Pressure Booster System

Surpresschrom SIC.2
From series 2014w33

Installation/Operating Manual
Legal information/Copyright
Installation/Operating Manual Surpresschrom SIC.2

Original operating manual

All rights reserved. The contents provided herein must neither be distributed, copied, reproduced,
edited or processed for any other purpose, nor otherwise transmitted, published or made available to a
third party without the manufacturer's express written consent.
Subject to technical modification without prior notice.

© KSB SE & Co. KGaA, Frankenthal 08/03/2018

 Contents

Contents
Glossary ..................................................................................................................................................  5
1 General....................................................................................................................................................  6
1.1 Principles ........................................................................................................................................................... 6
1.2 Installation of partly completed machinery.................................................................................................... 6
1.3 Target group..................................................................................................................................................... 6
1.4 Other applicable documents............................................................................................................................ 6
1.5 Symbols ............................................................................................................................................................. 6
2 Safety ......................................................................................................................................................  7
2.1 Key to safety symbols/markings....................................................................................................................... 7
2.2 General.............................................................................................................................................................. 7
2.3 Intended use ..................................................................................................................................................... 8
2.4 Personnel qualification and personnel training ............................................................................................. 8
2.5 Consequences and risks caused by non-compliance with this manual ......................................................... 8
2.6 Safety awareness .............................................................................................................................................. 8
2.7 Safety information for the operator/user ....................................................................................................... 9
2.8 Safety information for maintenance, inspection and installation ................................................................ 9
2.9 Unauthorised modes of operation .................................................................................................................. 9
3 Software Changes................................................................................................................................  10
4 Transport/Temporary Storage/Disposal.............................................................................................  11
4.1 Checking the condition upon delivery .......................................................................................................... 11
4.2 Transport......................................................................................................................................................... 11
4.3 Storage/preservation ...................................................................................................................................... 11
4.4 Return to supplier .......................................................................................................................................... 12
4.5 Disposal ........................................................................................................................................................... 12
5 Description............................................................................................................................................  13
5.1 General description ........................................................................................................................................ 13
5.2 Designation..................................................................................................................................................... 13
5.3 Name plate...................................................................................................................................................... 13
5.4 Design details.................................................................................................................................................. 14
5.5 Configuration and function........................................................................................................................... 15
5.6 Noise characteristics ....................................................................................................................................... 16
5.7 Scope of supply............................................................................................................................................... 16
5.8 Dimensions and weights ................................................................................................................................ 17
5.9 Terminal wiring diagram ............................................................................................................................... 17
5.10 Potential equalisation .................................................................................................................................... 17
6 Installation at Site ................................................................................................................................  18
6.1 Installation ...................................................................................................................................................... 18
6.2 Checks to be carried out prior to installation............................................................................................... 18
6.3 Installing the pressure booster system .......................................................................................................... 19
6.4 Installing the piping ....................................................................................................................................... 19
6.4.1 Fitting an expansion joint ................................................................................................................. 20
6.4.2 Installing a pressure reducer ............................................................................................................. 20
6.5 Installing unpressurised inlet tanks ............................................................................................................... 20
6.6 Fitting the dry running protection device .................................................................................................... 21
6.7 Electrical connection ...................................................................................................................................... 21
6.8 Acoustic cladding............................................................................................................................................ 21
7 Commissioning/Start-up/Shutdown...................................................................................................  22
7.1 Commissioning/Start-up ................................................................................................................................. 22
7.1.1 Prerequisites for commissioning/start-up ......................................................................................... 22
7.1.2 Dry running protection...................................................................................................................... 22
7.1.3 Commissioning/start-up of pressure booster system ....................................................................... 23
7.2 Switching on the pressure booster system.................................................................................................... 24

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 Contents

7.3 Checklist for commissioning/start-up ............................................................................................................ 24

7.4 Shutdown........................................................................................................................................................ 25
8 Operating the Pressure Booster System.............................................................................................  26
8.1 Control panel .................................................................................................................................................. 26
8.1.1 Display ................................................................................................................................................ 27
8.1.2 LEDs..................................................................................................................................................... 28
8.1.3 Function keys...................................................................................................................................... 28
8.1.4 Navigation keys.................................................................................................................................. 28
8.1.5 Service interface................................................................................................................................. 28
8.2 Menu structure ............................................................................................................................................... 29
8.3 Access levels .................................................................................................................................................... 29
8.4 Displaying and changing parameters............................................................................................................ 30
8.5 Displaying messages ....................................................................................................................................... 31
8.6 Parameter list.................................................................................................................................................. 32
8.7 Quick menu..................................................................................................................................................... 49
8.8 Saving and restoring settings ........................................................................................................................ 49
8.8.1 Saving settings ................................................................................................................................... 49
8.8.2 Restoring settings .............................................................................................................................. 49
8.9 Fault messages ................................................................................................................................................ 49
8.10 Connecting the Remote OFF contact ............................................................................................................ 51
8.11 Connecting the fire alert................................................................................................................................ 51
8.12 Connecting the ambient temperature monitoring device (option)............................................................ 51
8.13 Digital inputs for remote reset, setpoint changeover and check run (option) .......................................... 51
9 Servicing/Maintenance ........................................................................................................................  52
9.1 General information/Safety regulations ....................................................................................................... 52
9.1.1 Inspection contract ........................................................................................................................... 53
9.2 Servicing/inspection........................................................................................................................................ 53
9.2.1 Supervision of operation ................................................................................................................... 53
9.2.2 Checklist for inspection ..................................................................................................................... 53
9.2.3 Setting the pre-charge pressure........................................................................................................ 54
10 Trouble-shooting..................................................................................................................................  55
11 Related Documents ..............................................................................................................................  57
11.1 List of components ......................................................................................................................................... 57
11.1.1 Surpresschrom SIC.2 with acoustic cladding and Movitec 2, 4, 6, 10, 15........................................ 57
11.1.2 Surpresschrom SIC.2 with acoustic cladding and Movitec 25, 40, 60, 90........................................ 59
11.2 Flow diagram .................................................................................................................................................. 61
12 EU Declaration of Conformity .............................................................................................................  62
13 Certificate of Decontamination...........................................................................................................  63
14 Commissioning Report.........................................................................................................................  64
Index .....................................................................................................................................................  65

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 Glossary

Glossary

Accumulator
The accumulator serves to compensate for
pressure losses in the piping system downstream
of the pressure booster system which may be
caused by the consumption of small quantities of
water. As a result, the frequency of starts of the
pressure booster system is minimised.

Certificate of decontamination
A certificate of decontamination is enclosed by the
customer when returning the product to the
manufacturer to certify that the product has been
properly drained to eliminate any environmental
and health hazards arising from components in
contact with the fluid handled.

Dry running protection

Dry running protection devices prevent the pump
from being operated without the fluid to be
handled, which would result in pump damage.

IE3
Efficiency class to IEC 60034-30: 3 = Premium
Efficiency (IE = International Efficiency)

Manual mode
In manual mode, the pressure booster system is
operated directly on mains power, independently
of the control unit.

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 1 General

1 General

1.1 Principles
This operating manual is supplied as an integral part of the type series and variants
indicated on the front cover. The manual describes the proper and safe use of this
equipment in all phases of operation.
The name plate indicates the type series/size, the main operating data and the order
number. The series/serial number uniquely identifies the pressure booster system and
serves as identification for all further business processes.
In the event of damage, immediately contact your nearest KSB service centre to
maintain the right to claim under warranty.
Noise characteristics see

1.2 Installation of partly completed machinery

To install partly completed machinery supplied by KSB refer to the sub-sections under
Servicing/Maintenance.

1.3 Target group

This operating manual is aimed at the target group of trained and qualified specialist
technical personnel. (ð Section 2.4, Page 8)

1.4 Other applicable documents

Table 1: Overview of other applicable documents
Document Contents
Sub-supplier product literature Operating manuals, logic diagram and other
product literature of accessories and integrated
machinery components

1.5 Symbols
Table 2: Symbols used in this manual
Symbol Description
✓ Conditions which need to be fulfilled before proceeding with the
step-by-step instructions
⊳ Safety instructions
⇨ Result of an action
⇨ Cross-references
1. Step-by-step instructions
2.
Note
Recommendations and important information on how to handle
the product

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 2 Safety

2 Safety
All the information contained in this section refers to hazardous situations.
! DANGER
2.1 Key to safety symbols/markings
Table 3: Definition of safety symbols/markings
Symbol Description
! DANGER DANGER
This signal word indicates a high-risk hazard which, if not avoided,
will result in death or serious injury.
! WARNING WARNING
This signal word indicates a medium-risk hazard which, if not
avoided, could result in death or serious injury.
CAUTION CAUTION
This signal word indicates a hazard which, if not avoided, could
result in damage to the machine and its functions.
General hazard
In conjunction with one of the signal words this symbol indicates a
hazard which will or could result in death or serious injury.

Electrical hazard
In conjunction with one of the signal words this symbol indicates a
hazard involving electrical voltage and identifies information about
protection against electrical voltage.
Machine damage
In conjunction with the signal word CAUTION this symbol indicates
a hazard for the machine and its functions.

2.2 General
This manual contains general installation, operating and maintenance instructions
that must be observed to ensure safe operation of the pressure booster system and
prevent personal injury and damage to property.
The safety information in all sections of this manual must be complied with.
This manual must be read and completely understood by the responsible specialist
personnel/operators prior to installation and commissioning.
The contents of this manual must be available to the specialist personnel at the site
at all times.
Information attached directly to the pressure booster system must always be
complied with and be kept in a perfectly legible condition at all times. This applies
to, for example:
▪ Arrow indicating the direction of rotation
▪ Markings for connections
▪ Name plate
The operator is responsible for ensuring compliance with all local regulations which
are not taken into account in this manual.

Surpresschrom SIC.2 7 of 68
 2 Safety

2.3 Intended use

▪ The pressure booster system must only be operated within the operating limits
described in the other applicable documents.
▪ Only operate pressure booster systems which are in perfect technical condition.
▪ Do not operate partially assembled pressure booster systems.
▪ The pressure booster system must only handle the fluids described in the product
literature of the respective design variant.
▪ Never operate the pressure booster system without the fluid to be handled.
▪ Observe the information on minimum flow rates specified in the product
literature (to prevent overheating, bearing damage, etc).
▪ Observe the information on maximum flow rates specified in the product
literature (to prevent overheating, mechanical seal damage, cavitation damage,
bearing damage, etc).
▪ Do not throttle the flow rate on the suction side of the pressure booster system
(to prevent cavitation damage).
▪ Consult the manufacturer about any other modes of operation not described in
the product literature.

Prevention of foreseeable misuse

▪ Never exceed the permissible operating limits (pressure, temperature, etc.)
specified in the product literature.
▪ Observe all safety information and instructions in this manual.

2.4 Personnel qualification and personnel training

All personnel involved must be fully qualified to install, operate, maintain and
inspect the machinery this manual refers to.
The responsibilities, competence and supervision of all personnel involved in
installation, operation, maintenance and inspection must be clearly defined by the
operator.
Deficits in knowledge must be rectified by means of training and instruction
provided by sufficiently trained specialist personnel. If required, the operator can
commission the manufacturer/supplier to train the personnel.
Training on the pressure booster system must always be supervised by technical
specialist personnel.

2.5 Consequences and risks caused by non-compliance with this manual

▪ Non-compliance with this operating manual will lead to forfeiture of warranty
cover and of any and all rights to claims for damages.
▪ Non-compliance can, for example, have the following consequences:
– Hazards to persons due to electrical, thermal, mechanical and chemical
effects and explosions
– Failure of important product functions
– Failure of prescribed maintenance and servicing practices
– Hazard to the environment due to leakage of hazardous substances

2.6 Safety awareness

In addition to the safety information contained in this manual and the intended use,
the following safety regulations shall be complied with:
▪ Accident prevention, health and safety regulations
▪ Explosion protection regulations
▪ Safety regulations for handling hazardous substances
▪ Applicable standards, directives and laws

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2 Safety

2.7 Safety information for the operator/user

▪ The operator shall fit contact guards for hot, cold and moving parts and check
that the guards function properly.
▪ Do not remove any contact guards during operation.
▪ Eliminate all electrical hazards. (In this respect refer to the applicable national
safety regulations and/or regulations issued by the local energy supply
companies.)
▪ If shutting down the pump does not increase potential risk, fit an emergency-
stop control device in the immediate vicinity of the pump (set) during pump set
installation.

2.8 Safety information for maintenance, inspection and installation

▪ Modifications or alterations of the pressure booster system are only permitted
with the manufacturer's prior consent.
▪ Use only original spare parts or parts authorised by the manufacturer. The use of
other parts can invalidate any liability of the manufacturer for resulting damage.
▪ The operator ensures that maintenance, inspection and installation is performed
by authorised, qualified specialist personnel who are thoroughly familiar with
the manual.
▪ Carry out work on the pressure booster system during standstill only.
▪ The pump casing must have cooled down to ambient temperature.
▪ Pump pressure must have been released and the pump must have been drained.
▪ When taking the pressure booster system out of service always adhere to the
procedure described in the manual.
▪ Decontaminate pressure booster systems which handle fluids posing a health
hazard.
▪ As soon as the work has been completed, re-install and/or re-activate any safety-
relevant and protective devices. Before returning the product to service, observe
all instructions on commissioning.
▪ Make sure the pressure booster system cannot be accessed by unauthorised
persons (e.g. children).
▪ Prior to opening the device, pull the mains plug and wait for at least 10 minutes.

