-17
5 General technical specifications . . . . . . . . . . . . . . . . . . . 5-1
5.1 Shipping and storage conditions . . . . . . . . . . . . . . . . . . . . 5-1

5.2 Mechanical and climatic environmental conditions . . . . . . . . . . . 5-2
6 Rear wall bus modules . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1 Rear wall bus modules for special modules and motor starters. . . . . 6-1
6.1.1 Technical specifications. . . . . . . . . . . . . . . . . . . . . . . . . 6-2
7 Special modules . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7.2 Repair switch module (RSM) . . . . . . . . . . . . . . . . . . . . . . 7-2
7.2.1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7.2.2 View of repair switch module . . . . . . . . . . . . . . . . . . . . . . 7-2
7.2.3 Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
7.2.4 Assignment of the main power connections . . . . . . . . . . . . . . 7-3
7.3 Safety local repair switch module (F-RSM) . . . . . . . . . . . . . . . 7-4
7.3.1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7.3.2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
7.3.3 View of the safety local repair switch module . . . . . . . . . . . . . 7-6
7.3.4 Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
7.3.5 Connection technology . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
7.3.6 Response in the case of a fault . . . . . . . . . . . . . . . . . . . . . 7-9
7.4 400V shutdown module (ASM-400V) . . . . . . . . . . . . . . . . . . 7-10
7.4.1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
7.4.2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
7.4.3 View of 400 V shutdown module . . . . . . . . . . . . . . . . . . . . 7-11
7.4.4 Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
7.4.5 Assignment of the main power connections . . . . . . . . . . . . . . 7-12
7.4.6 Response in the case of a fault . . . . . . . . . . . . . . . . . . . . . 7-12
7.5 Power bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
7.6 Parameters and technical data . . . . . . . . . . . . . . . . . . . . . 7-14
7.6.1 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14

vi NEB950566102000/RS-AA/007
8 Motor starters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

8.1.1 Motor starters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.1.2 Electronic starters . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8.2 Motor starter properties . . . . . . . . . . . . . . . . . . . . . . . . 8-3
8.2.1 ET 200pro motor starters DSe ST, RSe ST . . . . . . . . . . . . . . . 8-3
8.2.2 ET 200pro motor starters DSe HF, RSe HF . . . . . . . . . . . . . . . 8-3
8.2.3 Electronic starters ET 200pro sDSSte / sDSte, sRSSte / sRSte . . . . . 8-4
8.2.4 View of DSe and RSe motor starters; Standard and high feature . . . . 8-4
8.2.5 View of electronic sDSSte / sDSte und sRSSte / sRSte starters . . . . 8-5
8.2.6 Connection technology . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
8.2.7 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
8.3 sDSSte / sDSte / sRSSte / sRSte electronic starters . . . . . . . . . . 8-18
8.3.1 Physical principles . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
8.3.2 Application and use. . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22
8.3.3 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-23
8.3.4 Notes on configuration . . . . . . . . . . . . . . . . . . . . . . . . . 8-33
9 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9.1 Rules for wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2

9.1.1 Selecting the energy lines . . . . . . . . . . . . . . . . . . . . . . . 9-2
9.1.2 Unused connections . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9.2 Energy cable preparation . . . . . . . . . . . . . . . . . . . . . . . . 9-3
9.2.1 The following is required for preparation work: . . . . . . . . . . . . . 9-3
9.2.2 Plug-in connector for RSM and F-RSM special modules . . . . . . . . 9-6
9.2.3 Plug-in connector for motor starters . . . . . . . . . . . . . . . . . . 9-7
9.2.4 Installing and wiring energy plug-in connectors. . . . . . . . . . . . . 9-8
9.3 Energy jumper plug. . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
9.4 Inputs with M12 connection . . . . . . . . . . . . . . . . . . . . . . 9-9
10 Device functions . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

10.2 Basic parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
10.2.1 Device parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
10.2.2 Parameter – settings . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4
10.3 Thermal motor model . . . . . . . . . . . . . . . . . . . . . . . . . 10-5
10.3.2 Thermal motor model – settings . . . . . . . . . . . . . . . . . . . . 10-9
10.3.3 Messages and actions, measurements and statistics data . . . . . . . 10-9
10.4 Current limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11
10.4.2 Device parameters for current limit values – settings . . . . . . . . . . 10-14
10.4.3 Messages and actions . . . . . . . . . . . . . . . . . . . . . . . . . 10-14
10.4.4 Temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . 10-15
10.5 Asymmetry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-18
10.5.1 Asymmetry parameter – descriptions . . . . . . . . . . . . . . . . . 10-18
10.5.2 Asymmetry parameter – settings . . . . . . . . . . . . . . . . . . . . 10-19
10.5.3 Messages, actions and measurements . . . . . . . . . . . . . . . . . 10-19
10.6 Trip reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-19

NEB950566102000/RS-AA/007 vii
10.7 Inputs (can only be parameterized with high feature motor starters) . . 10-20
10.7.2 Input parameters – settings . . . . . . . . . . . . . . . . . . . . . . 10-27
10.7.3 Messages and actions . . . . . . . . . . . . . . . . . . . . . . . . . 10-28
10.8 Soft-starter control function . . . . . . . . . . . . . . . . . . . . . . 10-29
10.9 Field bus interface . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-32
10.9.2 Device parameters for response on bus failure – settings . . . . . . . 10-33
10.10 Mechanical brake process . . . . . . . . . . . . . . . . . . . . . . . 10-34
10.10.1Device parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-35
10.10.2Parameters – settings . . . . . . . . . . . . . . . . . . . . . . . . . 10-36
10.10.3Message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-36
10.11 Self-test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-37
10.11.1 Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-38
10.12 Emergency start . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-39
10.12.1Message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-39
10.13 Factory setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-40
10.14 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-41
10.15 Reversing starter control function . . . . . . . . . . . . . . . . . . . 10-42
10.15.1Device parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-42
10.15.2Parameters – settings . . . . . . . . . . . . . . . . . . . . . . . . . 10-42
10.15.3Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-42
10.16 Electronic / mechanical switch technology . . . . . . . . . . . . . . . 10-43
10.16.1Messages and actions . . . . . . . . . . . . . . . . . . . . . . . . . 10-43
10.17 Local device interface . . . . . . . . . . . . . . . . . . . . . . . . . 10-44
10.18 Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-45
10.18.1Operating type monitoring . . . . . . . . . . . . . . . . . . . . . . . 10-45
10.18.2Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-48
10.18.3Plausibility check of data . . . . . . . . . . . . . . . . . . . . . . . . 10-49
10.18.4Output of messages . . . . . . . . . . . . . . . . . . . . . . . . . . 10-49
10.19 PROFIenergy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-51
10.19.1What is PROFIenergy . . . . . . . . . . . . . . . . . . . . . . . . . 10-51
10.19.2PROFIenergy (version V1.0) in the ET 200pro motor starter . . . . . . 10-51
10.20 Log book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-55
A Order numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
A.1 Motor starters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

A.1.1 ET 200pro direct starters; Standard without inputs . . . . . . . . . . . A-1
A.1.2 ET 200pro direct starters; High feature with 4 inputs . . . . . . . . . . A-1
A.1.3 ET 200pro reversing starters; Standard without inputs . . . . . . . . . A-2
A.1.4 ET 200pro reversing starters; High feature with 4 inputs . . . . . . . . A-2
A.1.5 ET 200pro electronic starters; High feature with 4 inputs. . . . . . . . A-2
A.1.6 ET 200pro electronic reversing starters; High feature with 4 inputs . . A-2
A.2 Components for ET 200pro motor starters . . . . . . . . . . . . . . . A-3

viii NEB950566102000/RS-AA/007
B Dimensioned drawings . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
B.1 Repair switch module . . . . . . . . . . . . . . . . . . . . . . . . . B-1

B.2 Safety local repair switch module. . . . . . . . . . . . . . . . . . . . B-2
B.3 400 V shutdown module . . . . . . . . . . . . . . . . . . . . . . . . B-3
B.4 DSe ST, RSe ST motor starters . . . . . . . . . . . . . . . . . . . . . B-4
B.5 DSe HF, RSe HF motor starters . . . . . . . . . . . . . . . . . . . . . B-5
B.6 sDSSte/sDSte, sRSSte/sRSte electronic starters . . . . . . . . . . . . B-6
C Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
C.1 Standard applications . . . . . . . . . . . . . . . . . . . . . . . . . . C-2

C.1.1 With repair switch module and ECOFAST connection . . . . . . . . . C-2
C.1.2 No repair switch module . . . . . . . . . . . . . . . . . . . . . . . . C-4
C.1.3 For hot swapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6
C.2 SAFETY applications . . . . . . . . . . . . . . . . . . . . . . . . . . C-8
C.2.1 1-channel emergency stop with monitored START . . . . . . . . . . . C-8
C.2.2 2-channel emergency stop with monitored START . . . . . . . . . . . C-10
C.2.3 Guard door monitoring 1-channel with automatic re-start . . . . . . . . C-12
D Data formats and data records . . . . . . . . . . . . . . . . . . . . D-1
D.1 Data formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1

D.2 Fault codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-3
D.2.1 Fault codes with negative data record acknowledgement . . . . . . . D-3
D.3 Data records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-5
D.4 DS68 process image for read/write outputs . . . . . . . . . . . . . . D-6
D.5 DS69 process image for the read / write inputs . . . . . . . . . . . . D-7
D.5.1 DS72 – Log book – Device faults . . . . . . . . . . . . . . . . . . . . D-8
D.5.2 DS73 – Log book – Read trips . . . . . . . . . . . . . . . . . . . . . D-9
D.5.3 DS75 – Log book – Read events . . . . . . . . . . . . . . . . . . . . D-10
D.5.4 DS81 – Read basic DS 131 setting . . . . . . . . . . . . . . . . . . . D-12
D.5.5 DS92 – Read device diagnostics . . . . . . . . . . . . . . . . . . . . D-12
D.5.6 DS93 – Write command . . . . . . . . . . . . . . . . . . . . . . . . D-18
D.5.7 DS94 – Read measurements . . . . . . . . . . . . . . . . . . . . . . D-20
D.6 DS95 - Read statistics . . . . . . . . . . . . . . . . . . . . . . . . . D-21
D.6.1 DS96 – Slave pointer . . . . . . . . . . . . . . . . . . . . . . . . . . D-22
D.6.2 DS100 – Read device identification . . . . . . . . . . . . . . . . . . . D-24
D.6.3 DS165 – Read / write comment . . . . . . . . . . . . . . . . . . . . D-25
D.7 Device parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . D-26
D.7.1 DS131 – Device parameters . . . . . . . . . . . . . . . . . . . . . . D-26
D.7.2 DS134 – Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . D-34
D.8 I&M data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-35
D.8.1 DS231 - device identification I&M 0 read . . . . . . . . . . . . . . . . D-35
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gl-1
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . In-1

NEB950566102000/RS-AA/007 ix
x NEB950566102000/RS-AA/007
Description 1
1.1 Overview
1.1.1 Basic components
The following table shows the essential components required to construct

motor starters.
Component Function Drawing
Module … is the mechanical carrier in which

carrier, wide the ET 200pro rear wall bus modules are
(for motor butt-mounted and the electronic modules
starters) and motor starters are screw-mounted.
… can be ordered in the lengths 0.5 m, 1 m,
2 m (see manual ET 200pro Distributed I/O
Device).
Interface … connects the ET 200pro with

module the PROFIBUS DP master and prepares
IM 154-. the data for the fitted electronic modules
DP standard / and motor starters.
high feature (see manual ET 200pro Distributed I/O
Device).
Terminating … seals the bus on the last module

module (included with the IM 154-. interface
module).
Rear wall … provides bus supply, forwards the supply

bus module voltages for the electronics and actuator
for motor control and houses:
starters and • a special module
special • a DSe (standard or high feature), sDSSte /
modules sDSte motor starter
• a RSe (standard or high feature), sRSSte /
sRSte reversing starter
(see chapter 6).
Table 1-1: Basic components

NEB950566102000/RS-AA/007 1-1
Description
Rear wall bus … houses a safety local repair switch

module for module.
safety local
repair switch
module
Table 1-1: Basic components (Contd.)
1.1.2 Special modules
Special modules are used if you

• … require a shutdown of the series-connected motor starters.
• … require safety up to category 4.
Repair switch … with bus connection

module … without digital inputs
(RSM) … with SF-LED O
ON
… switches the power bus for the following
OFF
motor starters
… lockable disconnection function for
the main circuit
… for short-circuit protection
(see chapter 7.2).
Safety local … with bus connection

repair switch … with 3TK2841 functionality for
module emergency stop O
ON
(F-RSM) … with 2 digital inputs

OFF
… with 1 digital output

… with SF-LED
… switches the power bus for the following
motor starters
… lockable disconnection function for
the main circuit
… for short-circuit protection
(see chapter 7.3).
400V … with bus connection

shutdown … without digital inputs
module … with SF-LED
(ASM-400V) … switches off the power bus for
the following motor starters safely
(see chapter 7.4).
Table 1-2: Special modules

1-2 NEB950566102000/RS-AA/007
Description
1.1.3 Motor starters
The table below shows the motor starter versions:
Direct starter Direct starter; Standard with electronic

DSe; overload protection
Standard … switches a motor on or off.
… protects three-phase motors up to
5.5 kW in the event of overloading and short
circuiting.
… either with brake control, 400 V external
power supply.
… with SF-LED
(see chapter 8).
Reversing Reversing starter; Standard with electronic

starter overload protection
RSe; … switches a motor rotating clockwise or
Standard counterclockwise on or off.
… protects three-phase motors up to
5.5 kW in the event of overloading and short
circuiting.
power supply.
… with SF-LED
(see chapter 8).
Direct starter … has the same features as a direct starter;

DSe; standard
High feature … has an additional 4 digital inputs.
(see chapter 8).
Reversing … has the same features as a reversing

starter starter; standard
RSe; … has an additional 4 digital inputs.
High feature (see chapter 8.
Table 1-3: Motor starters

NEB950566102000/RS-AA/007 1-3
Description
Electronic Direct soft-starter; high feature with

starter electronic overload protection
sDSSte, … switches a motor on or off.
sDSte … protects three-phase motors up to
High feature 5.5 kW in the event of overloading and short
circuiting.
power supply.
… with SF-LED
(see chapter 8).
Electronic Reversing soft starter; high feature with

reversing electronic overload protection
starter … switches a motor rotating clockwise or
sRSSte, counterclockwise on or off.
sRSte … protects three-phase motors up to
High feature 5.5 kW in the event of overloading and short
circuiting.
power supply.
… with SF-LED
(see chapter 8).
Table 1-3: Motor starters (Contd.)
1.1.4 Accessories
Energy … for forwarding the energy bus from

jumper plug connection X3 to the next special module
or motor starter on connection X1.
Cap … seals the power bus on any connections

for power bus not required (not for power infeed on
connection X1)
Plug sets … used to produce power cables and cables

for consumer connection.
… HAN Q4/2 is available with socket and pin
contacts.
… HAN Q8/0 is available with pin contacts.
Table 1-4: Accessories

1-4 NEB950566102000/RS-AA/007
Description
Crimping … used to secure the socket and pin

tools contacts onto the ends of the cables.
… available for 0.14 - 4 mm2 and 4 - 6 mm2.
Removal tools … are used to remove the contacts from

the plug housings.
… available for HAN Q4/2 and HAN Q8/0.
M12 cap with … used to cover the inputs not required.

O-ring
PC cable with … with optical interface for the

RS232 communication with motor starters
Motor starter … for:

ES software • Parameterization
on CD-ROM • Operate and observe
• Diagnostics
• Monitoring during ongoing operation
• Output of statistics data on preventative
maintenance, e.g. operating hours
(see chapter 4.6)
Table 1-4: Accessories (Contd.)

NEB950566102000/RS-AA/007 1-5
Description
1.2 ET 200pro configuration options

Motor starters with the following features can be combined as follows:
• Motor starter; Standard and motor starter; High feature can be combined together in
any way.
ET 200pro with motor starters

DSe, RSe,
Interface Repair sDSSte/ sDSte; DSe; sRSSte/ sRSte
Terminating module
module switch module High feature Standard High feature
ON
O
OFF
Module carrier, wide (for motor starters)

Figure 1-1: ET 200pro with motor starters
ET 200pro with motor starters and electronic modules

Terminating module
Interface Repair DSe; RSe, sRSSte/ sRSte

module switch module Standard High feature
ON
O
OFF

Figure 1-2: ET 200pro with motor starters and electronic modules

1-6 NEB950566102000/RS-AA/007
Description
ET 200pro with motor starters up to category 4

Interface Safety local 400V shut- DSe; RSe, sRSSte/ sRSte
Terminating module
module repair switch down module Standard High feature
module
ON
OFF
Power infeed Energy jumper plug Motor connection

Module carrier, wide (for motor starters) Cap
Figure 1-3: ET 200pro with motor starters up to category 4
Parts list
The parts list below gives a list of all components required for an ET 200pro
sample configuration with motor starters (see figure 1-3).
Abbreviation Order number Description
— 6ES7194-4GB10-0AA0 Module carrier, wide (for motor starters), (length 1 m)
— 6ES7154-2AA00-0AB0 Interface module IM 154-2 DP high feature

with terminating module
— 3RK1922-2BA00 Rear wall bus module for special modules and motor starters
— 3RK1922-2BA01 Rear wall bus module for safety local repair switch module
F-RSM 3RK1304-0HS00-7AA0 Safety local repair switch module
ASM -400 3RK1304-0HS00-8AA0 400V shutdown module
DSe-ST 3RK1304-5xS40-4AA01) DSe direct starter; Standard
RSe-HF 3RK1304-5xS40-3AA01) RSe reversing starter; High feature
— 3RK1922-2BQ00 Energy jumper plug
— 3RK1902-0CJ00 Cap for power bus (x 10)

3RK1902-0CK00 (x 1)
— 3RX9802-0AA00 Cap for unused M12 connections
— 3RK1911-2BE10 Plug set for power infeed (X1) for 4 mm2 HAN Q4/2
— 3RK1902-0CE00 Plug set for motor connection (X2) for 1.5 mm2 HAN Q8/0
1) x = the current range should be selected according to your connected load

NEB950566102000/RS-AA/007 1-7
Description
1.3 Maximum number of modules that can be

connected/maximum configuration
Please note the following rules when configuring your ET 200pro station:
• The maximum number of modules totals 16.
This includes:
- Interface modules
- Electronic modules
- Modules for reserve
- Max. 8 special modules / motor starters permitted
• The maximum width is 1 m.
• The maximum current-carrying capacity of the power infeed is 25 A (4 mm2)
The table below shows the number of parameters of the individual modules in bytes:
Module PAA/PAE
(bytes)
Repair switch module 0/1
Safety local repair switch module 0/1
400V shutdown module 0/1
DSe; Standard 2/2
RSe Standard 2/2
sDSSte/ sDSte High feature 2/2
sRSSte/ sRSte High feature 2/2
Table 1-5: Number of parameters of the modules
• The following table shows you the maximum current-carrying capacity of the modules
to take into consideration:
Maximum
Component current-carrying Modules that can be connected
capacity
all motor starters The number of modules that can

be connected depends on the
Repair switch module total current of all the modules
25 A in this potential group. This must
Safety local repair
not exceed the relevant
switch module
maximum current-carrying
400V shutdown module capacity.
Table 1-6: Maximum current-carrying capacity

1-8 NEB950566102000/RS-AA/007
Description
1.4 PROFIenergy
What is PROFIenergy
PROFIenergy is a manufacturer-independent profile on PROFINET. The profile
supports the shutdown in idle times (energy-saving function), measurement of
the energy flow (measurement function) and the status function that is used
to export the current status conditions and other information on PROFIenergy.
PROFIenergy uses field-tested PROFINET mechanisms ensuring rapid and
simple implementation
Origination
Both standards and regulations are increasingly focussing on environmental
protection and energy management as well as the desire to save energy costs
in a production plant and thus secure a sustainable competitive advantage.
As a result, the aim of industry is to save energy and to actively reduce CO2
emissions. The careful use of valuable resources means that the manufacturer-
nonspecific PROFIenergy profile defined on PROFINET makes an active
contribution to environmental protection.
PROFIenergy (Version1.0) in ET200pro motor starter

PROFIenergy allows consumption data from the equipment to be read in
a standardized format. This data is recorded during operation and displayed
on control device, for example, or transferred to higher level energy
management software packages. This ensures that these measurements, as
currently present in motor starters, are available to the user for onward
processing in a standardized, manufacturer-nonspecific defined format and
structure. These PROFIenergy functions therefore form the basis for an active
load and energy management system in ongoing operations.
The system and device manufacturers provide the user with function blocks
for PROFIenergy and implement the relevant commands and status functions
in the field devices. The plant and machinery engineer and the plant operator
coordinate the switch-on and switch-off sequences as before, as well as the
enabling signals for the process. The control stores which components are
switched off with which pause type. The system operator does not need to
get involved with the technology in detail.

NEB950566102000/RS-AA/007 1-9
Description
1.5 Guide to the ET 200pro manuals

The ET 200pro components are described in two manuals. The examples below
show the possible configurations of ET 200pro and the required manuals.
You use the following components …

ET 200pro consists of You need the information from
the following components: the following manuals:
ET 200pro Distributed I/O Device
O
ON
ET 200pro Distributed I/O Device
+
OFF
ET 200pro Motor Starters
The manuals are available in other languages on the internet.

1-10 NEB950566102000/RS-AA/007
Description
Where do you find information?

The following table is designed to help you quickly find the information you
need. It tells you which manual you need to refer to and which section deals
with the topic you are interested in.
Manual section/appendix
Subject ET 200pro ET 200pro
Motor Starters Distributed I/O Device
ET 200pro components 1 2
Brief commissioning instructions 2 —
Installation 3 4
Commissioning and diagnostics 4 7
General technical specifications 5 11
Rear wall bus module 6 —
Special modules 7 —
Motor starters 8 —
Connection 9 5
Device functions 10 9
Order numbers A A
Dimensioned drawings B A
Applications C —
Data formats and data records D —
Glossary Gl Glossary

NEB950566102000/RS-AA/007 1-11
Description

1-12 NEB950566102000/RS-AA/007
Brief instructions 2
2.1 Brief commissioning instructions
Introduction
The example below illustrates how to commission the ET 200S with motor
starters step by step.
DSe direct starter; By default is controlled by an ON button and an OFF button,
connected to an 8 DI 24V DC ST module.
The ’HW Config’ software in ’STEP 7’ is used for configuration.
Objective of the example

This example shall
1. show you how to commission a basic DSe direct starter; using ET 200pro
by default in just a few steps
2. let you modify this example for your application.
3. help you easily realize other applications.
Essential steps
The essential steps with ET 200pro are always:
• Mounting of ET 200S components and the external wiring of control elements
(buttons) and actuators (e.g. motors)
• Configuration with STEP 7
• Integration into the user program
• Activation of the ET 200pro
• Evaluation of the diagnostics

NEB950566102000/RS-AA/007 2-1
Brief instructions
2.2 ET 200pro components

Required components
The following table contains the components you need for this example:
Number Order number Description
6ES7194-4GB00-0AA0 Module carrier, wide - length 0.5 m

1 6ES7194-4GB10-0AA0 Module carrier, wide - length 1 m
(either possible)
1 6ES7154-2AA00-0AB0 Interface module IM 154-2 DP high feature

with terminating module
1 6ES7194-4CB00-0AA0 Connection module CM 8xM12
1 6ES7141-4BF00-0AA0 Electronics module 8 DI 24V DC
2 3RK1922-2BA00 Rear wall bus module for special modules

and motor starters
1 3RK1304-0HS00-6AA0 Repair switch module
1 3RK1304-5xS40-4AA01) DSe direct starter; standard
1 3RK1922-2BQ00 Energy jumper plug
2 3RK1902-0CK00 Cap for energy bus
1 3RK1911-2BE50 Connector set for power infeed (2.5 mm2)
1 3RK1902-0CC00 Connector set for motor connection (2.5 mm2)
1) x = the current range should be selected according to your connected load
Table 2-1: Components for the example

2-2 NEB950566102000/RS-AA/007
Brief instructions
2.3 Requirements
The requirements for the example are as follows:
• You have set up an S7 station, consisting of a power supply module and a DPV1
compatible master (e.g. CPU 315-2 DP(1), order number: 6ES7315-2AG10-0AB0).
For this example, a CPU 315-2 DP(1) was used as the DP master.
Every other DPV1 master (IEC 61784-1:2002 Ed1 CP 3/1 standard) can also be used,
of course.
• On your PG, STEP 7 (from V 5.3 with SP2) is fully installed. You have STEP 7
knowledge.
• The PG is connected to the DP master.
Note
Information regarding the operation of STEP 7 can be found in the online help.
2.4 Installation
Warning
Dangerous electrical voltage! This can lead to electrical shock and burns.
Before starting work, de-energize the plant and device.
Unused connections must be sealed using standard accessory components.
The following image shows you in which order you should mount the ET 200pro
components onto the module carrier.
A1 A2 A3 A4 A5
Terminating module
Interface Repair DSe; DI0.8

module switch modul Standard
ON
O
OFF
Infeed Cap
Cap Motor connection
Module carrier, wide Energy jumper plug
Figure 2-1: Components and setup for the example

NEB950566102000/RS-AA/007 2-3
Brief instructions
Mounting order
A precise mounting description can be found for the following:
• IM 154 Installation of DP High Feature and digital modules in the manual
’ET 200pro Distributed I/O Device’
• Installation of rear wall bus modules in chapter 3.4
• Installation of repair switch modules and motor starters in chapter 3.5
For mounting, proceed as follows:

1. Install the module carrier on a solid base.
2. Start installing the individual modules onto
the module carrier from the left.
Observe the following order:
- IM 154-. interface module DP High Feature
- 8 DI 24V DC electronics module
- Rear wall bus module for repair switch module
- Rear wall bus module for DSe direct starters; Standard
- Terminating module
3. Place the relevant function module onto the rear wall bus module and
secure using bolts.
4. On the IM 154-. DP High Feature interface module, set the PROFIBUS
address 6.
OFF ON
64
32
16 Coding switch under screw cover
8 on the front side
4
PROFIBUS address 6 2
1
Figure 2-2: Set PROFIBUS address 6

2-4 NEB950566102000/RS-AA/007
Brief instructions
2.4.1 Circuitry of the example setup
The following image shows the circuitry of the main circuit and the control
circuit for the example.
PROFIBUS-DP
1L+
2L+
1M
2M
Terminating module
Bus module Bus module Bus module
A1 7 7 7
IM 154
A2 A3 A4
IN1
IN2
IN3
IN4
RSM Logic DSe-ST Logic IN5

IN6
IN7
IN8
Q1
Q1
DI 8 Logic
X1) X2) X3) X1) X2) X3)

12 3 12 3 12 3 12 3 17 3 12 3
L1
L3
L1
L3
L1
L3
L1
L3
PE
PE
PE
PE
PE
PE
L2
L2
L1
L3
L2
L2
L1
L3
L2
L2
A4
1 1
ON 13 DC 21
24V OFF
M 2 2
3~ 14 22
DI0 4 4 DI1
L1 IN1 IN2
L2 3 3
L3
PE 1M
5 5
FE
Figure 2-3: Circuitry for the example

NEB950566102000/RS-AA/007 2-5
Brief instructions
2.5 Cabling and fitting

Perform the following steps:
1.
Caution
Provide sufficient short circuit and overload protection for the entire setup.
2. Cable the ET 200pro as shown in figure 2-3. Only the external lines shown in
bold should be connected. The functions are:
– 400 V AC and PE (power supply) on connection X1 of the repair switch
module
– Consumer (motor) on connection X2 of the motor starter
– Energy jumper plug between connection X3 of the repair switch
and connection X1 of the motor starter
– both switches for ON (NO contact) and OFF (NC contact) on
electronics module 8 DI 24V DC
3. Seal the connection X2 of the repair switch module with a cap
4. Seal the connection X3 on the motor starter using a cap
5. Connect the DP Master to the ET 200pro using the PROFIBUS bus
connection cable. The PROFIBUS DP interface is on the
IM 154-. DP High Feature.
6. Switch on the voltage supply for the DP master.
7. Observe the status LEDs on the DP master.
CPU 315-2 DP:
- 5 V DC green
- SF DP off
- BUSF flashes red

2-6 NEB950566102000/RS-AA/007
Brief instructions
2.6 Configuration
1. Start the SIMATIC Manager and create a new project with a DP master
(e.g. CPU315-2 DP) (see figure 2-4).
2. Generate the PROFIBUS subnet.
3. Insert the ET 200pro on the PROFIBUS from the hardware catalog.
4. Set the PROFIBUS address 6 for ET 200pro.
5. If not already carried out, update your software (see chapter 4.2 - ’Updating
the software’), so that the ET 200pro modules are visible. Drag the individual
ET 200pro modules from the hardware catalog into the configuration table
(see figure 2-4).
6. For complete display of the parameter set for motor starters, in the screen
for the module IM 154-. under ’Operating parameters’, set the DP Alarm
Mode of ’DPV0’ (=preset) on ’DPV1’. If this is not possible, the CPU used
is not suitable for DPV1.
7. Parameterize the ’Response to residual current detection’ for the motor
starter for this example to "warning".
Module / Order number Input Output Comment
DP code address address
2 3RK1304-0HS00-8AA0 0.0 - 0.7 Disconnecting
module
3 3RK1304-5xS40-4AA01) 1.0 - 1.3 0.0 - 0.3 DSe motor starter
4 6ES7141-4BF00-0AA0 3.0 - 3.7 Electronics module
8 DI 24V DC
1) x = The current range should be selected according to your connected load
Table 2-2: Configuration table in ’HW Config’quot;
This should produce the following image.
Your file name
Figure 2-4: Modules in ’HW Config’

NEB950566102000/RS-AA/007 2-7
Brief instructions
Setting the parameters for DP slave

8. To obtain diagnoses of the modules, set the following parameters for
the individual modules:
- In the properties of DP slave for ET 200pro dialog box
Start at setpoint <> actual setup: enable, module change in operation:
Enable
- in the dialog box Properties DP Slave for DSe, module / DP code 4
(in the configuration table), diagnostics: Enable group diagnosis
- for the motor starter, set the basic parameter for the rated operating
current
9. Save the configuration.
Setting the parameters for motor starters

10. As a minimum, set the rated operating current in the basic parameters of
the motor being operated on the motor starter. Other parameters can be
set as an option.
2.7 Integration into the user program

1. Create the user program using the KOP / AWL / FUP-Editor in the OB1.
AWL
U E 0.0 And input 0.0 (ON button)
S A 0.0 Set output 0.0
UN E 0.1 And not input 0.1 (OFF button)
R A 0.0 Reset output 0.0
2. Save the project in the SIMATIC Manager.

3. Load the configuration in the DP master.

2-8 NEB950566102000/RS-AA/007
Brief instructions
2.8 Activation
1. Switch on the following voltage supplies on ET 200pro.
- 1L+ and 2L+ via the IM 154-. module
- Do not switch on the 400 V AC power supply!
2. Observe the status LEDs on the DP master and ET 200pro
- CPU 315-2 DP:
5V DC: Lights up
SF DP: off
BF: Off
3. Observe the status LEDs on the IM 154-. DP high feature.
- SF off
- BF off
- ON green
- 24 V DC green
4. Observe the status LEDs on the 8 DI 24V DC
- DI0 off
- DI1 green
- DI2 off
- DI3 off
5. Observe the status LEDs on the DSe motor starter
- SF off
- STATE off
- DEVICE green

NEB950566102000/RS-AA/007 2-9
Brief instructions
Checking the wiring

Check the correct wiring of the ON and OFF buttons.
6. Press the ON switch
Observe the LEDs
- 8 DI 24V DC, DI0 green
- DSe motor starter, STATE green.
- DSe motor starter, DEVICE flashing in yellow.
- If on the motor starter DSe, SF is red, the parameter for
’Response to residual current detection’ should be set to "shut down".
Remove the ON command and to reset the fault,
switch the 1L+ voltage off for a brief time.
Danger
Make sure that no dangerous live parts can be touched.
7. Switch on the supply voltage 400 V AC for the motor starter.
Warning
Make sure that the actuators connected to the motor starters do not present
a danger (e.g. uncontrolled rotary movements of the motor).
8. Repeat step 6 and observe the response of the connected consumer.

9. Press the OFF switch
Observe the LEDs
- 8 DI 24V DC, DI1 off
- DSe motor starter, STATE off.
- DSe motor starter, DEVICE green

2-10 NEB950566102000/RS-AA/007
Brief instructions
2.9 Diagnostic options

There are several options for accessing the diagnostics of the ET 200pro
modules:
• Via the DP diagnostics modules for SIMATIC S7 "FB125" or "FC125".
You can download both modules or a description in *.pdf format on the Internet under:
http://support.automation.siemens.com/WW/view/de/387257
• Via ’HW Config’ S7.
See the following chapter 2.9.1
• Via the easy-to-use parameterization and diagnostics software ’ES Motor Starter’.
Using this software, which can be integrated into the S7, the ET 200pro motor
starters; parameterization, operation and monitoring (diagnostics) can be carried
out quickly and easily.
The software can be ordered online:
http://www.siemens.de/sirius/software

NEB950566102000/RS-AA/007 2-11
Brief instructions
2.9.1 Diagnostics via ’HW Config’ of STEP 7
1. Open the ’HW Config’ window in the SIMATIC Manager on your computer
or programming device.
2. Open the "Online" station.
3. Simulate various windows and observe the messages in the ’DP Slave
Diagnostics’ status window, for example:
- Shut down the voltages 1L+ and / or 2L+
In the image below, for example, a motor starter is diagnosed on slot 2 and 3.
Your project path
Figure 2-5: View of the ’DP-Slave Diagnostics’ status window
4. After every performed action, press the F5 on the computer/programming

device to update the status window. The IM 154-. module is identified in
a fault message via a red dot with a white cross.
5. Double-clicking on the faulty station will display the module status of
the IM 154-. (’General’ tab). For precise fault diagnosis, select ’DP Slave
Diagnostics’. The individual diagnoses of the malfunctioning slave are shown
in text form.

