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December 2018

Truly Constructible Models


Detail, Fabricate and Erect
from a Single Source

“Three things prevented me from adopting 3D detailing ten years ago. First was
the fear of learning a new system, second was having to earn a living while
learning and third was cost. If I had known then what I know now, I wouldn’t have
waited so long.”
- Doug Malm, Steel Detailing Services.

tekla.com/TrulyConstructible

Trimble Solutions USA, Inc.


Tel: 770-426-5105
E-mail: [email protected]
December 2018

in every issue features


departments
28 Keeping the Vision Afloat
6 EDITOR’S NOTE BY JESSALYN NELSON, PE, AND KARIM ZULFIQAR, PE
9 STEEL INTERCHANGE A university science building incorporates hidden hangers and
12 STEEL QUIZ cantilevers to meld higher education with high design.
60 NEWS
66 STRUCTURALLY SOUND
34 Land Granted
BY FALGUN SURANI, PE
Complex steel forms, both hidden and exposed, support signature
resources elements of two dynamic buildings in a new urban green space.
65 MARKETPLACE
& EMPLOYMENT 40 Silica Safety
BY KATHLEEN DOBSON
Silica dust, a common hazard in concrete and masonry construction,
faces new regulations to curb worker exposure that may peripherally
affect on-site steel construction.

44 Learning Experience
BY JAMES FALCONER, PE, PENG, CYNTHIA DEMATTEO FALCONER,
TOM TORRENTI, PE, AND ROBERT GENNETT
A collaborative approach and a team experienced in school
construction made quick work of a steel-framed early childhood
learning center.

50 Stepping Up
BY ADAM FRIEDMAN, SE, PE
Knowing how to frame your structural steel around stairs—as well
as the stairs themselves—will help take your multi-story projects to
the next level.

34 54 Bon Appétit
BY GERALD C. WALLACE, III, AIA
Steel framing cooks up an appetizing new school that hopes to
attract and retain the next generation of culinary professionals.
Modern Steel Construction October 2018

Modern Steel Construction 0 0 2 6 8 4 4 5 11/8/18

Monthly 12 $44.00 59,045 65,336

130 E. Randolph St., Suite 2000, Chicago, IL 60601


Erika Salisbury

312.670.5427 56,116 61,012 columns


130 E. Randolph St., Suite 2000, Chicago, IL 60601 0 0
steelwise
American Institute of Steel Construction, 130 E. Randolph St., Suite 2000, Chicago, IL 60601

Scott L. Melnick, 130 E. Randolph St., Suite 2000, Chicago, IL 60601


0

0
0

0 17 Unlisted Materials – Part 3


BY LARRY S. MUIR, PE, AND THOMAS J. SCHLAFLY
56,116 61,012

Geoff Weisenberger, 130 E. Randolph St., Suite 2000, Chicago, IL 60601


0 0 In this third and final article in our series, we continue the
0 0
discussion about unlisted materials, this time focusing in on
0 0

American Institute of Steel Construction 130 E. Randolph St., Suite 2000, Chicago, IL 60601
2,092 3,586
considerations beyond those listed in the Commentary to the
2,092 3,586 AISC Specification.
58,208 64,598
837 738

x
59,045 65,336 business issues
96% 94%

x
December 2018 24 Effective Meetings
BY ANNE SCARLETT
11/8/18
A few tips on maximizing meeting outcomes, both as a leader
x
and as an attendee.

ON THE COVER:
A two-story “pod” structure appears to float inside Abilene Christian University’s new science building, p. 28. (Photo: Michelle Litvin Studio)
MODERN STEEL CONSTRUCTION (Volume 58, Number 12) ISSN (print) 0026-8445: ISSN (online) 1945-0737. Published monthly by the American Institute of Steel
Construction (AISC), 130 E Randolph Street, Suite 2000, Chicago, IL 60601. Subscriptions: Within the U.S.—single issues $6.00; 1 year, $44. Outside the U.S. (Canada and
Mexico)—single issues $9.00; 1 year $88. Periodicals postage paid at Chicago, IL and at additional mailing offices. Postmaster: Please send address changes to MODERN
STEEL CONSTRUCTION, 130 E Randolph Street, Suite 2000, Chicago, IL 60601.
DISCLAIMER: AISC does not approve, disapprove, or guarantee the validity or accuracy of any data, claim, or opinion appearing under a byline or obtained or quoted
from an acknowledged source. Opinions are those of the writers and AISC is not responsible for any statement made or opinions expressed in MODERN STEEL
CONSTRUCTION. All rights reserved. Materials may not be reproduced without written permission, except for noncommercial educational purposes where fewer than 25
Printed on paper made
photocopies are being reproduced. The AISC and Modern Steel logos are registered trademarks of AISC. from a minimum of
10% recycled content.
4 | DECEMBER 2018
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YYYƂEGREQTREQO
editor’s note
Editorial Offices
130 E Randolph St, Ste 2000
Chicago, IL 60601
312.670.2400
Editorial Contacts
EDITOR AND PUBLISHER
Scott Melnick
312.670.8314
[email protected]
SENIOR EDITOR
Geoff Weisenberger
312.670.8316
[email protected]
DIRECTOR OF PUBLICATIONS
Nearly three decades ago, Gus Bergsma visited AISC’s offices and promised Keith A. Grubb, SE, PE
312.670.8318
to show us the future of steel design. And to our surprise, he held up his end [email protected]
of the bargain. PRODUCTION COORDINATOR
Erika Salisbury
He sat in our conference room and in less than an hour, developed the frame for a three- 312.670.5427
[email protected]
story office building. It was the first time any of us at AISC had seen RAM Steel. The product
GRAPHIC DESIGN MANAGER
allowed structural engineers to substantially reduce design time and also gave them the Kristin Hall
freedom to experiment with variations to optimize the gravity load-resisting elements in a 312.670.8313
building frame. [email protected]

Recently, we had another visitor to our office, and I immediately thought back to Gus’ AISC Officers
CHAIR
demonstration from the early 1990s. Henry Lederman, chief strategy officer with Qnect, David Zalesne
showed us their connection software. Much like the early days of RAM Steel, the software VICE CHAIR
promises substantial cost savings, though in this case when used to optimize connection Jack Klimp
design. But the real advantage is the time it slashes from a project. What might take a SECRETARY/GENERAL COUNSEL
fabricator and detailer weeks to develop can now be completed in hours (or for smaller David B. Ratterman
projects, such as the one Gus showed us years earlier, seconds). PRESIDENT
Charles J. Carter, SE, PE, PhD
Qnect estimates a savings of $30 to $50 per ton, including optimizing connections,
SENIOR VICE PRESIDENT
resulting in a 20% to 50% reduction in bolts. But more importantly, it speeds the process— Scott Melnick
including the time needed for rework when member sizes or loads change. And the VICE PRESIDENT
software isn’t vaporware or some pipe dream. It’s already been successfully used on Lawrence F. Kruth, PE
projects. VICE PRESIDENT
How fast does the program work? According to Henry, Qnect developed connections for Tabitha S. Stine, SE, PE
VICE PRESIDENT
a 1,600-ton office building in California in less than an hour (the example he showed us in our
Mark W. Trimble, PE
office was about a 300-ton project, which took less than a minute).
Editorial Advisory Panel
Speed is the next big thing in the steel industry. We’re already seeing impressive results Caroline R. Bennett, PE, PhD,
with the SpeedCore system (visit www.aisc.org/speedcore and watch the truly amazing University of Kansas
video). We’re also seeing a growth in robotics usage in fabrication shops (visit www. Keith R. Griesing, PE,
aisc.org/roboticwelding to see a video I shot on a visit last spring to Prospect Steel in Hardesty and Hanover
Little Rock, Ark.). And we’re seeing many other innovative systems that promise faster, less Steve Knitter,
expensive design and construction (check out our latest brochure at www.aisc.org/why-steel/ Geiger and Peters
innovative-systems). Janice Mochizuki, PE, Arup
All of these ideas will be on display at the 2019 NASCC: The Steel Conference (April 3-5 Dylan Olson, Olson Steel
in St. Louis). We’ll be offering more than 150 technical sessions and more than 200 exhibitors Advertising Contact
ACCOUNT MANAGER
showcasing the latest in steel design and construction. It’s your chance to see the future.
Renae Gurthet
231.995.0637
[email protected]
Address Changes and
Subscription Concerns
312.670.2400
Scott Melnick [email protected]
Editor
Reprints
Erika Salisbury
312.670.5427
[email protected]

6 | DECEMBER 2018
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If you’ve ever asked yourself “Why?” about something
related to structural steel design or construction, steel
Modern Steel’s monthly Steel Interchange is for you! Send interchange
your questions or comments to [email protected].

Unless specifically stated, all AISC publications mentioned in the ques- than the tensile strength. Several alternatives have been proposed
tions and/or answers reference the current edition and can be found at over the years. But despite the competitors, the formulation has
www.aisc.org/specifications. held on for nearly one hundred years, and seeing that the Speci-
fication will not be updated again until 2022, it will very likely see
Welding in the K-Area its centennial in use.
Is it correct to say that welding in the curved transition Larry S. Muir, PE
between the flange and web of a wide-flange section is not
welding in the k-area? Is welding in the k-area prohibited? Anchors in Base Plates
I seem to remember that AISC requires at least four anchor
The answer to your first question is yes. The Commentary to rods in base plates, but I cannot seem to find this require-
the AISC Specification for Structural Steel Buildings (ANSI/AISC ment in the Specification. Is this no longer a requirement?
360) states: “The k-area is defined as the region of the web that
extends from the tangent point of the web and the flange-web This is still a requirement, but to my knowledge it was never
fillet (AISC k dimension) a distance 1½ in. (38 mm) into the web a requirement in the AISC Specification. It is an OSHA require-
beyond the k dimension.” ment. Some of the OSHA requirements are summarized in Part 2
The answer to your second question is no. The Specification of the AISC Steel Construction Manual, including:
does not prohibit welding in this location, and there are times 1. All column base plates must be designed and fabricated
where welding in this area is unavoidable. The issue with the with a minimum of four anchor rods. (This is required by OSHA
k-area is that when a wide flange is rotary straightened at the 1926.755(a)(1).)
mill, the k-area of the web undergoes cold working and loses 2. Posts (which weigh less than 300 lb essentially vertical and
some ductility as a result. When you place residual stresses in axially loaded) are distinguished from columns and excluded from
the area (resulting from weld cooling and restraint) there is a the four-anchor-rod requirement
possibility that a crack can form. This crack only occurs during You can find the OSHA requirements at www.osha.gov
fabrication and, as stated in an advisory statement from 1997, (search for standard 1926 Subpart R).
“the number of examples reported has been limited and these Carlo Lini, PE
have occurred during construction or laboratory tests, with no
evidence of difficulties with steel members in service.” This is Who Provides Backing?
why a simple visual inspection requirement after welding is suf- Who is responsible for supplying ceramic backing for
ficient. The footnote in Table N5.4-3 states: “When welding field welding?
of doubler plates, continuity plates or stiffeners has been per-
formed in the k-area, visually inspect the web k-area for cracks Ceramic backing is non-steel backing and is furnished by the
within 3 in. (75 mm) of the weld.” erector per the AISC Code of Standard Practice for Steel Buildings
The 1997 advisory statement can be found here: www.aisc. and Bridges (ANSI/AISC 303).
org/manualadvisory Section 7.8.3 in the Code states: “When the erection of the
Jonathan Tavarez, PE structural steel is not performed by the fabricator, the fabricator
shall furnish the following field connection material… (c) Steel
Staggered Bolts backing and run-off tabs that are required for field welding.”
What is the origin of the factor, s2/4g, in Section B4.3b of the Section 7.8.4 states: “The erector shall furnish all welding
Specification, and why is the length not simply taken as the electrodes, fit-up bolts and drift pins used for the erection of the
geometric distance between the centers of the holes? structural steel. Non-steel backing, if used, shall be furnished by
the erector.”
The term, s2/4g, goes back a long way. It was developed by Carlo Lini, PE
V.H. Cochrane and was presented in Engineering New Record in
1922. The formula is a simplification of a theoretical approach
he proposed in 1908. The concern was that the stress along the
hypotenuse was a combination of shear and tension, so using this
as the tension area might be unsafe since the shear strength is less

Modern Steel Construction | 9


steel interchange
Nondestructive Testing Performed by the Fabricator
It is my understanding that AISC certified fabricators must demonstrate
the ability to perform nondestructive testing (NDT) including UT and MT.
This means that they are required to perform NDT for structural steel that
they fabricate. Please confirm my understanding.

Your understanding is not correct.


1. AISC certified building fabricators are not required to demonstrate the ability
to perform NDT.
AISC provides certification to several different categories. Only AISC certified
bridge fabricators are required to have NDT personnel on staff or available under
contract. This is required per Section 4.5.4.1 of the Certification Standard for Steel
Fabrication and Erection, and Manufacturing of Metal Components (AISC 207-16) which
you can download for free at www.aisc.org/certification.
2. Fabricators are not required to perform NDT—unless this is required by the
contract.
Section N6 of the Specification states: “NDT of welds completed in an approved
fabricator’s shop is permitted to be performed by that fabricator when approved by the
AHJ. When the fabricator performs the NDT, the QA agency shall review the fabrica-
tor’s NDT reports.” Section A1 states: “The phrases ‘is permitted’ and ‘are permitted’
in these Provisions identify provisions that comply with the Specification, but are not
mandatory.” Therefore, the fabricator can but is not required to, perform NDT.
A User Note in Chapter J of the AISC Seismic Provisions for Structural Steel Build-
ings (ANSI/AISC 341) states: “All requirements of Specification Chapter N also apply
unless specifically modified by these Provisions.” Section J1 of the Seismic Provisions
states: “Nondestructive testing (NDT) shall be performed by the agency or firm
responsible for Quality Assurance, except as permitted in accordance with Specifica-
tion Section N6.”
In my experience, many building fabricators do not possess the personnel or the
equipment to perform NDT. The request to permit a fabricator to perform NDT, in
lieu of an outside agency, often originates with the fabricator—not the owner’s repre-
sentatives. Some fabricators who employ NDT personnel see logistical advantages to
being able to perform NDT in-house and also may offer this as an additional service
to their customers.
Larry Muir is director of technical assistance, The fact that NDT must be performed (is required) is a matter addressed in the
Carlo Lini is a senior staff engineer and Specification. Who is permitted to perform NDT is also a matter addressed in the Specifi-
Jonathan Tavarez is a staff engineer in the cation. Who will actually perform the NDT is a contractual issue. The Specification does
Steel Solutions Center, all with AISC. not address contractual issues. Contractual issues are addressed in the Code.
Section 8.1.1 states: “The fabricator shall maintain a quality control program to
ensure that the work is performed in accordance with the requirements in this Code and
the contract documents. The fabricator shall have the option to use the AISC Quality
Certification Program to establish and administer the quality control program.”
Section 8.1.3 states: “When the owner requires more extensive quality control
procedures, or independent inspection by qualified personnel, or requires that the
fabricator must be certified under the AISC Quality Certification Program and/or
Steel Interchange is a forum to exchange useful and
practical professional ideas and information on all phases requires that the erector must be certified under the AISC Erector Certification Pro-
of steel building and bridge construction. Contact Steel gram, this shall be clearly stated in the contract documents, including a definition of
Interchange with questions or responses via AISC’s Steel
Solutions Center: 866.ASK.AISC | [email protected]
the scope of such inspection.
The complete collection of Steel Interchange questions and
Performance of NDT by the fabricator is a more extensive quality control proce-
answers is available online at www.modernsteel.com. dure that must be clearly stated in the contract documents if it is to be required for
The opinions expressed in Steel Interchange do not the project.
necessarily represent an official position of the American
Institute of Steel Construction and have not been reviewed.
Larry S. Muir, PE
It is recognized that the design of structures is within the
scope and expertise of a competent licensed structural
engineer, architect or other licensed professional for the
application of principles to a particular structure.