2.9 Unauthorised modes of operation

Always observe the limits stated in the product literature.
The warranty relating to the operating reliability and safety of the pressure booster
system supplied is only valid if the equipment is used in accordance with its intended
use. (ð Section 2.3, Page 8)

Surpresschrom SIC.2 9 of 68
 3 Software Changes

3 Software Changes
The software has been specially created for this product and thoroughly tested.
It is not allowed to make any changes or additions to the software or parts of the
software. Software updates supplied by KSB are excluded from this rule.

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4 Transport/Temporary Storage/Disposal

4 Transport/Temporary Storage/Disposal

4.1 Checking the condition upon delivery

1. On transfer of goods, check each packaging unit for damage.
2. In the event of in-transit damage, assess the exact damage, document it and
notify KSB or the supplying dealer and the insurer about the damage in writing
immediately.

4.2 Transport

NOTE
The pressure booster system is mounted on wooden skids and wrapped in plastic
foil for shipping and temporary storage. All connecting points are capped.

DANGER
Pressure booster system tilting
Risk of injury by falling pressure booster system!
▷ Never suspend the pressure booster system by its power cable.
▷ Observe the applicable local accident prevention regulations.
▷ Give due attention to the weight data and the centre of gravity.
▷ Use suitable and permitted transporting equipment, e.g. crane, forklift or
elevating platform truck.
▷ To transport the pressure booster system, suspend it from the lifting tackle as
illustrated.

Movitec 2, 4, 6, 10, 15 Movitec 25, 40, 60, 90

Fig. 1: Transport
ü The pressure booster system has been checked for in-transit damage.
1. Make sure the transport equipment is suitable for safely carrying the indicated
load.
2. Transport the pressure booster system to the place of installation.
3. Attach the pressure booster system to the lifting tackle as shown, lift it off the
wooden skids and dispose of the wooden skids.
4. Use suitable lifting equipment to lift the pressure booster system and carefully
place it down at the place of installation.

4.3 Storage/preservation
If commissioning is to take place some time after delivery, we recommend that the
following measures be taken when storing the pressure booster system:

Surpresschrom SIC.2 11 of 68
 4 Transport/Temporary Storage/Disposal

CAUTION
Damage during storage due to frost, moisture, dirt, UV radiation or vermin
Corrosion/contamination of pressure booster system!
▷ Store the pressure booster system in a frost-proof room. Do not store outdoors.

CAUTION
Wet, contaminated or damaged openings and connections
Leakage or damage of the pressure booster system!
▷ Only open the openings of the pressure booster system at the time of
installation.

Store the pressure booster system in a dry, protected room where the atmospheric
humidity is as constant as possible.

4.4 Return to supplier

1. Drain the pressure booster system as per operating instructions.
2. Always flush and clean the pressure booster system, particularly if it has been
used for handling noxious, explosive, hot or other hazardous fluids.
3. If the pressure booster system has handled fluids whose residues could lead to
corrosion damage in the presence of atmospheric humidity or could ignite upon
contact with oxygen, the pressure booster system must also be neutralised and
treated with anhydrous inert gas to ensure drying.
4. Always complete and enclose a certificate of decontamination when returning
the pressure booster system. (ð Section 13, Page 63)
Always indicate any safety and decontamination measures taken.

NOTE
If required, a blank certificate of decontamination can be downloaded from the
following web site: www.ksb.com/certificate_of_decontamination

4.5 Disposal

WARNING
Fluids, consumables and supplies which are hot and/or pose a health hazard
Hazard to persons and the environment!
▷ Collect and properly dispose of flushing fluid and any residues of the fluid
handled.
▷ Wear safety clothing and a protective mask if required.
▷ Observe all legal regulations on the disposal of fluids posing a health hazard.

1. Dismantle the pressure booster system.

Collect greases and other lubricants during dismantling.
2. Separate and sort the pump materials, e.g. by:
- Metals
- Plastics
- Electronic waste
- Greases and other lubricants
3. Dispose of materials in accordance with local regulations or in another
controlled manner.

12 of 68 Surpresschrom SIC.2
 5 Description

5 Description

5.1 General description

▪ Pressure booster system
▪ Two to six vertical high-pressure centrifugal pumps
System for ensuring the required supply pressure at the consumer installations.

5.2 Designation

Example: Surpresschrom SIC.2B H 4.2.8 C

Table 4: Designation key

Code Description
Surpresschrom SIC Pressure booster system
2B Design status
H Control method
4 Pump size
2 Number of pumps
8 Number of stages
C Types of connection V, C or A

5.3 Name plate

20 21 1
2
19
Commande: 9972611998
18 3
SIC.2B M 60.3.3 V Po s .: 000100 N° s é r i e 2014w 38
Debit max surpresseur 198,0 m3/h Type de pompe Movitec VF 060/03-B1 4
17 Enclenchement (pE) BP 4,8 bar PM 8,5 bar Puissance par moteur P2 2 x 22,0 KW
Arrêt (pA) HP 6,3 bar Réservoir: Tension de service 400V 50HZ 5
16 Pression aspiration bar Prégonflage 4,3 bar Tension de commande 230V 50HZ
Hauteur à l'aspiration 4,0 m Volume 300 l courant nominal du moteur 39,8 A 6
15
Pression de service max Pression de service 10 bar Schéma électrique BD 708 365
14 du surpresseur 16,0 bar
7
13 Lire la notice d'instruction avant mise en servic e 8
12 11 10 9
Fig. 2: Name plate of Surpresschrom SIC (example)
1 Order number 2 Series code
3 Pump size 4 Motor power P2, per pump
5 Operating voltage/frequency 6 Control voltage/frequency
7 Pump current 8 Circuit diagram
9 Operating pressure 10 Gross vol. content
11 Pre-charge pressure 12 Accumulator
13 Maximum operating pressure 14 Suction lift
15 Suction pressure 16 Stop pressure (pStop)
17 Start pressure (pStart) 18 Maximum flow rate
19 Type series 20 Head
21 Order item number

Table 5: Key to the series code

Calendar year Calendar week
2016 w16

Surpresschrom SIC.2 13 of 68
 5 Description

5.4 Design details

Design
▪ Fully automatic pressure booster package system
▪ Baseplate-mounted
▪ Two to six vertical high-pressure centrifugal pumps
▪ Hydraulic components made of stainless steel / brass
▪ One check valve (depending on the installation type) and shut-off valves for each
pump
▪ Membrane-type accumulator (direct-flow) to DIN 4807-5 on the discharge side,
approved for drinking water
▪ Pressure gauge for pressure indication
▪ Pressure transmitter on the discharge side
Systems with Movitec 2B, 4B, 6B, 10B and 15B:
▪ Anti-vibration pads per pump
Systems with Movitec 25B, 40B, 60B and 90B:
▪ Level-adjustable feet and rubber pads (supplied but not fitted)

Installation
▪ Stationary dry installation

Drive
▪ Electric motor
▪ Efficiency class IE3 to IEC 60034-30

Automation
▪ Control cabinet IP54
▪ Pump control and monitoring unit
▪ Graphical display with operating panel
▪ LEDs indicating operational availability and fault of the system
▪ Service interface for connection to a PC
▪ Transformer for control voltage
▪ Motor protection switch per pump
▪ Lockable master switch (repair switch)
▪ Pressure transmitter on the discharge side
▪ Circuit diagram and list of electric components
▪ Terminal strip/terminals with identification for all connections
▪ Connection for analog or digital dry running protection equipment
▪ External ON/OFF connection
▪ Field bus connection (optional)
▪ Volt-free signals for dry running protection, warning and alert as standard
▪ Volt-free signals for operation and fault per pump, voltage monitoring and
phase monitoring (optional)

14 of 68 Surpresschrom SIC.2
 5 Description

5.5 Configuration and function

2
3

4
5

Fig. 3: Surpresschrom SIC.2

1 Control unit 2 Control cabinet
3 Pump 4 Manifold
5 Baseplate
Design The fully automatic pressure booster system is equipped with two to six vertical high-
pressure pumps (3) for pumping the fluid handled to the consumer installations in
the set pressure range.
Function Two to six pumps (3) are controlled and monitored by a micro-processor control unit
Automatic mode (1). The first pump is started up when the pressure falls below the pre-set start-up
pressure. Additional pumps are sequenced in automatically in line with actual
demand. As demand decreases, the pumps are sequenced out again in accordance
with the set after-run time. The pump that has been started up first will be stopped
first. The pumps are automatically started up in a different order for each new cycle
to equally distribute the pump operating hours. The operating status is displayed via
LEDs.
Function Depending on the equipment the pressure booster system is supplied with, the
Manual mode pumps can be operated in manual mode in either one or two different ways.
Standard: By making the appropriate settings at the display, one of the pumps can
be operated directly via the mains for 10 seconds, independently of the control unit.
The pump will then return to OFF mode.
Supplementary equipment: Manual-0-automatic selector switches can be supplied as
supplementary equipment. They can be used to operate each pump directly on mains
power, independently of the control unit.

NOTE
Continuous manual mode is reserved exclusively for emergencies!
Continuous operation of the pressure booster system in manual mode may result in
waste of energy and water.
Continuous operation of the pressure booster system in manual mode may cause
the fluid handled and the pump to overheat.

In manual mode, a minimum flow (see table below) is essential to prevent the fluid
handled and the pump from overheating when no water is consumed at the
consumer installations.

Minimum flow for pump in manual mode

Table 6: Minimum flow per pump in manual mode

Pump Minimum flow per pump in manual mode
[l/h]
Movitec 2B 200
Movitec 4B 400
Movitec 6B 600
Movitec 10B 1100

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 5 Description

Pump Minimum flow per pump in manual mode

[l/h]
Movitec 15B 1600
Movitec 25B 2800
Movitec 40B 4600
Movitec 60B 6100
Movitec 90B 8500
1
Example An open /2-inch tap equals a water consumption of approx. 800 to 1,200 l/h.

5.6 Noise characteristics

Surpresschrom pressure booster systems are available with different numbers and
sizes of pumps.
Therefore, the expected total sound pressure level in dB(A) needs to be calculated.
For the expected sound pressure level (noise characteristics) of the individual pumps
please refer to the pump's operating instructions.

Calculation example:
Number of pumps Expected total sound pressure level
in dB(A)
Single pump . . . . . dB(A)
2 pumps, total +3 dB(A)
3 pumps, total +4,5 dB(A)
4 pumps, total +6 dB(A)
5 pumps, total +7 dB(A)
6 pumps, total +7.5 dB(A)

Example Single pump 48 dB(A)

4 pumps, total +6 dB(A)
54 dB(A)
The total expected sound pressure level of 54 dB(A) for this configuration may
develop when all four pumps are running under full-load conditions.
For noise characteristics of the pumps refer to the pumps' operating instructions.
On pressure booster systems with acoustic cladding the expected total sound pressure
level is reduced by approx. 7 dB(A).

5.7 Scope of supply

Depending on the model, the following items are included in the scope of supply:

Pressure booster system

▪ Two to six vertical high-pressure centrifugal pumps (standard pumps)
▪ Hydraulic components made of stainless steel
▪ One check valve (depending on the installation type) and shut-off valves for each
pump
▪ Membrane-type accumulator on the discharge side, approved for drinking water
▪ Pressure transmitter on the discharge side
▪ Pressure indication on pressure gauge
▪ Powder-coated / epoxy resin-coated steel baseplate
▪ Pumps fixed to the baseplate on anti-vibration mounts (pump sizes 2, 4, 6, 10 and
15).
▪ Pressure booster system supplied with level-adjustable feet and rubber pads
(supplied, but not fitted; pump sizes 25, 40, 60 and 90).

16 of 68 Surpresschrom SIC.2
 5 Description

Control cabinet
▪ Control cabinet IP54
▪ Pump control and monitoring unit
▪ Graphical display with operating panel
▪ LEDs indicating operational availability and fault of the pressure booster system
▪ Service interface for connection to a PC
▪ Transformer for control voltage
▪ Motor protection switch per pump
▪ Lockable master switch (repair switch)
▪ Terminals with identification for all connections
▪ Circuit diagram and list of electric components
▪ Connection for analog or digital dry running protection equipment
▪ External connection ON
▪ External connection OFF

5.8 Dimensions and weights

For dimensions and weights refer to the outline drawings of the pressure booster
system.

5.9 Terminal wiring diagram

For the terminal assignment refer to the circuit diagram.

5.10 Potential equalisation

A terminal marked with the earth symbol is provided on the baseplate for connecting
a PE conductor.

Fig. 4: Earth symbol

2
Fig. 5: PE terminal
1 Earthing terminal 2 Baseplate

Surpresschrom SIC.2 17 of 68
 6 Installation at Site

6 Installation at Site

6.1 Installation
Install pressure booster systems either in the technical equipment room or in a well-
ventilated, frost-free, lockable room used for no other purpose. No harmful gases are
allowed to enter the place of installation. An adequately sized floor drain (leading to
a sewer or equivalent) must be provided.
The pressure booster system is designed for a maximum ambient temperature of 0 °C
to +40 °C at a relative humidity of 50 %.

NOTE
Do not install pressure booster systems next to sleeping or living quarters.

