Mitsubishi Mirage 2014 2015 Service-Repair-Manual-FREE-PDF-DOWNLOAD
Mitsubishi Mirage 2014 2015 Service-Repair-Manual-FREE-PDF-DOWNLOAD
Mitsubishi Mirage 2014 2015 Service-Repair-Manual-FREE-PDF-DOWNLOAD
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23A-1
GROUP 23A
CVT
CONTENTS
SERVICE SPECIFICATIONS
M1231200300610
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CVT 23A-3
LUBRICANTS
LUBRICANTS
M1231200400866
DIAGNOSIS
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING
M1231213500283
NG
Transmission fluid check Transmission fluid replacement
OK
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23A-4 CVT
DIAGNOSIS
INITIALIZATION PROCEDURE
1. Move the selector lever to the P range and turn the ignition
switch to the LOCK (OFF) position. Then, connect scan tool
(M.U.T.-III) to the data link connector.
2. Turn the ignition switch to the ON position, and then move
the selector lever to the R range.
3. Depress the accelerator pedal while depressing the brake
pedal. (Engine stops.) Use the scan tool (M.U.T.-III) special
function to execute "reset (item No.3: C/V initial & learned
value)" while holding them in applied position.
4. Set the selector lever to the P range.
5. Turn the ignition switch to the LOCK (OFF) position, and
then wait for ten seconds.
CAUTION
Do not start the engine.
6. Turn the ignition switch to the ON position, and then wait for
ten seconds.
7. Check that "P" is displayed on the selector lever position
indicator on the multi-information display.
NOTE: "P" will disappear while the data is being read. "P"
will appear when the data reading is complete.
8. Turn the ignition switch to the LOCK (OFF) position and then
to the ON position. Then use the scan tool (M.U.T.-III) to
erase the transmission fluid degradation level.
ACC06963AB
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CVT 23A-5
DIAGNOSIS
AIM
When the transmission control module (TCM) is replaced or when the learned value is initialized, the
CVT-ECU does not have any learned value. This may degrade the shift quality. The ECU learns by repeating
normal driving. In order to make the ECU learn faster, follow the procedure below.
LEARNING PROCEDURE
Step Item Contents
s
1 Engine idling learning Refer to GROUP 00 Precautions Before Service Engine
Idling Learning Procedure P.00-41.
2 Transmission fluid temperature Use the scan tool (M.U.T.-III) to measure the transmission fluid
measurement temperature (data list item No. 21).
3 Transmission fluid temperature Start the engine and warm it up until the transmission fluid
adjustment temperature reaches approximately 80C.
If the transmission fluid temperature does not rise to 80C
(176F) in cold climates, raise the fluid temperature as much as
possible.
4 Line pressure sensor learning 1. Start the engine when the selector lever is in the P range and
the vehicle is stopped.
2. Turn the ignition switch to the LOCK (OFF) position to stop the
engine.
3. Wait for 30 seconds in the state described in Step 2.
4. Repeat above steps 1 to 3 three times to complete learning.
5 Select control learning 1. Start the engine, and move the selector lever from the "N"
range to the "D" range and from the "N" range to the "R" range
(two or three times each). If there is no shift shock, the
learning is complete.
2. If the shift shock is large, move the selector lever from the "N"
range to the "D" range and from the "N" range to the "R"range
(up to 10 times each) and the learning is complete.
CAUTION
When moving the selector lever from the "N" range to the
"D" range, and from the "N" range to the "R" range, hold for
5 seconds or more in each range.
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23A-6 CVT
DIAGNOSIS
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CVT 23A-7
DIAGNOSIS
DIAGNOSTIC FUNCTION
M1231219000383
WARNING INDICATOR
If a malfunction occurs in the CVT system, any of "R", "N", "D",
"B" or "A" on the selector lever position indicator in the
multi-information display will be flashed (one flash per two sec-
onds).
NOTE: .
The selector lever position indicator "P" does not flash when
a malfunction occurs in the CVT system.
When the system is normal, the selector lever position indi-
cator "A" is not displayed. Only when a malfunction occurs
ACC06963AB in the transmission range switch, the indicator will flash.
If the selector lever position indicator flashes rapidly (one flash
per one second), the transmission fluid temperature is too high.
[Flashes when the fluid temperature is approximately 137C
(279F) or higher, and stops flashing (remains illuminated)
automatically when the fluid temperature drops below approxi-
mately 132C (270F).]
NOTE: These transmission fluid temperatures, at which the
indicator flashes or remains illuminated, are indication values
on the scan tool (M.U.T.-III).
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23A-8 CVT
DIAGNOSIS
CAUTION
To prevent damage to scan tool (M.U.T.-III), always turn the
ignition switch to the "LOCK" (OFF) position before con-
necting or disconnecting scan tool (M.U.T.-III).
Data link connector
1. Ensure that the ignition switch is at the "LOCK" (OFF)
position.
2. Start up the personal computer.
MB992745, MB991910
3. Connect special tool MB992747/M992748 or special tool
MB991827 to special tool MB992744 or special tool
MB991824 and the personal computer.
4. Connect special tool MB992745 or special tool MB991910 to
MB992744, MB991824
special tool MB992744 or special tool MB991824.
5. Connect special tool MB992745 or special tool MB991910 to
the data link connector.
NOTE: When the special tool MB992745 is connected to the
data link connector, the special tool MB992744 indicator
light will be illuminated in a green color.
6. Turn the power switch of special tool MB991824 to the "ON"
position. <When using the special tool MB991824>
MB992747, MB992748, MB991827 ACC02853 AB
NOTE: When special tool MB991824 is energized, special
tool MB991824 indicator light will be illuminated in a green
color.
7. Start the M.U.T.-III system on the personal computer.
NOTE: Disconnecting scan tool (M.U.T.-III) is the reverse of the
connecting sequence, making sure that the ignition switch is at
the "LOCK" (OFF) position.
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CVT 23A-9
DIAGNOSIS
CAUTION
To prevent damage to scan tool (M.U.T.-III), always turn the
ignition switch to the "LOCK" (OFF) position before con-
necting or disconnecting scan tool (M.U.T.-III).
Data link connector
NOTE: If the battery voltage is low, diagnostic trouble codes
will not be set. Check the battery if scan tool (M.U.T.-III)
does not display.
MB992745, MB991910
1. Connect scan tool (M.U.T.-III) to the data link connector.
2. Turn the ignition switch to the "ON" position.
3. Select "System select" from the start-up screen.
4. Select "From 06 MY."
MB992744, MB991824
5. Make sure vehicle information is correct.
6. Select "AT/CVT/A-MT/TC-SST."
7. Select "Diagnostic Trouble Code" to read the DTC.
8. If a DTC is set, it is shown.
9. Choose "Erase DTCs" to erase the DTC.
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23A-10 CVT
DIAGNOSIS
CAUTION
To prevent damage to scan tool (M.U.T.-III), always turn the
ignition switch to the "LOCK" (OFF) position before con-
necting or disconnecting scan tool M.U.T.-III).
Data link connector
1. Connect scan tool (M.U.T.-III) to the data link connector.
2. Turn the ignition switch to the "ON" position.
3. Select "System select" from the start-up screen.
MB992745, MB991910
4. Select "From 06 MY."
5. Make sure vehicle information is correct.
6. Select "AT/CVT/A-MT/TC-SST."
MB992744, MB991824 7. Select "Data List."
8. Choose an appropriate item and select the "OK" button.
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CVT 23A-11
DIAGNOSIS
CAUTION
To prevent damage to scan tool (M.U.T.-III), always turn the
ignition switch to the "LOCK" (OFF) position before con-
necting or disconnecting scan tool (M.U.T.-III).