2-12 NEB950566102000/RS-AA/007
Brief instructions
2.10 Help
If you have problems or questions, please contact:
Technical Assistance: Telephone: +49 (911) 895-5900 (8 am - 5:00 pm CET) Fax: +49 (911) 895-5907
E-mail: [email protected]
Internet: www.siemens.com/sirius/technical-assistance

NEB950566102000/RS-AA/007 2-13
Brief instructions

2-14 NEB950566102000/RS-AA/007
Installation 3
3.1 Installation rules
Install module carrier, wide
Information on the installation of the module carrier, wide, can be found in
the manual ’ET 200pro’ Distributed I/O Device.
Note the following during the installation process:
– Maximum permissible device length: 1 m
– A maximum of 8 motor starter modules can be operated on an ET 200pro interface
module
Easy installation
The ET 200pro distributed I/O device is designed for simple installation.
ET 200pro motor starters are designed as a complete device together with
a rear wall bus module (110 mm) on a module carrier, wide (press-drawn
section).
First fit the ET 200pro interface module IM 154-. onto the module carrier.
Then fit required rear wall bus modules in succession onto the right-hand side
of interface module IM 154-.
The function modules are fitted onto the rear wall bus modules in stages by
fitting them onto the right-hand side of the interface module IM 154-. or the
preceding module by fitting them on and then screwing them on using 3 Phillips
bolts.

NEB950566102000/RS-AA/007 3-1
Installation
Installation rules for the configuration of an ET 200pro with motor starters

Observe the following rules for installation (see also figures in chapter 1.2
"ET 200pro configuration options"):
• The components are arranged in a single line on a module carrier, wide.
• Each line begins on the left with an IM 154-. interface module
• The ET 200pro distributed I/O device ends with the terminating module,
motor starter in addition with a cap for the X3 connection.
Installation position
The distributed I/O device is suitable for the following installations on a vertical
wall:
ON
ON
OFF
O
OFF
vertical horizontal
Figure 3-1: Installation position
Please note:
During configuration, please observe the following points:
From an ambient temperature of Tu 40 °C, a derating may be required for motor

starters (see chapter 3.3).

3-2 NEB950566102000/RS-AA/007
Installation
3.2 Installation measurements and clearances
Measurements Module mm
Installation Rear wall bus module for motor starters and special modules 110
width
Installation No power plug:

height • Special modules 230
• Motor starter; standard 230
• Motor starter high feature 230
Installation On module carrier, wide, with rear wall bus module for:
depth • Special modules
- Repair switch module 190
- Safety local repair switch module 190
- 400V shutdown module 170
• Motor starter; standard 170
• Motor starter high feature with sensor cables 180
Minimum • Above and below the rear wall bus modules 25

spacing for • To the left of the IM 154- interface module. 15
installation and • To the right of the ET 200pro terminating module 15
wiring • Below the motor starter and special modules 50
Table 3-1:Installation measurements and clearances

NEB950566102000/RS-AA/007 3-3
Installation
3.3 Derating
3.3.1 What is derating?
Derating refers to the use of devices in difficult operating conditions by

selectively limiting their performance. With special modules and motor starters,
these are operated at high ambient temperatures (>40 °C).
3.3.2 Derating factors
In the case of the ET 200pro special modules and motor starters, the following
factors must be taken into account and balanced against one another when
used in challenging ambient conditions:
• Ambient temperature Tu:
The ambient temperature Tu is the temperature surrounding the housing of
a special module and motor starter.
The lower the maximum ambient temperature Tu, the higher the current load
in the special modules and motor starters can be.
• Absolute current load Ie:
The lower the current through a special module and motor starter, the lower
the heat loss (= heat) within the device. If the device does not generate much
heat, the ambient temperature Tu can be higher.

3-4 NEB950566102000/RS-AA/007
Installation
Horizontal assembly Vertical assembly

ON
O
OFF
ON
OFF
O
Ie [A] Ie [A]
RSM ASM 400V
O
ON
RSM
OFF
30 30
ON
OFF
O
ASM 400V
25 25
ON
O
OFF
20 F-RSM 20
F-RSM
15 15
ON
OFF
O
10 10
DSe, RSe
5 5 DSe, RSe
0 0
10 20 30 40 50 60 10 20 30 40 50 60
ϑu [°C] ϑu [°C]
+RUL]RQWDODVVHPEO\ 9HUWLFDODVVHPEO\
sDSSte / sDSte sDSSte / sDSte
,H>$@ ,H>$@
sRSSte / sRSte sRSSte / sRSte
$ :LWKE\SDVV$GHYLFH $ :LWKE\SDVV$GHYLFH
$ $ $
$ $
$ 'LUHFWVWDUWXSWR&ODVV$GHYLFH $ 'LUHFWVWDUWXSWR&ODVV$GHYLFH
$ $
$ :LWKRXWE\SDVV$GHYLFH $
$ $ :LWKRXWE\SDVV$GHYLFH
$
$ $ $ $
$
$ $
$ $
$ :LWKRXWE\SDVV$GHYLFH $ :LWKRXWE\SDVV$GHYLFH
$ $
˽>r&@ ˽>r&@

Figure 3-2: Derating diagrams

NEB950566102000/RS-AA/007 3-5
Installation
Motors with a high efficiency and high motor starting currents

High starting currents may have to be taken into consideration when using motor
starters on high-efficiency motors. Motor starters are designed for motors with a
maximum 8-fold starting current in accordance with IEC 60947-4-2. If motors are
operated that have a higher starting current, refer to the following table for the
maximum adjustable motor current:
Motor starter version

Ie [A] at 40°C max. motor 3RK1304-5KS* 3RK1304-5LS41 3RK1304-5LS71
starting current
< 8-fold Ie 2A 12 A 12 A
9-fold Ie 1,7 A 10 A 8A
10-fold Ie 1,5 A 9A 7A
Site altitude
If site altitude is above 1000 m, the following are necessary:
• A reduction in the rated current for thermal reasons
• A reduction in rated voltage on account of the diminished dielectric strength
The diagram below plots the reductions in rated current and rated operating
voltage as a function of site altitude:
105
100 Ue reduction
95 Ie reduction
90
85
80
75
70
0 500 1000 1500 2000 2500 3000 3500 4000
Site altitude in m
Figure 3-3: Reductions as a function of site altitude

3-6 NEB950566102000/RS-AA/007
Installation
3.4 Rear wall bus module installation

Features
Rear wall bus modules are used for the electrical connection of the special
modules and motor starters to the top module.
Requirements
Space is left for the IM 154 interface module.
Installing rear wall bus module for special modules and motor starters
The example below shows the installation of a rear wall bus module.
Drawing Procedure
1 Check that the seals on the rear wall bus

module are correctly seated.
2 Insert the rear wall bus module into the

installation plate and
4
3 allow the rear wall bus module to engage
3 into the installation plate.
4 Slide the rear wall bus module to the left

2 onto the modules already installed.
3
1
5 Allow the rear wall bus module to engage

into the adjacent module.
5
5
Table 3-2: Rear wall bus module installation

NEB950566102000/RS-AA/007 3-7
Installation
3.5 Installation of special modules and motor starters

Requirements
All rear wall bus modules for electronics modules, special modules and motor
starters are installed.
Installation of special modules and motor starters

The special modules and motor starters are inserted onto the installed rear wall
bus modules and screwed onto the module carrier using 3 Phillips bolts.
The Phillips bolts are pre-fitted onto the special modules and motor starters
to avoid loss. A maximum of 3 ASM modules are permitted to be driven by
one F-RSM module.
Caution
Ensure that the seal is securely seated and observe the tightening torque of
the Phillips bolts of 1.5 Nm to ensure that the construction is fully sealed.
The table below uses an example of installing a repair switch module.
Drawing Procedure / description
1 Set the repair switch with

the trunnion into both retainers
on the rear wall bus module.
2 Use a size 2 screwdriver to screw

the repair switch module using
1 the 3 Phillips bolts with a
tightening torque of 1.5 Nm.
2
3 x 1.5 Nm 2
Table 3-3: Repair switch module installation

3-8 NEB950566102000/RS-AA/007
Installation
3.6 Installing the terminating module

The last module to be installed with the ET 200pro distributed I/O device must
be the terminating module. The ET 200pro is ready for operation only when
the terminating module is inserted. The terminating module is included in
the delivery of the IM 154-.interface module. More information can be found
in the SIMATIC ET 200pro Distributed I/O Device manual.
1 Insert the terminating module

onto the module carrier until
it engages.
2 Slide the terminating module

to the left until it engages into
the last module.
2 3 Use a size 2 screwdriver to

secure the terminating module
using the 2 Phillips bolts at
1 a tightening torque of 1.5 Nm.
3 x 2)
Table 3-4:Installing the terminating module

NEB950566102000/RS-AA/007 3-9
Installation
3.7 Connecting the cables

1 Insert the cables and energy

jumper plugs onto the relevant
connections depending on your
construction.
2 Then lock the inserted cables and

energy jumper plugs.
1
1
1
3 Insert the M12 cables into

the relevant connections
according to your construction.
4 Tighten the securing ring by hand

as far as it will go.
4 3
Table 3-5:Connecting the cables
Caution
The plug insert on the X1 connection of the repair switch is installed rotated
180° against the plug insert on the X1 connection of a motor starter.
This prevents an X1 connection cable for the repair switch being inserted
onto a motor starter.

3-10 NEB950566102000/RS-AA/007
Installation
3.8 Fitting the caps

With special modules and with motor starters, unused connections with caps
do not need to be sealed to protect open contacts against dirt and to seal
the ET 200pro securely in line with IP65.
The caps should be ordered separately.
Unused M12 connections must also be sealed using caps.
1/2 Screw the cap onto unused

M12 connections manually
as far as it will go.
3/4 Seal unused connections of

the energy bus using caps.
5 The caps can be secured

against loss using a cord.
3
3
4 5
Table 3-6:Fitting the caps

NEB950566102000/RS-AA/007 3-11
Installation
3.9 Removing the motor starters

A motor starter can be removed from the rear wall bus module during operation.
The feeder must be de-energized, e.g. repair switch switched off. Remove
the cable to the motor and both energy jumper plugs on the left and right from
the motor starter to be replaced. Press the relevant locking lever on the plugs
downwards. Unfasten the 3 Phillips bolts as shown in the figure below and
remove the motor starter from the rear wall bus module.
Caution
If you remove more than one module from the ET 200pro, the station switches
to STOP.
The table below describes how to remove motor starters using the example
of a direct starter.
1 Ensure that the 400 V supply

is shut off (e.g. on the repair
switch).
If required, the repair switch can
be secured against reactivation
using a padlock.
2/3 Unscrew the connections for

the M12 cables.
4 Unlock the plugs or covers from

X1 to X3.
7 5 5/6/7 Remove the plugs and covers.

23
6
4
Table 3-7:Removing motor starters

3-12 NEB950566102000/RS-AA/007
Installation
8 Unfasten the 3 Phillips bolts

on the motor starter.
9 9 Remove the motor starter
forwards.
8
8
8
Table 3-7:Removing motor starters (Contd.)
Note
It is advisable to inform maintenance and service personnel in detail about
correct handling of the motor starters before the system is handed over to
ensure that the advantages of ET 200pro can be deployed from the start.

NEB950566102000/RS-AA/007 3-13
Installation

3-14 NEB950566102000/RS-AA/007
Commissioning and diagnostics 4
4.1 Commissioning
The motor starter modules are parameterized via the field bus standard
procedure during startup. A change of parameters and B&B (operation and
monitoring) can also be carried out during ongoing operation alternatively via
bus and the DP V1 mechanism or via the optical device interface on-site.
The group diagnostics parameter can be parameterized to disable or enable.
With disable, no fault messages are issued. In this case, the SF-LED when
a device diagnostics message occurs is no longer driven by the IM 154-.
interface module.
A device fault can only be acknowledged via Power Off / On (1L+). If a faulty
response occurs repeatedly, the motor starter is faulty.
All other faults can be acknowledged via trip reset.
Attention
It is essential that the voltage tolerance for the 2L+ load power supply
(contactor and power electronics) is observed up to 55 °C: 20.4 V to 28.8 V.
Current set
With all motor starters you parameterize the current set via the relevant
configuration and parameterization tool (e.g. GSD file, HW config, motor starter
ES, TIA portal, etc.).
External short-circuit protection
Safety note
External short-circuit protection
If the short-circuit current at the installation position of the motor starter, can
exceed the rated short-circuit breaking capacity (100 kA/400 V) of the integrated
fuses, you must provide additional external short-circuit protection (fuse or
circuit breaker), see also chapter 7.4.

NEB950566102000/RS-AA/007 4-1
Commissioning and diagnostics
After overload or short-circuit tripping

• After a short-circuit, the internal fuses and the switching elements may be
faulty in motor starters.
• After an overload trip - fuses OK - you have the option to reset the overload
trip via a reset.
Reset options are:
– Remote reset (via bus interface)
- cyclical process image (trip reset)
- via command ’trip reset’
– Local reset (via command)
– Trip reset via a parameterized input action on inputs 1-4 (only with motor
starters, high feature)
Caution
A reset is only accepted if the parameterized recovery time previously set is not
reached.
• Repair switch module or local safety module with integrated power switch of
size Ie 25 A.
Actuation value of the short-circuit protection at 13 x Ie.
Reset by pressing the rotary switch.
Disconnecting a load from the power supply

Pressing the rotary switch on the repair switch module in the OFF position gives
you the option to disconnect downstream consumers from the power supply.
Caution
Unplugging or plugging in a consumer during ongoing operation (i.e. under load)
is not permitted.
Reversing starters
Use the user program to ensure before a change of direction that the drive
is switched to "STOP" mode and remains in stop until the motor has stopped
turning.

4-2 NEB950566102000/RS-AA/007
4.2 Configuration
Configuring means configuring and parameterizing the ET 200pro.
More information can be found in chapter 5 of the manual ’SIMATIC ET 200pro
Distributed I/O Device’.
The table below shows which STEP 7 version is required for operating
the modules.
STEP 7
Product label Order number Product brief version
from
RSM 3RK1304-0HS00-6AA0 Repair switch module 5.3 SP2

F-RSM 3RK1304-0HS00-7AA0 Safety local repair switch module 5.3 SP2
ASM -400 3RK1304-0HS00-8AA0 400V shutdown module 5.3 SP2
DSe-ST 3RK1304-5xS40-4AA0 Direct starter; standard 5.3 SP2
DSe-ST 3RK1304-5xS40-4AA3 Direct starter; standard 5.3 SP2
with brake control
DSe-HF 3RK1304-5xS40-2AA0 Direct starter; High feature with 5.3 SP2
4 inputs
DSe-HF 3RK1304-5xS40-2AA3 Direct starter; High feature with 5.3 SP2
brake control and 4 inputs
RSe ST 3RK1304-5xS40-5AA0 Reversing starter; standard 5.3 SP2
RSe ST 3RK1304-5xS40-5AA3 Reversing starter; Standard with 5.3 SP2
brake control
RSe-HF 3RK1304-5xS40-3AA0 Reversing starter; High feature with 5.3 SP2
4 inputs
RSe-HF 3RK1304-5xS40-3AA3 Reversing starter; High feature with 5.3 SP2
brake control and 4 inputs
sDSSte/ sDSte 3RK1304-5KS70-2AA0 Electronic starter; High feature with 5.3 SP2
3RK1304-5LS70-2AA0 4 inputs
sDSSte/ sDSte 3RK1304-5KS70-2AA3 Electronic starter; High feature with 5.3 SP2
3RK1304-5LS70-2AA3 brake control and 4 inputs
sRSSte/ sRSte 3RK1304-5KS70-3AA0 Electronic reversing starter; 5.3 SP2
3RK1304-5LS70-3AA0 High feature with 4 inputs
sRSSte/ sRSte 3RK1304-5KS70-3AA3 Electronic reversing starter; 5.3 SP2
3RK1304-5LS70-3AA3 High feature with brake control and
4 inputs
Table 4-1: Configuring motor starters
Caution
If during the configuration process, the interface module IM 154-. and
the ET 200pro motor starters are not visible, a software update is required.
Observe the following sequence during installation:

[1] Hardware updates for ET 200pro IM 154-. - install.
[2] Hardware updates ET 200pro motor starter 3RK1304… - install.

NEB950566102000/RS-AA/007 4-3
Software update
To update your software via the internet, proceed as follows:
1. Open the STEP 7 software ’HW config’
2. Open the menu option ’Tools’ > ’Install HW Updates’
3. In the screen that is opened, activate the ’Download from the internet’ option
(ensure that there is an active connection to the internet)
4. In the table, select the required updates or click the ’Select all’ button
5. Click ’Run’
6. The updates will be installed

4-4 NEB950566102000/RS-AA/007
4.3 Diagnostics
4.3.1 Diagnostics and monitoring through the user program
Diagnostics and monitoring for ET 200pro take place via the user program and/
or the diagnostics channel of the PROFIBUS DP.
Any group faults (DI 0.2=1) and group warnings (DI 0.3=1) are sent to the input
process image.
For comprehensive diagnostic analysis and demo programs using STEP 5 and
STEP 7 see manual ’SIMATIC ET 200pro Distributed I/O Device’.
The S7 blocks FB125 and FC125 are available for diagnostic analysis in the user
program. The S7 blocks and the accompanying descriptions are available as free
downloads from the following addresses:
In the following tables you will find the respective fault types and their
meanings as a supplement to the channel-based diagnostics.
Fault types for special modules
Fault type Meaning/cause Remedy
Repair switch module 11000 • Module switched off

Actuator shutdown by hand
(F24) • tripped via short- Rectify short-circuit.
circuit
Safety local repair 11000 • Module switched off
switch module Actuator shutdown by hand
(F24) • tripped via short- Rectify short-circuit.
circuit
400V shutdown module 01001: • Switching element Replace device
Fault (F9) defective
Table 4-2: Fault types for special modules

NEB950566102000/RS-AA/007 4-5
Fault types for motor starters
Motor starters Fault type Meaning/cause Remedy
Direct starter 00100: • Thermal motor model • Allow the motor to cool down
DSe, sDSSte / Overload overload • Check the motor's current
sDSte (F4) consumption
• Check the set current limits
00111: • Ie upper current limit
Reversing starter
Upper limit violated
RSe, sRSSte /
violated
sRSte
(F7)
01000: • Ie lower current limit
Lower limit violated
violated
(F8)
01001: • Internal failure/device Switch the 1L+ supply voltage
Fault fault on and off, if fault continues,
(F9) • Switching element replace motor starter.
defective
11000: • Asymmetry Check phases L1 to L3.
Actuator shutdown • Motor blocked Clear stalled rotor.
(F24) • Residual current Check main phases L1 to L3
detected for interruption.
• Or in conjunction
with another type
of fault in this table
11010: • Input tripping Eliminate the external fault
External fault • Input tripping limit (withdraw from limit position,
(F26) position for example)
00101 • Thermal motor model Check plant configuration
Overload is at >178% load.
switching element Shutdown as device
(F5) protection if "Thermal
motor model"
parameter setting =
warning.
10001: • Switching element Check 2L+
(F17) power supply missing
Table 4-3: Fault types for motor starters

4-6 NEB950566102000/RS-AA/007
4.4 LED indicators

4.4.1 Repair switch module (RSM) diagnostics
Red Group fault SF
LED
Status / cause of fault
SF1)
Operating status
Red Device fault (device diagnostics from interface module IM 154-. detected)
1) Status of the LEDs in this form only when group diagnostics activated
4.4.2 Safety local repair switch module (F-RSM) diagnostics
Red Group fault SF1) POWER L2 present Green
Yellow 1-channel 1-CHANNEL RUN Output / F0 Green

operation bar active
activated
Yellow 2-channel 2-CHANNEL FAULT2) Emergency Red

operation stop / emer-
activated gency shut-
down
Green Start signal START

present
Green Output set OUT1
2) Flashes after starting operation for approx. 7 s due to self-test, change of the connection assignment in operation
or fault in the electronics

NEB950566102000/RS-AA/007 4-7
4.4.3 400V shutdown module (ASM-400 V) diagnostics
Red Group fault SF
LED
SF1)
Operating status
Red Group fault (set by the IM 154-.) / device fault

4-8 NEB950566102000/RS-AA/007
4.4.4 DSe, sDSSte / sDSte, RSe, sRSSte / sRSte motor starter diagnostics
Red Group fault SF DEVICE Device Red/

status green/
yellow
Red/ Contactor STATE In1-4 Input Green

green/ status 1 to 4
yellow
LEDs
SF STATE Device
Device status / operating mode

Control by bus
Off Green Green Motor on; no fault (cw or ccw with RSe)
Off Off Green Motor off; No faults
Off flickers green2) Green Motor on; Input control
Off flashes Green Manual mode lost connection without

yellow1) return to automatic mode
Off flickers Green Shutdown via input control function

yellow2) (e.g. Quick-Stop)
Off Off flashes red Firmware update
Off Off flashes Energy-saving mode active

green3)
1) Flash frequency: 0.5 Hz

2) Flicker frequency: 8 to 10 Hz
3) Flashing sequence: 0.25 s on / 1.75 s off => unique flashing rhythm for energy-saving mode
Table 4-4: Status and fault displays via LEDs for DSe, sDSSte / sDSte, RSe, sRSSte / sRSte

NEB950566102000/RS-AA/007 4-9
LEDs
SF STATE Device
Off Off flickers red2) Self-test running
Off Off flashes Device not initialized

green1) (send back device for repair)
Device fault
(fault sets group fault)
Red Red Red Current flow present without switch-on

command (e.g. contactor welded shut)
Red Off Red Electronics faulty, self-test fault
Red Off Off No connection to rear wall bus interface

inside the device
Plant fault / warning

(device sets group fault)
Red Off Yellow • No current flow despite switch-on

command (zero current detected)
• Internal shutdown
Off green (with flashes Group warning due to:

switching yellow1) • Thermal motor model overload
element ON) • Asymmetry
• Current limit violation
• Group warning via input action
• Maintenance timer limit value exceeded
Red Off Off Switching element power supply missing
Off Off flashes yellow Switching element power supply missing

Parameterization (2)group warning
Red Off Off No connection rear wall bus interface

inside the device (rear wall bus voltage
missing)
Off Off Off Electronics power supply too low
Red Off Yellow external short-circuit in transmitter supply
Plant fault (top module sets group fault)
Red Off Off Device diagnostics present

(only if group diagnostics are enabled)
1) Flash frequency: 0.5 Hz

2) Flicker frequency: 8 to 10 Hz
Table 4-4: Status and fault displays via LEDs for DSe, sDSSte / sDSte, RSe, sRSSte / sRSte
(Contd.)

4-10 NEB950566102000/RS-AA/007
4.5 Process image

4.5.1 Process image for special modules
Input signals
Repair switch Safety Local repair 400V shutdown
module switch module module
DI 0.0 Module status: Module status: Module status:
0 ON ON OFF
1 OFF OFF ON
DI 0.1 Status of the safety Status of the safety
bar bar
0 Not used Bar not powered Bar not powered
1 Bar powered Bar powered
DI 0.2
0
1
DI 0.3
0
1
DI 0.4
0
1
Not used Not used Not used
DI 0.5
0
1
DI 0.6
0
1
DI 0.7
0
1

NEB950566102000/RS-AA/007 4-11
4.5.2 Process image for motor starters
Input signals
DI 0.0 Ready (automatic) DI 1.0 Motor current Iact2)
0 Starter not ready via host / Bit 0
PLC
1 Starter can be operated
by host
DI 0.1 Motor on1) DI 1.1 Motor current Iact2)
0 Off Bit 1
1 On (clockwise/
counterclockwise rotation)
DI 0.2 Group fault DI 1.2 Motor current Iact2)
(short-circuit / overload)
(If one or more faults Bit 2
described in table 4-6 occur,
"Group fault" is reported
irrespective of whether the
"Group diagnosis" parameter
(see chapter 7.6.1 and
chapter 8.2.4) is set to
"Disable" or "Enable").
0 No faults
1 Fault
DI 0.3 General warning DI 1.3 Motor current Iact2)
0 No warning Bit 3
1 Warning
DI 0.4 Input 1 DI 1.4 Motor current Iact2)
0 Not active Bit 4
1 Active
DI 0.5 Input 2 DI 1.5 Motor current Iact2)
0 Not active Bit 5
1 Active
DI 0.6 Input 3 DI 1.6 Manual local operating mode
0 Not active 0 Not active
1 Active 1 Manual operation local
DI 0.7 Input 4 DI 1.7 Ramp operation
(for soft starter)
0 Not active 0 Not active
1 Active 1 Active
1) Signal is 1 if the motor current is >18.75% of the set rated current
2) See chapter 10.3.1
For a description of the parameters, see chapter 10.3

4-12 NEB950566102000/RS-AA/007
Output signals
DO 0.0 Motor cw DO 1.0 Not used

0 Motor off
1 Motor on
DO 0.1 Motor ccw (for RSe) DO 1.1 Not used
0 Motor off
1 Motor on
DO 0.2 Brake actuation DO 1.2 Not used
0 No drive
- brake active
- motor braked
1 Drive
- brake released
- motor unbraked
DO 0.3 Trip reset (edge 0 1) DO 1.3 Not used
0 Trip reset inactive
1 Trip reset active
DO 0.4 Emergency start DO 1.4 Not used
0 Not active
1 Active
DO 0.5 Self-test DO 1.5 Not used
0 Not active
1 Active
DO 0.6 Not supported DO 1.6 Not used
DO 0.7 Not used DO 1.7 Disable quick stop1)

0 not activated
1 activated
1) High feature starter only

NEB950566102000/RS-AA/007 4-13
Log book entries

The following log book entries are stored in the starter and can be exported via
’ES Motor Starter’ from version 2006:
• DS 72 device fault
• DS 73 trips
• DS 75 events
The 3 log books are organized as a ring buffer each of 126 bytes. The entries are
made together with the corresponding current operating hours of the device.
For each entry, 6 bytes are required, meaning that the last 20 entries remain
legible.
Format of the entries:
Byte Meaning
0-3 Operating hours on device (h:mm:ss; storage in 1 s increments)
4-5 ID no. of device fault, trip, event

Table 4-5: Log book entries
Measurements (DS 94)

The measurements give the current operating status of the motor.
Measurements are transient values.
The following data are saved in data record 94 on the motor starter:
• Remaining cool-down time of the motor1)
• Motor heating
• Asymmetry1)
• Phase current IL1 (eff)
• Phase current IL1 (%)
• Time-based triggering of the thermal motor model
1) only with HF starters

4-14 NEB950566102000/RS-AA/007
Statistics data (DS 95)

The following data are stored in the DS 95 of the starter:
• Operating hours device
• Operating hours - motor
• Operating hours motor current = 18 … 49.9 % of Ie max1)
• Operating hours motor current = 50 … 89.9 % x Ie max1)
• Operating hours motor current = 90 … 119.9 % x Ie max1)
• Operating hours motor current = 120 … 1000 % of Ie max1)
• No. of starts, motor cw
• No. of starts, motor ccw
• Number of motor overload trips
• Number of switching element overload trips
• Last trip current IA (%)
• Last trip current IA (eff)
• Motor current Imax (%)
• Motor current Imax (eff)
• Number of starts output BO1)
• Maintenance timer1)
With all ET 200pro motor starters, the operating hours are secured if the voltage fails
(a maximum of 6 minutes is lost). Statistics data can be exported via ’ES Motor Starter’
or via PLC DPV-1 with SFC59 or SFB 53.
Slave pointer (DS 96)

The slave pointers store the extreme values of individual measurements in
the time sequence. Slave pointers can be cleared or reset to "0" by the user
using the ’Clear slave pointer’ command.
The following data are stored in the DS 96:
• Number of motor overload trips
• Operating hours motor current = 18 … 49.9 % of Ie1)
• Operating hours motor current = 120 … 1000 % of Ie1)
• Maximum trip current IA max(%)
• Maximum trip current IA max(eff)
• Phase current IL1 max(eff)
• Phase current IL2 max (eff)
• Phase current IL3 max (eff)
• Phase current IL1 min(eff)
• Phase current IL2 min (eff)
• Phase current IL3 min (eff)
• Phase current IL1 max (%)
• Phase current IL1 min (%)

NEB950566102000/RS-AA/007 4-15
System diagnostics (see also manual ’ET 200pro Distributed I/O Device’)
In diagnostics-compatible ET 200pro devices, device-specific diagnostics are
recorded via assigned PROFIBUS fault numbers. The relevant fault number
is issued to the ET 200pro interface module IM 154-. .
The system diagnostics show if there is a channel fault. Information on whether
or not channel-related information is present is also provided.
In the diagnostics data record (see manual "ET 200pro Distributed I/O Device“),
the channel-related diagnostics start from byte 19.
For each channel-related diagnostics, 3 bytes are always inserted. The
associated DP fault number (= fault type) is binary-coded, inserted in each case
in the third byte on bit positions 0 … 4.
The stored values are extracted by the starter from the diagnostics recorded
in data record 92. As there are insufficient uniquely defined DP fault numbers
for the starters, different DS92 diagnostics must be mapped to one and
the same number (= multiple assignment; see table).
Supported by ET 200pro
Channel-specific diagnostics DP DS92:
motor starters /
Single fault Fault no. Byte no.
DS92 meaning
Reserved
Short-circuit 1 22 Temperature sensor short-circuit
power switch tripped (repair
32 switch module)
Overload 4 23 Thermal motor model overload
3
Excess temperature 5 0 Overload switching element
Upper limit exceeded 7 42 Ie limit exceeded
3
Lower limit violated 8 4 Ie limit value violated
4
Fault 9 0 Switching element defective
1
Parameterization fault 16 8 Invalid parameter value
82 Parameter change in ON status
not permissible
Transmitter or load voltage not present 17 10 Switching element power supply
missing
Actuator shutdown 24 24 Overload shutdown
41 Asymmetry shutdown
44 Ie limit value shutdown
46 Zero current shutdown
47 Motor blocking shutdown
External fault 26 33 Current limitation active
(sDSSte / sDSte and sRSSte /
54 sRSte)
55 Input tripping
Shutdown input
57 (ccw end position)
Shutdown input
(cw end position)
Table 4-6: System diagnostics

4-16 NEB950566102000/RS-AA/007
Device diagnostics
In the input process image for the starters, the current group fault (DI 0.2)
and group warning messages (DI 0.3) are sent cyclically where necessary.
More in-depth information on the fault type are accessible where necessary
via a diagnostics call (V1-system diagnostics).
All device-specific diagnostics are summarized in the data record 92 (29 bytes).
The content of DS 92 can be exported using ’ES Motor Starter via the device
interface or online via DP V1 using the ’Read data record’ function.
4.6 Software ’ES Motor Starter’

Features
The ’ES Motor Starter’ software (from version 2006) offers you:
• Structured and tool-supported configuration of low-voltage switching devices
• Quick diagnostics
Local commissioning and monitoring on site such as:

• Parameter assignment during operation of the programmable controller and
control system
• Observation
• Diagnostics and testing
• Factory setting
• Read individual phase currents as direct values
• Residual current detection
• A parameterization block can be set
• Integrated online help
• Read statistics and measured values

NEB950566102000/RS-AA/007 4-17
Application
The ’ES Motor Starter’ diagnostic and commissioning tool is suitable for
the following motor starters:
• DSe, RSe
• High feature DSe, sDSSte / sDSte, RSe, sRSSte / sRSte
The connection between the PC or programming device and the motor starter
is set up using an infrared RS232 PC cable.
Local optical device interface
Caution
To ensure fault-free data transfer, ensure that the infrared interface is clean.
You can find additional information on the software in the online help.
Order Numbers
The order numbers for the RS232 interface cable, USB cable, the ES Motor
Starter software can be found in the appendix under Components for ET 200pro
motor starters.