The anti-vibration mounting of the pressure booster system provides adequate

insulation against solid-borne noise. The systems are also available with acoustic
cladding (accessory) to reduce motor noise. If expansion joints (KSB accessory) are
used for damping vibrations, their fatigue strength (endurance limit) must be given
due consideration. Expansion joints must be installed to allow quick and easy
replacement.

6.2 Checks to be carried out prior to installation

Place of installation

WARNING
Installation on mounting surfaces which are unsecured and cannot support the
load
Personal injury and damage to property!
▷ Use a concrete of compressive strength class C12/15 which meets the
requirements of exposure class X0 to EN 206-1.
▷ The mounting surface must have set and must be completely horizontal and
even.
▷ Observe the weights indicated.

NOTE
The anti-vibration mounts of the pressure booster system provide adequate
insulation against solid-borne noise.
Thanks to level-adjustable feet (KSB accessory) the pressure booster system can also
be installed in a horizontal position on uneven floors.

For pressure booster systems with Movitec 2, 4, 6, 10 and 15, level-adjustable feet are
available as accessories.
Pressure booster systems with Movitec 25, 40, 60 and 90 are supplied with separate
level-adjustable feet, two of which can be fixed to the floor.
Check the structural requirements.
All structural work required must have been prepared in accordance with the
dimensions stated in the outline drawings.

18 of 68 Surpresschrom SIC.2
6 Installation at Site

6.3 Installing the pressure booster system

WARNING
Top-heavy pressure booster system
Risk of personal injury by pressure booster system tilting!
▷ Pressure booster systems awaiting final installation must be secured against
tipping over.
▷ Firmly anchor the pressure booster system.

Remove all packaging before installing the pressure booster system. Connect the
pressure booster system's inlet line and discharge line to the corresponding site
distribution lines.

NOTE
In order to avoid transmission of piping forces onto the pressure booster system
and transmission of solid-borne noise, we recommend installing length-limited
expansion joints.

Allow sufficient space for maintenance and repair work.

ü All structural work required has been checked.
ü The dimensions of the concrete foundation are correct, and the concrete has set
firmly.
1. Mark out the anchoring holes on the floor as shown in the outline drawing.
2. Drill the holes (max. diameter: 12 mm).
3. Insert plug fixings of appropriate size.
4. Set the pressure booster system down in its correct installation position.
5. Use suitable bolts to firmly anchor the pressure booster system.

6.4 Installing the piping

Make sure that piping is installed without transmitting any stresses or strains. The use
of length-limited expansion joints (see accessories) is recommended.

CAUTION
Air pockets in suction line
Pressure booster system cannot prime!
▷ Lay piping with a continuously rising slope (as shown).

Suction lift operation

Incorrect Correct

NOTE
For suction lift operation install suitable swing check valves at the suction line ends
which are submerged in the fluid handled. Take into account the head losses
caused by these swing check valves.
Do not exceed the maximum suction lift of the pumps.

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 6 Installation at Site

6.4.1 Fitting an expansion joint

DANGER
Sparks and radiant heat
Fire hazard!
▷ Take suitable precautions to protect the expansion joint if any welding work is
carried out nearby.

CAUTION
Leaking expansion joint
Flooding of installation room!
▷ Regularly check for cracks or blisters, exposed fabric or other defects.

ü The expansion joint has a length limiter with solid-borne sound insulation so as
to be able to absorb reaction forces.
1. Install the expansion joint in the piping free of twist or distortion. Never use the
expansion joint to compensate for misalignment or mismatch of the piping.
2. Tighten the bolts evenly and crosswise during assembly. The ends of the bolts
must not protrude from the flange.
3. Do not apply paint to the expansion joint. Protect it from any contact with oil.
4. The position of the expansion joint within the pressure booster system must
allow easy access and inspection and it must, therefore, not be insulated along
with the piping.
5. Expansion joints are subject to wear.

6.4.2 Installing a pressure reducer

NOTE
A pipe length of approximately 600 mm must be provided on the inlet side to
accommodate a pressure reducer, if necessary.

NOTE
A pressure reducer must be installed
- if the inlet pressure fluctuation is too high for the pressure booster system to
operate as intended or
- if the total pressure (inlet pressure plus shut-off head) of the pressure booster
system exceeds the design pressure.
The maximum pump discharge pressure at zero flow point is reached in manual
mode.

A minimum pressure gradient of 5 metres is required for the pressure reducer to

fulfill its function. The pressure downstream of the pressure reducer (downstream
pressure) is the basic parameter for determining the pump head.

For example:
The inlet pressure fluctuates between 4 and 8 bar. A pressure reducer is needed
upstream of the pressure booster system on the inlet side.
Min. inlet pressure (pinl) = 4 bar
Min. pressure gradient = 0.5 bar
Downstream pressure = 3.5 bar.

6.5 Installing unpressurised inlet tanks

Installation and location of an unpressurised inlet tank together with the pressure
booster system are governed by the same rules applicable to the pressure booster
system.

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6 Installation at Site

Install the closed PE inlet tank (under atmospheric pressure) available as a KSB
accessory as described in the installation instructions supplied with the tank.
(ð Section 6.1, Page 18)

CAUTION
Contamination in the pressure booster system
Damage to the pumps!
▷ Clean the tank before filling it.

The tank must be connected mechanically and electrically to the pressure booster
system prior to commissioning of the system.

6.6 Fitting the dry running protection device

Install the dry running protection device supplied together with the pressure booster
system as a separate, non-fitted accessory, or supplied at a later date for retrofitting,
in accordance with its operating instructions and connect it to the switchgear and
controlgear assembly.
The switchgear and controlgear assembly is provided with the requisite inputs.

6.7 Electrical connection

DANGER
Electrical connection work by unqualified personnel
Danger of death from electric shock!
▷ Always have the electrical connections installed by a trained and qualified
electrician.
▷ Observe regulations IEC 60364.

WARNING
Incorrect connection to the mains
Damage to the mains network, short circuit!
▷ Observe the technical specifications of the local energy supply companies.

NOTE
A motor protection device is recommended.

The circuit diagrams for the pressure booster system are included in the control
cabinet, where they must remain when not in use.
The product literature of the switchgear and controlgear assembly supplied with the
pressure booster system includes a list of the electrical components installed. When
ordering spare parts for electrical components, please always indicate the circuit
diagram number.

6.8 Acoustic cladding

Acoustic cladding reduces the air-borne sound caused by the motors.

CAUTION
Insufficient air circulation after installation of acoustic cladding
Risk of motors overheating!
▷ Do not obstruct the cooling openings.

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 7 Commissioning/Start-up/Shutdown

7 Commissioning/Start-up/Shutdown

7.1 Commissioning/Start-up

7.1.1 Prerequisites for commissioning/start-up

Before commissioning/start-up of the pressure booster system make sure that the
following requirements are met:
▪ The pressure booster system has been properly connected to the electric power
supply and is equipped with all protection devices.
▪ All relevant regulations applicable in the country of use are complied with.
▪ The dry running protection device has been installed.

CAUTION
Dry running of pump
Damage to the pump/pressure booster system!
▷ If no dry running protection device is connected when commissioning takes
place, pressure booster systems in manual or test run mode will be stopped
automatically after approx. 10 seconds. If the dry running protection terminal is
disabled by means of a bridge, the operator shall assume responsibility for any
dry running that might occur.

NOTE
The competent authorities must be informed in due time prior to commissioning/
test running the system.

7.1.2 Dry running protection

Pressure booster systems can be factory-equipped with pressure switches, pressure
transmitters or flow monitors as dry running protection devices. Such dry running
protection devices will be factory-set to the inlet pressure values specified in the
purchase order.
If the factory settings should not match the site data, the dry running protection
device must be adjusted accordingly.
▪ Pressure switch: Set the start and stop pressure as described in the operating
manual of the pressure switch.
▪ Pressure transmitter: Set the start and stop pressure in parameters 3-5-15 and
3-5-16 (ð Section 8.4, Page 30)

Table 7: Recommended pressure switch/pressure transmitter settings

Stop pressure Start-up pressure
Pressure switch 0.5 bar below pinl 0.2 bar below pinl
Pressure transmitter 0.5 bar below pinl 0.2 bar below pinl
▪ Flow monitor: Set the stop pressure in parameter 3-5-17.
(ð Section 8.4, Page 30)
The flow monitor will stop the pressure booster system due to lack of water
when no flow can be detected on the suction side and the discharge-side
pressure drops below the set value.

Table 8: Recommended flow monitor settings

Stop pressure Start-up pressure
Flow monitor 0.5 bar below pset Cannot be adjusted

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7 Commissioning/Start-up/Shutdown

NOTE
Systems protected against dry running by flow monitoring cannot be reset
automatically! One pump at least must be started in manual mode to build up
pressure on the discharge side.
This will reset the dry running protection device.

7.1.3 Commissioning/start-up of pressure booster system

NOTE
The pressure booster systems undergo hydraulic testing with water at the factory
and are drained carefully before shipment. However, for technical reasons the
presence of some residual water is unavoidable.
The hydraulic connections are closed in as-supplied condition. They must only be
opened immediately before installation.
Refer to EN 806 before commissioning/starting up the pressure booster system.
After an extended pre-installation period, in particular, flushing or even
professional disinfection is recommended. For extensive or branched piping systems
the pressure booster system should preferably be flushed either before installation,
or flushing should be restricted to a limited area.

Commissioning should be carried out by specialist KSB staff.

CAUTION
Foreign matter in the piping
Damage to the pumps/pressure booster system!
▷ Before commissioning/starting (or even test running) the pressure booster
system, make sure that there is no foreign matter in the pressure booster
system or piping.

NOTE
Commissioning of the pressure booster system - even test running - shall only be
carried out in full compliance with all pertinent VDE (German Association of
Electrical Engineers) regulations.

CAUTION
Operation without the fluid to be handled
Damage to the pump!
▷ Prime the pressure booster system with the fluid to be handled.

ü The pipe unions between the pump and the piping have been re-tightened.
ü The flange bolting has been checked for firm seating.
ü The cooling air inlet and outlet openings on the motor are unobstructed.
ü All shut-off valves of the pressure booster system are open.
ü The pre-charge pressure of the membrane-type accumulator has been checked.
(ð Section 9.2.3, Page 54)
1. Set the master switch to "0"; unlock all motor protection switches (if
applicable).
2. Provide connection to power supply.
3. Open/loosen the vent plugs on the pumps (refer to the pump's installation/
operating manual).
4. Slowly open the inlet-side shut-off element and prime the pressure booster
system until the fluid to be handled escapes through all vent holes.
5. Close and slightly tighten the vent plugs.

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 7 Commissioning/Start-up/Shutdown

6. Switch on all motor protection switches.

7. Switch on the master switch.
8. Start one pump after the other in manual mode, checking the direction of
rotation. The direction of rotation must match the rotation arrow on the motor.
If the pump runs in the wrong direction of rotation, interchange two phases at
the motor terminal strip.
9. Open the discharge-side shut-off element.
10. When all pumps are running, loosen the vent plugs again to let any remaining
air escape.
11. Then re-tighten the vent plugs firmly.
12. Check that the pumps are running smoothly.
13. Close the discharge-side shut-off element for a short period in order to verify
that the pump reaches the shut-off head.
14. Close the discharge-side shut-off element, causing all pumps to stop.
15. On pressure booster systems with manual-0-automatic switch (supplementary
equipment) set all pumps to automatic mode.

NOTE
Minor leakage of the mechanical seals during commissioning is normal and will
cease after a short period of operation.

7.2 Switching on the pressure booster system

Switch on the master switch to energise the pressure booster system. The green LED
on the control panel lights up, indicating the system's readiness for operation.

NOTE
The pressure booster system is factory-set to the start and stop pressures indicated
on the name plate.

7.3 Checklist for commissioning/start-up

Table 9: Checklist
Operations Done
1 Read the operating instructions.
2 Check power supply and compare against the name plate data.
3 Check the earthing system (by measuring).
4 Check the mechanical connection to the water mains.
Re-tighten the flange bolting and pipe unions.
5 Prime and vent the pressure booster system from the inlet side.
6 Check inlet pressure.
7 Check whether all cables are still firmly connected to the terminals inside the control unit.
8 Compare the settings of the motor protection switches with the name plate data; re-adjust, if
necessary.
9 Set pump to "0", if manual-0-automatic switch is provided.
Briefly start up one pump after the other in manual mode and compare the direction of
rotation at the fanwheel with the arrow indicating the direction of rotation.
10 Check the direction of rotation in automatic mode.
11 Check the start and stop pressure; re-adjust, if necessary.
12 Test the proper function of the dry running protection equipment. If not fitted, make a
relevant note in the commissioning report.
13 Vent the pumps for a second time after they have been running for 5 to 10 minutes.
14 Set all switches to "automatic".

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 7 Commissioning/Start-up/Shutdown

Operations Done
15 Check the pre-charge pressure.
16 Record all system conditions that do not correspond to our specifications or to the purchase
order in the commissioning report (i.e. no dry running protection or inlet pressure + max.
pressure of pressure booster system higher than 16 bar).
17 Complete the commissioning report together with the operator/user and instruct the operator/
user as to the function of the system.

7.4 Shutdown

NOTE
As long as the pressure booster system is out of operation, water is supplied directly
at pinl through the pressure booster system.

Set the master switch to "0".