Data link connector
1. Connect scan tool (M.U.T.-III) to the data link connector.
2. Turn the ignition switch to the "ON" position.
3. Select "CAN bus diagnosis" from the start-up screen.
MB992745, MB991910
4. When the vehicle information is displayed, confirm that it
matches the vehicle whose CAN bus lines will be
diagnosed.
If they match, go to step 8.
MB992744, MB991824
If not, go to step 5.
5. Select the "view vehicle information" button.
6. Enter the vehicle information and select the "OK" button.
7. When the vehicle information is displayed, confirm again
that it matches the vehicle whose CAN bus lines will be
diagnosed.
If they match, go to step 8.
If not, go to step 5.
MB992747, MB992748, MB991827 ACC02853 AB 8. Select the "OK" button.
9. When the optional equipment screen is displayed, choose
the one which the vehicle is fitted with, and then select the
"OK" button.
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23A-12 CVT
DIAGNOSIS
ROAD TEST
M1231207800616
Step Conditions for Test/Operation Judgment Check item Diagnostic Reference for
test/operation standard trouble checking
code No. procedure in
case of error
1 Ignition switch: Ignition switch Data list No. 6 ECU power Malfunction of
LOCK (OFF) (1) ON (1) System voltage supply the system
position power supply
(low voltage)
Data list No. 7 Solenoid P1607 Malfunction of
(1) System voltage valve drive the solenoid
voltage power supply
(low voltage)
2 Ignition switch: Selector lever Data list No. 61 Transmissio P0705*1 Malfunction of
ON position (1) P (2) R (3) N n range transmission
Engine: (1) P (4) D switch range switch
Stopped (2) R (5) L/B/S
(3) N Data list No. 51
(4) D (1) ON (2) OFF
(5) B (3) OFF (4) OFF
(5) OFF
Data list No. 52
(1) OFF (2) ON
(3) OFF (4) OFF
(5) OFF
Data list No. 53
(1) OFF (2) OFF
(3) ON (4) OFF
(5) OFF
Data list No. 54
(1) OFF (2) OFF
(3) OFF (4) ON
(5) OFF
Data list No. 57
(1) OFF (2) OFF
(3) OFF (4) OFF
(5) ON
3 Engine Drive the vehicle Data list No. 5 transmission P0712, Malfunction of
warming up at 10 km/h (6.2 Voltage drops fluid P0713 the
mph) or more for gradually temperature transmission
at least 15 Data list No. 21 sensor fluid
minutes so that Oil temperature temperature
the transmission rises gradually sensor
fluid temperature
reaches 60 to
70C (140 to
158F)
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CVT 23A-13
DIAGNOSIS
Step Conditions for Test/Operation Judgment Check item Diagnostic Reference for
test/operation standard trouble checking
code No. procedure in
case of error
4 Engine: Idling Selector lever Data list No. 3 Secondary P0842, Malfunction of
position: N 0.6 1.1 V pressure P0843 the secondary
sensor pressure
sensor
Data list No. 43 Line P0962, Malfunction of
0.8 1.0 A pressure P0963 the line
solenoid pressure
valve solenoid valve
Data list No. 1 Primary P0715*2 Malfunction of
Engine running pulley speed primary pulley
detected (more sensor speed sensor
than 0 r/min)
Data list No. 2 Secondary P0791*2 Malfunction of
Engine running pulley speed secondary
detected (more sensor pulley speed
than 0 r/min) sensor
5 Selector lever During driving [at Data list No. 45 Primary P0970, Malfunction of
position: B approx. 20 km/h 0.7 0.9 A pressure P0971 the primary
(12.4 mph)] solenoid pressure
valve solenoid valve
Data list No. 49 Low brake P0973, Malfunction of
0.2 0.6 A pressure P0974 the low brake
solenoid solenoid valve
valve
6 Selector lever During driving (at Data list No. 4 Output P0720 Malfunction of
position: D approx. 60 km/h Nearly the same speed output speed
(37.3 mph)] as the sensor sensor
speedometer
display
Data list No. 41 Lockup P0741, Malfunction of
0.4 0.6 A solenoid P2763, the lockup
valve P2764 solenoid valve
Data list No. 47 High clutch P0976, Malfunction of
0.6 0.9 A and reverse P0977 the high clutch
brake and reverse
pressure brake solenoid
solenoid valve
valve
NOTE: .
*1: When there is an open circuit, this diagnostic trouble code will be stored only after the vehicle starts.
*2: This diagnostic trouble code will be stored only after the vehicle starts.
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23A-14 CVT
DIAGNOSIS
RATIO PATTERN
M1231202600736
<D RANGE>
Input speed (r/min)
8 000
Low
7 000
5 000
Throttle opening 75%
4 000
Throttle opening 50%
OD
3 000
Throttle opening 0%
1 000
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CVT 23A-15
DIAGNOSIS
<B RANGE>
Input speed (r/min)
8 000
Low
7 000
5 000
Throttle opening 75%
4 000
OD
Throttle opening 50%
3 000
2 000
1 000
Low
5 000
4 000
Lock-up OD
3 000
2 000
1 000
0
20 40 60 80 100 120 140 160 180 200
(12.4) (24.9) (37.3) (49.7) (62.1) (74.6) (87.0) (99.4) (111.8) (124.3)
Vehicle speed km/h (mph)
ACC06954 AB
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23A-16 CVT
DIAGNOSIS
CAUTION
During diagnosis, a diagnostic trouble code associated with other system may be set when the igni-
tion switch is turned on with connector(s) disconnected. On completion, confirm all systems for diag-
nostic trouble code(s). If diagnostic trouble code(s) are set, erase them all.
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CVT 23A-17
DIAGNOSIS
DIAGNOSTIC FUNCTION
TCM detects malfunction using the stoplight switch Check Conditions
signal sent from the ETACS-ECU. Vehicle speed: 30 km/h (19 mph) or more.
.
Judgment Criteria
DESCRIPTIONS OF MONITOR METHODS The change of stoplight switch signal during driv-
Drive the vehicle at 30 km/h (19 mph) or more for ing cycle: no occurrence (10 seconds 2 times).
10 seconds, and then turn the ignition switch to
.
DIAGNOSIS
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23A-18 CVT
DIAGNOSIS
MONITOR EXECUTION
.
DIAGNOSTIC FUNCTION
TCM monitors the signal from the transmission range Vehicle speed (no-transmission range switch sig-
switch, and determines if the abnormal input is nal input): 3km/h (2 mph) or more for 10 seconds
present or not. continuously
Vehicle speed (transmission range switch signal
.
multiple input): No conditions
DESCRIPTIONS OF MONITOR METHODS
TCM does not detects the transmission range
.
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CVT 23A-19
DIAGNOSIS
START
Yes
No
Multiple signal
Yes
No
Continuous for 2 sec
Yes
Malfunction Good
END
ACC07000
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23A-20 CVT
DIAGNOSIS
START
Yes
No
No signal
Yes
No
Continuous for 10 sec
Yes
Malfunction Good
END
ACC07001
. .
PROBABLE CAUSES
Judgment Criteria
Malfunction of the transmission range switch
TCM does not detects the transmission range
Improper adjustment of transaxle control cable
switch input signal for 10 seconds when the vehi-
Damaged wiring harness and connectors
cle speed is 3 km/h (2 mph) or more.
Malfunction of TCM
TCM detects the multiple inputs from the trans-
mission range switch for 2 seconds.
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CVT 23A-21
DIAGNOSIS
DIAGNOSIS
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23A-22 CVT
DIAGNOSIS
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CVT 23A-23
DIAGNOSIS
P0720: Malfunction of output speed sensor Sensor (The sensor below is determined to be
P0741: Abnormality in lockup function normal)
U0001: Malfunction of CAN communication Transmission range switch
U0100: CAN time-out error (engine) Transmission fluid temperature sensor
Output speed sensor
Lockup solenoid valve
.