4-18 NEB950566102000/RS-AA/007
General technical specifications 5
5.1 Shipping and storage conditions
Shipping and storage conditions
The motor starters fulfil the requirements according to IEC 61131, Part 2,
in regard to shipping and storage conditions. The following information applies
to modules that are shipped or stored in the original packaging.
Type of condition Permissible range
Free fall 0.35 m
Temperature from -40°C to +70°C
Temperature variation 20 K/h
Air pressure from 1080 to 660 hPa

(corresponds to an altitude of -1000 to 3500 m)
Relative humidity from 5 to 95 %, without condensation

NEB950566102000/RS-AA/007 5-1
General technical specifications
5.2 Mechanical and climatic environmental conditions

Installation position
Horizontal installation on a vertical wall at a maximum inclination angle of 22.5°.
Mechanical environmental conditions
Oscillations tested in accordance with IEC 60068, Parts 2-6
• Oscillation type: Frequency sweeps with a rate of change of 1 octave

a minute
- 5 Hz < f < 9 Hz Constant amplitude: 7 mm
- 9 Hz < f < 150 Hz Constant acceleration: 2 g
• Oscillation time: 10 frequency sweeps per axis in each of the 3 axes

arranged vertically in relation to each other
Shock tested to IEC 60068, Parts 2-27
• Type of shock: Half sine

• Intensity of shock: 10 g peak value, 11 ms duration
• Direction of shock: 3 shocks in the + / – directions in each of the 3 axes
arranged vertically in relation to each other
Climatic environmental conditions
Temperature -25 to 55 °C
Temperature variation 10 K/h See installation rules chapter 3.1 ff.
Permissible rated current see chapter 3.3
Relative humidity from 5 to 95 %
Air pressure from 1080 to 660 hPa Corresponds to an

altitude of -1000 to
3500 m
Contaminant concentration SO2 : < 0.5 ppm Test:

rel. humidity < 60 %, 10 ppm; 4 days
no condensation
H2S: < 0.1 ppm 1 ppm; 4 days

rel. humidity < 60 %,
no condensation

5-2 NEB950566102000/RS-AA/007
Rear wall bus modules 6
6.1 Rear wall bus modules for special modules and motor
starters
Features
• The 3RK1922-2BA00 rear wall bus module is suitable for housing a special
module or motor starter
• The 3RK1922-2BA01 rear wall bus module is suitable for housing a safety
local repair switch module
• Connection via plug
• Transfers the voltage for electronics / transmitter supply (1L+)
• Transfers the voltage for load power supply (2L+)
• Transfers the voltage for actuating the 400V shutdown module (ASM-400V)
• Transfers the data bus
Rear wall bus module layout

Snap-in nose
Snap-in nose
Retainers for spigot

of special modules
and motor starters Busbars
Data bus
Snap-in nose
Snap-in nose
Coding for F-RSM with Connection for

3RK1922-2BA01 special module or
motor starter
Figure 6-1: Rear wall bus module

NEB950566102000/RS-AA/007 6-1
Rear wall bus modules
6.1.1 Technical specifications
Dimensions and weight

Installation dimensions W x H x D (mm) 110 x 130 x 22.5
Weight (g) approx. 210
Shock protection
Type of protection according to IEC 60529 IP65 (following correct installation)
Rated data of the busbars
Power supply 1L+, 2L+ 24 V DC
Current-carrying capacity Ie 10 A
Table 6-1: Technical specifications for rear wall bus module

6-2 NEB950566102000/RS-AA/007
Special modules 7
Special modules are intended for power infeed, short-circuit protection and
shutdown for a series of downstream motor starters.
With the special modules ’Safety Local repair switch module’ and ’400V
shutdown’, the safety level of category 4 can be achieved with the relevant
wiring.
7.1 Overview
The following special modules are available:
• Repair switch module (RSM) (see chapter 7.2)
• Safety local repair switch module (F-RSM) (see chapter 7.3)
• 400V shutdown module (ASM-400V) (see chapter 7.4)
Parameters and technical specifications for the special modules, see chapter 7.6.

NEB950566102000/RS-AA/007 7-1
Special modules
7.2 Repair switch module (RSM)

7.2.1 Features
The repair switch module is designed for the following individual functions:
• Disconnect the downstream starters from the power supply
• Start lockout via a padlock on the rotary element
• Shortcircuit protection for series-connected consumers with 25 A power
switch
7.2.2 View of repair switch module
≤8 mm
ON Rotary element for

power switch with start
O lockout via padlock
OFF
LED group fault
Labelling field
Plug-in connectors Plug-in connectors

for infeed of the for outfeed of
main power (X1) the main power (X3)
Plug-in connectors
for outfeed of the Padlock bolt
main power (X2)
Figure 7-1: View of repair switch module

7-2 NEB950566102000/RS-AA/007
Special modules
7.2.3 Circuit diagram
Data bus
1L+
1M
L1 1 7
L2 2
L3 3
PE
X1)
DI 0.0 Module status

Q1
Logic
12 3 X2) 1 2 3 X3)
PE
PE
L1
L2
L3
L1
L2
L3
Figure 7-2: Circuit diagram for repair switch module
7.2.4 Assignment of the main power connections
1 2 3 4 3 4
11 12 11 12 11 12
3 4 1 2 1 2
X1) X2) X3)
Number X1 connection X2 connection X3 connection

HAN Q4/2 (pin) HAN Q4/2 (socket) HAN Q4/2 (socket)
1 Phase L1 Phase L1 Phase L1
4 — — —
11 — — —
12 — — —
e PE PE PE
Figure 7-3: Assignment of the main power connections on the repair switch module

NEB950566102000/RS-AA/007 7-3
Special modules
7.3 Safety local repair switch module (F-RSM)

7.3.1 Features
Safety note
The module should be tested during commissioning and then every 12 months.
For the test, proceed as follows:
- Press the emergency stop switch
- Check that the OUT output has been switched off
- Check that the 400 V AC has been switched off
- Release the emergency stop switch
- With a monitored start, check that the OUT output and the 400 V are still
switched off; then press the START button
Repeat the test with the next emergency stop switch until all emergency stop
switches have been pressed.
The module with local safety function is designed for the following individual
functions:
• Has the same functions as a repair switch module
• 2 safe inputs for:
– Emergency stop / emergency off or safety door contacts, 2-channel
– Monitored start-up
• 2 safe outputs, incl.:
– 1 output on the front
– 1 output on the back with power infeed on 1 safety RW channel
• 2 sliding switches for setting the basic functions
– 1-channel / 2-channel
– Autostart / monitored start
• Low-demand and high-demand operating mode
• Use up to safety category 4 conforming to EN 954-1 or SIL 3 conforming
to IEC 61508
Caution
The safety local repair switch module can only be installed on the rear wall
bus module 3RK1922-2BA01.

7-4 NEB950566102000/RS-AA/007
Special modules
7.3.2 Description
The safety local repair switch module includes a 3TK2841 module and is
equipped with M12 connections for connecting external safety components.
Either 1-channel or 2-channel emergency stop / emergency shutdown circuits or
safety door circuits can be connected to connection 1 (IN 1 / IN 2).
Both mechanical switches and electronic sensors can be connected. Electronic
sensors must be operated in the "1-channel mode" operating mode.
An external switch (NO contact) for monitored START can be connected (START)
on connection 2. The connected switch must not be pressed when switching
on or enabling the emergency stop / emergency shutdown function. The OUT
output or F0 bar is activated when the switch is released. The length of pressing
the switch should be in the range 200 ms … 5 s, otherwise this start command
is not accepted.
There is a safe output for connecting a door tumbler available (OUT) on
connection 3.
The required safety function can be set via 2 sliding switches located
underneath the left-hand M12 opening.
The safe inputs are assigned to connection numbers 2 and 4.
The safe outputs are supplied with voltage via the rear wall bus module.
An output is looped through on the front and can be used to actuate a door
tumbler, for example (OUT).
The 2nd output switches the supply to the contactor coils (2L+) for the
downstream motor starters via the rear wall bus module (F0).
Caution
The door tumbler above is only a simple mechanical lock, in other words this
door tumbler does not conform to the safety applications of category 4
conforming to EN 954-1, as a feedback of the mechanical lock bolts is not
possible.
When connecting an electronic sensor with two outputs, ensure that the cross-
circuit detection is realized in the sensor.
The electronic sensor and the ET 200pro station must be supplied from
the same power supply unit.

NEB950566102000/RS-AA/007 7-5
Special modules
7.3.3 View of the safety local repair switch module
≤8 mm
Rotary element for
power switch with
ON
start lockout via
padlock
O Fault
OFF
RUN
LED group fault
POWER
1-channel
Labelling field 2-channel
Connection 2 (START)
Connection 1 (IN1, IN2) with status display
Sliding switch for
Connection 3 (OUT)
function selection
with status display
Plug-in connector Plug-in connector

for infeed of the for outfeed of
main power (X1) the main power (X3)
Plug-in connector
for outfeed of the Padlock bolt
main power (X2)
Figure 7-4: View of the safety local repair switch module

7-6 NEB950566102000/RS-AA/007
Special modules
Data bus
1L+
2L+
1M
2M
F0
L1 1 7
L2 2
L3 3
PE
X1)
Q1 DI 0.0 Module status

DI 0.2 Safety output status
IN 1 emergency stop or guard door 1. Channel
IN 2 emergency stop or guard door 2. Channel
IN 3 monitored START
OUT
F0 power supply of the F0 bar

3TK2841 1-channel / 2-channel configuration
Monitored START / autostart configuration
Logic
12 3 X2) 1 2 3 X3)
PE
PE
L1
L2
L3
L1
L2
L3
Figure 7-5: Circuit diagram for safety local repair switch module
7.3.5 Connection technology
Assignment of the main power connections
1 2 3 4 3 4
11 12 11 12 11 12
3 4 1 2 1 2
X1) X2) X3)

4 — — —
11 — — —
12 — — —
e PE PE PE
Figure 7-6: Assignment of the main power connections on the safety local repair switch module

NEB950566102000/RS-AA/007 7-7
Special modules
Assignment of the auxiliary circuits

Mechanical emergency stop IN- START
1-channel 2L+ 1 2
1 2
Channel 1 5
5
4 3 4 3
IN-
Pin 1: Output (2L+)
Mechanical emergency stop IN- Pin 2: not connected
2-channel 1 2
Pin 3: not connected
Pin 4: Start input
Channel 1 5 Channel 2 Pin 5: not connected
4 3
Electronic sensor IN- OUT

1-channel 1 2
1
2
Channel 1 5 5
4 3 4 3
OUT 2M
Electronic sensor Pin 2: not connected
2-channel IN- Channel 2 Pin 3: Mass (2M)
Pin 4: F-output (2L+)
The operating mode should 1 Pin 5: not connected
be "1-channel operation“ set. 2
Channel 1 5
4 3
Pin 1: Sensor channel 1 output
Pin 2: Sensor channel 2 F-input
Pin 4: Sensor channel 1 F-input
Pin 5: Sensor channel 2 output
Figure 7-7: Assignment of the auxiliary circuits on the safety local repair switch module
Configuration
Sliding switch
S1 S2
1—
1 2-channel operation autostart;
0—
0 1-channel operation Monitored START
S1 S2
Figure 7-8: Configuration of the safety local repair switch module
Safety note
The set configuration should be checked with the ’1-channel’ and ’2-channel’
displays. One of these two displays should always be lit.
If both are lit at the same time or are off at the same time, the device is no
longer ready for operation and should be replaced immediately.

7-8 NEB950566102000/RS-AA/007
Special modules
Caution
Configuration changes must be carried out with the 2L+ power supply switched
off.
Changes with 2L+ power supply present result in a fault message and to shut
down the outputs. To reset the fault message and to transfer the changed
configuration, the 2L+ power supply must be switched off and back on again.
Electronic sensors must be operated in the "1-channel mode" operating mode.
7.3.6 Response in the case of a fault
With an internal or external fault (e.g. cross-circuit of the emergency stop lines),
the outputs are shut down and the fault is signalled via the ’FAULT’ LED.
With an external fault, the ’FAULT’ LED is on continuously. After the fault has
been corrected (e.g. enable emergency stop), the module can be operated
again.
With an internal fault, the ’FAULT’ LED flashes. If the fault cannot be resolved
by switching on and off, e.g. when changing the configuration in operation,
the module must be replaced.

NEB950566102000/RS-AA/007 7-9
Special modules
7.4 400V shutdown module (ASM-400V)

7.4.1 Features
Safety note
The module should be tested on commissioning and after that,
every 12 months.
For the test, proceed as follows:
- The safety module supplying the F0 bar should be shut down.
- Check that the 400 V has been shut off.
- The safety module supplying the F0 bar should be switched on.
The 400V shutdown module is designed for the following individual functions:
• 2-way shutdown of the main circuit supply (category 4)
• Return message of the module functional status via bus
• Return message of the switching status of the contactor via bus
7.4.2 Description
The 400V shutdown module must only be used in combination with the safety
local repair switch module for local safety applications. It includes 2 series-
connected contactors for the safety-oriented shutdown of the main supply
circuit. The operational switching of the connected consumer must be carried
out via a downstream motor starter. The auxiliary circuit supply of the device is
provided via a safety bar in the rear wall bus module.
The 400V shutdown module can be used in combination with the safety local
repair switch module for safety applications up to category 4 conforming to
EN 954-1 or SIL 3 conforming to IEC 61508.
The operating mode is low-demand and high-demand.
Caution
The aggregate current via the 400V shutdown module must be max. 25 A.
Warning
With a load-side short-circuit (power switch on the F-RSM has tripped), there
is a risk of both contactors being welded in the ASM.
After a short-circuit shutdown, the ASM must therefore be checked for correct
functioning.
In switched off status, there must be no electrically conductive connection
between pins 1, 2 and 3 on the X1 connection and sockets 1, 2 and 3 on X2
connection.
Welding the contactors in the event of a short-circuit must be avoided via an
additional protection in the energy infeed with fuses (max. 16 A gL/gG NH
type 3NA, DIAZED type 5SB or NEOZED type 5SE).

7-10 NEB950566102000/RS-AA/007
Special modules
7.4.3 View of 400 V shutdown module
LED group fault
Labelling field
Plug-in connector
for forwarding of
Plug-in connector the main power (X2)
for infeed of the
main power (X1)
Padlock bolt
Figure 7-9: View of 400 V shutdown module

Data bus
OUT 2
1L+
1M
2M
L1 1 7
L2 2
L3 3
PE
X1)
Q1
DI 0.0 Module status
DI 0.1 Safety bar status
Logic
Q2
Q1 Q2
123 X2)
PE
L1
L2
L3
Figure 7-10: 400V shutdown module circuit diagram

NEB950566102000/RS-AA/007 7-11
Special modules
7.4.5 Assignment of the main power connections
4 3 3 4
12 11 11 12
2 1 1 2
X1) X2)
Number X1 connection X2 connection

HAN Q4/2 (pin) HAN Q4/2 (socket)
1 Phase L1 Phase L1
2 Phase L2 Phase L2
3 Phase L3 Phase L3
4 — —
11 — —
12 — —
e PE PE
Figure 7-11: Assignment of the plugs on the 400V shutdown module
7.4.6 Response in the case of a fault
If an internal fault occurs, the outputs remain without power and the fault
is signalled with the ’SF’ LED and notified via bus as diagnostics alarm.
In this case, the faulty module must be replaced.

7-12 NEB950566102000/RS-AA/007
Special modules
7.5 Power bus

Load group
All motor starters supplied via one power bus infeed are referred to as a "load
group". Within a group of motor starters, another power bus infeed may be
required, for example to ensure that the rated operating current (aggregate
current) does not exceed the internal power bus.
The aggregate current of the power bus via the special modules and motor
starters must be max. 25 A.
Current flow via the power bus

The graphic below shows the current flow via the power bus using the example
of a repair switch module and a motor starter:
L1
L2 T1 T1
L3 T2 T2
T3 T3
Infeed
To load
To load
Jumper plug
Repair switch module Motor starters
Rear wall bus module Rear wall bus module
Figure 7-12: Current flow in the power bus
Warning
With special modules and with motor starters, unused connections with caps
do not need to be sealed to protect open contacts against dirt and to seal
the ET 200pro securely in line with IP65.

NEB950566102000/RS-AA/007 7-13
Special modules
7.6 Parameters and technical data

7.6.1 Parameters
A description of the parameters can be found in chapter 10.

The following table indicates the parameters that can be set for the special
modules.
Action,
Parameters Factory setting Applicability
value range
Group diagnostics • Disable Disable Module

• Enable
Table 7-1: Parameters of the special modules
Special module Repair Safety local 400V

switch repair switch shutdown
module module module
Installation measurements (mm): Width 110 110

Height 230 230
Depth 170 150
Weight (g) 1405 1600 2200
Module-specific data
Permissible position for use any
Vibrostability conforming to IEC 60068, parts 2-6 2g
Shock-proofing conforming to IEC 60068, Half-sine 10 g / 11 ms

parts 2-27
Assignment type conforming to IEC 947-4-1 2 1
Degree of contamination conforming 3

to IEC 60664 (IEC 61131)
Overvoltage category conforming to IEC 60664 II
Type of protection conforming to IEC 60529 IP65
Shock protection finger-proof

Table 7-2: Technical specifications for the special modules

7-14 NEB950566102000/RS-AA/007
Special modules

Utilization category — — For conducting

and shutting
down the rated
operating
current when
the safety
device is
pressed
(emergency
stop)
Maximum duration of use no restriction 10 years
Safety guidelines
Category conforming to EN 954-1 — 4 4
conforming to IEC 61508 (SIL level) — 3 3
Performance level (DIN EN ISO 13849-1) — e e
Failure probability (PFH) — 5.358 x 10-11 1 x 10-15

(PFD) — 2.347 x 10-6 1 x 10-15
T1 — 10 years 10 years
B10 — — 6 x 105
Recovery time with emergency stop (enable) — min. 200 ms —
Release time with emergency stop (trip) — 30 ms —
Response time (start) — 40 ms —
Control circuit
Rated operating voltage for electronics L+ / M 24 V DC (20.4 V - 28.8 V)
Rated operating current

from rear wall bus max. 3 mA max. 3 mA max. 3 mA
from electronics supply 1L+ / 1M (no load) max. 4 mA max. 4 mA max. 4 mA
from load voltage 2L+ / 2M (no load) max. 20 mA max. 120 mA max. 600 mA
max. permissible line length — 100 m —
Main circuit
Rated operating current Ie (see chapter 3.3) 25 A 16 A 25 A
Rated operating voltage 400 V

• Approval conforming to EN 60947-1 Appendix N up to 400 V
• Approval conforming to CSA and UL up to 600 V
Rated short-circuit breaking capacity ICU 50 kA at 400 V
Instantaneous overcurrent release fixed setting at 13 x I e —
Connection cross-section power infeed max. 6 x 4 mm²

Table 7-2: Technical specifications for the special modules (Contd.)

NEB950566102000/RS-AA/007 7-15
Special modules

Switching times at 0.85 … 1.1 x U e

• Closing time — — 425… 525 ms1)
• Open delay 40 … 60 ms1)
Insulation resistance
Rated impulse strength Uimp 6 kV
Rated insulation voltage Ui 400 V
Protective separation between main and auxiliary 400 V, conforming to DIN EN 61140
circuits
Circuits with rated voltage Ue against other Test voltage conforming to IEC 61131, Part 2
circuits or earth 500 V DC
• 0 V < Ue < 50 V 2.6 kV DC to ground
• 300 V < Ue < 600 V
1)
These values apply in combination with the F-RSM module
Table 7-2: Technical specifications for the special modules (Contd.)

7-16 NEB950566102000/RS-AA/007
Motor starters 8
8.1 Overview
Due to the integrated electronic overload protection, a cover of the power range up
to 12 A with only two device versions is possible. The ET 200pro motor starters can
be parameterized and permit access to comprehensive diagnostic and statistics
data. The PC configuration tool ’ES motor starters’ is available for this purpose from
version 2006.
A connection to the motor starters can be established in two ways:
1. Locally on-site via the optical device interface of the motor starter
2. Remote on PROFIBUS DP via DPV1
Caution
Due to the operation of star-connected three-phase motors, high EMC
interference may occur. Interference above the IEC limit values can lead to an
impairment of functions or failure of the electronics. In case of high EMC
interference, we recommend the use of motors with EMC protection circuits.
(Exception: electronic starters may not be operated with a EMC protection
circuit).
The best filtering effect is achieved with three-phase RC interference inversion
modules.
Varistor interference inversion modules should not be used since they only
insufficiently filter out fast transients.
8.1.1 Motor starters
The ET 200pro motor starters are offered as direct (DSe) and reversing starters
(RSe) each in two versions:
• Standard series (code: DSe, RSe
– either with control for externally supplied brake with 400 V
– without digital inputs
• High feature range (short name for direct starters: DSe, RSe
– either with control for externally supplied brake with 400 V
– with 4 digital inputs
– with advanced parameterization options

NEB950566102000/RS-AA/007 8-1
Motor starters
8.1.2 Electronic starters
The ET 200pro electronics starters are available as direct (sDSSte / sDSte) and
reversing starters (sRSSte / sRSte) in the high feature version with the following
equipment.
• 4 digital inputs
• with soft start and soft coasting-down function
• with deactivated soft start function as electronic starter for applications with
high switching frequency
• either with control for externally supplied brake with 400 V
• with advanced parameterization options
The table below provides an overview of the various properties of the motor
starters.
Standard High Electronic starters

Feature
feature
Installation width [mm] 110
For power ratings up to [kW] at 400 V AC 5.5
Integrated switchgear SIRIUS contactor S00 Reversing contactor
and bypass relay
Short-circuit protection via permanently
yes
installed fuses
Programmable electronic overload yes
protection
Switching function of main and auxiliary mechanical electronic
contacts
Rated operating current 0.15 - 2.0 / 1.5 - 12 A
Rated operating voltage 400 V AC
Parameterizable yes
CLASS tripping class 10 (fixed) 5, 10, 15, 20
Asymmetry recognition yes
Residual current detection yes
Parameterizable current limits no yes, 2 limit values
Anti-blocking function with rapid no yes
shutdown
Assignment type conforming 1
to IEC 947-4-1
4 digital inputs no yes
Variant with / without brake function yes
’ES Motor Starter’ usable? yes
Derating in upper power range? yes (from tu = 40 °C) yes (from tu = 40 °C)
Diagnostics, fault types, see chapter 4.3
Table 8-1: Motor starter overview

8-2 NEB950566102000/RS-AA/007
Motor starters
8.2 Motor starter properties

8.2.1 ET 200pro motor starters DSe ST, RSe ST
• DSe ST are motor starters for a direction of rotation that can be used in
the ET 200pro distributed I/O device
• RSe ST are motor starters for two directions of rotation with mechanical lock
on cw and ccw motion that can be used in the ET 200pro distributed I/O
device
• Are suitable for switching and protecting three-phase loads up to 5.5 kW
at 400 V AC
• Are available in setting ranges of 0.15 - 2 A and 1.5 - 12 A
• are equipped with SIRIUS contactors
• Have parameterizable electronic overload protection
• Integrated residual current detection
• Asymmetry detection integrated (fixed limit value 30 % Ie)
• The as-is current is measured and the information transmitted to analyzers
• Detection of the switching status of the contactor
• Available diagnostic information of the motor starter (see chapter 4.3)
• Integrated log book functions with 3 device log books
• Integrated statistics data memory
• Circuit state and motor-starter status are indicated by LEDs
• Available either with control for externally supplied brake with 400 V AC
• Short-circuit protection via 3 fuses, meaning they can only be operated
without repair switch module / external short-circuit protection
• Separate supply voltage for
– Bus interface, electronics
– Contactor coils
• Manual control and local parameterization possible via optical device interface
• The power infeed, energy forwarding via a loop and load branch is provided
via power plug-in connector with padlock
• Firmware update via the optical device interface possible via specialist
personnel
8.2.2 ET 200pro motor starters DSe HF, RSe HF
• Have the same basic properties as the DSe ST and RSe ST motor starters
• Also have 4 digital inputs for 2-wire and 3-wire sensors with LED display.
The inputs can also be used for parameterized local control functions
• Have advanced parameterization options
• Upper and lower current limits can be defined and monitored for system and
process supervision

NEB950566102000/RS-AA/007 8-3
Motor starters
8.2.3 Electronic starters ET 200pro sDSSte / sDSte, sRSSte / sRSte
• Have the same basic properties as the DSe HF and RSe HF motor starters
• Also have soft start and coasting down functions
• With the soft start function deactivated, the motor starter can be used as
an electronic direct and reversing starter
• Current limitation function
• Thermistor motor protection
8.2.4 View of DSe and RSe motor starters; Standard and high feature
LED group fault
Labelling field with LED STATE

optical interface behind LED DEVICE
Inputs IN 1 to IN 4
with status display
(only with high feature)
Plug-in connector
for forwarding of
Plug-in connector the main power (X3)
for infeed of the
main power (X1)
Padlock bolt
Plug-in connector
for consumer connection (X2)
Figure 8-1: View of DSe and RSe motor starters; Standard and high feature

8-4 NEB950566102000/RS-AA/007
Motor starters
8.2.5 View of electronic sDSSte / sDSte und sRSSte / sRSte starters
LED group fault

Labelling field with LED STATE
optical interface behind LED DEVICE
Inputs IN 1 to IN 4
with status display
Plug-in connector for

forwarding of the main
Plug-in connector power (X3)
for infeed of the
main power (X1) Padlock bolt
Plug-in connector
for consumer connection (X2)
Figure 8-2: View of electronic sDSSte / sDSte und sRSSte / sRSte starters

NEB950566102000/RS-AA/007 8-5
Motor starters
8.2.6 Connection technology
Assignment of the main power connections
4 3 3 4
6 47 8 5
12 11 11 12
1 2 3
2 1 1 2
X1) X2) X3)

1 Phase L1 L1 out Phase L1
2 Phase L2 Not used Phase L2
3 Phase L3 L3 out Phase L3
4 Not used Brake L1 (switched) Not used
1)
5 — Temperature sensor —
6 — Brake L3 (direct) —
7 — L2 out —
1)
8 — Temperature sensor —
11 Not used — Not used
12 Not used — Not used
e PE PE PE
1) only sDSSte / sDSte and sRSSte / sRSte
Figure 8-3: Assignment of the main power connections on the motor starter

8-6 NEB950566102000/RS-AA/007
Motor starters
Auxiliary circuits
There are the following auxiliary circuits on a ET 200pro motor starter:
• 1L+ Electronic voltage supply via the rear wall bus module to supply
electronics and connected sensors on inputs IN 1 to IN 4.
• 2L+ Load power supply ( 24 V DC) via the rear wall bus module for actuation
of the contactor.
• Sensor supply via M12 plug-in connector. Connections 2 and 4 are bridged.
Connection 5 is inside the device connection to functional earth.
The image below shows the assignment
1 2
+24 V DI x
DI x 0V
4 3
5 FE (functional earth)
Figure 8-4: Assignment of the M12 plug-in connector on the motor starter

NEB950566102000/RS-AA/007 8-7
Motor starters
Diagram for DSe (ST and HF) direct starters and electron. sDSSte / sDSte starters
Data bus
1L+
2L+
1M
2M
7
L1 1 1 L1
L2 2 2 L2
L3 3 3 L3
PE
X1) X3) PE
DI 0.0 Ready from host/PLC
DI 0.1 Motor ON/current flow
DI 0.2 Group fault
DI 0.3 General warning
Input 12)
DI 0.4
Input 22)
DI 0.5
Logic Input 32)
DI 0.6
Input 42)
DI 0.7
DI 1.0 - 1.5 Motor current Iact
DI 1.6 Manual local operating mode
DO 0.0 Motor cw
DO 0.2 Brake
DO 0.3 Trip reset
DO 0.4 Emergency start
DO 0.5 Self-test
DO 1.7 Disable quick stop2)

Q1
Auxiliary switch
Q1
1) Brake control only with order number suffix … AA3
4 1) 6 1 7 3 X2) 2) not present with standard

PE
Br.
Br.
L1
L3
L2
Figure 8-5: Circuit diagram - DSe direct starter; Standard and high feature
More detailed descriptions:

• Motor current Iact in ’Actual motor current’, page 10-3
• Inputs / actions in chapter 10.7
• Emergency start in chapter 10.12

8-8 NEB950566102000/RS-AA/007
Motor starters
Diagram for rev.-starter RSe (ST and HF) and electron. rev.-starter sRSSte / sRSte
Data bus
1L+
2L+
1M
2M
7
L1 1 1 L1
L2 2 2 L2
L3 3 3 L3
PE
X1) X3) PE
DI 0.0 Ready from host/PLC
DI 0.1 Motor ON/current flow
DI 0.2 Group fault
DI 0.3 General warning

)
Input 12
DI 0.4
Input 22)
DI 0.5
Logic Input 32)
DI 0.6
Input 42)
DI 0.7
DI 1.0 - 1.5 Motor current Iact
DI 1.6 Manual local operating mode
DO 0.0 Motor cw
DO 0.1 Motor ccw
DO 0.2 Brake
DO 0.3 Trip reset
DO 0.4 Emergency start
DO 0.5 Self-test
DO 1.7 Disable quick stop2)
Q1 Q2
Q1 Q2 Auxiliary switch
1) Brake control only with order number suffix … AA3
4 1) 6 1 7 3 X2) 2) not present with standard

Br.
Br.
PE
L1
L3
L2
Figure 8-6: Circuit diagram - RSe reversing starter; Standard and high feature

NEB950566102000/RS-AA/007 8-9
Motor starters
More detailed descriptions:

• Motor current Iact in ’Actual motor current’, page 10-3
• Inputs / actions in chapter 10.7
• Emergency start in chapter 10.12
Danger
Hazardous voltage. Danger of death or risk of serious injury.
Phase L1 is not run via the semiconductor in the sDSSte / sDSte and sRSSte /
sRSte.

8-10 NEB950566102000/RS-AA/007
Motor starters
8.2.7 Parameters
A description of the parameters can be found in chapter 10.

The table below shows which actions or value ranges can be set for the relevant
parameters for motor starters DSe / sDSSte / sDSte and RSe / sRSSte /sRSte.
Parameters Action, value range Factory setting

Rated operating current Increment 10 mA GSD/device
• Range 1 • 0.15 to 2 A (0.07 to 0.9 kW) • 0.15 / 2 A
• Range 2 • 1.5 to 12 A (0.7 to 5.5 kW) • 1.5 / 12 A
Behavior with supply voltage • Group fault Group fault
switching element missing • Group fault for ON command
• General warning
Load type • 3 - phase motor 3 - phase motor
• 1-phase motor
(not with electronic starters)
Response on overload - • Shutdown without restart Shutdown without
thermal motor model1) • Shutdown with restart restart
• Warning
Warning limit value1)
• Motor heating 0% … 95% 0%
• time-based trigger 0s … 500s 0s
reserve
Recovery time • 1.5 min. (ST) 1.5 min.
• 1 min. … 30 min. (HF)
increment 0.5 min.
Non-resetting on voltage • yes yes
failure) • no
Interlock time with reversing • 150 ms fixed
starter • 0 s … 60 s1)
Tripping class • CLASS 10 CLASS 10
• CLASS 5, 10, 15, 201)
Idle time Increment 1 s 0
Deletion of the thermal over- 0 to 255 s
load model during switching 0 = deactivated
while in operation
Response on current value • Warning Warning
violation1) • Disconnect
Temperature sensor4) • Deactivated Deactivated
• Thermoclick
• PTC type A
Lower current limit1) Increment 3.125 % 18.75%
18.75 to 100 %2)
1)
Upper current limit Increment 3.125 % 112.5%
50 to 150 %2)
Response to residual current • Warning Disconnect
detection • Disconnect
Current asymmetry limit • 30 % Ie 30 %
value • 30 % … 60 % Ie1)
Response to asymmetry • Warning Disconnect
• Disconnect
Blocking current limit value1) 150 % … 1000 % Ie, with soft 800 %
starter only 800 %
Blocking time limit value1) 1s … 5s 1s
Table 8-2: Parameters for DSe, RSe motor starters (standard and high feature); sDSSte/sDSte, sRSSte/sRSte

NEB950566102000/RS-AA/007 8-11
Motor starters
Parameters Action, value range Factory setting

Start-up type4) • direct Voltage ramp and
• Voltage ramp current limitation
• Current limitation
• Voltage ramp and current
limitation
Coast type4) • free coasting free coasting
• Voltage ramp
Current limit • 0.15 A - 9 A 0 - 600 % 600%
• 9 A - 12 A 0 - 550 %
Startup time4) 0s … 120s 20 s
Coast time4) 0s … 120s 0s
Start voltage4) 20 % … 100 % 40 %
Stop voltage4) 20 % … 90 % 40 %
Response to CPU/master • Use dummy value Use dummy value
STOP • Keep last value
Group diagnostics • Disable Disable
• Enable
Digital inputs1) 4 inputs
• Signal • Retentive
• non-retentive non-retentive
• Level • NC
• NO NO
• Signal delay 10ms 80ms 10 ms
• Signal extension 0 s … 200 ms 0s
• Action • No action No action
• Shutdown without restart
• Shutdown with restart
• Shutdown at limit position,
clockwise rotation
• Shutdown at limit position,
counterclockwise rotation
• General warning
• Operating mode
NO contact only local manual
NO contact only • Emergency start
NO contact only • Motor cw
• Motor ccw
NO contact only • Quick stop
NO contact only • Trip reset
• Cold run
400 V brake output3)
• Brake enabling delay –2.5 s … 2.5 s 0s
• Holding time when
stopping 0s … 25s 0s
1) High feature motor starters only
2) Of rated operational current
3) Order option
4) Only with soft starters
Table 8-2: Parameters for DSe, RSe motor starters (standard and high feature); sDSSte/sDSte, sRSSte/sRSte

8-12 NEB950566102000/RS-AA/007
Motor starters
Group diagnosis:
This parameter enables diagnosis messaging (fault types are listed in
chapter 4.3).
Note
The "Disable group diagnostics" parameter is also used to suppress the SF-LED
displays of faults set by the header. The changed fault detection and display via
SF-LED remains active.
Note
For electronic starters sDSSte / sDSte, sRSSte / sRSte, the following applies:
With the brake delay activated, the brake delay must be greater than the
coasting time when the coasting time is set.