10 | DECEMBER 2018
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This month’s Steel Quiz is all about the 15th edition AISC Steel Construction
Manual (www.aisc.org/manual). Many thanks to Lutfur R. Khandaker,
steel PE, and Raunac A. Khandaker of KBK Structural Design, LLC, who
quiz contributed this month’s questions and answers!

1 True or False: Although the AISC Specification for Structural 7 True or False: The mill tolerances are given as follows:
Steel Buildings (ANSI/AISC 360) permits other materials for use For structural shapes and plates (ASTM A6), For
as anchor rods, ASTM F1554 is the preferred specification. HSS shapes (ASTM A500 or other applicable ASTM
specification for HSS) and for Pipe (ASTM A53).
2 True or False: Among three grades of ASTM F1554 materials,
Grade 36 is weldable and Grade 105 cannot be welded. 8 True or False: Fabrication tolerances are generally provided
in AISC Specification Section M2 and Code Section 6.4.
3 True or False: Per the AISC Manual, the main hot-rolled
structural shapes are: W-, M-, S-, HP-, C-, MC- and L-. 9 True or False: Erection tolerances are generally provided
in Specification Section M4 and Code Section 7.13.
4 True or False: The AISC Code of Standard Practice for Steel
Buildings and Bridges (ANSI/AISC 303) does not include 10 True or False: In building structures, corrosion protection
open-web steel joists in its definition of structural steel. is not required for steel that will be enclosed by a
building finish, coated with a contact-type fireproofing or
5 True or False: Per the Manual, steel castings are specified in contact with concrete.
as ASTM A27 Grade 65-35 or ASTM A216 Grade 80-35.
11 True or False: Specification Appendix 5 can be can be
6 True or False: Per the Manual, crane rails are furnished used for the evaluation of existing structures.
to ASTM A759, ASTM A1 and/or manufacturer’s
specifications and tolerances.

TURN TO PAGE 14 FOR THE ANSWERS

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12 | DECEMBER 2018
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steel quiz ANSWERS

1 True. Although other materials can be used, ASTM F1554 is the preferred speci- 8 True. Additional requirements that
fication, since all anchor rod production requirements are together in this single govern fabrication are as follows:
specification (refer to page 2-22 of the Manual). • Compression joint fit-up, per Speci-
fication Section M4.4
2 True. Grade 36 rods are weldable, Grade 55 rods are weldable only when they • Roughness limits for finished sur-
are made per Supplementary Requirement S1 and project specifications indicate
faces, per Code Section 6.2.2
this requirement. As a heat-treated material, Grade 105 rods cannot be welded
• Straightness of projecting elements
(refer to page 2-22 of the Manual).
of connection materials, per Code
3 True. Three types of structural tees are also covered in the Manual. WT-, MT- and Section 6.3.1
ST-shapes are typically split (sheared or thermal-cut) from W-, M- and S- shapes, • Finishing requirements at locations
respectively (refer to pages 1-3, 1-4 and 1-5 of the Manual). of removal of run-off tabs and simi-
lar devices, per Code Section 6.3.2.
4 True. Steel joists are designed and fabricated per the requirements of specifications (refer to page 2-31 of the Manual)
published by the Steel Joist Institute (refer to pages 2-23, 16.3-6, 16.3-7 and 16.3-8
of the Manual). 9 True. The tolerances specified
therein are predicated upon the
5 True. Steel castings are specified as ASTM A27 Grade 65-35 or ASTM A216 proper installation of the following
Grade 80-35, and steel forgings are specified as ASTM A668 (refer to page 2-23 items by the owner’s designated
of the Manual). representative as specified in
6 True. Crane rails are furnished to ASTM A759, ASTM A1 and/or manufacturer’s the Code (refer to page 2-31 of
specifications and tolerances. Also, most manufacturers chamfer the top and the Manual ):
sides of the crane-rail head at the ends unless specified otherwise to reduce • Building lines and benchmarks, per
chipping of the running surface. It is better to consult with the individual manu- Code Section 7.4
facturer before ordering (refer to page 2-24 of the Manual). • Anchorage devices, per Code
Section 7.5
7 True. Refer to page 2-31. • Bearing devices, per Code
Section 7.6
• Grout per Code Section 7.7
10 True. When enclosed, the steel is
trapped in a controlled environment
and the products required for
corrosion are quickly exhausted. The

Problem: surface condition of unpainted steel


framing of longstanding buildings

Your roof is already on.


that have been demolished has been
found to be unchanged from the time
of its erection, except at isolated spots
where leakage may have occurred.
Even in the presence of leakage, the
shop coat is of minor influence as
indicated in Specification Commentary
Section M3. A similar situation exists
when steel is fireproofed or in contact
with concrete. Accordingly, shop
primer or paint is not required unless
specified in the contract documents
(refer to page 2-36 of the Manual).

Solution: 11 True. Appendix 5 covers Evaluation


of Existing Structures. Note that

QuickFrames
Specification Section B7 provides the
charging language for Appendix 5 on
the evaluation of existing structures
(refer to page 2-36 of the Manual ).
QuickFrames can be easily installed
before or after your deck has been installed.

If you are interested in submitting one question or


quickframes.us 480-464-1500 an entire quiz, contact AISC’s Steel Solutions Center
at 866.ASK.AISC or [email protected].

14 | DECEMBER 2018
NASCC:
THE STEEL CONFERENCE
incorporating the World Steel Bridge Symposium and the SSRC Annual Stability Conference

• 220+ exhibitors It's the premier event for


technical sessions
• 5,000+ design and everyone involved in the design
networking
construction professionals and construction of steel-framed
product showcase
• 140+ educational seminars buildings and bridges.

registration opens St. Louis, Missouri


JANUARY 2 April 3–5, 2019

www.aisc.org/nascc
Fetch!
Retrieve your copy of the 15th Edition Steel Construction Manual today—
and teach yourself a few new steel design tricks!

Updates for this edition include:


• New heavier W-shape sizes and larger
HSS, pipe and angle sizes
• A new all-in-one “super table” that
gives the available compressive,
flexural, shear and tension strengths
for W-shapes
• W-shape column tables for 65-
and 70-ksi steel
• HSS design tables updated to higher
strength ASTM A500 Grade C steel
• Updated coped beam strength
design procedure

And of course, the Manual includes print


versions of current steel standards:
• ANSI/AISC 360-16, Specification for
Structural Steel Buildings
• ANSI/AISC 303-16, Code of Standard
Practice for Steel Buildings and Bridges
• 2014 Specification for Structural Joints
Using High-Strength Bolts
from the Research Council on
Structural Connections

ORDER YOURS TODAY!


$200 Members | $400 Non-Members
www.aisc.org/publications
800.644.2400
steelwise
In this third and final article in our series, we continue
UNLISTED
the discussion about unlisted materials, this time
MATERIALS –
focusing in on considerations beyond those listed in
PART 3
the Commentary to the AISC Specification. BY LARRY S. MUIR, PE,
AND THOMAS J. SCHLAFLY

IN ADDITION TO the considerations listed in the Commentary to the Specification


for Structural Steel Buildings (ANSI/AISC 360, available as a free download at www.
aisc.org/specifications) there are other factors that might also be considered when
contemplating the use of unlisted materials. We’ll discuss them here.

Equivalency
Engineers and contractors often use the term equivalent when discussing unlisted
materials. The party proposing the substitution will often claim that the proposed
material is equivalent to a listed material, or the engineer will ask about the equiva-
lency of two different materials. This sort of thinking misses at least half the issue.
In some instances, it may be possible to specify a more general material in such
a way that it becomes equivalent to some other more specific material. In such cases,
the material could likely be dual- (or multi-) certified rather than being treated as a
substitution. Setting aside this possibility, it is unlikely that two specifications will be
wholly equivalent. There will be differences. This means that equivalency must be
judged not just considering the material side but also the application side. The two
materials are not identical, but can they function in an effectively identical manner in
a given application? Both the proposed material and the proposed application must be
considered together.
In other instances, a single material can satisfy multiple ASTM specifications. Such
materials are sometimes supplied as dual- or multi-certified materials, and multiple
ASTM specifications will be listed. The most common condition seen in building con-
struction is some combination of A36 with ASTM specifications for approved steels
with a yield strength of 50 ksi. This is possible because ASTM A36 does not provide Larry Muir ([email protected]) is director of
a limit on the maximum yield strength. For most building applications, the greater technical assistance and Tom Schlafly
strength is not a concern. In some cases, such as in the AISC Seismic Provisions for (schlafl[email protected]) is chief of engineering
Structural Steel Buildings (ANSI/AISC 341, www.aisc.org/specifications), the mate- staff, both with AISC.
rial over-strength is explicitly accounted for (i.e., in the values for Ry and Rt).
There are, however, applications for which greater yield strength could be detri-
mental to the design intent. These applications generally fall outside the scope of the
Specification. In such cases, the specifier must either specify a limit on maximum yield
strength or adjust the design to accommodate readily available materials. It should
be noted that obtaining ASTM A36 material with a yield strength near 36 ksi can be
exceedingly difficult.

Seismic Considerations
The Seismic Provisions treats material selection differently than the Specification. Section
A3.1 states: “The structural steel used in the SFRS described in Chapters E, F, G and H
shall meet one of the following ASTM Specifications…” and provides a list of permitted
materials. The permitted materials have been selected to be consistent with tested seismic
systems and to reflect desirable seismic performance characteristics (e.g., ductility or lim-
ited maximum yield strength) consistent with the requirements of the Seismic Provisions.
Even if other materials were not explicitly prohibited, their use in the seismic force-
resisting system (SFRS) could be difficult due to lack of expected material strengths

Modern Steel Construction | 17


steelwise

established to be consistent with the Seismic Provisions. The lack of Alternative-Design Fasteners
values for Ry and Rt effectively excludes the use of unlisted mate- The RCSC Specification for Structural Joints Using High-Strength
rials for yielding elements and makes correct implementation of Bolts provides requirements for the use of alternative-design fas-
some provisions virtually impossible. teners. The requirements provided in the RCSC Specification
should be viewed as minimum requirements. The use, installation
Steel Castings and Forgings and inspection of alternative-design fasteners are subject to evalu-
Section A3.2 addresses requirements for castings and forg- ation by the engineer of record (EOR).
ings and states: “Steel castings and forgings shall conform to an
ASTM standard intended for structural applications and shall Substitution Materials
provide strength, ductility, weldability and toughness adequate The reason for the proposed substitution of material should be
for the purpose.” The use of standards not produced by ASTM considered when evaluating an unlisted material. Sometimes, sub-
or not intended for structural applications is prohibited under stitutions are proposed because the specified material is not avail-
the Specification. able or will not be available in time to meet the project schedule.
In such cases, the goal should be to find a product that is as similar
Consumables for Welding as possible to the preferred material. Evaluating the material could
Section A3.5 addresses requirements related to welding con- be a simple as comparing the two specifications, identifying differ-
sumables and states: “Filler metals and fluxes shall conform to one ences and then taking steps to either bring the substituted product
of the following specifications of the American Welding Society…” into better alignment with the original product or ensure that the
A list of permitted filler metals is provided. The use of other filler difference will not be detrimental to the design. This latter option
metals is prohibited. Note that other codes may permit the use of may involve design changes. Of course, the best way to avoid these
other filler metals. situations is to specify the preferred materials listed in Part 2 of
the AISC Steel Construction Manual (www.aisc.org/manual) and
Headed Stud Anchors to discuss availability with fabricators likely to bid the project.
Section A3.2 addresses requirements for headed stud anchors One reason material substitutions are requested is that the
and states: “Steel headed stud anchors shall conform to the approved materials may not be made where the material is
requirements of the Structural Welding Code—Steel (AWS D1.1/ needed. The substitution effectively increases the number of pro-
D1.1M).” The design of composite beams using steel headed ducers and potentially the quality of their practices and equip-
stud anchors is semi-empirical. Therefore, the configuration ment. Where producers are well known and their products are
and installation of the anchors must conform to the testing that in frequent use in similar structures, routine quality assurance
has been performed. practices are sufficient. However, where producers are not well