START
Yes
No
Yes
Malfunction Good
END
ACC07004
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23A-24 CVT
DIAGNOSIS
PROBABLE CAUSES
.
DIAGNOSIS
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CVT 23A-25
DIAGNOSIS
DTC P0712: Malfunction of the transmission fluid temperature sensor (low voltage)
. .
Not applicable
DESCRIPTIONS OF MONITOR METHODS
TCM detects the fluid temperature 180C (356F) Sensor (The sensor below is determined to be
or more for 5 seconds. normal)
Not applicable
.
MONITOR EXECUTION .
Continuous
START
Yes
Yes
No
Continuous for 5 sec
Yes
Malfunction Good
END
ACC07002
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23A-26 CVT
DIAGNOSIS
PROBABLE CAUSES
Judgment Criteria Malfunction of the transaxle assembly (Faulty
Value of temperature of transmission fluid: 180C transmission fluid temperature sensor)
(356F) or more. (5 seconds) Damaged wiring harness and connectors
.
Malfunction of TCM
DIAGNOSIS
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CVT 23A-27
DIAGNOSIS
DTC P0713: Malfunction of the transmission fluid temperature sensor (high voltage)
. .
MONITOR EXECUTION .
START
Yes
Yes
No
Continuous for 5 sec
Yes
Malfunction Good
END
ACC07003
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23A-28 CVT
DIAGNOSIS
. .
DIAGNOSIS
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CVT 23A-29
DIAGNOSIS
MONITOR EXECUTION
.
DIAGNOSTIC FUNCTION
The TCM determines whether the system is defec- Continuous
tive by monitoring the primary pulley speed sensor. .
.
MONITOR EXECUTION CONDITIONS
DESCRIPTIONS OF MONITOR METHODS (OTHER MONITOR AND SENSOR)
The status with the secondary pulley speed of Other Monitor (There is no temporary DTC stored
1,000 r/min or more and with the primary pulley in memory for the item monitored below)
speed of 150 r/min or less continues for 5 sec- P0791: Malfunction of the secondary pulley
onds. speed sensor
When the primary pulley speed has dropped
abruptly from 1,000 r/min or more to 240 r/min or Sensor (The sensor below is determined to be
less, and then it keeps 240 r/min or less for 0.5 normal)
seconds continuously. Secondary pulley speed sensor
.
.
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23A-30 CVT
DIAGNOSIS
START
Yes
Yes
No
Continuous for 5 sec
Yes
Malfunction Good
END
ACC07005
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CVT 23A-31
DIAGNOSIS
START
Yes
Yes
No
Continuous for 0.5 sec
Yes
Malfunction Good
END
ACC07006
DTC SET CONDITIONS from 1,000 r/min or more to 240 r/min or less.
Check Conditions Then at least 0.5 seconds have passed with the
Voltage of battery: 10 volts or more. reduced speed.
Voltage of battery: 16.5 volts or less. .
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23A-32 CVT
DIAGNOSIS
DIAGNOSIS
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CVT 23A-33
DIAGNOSIS
MONITOR EXECUTION
.
DIAGNOSTIC FUNCTION
The TCM determines whether the system is defec- Transmission range:D, R or B
tive by monitoring the output speed sensor. .
.
MONITOR EXECUTION CONDITIONS
DESCRIPTIONS OF MONITOR METHODS (OTHER MONITOR AND SENSOR)
The status with the secondary pulley speed of Other Monitor (There is no temporary DTC stored
1,500 r/min or more and with the output shaft in memory for the item monitored below)
speed of 150 r/min or less continues for 10 sec- P0705: Malfunction of transmission range switch
onds. P0791: Malfunction of secondary pulley speed
When the output shaft speed has dropped sensor
abruptly from 730 r/min or more to 90 r/min or
less, and then it keeps 90 r/min or less for 0.5 Sensor (The sensor below is determined to be
seconds continuously. normal)
Transmission range switch
.
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23A-34 CVT
DIAGNOSIS
START
Yes
Yes
No
Continuous for 10 sec
Yes
Malfunction Good
END
ACC07009
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CVT 23A-35
DIAGNOSIS
START
Yes
Yes
No
Continuous for 0.5 sec
Yes
Malfunction Good
END
ACC07010
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23A-36 CVT
DIAGNOSIS
DIAGNOSIS
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CVT 23A-37
DIAGNOSIS
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23A-38 CVT
DIAGNOSIS
START
Yes
No
TCC pressure > 0.2 MPa
Yes
Yes
No Continuous failure
for 30 sec
Yes
Malfunction Good
END
ACC07030
. .
PROBABLE CAUSES
Judgment Criteria
Malfunction of the transaxle assembly (Faulty
Torque converter clutch pressure: 0.2 MPa (29
lockup solenoid valve or valve body assembly)
psi) or more. (30 seconds)
Torque converter slip revolution: 40+(vehicle
speed/2) or more. (30 seconds)
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CVT 23A-39
DIAGNOSIS
DIAGNOSIS
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23A-40 CVT
DIAGNOSIS
DIAGNOSTIC FUNCTION
If the pulley ratio, which is calculated according to (OTHER MONITOR AND SENSOR)
the primary pulley speed and the secondary pulley Other Monitor (There is no temporary DTC stored
speed, exceeds the standard value, the TCM deter- in memory for the item monitored below)
mines that the line pressure is abnormal. P0705: Malfunction of transmission range switch
. P0715: Malfunction of primary pulley speed sen-
DESCRIPTIONS OF MONITOR METHODS sor
The ratio between the primary pulley speed and P0720: Abnormality in output speed sensor
the secondary pulley speed is 2.55 or more for P0791: Malfunction of the secondary pulley
0.2 seconds, or 3.35 or more for 0.1 second. speed sensor
U0001: Malfunction of CAN communication
U0100: CAN time-out error (engine)
.
MONITOR EXECUTION
Transmission range:D, R or B Sensor (The sensor below is determined to be
Primary speed: 500 r/min or more normal)
Acceleration: -0.05G or more Transmission range switch
Engine speed: 450 r/min or more Primary pulley speed sensor
Output speed sensor
Secondary pulley speed sensor
.
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CVT 23A-41
DIAGNOSIS
START
Yes
Yes
No Continuous failure
for 0.1 sec
Yes
No
Ratio > 2.55
Yes
No Continuous failure
for 0.2 sec
Yes
Malfunction Good
END
ACC07017
DTC SET CONDITIONS ley speed) more than 3.35 for 0.1 second.
Check Conditions .
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23A-42 CVT
DIAGNOSIS
DIAGNOSIS
DIAGNOSTIC FUNCTION
The TCM determines whether the system is defec-
tive by monitoring the secondary pulley speed sen-
sor.
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CVT 23A-43
DIAGNOSIS
START
Yes
Yes
No
Continuous for 5 sec
Yes
Malfunction Good
END
ACC07007
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23A-44 CVT
DIAGNOSIS
START
Yes
Yes
No
Continuous for 0.5 sec
Yes
Malfunction Good
END
ACC07008
DTC SET CONDITIONS from 1,000 r/min or more to 240 r/min or less.
Check Conditions Then at least 0.5 seconds have passed with the
Voltage of battery: 10 volts or more. reduced speed.
Voltage of battery: 16.5 volts or less. .