NEB950566102000/RS-AA/007 8-13
Motor starters
Special module DSe-ST DSe-HF sDSSte/

RSe ST RSe-HF sDSte
sRSSte/
sRSte
Installation measurements (mm):Width 110 110
Height 230 230
Depth 150 160
Weight (g) DSe / sDSSte / sDSte: 1385 1395 1700
RSe / sRSSte/ sRSte: 1655 1665 1875
Module-specific data
Permissible position for use vertical, horizontal
Vibrostability conforming to IEC 60 068, parts 2-6 2g
Shock-proofing conforming to IEC 60 068, parts 2-27 Half-sine 10 g / 11 ms
Assignment type conforming to IEC 947-4-1 1
Degree of contamination conforming to IEC 60 664 3
(IEC 61 131)
Type of protection according to IEC 60 529 IP65
Shock protection finger-proof
Control circuit
Rated operating voltage for electronics L+ / M 24 V DC (20.4 - 28.8 V)
Rated operating voltage for electronics 1L+ / 1M ca. 40 mA
Rated operating voltage for contactor control 2L+ / 2M ca. 200 mA
Main circuit
Rated power of three-phase motors at 400 V max. 5.5 kW max. 5.5 /
4 kW 1)
Usage categories AC-1, AC-2, AC-3, AC-4 AC-53a 2)
(max. 9 A with
deact. soft start
function up to
class 10)
Rated operational current Ie see
(up to 40 °C see chapter 3.3) chapter 3.3
• AC-1 / 2 / 3 0.15 A … 2 A / 1.5 A … and
- at 400 V 12 A chapter 8.3,
- at 500 V 0.15 A … 2 A / 1.5 A … 9 A switching
• AC-4 at 400 V 0.15 A … 2 A / 1.5 A … 4 A frequencies
Rated operating voltage Ue
• Approval conforming to EN 60947-1 Appendix N up to 400 V up to 400 V
• Approval conforming to CSA and UL up to 600 V up to 480 V
Connection cross-section power infeed max. 6 x 4 mm²
Switching times at 0.85 … 1.1 x U e —
• Closing time 11ms 50ms
• Open delay 5ms 45ms
Mechanical service life, contactor 30 million switching —
cycles
Electrical service life, contactor see figure 8-7 —
1)
With parameterization as electronic starter max. 4 kW.
2)
8-hour operation
Table 8-3: Technical specifications for the motor starters

8-14 NEB950566102000/RS-AA/007
Motor starters
Permissible switching frequency 80 H see table 8-6

up to table 8-7
Insulation resistance
Rated impulse strength Uimp 6 kV
Rated insulation voltage Ui 400 V
Protective separation between main and auxiliary 400 V, conforming to EN 60947-1
circuits Appendix N
Circuits with rated voltage Ue against other circuits Test voltage conforming to IEC 61131,
or earth Part 2
• 0 V < Ue < 50 V 500 V DC
• 300 V < Ue < 600 V 2.6 kV DC to ground
Short-circuit protection
Rated operating current 16 A
Rated short-circuit breaking capacity ICU 100 kA at 400 V
Table 8-3: Technical specifications for the motor starters (Contd.)
Note
This is a product for environment A (industrial area). This equipment may cause
undesirable radio interference in household environments. In this case, the user
may be required to complete appropriate measures.

NEB950566102000/RS-AA/007 8-15
Motor starters
Technical specifications for brake actuation

(only with order number suffix …AA3)
Rated operating voltage 400 V AC

Continuous current ≤ 0.5 A
Switch-on current t < 120 ms ≤ 5A
Switch-off current AC 15, at 400 Veff ≤ 0.5 A
Permissible brake (example) with half-
wave rectification at 400 V ACT < 40 °C
≤ 100 W
fault message if brake not driven no
Protective measures
Short-circuit protection yes, 1 A slow-blow fuse
Induction protection Internal Varistor
External protection circuit at inductive required
load
Table 8-4: Technical specifications for brake actuation
Caution
The brake actuation and the motor control are laid in the same cable. Non-
permissibly high levels of induction voltages can arise when the motor is
switched off, and these are coupled to the brake actuation in the motor cable
and in this way can result in electrical component faults in the starter.
Brake motors controlled via starter …AA3, should therefore always be fitted
with suppressors (e.g. RC combinations) for the main circuit (exception:
Electronic starters must not be operated with an EMC protective circuit).

8-16 NEB950566102000/RS-AA/007
Motor starters
Technical specifications for inputs

(only with high feature motor starters)
Input characteristic curve to IEC 61131 Type 1

Input voltage
• Nominal value 24 V DC
• for signal "0" -3 … +5
• for signal "1" 11 … 30
Input current
• with signal "1" 7 mA
Connection of 2-wire BEROs possible
Permissible residual current max. 1.5 mA
Input signal delay 10 ms … 80 ms parameterizable
Power supply from 1L+ short-circuit and overload-proof
• Operating voltage range
(relative to 1M) 20.4 to 28.8 V DC
• Aggregate current 200 mA
Connection M12 plug-in connector
Assignment of the inputs
IN 1 Input 1 (DI 0.4)
Table 8-5: Technical specifications for inputs
Electrical service life, contactor
107
8
6
4
Operating cycles at 400 V
106
8
6
4
2
105
8 Ia = Breaking current
6
4 Ie = Rated operating current
2
104
8 PN = Rated power of three-phase
6
4 motors at 400 V
2
103
2 3 4 5 6 10 20 30 40 50 60 80 100 200 Ia(A) 400
9 12 Ie(A)
4 5,5 PN (kW)
Figure 8-7: Electrical service life, contactor

NEB950566102000/RS-AA/007 8-17
Motor starters
8.3 sDSSte / sDSte / sRSSte / sRSte electronic starters

The electrical properties of the DSSe direct soft starters are comparable to
those of the 2-phase SIRIUS soft starters.
From type 1, the following device variants are available:
• 2 A without bypass
• 12 A with bypass
8.3.1 Physical principles
Starting current
Rotary current asynchronous motors have a high switch-on current I(Anlauf).
This inrush current can be between three and fifteen times as high as the rated
operating current, depending on the type of motor. A figure between seven and
eight times the rated operating current can be postulated as typical.
I
Istartup
Irated
I0 (idle)
nrated nsyn n
Mpull-out
M
Mmotor
Mstartup
Mload
Mdip
Maccel
Mrated
Mmotor
Mload
nrated nsyn n
Figure 8-8: Typical current and torque curve of a three-phase asynchronous motor

8-18 NEB950566102000/RS-AA/007
Motor starters
Reducing the starting current

There are various ways of reducing the starting current:
• by star delta starter
• by frequency converter
• by soft starter
Star delta starter

After a certain delay, the motor windings are switched from a star to a delta
configuration. Motor current for star starting is only about 1/3 of that required
for delta starting (motor torque is also reduced to approximately 1/3 of the delta
torque).
Disadvantages:
• 6 motor cables are necessary
• Occurrence of switching surges (in the current and torque transients)
• Startup cannot be matched to the system environment
• Installation is relatively complicated and time-consuming
• Contactor switching calls for an extra time relay or PLC programming
• More space needed in the control cabinet
I Starting current in d M
IAd
MAd Mmotor at d
Mload
Starting current
for * / d start
IA*=
1/3 IA d Mmotor at*
=1/3 MAd MA*
n n
n nsyn n nsyn
*nrated *nrated
Figure 8-9: Current and torque curves for star-delta starting

NEB950566102000/RS-AA/007 8-19
Motor starters
sDSSte / sRSSte soft starters (soft start function activated)

With a soft starter, motor voltage is increased from a selectable starting voltage
to the rated voltage by phase firing within a defined starting time. Motor current
is proportional to the motor voltage, so the starting current is reduced by the
factor of the defined starting voltage.
The illustration below shows how the sDSSte / sRSSte soft starter works:
UL1- L3
α α
α α ϕ
L2
UL2- L3
M L1
3~
L3
G1
Figure 8-10: Phase firing of the supply voltage by semiconductor elements in the sDSSte / sRSSte
soft starters
Example:
Starting voltage 50 % of Ue => starting current equals 50 % of the motor
starting current for direct-on-line starting.
A soft starter also reduces motor torque. This is the reason why a soft-started
motor does not jerk into action.
The relationship is as follows: motor torque is proportional to the square of
motor voltage.

8-20 NEB950566102000/RS-AA/007
Motor starters
Example:
Starting voltage 50 % of Ue => starting torque 25 % of the starting torque for
direct-on-line starting.
Advantages:
• Less space needed in the control cabinet
• No protective circuitry (e.g. filter elements) needed for compliance with radio
interference suppression requirements
• Lower installation costs
• Straightforward system startup
• Only 3 motor feeder cables, half as many as are needed for a star delta
starter
• Local adjustments make the unit easy to configure in accordance with system
requirements.
Disadvantages:
• Long-term speed settings not possible.
• Lower torque at reduced voltage
I M
100 % Usystem
Istartup
100 % Usystem
Istartup Mstartup
0.7 x 70 % Usystem
Istartup 70 % Usystem
0.5 x 50 % Usystem
Mstartup
0.49 x 50 % Usystem
Mstartup
0.25 x
nsyn n nsyn n
Figure 8-11: Current and torque curves for a soft starter
sDSte / sRSte direct starters (soft start function deactivated)

Via direct switching (instantaneous switching), the motor is placed onto
the network without delay and reaches its maximum torque in a short time.
Advantage: Very high switching frequency
Disadvantage: High loading of the connection lines and the mechanical motor
bearing

NEB950566102000/RS-AA/007 8-21
Motor starters
8.3.2 Application and use
Areas of application and criteria for selection

The ET 200pro sDSSte / sDSte and sRSSte / sRSte electronic starters provide
an alternative to star-delta starters, frequency converters and to mechanical
switchgear (comparison and advantages, see chapter 8.3.1).
The most important advantages with activated soft start function are soft
starting and coasting, interruption-free changeover without current spikes that
could interfere with the supply system and small dimensions.
Many drives that needed frequency converters in the past, can be changed to
soft-start operation with the sDSSte / sRSSte, if the applications do not call for
variations in speed.
Applications
Typical applications include, for example:
Conveyor belts, conveyor systems:
• smooth starting
• smooth slowing,
• high switching frequency
Rotary pumps, piston-type pumps:
• avoidance of pressure surges
• service life of the piping system is extended
Agitators, mixers:
• reduced starting current
Fans:
• less strain on gearing and drive belts
The most important advantages with deactivated sDSte / sRSte soft-start

function are direct switching on and off (instantaneous switching) and high
switching frequency.

8-22 NEB950566102000/RS-AA/007
Motor starters
8.3.3 Features
Electronic starters ET 200pro sDSSte / sDSte and sRSSte / sRSte

• Are suitable for switching and protecting three-phase loads up to 5.5 kW
at 400 V AC
• Are available in setting ranges of 0.15 - 2 A and 1.5 - 12 A
• The power electronics have a 2-phase design (L2 and L3 are controlled,
L1 is bridged)
• After the motor startup, the soft starter power thyristors are bridged via
integrated relay from Ie > 7 A
• Have parameterizable electronic overload protection
• Upper and lower current limits for system and process monitoring can be
set and monitored
• The motor starter can be parameterized for warning or shutdown as
the response to an overload event or if a current limit is violated
• The integral protective mechanism recognizes a blocked motor and triggers
a rapid shutdown
• Integrated residual current detection
• Integrated asymmetry detection
• The as-is current is measured and the information transmitted to analyzers
• Available diagnostic information of the soft starter (see chapter 4)
• Circuit state and motor-starter status are indicated by LEDs
• Have different starting and coasting types (soft start and coasting,
and mixtures of the two)
• Have direct switching on and off (instantaneous switching) of motors for
applications with high switching frequency
Danger
Hazardous voltage. Danger of death or risk of serious injury.
Phase L1 is not run via the semiconductor in the sDSSte / sDSte and sRSSte /
sRSte.
Soft start function with automatic startup detection

Torque-reduced start for three-phase asynchronous motors:
Triggering is two-phase, which means that the current is kept low throughout
the run-up phase. Current peaks such as those that occur in a star-delta start
at the changeover from star to delta are prevented by continuous voltage
management.
Transient current peaks (inrush peaks) are automatically avoided in each switch-
on procedure by a special control function of the power semiconductors.
Automatic startup detection:
With a motor current of 1.5 x Ie or after 4 s startup, the startup detection is
activated and switches at 1.2 x Ie to the bypass or fully controls the
semiconductor with devices without bypass.

NEB950566102000/RS-AA/007 8-23
Motor starters
Soft coasting-down function

The integrated soft rundown function prevents the drive coming to an abrupt
halt when the motor is switched off.
Warning
Following a shutdown function with a motor brake, the soft coasting down and
time delay work against the halted motor.
Direct start function

Direct start for rotary current asynchronous motors without torque reduction
with the goal of higher switching frequency.
time ramp
The graphic below shows the time ramp of sDSSte / sDSte, sRSSte / sRSte with
parameterized ramp operation (DI 1.7 = 1):
U
UN
Us
t
tR on tR off
Figure 8-12: Time ramp / time diagram, sDSSte / sDSte, sRSSte / sRSte
Starting voltage
The start voltage should be parameterized so that the motor starts running rapidly.
Ramp time (start time)

The ramp time should be parameterized so that the motor can run up to speed
within this time.
If the star time for star-delta starting is known, the ramp time can be set to this
value.
Coasting-down time (stop time)

The "Coasting-down time" parameter is used to set the duration of the voltage
ramp on coasting down. This parameter can be used to make motor run-down
longer than it would be if the motor were merely to coast to a stop.
If the value 0 is set, there is a free coasting down process.
Stop voltage
The "Stop voltage" parameter is used to set the voltage value where this is
cancelled with the "voltage ramp" coasting down type, i.e. switched off.

8-24 NEB950566102000/RS-AA/007
Motor starters
Current limiting value

The "Current limitation value" parameter is used to limit the startup current to
the set value.
Cyclic duration factor CD

The cyclic duration factor CD in % is the ratio between load duration and
freewheeling duration for loads that are switched frequently on and off.
This factor can be calculated with the aid of the formula below:
ts + tb
ED = ------------------------
ts + tb + tp
In this formula:
• CD cyclic duration factor [%]
• ts starting time [s]
• tb operating time [s]
• tp idle time [s]
The illustration below shows the procedure.

Ie
t
ts tb tp
Figure 8-13: Cyclic duration factor CD
Switching frequency
It is essential to comply with the maximum permissible switching frequency
in order to avoid exposing the devices to thermal overload. To do this, the
"Response to overload - thermal motor model" parameter must be deactivated
(shutdown without restart). It is also necessary to deactivate the idle time for
cooling in the thermal motor model by selecting the default = 0 = deactivated
(see chapter 8.2.7, "Idle time parameters").
The tables below provide an overview of the switching frequencies/hour
according to the influencing factors.

NEB950566102000/RS-AA/007 8-25
Motor starters
3RK1304-5KS70-…… (0.15 A to 2 A)
CLASS 10A
Device orientation vertical horizontal
Rated current Ie 2A 2A 2A 2A 2A 2A
Ambient temperature 40 °C 50°C 55°C 40 °C 50°C 55°C
Degree of protection 1) 2) 1) 2) 1) 2) 1) 2) 1) 2) 1) 2)
CD = 30 %, start 4xIe/1 s 250 910 250 910 250 910 250 910 250 910 250 910
CD = 70 %, start 4xIe/1 s 150 460 150 460 150 460 150 460 150 460 150 460
CD = 30 %, start 4xIe/2 s 120 420 120 420 120 420 120 420 120 420 120 420
CD = 70 %, start 4xIe/2 s 70 210 70 210 70 210 70 210 70 210 70 210
Class 10
CD = 30 %, start 4xIe/1 s 120 450 120 450 120 450 120 450 120 450 120 450
CD = 70 %, start 4xIe/1 s 70 230 70 230 70 230 70 230 70 230 70 230
CD = 30 %, start 4xIe/2 s 60 210 60 210 60 210 60 210 60 210 60 210

CD = 70 %, start 4xIe/2 s 37 100 37 100 37 100 37 100 37 100 37 100
Class 15
CD = 30 %, start 4xIe/1 s 80 300 120 450 120 450 120 450 120 450 120 450
CD = 70 %, start 4xIe/1 s 50 150 70 230 70 230 70 230 70 230 70 230
CD = 30 %, start 4xIe/2 s 40 140 60 210 60 210 60 210 60 210 60 210

CD = 70 %, start 4xIe/2 s 25 70 37 100 37 100 37 100 37 100 37 100
Class 20
CD = 30 %, start 4xIe/1 s 60 220 60 220 60 220 60 220 60 220 60 220
CD = 70 %, start 4xIe/1 s 37 110 37 110 37 110 37 110 37 110 37 110
CD = 30 %, start 4xIe/2 s 30 100 30 100 30 100 30 100 30 100 30 100

CD = 70 %, start 4xIe/2 s 18 50 18 50 18 50 18 50 18 50 18 50
1) Load cycle current effective value corresponds to 1.15 x Ie => motor protection
2) Load cycle limit for motor starter. The motor should be protected against overload here using thermistors
Table 8-6: Switching frequencies with activated soft start function

8-26 NEB950566102000/RS-AA/007
Motor starters
3RK1304-5LS70-…… (1.5 A to 12 A)
CLASS 10A
Rated current Ie 5A 5A 5A 5A 5A 4.5 A
CD = 30 %, start 4xIe/1 s 250 910 250 780 250 650 250 860 250 650 250 650
CD = 70 %, start 4xIe/1 s 150 460 150 400 150 300 150 460 150 280 150 280
CD = 30 %, start 4xIe/2 s 120 420 120 370 120 320 120 420 120 320 120 320
CD = 70 %, start 4xIe/2 s 70 210 70 190 70 150 70 210 70 140 70 140
Class 10
CD = 30 %, start 4xIe/2 s 120 450 120 380 120 320 120 430 120 320 120 320
CD = 70 %, start 4xIe/2 s 70 230 70 180 70 130 70 230 70 140 70 140
CD = 30 %, start 4xIe/4 s 60 210 60 190 60 160 60 210 60 160 60 160

CD = 70 %, start 4xIe/4 s 37 100 37 100 37 70 37 100 37 70 37 70
Class 15
CD = 30 %, start 4xIe/3 s 80 300 80 250 80 220 80 280 80 210 80 210
CD = 70 %, start 4xIe/3 s 50 150 50 130 50 100 50 150 50 95 50 95
CD = 30 %, start 4xIe/6 s 40 140 40 130 40 110 40 140 40 105 40 105

CD = 70 %, start 4xIe/6 s 25 70 25 65 25 50 25 70 25 50 25 50
Class 20
CD = 30 %, start 4xIe/4 s 60 220 60 190 60 160 60 210 60 160 60 160
CD = 70 %, start 4xIe/4 s 37 110 37 100 37 70 37 115 37 70 37 70
CD = 30 %, start 4xIe/8 s 30 100 30 95 30 80 30 105 30 80 30 80

CD = 70 %, start 4xIe/8 s 18 50 18 50 18 35 18 50 18 35 18 35
2) Load cycle limit for motor starter. The motor should be protected against overload here using thermistors.
Table 8-6: Switching frequencies with activated soft start function (Contd.)

NEB950566102000/RS-AA/007 8-27
Motor starters
3RK1304-5LS70-…… (1.5 A to 12 A)
CLASS 10A
Rated current Ie 7A 5.8 A 5A 6A 5A 4.5 A
CD = 30 %, start 4xIe/1 s 250 580 250 600 250 650 250 650 250 650 250 650
CD = 70 %, start 4xIe/1 s 150 260 150 260 150 300 150 280 150 280 150 280
CD = 30 %, start 4xIe/2 s 120 290 120 300 120 320 120 320 120 320 120 320
CD = 70 %, start 4xIe/2 s 70 130 70 130 70 150 70 140 70 140 70 140
Class 10
CD = 30 %, start 4xIe/2 s 120 290 120 300 120 320 120 320 120 320 120 320
CD = 70 %, start 4xIe/2 s 70 130 70 130 70 130 70 140 70 140 70 140
CD = 30 %, start 4xIe/4 s 60 145 60 150 60 160 60 160 60 160 60 160

CD = 70 %, start 4xIe/4 s 37 65 37 65 37 70 37 70 37 70 37 70
Class 15
CD = 30 %, start 4xIe/3 s 80 190 80 200 80 220 80 210 80 210 80 210
CD = 70 %, start 4xIe/3 s 50 85 50 85 50 100 50 95 50 95 50 95
CD = 30 %, start 4xIe/6 s 40 95 40 100 40 110 40 105 40 105 40 105

CD = 70 %, start 4xIe/6 s 25 45 25 45 25 50 25 50 25 50 25 50
Class 20
CD = 30 %, start 4xIe/4 s 60 145 60 150 60 160 60 160 60 160 60 160
CD = 70 %, start 4xIe/4 s 37 65 37 65 37 70 37 70 37 70 37 70
CD = 30 %, start 4xIe/8 s 30 72 30 75 30 80 30 80 30 80 30 80
CD = 70 %, start 4xIe/8 s 18 33 18 33 18 35 18 35 18 35 18 35

8-28 NEB950566102000/RS-AA/007
Motor starters
3RK1304-5LS70-…… (1.5 A to 12 A)
CLASS 10A
CD = 30 %, start 4xIe/1 s 250 340 250 250 210 210 250 290 210 210 170 170
CD = 70 %, start 4xIe/1 s 150 290 150 200 150 160 150 240 150 170 125 125
CD = 30 %, start 4xIe/2 s 120 170 120 120 105 105 120 145 105 105 88 88
CD = 70 %, start 4xIe/2 s 70 140 70 100 70 80 70 120 70 82 63 63
Class 10
CD = 30 %, start 4xIe/2 s 120 170 120 120 105 105 120 145 105 105 88 88
CD = 70 %, start 4xIe/2 s 70 140 70 100 70 80 70 120 70 82 63 63
CD = 30 %, start 4xIe/4 s 60 85 60 60 53 53 60 72 53 53 44 44
CD = 70 %, start 4xIe/4 s 38 72 38 50 38 38 38 60 38 41 31 31
Class 15
CD = 30 %, start 4xIe/3 s 80 115 80 85 70 70 80 97 71 71 58 58
CD = 70 %, start 4xIe/3 s 50 95 50 65 50 52 50 80 50 55 42 42
CD = 30 %, start 4xIe/6 s 40 57 40 42 35 35 40 48 35 35 29 29
CD = 70 %, start 4xIe/6 s 26 48 26 33 26 26 25 40 25 27 21 21
Class 20
CD = 30 %, start 4xIe/4 s 60 85 60 60 53 53 60 72 53 53 44 44
CD = 70 %, start 4xIe/4 s 38 72 38 50 38 38 38 60 38 41 31 31
CD = 30 %, start 4xIe/8 s 30 42 30 30 26 26 30 36 26 26 22 22
CD = 70 %, start 4xIe/8 s 18 36 18 25 18 18 19 30 19 20 15 15

NEB950566102000/RS-AA/007 8-29
Motor starters
3RK1304-5LS70-…… (1.5 A to 12 A)
CLASS 10A
Rated current Ie 12 A 12 A 12 A 12 A 12 A 11 A
CD = 30 %, start 4xIe/1 s 215 215 155 155 125 125 175 175 125 125 120 120
CD = 70 %, start 4xIe/1 s 150 150 100 100 70 70 125 125 70 70 70 70
CD = 30 %, start 4xIe/2 s 107 107 77 77 63 63 88 88 63 63 60 60

CD = 70 %, start 4xIe/2 s 70 80 50 50 35 35 62 62 36 36 33 33
Class 10
CD = 30 %, start 4xIe/2 s 107 107 77 77 63 63 88 88 63 63 60 60
CD = 70 %, start 4xIe/2 s 70 80 50 50 35 35 62 62 36 36 33 33
CD = 30 %, start 4xIe/4 s 54 54 38 38 312 31 44 44 31 31 31 31

CD = 70 %, start 4xIe/4 s 38 40 25 25 18 18 31 31 18 18 18 18
Class 15
CD = 30 %, start 4xIe/3 s 72 72 52 52 42 42 59 59 42 42 40 40
CD = 70 %, start 4xIe/3 s 50 54 34 34 24 24 41 41 24 24 24 24
CD = 30 %, start 4xIe/6 s 36 36 26 26 21 21 29 29 21 21 20 20
CD = 70 %, start 4xIe/6 s 25 27 17 17 12 12 20 20 12 12 12 12
Class 20
CD = 30 %, start 4xIe/4 s 54 54 38 38 31 31 44 44 31 31 31 31
CD = 70 %, start 4xIe/4 s 38 40 25 25 18 18 31 31 18 18 18 18
CD = 30 %, start 4xIe/8 s 27 27 19 19 15 15 22 22 15 15 15 15
CD = 70 %, start 4xIe/8 s 18 20 12 12 9 9 15 15 9 9 9 9

8-30 NEB950566102000/RS-AA/007
Motor starters
3RK1304-5KS70-…… (0.15 A to 2 A)
CLASS 10A
CD=30 % (8xIe) / 0.2 s 300 2000 300 2000 300 2000 300 2000 300 2000 300 2000
CD=70 % (8xIe) / 0.2 s 180 1000 180 1000 180 1000 180 1000 180 1000 180 1000
CD=30 % (8xIe) / 0.4 s 150 1000 150 1000 150 1000 150 1000 150 1000 150 1000
CD=70 % (8xIe) / 0.4 s 90 520 90 520 90 520 90 520 90 520 90 520
Class 10
Direct start CD=30 % 150 1000 150 1000 150 1000 150 1000 150 1000 150 1000
(8xIe) / 0.4 s
CD=70 % (8xIe) / 0.4 s 90 500 90 500 90 500 90 500 90 500 90 500
CD=30 % (8xIe) / 0.8 s 75 490 75 490 75 490 75 490 75 490 75 490

CD=70 % (8xIe) / 0.8 s 45 250 45 250 45 250 45 250 45 250 45 250
3RK1304-5LS70-…… (1.5 A to 12 A)
CLASS 10A
CD=30 % (8xIe) / 0.25 s 240 1300 240 1000 240 800 240 1150 240 840 240 840
CD=70 % (8xIe) / 0.25 s 150 800 150 500 150 350 150 650 150 380 150 380
CD=30 % (8xIe) / 0.5 s 120 700 120 500 120 400 120 580 120 430 120 430
CD=70 % (8xIe) / 0.5 s 70 380 70 270 70 200 70 340 70 200 70 200
Class 10
CD=30 % (8xIe) / 0.5 s 120 700 120 520 120 420 120 580 120 430 120 430
CD=70 % (8xIe) / 0.5 s 70 400 70 280 70 200 70 340 70 200 70 200
CD=30 % (8xIe) / 1 s 60 350 60 260 60 220 60 290 60 220 60 220

CD=70 % (8xIe) / 1 s 37 190 37 140 37 100 37 170 37 100 37 100
Table 8-7: Switching frequencies with deactivated soft start function (direct start)

NEB950566102000/RS-AA/007 8-31
Motor starters
3RK1304-5LS70-…… (1.5 A to 12 A)
CLASS 10A
CD=30 % (8xIe) / 0.3 s 200 630 200 670 200 740 200 700 200 700 200 700
CD=70 % (8xIe) / 0.3 s 120 280 120 290 120 330 120 320 120 320 120 320
CD=30 % (8xIe) / 0.6 s 100 320 100 330 100 370 100 350 100 350 100 350
CD=70 % (8xIe) / 0.6 s 60 140 60 140 60 160 60 160 60 160 60 160
Class 10
CD=30 % (8xIe) / 0.6 s 100 320 100 330 100 370 100 350 100 350 100 350
CD=70 % (8xIe) / 0.6 s 60 140 60 140 60 160 60 160 60 160 60 160
CD=30 % (8xIe) / 1.2 s 50 160 50 170 50 190 50 170 50 170 50 170

CD=70 % (8xIe) / 1.2 s 30 70 30 70 30 80 30 80 30 80 30 80
3RK1304-5LS70-…… (1.5 A to 12 A)
CLASS 10A
Ambient temperature 40°C 50°C 55°C 40°C 50°C 55°C
CD=30 % (8xIe) / 0.35 s 170 330 170 240 170 200 170 280 170 200 170 170
CD=70 % (8xIe) / 0.35 s 100 280 100 190 100 150 100 230 100 155 100 120
CD=30 % (8xIe) / 0.7 s 85 170 85 120 85 100 85 140 85 105 85 85

CD=70 % (8xIe) / 0.7 s 52 140 52 95 52 75 52 120 52 82 52 62
Class 10
Ambient temperature 40°C 50°C 55°C 40°C 50°C 55°C
CD=30 % (8xIe) / 0.75 s 85 160 85 115 85 95 80 130 80 95 80 80
CD=70 % (8xIe) / 0.75 s 52 130 52 90 52 70 50 110 50 75 50 57
CD=30 % (8xIe) / 1.5 s 40 80 40 59 40 48 40 67 40 48 40 40

CD=70 % (8xIe) / 1.5 s 25 67 25 47 25 37 25 56 25 38 25 29
Table 8-7: Switching frequencies with deactivated soft start function (direct start) (Contd.)

8-32 NEB950566102000/RS-AA/007
Motor starters
8.3.4 Notes on configuration
In order for a motor to reach its rated speed, motor torque at any given time
during run-up must be greater than the torque needed by the load, as otherwise
a stable operating point would be reached before the motor achieved its rated
speed (the motor would "drag to a stop"). The difference between motor torque
and load torque is the accelerating torque that is responsible for the increase in
the speed of the drive. The lower the accelerating torque, the longer is the time
the motor needs to run up to its operating speed.
Starting torque
Reducing the terminal voltage of a three-phase asynchronous motor reduces
the motor's starting current and the starting torque.
Current is directly proportional to voltage, whereas voltage is proportional to
the square root of motor torque.
Example:
Motor = 5.5 kW, rated current = 11.4 A, starting current = 6.3 x rated current,
motor torque = 36 Nm, starting torque = 2.4 x rated torque
Settings for the soft starter: Start voltage 50 % of rated voltage for motor
The reductions are thus as follows:
• Starting current is reduced to half the starting current for a direct start: 50 %
of (6.3 x 11.4 A) = 36 A
• Starting torque is reduced to 0.5 x 0.5 = 25% of the starting torque for
a direct start: 25% of 2.4 x 36 Nm = 21.6 Nm
Note
On account of the ratio between starting voltage and torque, it is important
to ensure that starting voltage is not too low. This applies particularly for
a pronounced saddle torque, the lowest motor torque that occurs during run-
up to rated speed.

NEB950566102000/RS-AA/007 8-33
Motor starters
Mmotor
M
Mstartup
Mmotor with Mload

ET 200pro soft starter
MB
MB = accelerating
torque of the motor
Mstartup
with
SIRIUS
soft starter n
Ue
US
tR t
Figure 8-14: Load and motor torques and motor terminal voltage for operation with soft starter
Criteria for selection
Note
With the ET 200pro soft starters sDSSte / sDSte and sRSSte / sRSte, the
corresponding soft starter must be chosen according to the rated motor current
(soft starter rated current must be ≥ rated motor current).
Starting time
To achieve optimal operating conditions for the sDSSte / sRSSte soft starters,
the set startup time should be approx. 1 s longer than the resultant motor
startup time. Longer starting times increase the thermal load on the devices
and the motor unnecessarily and lead to a reduction in the permissible
switching frequency.

8-34 NEB950566102000/RS-AA/007
Connection 9
Warning
Danger
Ensure that the wiring is correct and carefully carried out! ET 200pro
components may otherwise be destroyed! There is a danger of death!
Shock protection
The HAN Q4/2 plug-in connectors used for power supply and HAN Q8/0 for
consumer connection have sufficient shock protection (finger-proof) in
accordance with DIN VDE 0106, Part 100.

NEB950566102000/RS-AA/007 9-1
Connection
9.1 Rules for wiring
Warning
9.1.1 Selecting the energy lines
The core cross-section of the energy lines must be modified for the relevant
ambient conditions. The key factors for the core cross-section are:
• the current set on the device,
• the installation type,
• the ambient temperature,
• the material type (PVC, rubber).
For PVC energy lines, the following maximum current loading capacity applies,
e.g. with installation in the cable duct, depending on the ambient temperature:
mm2 TU
30 °C 40 °C 45°C 50°C 55°C
1.5 14 A 12.2 A 11.1 A 9.9 A 08.5 A

2.5 19 A 16.5 A 15.0 A 13.5 A 11.6 A
4.0 26 A 22.6 A 20.5 A 18.5 A 15.9 A
Observe the following rules during installation:
Rules for flexible lines Data

Current-loading capacity of the plug-in connector
depending on the connectable core cross-sections and Tu =
the ambient temperature 55 °C 40 °C
1.5 mm2 12 A 15 A
2.5 mm2 20 A 25 A
4.0 mm2 30 A 35 A
Table 9-1: Rules for wiring
9.1.2 Unused connections
Connect unused connections with caps; this is the only way to ensure
protection rating IP65. order number 3RK1902-0CJ00 (x 10) or 3RK1902-0CK00
(x 1).

9-2 NEB950566102000/RS-AA/007
Connection
9.2 Energy cable preparation

9.2.1 The following is required for preparation work:
• for assembly of the sockets and pins on the individual cores, a crimping tool
(see chapter A.2).
As well as the following accessories:
• for supply to special modules (assignment of X1, see chapter 9.2.2),
for supply to motor starters (assignment of X1, see chapter 9.2.3):
– a flexible Cu cable with 4 x 2.5 mm2 / 4 mm2 / 6 mm2 (3-core + PE)
– an energy plug-in connector HAN Q4/2 socket
- for 2.5 mm2: 3RK1911-2BE50
- for 4.0 mm2: 3RK1911-2BE10
- for 6 mm2: 3RK1911-2BE30
• for energy forwarding via a loop to the RSM and F-RSM special modules
(assignment of X2 see chapter 9.2.2):
– a flexible Cu cable with 4 x 2.5 mm2 / 4 mm2 (3-core + PE)
– an energy plug-in connector HAN Q4/2 pin
- for 2.5 mm2: 3RK1911-2BF50
- for 4.0 mm2: 3RK1911-2BF10
• for consumer connection on the motor starter (assignment of X2
see chapter 9.2.3):
– a flexible Cu cable with 1.5 mm2 or 2.5 mm2
- without brake control: 3-core + PE
- with brake control: 5-core + PE
– an energy plug-in connector HAN Q8/0 pin
- for 1.5 mm2: 3RK1902-0CE00
- for 2.5 mm2: 3RK1902-0CC00
MS MS
SF
BF
ON
DC 24V
Energy infeed
Connector set M M
7-pin (socket)
angled cable routing
Figure 9-1: Example: Power infeed

NEB950566102000/RS-AA/007 9-3
Connection
MS MS
SF
BF
ON
Energy infeed DC 24V
Connector set
7-pin (socket) M M
with turned socket insert
Figure 9-2: Example: Power infeed with rotated socket insert
MS MS
SF
BF
ON
DC 24V
Other Station
M M
Connector set alternatively Connector set 7-

7-pin (pins) pin (socket)
angled angled
Power relaying
Figure 9-3: Example: Power forwarding

9-4 NEB950566102000/RS-AA/007
Connection
SF SF
SF
MS MS MS MS
BF
ON
DC 24V
Connector set
9-pin (pin)
Motor connection cable
Figure 9-4: Example: Motor connection cable

NEB950566102000/RS-AA/007 9-5
Connection
9.2.2 Plug-in connector for RSM and F-RSM special modules
The X1 energy plug-in connector for infeed or X2 for forwarding via a loop to
special modules RSM and F-RSM consist of the following components:
X1 infeed HAN Q4/2 socket
Plug-in housing
2 1
Cable gland 12 PE 11
with seal insert
Contact sockets
4 3
Socket insert
Coding
Coding
X2 forwarding via a loop HAN Q4/2 pin

PE
Plug-in housing
4 3
Cable gland
with seal insert 12 11
Contact pins
Pin insert
Coding 2 1
Coding
Socket / Assignment
pin X1 and X2
1 Phase L1
2 Phase L2
3 Phase L3
4 Not used
11 Not used
12 Not used
PE (yellow / green)
Figure 9-5: Plug-in connector for RSM and F-RSM special modules
Caution
Ensure that the coding position when inserting the pin insert or socket insert
into the plug-in housing.