18 | DECEMBER 2018
steelwise
known, extra precautions such as tensile tests
and chemical composition tests by indepen-
dent laboratories of a sample of the product
may be justified. It is the engineer who must
both specify the tests to be conducted and
evaluate the results.
There are, of course, other reasons an engi-
neer may want to consider a material substitu-
tion. It may be that some material is especially
well suited to the design of the project. For
example, ASTM A992 and ASTM A1085 both
existed as ASTM specifications prior to being
approved under the Specification, and some
engineers may have wanted to take advan-
tage of some of the improvements inherent in
these specifications. There are also specialty
fasteners that permit bolting from one side
only that, while not approved for use under
the Specification, are relatively common in hol-
low structural section (HSS) connections.
However, the motivation for a proposed
substitution can sometimes be more contro-
versial and the evaluation more complex. The
AISC Steel Solutions Center has received
a number of inquiries involving conditions
where either EORs or contractors have pro-
posed to substitute ASTM A354 Grade BD
bolts for ASTM F3125 Grade A490 bolts.
ASTM A354 is a listed product in both Sec-
tions A3.3.(a) and A3.3.(b). ASTM A354
Grade BD is also included in Group B in
Section J3.1. The Specification states: “When
bolt requirements cannot be provided within
the RCSC Specification limitations because of
requirements for lengths exceeding 12 diam-
eters or diameters exceeding 1½ in. (38 mm),
bolts or threaded rods conforming to Group A
or Group B materials are permitted to be used
in accordance with the provisions for threaded
parts in Table J3.2.” This is the typical reason
that A354 bolts are specified—because F3125
bolts of the required diameter or length are
simply not manufactured.
That said, there have been instances of
A354 Grade BD being substituted for F3125
Grade A490 bolts to get around the explicit
prohibition against galvanizing A490 bolts.
What is missed in this process is the fact that
A354 Grade BD could be viewed as a more
general version of F3125 Grade A490. By
properly addressing all of the relevant param-
eters, it would be possible to specify a bolt
that satisfies both A354 Grade BD and F3125
Grade A490. If this is done and nothing more,
then it would seem that the prohibition against
galvanizing should apply regardless of whether
Modern Steel Construction | 19
steelwise
to understand that the specification associated with the proposed
material may be more general than the originally specified material
or the approved materials. When you specify an approved material,
parameters are likely specified that make the material especially use-
ful as structural components in a building.
When a substitution is made, it may be necessary to
impose additional project-specific requirements beyond what
is included in the standard specification. For example, ASTM
A500 includes tolerances on outside dimensions, wall thickness,
straightness, squareness, twist and other parameters. When a
similar HSS is specified to be fabricated from plate, the speci-
fier should carefully consider which of these parameters, if any,
need to be controlled, and take measures to do so. In some
instances, tolerances from other standards like AWS D1.1 may
be applicable, but it should be kept in mind that these toler-
ances are often tied to the intended use—i.e., whether it is a
column or a beam, which may not always be obvious in the
contract documents.
Though not necessarily involving a substitution, specifying
bolts and threaded parts provides a good example of an issue that
can arise. If a bolt or anchor rod is specified as F3125 or F1554,
most of the required parameters are already included in the speci-
one chooses to label the bolt A354 Grade BD or F3125 Grade A490. fication and need not be deliberated and provided by the speci-
There are additional steps that can be taken that might lessen con- fier. However, as the specifications become more general, more
cerns about hydrogen embrittlement. If an engineer chooses to sub- of these parameters must be defined by the specifier. One of the
stitute A354 Grade BD for F3125 Grade A490 to provide a bolt that advantages A354 has over F3125 is that A354 permits a wider
is galvanized, the engineer is responsible for evaluating the potential range of fasteners to be produced. However, this flexibility means
impact of the decision and deciding what additional steps should be that the specifier has to consider and provide more information.
taken when specifying the bolt. Going a step further, anchor rods are sometimes specified using
When cost is the primary driver for a substitution, additional even more general specifications like A36. This can be done, but it
caution may be warranted on the part of the engineer. Safety and must be recognized that A36 contains no provisions that directly
the performance of the structure should be the primary consid- address fasteners, so all of the fastener-related parameters theo-
eration during the evaluation of the proposed substitution. Even retically must be defined by the specifier. In practice, the contrac-
when all parties share the goal of having a successful project, it
should also be kept in mind that the various parties involved may
have different perspectives, spheres of knowledge and motivations.

Intended Use
When evaluating proposed substitutions, it can often be use-
ful to look into the common or intended uses for the proposed
materials. Engineers may be more comfortable and the evaluation
simpler when the proposed material is commonly used for struc-
tural applications. The deliberation may be considerably more
complicated and time-consuming when steel commonly used to
manufacture automobile crankshafts is proposed to be used to fab-
ricate anchor rods, or steel commonly used in refrigerator bodies
is proposed to be used in the fabrication of single-plate shear con-
nections. These substitutions may or may not be suitable, but they
certainly seem less intuitive.

All the Stuff You Usually Get for Free


The materials approved for use with the Specification are approved
because they are commonly used in the construction of structural
steel buildings, and in many cases have been developed and man-
ufactured with structural steel buildings in mind. It is important
20 | DECEMBER 2018
steelwise
tors or suppliers often decide what will be provided when the con-
tract documents are not clear, and use of the products is confirmed
through the approval process. This process, though not ideal,
often proved sufficient.
When considering the use of unlisted material, the specification
should be carefully examined to ensure that all pertinent proper-
ties are addressed. Very general specifications should be avoided or
supplemented with project-specific requirements.

A Team Effort
The use of unlisted materials can impact multiple members of
the project team, sometimes in unexpected ways. These effects
must be considered.
As described above, evaluating unlisted materials is not always
simple. Significant engineering time and effort may need to be dedi-
cated to evaluating the proposed material. In some instances, experts
may have to be brought in, as structural engineers often do not pos-
sess specialized knowledge of metallurgy or welding that may be
required in the evaluation. The project budget and schedule must
accommodate these factors. If it is decided that additional require-
ments must be enforced, then the affected parties must work together
to determine what is necessary, what is possible and what is practical.
If toughness is a design consideration but the toughness of the
proposed material is uncertain, the engineer may want to impose
minimum toughness requirements and impose toughness testing—
but this will be to no avail if the material specified simply cannot
meet the specified requirements.
If a large quantity of bent plate is required but the material
specified proves to be susceptible to cracking when formed using
typical shop practices, who is responsible for the costs associated
with retooling, retraining and re-fabrication?
If the proposed material has a straightness tolerance signifi-
cantly larger than that of the approved materials but the project
specification requires a tighter straightness tolerance, how is this
to be achieved? Will the mill supply straighter members than is
typical? If so, how will this be done and will there be any detri-
mental effects to other material properties? Will the members be
straightened by the fabricator and if so how—via heat straighten-
ing or cold straightening? If the material is damaged using typical
shop straightening processes, who is responsible for the repair or
replacement of the material?
These are the sorts of issues that may have to be addressed by
the project team. The team should be prepared to address them,
preferably in a proactive manner. It is often much more difficult
and expensive to fix a problem than to prevent the problem from
occurring in the first place.

Comparisons to Other Codes


As stated near the beginning of this article, the Specification is
commonly referenced by other codes and used at the discretion of
engineers for applications outside its stated scope. It is important
to understand, however, that there are limitations to its applicabil-
ity. Comparing the AISC provisions to those of other codes and
information provided in guides and texts can sometimes provide
the engineer with additional insight.

Modern Steel Construction | 21


steelwise
For example, some engineers simply apply provisions of the Specification to the design mon design (and construction) practices
of stainless steel. In some instance, this may produce acceptable results, but stainless may have to be reevaluated.
steel and structural steel as addressed in the Specification are different materials that Comparing the Specification and the
sometimes require different considerations to be made. AISC Design Guide 27: Struc- North American Specification for the Design
tural Stainless Steel (www.aisc.org/dg), though not a formal specification, provides of Cold-Formed Steel Structural Members is
design guidance that is more appropriate for stainless steel. Since the guide includes another exercise that can provide insight to
nearly provision-by-provision comparisons, modifications and discussions related to the engineers relative to design considerations
design of stainless and structural steel, it provides useful and unique insight into the that may have to be made when evaluat-
process of evaluating the different materials that might at first glance appear to be pretty ing or designing unlisted materials. Both
similar or even equivalent. documents address members made from
One interesting recommendation involves making net section checks using the yield steel. However, there are many differences
strength, Fy, rather than the tensile strength, Fu, used in the Specification. This is done, between the provisions due to the different
as explained in the guide, because stainless steel is twice as ductile as carbon steel and materials and applications addressed.
the Specification procedures could lead to larger-than-expected (and possibly unaccept- Specifications also vary based on the
able) deformations if applied to stainless steel. This is a case where a generally desirable application. Though the same materi-
property, increased ductility, could produce deleterious effects when combined with als are commonly used to construct both
design provisions intended for use with a limited range of materials. An alternative to buildings and bridges, there are different
basing the net section strength on the yield strength might be to explicitly account for specifications used for the two applications.
the increased deformation. Relative to stability, Section C1 of the Specification already The possibility that a code exists that
requires consideration of “flexural, shear and axial member deformations, and all other better addresses the design of the unlisted
component and connection deformations that contribute to the displacements of the material should also be considered.
structure.” In practice, there are many sources that are considered, but their effects are
neglected based on engineering judgment. When unlisted materials are specified, com- Approved by Others
There are other organizations that
approve the use of steel materials and prod-

,yW ZdΠ
ucts. Though such approval may or may
not indicate that the approving organiza-
tion feels that the material can be imple-
mented using the Specification, the approval
cannot be taken to indicate that the mate-
rial is approved by the Specification. Only
 
the listed materials have been approved by
^ĂǀĞǀĂůƵĂďůĞƟŵĞĂŶĚŵŽŶĞLJ͘EĞǀĞƌƐĞĂƌĐŚ
the AISC Committee on Specifications.
ĨŽƌďŽůƟŶŐĚŽĐƵŵĞŶƚƐĞǀĞƌĂŐĂŝŶ͊
Test Reports Final Thoughts
Unlisted materials have been success-
Invoices fully used in structural steel buildings to
Packing Lists provide safe and economical solutions to
DOT Approvals conditions that are outside the scope of the
Order Tracking Specification. However, the use of unlisted
materials should not be taken lightly by
Proof of Delivery
either the EOR or the contractor. In some
instances, it might be possible to apply
provisions of the Specification and/or the
Code to the unlisted material, though some
modification of either the provision itself
ĂůůŽƌ'ŽKŶůŝŶĞƚŽĮŶĚŽƵƚŵŽƌĞ or its implementation may be necessary. If
this path is taken, it is done at the discre-
St. Louis Screw & Bolt tion of the specifier. ■


ƐƚůŽƵŝƐƐĐƌĞǁďŽůƚ͘ĐŽŵ Parts 1 and 2 of this series appeared as SteelWise


800Ͳ237Ͳ7059 articles in the October and November 2018 issues,
which you can view at www.modernsteel.com.

^ƚƌƵĐƚƵƌĂůŽůƟŶŐdžƉĞƌƚƐ And to contact the AISC Steel Solutions center,


visit www.aisc.org/solutions.

22 | DECEMBER 2018
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www.aisc.org/educationarchives www.aisc.org/webinars
business
issues A few tips on maximizing meeting outcomes,
EFFECTIVE both as a leader and as an attendee.
MEETINGS
BY ANNE SCARLETT

WHY ARE MEETINGS often the butt of work-related jokes?


Why do we sigh with disdain when our calendar is loaded with meetings?
Quite simply, many meetings are poorly run, resulting in little or no specific
outcomes and action items. Conversely, an effective meeting—with clients, pros-
pects, subcontractors, industry peers or colleagues—is actually considered a mar-
keting and business development plus. When clients participate in a productive
meeting led by their consulting engineer or architect, it bodes well for the overall
client-service provider experience.
But not all meetings are created equal. They vary in terms of content require-
ments, environments (in person, by phone, via video, in office/out of office) and
intentions. Meeting types in the AEC industry can include:
Anne Scarlett is president of Scarlett Consult- 1. Short-term planning for project teams
ing, a Chicago-based company specializing in 2. Long-term planning, such as a senior leadership retreat
AEC-specific strategic marketing plans, mar- 3. Creative brainstorming, including design sessions with the client
keting audits and coaching. She is also on the 4. Information transfer (data dump), such as a training seminar
adjunct faculty at Columbia College of Chicago 5. Motivational messaging, such as an all-office meeting where
and DePaul University. She can be contacted senior leadership shares company direction with the staff.
via her website, www.annescarlett.com. So how can you, as a meeting leader or attendee, walk away from the meeting
feeling like it was time well spent? Time is our most valuable asset, and meetings
do not always respect—or capitalize on—our time and contributions. Take it upon
yourself to make a change!

Remember that as a meeting attendee,


you will be measured by the quality,
not the quantity, of your contributions.

As a Meeting Leader
Here are some things to consider when you are the one leading things:
Remember that “facilitation” is the optimal word. Create an environment
where others can participate, observe and have some takeaways. Facilitate others’
ability to contribute. Even if the particular meeting is primarily intended as a one-
way download of information from senior management to staff, you still need to
create a situation to encourage active listening by attendees.
Invite the right people. Consider your meeting objectives and expected out-
comes. Carefully choose those who will be the best contributors to the mix, like a
recipe. Often, there will be individuals that—because of their status or position—
either “should” attend or “want to” attend. Yet in your judgment, you may deter-
mine that those people will neither add to the meeting nor benefit from attending
the meeting in an observatory role. In those cases, it’s important to identify your
hesitation to include them, and then have a quick and candid talk with them about
those hesitations. Perhaps there is a misunderstanding. Perhaps it requires gently
letting the person know that it is not personal, but that at this time it makes the
24 | DECEMBER 2018
business issues
most sense not to include them. What- Use a “parking lot.” To remain acutely non-urgent items. “Next steps” should be
ever you do, be specific, discreet and focused on the meeting’s intent, have a assigned to the attendees for those that
respectful. flip chart or white board handy. This will are deemed more urgent/important—
Send out an agenda and expecta- serve as the parking lot. Any time a wor- exploring a new idea, researching answers
tions in advance. Keep your agenda thy issue arises beyond the meeting con- to a particular problem or initiating an
tight. Assign initials next to components text or intention, it moves to the parking activity. Sometimes, parking lot items are
where you expect others to take charge. lot. At the end of the meeting, the parking bigger than they first appear, so they may
In addition to the agenda itself, make lot should be categorized by urgent and need to spin off into separate meetings.
sure to include a brief bulleted summary
of expected outcomes for the meeting. It
may be as simple as: “We will conclude
with clarity on our individual responsibil-
ities for this week’s project.” Or “We will
produce a minimum of three schemes for
the schematic design.” Or perhaps “We
will bring the client to a point of decision
on a particular sticking point.” Or even
“We will decide how to reallocate internal
resources for cross-training purposes.”
Where it makes sense, consider
using a consent agenda. When the
lion’s share of a meeting structure
FabSuite continues to be
involves passive reporting—as opposed
to discussing, resolving and strategiz-
the industry leader in Steel
ing—then why not save time by using a Management Software
consent agenda? This is a single agenda
item covering a number of routine issues
that require familiarity or approval but
not necessarily in-person discussion. If a
team member feels that discussion is war-
ranted, any item may be removed from
the consent agenda by simply requesting “Technology is going
that it be removed. The removed item is to be the lifeblood of
then placed elsewhere on the active meet-
ing agenda. The entire consent agenda
what keeps the steel industry alive, and FabSuite
is then acknowledged and validated by drives that. I would recommend FabSuite to any
the team prior to moving on to strategic fabricator who wants to make money”
matters. While this method is most com- -Adam Norman, GMF Industries
monly used by nonprofit boards to save
time, there is most certainly a place for
Ready for a change? It’s easy to make the switch -
consent agendas within a for-profit orga-
nization as well! contact us for your upgrade offer.
Establish a no-phone zone. This can fabsuite.com/upgrade
be tricky, particularly when dealing with
stubborn attendees who may be senior to
you. But even one person scanning a cell
phone can throw off the rest of the group
and the leader. It’s distracting at best and
downright perturbing and discouraging
at worst. Options to handle it include:
establishing the meeting as a phone-free
zone on the agenda invitation, asking
people to check phones at the door and
providing scheduled breaks for everyone
to check their devices.

