Contoh Program Ladder
Contoh Program Ladder
Contoh Program Ladder
usa.siemens.com/sinamics-g120
SINAMICS G120 — a member of the SINAMICS family
SINAMICS G120
Space-saving, safe and rugged
Mechanical system
Modular design
Whether pumping, ventilating, compressing, moving or processing, the Innovative cooling concept for a
SINAMICS G120 is the universal drive to address the widest range of higher degree of flexibility
application requirements. It leverages its strengths in general machinery
construction, as well as in the automotive, textile and packaging industries.
Its modular design and wide range of power ratings extending from
0.55 kW up to 250 kW (.75–400 hp) always ensures that you can configure
the perfect drive for your application.
With SINAMICS G120, you will benefit from the wide range of possibilities
that its modular design offers — including flexiblity and cost-savings,
thanks to the need for reduced spare parts. All of this is complemented by
its user-friendliness — from installation through maintenance.
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High-power density
Extremely compact design
Communication
Integral part of Totally Integrated
Automation Automation — with
interfaces for PROFINET and PROFIBUS
3
SINAMICS G120 — a member of the SINAMICS family
SINAMICS drives
Power and performance for every application
The modular SINAMICS G120 is suitable for the applications highlighted below.
Pumping /
ventilating /
compressing
Conveyor belts Conveyor belts Elevators Accelerating Accelerating Storage and retrieval
Roll conveyors Roller conveyors Container cranes conveyors conveyors machines
Chain conveyors Chain conveyors Mine hoists Rack feeders Rack feeders Robotics
Crosscutters Pick-and-place
Vertical material Open-cast mine
handling excavators Roll changers Rotary indexing
machines
Moving Elevators/escalators Test stands
Crosscutters
Gantry cranes Roll feeds
Marine drives Engaging/
Cable railways disengaging function
Main drives for Main drives for Main drives for Axis drives for Axis drives for Axis drives for
Turning Drilling Turning Turning Drilling Turning
Milling Sawing Milling Milling Sawing Milling
Drilling Drilling Drilling Drilling
Gear cutting Laser machining
Machining Grinding Gear cutting
Grinding
Nibbling and
punching
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Low-voltage AC DC-voltage DC Medium-voltage AC
For applications
Basic performance General performance High-performance DC applications
with high power ratings
When it comes to the The functionality of SINAMICS S drives are In addition to the highest power Our seamless and integrated
hardware as well as the SINAMICS G drives makes predestined for demanding ratings, SINAMICS DC drives also range — which is unique
functionality, SINAMICS V them the perfect choice when single-axis and multi-axis offer the maximum degree worldwide — encompasses every
drives concentrate on the addressing basic and medium applications in plant and of availability. dynamic response and
essentials. This results in a requirements relating to the machinery construction — performance level in voltage
high degree of ruggedness control dynamic performance. as well as for the widest range classes 2.3 to 11 kV.
with low associated of motion control tasks.
investment costs.
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SINAMICS G120 — advantages
Space-saving
The well-conceived design and innovative technology make SINAMICS G120 especially compact.
Side-by-side mounting
Same housing geometry for all voltages with and without filter A
With the PM250, excess energy can be directly regenerated into the line supply
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SINAMICS G120 family — frame sizes A, B, C, D, E and F
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SINAMICS G120 — advantages
Safe
Safety functions in SINAMICS G1201)
G_D211_XX_00210
n
grinding machines
∆t t
SDI
1
machines, packaging machines
0
t
1)
SINAMICS G120 safety functions can be implemented without encoder.
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Flexible
SINAMICS G120 is the reliable system for a variety of applications.
Push-through versions
Control cabinet
for frames A, B, C
n 3C3 is standard for frames D, E, F
Closed-loop control
Torque
M
n Rugged open-loop and closed-loop control response for drives with low
dynamic requirements — as well as for demanding drives with speed
and torque control Time
Speed
Faster acceleration
Time
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SINAMICS G120 — in the automation environment
With SINAMICS G120, we implement a holistic approach for automation and drive
technology that paves the way for improved production. We can offer you everything
to help you efficiently work with our innovative products and solutions — and create
the pre-conditions so that these devices can be seamlessly integrated into the
automation environment.
Using the Totally Integrated Automation Portal (TIA Portal), our innovative engineering
framework for all automation tasks, SINAMICS drives can be simply and efficiently
integrated into any automation environment — using the SINAMICS Startdrive
commissioning software, an integral component of the TIA Portal. This simplifies
engineering, commissioning and diagnostics.