NOTE
Drain the pressure booster system for prolonged shutdown.

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 8 Operating the Pressure Booster System

8 Operating the Pressure Booster System

CAUTION
Incorrect operation
Water supply is not assured!
▷ Make sure to comply with all local regulations, particularly the EC Machinery
Directive and the EC Directive on Low-Voltage Equipment.

The pressure booster system is factory-set to the start and stop pressures indicated on
the name plate.
The settings can be modified via the control panel, if necessary.

NOTE
The factory settings are permanently stored in the control unit. Should an incorrect
setting result in pressure booster system failure, the factory settings can be
restored. (ð Section 8.8.2, Page 49)

NOTE
The settings made at the site can be saved and loaded when required.
(ð Section 8.8.1, Page 49) (ð Section 8.8.2, Page 49)

8.1 Control panel

The control panel comprises a back-lit display, LEDs, function and navigation keys,
and an access point for the service interface.
The display shows important information for operating the pressure booster system.
Plain-text data can be accessed and parameters can be set.

1
2

Fig. 6: BoosterControl Advanced control panel

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8 Operating the Pressure Booster System

1 Display 2 "Traffic light" LEDs

3 Function keys 4 Navigation keys
5 Service interface

8.1.1 Display
The six-row display contains the following information:

Fig. 7: Display elements of control unit

Display element Description
Parameter No./Pump Shows the number of the parameter or pump
selected
Current selection Shows the current parameter in plain text
Parameter information List of selectable parameters/parameter
information
Level Shows the current access level:
Blank = Standard
(limited access to parameters)
C = Customer, access to main parameters
S = Service
F = Factory
Date, time Shows the set date and time
Example: Setpoint adaptation at "Customer" access level:

3-5 C

Pressure

Setpoint
Delta Off
Max. setpoint
Adapt. pressure

22-05 13:40
Fig. 8: Example: Setpoint adaptation
The number of the current menu or parameter is always displayed at the top left of
the screen. This number indicates the path through the menu levels and thus enables
the user to quickly locate parameters. See "Displaying and changing parameters".
(ð Section 8.4, Page 30)

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 8 Operating the Pressure Booster System

8.1.2 LEDs
The "traffic light" LEDs provide information about the pump system's operating
status.

Table 10: LED description

LED Description
Red: One or more than one alert is active
Amber: One or more than one warning is active
Green: Trouble-free operation

8.1.3 Function keys

For direct access to the elements of the first menu level:

Table 11: Control unit: Function keys

Key Description
Menu 1: Operation

Menu 2: Diagnosis

Menu 3: Settings

Menu 4: Information

Menu structure (ð Section 8.2, Page 29)

8.1.4 Navigation keys

For navigating through the menus and confirming settings:

Table 12: Control unit: Navigation keys

Key Description
Direction keys:
▪ Move up/down in the menu options
▪ Increase/decrease a numerical value
▪ Scroll up or down
Esc
Escape key:
▪ Cancel an entry without saving it.
▪ Move up one menu level.
OK
OK key:
▪ On the start display: Open the quick menu.
▪ Confirm settings.
▪ Confirm a menu selection.
▪ When entering numbers: Go to the next digit.
Help key:
?
▪ Displays a help text for each selected menu option.

8.1.5 Service interface

The service interface allows a PC/Notebook to be connected via a special cable (USB -
RS232).
The pressure booster system can be parameterised by using the Service-Tool
software.
The control unit can also be updated via this interface.

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 8 Operating the Pressure Booster System

8.2 Menu structure

The system pressure is shown in the main menu as standard. The individual sub-
menus can be accessed from the main menu by pressing the function keys as
required.
Main menu Key Sub-menu Information displayed
➡ Operation ➡ General System pressure
System load %
RDP switch present/not present
Inlet pressure
Level content %
Level height m
Ambient temp.
Digital inputs
➡ Pumps Operating mode of pumps
Display pump load
Display thermal protection
➡ Time and statistics Operating hours
Service interval
Current min. runtime
➡ Diagnosis ➡ General Display messages
Show history
Acknowledge faults
Clear history
➡ Settings ➡ Control panel Basic settings
CAN configuration
Service interface
Logo
➡ Control unit Login
Service
➡ System configuration Number of pumps
Configuration suction side
Configuration operating mode
➡ System settings Suction side
Discharge side
➡ Pressure configuration Configuration setpoint and dry running protection
➡ Timer settings Operation check run/alternative setpoint
➡ Time/date
➡ Program outputs
➡ Messages
➡ Main menu
➡ Information ➡ Control module Serial number
Material number
Firmware
Parameter set
Hardware version

8.3 Access levels

Various access levels have been defined to prevent unintentional or unauthorised
access to the pressure booster system parameters.
"Standard" level Unless users log on to one of the other access levels, they will only have limited access
to parameters.
"Customer" level Access level for expert users.
This level enables access to all the parameters required for commissioning. You must
enter the password under (3-2-1-1) Login to gain access.
"C" is displayed.
If password protection is deactivated via parameter 3-2-1-2, this access level becomes
the "Standard" access level.
The password is "7353".

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 8 Operating the Pressure Booster System

"Service" level Access level for service personnel.

You must enter the password under (3-2-1-1) Login to gain access.
"S" is displayed.
"Factory" level Access level for the manufacturer only.
"F" is displayed.

NOTE
If no keys are pressed for ten minutes, the system will automatically return to the
"Standard" access level.

8.4 Displaying and changing parameters

The parameter numbers contain the navigation path, which helps you find a
particular parameter quickly and easily.
The first digit of the parameter number indicates the first menu level, which is called
up directly via the four function keys.

Table 13: Function keys

Operation

Diagnosis

Settings

Information

Subsequent steps are carried out via the navigation keys.

Example: Parameter 3-5-1 Setpoint

First, enter the customer password. (ð Section 8.3, Page 29)
Then change the setpoint as follows:
First digit of parameter number: 3-5-1
Press the third function key for Settings.
3-1 appears on the top left of the screen.

Second digit of parameter number: 3-5-1

Change the display 3-1 (top left) to 3-5 by pressing the navigation
keys.
To confirm the selection, press OK. 3-5-1 appears on the top left of
the screen. You have reached the required parameter.

To change this parameter, press OK again.

Numbers can then be entered digit by digit from left to right.

Increase value.

Reduce value.

The bar above the entry displays the value currently being entered in relation to the
value range.
Confirm the selected value by pressing OK. The cursor moves to the
next position (second position from the left).

Make the settings for the subsequent positions as described above and then

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8 Operating the Pressure Booster System

press OK to save the new parameter value.

Press ESC several times to return to the main display.

The new setpoint is now active.

8.5 Displaying messages

All monitoring and protective functions trigger alerts or warnings. These are
signalled by the yellow or red LED and connected to the relay outputs.
▪ All current messages can be displayed in the Diagnosis menu under 2-1-1 and
acknowledged individually if the cause of the fault has gone.
▪ The history of messages can be accessed in the Diagnosis menu under 2-1-2. It
indicates the start and end of a fault.
▪ The list of alerts and warnings can be acknowledged in the Diagnosis menu
under 2-1-3.
▪ The history of messages can be deleted in the Diagnosis menu under 2-1-4. For
this step, you have to login at the "Service" level.
When the pressure booster system is reset (by switching the pressure booster system
off and on with the master switch), all alerts are acknowledged automatically.
Acknowledging alerts may cause the system to re-start.

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 8.6 Parameter list
32 of 68

Table 14: Overview of parameters

Parameter Description Factory settings Possible settings Min. value Max. value Read access right Write access right
1 Operation - - - - Everybody Nobody
Display of operating mode
1-1 System - - - - Everybody Nobody
General operating status indicators
1-1-1 System pressure - - - - Everybody Nobody
Displaying the measured system pressure
1-1-2 System load - - - - Everybody Nobody
Displaying the total pump load in percent

8 Operating the Pressure Booster System

Surpresschrom SIC.2

1-1-3 RDP switch - Not available, - - Everybody Nobody

Detection of dry running protection via available
pressure switch is activated/deactivated.
1-1-4 Inlet pressure - - - - Everybody Nobody
Displaying the suction-side pressure
1-1-5 Level content in % - - - - Everybody Nobody
Displaying the water level in inlet tank in
percent
1-1-6 Level height - - - - Everybody Nobody
Displaying the water level in the inlet tank
1-1-7 Ambient temp. (WSD) - - - - Everybody Nobody
Displaying the measured ambient
temperature if water flow detection is
available
1-1-8 Digital inputs - - - - Service Service
Displaying the status of the digital inputs
1-1-9.2 Position suppl.valve Open Open, - - Everybody Nobody
Position of supply valve closed
1-1-9.1 Position suppl.valve 0 0...100 0 100 Everybody Nobody
Position of proportional supply valve
0 % ... 100 %
1-1-14 WSD pulses tank 1 0 - - - Everybody Nobody
Water flow detection, number of fills in
tank 1
1-1-15 WSD pulses tank 2 0 - - - Everybody Nobody
Water flow detection, number of fills in
tank 2
1-1-16 WSD pulses tank 3 0 - - - Everybody Nobody
Water flow detection, number of fills in
tank 3
1-2 Pumps - - - - Everybody Nobody
Pump-relevant status information
 Parameter Description Factory settings Possible settings Min. value Max. value Read access right Write access right
1-2-1 Operating mode - - - - Everybody Everybody
Setting the operating mode for each
individual pump
1-2-1.1.1 Pump number 1 1.. 3 1 3 Everybody Everybody
Entering the pump number for which the
operating mode is configured
1-2-1.2.1 Operating mode 1 Automatic, - - Everybody Everybody
Displaying the operating status of the manual On (10 s),
pump manual Off
1-2-2 Pump load - - - - Everybody Nobody
Displaying the pump load
Surpresschrom SIC.2

8 Operating the Pressure Booster System

1-2-3 Thermal fail. flags - Not tripped, - - Service Nobody
Bit-based display of status of all thermal tripped
fault inputs
1-2-4 Running hours pump - - - - Everybody Nobody
Displaying the operating hours per pump
1-2-5 Number of pumpstarts - - - - Customer Nobody
Displaying the number of starts per pump
1-3 Time and statistics - - - - Everybody Nobody
Operating times and statistics
1-3-1 Act runtime Op hours 0 - - - Everybody Nobody
Operating hours of the system
1-3-2 Time to service 0 - - - Everybody Nobody
Time to next service interval
1-3-3 Act Minimum Runtime - - - - Everybody Nobody
Current minimum pump runtime in
seconds
2 Diagnosis - - - - Everybody Nobody
Monitoring and diagnosis
2-1 General - - - - Everybody Nobody
General monitoring functions
2-1-1 Active Messages - - - - Everybody Customer
Current messages for all available
warnings/alerts
2-1-2 History - - - - Everybody Nobody
History of all warnings/alerts
2-1-3 Acknowledge All - - - - Everybody Everybody
All messages are acknowledged
2-1-4 Clear History - - - - Service Service
Deleting the message history
3 Settings - - - - Everybody Nobody
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Settings
 34 of 68

Parameter Description Factory settings Possible settings Min. value Max. value Read access right Write access right
3-1 HMI - - - - Everybody Nobody
Control panel
3-1-1 Basic settings - - - - Everybody Nobody
Basic settings for control panel
3-1-1-1 Language English English, - - Everybody Everybody
Language settings German,
Dutch,
French,
Turkish
3-1-1-4 Contrast 13 5.. 20 5 20 Everybody Everybody
Contrast

8 Operating the Pressure Booster System

Surpresschrom SIC.2

3-1-1-2 Backlight - - - - Everybody Everybody

Configuring the illumination time of the
display
3-1-1-2-1 Mode Timed Always on, - - Everybody Everybody
Illumination type of system display timer-based
3-1-1-2-2 Backlight Time 600 10.. 999 10 999 Everybody Service
System display: setting the illumination
time in seconds
3-1-1-3 Displayed units - - - - Everybody Nobody
Selecting the units shown on the display.
The measured values are converted in the
device.
3-1-1-3-1 Pressure kPa kPa, - - Everybody Service
Units of measured pressure values bar,
PSI,
feet,
mwc
3-1-1-3-2 Height cm cm, - - Everybody Service
Units of tank fill level m
3-1-1-3-3 Temperature °C °C, - - Everybody Service
Units of water flow detection temperature °F
3-1-2 Fieldbus - - - - Nobody Nobody
Field bus settings
3-1-2-1 Fieldbus Type No module No module, - - Nobody Nobody
Type of connected field bus module Profibus,
Modbus
3-1-4 Logo - - - - Service Nobody
Setting the logo displayed
3-1-4-1 Logo No logo KSB logo, - - Service Service
Selecting the logo displayed dp logo,
no logo
3-2 Device - - - - Everybody Nobody
Device-specific settings
 Parameter Description Factory settings Possible settings Min. value Max. value Read access right Write access right
3-2-1 Login - - - - Everybody Nobody
Login
3-2-1-1.1 PIN - - - - Everybody Nobody
Entering the user level and password
3-2-1-1.1.1 Access Level User level User level, - - Everybody Everybody
Selecting the login level service level,
factory level
3-2-1-1.1.2 PIN acceptance - 0.. 9999 0 9999 Everybody Everybody
Prompt to enter PIN
3-2-1-1.2 PIN - - - - Factory Nobody
Entering the user level and password
Surpresschrom SIC.2