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CVT 23A-45
DIAGNOSIS
DIAGNOSIS
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23A-46 CVT
DIAGNOSIS
DIAGNOSTIC FUNCTION
If the actual pulley ratio does not track with the target (OTHER MONITOR AND SENSOR)
ratio, the TCM determines whether the system is Other Monitor (There is no temporary DTC stored
defective in memory for the item monitored below)
. P0705: Malfunction of transmission range switch
DESCRIPTIONS OF MONITOR METHODS P0715: Malfunction of primary pulley speed sen-
If the actual pulley ratio remains 2.0 to 2.55 for sor
five seconds when the target pulley ratio is 1.2 or P0746: Abnormality in hydraulic control system
less, or if the actual pulley ratio remains 0.2 to P0791: Malfunction of the secondary pulley
0.75 for five seconds when the target pulley ratio speed sensor
is 1.55 or more, the TCM determines that a mal- P0842, P0843: Malfunction of the secondary
function exists. pressure sensor
P0962, P0963: Malfunction of the line pressure
.
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CVT 23A-47
DIAGNOSIS
START
Yes
Yes
No Continuous failure
for 5 sec
Yes
Malfunction Good
END
ACC07021
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23A-48 CVT
DIAGNOSIS
START
Yes
No
Ratio <= 0.75
Yes
No Continuous failure
for 5 sec
Yes
Malfunction Good
END
ACC07020
Primary pulley speed: 306 r/min or more. OBD-II DRIVE CYCLE PATTERN
Secondary pulley speed: 230 r/min or more. The vehicle is driven for at least 10 seconds with the
Judgment Criteria accelerator opening angle at 20% or more.
When the target pulley ratio (primary pulley .
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CVT 23A-49
DIAGNOSIS
DIAGNOSIS
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23A-50 CVT
DIAGNOSIS
DIAGNOSIS
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CVT 23A-51
DIAGNOSIS
MONITOR EXECUTION
.
DIAGNOSTIC FUNCTION
The TCM determines that the system is defective Transmission fluid temperature: 20C (4F) or
when the secondary pressure sensor output voltage more
is lower than a predetermined value. .
.
MONITOR EXECUTION CONDITIONS
DESCRIPTIONS OF MONITOR METHODS (OTHER MONITOR AND SENSOR)
The status with the fluid temperature of 20C Other Monitor (There is no temporary DTC stored
(4F) or more and with the secondary pressure in memory for the item monitored below)
sensor voltage of 0.09 volt or less continues for 5 Not applicable
seconds.
Sensor (The sensor below is determined to be
.
normal)
Not applicable
.
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23A-52 CVT
DIAGNOSIS
START
Yes
Yes
No Continuous failure
for 5 sec
Yes
Malfunction Good
END
ACC07011
. .
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CVT 23A-53
DIAGNOSIS
DIAGNOSIS
DIAGNOSTIC FUNCTION
The TCM determines that the system is defective The status with the fluid temperature of 20C
when the secondary pressure sensor output voltage (4F) or more and with the secondary pressure
is higher than a predetermined value. sensor voltage of 4.70 volts or more continues for
5 seconds.
.
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23A-54 CVT
DIAGNOSIS
START
Yes
Yes
No Continuous failure
for 5 sec
Yes
Malfunction Good
END
ACC07012
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CVT 23A-55
DIAGNOSIS
Judgment Criteria
.
bly)
OBD-II DRIVE CYCLE PATTERN Damaged wiring harness and connectors
Ignition switch: ON (start the engine and keep it for Malfunction of TCM
10 seconds or more)
DIAGNOSIS
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23A-56 CVT
DIAGNOSIS
DIAGNOSTIC FUNCTION
The TCM checks whether the high clutch oil pressure (OTHER MONITOR AND SENSOR)
switch turns ON and OFF normally depending on the Other Monitor (There is no temporary DTC stored
hydraulic pressure applied to the high clutch. in memory for the item monitored below)
. P0705: Malfunction of the transmission range
DESCRIPTIONS OF MONITOR METHODS switch
The TCM determines that a malfunction exists if P0711, P0712, P0713: Malfunction of transmis-
the high clutch oil pressure switch does not turn sion fluid temperature sensor
OFF when the command pressure to the high P0715: Malfunction of primary pulley speed sen-
clutch is 0 MPa or less, or does not turn ON when sor
the command pressure is 0.2 MPa or more for a P0720: Malfunction of the output speed sensor
certain period. P0746: Abnormality in hydraulic control system
P0791: Malfunction of the secondary pulley
.
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CVT 23A-57
DIAGNOSIS
START
Yes
Yes
No
Continuous for 1.5 sec
Yes
Malfunction Good
END
ACC07013
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23A-58 CVT
DIAGNOSIS
START
Yes
Yes
No
Specified time has passed
Yes
Malfunction Good
END
ACC07014
Judgment Criteria
.
DTC SET CONDITIONS (Stuck OFF) The high clutch oil pressure switch remains off for
Check Conditions a certain period. The period depends on trans-
The target pressure for the high clutch and mission fluid temperature. For example, 2.5 sec-
reverse brake solenoid valve is 0.2 MPa or more. onds at 40C (104F) or more, and 10.2 seconds
Target auxiliary gear position: 2nd at 20C (4F) or less.
Transmission range: D or B .
Accelerator pedal opening angle: 7.8% or more OBD-II DRIVE CYCLE PATTERN
Engine speed: 450 r/min or more Wait for at least five seconds after the engine is
Secondary pulley speed: 300 r/min or more started. Then accelerate to 70 km/h (43.5 mph)
Output shaft speed: 300 r/min or more slowly with the accelerator opening angle at 10% or
Secondary pulley speed: 300 r/min or more more.
.
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CVT 23A-59
DIAGNOSIS
DIAGNOSIS
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23A-60 CVT
DIAGNOSIS
DTC P0962: Malfunction of the Line Pressure Solenoid Valve (short to ground)
. .
Not applicable
DESCRIPTIONS OF MONITOR METHODS
Owing to short to ground, more current than prede- Sensor (The sensor below is determined to be
termined flows into the line pressure solenoid valve normal)
drive circuit. Not applicable
.
.
MONITOR EXECUTION
Continuous
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CVT 23A-61
DIAGNOSIS
START
Yes
No
Actual current > 1.78 A
Yes
No
Continuous for 0.2 sec
Yes
Malfunction Good
END
ACC07015
. .
PROBABLE CAUSES
Judgment Criteria
Malfunction of the transaxle assembly (Faulty line
A current of at least 1.78 A flows into the line
pressure solenoid valve)
pressure solenoid valve drive circuit for 0.2 sec-
Damaged wiring harness and connectors
onds.
Malfunction of TCM
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23A-62 CVT
DIAGNOSIS
DIAGNOSIS
DTC P0963: Malfunction of the Line Pressure Solenoid Valve (open circuit / short to power supply)
. .
MONITOR EXECUTION .
Continuous
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CVT 23A-63
DIAGNOSIS
START
Yes
Actual current No
<= 200 mA
Yes
No
No Continuous failure
for 0.2 sec
Yes
Malfunction Good
END
ACC07016
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23A-64 CVT
DIAGNOSIS
DIAGNOSIS
DTC P0970: Malfunction of the Primary Pressure Solenoid Valve (short to ground)
. .
Not applicable
DESCRIPTIONS OF MONITOR METHODS
Owing to short to ground, more current than prede- Sensor (The sensor below is determined to be
termined flows into the primary pressure solenoid normal)
valve drive circuit. Not applicable
.
.
MONITOR EXECUTION
Continuous
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CVT 23A-65
DIAGNOSIS
START
Yes
No
Actual current > 1.78 A
Yes
No
Continuous for 0.5 sec
Yes
Malfunction Good
END
ACC07018
. .
PROBABLE CAUSES
Judgment Criteria
Malfunction of the transaxle assembly (Faulty pri-
A current of at least 1.78 A flows into the primary
mary pressure solenoid valve)
pressure solenoid valve drive circuit for 0.5 sec-
Damaged wiring harness and connectors
onds.