9-6 NEB950566102000/RS-AA/007
Connection
9.2.3 Plug-in connector for motor starters
The X1 energy plug-in connector for X2 infeed for consumer connection to

the motor starters consist of the following components:
X1 infeed HAN Q4/2 socket
Coding
Plug-in housing Socket X1 assignment

1 Phase L1
Coding 2 Phase L2 3 4
11 PE 12
3 Phase L3
Cable gland 4 Not used
with seal insert 11 Not used 1 2
Contact sockets 12 Not used
Socket insert PE (yellow / green)
X2 consumer connection HAN Q8/0 pin

Coding
Pin X2 assignment
Plug-in housing
1 Phase L1 7
8 6
2 Not used
3 Phase L3 5 PE 4
4 Brake L1
Cable gland (switched) 3 2 1
with seal insert
5 Temperature sensor1)
Contact pins
Coding 6 Brake L3 (direct)
Pin insert 7 Phase L2
8 Temperature sensor1)
PE (yellow / green)
1) only sDSSte / sDSte and sRSSte / sRSte
Figure 9-6: Plug-in connector for motor starters
Caution
Ensure that the coding position when inserting the pin insert or socket insert
into the plug-in housing.

NEB950566102000/RS-AA/007 9-7
Connection
9.2.4 Installing and wiring energy plug-in connectors
Installing and wiring the energy plug-in connectors according to the following
specifications:
Step Procedure
1 Insert the cable through the cable gland, the relevant seal insert
provided, and the plug-in housing.
The seal insert is available in the following graduations:
Permissible external diameter of the cable Seal insert
7.0 to 10.5 mm Green

9.0 to 13.0 mm Red
11.5 to 15.5 mm white
2 Strip the cable to a length of 20 mm.
3 Strip the cable to a length of 8 mm.
4 Fasten the contact sockets / contact pins on the cores via crimping using
a suitable tool (see chapter A.2) or solder.
5 Sort the contact sockets / contact pins into the socket insert / pin insert
according to the assignments as shown in chapter 9.2.2 and chapter 9.2.3.
The contact sockets / contact pins should not yet be engaged. Check the
correct assignment. Slide the contact sockets / contact pins into the socket
insert / pin insert until they engage.
Contact sockets / contact pins already fitted can be removed again using
a removal tool (see chapter A.2).
6 Ensure that the coding position is correct, pull back the cable and screw
the socket insert / pin insert into the plug-in housing using the Phillips bolts
provided.
7 Screw the cable gland tight. Ensure that the cable is not turned against
the plug-in housing.
Table 9-2: Installing and wiring energy plug-in connectors

9-8 NEB950566102000/RS-AA/007
Connection
9.3 Energy jumper plug

The energy jumper plug is used to forward the main power via a loop from one
special module or motor starter to the next motor starter.
The table below shows the contact assignments:
Pin Socket Assignment
1 1 Phase L1
2 2 Phase L2
3 3 Phase L3
4 4 Not used
PE (yellow / green)
Table 9-3: Energy jumper plug
9.4 Inputs with M12 connection

The motor starters; High feature have 4 digital inputs for 2-wire and 3-wire
sensors using M12 connection technology. The inputs can be parameterized
for different functions (see chapter 10.7).
The table below shows the M12 plug assignments:M12
Socket Assignment
1 +24 V
1 2 )
21 DI x
4 5 3 3 0V
41) DI x
5 FE
1) Sockets 2 and 4 are bridged inside the device
Table 9-4: M12 connection assignment

NEB950566102000/RS-AA/007 9-9
Connection

9-10 NEB950566102000/RS-AA/007
Device functions 10
10.1 Introduction
Device function
This section describes the device functions. All device functions have inputs,
e.g. device parameters and outputs, e.g. messages. The following scheme
shows the principle of the device function:
Inputs Outputs
Device parameters Measurements
Commands Device function Messages

Protection Actions
Figure 10-1: Principle of device function
Self-protection
The motor starter protects itself against destruction thanks to the thermal
motor model and temperature measurements with electronic switching
elements. If the self-protection is triggered,
• the brake output and the motor are shut down immediately
• the message ’Switching element overload’ is generated
It is not possible to switch on using ’Emergency start’
Currents
All currents (e. g. blocking current, current limit values) are percentage current
values relative to the rated operating current.

NEB950566102000/RS-AA/007 10-1
Device functions
10.2 Basic parameters

Definition
Basic parameters are "central" parameters required by several device functions.
The number of device functions and the performance class depend on the
device version and cannot be parameterized.
10.2.1 Device parameters
Rated operating current

Here you specify the rated operating current that uninterrupted can result in the
branch (switchgear and motor). The setting range depends on the performance
class.
Attention
The rated operating current is the most important central parameter! The rated
operating current must be set in all cases to ensure motor protection!
Special feature:
– In the motor starter, the rated operating current is factory-set to maximum value
(For tests with commissioning without a field bus and without advance
parameterization).
– In the GSD / GSDmL / MDD and the software ’ES motor starter’, the rated
operating current is set to minimum value for safety reasons. This value must
therefore be parameterized in the configuration process. Otherwise, the motor starter
could trip due to an overload when the motor is started for the first time.

10-2 NEB950566102000/RS-AA/007
Device functions
Actual motor current

The maximum current in the starter is returned for analysis by the process
image.
Current is measured for all 3 phases and the highest value is obtained.
The 6-bit value returned indicates the motor-current ratio Iact / Irated
(Irated = parameterized rated operating current).
The value is shown with one place to the left of the decimal point (DI 1.5) and
five places after the decimal point (DI 1.0 to DI 1.4). The maximum possible
ratio of Iact/Irated is therefore 1.96875 (approx. 197 %).
Resolution is 1/32 per bit (3.125 %).
DI 1.5 DI 1.4 DI 1.3 DI 1.2 DI 1.1 DI 1.0
20 2-1 2-2 2-3 2-4 2-5
1 0.5 0.25 0.125 0.0625 0.03125 Total=1.96875
0 0 0 0 0 0 Iact = 0
1 0 0 0 0 0 Iact = Irated x 1
1 0 1 1 0 0 Iact = Irated x 1.375
1 1 1 1 1 1 Iact = Irated x 1.96875

Table 10-1: Actual motor current
Iact = rated operational current Irated x value (DI 1.0 to DI 1.5)
Response with switching element power supply missing

This parameter is used to set which message the motor starter issues if
the power supply fails (2L+).
• Group fault
• Group fault only for ON command
• General warning
Load type
Here you enter whether the motor starter is to protect a 1-phase or 3-phase
consumer.
• With a 1-phase load, the asymmetry detection is deactivated!
With all mechanically switched motor starters, the 1-phase load can be
connected between any two phases.
• With a 3-phase load, the asymmetry detection is activated! The three phase
currents are compared with one another.
Note
The load type is only relevant to mechanical motor starters. Only 3-phase load
types are permitted for connection to electronic starters.

NEB950566102000/RS-AA/007 10-3
Device functions
Non-resetting on voltage failure

(can only be parameterized with high feature motor starters)
These device parameters are used to determine whether the last overload
message is to be retained if the electronic voltage fails:
• Overload
• No overload
10.2.2 Parameter – settings
The table below shows the basic parameter settings:
Device parameters Default setting Adjustment range
Increment: 10 mA
Rated operating current1) 2.0 A 0.15 A to 2.0 A
12.0 A 1.5 A to 12.0 A
Load type 3-phase 3-phase / 1-phase
Non-resetting on voltage failure yes Yes / no
1) Rated power of the motor at 400 V AC
Table 10-2: Basic parameter – settings

10-4 NEB950566102000/RS-AA/007
Device functions
10.3 Thermal motor model

Description
An approximation of the heating status of the motor is calculated electronically
from the measured motor currents and the device parameters ’Rated
operational current’ und ’enable class’. The data that indicates whether the
motor is overloaded or working within its normal operating range is derived from
this temperature.
Response to overload – thermal motor model

This device parameters is used to determine how the motor starter reacts
to overload:
• ’Shutdown without restart’
• ’Shutdown with restart’
• ’Warning’
Following an overload, the shutdown command can only be reset after

the motor model falls below the release threshold and a subsequent reset
command (trip reset, DO 0.3).
Danger
Shutdown with restart means that if a switch-on command is pending
the motor starter switches on automatically (auto-reset).
Attention
If the thermal motor model exceeds the limit value of 178 % for the intrinsic
protection of the motor starter, a shutdown command is generated by the
motor starter itself independently of the "Response on overload - thermal
motor model" parameterization.

NEB950566102000/RS-AA/007 10-5
Device functions
Tripping class (can only be parameterized with high feature motor starters)
The ’tripping class’ (CLASS) defines the maximum tripping time within which
a protective device must trip from cold at 7.2 times the setting current (motor
protection to IEC60947). The tripping characteristics plot time to
disengagement as a function of operating current.
120 120
100 100
50 50
20 20
Min.
Min.
10 10
5 5
2 CLASS 20 2 CLASS 20
1 1
50 50
20 20
15
NO:
10 s 10 15
10 10
5 CLASS 5 5
CLASS 5
2 2
tA
tA
x Ie x Ie
1 1
0.7 1 2 5 8 0.7 1 2 5 8
3-pole symmetrical load 2-pole load (failure of a phase or
current asymmetry > 40 %)
Figure 10-2: Trip classes
Note
The setting options for the tripping classes depend on the motor starter and
on the current range:
Motor starters CLASS
DSe, RSe 10 fixed
High feature DSe, 5, 10, 15, 20 parameterizable

sDSSte / sDSte, RSe,
sRSSte / sRSte

10-6 NEB950566102000/RS-AA/007
Device functions
Recovery time (can only be parameterized with high feature motor starters)
The ’recovery time’ is the time defined for cooling after which a reset is possible
following an overload trip.
Trip reset signals received during the recovery time (DO 0.3) have no effect.
The motor starters are set to the following times:
• with DSe ST, RSe ST:
Setting fixed to 90 s.
• with DSe HF, RSe HF, sDSSte / sDSte and sRSSte / sRSte:
The recovery time after overload tripping is at least 1 minute. The recovery
time can be parameterized and can be changed between 60 seconds and
1800 seconds.
Factory setting: 90 seconds
Power failures during this time extend the time specifications accordingly
when the basic ’Non-resetting on voltage failure’ parameter is active.
Prewarning limit value for motor heating

This parameter can be used to specify a percentage motor heating process
as a prewarning limit. The motor starter issues a warning if the parameterized
motor heating limit is exceeded. A shutdown is implemented at 100 %.
Range: 0 % to 95 %.
Prewarning limit value time-based trigger reserve

This parameter can be used to specify a time as a prewarning limit. The motor
starter warns against an impending overload shutdown within the
parameterized time if the current operating conditions are observed.
Range: 0 seconds to 500 seconds.

NEB950566102000/RS-AA/007 10-7
Device functions
Idle time (can only be parameterized with high feature motor starters)
The idle time’ is a time defined for cooling process following operational
shutdown, in other words not after overload trips.
After this time elapses, the thermal memory of the motor starter is cleared,
a cold start is possible.
This permits higher switching frequencies if the drive is of the correct size,
without the motor model trigger limit being exceeded.
Caution
Higher switching frequencies result in greater motor heating.
If the motor size (heat class) is not modified, motor protection can no longer
be guaranteed.
The diagram below shows the cooling response with and without idle time:
Motor
On
Off
t
No idle time
ϑ Tripping limit
Overload tripping
With idle time

ϑ Tripping limit
No overload trip
t
Idle time.
Thermal memory is cleared after the idle time
Figure 10-3: Cooling response with and without idle time

10-8 NEB950566102000/RS-AA/007
Device functions
10.3.2 Thermal motor model – settings
The table below shows the basic device parameter settings:
Response to overload - thermal motor Shutdown without Shutdown without

model restart restart / Shutdown
with restart / warning
Tripping class 10 5, 10, 15, 20

(only with DSe HF,
RSe HF, sDSSte /
sDSte, sRSSte /
sRSte)
Recovery time 1.5 min. 1 min. … 30 min.
Idle time 0 0 to 255 seconds
Table 10-3: Thermal motor model device parameters - settings
10.3.3 Messages and actions, measurements and statistics data
The device functions ’Thermal motor model’ supplies the following messages
and measurements and statistics data:
Messages and actions
Message Action
Thermal motor model - overload —
Overload shutdown Shutdown (overload present)
Idle time active —
Cooldown time active —
Table 10-4: Thermal motor model – messages and actions

NEB950566102000/RS-AA/007 10-9
Device functions
Measurements and statistics data
Measurements Description
Remaining cool-down time —
Phase current IL1 act Current phase current, phase 1
Motor heating Current motor heating in %
Statistics data Description
Last trigger current —
Motor current Imax —
Preventative diagnostics —
Number of overload trips —
Maximum trip current —
Phase current IL1 max Maximum phase current, phase 1
Table 10-5: Thermal motor model – Measurements and statistics data

10-10 NEB950566102000/RS-AA/007
Device functions
10.4 Current limits

Description
The motor current and the current limits can be used to derive information on
a number of system states:
System state Current value Protection by:
System becomes more inert, for Current is higher Current limits

example on account of damaged or lower than
bearings System becomes freer, for usual
example because the processing
material in the system has been used
up.
System is blocked! Very high current Blocking protection

flowing
Motor running at no-load, e.g. due Very low level of Residual current
to system damage! current flowing detection
(< 18.75 % of Ie)
Response with zero current violation

(can be parameterized with standard and high feature motor starters)
The zero current detection function is activated when the motor current in
all 3 phases becomes lower than 18.75 % of the set rated operating current.
to zero current detection:
• Warning
• Disconnect
Caution
When switching on the motor, the zero current detection is suppressed for
approx. 1 second!
Response with current limit violation

to current limit violation:
• Warning
• Disconnect

NEB950566102000/RS-AA/007 10-11
Device functions
Upper / lower current limit (can only be parameterized with high feature motor starters)
You can enter an upper and /or lower current limit value.
Example:
• ’Substance for mixing too thick’, i.e. current overshoots the upper current
limit.
• ’No-load operation, because drive belt broken’, i.e. current undershoots
the lower current limit.
Caution
The current limits are – for startup bridging – only active after the class time
elapses, e.g. class 10 after 10 seconds.
The motor starter can be parameterized for warning or shutdown as

the response to violation of the current limits.
Range for lower current limit:
18.75 % to 100 % of the rated operational current
Range for upper current limit:
50 % to 150 % of the rated operational current
Blocking time (can only be parameterized with high feature motor starters)
Time for which a blockage can persist without initiating a shutdown. The motor
starter shuts down if the blockage is still present after the blocking time expires.
Range: 1 second to 5 seconds.
Blocking current (can only be parameterized with high feature motor starters)
The motor starter detects a blockage if the parameterized blocking current
is exceeded. The blocking time monitoring is started from the point when
the value is exceeded. If the blocking current flows for longer than the
parameterized blocking time, the motor starter generates the shutdown
command itself.
Caution
The motor starter shuts down if the blockage is still present after the blocking
time expires.
Range: 150 % to 1000 % of the rated operating current.

For sDSSte / sDSte and sRSSte / sRSte, 150 % - 800 %
applies.

10-12 NEB950566102000/RS-AA/007
Device functions
Blocking protection principle during acceleration

The principle on which anti-blocking protection is based during acceleration,
i.e. the interaction of blocking current and blocking time is illustrated below:
Case 1: Motor continues to operate
I Stalled rotor
Blocking
current Blocking cancelled
within blocking time
Motor continues to operate

Motor
current
t
Blocking time
Case 2: Motor is shut down
I Stalled rotor
Blocking
Blocking still present
current
after the blocking time
elapses
Motor Motor is shut down

current
t
Blocking time
Figure 10-4: Principle of anti-blocking function
Blocking protection principle after acceleration

After acceleration, the blocking protection behaves as follows in continuous
operation:
• The blocking time is reduced to 1 s regardless of the parameterized value.
• The blocking current is limited to max. 400 %.
With a parameterized blocking current < 400 %, the parameter value is valid.
• If the blocking protection engages, a shutdown command is generated by
the motor starter itself.
• The messages "Motor blocking shutdown" and "Group fault" are generated.
• The slave pointer "Number of switching element overload trips" is increased
by 1.

NEB950566102000/RS-AA/007 10-13
Device functions
10.4.2 Device parameters for current limit values – settings
The table below shows the basic device parameter settings:
Response to current limit violation Warning Warning / shutdown
Lower current limit 18.75% 18.75 % to 100 %

increment: 3.125%
Upper current limit 112.5% 50 % to 150 %

increment: 3.125%
Blocking current 800% 50 % to 1000 %

increment: 50%
Blocking time 1 second 1 sec. to 5 seconds

increment: 0.5 sec.
Response to residual current detection Disconnect Warning / shutdown
Table 10-6: Device parameters for current limit values – settings
10.4.3 Messages and actions
The ’current limit values’ device function delivers the following messages and
actions:
Message Action
Ie limit value exceeded —
Ie limit value not reached —
Ie limit value shutdown Shutdown (limit value violation present)
Residual current detected —
Zero current shutdown Shutdown (zero current detection)
Motor blocking shutdown Shutdown (blocking protection)
Table 10-7: Current limit values – messages and actions

10-14 NEB950566102000/RS-AA/007
Device functions
10.4.4 Temperature sensor
Task
Temperature sensors are located directly in the motor stator winding. They are
used for direct temperature monitoring of the motor windings. This is used to
detect whether the motor is working normally or is overloaded.
Caution
Electronic starters sDSSte / sDSte and sRSSte / sRSte can evaluate one
temperature sensor circuit!
Temperature sensor device parameters – descriptions
Temperature sensor
You can deactivate these parameters if there is no temperature sensor in
the motor.
You can activate this parameter if there is a temperature sensor in the motor.
Two types of temperature sensor are supported:
– Thermoclick. This is a switch that opens at a specific winding temperature
– PTC - type A. This is a PTC thermistor with defined characteristic according
to VDE 0660 Parts 302 and 303
Range:
• Deactivated
• Thermoclick (switch with fixed switch-on temperature)
• PTC - type A (PTC thermistor with fixed resistance range)
Caution
If you parameterize "Deactivated", the following parameters are ignored:
• Response to overload – temperature sensor
• Temperature sensor monitoring
If you parameterize "Thermoclick", the following parameters must be deactivated:

• Temperature sensor monitoring
Caution
Temperature sensor circuit is electrically connected to "24 V DC supply voltage
is not switched".

NEB950566102000/RS-AA/007 10-15
Device functions
Response on overload - temperature sensor
This parameter is used to determine how the motor starter responds to a

temperature sensor overload and if the temperature sensor monitoring is
actuated:
• Shutdown without restart
• Shutdown with restart
• Warning
Caution
Restart means that with a switch-on command present, the motor starter
will automatically be re-started when the cause of the fault has been rectified
(autoreset).
Temperature sensor monitoring

This device parameter is used to determine whether the temperature sensor
line is monitored for interruption and short-circuit.
Range: Yes / no
Temperature sensor parameter – settings
The table below shows the device parameter settings:
Temperature sensor Deactivated Deactivated / Thermoclick /

PTC - type A
Response on overload - Shutdown without Shutdown without restart /

temperature sensor restart shutdown with restart /
warning
Temperature sensor monitoring yes Yes / no
Table 10-8: Temperature sensor parameter – settings

10-16 NEB950566102000/RS-AA/007
Device functions
The "Temperature sensor" function delivers the following messages and actions:
Message Action
Temperature sensor overload Warning or shutdown
Temperature sensor wire break Warning or shutdown
Temperature sensor short-circuit Warning or shutdown
Overload shutdown Shutdown (overload, wire break or short-

circuit present), depending on
parameterization
Table 10-9: Temperature sensor – Messages and actions

NEB950566102000/RS-AA/007 10-17
Device functions
10.5 Asymmetry
Description
Higher asymmetric current consumption is the reaction of a three-phase
asynchronous motor to slight asymmetry in the supply voltage. This causes an
increase in temperature in the stator and rotor windings.
Caution
When switching on the motor, the asymmetry evaluation is suppressed for
approx. 500 milliseconds
10.5.1 Asymmetry parameter – descriptions
Asymmetry limit (can only be parameterized with high feature motor starters)
The ’asymmetry limit’ is a percentage by which motor current can vary in
the individual phases.
Asymmetry has occurred when the difference between the lowest and the
highest phase currents is greater than the parameterized asymmetry limit value.
The datum for evaluation is the maximum phase current in one of the three
phases.
Range: 30 % to 60 % of the rated operational current
Response with asymmetry

(can be parameterized with standard and high feature motor starters)
This device parameters is used to determine how the motor starter reacts to
asymmetry:
• Warning
• Disconnect

10-18 NEB950566102000/RS-AA/007
Device functions
10.5.2 Asymmetry parameter – settings
Response to asymmetry Disconnect Warning / shutdown
Asymmetrical limit value 30% 30 % to 60 %

increment: 10%
Table 10-10: Asymmetry parameter – settings
10.5.3 Messages, actions and measurements
The ’Asymmetry function delivers the following messages, actions and

measurements:
Messages, actions
Message Action
Asymmetry detected —
Asymmetry shutdown Shutdown (asymmetry present)
Table 10-11: Asymmetry – Messages and actions
Measurements
Measurements Description
Asymmetry Asymmetry 0 to 100 %

increment: 1%
Table 10-12: Asymmetry – measurements
10.6 Trip reset

’Trip reset’ acknowledges all faults currently present on the starter that can
be acknowledged. A fault can be acknowledged if it has been eliminated or
no longer exists.
The Trip Reset can be triggered by:
• the user application via the DO 0.3 process image
• via the local device interface with the ’ES Motor Starter’ software

NEB950566102000/RS-AA/007 10-19
Device functions
10.7 Inputs (can only be parameterized with high feature motor starters)
Description
With the ’Inputs’ device function, the motor starter can run various
actions that can be parameterized. The signals at the digital inputs are evaluated
for this purpose. The inputs can be wired directly to sensors (PNP) in 2-core and
3-core technology.
The input actions of the individual digital inputs affect the motor starter
functions independently from one another (= OR operand)
Input signal extension

A short input signal can be extended using this parameter in comparison to
the actual input signal present. This makes it possible to ensure a reliable
transfer (compensation of bus transfer times and processing time in the
control).
Range: 0 milliseconds to 200 milliseconds
Input signal delay

For interference immunity reasons, a debounce time can be set for the inputs.
Range: 10 milliseconds to 80 milliseconds
n signal input
This device parameter is used to specify whether or not the input level of
the digital inputs is to be saved.
• retentive, e.g. self-holding operation
• non-retentive, i.e. inching operation.

10-20 NEB950566102000/RS-AA/007
Device functions
Input n level
This parameter can be used to specify the input logic.
Range: NO contact / NC contact
Caution
With ’n input – action’: ’Emergency start’, ’Motor cw’, ’Motor ccw’ and
’Trip reset’, ’n input – level’ can only be parameterized as a NO contact!
Caution
If ’n input – level’ of normally closed and normally open contacts and the
associated ’n input – action’ are parameterized to ’Shutdown without restart’,
with an open input the ’shutdown input’ signaling bit is and shut down
accordingly due to the input signal delay!
Caution
The input level of the digital inputs is always sent to the control (PLC) as a NO
contact, regardless of parameter ’n input – level’ (process image of the inputs
in data record 69 and diagnostics in data record 92).
Input n action
A variety of actions can be triggered by an input signal. The following actions
can be parameterized, depending on ’n input – level’, ’n input – signal’ and
’Operating mode’.
Caution
When ’n input– signal’ = retentive and ’n input– action’ = motor cw / ccw, at
least one input with input action ’Shutdown …’ or ’Quick stop’ always needs
to be parameterized.
If this rule is violated, the parameters are rejected with the relevant diagnostics
message!

NEB950566102000/RS-AA/007 10-21
Device functions
Input n action – level – signal Operating Description

mode
No action NO / n.ret / all —
NC ret
Shutdown NO / n.ret / - all • Results in the shutdown of motor and brake.
without restart NC • Acknowledgment necessary after the cause of
the shutdown has been rectified (input status).
Shutdown NO / n.ret / - all • Results in the shutdown of motor and brake.
with re-start NC • Automatic acknowledgment after the cause of
(autoreset) the shutdown has been rectified (input status).
Shutdown at limit NO / n.ret / - all • Motor and brake output are shut down
position, NC irrespective of the direction of rotation.
clockwise rotation • Re-start of the brake output is possible after
clearing the control commands ’Brake’ and
’Motor cw / ccw’.
• Shutdown at limit position, clockwise rotation
Motor switch-on is possible only with
the counter-command ’Motor ccw’.
Shutdown at limit NO / n.ret / - all • Shutdown at limit position, counterclockwise
position, NC rotation Motor switch-on is possible only with
counterclockwise the counter-command ’Motor cw’.
rotation
General warning NO / n.ret / all • The ’Group warning’ message is set.
NC ret • The motor starter and the brake output are not
shut down!
sp: The input action responds to the active edge of
the input signal. Deactivation with active input
signal present is therefore possible.
Action is deactivated with trip reset.
Manual local NO / n.ret / - all • Control only possible via ’n input – action’: Motor
operating mode NC cw and motor ccw (see below) possible!
• Control via field bus (’Automatic’ operating mode)
not possible!
• ’Automatic’ operating mode is only possible again
if ’manual local’ operating mode has been
cancelled and there is no ’n input – action’: Motor
cw or motor ccw is active.
Emergency start NO / - n.ret / - all • Switches the motor on with ON switching
command present despite an internal shutdown
command being present.
• With an ON switching command present for
the brake output, also switches this output on.
• Permissible only as NO contact.
Table 10-13: Description of n input – action

10-22 NEB950566102000/RS-AA/007
Device functions
Input n action – level – signal Operating Description

mode
Motor cw NO / - n.ret / Manual • The motor starter must be in ’Manual local’
ret local operating mode for these actions.
• The device parameters of the brake process
are evaluated
Motor ccw NO / - n.ret / Manual • Motor cw: switches motor and brake output
ret local on and off together (clockwise rotation).
• Motor ccw: switches motor and brake output
on and off together (counter-clockwise rotation).
• Permissible only as NO contact.
sp: The input action is triggered when the active
level of the input signal is present.
Input trigger is cleared via input action
’quick stop’ or group fault.
Quick stop NO / sp: all • Motor and brake output are switched off without
NC a group fault.
• ’Quick stop’ has priority over
’Motor cw’ and ’Motor ccw’
sp: The input action responds to the active edge
of the input signal. Deactivation with active
input signal present is therefore possible.
The input trigger is cleared by
- Clearing the control commands / input
actions ’motor cw’ and ’motor ccw’
- With control via input actions motor cw /
ccw, the quick stop function is always
evaluated retentively regardless of
the parameterization.
Trip reset NO / - n.ret / - all • ’Trip reset’ triggered once
Cold run NO / - n.ret / - all • Permits switch-on without main power.
If the main power is still on (current is flowing),
an internal shutdown command is generated.
Legend: NO: NO NC: NC
sp: Retentive n.ret: non-retentive
Activation and deactivation of the input
action follows the status of the input signal
(= inching mode)
Table 10-13: Description of n input – action (Contd.)

NEB950566102000/RS-AA/007 10-23
Device functions
Quick stop
• Motor and brake output are switched off without a group fault.
• "Quick stop" has priority over "Motor cw" and "Motor ccw"
• The input action responds to the active edge of the input signal.
Deactivation with static "Quick stop" input signal present is therefore
possible.
• The input trigger is cleared by removing the "Motor cw" and "Motor ccw"
control commands or via "Lock quick stop" (in the process image).
Example 1:
Digital input 1–signal = retentive / edge-triggered
① ② ③ ④ ⑤
Motor cw signal
Digital input 1
Function Quick stop
Lock Quick stop signal
Motor
① Motor is switched on by "Motor cw".
② Motor is switched on via "Motor cw", then switched off via the rising edge on digital input 1
(parameterized on input action1 = quick stop). Removing the "Motor cw" command resets
the quick stop function.
③ Motor is switched on via "Motor cw", then switched off via the rising edge on digital input 1.
Setting lock quick stop resets the quick stop function and the motor runs "cw" again until
the "motor cw" command is cancelled.
④ Motor is switched on via "Motor cw", then switched off via the rising edge on digital input 1.
Setting lock quick stop resets the quick stop function and the motor runs "cw" again.
Although digit input 1 (DI2) is still static, the motor continues to run and is only reset after
cancelling the "motor cw" command.
Reason: The input action is edge-triggered.
⑤ Motor is switched on via "Motor cw" and continues to run uninterrupted as lock quick stop
overwrites the edges of the signals of digital input 1 (DI2).

10-24 NEB950566102000/RS-AA/007
Device functions
Example 2:
Digital input 1 signal = non-retentive / level-triggered (preset)
① ② ③ ④
Motor cw signal
Digital input 1
Function Quick stop
Lock Quick stop signal
Motor
① Motor is switched on and off via "Motor cw".
② Motor is switched on via "Motor cw", then switched off via the level on digital input 1
(parameterized with input action1 = quick stop). The quick stop function is reset via lock
quick stop.
Motor is switched on again as "Motor cw" is still active.
③ Motor is switched off via the level on digital input 1. Setting "lock quick stop " resets the quick
stop function and as the "motor cw" level is still present, the motor continues to run "cw" until
the "lock quick stop" command is cancelled.
④ Motor is switched on via "Motor cw", then switched off via the rising edge on digital 1.
When the "quick stop" function is active, the motor remains switched off and after "quick stop"
is cancelled, runs again until "motor cw" is switched off.

NEB950566102000/RS-AA/007 10-25
Device functions
Cold run
This function allows the motor starter to be switched on without main power.
The motor starter responds as if the main power is present on the system.
For example, this means that during the commissioning phase, the
corresponding control commands are accepted by the control and the
corresponding messages are delivered.
Note
If the main power is still on (current is flowing), an internal shutdown command
is generated.
The "cold run" function can be activated as follows:

• "Cold run" input action
• Commands: Cold run ON/OFF
With the "cold run" function is active, the motor switches off if
• a current flow is detected
• a main power flow present is detected.
Message Actions
Cold run active
Cold run shutdown Disconnect
Table 10-14: Messages and actions for cold run

10-26 NEB950566102000/RS-AA/007
Device functions
10.7.2 Input parameters – settings
Input signal extension 0 milliseconds 0 milliseconds to

200 milliseconds
Increment: 10 ms
Input signal delay 10 milliseconds 10 milliseconds to
80 milliseconds
Increment: 10 ms
Input 1 - level NO NO contact /
NC contact
Input 2 - level
Input 3 – level
Input 4 – level
Input 1 - action No action No action / shutdown
without restart /
Input 2 - action
shutdown with restart
Input 3 – action / shutdown cw end
Input 4 – action position / shutdown
ccw end position /
group warning /
manual local operating
mode / emergency
start / motor cw /
motor ccw / quick
stop / trip reset
Cold run
Input 1 – signal non-retentive retentive /
non-retentive
Input 2 – signal
Input 3 – signal
Input 4 – signal
Table 10-15: Input parameters – settings

NEB950566102000/RS-AA/007 10-27
Device functions
The ’Inputs’ device function delivers the following messages and actions:
Message Action
Input 1 —
Input 2 —
Input 3 —
Input 4 —
Input tripping Shutdown (must be acknowledged
with trip reset)
Shutdown input - clockwise end position Shutdown (must be acknowledged
with counter-command)
Shutdown input - counterclockwise
end position
Input control —
Warning input —
Sensor supply overload Shutdown (must be acknowledged
with trip reset)
Table 10-16: Inputs – Messages and actions

10-28 NEB950566102000/RS-AA/007
Device functions
10.8 Soft-starter control function

Description
Soft starters work according to the principle of phase control.
Soft startup and coasting down can be specified with an adjustable voltage
ramp.
The image below shows the principle:
U Soft startup U Coasting down

Power Power
supply supply
Starting Stop
voltage voltage
t t
Starting time Coasting down time
Figure 10-5: Soft startup / coasting down principle
Deactivate soft starter control function

Parameterizing the startup and coasting down time to zero has no direct effect
on switching on the motor. The switch-on current is still limited to the
parameterized value, ensuring a smooth startup of the motor!
If the motor is to be switched on directly, the "Direct" startup type must be
selected.
Caution
With the control function deactivated, soft starters need to observe the
following derating:
Reduction in the rated operating current from 12 A to 9 A to class 10.