8 Operating the Pressure Booster System

3-2-1-1.2.1 Access Level User level User level, - - Factory Factory
Selecting the login level service level,
factory level,
development level
3-2-1-1.2.2 PIN acceptance - 0.. 9999 0 9999 Factory Factory
Prompt to enter PIN
3-2-1-2 Login required Yes No, - - Customer Customer
Password entry required yes
3-2-2 Service - - - - Customer Nobody
Service settings
3-2-2-1 Factory setting - Reset ok, - - Customer Customer
Factory-set defaults no set available
3-2-2-2 Reset Srv Interval - OK, - - Service Service
Resetting the service interval failed
3-2-2-3 Customer setting - Reset ok, - - Customer Customer
Loading locally saved settings no set available
3-2-2-4 Save custom. setting - - - - Customer Customer
Saving the customer settings
3-2-2-5 Save factory setting - - - - Factory Factory
Saving the factory settings
3-2-2-6 Default setting - - - - Service Service
Resetting to default settings
3-2-2-6.1.1 Reset default param. Default Default, - - Service Service
Resetting to default settings Hyamat K,
Hyamat V,
Hyamat VP,
HyaEco VP
3-2-2-7 Edit Pump Opera. hrs - - - - Service Service
Editing pump operating hours
3-2-2-7.1.1 Pump number 1 1.. 6 1 6 Service Service
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Number of pump
 36 of 68

Parameter Description Factory settings Possible settings Min. value Max. value Read access right Write access right
3-2-2-7.2.1 Hours 0 0.. 500000 0 500000 Service Service
Hours
3-2-2-7.2.2 Minutes 0 0.. 59 0 59 Service Service
Minutes
3-2-2-7.2.3 Seconds 0 0.. 59 0 59 Service Service
Second
3-2-2-8 Reset Sys. Oper. hrs - OK, - - Service Service
Resetting the operating hours failed
3-2-3 Factory Test - - - - Factory Nobody
Factory test
3-2-3-1 Factory Test - - - - Factory Factory

8 Operating the Pressure Booster System

Surpresschrom SIC.2

Factory test
3-2-3-1.1.1 Test result Failed Failed, - - Factory Factory
Test result passed
3-3 Configuration - - - - Everybody Nobody
System configuration
3-3-1 Number of pumps 3 1.. 6 1 6 Everybody Service
Maximum number of pumps used in
system
3-3-2 Inlet Pressure switch Pressure switch, - - Everybody Service
General configuration, suction side pressure sensor,
water flow detection,
inlet tank/gate valve,
inlet tank/
proportional valve
3-3-3 Discharge Cascade Cascade (without - - Everybody Service
General configuration, discharge side frequency inverter),
1 jockey,
2 jockeys,
floating frequency
inverter,
frequency inverter
per pump
3-3-4 WSD Off Off, - - Everybody Service
Configuring the water flow detection for the 1 tank,
tank 2 tanks,
3 tanks,
1 tank + temp.,
2 tanks + temp.,
3 tanks + temp.,
temperature
3-3-5 Leakage detection Off On, - - Everybody Service
Activating leakage monitoring off
 Parameter Description Factory settings Possible settings Min. value Max. value Read access right Write access right
3-3-7 PumpMode int/ext Internal Internal, - - Everybody Service
Setting for pump mode via HMI (internal) external
or switch (external)
3-4 System settings - - - - Everybody Nobody
Parameterisation of system
3-4-1 Inlet - - - - Everybody Nobody
Suction-side parameterisation
3-4-1-1 Sensor press. 4 mA 0 -100.. 1000 -100 1000 Everybody Service
Analog measured value at 4 mA, suction
side
3-4-1-2 Sensor press. 20 mA 1000 0.. 9999 0 9999 Everybody Service
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8 Operating the Pressure Booster System

Analog measured value at 20 mA, suction
side
3-4-1-3 Damp. Time Inlet 200 100.. 2000 100 2000 Factory Factory
Damping time for smoothing measured
value to compensate for measurement
peaks
3-4-1-4 Level config - - - - Everybody Service
Configuring inlet tank control
3-4-1-4-1 0% level 0 0.. 99 0 99 Everybody Service
Minimum water level at which no air enters
into tank, in percent, from upper edge of
inlet nozzle
3-4-1-4-2 100% level 200 0.. 999 0 999 Everybody Service
Maximum water level of inlet tank, in
percent, from upper edge of inlet nozzle
3-4-1-4-3 Sensor level 0 -100.. 999 -100 999 Everybody Service
Distance of sensor positioned above tank
floor to tank floor, in centimetres
3-4-1-4-4 Low level shut down 10 0.. 99 0 99 Everybody Service
System stop when dry running level
reached
3-4-1-4-5 Low level reset 15 0.. 99 0 99 Everybody Service
Resetting the system when defined dry
running level is reached
3-4-1-4-6 Critical water level 30 0.. 99 0 99 Everybody Service
Threshold of critical water level in inlet tank
3-4-1-4-7 High water level 105 0.. 199 0 199 Everybody Service
Threshold of high water level in inlet tank
3-4-1-4-8 Threshold - - - - Everybody Service
1 or 2 extra signalling relay contacts for
switching thresholds
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 38 of 68

Parameter Description Factory settings Possible settings Min. value Max. value Read access right Write access right
3-4-1-4-8-1 Threshold 1 ON 50 0...199 0 199 Everybody Service
Inlet tank level for relay 1 energised in
percent
3-4-1-4-8-2 Threshold 1 OFF 50 0...199 0 199 Everybody Service
Inlet tank level for relay 1 de-energised in
percent
3-4-1-4-8-3 Threshold 2 ON 40 0...199 0 199 Everybody Service
Inlet tank level for relay 2 energised in
percent
3-4-1-4-8-4 Threshold 2 OFF 40 0...199 0 199 Everybody Service
Inlet tank level for relay 2 de-energised in

8 Operating the Pressure Booster System

Surpresschrom SIC.2

percent
3-4-1-4-9 Supply valve ON/OFF - - - - Everybody Nobody
Position of inflow gate valve for filling inlet
tank
3-4-1-4-9-1 Level 1 open 70 0.. 99 0 99 Everybody Service
Level for opening gate valve to start filling
inlet tank
3-4-1-4-9-2 Level 1 closed 90 0.. 99 0 99 Everybody Service
Level for closing gate valve to stop filling
inlet tank
3-4-1-4-9-3 Level 1A open 40 0.. 99 0 99 Everybody Service
Second level (timer-based) for opening
gate valve to start filling
3-4-1-4-9-4 Level 1A closed 60 0.. 99 0 99 Everybody Service
Second level (timer-based) for closing gate
valve to stop filling
3-4-1-4-10 Supply valve prop. - - - - Everybody Nobody
Use of a proportional valve to fill inlet tank
3-4-1-4-10-1 Level setpoint 1 80 0.. 99 0 99 Everybody Service
Level in inlet tank at which valve is
completely closed
3-4-1-4-10-2 Level setpoint 1A 40 0.. 99 0 99 Everybody Service
Second level (timer-based) in inlet tank at
which valve is completely closed
3-4-1-4-10-3 Hysteresis 15 0.. 99 0 99 Everybody Service
Setting the hysteresis for fully open valve
3-4-1-4-10-4 Sample time 10 0.. 99 0 99 Everybody Service
Measurement cycle for measuring to
control proportional valve
3-4-1-4-10-5 Analog output 4-20mA 4-20mA, - - Everybody Service
Configuring the analog output 0-20mA
3-4-2 Discharge - - - - Everybody Service
Discharge-side parameterisation
 Parameter Description Factory settings Possible settings Min. value Max. value Read access right Write access right
3-4-2-1 Sensor press. 4 mA 0 -100.. 1000 -100 1000 Everybody Service
Analog measured value at 4 mA,
discharge side
3-4-2-2 Sensor press. 20 mA 1000 0.. 9999 0 9999 Everybody Service
Analog measured value at 20 mA,
discharge side
3-4-2-3 Pumps ON sensor fail 0 0.. 3 0 3 Everybody Service
Number of pumps started up in the event
of a sensor failure on the discharge side
3-4-2-4 Max power 600 0.. 600 0 600 Everybody Service
Limitation of maximum system power (n x
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8 Operating the Pressure Booster System

100 %, n = number of pumps)
3-4-2-5 Max power ext. oper. 600 0.. 600 0 600 Everybody Service
Limitation of maximum system power for
operation on emergency power
3-4-4 WSD settings - - - - Everybody Nobody
Configuring water flow detection
3-4-4-1 Nbr of refreshments 30 0.. 99 0 99 Everybody Service
Number of water replacement cycles
3-4-4-2 Refresh time span 24 0.. 999 0 999 Everybody Service
Duration of water replacement procedure
in hours
3-4-4-3 Average room temp. 25 0.. 50 0 50 Everybody Service
Measured average ambient temperature
3-4-4-4 Room temp. time span 24 0.. 999 0 999 Everybody Service
Duration of ambient temperature
measurement in hours
3-5 Pressure - - - - Everybody Nobody
Configuring the system pressure
3-5-1 Set point 400 0.. 1000 0 1000 Everybody Customer
Entering the pressure setpoint (system
pressure)
3-5-3 Bandwidth 5 0.. 999 0 999 Everybody Customer
Bandwidth within which the frequency
inverters remain at the same, constant
speed independent of pressure.
3-5-5 Max.set point 1000 400.. 1000 400 1000 Everybody Service
Limit value for maximum setpoint
3-5-9 Adapt. setpoint 400 0.. 1000 0 1000 Everybody Customer
Date/time-based alternative setpoint
3-5-11 High pressure alarm 1000 400.. 1000 400 1000 Everybody Customer
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Upper limit value for maximum system

pressure
 40 of 68

Parameter Description Factory settings Possible settings Min. value Max. value Read access right Write access right
3-5-12 High pressure action Stop pumps Stop pumps, - - Everybody Customer
Parameter for selecting action in case of message only
excessively high system pressure (stop
pumps or output message only)
3-5-13 Low pressure alarm 0 0.. 400 0 400 Everybody Customer
Lower limit value for minimum system
pressure
3-5-14 Low pressure action Stop pumps Stop pumps, - - Everybody Customer
Parameter for selecting action in case of message only
excessively low system pressure (stop
pumps or output message only)

8 Operating the Pressure Booster System

Shut down RDP
Surpresschrom SIC.2

3-5-15 20 0.. 80 0 80 Everybody Customer

Minimum suction-side pressure limit for dry
running protection
3-5-16 Reset RDP 80 20.. 999 20 999 Everybody Customer
Suction-side pressure for re-start following
dry running occurrence
3-5-17 Press. Flow Control 100 0.. 1000 0 1000 Everybody Service
Lack-of-water fault is set if setpoint minus
pressure defined is undershot.
3-6 Timer settings - - - - Everybody Nobody
Configuring the time parameters
3-6-1 Opt. pump starts /h 10 0.. 99 0 99 Everybody Service
Entering the optimal pump starts per hour.
The pump runtime is adjusted
automatically.
3-6-2 Min. run time 180 0.. 999 0 999 Everybody Customer
Limit for minimum runtime of pump
3-6-3 Min. run time corr. 10 0.. 99 0 99 Everybody Service
Correction value for minimum runtime of
pump
3-6-4 Max. run time 86400 0.. 604800 0 604800 Everybody Service
Maximum pump runtime.
After the time has lapsed, the system
switches over to the next pump.
3-6-5 Start delay 1 0.. 999 0 999 Everybody Service
Start delay of pumps if pressure remains
below setpoint
3-6-6 Stop delay 1 0.. 999 0 999 Everybody Service
Stop delay of pumps if pressure remains at
setpoint
3-6-8 RDP delay 10 0.. 999 0 999 Everybody Service
Stop delay following detection of dry
running occurrence
 Parameter Description Factory settings Possible settings Min. value Max. value Read access right Write access right
3-6-9 High/low alarm delay 60 10.. 999 10 999 Everybody Service
Time window for suppressing alerts when
system pressure is exceeded/undershot
3-6-10 WSD 1 pulse length 4 0.. 99 0 99 Everybody Service
Water flow detection 1, length of pulse in
seconds
3-6-11 WSD 2 pulse length 4 0.. 99 0 99 Everybody Service
Water flow detection 2, length of pulse in
seconds
3-6-12 WSD 3 pulse length 4 0.. 99 0 99 Everybody Service
Water flow detection 3, length of pulse in
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8 Operating the Pressure Booster System

seconds
3-6-13 Sys. start up delay 10 0.. 32 0 32 Service Service
Start delay following re-start
3-6-14 Jockey min. run time 0 0.. 999 0 999 Service Service
Limit for minimum runtime of jockey pump
3-7 Time/Date - - - - Everybody Nobody
Date and time
3-7-1 Date - - - - Everybody Customer
Setting the date
3-7-1.1.1 Year ... 1970.. 2099 1970 2099 Everybody Customer
Setting the year
3-7-1.1.2 Month 1 1.. 12 1 12 Everybody Customer
Setting the month
3-7-1.1.3 Day 1 1.. 31 1 31 Everybody Customer
Setting the day of the week
3-7-2 Time - - - - Everybody Customer
Setting the time
3-7-2.1.1 Time 0 0.. 86399 0 86399 Everybody Customer
Setting the time in the format HH:MM:SS
3-7-3 Check run mode Interval Off, - - Everybody Customer
Basic setting for forced start (check run) digital input,
interval,
day-based,
week-based
3-7-4 Check run interval 86400 0.. 1000000 0 1000000 Everybody Service
Interval-controlled forced start (check run);
the pumps are started at fixed, defined
intervals.
3-7-5 Check run at - - - - Everybody Customer
Day-controlled forced start (check run);
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the pumps are started at a defined time