Malfunction of TCM
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23A-66 CVT
DIAGNOSIS
DIAGNOSIS
DTC P0971: Malfunction of the Primary Pressure Solenoid Valve (open circuit / short to power supply)
. .
MONITOR EXECUTION .
Continuous
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CVT 23A-67
DIAGNOSIS
START
Yes
Actual current No
<= 200 mA
Yes
No
No Continuous failure
for 0.2 sec
Yes
Malfunction Good
END
ACC07019
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23A-68 CVT
DIAGNOSIS
DIAGNOSIS
DTC P0973: Malfunction of the Low Brake Solenoid Valve (short to ground)
. .
Not applicable
DESCRIPTIONS OF MONITOR METHODS
Owing to short to ground, more current than prede- Sensor (The sensor below is determined to be
termined flows into the low brake solenoid valve normal)
drive circuit. Not applicable
.
.
MONITOR EXECUTION
Continuous
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CVT 23A-69
DIAGNOSIS
START
Yes
No
Actual current > 1.78 A
Yes
No
Continuous for 0.5 sec
Yes
Malfunction Good
END
ACC07022
PROBABLE CAUSES
Judgment Criteria Malfunction of the transaxle assembly (Faulty low
A current of at least 1.78 A flows into the low brake solenoid valve)
brake solenoid valve drive circuit for 0.5 seconds. Damaged wiring harness and connectors
.
Malfunction of TCM
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23A-70 CVT
DIAGNOSIS
DIAGNOSIS
DTC P0974: Malfunction of the Low Brake Solenoid Valve (open circuit / short to power supply)
. .
MONITOR EXECUTION .
Continuous
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CVT 23A-71
DIAGNOSIS
START
Yes
Actual current No
<= 200 mA
Yes
No
No Continuous failure
for 0.2 sec
Yes
Malfunction Good
END
ACC07023
DTC SET CONDITIONS 1. The low brake solenoid valve command cur-
rent is 750 mA or more.
Check Conditions 2. The low brake solenoid valve current, which
Voltage of battery: 10 volts or more. the TCM monitors, is 200 mA or less.
Voltage of battery: 16.5 volts or less.
.
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23A-72 CVT
DIAGNOSIS
DIAGNOSIS
DTC P0976: Malfunction of the High Clutch and Reverse Brake Solenoid Valve (short to ground)
MONITOR EXECUTION
.
DIAGNOSTIC FUNCTION
If a predetermined current does not flow into the high Continuous
clutch and reverse brake solenoid valve (short to .
ground), the TCM will determine the system is defec- MONITOR EXECUTION CONDITIONS
tive. (OTHER MONITOR AND SENSOR)
.
Not applicable
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CVT 23A-73
DIAGNOSIS
.
START
Yes
No
Actual current > 1.78 A
Yes
No
Continuous for 0.2 sec
Yes
Malfunction Good
END
ACC07024
. .
PROBABLE CAUSES
Judgment Criteria
Malfunction of the transaxle assembly (Faulty
A current of at least 1.78 A flows into the high
high clutch and reverse brake solenoid valve)
clutch and reverse brake solenoid valve drive cir-
Damaged wiring harness and connectors
cuit for 0.2 seconds.
Malfunction of TCM
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23A-74 CVT
DIAGNOSIS
DIAGNOSIS
DTC P0977: Malfunction of the High Clutch and Reverse Brake Solenoid Valve (open circuit / short to
power supply)
MONITOR EXECUTION
.
DIAGNOSTIC FUNCTION
The TCM monitors the high clutch and reverse brake Continuous
solenoid valve circuit for open or short to power sup- .
Not applicable
.
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CVT 23A-75
DIAGNOSIS
START
Yes
Actual current No
<= 200 mA
Yes
No
No Continuous failure
for 0.2 sec
Yes
Malfunction Good
END
ACC07025
DTC SET CONDITIONS 1. The high clutch and reverse brake solenoid
valve command current is 750 mA or more.
Check Conditions 2. The high clutch and reverse brake solenoid
Voltage of battery: 10 volts or more. valve current, which the TCM monitors, is 200
Voltage of battery: 16.5 volts or less. mA or less.
Judgment Criteria .
All the conditions listed below remain for 0.2 sec- OBD-II DRIVE CYCLE PATTERN
onds. Ignition switch: ON (start the engine and keep it for 5
seconds or more)
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23A-76 CVT
DIAGNOSIS
DIAGNOSIS
MONITOR EXECUTION
.
DIAGNOSTIC FUNCTION
The TCM determines that the system is defective if Ignition switch (IG1) line voltage: 11 volts or
too low battery voltage is supplied to the TCM (open more.
circuit in the power supply circuit). .
.
MONITOR EXECUTION CONDITIONS
DESCRIPTIONS OF MONITOR METHODS (OTHER MONITOR AND SENSOR)
The voltage, which is applied to the solenoid valve, is Other Monitor (There is no temporary DTC stored
abnormal. in memory for the item monitored below)
. Not applicable
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CVT 23A-77
DIAGNOSIS
normal)
Not applicable
START
No
System voltage > 11 V
Yes
Yes
No
Continuous for 0.2 sec
Yes
Malfunction Good
END
ACC07026
. .
PROBABLE CAUSES
Judgment Criteria
Damaged wiring harness and connectors
The solenoid power supply voltage (battery line
voltage) remains less than 8.0 V for 0.2 seconds.
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23A-78 CVT
DIAGNOSIS
DIAGNOSIS
MONITOR EXECUTION
.
DIAGNOSTIC FUNCTION
The TCM determines that the system is defective if Continuous
the calculated value does not correspond with the .
START
No
Calculated checksum memorized checksum
Yes
Malfunction Good
END
ACC07027
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CVT 23A-79
DIAGNOSIS
DIAGNOSIS
DIAGNOSIS
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23A-80 CVT
DIAGNOSIS
JUDGMENT CRITERIA
.
PROBABLE CAUSES
If the following conditions are met after it is detected Malfunction of ASC-ECU
that the power supply voltage is 9 V or more, the Malfunction of TCM
engine speed is 450 r/min or more, and the vehicle
speed was 5 km/h or more.
DIAGNOSIS
DTC P2763: Malfunction of the Lockup Solenoid Valve (open circuit / short to power supply)
. .
MONITOR EXECUTION .
Continuous
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CVT 23A-81
DIAGNOSIS
START
Yes
Actual current No
<= 200 mA
Yes
No
No Continuous failure
for 5 sec
Yes
Malfunction Good
END
ACC07028
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23A-82 CVT
DIAGNOSIS
.
DIAGNOSIS
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CVT 23A-83
DIAGNOSIS
normal)
Not applicable
START
Yes
No
Actual current > 1.78 A
Yes
No
Continuous for 0.5 sec
Yes
Malfunction Good
END
ACC07029
PROBABLE CAUSES
Judgment Criteria Malfunction of the transaxle assembly (Faulty
A current of at least 1.78 A flows into the lockup lockup solenoid valve)
solenoid valve drive circuit for 0.5 seconds. Damaged wiring harness and connectors
.
Malfunction of TCM
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23A-84 CVT
DIAGNOSIS
DIAGNOSIS
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CVT 23A-85
DIAGNOSIS
START
Yes
Yes
No Continuous failure
for 2 sec
Yes
Malfunction Good
END
ACC07031
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23A-86 CVT
DIAGNOSIS
PROBABLE CAUSES
Accelerate to 40 km/h (24.9 mph) slowly with the Malfunction of the transaxle assembly (Faulty low
accelerator opening angle at 10% or more. brake solenoid valve or valve body assembly)
DIAGNOSIS
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CVT 23A-87
DIAGNOSIS
MONITOR EXECUTION
Accelerator pedal opening angle: 7.8% or more Sensor (The sensor below is determined to be
Engine speed: 450 r/min or more normal)
Output shaft speed: 300 r/min or more Transmission range switch
Secondary pulley speed: 300 r/min or more Secondary pulley speed sensor
Transmission range: D or B Output speed sensor
Target auxiliary gear position: 2nd Low brake solenoid valve
.