NEB950566102000/RS-AA/007 10-29
Device functions
Soft starter control function parameter – description

Start type
There are four ways of starting the motor:
• direct: The motor is switched on without regulation.
• Voltage ramp: The motor is started up on a linear, positive voltage ramp.
• Current limitation: The motor switch-on current is limited to a specified value.
• Voltage ramp + current limitation: If the motor current exceeds the specified
value during startup, the voltage ramp is cancelled and the current limited.
Range: 125 % to 600 % of the rated operating current
Caution
With the "direct" startup type, the following derating must be observed:
• Reduction in the rated operating current from 12 A to 9 A
• Only CLASS 5 or CLASS 10 possible.
Coast type
There are two ways of coasting down or stopping the motor:
• free coasting: The motor is switched on without regulation.
• Voltage ramp: The motor is shut down on a linear, negative voltage ramp.
Starting time
The motor terminal voltage is increased linearly from the start voltage to full
mains voltage during the parameterizable starting time.
Range: 0 to 30 seconds.
Coasting down time

The motor terminal voltage is reduced linearly from the start voltage to full
mains voltage during the parameterizable starting time.
0 s = direct shutdown without voltage ramp
Starting voltage
Start value of the voltage ramp for soft starting.
Range: 20 % to 100 % of the mains voltage.
Stop voltage
End value of the voltage ramp for soft coasting down.
Range: 20 % to 90 % of the mains voltage.
Current limiting value

The motor current is limited during the start to
a maximum value.
Range: 125 % to 600 % of the rated operating current
Caution
At a rated operating current of > Ie = 9 A, the current limiting value is
automatically reduced to 550 % by the motor starter.

10-30 NEB950566102000/RS-AA/007
Device functions
Soft starter control function parameter – settings

Starting time 5s 0 to 30 seconds

increment: 0.25 s
Coasting down time 0 0 to 30 seconds

increment: 0.25 s
starting voltage 40% 20 % to 100 %

increment: 5%
Stop voltage 40% 20 % to 90 %

increment: 5%
Current limiting value 600% 125 % to 600 %

3.125 increment:
Table 10-17: Soft starter control function parameter – settings

NEB950566102000/RS-AA/007 10-31
Device functions
10.9 Field bus interface

Response to CPU/master STOP

This device parameters is used to determine how the motor starter reacts to
a CPU/master STOP:
• Keep last value
• Use dummy value
Caution
This parameter is only relevant in the ’Automatic’ operating mode.
Group diagnostics
This parameter is used to determine whether the diagnostics are to be enabled
or locked via PROFIBUS DP (fault type).
Group warning diagnostics

Already included for preparation for future I&M (Identification and Maintenance),
currently has no practical effect.
Wait for start-up parameter data records

This bit is set with a DPV1 configuration via STEP 7 directly by the object
manager. The motor starter uses this to detect whether or not a data record
transfer is carried out. The motor starter startup process is stopped until the
data record transfer is complete.

10-32 NEB950566102000/RS-AA/007
Device functions
Replacement value
If the bus fails, controlled by a corresponding replacement process image of
the motor starter outputs.
Example:
Replacement value
Motor cw Reserved
Motor ccw Reserved
Brake Reserved
Trip reset Reserved
Emergency start Reserved
Self-test Reserved
Reserved Lock quick stop

(only with HF starters)
Caution
This device parameter is only relevant if you have parameterized ’Response
to CPU/master STOP’ ’Use dummy value’.
10.9.2 Device parameters for response on bus failure – settings
Response to CPU/master STOP Use dummy value Use dummy value /

keep last value
Replacement value 0 7 x (0 or 1)
Table 10-18: Device parameters for response on bus failure – settings

NEB950566102000/RS-AA/007 10-33
Device functions
10.10 Mechanical brake process

Description
A mechanical disc brake or spring action brake fitted onto the motor brakes
the motor. The brake is controlled via the brake output.
Switching example
The image below shows a switching example for mechanical brake process:
L1 L2 L3
Current Pin Assignment

converter
1 Phase L1
2 Not used
AC Brake output
3 Phase L3
1 7 3 4 4 Brake L1 (switched)
5 Not used
6 6 Brake L3 (direct)
7 Phase L2
8 Not used
e PE (yellow / green)
Brake magnet
M
3~
Figure 10-6: Switching example for mechanical brake process

10-34 NEB950566102000/RS-AA/007
Device functions
Enable delay of the brake when starting
Caution
Only effective with simultaneous ON switching command for brake and motor.
Caution:
• Positive time specifications: Delayed switching on of the brake output in
relation to the motor.
• Negative time specifications: Delayed switching on of the motor in relation
to the brake output.
In reversing mode, the enabling delay only starts after the interlock time
elapses.
Range: –2.5 seconds to +2.5 seconds.
Holding time of the brake when stopping
Caution
Only effective with simultaneous OFF switching command for brake and
motor.
This device parameter effects a delayed shutdown of the brake output in

relation to the motor. Also effective with PLC failure.
In reversing mode, the holding time and interlock time run simultaneously.
Switching on in the opposite direction of rotation is only possible after the
interlock time has elapsed. It is possible to switch on in the same rotation
direction straight away as here the interlock time is aborted.
Priorities regulation
’Enable delay of the brake when starting’ has priority over ’Holding time of
the brake when stopping’. An elapsed holding time is aborted when the enable
delay is re-started (via an ON switching command for brake and motor).

NEB950566102000/RS-AA/007 10-35
Device functions
10.10.2 Parameters – settings
Enable delay of the brake when starting 0 -2.5 s to 2.5 s

increment: 0.01 s
Holding time of the brake when 0 0 s to 25 s

stopping increment: 0.01 s
Table 10-19: Device parameters for mechanical brake process – Settings
10.10.3 Message
The mechanical brake process delivers the following message when the brake
output is switched on:
Message
Mechanical brake process active
Table 10-20: Mechanical brake process – message

10-36 NEB950566102000/RS-AA/007
Device functions
10.11 Self-test
Description
There are 2 self-test types:
• Self-test cyclical in operation
Carried out cyclically during operation
• Self-test on command
Activated by the user via bit DO 0.5 ’self-test’ in the process image of
the outputs.
Test stages
The self-test consists of 3 test stages. The test stages are run depending on
the signal duration of the test command:
Test Signal Test scope Explanations

stage duration
1 < 2 sec. LED test All LEDs are switched on for 2 seconds!
• Check by user, no signaling bit
2 2 … 5 sec. HW test The motor starter hardware is tested;
Current measurement with display via
’DEVICE’ LED:
• Current flowing: flashes red
• Current not flowing:flickers red
• Check by user, no signaling bit
> 5 sec. No action —
Table 10-21: Self-test – test stages

NEB950566102000/RS-AA/007 10-37
Device functions
Self-test fault
In the event of a fault, the ’DEVICE’ LED is on in red.
The fault can only be acknowledged when switched on again.
If the fault is still present, the self-test will still run with a fault when switched on.
The motor starter must be replaced!
10.11.1 Messages
This device function delivers the following messages:
Messages
Self-test active
Self-test OK
Fault during self-test
Table 10-22: Self-test – Messages
Caution
Certain device components are continually monitored internally by the motor
starter and the result is signalled with the self-test messages.
The ’Fault on self-test’ message can also occur in the event of a fault with
the internal monitoring, without the self-test having been activated.

10-38 NEB950566102000/RS-AA/007
Device functions
10.12 Emergency start

Description
’Emergency start’ enables a restart despite an internal shutdown command.
Emergency start is possiblewhen
• ’ON switching command present for the motor. The motor is switched on
even if the reason for the shutdown persists.
• ’ON switching command’ present for brake output. This is switched on via
the emergency start (’Enable delay of brake when starting’ parameter is
taken into account).
Emergency start is not possible when
• ’OFF switching command’ present
• ’Device fault’ present
Signaling bit: ’Fault during self-test’, ’Switching element faulty’
• Intrinsic safety function of the motor starter has been triggered
Signaling bit: ’Overload switching element’
• Switched / unswitched 24V-S DC / 24V-NS DC supply voltage missing
Signaling bit: ’Power supply switching element missing’,
’Electronics power supply too low’
• Blocking protection has triggered
Signaling bit: ’Motor blocking shutdown’
• Process image fault present
Signaling bit: ’Process image fault’
Control options for emergency start

– Commands ’Emergency start ON’, ’Emergency start OFF’
– Parameter ’n input – action’ –> ’Emergency start’ parameterized
– Bit DO 0.4 ’Emergency start’ in the process image.
Commands
Emergency start can be controlled via the following commands:
Commands
Emergency start ON
Emergency start OFF
Table 10-23: Emergency start – commands
10.12.1 Message
’Emergency start’ delivers the following message:
Message Description
Emergency start active Present when the emergency start is

active, even when the motor and brake
output are switched off
Table 10-24: Emergency start – message

NEB950566102000/RS-AA/007 10-39
Device functions
10.13 Factory setting

Description
The ’Factory setting’ is used to restore factory settings that the motor starter
had in the status on delivery. This provides the option of resetting the motor
starter if the parameterization is incorrect.
Restore factory settings

The factory setting can be restored with the ’factory setting’ command.
This is only possible if the ’Manual’ operating mode is set and the switching
elements are switched off.
Messages
Messages Meaning
Factory setting restored1) All parameters will have their factory-set

values again
1) Signaling bits that can be cleared with trip reset
Table 10-25: Factory setting – messages

10-40 NEB950566102000/RS-AA/007
Device functions
10.14 Maintenance
Description
Maintenance functions are required to prevent wear-related failures of
equipment and systems. This increases the availability of the system. The
optimal use is that the motor starter promptly signals the intrinsic possible
failure in good time or the failure of the motor in stages. This makes regular
checking by maintenance personnel as to whether or not maintenance is
required unnecessary.
Device parameters
Two maintenance timers are available that permit indirect detection of wear
across the operating time. The maintenace timer are special operating hours
counters that can be both deleted and parameterized using warning limit values.
Warning limit value 1 maintenance timer

First warning. Maintenancerequirement signalled.
Input format: YYYY:DDD:SS:MM (Years:Days:Hours:Minutes)
Warning limit value 2 maintenance timer

First warning. Maintenance request is signalled.
Input format: YYYY:DDD:SS:MM (Years:Days:Hours:Minutes)

NEB950566102000/RS-AA/007 10-41
Device functions
10.15 Reversing starter control function

Description
This control function can be used by the RSe motor starter to control the motor
rotation directions. An internal logic prevents both contactors being switched on
at the same time.
The time-delayed switchover from one rotation direction to the other direction is
realized by the interlock time.
Interlock time (can only be parameterized with high feature motor starters)
The ’interlock time’ effects the time-delayed switchover of the rotation direction.
Within the interlock time, the centrifugal mass of a drive should come to
a standstill before the next switching command can be executed.
Range: 0 to 60 seconds
Caution
An interlock time of 0 means 150 milliseconds for safety reasons.
10.15.2 Parameters – settings
Interlock time 0 0 to 60 seconds

increment: 1 sec.
(only with RSe HF)
Table 10-26: Device parameters for reversing starter control function – settings
10.15.3 Messages
The reversing starter control function delivers the following messages:
Message
Motor ccw
Interlock active
Table 10-27: Reversing starter control function – messages

10-42 NEB950566102000/RS-AA/007
Device functions
10.16 Electronic / mechanical switch technology

Electronic switch technology
The motor starter controls the 2-phase motor with power semiconductors using
thyristors
Mechanical switching technology

The motor starter controls the 3-phase motors with contactors.
These device functions deliver the following messages
Message Action
Switching element faulty Disconnect

(e.g. contactor welded, power
semiconductor connected through)
Switching element overload Disconnect

(e.g. power semiconductor too hot)
Table 10-28: Electronic / mechanic switch technology – messages and actions

NEB950566102000/RS-AA/007 10-43
Device functions
10.17 Local device interface

Description
Via the local optical device interface, the motor starter can be connected to a PC
(accessory cable required) or a handheld device. The local optical device
interface is located on the front underneath the labeling field.
Figure 10-7: Local device interface
Caution
To ensure fault-free data transfer, ensure that the infrared interface is clean.

10-44 NEB950566102000/RS-AA/007
Device functions
10.18 Communication
Description
The communication is a higher level function consisting of multiple sub-
functions:
• Operating type monitoring
• Rear wall bus integration
• Commands
• Plausibility check of data
• Output of messages
10.18.1 Operating type monitoring
Data channels
ET 200pro motor starters have 3 different data channels:
Control with local control point in

’Manual local’ operating mode.
Input actions ’Motor cw’, ’Motor ccw’
are parameterized
Via the rear wall bus connection
Figure 10-8: Data channels
The control via the corresponding data channel depends on the operating mode.

NEB950566102000/RS-AA/007 10-45
Device functions
Operating modes
The following operating modes are differentiated with increasing priority:
• ’Automatic’ operating mode (lowest priority)
The motor starter can only be controlled with PLC via field bus.
• ’Manual bus’ operating mode
The motor starter can only be controlled with B&B device (e.g. PC)
via field bus.
• ’Manual local’ operating mode
Motor starter can be controlled with
– Local - control point on digital inputs (’Motor cw’, ’Motor ccw’,
e.g. with switch module from test plug set or with external switches)
Requirement: ’Manual local’ operating mode set (see below).
– B&B device (e.g. PC, hand-held controller) via
the local device interface (highest priority)
Caution
An operating mode of higher priority can override the control supremacy via
command or an input action of ’Manual’ operating mode of a lower priority
at any time , but not vice versa.
An operating mode of higher priority can only delay the control priority if with
the motor switched off the higher priority operating mode returns control priority
via the ’Automatic’ operating mode or switching off the input action ’Manual
local’ operating mode.
Using the following signaling bits in diagnostics data record DS92, it is possible
to uniquely detect which control source currently has control priority:
– ’Automatic’ operating mode
– Manual bus’ operating mode
– ’Manual local’ operating mode
– Input control
– Lost connection in manual operating mode
Automatic Manual Control priority

Manual Manual operation local
bus
Automatic Manual bus Manual Input Lost connec-
operating operating local oper- control tion in manual
mode mode ating mode operating
mode
0 0 1 0 0 PC via device interface
0 0 1 0 1 none
0 0 1 1 0 Digital input
0 1 0 0 0 PC via field bus
0 1 0 0 1 none
1 0 0 0 0 Control (PLC)
Table 10-29: Control priority of operating modes

10-46 NEB950566102000/RS-AA/007
Device functions
Connection monitoring
The connection monitoring is active with the operating modes ’Manual bus’ and
’Manual local’. At least one write data record must be sent within 5 seconds.
Otherwise the motor starter switches off with the message ’Connection lost
in manual operating mode’.
If you do not want to send any commands or control commands, you can send
an empty data record, for example.
To do this, use the empty data record 93 - ’command’. Here, only the
coordination is filled out as appropriate and the commands filled with "0".
Set manual local operating mode for a local control point on the digital inputs
The manual local operating mode can be set as follows:
• Using a B&B device (e.g. PC) via the local device interface.
Parameterize the input n -actions ’Motor cw’ and ’Motor ccw’. Then remove the B&B
device to activate the control via the digital inputs. The ’Control input’ signaling bit
is set in the process.
• Use a digital input on which you connect a switch to change over to
the ’Manual local’ operating mode.
This digital input then needs to be parameterized using ’n input – action’ ’Manual local’
operating mode.
Relationships between the operating modes with different control tasks

The table below shows the relationships between the operating modes with
different control tasks:
Control task Control via Automatic Manual bus Manual
operating mode operating mode operation local
Control PLC X — —
PC / PG — X —
Device interface — — X
Parameterize PLC X — —
PC / PG X X —
Device interface X X X
Commands PLC X1) — —
PC / PG X X —
Device interface X X X
Diagnostics, PLC X X X
measurements, PC / PG X X X
statistics read Device interface X X X
X = function permitted
1) except basic factory setting and restart
Table 10-30: Operating modes

NEB950566102000/RS-AA/007 10-47
Device functions
10.18.2 Commands
Commands and their meaning

The commands can be used to get the motor starter to complete certain
actions.
For example, the following commands can be sent to the motor starter using
the ES Switch configuration software:
Command Meaning
Trip reset • Reset and acknowledgement of fault
messages
• Clear signaling bits1) if there is no fault
message
• No effect
Clear slave pointer Clear the ’preventative diagnostics’ statistics
data
Clear log book trips Clear log book with recorded causes of fault.
Clear log book events Clear log book with recorded warning messages
and specific actions.
Factory setting All parameters have basic factory setting again
except for the communication parameters.
Only possible in ’Manual’ operating mode!
Parameterization lock CPU / Motor starter ignores parameterization
Master ON via master (PLC)
Parameterization lock CPU / Motor starter accepts parameterization
Master OFF via master (PLC)
Emergency start ON Switch on ’emergency start’ device function
Emergency start OFF Switch off ’emergency start’ device function
’Automatic’ operating mode Control via PLC;
cyclical and acyclical bus channel (C1)
’Manual’ operating mode • Control via PC; acyclical bus channel (C2)
• Control via device interface
Re-start Motor starter runs a restart (same action
as Power OFF / ON).
Only possible in ’Manual’ operating mode!
1) Signaling bits, see table on next page
Table 10-31: Commands and their meaning
Caution
Command is run immediately!
The changeover from ’Manual’ to ’Automatic’ operating mode is only possible
if the motor and brake output is switched off.

10-48 NEB950566102000/RS-AA/007
Device functions
10.18.3 Plausibility check of data
Description
The motor starter checks all incoming parameters for validity and plausibility.
In the case of incorrect parameters
• during a startup (after power ON) the messages ’Group fault’ and ’Incorrect
parameter value’ are set.
Motor and brake output remain switched off.
• in ongoing operation, the messages ’Incorrect parameter value’ or
’Parameterization in ON status not permitted’ are set. ’Group fault’ is not set.
Motor and brake output are not switched off.
10.18.4 Output of messages
Messages Meaning
General messages
Ready (automatic) Device can be operated via host (e.g. PLC)
Group fault At least 1 fault is set.
General warning At least 1 warning exists
Process image fault Process image of the outputs contains
nonallowable bit combination, e.g. ’Motor
cw’ and ’Motor ccw’ set simultaneously
Field bus connection
Bus fault Device has no rear wall bus
communication (ESSA3 interface to the
controller interrupted)
CPU/master STOP PLC program no longer being processed
Acknowledgement
Trip reset completed Trip teset accepted, i.e. fault has been
acknowledged.
Trip reset not possible Unable to acknowledge fault as the reason
for the shutdown is still present.
Operating type monitoring
Automatic operating mode Automatic (PLC control)
Manual bus operating mode Manual operation via field bus
(B&B control)
Manual local operating mode Manual operation via local device interface
(B&B control)
Lost connection in manual operating mode During manual operation, the associated
communication connection was
interrupted for longer than 5 seconds.
Table 10-32: Communication – Messages

NEB950566102000/RS-AA/007 10-49
Device functions
Messages Meaning
Parameter assignment
Parameterization active Yes / no
1)
Incorrect parameter value Parameter not correct
Parameter change not permissible in ON Attempted parameter change not
status1) permissible when the motor is running.
Faulty parameter number1) Specifies the first unaccepted parameter
(ID number of the parameter).
Parameterization lock CPU / Master active Motor starter ignores parameters from the
PLC, but informs the PLC that parameters
are OK.
No external startup arameter er hold Message that after Power ON or a restart
of the motor starter, new parameters are
received by the PLC
Statistics data
Slave point cleared1) Statistics data for preventative diagnostics
have been cleared.
1) Signaling bits that can be cleared with trip reset
Table 10-32: Communication – Messages (Contd.)
Messages are stored, by type, in:

• Data record DS 75 (see chapter D.5.3)
• Data record DS 92 (see chapter D.5.5)
• Process image for the PAE inputs

10-50 NEB950566102000/RS-AA/007
Device functions
10.19 PROFIenergy
10.19.1 What is PROFIenergy
PROFIenergy (PE)
PROFIenergy (PE) supports the following two functions:

• PE_power saving function
supports the targeted shutdown of consumers during idle times.
• PE_measurement function
Power management is a suitable tool for securing the reduction in energy
consumption and thus the energy costs systematically and in the long-term in
the company. The aim of power management is to optimize the use of energy
in a company - from purchasing energy to consuming energy - both in terms
of financial and green aspects. The PE_measurement function supplies
the measurements required for optimization.
10.19.2 PROFIenergy (version V1.0) in the ET 200pro motor starter
The ET200pro motor starter supports the "PE_power saving function" and
"PE_measurement function" for the motor current. These are referred to as
commands as they trigger responses in the ET200pro motor starter.
In addition, the ET200pro motor starter delivers other what are known as
services that provide information on the status of the motor starter, as defined
for PROFenergy. These can then be evaluated and processed in the application
program.
Commands
Control commands
Start_Pause The starter changes to energy-saving mode.
End_Pause The starter changes back to operating mode.
Status commands
PE_Identify Delivers a list with the supported PROFIenergy
commands / functions.
PEM_Status Delivers the status of the current PE mode.
Query_Modes
List_Energy_Saving_Modes Delivers a list of supported power-saving modes.
Get_Mode Delivers the paramter values with which the
PE_energy saving function works.
Query_Measurement
Get_Measurement_List Delivers a list with the supported PE_Measurements
Get_Measurement_Values Delivers the supported PE_measurements
Table 10-33: Messages and actions

NEB950566102000/RS-AA/007 10-51
Device functions
For data transfer, a distinction is made between two different status conditions
with the ET200pro motor starter:
PE_Mode_ID = 255 Operating mode

PE_Mode_ID = 01 Energy-saving mode
6WDUWB3DXVH! (QGB3DXVH! W
WRII WRIIBPLQ WRQ
W 3DXVHBPLQ
toff Time_to_Pause Time required by the device for

the change to energy-saving mode.
toff_min Time_min_length_of_stay Time during which the device stays or

should stay in energy-saving mode as
a minimum.
ton Time_to_operate Time required by the device for

the change to the operating mode.
tPause_min Time_min_Pause Time compared to tPause (sent to

the motor starter together with
the "Start_Pause" command);
if tPause ≥ tPause_min, then the device
changes to energy-saving mode.

10-52 NEB950566102000/RS-AA/007
Device functions
"PE_measurement function" command
For efficient energy management, energy measurements must be provided.

Different measurements are available for selection by the PROFIenergy
specifications, to which a measurement ID is assigned. With the ET200pro
motor starter, the instantaneous measurements of the phase current and mean
value of the phase currents are supported.
The measurements are uniquely identified using IDs. Measurement IDs 7, 8, 9
and 33 are supported:
• ID = 7: Instantaneous value of phase current a (L1)
• ID = 8: Instantaneous value of phase current b (L2)
• ID = 9: Instantaneous value of phase current c (L3)
• ID = 33: Mean value of the three phase currents (a+b+c) / 3
The current values are sent under the following accuracy specifications:
• Accuracy Domain (unsigned8) = 0x01 → percent of full-scale reading
• Accuracy Class (unsigned8) = 0x11 → 3 %
• Range (Float32) = Ie_max (fixed value parameter)
This means that the measurements with an accuracy of 3 % relative to
the maximum adjustable rated operating current Ie is sent.
Local LED display on the ET200pro motor starter
The "Energy-saving mode active" status is displayed via the flashing device LED
(flashing sequence: 0.25 s on / 1.75 s off → unique flashing rhythm for energy-
saving mode).
Note
A fault present is not acknowledged by changing to energy-saving mode,
i.e. the fault present is stored internally and can be exported. After exiting
energy-saving mode, the fault must be corrected and acknowledged.
The status displays for the bus and the power supplies and the SF-LED are
not affected by the active energy-saving mode.
Response of the starter on activating energy-saving mode:
Motor shutdown via suppression (masked) of the PAA bits Motor cw,
Motor ccw, BRAKE). The other PAA bits (e.g. trip reset) are still active.
Interactions with the different Operating modes
• PE is only effective in automatic mode

• Manual mode is not affected by PE; → switching over to manual mode is still
possible which means the motor can be controlled manually.
• Cyclical and acyclical data transfer (PAE, data records, diagnostics, alarms,
etc.) to and from the motor starter are still possible.

NEB950566102000/RS-AA/007 10-53
Device functions
Requirements for the starter to go to energy-saving mode (min. idle time, …)
Changing to "Pause" energy-saving mode is only effective if the idle time sent is
greater than the device-specific minimum idle time. I.e. a change is only carried
out when the idle is longer than the motor starter needs to switch off the main
power for the motor.
With a soft starter, a parameterized slow-down ramp of the device-specific
minimum idle time needs to be added. The minimum idle times for DSe/RSe are
100 ms and for sDSSte/sRSSte 100 ms to 30 s depending on the parameterized
coasting down time.
The change to energy-saving mode is logged in the "Events" log book.
Entry: "Energy-saving mode active" In ES motor starter diagnostics tool,
the change is entered into the log book in energy-saving mode with the event
ID 1520.
Requirements for the "PROFIenergy" function
The following requirements need to be met for an ET200pro PROFINET

to communicate via the PNO profile PROFIenergy:
• ET200pro Profinet top module with PROFIenergy support
• ET200pro motor starter - DSe/RSe 3RK1304-..S40…. with event status E06 or

higher
- sDSSte/sDSte/sRSSte/sRSte 3RK1304-..S70…. with

event status E07 or higher
How do I use PROFIenergy in the ET200pro system
SIEMENS offers two functional modules for the use of PROFIenergy:

• PE_START_END (FB815) supports switching to energy-saving mode
• PE_CMD (FB816) supports the export of measurements and switching to
energy-saving mode
These can be purchased online at the following link:
Example application for PROFIenergy. See Service & Support on the internet
More information
PROFIenergy: See PROFINET system description

10-54 NEB950566102000/RS-AA/007
Device functions
10.20 Log book

Description
The log book lists trips, device faults and events in chronological order, adds
a time stamp and thus creates a protocol. This protocol is stored internally.
This allows the causes to be evaluated later on.
Log books
There are 3 different log books that can be read as a data record:
• Log book - trips: Data record 73
• Log book - events Data record 75
• Log book - device faults: Data record 72
Device faults are entered.
The current ’Device operating hours’ value is entered as a time stamp.

The last 21 entries are saved in the log books. The entries can be exported using
the relevant data records.
The log book is designed as a ring memory. Over 21 entries, the oldest entry
is overwritten.

NEB950566102000/RS-AA/007 10-55
Device functions
Log book - trips

All group faults are recorded in "Log book - trips". In the process, the object
numbers of the actual causes of fault are entered, e.g. ’Overload switching
element’.
Please note the following points:
• The "Log book – trips" is cleared using the ’Log book – clear trips’ command
Log book - events

All warnings, and certain actions, are entered in "Log book - events".
• "Incoming" and "outgoing" events are entered.
"Incoming" means: The event occurs.
"Outgoing" means: The event is acknowledged.
The entries are differentiated in the data record using plus and minus signs
(+: incoming, –: outgoing).
• The "Log book – Events is cleared using the ’Log book – Clear events’
command.
Log book - device faults

All device faults occurring are recorded in "Log book - device faults".
The log book – device faults cannot be cleared.

10-56 NEB950566102000/RS-AA/007
Order numbers A
A.1 Motor starters
A.1.1 ET 200pro direct starters; Standard without inputs
Adjustment range Order number
kW A Direct starters (DSe) Direct starters with

brake drive (DSe)
0.9 kW 0.15 - 2 A 3RK1304-5KS40-4AA0 3RK1304-5KS40-4AA3
5.5 kW 1.5 - 12 A 3RK1304-5LS40-4AA0 3RK1304-5LS40-4AA3
A.1.2 ET 200pro direct starters; High feature with 4 inputs
kW A Direct starters (DSe) Direct starters with

brake drive (DSe)

NEB950566102000/RS-AA/007 A-1
A.1.3 ET 200pro reversing starters; Standard without inputs
kW A Reversing starters Reversing starters with

(RSe) brake drive (RSe)
A.1.4 ET 200pro reversing starters; High feature with 4 inputs
kW A Reversing starters Reversing starters with

(RSe) brake drive (RSe)
A.1.5 ET 200pro electronic starters; High feature with 4 inputs
kW A electronic starters electronic starters

(sDSSte / sDSte) with brake drive
(sDSSte / sDSte)

A-2 NEB950566102000/RS-AA/007
A.1.6 ET 200pro electronic reversing starters; High feature with 4 inputs
kW A electronic reversing electronic reversing

starters (sRSSte / starters with brake
sRSte) drive (sRSSte / sRSte)

NEB950566102000/RS-AA/007 A-3
A.2 Components for ET 200pro motor starters
Description Model Order number
Repair switch module A.25 3RK1304-0HS00-6AA0
Safety Local repair switch module with 3TK2841 functionality 3RK1304-0HS00-7AA0
400 V shutdown module Safety shutdown module with 3RK1304-0HS00-8AA0

2 contactors
Module carrier, wide 0.5 m length (ready for installation) 6ES7194-4GB00-0AA0

(for motor starters) 1 m length (ready for installation) 6ES7194-4GB10-0AA0
2 m length 6ES7194-4GB20-0AA0
Rear wall bus module for special 110 mm wide 3RK1922-2BA00

modules and motor starters
Rear wall bus module for safety 110 mm wide 3RK1922-2BA01

local repair switch module
Energy jumper plug 3RK1922-2BQ00
Connector set for power infeed 2.5 mm2 (HAN Q4/2) 3RK1911-2BE50
(X1) 4 mm2 (HAN Q4/2) 3RK1911-2BE10
6 mm2 (HAN Q4/2) 3RK1911-2BE30
Connector set for power 2.5 mm2 (HAN Q4/2) 3RK1911-2BF50

forwarding via a loop 4 mm2 (HAN Q4/2) 3RK1911-2BF10
(X2 with RSM, F-RSM)
Connector set for motor 1.5 mm2 (HAN Q8/0) 3RK1902-0CE00

connection 2.5 mm2 (HAN Q8/0) 3RK1902-0CC00
(X2)
Cap for power bus (x 10) 3RK1902-0CJ00

for power bus (x 1) 3RK1902-0CK00
for M12 (x 10) 3RX9802-0AA00
Crimping tool for contact pins and 4 and 6 mm2 3RK1902-0CW00

sockets
Removal tool for contact pins and HAN Q8/0 3RK1902-0AJ00

sockets HAN Q4/2 3RK1902-0AB00
RS232 interface cable for optical data transfer 3RK1922-2BP00
USB-to-serial-adapter for connecting a serial PC cable 3UF7 946-0AA0-0

to USB interface
USB interface cable 1) for optical data transfer to USB 6SL3555-0PA00-2AA0

interface
Diagnostics and commissioning http://www.siemens.de/sirius/ 3ZS1310-4CC10-0YA5

tool software 3ZS1310-5CC10-0YA5
3ZS1310-6CC10-0YA5
1) cannot be used for the hand-held controller

A-4 NEB950566102000/RS-AA/007
Dimensioned drawings B
B.1 Repair switch module

NEB950566102000/RS-AA/007 B-1
B.2 Safety local repair switch module

B-2 NEB950566102000/RS-AA/007
B.3 400 V shutdown module

NEB950566102000/RS-AA/007 B-3
B.4 DSe ST, RSe ST motor starters

B-4 NEB950566102000/RS-AA/007
B.5 DSe HF, RSe HF motor starters

NEB950566102000/RS-AA/007 B-5
B.6 sDSSte/sDSte, sRSSte/sRSte electronic starters
160
110 150
230
246

B-6 NEB950566102000/RS-AA/007
Applications C
Safety note
The following applications are only some examples of typical circuits.
No liability is accepted for the reliability, certification or compatibility of
the examples. Use at your own risk.
Caution
Due to the operation of star-connected three-phase motors (especially if
<1 kW), high EMC interference may occur. Interference above the IEC limit
values can lead to an impairment of functions or failure of the electronics.
In case of high EMC interference, we recommend the use of motors with EMC
protection circuits. (Exception: electronic starters may not be operated with
a EMC protection circuit).
The best filtering effect is achieved with three-phase RC interference inversion
modules.
Varistor interference inversion modules should not be used since they only
insufficiently filter out fast transients.

NEB950566102000/RS-AA/007 C-1
C-2
C.1
C.1.1
Applications
Interface Repair switch DSe; RSe

module module Standard High feature
ON
Terminating module
OFF
Standard applications

connection on the repair switch module.
Figure C-1: Design with repair switch module and ECOFAST connection
1 6ES7194-4GB10-0AA0 Module carrier, wide, 1 m
1 6ES7154-2AA00-0AB0 IM 154-2 DP interface module with terminating module
3 3RK1922-2BA00 Bus module
1 3RK1304-0HS00-7AA0 RSM repair switch module
1)
With repair switch module and ECOFAST connection
1 3RK1304-5xS40-4AA0 DSe-ST motor starter

1)
1 3RK1304-5xS40-3AA3 RSe-HF motor starter
1)
1 3RK1911-2BEx0 Connector set for energy supply
1)
2 3RK1902-0Cx00 Connector set for motor connection
1)
1 XXX Motor with ECOFAST starter
the motor starters. A motor with ECOFAST starter is connected to the X2
1) x = according to model
The example below shows a layout with infeed via a repair switch module into

NEB950566102000/RS-AA/007
1L+
1M
2L+
2M
PROFIBUS-DP
7 7 7
154-2 DP
NEB950566102000/RS-AA/007
IN1 IN2 IN3 IN4
RSM Logic DSe-ST Logic RSe-HF Logic
Q1 Q1 Q2
Q1
X1) X2) X3) X1) X2) X3) X1) X2) X3)

12 3 12 3 12 3 12 3 12 3 17 3 12 3 417 3 6 12 3
Figure C-1: (cont.) Design with repair switch module and ECOFAST connection
L1
L3
L1
L3
L1
L3
L1
L3
L1
L3
Br.
L1
L3
Br.
L2
L2
L2
L2
L2
L2
L1
L3
L1
L3
L1
L3
L2
L2
L2
PE
PE
PE
PE
PE
PE
PE
PE
PE
12 3
L1
L3
L2
PE
M M M
3~ 3~ 3~
L1
L2
L3
PE
C-3
Applications
C-4
C.1.2
Applications
Interface DSe; DSe; RSe

module Standard High feature High feature
Terminating module
Figure C-2: Design without repair switch module

No repair switch module

1)
1)
1 3RK1304-5xS40-2AA0 DSe-HF motor starter
1)
1)
1)
Short-circuit protection of the layout is provided outside the ET 200pro.
The example below shows a layout with direct infeed into the motor starter.