3-7-5.1.1 Hours 0 0.. 23 0 23 Everybody Customer
Hours for daily forced start (check run)
 42 of 68

Parameter Description Factory settings Possible settings Min. value Max. value Read access right Write access right
3-7-5.1.2 Minutes 0 0.. 59 0 59 Everybody Customer
Minutes for daily forced start (check run)
3-7-6 Check run at - - - - Everybody Customer
Weekly forced start (check run): at a
defined time on specific days
3-7-6.1.1 Hours _ 0.. 23 0 23 Everybody Customer
Weekly forced start (check run): at a
defined time (hours) on specific days
3-7-6.1.2 Minutes _ 0.. 59 0 59 Everybody Customer
Weekly forced start (check run): at a
defined time (minutes) on specific days

8 Operating the Pressure Booster System

Surpresschrom SIC.2

3-7-6.1.3 Day Sunday Sunday, - - Everybody Customer

Weekly forced start (check run): at a Monday,
defined time on a specific day Tuesday,
Wednesday,
Thursday,
Friday,
Saturday
3-7-7 Check run duration 30 0.. 30 0 30 Everybody Service
Specifying the duration of the forced start
(check run)
3-7-9 Date adapt level On - - - - Everybody Customer
The alternative fill level is activated in
accordance with day(s)/month(s).
3-7-9.1.1 Month adapt level On Off Off, - - Everybody Customer
Entering the month in which the alternative January,
fill level is activated February,
March,
April,
May,
June,
July,
August,
September,
October,
November,
December
3-7-9.1.2 Day adapt level On 1 1.. 31 1 31 Everybody Customer
Entering the weekday on which the
alternative fill level is activated
3-7-10 Date adapt level Off - - - - Everybody Customer
Entering the date on which the alternative
fill level is deactivated
 Parameter Description Factory settings Possible settings Min. value Max. value Read access right Write access right
3-7-10.1.1 Month adapt lev Off Off Off, - - Everybody Customer
Entering the month in which the alternative January,
fill level is deactivated February,
March,
April,
May,
June,
July,
August,
September,
October,
November,
Surpresschrom SIC.2

8 Operating the Pressure Booster System

December
3-7-10.1.2 Day adapt level Off 1 1.. 31 1 31 Everybody Customer
Entering the weekday on which the
alternative fill level is deactivated
3-7-11 Maintenance interval 0 0.. 3000 0 3000 Service Service
Configuring the maintenance interval for
the system in days
3-7-8 Clock adapt setp. - - - - Everybody Nobody
Alternative setpoint to take effect based on
time
3-7-8-1 Adaptation mode Off Off, - - Everybody Customer
Configuring the alternative setpoint to take weekly,
effect on a daily or weekly basis daily
3-7-8-2 Change on/off times - - - - Everybody Customer
The alternative pressure setpoint is
activated/deactivated.
3-7-8-2.1.1 Hours adapt setp.ON 0 0.. 23 0 23 Everybody Customer
Entering the hours when the alternative
pressure setpoint is activated
3-7-8-2.1.2 Min adapt setp.ON 0 0.. 59 0 59 Everybody Customer
Entering the minutes when the alternative
pressure setpoint is activated
3-7-8-2.1.3 Hours adapt setp.OFF 0 0.. 23 0 23 Everybody Customer
Entering the hours when the alternative
pressure setpoint is deactivated
3-7-8-2.1.4 Min adapt setp.OFF 0 0.. 59 0 59 Everybody Customer
Entering the minutes when the alternative
pressure setpoint is deactivated
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 44 of 68

Parameter Description Factory settings Possible settings Min. value Max. value Read access right Write access right
3-7-8-3 Select day of week Sunday Sunday, - - Everybody Customer
Entering the weekday on which the Monday,
alternative pressure setpoint is activated Tuesday,
Wednesday,
Thursday,
Friday,
Saturday
3-7-8-4 Change on/off times - - - - Everybody Customer
Entering the weekday on which the
alternative pressure setpoint is deactivated
3-7-8-4.1.1 Hours adapt setp.ON 0 0.. 23 0 23 Everybody Customer

8 Operating the Pressure Booster System

Entering the hours when the alternative
Surpresschrom SIC.2

pressure setpoint is activated

3-7-8-4.1.2 Min adapt setp.ON 0 0.. 59 0 59 Everybody Customer
Entering the minutes when the alternative
pressure setpoint is activated
3-7-8-4.1.3 Hours adapt setp.OFF 0 0.. 23 0 23 Everybody Customer
Entering the hours when the alternative
pressure setpoint is deactivated
3-7-8-4.1.4 Min adapt setp.OFF 0 0.. 59 0 59 Everybody Customer
Entering the minutes when the alternative
pressure setpoint is deactivated
3-8 Definable I/O - - - - Service Service
Programming inputs/outputs
3-8-1 Inputs - - - - Service Nobody
Inputs
3-8-1-1 Input 1 None None, - - Service Service
Configuration of input 1 forced start (check
run),
alt. setpoint,
leakage,
remote
acknowledgement,
bypass valve,
emergency power
3-8-1-2 Input 2 None None, - - Service Service
Configuration of input 2 forced start (check
run),
alt. setpoint,
leakage,
remote
acknowledgement,
bypass valve,
emergency power
 Parameter Description Factory settings Possible settings Min. value Max. value Read access right Write access right
3-8-1-3 Input 3 None None, - - Service Service
Configuration of input 3 forced start (check
run),
alt. setpoint,
leakage,
remote
acknowledgement,
bypass valve,
emergency power
3-8-2 Outputs - - - - Service Nobody
Outputs
Output 1 (P4) None None, - - Service Service
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8 Operating the Pressure Booster System

3-8-2-1
Configuration of output 1 threshold 1,
threshold 2,
supply valve,
bypass valve,
lack of water
3-8-2-2 Output 2 (P5) None None, - - Service Service
Configuration of output 2 threshold 1,
threshold 2,
supply valve,
bypass valve,
lack of water
3-8-2-3 Output 3 (P6) None None, - - Service Service
Configuration of output 3 threshold 1,
threshold 2,
supply valve,
bypass valve,
lack of water
3-8-2-4 Output 4 (FR4) None None, - - Service Service
Configuration of output 4 threshold 1,
threshold 2,
supply valve,
bypass valve,
lack of water
3-8-2-5 Output 5 (FR5) None None, - - Service Service
Configuration of output 5 threshold 1,
threshold 2,
supply valve,
bypass valve,
lack of water
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 46 of 68

Parameter Description Factory settings Possible settings Min. value Max. value Read access right Write access right
3-8-2-6 Output 6 (FR6) None None, - - Service Service
Configuration of output 6 threshold 1,
threshold 2,
supply valve,
bypass valve,
lack of water
3-9 Messages - - - - Service Nobody
Messages
3-9-1 Message Settings - - - - Service Service
List of all alerts
3-9-1.1.1 failure id - - - Service Service

8 Operating the Pressure Booster System

Surpresschrom SIC.2

Fault ID
3-9-1.2.1 Traffic Light Red Green, - - Service Service
Assignment of fault as warning or alert amber,
red
3-9-1.2.2 Fault on Hold Off Off, - - Service Service
Without/with automatic reset (re-start) on
3-10 Root menu - - - - Customer Nobody
Configuring the main menu
3-10-1.1 Root Menu Settings - - Customer Everybody
List of all main menu elements
3-10-1.2 Root Menu Settings - - - - Develop Develop
List of all main menu elements
3-10-1.2.1 rootmenu selection 1 1.. 65 1 65 Develop Develop
Root menu selection
3-10-1.2.1 Traffic Light Off Off, - - Develop Develop
Assignment of fault as warning or alert on
3-13 Pump Changeover - - - - Everybody Service
Pump changeover
3-13-1 Supply reaction Undersupply Undersupply, - - Everybody Service
Selection of oversupply/undersupply oversupply
3-13-2 Changeover delay 0 0.. 10 0 10 Everybody Service
Time delay between pump changeover
3-14 By Pass Valve - - - - Everybody Service
Bypass valve
3-14-1 Valve Function Off Off, - - Everybody Service
Activating/deactivating the valve function forced start (check
run),
Pt1000,
digital input
3-14-2 Open delay 2 0.. 20 0 20 Everybody Service
Delay time that lapses before valve is
opened
 Parameter Description Factory settings Possible settings Min. value Max. value Read access right Write access right
3-14-3 Close delay 2 0.. 20 0 20 Everybody Service
Delay time that lapses before valve is
closed
3-14-4 Temperature 20 0.. 40 0 40 Everybody Service
Temperature above which the valve is
opened
3-14-5 Flush Time 120 10.. 600 10 600 Everybody Service
Time window in which the valve is opened
3-14-6 Attemps in 24Hrs 2 1.. 5 1 5 Everybody Service
Valve opening frequency before an alert is
displayed
Surpresschrom SIC.2

8 Operating the Pressure Booster System

3-14-7 Min. open time 2 0.. 20 0 20 Everybody Service
Minimum opening time of valve
3-15 Fieldbus - - - - Customer Nobody
Field bus settings
3-15-1 Profibus - - - - Customer Nobody
Profibus settings
3-15-1-1 PB Slave Address 126 1.. 255 1 255 Customer Customer
Profibus slave address
3-15-2 Modbus - - - - Customer Nobody
Modbus settings
3-15-2-1 MB Slave Address 247 1.. 247 1 247 Customer Customer
Modbus slave address
3-15-2-2 Baudrate 192 9600,192 - - Customer Customer
Baud rate
4 Info - - - - Everybody Nobody
Information
4-1 Device - - - - Everybody Nobody
Control module (CM)
4-1-1 Serial Number - - - - Everybody Nobody
Serial number of control module
4-1-2 Parameter Set 0 - - - Everybody Everybody
Version of the control panel parameter set
4-2 IO Info - - - - Everybody Nobody
IO information on internal communications
unit
4-2-1 IO Serial Number - - - - Everybody Nobody
IO information on serial number of internal
communications unit
4-2-2 IO FW-Version - - - - Everybody Nobody
IO information on firmware of internal
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communications unit
 48 of 68

Parameter Description Factory settings Possible settings Min. value Max. value Read access right Write access right
4-2-3 IO FW-Revision - - - - Everybody Nobody
IO information on revision of internal
communications unit
4-2-4 IO HW-Revision - - - - Everybody Nobody
IO information on hardware of internal
communications unit
4-3 HMI Info - - - - Everybody Everybody
IO information on HMI
4-3-1 HMI Serial Number - - - - Everybody Nobody
IO information on serial number of HMI
4-3-2 HMI FW-Version - - - - Everybody Nobody

8 Operating the Pressure Booster System

Surpresschrom SIC.2

IO information on firmware of HMI

4-3-3 HMI FW-Revision - - - - Everybody Nobody
IO information on revision of HMI
4-3-4 HMI HW-Revision - - - - Everybody Nobody
IO information on hardware of HMI
4-4 Profibus Info - - - - Everybody Everybody
Information on Profibus used
4-4-1 PB FW-Version - - - - Everybody Nobody
Information on firmware of Profibus
4-4-2 PB FW-Revision - - - - Everybody Nobody
Information on firmware of Profibus
4-4-3 PB HW-Revision - - - - Everybody Nobody
Information on hardware of Profibus
4-5 Modbus Info - - - - Everybody Everybody
Information on Modbus used
4-5-1 MB FW-Version - - - - Everybody Nobody
Information on firmware of Modbus
4-5-2 MB FW-Revision - - - - Everybody Nobody
Information on revision of Modbus
4-5-3 MB HW-Revision - - - - Everybody Nobody
Information on hardware of Modbus
5 Quickmenu - - - - Everybody Nobody
Information on quick menu
 8 Operating the Pressure Booster System

8.7 Quick menu

The following main parameters, which may be required for adapting the pressure
booster system to site conditions, can be called directly via the Quick Menu, which
can be accessed directly from the start screen by pressing the OK key:
▪ PIN
▪ Setpoint
▪ Delta off
▪ Delta P
▪ High pressure alarm
▪ Low pressure alarm
▪ Min. run time
▪ Start delay
▪ Stop delay
▪ RDP delay
▪ High/low alarm delay

8.8 Saving and restoring settings

Users have to be logged in at "Customer" level to save and restore settings.

8.8.1 Saving settings

The changes made to the control unit parameters at the site can be saved under
3-2-2-4.

8.8.2 Restoring settings

Three types of settings can be restored if the system does not operate any more as a
result of incorrect settings made at the site.
▪ Parameter 3-2-2-1 Resetting to factory settings. The control unit is reset to the
values and settings the pressure booster system was delivered with.
▪ Parameter 3-2-2-3: Resetting to the site-specific settings.
▪ Parameter 3-2-2-6: Resetting to default settings ("Factory" level only). The control
unit is reset to the pressure booster system type (no settings for pressure, dry
running protection, etc.)