Modern Steel Construction | 25


business issues

Other times, attendees ultimately realize meetings have lost their useful life; many simply adding to the length of the meet-
that the parking lot item is of a very low do have expiration dates, after all. For ing. If you truly agree with something,
priority, and they decide to table it indefi- example, one of my former firms held simply say, “I agree.” And mean it.
nitely. The ultimate point is that all con- merger integration meetings for one Arrive early (especially for an exter-
tributions are captured and attended to, year longer than necessary. Another firm nal meeting). Never be the person that
one way or another. I consulted for used an old and tired walks in late! Use your pre-meeting time
Start on time. Start meetings on time agenda for their project manager meet- to gather your own thoughts, review
even if there is only one other person in ings that was no longer productive. At notes, etc. Furthermore, take the oppor-
the room. As others drift in, simply con- least once a year, perhaps during your tunity to connect with other attendees on
tinue moving along. If you’d like to be strategic planning sessions, analyze the a more casual basis before the meeting
polite, you can stop for a brief moment, effectiveness of your firm’s meetings. commences. This is where relationships
welcome them and let them know where At a minimum, review all the “standing” can grow and strengthen!
you are in the agenda. Do not backtrack meetings that are held both internally, Remain engaged (and look the part).
or repeat what you have already said. as well as externally with clients and Unless you are expecting a burning, time-
Sometimes, an integral meeting con- consultants as part of your overall work sensitive client call, don’t be a jerk. Keep
tributor (and decision-maker) will be late. process. Which ones should stay? Which the device silenced and out of sight, and do
Consider making a game-time decision ones should go or be revitalized? your part to remain present with the group.
by reorganizing elements to see what you
can accomplish without him/her. When
that person finally arrives, summarize Unless you are expecting a burning, time-
what has already been discussed, then
weave that back into the original agenda. sensitive client call, don’t be a jerk. Keep
End the meeting by reiterating the
importance of timeliness for the sake of
devices silenced and out of sight.
the team. Attendees will see that you are
committed to an on-time start, and they As an Attendee Give your feedback. If you have
will surely arrive promptly in the future. Even if you are attending rather than ideas on how to improve a particular
End on time. Have an established leading, you share responsibility for the meeting type, don’t be shy. In your most
meeting timeframe. Well-planned meet- meeting’s success. Do not be complacent diplomatic way, present your ideas to the
ings should not run long. The only excep- and complain. Instead, recognize that meeting leader off-line. First, express
tion is a creative and/or brainstorming you, as an attendee, can demonstrate pos- appreciation for their current efforts.
meeting, where juices are flowing abun- itive behavior while motivating others to Preface your suggestions by stating they
dantly. In those cases, you may want to do the same. are just for consideration, and offer to
respectfully ask for additional time from Come prepared. Read the agenda help in any way you can. Make sure you
your attendees. in advance. Have some thoughts/ideas/ support your claims—i.e., share another
Get feedback. Allow a few minutes questions in writing. Collect any infor- context/story in which a particular meet-
at the end the meeting to ask for feed- mation that you need to prior to the ing technique worked well.
back. You may even want to have people meeting, and have it organized and on Meetings are a broad—and often con-
rate the meeting privately or right there hand (no running back to your desk). troversial—topic in terms of their real
on the spot (perhaps on a scale of 1 to 5). Make quality statements. You will be value. While some rebel companies have
Off-line, feel free to ask the attendees for measured by the quality, not the quantity, ousted meetings altogether, the majority
additional input or requests. You won’t of your contributions. Digressions run of firms in the AEC world continue to rely
be able to satisfy everyone, but at least the gamut from the senior partner that upon meetings to service clients and move
you will have heard them. If the group wants to tell yet another story to the mid- the company forward. They play a signifi-
shares common goals and has the firm’s level manager to repeating what others cant role in our professional lives. Let’s
best interests in mind, then they should have already said to the chatty business make them the best they can be! ■
all wholeheartedly strive to make the developer that enjoys hearing himself
meetings productive. speak to feel important. Don’t add to What is your experience with meetings?
Don’t be satisfied with the “usual.” this problem. There is no need to restate Which meeting ideas and tactics have worked
Sometimes we get caught in a rut of what others have already said unless you well for you? We’d love your feedback! Send
attending the same meetings week after add something that will make a differ- your thoughts to [email protected].
week, month after month. Maybe those ence. People who repeat and restate are

26 | DECEMBER 2018
Keeping the
Vision Afloat
BY JESSALYN NELSON, PE, AND KARIM ZULFIQAR, PE

28 | DECEMBER 2018 Michelle Litvin Studio


A university science building incorporates hidden hangers
and cantilevers to meld higher education with high design.

Walter P Moore

above: Framing for the column-free interior lobby space is highlighted in this model.
left: Abilene Christian University’s new Halbert-Walling Research Center (HWRC) is part of a three-phase plan to upgrade the school’s science facilities.

SEVERAL SCIENCE DISCIPLINES have a new steel-framed home at Abilene


Christian University (ACU), all under one roof.
In developing a plan for a new science building on its Abilene, Texas, campus, the
small private school envisioned a new and innovative space to house its biology, chemis-
try and biochemistry departments. The new 54,000-sq.-ft building, the Halbert-Walling
Research Center (HWRC), is part of a three-phase plan to upgrade the science facili-
ties on campus, which also includes façade and interior renovation work on the existing
Onstead Science Center. Not only does it bring new laboratories, classrooms, lecture
space and state-of-the-art equipment to the school, but it also adds a signature, modern
edifice that stands out among the stately buildings that populate ACU’s campus.

Pod Life
Architect Perkins+Will worked with ACU to develop a striking exterior and a
column-free interior lobby space, and structural engineer Walter P Moore (WPM)
designed a framing system to support this vision. The three-story building, which
opened last year, incorporates a steel braced frame lateral system, with the roof and
high roof—the latter a combination of transfer girders and long cantilevers separated
from the regular roof by few feet—also framed with steel; 550 tons of structural steel
was used in all. The project employed the integrated project delivery method, the first
for steel fabricator Basden Steel, who was brought in early to provide expertise on
material procurement, connection design and constructability.
Throughout the project, the use of steel enabled WPM to develop innovative solu-
tions to support the expansive glass façade, thin roof profile and a prominent “floating”
Jessalyn Nelson is an associate and
interior space. This latter, eye-catching feature, a two-story pod structure that appears
structural engineer and Karim Zulfiqar is a
to float above the first floor, includes auditorium and collaboration spaces as well as
principal and senior project manager, both
a corridor that wraps around the perimeter. A 6-ft-tall glass handrail runs along the
with Walter P Moore’s Houston office.
corridor and pod edge, providing an airy, open walkway. While attractive, this element
Modern Steel Construction | 29
Walter P Moore

The building’s two-story pod structure appears to float above the first floor and includes auditorium and collaboration spaces as well as a cor-
ridor that wraps around the perimeter.

limited the use of hangers around most of the space, which necessi- Another structural challenge with the pod was that various stu-
tated a combination of hidden hangers and cantilevers. To develop dent spaces within the assembly were susceptible to vibrations. As
this hidden support system, WPM performed analyses using such, WPM incorporated vibration studies in the design and anal-
Grasshopper visual programming within the Rhino 3D modeling ysis, following AISC Design Guide 11: Vibrations of Steel-Framed
package, including parametric modeling to optimize and balance Structural Systems Due to Human Activity (www.aisc.org/dg) crite-
hanger and cantilever support points, seeking to emphasize the ria for office spaces and limiting peak acceleration to 0.5% grav-
floating appearance. This approach allowed for column-free space ity. This enabled the team to size the steel beams appropriately to
on Level 1 with almost 30 ft of uninterrupted overhang. mitigate the impacts of expected excitations while still maintaining

Walter P Moore
The caltilevered roof fram-
ing elements were painted
as protection against
potential water intrusion,
as they are not within the
building envelope. They
were also supported via
temporary kickers during
construction.

30 | DECEMBER 2018
Walter P Moore Walter P Moore

Cantilevered framing for the roof.

The tall glass façade is uninterrupted by columns and topped by a thin-profile cantilevered high roof.

Walter P Moore

Modern Steel Construction | 31


Walter P Moore
Walter P Moore

Steel bracing at the main roof and high roof. Framing for the pod assembly, which hangs from the ceil-
ing in the atrium space.

the thin profile desired by the architect and owner. inconspicuous within the depth of the primary structure but were
To further enhance the lightness of the structure, Perkins+Will engineered to support the above glass on their own.
designed the glass handrail around the perimeter of the pod to
be uninterrupted by metal supports. The solution was to produce Uninterrupted Façade
“button” supports along the base of the glass within the depth of While the floating pod is a striking feature within the building,
the structure to achieve the desired effect. The buttons appear the tall glass façade—uninterrupted by columns and topped with a

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32 | DECEMBER 2018
The HWRC incorporates 550 tons of structural steel in all. Michelle Litvin Studio

thin-profile cantilevered steel-supported high roof—makes an equally solutions throughout the design process was crucial, as was view-
strong visual statement on the outside and acts as a new, modern focal ing the process holistically. And the result is a new research cen-
point for ACU’s campus. The façade pairs amiably with the newly reno- ter that serves as a campus icon not only for its aesthetic appeal,
vated Onstead Science Center, which also features a glass façade and but also for the competitive educational advantages it brings to
sits adjacent to the HWRC. To support the façade, WPM coordinated ACU’s students and faculty. ■
with Perkins+Will to design and detail curtain wall back-up steel, which Owner
incorporated hidden connections and embed plates, as well as exposed Abilene Christian University, Abilene, Texas
connections ground smooth to accomplish the streamlined look. The
General Contractor
architectural expectations of the thin roof were met through careful Hoar Construction, Austin
configuration of the overhead transfer girders supporting the hangers
Architect
via additional cantilevers within the tight soffit space.
Perkins+Will, Houston and Dallas
The success of the HWRC project hinged upon close coop-
eration within a team that worked together on solutions from Structural Engineer
preliminary design stages through construction, keeping in mind Walter P Moore, Houston
the shared goal of reaching the aesthetic and performance expec- Steel Fabricator, Erector and Detailer
tations. Recognizing these end goals and striving to integrate Basden Steel, Burleson, Texas

Modern Steel Construction | 33


Land Granted
BY FALGUN SURANI, PE

Complex steel forms, both hidden and exposed,


support signature elements of two dynamic
buildings in a new urban green space.

THE GATHERING PLACE in Tulsa, Okla., is more than just that.


Designed to transform Tulsa’s downtown waterfront along the Arkansas River into
a dynamic, interactive environment, the $465 million, 66-acre green space is the largest
private gift to a public park in U.S. history.
In addition to the vast open space, the park contains two dynamic steel-framed
buildings (incorporating a total of 460 tons of structural steel) that anchor its services
and activities, each structure embracing the powerful park landscape via a combination
of traditional modernist strategies incorporating the rich, natural material palate of
Oklahoma.

Williams Lodge
The first is Williams Lodge, which offers restrooms, a cafe, a two-story fire-
Falgun Surani ([email protected]) place, indoor lounge spaces and educational activity rooms. Primarily made of stone
is an associate and project manager with floors, wood ceilings and full-height windows, the underlying design theme for the
Structural Engineering Associates, Inc., in lodge was to provide an enclosed space that appears to be part of the landscape
Kansas City. and also provides shelter during inclement weather. While the team chose steel as

34 | DECEMBER 2018
OUR SYMPHONY OF
CURVED STEEL
at the Kimmel
Center for the
Performing Arts

• 300 tons of 5-in. square steel tubing roll-ccurved 45° off axis
byy Chicago Metal Rollled Products to frame a barrel-vault skyligght
150-ft. high and 327-ft. long.

• Radius tolerances within 1/16 in.——“unheard of in structural steel


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• High quality, on
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SEA

The stone-clad, three-part fireplace provides an attractive focal point inside and
outside of the Williams Lodge and is supported by an intricate steel frame.

The ONEOK Boathouse is one


of two unique steel structures in
Tulsa’s new Gathering Place park.