High clutch and reverse brake solenoid valve
MONITOR EXECUTION CONDITIONS .
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23A-88 CVT
DIAGNOSIS
START
Yes
Yes
No Continuous failure
for 2 sec
Yes
Malfunction Good
END
ACC07035
Judgment Criteria
.
DTC SET CONDITIONS While the vehicle is being driven, the actual gear
Check Conditions ratio of the auxiliary gearbox remains more than
Voltage of battery: 10 volts or more. 2.232 for two seconds although the TCM com-
Voltage of battery: 16.5 volts or less. mands the 2nd gear.
Transmission range: D or B .
Accelerator pedal position sensor (main) output OBD-II DRIVE CYCLE PATTERN
voltage: 1.23V or more (Opening angle: 7.8% or Drive at 40 km/h (24.9 mph) for at least five seconds
more) with the accelerator opening angle at 10% or more.
Engine speed: 450 r/min or more
Output shaft speed: 300 r/min or more .
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CVT 23A-89
DIAGNOSIS
DIAGNOSIS
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23A-90 CVT
DIAGNOSIS
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CVT 23A-91
DIAGNOSIS
START
Yes
Yes
No Continuous failure
for 0.5 sec
Yes
Malfunction Good
END
ACC07032
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23A-92 CVT
DIAGNOSIS
START
Yes
Yes
Actual auxiliary gear ratio
>= 2.732
No
No
No Continuous failure
for 0.2 sec
Yes
Malfunction Good
END
ACC07033
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CVT 23A-93
DIAGNOSIS
START
Yes
Yes
No
Continuous for 1.5 sec
Yes
Malfunction Good
END
ACC07034
Judgment Criteria
.
DTC SET CONDITIONS The high clutch oil pressure switch is ON for 1.5
Check Conditions seconds.
Target auxiliary gear position: 1st .
The target pressure for the high clutch and OBD-II DRIVE CYCLE PATTERN
reverse brake solenoid valve is 0 MPa or less. Accelerate to 50 km/h (31.1 mph) slowly and then
Voltage of battery: 10 volts or more. stop the vehicle for at least five seconds with the
Voltage of battery: 16.5 volts or less. accelerator opening angle at 10% or more.
Transmission range: D or B
Vehicle speed: 10 km/h (6 mph) or more .
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23A-94 CVT
DIAGNOSIS
DIAGNOSIS
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CVT 23A-95
DIAGNOSIS
DIAGNOSTIC FUNCTION
The TCM determines that the system is defective .
when the auxiliary gearbox remains the gear ratio is MONITOR EXECUTION CONDITIONS
abnormal although the TCM commands the 2nd (OTHER MONITOR AND SENSOR)
gear.
Other Monitor (There is no temporary DTC stored
.
in memory for the item monitored below)
DESCRIPTIONS OF MONITOR METHODS P0705: Malfunction of the transmission range
The system determines that a fault has occurred switch
when the gear ratio is within 10% of the 1st P0720: Malfunction of the output speed sensor
gear ratio (1.639 2.003) for at least 0.5 seconds P0791: Malfunction of the secondary pulley
while the TCM is shifting the auxiliary gear to 2nd speed sensor
gear. P0973, P0974: Malfunction of the low brake sole-
The system determines that a fault has occurred noid valve
when the gear ratio is 0.500 or less, or 1.500 or P0976, P0977: Malfunction of the high clutch and
more for at least 0.2 seconds while the TCM is reverse brake solenoid valve
shifting the auxiliary gear to 2nd gear. P2857: 1st gear neutral malfunction
P2858: 2nd gear neutral malfunction
P2859: 1st gear ratio malfunction
.
MONITOR EXECUTION
Accelerator pedal opening angle: 7.8% or more U0001: Malfunction of CAN communication
<Only when determining whether 1st gear ratio is U0100: CAN time-out error (engine)
satisfied> Sensor (The sensor below is determined to be
Vehicle speed: 10 km/h (6 mph) or more <Only normal)
when determining whether 2nd gear ratio is not Transmission range switch
satisfied> Output speed sensor
Engine speed: 450 r/min or more Secondary pulley speed sensor
Output shaft speed: 300 r/min or more Low brake solenoid valve
Secondary pulley speed: 300 r/min or more High clutch and reverse brake solenoid valve
Transmission range: D or B
Acceleration: -0.05G or less <Only when deter-
.
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23A-96 CVT
DIAGNOSIS
START
Yes
Yes
No Continuous failure
for 0.5 sec
Yes
Malfunction Good
END
ACC07036
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CVT 23A-97
DIAGNOSIS
START
Yes
Yes
Actual auxiliary gear ratio
>= 1.500
No
No
No Continuous failure
for 0.2 sec
Yes
Malfunction Good
END
ACC07037
Judgment Criteria
.
DTC SET CONDITIONS The actual gear ratio of the auxiliary gearbox
Check Conditions deviates by 50% or more from the 2nd gear ratio
Target auxiliary gear position: 2nd (0.500 or less, 1.500 or more) for 0.2 seconds.
Voltage of battery: 10 volts or more. .
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23A-98 CVT
DIAGNOSIS
DIAGNOSIS
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CVT 23A-99
DIAGNOSIS
START
Yes
No
CAN communication is fail
Yes
Malfunction Good
END
ACC07038
. .
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23A-100 CVT
DIAGNOSIS
DIAGNOSIS
Not applicable
DESCRIPTIONS OF MONITOR METHODS
TCM cannot receive the periodic communication Sensor (The sensor below is determined to be
data from the ECM. normal)
Not applicable
.
MONITOR EXECUTION .
Continuous
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CVT 23A-101
DIAGNOSIS
START
Yes
Yes
No Continuous failure
for 2.5 sec
Yes
Malfunction Good
END
ACC07039
. .
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23A-102 CVT
DIAGNOSIS
DIAGNOSIS
JUDGMENT CRITERIA
.
DIAGNOSTIC FUNCTION
The TCM determines that the system is defective if No information is received from the ASC-ECU for 2.5
the ECU can receive no CAN communication infor- seconds.
mation from the ASC-ECU. .
PROBABLE CAUSES
Malfunction of the CAN bus line
.
Malfunction of ASC-ECU
Malfunction of TCM
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CVT 23A-103
DIAGNOSIS
DIAGNOSIS
JUDGMENT CRITERIA
.
DIAGNOSTIC FUNCTION
The TCM determines that the system is defective if No information is received from the ETACS-ECU for
the ECU can receive no CAN communication infor- 2.5 seconds.
mation from the ETACS-ECU. .
PROBABLE CAUSES
Malfunction of the CAN bus line
.
Malfunction of ETACS-ECU
Malfunction of TCM
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23A-104 CVT
DIAGNOSIS
DIAGNOSIS
JUDGMENT CRITERIA
.
DIAGNOSTIC FUNCTION
The CVT-ECU determines that the system is defec- No information is received from the combination
tive if the ECU can receive no CAN communication meter for 2.5 seconds.
information from the combination meter. .
PROBABLE CAUSES
Malfunction of the CAN bus line
.