TIA Portal is the core of Totally Integrated Automation. The open system architecture covers
the complete production process — and means that every automation component efficiently
interacts with each another. This is achieved through consistent data management, global
standards and unified hardware and software interfaces.
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PROFINET — the leading Ethernet standard for industry
n PROFINET plays a central role within the scope SINAMICS G120 SIMATIC S7-1500
n The open Ethernet standard stands for fast SIMATIC HMI TP1500
and secure data exchange between all of
the company hierarchic levels.
TIA
PORTAL
Motor
Our drives save energy through focused SINAMICS G120 with PROFINET interface supports
UP TO application-specific speed control as PROFIenergy. With the PROFINET-based profile, loads
well as recovering braking energy up to can be shut-down independent of the manufacturer
65% 65% energy. Integrated energy-saving and device in non-operational periods — in a
ENERGY SAVING functions minimize your power costs coordinated fashion and centrally-controlled.
POTENTIAL
even more.
Additional energy-saving functions
With Efficient Infeed Technology, we offer an innovative
feature, which also means that compact drives are capable n ECO mode / flux reduction reduces motor currents
of energy recovery. in the partial load range
n Hibernation mode — the drive is automatically
switched on and switched off depending upon
the process requirements
Energy usage without Energy usage with
PROFIenergy PROFIenergy n Display of the electrical energy used
n Cascade — drives are switched on and switched off
in stages depending upon the process requirement
PROFINET/PROFIBUS
PROFINET/PROFIBUS
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SINAMICS G120 — in the automation environment
The SINAMICS G120 is not only easy to configure, it already offers a high degree of
operator-friendliness during commissioning. Standard software tools make this possible.
DT Configurator
SIZER
STARTER / SINAMICS Startdrive
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Intelligent Operator Panel and Basic Operator Panel — intuitive operation and monitoring
Simple commissioning n SINAMICS G drives and the associated n Good overview as parameters
standard applications can be simply and parameter values are
commissioned using wizards simultaneously displayed
n Cloning function for fast series
commissioning of the drives
Operator control n New design — membrane keypad with n 2-line display for up to two process
and visualization central sensor control panel values with text
n Graphic display of status values, e.g. n Status display of pre-defined units
pressure and flow in bar-type diagrams
n Simple, individualized local drive
operation (start / stop, setpoint input,
direction of rotation change)
n Application-specific scenarios can be
easily implemented, e.g. operating
concepts with additional external
operating devices
Diagnostics n Fast diagnostics using local plain n Diagnostics with menu prompting
text display with 7-segment display
n Integrated plain text help function for local
display and to remove fault messages
Can be flexibly used n Can be mounted directly on the Control n Can be mounted directly on the
and open for expansions Unit, installed in the door or as handheld Control Unit or installed in the door
terminal (depends on the drive-type) (depends on the drive-type)
n 14 interface languages are available
n IOP-2 device design, open for future
expanded functionality (e.g. device
functions, wizards, languages)
n Can be simply upgraded to a new
function release via the USB port
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SINAMICS G120 — step-by-step selection
SINAMICS G120 —
user-friendliness through modularity
Flexible combinations, high degree of operator-friendliness
and standard software make the SINAMICS G120 a user-friendly
solution right from the start.
Using this app, you can compile the order numbers for your SINAMICS G120 drive.
It will guide you quickly and easily through the correct order numbers (MLFBs).
The PM240/ PM240-2 power modules are The PM250 power module is ideal for
ideal for standard applications in general applications requiring energy recovery.
machinery construction.
The CU230P-2 control unit The CU240E-2 is ideal for a The CU250S-2 is ideal for
is specifically designed multitude of applications in high-quality applications
for pump, fan and general machine building (e.g. extruders, centrifuges)
compressor applications (e.g. mixers, agitators)
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1 SINAMICS G120 — selecting the power module and power-dependent options
PM240/PM240-2 Power Modules have an integrated The integrated EMC filter (Class A filter) is required The external EMC filter (Class B filter) is also used to maintain
braking chopper and are suitable for many to maintain the cable-conducted interference voltages and cable-conducted interference voltages for installations according
applications in general machine building. the radiated disturbances for installations in compliance to EN 61800-3 Category C1. An unfiltered PM240-2 must be
with EN 61800-3 Category C2. selected when using a Class B filter.
completely selected.
The PM240-2 230V
0.75 1 4.2 3.2 FSA 6SL321 -1PB13-8UL0 6SL321 -1PB13-8AL0 integrated –
completely selected.