8.9 Fault messages

Table 15: Overview of fault messages
Fault message Description Type of message
Warning Alert
Failure PT. Dis. Fault, discharge-side pressure sensor - ✘
Sys. press.to low System pressure below minimum pressure - ✘
Sys press.to high System pressure above maximum pressure - ✘
No water Insufficient water or insufficient inlet pressure on - ✘
suction side
Maintenance req. Service interval exceeded ✘ -
More pumps fail Multiple pump faults - ✘
No refresh tank 1 Insufficient water replacement, tank 1 - ✘
No refresh tank 2 Insufficient water replacement, tank 2 - ✘
No refresh tank 3 Insufficient water replacement, tank 3 - ✘
Aver temp to high Average temperature of water flow detection too high - ✘
Curr temp to high Current temperature of water flow detection too high ✘ -
Temp. Fail. Pump 1 Fault (temperature, motor protection switch, etc.), ✘ -
pump 1

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 8 Operating the Pressure Booster System

Fault message Description Type of message

Warning Alert
Temp. Fail. Pump 2 Fault (temperature, motor protection switch, etc.), ✘ -
pump 2
Temp. Fail. Pump 3 Fault (temperature, motor protection switch, etc.), ✘ -
pump 3
Temp. Fail. Pump 4 Fault (temperature, motor protection switch, etc.), ✘ -
pump 4
Temp. Fail. Pump 5 Fault (temperature, motor protection switch, etc.), ✘ -
pump 5
Temp. Fail. Pump 6 Fault (temperature, motor protection switch, etc.), ✘ -
pump 6
Failure valve Fault, suction-side valve ✘ -
Inlet sensor fail Fault, suction-side pressure or level sensor ✘ -
High water level Water level in inlet tank too high - ✘
Crit. water level Water level in inlet tank too low ✘ -
Low water level Water level in inlet tank low (lack of water) - ✘
Temp. sensor fail Fault, temperature sensor of water flow detection ✘ -
24V out of range Internal 24 V voltage outside permissible range ✘ -
5V out of range Internal 5 V voltage outside permissible range ✘ -
3V out of range Internal 3 V voltage outside permissible range ✘ -
External off External command for system stop active ✘ -
Fire alarm External fire alert command for starting all pumps active - ✘
Br. Wire Sens.dis Fault, discharge-side pressure sensor - ✘
Br. Wire Sens.Inl Fault, suction-side pressure sensor - ✘
Leakage Leak detected - ✘
Eeprom HW Error EEPROM data not saved due to hardware problems - ✘
Manual off Pump 1 Pump 1 stopped ✘ -
(independent of automatic mode)
Manual off Pump 2 Pump 2 stopped ✘ -
(independent of automatic mode)
Manual off Pump 3 Pump 3 stopped ✘ -
(independent of automatic mode)
Manual off Pump 4 Pump 4 stopped ✘ -
(independent of automatic mode)
Manual off Pump 5 Pump 5 stopped ✘ -
(independent of automatic mode)
Manual off Pump 6 Pump 6 stopped ✘ -
(independent of automatic mode)
Manual On Pump 1 Pump 1 in manual mode ✘ -
(independent of automatic mode)
Manual On Pump 2 Pump 2 in manual mode ✘ -
(independent of automatic mode)
Manual On Pump 3 Pump 3 in manual mode ✘ -
(independent of automatic mode)
Manual On Pump 4 Pump 4 in manual mode ✘ -
(independent of automatic mode)
Manual On Pump 5 Pump 5 in manual mode ✘ -
(independent of automatic mode)
Manual On Pump 6 Pump 6 in manual mode ✘ -
(independent of automatic mode)
More Pumps off Several pumps stopped (independent of automatic ✘ -
mode)
Flushing Flushing procedure in progress ✘ -
Valve opened oftenly Several flushing procedures carried out ✘ -

50 of 68 Surpresschrom SIC.2
 8 Operating the Pressure Booster System

Fault message Description Type of message

Warning Alert
Ext. Power Operation Emergency power mode active; maximum system load ✘ -
limited
Factory Test No test carried out in factory - ✘

8.10 Connecting the Remote OFF contact

The remote-OFF connection is a NC contact. When this contact opens, all pumps
which are in operation are sequenced out after the set stop delay, and a warning is
output (yellow LED).
When this contact closes, the pumps are started up again in line with demand, and
the warning is cleared.
Wiring see circuit diagram.

8.11 Connecting the fire alert

The fire alert connection is a NC contact. When this contact opens, all pumps are
sequenced in after the set start delay and an alert (red LED) is output. The dry
running protection and remote-OFF functions are ignored.
When this contact closes, the pumps are sequenced out again in line with demand.
The alert is cleared. Wiring see circuit diagram.

8.12 Connecting the ambient temperature monitoring device (option)

If ambient temperature monitoring has been selected under parameter 3-3-4, WSD, a
Pt1000 sensor must be connected. The ambient temperature can be read on the
display.
A warning can be output if a set temperature has been exceeded, see parameter
3-4-4-3.

NOTE
This function cannot be used in conjunction with digital inputs for remote reset,
setpoint changeover and check run!

8.13 Digital inputs for remote reset, setpoint changeover and check run
(option)
If "OFF" (standard setting) has been selected at parameter 3-3-4, WSD, the WSD
inputs 1 to 3 can be used for the following functions:
▪ Remote reset, activated by pulse to terminals.
▪ Setpoint changeover (see parameter 3-5-9), activated by closing of contact,
deactivated by opening of contact.
▪ Check run, pulse-activated.

NOTE
This function cannot be used in conjunction with ambient temperature monitoring.

Surpresschrom SIC.2 51 of 68
 9 Servicing/Maintenance

9 Servicing/Maintenance

9.1 General information/Safety regulations

The operator ensures that maintenance, inspection and installation is performed by
authorised, qualified specialist personnel who are thoroughly familiar with the
manual.

DANGER
Unintentional start-up of pressure booster system
Danger to life!
▷ The pressure booster system must be de-energised before repair or
maintenance work is carried out.
Switching off the motor protection switch will not de-energise the motor
power cables reliably.

WARNING
Improper lifting/moving of heavy assemblies or components
Personal injury and damage to property!
▷ Use suitable transport devices, lifting equipment and lifting tackle to move
heavy assemblies or components.

WARNING
Unintentional start-up of pressure booster system
Risk of injury by moving parts!
▷ Make sure the pressure booster system has been de-energised before
commencing work on the pressure booster system.
▷ Make sure that the pressure booster system cannot be started up
unintentionally.

WARNING
Unqualified personnel performing work on the pressure booster system
Risk of personal injury!
▷ Always have repair and maintenance work performed by specially trained,
qualified personnel.

CAUTION
Incorrectly serviced pressure booster system
Function of pressure booster system not guaranteed!
▷ Regularly service the pressure booster system.
▷ Prepare a maintenance schedule for the pressure booster system, with special
emphasis on lubricants, shaft seals and pump couplings.

Observe the general safety instructions and information.

Observe the operating manual of the pump when performing work on the pumps.
In the event of damage you can always contact our service staff.
A regular maintenance schedule will help avoid expensive repairs and contribute to
trouble-free, reliable operation of the pressure booster system with a minimum of
maintenance expenditure and work.
Never use force when dismantling and re-assembling the pressure booster system.

52 of 68 Surpresschrom SIC.2
9 Servicing/Maintenance

9.1.1 Inspection contract

For all inspection and servicing work to be carried out at regular intervals we
recommend taking out the inspection contract offered by KSB. Contact your Service
Partner for details.
Checklist for commissioning/inspection and maintenance (ð Section 7.3, Page 24)

9.2 Servicing/inspection

9.2.1 Supervision of operation

CAUTION
Increased wear due to dry running
Damage to the pump set!
▷ Never operate the pump set without liquid fill.
▷ Never close the shut-off element in the suction line and/or supply line during
pump operation.

CAUTION
Impermissibly high temperature of fluid handled
Damage to the pump!
▷ Prolonged operation against a closed shut-off element is not permitted
(heating up of the fluid).
▷ Observe the temperature limits in the data sheet and in the section on
operating limits.

While the system is in operation, observe and check the following:

▪ Verify the start-up pressure of the pumps (at the pressure gauge).
▪ Compare the pre-charge pressure of the accumulator with the recommended
data. (ð Section 9.2.3, Page 54)
Close the shut-off elements under the accumulator and drain the accumulator via
the drain valve.
Remove the protective cap of the accumulator valve and check the pre-charge
pressure with the aid of a tyre pressure gauge.
Add nitrogen as necessary.

WARNING
Wrong gas
Danger of poisoning!
▷ Use only nitrogen to charge the accumulator.

▪ Check the rolling element bearings for running noises.

Vibrations, noise and an increase in current input occurring during unchanged
operating conditions indicate wear.
▪ Check the correct functioning of any auxiliary connections.

9.2.2 Checklist for inspection

In the event that you decide to conduct your own inspections, proceed according to
the following checklist at least once a year:
1. Check the pump and drive for smooth running and the mechanical seal for
integrity.
2. Check the shut-off, drain and check valves for proper functioning and tightness.
3. Clean the strainer in the pressure reducer (if applicable).
4. Check expansion joints for wear (if applicable).

Surpresschrom SIC.2 53 of 68
 9 Servicing/Maintenance

5. Verify the pre-charge pressure level and check the accumulator for integrity if
required. (ð Section 9.2.3, Page 54)
6. Check the automatic switching functionality.
7. Check the start and stop points of the pressure booster system.
8. Check the water inflow, inlet pressure, lack-of-water monitoring, flow
monitoring and pressure reducer.
9. Check the inlet tank and the float valve (if applicable). Check the overflow for
integrity and cleanliness.

9.2.3 Setting the pre-charge pressure

WARNING
Wrong gas
Danger of poisoning!
▷ Use only nitrogen to charge the accumulator.

The pre-charge pressure in the accumulator should be set to a value below the set
start-up pressure.
The setting can be effected via a valve located under the cover at the top of the
accumulator.

Example: Pre-charge pressure 10 % lower than start-up pressure

Pre-charge pressure of accumulator p = 0.9 x pstart
pstart = start-up pressure of pressure booster system

Recommendation
The stated values are average values. Tests on accumulators have shown that the best
storage volumes are achieved with the following factors:
pressures >3 bar: factor 0.9 and
pressures <3 bar: factor 0.8

Example:
pstart = 5 bar: pre-charge pressure 5 x 0.9 = 4.5 bar
pstart = 2 bar: pre-charge pressure 2 x 0.8 = 1.6 bar

CAUTION
Pre-charge pressure too high
Damage to accumulator!
▷ Observe data provided by accumulator manufacturer (see name plate or
operating manual of accumulator).

54 of 68 Surpresschrom SIC.2
 10 Trouble-shooting

10 Trouble-shooting

WARNING
Improper work to remedy faults
Risk of injury!
▷ For any work performed to remedy faults, observe the relevant information
given in this operating manual and/or in the product literature provided by the
accessories manufacturer.

NOTE
Before performing any work on the pump's internal parts during the warranty
period please always consult the manufacturer. Our after-sales service will be at
your disposal. Non-compliance will lead to forfeiture of any and all rights to claims
for damages.

If problems occur that are not described in the following table, consultation with the
KSB customer service is required.
A Pumps fail to start in automatic mode or cut out shortly after start-up. Lack of water
is indicated.
B Pressure booster system does not start up.
C Pumps running but not delivering water.
D Insufficient delivery of pressure booster system.
E Discharge-side pressure too low.
F Discharge-side pressure too high.
G Leakage at mechanical seal.
H One/several pumps/motors overheated.
I Motor protection switch(es) triggered. Warning LED lit.
J Pump(s) do(es) not stop.
K Pumps start too often (more than 30 starts per pump and hour).
L One/several pumps/motors overheated.

Table 16: Trouble-shooting
A B C D E F G H I J K L Possible cause Remedy1)
- - ✘ ✘ - - - ✘ - ✘ - - Pumps and/or piping are not Vent and/or prime.
completely vented or primed.
✘ ✘ ✘ ✘ ✘ - - ✘ - - ✘ - Shut-off valves (partially) closed Check, open as necessary.
✘ - - ✘ ✘ - - - - ✘ ✘ - Strainer clogged (inlet-side pressure Clean.
reducer)
✘ - - ✘ ✘ ✘ - - - ✘ ✘ - Inlet-side pressure reducer set Check, adjust as necessary.
incorrectly
- - ✘ ✘ ✘ - - ✘ ✘ ✘ ✘ - Check valve in bypass line defective Replace.
✘ ✘ - - - - - - - - - - Inlet-side shut-off valve closed Check, open as necessary.
- ✘ - - - - - ✘ - ✘ - - Discharge-side shut-off valve closed Check, open as necessary.
or defective
✘ - - ✘ ✘ - - ✘ - ✘ ✘ - Inlet pressure lower than stated in Contact KSB.
the purchase order
- ✘ - - - ✘ - - - - - - Inlet pressure higher than stated in Contact KSB.
the purchase order
- - - - ✘ - - - - ✘ - - Start-up pressure set too high Check setting.

1) The pump pressure must be released before attempting to remedy faults on parts which are subjected to pressure.
Disconnect the pump from the power supply!