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CVT 23A-105
DIAGNOSIS
DIAGNOSIS
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23A-106 CVT
DIAGNOSIS
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CVT 23A-107
DIAGNOSIS
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23A-108 CVT
DIAGNOSIS
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CVT 23A-109
DIAGNOSIS
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23A-110 CVT
DIAGNOSIS
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CVT 23A-111
DIAGNOSIS
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23A-112 CVT
DIAGNOSIS
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CVT 23A-113
DIAGNOSIS
1 2 3 4 5 6 7 8 9 10 11 12 13 31 32 33 34 35 36 37 38 39 40 41
14 15 16 17 18 19 20 21 22 23 24 25 26 42 43 44 45 46 47 48 49 50 51 52
ACB05799
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23A-114 CVT
DIAGNOSIS
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CVT 23A-115
DIAGNOSIS
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23A-116 CVT
DIAGNOSIS
1 2 3 4 5 6 7 8 9 10 11 12 13 31 32 33 34 35 36 37 38 39 40 41
14 15 16 17 18 19 20 21 22 23 24 25 26 42 43 44 45 46 47 48 49 50 51 52
ACB05799
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CVT 23A-117
DIAGNOSIS
WAVEFORM SAMPLE
Waveform A
(V)
12
0 (ms) ACB04315AB
Waveform B
(V)
12
0 (ms)
ACB04314AB
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23A-118 CVT
SPECIAL TOOL
SPECIAL TOOL
M1231200600707
MB992748
ACB05421AB
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CVT 23A-119
SPECIAL TOOL
MB992006
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23A-120 CVT
ON-VEHICLE SERVICE
MB992906
ON-VEHICLE SERVICE
ESSENTIAL SERVICE
CAUTION
Replace the transmission fluid whenever the transaxle is
replaced with a new one or the vehicle is driven in harsh
conditions.
1. Drive the vehicle until the transmission fluid is warmed up to
the normal operating temperature 50 80C (122 176F).
NOTE: Use scan tool (M.U.T.-III.) to measure the transmis-
sion fluid temperature.
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CVT 23A-121
ON-VEHICLE SERVICE
HOT
2. Park the vehicle on a level surface.
-10
3. Move the selector lever to every position to fill the torque
-20 converter and the hydraulic circuit with the transmission
Oil level fluid, and then move the selector lever to P or N range.
-30 gauge
40 60 80 4. Pull out the oil level gauge, and wipe off the transmission
Fluid temperature (˚C) ACB05855AB
fluid and dirt. Then, insert the oil level gauge again and pull it
to check the condition of the transmission fluid.
NOTE: If the transmission fluid smells burnt or is excessively
deteriorated or dirty, the transmission fluid is contaminated
with particles of the metal bushings and friction material. In
these cases, the transaxle must be replaced.
5. Check that the transmission fluid level is within the "H" area
on the oil level gauge. If the fluid level is low, add the
transmission fluid to the "H" level.
Transmission fluid: MITSUBISHI MOTORS GENUINE
CVTF-J4
NOTE: When the transmission fluid level is low, the oil pump
sucks air together with the transmission fluid, and produces
air bubbles in the hydraulic circuit. The air bubbles in the
hydraulic circuit decreases the hydraulic pressure, causing
ACB04730 the delayed gearshift or slippage of the belt, clutch, and
brake. When the transmission fluid level is too high, the fluid
is stirred by the gear and foams up, and the problems similar
to those when the transmission fluid level is low will occur. In
either case, air bubbles cause the overheat and oxidation of
the transmission fluid, which prevents normal operation of
the valve, clutch, and brake. Beside, when the transmission
fluid is foamy, it flows out of the transaxle vent hole. This
may be taken as the fluid leakage by mistake.
6. Insert the oil level gauge securely.
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23A-122 CVT
ON-VEHICLE SERVICE
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CVT 23A-123
ON-VEHICLE SERVICE
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23A-124 CVT
ON-VEHICLE SERVICE
5.9 ± 1.0 N·m 4. Loosen the transmission range switch body mounting bolt,
Transmission range
switch mounting bolt
(52 ± 8 in-lb) and turn the transmission range switch body so that the hole
in the transmission range switch body flange aligns with the
hole on the end of the manual control lever (section A - A on
in the figure shown left).
NOTE: Insert a 5 bar into the aligned holes in the transmis-
sion range switch body flange and on the tip of the manual
A
control lever to position the transmission range switch body.
Manual control A CAUTION
lever Be careful that the transmission range switch body does
not move out of the position.
Section A - A 5. Tighten the transmission range switch body mounting bolts
End hole to the specified torque.
Manual Tightening torque: 5.9 1.0 Nm (52 8 in-lb)
control lever
Flange hole
Transmission
range switch
body
ACB05800AB
CAUTION
Confirm that the width across flats of the cable end,
matches a long hole of manual control lever.
Before assembling between a manual control lever and
an cable end of transaxle control cable, release taking a
hold on an cable end once, and it's surely confirmed
that it doesn't take tension on.
Transaxle 6. Use the adjusting nut to tighten the transaxle control cable to
Adjusting nut
control cable the specified torque.
Tightening torque: 9.5 3.5 Nm (84 30 in-lb)
7. Make sure that the selector lever is in the N range.
8. Make sure that the transaxle-side ranges that are
corresponding to the selector lever position operate and
function without fail.
ACB04728AC
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CVT 23A-125
ON-VEHICLE SERVICE
A B
C D E F G H
ACC06976 AB
A B
Secondary
speed sensor
Output speed sensor
ACC06978 AB ACC06979 AB
C D CVT assembly
connector
Transmission
range switch
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23A-126 CVT
ON-VEHICLE SERVICE
E F
Data link
Hood lock connector
Transaxle release handle
control cable
Primary
speed sensor
ACC06982AB ACC06983 AB
A ACB04726AE
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CVT 23A-127
ON-VEHICLE SERVICE
CAUTION
Each solenoid valve cannot be removed or replaced as a
single unit.
3. When the resistance is outside the standard value, replace
the transaxle assembly.
A ACB04726AE
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23A-128 CVT
ON-VEHICLE SERVICE
CAUTION
Insert a thermometer which is made of metal or is put in a
metal case [overall length: approximately 150 200 mm
(6.0 7.8 in.)] into the transaxle case hole approximately
80 mm (3.1 in.).
2. Remove the oil filler pipe assembly (Refer to Transaxle
CVT assembly Assembly), and insert a thermometer into the transaxle case
connector
hole.
Transaxle case NOTE: If a radiation thermometer (noncontact thermometer)
hole is available, use it to measure the surface temperature of the
ACB04727AB oil pan.
3. Measure the resistance between the sensor-side connector
terminal No. 12 of the CVT assembly connector and ground
(terminal No.18).
Standard value:
CAUTION
The transmission fluid temperature sensor cannot be
removed or replaced as a single unit.
4. When the resistance of the transmission fluid temperature
sensor is outside the standard value, and the fluid
temperature warning comes on/goes out at other than the
specified temperatures, replace the transaxle assembly.
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CVT 23A-129
ON-VEHICLE SERVICE
CAUTION
Do not maintain the WOT condition for 5 seconds or
longer.
When continuing the stall test, make sure that the fluid
temperature does not exceed 70C (158F). If the trans-
mission fluid temperature exceeds 70C (158F), run
the engine at around 1,000 r/min for 1 minute or longer
to lower the transmission fluid temperature to 70C
(158F) or less.
4. Move the selector lever to the D range and fully depress the
accelerator pedal. Quickly read the maximum engine speed
at this time.
Standard value Stall speed: Approximately 2,300
r/min
5. Move the selector lever to the R range, and then repeat the
previous step.
Standard value Stall speed: Approximately 2,300
r/min
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23A-130 CVT
ON-VEHICLE SERVICE
CAUTION
This test must be performed with the transmission fluid
temperature within the range of 70 to 80C (158 to 176F).
1. Check the engine oil level, and add if necessary.
2. Warm up the engine, and then perform test drive for approx.
ten minutes.
3. Check the transmission fluid for leaks, level and
contamination. Then top up or change if necessary.