SEA SEA

the framing material, the design goal of providing unob-


structed views of the park ruled out larger hollow structural
section (HSS) or wide-flange columns at the perimeter.
Instead, closely spaced solid vertical steel plates (2½ in. by
8 in.) were implemented as columns to support the steel
floor and roof beams—and also perform double-duty as
window mullions. Nearly half of the plate columns are two
stories tall, about 40 ft high. With concerns about losing
plumbness during fabrication, shipping and erection, AISC
member Unique Metal Fabrication proposed splicing the
plate columns at floor level. However, the exposed nature
of these columns as window mullions demanded a clean fin-
ish, rendering the splice unacceptable to the design team.
Instead, the plate columns were erected first and temporary
braces were provided during construction. Plate plumbness
was repeatedly checked during construction, and the steel Unique Metal

Modern Steel Construction | 35


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Details (above and below) and actual framing


(right) for the complex fireplace framing. *$7<3(
%
*$/9
0(7$/522)'(&. 7<3 812 floor and roof beams framing into the plate columns and glass win-
/[[&217 7<3

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dows were fabricated per final field dimensions.
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The centerpiece of the lodge is a massive, two-story stone fire-


' 767((/(/
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place that’s large enough for a group of people to walk in and around.
*$7<3(
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The intricate shape of this structure meant that the skin would have
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to be supported by a curved steel structure since cast-in-place con-

6/ 7<3 crete forming was not feasible. A uniform oval concrete shaft was
767((/(/
used as a shear wall as well as the core structure supporting the two-
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on center. A SAP 2000 3D model was created to analyze and design
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this complex steel structure for out-of-plane wind loads as well as
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weight and moment coming from shelf angles supporting the stone
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through the building. The first serves as the flue for the fireplace at
/[[7<3$7

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level 1, the second supports the skylight in the center of the fireplace
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7<3 and the third serves as the flue for the fireplace at level 2, and also hangs
0&[&217,1),//,1
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from the face of the oval concrete shaft. It was nearly impossible to
+66[[&859(',1
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produce construction drawings for this steel structure, which had vary-


ing radii in every direction. Therefore, a 3D Rhino center line model


6,0
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was used as construction documentation, incorporating 2D details and
&/5


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sections with the structural drawings. Unique Metal extruded this 3D
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center line model to make a Tekla 3D model, which was then used to
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produce shop drawings. The traditional way of curving steel was not
7),1,6+)/225

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feasible since the steel grid structure changed shapes with non-uniform
radiuses throughout its height and width. Additionally, shipping and



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erection of the roughly 60-ft-tall by 30-ft-wide steel structure wasn’t
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possible. Unique Metal and general contractor Crossland proposed cre-


ating roughly 12-ft-tall ring grids that could be fabricated and shipped
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in quarter segments to be field welded to make the final shape of the
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0$;+25= 9(57 structure. Each vertical and horizontal member was made by cutting
¼-in. or 3∕8-in. plates to its radiused shape from the 3D Tekla model and



%&21&23(1,1*
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5()(572$5&+'5$:,1*6
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to avoid any local distortion or warping effect from the welding heat.
In addition, the original design was to have the continuous wide-

6/ flange verticals supporting the HSS horizontals at every 4 ft, but this

36 | DECEMBER 2018
Boathouse stair enclosure
framing in the fabrication
shop (left) and as a 3D
model (right).

Unique Metal

was not feasible due to shipping and erec-


tion limitations mentioned above. Instead,
the horizontal HSS were made to run
continuous, and vertical wide-flanges were
made discontinuous at every intersec-
tion with horizontals. Since the 3D Tekla
model was extruded from a center line
Rhino model, this meant that all or a por-
tion of the flanges of the wide-flange ver-
ticals would not receive a continuous weld
on the HSS below due to the local twist
in the overall shapes of the members. This
issue was resolved by introducing a larger
base plate at every vertical wide-flange top
and bottom, and then these base plates
were welded to the HSS horizontals at
the top and bottom to achieve continuity.
The design team of Mack Scogin Merrill
Elam Architects and Structural Engineer-
ing Associates used a 3D model to coordi-
nate the locations of several floor and roof
beams that penetrated the steel grid struc-
ture of the fireplace and framed into the
oval concrete shaft. Shelf angles support-
ing the stone façade at the fireplace was
also made by welding two plates together
to achieve the shape of the fireplace, and
Fero brackets were used to connect shelf
angles with the steel grid frame to provide
the cavity for insulation.
The building also includes three stair-
ways designed and fabricated using steel
plate. The grand stair uses glass handrails
and walls and was designed to cantilever
between two floors, and the other two
steel plate stairs use stone flooring. One
of these is supported on a radiused chan-
nel stringer on one end, with the other end

Modern Steel Construction | 37


being supported on a concrete foundation wall where plate trades on level 3, which in some cases cantilevers and also changes shape
are notched around the plate-column base plates to avoid conflicts. with varying radii in every direction. Like the support structure for
the Williams Lodge fireplace, it was difficult to produce construc-
ONEOK Boathouse tion drawings for this structure. Hence, the same method of 3D
The second building, the three-story ONEOK Boathouse, modeling to produce shop drawings, as well as cutting and welding
houses a restaurant on the pavilion outlook deck, offering views of plate, was used to achieve the desired built-up structural shapes.
of the Arkansas river and downtown Tulsa, as well the Cabinet Metal studs are used as infill between the steel grid structure to
of Wonder, an educational and social gathering space. The cen- support the stair enclosure’s slate façade.
terpiece of the boathouse is a fiberglass canopy supported via The level 2 mezzanine is made of composite steel beams, steel
HSS that serves as the roof for the uppermost pavilion level. deck and glass walls, and hangs from the level 3 floor beams via
The steel stair enclosure covers the center floating stair serv- four HSS hangers. The level 3 beams also support the entire roof
ing all floors and is made with of HSS members placed in 4-ft by structure for the restaurant, which includes another HSS hanger to
4-ft grids. The enclosure is supported on composite steel beams support a floating stair landing.

SEA SEA

The centerpiece of the boathouse is a fiberglass canopy supported by HSS, that serves as the roof for the upper-most pavilion level.

SEA SEA

38 | DECEMBER 2018
Whether exposed to view in the boathouse canopy or hidden Park Designer
within the three-pronged fireplace in the lodge, complex steel Michael Van Valkenburgh Associates, Inc.
framing elements are at the center of the Gathering Place’s two Structural Engineer
signature structures. These structures in turn demonstrate how Structural Engineering Associates, Inc.
the built environment can mesh well with natural surroundings to
Steel Team
enhance a riverfront experience in an urban setting. ■
Fabricator
Owner
Unique Metal Fabrication, Inc.,
City of Tulsa, Okla.
Pittsburg, Kan.
General Contractor
Detailer
Crossland Construction Company International Design Services, Inc.,
Architect St. Louis
Mack Scogin Merrill Elam Architects
right: Fireplace framing model.

=
;

<

SEA

The fireplace (above) and south stair (below) of the lodge.

SEA

Modern Steel Construction | 39


Silica Safety
BY KATHLEEN DOBSON

SINCE THE 1930s, the U.S. Department of Labor has been studying the relation-
ship between silica dust and worker deaths. (Visit tinyurl.com/silicasafety to see a
1938 news reel of Frances Perkins, the first woman to head Occupational Safety and
Health Administration—OSHA—introducing the hazards of silica.)
In 1971, OSHA put a standard in place for silica, limiting worker exposure to an
average of 250 micrograms per cubic meter over eight hours. And now, after further
research and discussion, an updated silica standard for construction has recently gone
into effect, limiting respirable crystalline silica exposure to workers to an average of 50
micrograms per cubic meter of air over eight hours.
On September 23, 2017, 29 CFR 1926.1153, the respirable crystalline silica stan-
dard (www.osha.gov), became enforceable for employers in the construction industry.
Kathleen Dobson ([email protected])
For construction contractors involved in activities that generate respirable crystalline
is safety director with Alberici Constructors.
silica dust, including blasting, grinding, cutting or otherwise working on materials such
as concrete, brick and stone, it means a much stricter standard for respirable crystalline
silica dust control.
What’s important, and generally overlooked, is that contractors may be required to
comply with the new standard if their workers are working around airborne crystalline
silica produced by other contractors. For example, if an erector is working downwind from
a contractor dry-cutting a concrete slab and is exposed to the dust cloud, the erector’s
employer is required to have a respirable crystalline silica program in place. As such,
construction employers, including those working with steel, should evaluate the appro-
priateness of a silica safety program for their workers.
Employers who do not comply with the requirements of the new silica standard
could receive financial penalties from OSHA. Serious or other-than-serious penalties
could be up to $12,934 each—and repeat offenses or violations deemed by the agency
to be willful in nature are subject to financial penalties of up to $129,336 each.

40 | DECEMBER 2018
Silica dust, a common hazard in concrete and masonry construction,
faces new regulations to curb worker exposure that may peripherally
affect on-site steel construction.

Employer Requirements pirator, but there are instructions for test- tent person is:
Employers will initially need to deter- ing seals (on the packaging) that a worker • Someone who is on-site all the time
mine how much respirable crystalline silica should follow every time they use one. • Someone who knows the essential ele-
dust workers are exposed to. If a viable sam- Also, OSHA considers any respirator use ments of the silica standard
pling study indicates exposure levels below (including the filter masks) worn for silica • Someone who can enforce the rules
25 micrograms, then the employer is not exposure to be a part of our silica exposure with self-performed work and sub-
required to implement a silica program. plan. If a worker wears any type of respira- contractor’s work
However, if the sampling study indi- tor for 30 days (and OSHA considers a day’s • Someone who can assure that person-
cates exposure levels at or above 25 mi- wear to be of any duration, whether it’s 15 nel understand the standard if they are
crograms, then the employer is required minutes or 8 hours) during a year, the work- working around activities that pro-
to implement a written plan, provide er must be medically evaluated once the 30- duce respirable crystalline silica dust
medical surveillance and documentation day threshold is met. This includes: If you aren’t certain who to designate,
and implement relevant engineering con- • A health history make sure you contact the safety depart-
trols to effectively reduce the amount of • A physical exam (chest x-ray, pulmo- ment for further direction.
respirable crystalline silica workers are ex- nary function test and TB skin test) Is this going to add costs to projects?
posed to. Most contractors anticipate that Costs will vary, but it is estimated that Yes. Employers will be responsible for:
they will have many activities related to every worker undergoing a medical evalu- training employees; assuring they have
concrete work that will place the company ation will be between $250 and $500, or the correct tools (respirators, tools with
in the level where they are required to more. Additional costs for fit-testing half- integrated water systems and tools with
have a comprehensive plan. Steel erectors face respirators also need to be considered. integrated HEPA vacuum systems); and
will work around others or occasionally The workers wearing respirators must assuring that personnel who need medi-
have tasks that expose them to silica. Steel be tracked to maintain compliance with cal evaluations are identified and receive
fabrication facilities may have occasions the standard. the evaluations per the standard. Project
where workers could be exposed. At this time, we understand that the leaders and estimators need to under-
OSHA’s Table 1 (shown on the next use of any respirator, including the dust stand there will be additional costs.
page) also shows exposure control tech- masks, means our workers must be clean If our subcontractors are performing
niques for common construction tasks. If shaven; anything other than that is still to concrete work that produces respirable
the table is followed regarding dust con- be determined. crystalline silica, what do we need to do?
trol techniques, respirators and a respira- What changes can be made to tools Make certain they are following the stan-
tor program may not be required for silica to reduce silica dust? Manufacturers dard and are not exposing your workers or
exposures, and viable sampling studies will who produce concrete tools have protec- any other subcontractor workers to respi-
not be required. tive measures in place: filter systems, water rable crystalline silica exposure. Failure to
systems, vacuum systems and so on. Many assure that subcontractors are complying
FAQs of the tools we currently use cannot be ret- may mean that OSHA will cite the general
Here are answers to some frequently rofitted and will not meet the standard re- contractor for failing their controlling con-
asked questions about silica: quirements. Contact your company safety tractor responsibilities. Remember: Cita-
Will everyone need a respirator? team for support and contact your manu- tions now begin at $12,934 per each maxi-
No. See if your tasks fall under Table 1 facturer representative for training in the mum penalty violation.
(there are 18 common construction activi- use of the new tools. In addition, OSHA’s Crystalline Silica
ties) and determine how long each task will If tools incorporate wet methods, are Standard for Construction and Small Entity
take. Most tasks in Table 1 require a res- other measures needed? Yes. You cannot Compliance Guide for the Respirable Crystal-
pirator with an assigned protection factor assume that wetting down will be effective. If line Silica Standard for Construction, both
(APF) of 10. a manufacturer’s tool has a wet method incor- available at www.osha.gov, are docu-
If I give a worker a filter mask (like porated into the tool and it is used with wa- ments every shop and project should have
an N-95 or N-100) will I be covered? ter—and it reduces exposure to the permitted and reference.
Not necessarily. Filter masks are still respi- level—then that eliminates the need for other Understanding and following the re-
rators. Workers need to know how to wear compliance testing and respirator use. quirements of this new silica standard will
them, when to exchange them and if they We don’t have a full-time safety rep- help you keep your employees safe and also
are properly fitting. There is no qualitative resentative on our project. Who is the help keep your company from becoming
or quantitative fit test for this type of res- competent person? The project’s compe- vulnerable to infraction-related fines. ■

OSHA’s “Specified Exposure Control Methods” table is on the next page. `

Modern Steel Construction | 41


Specified Exposure Control Methods When Working with Materials Containing Crystalline Silica