The PM240-2 200V
11 15 42 35 FSD 6SL3210-1PC24-2UL0 – – –
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specific EMC values)? Is a braking resistor required as Should an output filter be used, for instance to be Is a shield plate required for
a result of the application? able to use long motor cables? 5) the power module?
Line reactors: to smooth voltage peaks, Excess energy in the DC link is dissipated Output reactors reduce the voltage stress on the The shield connection kit simplifies
buffer commutation dips and reduce using a braking resistor. Frame sizes motor winding. The cable lengths between the drive connecting the shields of supply and control
the effects of harmonics on FSA to FSF already include an integrated and motor can be extended. cables, offers mechanical strain relief and
the drive and line supply. braking chopper (electronic switch). guarantees an optimum EMC behavior.
3AC line reactor side-mounted 4) Braking resistors side-mounted Output reactor side-mounted 1) Shield plate for the power modules
(part number) (part number) (part number)
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1
3AC PM240-2 / 500V–690V +/–10 %
What power is required? Is a filtered device of Class A required? Are additional external line filters required (for example to maintain spec
(LO = Low Overload; HO = High Overload)
PM240-2 power modules have an integrated The integrated EMC filter (Class A filter) is required to
braking chopper and are suitable for many maintain the cable-conducted interference voltages and
applications in general machinery construction. the radiated disturbances for installations in compliance
with EN 61800-3 Category C2.
completely selected
The PM240-2 690V
22 25 27 23 FSD 6SL3210-1PH22-7UL0 6SL3210-1PH22-7AL0 integrated –
What power is required? Is a filtered device of Class A required? Are additional external line filters required (for example to maintain spec
(LO = Low Overload; HO = High Overload)
PM250 power modules have integrated energy The integrated EMC filter (Class A filter) is required to The additional EMC filter (Class B filter) is also used to maintain
recovery. This means that any braking energy maintain the cable-conducted interference voltages and cable-conducted interference voltages for installations according
is directly fed back into the line supply. the radiated disturbances for installations in compliance to EN 61800-3 Category C1.
with EN 61800-3 Category C2.
Four-quadrant applications — a braking chopper
is not required.
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cific EMC values)? Is a braking resistor required as a result Should an output filter be used, for example, in order to Is a shield plate required for
of the application? be able to use longer motor cables? the power module?
Line reactors: to smooth voltage Excess energy in the DC link is Output reactors reduce the The du/dt filter plus Voltage Peak The shield connection kit simplifies
peaks, buffer commutation dips dissipated using a braking resistor. voltage stress on the motor Limiter limits the voltage rate of connecting the shields of supply and
and reduce the effects of harmonics Frame sizes FSA to FSF already include winding. The cable lengths rise and typical voltage peaks control cables, offers mechanical
on the drive and line supply. an integrated braking chopper between the drive and strain relief and guarantees an
(electronic switch). motor can be extended. optimum EMC behavior.
cific EMC values)? Is a braking resistor required as a result Should an output filter be used, for example, in order to be able Is a shield plate required for
of the application? to use longer motor cables? the Power Module?
In conjunction with the PM250, a line The PM250 is capable of energy Output reactors reduce the Sine-wave filters limit the voltage The shield connection kit simplifies
reactor is not required, and it is also recovery. A braking resistor is not used, voltage stress on the motor rate of rise and the capacitive connecting the shields of supply and
not permissible that one is used. and it is also not permissible that one winding. The cable lengths recharging currents. An output control cables, offers mechanical
is used. between the drive and reactor is not required. strain relief and guarantees an
motor can be extended. optimum EMC behavior.
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2 SINAMICS G120 — selecting the optimum control unit
yes
no (EPos positioning functionality through
Extended Function license)
Which optional shield connection kit is required for the particular control unit?