NEB950566102000/RS-AA/007
1L+
1M
2L+
2M
PROFIBUS-DP
7 7 7
154-2 DP
NEB950566102000/RS-AA/007
IN1 IN2 IN3 IN4 IN1 IN2 IN3 IN4
DSe-ST Logic DSe-HF Logic RSe-HF Logic
Figure C-2: (cont.) Design without repair switch module

Q1 Q1 Q1 Q2
X1) X2) X3) X1) X2) X3) X1) X2) X3)

12 3 17 3 12 3 12 3 17 3 12 3 12 3 417 3 6 12 3
L1
L3
L1
L3
L1
L3
L1
L3
L1
L3
Br.
L1
L3
Br.
L2
L2
L2
L2
L2
L2
L1
L3
L1
L3
L1
L3
L2
L2
L2
PE
PE
PE
PE
PE
PE
PE
PE
PE
M M M
3~ 3~ 3~
L1
L2
L3
PE
C-5
Applications
C-6
C.1.3
Applications
Interface DSe; DSe; RSe

module Standard High feature High feature
Figure C-3: Design for hot swapping

Terminating module
For hot swapping
must be covered with a cap.

1)
1)
1 3RK1304-5xS40-2AA0 DSe-HF motor starter
1)
1)
1)
Short-circuit protection of the layout is provided outside the ET 200pro.
motor starter. On the motor starter, every X3 connection on the energy bus
The example below shows a layout with direct infeed into each motor starter.
The direct infeed in every motor starter can be used to exchange each individual

NEB950566102000/RS-AA/007
1L+
1M
2L+
2M
PROFIBUS-DP
7 7 7
154-2 DP
NEB950566102000/RS-AA/007
Figure C-3: (cont.) Design for hot swapping
IN1 IN2 IN3 IN4 IN1 IN2 IN3 IN4
DSe-ST Logic DSe-HF Logic RSe-HF Logic
Q1 Q1 Q1 Q2
X1) X2) X3) X1) X2) X3) X1) X2) X3)

12 3 17 3 12 3 12 3 17 3 12 3 12 3 17 3 12 3
L1
L3
L1
L3
L1
L3
L1
L3
L1
L3
L1
L3
L2
L2
L2
L2
L2
L2
L1
L3
L1
L3
L1
L3
L2
L2
L2
PE
PE
PE
PE
PE
PE
PE
PE
PE
M M M
3~ 3~ 3~
L1
L2
L3
PE
C-7
Applications
C-8
C.2
C.2.1
Safety local
Interface repair switch 400 V shut- RSe
Applications
module module down module High feature
Caution
ON
O
Safety note
Terminating module
OFF
START for category 2.
SAFETY applications

Figure C-4: Design with emergency stop 1-channel with monitored START
1 3RK1922-2BA01 Bus module for safety local repair switch module
1-channel emergency stop with monitored START
1 3RK1304-0HS00-7AA0 Safety local repair switch module

1 3RK1304-0HS00-8AA0 400 V shutdown
the safety local repair switch module for your application.
1)
1)
1)
switch module should be used in combination with a 400 V trip module.
1 XXX Emergency stop switch; 1-pole, NC contact

The example below shows a design with emergency stop with monitored
1 XXX Switch for START; 1-pole, NO contact

With designs for safety applications in categories 2 to 4, a safety local repair
An automatic re-start in connection with an emergency stop is not permitted.
Please ensure that both coding switches are in the correct position in line with

NEB950566102000/RS-AA/007
1L+
1M
2L+
2M
PROFIBUS-DP
7 7 7
154-2 DP
NEB950566102000/RS-AA/007
1 F0

START 4 IN 3
1
Emergency stop 4 IN 1
5
2 IN 2 IN1 IN2 IN3 IN4
4 OUT
3 3TK2841
F-RSM Logic ASM -400 Logic RSe-HF Logic
1— Q1
Q2
0— Q1 Q2
Q1
S1 S2
X1) X2) X3) X1) X2) X1) X2) X3)

12 3 12 3 12 3 12 3 12 3 12 3 417 3 6 12 3
1-channel
Figure C-4: (cont.) Design with emergency stop 1-channel with monitored START
L1
L3
L1
L3
L1
L3
L1
L3
Br.
L1
L3
Br.
L2
L2
L1
L3
L2
L1
L3
L2
L2
L2
L2
L1
L3
L2
PE
PE
PE
PE
PE
PE
PE
PE
monitored
START
M
3~
L1
L2
L3
PE
C-9
Applications
C-10
C.2.2
Safety local
Interface repair switch 400 V shut- RSe
Applications
module module down module High feature

Caution
ON
Terminating module
OFF
START for category 4.

Figure C-5: Design with emergency stop 2-channel with monitored START
2-channel emergency stop with monitored START

1)
1)
1)
1 XXX Emergency stop / emergency stop switch; 2-pole, NC contact
The example below shows a design with emergency stop with monitored
1 XXX Switch for START; 1-pole, NO contact


NEB950566102000/RS-AA/007
1L+
1M
2L+
2M
PROFIBUS-DP
7 7 7
154-2 DP
NEB950566102000/RS-AA/007
1 F0

START 4 IN 3
1
Emergency stop 4 IN 1
5
4 OUT
3 3TK2841
1— Q1
Q2
0— Q1 Q2
Q1
S1 S2
X1) X2) X3) X1) X2) X1) X2) X3)

12 3 12 3 12 3 12 3 12 3 12 3 417 3 6 12 3
2-channel
L1
L3
L1
L3
L1
L3
L1
L3
Br.
L1
L3
Br.
L2
L2
L1
L3
L2
L1
L3
L2
L2
L2
L2
L1
L3
L2
Figure C-5: (cont.) Design with emergency stop 2-channel with monitored START
PE
PE
PE
PE
PE
PE
PE
PE
monitored
START
M
3~
L1
L2
L3
PE
C-11
Applications
C-12
C.2.3
Safety local
Interface repair switch 400 V shut- RSe High fea-
Applications
module module down module ture
Caution
ON
Terminating module
OFF
to output OUT 1.

Figure C-6: Design for guard door monitoring 1-channel and automatic re-start
1)
Guard door monitoring 1-channel with automatic re-start

1)
1 3RK1911-2BEx0 Connector set for power infeed
1)
1 XXX Personnel circuit-breaker for guard door monitoring;
1-pole, NC contact
1 XXX Tumbler for guard door (optional)
The example below shows a design with guard door monitoring with automatic
re-start in category 2. As an option, a tumbler for guard doors can be connected

NEB950566102000/RS-AA/007
1L+
1M
2L+
2M
PROFIBUS-DP
7 7 7
154-2 DP
NEB950566102000/RS-AA/007
1 F0

4 IN 3
1
Guard door 4 IN 1
5
4 OUT
Tumbler 3 3TK2841
1— Q1
Q2
0— Q1 Q2
Q1
S1 S2
X1) X2) X3) X1) X2) X1) X2) X3)

12 3 12 3 12 3 12 3 12 3 12 3 417 3 6 12 3
1-channel
autostart
L1
L3
L1
L3
L1
L3
L1
L3
Br.
L1
L3
Br.
L2
L2
L1
L3
L2
L1
L3
L2
L2
L2
L2
L1
L3
L2
PE
PE
PE
PE
PE
PE
PE
PE
Figure C-6: (cont.) Design for guard door monitoring 1-channel and automatic re-start
M
3~
L1
L2
L3
PE
C-13
Applications
Applications

C-14 NEB950566102000/RS-AA/007
Data formats and data records D
D.1 Data formats
Features
The motor starter obtains a variety of operating, diagnostic and statistics data.
Control data are sent to the motor starter.
Control data
Data sent to the motor starter, e.g. motor ccw switching command,
trip reset, etc.
Data format: Bit
Messages
Data sent from the motor starter and that display the current operating
condition, e.g. motor ccw, etc.
Data format: Bit
Diagnostics
Data sent from the motor starter and that display the current operating
condition, e.g. overload fault, etc.
Data format: Bit
Current values
Current values are coded in different current formats,
in 6 bit current format, in 8 bit current format and in 9 bit current format:
9 bit current format

Bit 8 7 6 5 4 3 2 1 0
23 22 21 20 2-1 2-2 2-3 2-4 2-5
1 + 0.5 + 0.25 + 0.125 + 0.0625 + 0.03125 = 1.96875 (q 0 to 197 %)

4+ 2 1 + 0.5 + 0.25 + 0.125 + 0.0625 + 0.03125 = 7.97 (q 0 to 797 %)
8+ 4+ 2 1 + 0.5 + 0.25 + 0.125 + 0.0625 + 0.03125 = 15.97 (q 0 to 1597 %)
Figure D-1: Current formats
Current values are

• Motor current Imax (6 bit current format)
• Phase currents IL1 max, IL2 max, IL3 max (8 bit current format)
• Last tripping current (9 bit current format)
• Maximum tripping current (9 bit current format)

NEB950566102000/RS-AA/007 D-1
Data formats and data records
Statistics data on device service life

• Operating hours
The motor starter records 2 operating hour values:
– The operating hours of the motor.
They indicate how long the motor was switched on.
– The operating hours of the device (motor starter).
They indicate how long the 24V-NS DC voltage supply of the motor starter was
switched on.
• Number of overload trips

The motor starter counts the number of overload trips in the range from 0
to 65.535.
• Number of motor cw / ccw starts
The motor starter counts the number of starts in the range from 0 to
16.777.215. Example: If the current in the main circuit is flowing after
the ’Motor ON’ command,
the value is increased by 1.
• Motor current Imax.
The motor starter measures the current in all 3 phases and displays
the current of the highest loaded phase in percent [%] of the current set Ie.
Data format: 1 byte, 8 bit current format
Example: Current set Ie = 60 A
Motor current displayed 110 %
then corresponds to 60 A x 1.1 = 66 A
All 3 phase currents are available in data record 94
• Last tripping current
The motor starter measures the current in all 3 phases and displays
the current flowing at the time of tripping in the maximum loaded phase
in percent [%] of the current set Ie and in amperes [A]
Data format: 2 byte, 9 bit current format
Example: Current set Ie = 60 A
Motor current displayed 455 % then corresponds to 60 A x 4.55 = 273 A
Statistics data for slave pointer

Slave points are used for preventative diagnostics:
The maximum measurement is stored on the device.
The higher level PLC can obtain the measurement at any time.
The higher level PLC can delete the measurement at any time.
The following data are available as slave pointers:
• Number of overload trips.
• Phase current IL1 max to IL3 max. Maximum phase current in percent [%] of
set current Ie and in amperes [A].
Data format: Each 1 byte, 8 bit current format.
The maximum phase current measured is saved per phase.

D-2 NEB950566102000/RS-AA/007
D.2 Fault codes

D.2.1 Fault codes with negative data record acknowledgement
Description
When a data record is rejected, a fault code is sent with the negative
acknowledgement, both via the device interface and via the bus interface.
This provides information on the reason for the negative acknowledgement.
The fault codes conform to the PROFIBUS-DPV1 standard assuming they apply
to the motor starter.
Evaluation via local device interface with ES motor starter

The fault codes are evaluated by the parameterization and diagnostics software
ES motor starter http://www.siemens.de/sirius/software and displayed in plain
text. More information on this can be found in the ES motor starter online help
system.
Evaluation via field bus

The fault codes sent in the field bus response telegram.

NEB950566102000/RS-AA/007 D-3
Fault codes
The following fault codes are generated by the motor starter:
Byte fault codes Fault message Cause
high low
00 H 00 H No faults —
Communication interface
80 H A0 H Negative acknowledgement with • Data record only writeable
’Read data record’
80 H A1 H Negative acknowledgement with • Data record only readable
’Write data record’
80 H A2 H Protocol fault • Layer 2 (field bus)
• Device interface
• Incorred coordination
80 H A9 H Function not supported. • DPV1 service does not
support read / write data
record
80 H B5 H Invalid status • PROFIenergy data record read
without prior writing
Access to technology
80 H B0 H Unknown data record number • DS no. in motor starter not
(DS no.) known
80 H B1 H Incorrect data record length • DS length and specified DS
during writing length do not match
80 H B2 H Incorrect slot number • Slot not 1 or 4
80 H B6 H Communication partner has • Incorrect operating mode
declined the data transfer. (automatic, manual bus,
manual local)
• Data record is only readable
• Parameter change in ON
status not permissible
80 H B8 H Invalid parameter • Invalid parameter value
Device resources
80 H C2 H Temporary resource lack in • No free reception buffer
device. • Data record currently being
updated
• Data record job currently
active on another interface
Table D-1: Fault codes

D-4 NEB950566102000/RS-AA/007
D.3 Data records

Writing / reading of data records with STEP 7
You can access the motor starter data records from the user program.
• Writing data records:
S7-DPV1-Master: By calling the SFB 53 "WR_REC" or SFC 58
S7-Master: By calling the SFC 58
• Reading data records:
S7-DPV1-Master: By calling the SFB 52 "RD_REC" or SFC 59
S7-Master: By calling the SFC 59
Note
SFC 58 and 59 cannot be used with PROFINET. These modules only function
with PROFIBUS.
For PROFINET, the modules SFB 52 and 53 should be used. These also function
with PROFIBUS.
Other information
Other information on the SFBs can be found
• in the reference manual ’System software for S7-300 / 400, system and
standard functions’
• in the STEP 7 online help
Byte layouts
If data that are longer than a byte are stored, the bytes have the following
layouts ("big endian"):
Byte layout Data type
Byte 0 High byte

High word
Byte 1 Low byte
Double word
Byte 2 High byte
Low word
Byte 3 Low byte
Byte 0 High byte

Word
Byte 1 Low byte
Byte 0 Byte 0
Byte
Byte 1 Byte 1
Figure D-2: Byte layouts in the ’big endian’ format

NEB950566102000/RS-AA/007 D-5
D.4 DS68 process image for read/write outputs
Note
Note that data record 68 in automatic operating mode is overwritten by the cyclical
process image
Byte Meaning
Leader
0 Coordination 0x21 writing via C1 channel (PLC)
0x31 writing via C2 channel (PC)
1 Reserved
2 Reserved
3 Reserved
Process image of the outputs
4 Process data DO 0.0 to DO 0.7, bottom table
5 Process data DO 1.0 to DO 1.7, bottom table
6 Reserved
7 Reserved
Table D-2: DS68 process image for read/write outputs
Byte. Coding Process Meaning Relevant for

Bit data
4.0 1 = active DO 0.0 Motor cw all
4.1 DO 0.1 Motor ccw Reversing
starters
4.2 DO 0.2 Brake actuation all 1)
4.3 DO 0.3 Trip reset all
4.4 DO 0.4 Emergency start all
4.5 DO 0.5 Self-test all
4.6 DO 0.6 — —
4.7 DO 0.7 — —
5.0 1 = active DO 1.0 — —
5.1 DO 1.1 — —
5.2 DO 1.2 — —
5.3 DO 1.3 — —
5.4 DO 1.4 — —
5.5 DO 1.5 — —
5.6 DO 1.6 — —
5.7 DO 1.7 Disable Quick Stop all
1) only with devices with brake output
Table D-3: Meaning - Process image of the read / write outputs

D-6 NEB950566102000/RS-AA/007
D.5 DS69 process image for the read / write inputs
Byte Meaning
Process image for the inputs
0 Process data DI 0.0 to DI 0.7, bottom table
1 Process data DI 1.0 to DI 1.7, bottom table
2 Reserved
3 Reserved
Table D-4: DS69 process image for the read / write inputs
Byte. Coding Process Meaning Relevant for

Bit data
0.0 1 = active DI 0.0 Ready (automatic) all
0.1 DI 0.1 Motor on all
0.2 DI 0.2 Group fault all
0.3 DI 0.3 General warning all
0.4 DI 0.4 Input 1 all
1.0 1 = active DI 1.0 Actual motor current Iact [%] bit 0 all
1.1 DI 1.1 Actual motor current Iact [%] bit 1 all
1.6 DI 1.6 Manual operation local all
1.7 DI 1.7 Ramp operation Soft starter
Table D-5: Meaning - Process image of the read / write outputs

NEB950566102000/RS-AA/007 D-7
D.5.1 DS72 – Log book – Device faults
Byte Meaning Value range Increment Note
0…3 Operating hours device 1…4294967295 1s

oldest entry
4…5 Object number 0…32767 1
…
120…123 Operating hours device 1…4294967295 1s last, latest
entry
124…125 Object number 0…32767 1
Table D-6: DS72 – Log book – Device faults
This data record can take up to 21 inputs. When all positions have been written
to, the oldest entry is overwritten.
Note
The most recent entry is entered at the end of the data record. The remaining
entries are moved upwards one entry.
The following device faults can be entered:
Object Device fault - Messages

no.
451 Temperature sensor not ready for operation

452 Heat sink thermistor faulty
453 Interface for current detection faulty
456 EEPROM: Memory faulty
457 EEPROM: CRC fault "Fixed value parameter"
458 EEPROM: CRC fault "Device parameter"
460 EEPROM: contains invalid data!
461 EEPROM: Value for "Parameterization lock CPU / master" invalid
462 EEPROM: Pointer for device parameter memory invalid
308 Switching element defective
1414 Switching element shortcircuited
Table D-7: Messages in the log book – Device faults

D-8 NEB950566102000/RS-AA/007
D.5.2 DS73 – Log book – Read trips
oldest entry
4…5 Object number 0…32767 1
…
last, latest
124…125 Object number 0…32767 1 entry
Table D-8: DS73 – Log book – Read trips
Note
Object Trips - Messages Note

no.
309 Overload switching element only with soft starters

317 Electronics power supply too low —
318 Switching element power supply missing —
319 No supply voltage only with soft starters
324 Temperature sensor overload —
325 Temperature sensor wire break —
326 Temperature sensor short-circuit —
327 Thermal motor model overload —
334 Ie limit value exceeded —
335 Ie limit value not reached —
338 Zero current shutdown —
339 Motor blocking shutdown —
341 Asymmetry shutdown —
348 Input tripping —
Table D-9: Messages in the log book – Trips

NEB950566102000/RS-AA/007 D-9
Object Trips - Messages Note

no.
354 Sensor supply overload —

355 Process image fault —
365 Invalid parameter value —
381 Fault during self-test (= device fault) precise cause also in log
book – device fault
1406 Cold run shutdown —
Table D-9: Messages in the log book – Trips (Contd.)
D.5.3 DS75 – Log book – Read events
oldest entry
4…5 Object number 0…± 32767 1
..
last, latest
124…125 Object number 0…± 32767 1 entry
* + :Incoming event
– :Outgoing event
Table D-10: DS75 – Log book – Read events
Note

D-10 NEB950566102000/RS-AA/007
Object no. Events – Messages
Advance warnings
1419 ± Prewarning limit - time-based trigger reserve not reached 2)
1420 ± Prewarning limit - motor heating exceeded 2)
1457 ± Maintenance required 2)
Warnings
318 ± Switching element power supply missing
324 ± Temperature sensor overload 1)
325 ± Temperature sensor wire break 1)
326 ± Temperature sensor short-circuit 1)
327 ± Thermal motor model overload
334 ± Ie limit value not reached
335 ± Ie limit value exceeded
337 ± Zero current detected
340 ± Asymmetry detected
351 ± Warning input
1458 ± Maintenance request 2)
Actions
310 ± Emergency start active
357 Automatic operating mode
358 Manual bus operating mode
359 Local operating mode
360 ± Lost connection in manual operating mode
363 Slave pointer deleted
365 Invalid parameter value
366 Parameter change in ON status not permissible
368 ± Parameterization lock CPU/Master active
369 Factory setting restored
1302 Log book - trips cleared
1303 Log book - events cleared
1484 ± Temperature sensor deactivated 2)
1520 ± Energy-saving mode active
Table D-11: Messages in the log book – Events
1) only with soft starters

2) from electricity reading of the ET200pro motor starters:
- DSe/RSe 3RK1304-..S40…. with event status E06 or higher
- sDSSte/sDSte/sRSSte/sRSte 3RK1304-..S70…. with event status E07 or higher
±: Event is entered as an "incoming" (+) and "outgoing" (-) event, other messages are only entered as "incoming"
messages.

NEB950566102000/RS-AA/007 D-11
D.5.4 DS81 – Read basic DS 131 setting
Data record 81 has the same layout and content as data record 131.
Data record 81 delivers the default values for all parameters of DS 131.
D.5.5 DS92 – Read device diagnostics
Greyed out signalling bits are not supported by ET 200pro motor starters.
Byte Signalling bit F-no.1) Meaning / Acknowledgement
Switching / controlling:
0
0 Ready (automatic) Device can be operated via host (e.g. PLC)
—
Signalling bit is updated continuously
01 Motor cw Switching element 1 on
—
02 Motor ccw Switching element 2 on
—
03 Overload switching element (F5) e.g. power semiconductor too hot and shutdown
F24 Signalling bit is cleared if the shutdown cause has
been eliminated and acknowledged using trip reset
04 Switching element defective F9 e.g. contactor welded shut or power semiconductor
failed
Signalling bit can only be cleared by switching the
power supply (24 V-NS DC) off and on again once
the cause has been eliminated
05 Emergency start active Signalling bit is cleared if emergency stop is
—
deactivated
06 Group fault at least 1 fault that generates a F-no. is set.
—
Signalling bit is cleared when the shutdown cause
is eliminated and has been acknowledged with trip
reset, autoreset, OFF command
07 General warning there is at least 1 warning
—
10 Switching element power F17, Signalling bit is cleared when the shutdown cause is
supply missing F24 eliminated 4)
Signalling bit is cleared when the shutdown cause is
eliminated and acknowledged with trip reset 5)
11 No supply voltage F17, Signalling bit is cleared when the shutdown cause
F24 is eliminated and acknowledged with trip reset
(occurs even if control voltage is missing on the
incoming or outgoing side; applies to soft starters
12 Interlock active With reversing starters
—
Table D-12: DS92 – Read device diagnostics

D-12 NEB950566102000/RS-AA/007
13 Startup active With soft starters

—
14 Run-down active
—
15 Brake output active Brake output is switched on by the user
—
16 Brake process is electrically Brake output is switched on by the motor starter
—
active Signalling bit is updated continuously
17 Creep feed active Signalling bit is updated continuously
—
191 Start-ready for motor on Device in ready-for-operation status, switch-on
—
possible
192 Switching element e.g. contactor welded shut
—
shortcircuited
Protective function: Motor / cable / short-circuit
20 Temperature sensor overload F 4 Overload detected
21 Temperature sensor wire F6 Thermistor circuit interrupted
break Signalling bit is updated continuously
22 Temperature sensor F1 Short-circuit in thermistor circuit
shortcircuit Signalling bit is updated continuously
23 Thermal motor model F4 Overload detected
overload Signalling bit is updated continuously
24 Overload shutdown F24 Overload detected and shut-down
is eliminated and has been acknowledged with trip
reset/autoreset
25 Idle time active Signalling bit is updated continuously
—
26 Cooldown time active Signalling bit is updated continuously
—
27 Safety-oriented shutdown F25 Shutdown carried out
30 Line protection overload F4 Line between motor starter and motor overloaded
31 Line protection shutdown F24 Line between motor starter and motor is overloaded
and shutdown
Signalling bit is cleared when the shutdown cause has
been eliminated and acknowledged with trip reset
32 Circuit breaker tripped F1, Signalling bit is cleared when the shutdown cause has
F24 been eliminated and acknowledged with trip reset
33 Current limitation active Motor current is limited to parameterized value.
—
34 Desired value = actual value Desired speed regulating rheostat frequency = actual
—
frequency. Signalling bit is updated continuously
35 Intermediate circuit voltage Speed regulating rheostat
—
too high Signalling bit is updated continuously
36 Regenerative motor run Motor feeds current back into motor starter.
—
Table D-12: DS92 – Read device diagnostics (Contd.)

NEB950566102000/RS-AA/007 D-13
37 Control input2) Motor cw, motor ccw control commands via input
—
actions
40 Asymmetry detected Asymmetry present
—
41 Asymmetry shutdown F24 Asymmetry present and shutdown
has been eliminated and acknowledged with trip
reset
42 Ie limit value exceeded2) F7 Limit value exceeded
43 Ie limit value not reached) F8 Limit value not reached
44 Ie limit value shutdown2) F24 Signalling bit is cleared when the shutdown cause
reset
45 Residual current detected Zero current detected
—
46 Zero current shutdown F24 Zero current detected and shutdown
47 Motor blocking shutdown F24 Shutdown, blocking current detected for longer than
the permitted blocking time
reset
50 Input 12) Status conditions of the free inputs (with NO contact):
—
’1’ = active, HIGH level present
51 Input 22) ’0’ = inactive, LOW level present (reversed for NC
—
contact)
52 Input 32) Signalling bit is updated continuously
—
53 Input 42)
—
54 Shutdown input2) F26, Shutdown present
F24 Signalling bit is cleared when the shutdown cause
reset/autoreset
55 Shutdown F26, Shutdown present
clockwise end position F24 Signalling bit is automatically cleared when
input2) the shutdown cause is eliminated.
Counter-clockwise start possible.
56 Warning input2) Warning present
—
57 Shutdown F26, Shutdown present
counter-clockwise end F24 Signalling bit is automatically cleared when
position input2) the shutdown cause is eliminated.
Clockwise start possible.

D-14 NEB950566102000/RS-AA/007
60 Earth fault detected Earth fault current present

—
61 Earth fault shutdown F24 Earth fault current present and shutdown
Signalling bit is cleared when the shutdown cause has
been eliminated and acknowledged with trip reset
62 Quick-stop active2) F26, Quick-stop is present and shutdown
F24 Signalling bit is cleared if the shutdown cause
is eliminated and acknowledged with trip reset
63 Sensor supply overload2) F26, Sensor supply overload present and shutdown
F24 Signalling bit is cleared when the shutdown cause
reset
64 Trip reset completed Signalling bit is cleared by updating or via trip reset
—
in ready-for-operation status
65 Trip reset not possible Shutdown cause still present!
—
Signalling bit is cleared by updating (new trip reset)
or via trip reset in ready-for-operation status
66 Slave pointer deleted Signalling bit is always cleared when acknowledged
—
with ’Trip Reset’.
67 Electronics power supply Signalling bit is automatically cleared when
—
too low the shutdown cause is eliminated
Communication
70 Bus fault Response monitoring for DP interface expired
—
71 CPU/master STOP PLC program is no longer being processed
—
72 Automatic operating mode Automatic (PLC control)
—
220 redundant to bit 7.2 Signalling bit is updated continuously
73 Manual bus operating mode Manual operation via field bus (B&B control)
—
221 redundant to bit 7.3 Signalling bit is updated continuously
222 Manual bus - PC controlling
74 Manual local operating mode Manual operation via local device interface
—
223 redundant to bit 7.4 (B&B control)
75 Reserved = 0
76 Lost connection in manual the associated communication connection was

—
operating mode interrupted during manual operation
77 Process image fault F26, Process image of the outputs contains nonallowable
F24 bit combination
Signalling bit is automatically cleared when
the shutdown cause has been eliminated

NEB950566102000/RS-AA/007 D-15
224 Manual local input control2) Manual local operating mode active,
—
+ input control active
225 Manual local B&B control Not supported
—
86 Memory submodule faulty F26 Signalling bit is always cleared when
(F24) acknowledged with trip reset.
Results in a shutdown on startup
87 Memory submodule not — Signalling bit is updated continuously
plugged in
226 Manual local - PC controlling Manual local operating mode active,
—
+ PC control active
Parameters
80 Parameterization active Signalling bit is updated continuously
—
81 Invalid parameter value F16 Signalling bit is always cleared when acknowledged
(F24) with trip reset or valid parameters have been
received.
Results in a shutdown on startup
82 Parameter change in ON Attempted parameter change with motor running or
—
status not permissible device function that caused the shutdown.
Signalling bit is always cleared when acknowledged
with trip reset or valid parameters have been
received
83 Parameterization lock CPU / Signalling bit is updated continuously
—
Master active Motor starter ignores parameters from the PLC
84 No external startup — Signalling bit is always cleared when changing from
parameter received start to normal operating condition
85 reserved = 0 —
Device function
90 Self-test active Signalling bit is updated continuously
—
91 Self-test OK Signalling bit is updated continuously
—
92 Fault during self-test F9 Signalling bit can only be cleared by switching
the supply voltage off / on (24 V-NS DC) when
the cause of fault has been eliminated.
93 Factory setting restored Signalling bit is always cleared when acknowledged
—
with ’Trip Reset’.
94…5 Memory module 00: not assigned (status after power-ON)
—
01: Programming active
10: Programming successful
11: Programming faulty F26,
(F24 only on start-up)
Signalling bit is always cleared if acknowledged
with trip reset.

D-16 NEB950566102000/RS-AA/007
96…7 FW update 00: rejected / status after reset

— 01: Active
10: successful
11: faulty (F9)
Signalling bit is always cleared when acknowledged
with ’trip reset’.
10 Faulty parameter number in combination 81 and 82, specifies the first
Object number (low byte) — unaccepted parameter
Signalling bit is always cleared when
acknowledged with trip reset.
11 Object number (high byte) —
0 3)
14 Cold run active — 1 = Function active
141 Cold run shutdown3) — a current flow was detected
Advance warnings
242 Prewarning limit – time- a group warning is generated
—
based trigger reserve not
reached2)
243 Prewarning limit – motor a group warning is generated
—
heating exceeded2)
Maintenance
260 Maintenance required2) a group warning is generated
—
261 Maintenance requirement2) a group warning is generated
—
262 Maintenance alarm Not supported
—
270 Maintenance timer limit_1 a group pre-warning is generated
—
exceeded2) Clear maintenance timer per command
271 Maintenance timer limit_2 a group warning is generated
—
exceeded2) Clear maintenance timer per command
1) PROFIBUS-DP fault numbers
2) not with standard motor starters
3) can only be activated via "command"
4) with standard motor starters
5) with high feature motor starters

NEB950566102000/RS-AA/007 D-17
D.5.6 DS93 – Write command
Structure of the command data record
Byte Meaning Note
Command data record

Leader
0 Coordination 0x21 write via C1 channel (PLC)
0x31 write via C2 channel (PC)
1…3 Reserved
Command
4 No. of commands Value range 1…5.
Number of subsequent valid commands
5 Command 1 Cons. no. see table below
6 Command 2 optional (coding see table below)
Table D-13: Structure of the command data record
Coding Command Meaning
1-byte commands
0 Reserved no function
1 Trip reset Reset and acknowledgement of fault messages
2 Emergency start ON —
3 Emergency start OFF —
4 Automatic operating Transfer to automatic operating mode (control via DP master)
mode
5 Manual operating mode Transfer to manual operating mode. In the process, the motor
- Bus starter switches over in manual bus operating mode or manual
- On-site local operating mode, depending on the interface via which the
command is received.
6 Factory setting Restore factory setting of the parameters from DS 128
7 Clear slave pointer The measurements for preventative diagnostics are cleared
(= 0).
8 Program Not supported
memory module
9 Re-start Trigger re-start (as after mains ON), e. g. after re-assignment
of the station address.
10 Parameterization lock No parameterization possible via parameterizing master,
CPU / Master ON or its parameters will be ignored
11 Parameterization lock Parameterization possible via parameterizing master
CPU / Master OFF
12 Clear memory module Not supported
Table D-14: DS93 – write command

D-18 NEB950566102000/RS-AA/007
Coding Command Meaning
13 Clear log book trips Clear log book with recorded causes of fault.
14 Clear log book events Clear log book with recorded warning messages and specific
actions.
15 Cold run ON Activate cold-run function
16 Cold run OFF Deactivate cold-run function
17 Clear maintenance The content of the maintenance timer statistics value is set
timer to "0".
18 Establish current limits Not supported
19 Transfer current limit Not supported
values
20 … 255 Reserved —
Table D-14: DS93 – write command (Contd.)