Required respiratory protection and


minimum assigned protection factor (APF)
≤ 4 hrs/ >4 hrs/
Equipment/task Engineering and work practice control methods shift shift
(i) Stationary masonry saws Use saw equipped with integrated water delivery system that None None
continuously feeds water to the blade
Operate and maintain tool in accordance with manufacturer’s
instructions to minimize dust emissions
(ii) Handheld power saws Use saw equipped with integrated water delivery system that -When used outdoors None None
(any blade diameter) continuously feeds water to the blade
Operate and maintain tool in accordance with manufacturer’s -When used indoors or APF 10 APF 10
instructions to minimize dust emissions: in an enclosed area
(iii) Handheld power saws For tasks performed outdoors only: None None
for cutting fiber-cement Use saw equipped with commercially available dust collection system
board (with blade diameter Operate and maintain tool in accordance with manufacturer’s
of 8 inches or less) instructions to minimize dust emissions
Dust collector must provide the air flow recommended by the tool
manufacturer, or greater, and have a filter with 99% or greater efficiency
(iv) Walk-behind saws Use saw equipped with integrated water delivery system that continuously -When used outdoors None None
feeds water to the blade
Operate and maintain tool in accordance with manufacturer’s -When used indoors or APF 10 APF 10
instructions to minimize dust emissions: in an enclosed area
(v) Drivable saws For tasks performed outdoors only: None None
Use saw equipped with integrated water delivery system that
continuously feeds water to the blade
Operate and maintain tool in accordance with manufacturer’s
instructions to minimize dust emissions
(vi) Rig-mounted core saws Use tool equipped with integrated water delivery system that supplies None None
or drills water to cutting surface
Operate and maintain tool in accordance with manufacturer’s
instructions to minimize dust emissions
(vii) Handheld and stand- Use drill equipped with commercially available shroud or cowling with dust None None
mounted drills (including collection system
impact and rotary hammer Operate and maintain tool in accordance with manufacturer’s
drills) instructions to minimize dust emissions
Dust collector must provide the air flow recommended by the tool
manufacturer, or greater, and have a filter with 99% or greater efficiency
and a filter-cleaning mechanism
Use a HEPA-filtered vacuum when cleaning holes
(viii) Dowel drilling rigs for For tasks performed outdoors only: APF 10 APF 10
concrete Use shroud around drill bit with a dust collection system. Dust collector
must have a filter with 99% or greater efficiency and a filter-cleaning
mechanism
(ix) Vehicle-mounted drilling Use dust collection system with close capture hood or shroud around None None
rigs for rock and concrete drill bit with a low-flow water spray to wet the dust at the discharge
point from the dust collector
OR
Operate from within an enclosed cab and use water for dust None None
suppression on drill bit
(x) Jackhammers and Use tool with water delivery system that supplies a continuous stream -When used outdoors None None
handheld powered or spray of water at the point of impact: -When used indoors or APF 10 APF 10
chipping tools OR in an enclosed area
Use tool equipped with commercially available shroud and dust -When used outdoors None None
collection system -When used indoors or APF 10 APF 10
Operate and maintain tool in accordance with manufacturer’s in an enclosed area
instructions to minimize dust emissions
Dust collector must provide the air flow recommended by the tool
manufacturer, or greater, and have a filter with 99% or greater efficiency
and a filter-cleaning mechanism:
(xi) Handheld grinders for Use grinder equipped with commercially available shroud and dust APF 10 APF 25
mortar removal (i.e., collection system Operate and maintain tool in accordance with
tuckpointing) manufacturer’s instructions to minimize dust emissions
Dust collector must provide 25 cubic feet per minute (cfm) or greater of
airflow per inch of wheel diameter and have a filter with 99% or greater
efficiency and a cyclonic pre-separator or filter-cleaning mechanism

42 | DECEMBER 2018
Required respiratory protection and
minimum assigned protection factor (APF)
≤ 4 hrs/ >4 hrs/
Equipment/task Engineering and work practice control methods shift shift
(xii) Handheld grinders forFor tasks performed outdoors only: None None
uses other than mortar
Use grinder equipped with integrated water delivery system that
removal continuously feeds water to the grinding surface
Operate and maintain tool in accordance with manufacturer’s
instructions to minimize dust emissions
OR
Use grinder equipped with commercially available shroud and dust -When used outdoors None None
collection system
Operate and maintain tool in accordance with manufacturer’s -When used indoors or None APF 10
instructions to minimize dust emissions in an enclosed area
Dust collector must provide 25 cubic feet per minute (cfm) or greater of
airflow per inch of wheel diameter and have a filter with 99% or greater
efficiency and a cyclonic pre-separator or filter-cleaning mechanism:
(xiii) Walk-behind milling Use machine equipped with integrated water delivery system that None None
machines and floor grinders continuously feeds water to the cutting surface
Operate and maintain tool in accordance with manufacturer’s
instructions to minimize dust emissions
OR
Use machine equipped with dust collection system recommended by None None
the manufacturer
Operate and maintain tool in accordance with manufacturer’s
instructions to minimize dust emissions
Dust collector must provide the air flow recommended by the
manufacturer, or greater, and have a filter with 99% or greater efficiency
and a filter-cleaning mechanism
When used indoors or in an enclosed area, use a HEPA-filtered vacuum
to remove loose dust in between passes
(xiv) Small drivable milling Use a machine equipped with supplemental water sprays designed to None None
machines (less than suppress dust. Water must be combined with a surfactant
half-lane) Operate and maintain machine to minimize dust emissions
(xv) Large drivable milling For cuts of any depth on asphalt only: None None
machines (half-lane and Use machine equipped with exhaust ventilation on drum enclosure
larger) and supplemental water sprays designed to suppress dust
Operate and maintain machine to minimize dust emissions
For cuts of four inches in depth or less on any substrate:
Use machine equipped with exhaust ventilation on drum enclosure None None
and supplemental water sprays designed to suppress dust
Operate and maintain machine to minimize dust emissions
OR
Use a machine equipped with supplemental water spray designed to None None
suppress dust. Water must be combined with a surfactant
Operate and maintain machine to minimize dust emissions
(xvi) Crushing machines Use equipment designed to deliver water spray or mist for dust None None
suppression at crusher and other points where dust is generated
(e.g., hoppers, conveyers, sieves/sizing or vibrating components,
and discharge points)
Operate and maintain machine in accordance with manufacturer’s
instructions to minimize dust emissions
Use a ventilated booth that provides fresh, climate-controlled air
to the operator, or a remote control station
(xvii) Heavy equipment and Operate equipment from within an enclosed cab None None
utility vehicles used to OR
abrade or fracture silica-
containing materials (e.g., When employees outside of the cab are engaged in the task, apply None None
hoe-ramming, rock ripping) water and/or dust suppressants as necessary to minimize dust emissions
or used during demolition
activities involving silica-
containing materials
(xviii) Heavy equipment and Apply water and/or dust suppressants as necessary to minimize None None
utility vehicles for tasks such dust emissions
as grading and excavating but OR
not including: Demolishing,
abrading, or fracturing When the equipment operator is the only employee engaged None None
silica-containing materials in the task, operate equipment from within an enclosed cab

Modern Steel Construction | 43


Learning Experience

Photos: Cynthia DeMatteo Falconer

BY JAMES FALCONER, PE, PENG, CYNTHIA DEMATTEO


FALCONER, TOM TORRENTI, PE, AND ROBERT GENNETT

TWO DECADES AGO, in an effort to modernize and improve its public school
facilities, the city of New Haven launched its ongoing School Construction Program.
Since its initiation in 1998, the program has seen the renovation or construc-
tion of 46 schools totaling 4.2 million sq. ft and $1.6 billion. The latest proj-
ect under the program is the Reginald Mayo School Early Childhood Learning
School, which replaces the Helene Grant School (Grant was a school teacher who
worked in the New Haven school system for half a century). The new facility is
the largest public preschool in the state and the city’s only early childhood learn-
ing school.
Framed with nearly 600 tons of structural steel, the main building for the new
school consists of two wings with a maximum length of 190 ft—one featuring class-
rooms, a cafeteria and offices and another dedicated to administrative spaces—that
stretch out at a 90° angle from one another from a hexagonal anchor section with a
maximum side length of 133 ft. A new, smaller steel-framed administrative building,
using approximately 50 tons of steel, was also part of the project.
The L-shaped plan of the main building is a series of block forms that represent the
classrooms, with each block requiring long, column-free spans that facilitate open and flex-
ible classroom spaces. The maximum span of the beams in the longitudinal direction is 38
ft, 10.5 in., which is longer than the typical beam span length for this type of building, and
beams that support the stud brick façade were restricted to a maximum deflection of 0.3 in.
in order to follow the provisions of local building code requirements for masonry walls. As
a consequence, heavier-than-normal beams were used.
With a total area of 84,000 sq. ft and a height of 44.5 ft, the main structure con-
James Falconer ([email protected]) sists of ordinary moment-resisting frames built up with 10-in. and 14-in. hollow
is owner and Cynthia DeMatteo Falconer structural section (HSS) columns (A500 Grade B) and wide-flange beams (ASTM
([email protected]) is administrator, A992) with sizes ranging from W21×201 to W12×40, all topped by a composite steel
both with JKF and Associates, LLC, in New deck with concrete topping for the second floor and open-web steel joists with non-
Haven, Conn. composite steel deck for the roof. The deck edges incorporate a 3∕8 in. plate to serve
as a concrete pour stop as well as to provide horizontal support for the perimeter wall
studs. In addition, kicker bracing was deployed along the edge beams to minimize
cantilever slab deflection.
44 | DECEMBER 2018
A collaborative approach and
a team experienced in school
construction made quick
work of a steel-framed early
childhood learning center.

The new Reginald Mayo School Early Childhood Learning


School is the largest public preschool in Connecticut.

After selecting the ordinary moment system for the typical framing, the design team
determined a minimum column size of HSS 10×10×5∕8 everywhere except at the hex-
agonal center portion, where larger HSS14×14×5∕8 columns were required. Moment
connections were employed to achieve an unobstructed area of work, and using HSS
columns helped facilitate multiple-direction connections at the same elevation in some
areas. A number of HSS columns were strengthened, with help from RAM, to prevent
local buckling where they connected to the beams. RAM indicates when to reinforce
the wide-flange column webs for shear and additionally places top and bottom stiffen-
ers at the beam-column connection points for wide-flange columns—though not in
this case since the columns were hollow. Each frame, moment and shear element was
analyzed, and the transfer forces to the column were determined to need reinforcement
to avoid local buckling. The procedure involved cutting off columns, installing hori-
zontal plates and welding the new assemblies to the original columns.
The center hexagonal building is used as a cafeteria and theater, and its complicated
nexus was addressed via a couple of center main frames consisting of HSS trusses con-
nected to the HSS columns and circled by ordinary moment-resisting frames. The cen-
ter of the hexagon is crowned by a skylight that provides natural light to the cafeteria
and is supported by two perimeter strengthened joists that were beefed up to take on
the increased load. Because of the required sound isolation between the cafeteria and
the classrooms, 8-in. reinforced concrete masonry units (CMUs) were implemented,
and the heavy load imposed on the second floor is reflected in the size of the steel sup-
port beams, which are W21×166.
The building’s exterior consists of steel studs finished with a brick façade, with
relief joints distributed along the face of the building. The egress stairs needed to be Tom Torrenti ([email protected]) is
isolated from the rest of the building in order to achieve a two-hour fire rating refuge the owner of Thomas A. Torrenti Structural
as prescribed in the 2012 International Building Code. The typical approach is to use Engineers, Inc., in Orange, Conn., and Robert
reinforced CMUs built as independent towers in the footprint of the building, but Gennett ([email protected])
the towers interrupted the continuity of the steel frame, thus demanding additional is a project coordinator with Schenectady Steel
members to circumvent them. As such, the conceptual design of the school did not Company, Inc., in Schenectady, N.Y.
consider the stair towers as part of the overall lateral-resisting system.
In one of the building’s large openings, which involved a 25-ft span, steel hangers
Modern Steel Construction | 45
and kicker bracing were implemented in
accordance with AISC Design Guide 22:
Façade Attachments to Steel-Framed Build-
ings (www.aisc.org/dg). The bottoms of
the hangers were back-connected to the
roof beams via kickers to control rotation.
The load in this particular case exceeded
500 lb per ft, with an eccentricity of 1 ft.
Kickers around the perimeter of the build-
ing addressed deflections and were used in
conjunction with the cantilever steel plate,
which was modeled in Revit and placed on
top of all the beams around the building,
with the second-floor exterior wall resting
on it. A decision between using a) thicker
plate to take the load of the wall and con-
crete slab or b) thinner plate combined
with kickers, had to be made, taking into
consideration that a small deflection of
the end of the cantilever slab might cause
cracks in the façade bricks. The kicker
above: The administrative building uses roughly 50 tons of steel. option was eventually selected as it ended
up being the most economical choice.

left and right: Framing models of the


administrative and main buildings.

below: The framing for the smaller, administrative building consists of a combination of HSS sections and wide-
flange beams, with the main lateral force-resisting system made of bracing built up in the perimeter walls.

46 | DECEMBER 2018
Charles Chamulak, vice president and
shop superintendent with fabricator Sche-
nectady Steel, expressed that the sheer num-
ber of plate connections was a challenge for
the shop. “It was our first experience with
such a large number of continuity plate
moment connections,” he said. “We had
done them previously on various projects,
but they were typically fillet welds from
HSS to plate, whereas this project had a sub-
stantial number of full-penetration welds. It
was definitely a challenging project as far as
fabrication went.” The main school building uses roughly 600 tons of structural steel framing.
But trial and error proved to be the
solution, with Chamulak explaining that
the straightness of the HSS column assem-
blies was maintained by repositioning them
numerous times during welding to keep
from introducing too much heat on any
one side or elevation.
The framing for the smaller, administra-
tive building consists of a combination of
HSS sections and wide-flange beams, with

below: A sample connection drawing.

Modern Steel Construction | 47


above: With a total area of 84,000 sq. ft and a height of 44.5 ft, the main structure employs an ordinary moment-resisting frame system.

below: Joist framing at the skylight.