Shield connection kit 1
HVAC, PROFIBUS – – –
6SL3264-1EA00-0FA0
*The PM240 power modules, frame size FSGX (i.e. from 160 kW and higher) have only been released for the basic safety funtions (STO, SS1 and SBC)
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3 SINAMICS G120 — optional system components and licenses
IOP-2 Intelligent Operator Panel with 14 interface languages: German, English, French, Italian,
6SL3255-0AA00-4JA2
Spanish, Portuguese, Dutch, Swedish, Russian, Czech, Polish, Turkish, Finnish, Chinese)
IOP-2 mobile hand-held device connection through a cable includes: IOP-2 (6SL3255-0AA00-4JA2),
hand-held housing, rechargeable batteries (4 x AA), charging unit (international), RS232 connecting 6SL3255-0AA00-4HA1
cable (3 m), USB cable (1 m)
Door mounting kit for BOP-2 / IOP for installation in cabinet doors with sheet steel thicknesses
6SL3256-0AP00-0JA0
of 1–3 mm. Includes seal, installation materials and connecting cable (5 m)
SINAMICS G120 multi-card (SD card) plus license V4.7 SP6 6SL3054-7TD00-2BA0
Brake relay (for direct activation of a motor brake by the CU) 6SL3252-0BB00-0AA0
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SINAMICS G120 — technical information
Conformance with standards UL, cUL, CE, C-Tick, SEMI F47 UL, cUL, CE, C-Tick
CE marking According to the Low-Voltage Directive 2006/95/EC
Electrical information
Overload capability (LO/HO) When using the overload capability, the continuous output current is not reduced
Output frequency 0 ... 550 Hz (control modes V/f and FCC), 200 Hz SLVC
Pulse frequency 4 kHz (standard) or 4 ... 16 kHz (derating) 4 kHz (standard) or 4 kHz ... 16 kHz (derating)
FSF: 4 kHz (standard) or 4 kHz ... 8 kHz (derating)
Functions
Brake functions Dynamic braking, DC braking, motor holding brake, compound brake Energy recovery in regenerative operation
Motors that can be connected Three-phase induction motors and synchronous reluctance motors2)
Protection functions Under-voltage, over-voltage, over-modulation/overload. Ground fault, short circuit, stall protection, motor blocked protection,
motor over-temperature, drive over-temperature, parameter inter-locking
1)
with line reactor
2)
depending upon the respective Control Unit
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Control units CU230P-2 CU240E-2 CU250S-2
Optimized for general applications in machine For demanding applications in the standard
Optimized for pumps, fans, compressors
building, such as conveyor belts and mixers drives domain, for example extruders, centrifuges
Architecture Application-optimized number of I/O Standard number of I/O, Higher number of I/O, integrated safety
integrated safety technology technology and basic positioning function
Mounting dimensions [WxHxD] 73 x 199 x 65.5 mm (2.9 x 7.8 x 2.6 in.) 73 x 199 x 46 mm (2.9 x 7.8 x 1.8 in.) 73 x 199 x 46 mm (2.9 x 7.8 x 1.8 in.)
Communication functions
Electrical information
Digital outputs 2 x (relay NO/NC, 250V AC, 2 A, 1 x (transistor, 30V DC, 0.5 A) 4 x (transistor, 30V DC, 0.5 A)
30V DC, 5 A)1) can be optionally used as digital inputs
1 x (relay NO, 30V DC, 0.5 A) 2 x (relay NO/NC, 30V DC, 0.5 A)
1 x relay: NO: 30V DC, 0.5 A
2 x relay: NO/NC: 30V DC, 0.5 A
Analog outputs 2 x (0 to 10V, 0/4 to 20 mA) 1 x (0 to 10V, 0/4 to 20 mA) 2 x (0 to 10V, 0/4 to 20 mA)
1 x (0 to 10V, 0 to 20 mA)
Functions
Open-loop/closed-loop V/f (linear, square law, free, FFC, ECO), field-oriented control of speed and torque without encoder
control techniques Field-oriented control of speed and torque
with encoder
Setpoints Setpoint selection: analog value, fixed setpoints (max. 16), motorized potentiometer, communication interface, PID controller for process quantities
Setpoint channel: minimum speed, maximum speed, ramp-function generator with rounding, 4 skip frequencies
Protection Drives: over-voltage and under-voltage, as well as phase failure, over-current protection, overload l2t, over-temperature of the control module
and power unit, wire breakage of analog signals, evaluation of 3 external faults/alarms
Motor: temperature monitoring with and without temperature sensor, over-speed, locked rotor and stall protection
Drive: torque monitoring for dry running protection, belt monitoring
Communication: telegram failure, bus interruption
Fault message memory: buffer for 8 fault cases, each with 8 faults and fault value and time, buffer for 56 alarms with alarm value and instant in time
Mechanical information
Software
Accessories
IOP-2, BOP-2, shield connection kit, PC inverter connection kit 2, SINAMICS memory card (SD card)
1)
For plants and systems corresponding to UL, the following applies: via terminals 18 / 20 (DO 0 NC) and 23/25 (DO 2 NC) max. 3A, 30V DC or 2A, 250V AC
23
There’s more to it.
usa.siemens.com/sinamics
Published by
Siemens Industry, Inc.
5300 Triangle Parkway, Suite 100
Norcross, GA 30092
1-770-871-3800
Order No. DRBR-G120X-0617
Printed in USA
© 2017 Siemens Industry, Inc.
usa.siemens.com/motioncontrol