NEB950566102000/RS-AA/007 D-19
D.5.7 DS94 – Read measurements
Byte Meaning Value range / Incre- Note

[coding] ment
Measurements
0 Phase current IL1 act(%) 0…796.9 % 3.125% 8-bit current
waveform.
waveform.
waveform.
4…5 Remaining cool-down time of the motor 0 … 1800 s 0.1 s
60…6 Motor heating 0…200 % / [0…100] 2%
67 Asymmetry [0]: No asymm. Tripping limit
[1]: Asymm. (≥ 40 %) depends on
asymmetry
0 = 100 %
1 = 75
7 Asymmetry value1) 0…100 % / [0…100] 1% —
28…31 Phase current IL1(eff) ±0 … 20 A 0.01 A —
42 Heat sink temperature is evaluated with 1.5 - 12 A soft starters to protect the power module
46…47 Time-based triggering of the thermal 0…6 500 s 0.1 s FFFFH:
motor model Time infinite
Table D-15: DS94 – Read measurements

D-20 NEB950566102000/RS-AA/007
D.6 DS95 - Read statistics
Byte Meaning Value range / Incre- Relevant

[coding] ment for
0 Motor current Imax 0 … 797 % 3.125% all
1 Reserved — — —
2…3 Last trigger current 0 … 1000 % 3.125% all
4…7 Operating hours device 0 … 4.294.967.295 1s all
8 … 11 No. of starts, motor cw 0 … 4.294.967.295 1 all
12 … 15 No. of starts, motor ccw 0 … 4.294.967.295 1 Reversing
starters
only
16 … 17 Number of overload trips 0 … 65535 1 all
20 … 23 Motor current Imax(eff) 0 … 20 A 0.01 A all
24 … 27 Last trip current IA(eff) 0 … 20 A 0.01 A all
28 … 31 Operating hours - motor 0 … 4.294.967.295 1s all
32 … 35 Operating hours - motor current 0 … 4.294.967.295 1s all
= 18 … 49.9 % x Iemax
= 50 … 89.9% x Iemax
= 90 … 119.9 % x Iemax
= 120 … 1000% x Iemax
50 … 51 Number of switching element 0 … 65.535 1 all
overload trips
54 … 55 No. of short-circuit trips 0 … 65.535 1 all
56 … 59 No. of stops with mechanical 0 … 4.294.967.295 1 all
braking
80 … 83 No. of starts output BO 0 … 4.294.967.295 1 all
84 … 87 Maintenance timer 0…4.294.967.295 s 1s all
Operating hours
The motor starter records 2 operating hour values:
The operating hours of the motor indicate how long the switching elements and therefore the motor
were switched on.
The operating hours of the equipment (motor starter) indicate how long the 24V-NS DC supply
voltage of the motor starter was switched on.
Table D-16: DS95 - Read statistics

NEB950566102000/RS-AA/007 D-21
D.6.1 DS96 – Slave pointer
Byte Meaning Value range / Increment Note

[coding]
Slave pointer
14…15 Number of motor overload trips 0, 65 535 1 —
12…13 Max. trip current IA max(%) 0…1000 3.125% 9-bit current
waveform.
8 Phase current IL1 max(%) 0…796.9 % 3.125% 8-bit current
waveform.
waveform.
waveform.
4 Phase current IL1 min(%) 0…796.9 % 3.125% 8-bit current
waveform.
waveform.
waveform.
16…19 Max. trip current IA max(eff) ±0 … 20 A 0.01 A —
32…35 Phase current IL1 max(eff) ±0 … 20 A 0.01 A —
20…23 Phase current IL1 min(eff)) ±0 … 20 A 0.01 A —
24…27 Phase current IL2 min(eff) ±0…20 A 0.01 A —
28…31 Phase current IL3 min(eff) ±0…20 A 0.01 A —
60 Maximum heat sink temperature °C 1°C Soft starters only
Table D-17: DS96 – Slave pointer

D-22 NEB950566102000/RS-AA/007
Byte Meaning Value range / Increment Note

[coding]
64…67 Operating hours – motor current 0…4 294 967 295 1 s

= 18…49.9 % x Ie max1)
= 50…89.9 % x Ie max1)
= 90…119.9 % x Ie max1)
= 120…1000 % x Ie max1)
1) HF starters only
Table D-17: DS96 – Slave pointer (Contd.)

NEB950566102000/RS-AA/007 D-23
D.6.2 DS100 – Read device identification
Byte Length Value Meaning
Leader
0…3 4 Reserved
Device identification (TF)
4…11 8 … Time stamp 1)
12…31 20 Siemens AG Manufacturer
32…55 24 — MLFB number
56 1 0x01 Device range: load branch
57 1 0x01 Device sub-range: Motor starters
58 1 0x01 / 0x02 / 0x03 / 0x04 Device class: e.g. direct starters / reversing
starters / direct soft starters / reversing soft starters
59 1 0x66 System: ET200pro
60 1 0x32 /0x5A Standard starters / high feature starters
61 1 0x00 Reserved
62…77 16 — Product code
78…81 4 E… Hardware revision status (byte 0 to byte 3)
82…85 4 … ID number
86…87 2 0x00 Reserved
88…95 8 … Service number
96…99 4 0x00 Reserved
1) Time stamp: Time of the factory initialization with basic factory settings
Table D-18: DS100 – Read device identification

D-24 NEB950566102000/RS-AA/007
Object name id_date

Object length 8 bytes
Bit 8 7 6 5 4 3 2 1 Note
Byte
1 215 214 213 212 211 210 29 28 0 to 59 999 milliseconds

7 6 5 4 3 2 1 0
2 2 2 2 2 2 2 2 2 —
5 4 3 2 1 0
3 res res 2 2 2 2 2 2 0 to 59 minutes
4 SU res res 24 2 3
2 2
2 1
2 0
0 to 23 hours
SU: 0: Normal time,
1: Summer time
Day of the week Day of the month 1 to 7; 1 = Monday, 7 = Sunday
5 22 21 20 24 23 22 21 20 1 to 31
6 res res 25 24 23 22 21 20 1 to 12 months
7 res 26 25 24 23 22 21 20 0 to 99 years; 0 = 2000
8 Reserved
Table D-19: Time stamp
D.6.3 DS165 – Read / write comment
You can store any text with up to 121 characters (max. 128 bytes),
e.g. for system documentation in the motor starter.

NEB950566102000/RS-AA/007 D-25
D.7 Device parameters

D.7.1 DS131 – Device parameters
When using the DP V1 functions, complete data records can be exchanged with
the starters via the ET 200pro rear wall bus.
It is recommended to first export the data record 131 with the actual
parameters from the motor starter, change the relevant parameters and
then write them back to the motor starter.
Note that the coordination (byte 0) should be set to 0x21 before write data
record.
The message interchange between the interface module and the special
modules or motor starters is carried out in blocks of up to 16 bytes in length.
The entirety (block) of a data record must be sent in each case.
For advanced parameterization of the ET 200pro starters, the following
elements of the data record 131 (1st block / 62 bytes) are used:
GSD DS 131 Incre- Factory

Parameters Value range Relevant to
byte Byte ment setting
0 Coordination with startup parameterization:
0x20 writing via C1 channel (PLC)
with parameterization in operation:
with parameterization read:
0x00 reading via C1 channel (PLC)
0x00 reading via C2 channel (PC)
1…3 Reserved [0]
4…7 Device functions_2 1) Content MLFB-specific
8…11 Device functions_1 1)
12…13 Reserved
0…7 140…7
1 Rated operating 0.15…2 A 10 mA 0.15 / 2.0 all starters
current Ie A
and and
Rated operating 1.5…12 A 10 mA 1.5 / 12
20…7 150…7
current Ie A
160 Load type 3-phase motor [0] [0] DSe, RSe
1-phase motor [1] (ST and HF)
161 Non-resetting yes [1] [1] all starters
on voltage failure no [0]
162…7 Reserved —
170…7 Prewarning limit 0…95 %; 5% 0% DSe, RSe
value - motor heating deactivated [0] (HF); sDSSte/
sDSte,
sRSSte/sRSte
Table D-20: DS131 – Device parameters

D-26 NEB950566102000/RS-AA/007

64…5 180…1 Response to Shutdown without — [0] DSe, RSe
overload – thermal re-start [0] (HF); sDSSte/
motormodel Shutdown with sDSte,
restart [1] sRSSte/sRSte
182… 7 Reserved —
0… 3 0…3
6 19 Tripping class CLASS 5 [3] — [0] DSe, RSe
CLASS 10 [0] (HF); sDSSte/
CLASS 15 [4] sDSte,
CLASS 20 [1] sRSSte/sRSte
CLASS 10 [0] — [0] DSe, RSe
4…7
19 Reserved —
0…7
— 20 Recovery time 60 … 1800 s 30 s 90 s DSe, RSe
(HF); sDSSte/
sDSte,
sRSSte/sRSte
— 210… 7 Idle time 0…255 s 1s [0] DSe, RSe
deactivated [0] (HF); sDSSte/
sDSte,
sRSSte/sRSte
— 22…23 Prewarning limit - 0…500 s 0.1 s 0s DSe, RSe
time trip reserve deactivated [0] (HF); sDSSte/
sDSte,
sRSSte/sRSte
66…7 240…1 Response Shutdown without — [0] sDSSte/
on overload – re-start [0] sDSte,
temperature sensor Shutdown with sRSSte/sRSte
restart [1]
Warning [2]
— 242…3 Reserved —
0… 2 244…6
7 Temperature sensor deactivated [0] — [0] sDSSte/
Thermoclick [1] sDSte,
PTC type A [2] sRSSte/sRSte
— 247 Temperature sensor no [0] — [1] sDSSte/
monitoring yes [1] sDSte,
sRSSte/sRSte
— 250…7 Lower current pre- not used
warning limit value
— 26…27 Permissible line not used
operating current
80…7 280…7 Lower current limit 18.75 %…100 % 3.125% 18.75% DSe, RSe
(HF); sDSSte/
sDSte,
sRSSte/sRSte
90…7 290…7 Upper current limit 50 … 150 3.125% 112.5% DSe, RSe
(HF); sDSSte/
sDSte,
sRSSte/sRSte
Table D-20: DS131 – Device parameters (Contd.)

NEB950566102000/RS-AA/007 D-27

— 30 0…7 Blocking current 150 … 1000 50% 1000% DSe, RSe
(HF); sDSSte/
sDSte,
sRSSte/sRSte
— 31 Upper current pre- not used
warning limit value
— 320…3 Blocking time 1s 5 s 0.5 s 1s DSe, RSe
(HF); sDSSte/
sDSte,
sRSSte/sRSte
74…5 324…5 Response with power Group fault [0] — [0] all starters
supply Group fault
Switching element only with On
missing command [1]
Group warning [2]
77 326 Response to current warning [0] — [0] DSe, RSe
limit violation shutdown [1] (HF); sDSSte/
sDSte,
sRSSte/sRSte
76 327 Response to residual warning [0] — [1] all starters
current detection shutdown [1]
— 330…1 Response with power not used
switch off
— 332…3 Response with not used
switching element
overload
— 334…7 Asymmetry pre- not used
warning limit value
— 340…2 Asymmetrical 30 … 60 10% 30 % DSe, RSe
limit value (HF); sDSSte/
sDSte,
sRSSte/sRSte
3 346
7 Response with warning [0] — [1] all starters
asymmetry shutdown [1]
— 347 Response with not used
earth fault
— 350…7 Earth fault not used
prewarning limit value
— 360…7 Interlock time 0s 60 s 1s 0s RSe (HF),
sRSSte/
sRSte
— 370…7 Input signal extension 0…200 ms 10 ms 0 ms DSe, RSe
(HF); sDSSte/
sDSte,
sRSSte/sRSte

D-28 NEB950566102000/RS-AA/007

— 380…2 Input signal delay 10 … 80 ms 10 ms 10 ms DSe, RSe
(HF); sDSSte/
sDSte,
sRSSte/sRSte
— 383 Quick-Stop input level not used
4 4
3 38 Input 1 - level NC contact — [1] DSe, RSe
3 5
38 5
Input 2 - level [0] (HF); sDSSte/
NO contact sDSte,
36 386 Input 3 - level [1] sRSSte/sRSte
7 7
3 38 Input 4 - level
0…3) 0…3
4 39 Input 1 - action No action [0]
NO contact / Shutdown without
NC contact re-start [1]
NO contact / Shutdown with re-
NC contact start [2]
NO contact / Shutdown end
NC contact position clockwise
[3]
NC contact position counter-
clockwise [4] DSe, RSe
NO contact / Group warning [5] (HF); sDSSte/
— [0]
NC contact sDSte,
sRSSte/sRSte
NO contact / Manual operation
NC contact local [6]
NO Emergency start [7]
NO Motor cw [8]
NO Motor ccw (only
with RS) [9]
NO contact / Quick-Stop [11]
NC contact
NO Trip reset [12]
NO Cold run [13]

NEB950566102000/RS-AA/007 D-29

44…7 394…7 Input 2 - action No action [0]
[3]
— [0]
NC contact sDSte,
sRSSte/sRSte
NO Motor cw [8]
NO Motor ccw (only
with RS) [9]
NC contact
NO Trip reset [12]
NO Cold run [13]

D-30 NEB950566102000/RS-AA/007

50…3 40 0… 3 Input 3 - action No action [0]
[3]
— [0]
NC contact sDSte,
sRSSte/sRSte
NO Motor cw [8]
NO Motor ccw (only
with RS) [9]
NC contact
NO Trip reset [12]
NO Cold run [13]

NEB950566102000/RS-AA/007 D-31

54…7 404… 7 Input 4 - action No action [0]
[3]
— [0]
NC contact sDSte,
sRSSte/sRSte
NO Motor cw [8]
NO Motor ccw (only
with RS) [9]
NC contact
NO Trip reset [12]
NO Cold run [13]
— 410 Input 1 – signal non-retentive [0]
— 411 Input 2 – signal retentive [1] [0] DSe, RSe
sDSSte/
— 412 Input 3 – signal sDSte,
3 sRSSte/sRSte
— 41 Input 4 – signal
0… 7
— 42 Enable delay of the not used
brake when starting
— 430…7 Holding time of the not used
brake when stopping
— 440…7 Braking time not used
0…7
— 45 Braking torque not used
0…7
— 46 Starting time 0 … 30 s 0.25 s 5s sDSSte/
sDSte,
sRSSte/sRSte
— 470…7 Coasting down time 0 … 30 s 0.25 s 0s sDSSte/
sDSte,
sRSSte/sRSte
— 480…7 Starting voltage 20% … 100% 5% 40% sDSSte/
sDSte,
sRSSte/sRSte

D-32 NEB950566102000/RS-AA/007

— 490…7 Stop voltage 20% … 90% 5% 40% sDSSte/
sDSte,
sRSSte/sRSte
— 50 0…7 Current limiting value 125% … 600% 3.125% 600% sDSSte/
sDSte,
sRSSte/sRSte
— 510…3 Start type direct [0] — [0] sDSSte/
voltage ramp [1] sDSte,
current limitation [4] sRSSte/sRSte
Voltage ramp and
current limit. [5]
— 514…7 Coast type free coasting [0] — [0] sDSSte/
voltage ramp [1] sDSte,
sRSSte/sRSte
— 52 Replacement value see PAA — [0] DSe, RSe
(byte0) (HF); sDSSte/
— 53 Replacement value sDSte,
(byte1) sRSSte/sRSte
— 54…55 locked not used

— 560…2 locked not used
— 563 Status alarm not used
4
— 56 Update alarm not used
5
— 56 Process alarm not used
30 566 Group diagnostics lock [0] — [0] all starters
enable [1]
33 567 Response to replacement — [0] all starters
CPU / master STOP value [0]
override [1]
— 570…1 Reserved not used
1 572
3 Group warning enable [0] — [0] DSe, RSe
diagnostics lock [1] (HF); sDSSte/
sDSte,
sRSSte/sRSte
32 573 wait for start-up no [0] — [0] all starters
parameter data yes [1]
— 574…6 Secure shutdown not used
group (F-reference)
— 577 Reserved —
— 58…59 Enable delay of the –2.5…2.5 s 10 ms 0s all ….-AA3
brake when starting starter
— 60…61 Holding time of the 0 … 25 s 10 ms 0s all ….-AA3
brake when stopping starter

NEB950566102000/RS-AA/007 D-33
1) on device functions_2 and device functions_1 on Page D-26
MLFB Devicefunctions_2 Devicefunctions_1
Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 Byte 9 Byte 10 Byte 11
3RK1304-5KS40-4AA0 0x04 0x00 0x00 0x00 0x99 0x30 0x0C 0x4C
3RK1304-5LS40-4AA0 0x04 0x00 0x00 0x00 0x99 0x30 0x0C 0x4C
3RK1304-5KS40-2AA0 0x05 0x00 0x00 0x00 0xD9 0x30 0x0C 0x4C
3RK1304-5LS40-2AA0 0x05 0x00 0x00 0x00 0xD9 0x30 0x0C 0x4C
3RK1304-5KS70-2AA0 0x05 0x00 0x00 0x00 0xDB 0x52 0x0C 0x4C
3RK1304-5LS70-2AA0 0x05 0x00 0x00 0x00 0xDB 0x52 0x0C 0x5C
3RK1304-5KS70-2AA3 0x05 0x00 0x00 0x00 0xDB 0x5A 0x0C 0x4C
3RK1304-5LS70-2AA3 0x05 0x00 0x00 0x00 0xDB 0x5A 0x0C 0x5C
3RK1304-5KS70-3AA0 0x05 0x00 0x00 0x00 0xDB 0x53 0x0C 0x4C
3RK1304-5LS70-3AA0 0x05 0x00 0x00 0x00 0xDB 0x53 0x0C 0x5C
3RK1304-5KS70-3AA3 0x05 0x00 0x00 0x00 0xDB 0x5B 0x0C 0x4C
3RK1304-5LS70-3AA3 0x05 0x00 0x00 0x00 0xDB 0x5B 0x0C 0x5C

D-34 NEB950566102000/RS-AA/007
D.7.2 DS134 – Maintenance
Byte Meaning Value range / [coding] Incremen Factory setting

t
0 Coordination with startup parameterization:

with parameterization in operation:
with parameterization read:
0x00 reading via C1 channel (PLC)
0x00 reading via C2 channel (PC)
1…7 Reserved — — —
8…11 Maintenance timer- 0…4 294 967 295 s 1s 946 080 000
Warning limit value_1 (30 years)
12…15 Maintenance timer- 0…4 294 967 295 s 1s 946 080 000
Warning limit value_2 (30 years)
16…19 reserved = 0
20…23 reserved = 0
24 reserved = 0
25 reserved = 0
26 reserved = 0
27 reserved = 0
Table D-21: DS134 - Maintenance

NEB950566102000/RS-AA/007 D-35
D.8 I&M data

The following I&M (Identification & Maintenance Function) data are supported
by all
ET200pro motor starters supported:
Number Name Note

I&M 0 Device identification Stored by the manufacturer
D.8.1 DS231 - device identification I&M 0 read
I&M 0
The following data are prepared in data record 231:
Byte Coding Meaning Note

I&M header
0…9 0x00 Reserved = 0 —
I&M 0 - data block 0
10 … 11 0x002A MANUFACTURER_ID 42 = manufacturer name
SIEMENS
12 … 31 ORDER_ID Order number (MLFB )
32 … 47 SERIAL_NUMBER Serial number
48 … 49 HARDWARE-REVISION Hardware revision status
or product version
50 … 53 SOFTWARE_REVISION Firmware version
54 … 55 0x0000 REV_COUNTER Not supported
56 … 57 0x5E10 PROFILE_ID Device range: Motor
starters
58 … 59 DSe 0x1011 PROFILE_SPECIFIC_ Addition to object "PRO-
RSe 0x1012 TYPE FILE_ID"
sDSSte 0x1013
sRSSte 0x1014
60 … 61 0x0101 IM_VERSION I&M version status
(01 01hex = version 1.1)
62 … 63 0x0000 IM_SUPPORTED I&M 0
Table D-22: DS231 - Read device identification I&M 0

D-36 NEB950566102000/RS-AA/007
Glossary
1L+
(PWR) supply voltage for electronics.
2L+
(CON) supply voltage for contactor control.
Bypass
After the starting operation, the bypass connects the motor directly to the
power supply and thus avoids the heat loss in the integrated thyristor modules.
Direct starters
A direct starter is a → motor starter for a single direction of rotation that
switches a motor on or off directly. It consists of a circuit breaker and a
contactor.
GSD
Device master data
GSDML
The GSDML language is defined by the GSDML schema. A GSDML schema
contains validity rules permitting the syntax of a GSD file, for example. GSDML
schema (in the form of schema files) ordered by manufacturers of IO devices
of PROFIBUS International.
Load group
A group of motor starters supplied by a single power bus infeed. A load group
can be located within a → potential group or parts of two potential groups.

NEB950566102000/RS-AA/007 Glossary-1
MDD
The Master Device Description (MDD) represents a complete device description
and is used for device integration into software tools (e.g. TIA Portal).
Motor starters; High feature

Motor starters; high feature has the following features:
• Device designations: DSe, RSe
• available with externally powered brake drive
• with 4 digital inputs
• Usable up to 5.5 kW
• Installation widths:110 mm
Motor starters; standard

Motor starters; standard has the following features:
• Device designations: DSe, RSe
• available with externally powered brake drive
• Usable up to 5.5 kW
• Installation widths:110 mm
MS (motor starter)
Motor starter is the generic term for direct and reversing starters.
With motor starters the start-up and direction of rotation of a motor
is determined.
Reversing starters
A reversing starter is a → motor starter for two directions of rotation of a motor.
It consists of a circuit breaker and two contactors.

Glossary-2 NEB950566102000/RS-AA/007
Index
Numerics C
1-channel operation 7-8 Cap 9-2
1L+ Gl-1 Cap for energy bus 1-4, 3-10
2-channel operation 7-8 CLASS 10-6
2L+ Gl-1 Coast type 8-11, 10-30
400 V shutdown module 1-2 Coasting down time 8-11, 8-23, 10-30
400V shutdown module 7-10 Coasting-down time 8-23
Cold run D-17
A Cold start 10-8
Accessories 1-4 Commands 10-48
Actions 10-9 Commissioning 4-1
Actual motor current 10-3 Communication 10-45
Aggregate current 7-13 Configuration 2-7, 4-3, 7-8
Applications C-1 Configuration of an ET 200pro with motor
ASM -400 1-2, 7-10 starters 3-2
Assignment of the auxiliary circuits 7-8 Configuration options 1-6
Assignment of the inputs 8-16 Connecting the cables 3-9
Assignment of the main power Connection 9-1
connections 7-3, 7-7, 7-12, 8-6 Connection cross-section power
Asymmetrical limit value 10-18 infeed 8-13
Asymmetry 10-18 Connection monitoring 10-47
Autostart 7-8 Connection technology 7-7, 8-6
Auxiliary circuits 8-7 Control circuit 8-13
Crimping tool 1-5
B Current asymmetry limit value 8-10
Basic components 1-1 Current flow via the power bus 7-13
Basic parameters 10-2 Current formats D-1
Blocking current 10-12, 10-14 Current limit 8-11
Blocking current limit value 8-10 Current limiting value 8-24, 10-30
Blocking protection after Current limits 10-11, 10-14
acceleration 10-13 Current setting 4-1
Blocking protection during Current-carrying capacity 1-8
acceleration 10-13 Cyclic duration factor CD 8-24
Blocking time 10-12, 10-14
Blocking time limit value 8-10 D
Brake actuation 8-15 Data channels 10-45
Brake enabling delay 8-11 Data formats D-1
Brief instructions 2-1 Data record 68 D-6
Bypass Gl-1 Data record 69 D-7
Byte layouts D-5 Data record 72 D-8
Data records D-5
Derating 3-4
Device diagnostics 4-17

NEB950566102000/RS-AA/007 Index-1
Device functions 10-1, D-1 H
Device parameters 10-2, 10-5, D-26 HAN Q4/2 7-3, 7-7, 7-12, 8-6
Device service life D-2 Help 2-13
DI input signal 4-11, 4-12 High feature Gl-2
DI, input signal 4-11, 4-12 Holding time of the brake when
Diagnostic options 2-11 stopping 10-35
Diagnostics 4-5 Holding time when stopping 8-11
Dimensioned drawings B-1 Horizontal installation 3-2
Direct soft starters 1-4 Hot swapping C-6
Direct starter 1-3 HW Config 2-12
Direct starters Gl-1
DO output signal 4-13 I
DO, output signal 4-13 Idle time 8-10, 10-8
DSe 1-3 IM 154 DP 1-1
IN 1 7-5, 8-7
E IN 2 7-5
ECOFAST connection C-2 Input n action 10-21
Electrical service life, contactor 8-16 Input signal delay 10-20
Electronic starters 8-2 Input signal extension 10-20
Electronic starters ET 200pro sDSSte / Input, n level 10-21
sDSte, sRSSte / sRSte 8-4 Inputs 9-9, 10-20
EMC protection circuit 8-1, C-1 Installation depth 3-3
Emergency start 10-39 Installation height 3-3
Emergency stop C-8, C-10 Installation measurements 3-3
Enable delay of the brake when Installation measurements and
starting 10-35 clearances 3-3
Energy cable preparation 9-3 Installation position 3-2
Energy jumper plug 1-4, 9-9 Installation rules 3-1
Environmental conditions 5-2 Installation width 3-3
ES motor starter 4-17 Installing and wiring energy plug-in
ET 200pro manuals 1-10 connectors 9-8
ET 200pro motor starters DSe HF, Installing motor starters 3-7
RSe HF 8-3 Installing special modules 3-7
ET 200pro motor starters DSe ST, Installing the terminating module 3-8
RSe ST 8-3 Insulation resistance 8-14
ET 200S manuals 1-9 Interface module 1-1
Interlock time 10-42
F Interlock time with reversing starter 8-10
F0 7-5
Factory setting 10-40 L
Fault codes with negative data record Last trigger current D-2
acknowledgement D-3 LED indicators 4-7
Fault types for motor starters 4-6 Load group Gl-1
Fault types for special modules 4-5 Load type 8-10, 10-3
FB125 4-5 Local device interface 10-44
FC125 4-5 Log book 10-55
Field bus interface 10-32 Log book - device faults 10-56, D-8
Fitting the caps 3-10 Log book - events 10-56
F-RSM 1-2, 7-4 Log book - trips 10-56
Log book entries 4-14
G Lower current limit 8-10, 10-12
General warning 4-12
Group diagnosis 7-14, 10-32
Group fault 4-12
Group warning diagnostics 8-11, 10-32
Guard door monitoring C-12

Index-2 NEB950566102000/RS-AA/007
M Prewarning limit value for motor
M12 cap 1-5 heating 10-7
M12 connection 9-9 Prewarning limit value time-based
M12 plug-in connector 8-7 trigger reserve 10-7
Main circuit 8-13 Priorities regulation 10-35
Maintenance 10-41 Process mappings 4-11
Maintenance timer warning limit PROFIBUS-DP 4-5
value 10-41 Protection against dirt 3-10
Manual local operating mode 4-12 Protection circuit 8-1, C-1
Manuals 1-9, 1-10
Maximum configuration 1-8 Q
Maximum current-carrying capacity 1-8 Q4/2 7-3, 7-7, 7-12, 8-6
Measurements 4-14, 10-10 Q8/0 8-6
Mechanical brake process 10-34
Mechanical service life, contactor 8-13 R
Message 10-36 Ramp time 8-23
Messages 10-9 Rated impulse strength 8-14
Minimum clearances 3-3 Rated insulation voltage 8-14
Module carrier, wide 1-1 Rated operating current 8-10, 8-13, 10-2,
Monitored start-up 7-8 10-51
Monitoring 4-5 Rated operating voltage 8-13
Motor current 4-12, D-2 Rated short-circuit breaking
Motor heating 8-10 capacity 8-14
Motor starter properties 8-2 Rear wall bus module 1-1, 6-1
Motor starters 1-3, 8-1, Gl-2 Rear wall bus module installation 3-6
MS Gl-2 Recovery time 8-10, 10-7
Reducing the starting current 8-18
N Reductions 8-32
n signal input 10-20 Removal tool 1-5
No repair switch module C-4 Removing motor starters 3-11
No. of starts, motor cw / ccw D-2 Repair switch module 1-2, 7-2
Non-resetting on voltage failure 8-10, Replacement value 10-33
10-4 Residual current detection 10-11
Number of overload trips D-2 Response on bus failure 10-33
Number of parameters 1-8 Response on overload - temperature
sensor 10-16
O Response to asymmetry 8-10, 10-18
Operating hours D-2 Response to CPU/master STOP 8-11,
Operating modes 10-46 10-32
Operating type monitoring 10-45 Response to current limit violation 8-10,
Order numbers A-1 10-11, 10-14
OUT 1 7-5 Response to overload - thermal motor
Output of messages 10-49 model 8-10, 10-5
Overview 1-1 Response to residual current
detection 8-10, 10-11, 10-14
P Response with switching element power
Parameters 8-10 supply missing 8-10, 10-3
PC cable 1-5 Reversing soft starter 1-4
Permissible switching frequency 8-14 Reversing starter control function 10-42
Phase firing 8-19 Reversing starters 1-3, 4-2, Gl-2
Plausibility check of data 10-49 Rotary current asynchronous
Plug set 1-4 motors 8-17
Power bus 7-13 RSe 1-3
RSM 1-2, 7-2
Rules for wiring 9-2

NEB950566102000/RS-AA/007 Index-3
S T
Safe inputs 7-4 Table of contents v
Safe output 7-5 Technical specifications 5-1, 6-2, 7-14,
SAFETY applications C-8 8-13
Safety local repair switch module 1-2, 7-4 Technical specifications for brake
sDSSte 1-4 actuation 8-15
sDSSte / sDSte / sRSSte / sRSte electronic Technical specifications for inputs 8-16
starters 8-17 Temperature sensor 8-10, 10-15
sDSSte / sRSSte soft starters (soft start Temperature sensor monitoring 10-16
function activated) 8-19 Terminating module 1-1, 3-8
sDSte 1-4 Thermal motor model 10-5, 10-9
sDSte / sRSte direct starters (soft start Time ramp 8-23
function deactivated) 8-20 Time-based trigger reserve 8-10
Selecting the energy lines 9-2 Trip characteristics 10-6
Self-protection 10-1 Trip reset 10-5, 10-19
Self-test 10-37 Tripping class 8-10, 10-6
Self-test fault 10-38
Shipping conditions 5-1 U
Shock protection 9-1 Unused connections 9-2
Short-circuit protection 8-14 Upper current limit 8-10, 10-12
Signal delay 8-11 Usage categories 8-13
Signal extension 8-11 User program 4-5
SIRIUS switchgear 8-3
Slave pointer 4-15, D-2 V
Soft coasting-down function 8-23 Vertical installation 3-2
Soft starting function 8-22 Voltage tolerance for the contactor
Soft-starter control function 10-29 supply 4-1
Software 1-5
Software update 4-4 W
Spacing module 3-4 Wait for start-up parameter data
Special modules 1-2, 7-1 records 10-32
sRSSte 1-4 Warning limit 8-10
sRSte 1-4
Standard Gl-2 X
Star delta starter 8-18 X1 connection 7-3, 7-7, 7-12, 8-6
Star starting 8-18 X1) 7-3, 7-7, 7-12, 8-6
Start time 8-23 X2 connection 7-3, 7-7, 8-6
Start type 8-11, 10-30 X2) 7-3, 7-7, 8-6
Starting current 8-17 X3 connection 7-3, 7-7, 7-12, 8-6
Starting time 8-11, 8-34, 10-30 X3) 7-3, 7-7, 7-12, 8-6
Starting torque 8-32
Starting voltage 8-23, 10-30
starting voltage 8-11, 8-23, 8-32
Statistics data 4-15, 10-10, D-2
Stop time 8-23
Stop voltage 8-11, 8-23, 10-30
Storage conditions 5-1
Storage temperature 5-1
Switch technology 10-43
Switching frequency 8-24
Switching times 8-13
System diagnostics 4-16

Index-4 NEB950566102000/RS-AA/007
Sender (please complete)
Name
Company / Office
Siemens AG Address
DF CP PRM IM 2
Phone
92220 Amberg
Fax
Fax: +49 (9621) 80-3337
SIMATIC - ET 200pro Motor Starter Manual
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Please describe the mistakes on this form.
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NEB950566102000/RS-AA/007
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Preface,

Rear wall bus modules 6

Copyright Siemens AG 2006 All rights reserved Disclaimer of liability

Purpose of the manual

Recycling and disposal

SIMATIC - ET 200pro motor starters

Standards, certificates and approvals

SIMATIC - ET 200pro motor starters

We recommend that you begin by reading this section so as to find out

Aids to accessing information

Constantly updated information

DSe Direct starters RSe Reversing starters

sDSSte/ Direct soft starters / sRSSte/ Reversing soft starters /

RSM Repair switch module F-RSM Safety local repair switch

ASM 400 Trip module

SIMATIC - ET 200pro motor starters

1.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

2 Brief instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.1 Brief commissioning instructions . . . . . . . . . . . . . . . . . . . . 2-1

3.1 Installation rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

SIMATIC - ET 200pro motor starters

4.1 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

5 General technical specifications . . . . . . . . . . . . . . . . . . . 5-1

5.1 Shipping and storage conditions . . . . . . . . . . . . . . . . . . . . 5-1

6 Rear wall bus modules . . . . . . . . . . . . . . . . . . . . . . . . 6-1

7 Special modules . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

SIMATIC - ET 200pro motor starters

8.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

9.1 Rules for wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2

10 Device functions . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

10.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

SIMATIC - ET 200pro motor starters

A Order numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

A.1 Motor starters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

SIMATIC - ET 200pro motor starters

B.1 Repair switch module . . . . . . . . . . . . . . . . . . . . . . . . . B-1

C.1 Standard applications . . . . . . . . . . . . . . . . . . . . . . . . . . C-2

D Data formats and data records . . . . . . . . . . . . . . . . . . . . D-1

D.1 Data formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1

SIMATIC - ET 200pro motor starters

The following table shows the essential components required to construct

Component Function Drawing

Module … is the mechanical carrier in which

Interface … connects the ET 200pro with

Terminating … seals the bus on the last module

Rear wall … provides bus supply, forwards the supply

SIMATIC - ET 200pro motor starters

Component Function Drawing

Rear wall bus … houses a safety local repair switch

Table 1-1: Basic components (Contd.)

1.1.2 Special modules

Special modules are used if you

Component Function Drawing

Repair switch … with bus connection

… switches the power bus for the following

Safety local … with bus connection

(F-RSM) … with 2 digital inputs

… with 1 digital output

400V … with bus connection