48 | DECEMBER 2018
For the framing of the main building, the design team determined a minimum column size of HSS 10×10×5∕8 everywhere except at the hexago-
nal center, where larger HSS14×14×5∕8 columns were required.

the main lateral force-resisting system being made of bracing built Owner
up in the perimeter walls. The main vertical force-resisting elements City of New Haven, Conn., School Board of Education
consist of a Warren truss connected to four hip trusses resting on the General Contractor
perimeter wall, which is made up of 6-in. HSS columns topped off by Giordano Construction Co., Inc., Branford, Conn.
a 12-in.-deep wide-flange section, thus leaving an interior area unin-
Project Manager
terrupted by columns. The connections of the trusses and purlins to
Gilbane, Inc., R.I.
the vertical force-resisting elements were achieved with high-strength
F3125 Grade A325 bolts that provided an adequate safety factor for Architect
stability during construction as well as for lateral distribution in the Kenneth Boroson Architects, LLC, New Haven
final service condition. Structural Engineers
Construction for the entire project was accomplished in 20 months JKF and Associates, LLC, New Haven
and with minimum change orders, which was facilitated in great part Torrenti Engineering, Inc., Orange, Conn.
via the collaborative, model-based approach. In addition, several of Steel Fabricator, Erector and Detailer
the companies working on the project had already worked on mul- Schenectady Steel Company, Inc., Schenectady, N.Y.
tiple other area schools in the recent past, so strong communication
between team members was realized from the very beginning. ■

Modern Steel Construction | 49


Stepping Up
BY ADAM FRIEDMAN, SE, PE

Timothy Hursley

Knowing how to frame your structural steel around


stairs—and the stairs themselves—will help take your
multi-story projects to the next level.
Design Guide 34

Steel-Framed
Stairway
Design

STAIRWAY DESIGN HAS been, shall we say, up and down over the years.
At one point, stairways, handrails and guards were fully designed and detailed in
the design documents. In the recent past, their presence on design documents became
minimal or they were simply delegated to the fabricator. Little oversight or review was
required or necessary.
However, with recent changes to the design code, ASCE/SEI 7-16 Minimum
Design Load and Associated Criteria for Buildings and Other Structures, and more rig-
orous review requirements from the design team and authority having jurisdiction
(AHJ), the design, layout, fabrication and erection of steel stairways have become a
complex and involved process.
In an effort to set clear expectations and provide practical design information for the
steel industry, AISC has developed a new publication: AISC Design Guide 34: Steel-Framed
Adam Friedman ([email protected]) Stairway Design (available at www.aisc.org/dg). This new resource provides guidance for
is an associate with CSD Structural Engineers. the design and layout of steel elements for steel-framed stairways, guards, handrails and re-

50 | DECEMBER 2018
lated components. Background information
regarding stairways, code requirements and
design methods is presented, and complete
design examples are also included. A handful
of sample figures from the new guide are in-
cluded in this article. Guard assembly

Design Criteria
The guide begins with a basic overview of
stair and rail types, classes and nomenclature
as defined by the National Association of Ar- ed plate
Checkered treads
plate treads
chitectural Metal Manufacturers (NAAMM) er
tring
based on AMP 510-92 Metal Stair Manual Ss

9'-11"
and AMP 521-01 (R2012) Pipe Railing Systems HS
lar
Manual. Layout recommendations depicting ngu
c ta
2015 International Building Code (IBC) and Re
Occupational Safety and Health Administra-
tion (OSHA) style stairs are included, along
with recommendations to determine ap- Slab on grade
propriate core opening dimensions, and the
guide can be used as an aid in determining
code requirements related to typical stair and
rail layouts. One of the more common issues
with stair design is the lack of support pro- 14'-8"
vided for the stairs in the structural design;
another is insufficient opening sizes provided
for the stairway. Several recommendations Thickened concrete slab
are included to provide layouts that allow for
Support beam
2"

proper connection fit-up and help avoid these


common design issues. HSS stringer
A key recommendation of the design
guide is to use the AISC Specification for
clear

Structural Steel Buildings (ANSI/AISC


3'-0"

360-16) and Code of Standard Practice for


Steel Buildings and Bridges (ANSI/AISC
303-16) as reference documents for the
HSS stringer
design, detailing, fabrication and erection of
steel-framed stairways (both are available at
2"

www.aisc.org/specifications). These crite-


Fig. 10-9. Industrial stairway section and plan.
ria should be referenced as project require-
ments in the design documents, which will
help ensure that all parties have the same set
of criteria and expectations to meet.
Design loads are addressed per ASCE/
SEI 7-16. Additional loading requirements, Expansion joint
Expansion joint
cover plate
per current OSHA Standards 1910.25
Stairways and 1910.29 Fall Protection Sys-
Stringer Fixed landing
tems and Falling Object Protection-Criteria
and Practices, are also presented in the de-
sign guide.

Seismic Considerations
Specific guidance to determine seismic
design forces and serviceability require- W beam
ments per ASCE/SEI 7-16 is also included
in the new design guide. In the 2016 edi-
tion of ASCE 7, major changes have been
made related to seismic relative displace- Fig. 6-20. Seismic displacement detail using expansion joint.
ments, requiring that stair designs accom-
modate seismic movements within build-
ings without creating an undesirable load
path or unacceptable performance. The
Modern Steel Construction | 51
C12 beam Post

Post
Infill
Rail

Beff

C12 beam
Post

Tread

C12 beam

Fig. 10-8. Guard-post-to-channel-flange diagram.


Baldinger

guide provides an overview of this criterion along with conceptual neer to provide structural calculations and by the detailer/fabrica-
drift/sliding details. ASCE/SEI 7-16 also requires that stairs must tor to provide the layout and fabricated stair. To accomplish this in
be incorporated into the structural building model when the stair an efficient and effective manner, the structural engineer of record
does not accommodate the seismic relative displacements using and the architect of record need to provide critical information to
sliding or ductile connections. These code revisions will likely the delegated design team. As such, the guide provides an over-
require changes to current stair design, layout, detailing and fab- view of the critical information that should be provided within the
rication used in seismic regions. design documents, as well as additional discussion regarding code
compliance. The goal is to ensure that all project team members
Design Methodologies understand their scope of work and have clear expectations to meet
Several recommendations and design methodologies are pro- project requirements.
vided for typical stair elements. The application of loading on
stringers and determination of forces can be solved using different Connections
methods. Various techniques and assumptions are explored to pro- Design and layout information regarding the members and
vide engineers with several options to verify design intent against connections of the guardrail and handrail elements are covered as
real-world conditions. Determination of deflections at sloping well. Specific discussion is provided for the connection of a steel
beams (e.g., stair stringers) is covered as well to assist designers in guard post to the top of an unstiffened channel flange. This detail
accurately finding overall vertical deflection. is commonly used, and the guide provides recommendations to de-
Recognizing that architectural requirements vary from project termine the capacity of the channel to resist the moment imposed
to project, the guide also discusses the aesthetic and engineering by the guard post.
pros and cons of different member types. Figures and discussion Using typical AISC connections can simplify the engineering
are included for different aspects of the stair, guard and handrail process and make detailing and fabrication more straightforward
elements, and each section provides conceptual details, recom- and economical, and using similar connections for the main steel
mendations and design resources. structure and on steel-framed stairways allows for greater repeti-
tion and efficiency. Considering this, the design guide provides
Delegated Design figures of simple shear connections, hangers, moment connec-
Because steel stairway design and layout is commonly delegated tions, bracing and connections to non-steel members. References
to others by the engineer of record, the design guide dedicates an and guidance are also included to aid designers in finding the
entire chapter to this topic. The advantage with delegated design is appropriate sections within the 15th edition AISC Steel Con-
that the team members with the expertise, experience and knowl- struction Manual (www.aisc.org/manual) as well as other avail-
edge of steel stairways can provide the design and layout. Typically, able resources.
delegated design will be completed by a specialty structural engi- Additional guidance is provided related to lateral bracing and

52 | DECEMBER 2018
Stair flight Landing width

Handrail bracket
Main floor
landing Wall mounted
handrail Support beam
Level 2
(beyond)

Support Hanger
beam Connection (beyond)
St Guard assembly
r in
ge Toe plate
r
Level 1.5

Connection

Post Platform beam

Slab on grade
Level 1

Fig. 2-12. Nomenclature—section views.

diaphragm design for stairs subjected to


lateral loads. When considering seismic
forces, it is critical that stair designers
carefully determine the load path when

CHECK OUT OUR


implementing sliding or drift details.

DEFORMATION RECORDING DEVICE!


Additional Considerations
Other topics covered in the design guide
include construction tolerances, galvaniz-
ing, long spans, vibration and erectability.
The intent is to make stair designers aware
of these potential issues so that appropri-
ate coordination is completed in advance of
finalizing the design.
Several design examples are included,  Enhanced residual capacity
covering commercial and industrial stairs, prediction
with the industrial stair example stepping  External power not
through the determination of seismic de- required
sign forces. Various member design ex-
 Internal storage of
amples are included, following the design recorded data for easy
methodologies discussed throughout the access after an event
guide, and specific connection checks for  Can be provided on new
stair elements are also covered. or added to existing BRBs
Overall, Design Guide 34 provides ad-
equate information for structural engineers Cont
Co ntac
nt actt Co
ac Core
reBr
re Brac
Brace
ac e at
at::
to design steel-framed stairways, as well as
guidance on delegating this work to other HOW SMART ARE 5789 West Wells Park Road
West Jordan, UT 84081
engineers or stair designers. Combined
with practical knowledge and sound engi-
YOUR BRACES? 801.280.0701
www.corebrace.com
[email protected]
neering judgment, it can help optimize any
steel stairway design. ■

Modern Steel Construction | 53


Bon Appétit BY GERALD C. WALLACE, III, AIA

Matt Silk

THE FIRST GOAL of the new International Culinary Institute of Myrtle Beach for
Horry Georgetown Technical College is fairly obvious: Teach the culinary arts.
But just as important is the additional goal of retaining students through to gradu-
ation. While the school has long attracted plenty of enrollees, less than half of them
stayed long enough to earn their full two-year degree. This wasn’t because students
weren’t engaged or didn’t perform well, but rather because they had the opportunity
to “go pro” early, as most would gain some training, only to be drawn away due to
the high demand for restaurant employees in the resort area surrounding the college.
Horry Georgetown determined that it would take more than a quality education to
keep students for the full two years and, as is common with other types of university
and sports programs, looked to the building itself to increase retention via a unique
Gerald Wallace (gwallace@mozingowallace. appearance and an enhanced learning environment.
com) is a senior partner with Mozingo + Steel was the natural choice for the main building frame due to several factors. Its
Wallace Architects, LLC, in Myrtle Beach, S.C. strength was necessary to hold up the enormous amount of overhead equipment that
services the building’s six full commercial kitchens. It was also able to provide the long
spans that facilitate a tremendous amount of glazing, allowing much of the interior to
be bathed in natural light—which contributes to an improved learning environment.
54 | DECEMBER 2018
Steel framing cooks up an appetizing new
school that hopes to attract and retain the
next generation of culinary professionals.

The new International Culinary Institute of Myrtle Beach for Horry Georgetown Technical College.

Matt Silk

Modern Steel Construction | 55




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And perhaps most importantly—especially given the region’s his- adjacent, older buildings of the campus. Circular steel-framed
tory with hurricanes—it provided strength to withstand extremely spaces bookend the facility. At one corner of the building sits a
high wind loads. round demonstration kitchen/lecture hall, with the other end
Located on Horry Georgetown’s campus approximately one anchored by a round conference room. The conference room
mile inland from the Atlantic Ocean, the 30,000-sq.-ft build- is topped by a skewed cylindrical skylight cap evoking a chef’s
ing eschews the flat surfaces and square corners common in the toque. Texture is added to the front by the use of tilted rain

56 | DECEMBER 2018
Matt Silk

Monteith

Modern Steel Construction | 57


screen panels, and the overhanging roof
is supported by double hollow structur-
al sections (HSS) located outside of the
building envelope, allowing for an un-
interrupted clerestory that lights up the
interior concourse.
This concourse acts as both collabo-
ration and social space and seats up to
290 without interfering with circulation.
A full-service restaurant, four teaching
kitchens, administrative offices and a lec-
ture hall are all adjacent to this public area.
All of these spaces, excluding the lecture
hall, have glazing panels fronting the con-
course, spreading natural lighting from
the clerestory into the teaching areas, and
letting visitors view classroom activities.
From a steel fabrication standpoint,
the project’s biggest challenge manifested
in the multiple and complicated pitches.
Anticipating issues, the project’s steel fab-
ricator and erector, Elvis Welding Ser-
vice, scheduled multiple meetings with
the detailer, general contractor Monteith
Construction, architect Mozingo +Wal-
lace and structural engineer Kyzer and
Timmerman to get a handle on the shop
drawings and ensure that all team mem-
bers were on the same page. Some of the
Entrance framing, before and after coating was applied.
framing for the cylindrical skylight cap—
which is round, tilted and tapered outward
The circular demonstration kitchen contains a long, curved window requiring a curved steel from bottom to top as a truncated cone—
lintel, which in turn had to support a splayed series of vertical sunscreens on the window, using
steel extensions for braces.
Matt Silk

58 | DECEMBER 2018
involved two or three different pitches in a single fabricated piece, Owner
which created quite a headache in detailing, fabrication and final Horry Georgetown Technical College, Myrtle Beach
erection. The circular demonstration kitchen at the opposite end General Contractor
of the building was marginally easier for the steel team, since it at Monteith Construction, Wilmington, N.C.
least was level from top to bottom. However, it contained a long
Architect
curved window requiring a curved steel lintel, which in turn had
Mozingo + Wallace Architects, LLC, Myrtle Beach
to support a splayed series of vertical sunscreens on the window,
using steel extensions for braces. Structural Engineer
With the building now open, the college anticipates that the new Kyzer and Timmerman Structural Engineers,
steel-framed space will not only continue to attract future chefs and West Columbia, S.C.
cooks, but also retain them for their full two-year terms. ■ Steel Team
Fabricator and Erector
Elvis Welding Service, Inc., Myrtle Beach
Bender-Roller
WhiteFab, Inc., Birmingham, Ala.

Matt Silk

above: Steel framing facilitated long spans, resulting in a large amount of below: The interior of the circular conference room.
glazing that allows much of the interior to be bathed in natural light.