4. Operate the parking brake securely, and then chock the
wheels.
5. Connect the scan tool (M.U.T.-III), and then start the engine.
WARNING
For safety, operators must not stand in front of and at
the rear of the vehicle during this test.
CAUTION
During this test, leave the brake pedal depressed fully.
6. Use the scan tool (M.U.T.-III) (data list item No. 20:
Secondary pressure) to measure the secondary pressure
(line pressure) by observing the conditions listed in the
hydraulic pressure table.
7. Stop the engine.
8. If not within the standard value, take necessary steps
according to the hydraulic pressure test diagnosis table.
Hydraulic pressure table (reference value)
Selector lever During engine During engine
position idling stall
P, N 0.50 MPa
R, D (B) 0.50 1.18 4.04 4.54
MPa MPa
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CVT 23A-131
ON-VEHICLE SERVICE
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23A-132 CVT
ON-VEHICLE SERVICE
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CVT 23A-133
ON-VEHICLE SERVICE
SYSTEM CHECK
Inspection Check conditions Items to be checked Possible cause of abnormality
procedure (Normal conditions)
1 Brake pedal not Ignition switch The selector lever Abnormality in the shift lock
depressed position: Other cannot be moved out link (stuck, disengaged,
than "ON" of the "P" position broken, etc.)
Abnormality in the electrical
circuit
2 Brake pedal Abnormality in the electrical
depressed circuit
3 Brake pedal not Ignition switch Abnormality in the shift lock
depressed position: "ON" link (stuck, disengaged,
broken, etc.)
Abnormality in the electrical
circuit
4 Brake pedal The selector lever can Abnormality in the shift lock
depressed be moved from the "P" link (stuck, disengaged,
position to other broken, etc.)
positions smoothly. Abnormality in the electrical
circuit
5 Shift lock release Abnormality in the shift lock
button pressed link (stuck, disengaged,
broken, etc.)
6 Brake pedal The selector lever can Abnormality in the shift lock
depressed / not be moved from the "R" link (stuck, disengaged,
depressed position to the "P" broken, etc.)
position smoothly.
1 2 3 4
5 6 7 8 9 10
ACB05805AB
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23A-134 CVT
TRANSAXLE CONTROL
TRANSAXLE CONTROL
REMOVAL AND INSTALLATION
M1231203200816
WARNING
Be careful not to subject the SRS-ECU to any shocks during removal and installation of the
transaxle control cable assembly.
Post-installation operation
Shift lock mechanism check (Refer to P.23A-133.)
Selector lever operation check (Refer to P.23A-132.)
1
9.5 ± 3.5 N·m
84 ± 30 in-lb 9.5 ± 3.5 N·m
84 ± 30 in-lb
2
6N
7
9.5 ± 3.5 N·m
84 ± 30 in-lb
3
4
ACB03531AB
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CVT 23A-135
TRANSAXLE CONTROL
Clip
AC210556 AF
AC210558AH
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23A-136 CVT
TRANSAXLE CONTROL
CAUTION
Confirm that the width across flats of the cable end,
matches a long hole of manual control lever.
Before assembling between a manual control lever and
an cable end of transaxle control cable, release taking a
hold on an cable end once, and it's surely confirmed
that it doesn't take tension on.
Transaxle 3. Use the adjusting nut to tighten the transaxle control cable to
Adjusting nut
control cable the specified torque.
Tightening torque:
9.5 3.5 Nm (84 30 in-lb)
ACB04728AC
SWITCH CHECK
Selector lever assembly
Item Selector Terminal Continuity
lever number
position
P position P 46 No
detect switch continuity
<Vehicles
Other than 4 6 Continuity
with KOS>
1 2 3 4 above
5 6 7 8 9 10
ACB05805AB P position P 56 No
detect switch continuity
<Vehicles
Other than 5 6 Continuity
without
above
KOS>
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CVT 23A-137
TRANSAXLE CONTROL
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23A-138 CVT
TRANSAXLE ASSEMBLY
TRANSAXLE ASSEMBLY
REMOVAL AND INSTALLATION
M1231203601088
CAUTION
When removing and installing the transaxle assembly, be careful not to drop the torque converter.
In addition, do not remove the torque converter.
When the transaxle assembly is replaced, initialize the CVT learned value. (Refer to P.23A-4.)
Pre-removal operation Post-installation operation
Under Cover Front Removal (Refer to GROUP 51 Battery and Battery Tray Installation (Refer to GROUP
Under Cover P.51-15). 54A Battery P.54A-7).
Transmission Fluid Draining (Refer to P.23A-121). Air Cleaner Assembly Installation (Refer to GROUP 15
Engine Coolant Draining (Refer to GROUP 14 On-vehi- Air Cleaner P.15-5).
cle Service P.14-6). Drive Shaft Installation (Refer to GROUP 26 Drive Shaft
Starter Motor Assembly Removal (Refer to GROUP 16 Assembly P.26-20.)
Starter Motor Assembly P.16-21). Catalytic Converter Installation (Refer to GROUP 15
Catalytic Converter Removal (Refer to GROUP 15 Exhaust Pipe and Main muffler P.15-10.)
Exhaust Pipe and Main muffler P.15-10.) Starter Motor Assembly Installation (Refer to GROUP 16
Drive Shaft Removal (Refer to GROUP 26 Drive Shaft Starter Motor Assembly P.16-21).
Assembly P.26-20.) Engine Coolant Refilling (Refer to GROUP 14 On-vehi-
Air Cleaner Assembly Removal (Refer to GROUP 15 Air cle Service P.14-6).
Cleaner P.15-5). Transmission Fluid Refilling (Refer to P.23A-121).
Battery and Battery Tray Removal (Refer to GROUP 54A Under Cover Front Installation (Refer to GROUP 51
Battery P.54A-7). Under Cover P.51-15).
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CVT 23A-139
TRANSAXLE ASSEMBLY
23 ± 3 N·m
(17 ± 2 ft-lb)
2
3
9.5 ± 3.5 N·m
(84 ± 30 in-lb) 5 1
9.0 ± 2.0 N·m
(80 ± 17 in-lb)
5.5 ± 1.5 N·m
(49 ± 13 in-lb)
8 23 ± 3 N·m
(17 ± 2 ft-lb)
4
9
6.5 ± 1.5 N·m 8
(58 ± 13 in-lb)
13
23 ± 3 N·m 7
(17 ± 2 ft-lb)
6 N
26 ± 6 N·m 13
(19 ± 4 ft-lb)
49 ± 3 N·m
(36 ± 2 ft-lb) 14
12 13
6
11 23 ± 3 N·m
10 (17 ± 2 ft-lb)
11 ± 3 N·m
(97 ± 26 in-lb)
26 ± 6 N·m
(Transmission fluid) (19 ± 4 ft-lb) 26 ± 6 N·m
(19 ± 4 ft-lb)
ACC02529AC
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23A-140 CVT
TRANSAXLE ASSEMBLY
Oil filler
tube
CVT assembly
connector
A
ACB04726AF
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CVT 23A-141
TRANSAXLE ASSEMBLY
MB991929
MB991932 ACB04320AB
MB991928
ACB04321AB
ACB04322AB
MB991895
MB992906
ACB04323AB
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23A-142 CVT
TRANSAXLE CONTROL MODULE (TCM)
Approximately
12.2 mm
Torque converter
AC209056AB
ACC02906AB
Removal steps
1. Transaxle control module (TCM)
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CVT 23A-143
TRANSMISSION FLUID COOLER LINE
ACB03539AB
Removal steps
>>B<< 1. Water feed hose
>>A<< 2. Water return hose
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23A-144 CVT
TRANSMISSION FLUID COOLER LINE
ACC04309AB
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