Surpresschrom SIC.2 55 of 68
 10 Trouble-shooting

A B C D E F G H I J K L Possible cause Remedy1)

- ✘ - - ✘ ✘ - ✘ - ✘ - ✘ Pressure transmitter set incorrectly Check setting.
or defective
- - - - - - - ✘ - - ✘ ✘ Pre-charge pressure of the Restore nitrogen cushion.
accumulator too low
- - - - - - - ✘ - - ✘ ✘ Defective accumulator Check integrity/replace, if necessary.
- - - - - - ✘ - - - - - Defective mechanical seal Replace.
✘ - - - - - - ✘ - ✘ - - Suction-side pressure transmitter/ Check setting.
pressure switch set incorrectly or
defective.
- - ✘ ✘ ✘ - - ✘ ✘ ✘ ✘ - Defective check valve in the pressure Check, replace sealing element as
booster system necessary.
- - - - ✘ - - - ✘ ✘ - ✘ Water extraction higher than stated Contact KSB.
in the purchase order
- ✘ - - - - - - ✘ - - ✘ Motor protection switch triggered or Compare setting with the motor's
set incorrectly, or pump seized rating plate data.
- - - - - - - - - - ✘ - Delay setting too short Check setting.
- ✘ - - - - - - - - - - Mains supply interrupted Check and remedy defect/check fuse.
- ✘ - - - - - - - - - - Control current fuse tripped (control Determine cause and reset.
cabinet)
- ✘ - - - - - - ✘ - - - Main fuse on (owner-supplied) Check fuses and replace as necessary.
distribution board loose or blown; Measure the motor current.
fuses possibly too small or too fast
- - - - - - - - ✘ - - - Intermittent voltage fluctuations Press reset and fault
acknowledgement key.
- ✘ - - - - - - - - - - Phase failure Check individual phases; replace
fuse, if necessary.
✘ - - - - - - - - - - - Inlet tank empty or float switch Check and remedy defect.
defective / disconnected

56 of 68 Surpresschrom SIC.2
11 Related Documents

11 Related Documents

11.1 List of components

11.1.1 Surpresschrom SIC.2 with acoustic cladding and Movitec 2, 4, 6, 10, 15

79-1 680

655

1 79-2.02 2 838.03 3 79-2.01

691.02 691.01
691.02

743.04 743.03
743.04

591

5
4
743.02
743.01

742 743.01
99-23

Fig. 9: Spare parts for Surpresschrom SIC.2 with Movitec 2, 4, 6, 10, 15

1 Option: pressure transmitter
2 Option: pressure switch
3 Standard version: pressure transmitter
4 Pump connection, suction side
5 Pump connection, discharge side

Table 17: Spare parts for Surpresschrom SIC with Movitec 2, 4, 6, 10, 15

Part No. Description Ident. No.
591 Accumulator 01 079 764
655 Pumps see Spare Parts Programme
680 Acoustic cladding see accessories
691.01 Pressure gauge, indication 0 - 16 bar 00 401 413

Surpresschrom SIC.2 57 of 68
 11 Related Documents

Part No. Description Ident. No.

691.02 Pressure gauge, indication 0 - 10 bar 00 401 414
742 Lift check valve 1  (Movitec 2, 4) 01 149 253
742 Lift check valve 1 1/4 (Movitec 6) 01 149 254
1
742 Lift check valve 1  /2 (Movitec 10) 01 149 255
742 Lift check valve 2 (Movitec 15) 01 149 256
743.01 Ball valve G 1 (Movitec 2, 4) 01 057 427
743.01 Ball valve G 1 1/4 (Movitec 6) 01 057 428
1
743.01 Ball valve G 1  /2 (Movitec 10) 01 057 429
743.01 Ball valve G 2 (Movitec 15) 01 057 430
743.02 Ball valve for accumulator 01 079 765
743.03 Ball valve G 1/4 00 410 125
1
743.04 Ball valve G  /4 00 410 125
79-2.01 Measuring transducer 0 - 16 bar 01 533 185
79-2.02 Measuring transducer 0 - 10 bar 01 115 087
79-2.02 Measuring transducer 0 - 1 bar 01 533 184
79-1 Control unit for 3 pumps 18 041 018
79-1 Control unit for 6 pumps 18 041 019
838.03 Pressure switch 0 - 11 bar 01 034 231
903 Set of screw plugs On request
99-23 Installation set per pump 18 040 627
For electric parts refer to the circuit diagram in the Annex.
Non-documented parts on request (please indicate serial No. or order No.)

NOTE
Pump spare parts correspond to Movitec in standard design.

58 of 68 Surpresschrom SIC.2
11 Related Documents

11.1.2 Surpresschrom SIC.2 with acoustic cladding and Movitec 25, 40, 60, 90
79-1
680

655

1 2 3

79-2.02 838.02 79-2.01

691.02 691.02 691.01

743.05 743.02 743.04

903
747 591
4 743.01 5
743.03

743.02

99-23

Fig. 10: Spare parts for Surpresschrom SIC.2 with Movitec 25, 40, 60, 90
1 Option: pressure transmitter
2 Option: pressure switch
3 Standard version: pressure transmitter
4 Pump connection, suction side
5 Pump connection, discharge side

Table 18: Spare parts for Surpresschrom SIC.2 with Movitec 25, 40, 60, 90
Part No. Description Ident. No.
591 Accumulator 01 079 764
655 Pumps see Spare Parts Programme
680 Acoustic cladding see accessories
691.01 Pressure gauge, indication 0 - 16 bar 00 401 413

Surpresschrom SIC.2 59 of 68
 11 Related Documents

Part No. Description Ident. No.

691.02 Pressure gauge, indication 0 - 10 bar 00 401 414
743.01 Butterfly valve DN 65 (Movitec 25) 42 087 766
743.01 Butterfly valve DN 80 (Movitec 40) 42 087 767
743.01 Butterfly valve DN 100 (Movitec 65, 90) 42 087 768
743.02 Butterfly valve DN 65 (Movitec 25) 42 087 766
743.02 Butterfly valve DN 80 (Movitec 40) 42 087 767
743.02 Butterfly valve DN 100 (Movitec 65, 90) 42 087 768
743.03 Ball valve for accumulator 01 079 765
743.04 Ball valve G 1/4 00 410 125
1
743.05 Ball valve G  /4 00 410 125
747 Swing check valve DN 65 (Movitec 25) 40 984 470
747 Swing check valve DN 80 (Movitec 40) 40 984 471
747 Swing check valve DN 100 (Movitec 65, 90) 40 984 472
79-2.01 Measuring transducer 0 - 16 bar 01 133 639
79.2.02 Measuring transducer 0 - 10 bar 01 133 638
79-2.02 Measuring transducer 0 - 1 bar 01 533 184
79-1 Control unit for 3 pumps 18 041 018
79-1 Control unit for 6 pumps 18 041 019
838.02 Pressure switch 0 - 11 bar 01 034 231
903 Set of screw plugs On request
99-23 Installation set per pump 18 040 654
For electric parts refer to the circuit diagram in the Annex.
Non-documented parts on request (please indicate serial No. or order No.)

NOTE
Pump spare parts correspond to Movitec in standard design.

60 of 68 Surpresschrom SIC.2
11 Related Documents

11.2 Flow diagram

19 22
12

16
10

3 15 9
18 21

3
11 24 17 2
10 26
25

13
11 2
3 3

8 24 7 2 6 5 2 4 2 1
25

Fig. 11: Flow diagram for direct connection (grey box: KSB's scope of supply)

2 6 5 2 4 2 1

2 23

Surpress-
chrom
Fig. 12: Surpresschrom flow diagram
Number Description
1 Mains water supply
2 Shut-off element
3 Ball valve
4 Water meter
5 Check valve
6 Distribution line, inlet side
7 Pressure reducer, inlet side
8 Inlet line
9 Shut-off elements
10 Pressure transmitter
11 Pressure gauge
12 Control unit
13 Pump with drain and vent valve
15 Discharge line
16 Accumulator, discharge side
17 Pressure reducer, discharge side
18 Distribution line downstream of pressure booster system
19 Consumer lines downstream of pressure booster system
20 By-pass line (for direct connection only)
21 Consumer lines upstream of pressure booster system
22 Distribution line upstream of pressure booster system
23 Inlet tank with float valve and level monitor
24 Expansion joint
25 Drain valve
26 Swing check valve

Surpresschrom SIC.2 61 of 68
 12 EU Declaration of Conformity

12 EU Declaration of Conformity

Manufacturer: KSB SE & Co. KGaA

Johann-Klein-Straße 9
67227 Frankenthal (Germany)
The manufacturer herewith declares that the product:

Surpresschrom SIC.2
Surpresschrom SIC.2 V
Surpresschrom SIC.2 VP
Surpresschrom SIC.2 SVP

KSB order number: ...................................................................................................

▪ is in conformity with the provisions of the following Directives as amended from time to time:
– Pump set: EC Machinery Directive 2006/42/EC
– Pump set: Electromagnetic Compatibility Directive 2014/30/EU
The manufacturer also declares that
▪ the following harmonised international standards have been applied:
– ISO 12100
– EN 809
– EN 60204-1
▪ Applied national technical standards and specifications, in particular:
– DIN 1988-500
Person authorised to compile the technical file:
Name
Function
Address (company)
Address (Street, No.)
Address (post or ZIP code, city) (country)
The EU Declaration of Conformity was issued in/on:
Place, date

..............................2).............................
Name
Function
Company
Address

2) A signed, legally binding EU Declaration of Conformity is supplied with the product.

62 of 68 Surpresschrom SIC.2
 13 Certificate of Decontamination

13 Certificate of Decontamination

Type: ................................................................................................................................
Order number/
Order item number3): ................................................................................................................................
Delivery date: ................................................................................................................................
Field of application: ................................................................................................................................
Fluid handled : 3)
................................................................................................................................

Please tick where applicable3):

⃞ ⃞ ⃞ ⃞
Radioactive Explosive Corrosive Toxic

⃞ ⃞ ⃞ ⃞
Harmful Bio-hazardous Highly flammable Safe

Reason for return3): ................................................................................................................................

Comments: ................................................................................................................................
................................................................................................................................

The product/accessories have been carefully drained, cleaned and decontaminated inside and outside prior to dispatch/
placing at your disposal.
We herewith declare that this product is free from hazardous chemicals, biological and radioactive substances.
For mag-drive pumps, the inner rotor unit (impeller, casing cover, bearing ring carrier, plain bearing, inner rotor) has been
removed from the pump and cleaned. In cases of containment shroud leakage, the outer rotor, bearing bracket lantern,
leakage barrier and bearing bracket or intermediate piece have also been cleaned.
For canned motor pumps, the rotor and plain bearing have been removed from the pump for cleaning. In cases of leakage at
the stator can, the stator space has been examined for fluid leakage; if fluid handled has penetrated the stator space, it has
been removed.
⃞ No special safety precautions are required for further handling.
⃞ The following safety precautions are required for flushing fluids, fluid residues and disposal:
...............................................................................................................................................................
...............................................................................................................................................................
We confirm that the above data and information are correct and complete and that dispatch is effected in accordance with the
relevant legal provisions.

.................................................................... ....................................................... .......................................................

Place, date and signature Address Company stamp

3) Required fields

Surpresschrom SIC.2 63 of 68
 14 Commissioning Report

14 Commissioning Report
The KSB pressure booster system specified below was today commissioned by the undersigned authorised KSB
customer service engineer who created this report.

Pressure booster system details

Type series ........................................................................................................................................
Size ........................................................................................................................................
Serial number ........................................................................................................................................
Order No. ........................................................................................................................................
Purchaser/place of installation
Purchaser Place of installation
Name .................................................... ..........................................................................
Address .................................................... ..........................................................................
.................................................... ..........................................................................

Operating data For further details please refer to the circuit diagram.
Start-up pressure pstart bar ....................................................
Inlet pressure monitoring pinl - x ....................................................
(setting of inlet pressure switch)
Stop pressure pstop bar ....................................................
Inlet pressure pinl bar ....................................................
Pre-charge pressure of
accumulator ppre-charge ....................................................
bar

The system operator/operator's representative herewith confirms to have received instructions on how to operate
and service the pressure booster system. The relevant circuit diagrams and operating instructions have been
handed over.

Non-conformities found during commissioning Deadline for remedial action

Non-conformities 1 ........................................................................... ..........................................................................
............................................................................................................. ..........................................................................
............................................................................................................. ..........................................................................
............................................................................................................. ..........................................................................

Name of KSB representative Name of purchaser or representative

............................................................................................................. ..........................................................................
Place Date
............................................................................................................. ..........................................................................

64 of 68 Surpresschrom SIC.2
 Index

Index

A S
Automation 14 Safety 7
Safety awareness 8
C Scope of supply 16
Certificate of decontamination 63 Setting the setpoint 30
Commissioning/Start-up 22

D
Design 14
Designation 13
Disposal 12
Drive 14
Dry running protection device 21

F
Faults
Causes and remedies 55
Function keys 28

I
Installation 14
Intended use 8

L
LEDs 28

M
Manual mode 15
Misuse 8

N
Navigation keys 28

O
Operating limits 8
Other applicable documents 6

P
Partly completed machinery 6
Product description 13

Q
Quick menu 49

R
Return to supplier 12

Surpresschrom SIC.2 65 of 68
 1952.862/04-EN (01325482)

KSB SE & Co. KGaA

Johann-Klein-Straße 9 • 67227 Frankenthal (Germany)
Tel. +49 6233 86-0
www.ksb.com