Matt Silk

Modern Steel Construction | 59


news
EDUCATION
Annual AISC Scholarship Winners Announced
In 2018, AISC administered over $200,000 in financial
aid to 58 deserving undergraduate and masters-level stu-
dents for the 2018-19 academic year.
The AISC David B. Ratterman Fast Start Scholarship
program, which began in 2012, awarded a total of $46,000
Fricks James Joiner Kelly
in scholarships to 15 students this year. The program
awards children of AISC full member company employees
who will be freshmen and sophomores during the upcom-
ing academic year. The students may attend two- or four-
year programs and may choose any area of study.
In addition, the AISC Education Foundation, in partner-
ship with several other structural steel industry associations,
awarded $156,000 to 43 students. AISC recognizes that
Loera Martin Pagel Rhinerson without our industry partners, many of these scholarships
would not be possible, and we offer our sincerest thanks for
their generous, continued support.
Congratulations to the following students for earning their
well-deserved scholarships for the 2018-19 academic year:
David B. Ratterman Fast Start Scholarships:
$2,000 Award Recipients
Lawrence Richter Robertson Valentin • Ashley Allen, Jones County Junior College
• Kasside Cain, Kirkwood Community College
• Kayelen Joiner, Holmes Community College
• Kolby Lawrence, Kennebec Valley Community College
• Jonathan Martin, Kansas State Polytechnic
• Kyle Rhinerson, Ohio Technical College
• Joseph Richter, Bismarck State College

Alshawabkeh Augustine Bast Bergner $4,000 Award Recipients


• YeChan Bang, Clemson University
• Max Fricks, Drury University
• Garrett James, Middle Tennessee State University
• Paul Kelly, Rochester Institute of Technology
• Renae Loera, University of La Verne
• Kaylee Pagel, Towson University
• Ashton Robertson, University of Southern Indiana
Bird Carr Carsello Caudle • Natalia Valentin, Universidad de Puerto Rico-Rio Piedras
AISC Scholarships for Juniors, Seniors and Masters-
Level Students:
AISC Education Foundation
• Madeline Augustine, Northeastern University
• Karly Bast, Massachusetts Institute of Technology
• Nathaniel Bergner, University of Texas at Austin
Creter Deanda Feeney Freiheit • Christopher Bird, University of Louisville
• Lara Creter, Manhattan College
• Anthony Feeney, Lehigh University
• Sarah Freiheit, Cornell University
• Hannah Hillegas, Kansas State University
• Justin Holt, University of Kentucky
• Lauren Hudak, Colorado State University
• Joseph Jesse, University of Washington
Hillegas Holt Allen Cain
• Ramzi Labbane, University of Minnesota Twin Cities
• Kai Ling Liang, Stanford University
• Matthew Moorhead, University of Houston
• Brian Seemann, Kansas State University
• Chase Suehiro, University of California, Berkeley
60 | DECEMBER 2018
news

• Marc Toro, • Kennedy Stephens,


University of California, Berkeley Architectural Engineering
• Christopher Waite, • Lauren Breedlove,
Oklahoma State University Civil Engineering
• Gabrielle Willis,
Juniors
The University of Alabama Jesse Kuenzer Labbane
• Evan George, Civil Engineering
AISC/Associated Steel • Jesse Mathews,
Erectors of Chicago Construction Management
• Yazan Alshawabkeh, • Gage Strom,
University of Illinois at Chicago Architectural Engineering
• Linnea Carr, Western Illinois
Sophomores
University Quad Cities
• Jacqueline Fuller, Civil Engineering
• Matthew Carsello, University of
• Nathaniel Northcutt, Moorehead Nuwagaba Breedlove
Illinois at Urbana-Champaign
Construction Management
• Samun Khalilian, University of
• Payton Hill,
Illinois at Urbana-Champaign
Architectural Engineering
• Herbert Nuwagaba, University of
Illinois at Chicago
AISC/UIUC Architecture
• Nicholas Sabatini, University of
Scholarship
Illinois at Urbana-Champaign
• Conor Schafer, University of
• Michael Walz, Purdue University Suehiro Toro Waite
Illinois at Urbana-Champaign
AISC/Great Lakes Fabricators
and Erectors Association The David B. Ratterman
• Chris Kuenzer, Scholarship Jury consisted of the
University of Michigan following individuals:
• Jack Klimp, Vice Chair,
AISC/Rocky Mountain Steel
AISC Board of Directors
Construction Association
• Lawrence Cox, Willis Baker Fuller
• Nathan Deanda,
AISC Board Member
University of Colorado Boulder
• Babette Freund,
• Lauren Hudak,
AISC Board Member
Colorado State University
• Patrick Leonard,
AISC/Southern Association AISC Board Member
of Steel Fabricators • Hugh McCaffery,
• Christopher Bird, AISC Board Member
University of Louisville • David B. Ratterman, George Mathews Northcutt
• Seth Caudle, University of AISC General Counsel
Tennessee at Chattanooga
The AISC Scholarship jury
AISC/Indiana Fabricators consisted of the following
Association individuals:
• Nigel Hensley, Rose-Hulman • Benjamin Baer,
Institute of Technology Baer Associates Engineers, Ltd. Hudak Seemann Bridwell
• Bowen Plogmann, University of • David Bibbs, Cannon Design
Notre Dame • Christopher Brown,
• Alexandra Bridwell, Skidmore,
Purdue University Fort Wayne Owings & Merrill, LLP
• Alex Baker, Valparaiso University • Luke Johnson, AISC
• Colleen Malone,
AISC/W&W Steel/Oklahoma formerly of H.W. Lochner, Inc
State University (program includes • Steven Offringa, EXP Liang Walz Stephans
sophomores, juniors and seniors)
Seniors
• Jose Reyna, continued on next page `
Construction Management
Modern Steel Construction | 61
news
EDUCATION STEELDAY
Annual AISC Scholarship Documentary on Leslie E. Robertson
Winners Announced (continued) Premieres in New York
AISC also wishes to congratulate the winners of the Puma Steel The world premiere of the documentary film Leaning Out, the story
2017 SteelDay Welding Contest. Area high school juniors and of acclaimed structural engineer Leslie E. Robertson, took place
seniors took part in the competition, and winners were awarded during the 2018 Architecture and Design Film Festival in New York
scholarships to attend Laramie County Community College in October. AISC was a co-producer of the film and was represented
(LCCC) during the 2018-19 academic year as part of the David at the event. An exclusive pre-screening of the film was also held as
B. Ratterman Fast Start Scholarship. The winners are as follows: part of AISC’s 2018 SteelDay.
• Esteban Archuleta, Rawlins High School (1st place) Told by the guru of high-rise structural design himself and
• Coby May, Rawlins High School those closest to him, with voices of visionary architects and engi-
• Chance Rankin, Rawlins High School neering experts, the film recounts Robertson’s storied career pio-
• Keedin Denny, Cheyenne Central High School neering tall landmark structures, including New York’s World
• Dominik Swank, Cheyenne South High School Trade Center, and highlights his unique perspective on innova-
• Edgar Vega, Cheyenne South High School tive uses of steel and wind engineering.
• Dakota Blew, Cheyenne South High School The film was directed and produced by Basia and Leonard
• Agustin Loya, Cheyenne South High School Mysznski and written by Basia Mysznski. Other contributors
• Conner Wilson, Cheyenne East High School include: ArcelorMittal (an AISC member); the International
• Chayce Willet, Cheyenne East High School Association of Bridge, Structural, Ornamental and Reinforcing
Puma held the competition again this year on SteelDay, Sep- Iron Workers (IW); the Ironworker Management Progressive
tember 28, and top finishers were awarded approximately $13,000 Action Cooperative Trust (IMPACT); the Council of Tall Build-
in scholarships to LCCC. This year's participants are shown below. ings and Urban Habitat; Nucor Yamato Steel (an AISC mem-
ber); Zekelman Industries, the parent company of Atlas Tube (an
AISC member); and the Steel Institute of New York. Louis F.
Geschwindner, former AISC vice president of engineering and
research, is interviewed in the film.
To learn more and watch the movie trailer, see the film’s Face-
book page at www.facebook.com/leaningout.

EDUCATION
2019 Steel Design Student Competition Program Now Accepting Entries
AISC and the Association of Collegiate Schools of Architecture
(ACSA) are pleased to announce the 19th annual Steel Design Stu-
dent Competition for the 2018-19 academic year. The competition
encourages architecture students from across North America to
explore the many functional and aesthetic uses for steel in design
and construction. A total of $14,000 in cash prizes will be awarded
to the winning students and their faculty sponsors.
The competition offers students the opportunity to compete in
two separate categories. The intermodal transportation center cat-
egory challenges students to design a facility that proposes a cohe-
sive transit system including components such as international,
regional and local train stations, bus terminals, ports, airports and
spaceports in a major urban location. In the open category, stu-
dents are given the flexibility to select a site and building program.
The competition is open to upper-level students (third year
or above, including graduate students). All student entrants are
required to work under the direction of a faculty sponsor. Registra-
tion is free and open to eligible entrants until April 3, 2019. For
more information and to view this year’s winners, visit www.aisc.
org/education. The winners were also featured in our November
issue, available at www.modernsteel.com.
62 | DECEMBER 2018
news
PUBLICATIONS
New Edition of Welded Connections Design Guide Now Available
The second edition of AISC Design Guide 21: Welded Connec- The second edition of the guide references provisions in the
tions – A Primer for Engineers (DG 21) is now available. This AISC Specification for Structural Steel Buildings (ANSI/AISC 360),
new edition of the guide, authored by structural welding guru the AISC Seismic Provisions for Structural Steel Buildings (ANSI/
Duane K. Miller, PE, ScD, The Lincoln Electric Co., provides an AISC 341) and the AWS Structural Welding Code – Steel (AWS
updated overview of all kinds of topics related to structural weld- D1.1:2015) and contains new chapters on seismic considerations
ing, including selection of weld types, weld design, metallurgy, and fracture mechanics applied to welded connections, as well as
weld repair, weld procedure specifications, quality, inspection, an expanded chapter on fatigue. In addition, the popular first edi-
economy and safety. tion chapter on special welding applications has been divided and
“When the AISC Steel Solutions Center needs information about expanded to address more special applications, and a new chapter
welding, we always turn to AISC Design Guide 21 first," said Larry on problems and fixes addresses commonly encountered problems
Muir, PE, AISC’s director of technical assistance, and co-author of with practical advice to solve the problem.
AISC Design Guide 29: Vertical Bracing Connections – Analysis and Muir added, “At this point, if your design includes something
Design. “We know the answers are there, and we’re excited that the related to welding that is not addressed in
guide been updated and expanded. Anyone who saw Duane Miller’s Design Guide 21, you should not be ask-
incredible presentation, ‘Important Lessons I’ve Learned During the ing, ‘Why is it not included?’ You should
Past 40 Years,’ at the 2018 NASCC: The Steel Conference (www. be asking, ‘Why are we doing this?’ I have
aisc.org/miller2018) will be especially interested to read through often stated that Design Guide 21 is the best
the ‘Fourteen Principles of Connection Design’ (Section 4.1.2) in design guide AISC has ever published, and
the guide, where many of the lessons from his presentation are fur- now it is even better.” Design Guide 21

Welded Connections—
ther illustrated and applied. I encourage engineers to return to this Design Guide 21, as well as all of AISC’s A Primer for
Engineers
section often until the principles become second nature to them.” design guides, is available at www.aisc.org/dg. Second Edition

Sit. Stay. Seismic.


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Modern Steel Construction | 63


news
AWARDS
Ronald D. Ziemian Wins 2019 Higgins Award
The 2019 winner of Compression Members,’ which was published in the Journal of
the $15,000 AISC Constructional Steel Research, as well as his stability work, which
T.R. Higgins Award was particularly notable in the discussions of the jury,” said Larry
is Ronald D. Zie- Kruth, PE, AISC’s vice president of engineering and research.
mian, a professor at “Ron’s work has done much to advance the understanding of sta-
Bucknell University, bility in the structural engineering profession, and it is our plea-
Lewisburg, Pa. Zie- sure to present him with this year’s award.”
mian is recognized In addition to authoring papers on the design and analysis of
worldwide for his steel and aluminum structures, Ziemian is co-author of the text-
expertise in struc- book Matrix Structural Analysis, the developer of the educational
tural stability and analysis software MASTAN2 and the editor for the 6th edition
his uncanny ability of the Guide to Stability Design Criteria for Metal Structures. He is
to take an incredibly also the co-editor-in-chief of Elsevier’s Journal of Constructional
complex topic and Steel Research. He is a member of AISC’s Committee on Specifica-
make it understand- tions, currently chairs AISC’s TC3 - Loads, Analysis and Stability
able to everyone and previously chaired AISC’s Task Group on Inelastic Analysis
from undergraduates to experienced structural engineers. Get and Design. He also serves on the AISI and Aluminum Associa-
an inside look at his life and career in the May 2016 Steel Pro- tion Specification Committees, is active with the Steel Joist Insti-
files podcast episode at www.aisc.org/podcasts, in which he tute and is a former chair of the Structural Stability Research
discusses the most important concept for engineers to under- Council. Ziemian was awarded an AISC Special Achievement
stand about stability. Award in 2006, the ASCE Shortridge Hardesty Award in 2013
The Higgins Award, presented annually by AISC, recognizes and the ASCE Norman Medal in 1994 for his contributions to
an individual for their outstanding lectures and papers that have the profession related to the stability analysis and design of metal
advanced the state-of-art of steel in construction. Ziemian will structures. He received his BSCE, MENG and PhD degrees
present his lecture “Structural Stability—Letting the Fundamen- from Cornell University.
tals Guide Your Judgement” at the upcoming NASCC: The Steel For more about the T.R. Higgins Award and its past winners,
Conference on April 5 in St. Louis (registration for the confer- please visit www.aisc.org/higgins.
ence opens January 2; visit www.aisc.org/nascc for more informa-
tion). You can view his past conference sessions, including “More
Opportunities with the Direct Analysis Method” and “Modules for
Learning Structural Stability,” in our Education Archives at www.
correction
aisc.org/educationarchives. In the sidebar at the end of the October article “Design with a
“Ron was primarily nominated for his stability paper, ‘Formu- Twist,” Trilogy Machinery, Inc., was inadvertently left off the list
lation and Validation of Minimum Brace Stiffness for Systems of of AISC Bender-Roller Committee members.
advertiser index

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CoreBrace 53 SidePlate Systems 32
Dlubal Software 11 St. Louis Screw & Bolt 22
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64 | DECEMBER 2018
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Modern Steel Construction | 65
structurally sound

GIVE ME PARK AVENUE


SO PROCLAIMED EVA GABOR (as Lisa Douglas) in the • The framing for alternating floors was removed to create
theme song to the iconic 1960s sitcom Green Acres. a three-story lobby and double-height levels up to the new
And buildings like 425 Park Avenue may have even kept her hus- seventh floor.
band, Eddie Albert (aka Oliver Wendell Douglas), from wanting to • Sloped “V” and tripod columns at the sloped-column floor
leave the city for farm living and fresh air. The 900-ft-tall, 47-story (seventh) and Club Level (16th) incorporate a 7% twist to
office tower, an incredibly complicated steel renovation project that accommodate the façade. A.J. McNulty originally desired
will encompass some of the most expensive real estate in the city when bolted wide-flange shapes for the feature sloped columns, but
completed, would have no doubt been a great home for his law practice. the façade required welded box columns instead. Both of these
Designed by Foster + Partners and WSP (and fabricated and floors feature hanging mezzanines facilitated by intricate trusses.
erected by AISC members Owen Steel and A.J. McNulty and Com- • There are no columns at the corners, an impressive feat for
pany, respectively) the project expands upon an existing 30-story double-height floors.
structure that was built in 1957. Seventeen levels of the original • Like most tower projects in New York, the building employs
building were retained and incorporated into the new tower, a zon- a hybrid spine with embedded steel columns to transfer loads
ing strategy that allowed the owner to build a taller structure with an and aid in constructability. The building is expected to top out
additional 90,000 sq. ft of space that wouldn’t have been possible had around the end of the year.
the entire original structure been razed. The entire building is nearly • The building will use nearly 8,400 tons of structural steel,
700,000 sq. ft. all fabricated at Owen’s Columbia, S.C., and Wilmington,
Here are some facts about the steel framing: Del., facilities. ■

66 | DECEMBER 2018
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